MK Di01
MK Di01
MK Di01
Calibration Manual
www.TPS-SCALES.com
▲ without technical supervision department’s promise, no one can open the seals, or calibrate..
◆ to ensure indicator display clearly, and work longer, do not use it under direct sunlight, and put it stable.
◆ indicator should be away from dust, vibration, wet environment.
◆ before plugging/unplugging, pls cut off indicator or other equipments’ power.
◆ connecting each connector as the manual book.
◆ That indicator is precision measuring instrument, to ensure accuracy, do not open it without authorization.
◆ exceeding maintenance time, factory should charge for repairing.
Catalogue
one: Technical parameter ......................................................................................................................................... 1
two: scale calibration steps ..................................................................................................................................... 2
Three: Installation and connection ............................................................................................................................ 2
Indicator and digital load cell connection ...................................................................................................................... 2
Indicator and scoreboad connection ..................................................................................................................... 2
Indicator and computer connection ...................................................................................................................... 3
Indicator and battery connection .......................................................................................................................... 3
Four:Digital load cell debugging ................................................................................................................................. 3
Modifying load cell communication address, and scale digital load cell. ................................................................. 3
Section Two Pressing corner to identify the digital load cell address .................................................................... 4
Section Three ISN code for each corner ................................................................................................................. 5
Section IV Corner-difference correction.............................................................................................................. 5
One, Automatical corner difference correction .............................................................................................. 5
Two、Enter weight for corner difference correction ...................................................................................... 6
Three、Enter corner coefficient for corner difference correction. .................................................................. 6
Chapter V. Calibration .................................................................................................................................................. 6
1. Calibration........................................................................................................................................................ 6
2. Division auto switch and calibrate linearity ........................................................................................................ 8
Chapter IV. Other Operation ...................................................................................................................................... 8
1. Date and time setting ....................................................................................................................................... 8
2. Calibration password management ................................................................................................................... 9
3. Timing Off ........................................................................................................................................................ 9
①、The way to set the expire date of probation ......................................................................................... 9
②、Remove and modify the timing off: ...................................................................................................... 9
4. System testing ............................................................................................................................................... 9
①、Check total internal code ....................................................................................................................... 9
②、Check the battery voltage .................................................................................................................... 10
③、Check the key function and instrument PC interface RS232 communication .......................................... 10
5 PC Communication parameter Settings........................................................................................................ 10
6 save printing parameter Settings ................................................................................................................... 10
7. The initialization function ............................................................................................................................ 11
This interface includes all parameter initialization,Now an initialization angle difference coefficient operation
shows as below,The rest of the operation is the same as this one. .................................................................... 11
Charpter 6 In formation tips ................................................................................................................................. 12
Appendix A: communication protocol ......................................................................................................................... 13
AppendixB:Example weighing record sheet format: ............................................................................................... 16
one: Technical parameter
1
two: scale calibration steps
E and K type digital load cells
C type digital load cells connection,
connection and setting
and address setting
Linear calibration
Connecting C type,
green and white
need to be
opposite
1. RS232 connection
2
Indicator and computer connection
Diagram 4.1.1
Solution 1、C type digital module modifying load cell communication address and setting load cell type &
numbers.
C type digital module modifying load cell address, load cell must be modified one by one, other load cells
should be connected from 1 to N continuously, or it can not work.
Operation:
Step Operation Display Explanation
1 press【ADD】 C-CodE Input initial code, and not be introduced in following steps.
press【888888】 C- - - - - - Initial code“888888”
2 press【input】 FunC 00 Selection function type 0:setting address singly.
3 press【input】 S Adr Scan connected digital load cells.
Note: if not find any load cell, indicator display Err adr。
4 press【input】 --- scanning
5 Xd** n## X: load cell communication protolos
press【0】 【1】 Xd** n01 1: KELI C type 2: KELI E type 3: KELI K type
d** digital load cell original communication address.
n## new communication address 01(range: 01~16)
6 press【input】 ******. Displaying internal code when setting successfully.
E、C can display internal code, K can not display if code is
different.
7 press【input】 S Adr Return to step 3
1、 Automatic group scale after modifying address.
Operation:(calibration switch on)
Step Operation Display explanation
1 press【ADD】 FunC 0 Selection function type1 , scan load cell as address
press【1】 FunC 1 number, and automatically group scale.
3
2 press【input】 --- scanning
dno 8 displaying scanned load cells’ address
3 press【input】 SurE 0 Not reserve/ reserve scanned results.
0:not reserve; 1:reserve
4 press【1】 SurE 1 reserve
3 press【input】 ***** Weighing interface
Method 2、 Modify the communication address for E type or K type digital load cell
There are two methods to modify digital load cells with E or K type digital module. Method 1: Operate like C
type digital load cell. Connect signal load cell to modify address. After that run auto scale forming 【FunC 01】.
Method 2: Both digital load cell with E and K type digital module support auto networking. Connect all of the
load cells directly. And that carry out auto networking operation. Then go ahead with the operation steps of
pressing corner to set address.
Operation method please refer to the following table: (calibration switch should be on)
Step Operation Display Note
1 Press【ADD】 FunC 00 Select function category number 03, E and K type digital
Press【3】 FunC 03 load cell auto networking (calibration switch should be on)
2 Press【ENTER】 --- Scanning
no ** Found **number digital load cells
3 Press【ENTER】 SurE 0 unsave/save scanning result 0:unsave;1:Save
4 Press【1】 SurE 1 Save scanning result and random allocation address 1~n
5 Press【ENTER】 noLoAd Zero point confirmation, At this moment, there is no
loading on scale
6 Press【ENTER】 d01 ** Set No. 1 address
Put weight(It can ** means the previous address for the current load cell
also be replaced If press【Enter】 and display Err17, It means repeat
by one or several confirmation to this load cell address or load cell is error.
people ) on the Please press 【Weigh】and check the each load cells
first load cell stressing status according to the chapter IV, section three
test 0.
7 Press【Enter】 d02 ** Confirm No. 2 address.
Loading on to the
next load cell
8 ------
9 Press【Enter】 End It will exit automatically after pressing the corner
Weighing Status
Note: Step 3: It can exit to the weighing status if you press 【weigh】at this time.
Step 6: If press【Enter】 and display Err17, It means repeat confirmation to this load cell address or load
cell is error. Please press 【Weigh】and check the each load cells stressing status according to the chapter IV,
section three test 0.
Section Two Pressing corner to identify the digital load cell address
When the testing person is not clear about the load cell address distribution or not sure if the load cell is
pressed tight or not, the following methods can be adopt to for testing.
Operation method is as follows:
Step Operation Display Note
1 Press【TEST】 S-CodE Enter test password
Press【111111】 S- - - - - - Password is fixed“111111”
Press【ENTER】 tESt 0 Test Main Interface
2 Press【6】 tESt 6 Select category number 6 and enter to identify the address
by corner pressing.
3 【ENTER】 Adn 03 Display current load cell address
Put weight(It can Note: 03 stands for current load cell address. At this time,
also be replaced it will be changing according to the weight movement.
by one or several Load cell communication error or press 【Weigh】 to exit
people ) on a to weighing interface.
4
certain load cell
4 Press【Enter】 tESt 0 Testing Main Interface
Section Three ISN code for each corner
In order to make sure the accuracy of corner difference coefficient modification and long term stability
of scale, the requirement that digital weighing system needs for foundation and mechanical installation is
same as analog scale. User shall adjust scale platform to be horizontal
Checking ISN code of each corner is helpful for adjusting scale platform. Refer to the method in Form
4-3-1
Well installed scale, the ISN code at corresponding corner should be close. As the above picture as an
example: The outside circle, no.1, no.2, no.6, no.5 should be near to each other; inside circle no.3, no.4 inner
code should be near and should be about double than the outside circle. The phenomena like “seesaw” must
be avoid.
Form 4-3-1
Step Operation Display Note
1 Press【Test】 S-CodE Enter Password
2 Press【111111】 S- - - - - - Password is fixed“111111”
3 Press【Enter】 tESt 0 Select function category”0” to check each load cell ISN
4 Press【Enter】 dd 01 ENTER the load cell ISN which is going to check
5 Press【0】【1】 dd 01
6 Press【Enter】 E******. Display ISN for No.01 load cell. The ISN= Load cell ISN*
corner coefficient
7 Press【Enter】 dd 02 Display ISN for no.02 load cell
8 Press【Enter】 „„ „„
9 Press【Enter】 tESt 0 Testing Main Interface
Note: Step6: Press 【Gross/Net】 can select to check the ISN without scale itself 【*.*.*.*.*.*.*.】 or ISN with
scale itself 【*******.】,For example: When the scale is no load, the load cell ISN is 500, then the ISN without
scale itself will display 0.
Section IV Corner-difference correction
After scale platform is horizontal and loaded solid by heavy truck, corner-difference correction shall be
started. Indicator has two methods of automatical correction and manual correction.
One, Automatical corner difference correction
Chapter V. Calibration
1. Calibration
Put calibration switch on the calibration position, do calibration as following table. Table 5-1-1
Step operation display Notes
1 press C-CodE need to press calibration button
【calibration】
2 Press C****** input calibration password, the delivery default password is
【888888】 “ 888888”
3 press【input】 E *** display the current division
4 Press【or】 E 10 Input division: 1/2/5/10/20/50/100 can be selected, e.g.: 10
5 press【input】 dC * The current decimal point number (after decimal point
changed, it will delete all weighing records automatically)
6 Press【0】 dC 0 input decimal point number (0~3), for example: no decimal
6
point 0 (note 5-1-0)
7 press【input】 【Pn VWXYZ】 display system parameter
V:application W: zero-setting range in N.W
X:zero tracing range
Y:manual zero setting range
Z: 13455 power-on zero setting range (note 5-1-1)
8 Press【13455】 Pn13455 input system parameter
9 Press【input】 FLt * display current filter parameter range 0~4 ,number more
bigger and filter strength more stronger
10 Press【2】 FLt 2 Input current filter parameter, e.g.2
11 Press【input】 F****** Display full scale capacity, overloading alarming value= full
scale +9*E
12 Press F050000 input full scale value
【050000】
13 Press【input】 noLoAd Zero confirmation, there is nothing on the scale, after
indication light is bright, press 【input】, press 【】take
current zero as zero, and skip to the first loading point to
operate
14 Press【input】 --- reading stable data
ALoAd 1 calibrate the first loading point
15 press A010000 Load weights until stable indication light is bright, input the
【010000】 real weight of weights on the scale. For example: 10000
Press 【check】calibrate the first loading point and enter to
step 10 multi-point calibration;
Press 【F1】can check ISN “ 10000.” Of related empty scale
Press 【input】, two points calibration is finished and quit to
weighing interface
16 press【check】 --- reading stable data
ALoAd 2 calibrate the second loading point
16 Press【 20000】 A020000 Load weights until stable indication light is bright, input the
real weight of weights on the scale. For example: 20000
7
2. Division auto switch and calibrate linearity
Table 5-2-1
step operation display Notes
1 press【set】 PSt 00 need to open calibration switch
Press【input】 C-CodE
2 Press【888888】 C- - - - - - input calibration password, default password is
“ 888888”
3 Press【input】 E 10 Display the current division, press 【or】to select
division 1、2、5、10、20、50 and 100
4 press【input】 dC 0 Current decimal point number (0~3)( after decimal
point changed, it will delete all weighing records and
vehicle number tare weight)
5 Press【input】 【Pn VWXYZ】 display system parameter
V:application W:set zero range in net weight
X:zero tracing range
Y:manual set zero range
Z: 13455 power-on set zero range, e.g. 13455
6 Press【13455】 Pn13455 input system parameter
7 Press【input】 FLt 2 Display current filter parameter range 0~4,number
more bigger and filter strength more stronger
8 Press【input】 F030000 Display full scale capacity, overloading alarming value=
full scale +9*E
9 Press【input】 n****** division value switch point 1
10 Press【0】 n000000 For example:000000(not use division value switch
function)
11 Press【input】 h****** division value switch point 2
12 Press【0】 h000000 For example:000000(not use division value 2 switch
function)
13 press【input】 A Display calibration parameter, not change it randomly:
******* if not to check, can press 【weigh】button to quit
press【↓】 L****** calibration status, press 【↓】button not save current
press【↓】 Lh***** operation interface input value. (when change
press【↓】 b indicator, can input data directly, no need calibrate
******* again)
press【↓】 o****** specification:
press【↓】 oh***** A :zero AD code L、LH:the first calibration rate
b : the first phase demarcation point AD code
o、oH:the second calibration rate
14 Weight status parameter setting is finishe
Note: Step 9 to 12: indicator supplies three phase division auto switch function. Can set two division switch
point: when gross weight is smaller than division switch point 1, display division downward switch 1 grade
( for example: 50 switch to 20, 10 switch to 5); when gross weight is bigger than division switch point 2,
display division upward switch 1 grade ( for example: 1 switch to 2, 5 switch to 10). Switch point set as
“ 000000”, means not use related switch function. When division is 1, it can not switch division downward.
Note: Step 6: if not do the second phase calibration, then the demarcation point AD code of the first phase is
symbol number 9999999, the AD code is (load cell ISN*10)+1000000
Status word A
Bits 0 , 1 , 2
0 1 2 Decimal place
0 0 0 KGKG00
1 0 0 KGKGX0
0 1 0 KGKGKG
1 1 0 KGKGX.X
0 0 1 KGKG.KG
1 0 1 KGX.KGX
0 1 1 KG.KGKG
1 1 1 X.KGKGX
Bits 3 , 4
3 4 Division value factor
1 0 X1
0 1 X2
1 1 X5
Bit 5 Permanent 1
Bit 6 Permanent 0
Status word B
Bits Function
Bit 0 GW = 0 , NW = 1
Bit 1 Sign : positive = 0 , negative = 1
Bit 2 Overload ( or smaller than 0 ) = 1
Bit 3 Condition = 1
Bit 4 Unit: kg = 1
Bit 5 Permanent 1
Bit 6 Indicator in power which display 1
Status word C
Bit 0 Permanent 0
Bit 1 Permanent 0
Bit 2 Permanent 0
Bit 3 Printing order = 1
Bit 4 Expanding display (X10) = 1
Bit 5 Permanent 1
Bit 6 Permanent 0
14
(6). Continuous mode (TF=6):(Chaman8803)
Each byte data 8 bits,check bit is optional, stop bit is 1 bit。
In order to reduce transferring bytes number, status describe by status byte. Data compression becomes
three bytes BCD code, a frame data with signal byte FF(HEX), consist of 5 bytes. FF(HEX) status word BCD1
BCD2 BCD3
Definatin for status word as below:
D7 D6 D5 D4 D3 D2 D1 D0
Overflow Stable Symbol Unit GW/NW Decimal places
1 1unsta 1 1 ton 1 GW 000 001 010 011 100
overflow ble positive 0kg 0 NW X. .X .XX .XXX .XXXX
0 normal 0stable 0
negative
(7). Continuous mode (TF=7):
Each byte data are composited by 10 bits. First bit is start bit, tenth is stop bit, 8 bits in the middle which
are data bit and parity data;
ODH
8 bits data
S T G S k g
TTT TTT TTT OAH
U S N T
O L T R
Header1 Header2
Header 1
ST weight(Stable)
US weight(Unsable)
OL (Over Load)
Header 2
GS (Gross data)
NT (Net data)
TR (Tare data)
15
(8). continuous mode (TF=8) : (same as HT9800-D7 mode1)
1、Data format for serial communication as below:
10 bit:1 start bits,8 data bits,1 stop bit。
2、Serial communication sends important data which is ASCII code,sending 12 bytes for each time.
Defination as follow:
First byte:start bit(02H)
Second byte:Status word A
Third byte:Status word B
Fourth byte:Status word C
Fifth byte:Weigh value high-order of 6 bits.
---
Tenth byte:Weigh value low-order of 6 bits.
Eleventh byte:enter(0DH)
Twelveth byte:line feed(0AH)
Status word A
D7 D6 D5 D4 D3 D2 D1 D0
0 0 1 0 0
Decimal point:
X .X .XX .XXX .XXXX .XXXXX
D2 = 0 0 1 1 1 1
D1= 0 1 0 0 1 1
D0= 0 1 0 1 0 1
Status word B
D7 D6 D5 D4 D3 D2 D1 D0
0 0 1 1 0
D3 = Static is 0,dynamic is 1。
D2= within weighing range is 0, overload is 1.
D1= weigh value positive is 0, negative is 1.
Status word C = 20H
16
Infill format:(eg)
WEIGHT BILL
Operator keep first unite
SERIAL No. 123
DATE 2004-03-05
TIME 12 .35 .28
VEHICLE No. 00001
CARGO No. 001
GROSS 1580 kg
TARE 80 kg
DISCOUNT %
NET 1350 kg
CUSTOMER
REMARK
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18