L-Series Frame 3 Base-Mounted Compressor: GD Pilot Ts Controls Models L30-45B - 40, 50 & 60HP LRS30-45B - 30, 37, & 45kW

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13-25-529

Version: 05
September 14, 2018

L-SERIES
FRAME 3
BASE-MOUNTED COMPRESSOR

GD PILOT TS CONTROLS

MODELS

L30-45B – 40, 50 & 60HP


LRS30-45B – 30, 37, & 45kW

50/60 HZ

PARTS LIST
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the result of
years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance is
incorporated in our genuine replacement parts.

Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network of
authorized distributors provides the finest product support in the air compressor industry.

Your authorized distributor can support your Gardner Denver air compressor with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured airends are
maintained in stock at the factory, for purchase on an exchange basis with liberal core credit available for the
replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver
compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.

Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They
are ready to respond and assist you by providing fast, expert maintenance and repair services.

To Contact Gardner Denver or locate your local distributor:


visit: www.gardnerdenver.com/gdproducts
or
call: (800) 682-9868

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODEL, Method of Cooling, POWER and SERIAL NUMBER (see nameplate
on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier castings.

All orders for Parts should be placed with the nearest authorized distributor.

Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per
unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when
appropriate.

13-25-529 Page 1
TOTAL PRODUCT SUPPORT – GARDNER DENVER’S
CONTINUING COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.

Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality assurance.
Maintaining your compressor investment with Gardner Denver parts will insure protection for the air compressor unit and long,
dependable service life.

Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance parts, factory
approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition, authorized distributor
technicians are factory trained, and can provide complete diagnostic, compressor maintenance and repair services.

This manual is designed to assist you in maintaining high performance and receiving many years of dependable service you
expect from your Gardner Denver compressor.

REMANUFACTURED AIRENDS

Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured airend
exchange program. From its modern factory, Gardner Denver is committed to supplying you with the highest quality, factory
remanufactured airends that are guaranteed to save you time, and money.

Immediately Available

Repair downtime costs you money, which is why the most popular models are in inventory at all times.

Skilled Craftsmen

Our Remanufacturing assembly technicians average over 20 years of experience with air compression products.

Precision Remanufacturing

All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to
original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit: bearings, gears,
seals, sleeves and gaskets.

Extensive Testing

Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked or stressed
castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects to +/- .0001”, insuring
that all remanufactured airends meet factory performance specifications.

Warranty

Gardner Denver backs up every remanufactured airend with a new warranty…27 months from purchase, 24 months from
service.

Gardner Denver remanufactured airends deliver quality without question…year in and year out.

Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.

Phone Number: (800) 682-9868 or


Fax: (217) 224-7814

13-25-529 Page 2
TABLE OF CONTENTS

MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER


COMPRESSOR PARTS AND SUPPORT SERVICES ........................................................................................ 1
INSTRUCTIONS FOR ORDERING REPAIR PARTS ......................................................................................... 1
TOTAL PRODUCT SUPPORT – GARDNER DENVER’S CONTINUING COMMITMENT TO YOUR AIR
COMPRESSOR PERFORMANCE ...................................................................................................................... 2
REMANUFACTURED AIRENDS ......................................................................................................................... 2
BARE COMPRESSOR – EK140NK & EK140NG ..................................................................................... 4 thru 7
AIREND SELECTION AND REPAIR KITS .......................................................................................................... 8
INLET VALVE GROUP ........................................................................................................................................ 9
INTAKE CONTROLLER..................................................................................................................................... 10
AIR INLET GROUP ............................................................................................................................................ 11
RESERVOIR GROUP ............................................................................................................................... 12 & 13
COOLING GROUP – 40HP ...................................................................................................................... 14 & 15
COOLING GROUP – 50-60HP ................................................................................................................. 16 & 17
MOTOR GROUP – DIRECT DRIVE ......................................................................................................... 18 & 19
MOTOR GROUP – GEAR DRIVE ............................................................................................................ 20 & 21
ENCLOSURE GROUP .......................................................................................................................... 23 thru 24
DISCHARGE MANIFOLD GROUP .................................................................................................................... 25
CONTROL BOX, FIXED SPEED .............................................................................................................. 26 & 27
CONTROL GROUP – VARIABLE SPEED ............................................................................................... 28 & 29
DECALS .................................................................................................................................................... 30 & 31
CONTROLLER ASSEMBLY – FIXED SPEED – 40 HP – 380 VOLT/60HZ – 400VOLT/50HZ ............... 32 & 35
CONTROLLER ASSEMBLY – FIXED SPEED – 40 HP - 230 VOLT/60HZ ............................................. 35 & 37
CONTROLLER ASSEMBLY – FIXED SPEED – 40 HP –460 VOLT/60HZ LT ........................................ 37 & 39
CONTROLLER ASSEMBLY – FIXED SPEED –40 HP - 575 VOLT/60HZ .............................................. 39 & 41
CONTROLLER ASSEMBLY – FIXED SPEED – 50 HP – 380 VOLT/60HZ – 400VOLT/50HZ ............... 41 & 43
CONTROLLER ASSEMBLY – FIXED SPEED – 50 HP –230 VOLT/60HZ .............................................. 43 & 45
CONTROLLER ASSEMBLY – FIXED SPEED – 50 HP – 460 VOLT/60HZ ............................................. 45 & 47
CONTROLLER ASSEMBLY – FIXED SPEED – WYE DELTA STARTER 50 HP – 575 VOLT ............... 47 & 49
CONTROLLER ASSEMBLY – FIXED SPEED – 60 HP – 380 VOLT/60HZ ............................................. 49 & 51
CONTROLLER ASSEMBLY – FIXED SPEED – 60 HP – 230 VOLT/60HZ ............................................. 51 & 53
CONTROLLER ASSEMBLY – FIXED SPEED – 60 HP – 460 VOLT/50HZ ............................................. 53 & 55
CONTROLLER ASSEMBLY – FIXED SPEED – 60HP - 575 VOLT/60HZ .............................................. 55 & 57
CONTROLLER ASSEMBLY – FIXED SPEED – 40 HP – 200 VOLT/60HZ ............................................ 57 & 59
CONTROLLER ASSEMBLY – FIXED SPEED 50 HP – 200 VOLT/60HZ ............................................... 59 & 61
CONTROLLER ASSEMBLY – FIXED SPEED – 60 HP – 200 VOLT/60HZ .............................................. 61 &63
CONTROLLER ASMEMBLY – VARIABLE SPEED – 40HP – 380V/60HZ – 400V/50HZ - 460 V/60HZ . 63 & 67
CONTROLLER ASSEMBLY – VARIABLE SPEED – 40 HP – 230 VOLT/60HZ ...................................... 65 & 69
CONTROLLER ASSEMBLY – VARIABLE SPEED 40/50 HP – 575 VOLT/60HZ .................................... 67 & 71
CONTROLLER ASSEMBLY – VARIABLE SPEED – 50 HP – 380V/60HZ – 400V/50HZ – 460V/50HZ . 69 & 73
CONTROLLER ASSEMBLY – VARIABLE SPEED – 60 HP – 380V/60HZ – 400V/50HZ – 460V/50HZ . 71 & 75
CONTROLLER ASSEMBLY – VARIABLE SPEED 60 HP – 575 V/60HZ ............................................... 73 & 77
MOTOR TABLE ................................................................................................................................................ 78
REPAIR KITS ........................................................................................................................................ 76 thru 80

For Operating and Service Instructions, see:

SERVICE MANUAL 13-25-615


GD PILOT ZS1133367

13-25-529 Page 3
BARE COMPRESSOR – EK140NK – DIRECT DRIVE

315KDX810 - A
(Ref. Drawing)

13-25-529 Page 4
Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – EK140NK – DIRECT DRIVE

B/M: 301VDX4004
300VDX4004
301KDX4001
Ref.
No. Name of Part Qty. Part No.

1 AIR END (See Page 8) .......................................................


2 CONTROL SET (71°C) ....................................................... 1 100010137
3 DISK .................................................................................... 4 A93130140
4 SCREW ............................................................................... 4 A93041140
5 STRAIGHT SCREW JOINT ............................................... 2 A93581600
6 DOUBLE NIPPLE ............................................................... 1 ZS1066468
7 OIL FILTER ........................................................................ 1 ZS1063359
8 SILENCER .......................................................................... 1 A13012774
9 AIR END SHAFT SEAL KIT ............................................... 1 A11830474
10 NAME PLATE ..................................................................... 1 ZS1068756
11 THREAD.ELBOW JOINT .................................................... 2 A93581640
12 TUBE (In Meters) ................................................................ 0.70 A91801030
13 INSERT SOCKET .............................................................. 2 A93614110
14 LOCKING SCREW ............................................................. 1 A93060550
15 THREAD SCREW. JOINT................................................... 1 A93581060
16 INLET VALVE (See Page 9) ............................................... 1 300KDX4030

13-25-529 Page 5
BARE COMPRESSOR – EK140NG – GEAR DRIVE

316KDX810-A
(Ref. Drawing)

13-25-529 Page 6
Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – EK140NG – GEAR DRIVE

B/M: 300 – 301KDX4004,


303KDX404
Ref.
No. Name of Part Qty. Part No.

1 AIR END (See Page 8) .....................................................


2 CONTROL SET (55°C) ..................................................... 1 100010134
3 DISK B .............................................................................. 4 A93130140
4 SCREW ............................................................................. 4 A93041140
5 STRAIGHT SCREW JOINT .............................................. 2 A93581600
6 DOUBLE NIPPLE ............................................................. 1 ZS1066468
7 OIL FILTER ...................................................................... 1 ZS1063359
8 SILENCER ........................................................................ 1 A13012774
9 AIR END SHAFT SEAL KIT .............................................. 1 A11830674
10 NAME PLATE ................................................................... 1 ZS1068756
11 THREAD.ELBOW JOINT .................................................. 2 A93581640
12 TUBE (In Meters) ............................................................. 0.70 A91801030
13 INSERT SOCKET ............................................................ 2 A93614110
14 LOCKING SCREW .......................................................... 1 A93060550
15 THREADED SCREW JOINT ............................................ 1 A93581060
16 INLET VALVE (See Page 9) ............................................. 1 300KDX4030
17 THREADED SCREW JOINT ............................................ 1 A93581040

13-25-529 Page 7
FIX SPEED AIREND SELECTION AND REPAIR KITS

60HZ 110 PSI 130 PSI 145 PSI 190 PSI


BARE A11934774 A11934874 A11934174
40 HP
ASSEMBLY 310KDX4001 312KDX4001 319KDX4001
BARE A11930174 A11934574 A11930174
50 HP
ASSEMBLY 311KDX4001 315KDX4001 312KDX4001
BARE A11934774 A11934474 A11934674
60 HP
ASSEMBLY 317KDX4001 316KDX4001 313KDX4001
13-25-529 Page 8

50HZ 110 PSI 130 PSI 145 PSI 190 PSI


BARE A11930174 A11934674 A11934874
40 HP
ASSEMBLY 311KDX4001 313KDX4001 312KDX4001
BARE A11934274 A11934474 A11934574
50 HP
ASSEMBLY 314KDX4001 316KDX4001 315KDX4001
BARE A11934174 A11934274 A11934774
60 HP
ASSEMBLY 318KDX4001 314KDX4001 316KDX4001

VARIABLE SPEED AIREND SELECTION AND REPAIR KITS

50/60HZ 110 PSI 130 PSI 145 PSI 190 PSI


BARE A11930174
40 HP
ASSEMBLY 300VDX4001
Order by Part Number and Description. Reference Numbers are for your convenience only.

INLET VALVE GROUP

326KDX810-A
(Ref. Drawing)

B/M: 300KDX4030
Ref.
No. Name of Part Qty. Part No.

1 INTAKE VALVE (See Page 10) ........................................ 1 ZS1061095


2 REDUCER ......................................................................... 1 A93599010
3 THREAED SCREW JOINT ............................................... 1 A93581070
4 TEE.................................................................................... 1 A93599030
5 CONNECTOR. .................................................................. 1 A93596180
6 INSERT SOCKET ............................................................. 2 A93614110
7 TUBE (In Meters) .............................................................. 0.32 A91801030
8 THREAD.ELBOW JOINT .................................................. 1 A93581640
9 THREADED SCREW JOINT ............................................. 1 A93581020
10 LOW-PRESSURE INDICATOR ........................................ 1 A13093774

13-25-529 Page 9
Order by Part Number and Description. Reference Numbers are for your convenience only.

INTAKE CONTROLLER

B/M: ZS1061095
Ref.
No. Name of Part Qty. Part No.

1 SPARE PART KIT INTAKE CONTROLLER ..................... 1 100010409


2 SOLENOID VALVE ........................................................... 1 ZS1061134
3 SOLENOID VALVE ........................................................... 1 ZS1057786
4 CONTROLLER BLOCK..................................................... 1 ZS1067833

13-25-529 Page 10
Order by Part Number and Description. Reference Numbers are for your convenience only.

AIR INLET GROUP

325KDX810-A
(Ref. Drawing)

B/M: 300KDX4013
Ref.
No. Name of Part Qty. Part No.

* 1 AIR FILTER ........................................................................ 1 ZS1063353


2 INTAKE HOSE ................................................................... 1 100008786
3 HOSE CLIP ........................................................................ 2 A93616880
4 DISK ................................................................................... 4 A93139190
5 HEX HEAD SCREW .......................................................... 4 A93015070

* REPLACEMENT ELEMENT, ZS1063356.

13-25-529 Page 11
RESERVOIR GROUP

324KDX810-01
(Ref. Drawing)

13-25-529 Page 12
Order by Part Number and Description. Reference Numbers are for your convenience only.

RESERVOIR GROUP
B/M: 300KDX4018
306KDX4013
Ref.
No. Name of Part Qty. Part No.
1 AIR/OIL SEPARATOR RESERVOIR (CRN CERTIFED)................. 1 301EBD623
2 AIR/OIL SEPARATOR ELEMENT ................................................... 1 ZS1063828
3 RD-RING ......................................................................................... 1 A93191670
4 PIPE SEAL ...................................................................................... 1 A93191660
5 STUD BOLT ..................................................................................... 1 A93022050
6 THREADED PIN .............................................................................. 1 A93053300
7 LOCKING SCREW .......................................................................... 1 A93060460
8 THREAD.ELBOW JOINT ................................................................. 1 A93581670
9 TUBE (In Meters) .......................................................................... 0.77 A91801050
10 INSERT SOCKET ............................................................................ 2 A93614120
11 OIL SUCTION .................................................................................. 1 100011216
12 DOUBLE FITTING ........................................................................... 1 A93271970
13 NONRETURN VALVE...................................................................... 1 ZS1135780
14 THREAD.ELBOW JOINT ................................................................. 1 A93581660
15 TUBE (In Meters) .......................................................................... 0.84 A91801030
16 INSERT SOCKET ............................................................................ 2 A93614110
17 PIPE SEAL ...................................................................................... 1 A93196380
18 MIN.PRESSURE VALVE ................................................................. 1 100012308
19 SCREW ........................................................................................... 4 A93040850
20 STRAIGHT SCREW JOINT ............................................................. 1 A93581600
21 CONNECTOR .................................................................................. 1 A93599060
22 HOSE............................................................................................... 1 ZS1084920
23 PRESSURE SENSOR ..................................................................... 1 ZS1050642
24 SAFETY VALVE .............................................................................. 1 90AR1222
25 SEALING RING ............................................................................... 1 A93189570
28 SITE GAUGE ................................................................................... 1 TEN003748
30 BALL VALVE.................................................................................... 1 A10352174
31 THREADED NOZZLE ...................................................................... 1 A93613080
32 HOSE CLIP ...................................................................................... 1 A93610360
33 PVC-TRANSPORT HOSE (In Meters) .......................................... 0.50 A93615710
34 TAPER PLUG .................................................................................. 1 A92193580
35 SCREW PLUG ................................................................................. 1 100014624
36 BUFFER .......................................................................................... 1 100002438
37 STUD BOLT ..................................................................................... 6 A93024070
38 DISK ................................................................................................ 3 A93139170
39 HEXAGON NUT............................................................................... 3 A93129870
40 LUBRICANT..................................................................................... 1 A92132170
41 COUPLING ...................................................................................... 2 100008957
42 PRESSURE PIPE ............................................................................ 1 300KDX287
43 TEMPERATURE PROBE ................................................................ 1 100013684
44 ADAPTER ........................................................................................ 1 A11932874
45 PRESSURE PIPE ............................................................................ 1 100007684
46 FLEXIBLE COUPLING …………………………………………………. 1 100005483
47 FLEXIBLE COUPLING …………………………………………………. 1 100008958

13-25-529 Page 13
COOLING GROUP – 40HP

320KDX810-A
(Ref. Drawing)

13-25-529 Page 14
Order by Part Number and Description. Reference Numbers are for your convenience only.

COOLING GROUP – 40HP

B/M: 300-301KDX4003
300-302KDX4058
305KDX4017
Ref.
No. Name of Part Qty. Part No.

1 COOLER SUPPORT ........................................................... 1 ZS1065963


2 BRACKET .......................................................................... 1 ZS1065965
3 BRACKET .......................................................................... 1 ZS1065966
4 COVER ............................................................................... 1 ZS1065967
5 SUPPORT ........................................................................... 2 ZS1065968
6 FAN COVER ....................................................................... 2 ZS1065969
7 FAN SCREEN ..................................................................... 1 100007948
8 SCREW ............................................................................... 22 A93010515
9 DISK B ................................................................................ 2 A93130090
10 DISK A ................................................................................. 20 A93139210
11 BLIND RIVET ...................................................................... 4 A93179020
12 REDUCE SOCKET ............................................................. 1 A93594910
13 THREADED SCREW JOINT ............................................... 2 A93581060
14 SCREW JOINT .................................................................... 2 A04092974
15 VALVE ................................................................................. 2 100003882
16 ADAPTOR ........................................................................... 2 100003603
17 LOCK-SCREW .................................................................... 2 A93290340
18 PRESSURE SENSOR ........................................................ 1 ZS1050642
19 STRAIGHT SCREW JOINT ................................................ 2 A93581600
20 RADIAL FAN .......................................................................
40HP - 200V, 230V, 380V & 460V .................................. 1 100008753
40HP – 400V ................................................................... 1 ZS1135535
40HP – 575V ................................................................... 1 100008754
21 HOSE .................................................................................. 1 ZS1084919
22 HOSE .................................................................................. 1 ZS1084918
23 BLIND RIVET ...................................................................... 6 A93179285
24 HEX.HEAD SCREW ............................................................ 6 A93014800
25 DISK A ................................................................................. 6 A93139210
26 COMBICOOLER ................................................................. 1 100007671
27 HEX.HEAD SCREW ............................................................ 4 A93014570
28 DISK A/B ............................................................................. 4 A93139270
29 HOLDER - COMBI COOLER .............................................. 1 100011789
30 IDENTIFICATION PLATE ................................................... 1 100016812

13-25-529 Page 15
COOLING GROUP – 50-60HP

328KDX810-A
(Ref. Drawing)

13-25-529 Page 16
Order by Part Number and Description. Reference Numbers are for your convenience only.

COOLING GROUP – 50-60HP

B/M: 300KDX4003 & 302KDX4003


300-305KDX4058
305KDX4017
Ref.
No. Name of Part Qty. Part No.

1 COOLER SUPPORT ........................................................... 1 ZS1065963


2 BRACKET ........................................................................... 1 ZS1065965
3 BRACKET ........................................................................... 1 ZS1065966
4 COVER ................................................................................ 1 ZS1065967
5 SUPPORT ........................................................................... 2 ZS1065968
6 FAN COVER ....................................................................... 2 ZS1065969
7 FAN SCREEN ..................................................................... 1 100007948
8 SCREW ............................................................................... 22 A93010515
9 DISK B ................................................................................ 2 A93130090
10 DISK A ................................................................................. 20 A93139210
11 BLIND RIVET ...................................................................... 4 A93179020
12 REDUCE SOCKET ............................................................. 1 A93594910
13 THREADED SCREW JOINT ............................................... 2 A93581060
14 SCREW JOINT .................................................................... 2 A04092974
15 VALVE ................................................................................. 2 100003882
16 ADAPTOR ........................................................................... 2 100003603
17 LOCK-SCREW .................................................................... 2 A93290340
18 PRESSURE SENSOR ........................................................ 1 ZS1050642
19 STRAIGHT SCREW JOINT ................................................ 2 A93581600
20 RADIAL FAN .......................................................................
50 HP – 200V, 230V, 380V & 460V ................................. 1 100008753
50HP – 400V.................................................................... 1 ZS1135535
50HP – 575V.................................................................... 1 100008754
60HP - 200V, 230V, 380V & 460V................................... 1 100008716
60HP – 400V.................................................................... 1 ZS1135537
60HP – 575V.................................................................... 1 100008717
21 HOSE .................................................................................. 1 ZS1084919
22 HOSE .................................................................................. 1 ZS1084918
23 BLIND RIVET ...................................................................... 6 A93179285
24 SCREW ............................................................................... 8 A93014800
25 DISK A ................................................................................. 8 A93139210
26 OIL COOLER ...................................................................... 1 100007672
27 AIR COOLER ...................................................................... 1 100007673
28 FOAM STRIP COOLER ...................................................... 1 100006415
30 IDENTIFICATION PLATE ................................................... 1 100016812

13-25-529 Page 17
MOTOR GROUP – DIRECT DRIVE

317KDX810-A
(Ref. Drawing)

13-25-529 Page 18
Order by Part Number and Description. Reference Numbers are for your convenience only.

MOTOR GROUP – DIRECT DRIVE

B/M: 302KDX4004 & 300KDX4005


Ref.
No. Name of Part Qty. Part No.

1 MOTOR.(See Motor Table Page 78) ...............................


2 BASE FRAME ................................................................. 1 100017021
3 ANTI VIBRATION MOUNT .............................................. 4 100016236
4 DISK ............................................................................... 2 100007423
5 DISK ................................................................................ 2 A93139190
6 SCREW .......................................................................... 2 A93010740
7 SCREW ........................................................................... 8 A93014800
8 STUD BOLT ................................................................... 2 A93024060
9 HOLDER AIR END .......................................................... 1 100007994
10 NUT ................................................................................ 2 A93120100
11 SCREW .......................................................................... 2 A93015350
12 PIPE CLAMP .................................................................. 1 A03607177
13 SCREW .......................................................................... 1 A93014580
14 NUT ................................................................................ 1 A93120080
15 CONNECTING HOUSING............................................... 1 A11933074
* 16 COUPLING ..................................................................... 1 100008854
17 COVER PLATE COUPLING............................................ 1 A11923574
18 SCREW .......................................................................... 2 98500/5073
19 SCREW .......................................................................... 8 A93041150
20 AIREND KIT (See Page 8) ..............................................

* COUPLING REPLACEMENT SPIDER, 100008875.

13-25-529 Page 19
MOTOR GROUP – GEAR DRIVE

318KDX810-A
(Ref. Drawing)

13-25-529 Page 20
Order by Part Number and Description. Reference Numbers are for your convenience only.
MOTOR GROUP – GEAR DRIVE

B/M: 302KDX4004 & 300KDX4005


Ref.
No. Name of Part Qty. Part No.
1 MOTOR (See Motor Table Page 78) ...........................................
2 BASE FRAME ............................................................................. 1 100017021
3 ANTI VIBRATION MOUNT ......................................................... 4 100016236
4 DISK ............................................................................................ 2 100007423
5 DISK ............................................................................................ 2 A93139190
6 SCREW ...................................................................................... 2 A93010740
7 SCREW ...................................................................................... 8 A93014800
8 STUD BOLT ............................................................................... 2 A93024060
9 HOLDER AIR END ..................................................................... 1 100007994
10 NUT ............................................................................................ 2 A93120100
11 SCREW ...................................................................................... 2 A93015350
12 PIPE CLAMP .............................................................................. 1 A03607177
13 SCREW ...................................................................................... 1 A93014580
14 NUT ............................................................................................ 1 A93120080
15 CONNECTING HOUSING .......................................................... 1 A11933074
* 16 COUPLING ................................................................................. 1 100008854
17 COVER PLATE COUPLING ....................................................... 1 A11923574
18 SCREW SEMS HELIX FLUTED ................................................. 2 98500/5073
19 CYLINDER SCREW ................................................................... 8 A93041150
20 AIREND KIT (See Page 8 ) .........................................................

* COUPLING REPLACEMENT SPIDER, 100008875.

13-25-529 Page 21
Order by Part Number and Description. Reference Numbers are for your convenience only.

ENCLOSURE GROUP

322KDX810-A
(Ref. Drawing)

B/M: 300VDX4017 - 302KDX4017,


303KDX4017, 309KDX4013
Ref.
No. Name of Part Qty. Part No.

1 BRACKET........................................................................ 1 100017022
2 SUPPORT ....................................................................... 2 ZS1062073
3 SUPPORT ....................................................................... 2 ZS1062074
4 FILTER ELEMENT .......................................................... 1 100008651
5 DISK ................................................................................ 32 A93130090
6 DISK ................................................................................ 4 A93139210
7 SCREW ........................................................................... 36 A93019820
8 COVER CAP ................................................................... 16 A11020974
9 SOUND ABSORBER .......................................................
FIXED SPEED ............................................................ 1 ZS1065936
VARIABLE SPEED ..................................................... 1 ZS1089271

13-25-529 Page 22
Order by Part Number and Description. Reference Numbers are for your convenience only.
ENCLOSURE GROUP

323KDX810-A
(Ref. Drawing)
B/M: 301KDX4013
304KDX4017
Ref.
No. Name of Part Qty. Part No.
1 DOOR (BACKSIDE LEFT) .................................................................. 1 100017001
2 DOOR (FRONTSIDE LEFT) ............................................................... 1 ZS1089269
3 DOOR (FRONTSIDE/BACKSIDE RIGHT) .......................................... 2 100017002
4 DOOR (SIDE) ..................................................................................... 1 ZS1065931
5 COVER PLATE................................................................................... 1 100017004
6 HINGED JOINT .................................................................................. 4 100005680
7 SET SOUND ABSORPTION .............................................................. 1 100008010
8 FASTENER ........................................................................................ 6 100005589
9 PIN - TOP HINGE ............................................................................... 5 100013281
10 LOCK WASHER ................................................................................. 5 A93144090
11 SPRING - TOP HINGE ....................................................................... 5 98518-57
12 SEALING PROFILE (In Meters) .......................................................... 21.92 A93343540
13 SCREW .............................................................................................. 4 A93040481
14 BACKGROUND FOIL DISPLAY ......................................................... 1 ZS1089321
15 DISPLAYFRAME ................................................................................ 1 ZS1061837
16 SEALING STRIP (In Meters) .............................................................. 1.61 100013129
17 DISK ................................................................................................... 10 A93130090
18 SCREW .............................................................................................. 10 A93019820
19 CLIP CONNECTOR ............................................................................ 4 ZS1047289
20 DISK ................................................................................................... 4 A93131020
21 SCREW .............................................................................................. 4 A93014580
22 DOUBLE BIT KEY (Not Shown).......................................................... 1 A05906674
23 TRIANGULAR KEY (Not Shown) ........................................................ 1 A05906574

13-25-529 Page 23
Order by Part Number and Description. Reference Numbers are for your convenience only.

ENCLOSURE GROUP

321KDX810-A
(Ref. Drawing)

B/M: 300KDX4017
310KDX4013
Ref.
No. Name of Part Qty. Part No.

1 PANEL-CORNER,BEHIND CONTROL BOX ................... 1 300KDX216


2 PANEL-BOTTOM,BEHIND CONTROL BOX ................... 1 301KDX216
3 SCREW ............................................................................ 16 A93019820
4 DISK ................................................................................. 16 A93130090
5 PIPE CLAMP .................................................................... 1 A93649540
6 SCREW ............................................................................ 1 A93014800
7 NUT .................................................................................. 1 A93120090

13-25-529 Page 24
Order by Part Number and Description. Reference Numbers are for your convenience only.

DISCHARGE MANIFOLD GROUP

329KDX810-A
(Ref. Drawing)

B/M: 300KDX4022
Ref.
No. Name of Part Qty. Part No.

1 COUPLING, PIPE GROOVED .......................................... 1 VP1102548


2 PRESSURE PIPE .............................................................. 1 100010934
3 PIPE CLAMP ..................................................................... 1 A93610020
4 DISK .................................................................................. 2 A93130090
5 SCREW ............................................................................. 2 A93010515

13-25-529 Page 25
CONTROL BOX, FIXED SPEED

327KDX810-A
(Ref. Drawing)

13-25-529 Page 26
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROL BOX, FIXED SPEED

B/M: 303KDX4013 & 306KDX4017


Ref.
No. Name of Part Qty. Part No.

1 CONTROL BOX ASSEMBLY ............................................ 1 301KDX179


2 COVER PLATE COOLER ................................................. 1 ZS1065972
3 CONTROL PANEL, (See Pages 32-63) ............................
4 ELECTRONIC GD PILOT.................................................. 1 ZS1061619
5 EMERGENCY-STOP-SWITCH ......................................... 1 100002893
13-25-529 Page 27

6 NUT ................................................................................... 8 A93120080


7 NUT ................................................................................... 2 A93120090
8 TOOTHED DISK ................................................................ 1 A93143340
9 GROUND SYMBOL........................................................... 1 A93292090
10 MOUNT FOR CABLE TIE ................................................. 1 ZS1052905
11 NUT ................................................................................... 1 A93121340
12 BLIND RIVET .................................................................... 7 A93179285
13 NUT W/INSERT ................................................................. 4 A93121360
14 FOAM-RUBBER TAPE...................................................... 3 A93343490
CONTROL GROUP – VARIABLE SPEED

319KDX810
(Ref. Drawing)

13-25-529 Page 28
Order by Part Number and Description. Reference Numbers are for your convenience only.
CONTROL GROUP – VARIABLE SPEED
B/M: 301VDX4013
301VDX4017 – 303VDX4017
Ref.
No. Name of Part Qty. Part No.

1 CONTROL BOX ......................................................................... 1 301VDX179


2 BAFFLE...................................................................................... 1 ZS1134321
3 AIR DUCT-BACK ...................................................................... . 1 301VDX856
4 AIR DUCT ..................................................................................
230V, 380V, 400V, 460V ........................................................ 1 ZS1089318
575V ....................................................................................... 1 300VDX856
5 SEALING PROFILE (In Meters) .................................................. 0.84 A93343790
6 SCREW ...................................................................................... 7 A93019820
7 DISK ........................................................................................... 7 A93130090
8 NUT ............................................................................................ 10 A93120080
9 NUT ............................................................................................ 4 A93120090
10 TOOTHED DISK ........................................................................ 2 A93143340
11 SYMBOL .................................................................................... 2 A93292090
12 SCREW ...................................................................................... 4 75LM307
13 SCREW ...................................................................................... 7 A93014580
14 DISK ........................................................................................... 7 A93139270
15 MOUNT FOR CABLE TIE .......................................................... 8 ZS1052905
16 NUT ............................................................................................ 8 A93121340
17 NUT ............................................................................................ 4 A93121360
18 FOAM-RUBBER TAPE (In Meters) ............................................. 3.04 A93343490
19 ELECTRONIC GD PILOT TS - VS SERIES ............................... 1 ZS1085953
20 FILTER ....................................................................................... 2 ZS1051739
21 EMERGENCY-STOP-SWITCH HW1B-V4F02R ........................ 1 100002893
22 CONTROL PANEL (See Pages 64 – 77) ...................................
23 VARIABLE SPEED DRIVE (See Pages 64 – 77) .......................
24 FILTER (See Pages 64 – 77) .....................................................
25 NUT (230V, 380V, 400V & 460V ONLY) .................................... 8 A93120080
26 SCREW (230V, 380V, 400V & 460V ONLY) .............................. 4 665HMCA06016Z
27 SPLITTER CABLE (230V, 380V, 400V & 460V ONLY).............. 1 24CA5899
28 PLUG KIT (230V, 380V, 400V & 460V ONLY) ........................... 1 24CA5933
29 RESISTOR (230V, 380V, 400V & 460V ONLY) ......................... 1 24CA5900
30 COMM CARD CARRIER (575V ONLY) ..................................... 1 TEN000128
31 MODBUS ADAPTER (575V ONLY) ........................................... 1 90500154
32 WIRE BLACK .............................................................................
(230 V & 575V – 60 HP) ......................................................... 12 FT 2009422
(50/60HP – 575V) ................................................................... 18 FT 2009708
(60HP – 380V, 400V, 460V & 575 V – 50HP) ........................ 12 FT 2009321
(40/50HP – 380V, 400V & 460V, 575V – 40HP)..................... 12 FT 2009708
(40HP – 575V) ........................................................................ 18 FT 2009408
33 WIRE GREEN GROUND ...........................................................
(230V & 575V – 60HP) ........................................................... 4 FT 97J65
(All Other Voltages) ................................................................ 6 FT 97J39

13-25-529 Page 29
DECALS

330KDX810-A
(Ref. Drawing)
13-25-529 Page 30
Order by Part Number and Description. Reference Numbers are for your convenience only.
DECALS
BOM: 300-313KDX4011 &
300-302VDX4011
316KDX4011 &
Ref. 330-331KDX4011
No. Name of Part Qty. Part No.

1 DECAL LUBRICANT....................................................
9000SP LUBRICANT .............................................. 1 243EAQ077
BIO LUBRICANT .................................................... 1 315EAQ077
9000TH LUBRICANT .............................................. 1 325EAQ077
9000FG-68 LUBRICANT ........................................ 1 338EAQ077
4000 LUBRICANT................................................... 1 228EAQ077
9000FG FOOD GRADE LUBRICANT .................... 1 339EAQ077
2 DECAL "GD GARDNER DENVER" LARGE ................ 1 ZS1126735
3 SIGN "SAFETY" ........................................................... 1 A93638650
4 LABELSAFETY VALVE ............................................... 1 100009159
13-25-529 Page 31

5 ARROW SIGN ............................................................. 1 A04561374


6 FORK-LIFT SIGN ......................................................... 2 A93638210
7 MODEL CODE .............................................................
L30 .......................................................................... 1 A93633540
L37 .......................................................................... 1 A93633560
L45 .......................................................................... 1 A93633580
L30RS ..................................................................... 1 A93633550
L37RS ..................................................................... 1 A93633570
L45RS ..................................................................... 1 A93633590
8 WARNING SIGN ..........................................................
FIXED SPEED ........................................................ 1 A93637260
VARIABLE SPEED ................................................. A93630015
9 VOLTAGE SIGN ..........................................................
200 V ....................................................................... 1 A93639890
230 V ....................................................................... 1 A93636090
380 V ....................................................................... 1 A93636010
400 V ....................................................................... 1 A93638200
460 V ....................................................................... 1 A93636040
575 V ....................................................................... 1 A93636070
10 SIGN “CENTER OF GRAVITY” ................................... 4 A93638210
11 SIGN “FORK LIFTER – LOAD SUPPORT” ................. 1 A93631500
CONTROLLER ASSEMBLY – FIXED SPEED
13-25-529 Page 32

331KDX810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED

QTY. BOM: *

34 CONNECTOR .............................................................. 1 24CA7857


35 CONNECTOR .............................................................. 1 TEN000528
36 CONNECTOR .............................................................. 1 TEN000530
37 CONNECTOR .............................................................. 1 TEN000529
38 CONNECTOR .............................................................. 1 TEN000527
40 CONTACT BLOCK ...................................................... 1 24CA7534
13-25-529 Page 33

* Drawing 331KDX810 and BOM References the Following Part Numbers:

300KDX466 308KDX466
301KDX466 309KDX466
302KDX466 310KDX466
303KDX466 311KDX466
304KDX466 312KDX466
305KDX466 313KDX466
306KDX466 314KDX466
307KDX466
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP – 380 VOLT/60HZ – 400VOLT/50HZ
13-25-529 Page 34

300KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


40 HP – 380 VOLT/60HZ – 400VOLT/50HZ

QTY.

CONTROL BOX, ................................................................. 300KDX466


1 POWER DISTRIBUTION BLOCK ................................ 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 .................................. 1 24CA7522
3 TERMINAL BLOCK...................................................... 33 24CA5984
4 GROUND BLK ............................................................. 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................. 4 TEN000361
6 TERMINAL BLOCK...................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ................................ 1 TEN000366
8 AUX CONTACT ........................................................... 1 TEN000430
9 CIRCUIT BREAKER ................................................... 1 TEN001471
FUSE............................................................................ 2 24CA2783
13-25-529 Page 35

11
12 FUSE............................................................................ 1 TEN000558
13 FUSE............................................................................ 1 24CA2783
16 TRANSFORMER ......................................................... 1 24CA7883
18 CONTACTOR .............................................................. 1 TEN000350
19 CONTACTOR .............................................................. 2 TEN000354
20 AUX CONTACT ........................................................... 2 24CA7509
21 CONTACTOR .............................................................. 1 TEN000354
22 DIN RAIL ...................................................................... 1 24CA5991
23 MECHANICAL INTERLOCK ....................................... 1 24CA7505
24 OVERLOAD RELAY .................................................... 1 TEN000773
26 GROUND BLOCK ........................................................ 1 24CA7524
27 TERMINAL BLOCK...................................................... 14 24CA5987
28 GROUND BLOCK ........................................................ 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS .................. 3 24CA7526
30 COIL – CONTACTOR .................................................. 3 TEN000431
31 COIL - CONTACTOR................................................... 1 TEN000432
39 LUG .............................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP – 230 VOLT/60HZ
13-25-529 Page 36

301KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


40 HP – 230 VOLT/60HZ

QTY.

CONTROL BOX ................................................................................ 301KDX466


1 POWER DISTRIBUTION BLOCK .......................................... 1 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4, 3-POSITION....................... 6 24CA7522
3 TERMINAL BLOCK,BI-LEVEL,DIN MOUNT 600V................. 33 24CA5984
4 GROUND BLK, DBL LVL,D MNT, 26-10 AWG G/Y ............... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4, 2-POSITION....................... 4 TEN000361
6 TERMINAL BLOCK,END PLATE ........................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ........................................... 1 TEN000367
8 AUX CONTACT ...................................................................... 1 TEN000430
9 CIRCUIT BREAKER ............................................................... 1 TEN001471
13-25-529 Page 37

11 FUSE ...................................................................................... 2 24CA2785


12 FUSE ...................................................................................... 1 TEN000558
13 FUSE ...................................................................................... 1 24CA2783
14 CONTACT BLOCK ................................................................. 1 24CA7534
16 TRANSFORMER .................................................................... 1 24CA7883
18 CONTACTOR ......................................................................... 1 TEN000350
19 CONTACTOR ......................................................................... 2 TEN000355
20 AUX CONTACT ...................................................................... 2 24CA7509
21 CONTACTOR ......................................................................... 1 TEN000355
22 DIN RAIL ................................................................................. 1 24CA5991
23 MECHANICAL INTERLOCK FOR FREEDOM CONTACT .... 1 24CA7505
24 OVERLOAD RELAY ............................................................... 1 TEN000773
26 GROUND BLOCK ................................................................... 1 24CA6071
27 TERMINAL BLOCK ................................................................ 14 24CA5987
28 GROUND BLOCK ................................................................... 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS ............................. 3 24CA7526
30 COIL – CONTACTOR ............................................................. 3 TEN000431
31 COIL – CONTACTOR ............................................................. 1 TEN000432
39 LUG......................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP –460 VOLT/60HZ
13-25-529 Page 38

302KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


40 HP –460 VOLT/60HZ
QTY.

CONTROL BOX ..................................................................... 302KDX466


1 POWER DISTRIBUTION BLOCK .......................................... 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4............................................. 7 24CA7522
3 TERMINAL BLOCK ................................................................ 33 24CA5984
4 GROUND BLK, DBL LVL ....................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4............................................. 4 TEN000361
6 TERMINAL BLOCK,END PLATE ........................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR .......................................... 1 TEN000366
8 AUX CONTACT....................................................................... 1 TEN000430
9 CIRCUIT BREAKER .............................................................. 1 TEN001471
11 FUSE ....................................................................................... 2 24CA2782
12 FUSE ....................................................................................... 1 TEN000558
13 FUSE .................................................................................... 1 24CA2783
13-25-529 Page 39

16 TRANSFORMER .................................................................... 1 24CA7883


18 CONTACTOR......................................................................... 1 TEN000350
19 CONTACTOR......................................................................... 2 TEN000352
20 AUX CONTACT...................................................................... 2 24CA7509
21 CONTACTOR......................................................................... 1 TEN000352
22 DIN RAIL ................................................................................ 1 24CA5991
23 MECHANICAL INTERLOCK FOR FREEDOM CONTACT .... 1 24CA7505
24 OVERLOAD RELAY .............................................................. 1 24CA7516
25 TERMINAL BLOCK ................................................................ 6 24CA7517
26 GROUND BLK........................................................................ 1 24CA7524
27 TERMINAL BLOCK,END STOP ............................................ 14 24CA5987
28 GROUND BLOCK .................................................................. 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS ............................. 3 24CA7526
30 COIL – CONTACTOR ............................................................. 1 TEN000431
31 COIL – CONTACTOR ............................................................. 1 TEN000432
39 LUG ......................................................................................... 1 24CA7880
................................................................................................
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP –575 VOLT/60HZ
13-25-529 Page 40

303KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


40 HP –575 VOLT/60HZ

QTY.

CONTROL BOX ..................................................................... 303KDX466


1 POWER DISTRIBUTION BLOCK ............................................ 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ............................................... 7 24CA7522
3 TERMINAL BLOCK .................................................................. 33 24CA5984
4 GROUND BLOCK .................................................................... 8 24CA7523
5 PLUG-IN BRIDGE .................................................................... 4 TEN000361
6 TERMINAL BLOCK .................................................................. 1 24CA5985
9 CIRCUIT BREAKER ................................................................. 1 TEN000365
10 AUX CONTACT ........................................................................ 1 TEN000430
11 CIRCUIT BREAKER ................................................................. 1 TEN001471
13 FUSE ........................................................................................ 1 24CA2781
FUSE ........................................................................................ 1 TEN000558
13-25-529 Page 41

14
15 FUSE ........................................................................................ 1 24CA2783
18 TRANSFORMER ...................................................................... 1 24CA7883
21 CONTACTOR ........................................................................... 1 TEN000350
22 CONTACTOR ........................................................................... 1 TEN000351
23 AUX CONTACT ........................................................................ 2 24CA7509
24 CONTACTOR ........................................................................... 1 TEN000351
25 DIN RAIL .................................................................................. 1 24CA5991
26 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ...... 1 24CA7505
27 OVERLOAD RELAY ................................................................. 1 24CA7516
28 GROUND BLOCK .................................................................... 1 24CA7524
29 TERMINAL BLOCK,END STOP............................................... 11 24CA5987
30 GROUND BLOCK, ................................................................... 1 24CA5986
31 SPACER FOR DIN RAIL COMPONENTS ............................... 3 24CA7526
32 CONTACTOR ........................................................................... 3 TEN000433
33 CONTACTOR ........................................................................... 3 TEN000432
39 CONTACTOR ........................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP – 380 VOLT/60HZ – 400VOLT/50HZ
13-25-529 Page 42

304KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


50 HP – 380 VOLT/60HZ – 400VOLT/50HZ

QTY.

CONTROL BOX ........................................................................ 304KDX466


1 POWER DISTRIBUTION BLOCK .............................................
.................................................................................................. 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ............................................... 7 24CA7522
3 TERMINAL BLOCK ................................................................... 33 24CA5984
4 GROUND BLOCK ..................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ............................................... 4 TEN000361
6 TERMINAL BLOCK ................................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ............................................. 1 TEN000366
8 AUX CONTACT ........................................................................ 1 TEN000430
9 CIRCUIT BREAKER ................................................................. 1 TEN001471
13-25-529 Page 43

11 FUSE ......................................................................................... 2 24CA2783


12 FUSE ......................................................................................... 1 TEN000558
13 FUSE ......................................................................................... 1 24CA2783
15 TRANSFORMER ...................................................................... 1 24CA7883
17 CONTACTOR, 3 POLE ............................................................. 1 TEN000350
18 CONTACTOR, 3 POLE ............................................................. 2 TEN000354
19 AUX CONTACT ........................................................................ 2 24CA7509
20 CONTACTOR, 3 POLE ............................................................. 1 TEN000354
21 DIN RAIL ................................................................................... 1 24CA5991
22 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ....... 1 24CA7505
23 OVERLOAD RELAY ................................................................. 1 TEN000773
25 GROUND BLOCK ..................................................................... 1 24CA6071
26 TERMINAL BLOCK ................................................................... 14 24CA5987
27 GROUND BLOCK ..................................................................... 1 24CA5986
28 SPACER FOR DIN RAIL COMPONENTS................................ 3 24CA7526
29 COIL-CONTACTOR .................................................................. 3 TEN000431
30 COIL-CONTACTOR .................................................................. 1 TEN000432
39 LUG ........................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP –230 VOLT/60HZ
13-25-529 Page 44

305KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


50 HP –230 VOLT/60HZ

QTY.

CONTROL BOX .................................................................... 305KDX466


1 POWER DISTRIBUTION BLOCK ......................................... 1 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4 ........................................... 6 24CA7522
3 TERMINAL BLOCK ............................................................... 33 24CA5984
4 GROUND BLOCK ................................................................. 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ........................................... 4 TEN000361
6 TERMINAL BLOCK ............................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ......................................... 1 TEN000367
8 AUX CONTACT .................................................................... 1 TEN000430
9 CIRCUIT BREAKER ............................................................. 1 TEN001471
13-25-529 Page 45

11 FUSE ..................................................................................... 2 T24CA2785


12 FUSE ..................................................................................... 1 TEN000558
13 FUSE ..................................................................................... 1 24CA2783
16 TRANSFORMER .................................................................. 1 24CA7883
18 CONTACTOR ....................................................................... 1 TEN000350
19 CONTACTOR ....................................................................... 2 TEN000357
20 CONTACTOR ....................................................................... 1 TEN000357
21 AUX CONTACT .................................................................... 2 24CA4332
23 DIN RAIL ............................................................................... 1 24CA5991
24 MECHANICAL INTERLOCK FREEDOM CONTACT ........... 1 24CA7506
25 OVERLOAD RELAY ............................................................. 1 TEN000773
27 GROUND BLOCK ................................................................. 1 24CA6071
28 TERMINAL BLOCK ............................................................... 14 24CA5987
29 GROUND BLOCK ................................................................. 1 24CA5986
30 SPACER FOR DIN RAIL COMPONENTS............................ 30 24CA7526
31 COIL – CONTACTOR ........................................................... 1 TEN000434
32 COIL – CONTACTOR ........................................................... 1 TEN000432
39 LUG ....................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP – 460 VOLT/60HZ
13-25-529 Page 46

306KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


50 HP – 460 VOLT/60HZ

QTY.

CONTROL BOX .................................................................... 306KDX466


1 POWER DISTRIBUTION BLOCK ......................................... 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4............................................ 7 24CA7522
3 TERMINAL BLOCK ............................................................... 33 24CA5984
4 GROUND BLOCK ................................................................. 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4............................................ 4 TEN000361
6 TERMINAL BLOCK ............................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ......................................... 1 TEN000366
8 AUX CONTACT..................................................................... 1 TEN000430
9 CIRCUIT BREAKER ............................................................. 1 TEN001471
11 FUSE ..................................................................................... 2 24CA2782
13-25-529 Page 47

12 FUSE ..................................................................................... 1 TEN000558


13 FUSE ..................................................................................... 1 24CA2783
15 TRANSFORMER .................................................................. 1 24CA7883
17 CONTACTOR........................................................................ 1 TEN000350
18 CONTACTOR........................................................................ 2 TEN000354
19 AUX CONTACT..................................................................... 2 24CA7509
20 CONTACTOR........................................................................ 1 TEN000354
21 DIN RAIL ............................................................................... 1 24CA5991
22 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ... 1 24CA7505
23 OVERLOAD RELAY ............................................................. 1 TEN000773
24 TERMINAL BLOCK ............................................................... 6 24CA7517
25 GROUND BLOCK ................................................................. 1 24CA6071
26 TERMINAL BLOCK ............................................................... 14 24CA5987
27 GROUND BLOCK ................................................................. 1 24CA5986
28 SPACER FOR DIN RAIL COMPONENTS ............................ 3 24CA7526
29 COIL-CONTACTOR .............................................................. 3 TEN000431
30 COIL-CONTACTOR .............................................................. 1 TEN000432
39 LUG ....................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP – 575 VOLT
13-25-529 Page 48

307KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FIXED SPEED


50 HP – 575 VOLT

QTY.

CONTROL BOX ......................................................................... 307KDX466


1 POWER DISTRIBUTION BLOCK ............................................. 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ................................................ 7 24CA7522
3 TERMINAL BLOCK ................................................................... 33 24CA5984
4 GROUND BLOCK ...................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ................................................ 4 TEN000361
6 TERMINAL BLOCK ................................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR .............................................. 1 TEN000365
8 AUX CONTACT ......................................................................... 1 TEN000430
11 CIRCUIT BREAKER .................................................................. 1 TEN001471
13 FUSE ......................................................................................... 2 24CA2781
13-25-529 Page 49

14 FUSE ......................................................................................... 1 TEN000558


15 FUSE ......................................................................................... 1 24CA2783
17 TRANSFORMER ....................................................................... 1 24CA7883
20 CONTACTOR ............................................................................ 1 TEN000350
21 CONTACTOR ............................................................................ 2 TEN000352
22 AUX CONTACT ......................................................................... 2 24CA7509
23 CONTACTOR ............................................................................ 1 TEN000352
24 DIN RAIL .................................................................................... 1 24CA5991
25 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ....... 1 24CA7505
26 OVERLOAD RELAY .................................................................. 1 24CA7516
27 GROUND BLOCK ...................................................................... 1 24CA7524
28 TERMINAL BLOCK, .................................................................. 11 24CA5987
29 GROUND BLOCK ...................................................................... 1 24CA5986
30 SPACER FOR DIN RAIL COMPONENTS ................................ 3 24CA7526
31 COIL-CONTACTOR .................................................................. 3 TEN000431
32 COIL-CONTACTOR .................................................................. 1 TEN000432
39 LUG............................................................................................ 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 380 VOLT/60HZ
13-25-529 Page 50

308KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED


60 HP – 380 VOLT/60HZ

QTY.

CONTROL BOX .................................................................. 308KDX466


1 POWER DISTRIBUTION BLOCK ...................................... 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ......................................... 7 24CA7522
3 TERMINAL BLOCK ............................................................ 33 24CA5984
4 GROUND BLOCK ............................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ......................................... 4 TEN000361
6 TERMINAL BLOCK ............................................................ 1 24CA5985
7 MANUAL MOTOR PROTECTOR ....................................... 1 TEN000367
8 AUX CONTACT .................................................................. 1 TEN000430
9 CIRCUIT BREAKER ........................................................... 1 TEN001471
13-25-529 Page 51

11 FUSE .................................................................................. 2 24CA2783


12 FUSE .................................................................................. 1 TEN000558
13 FUSE ................................................................................ 1 24CA2783
15 TRANSFORMER ................................................................ 1 24CA7883
17 CONTACTOR ..................................................................... 1 TEN000350
18 CONTACTOR ..................................................................... 2 TEN000355
19 AUX CONTACT .................................................................. 2 24CA7509
20 CONTACTOR ..................................................................... 1 TEN000355
21 DIN RAIL, ............................................................................ 1 24CA5991
22 MECHANICAL INTERLOCK FOR FREEDOM CONTACT 1 24CA7505
23 OVERLOAD RELAY ........................................................... 1 TEN000773
25 GROUND BLOCK ............................................................... 1 24CA6071
26 TERMINAL BLOCK ............................................................ 14 24CA5987
27 GROUND BLOCK ............................................................... 1 24CA5986
28 SPACER FOR DIN RAIL COMPONENTS ......................... 3 24CA7526
29 COIL-CONTACTOR ........................................................... 3 TEN000431
30 COIL-CONTACTOR ........................................................... 1 TEN000432
39 LUG..................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 230 VOLT/60HZ
13-25-529 Page 52

309KDX810-C
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED


60 HP – 230 VOLT/60HZ

QTY.

CONTROL BOX ......................................................................... 309KDX466


1 POWER DISTRIBUTION BLOCK ............................................. 1 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4 ................................................ 6 24CA7522
3 TERMINAL BLOCK,BI-LEVEL................................................... 33 24CA5984
4 GROUND BLOCK ...................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ................................................ 4 TEN000361
6 TERMINAL BLOCK ................................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR .............................................. 1 TEN000368
8 AUX CONTACT ......................................................................... 1 TEN000430
13-25-529 Page 53

9 CIRCUIT BREAKER .................................................................. 1 TEN001471


11 FUSE ......................................................................................... 2 24CA2785
12 FUSE ......................................................................................... 1 TEN000558
13 FUSE ......................................................................................... 1 24CA2783
15 TRANSFORMER ....................................................................... 1 24CA7883
17 CONTACTOR ............................................................................ 1 TEN000350
18 CONTACTOR ............................................................................ 2 TEN000358
19 CONTACTOR ............................................................................ 1 TEN000358
20 AUX CONTACT ......................................................................... 1 24CA4332
21 CONTACT.................................................................................. 1 24CA4332
22 DIN RAIL .................................................................................... 1 24CA5991
23 MECHANICAL INTERLOCK FREEDOM CONTACT ............... 1 24CA7506
24 OVERLOAD RELAY .................................................................. 1 TEN000557
26 GROUND BLOCK ...................................................................... 1 24CA6071
27 TERMINAL BLOCK ................................................................... 14 24CA5987
28 GROUND BLOCK ...................................................................... 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS ................................ 3 24CA7526
30 COIL-CONTACTOR .................................................................. 3 TEN000434
31 COIL-CONTACTOR .................................................................. 1 TEN000432
39 LUG............................................................................................ 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 460 VOLT/60HZ
13-25-529 Page 54

310KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 460 VOLT/60HZ

QTY.

CONTROL BOX ..................................................................... 310KDX466


1 POWER DISTRIBUTION BLOCK ......................................... 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ............................................ 7 24CA7522
3 TERMINAL BLOCK ............................................................... 33 24CA5984
4 GROUND BLOCK .................................................................. 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ............................................ 4 TEN000361
6 TERMINAL BLOCK ............................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR .......................................... 1 TEN000367
8 AUX CONTACT ..................................................................... 1 TEN000430
9 CIRCUIT BREAKER .............................................................. 1 TEN001471
11 FUSE ..................................................................................... 2 24CA2782
13-25-529 Page 55

12 FUSE ..................................................................................... 1 TEN000558


13 FUSE ................................................................................... 1 24CA2783
15 TRANSFORMER ................................................................... 1 24CA7883
17 CONTACTOR ........................................................................ 1 TEN000350
18 CONTACTOR ........................................................................ 2 TEN000354
19 AUX CONTACT ..................................................................... 2 24CA7509
20 CONTACTOR ........................................................................ 1 TEN000354
21 DIN RAIL ................................................................................ 1 24CA5991
22 MECHANICAL INTERLOCK FOR FREEDOM CONTACT ... 1 24CA7505
23 OVERLOAD RELAY .............................................................. 1 TEN000773
24 TERMINAL BLOCK ............................................................... 6 24CA7517
25 GROUND BLOCK,DIN MNT.................................................. 1 24CA6071
26 TERMINAL ............................................................................ 14 24CA5987
27 GROUND BLOCK .................................................................. 1 24CA5986
28 SPACER FOR DIN RAIL COMPONENTS ............................ 3 24CA7526
29 COIL-CONTACTOR .............................................................. 3 TEN000431
30 COIL-CONTACTOR .............................................................. 1 TEN000432
39 LUG........................................................................................ 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED –
60HP - 575 VOLT/60HZ
13-25-529 Page 56

311KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED –


60HP - 575 VOLT/60HZ

QTY.

CONTROL BOX ...................................................................... 311KDX466


1 POWER DISTRIBUTION BLOCK ........................................... 1 TEN001153
2 PLUG-IN BRIDGE FOR XBUT4 ............................................. 7 24CA7522
3 TERMINAL BLOCK ................................................................. 33 24CA5984
4 GROUND BLOCK ................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ............................................. 4 TEN000361
6 TERMINAL BLOCK ................................................................. 1 24CA5985
7 MANUAL MOTOR PROTECTOR ........................................... 1 TEN000367
8 AUX CONTACT ...................................................................... 1 TEN000430
11 CIRCUIT BREAKER ............................................................... 1 TEN001471
13-25-529 Page 57

13 FUSE ....................................................................................... 2 24CA2781


14 FUSE ....................................................................................... 1 TEN000558
15 FUSE ..................................................................................... 1 24CA2783
17 TRANSFORMER .................................................................... 1 24CA7883
20 CONTACTOR ......................................................................... 1 TEN000350
21 CONTACTOR ......................................................................... 2 TEN000353
22 AUX CONTACT ...................................................................... 2 24CA7509
23 1
CONTACTOR ......................................................................... 1 TEN000353
24 11
DIN RAIL ................................................................................. 1 24CA5991
25 1
MECHANICAL INTERLOCK FOR FREEDOM CONTACT ..... 1 24CA7505
3
26 OVERLOAD RELAY ............................................................... 1 TEN000773
1
27 GROUND
1 BLOCK ................................................................... 1 24CA7524
28 TERMINAL
1 BLOCK ................................................................. 11 24CA5987
29 GROUND BLOCK ...................................................................
1ONTACT ............................................................................... 1 24CA5986
30 ................................................................................................
SPACER FOR DIN RAIL COMPONENTS.............................. 3 24CA7526
31 COIL-CONTACTOR ................................................................ 3 TEN000431
32 COIL-CONTACTOR ................................................................ 1 TEN000432
39 LUG ......................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
40 HP – 200 VOLT/60HZ
13-25-529 Page 58

312KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED


40 HP – 200 VOLT/60HZ

QTY.

CONTROL BOX...................................................................... 312KDX466


1 POWER DISTRIBUTION BLOCK .......................................... 1 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4 ............................................. 6 24CA7522
3 TERMINAL BLOCK ................................................................ 33 24CA5984
4 GROUND BLOCK................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ............................................. 4 TEN000361
6 TERMINAL BLOCK ................................................................ 1 24CA5985
7 MANUAL MOTOR PROTECTOR........................................... 1 TEN000367
8 AUX CONTACT ...................................................................... 1 TEN000460
9 CIRCUIT BREAKER ............................................................... 1 TEN001471
13-25-529 Page 59

11 FUSE ...................................................................................... 2 TEN000555


12 FUSE ...................................................................................... 1 TEN000558
13 FUSE ...................................................................................... 1 24CA2783
16 TRANSFORMER .................................................................... 1 24CA7883
18 CONTACTOR ......................................................................... 1 TEN000350
19 CONTACTOR ......................................................................... 2 TEN000356
20 CONTACTOR ......................................................................... 1 TEN000356
21 AUX CONTACT ...................................................................... 2 24CA4332
23 DIN RAIL ................................................................................. 1 24CA5991
24 MECHANICAL INTERLOCK FREEDOM CONTACT ............. 1 24CA7506
25 OVERLOAD RELAY ............................................................... 1 TEN000773
27 GROUND BLOCK................................................................... 1 24CA6071
28 TERMINAL BLOCK ................................................................ 11 24CA5987
29 GROUND BLOCK................................................................... 1 24CA5986
30 SPACER FOR DIN RAIL COMPONENTS ............................. 3 24CA7526
31 COIL-CONTACTOR ............................................................... 3 TEN000434
32 COIL-CONTACTOR ............................................................... 1 TEN000432
39 LUG ........................................................................................ 1 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
50 HP – 200 VOLT/60HZ
13-25-529 Page 60

313KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED


50 HP – 200 VOLT/60HZ

QTY.

CONTROL BOX................................................................. 313KDX466


1 POWER DISTRIBUTION BLOCK ..................................... 1 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4 ........................................ 6 24CA7522
3 TERMINAL BLOCK ........................................................... 33 24CA5984
4 GROUND BLOCK.............................................................. 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ........................................ 4 TEN000361
6 TERMINAL BLOCK ........................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR...................................... 1 TEN000367
8 AUX CONTACT ................................................................. 1 TEN000430
9 CIRCUIT BREAKER .......................................................... 1 TEN001471
13-25-529 Page 61

11 FUSE ................................................................................. 2 TEN000555


12 FUSE ................................................................................. 1 TEN000558
13 FUSE ................................................................................. 1 24CA2783
16 TRANSFORMER ............................................................... 1 24CA7883
18 CONTACTOR .................................................................... 1 TEN000350
19 CONTACTOR .................................................................... 2 TEN000357
20 CONTACTOR .................................................................... 1 TEN000357
21 AUX CONTACT ................................................................. 2 24CA4332
23 DIN RAIL ............................................................................ 1 24CA5991
24 MECHANICAL INTERLOCK FREEDOM .......................... 1 24CA7506
25 OVERLOAD RELAY .......................................................... 1 TEN000557
27 GROUND BLOCK.............................................................. 1 24CA6071
28 GROUND BLOCK.............................................................. 11 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS ........................ 1 24CA7526
30 SPACER FOR DIN RAIL COMPONENTS ........................ 3 24CA7526
31 COIL-CONTACTOR .......................................................... TEN000434
32 COIL-CONTACTOR .......................................................... TEN000432
39 LUG ................................................................................... 24CA7880
CONTROLLER ASSEMBLY – FIXED SPEED
60 HP – 200 VOLT/60HZ
13-25-529 Page 62

314KDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – FIXED SPEED


60 HP – 200 VOLT/60HZ

QTY.

CONTROL BOX ........................................................................... 1 314KDX466


1 POWER DISTRIBUTION BLOCK ............................................... 6 TEN001118
2 PLUG-IN BRIDGE FOR XBUT4 .................................................. 33 24CA7522
3 TERMINAL BLOCK ..................................................................... 8 24CA5984
4 GROUND BLOCK ........................................................................ 4 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 1 TEN000361
6 TERMINAL BLOCK ..................................................................... 1 24CA5985
7 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000368
13-25-529 Page 63

8 AUX CONTACT ........................................................................... 1 TEN000430


9 CIRCUIT BREAKER .................................................................... 1 TEN001471
11 FUSE ........................................................................................... 2 TEN000555
12 FUSE ........................................................................................... 1 TEN000558
13 FUSE .......................................................................................... 1 24CA2783
15 TRANSFORMER ......................................................................... 1 24CA7883
17 CONTACTOR .............................................................................. 1 TEN000350
18 CONTACTOR .............................................................................. 2 TEN000358
19 CONTACTOR .............................................................................. 1 TEN000358
20 CONTACTOR .............................................................................. 1 24CA4332
21 CONTACTOR .............................................................................. 1 24CA4332
22 DIN RAIL ...................................................................................... 1 24CA5991
23 MECHANICAL INTERLOCK FREEDOM CONTACT .................. 1 24CA7506
24 OVERLOAD RELAY .................................................................... 1 TEN000557
26 GROUND BLOCK,DIN MNT ....................................................... 1 24CA6071
27 TERMINAL BLOCK ..................................................................... 11 24CA5987
28 GROUND BLOCK ........................................................................ 1 24CA5986
29 SPACER FOR DIN RAIL COMPONENTS .................................. 3 24CA7526
30 COIL-CONTACTOR .................................................................... 3 TEN000434
31 COIL-CONTACTOR .................................................................... 1 TEN000432
39 LUG.............................................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
13-25-529 Page 64

306VDX810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – VARIABLE SPEED

QTY. BOM: *

25 CONNECTOR .............................................................. 1 24CA7534


27 CONNECTOR .............................................................. 1 24CA7857
28 CONNECTOR .............................................................. 1 TEN000528
29 CONNECTOR .............................................................. 1 TEN000530
30 CONNECTOR .............................................................. 1 TEN000529
31 CONNECTOR .............................................................. 1 TEN000527
32 CONNECTOR .............................................................. 1 TEN000531
33 CONNECTOR .............................................................. 1 TEN000532
35 CONTACT BLOCK ...................................................... 1 24CA7111
13-25-529 Page 65

* Drawing 331KDX810 and BOM References the Following Part Numbers:

300VDX1189
301VDX1189
302VDX1189
303VDX1189
304VDX1189
305VDX1189
306VDX1189
CONTROLLER ASSEMBLY – VARIABLE SPEED
40HP – 380VOLT/60HZ – 400VOLT/50HZ - 460 VOLT/60HZ
13-25-529 Page 66

300VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


40HP – 380VOLT/60HZ – 400VOLT/50HZ - 460 VOLT/60HZ
QTY.

CONTROL BOX ........................................................................... 300VDX1189


1 EMC FILTER ............................................................................... 1 89864669
2 POWER DISTRIBUTION BLOCK ............................................... 1 TEN001153
3 TERMINAL BLOCK ..................................................................... 32 24CA5984
4 GROUND BLOCK ........................................................................ 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 3 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 13 TEN000361
7 TERMINAL BLOCK ..................................................................... 2 24CA5985
8 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000366
9 AUX CONTACTOR...................................................................... 1 TEN000430
10 CIRCUIT BREAKER .................................................................... 1 TEN001471
13-25-529 Page 67

12 FUSE ........................................................................................... 2 24CA2782


13 FUSE ........................................................................................... 1 TEN000558
14 FUSE ........................................................................................... 1 24CA2783
15 SPACER FOR DIN RAIL COMPONENTS .................................. 4 24CA7526
16 TRANSFORMER ......................................................................... 1 24CA7883
18 CONTACTOR .............................................................................. 1 TEN000350
19 VARIABLE SPEED DRIVE (400V – 50HZ & 460V – 60HZ) ....... 1 89864409
VARIABLE SPEED DRIVE (380V – 60HZ) ................................. 1 89864389
20 DIN RAIL ...................................................................................... 1 24CA5991
21 GROUND BLOCK ........................................................................ 1 24CA7524
22 TERMINAL BLOCK ..................................................................... 9 24CA5987
23 GROUND BLOCK ........................................................................ 1 24CA5986
24 COIL-CONTACTOR .................................................................... 1 TEN000432
25 CONTACT BLOCK ...................................................................... 1 24CA7534
34 LUG.............................................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
40 HP – 230 VOLT/60HZ
13-25-529 Page 68

301VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


40 HP – 230 VOLT/60HZ

QTY.

CONTROL BOX .................................................................................... 301VDX1189


1 EMC FILTER ............................................................................... 1 90500049
2 POWER DISTRIBUTION BLOCK ............................................... 1 TEN001118
3 TERMINAL BLOCK ..................................................................... 34 24CA5984
4 GROUND BLOCK ........................................................................ 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 2 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 .................................................. 13 TEN000361
7 TERMINAL BLOCK ..................................................................... 2 24CA5985
8 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000367
9 AUX CONTACTOR...................................................................... 1 TEN000430
10 CIRCUIT BREAKER .................................................................... 1 TEN001471
13-25-529

12 FUSE ........................................................................................... 2 24CA2785


13 FUSE ........................................................................................... 1 TEN000558
14 FUSE ........................................................................................... 1 24CA2783
15 SPACER FOR DIN RAIL COMPONENTS .................................. 4 24CA7526
Page 69

16 TRANSFORMER ......................................................................... 1 24CA7883


18 CONTACTOR .............................................................................. 1 TEN000350
19 VARIABLE SPEED DRIVE .......................................................... 1 VP1026951
20 DIN RAIL ...................................................................................... 1 24CA5991
21 GROUND BLOCK ........................................................................ 1 24CA7524
22 TERMINAL BLOCK ..................................................................... 9 24CA5987
23 GROUND BLOCK ........................................................................ 1 24CA5986
24 COIL-CONTACTOR .................................................................... 1 TEN000432
34 LUG.............................................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
40, 50, 60 HP – 575 VOLT/60HZ
13-25-529
Page 70

302VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


40, 50, 60 HP – 575 VOLT/60HZ

QTY. 40 HP 50 & 60HP

CONTROL BOX .................................................................................... 302VDX1189 305VDX1189


2 POWER DISTRIBUTION BLOCK ............................................... 1 TEN001153 TEN001153
3 TERMINAL BLOCK ..................................................................... 34 24CA5984 24CA5984
4 GROUND BLOCK ........................................................................ 8 24CA7523 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 3 24CA7522 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 .................................................. 13 TEN000361 TEN000361
7 TERMINAL BLOCK ..................................................................... 2 24CA5985 24CA5985
8 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000365 TEN000365
9 AUX CONTACTOR...................................................................... 1 TEN000430 TEN000430
10 CIRCUIT BREAKER .................................................................... 1 TEN001471 TEN001471
12 FUSE ........................................................................................... 2 24CA2781 24CA2781
13-25-529

13 FUSE HOLDER ........................................................................... 1 TEN000558 TEN000558


14 FUSE ........................................................................................... 1 24CA2783 24CA2783
15 SPACER FOR DIN RAIL COMPONENTS .................................. 4 24CA7526 24CA7526
16 TRANSFORMER ......................................................................... 1 24CA7883 24CA7883
Page 71

18 CONTACTOR .............................................................................. 1 TEN000350 TEN000350


19 VARIABLE SPEED DRIVE .......................................................... 1 VP1145154 VP1145156
20 DIN RAIL ...................................................................................... 1 24CA5991 24CA5991
21 GROUND BLOCK ........................................................................ 1 24CA7524 24CA7524
22 TERMINAL BLOCK ..................................................................... 9 24CA5987 24CA5987
23 GROUND BLOCK ........................................................................ 1 24CA5986 24CA5986
24 COIL-CONTACTOR .................................................................... 1 TEN000432 TEN000432
34 LUG.............................................................................................. 1 24CA7880 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
50 HP – 380VOLT/60HZ – 400VOLT/50HZ – 460VOLT/50HZ
13-25-529
Page 72

303VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


50 HP – 380VOLT/60HZ – 400VOLT/50HZ – 460VOLT/50HZ

QTY.

CONTROL BOX ........................................................................... 303VDX1189


1 EMC FILTER ................................................................................ 1 89864669
EMC FILTER ........................................................................... 1 90500048
2 POWER DISTRIBUTION BLOCK ................................................ 1 TEN001118
3 TERMINAL BLOCK ...................................................................... 32 24CA5984
4 GROUND BLOCK ......................................................................... 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 ................................................... 3 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 ................................................... 13 TEN000361
7 TERMINAL BLOCK ...................................................................... 2 24CA5985
8 MANUAL MOTOR PROTECTOR ................................................. 1 TEN000366
9 AUX CONTACT ............................................................................ 1 TEN000430
13-25-529

10 CIRCUIT BREAKER ..................................................................... 1 TEN001471


12 FUSE .......................................................................................... 2 24CA2782
13 FUSE ............................................................................................ 1 TEN000558
14 FUSE .......................................................................................... 1 24CA2783
Page 73

15 SPACER FOR DIN RAIL COMPONENTS ................................... 4 24CA7526


16 TRANSFORMER .......................................................................... 1 24CA7883
18 CONTACTOR ............................................................................... 1 TEN000350
19 VARIABLE SPEED DRIVE (400V – 50HZ, 460V – 60HZ) ........... 1 89864389
VARIABLE SPEED DRIVE (380V – 60HZ) .................................. 1 90500030
20 DIN RAIL ....................................................................................... 1 24CA5991
21 GROUND BLOCK ......................................................................... 1 24CA7524
22 TERMINAL BLOCK ...................................................................... 9 24CA5987
23 GROUND BLOCK ......................................................................... 1 24CA5986
24 COIL-CONTACTOR ..................................................................... 1 TEN000432
34 LUG............................................................................................... 1 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
60 HP – 380VOLT/60HZ – 400VOLT/50HZ – 460VOLT/50HZ
13-25-529
Page 74

304VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


60 HP – 380VOLT/60HZ – 400VOLT/50HZ – 460VOLT/50HZ

QTY.

CONTROL BOX ........................................................................... 304VDX1189


1 EMC FILTER ............................................................................... 1 90500048
EMC FILTER .......................................................................... 1 90500049
2 POWER DISTRIBUTION BLOCK ............................................... 1 TEN001118
3 TERMINAL BLOCK ..................................................................... 34 24CA5984
4 GROUND BLOCK ........................................................................ 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 3 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 .................................................. 13 TEN000361
7 TERMINAL BLOCK ..................................................................... 2 24CA5985
13-25-529

8 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000367


9 AUX CONTACT ........................................................................... 1 TEN000430
10 CIRCUIT BREAKER .................................................................... 1 TEN001471
11 FUSE ........................................................................................... 2 24CA2782
Page 75

13 FUSE ........................................................................................... 1 TEN000558


14 FUSE ........................................................................................... 1 24CA2783
15 SPACER FOR DIN RAIL COMPONENTS .................................. 4 24CA7526
16 TRANSFORMER ......................................................................... 1 24CA7883
18 CONTACTOR .............................................................................. 1 TEN000350
20 VARIABLE SPEED DRIVE (400V – 50HZ, 460V – 60HZ) .......... 1 90500030
VARIABLE SPEED DRIVE (380V – 60HZ) ................................. 1 90500031
20 DIN RAIL ...................................................................................... 1 24CA5991
21 GROUND BLOCK ........................................................................ 1 24CA7524
22 TERMINAL BLOCK ..................................................................... 9 24CA5987
23 GROUND BLOCK ........................................................................ 1 24CA5986
24 COIL-CONTACTOR .................................................................... 1 TEN000432
34 LUG.............................................................................................. 1 24CA7880
CONTROLLER ASSEMBLY – VARIABLE SPEED
60 HP – 575 VOLT/60HZ
13-25-529
Page 76

305VDX810-B
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only

CONTROLLER ASSEMBLY – VARIABLE SPEED


60 HP – 575 VOLT/60HZ

QTY.

CONTROL BOX ........................................................................... 306VDX1189


2 POWER DISTRIBUTION BLOCK ............................................... 1 TEN001153
3 TERMINAL BLOCK ..................................................................... 34 24CA5984
4 GROUND BLOCK ........................................................................ 8 24CA7523
5 PLUG-IN BRIDGE FOR XBUT4 .................................................. 3 24CA7522
6 PLUG-IN BRIDGE FOR XBUT4 .................................................. 13 TEN000361
7 TERMINAL BLOCK ..................................................................... 2 24CA5985
8 MANUAL MOTOR PROTECTOR ................................................ 1 TEN000367
9 AUX CONTACT ........................................................................... 1 TEN000430
10 CIRCUIT BREAKER .................................................................... 1 TEN001471
12 FUSE ........................................................................................... 2 24CA2781
13-25-529

13 FUSE ........................................................................................... 1 TEN000558


14 FUSE ........................................................................................... 1 24CA2783
15 SPACER FOR DIN RAIL COMPONENTS .................................. 4 24CA7526
16 TRANSFORMER ......................................................................... 1 24CA7883
Page 77

18 CONTACTOR .............................................................................. 1 TEN000350


19 VARIABLE SPEED DRIVE .......................................................... 1 VP1145156
20 DIN RAIL ...................................................................................... 1 24CA5991
21 GROUND BLOCK ........................................................................ 1 24CA7524
22 TERMINAL BLOCK ..................................................................... 9 24CA5987
23 GROUND BLOCK ........................................................................ 1 24CA5986
24 COIL-CONTACTOR .................................................................... 1 TEN000432
34 LUG.............................................................................................. 1 24CA7880
MOTOR TABLE

FIXED SPEED
40HP 50HP 60HP

200 VOLT – 60HZ ZS1108742 ZS1108744 ZS1108745


230 VOLT – 60HZ ZS1063187 ZS1063191 ZS1063193
380 VOLT – 60HZ ZS1108730 ZS1108731 ZS1108732
400 VOLT – 50HZ ZS1109267 ZS1109268 ZS1109269
460 VOLT – 60HZ ZS1063187 ZS1063191 ZS1063193
575 VOLT – 60HZ ZS1108747 ZS1108749 ZS1108750
13-25-529

VARIABLE SPEED
Page 78

40HP 50HP 60HP

230 VOLT – 60HZ 24CA7561


380 VOLT – 60HZ ZS1109267 ZS1109268 ZS1109269
400 VOLT – 50HZ ZS1109267 ZS1109268 ZS1109269
460 VOLT – 60HZ ZS1109267 ZS1109268 ZS1109269
575 VOLT – 60HZ 24CA7562 24CA7563 24CA7564
REPAIR KITS

Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a system
to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original
quality genuine Gardner Denver replacement parts and accessories.

Name of Part Qty. Part No.

WARRANTY KIT (L30 & 45B) 300KDA6032


OIL FILTER ELEMENT .................................................................................. 2 ZS1063359
AIR FILTER ELEMENT .................................................................................. 2 ZS1063356
AIR/OIL SEPARATOR ELEMENT ................................................................. 1 ZS1063828
FILTER ELEMENT ......................................................................................... 2 100008651
BOTTLE, AEON OIL SAMPLE KIT ................................................................ 2 VP1074048
RD-RING SEAL .............................................................................................. 1 A93191670
PIPE SEAL ..................................................................................................... 1 A93191660

WARRANTY KIT (LRS30-45B) 300VDA6032


OIL FILTER ELEMENT ................................................................................ 2 ZS1063359
AIR FILTER ELEMENT ................................................................................ 2 ZS1063356
AIR/OIL SEPARATOR ELEMENT ............................................................... 1 ZS1063828
FILTER ELEMENT ....................................................................................... 2 100008651
FILTER PAD ................................................................................................ 1 ZS1051760
BOTTLE, AEON OIL SAMPLE KIT .............................................................. 2 VP1074048
RD-RING SEAL .............................................................................................. 1 A93191670
PIPE SEAL ..................................................................................................... 1 A93191660

SEAL KIT (NK-DIRECT DRIVE) A11830474


INTERNAL RING .......................................................................................... 1 A11932574
SHAFT SEAL................................................................................................ 1 A93220110
PIPE SEAL ................................................................................................... 1 A93199100
SNAP RING .................................................................................................. 1 A93147480
ADJUST. SPRING ........................................................................................ 1 A93160920
SILENCER.................................................................................................... 1 A13012774

SEAL KIT (NG-GEAR DRIVE) A11830674


INTERNAL RING .......................................................................................... 1 A11932474
SHAFT SEAL................................................................................................ 1 A93220110
PIPE SEAL ................................................................................................... 1 A93199100
SNAP RING .................................................................................................. 1 A93147480
ADJUST. SPRING ........................................................................................ 1 A93160920
SILENCER.................................................................................................... 1 A13012774

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REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

LUBRICANT (AEON 4000)


5-GALLON PAIL............................................................................................. 1 28H57
55-GALLON DRUM ....................................................................................... 1 28H36

LUBRICANT (AEON 9000SP) – STANDARD


5-GALLON PAIL............................................................................................. 1 28H109
55-GALLON DRUM ....................................................................................... 1 28H110

LUBRICANT (AEON 9000TH)


5-GALLON PAIL............................................................................................. 1 28H286
55-GALLON DRUM ....................................................................................... 1 28H270

LUBRICANT (AEON 9000FG)


5-GALLON PAIL............................................................................................. 1 28H428
55-GALLON DRUM ....................................................................................... 1 28H427

LUBRICANT (AEON 6000FG-68)


5-GALLON PAIL............................................................................................. 1 28H423
55-GALLON DRUM ....................................................................................... 1 28H422

LUBRICANT (AEON BIO)


5-GALLON PAIL............................................................................................. 1 28H102
55-GALLON DRUM ....................................................................................... 1 28H103

13-25-529 Page 80
NOTES:
For additional information, contact your local representative or visit:
www.contactgd.com/compressors

©2018 Gardner Denver, Inc. Printed in U.S.A.

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