Glamour Xtec (Feb 2023)
Glamour Xtec (Feb 2023)
Glamour Xtec (Feb 2023)
Thank you for selecting a Hero MotoCorp GLAMOUR XTEC. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest BS6 STAGE-VI (OBD STAGE II-A) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp GLAMOUR XTEC. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘GLAMOUR XTEC’ COMPLIES WITH THE LATEST EMISSION
NORMS.
CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 MAINTENANCE SCHEDULE 41
VEHICLE VIEWS 2 SPARK PLUG INSPECTION 44
VEHICLE SPECIFICATION 5 ENGINE OIL 45
ACCESSORIES & MODIFICATIONS 7 ENGINE OIL FILTER ELEMENT 46
ANTI-THEFT TIPS 7 OIL FILTER SCREEN 47
VEHICLE SAFETY 8 AIR CLEANER 48
Ÿ Important safety information 8 VALVE CLEARANCE ADJUSTMENT 50
Ÿ Protective apparel 9 CLUTCH LEVER FREE PLAY 52
SAFE RIDING TIPS 10 THROTTLE OPERATION 53
TIPS FOR HEALTHY ENVIRONMENT 11 DRIVE CHAIN SLACKNESS 53
PARTS FUNCTION 12 DRIVE CHAIN SLIDER INSPECTION 56
Ÿ Ignition switch 12 BRAKES 56
Ÿ Instruments and Indicators 13 SUSPENSION 61
Ÿ LCD Panel 15 WHEEL 61
FEATURES 19 MAIN/SIDE STAND LUBRICATION 64
HANDLEBAR SWITCHES CONTROL 26 TUBELESS TYRES 65
i3s (IDLE STOP START SYSTEM) 27 NUTS, BOLTS & FASTENERS 68
SIDE STAND INDICATOR/SWITCH 29 BATTERY 68
FUEL 31 FUSE REPLACEMENT 69
SEAT LOCK 32 STOP LAMP SWITCH 70
HELMET HOLDER 33 HEADLAMP FOCUS ADJUSTMENT 71
USB CHARGER 33 CATALYTIC CONVERTER 71
PRE-RIDE INSPECTION 34 EVAPORATIVE EMISSION CONTROL SYSTEM 72
STARTING THE ENGINE 35 POLISHING OF VEHICLE 72
RIDING 37 BASIC TROUBLESHOOTING 73
BRAKING 38 ROAD SIGNS 76
PARKING 38 NAVIGATION SIGNS 78
TOOL KIT/FIRST AID KIT 38 WARRANTY
CLEANING AND WASHING OF VEHICLE 39 HERO GENUINE PARTS
MAINTENANCE 39 ZONAL/REGIONAL/AREA OFFICES
SAFETY PRECAUTION 40
VEHICLE IDENTIFICATION
MBLJA
JA07AE#
W38#
#######
##
#####
#
Vehicle Identification Number (VIN) Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLJAW38#########
MBL JAW38 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: JA07AE########
JA07AE # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: GLAMOUR XTEC
Variant VIN Engine
Electric start/Front disc/Cast wheel JAW38 JA07AE
Electric start/Front drum/Cast wheel JAW37 JA07AF
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
1
VEHICLE VIEWS
TOP VIEW 9 10 11 12 13 14 15 16 17 18
8
7
6
5 19
20
4
3 21
2 22
1 23
24
(1) High beam indicator (12) Neutral indicator
(2) USB charger (13) i3s indicator
(3) Dimmer switch (14) Programmed FI malfunction indicator
(4) Horn switch lamp (MIL)
(5) Turn signal switch (15) Mode/Reset button
(6) Clutch lever (16) Front brake master cylinder/Reservoir
(7) Rear view mirror (17) i3s switch
(8) Passing switch (18) Front brake lever
(9) LCD panel of Meter console. Refer (19) Throttle grip
instruments and indicators (page 15) (20) Electric starter switch
for fuel gauge, speedometer and other (21) Right turn signal indicator
features of console (22) Ignition switch with steering lock
(10) Side stand indicator (23) Fuel tank cap
(11) Left turn signal indicator (24) QR code
*Accessories and features shown may not be part of standard fitment.
2
LEFT SIDE VIEW
18 17 16 15
19
14
13
12
11
20 10
1 2 3 4 5 6 7 8 9
(1) Fuel injector (8) Seat lock (14) Tail/Stop lamp
(2) Gear shift pedal (9) Saree guard with women (15) Rear grip
(3) Rider footrest pillion step (16) Helmet holder (inside)
(4) Main stand (10) Rear hugger fender (17) Battery (inside)
(5) Side stand (11) Rear turn signal lamp (18) Side stand switch
(6) Pillion footrest (12) Rear reflex reflector (19) Position lamp
(7) Left side cover (13) Licence plate lamp (20) Side reflex reflector
*Accessories and features shown may not be part of standard fitment.
23
RIGHT SIDE VIEW
15 14
13
12
11
10
16
17
18
1 2 3 4 5 6 7 8 9
#
(1) CBS Actuator (inside) (7) Front fender # (13) Front visor
(2) Brake fluid reservoir#(8) Caliper assembly# (14) Throttle body/ECU (inside)
(3) Kick starter pedal (9) Front brake disc (15) Seat
(4) Oil level dipstick (10) Front suspension (16) Rear fender
(5) Brake pedal (11) Front turn signal lamp (17) Rear shock absorber
(6) Starter motor (12) Headlamp (18) Exhaust muffler
#Disc variant
*Accessories and features shown may not be part of standard fitment.
4
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 1959 mm
Overall width 743 mm (Disc-Drum) & 720 mm (Drum-Drum)
Overall height 1074
Wheelbase 1273.1 mm
Saddle height 798 mm
Ground clearance 180 mm
Weight
Kerb weight 123 kg (Disc-Drum) & 122 kg (Drum-Drum)
Payload 130 kg
Capacities
Engine oil 0.95 litre at disassembly and 0.75 litre at draining
Fuel tank capacity 10 litres
Engine
Maximum power 8 kW @ 7500 r/min
Maximum torque 10.6 N-m @ 6000 r/min
Bore and stroke 52.4x57.8 mm
Compression ratio 9.9:1
Displacement 124.7 cc
Spark plug NGK-CPR6 7EA9, RG8YC (Federal Mogul)
Spark plug gap 0.8-0.9 mm
Valve clearance Intake (cold) 0.08 mm
Exhaust (cold) 0.12 mm
Idle speed 1400±100 r/min
Chassis and suspension
Front suspension Telescopic hydraulic shock absorbers
Rear suspension Swingarm with 5 step adjustable hydraulic shock
absorbers
Caster angle 26°
Trail length 92 mm
Tyre size Front 80/100-18 47P (Tubeless tyre)
Rear 100/80-18 53P (Tubeless tyre)
5
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Front (Disc type) Dia. 240 mm
Brakes Front (Drum type) Dia. 130 mm
Rear (Drum type) Dia. 130 mm
Transmission
Primary reduction 3.35 (67/20)
Final reduction 3.214 (45/14)
Transmission 5 Speed transmission
Gear ratio,1stnd 3.17 (38/12)
2rd 1.83 (33/18)
3rd 1.272 (28/22)
4th 1.04 (26/25)
5 0.923 (24/26)
Electricals
Battery *MF battery,12V-4Ah/ETZ5
Alternator 120 W @ 5000 r/min
Starting system Kick/Electric start
Headlamp (High/Low) LED
Tail/Stop lamp 12V-5/21W
Turn signal lamp 12V-10Wx4 (Amber bulb) with clear lens-**MFR
Meter illumination LED
Neutral indicator LED
Turn signal indicator (RH + LH) LED x 2
Position lamp LED
Hi beam indicator LED
i3s indicator LED
Side stand indicator LED
Programmed-Fi Malfunction indicator lamp (MIL) LED
Licence plate lamp 12V-5.0W
Fuse Circuit fuse 15A, 10A, 10A, 10A
Spare fuse 15A, 10A
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
6
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously
Modifying your vehicle or using non-Hero impair your vehicle's handling, stability and
MotoCorp accessories can make your vehicle braking, making it unsafe to ride. Removing or
unsafe. Before you consider making any modifying your lamps, mufflers, emission
modifications or adding an accessory, be sure control system or other equipment can also
to read the following information. make your vehicle illegal.
! WARNING
ANTI-THEFT TIPS
• Always lock the steering and never leave the
• Improper accessories or modifications can key in the ignition switch. This sounds
cause a crash in which you can be seriously simple but people do forget.
hurt or killed. • Be sure the registration information for your
• Follow all instructions in this owner's manual vehicle is accurate and correct.
regarding accessories and modifications. • Park your vehicle in a locked garage
Accessories whenever possible.
• Make sure that the accessory does not • Use an additional anti-theft device of good
obscure any lamps, reduce ground quality.
clearance, limit suspension travel or steering • Never park your vehicle in an isolated area.
travel, affect your riding position or interfere Park as far as possible in a designated area.
with operating any controls. • Enter your name, address and phone
• Be sure electrical equipment does not number in this Owner's Manual and keep it
exceed the vehicle's electrical system in your vehicle at all times. Many times
capacity (page 6). A blown fuse can cause a stolen vehicles are identified by information
loss of lights. in the Owner's Manuals that are still with
• Do not pull a trailer or sidecar with your them.
vehicle. This vehicle was not designed for NAME: _____________________________________________
these attachments, and their use can ADDRESS: _______________________________________
seriously impair your vehicle's handling.
Modifications _______________________________________________________
We strongly advise you not to remove any _______________________________________________________
original equipment or modify your vehicle in _______________________________________________________
any way that would change its design or PHONE NO : _____________________________________
7
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of Ride defensively
service and pleasure if you take responsibility Always pay due attention to other vehicles
for your own safety and understand the around you, and do not assume that other
challenges you can meet on the road. drivers see you. Be prepared to stop quickly or
There is much that you can do to protect perform an evasive maneuver.
yourself when you ride. You will find many Make yourself easily visible
helpful recommendations through out this
manual. Following are a few that we consider Some drivers do not see vehicles because they
most important. are not looking for them. To make yourself more
Always wear a helmet visible, wear bright reflective clothing, position
It is a proven fact, helmet significantly reduces yourself so that others can see you, signal before
the number and severity of head injuries. So turning or changing lanes, and use horn which
always wear a helmet and make sure your will help others to notice you.
pillion rider does the same. We also Ride within your limits
recommend that you wear eye protection, Pushing the limits is another major cause of
sturdy boots, gloves and other protective gear. vehicle accidents. Never ride beyond your
Before riding your vehicle personal abilities or faster than conditions
Make sure that you are physically fit, mentally demand. Remember that fatigue and
focused and free of alcohol and drugs. Check negligence can significantly reduce your ability
that you and your pillion are both wearing an to make good judgements and ride safely.
approved vehicle helmet and protective Do not drink and ride
apparel. Instruct your pillion on holding onto Riding under the influence of alcohol or drugs
the grab rail or your waist, leaning with you in is dangerous. Alcohol can reduce your ability
turns, and keeping their feet on the footrest, to respond to changing conditions and reduce
even when the vehicle is stopped. the reaction time. Do not drink and ride.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle.
8
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or • Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether • Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service wear face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long • Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ • Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of • A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
9
Do's: SAFE RIDING TIPS
• Always conduct simple pre-ride inspection Don't
(page 34). • Never use cell phone while riding the
• Always wear a helmet (ISI marked) with vehicle.
chin strap securely fastened and insist on a • Avoid sudden acceleration, braking and
helmet for your pillion rider. turning of your vehicle.
• While riding, sit in a comfortable position • Never shift gears without disengaging the
with your legs close to fuel tank. clutch and closing the throttle.
• Ride defensively and at a steady speed • Never touch any part of the hot exhaust
(between 40-50 km/hr). system like muffler.
• To stop the vehicle (in IBS), press the rear • Never ride under the influence of alcohol or
brake pedal for the application of front and drugs.
rear brakes simultaneously. However, for • Concentrate on the road and avoid talking
more effective braking, use both brakes to the pillion rider or others on the road.
simultaneously, keeping throttle in the • Do not litter the road.
closed position. • Do not cross the continuous white/yellow
• Respect road signs and obey traffic rules for line in the center of the road, while
your own safety and that of others on the overtaking.
road (page 76). • Do not attach large or heavy items to the
• During night time, dip headlamps of your handlebars, front forks, or fenders.
vehicle for oncoming traffic, or when • Never take your hands off the steering
following another vehicle. handle while riding.
• Give way to others on the road and signal • Do not move the side stand down while
before you make a turn. riding, as engine will stop while vehicle is in
• To make yourself more visible, wear bright gear (page 30).
reflective clothing that fits well. • Navigation system assists you to reach your
• Tightly wrap loose/hanging clothes & avoid destination, don't be distracted while
entangling with moving parts. driving. Drive safely and always obey traffic
• Get your vehicle serviced regularly by the rules.
Authorised Hero MotoCorp workshop.
• Before riding make sure in which mode you
are riding whether with i3s switch “ON’ or
“OFF”.
10
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
• Noise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
• Fuel saving & Reduce pollution : Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
• BS-VI grade fuel : Always use BS-VI grade fuel to adhere BS-VI norms.
11
PARTS FUNCTION 2
Ignition switch
“ON” ( )
position
1
“OFF”( )
position/
Lock open
3
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
“LOCK” position
Key position Function Key removal
The LCD panel illuminates & initial display of
multi function digital segments are displayed.
The tachometer segment and the fuel gauge
segment will swing to the maximum scale once
and back to its normal position. The engine can
“ON” ( ) be started. Turn signal lamp, horn, tail/stop Key cannot be removed
lamp, fuel gauge, pass lamp, position lamps &
neutral indicator will be functional. Programmed
FI malfunction indicator lamp (MIL) illuminates
continuously and i3s indicator glows for 2
seconds.
“OFF”( ) Engine cannot be started and no electrical Key can be removed
system will be functional.
“LOCK” Steering can be locked. Key can be removed
12
Instruments and Indicators 1 23 45678 Av
9
The indicators are in the speedometer panel 0.0
km/l
above the headlamp. The functions are as
below. xI000
RPM 2
3 4 5 6 7 8 9 IO II
Serv
10
I
241.6 km
0 F
to go
km/h E
Gear
ODO km
18 17 16 15 14 13 12 11
Sl. No. Description Function
Shows engine revolution per minute. The tachometer
1 Tachometer digital segments will swing to maximum scale on the meter
console once the ignition switch is turned “ON” .
2 Side stand indicator Light glows when the vehicle is parked on the side stand.
3 Turn signal indicator (L) Flashes when left turn signal switch is operated.
4 High beam indicator Light glows when headlamp is in high beam.
5 Neutral indicator Light glows when vehicle is in neutral.
6 i3s indicator Indicator glows for 2 seconds and turns “OFF”
indicating that i3s system is functional.
7 Turn signal indicator (R) Flashes when right turn signal switch is operated.
When the ignition switch is turned “ON” the programmed
FI malfunction indicator lamp (MIL) glows continuously
Programmed-FI and then should go “OFF” once the engine is started. It
8 indicates that programmed FI system is OK. If it glows
malfunction indicator continuously
lamp (MIL) there is an abnormality in the programmed
FI system, it is recommended to reduce the speed and
drive to the Authorised Hero MotoCorp workshop for
check-up.
13
Sl. No. Description Function
Real time mileage It indicates the current mileage of the vehicle (in km/
9 indicator (RTMI) litre). The indication will change after every 3 seconds
depending upon the driving condition (page-18).
10 Mode button Switches display between odometer, tripmeter-1 & 2,
clock, eco mode & bluetooth connectivity.
11 Set button To adjust clock, date & tripmeter.
When long pressed, resets tripmeter to zero.
Indicates how many kilometers are left before the
12 Next service distance next service is due. It appears for few seconds when the
ignition switch is turned “ON” ( ) (page 19).
Indicates approximate fuel available in the form of
13 Fuel gauge digital segments. The digital segments will swing to
maximum scale on the meter console once the ignition
switch is turned “ON” ( ) (page 18).
14 Service reminder Displays when the next service is due (page 19).
indicator
15 Odometer Shows accumulated distance travelled (page 16).
16 Speedometer Indicates riding speed.
17 Digital clock Indicates hours & minutes (page 15).
18 Gear indicator Displays the selected gear while riding (page 20).
14
LCD PANEL
(a) Digital clock
Digital clock (1) shows hour and minute. To
adjust the time, proceed as follows : xI000 5 6 7 8 9 IO II
Time
1h 06m 12:41
button (3) simultaneously for more than 2
Gear
ODO km 30 Aug
Avg
45.1 km/h
Time
12:41 3
km/h E 1h 06m
Gear
ODO km 30 Aug
12:41 xI000
RPM 2 3 4 5 6 7 8 9 IO II
Trip 1
1 2
I 241.6 km
14:41
0 F
Avg
45.1 km/h
Time
km/h E 1h 06m
Time
km/h E 1h 06m
Time
30 seconds or more, the setting will be 1h 06m
invalid and return to the normal operation.
When ignition switch is turned “OFF”, the 1 5
30 Aug
value immediately before “OFF” shall be
set. (1) Odometer (2) Tripmeter
(b) Odometer/Tripmeter (3) Mode button (4) Set button
(5) Date
The odometer (1) shows accumulated
distance travelled. To update the date proceed as follows :
The tripmeter (2) shows distance travelled • Turn the ignition switch "ON" ( ).
since trip meter was reset last time. There are • Press and hold set button (4) and mode
two tripmeters, “Trip-1” and “Trip-2”. button (3) simultaneously for more than 2
Push the mode button (3) to select “Trip-1” seconds. The clock display will start blinking
and “Trip-2”. “Trip-1” and “Trip-2” can be (page 17).
displayed upto "999.9" km.
16
• Keep pressing and releasing mode button 3
(3) until date display (5) starts blinking.
3
xI000 4 5 6 7 8 9 IO II
3
01 Jan
RPM 2 Trip 1
I 241.6 km
0 F Avg
45.1 km/h
Time
km/h E 1h 06m
Gear
01 Jan
ODO km
xI000 4 5 6 7 8 9 IO II
3 Trip 1
RPM 2
I 241.6 km
km/h E
F Avg
45.1 km/h
Time 30 Aug
01 Feb
1h 06m
Gear
30 Aug
ODO km
5 4
Year 2024 (3) Mode button (4) Set button
5 (5) Date display
(3) Mode button (5) Date display • To set day, press the mode button (3) to
• switch from month to day display. Now
Now to set year, press set button (4) until press
the desired year is displayed. the set button (4) until the desired day
is displayed.
3
xI000 4 5 6 7 8 9 IO II
3
Year 2024
RPM 2 Trip 1
I 241.6 km
0 F 5 6 7 8 9 IO II
Avg xI000 3 4
Trip 1
45.1 km/h RPM 2
I 241.6 km
01 Feb
Time
km/h E 1h 06m 0 F
Gear Avg
km Year 2024 45.1 km/h
ODO
Time
km/h E 1h 06m
Gear
01 Feb
ODO km
3
S
2
(1) Fuel gauge (2) Segments
(3) One segment
! CAUTION (1) Real time mileage indicator (RTMI)
Please ensure the vehicle is not used (2) Mode button
continuously when the fuel level indicator
reaches the one segment blinking. It will not only The fuel consumption shall be displayed when
result in the vehicle running out of fuel, it may the speed of the vehicle is 5±2 km/hr. If the
also cause serious damage to the fuel pump.
Please ensure fuel is filled up as soon as the fuel
speed is less then 5±2 km/hr “0.0”
level indicator reaches one segment blinking. km/litre will be displayed.
18
The RTMI shows a minimum value of “0.0” The service reminder indicator “ ” can be
km/litre and maximum value of “120” reset at an Authorised Hero MotoCorp
km/litre. During coasting with throttle fully workshop.
closed, the fuel consumption is very minimal NOTE
and hence the display can go up to “120”
km/litre. After getting the vehicle serviced, make sure
(e) Service reminder indicator that the Service Reminder Indicator has been
The service reminder indicator (1) is to reset.
indicate the user to bring the vehicle to an FEATURES
Authorised Hero MotoCorp workshop for (a) Steering lock
service. The indicator shall start blinking when Steering lock with ignition switch, turn the
the vehicle covers kilometers as specified in ignition key (1) to “OFF” ( ) position & turn
the maintenance schedule. The indicator will the handlebar towards left or right & push the
keep on blinking throughout the kilometer key downwards & turn towards “LOCK”
interval for a particular service and will stay position. After locking take out the ignition
‘‘ON’’ thereafter. key.
Meter console also displays the next service
distance (2). It indicates how many kilometers 1
are left before the next service is due. It
appears for few seconds when the ignition
switch is turned “ON” ( ).
Serv
M
241.6 km
xI000
RPM 2
I
3 4 5 6 7 8 9 IO II
Serv
to go
(1) Ignition key
0 F
241.6 km
to go
km/h E
Gear
ODO km
xI000 4 5 6 7 8 9 IO II xI000 4 5 6 7 8 9 IO II
3 3
RPM 2 Eco RPM 2 Eco
I I
0 F 0 F
km/h E km/h E
Gear Gear
ODO km ODO km
2 4
(1) Mode button (2) Eco mode (4) Shift down indicator
It displays following riding instructions : NOTE
• Shift up indicator: it recommends for ECO mode assists the rider to achieve optimum
shifting to high gear. fuel efficiency based on your vehicle's engine
performance.
Eco It is recommended to ride your vehicle as per
road and traffic conditions.
(c) Gear indicator
Gear indicator (1) indicates current gear
0
xI000
RPM 2
I
3 4 5 6 7 8 9 IO II
F
Eco
3 xI000
RPM 2
I
3 4 5 6 7 8 9 IO II
Serv
ALLOW
4
• Then the application will automatically start. (3) Select your vehicle
• Application also asks you to accept (2) the (4) Battery optimization
terms of use to proceed. • The application searches for a while and
displays all nearby devices. Select the device
with your name (5).
• Update your name (6) (if required) and
select either save and connect (7) or
connect (8) to proceed.
Xyz
2 Xyz
XXXXXX
xI000 4 5 6 7 8 9 IO II
3
RPM 2 Pair
I
0 F
km/h E
Gear NOT FOUND
ODO km
9 10 11 NOT FOUND
(9) Pairing request notification 14
(10) Pin (11) “OK”
• On pairing, meter console displays (13) Bluetooth mode (14) Not found
“Connected” (12) below bluetooth symbol Navigation:
in bluetooth mode (13). To use navigation feature proceed as follows:
13 • Connect your vehicle with your hero ride
Pair guide/navigation application via bluetooth
(page 21).
• After successful connection, the application
and meter console display will automatically
0
xI000
RPM 2
I
3 4 5 6 7 8 9
F
Pair
Gear
update your current location (1) through
km/h E
Connected
GPS system.
ODO km
1.2 km
0
Calling......
Calling
km/h E
Gear
ODO km
xI000 4 5 6 7 8 9 IO II
3
RPM 2 Nav 2
I
0 F 1.2 km
1 Nav 2 Nav
km/h E
Gear
7 : :32
12h pm
20min
ODO km
Gear
km/h E
Calling
Calling......
• If number of missed call are more than 9
ODO km
25
2. Clutch switch
Alert ! There is a clutch switch (2) provided for the
safety of the rider. The vehicle cannot be
started by electric starter switch until the clutch
lever is operated when the vehicle is engaged
5 6 7 8 9
in gear.
IO II
Low Batt km
4
5
27
2 engaged to move the vehicle.
NOTE
If vehicle stops in i3s condition and kept idle
•
for more than 500 secs (ignition switch is
“ON” position) i3s function will be
deactivated and cannot be started by
pressing the clutch lever, rider can only start
the vehicle with electric or kick start.
• If engine is stopped by any means other than
i3s function, i3s indicator will not
(2) i3s switch glow/blink in the speedometer. In this
condition, vehicle will not start by pressing
Start the vehicle (in neutral and clutch lever the clutch lever. Vehicle can be started by
released condition) with less than 2000 using kick or electric start.
r/min and let it idle till engine temperature • If all the required i3s conditions are met, i3s
reaches more than 75°C. The engine will cut- indicator will glow for 5 secs before the
off in 30 seconds. After the first stop start, engine cuts-off.
every subsequent stop will be in 5 seconds. Driving with i3s switch in “OFF” position:
In this condition, the engine can be restarted While driving in a traffic jam/or very dense
either with clutch lever, kick or electric start. traffic where the vehicle has to encounter a
Driving with i3s switch in “ON” position: stop and go situation, the i3s switch can be
While driving, if the engine is kept idling (while changed to “OFF” position. Once this is done,
waiting in a traffic signal), the engine will cuts- the i3s system will not work and the vehicle
off in 5 seconds. (The vehicle should be in will be in normal operating conditions as other
stand still condition, with neutral gear position vehicles and no special functions will be
at less than 2000 r/min with clutch performed.
lever/throttle is in released position and
engine is warmed up). The i3s indicator will
be continuously blinking in the speedometer
indicating that vehicle stopped in i3s
condition. By pressing the clutch lever, the
engine will start again and gear can be
28
NOTE SIDE STAND INDICATOR/SWITCH
• For the safety of the customer a side stand
The i3s system will not function if rider puts indicator
the i3s switch to”OFF” position. (1) is provided.
• If the battery voltage is low and engine r/min 1
is less than 2000, there will be 3 continuos
blinks after every 6 secs.
• If the low battery voltage is detected while
the ignition key is in “ON” position or engine
is in running condition, the i3s function will
be deactivated or may not function properly
until the rider turns the ignition switch to
"OFF" ( ) position and then back to "ON"
( ) position.
• If the vehicle is driven without battery or with
the dead battery and the engine r/min is less (1) Side stand indicator
than 2000. The i3s indicator on the
speedometer will blink continuously at every A side stand switch (2) is provided in the side
1.5 secs. stand, when the side stand is down (ignition
• If the vehicle has fallen down, i3s function switch “ON” ( )), the switch enables the side
may not work properly. Before restarting the stand indicator lamp to glow on the
engine you must turn the ignition switch to speedometer panel.
"OFF" ( ) position and then back to "ON" 2
( ) position.
• If the battery is in healthy condition and the
i3s system does not work properly, it is
recommended to visit your Authorised Hero
MotoCorp workshop.
• i3s system will not function properly if the
vehicle battery is low/dead or driven without
battery.
• If vehicle diagnoses with any problem in
electronic control unit (ECU) the i3s function 3
will not work. (2) Side stand switch (3) Side stand spring
29
Ÿ Check the side stand for proper function To inspect the functionality of this feature,
and the spring (3) for damage or loss of park the vehicle on its main stand and check
tension and the side stand assembly for free all the conditions described in the inspection
movement. flow diagram:
Ÿ Check whether the side stand indicator (1) INSPECTION FLOW DIAGRAM
glows when the side stand is down.
Ÿ While the vehicle is removed from side 1. Turn the ignition switch to “ON” ( )
stand, the side stand indicator (1) should position and press the electric starter
not glow. switch (with transmission in neutral and
Ÿ If the side stand indicator (1) does not side stand is down).
operate as described in above steps, please
visit your Authorised Hero MotoCorp NO Visit Authorised
workshop. Does engine start? Hero MotoCorp
! CAUTION YES Workshop
Ensure that adequate care should be taken
while cleaning the side stand switch. 2. Then shift the transmission to gear (with
Your vehicle is equipped with “Side lever engine running and irrespective of clutch
operation).
stand engine kill” feature for safety
purpose. NO Visit Authorised
This feature has following functions: Does engine stop? Hero MotoCorp
• It prevents starting the engine when Workshop
transmission is in gear (irrespective of YES
clutch lever operation) and side stand is 3. Now press the electric starter switch (After
down. engine has stopped).
• It stops the running engine when
transmission is in gear (irrespective of
clutch lever operation) and side stand is YES Visit Authorised
moved down. Does engine start? Hero MotoCorp
NO Workshop
! WARNING
“Side stand engine kill” system is not affected SYSTEM IS OK
by clutch lever operation.
30
If your vehicle doesn't operate as described in 5 4
above flow diagram, please visit your
Authorised Hero MotoCorp workshop.
! WARNING
Regularly inspect the functionality of "Side
stand engine kill” feature and in case of any
malfunction visit Authorised Hero MotoCorp
workshop.
FUEL
(a) Fuel tank (4) Fuel (5) Filler neck
Fuel tank capacity is 10 litres (Minimum fuel • Do not overfill the tank. There should be no
to be maintained above one segment blinking fuel (4) in the filler neck (5).
of fuel level indicator). • For locking, position the cap with “▲”
• To remove the fuel tank cap (1), open the mark facing towards the front, back on the
key hole cover (2) and insert the ignition opening and press gently. The key springs
key (3) turn it clockwise and remove the back to the normal position and the cap
cap. gets locked.
3 ! CAUTION
Do not park the vehicle under direct sunlight
as it causes evaporation of petrol due to heat
and deterioration of paint gloss due to ultra
violet rays.
2
! WARNING
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do
1 not smoke or allow flames or sparks in the
(1) Fuel tank cap (2) Key hole cover area where the vehicle is refilled or where
(3) Ignition key petrol is stored.
31
(b) Petrol containing alcohol ! CAUTION
Fuel available at your location may contain Please ensure the vehicle is not used with low
ethanol. Ethanol is a form of alcohol and fuel indicator glowing continuously. It will not
is generally mixed with petrol to reduce only result in the vehicle running out of fuel, it
emissions. may also cause serious damage to the fuel
E 20 sticker on fuel tank indicates that the pump. Please ensure fuel is filled up as soon as
vehicle parts are compliant up to the blend of the low fuel indicator starts glowing.
“20% ethanol with petrol”. ! WARNING
It is recommended not to use petrol containing • Petrol is highly flammable and explosive.
more than 20% of ethanol to avoid any You can be burned or seriously injured when
damage to engine and other parts of the handling fuel.
vehicle. • Stop the engine and keep heat, sparks and
If you observe any problem related to the flame away.
operational performance of the vehicle, • Refuel only outdoors.
contact your Authorized Hero MotoCorp • Wipe off spills immediately.
workshop.
1 SEAT LOCK
Location : On the rear left side of the seat,
below the rear cowl.
1
32
Operation : To unlock the seat, insert the USB CHARGER
ignition key (1) and turn it clockwise A USB charger (1) with a cap (2) located on
direction. To install, engage the hook on the the left side of the inner panel (3) near meter
underside of the seat with the frame and push console to charge your mobile phone safely
on the top rear side of the seat until while riding.
the lock clicks. 1
HELMET HOLDER
The helmet holder is located below the
seat. Remove the seat. Hang the helmet on 3
the helmet holder (1) by using wire helmet
set (2) (optional). Install the seat (3) and
lock it securely.
3
2
(1) USB charger (2) Cap (3) Inner panel
Use of non-standard USB cable may cause
damage to the mobile phones.
To connect a mobile phone to the charger,
first open the cap from the USB charger and
1 2
then plug in the charger cable to it. Hero
MotoCorp will not be responsible for damages
(1) Helmet holder hook caused due to use of non-standard USB cable.
(2) Wire helmet set (optional) (3) Seat
! CAUTION
! WARNING • Always place the device in a soft clean
• Riding with a helmet attached to the holder cloth/towel to avoid any damage due to
can interfere with the rear wheel and could • road shocks while riding.
Multiple charging of USB devices have to be
cause a crash in which you can be seriously avoided, simultaneous charging may lead to
hurt or killed. slow or no charging.
• Use the helmet holder only while parked. Do
USB port is for charging compatible USB
not ride with a helmet secured by the holder. • devices.
33
• Do not leave the USB device and USB cable The items listed here will only take a few
in the fuel tank cover when the vehicle is minutes, and in the long run they can save
parked. time, expense and possibly your life. Please
• Charge your device when the engine is follow the tips as given below:
operational/while riding. • Engine oil level- Check and top up engine
• USB charger will not be covered under oil if required (page 45). Check for leaks.
warranty in case of USB charger cap • Programmed FI malfunction indicator
damage. lamp (MIL)- When the ignition switch is
NOTE turned “ON” the programmed FI
• Do not apply any soap solution, oil or grease malfunction indicator lamp(MIL) glows
inside the USB charger. continuously and then should go “OFF”
• Any personal belongings have to be removed once the engine is started.
before water washing to avoid damage. • Fuel level- Ensure sufficient fuel is
• Always keep the USB port cap closed after available in your fuel tank for journey. Fuel
use to prevent dust or water entry during level segment should be above one segment
rains/water wash. blinking (page 18). Check for leaks.
• Do not direct water jet towards the port even • Front brake (Disc type)- Check for
with cap closed to avoid any short circuit. correct brake fluid level in the master
Always dry the area using a dry cloth or cylinder (page 56).
moisture free compressed air before use.
• Press the cap slightly for proper locking of • Front and Integrated brakes (Drum
USB charger cap. type)- Check operation. Adjust free play if
• The charging time of mobile may vary, necessary (page 58).
depending on the mobile's battery state of • Rear brake (Disc variant)- Check for
the charge, mobile make and conditions. correct brake fluid level in the reservoir
PRE-RIDE INSPECTION (page 57).
You should conduct pre-ride inspection • Rear brake (Drum type)- Check
before riding the vehicle to enhance riding operation. Adjust free play if necessary
comfort and safety. Clean your vehicle (page 59).
regularly. It protects the surface finish. Avoid • Tyres- Check condition and pressure
cleaning with products that are not specifically (page 65).
designed for vehicle surfaces. Inspect your • Clutch- Check for smooth operation.
vehicle very day before you start the engine. Adjust free play if necessary (page 52).
34
• Clutch- Check for smooth operation. • Your vehicle's exhaust contains poisonous
Adjust free play if necessary (page 52). carbon monoxide gas. High levels of carbon
• Drive chain- Check condition and monoxide can collect rapidly in enclosed
slackness (page 53). Adjust and lubricate if areas such as garage. Do not run the engine
necessary. with the garage door closed.
• Throttle- Check for smooth opening and ! CAUTION
closing in all steering positions (page 53). • If electric starter switch is pressed
continuously and engine does not start,
• Lamps and Horn- Check that headlamp, cranking of engine will stop after 5 secs.
position lamp, tail/stop lamp, turn signal After that rider again needs to press the
lamps and horn function properly. electric starter switch.
• Rear view mirror- Ensure that the rear • If engine started, cranking of the engine will
view mirror gives a good rear view when you stop after r/min reaches more than 800
r/min under normal condition.
are sitting on the vehicle. • This vehicle is equipped with a side stand
• i3s switch- Make sure whether the i3s engine kill feature (page 30).
switch is in “ON” or “OFF” position Preparation
(page 27). Before starting insert the key and follow the
• i3s system- Make sure that i3s system is below mentioned procedure :
functional properly (page 27). • Turn the ignition switch (1) to “ON” ( ).
• Fitting & Fasteners- Check & tighten if • Confirm that the programmed FI
necessary. malfunction indicator lamp (MIL) (2)
• Steering- Check for smooth action for glows continuously and then should go
easy maneuverability. “OFF” once the engine is started.
• Side stand- Check for proper functionality NOTE
(page 29). If MIL remains “ON” even if the vehicle is
STARTING THE ENGINE started, there is an abnormality in the
Always follow the proper starting procedure programmed FI system. It is recommended to
described below : reduce the speed and drive to the Authorised
Hero MotoCorp workshop for check-up.
• To protect the catalytic converter in your
vehicle's exhaust system, avoid extended
idling and the use of leaded petrol.
35
2 4
1
(1) Ignition switch (2) Programmed FI (4) i3s switch
malfunction indicator lamp (MIL)
Ÿ Electric start : Press the electric starter
Find neutral position & check neutral switch •
with fully closed throttle.
N indicator (3) on instrument console • Kick start
with ignition “ON”. : Depress the kick starter until
3 resistance is felt. Then let the kick starter
return to the top of its stroke. Kick from the
top of the stroke through to the bottom with
a rapid, continuous motion.
Starting procedure
At any ambient temperature, Press the starter
switch with the throttle completely closed.
NOTE
This vehicle has a fuel-injected engine with an
idle air control valve (IACV).
(3) Neutral indicator Flooded engine
• Make sure whether the i3s switch (4) is in Ifattempts,
the engine fails to start after repeated
it may be flooded with excess fuel.
“ON” or “OFF” position. • If the engine does not start wait for 15-20
seconds, and try restarting the engine with
throttle completely closed.
36
• If the engine starts with unstable idle, open •While the engine is idling, press the clutch
the throttle slightly. lever and depress the gearshift pedalst
Ignition cut off downwards using the toe to shift into 1
Your vehicle is designed to automatically stop gear.
the engine & fuel pump, if vehicle falls down. • Slowly release the clutch lever and at the
(Bank angle sensor cuts off the ignition). same time, gradually increase engine speed
by opening the throttle. Coordination of the
NOTE throttle and clutch lever will assure a smooth
If the vehicle has fallen down, before restarting positive start.
the engine you must turn the ignition switch to • When the vehicle attains a moderate speed,
“OFF” ( ) position and then back to “ON” close the ndthrottle, press the clutch lever and
( ) position. shift to 2 gear by depressing the gearshift
Running in pedal.
Help assure your vehicle's future reliability and • The
shift
sequence
3 4
rd th
, and
is threpeated progressively to
5 (top gear).
performance by paying extra attention to how
you ride during the first 500 km.
During this period, avoid full-throttle starts
and rapid acceleration. 5
NOTE 4
• To start the engine if any gear is engaged, 3
press the clutch lever and press the starter
switch. 2
• Do not open the throttle during starting the N
vehicle. 1
MAINTENANCE SCHEDULE
Dear Customer, or Scan QR code
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
ITEMS SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
DAYS 1st 60 Next Next Next Next
100 100 100 100
KM Note-1 500-
750
3000-
3500
6000- 9000- 12000- 3000
6500 9500 12500 6000 9000 12000 15000
Fuel Line I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A
Air Cleaner Element Note-2 Do not open air cleaner element unless R
there is a drivability problem
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 R I, T R I, T R I, T R
Engine Oil Strainer C C C
Screen
Engine Oil Filter I I R I R
Electric Starter I I I I I I
Oil Circulation I I I I I I
Drive Chain Note-4 I,C,L,A at every 2000 km I,C,L,A at every 2000 km
Drive Chain Slider I I I I I
Battery Voltage I I I I I I
Brake Shoe I, A I, A I, A I, A I, A I, A
42
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
KM Note-1 500- 3000-
750 3500
6000- 9000- 12000- 3000 6000 9000 12000 15000
6500 9500 12500
Disc Wear/Pad Wear I I I I I I
Brake Fluid Note-5 I, T I, T I, T I, T I, T I, T
Brake System (Brake C, L C, L C, L
Cam & Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A
Clutch Lever Free Play I, A I, A I, A I, A I, A I, A
Side Stand Pivot Bolt C, L C, L C, L C, L C, L C, L
Rear Brake Pedal/ C, L C, L C, L C, L C, L C, L
Main Stand Pivot
Side Stand Switch I, C I, C I, C I, C I, C I, C
i3s System I I I I I I
Nut, Bolts & Fasteners Note-6 I I I I I I
Wheel Bearings Note-7 I I I I I I
Wheels/Tyres I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I, A I, L, A
Front Suspension/ Note-8 I I I I I I
Oil leakage
Rear Suspension Note-9 I I I I I I
Muffler Note-10 I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-11 I I I I I I
Control System
43
SPARK PLUG INSPECTION
Recommended spark plugs: 0.8-0.9 mm
NGK-CPR6 7EA9, RG8YC (Federal Mogul)
For most riding conditions this spark plug heat
range number is satisfactory. However, if the
vehicle is going to be operated for extended
periods at high speeds or near maximum
power in hot climates, the spark plug should
be changed to a cold heat range number,
consult Authorised Hero MotoCorp workshop
on this if required.
• Clean any dirt around the spark plug base. • Make sure that the spark plug gap is
• Disconnect the noise suppressor cap (1) 0.8-0.9 mm using a wire-type feeler
and remove the spark plug (2) with the help gauge. If adjustment is necessary, bend the
of spark plug box wrench provided in the side electrode carefully. Make sure the plug
tool bag. washer is in good conditions.
1 • With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
• Tighten a new spark plug 1/2 turn with
spark plug wrench to compress the washer.
If you are reusing a plug, it should only take
1/8-1/4 turn after the plug seats.
! CAUTION
Do not remove the spark plug and test for
•
2 spark on the vehicle by cranking the engine
(1) Noise suppressor cap (2) Spark plug • as this could lead to fire or explosion
• Visually inspect the spark plug electrodes for Install a dummy spark plug in the cylinder
head and test for spark.
wear. The center electrode should have •
square edges and the side electrode should Never
range.
use a spark plug with improper heat
not be eroded. Discard the spark plug if • Always use resistor type spark plug.
there is apparent wear or if the insulator is
cracked or chipped.
44
ENGINE OIL Do top up if oil level reaches towards the lower
Use hero genuine engine oil or recommended level mark or every 3000 km whichever is
grade oil. earlier.
BRAND: Hero 4T plus • Park the vehicle on its main stand.
GRADE: SAE 10W 30 SL Grade • Start the engine & let it idle for 3-5
(JASO MA2). minutes.
Manufactured by: • Slightly loosen the engine oil check bolt (4)
• Tide Water Oil Co. (India) Ltd. and check the engine oil entry into the
• Savita Oil Technologies Limited. cylinder head.
• Bharat Petroleum Corporation Limited.
OIL CAPACITY: 0.95 litre (disassembly)
: 0.75 litre (at oil change)
Engine oil level inspection/Top up
process
Check engine oil level each day before
operating the vehicle. The oil level dipstick (1)
is on the right crankcase cover for measuring
oil level. Oil level must be maintained between
the upper (2) and lower (3) level marks on 4
the oil level dipstick.
(4) Engine oil check bolt
• After checking the oil circulation, tighten the
1
engine oil check bolt.
• Stop the engine and wait for 2-3 minutes.
• Remove the oil level dipstick, wipe it clean
2 3 • and insert without screwing it in.
Remove the oil level dipstick and check the
UPPER oil level.
• If required, add the specified oil up to the
LOWER
upper level mark. Do not overfill.
(1) Oil level dipstick (2) Upper level mark
(3) Lower level mark
45
• Reinstall the oil level dipstick and check for • Reinstall the oil level dipstick with a new
oil leaks. O-ring.
Engine oil replacement process/ • Start the engine and allow it to idle for few
Oil circulation inspection minutes.
Drain engine oil with the engine warm and the • Stop the engine, let the engine oil settle
vehicle on its main stand. down and recheck the oil level.
• To drain the oil, remove the oil level dipstick
• Make sure that oil level is at the “UPPER”
(page 45) and drain bolt (1) with sealing level mark of the oil level dipstick with the
washer (2). vehicle in an upright position and that there
• After the oil has completely drained,
are no oil leaks.
reinstall the drain bolt with a new sealing ! CAUTION
washer. • Running the engine with insufficient oil can
2 cause serious engine damage.
• Running the engine with excessive oil can
cause spark plug fouling & loss in
performance.
• Engine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
racing oils are not recommended.
ENGINE OIL FILTER ELEMENT
1 NOTE
(1) Drain bolt (2) Sealing washer Drain the engine oil thoroughly (page 46) in
• Fill the crankcase through the oil filler hole case of engine oil filter element replacement.
with 0.75 litre (approximately) of the • Remove the three mounting bolts (1).
recommended grade oil. • Remove the engine oil filter element cover
(2) with O-ring (3).
46
1 2
4
(1) Mounting bolts (4) Engine oil filter element
(2) Engine oil filter element cover
• Remove the engine oil filter element (4) NOTE
from the cover. • When the engine oil filter element replaced
always replace the O-ring with the new one.
4 • Make sure that O-ring is properly seated.
• Apply engine oil on engine oil filter element
before installation.
• Inspect and replace engine oil filter element
as specified in the maintenance schedule.
•Installation is in the reverse order of
removal.
OIL FILTER SCREEN
• Drain the engine oil thoroughly (page 46).
3 • Remove the side stand switch screw (1).
(3) O-ring (4) Engine oil filter element • Disconnect the clutch cable (2).
• Remove the exhaust muffler (3), rider
• Replace the engine oil filter element (4). footrest assembly with side stand (4), kick
starter pedal (5) and right crankcase cover
(6).
47
5 2 • Reinstall the oil filter screen with the sharp
edged side facing inwards.
3 • Reinstall the dowel pins, new gasket,
crankcase cover, kick starter pedal, rider
footrest assembly with side stand, exhaust
muffler and clutch cable.
6 • Install the side stand switch screw.
• Adjust the clutch cable free play, if required
4 (page 52).
• Fill the crankcase with clean engine oil as
1 per specification.
(1) Side stand switch screw NOTE
(2) Clutch cable (3) Exhaust muffler
(4) Rider footrest assembly with side stand Ensure to replace gasket with new one once
(5) Kick starter pedal (6) Right crankcase cover removed.
• Remove the gasket (7) and dowel pins (8). AIR CLEANER
• Remove the oil filter screen (9) and wash it Air cleaner element inspection
in clean non flammable or high flash point The air cleaner is viscous paper pleated type
solvent (kerosene). filter which has enhances filtering efficiency.
The air cleaner should be replaced at regular
intervals (page 41). When riding in dusty
areas, more frequent replacement may be
7 necessary.
• Remove the seat (page 33).
• Remove the air cleaner cover screws (1)
and the cover (2).
8
9
(7) Gasket (8) Dowel pins
(9) Oil filter screen
48
2 ! CAUTION
1
(1) Air cleaner cover screws (2) Cover
• Remove the air cleaner element (3).
3 • Never wash or clean the wet, paper pleated
type filter. Replace filter element once in
every 15000 km.
• Replace it earlier if it becomes very dirty,
damage on surface or on the sealing area.
NOTE
Align the tabs of air cleaner cover before
installing screws & the cover.
• Clean the air cleaner housing using a shop
towel.
(3) Air cleaner element • Install the new air cleaner element.
• Install the air cleaner element cover.
• Install the seat (page 33).
49
Air cleaner drain tube plug cleaning 1
Remove the drain tube (1) and drain the
deposit into a container.
Follow the above process more frequently
when riding in rain or at full throttle.
1 2 3
(1) Cylinder head left side cover
(2) Cylinder head left side cover gasket
(3) Cylinder head left side cover bolts
ŸRemove the engine breather pipe (4) by
removing the clip (5).
(1) Drain tube Ÿ Remove the cylinder head cover (6) with its
VALVE CLEARANCE ADJUSTMENT gasket (7) by removing the cylinder head
Excessive valve clearance will cause noise, and cover bolts (8). 6
little or no clearance will prevent the valve
from closing and cause valve damage and
power loss. Check valve clearance at the
specified intervals (page 41). 4
NOTE 7 5
The checking or adjusting of valve clearance
should be performed while the engine is cold.
The clearance will change as the engine
temperature rises.
Ÿ Remove the fuel tank. 8
(4) Engine breather pipe
Remove the cylinder head left side cover (6) Cylinder head cover (5) Clip
Ÿ
(1) with its gasket (2) by removing bolts (7) Gasket (8) Bolts
(3).
50
Ÿ Remove the timing hole cap with O-ring The adjustment must be made when the
(9). Rotate the cam sprocket (12) piston is at top dead center and both the inlet
clockwise using the special tool (13) until and exhaust valves are closed.
the ‘T’ mark (10) on the flywheel This condition can be determined by moving
coincides with the index mark (11) on the the rocker arms. If they are free, it is an
left crankcase cover. In this position, the indication that the valves are closed and the
piston will either be on the compression or piston is in compression stroke. If they are
exhaust stroke. tight, the valves are open, rotate the cam
9 sprocket 360° clockwise and realign the 'T'
mark with the index mark.
Ÿ Check the clearance by inserting the feeler
gauge (14) between the adjusting screw
(15) and valve stem (16).
Standard clearance (cold condition)
11 10 Intake : 0.08 mm
Exhaust : 0.12 mm
NOTE
Before inserting the feeler gauge, smear a bit
(9) Timing hole cap (10) 'T' mark of engine oil on the feeler gauge to avoid
(11) Index mark damage to the feeler gauge.
15
12 14
17
13 16
(12) Cam sprocket (13) Special tool (14) Feeler gauge (15) Adjusting screw
(16) Valve stem (17) Lock nut
51
• Adjust by loosening the lock nut (17) and • To adjust the free play, loosen the lock nut
turning the adjusting screw until there is a (3). Turn the adjusting nut (4) to obtain the
slight drag on the feeler gauge. specified free play. Tighten the lock nut and
• After tightening the lock nut, check again check the adjustment.
the clearance. 3
• Install all parts in the reverse order of
disassembly.
NOTE A
All O-rings and gaskets to be replaced with 4
new ones.
CLUTCH LEVER FREE PLAY B
Adjustment
Clutch adjustment may be required if the
vehicle stalls when shifting into gear or tends
to creep or if the clutch slips, causing (3) Lock nut (4) Clutch cable adjusting nut
acceleration to lag behind engine speed. (A) Decrease free play (B) Increase free play
Normal clutch lever free play (1) is 10-20 mm • Start the engine, press the clutch lever and
at the lever (2). shift into gear. Make sure the engine does
2 not stall, and vehicle does not creep.
Gradually release the clutch lever and open
1 the throttle. The vehicle should start
smoothly and accelerate.
Other checks
• Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
• Check for clutch cable model. Use genuine
clutch cables.
• Check for clutch cable routing.
(1) Free play: 10-20 mm (2) Clutch lever
52
NOTE 4
If proper adjustment cannot be obtained or the
clutch does not work correctly, visit your A
Authorised Hero MotoCorp workshop.
THROTTLE OPERATION
Cable inspection B
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering 2 3
positions. Inspect the condition of the throttle (2) Boot (3) Lock nut (4) Adjuster
cable from the throttle grip down to the (A) Decrease free play (B) Increase free play
throttle body. If the cable is kinked, chafed or
improperly routed, it should be replaced or DRIVE CHAIN SLACKNESS
rerouted. Standard throttle grip free play (1) The service life of the drive chain depends
is approximately 2-6 mm of grip rotation. upon proper lubrication and adjustment.
1 Poor maintenance can cause premature wear
or damage to the drive chain and sprockets.
The drive chain (1) should be checked and
lubricated as part of the pre-ride inspection
(page 34). Under severe usage, or when the
vehicle is ridden in unusually dusty areas.
more frequent maintenance will be necessary.
Inspection
• Turn the engine “OFF”, park the vehicle on
its main stand and shift the transmission to
neutral. Remove hole cap (2).
(1) Free play: 2-6 mm • Drive chain slack (3) should be adjusted to
Free play adjustment allow approximately 30 mm vertical
Slide the boot (2), loosen the lock nut (3) and movement by hand.
turn the adjuster (4).
53
• If the drive chain or sprockets are
excessively worn or damaged, they should
be replaced. Never use a new chain with
worn out sprockets since this will result in
rapid chain wear.
3
4
1 2 5
(1) Drive chain (2) Hole cap
(3) Drive chain slack: 30 mm
Rotate the wheel and check drive chain slack
as the wheel rotates. Drive chain slack should
remain constant as the wheel rotates.
If the chain is slack in one section and tight in (4) Chain lock plate (5) Open end
another, some links are kinked and binding.
Binding can be eliminated by frequent
lubrication. orn
Sprocket Teeth
• Turn the chain to view chain lock plate (4) W
inside the hole. Ensure that the chain lock
Da
maged Sprock
plate open end (5) is installed in the
opposite direction of the chain rotation.
eth
• Inspect the sprocket teeth for wear or
Te
damage.
et
tT ck
e
eet ro
h l Sp
Norm a
54
Adjustment 6 3
• Park the vehicle on its main stand with the 5
transmission in neutral and the ignition
switch in “OFF” ( ) position.
• Loosen the rear axle nut (1) and sleeve nut
(2). Loosen both the drive chain lock nuts
(3).
• Turn both the adjusting nuts (4) in an equal
number of turns until the correct drive chain
slack is obtained. Turn the adjusting nut 2 4
clockwise to decrease the slack or (2) Sleeve nut (3) Drive chain lock nut
anticlockwise to increase the slack of the (4) Drive chain adjusting nut (5) Index mark
chain. (6) Scale graduation
If the drive chain slack is excessive when the
•
rear axle is moved to the farthest limit of
adjustment, the drive chain is worn and must
be replaced. Tighten the rear axle nut and
sleeve nut.
- Rear axle nut torque: 5.2 kgf-m
- Sleeve nut torque: 4.2 kgf-m
• Check the drive chain slack again.
• Rear brake pedal free play and stop lamp
1 switch free play are affected when
(1) Rear axle nut
repositioning the rear wheel to adjust drive
chain slack. Check rear brake pedal free
• Align the chain adjuster index mark (5) play and adjust as necessary (page 59).
with the corresponding scale graduations Lubrication
(6) on both the sides of the swing arm • Turn the engine “OFF”, park the vehicle on
equally. its main stand and shift the transmission
into neutral.
55
• Lubricate the drive chain by applying liberal BRAKES
amount of SAE#90 oil. Brakes (Integrated braking system)
! CAUTION Brakes are items of personal safety and should
Regular adjustment and lubrication as per the
always be maintained with proper adjustments.
maintenance schedule would ensure high When one applies the Integrated/Rear brake
performance and longer life. pedal, front & rear brakes activate jointly.
(a) Front brake inspection (Disc type)
NOTE Master Cylinder/Reservoir.
Visit Authorised Hero MotoCorp workshop Location: Right handlebar.
for inspection, cleaning, lubrication and Brake fluid recommended: DoT 3 or DoT 4
adjustment of drive chain at every 2000 km. Fluid level-Ensure that the brake fluid level
DRIVE CHAIN SLIDER INSPECTION does not fall below “MIN” mark (1) on the
master cylinder, when checked with the
(Refer to “Maintenance Schedule” on master cylinder parallel to the ground. The
(page 41). level decreases gradually due to piston
Check the drive chain slider (1) for wear, the movement to compensate pad wear. If the
chain slider must be replaced if it is worn to the level decreases abruptly, check for leakage in
bottom of the cutout or wear limit (2) is the brake system and contact your Authorised
reached. For replacement, visit your Hero MoroCorp workshop.
Authorised Hero MotoCorp workshop. 1
2
CUT-OUT
MIN
56
2 abruptly, check for the leakages in the brake
system and consult your Authorised Hero
MoroCorp workshop.
3 1
4
(2) Brake pads (3) Caliper (4) Disc
NOTE 2
• Clean the dirt and mud accumulation (1) Reservoir (2) "MIN" mark
between the brake pads (2), caliper (3) and
the disc (4) by using a water jet. (c) Brake pad wear (Disc variant)
• Always contact your Authorised Hero Brake pad wear depends upon the severity of
MoroCorp workshop for refilling of master usage, the type of riding & road conditions.
cylinder when necessary. Do not mix DoT 3 Generally, the pads will wear faster on wet &
and DoT 4 brake fluid. dirty roads. Inspect the pads at each regular
(b) Rear brake fluid (Disc variant) maintenance interval.
Refer to the safety precautions on (page 40). Inspection
Reservoir (1) • Check the wear indicator grooves (1) on
Location : Near the right side pillion footrest. each pad.
• Check the brake pads for wear by
Brake fluid recommended : examining the wear limit grooves on each
DoT-4/DoT-3. pad.
Fluid level - Ensure that the brake fluid level • Replace the pads if worn out to the bottom
does not fall below "MIN" mark (2) on the of the groove.
reservoir parallel to the ground. The level • Always replace both the pads as a set.
decreases gradually due to piston movement • Visit your Authorised Hero MoroCorp
to compensate pad wear. If the level decreases workshop for the brake pad replacement.
57
3
1 12
(1) Wear indicator groove (2) Integrated/Rear brake pedal
(3) Free play: 20-30 mm
! WARNING Front brake cable (A) on “F” side
Always apply front and rear brakes Adjustment
simultaneously to avoid skidding of vehicle.
Ÿ Push the integrated brake arm (4) by hand
(d) Front brake inspection (Drum variant) in the direction as shown.
The distance, the front brake lever (1) and
integrated brake pedal (2) moves before each Ÿ Turn the first adjuster nut (5) till you cannot
turn it by hand.
brake starts to engage is called free play (3). A
1
3
4 C
(ii) F
(i)
5
(4) Integrated brake arm (5) First adjuster nut
(1) Front brake lever (i) Decrease free play (ii) Increase free play
(3) Free play: 10-20 mm
58
Ÿ Check the free play of front brake lever. NOTE
FREE PLAY: 10-20 mm
Ÿ If the free play is out specification turn the “F” & “C” is marked on integrated brake arm.
adjuster nut to obtain desired free play. (e) Rear brake inspection
Integrated brake cable (B) on “C” side Adjustment
Adjustment • Park the vehicle on its main stand.
• Push the integrated brake arm (4) by hand • Measure the brake pedal (1) free play
in the direction as shown. before the brake starts to take hold.
• Turn the second adjuster nut (6) until a gap Free play (2) should be 20-30 mm.
is created between joint (7) and the slot on
the first side in integrated brake arm.
• After ensuring the gap, turn the second
adjuster nut counterclockwise by half
rotation. 2
• Check the free play of rear brake pedal.
FREE PLAY: 20-30 mm
• If the free play is out specification turn the
adjuster nut to obtain desired free play.
B
1
(1) Rear brake pedal
(2) Free play: 20-30 mm
If adjustment is necessary, turn the rear
•
(ii) C
(i)
nut is seated on the brake joint pin (4) after
the final adjustment has been made.
• Apply the brake several times and check for
6 free wheel rotation when released.
(6) Second adjuster nut (7) Joint
(i) Decrease free play (ii) Increase free play CW- Clockwise, ACW- Anticlockwise
59
3 (A) Decrease free play (CW) If the arrow aligns with the reference mark on
full application of the brake, the brake shoes
must be replaced.
Front brake wear indication
B
(Drum variant)
4
A
3 1
4 (B) Increase free play (ACW)
(3) Adjusting nut (4) Brake joint pin
2
X ü
(1) Arrow (2) Brake arm
(3) Reference mark (4) Brake panel
Rear brake wear indication
1 4
3 4 3 4
(A) Cut-out not seated (B) Cut-out seated
(3) Adjusting nut (4) Brake joint pin
3
NOTE
If proper adjustment cannot be obtained by 2
this method, visit your Authorised Hero
MotoCorp workshop.
(f) Brake wear indicators
When the brake is applied, an arrow (1), fixed (1) Arrow (2) Brake arm
to the brake arm (2), moves towards a
reference mark (3) on the brake panel (4). (3) Reference mark (4) Brake panel
60
SUSPENSION 2
Front and rear suspension inspection
• Check the front forks by locking the front
brake and pumping the front fork up and
down vigorously. The suspension action
should be smooth and there should be no oil
leakage. A
Front Rear B
1
(1) Rear shock absorber (2) Pin spanner
(A) Stiffer (B) Softer
• In direction A: Stiffer
• In direction B: Softer
NOTE
Always adjust both the rear shock absorbers to
• Check the rear shock absorber by pushing the same position. To adjust the rear shock
hard downwards on rear grip while the absorber (1), use the rear shock absorber
vehicle is not parked on stand. The adjustment tool (Pin spanner) (2) available in
suspension action should be smooth and the tool kit.
there should be no oil leakage. WHEEL
Rear shock absorber adjustment (a) Front wheel (Disc variant)
Rear shock absorber adjustment can be made Removal
in any position from 1st to 5th according to • Support the vehicle securely on the main
the load/road conditions or owner’s stand and raise the front wheel off the
requirement. ground.
Recommend adjustment • Remove the front axle nut (1).
• Solo rider: 2nd position • Remove the axle (2) and the wheel (3).
• Rider + Pillion: 5th position • Remove the left & right side collars (4) from
the wheel.
61
4 1 1
3 2
(1) Axle nut (2) Axle (3) Wheel (1) Side collars
(4) Left & right side collars • After installing the wheel apply the brake
! CAUTION several times and then check if the wheel
Do not operate front brake lever when the rotates freely. Recheck the wheel if the
wheel is removed. brake drags or if the wheel does not rotate
freely.
Installation (b) Front wheel (Drum variant)
• Install the left & right side collars (1) to both Removal
sides of the wheel hub. • Support the vehicle securely on the main
• Position the front wheel between the fork stand and raise the front wheel off the
legs and align the disc between the brake ground.
pads to avoid damage to the pads. Insert the • Disconnect the front brake cable (1) and
axle from the right side through the fork legs integrated brake cable (2) from the
and wheel hub. integrated brake arm (3) and brake panel
• Tighten the front axle nut to the specified
torque. (4) by removing the front brake adjusting
nut (5) and integrated brake adjusting nut
TORQUE : 5.2 kgf-m (6).
62
• Remove the axle nut (7). • After installing wheel, apply the brake
• Remove the axle (8) and wheel (9). several times and check for free wheel
• Remove the side collar (10). rotation when released.
9 4 7 10 12
3 11
6
5 8 2 1
(1) Front brake cable (2) Integrated brake cable (11) Lug (12) Slot
(3) Brake arm (4) Brake panel (c) Rear wheel
(5) Front brake adjusting nut
(6) Integrated brake adjusting nut (7) Axle nut Removal
(8) Axle (9) Wheel (10) Side collar • Support the vehicle securely on the main
Installation stand and raise the rear wheel off the
• Reverse the removal procedure. ground.
• Install the front wheel by ensuring that the • Remove the rear hugger fender.
lug (11) on the left fork is located in the slot • Remove the rear brake adjusting nut (1)
(12) in the brake panel. and disconnect the brake rod (2) from the
• Tighten the axle nut. brake arm (3) by pushing down the brake
Axle nut torque: 5.2 kgf-m pedal. Disconnect the brake stopper arm
• Adjust the front brake free play and (4) from the brake panel (5) by removing
integrated brake free play (page 58). split pin (6), lock nut (7) and washer (8).
63
5 2 4 Brake stopper arm nut torque:
2.2 kgf-m
3 • Adjust the rear brake free play (page 59)
and drive chain slackness (page 53).
• After installing the wheel, apply the brake
several times and check for free wheel
rotation when released.
! CAUTION
Always replace used split pins with new ones.
1 8 7 6 MAIN/SIDE STAND LUBRICATION
(1) Rear brake adjusting nut (2) Brake rod • Park the vehicle on the level surface.
(3) Brake arm (4) Brake stopper arm
(5) Brake panel (6) Split pin (7) Lock nut • Check the main/side stand return spring for
(8) Washer damage or loss of tension.
• Remove the rear axle nut (9). • Check the main stand (1)/side stand (2)
• Pull out the axle (10) and collar (11). for freedom of movement.
• Remove the wheel. • Clean and lubricate the side stand pivot bolt (3)
and rear brake pedal/main stand pivot (4).
11 9 • Make sure the side/main stand is not bent.
3
4
10
(9) Axle nut (10) Axle (11) Collar 2 1
Installation (1) Main stand (2) Side stand
• Reverse the removal procedure. (3) Side stand pivot bolt
Axle nut torque: 5.2 kgf-m (4) Rear brake pedal/Main stand pivot
64
TUBELESS TYRES Over-inflated tyres make your vehicle ride
The tyres fitted on your vehicle are of harshly, are more prone to damage from road
TUBELESS type. hazards, and wear unevenly.
To safely operate your vehicle, your tyres must We recommend that you visually check your
be of the proper type and size, in good tyres before every ride and use a gauge to
condition with adequate tread, and correctly measure air pressure at least once a month or
inflated for the load you are carrying. any time you think the tyres pressure might be
The following pages give more detailed low. Tubeless tyres have some self-sealing
information on how and when to check the air ability if they are punctured. However,
pressure, how to inspect your tyres for because leakage is often very slow, you should
damage, and what to do when your tyres need look closely for punctures whenever a tyre is
to be repaired or replaced. not fully inflated.
Always check air pressure when your tyres are
Front 80/100-18 47P (Tubeless tyre) "cold"-when the vehicle has been parked for
Rear 100/80-18 53P (Tubeless tyre) at least three hours. If you check air pressure
when your tyres are "warm"-when the vehicle
! WARNING has been ridden for even a few km-the
• Using tyres that are excessively worn or readings will be higher than if the tyres were
improperly inflated can cause a crash in "cold". This is normal, so do not let air out of
which you can be seriously hurt or killed. the tyres to match the recommended cold air
• Follow all instructions in this owner's pressures given below. If you do, the tyres will
manual regarding tyres inflation and be under-inflated.
maintenance. The recommended “cold” tyre pressures are:
Air pressure Rider only Rider and Pillion
Keeping your tyres properly inflated provides 2 2
Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi)
the best combination of handling, tread life 2 2
and riding comfort. Rear 2.00 kgf/cm (29 psi) 2.30 kgf/cm (33 psi)
Generally, under-inflated tyres wear unevenly,
adversely affect handling and are more likely ! CAUTION
to fail from being overheated. Over inflation/Under inflation will affect the
Under inflated tyres can also cause wheel performance.
damage in rocky terrain.
65
1 • Excessive tread wear.
2 1
69
4 3 2
! CAUTION
• Do not attempt to start or ride the vehicle
without a charged battery, it can cause
fusing of the bulbs and permanent damage
to certain electrical components.
• Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
accidental short-circuiting.
STOP LAMP SWITCH
1 The stop lamp switch (1) must be adjusted so
(1) Fuse box (2) Air cleaner assembly that stop lamp will glow when rear brake is
(3) Circuit fuse: 15A, 10A, 10A, 10A applied. Rear brake free play (page 59)
(4) Spare fuse: 15A, 10A should be adjusted before performing stop
lamp switch adjustment. The procedure for
! WARNING adjusting stop lamp switch is as follows:
• Never use a fuse with a different rating from • Turn the ignition switch to the “ON” ( )
that specified. It may lead to serious damage position.
to the electrical system or a fire due to short
circuit.
• Battery gives off explosive gases. Keep
sparks, flames & cigarettes away.
1
2 A
GOOD FUSE BLOWN FUSE B
70
• Turn the adjusting nut (2) to position stop ! WARNING
lamp switch at a point where the stop lamp An improperly adjust headlamp may blind
will glow just before the brake pedal is oncoming rider/driver or it may fail to light the
depressed to the limit of its free play. Turn road for a safe distance.
the adjusting nut in direction (A) to advance
switch timing or in direction (B) to retard CATALYTIC CONVERTER
switch timing. This vehicle is equipped with the catalytic
HEADLAMP FOCUS ADJUSTMENT converter in the muffler to meet the emission
Headlamp is factory preset. However in case norms.
of adjustment required, please follow the steps The catalytic converter contains precious
as given below: metals that serve as catalysts, promoting
• Headlamp adjustment is done by the chemical reactions to convert the exhaust
headlamp adjusting bolt (1) located below gasses without affecting the metals. The
headlamp. catalytic converter acts on HC, CO and NOx.
• Park the vehicle on level ground. The catalytic converter must operate at a high
• Turn the ignition switch to “ON” ( ) temperature for the chemical reactions to take
position and start the engine. place. It can set on fire any combustible
• Adjust the headl amp beam vertically material that come near it. Park your vehicle
by loosening the bolt & move the headlamp away from high grasses, dry leaves, or other
unit forward & backward for correct focus flammable material.
adjustment. A defective catalytic converter contributes to
1 air pollution and can impair your engine’s
performance.
Follow these guidelines to protect your
vehicle’s catalytic converter.
• Always use unleaded petrol. Even a small
amount of leaded petrol can contaminate
the catalyst metals, making the catalytic
converter ineffective.
• Keep the engine in good running condition.
A poorly running engine can cause the
catalytic converter to overheat.
(1) Headlamp adjusting bolt
71
• If your engine is misfiring, backfiring,
stalling, or otherwise not running properly,
stop riding and turn “OFF” the engine.
Have your vehicle serviced as soon as
possible.
1
(1) Canister
POLISHING OF VEHICLE
After washing your vehicle, wax all painted
1 surfaces (except matte painted surfaces) using
(1) Catalytic converter a commercially available polish/quality liquid
or paste wax to finish the job. Use only a non
EVAPORATIVE EMISSION CONTROL abrasive polish or wax made specifically for
SYSTEM automobiles. Apply the polish or wax
This vehicle is equipped with an evaporative according to the instructions on the container.
emission control system to meet emission NOTE
standards. During warm weather, the petrol
vapours which contain HC evaporates easily Polishing or waxing is not applicable for
into the atmosphere from the fuel tank, if the models having matte paint.
fuel system is unsealed or open. The
evaporative emission control system is used to
prevent petrol vapours from escaping into the
atmosphere from fuel tank. The canister (1)
collects the fuel vapour from the fuel tank and
then the fuel vapour is drawn into the engine
for re-burning to avoid pollution caused by the
fuel vapour diffused into the air.
72
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Fuel system
Check fuel gauge Only one segment displayed Refill the fuel tank
Key “ON” Position
Check fuel lines Leakage Consult Authorised
OK HeroBulbs
Replace MotoCorp
Check for operating sound of fuel pump Broken fuel pump wire connector Workshop
OK
Consult Authorised Hero MotoCorp Workshop
B. Side Stand Engine Kill System
Check side stand in gear condition (page 30) Side stand“Down” Move the side stand up
Side stand “Up”
Consult Authorised Hero MotoCorp Workshop
C. Fuel System
Check fuel gauge Refill the fuel tank
Key “ON” position One segment blinking displayed
Check fuel lines
OK Leakage Consult Authorised Hero MotoCorp
Refill Workshop
Check for operating sound of fuel pump Broken fuel pump wire connector Secure connections
OK
Consult Authorised Hero MotoCorp Workshop
D. Electric starter not working
Check fuse Fused Replace fuse (page 69)
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
Ok
Check connections, ignition switch/starter switch Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
73
BASIC TROUBLESHOOTING
E. No spark at spark plug
Check ignition switch “OFF” Turn ignition switch “ON”
Ok
Check spark plug for fouling/ Replace spark plug/adjust
Improper electrode gap No spark Spark plug gap (0.8-0.9 mm)
Ok
Check for poorly connected Secure properly
Or loose spark plug wire Loose contact
Ok
Consult Authorised Hero MotoCorp Workshop
2. ENGINE STARTS BUT STALLS
Check fuel lines Leakage Consult Authorised Hero MotoCorp Workshop
OK
Check air cleaner element Dirty Replace
OK
Consult Authorised Hero MotoCorp Workshop
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
Ok
Check air cleaner element Clogged Replace
Ok
Check brake binding Improper adjustment Readjust free play of rear brake pedal
Ok
Check tyre inflation pressure Under inflated Correct tyre pressure
Ok
Consult Authorised Hero MotoCorp Workshop
74
BASIC TROUBLESHOOTING
4. ELECTRICAL SYSTEM
Feeble horn sound or no light
Check fuse Fused Replace fuse (page 69)
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
Ok
Check bulbs Fuse/wrong wattage Replace bulbs
Ok
Check connections Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
5. i3s SYSTEM
Check i3s switch “ON”/“OFF” position Turn i3s switch “ON”
Ok
Inspect fuse Fused Replace fuse
Ok Consult
ReplaceAuthorised
Bulbs
Inspect battery Hero MotoCorp Workshop
Ok Weak/i3s indicator blinking
Check neutral indication Loose contact Secure connections/replace switch
Ok
Consult Authorised Hero MotoCorp Workshop
75
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory
No Hand Cart No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit
76
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary
Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing
School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road
ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48
Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
77
NAVIGATION SIGNS
Navigation signs: Hero navigation app. and meter console of your vehicle will display step by step navigation
guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone.
Turn Left Turn Right Turn Slight Left Turn Slight Right Turn Sharp Left Turn Sharp Right
Straight Merge Keep Left Keep Right Ramp Left Ramp Right
Round About Round About U Turn Left U Turn Right Fork Left Fork Right
Left Right
Reroute
78
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its GLAMOUR XTEC
vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free
from any defect - both in material and workmanship, under normal use and conditions, subject
to the following terms & conditions.
Terms & conditions
a) GLAMOUR XTEC vehicle is warranted for a period of 5 years or 70000 Km,
whichever is earlier, from the date of purchase, emission warranty is separately covered
under the head of “Emission Warranty”.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty
benefits. Each paid service should be availed within 90 days from the date of previous
service or as per the recommended schedule, whichever is earlier.
c) If any problem is observed in GLAMOUR XTEC vehicle, Hero MotoCorp's only
obligation/ liability is to repair or replace that part/those parts which is/are considered to
be the cause of such problem, provided however that such problem has not resulted due to
misuse/improper handling etc. of the vehicle. Any GLAMOUR XTEC vehicle needing
repair should be brought along with owner's manual to Hero MotoCorp's authorized
workshop for necessary inspection and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's
authorized workshop.
(2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MA2).
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets,
bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic
parts breakage, wheel rim for misalignment/bend, steering ball race & cone, control cables such as brake cable/clutch cable,
fuses (all types), steering handle for bend and sticker peel off.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/detoriation of the vehicle.
(5) If GLAMOUR XTEC vehicle has been used in any competitive events like races or rallies or for any commercial purposes as
taxi etc.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the vehicle.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
(10) If any maintenance/repairs required due to bad road conditions or misuse of GLAMOUR XTEC vehicle.
(11) If any defect crops or repairs needed as a result of GLAMOUR XTEC vehicle meeting to some accident.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(13) To any part of the GLAMOUR XTEC vehicle which has been tampered or repaired in such a manner which has resulted in
malfunction of the vehicle.
(14) For GLAMOUR XTEC vehicle not used in accordance with the guidelines given in this Owner's Manual.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms & conditions of respective
manufacturers and directly handled by them only.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminium parts oxidation
and cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be final and
binding on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to making good of
defects rising solely from the use of faulty material or workmanship during manufacturing and developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or any OEM
dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase invoice to
enable processing.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where the battery is
replaced, the defective battery becomes the property of the company and no scrap rebate will be given for it. The warranty
period on the battery being repaired/replaced shall commence from the date of sale of the original battery as stated in the
original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was originally
fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery replacement/
repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling, improper
handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse, destruction by fire, collusion, theft
or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tempering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the vehicle.
Hero MotoCorp Ltd.
Scope of warranty EMISSION WARRANTY
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel
partners, to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject
to following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever occurs
earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component which are covered under emission warranty, Hero
MotoCorp only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of
non-compliance with the emission standards.
c) The method (s) of examination to determine the warranty conditions of the emission warranty related component will be at the
sole discretion of Hero MotoCorp Ltd. and / or Channel Partners / service center and result of such examination shall be
final and binding. If on examination the warranty conditions of the part (s) is / are not established, Hero MotoCorp Ltd. will
have the right to charge all, or part of the cost of such examination / service charges to the customer in addition to the cost of the
components.
d) Hero MotoCorp Ltd. shall have the sole discretion to decide to replace the defective components or the entire assembly or
any other part required for such repair.
e) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained in accordance with the
maintenance schedule provided in the owner's manual.
f) The customer should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission
warranty.
g) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorized person/
workshops etc, then the emission warranty shall stand cancelled.
h) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission warranty.
Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as per the maintenance
schedule provided in owner's manual and dealer's advice
I) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule,
whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in the
owner's manual.
Hero MotoCorp Ltd.
EMISSION WARRANTY
j) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission
standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the
necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of non-
compliance with the emission standards.
k) The parts, which are covered under emission warranty are fuel injector, fuel pump, throttle body, ignition coil, oxygen sensor and
muffler.
l) Emission warranty shall not be applicable if
• The vehicle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.
• The vehicle, or parts thereof, has been altered, tampered with or modified or replaced in an unauthorized manner.
• The odometer is not functioning or the odometer and/or its reading has been changed/tampered with, so that the actual
distance covered cannot be readily determined.
• The vehicle has been used for competitions, races, and rallies or for the purpose of establishing records.
m) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final binding on all
concerned.
Subject to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
•Assures long life
•Ensures economy for a long time
•Safety of vehicle and rider
•Peace of mind
•Value for money
•Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Material used is inferior
• Damages other parts of clutch like, clutch center and
Clutch plate outer clutch
• Affects fuel efficiency
• Poor acceleration