Spesific Quality Control Management Plan B
Spesific Quality Control Management Plan B
Spesific Quality Control Management Plan B
Project Name RQ-14056- Manual Excavation of 12 Export Pipeline buried sections for
Inspection
Contents
1.0 QUALITY SYSTEMS & ASSURANCE ................................................................................................................................ 1
2.0 DNO QUALITY CONTROL .................................................................................................................................................. 2
3.0 INTRODUCTION ................................................................................................................................................................... 3
4.0 LITERNO COMPANY - QUALITY CONTROL MANAGER (QCM) ................................................................................ 3
4.1 QCM RESPONSIBILITIES INCLUDE ............................................................................................................................. 4
4.2 GENERAL RESPONSIBILITIES ...................................................................................................................................... 4
4.3 SITE ORDER BOOK ......................................................................................................................................................... 5
4.4 INSPECTION OF SITE DOCUMENTATION .................................................................................................................. 5
4.5 DUTIES .............................................................................................................................................................................. 5
5.0 PROJECT ACTIVITIES ......................................................................................................................................................... 6
5.1 Mobilization ........................................................................................................................................................................ 6
5.2 Manual Excavation of 12 Export Pipeline buried sections for Inspection .......................................................................... 6
5.3 Demobilization .................................................................................................................................................................... 6
6.0 PROJECT MILESTONE SCHEDULE ................................................................................................................................... 6
7.0 INSPECTIONS ....................................................................................................................................................................... 7
7.1 PHASE I - PREPARATORY INSPECTION ..................................................................................................................... 7
7.2 PHASE II - INITIAL INSPECTIONS ................................................................................................................................ 8
7.3 PHASE III - FOLLOW-UP INSPECTIONS ...................................................................................................................... 8
8.0 FIELD TESTING PROCEDURES ......................................................................................................................................... 8
9.0 DOCUMENTATION .............................................................................................................................................................. 8
10.0 REVISIONS TOWORK .......................................................................................................................................................... 9
11.0 QUALITY CONTROL AND QUALITY ASSURANC ....................................................................................................... 11
11.1 INTRODUCTION ............................................................................................................................................................ 11
11.2 ORGANIZATIONAL CHART AND DOCUMENTATION ........................................................................................... 14
11.3 SET THE RESPONSIBILITIES ....................................................................................................................................... 14
11.4 DEFINING WORK .......................................................................................................................................................... 15
11.5 PHASES OF INSPECTION ............................................................................................................................................. 15
11.6 QUALITY CONTROL TESTING AND VERIFICATIONS ........................................................................................... 15
11.7 QUALITY ASSURANCE ................................................................................................................................................ 17
11.8 QUALITY CONTROL ..................................................................................................................................................... 17
12.0 ITEMS TO INSPECT ........................................................................................................................................................... 19
12.1 STRIPPING AND FOUNDATION PREPARATION ..................................................................................................... 19
12.1.1 COMMON ITEMS TO INSPECT: .......................................................................................................................... 19
12.1.2 EXAMPLES OF DEFICIENT ITEMS NEEDING CORRECTION INCLUDE: .................................................... 20
12.2 EMBANKMENTS AND BACKFILL .............................................................................................................................. 20
12.2.1 COMMON ITEMS TO INSPECT: .......................................................................................................................... 20
12.2.2 EXAMPLES OF DEFICIENT ITEMS NEEDING CORRECTION INCLUDE: .................................................... 21
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LITERNO COMPANY shall carryout all inspection and testing procedures as per the requirements of the
Specifications and Drawings. DNO shall always be provided with free and safe access to all parts of the
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Work in order to carry out ad-hoc inspections, as and when required by DNO.
LITERNO COMPANY shall provide to DNO, at no additional charge, any necessary testing, measuring and
calibration facilities, tools and equipment. LITERNO COMPANY shall control all monitoring and measuring
devices. LITERNO COMPANY shall be responsible for all test results being recorded with in-date calibrated
devices, with certification documentation available for DNO review. In the event LITERNO COMPANY is
unable to demonstrate compliance with these requirements additional tests or rework shall be undertaken
until compliance has been demonstrated or to a satisfactory standard deemed acceptable by DNO. In this
event, DNO reserves the right to request additional test/inspections by informing LITERNO COMPANY in
writing. LITERNO COMPANY shall provide to DNO reports of all inspections and tests. Any punch points
listed as part of inspection, MCC, pre-commissioning, commissioning shall be rectified by LITERNO
COMPANY within a defined timeframe, dependent on criticality. Special attention shall be paid to processes
which cannot be verified on completion - such as surface preparation. LITERNO COMPANY shall provide
own staff supervision to monitor quality for such aspects of the Work; Sub-LITERNO COMPANY
supervision shall not be relied upon.
3.0 INTRODUCTION
This Construction Quality Control Plan (CQCP) will be implemented to ensure remedial and construction
procedures are performed in compliance with the plans and specifications under this project. This CQCP will
provide a means to maintain effective quality control for of Project Name RQ-14056- Manual Excavation of 12
Export Pipeline buried sections for Inspection Site (the Site). The quality control measures as presented herein
include quality control organization; methods of performing, documenting, and enforcing quality control
operations of both LITERNO COMPANY and their subcontractors (including inspection and testing);
inspections to be performed; and protocol describing corrective actions.
Overall management of the CQCP will be the responsibility of the Contractor’s Quality Control Manager
(QCM). The QCM will have the authority to act in all construction quality control CQC matters and will be
responsible for ensuring that all materials and work comply with the contract specifications. All inspection
and testing firms will be at the disposal of the QCM to ensure that all aspects of work are compliant with the
contract. The QCM will report any deviations from the CQCP independently to the On-site Project Manager.
The resume of the LITERNO COMPANY ’s designated QCM will be submitted to DNO for approval prior
to mobilization to the Site.
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The QCM is responsible for keeping and maintaining all records related to
personnel, supplies, equipment use, and equipment calibration and sampling. His function will be to ensure
compliance with the contract plans and specifications.
1) Check the Design/Drawing Register and ensure that the approved designs and drawings are being
used during construction.
2) Check the Test Report Log and ensure that a Conformance Report has been issued by the DNO for
the materials being used.
3) Check the Material Register and cross-check the material test reports with inward and
consumption entries of the Material Register.
4) Check the Instruction Log and the Daily Work Record/Site Order Book and ensure that the
instructions, as recorded in these registers and issued through any letters or minutes of meeting, are
being implemented by LITERNO COMPANY.
5) Check the Daily Logs and the standard of works and documentation is of acceptable quality.
6) Deviations, if any, are to be recorded in the Site Order Book and a copy circulated by the
LITERNO COMPANY to DNO.
7) The registers that are verified by DNO to be signed by them.
4.5 DUTIES
1. Preparation, approval and implementation of the CQC Plan
2. Verification of materials as per project plans and specifications
3. Development of means and methods to store and protect materials
4. Maintain documentation of inspection status of materials
5. Maintain documentation for material and administrative approvals
6. Ensure that all materials and construction are in accordance with the requirements for the
completeness, accuracy and constructability in accordance with applicable building codes
7. Carry out and participate in weekly progress and QC meetings
8. Maintain documentation of inspection of work executed by subcontractors.
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Preconstruction meeting
Get Permits& license
Mobilize camp
Machain mobilization
Personnel Mobilization
5.2 Manual Excavation of 12 Export Pipeline buried sections for Inspection
Excavation Work in all Kind Of Soil and Rocks Manually
Cleaning and Wrapping Work
Providing and Laying the Soft Sand
Backfilling works
Repairing the ROW
5.3 Demobilization
The general site hours will be 8:00 am to 17:00 pm Saturday to Thursday, Friday is scheduled as non-
working day. LITERNO COMPANY provides a Project Time Schedule by using Microsoft project including
all the required tasks and will be updated weekly to ensure work progressing during the life of the project.
The approved schedule is the baseline document for control of time on the project. The schedule is based
primarily on the work package level of the scope of work. For control purposes, the schedule will contain the
following key elements:
1. Work package
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LITERNO COMPANY will be responsible for all preparatory work and operations required prior to
commencement of work. The expected start date will be 12/30/2023 and expected finish date will be
1/13/2024, with a required duration of 14 calendar days.
7.0 INSPECTIONS
To ensure that all construction and remedial activities comply with the project specifications, the QCM will
complete, in conjunction with the subcontractors, three phases of site inspections for each feature of work.
These inspections will include the following
9.0 DOCUMENTATION
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All testing results will be recorded on the daily quality control report. A sample
Daily QC report is included in Appendix D. Any concerns or deviations from the required material
specifications and the actions taken to correct the problems will be noted on the report. Information recorded
on the daily quality control report will include:
1. Definable features of work that was addressed.
2. Description of trades working on the project.
3. Numbers of personnel.
4. Weather conditions.
5. Types and numbers of tests performed.
6. Results of testing.
7. Nature of defects or cause for rejection.
8. Proposed corrective action(s).
9. Corrective action taken and date.
10. Delays encountered.
11. Directions received from the Engineer and actions taken.
12. Health and safety issues or deficiencies and how they were resolved.
13. Deficiencies.
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and test plans so everyone knows when a hold point is in effect. Properly used, hold
points can be an effective tool to control construction so that quality can be assured.
Hold Point is a mandatory verification point beyond which work cannot proceed without approval by the
DNO Engineer. The work cannot proceed until the DNO Engineer is able to verify the quality of the
completed work and releases the Hold by means of Inspection Request approval, which will submit by
LITERNO COMPANY during the work process.
A quality Inspection plan is not the same as an Inspection Checklist. A QCPP tells you when in the process
to perform an inspection. The details of the inspection are contained in the checklist, and are typically
recorded there.
A QCP might refer to different checklists for each inspection point, or could refer to a code or standard that
sets out the requirements for what and how the check must be performed.
The QCP is like a Work Instruction and the Checklist is a form that becomes the actual record. Both the QCP
and Checklist are documents that must be controlled. All construction material have to test before using in an
independent laboratory approved by DNO, here is a list of material required for project and the required tests
to each and every material:
up in the next stage or work, Prior to cover foundations, prior to fix reinforcement steel, prior to pour
concrete.
Each checklist will also include a header to collect project information, date, final signoff, and other
identifying information.
All of the concrete works on of the project of RQ-14056- Manual Excavation of 12 Export Pipeline
buried sections for Inspection should include and be based around some form of a quality inspection plan.
This QCP is intended to maintain the quality of the concrete works of the project of Pad 3 containment wall
northern bund.
Concrete is a critical structural component of the project of RQ-14056- Manual Excavation of 12 Export
Pipeline buried sections for Inspection and the integrity along with the form work and other phases of
concrete manufacture and delivery are important for getting DNO structures and assets right.
After all of these inspections and tests have been completed and signed off by DNO and LITERNO
COMPANY Group’s QCP can be reviewed, signed off and the concrete pour can go ahead.
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The specific QA Plan and its referenced procedures constitute the documented
Project Quality Management System, which shall be applied to satisfy requirements of the Project and the
relevant provisions of DNO COMPANY. A Project QA engineer, reporting to the Project Manager, will be
appointed to monitor compliance of all applicable procedures. Furthermore, QA audits will be carried out
during the Project process to verify the effectiveness of the Project Quality System Quality control and
Quality assurance will be performed by LITERNO COMPANY Group’s Staff with corporation with DNO
COMPANY representatives and Governorate laboratory team. The required tests for all materials will be
carried out in Governorate central laboratories in Dohuk.
During the course of the work(s) it will be a requirement of the Company representative to have the right to
inspect any operations /activities prior to the next stage being allowed to commence. LITERNO COMPANY
plans the Quality control for the project RQ-14056- Manual Excavation of 12 Export Pipeline buried
sections for Inspection as a part of quality management. This ensures that anything built with in the project
will be usable by DNO. Quality management measures the quality of a unit against the established standards
to determine whether something is up to standard. In order to ensure quality, LITERNO COMPANY uses a
variety of tests and inspection. Quality control manager works on more than just the material level.
Inspectors or quality control officers can test quality at various levels of completion as well. LITERNO
COMPANY uses this to ensure its work will pass inspection in the end and avoid expensive rework.
LITERNO COMPANY always ensures it is using quality materials. This also prevents later rework since
LITERNO COMPANY can prove the materials weren’t faulty, to begin with. It also can prevent expensive
lawsuits due to any issues because of poor quality materials.
The Quality Control Manager will report directly to the On-site Project Manager with matters concerning
quality control. He will have both the authority and the duty to halt any operation appearing to be out of
compliance with contract specifications.
The QCM is responsible for keeping and maintaining all records related to personnel, supplies, equipment
use, and equipment calibration and sampling. His function will be to ensure compliance with the contract
plans and specifications.
The QCM or an alternate will be on-site when work is being performed. The Site Safety and Health Officer
will report to the Certified Industrial Hygienist and be responsible for the implementation of the approved
Site Health and Safety Plan; including conducting required safety inspections, safety briefings, and reports of
safety-related activities.
The project Superintendent will be responsible for supervising all field activities. His duties include
supervision of the craft labor (equipment operators, truck drivers, and laborers), technical staff (survey crew),
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and all subcontractors. The designated Superintendent is also responsible for the
maintenance of all on-site construction equipment
The Transportation and Disposal Coordinator will be experienced in gathering and analyzing data, and
developing and implementing sampling plans and quality control programs. The designated Contractor
representative will be responsible for the coordination of transportation and disposal at the Site.
The CQCP will be implemented in order to ensure compliance with the specifications for remedial action
construction as detailed in the contract specifications.
Quality control measures will extend to field sampling procedures; staffing; types of material and equipment
to be used; and methods of performing, documenting, and enforcing quality control operations of both the
Contractor and subcontractors (including inspection and testing).
The QCM will be responsible for ensuring that all materials and work comply with the contract specification.
The final inspection would make by LITERNO COMPANY and DNO at the end of the project. This
determines whether the project is usable because it checks the finished standards and drawings construction.
The main issue with this is that if there are issues with the project construction. At this level, the repairs are
more expensive because usually an entire section must be rebuilt. In order to prevent this, it is important for
LITERNO COMPANY to have some sort of construction quality control plan or quality management plan in
place. These standards are a great starting point for LITERNO COMPANY quality control plan:
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LITERNO COMPANY will be responsible for the quality control and inspection of
all materials and workmanship of the works. LITERNO COMPANY will submit an inspection and test plan
for the works to DNO for approval. Hold and Witness points will be nominated and agreed to for specific
activities.
LITERNO COMPANY will notify DNO in writing at least 24 hours in advance of an inspection for an
activity nominated as a witness or hold point.
LITERNO COMPANY will provide all required test equipment and appropriate personnel to ensure the
quality of the workmanship is in conformance with the specifications. If LITERNO COMPANY fails to
demonstrate compliance with the specifications, additional tests or rework shall be undertaken until
compliance has been demonstrated.
All inspections will be documented by LITERNO COMPANY and documentation shall be provided to DNO
on request for review. Special attention shall be paid to processes which cannot be verified on completion,
such as surface preparation.
LITERNO COMPANY Group’s quality system shall comply with ISO 9001:2015. LITERNO COMPANY
shall, by referencing the relevant processes and procedures in its Quality Manual, produce a project-specific
Quality Plan detailing the Contract requirements and compliance verification a planned and systematic
approach to quality management will be adopted for the project that will focus on delivering project
outcomes that are fit for purpose and meet or exceed project requirements.
LITERNO COMPANY has to submit the following Quality documents before start of any work:
1. Inspection and Test Plan.
2. List of qualified quality Personnel.
3. Details of Inspection/Test agencies.
4. Measuring and Test equipment log.
All LITERNO COMPANY Group’s supplied material shall be accompanied by appropriate material test
certificates showing traceability to the material source and demonstrating compliance with the project
specifications. Materials supplied which does not have the appropriate traceability records shall be subject to
non-destructive or destructive tests to determine it compliance with project specifications, and all test shall
be conducted by the Contractor at the Contractor’s expense.
LITERNO COMPANY will be responsible for quality control and inspection of all materials and processes
of fabrication to ensure that the materials and workmanship comply with the requirements of the relevant
Specification.
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LITERNO COMPANY will endeavor to not change his Quality personnel for the
duration of the Works, except for a direct request of DNO.
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2. All plant, equipment and facilities are fit for purpose, meet contract
and DNO requirements and are, where necessary, certified (by an appropriate certifying authority)
and suitable in every respect for safe and satisfactory use in the Work.
3. All correct data are available including the latest revisions of applicable drawings,
specifications and other pertinent documentation.
4. All correct materials and all required resources are available.
5. All LITERNO COMPANY Group's Personnel are fully trained and appropriately qualified;
6. All other prerequisites to the commencement of the Work have been duly carried out.
7. LITERNO COMPANY is responsible for ensuring that all work undertaken is of the quality that
meets or exceeds requirements.
8. DNO at its sole discretion shall have the right to conduct quality audits and inspections of the
LITERNO COMPANY Group’s facilities at any time during the term of the Work, participate in LITERNO
COMPANY initiated quality audits, and request a copy of LITERNO COMPANY initiated quality audits at
any time. An audit of LITERNO COMPANY Quality Control plan may also be made prior to or at any time
during the performance of the Work to ensure adequacy and conformance to internationally recognized
quality standards. A review of equipment documentation to verify the Original Equipment Manufacturer
("OEM") of parts may also be conducted.
9. LITERNO COMPANY is expected to plan and carry out a systematic program of quality audits and
inspections to verify compliance with procedures that drive adherence to project schedule, cost, and prevent
the need for remedial work. Corrective actions undertaken by the Contractor and its Subcontractors/suppliers
as a result of non-compliances being identified shall be undertaken at no cost to DNO.
10. DNO expects LITERNO COMPANY to identify all quality control and quality assurance related
aspects of its operations that have the potential to affect operational schedules or cost. Contractor must be
able to demonstrate that all such aspects will be managed in compliance with all applicable legal and
applicable DNO requirements and, as far as is reasonably practicable, with the minimum impact on
operational schedules and cost. LITERNO COMPANY shall do this through its Quality control plan.
All construction work will be controlled through a site-based quality control plan. The key
elements of the plan will be:
1. Conformance to the scope of work
2. Compliance with specifications
3. Inspection and testing
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The quality control plan will be developed by the Project Manager in collaboration
with the site Engineer. The plan is a controlled document and will be reviewed as required.
LITERNO COMPANY has to ensure that all their personnel are suitably qualified for the works they are
undertaking. LITERNO COMPANY will carry out inspection and acceptance tests on site on each complete
part of work, before final placement into service, in accordance with the Regulations and Standards.
The specific QA Plan and its referenced procedures constitute the documented Project Quality Management
System, which shall be applied to satisfy requirements of the Project and the relevant provisions of DNO. A
Project QA Engineer, reporting to the Project Manager, will be appointed to monitor compliance of all
applicable procedures. Furthermore, QA audits will be carried out during the Project process to verify the
effectiveness of the Project Quality System
Quality control and Quality assurance will be performed by LITERNO COMPANY Group’s Staff with
corporation with DNO representatives and Governorate laboratory team. The required tests for all materials
will be carried out in Governorate central laboratories.
4. Reporting of Complaints, Hazards and Incidents
All public complaints must be documented and recorded as per the following procedures:
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10. Make sure that the placement and compaction of the backfill around
and over structures meets specifications.
12.2.2 EXAMPLES OF DEFICIENT ITEMS NEEDING CORRECTION INCLUDE:
1. Compacted material not to required lines and/or grade.
2. Frozen material, large rocks, debris, etc., being placed in fill.
3. Compaction less than required by specifications.
4. Fill material either too wet or too dry.
5. Fill material has properties not conforming to what is required.
6. Lifts of fill not blended to avoid laminations.
7. Lifts of fill too thick prior to compaction
12.3 FOUNDATION PREPARATION BEFORE CONCRETING
1. Check location, dimensions, and alignments of forms. Check adequacy of foundation to prevent settlement of
forms.
2. Be sure forms are smooth and clean on the inside, mortar tight, and free from knot holes and blemishes which
may be detrimental to the resulting concrete.
3. Ensure forms are wetted, or oiled with a non-staining form oil. Make sure there is no oil on rebars or in
concrete joints and no surplus on forms.
4. Determine that all foreign material such as chips, blocks, sawdust, dried mortar, and dirt are removed,
preferably by air and water.
5. Make sure reinforcing steel is free of loose rust or mortar coatings from previous lifts.
6. Check to determine all items to be embedded are adequately secured in place.
1. Observe concrete batch for uniformity at the time of placement. Any change from
normal consistency or appearance could indicate a deviation from the approved mix.
2. Ensure additional water is not added to retemper concrete.
3. Ensure properly prepared batch tickets are delivered with each load of concrete.
4. Slump (if job specifies a requirement range).
5. Air content (if specified).
6. Length of time concrete is in mixer after water was added to the mix.
12.6.2 EXAMPLES OF DEFICIENT ITEMS NEEDING CORRECTION INCLUDE:
1. Concrete mix contains too much water. Improper slump.
2. Cement content inadequate.
3. Concrete in mixer too long.
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2. Make sure that the concrete is kept moist and above freezing for the specified time
so that hydration of the cement can occur.
3. Ensure the curing media is applied to no formed surfaces as soon as the concrete hardens sufficiently.
4. Ensure the formed concrete is cured as specified after removal of the forms.
12.7.2 EXAMPLES OF DEFICIENT ITEMS NEEDING CORRECTION INCLUDE:
1. No curing measures being used or are inadequate.
2. Concrete allowed freezing.
Approved by
Abdullah M. Saleem
QC- Manager
Signature
Stamp
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