Report Fitting

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IACUL1 CI MANUIAC1UkING LNGINLLkING

UNIVLkSI1I 1LkNIkAL MALASIA MLLAkA


NAML nC8ulAnAAluA 8ln1l A8uuLLAP kLCk1 1I1LL ll11lnC
MA1kIC NC 8031110282 SU8MISSICN DA1L 18 CC1C8L8 2011

kLCLIVLD 8 CnLCkLD 8







A) 8ACkGkCUND

Fitting is process to produce product that was make Irom the mild steel. Fitting involve the measuring,
cutting, drilling, and Iinishing process. Fitting process totally done manually. Objective Iitting process is to
expose student to the way how the some product has be done. In Iitting process student also need to
measure with accurate measuring. Need to know how to use the varnier calipers. Fitting is the process to
make the mid steel become a shape with accurate measuring.

8) kCDUC1 LANNING ] S1kA1LG

pparatus
1) Round Iile
2) HalI round Iile
3) 3 square Iile
4) Flat Iile
5) Hacksaw
6) Centre punch
7) Chisel
8) Varnier calipers
9) Steel brush
10)Ball rammer
11)L square
12)Mild steel

procedure
1) Firstly, make the mild steel Ilat become a square shape
2) Make the shape oI u` and T` shape by measure the shape using varnier calipers
3) Iter that make center point at the u` and T` shape by using the center punch and ball hammer
4) Drill the center point and drill along the U` shape.
5) Then, cut the mild still to U` and T` shape by using hacksaw
6) Do the Iinishing by using the Iiles. To make sure that U` and T` shape will Iollow the measure.
7) Lastly, use the oil and spread it at all the product to prevent the product become rusting.


C) DISCUSSICN

The diIIerences between the product and the sample is the measuring oI the sample is more accurate
than the product .because have some error and precaution during doing the cutting and Iinishing. The
measuring oI product not same like sample because error happen during do the Iilling. Wrong technique in
using the hacksaw will make our cutting not accurate the measuring so it is will ruin the shape oI U` and
T` shape. Not only that error also happen when do the measuring. The precaution is to know how to read
the varnier calipers.

D) CCNCLUSICN AND SUGGLS1ICN ICk IMkCVLMLN1
The time taken to make this product is too long because all the process cutting and Iinishing is doing
manually. Provide the mask to student because when do the drilling its will make student in danger. Not
only that should use machine when doing the cutting process because it is will cut oII the time taken to cut
the mild steel. my suggestion is just do the mould oI the U` and T` so student just need to heat the
aluminium and Iill in the mould then do the Iinishing. I had done all the process in Iitting.

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