E30

SELF-PROPELLED,
PALLET LIFT TRUCK

Operation
Maintenance
Repair Parts List

Big Lift LLC MANUAL NO. BL-E30-0811

www.bigjoeforklifts.com 11/07/2011
 WARNING

Do not operate this truck unless you have been autho- care when traveling without load as the risk of overturn
rized and trained to do so, and have read all warnings may be greater.
and instructions in Operator’s Manual and on this
Always look in direction of travel. Keep a clear view,
truck.
and when load interferes with visibility, travel with load
Do not operate this truck until you have checked its trailing.
condition. Give special attention to wheels, horn, bat- Use special care when operating on ramps travel
tery, controller, lift system, brakes, steering mecha- slowly, and do not angle or turn. Travel with load
nism, guards and safety devices. downhill.
Operate truck only from designated operating position. Do not handle loads which are higher than the chassis
Do not carry passengers. Keep feet clear of truck and unless load is secured so that no part of it could fall
wear foot protection. backward. Before lifting, be sure load is centered,
Observe applicable traffic regulations. Yield right of forks are completely under the chassis backrest.
way to pedestrians. Slow down and sound horn at
When leaving truck, neutralize travel control, fully
cross aisles and wherever vision is obstructed.
lower lifting mechanism and set brake. When leaving
Start, stop, travel, steer and brake smoothly. Slow truck unattended, also shut off power.
down for turns and on uneven or slippery surfaces that
could cause truck to slide or overturn. Use special
 TABLE OF CONTENTS

Section Page Section Page

1 DESCRIPTION ............................................................1-1 5-2. UPPER COMPARTMENT COVERS ........... 5-6
1-1. INTRODUCTION. .........................................1-1 5-2.1. REMOVAL.................................................... 5-6
1-2. GENERAL DESCRIPTION. ..........................1-1 5-2.2. INSTALLATION............................................ 5-6
1-3. SAFETY FEATURES....................................1-2 5-3. LOWER COMPARTMENT COVERS........... 5-7
5-3.1. REMOVAL.................................................... 5-7
2 OPERATION ...............................................................2-1 5-3.2. INSTALLATION............................................ 5-7
2-1. GENERAL.....................................................2-1 5-4. STEERING ARM.......................................... 5-8
2-2. OPERATING PRECAUTIONS......................2-1 5-4.1. RETURN SPRING REPLACEMENT. .......... 5-8
2-3. BEFORE OPERATION.................................2-1 5-4.2. STEERING ARM REMOVAL. ...................... 5-8
2-4. GENERAL CONTROL OPERATION............2-4 5-4.3. STEERING ARM INSTALLATION. .............. 5-8
2-5. DRIVING AND STOPPING PROCEDURES 2-4
2-6. BELLY-BUTTON SWITCH. ..........................2-4 6 BRAKE SERVICING ................................................... 6-1
2-7. STEERING ARM GAS SPRING. ..................2-5 6-1. BRAKES....................................................... 6-1
2-8. LIFT AND LOWER CONTROLS...................2-5 6-1.1. BRAKE ASSEMBLY REPLACEMENT......... 6-1
2-9. LOADING AND UNLOADING.......................2-5
2-10. PARKING......................................................2-5 7 TRANSMISSION, DRIVE WHEEL, LOAD WHEEL .... 7-1
7-1. DRIVE WHEEL. ........................................... 7-1
3 PLANNED MAINTENANCE ........................................3-1 7-2. TRANSMISSION.......................................... 7-1
3-1. GENERAL.....................................................3-1 7-3. LOAD WHEEL.............................................. 7-3
3-2. MONTHLY AND QUARTERLY CHECKS.....3-1 7-3.1. REMOVAL.................................................... 7-3
3-3. BATTERY CARE. ........................................3-1 7-3.2. REPAIR....................................................... 7-3
3-3.1. GENERAL.....................................................3-1 7-3.3. LOAD WHEEL INSTALLATION ................... 7-3
3-3.2. SAFETY RULES...........................................3-2
3-3.3. BATTERY CARE AND CHARGING .............3-2 8 ELEVATION SYSTEM SERVICING ........................... 8-1
3-3.4. BATTERY CLEANING..................................3-2 8-1. LIFT LINKAGE ............................................. 8-1
3-3.5. MAINTENANCE FREE BATTERIES ............3-2 8-1.1. REMOVAL.................................................... 8-1
3-4. CHARGING BATTERIES .............................3-3 8-1.2. REPAIR........................................................ 8-2
3-5. BATTERIES REPLACEMENT......................3-4 8-1.3. INSTALLATION............................................ 8-2
3-6. LUBRICATION..............................................3-5 9 HYDRAULIC SYSTEM SERVICING........................... 9-1
4 TROUBLESHOOTING ................................................4-1 9-1. LINES AND FITTINGS................................. 9-1
4-1. GENERAL.....................................................4-1 9-2. HYDRAULIC AND ELECTRICAL
4-2. CONTROLLER TROUBLESHOOTING ........4-4 ASSEMBLY REMOVAL ............................... 9-2
4-2.1. FAULT DETECTION.....................................4-4 9-2.1. REMOVAL.................................................... 9-2
4-2.2. HAND HELD PROGRAMMER (OPTIONAL) 4-4 9-2.2. INSTALLATION............................................ 9-2
4-2.3. FAULT RECORDING. ..................................4-4 9-3. HYDRAULIC PUMP, MOTOR, AND
4-2.4. GENERAL CHECKOUT. ..............................4-4 RESERVOIR ASSY ..................................... 9-2
4-2.5. DIAGNOSTIC HISTORY ..............................4-6 9-3.1. REMOVAL.................................................... 9-2
4-2.6. TEST THE FAULT DETECTION 9-3.2. DISASSEMBLY AND REASSEMBLY.......... 9-2
CIRCUITRY ..................................................4-6 9-3.3. INSTALLATION............................................ 9-2
4-2.7. DIAGNOSTICS AND 9-3.4. LIFT CYLINDER........................................... 9-5
TROUBLESHOOTING..................................4-6 10 ELECTRICAL COMPONENTS ................................. 10-1
4-2.8. PROGRAMMER DIAGNOSTICS .................4-7 10-1. ELECTRICAL CONTROL PANEL.............. 10-1
5 STEERING ARM, CONTROL HEAD AND 10-1.1. MAINTENANCE ......................................... 10-1
COMPARTMENT ........................................................5-1 10-1.2. CLEANING................................................. 10-1
5-1. CONTROL HEAD .........................................5-1 10-1.3. CONTROLLER REMOVAL. ....................... 10-1
5-1.1. CONTROL HEAD REMOVAL.......................5-1 10-1.4. CONTROLLER INSTALLATION. ............... 10-1
5-1.2. CONTROL HEAD INSTALLATION...............5-3 10-1.5. CHARGER REMOVAL............................... 10-1
5-1.3. CAP ASSEMBLY REMOVAL. ......................5-3 10-1.6. CHARGER INSTALLATION....................... 10-1
5-1.4. CAP ASSEMBLY INSTALLATION. ..............5-3 10-1.7. COOLING FAN REMOVAL........................ 10-3
5-1.5. SPEED POTENTIOMETER 10-1.8. COOLING FAN INSTALLATION................ 10-3
REPLACEMENT...........................................5-3 10-1.9. BUZZER REMOVAL. ................................. 10-3
5-1.6. BELLY-BUTTON SWITCH REPLACEMENT5-3 10-1.10. BUZZER INSTALLATION. ......................... 10-3
5-1.7. HORN SWITCH REPLACEMENT. ...............5-4 10-1.11. KEY SWITCH REMOVAL. ......................... 10-3
5-1.8. LIFT AND LOWER SWITCH 10-1.12. KEY SWITCH INSTALLATION. ................. 10-3
REPLACEMENT...........................................5-5 10-1.13. BATTERY INDICATOR REMOVAL. .......... 10-3
10-1.14. BATTERY INDICATOR INSTALLATION. .. 10-3
10-1.15. EMERGENCY DISCONNECT REMOVAL. 10-3

BL-E30-0811 i
 TABLE OF CONTENTS - Continued

10-1.16. EMERGENCY DISCONNECT 10-3. DRIVE MOTOR. ......................................... 10-7

INSTALLATION.......................................... 10-4 10-4. DEADMAN SWITCH .................................. 10-7
10-1.17. LIFT LIMIT SWITCH REMOVAL................ 10-6 10-4.1. REPLACEMENT......................................... 10-7
10-1.18. LIFT LIMIT SWITCH INSTALLATION........ 10-6
10-2. PUMP MOTOR. ......................................... 10-7 11 OPTIONAL EQUIPMENT .......................................... 11-1

LIST OF ILLUSTRATIONS

Figure Page Figure Page

1-1 NAME PLATE .............................................. 1-1 8-1 FRAME ........................................................ 8-1
1-2 E30 LIFT TRUCK ......................................... 1-1 8-2 LIFT LINKAGE ASSEMBLY......................... 8-2
2-1 SAMPLE OF OPERATOR CHECK LIST ..... 2-3 9-1 COMPARTMENT COVER ........................... 9-1
2-2 FORWARD/REVERSE CONTROL.............. 2-4 9-2 HYDRAULIC SYSTEM ................................ 9-3
2-3 PUSHBUTTON SWITCHES ........................ 2-4 9-3 PUMP & MOTOR ASSY .............................. 9-4
2-4 BRAKE ACTUATION ................................... 2-4 9-4 LIFT CYLINDER .......................................... 9-5
2-5 BELLY-BUTTON SWITCH........................... 2-5 10-1 ELECTRICAL SYSTEM ............................. 10-2
3-1 BATTERY CHARGING ................................ 3-3 10-2 WIRING HARNESS ................................... 10-4
3-2 COVER REMOVAL...................................... 3-4 10-3 WIRING CABLES ...................................... 10-5
3-3 SCREW REMOVAL ..................................... 3-4 10-4 COMPARTMENT ....................................... 10-6
3-4 DISCONNECT BATTERY CABLES ............ 3-4 12-1 STEERING ARM........................................ 12-2
3-5 REPOSITION ELECTRICAL PANEL ........... 3-4 12-2 CONTROL HEAD ...................................... 12-4
3-6 COVER REMOVAL...................................... 3-4 12-3 CAP ASSEMBLY ....................................... 12-6
3-7 LUBRICATION DIAGRAM ........................... 3-6 12-4 EMERGENCY REVERSE SWITCH
4-1 CONTROLLER TERMINALS ....................... 4-4 ASSEMBLY................................................ 12-8
4-2 HAND HELD PROGRAMMER..................... 4-4 12-5 TRANSMISSION MOTOR, BRAKE
4-3 WIRING DIAGRAM .................................... 4-10 MOUNTING ............................................... 12-9
5-1 STEERING ARM.......................................... 5-1 12-6 COMPARTMENT COVER ....................... 12-11
5-2 CONTROL HEAD ........................................ 5-2 12-7 COMPARTMENT ..................................... 12-12
5-3 EMERGENCY REVERSE SWITCH 12-8 FRAME .................................................... 12-13
ASSEMBLY.................................................. 5-4 12-9 LIFT LINK ASSEMBLY ............................ 12-14
5-4 CAP ASSEMBLY ......................................... 5-5 12-10 LOAD WHEEL ......................................... 12-15
5-5 COMPARTMENT COVER ........................... 5-6 12-11 HYDRAULIC SYSTEM ............................ 12-17
5-6 COMPARTMENT ......................................... 5-7 12-12 PUMP & MOTOR ASSY .......................... 12-19
6-1 TRANSMISSION, MOTOR, BRAKE 12-13 LIFT CYLINDER ...................................... 12-21
MOUNTING ................................................. 6-2 12-14 LIFT CYLINDER ...................................... 12-22
7-1 TRANSMISSION, MOTOR, BRAKE 12-15 ELECTRICAL SYSTEM ........................... 12-24
MOUNTING ................................................. 7-2 12-16 WIRING HARNESS ................................. 12-26
7-2 WHEEL ASSEMBLY.................................... 7-3 12-17 WIRING CABLES .................................... 12-28

LIST OF TABLES

Table Page Table Page

2-1 OPERATOR CHECKS .................................2-2 3-3 LUBRICATION CHART ................................3-6
3-1 MONTHLY AND QUARTERLY 4-1 TROUBLESHOOTING CHART ....................4-1
INSPECTION AND SERVICE CHART.........3-1 4-2 LED CODES.................................................4-7
3-2 RECOMMENDED LUBRICANTS.................3-5 4-3 TROUBLESHOOTING CHART ....................4-8

ii BL-E30-0811
 SECTION 1
DESCRIPTION

1-1. INTRODUCTION. forks raised or lowered. The lift truck must be pro-
tected from the elements.
This publication describes the 24 volt E30 lift truck dis-
tributed by Big Lift LLC. Included are operating instruc- The model number will be found on the name plate
tions, planned maintenance instructions, lubrication (Figure 1-1) along with the serial number, lifting capac-
procedures, corrective maintenance procedures and a ity, and load center. Figure 1-2 shows the locations of
complete parts list with part location illustrations. the truck’s main components and controls.
Users shall comply with all requirements indicated in
applicable OSHA standards and current edition of
A.N.S.I. B56.1 Part II. By following these requirements MODEL NO. SERIAL NO.

and the recommendations contained in this manual,

you will receive many years of dependable service MAX CAP LB/ KG LOAD CTR IN/ MM LIFT HGT IN/ MM

from your E30 lift truck.

ALT CAP LB/ KG LOAD CTR IN/ MM LIFT HGT IN/ MM

1-2. GENERAL DESCRIPTION.

The self-propelled E30 truck, Figure 1-2, lifts and
TRUCK WT LESS BATTERY LB/ KG BATTERY MIN WT LB/ KG

transports payloads up to 3000 pounds on rigid forks.

TRUCK WT WITH BATTERY LB/ KG BATTERY MAX WT LB/ KG

The forward and reverse motion is controlled by either

of two controller levers mounted on the control head. TRUCK BATTERY
CERTIFIED VOLTAGE
TYPE TYPE
Stopping and turning is controlled by the steering arm.
Lift and Lower is controlled by pushbuttons on the con-
trol head. The battery powered lift truck is quiet and
COMPLIES WITH THE APPLICABLE REQUIRE-
MENTS OF ANSI B56.1 AND OSHA STANDARDS

without exhaust fumes. U.S. PATENT NO. 4,444,284

AUSTRALIAN PATENT NO. 537,987

The reversible AC motor propels the lift truck in for- BIG LIFT LLC

ward or reverse direction throughout the available WISCONSIN DELLS, WISCONSIN 53965

R6209
speed range. The E30 lift truck can be driven with
Figure 1-1 Name Plate

R6755

Figure 1-2 . E30 Lift Truck

BL-E30-0811 1-1
1-3. SAFETY FEATURES. • Emergency Disconnect within operator's reach.
The E30 is designed and engineered to provide maxi- • Readily accessible horn button.
mum safety for operator and payload. Some of the
• Handle to provide a firm hand hold for operator.
safety features incorporated into the design are:
• Flow control valve regulates maximum lowering
• Dead-man brake to apply the brake and cut off drive speed within prescribed limits.
power when the steering arm is released.
• Relief valve maintains hydraulic pressure within pre-
• Belly-button switch to reverse truck should the oper- scribed limits.
ator accidentally pin himself against a wall or
obstruction when backing up in slow speed. • High visibility color scheme of truck provides visual
alert of truck’s presence.
• All control functions automatically return to “OFF”
when released. • Battery Indicator

1-2 BL-E30-0811
 SECTION 2
OPERATION

2-1. GENERAL. • Always look in direction of travel. Keep a clear view,

and when load interferes with visibility, travel with
This section gives detailed operating instructions for
load or lifting mechanism trailing.
the E30 lift truck. The instructions are divided into the
various phases of operations, such as operating lift, • Do not overload truck. Check nameplate for load
driving, and stopping. Routine precautions are weight and load center information.
included for safe operation. • Before lifting, be sure load is centered, forks are
completely under load, and load is as far back as
2-2. OPERATING PRECAUTIONS. possible against the chassis.
WARNING: Improper operation of the lift truck may • Do not handle loads which are higher than the chas-
result in operator injury, or load and/or lift sis unless load is secured so that no part of it could
truck damage. Observe the following fall backward.
precautions when operating the E30 lift
• When leaving truck, neutralize travel control. Fully
truck.
lower lifting mechanism and set brake. When leaving
The following safety precautions must be adhered to truck unattended, turn off key switch and disconnect
at all times. switch, and remove key.
• Do not operate this truck unless you have been
2-3. BEFORE OPERATION
trained and authorized to do so and have read all
warnings and instructions in this manual and on the Table 2-1 covers important inspection points on the
truck. E30 lift truck which should be checked prior to opera-
tion. Depending on use, some trucks may require
• All warnings and instructions must be read and
additional checks.
understood before using the equipment.
Figure 2-1 shows a sample format for an Operator
• Equipment must be inspected by a qualified person
Checklist, which can be modified as necessary to fit
on a regular basis.
your operation.
• Do not operate this truck until you have checked its
condition. Give special attention to Wheels, Horn, WARNING: Periodic maintenance of this truck by a
Batteries, Controller, Lift System, Brakes, Steering QUALIFIED TECHNICIAN is required.
Mechanism, Guards and Safety Devices CAUTION: A QUALIFIED SERVICE TECHNICIAN
• Operate truck only from designated operation posi- should check the truck monthly for
tion. Wear foot protection. Do not carry passengers. proper lubrication, proper fluid levels,
brake operation, motor maintenance and
• Observe applicable traffic regulations. Yield right of
other areas specified in the SECTION 3.
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed. WARNING: If the truck is found to be unsafe and in
• Start, stop, travel, steer and brake smoothly. Slow need of repair, or contributes to an
down for turns and on uneven or slippery surfaces unsafe condition, report it immediately to
that could cause truck to slide or overturn. Use spe- the designated authority. Do not operate
cial care when traveling without load as the risk of it until it has been restored to a safe
overturn may be greater. operating condition. Do not make any
unauthorized repairs or adjustments. All
service must be performed by a qualified
maintenance technician.

BL-E30-0811 2-1
 Table 2-1 Operator Checks

ITEM PROCEDURE ITEM PROCEDURE

Transmission Check for signs of fluid leakage. Wheels Check drive wheel for cracks or
and hydraulic damage. Move truck to check
systems. load for freedom of rotation.
Forks Check for cracks and damage. Hydraulic Check operation of lift and lower
Safety signs Check that warning labels, controls to their maximum positions.
nameplate, etc., are in good Brake Check that brake actuates when
condition and legible. steering arm is raised to upright
Horn Check that horn sounds when position, and when lowered to
operated. horizontal position.
Steering Check for binding or looseness in Deadman/ Check that steering arm raises to
steering arm when steering. Parking brake upright position when released
and brake applies.
Travel controls Check that speed controls on
control head operate in all Battery Check that battery can be
speed ranges in forward and disconnect disconnected and recon-
reverse and that belly button nected. Check for connector
switch functions. damage.
Battery charge Check the battery indicator.

2-2 BL-E30-0811
 Electric Truck
Big Joe Manufacturing Company Daily Operator Check-Off List

Date Operator

Truck No. Model No.

Dept. Shift
Hour Meter
Reading Drive Hoist

Check O.K. ( ) Need Maintenance

Tires
Load Wheels
Horn
Lift Lower Control
Attachment Operation
Forward & Reverse Controls

Steering
Brakes
Hydraulic Leaks, Cylinders,
Valves, Hoses, Etc.

R6479

Figure 2-1 Sample of Operator Check List

BL-E30-0811 2-3
2-4. GENERAL CONTROL OPERATION.
The speed control (See Figure 2-2) located on each
side of the control head provides fingertip control for
driving the truck. Rotate the control in the direction you
want to travel. The farther you rotate the control from
the neutral position, the faster the truck will travel.

R6756

Figure 2-4 Brake Actuation

2-5. DRIVING AND STOPPING PROCEDURES.

1. Turn on the emergency disconnect and the key
switch. Grasp the grips of the steering head so
R6617
that the speed control can be comfortably oper-
Figure 2-2 Forward/Reverse Control ated by either thumb.
The pushbutton switches (See Figure 2-3), located on 2. Lower the steering arm to a comfortable position
the front of the control head activate the lift-lower con- above horizontal to disengage the brake and to
trols and the horn. energize the electrical circuits. If the truck is not
moved, the electrical circuits will time out and will
deenergize. See Figure 2-4.
3. To move forward (with load in front), slowly press
the speed control forward. See Figure 2-2. Press
the forward speed control farther to increase
speed.
4. To slow down or stop, release the speed control
and lower or raise the steering arm to the horizon-
tal or vertical position. See Figure 2-4. In those
positions, the brake engages, slowing or stopping
the truck.
5. Procedures for movement in reverse are the
same as in the forward direction except slowly
press the speed control backward. See Figure 2-
2.
R6618

Figure 2-3 Pushbutton Switches 2-6. BELLY-BUTTON SWITCH.

The brake is fully applied by lowering or raising the The belly-button switch (Figure 2-5) minimizes the
steering arm. (See Figure 2-4) All traction control possibility of the driver being pinned by the steering
power is shut off when the brake is engaged. When arm while driving the lift truck in slow speed. If the
the steering arm is in the upright position, the brake switch presses against the operator while the lift truck
acts as a parking brake. Deadman braking occurs is being driven toward the operator, the switch
when the handle is released and spring action raises changes the direction of the lift truck.
steering arm to the upright position.

2-4 BL-E30-0811
 To lift forks, push in either LIFT button and hold until
forks reach desired height. To lower forks, push in
either LOWER button and hold until forks descend to
desired height.

2-9. LOADING AND UNLOADING.

1. Move truck to location where load is to be picked
up.
2. Move the truck into position so forks are within
pallet or skid, and the load is centered over the
forks and as far back as possible.
3. Raise forks to lift load.
4. Drive to area where load is to be placed.
R6619 5. Move truck to align load with its new position.
Figure 2-5 Belly-Button Switch 6. Lower the load until it rests squarely in place and
the forks are free.
2-7. STEERING ARM GAS SPRING. 7. Slowly move the truck out from under the load.
The steering arm gas spring automatically raises the
steering arm to the upright position when the steering 2-10.PARKING.
arm is released. If the steering arm does not return When finished with moving loads, return the truck to its
fully, the steering arm gas spring requires replace- maintenance or storage area. Turn off the emergency
ment. Return truck to maintenance for repair. Disconnect and the key switch. Charge batteries as
necessary. Refer to battery care instructions, SEC-
2-8. LIFT AND LOWER CONTROLS. TION 3.
Lift/Lower Control buttons are located on the steering
control head. (Figure 2-3)

BL-E30-0811 2-5
 NOTES

2-6 BL-E30-0811
 SECTION 3
PLANNED MAINTENANCE

3-1. GENERAL. CAUTION: Gases produced by a battery can be

explosive. Do not smoke, use an open
Planned maintenance consists of periodic visual and
flame, create an arc or sparks in the
operational checks, parts inspection, lubrication, and
vicinity of the battery. Ventilate an
scheduled maintenance designed to prevent or dis-
enclosed area well when charging.
cover malfunctions and defective parts. The operator
performs the checks in SECTION 2, and refers any CAUTION: Batteries contain sulfuric acid which may
required servicing to a qualified maintenance techni- cause severe burns. Avoid contact with
cian who performs the scheduled maintenance and eyes, skin or clothing. In case of contact,
any required servicing. flush immediately and thoroughly with
clean water. Obtain medical attention
3-2. MONTHLY AND QUARTERLY CHECKS. when eyes are affected. A baking soda
Table 3-1 is a monthly and quarterly inspection and solution (one pound to one gallon of
service chart based on normal usage of equipment water) applied to spilled acid until bub-
eight hours per day, five days per week. If the lift truck bling stops, neutralizes the acid for safe
is used in excess of forty hours per week, the fre- handing and disposal.
quency of inspection and service should be increased
Leakage voltage from battery terminals to battery case
accordingly. These procedures must be performed by
can cause misleading trouble symptoms with the truck
a qualified service technician or your Big Lift LLC Ser-
electrical system. Since components of the truck elec-
vice Representative.
trical system are insulated from truck frame, leakage
voltage will not normally affect truck operation unless a
3-3. BATTERY CARE.
short circuit or breakdown of circuit wire insulation to
3-3.1. General truck frame occurs.

The E30 may be equipped with maintenance free or A voltage check from battery connector terminal to
industrial wet cell batteries. battery case should indicate near zero volts. Typically,
however, the sum of the voltages at both terminals will
The care and maintenance of the battery is very equal battery volts. This leakage voltage will discharge
important to obtain efficient truck operation and maxi- the battery. As battery cleanliness deteriorates, the
mum battery life. usable charge of the battery decreases due to this self
discharge.
Table 3-1 Monthly and Quarterly Inspection and Service Chart
VISUAL CHECKS
INTERVAL INSPECTION OR SERVICE
Monthly Check electrical brake for proper operation.
Monthly Check load wheels for wear. A poly load wheel must be replaced if worn to within 1/16 inch
of hub. Check for separation from hub.
Monthly Check drive wheel for wear. A poly drive wheel must be replaced if worn to within 3/4 inch
of hub. Check for separation from hub.
Monthly Inspect wiring for loose connections and damaged insulation.
Monthly Inspect contactors for proper operation.
Monthly Check deadman brake switch for proper operation.
Quarterly Check lift cylinder for leakage.
Quarterly Check for excessive jerking of steering arm when stopping or starting.

BL-E30-0811 3-1
Although a leakage voltage reading of zero volts may 1. Charge the battery only in areas designated for
not be possible, a cleaner battery will have more that use.
usable charge for truck operation and not affect opera- 2. Battery terminals should be checked and cleaned
tion of electronic devices on the unit. of corrosion regularly. Good battery terminal con-
tact is essential not only for operation, but also for
3-3.2. Safety Rules
proper charging of the battery.
• Wear protective clothing, such as rubber apron,
3. The charging requirements will vary depending on
gloves, boots and goggles when performing any
the use of the truck. The battery should be given
maintenance on batteries. Do not allow electrolyte to
as equalizing charge on a weekly basis. This
come in contact with eyes, skin, clothing or floor. If
charge should normally be an additional three
electrolyte comes in contact with eyes, flush immedi-
hours at the finish rate.
ately and thoroughly with clean water. Obtain medi-
cal attention immediately. Should electrolyte be 4. Make certain battery used meets weight and size
spilled on skin, rinse promptly with clean water and requirements of truck. NEVER operate truck with
wash with soap. A baking soda solution (one pound an undersized battery.
to one gallon of water) will neutralize acid spilled on
3-3.4. Battery Cleaning
clothing, floor or any other surface. Apply solution
until bubbing stops and rinse with clean water. Always keep vent plugs tightly in place when cleaning
battery. When properly watered and charged, the bat-
• If truck is equipped with wet cell batteries, keep vent
tery will remain clean and dry. All that is necessary is
plugs firmly in place at all times except when adding
to brush or blow off any dust or dirt that may accumu-
water or taking hydrometer readings. Do not allow
late on them. However, if electrolyte is spilled or over-
dirt, cleaning solution or other foreign material to
flows from a cell, it should be neutralized with a
enter cells. Impurities in electrolyte has a neutraliz-
solution of baking soda and water, brushing the soda
ing effect reducing available charge.
solution beneath the connectors and removing grime
• Do not bring any type of flame, spark, etc., near the from the covers. Then rinse the battery with cool water
battery. Gas formed while the battery is charging, is from a low pressure supply to remove the soda and
highly explosive. This gas remains in cell long after loosen dirt. If batteries stay wet consistently, they may
charging has stopped. be either overcharged or over filled. This condition
• Do not lay metallic or conductive objects on battery. should be investigated and corrected.
Arcing will result.
3-3.5. MAINTENANCE FREE BATTERIES
• Do not touch non-insulated parts of DC output con-
Some trucks may be equipped with maintenance free
nector or battery terminals to avoid possible electri-
batteries. These batteries are completely sealed, will
cal shock.
not require any watering and have a full 80% dis-
• De-energize all AC and DC power connections charge available.
before servicing battery.
Sealed Maintenance Free batteries contain a pressure
• Do not charge a frozen battery. release valve and under normal operating conditions
• Do not use charger if it has been dropped or other- do not require any special ventilation.
wise damaged. CAUTION: Do not try to open this battery or remove
the pressure release valve.
3-3.3. Battery Care and Charging
Only under severe overcharging, such as connected
CAUTION: Never smoke or bring open flame near
to an improperly sized charger, will any significant
the battery. Gas formed during charging
amount of gasses be released from the battery. Also,
is highly explosive and can cause seri-
being a valve regulated battery, it never requires
ous injury.
watering.

3-2 BL-E30-0811
3-4. CHARGING BATTERIES
Charging requirements will vary depending on depth
of discharge and temperature. Follow safety rules
when placing a battery on charge.
Proceed as follows:
1. Park truck at charging station with forks lowered
and turn the key switch off.
2. Check the condition of the AC cord and battery
cables. If there are any cuts in the cable, any
exposed wires, loose plugs or connectors, DO
NOT attempt to charge the batteries. Contact
appropriate personnel for repairs to be made.
3. Pull the charger cord out of the top cover (Figure
3-1) and connect to the appropriate power supply. R6757

Figure 3-1 Battery Charging

BL-E30-0811 3-3
3-5. BATTERIES REPLACEMENT
Access to the batteries requires moving the Charging
requirements will vary depending on depth of dis-
charge and temperature. Follow safety rules when
placing a battery on charge.
Proceed as follows:
a. Remove two screws (1, Figure 3-2) and
remove the upper compartment cover.

Figure 3-4 Disconnect Battery Cables

Figure 3-2 Cover Removal

b. Remove four screws (1, Figure 3-3), four
washers (2).

Figure 3-5 Reposition Electrical Panel

g. Replace batteries (6, Figure 3-6).

Figure 3-3 Screw Removal

c. Tag and disconnect the three battery cables
(Figure 3-4).
d. Rotate control arm to the extreme position as
shown in Figure 3-5.
e. Pull electrical panel (5, Figure 3-5) a little out. Figure 3-6 Cover Removal

f. Turn the electrical panel to the direction as h. Install in the reverse order of remove.
shown in Figure 3-5 until it is clear of the bat-
teries.

3-4 BL-E30-0811
3-6. LUBRICATION. Table 3-2 Recommended Lubricants
(See Table 3-3 for Application)
Refer to Table 3-2 for the recommended types of
grease and oil. Table 3-3 in conjunction with Figure 3- No. 1 Transmission oil—EP SAE 80W-90
7 identifies the items requiring lubrication. Transmission oil—EP SAE 10W-30 (Note)

No. 2 Grease—Lithium base, general purpose.

No. 3 Hydraulic oil-Heavy duty with a viscosity of

150 SUS foam suppressing agent and
rust and oxidation inhibitors
Hydraulic oil-Heavy duty with a viscosity of
100 SUS foam suppressing agent and
rust and oxidation inhibitors (Note)

No. 4 SAE 30 or 40 Engine lubricating oil

NOTE: USED ON COLD CONDITIONED TRUCKS

BL-E30-0811 3-5
 R6758

Figure 3-7 Lubrication Diagram

Table 3-3 Lubrication Chart
FIG 3-2 LOCATION METHOD OF TYPE APPLICATION
INDEX APPLICATION (Table OF
NO. 3-3) LUBRICANT
1 Transmission Can No. 1 Fill to level plug opening
Capacity 2 pints
2 Hydraulic Reservoir Can No. 3 With lift carriage fully lowered, fill
Capacity-1 quarts reservoir with hydraulic oil to 1
inch below opening
3 Lift Linkage Fittings* Gun No. 2 Pressure lubricate.
* Raise lift carriage to gain access to grease fittings.

3-6 BL-E30-0811
 SECTION 4
TROUBLESHOOTING

4-1. GENERAL Not Operate: Truck Does Not Operate Forward or

Reverse: Trouble With Braking: Trouble With Lifting Or
Use Table 4-1 and Figure 4-3 as a guide to determine
Lowering, and Miscellaneous malfunctions.
possible causes of trouble. The table is divided into
five main categories: Truck and Hydraulic System Will
Table 4-1 Troubleshooting Chart
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
TRUCK AND HYDRAULIC a. Fuse (16, Figure 12-15) blown. Check fuse and replace if
SYSTEM WILL NOT OPER- necessary.
ATE b. Battery dead or disconnected. Check battery connections and
Truck will not travel nor will lift sys- check battery voltage.
tem operate.
c. Keyswitch (22, Figure 12-15) Bypass keyswitch to determine if it
defective. is malfunctioning.
d. Defective wiring. Check for open circuit. Repair as
required.
TRUCK DOES NOT OPERATE a. Check all wiring. A loose con- Tighten all loose connections
FORWARD OR REVERSE nection may be the cause of before further troubleshooting.
Truck does not travel forward or malfunction.
reverse. All other functions b. Defective deadman switch (16, Check and replace switch if
operate normally. Figure 12-1). defective.
c. Defective controller (2, Figure Check for proper operation and
12-15). replace if necessary.
d. Defective potentiometer (21, Check and replace potentiometer
Figure 12-2). if defective.
Truck travels forward but not in Defective potentiometer (21, Fig- Check and replace potentiometer
reverse. ure 12-2) in control head. if defective.
Truck travels reverse but not in Defective potentiometer (21, Fig- Check and replace potentiometer
forward. ure 12-2) in control head. if defective.
Truck travels forward and in Defective potentiometer (21, Fig- Check and replace potentiometer
reverse at lower speeds; will ure 12-2) in control head. if defective.
not travel at high speed.
TROUBLE WITH BRAKING a. Defective deadman switch (16, Check deadman switch for
Truck does not slow with brake, or Figure 12-1). continuity. If none found when
brake does not engage. the control arm is in the brake
position, replace switch.
b. Defective electric brake (35, Replace brake.
Figure 12-5).
Brake will not release. a. Brake temperature above Allow to cool.
281° F (140° C).
b. Open brake circuitry or wiring. Make voltage checks.

BL-E30-0811 4-1
 Table 4-1 Troubleshooting Chart - Continued
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
TROUBLE WITH BRAKING -
Continued
Brake drags. Defective electric brake (35, Fig- Replace.
ure 12-5).
Brake grabs. Defective electric brake (35, Fig- Replace.
ure 12-5).
Abnormal noise and chatter when Defective electric brake (35, Fig- Replace.
brake is applied. ure 12-5).
TROUBLE WITH LIFTING OR .
LOWERING
Oil sprays or flows from the top of Defective packing in lift cylinder Repair lift cylinder.
the lift cylinder.
Squealing sounds when lifting a. Oil level too low. Identify oil leak.
forks. b. Lift linkage binding. Apply grease.
Forks do not lift to top. Oil level too low. Add oil to reservoir.
Weak, slow or uneven action of a. Defective pump or relief valve. Check pressure. Adjust as
hydraulic system. necessary.
b. Worn lift cylinder. Replace cylinder.
c. Load larger than capacity. Refer to I.D.plate for capacity.
d. Defective lift motor solenoid. Replace solenoid (2, Figure 12-
12) on electrical panel.
e. Battery charge low. Charge battery.
Forks do not lift, pump motor does a. Battery is dead or discon- Check and recharge if required.
not run. nected.
b. Defective wiring. Check and repair as required.
c. Defect in electrical system for Check lift switch in control head,
operating pump motor. as well as the solenoid.
Forks do not lift, motor runs. Defect in hydraulic system. Check the oil level in the reservoir
and the oil lines to the lift cylin-
der, and repair as required. If
normal, check the hydraulic
pump, and relief valve. Repair,
or adjust.

4-2 BL-E30-0811
 Table 4-1 Troubleshooting Chart - Continued
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
TROUBLE WITH LIFTING OR
LOWERING - Continued
Forks lift, but will not go down. Defect in hydraulic system Check lowering control switch in
control head and lowering sole-
noid on valve assembly (17,
Figure 12-12). Replace as
required.

Load will not hold a. Oil bypassing internally in con- Replace valve assembly (4, Fig-
trol valve ure 12-12).
b. Worn lift cylinder or packing. Repack cylinder.
Platform does not lift to top. Pump a. Oil level too low. Add oil to reservoir.
motor runs. b. Load larger than capacity. Refer to nameplate on side of
mast for maximum load capac-
ity.
c. Batteries need charging. Change batteries.
Forks creep downward under load Leak in hydraulic system, lift cylin- Check for leaking fitting in hydrau-
when in a raised position. der or lowering valve. lic line and repair as required.
Repack lift cylinder or replace
valve assembly (4, Figure 12-
12).
MISCELLANEOUS
Steering arm does not return to a. Week return spring. Replace spring.
the upright position.
b. Binding. Check and free the binding item.
Verify that the cable has not
been damaged. Repair or
replace as needed.
Truck moves forward when arm is a. Belly-button switch defective. Check for short, and repair or
pulled down. replace as necessary.
b. Short in control head. Check wiring and repair as
required.
Steering arm jerks excessively Drive wheel worn. Replace drive wheel if worn to
starting or stopping the truck. within 3/4 inch of hub.
Drive motor is jerky. Motor internally damaged or worn. Replace motor.

BL-E30-0811 4-3
4-2. CONTROLLER TROUBLESHOOTING 1. Disconnect the battery charger and connect the
programmer to the 4-pin connector (Figure 4-1)
4-2.1. Fault Detection. on the controller.
The controller provides diagnostics information to
assist technicians in troubleshooting drive system
problems. When a fault is detected, the appropriate
fault code is signaled via the panel mounted LED.

4-2.2. Hand Held Programmer (Optional)

The hand held programmer is available that is
designed specifically for use with the controller. The
programmer is available through your Big Lift LLC
dealer.

4-2.3. Fault Recording.

Fault events are recorded in the controller's memory.
However, multiple occurrences of the same fault are R6759

recorded as one occurrence.

Figure 4-1. Controller Terminals
The fault event list can be loaded into the programmer
2. Turn the lift truck key switch to the ON position.
for readout. The Special Diagnostics mode provides
The programmer should "power up" with an initial
access to the controller's diagnostic history file. The
display (2, Figure 4-2), and the controllers Status
history file contains the entire fault event list created
LED should begin steadily blinking a single flash.
since the diagnostic history file was last cleared. The
If neither happens, check for continuity in the key
standard Diagnostics mode provides information
switch circuit and controller ground.
about only the currently active faults.

4-2.4. General Checkout.

Carefully complete the following checkout procedure.
If you find a problem during the checkout, refer to
paragraph 4-2.7. for further information.
The checkout can be conducted with or without the
handheld programmer (See Paragraph 4-2.2.). How-
ever, the checkout procedure is easier with a program-
mer. To evaluate the system without a programmer,
observe the LED and note the flashing pattern and
refer to Table 4-2 for the code description.

CAUTION: Put the vehicle up on blocks to get the

drive wheel off the ground before begin-
ning these tests.

Turn the keyswitch off and make sure

the brake is applied, the throttle is in
neutral, and the forward/reverse
I7090
switches are open.

Do not stand, or allow anyone else to Figure 4-2. Hand Held Programmer
stand directly in front of or behind the
vehicle during the tests.

4-4 BL-E30-0811
3. Put the controller into the diagnostic mode by 5. Put the controller into the test mode by using the
pressing the "Menu Navigation Key" (1, Figure 4- Navigation key (1) to select the "Monitor" menu.
2). Using the Navigation key, select the Faults Select the Monitor mode by pressing the "Right"
menu. Display the Faults menu by pressing the arrow on the Navigation key. Press the Navigation
Right side of the Navigation key. Press the Right key "Down" arrow to scroll down to observe the
side of the Navigation key again to display the list status of the forward, reverse, brake, emergency
of System Faults. The display should indicate "No reverse, and mode switches. Cycle each switch in
Known Faults." turn, observing the programmer. Each input
should show the correct state on the programmer.
Release the brake by pulling down the steering 6. Check the controller's fault detection circuitry as
arm into the operating position. The controllers described in Paragraph 4-2.5.
LED should continue blinking a single flash and
the programmer should continue to indicate no 7. Take the vehicle off the blocks and drive it in a
faults. If there is a problem, the LED will flash a clear area. It should have smooth acceleration
diagnostic code and the programmer will display a and good top speed.
diagnostic message. If you are conducting the 8. Test the plug braking of the vehicle. The vehicle
checkout without a programmer, look up the LED should smoothly slow to a stop and reverse direc-
diagnostic code in Table 4-2. tion, with the audible plugging tone.
When the problem has been corrected, it may be 9. Verify that all options, such as high pedal disable
necessary to cycle the brake in order to clear the (HPD), static return to off (SRO), and anti-tie-
fault code. down, are as desired.
4. With the brake released, select a direction and 10. Check to see whether the emergency reverse
operate the throttle. The motor should begin to (belly button) feature is working correctly. Verify
turn in the selected direction. If it does not, verify that the circuit is operational by momentarily dis-
the wiring to the forward/reverse switches and connecting one of the emergency reverse wires.
motor. The motor should run proportionally faster The vehicle should be disabled and a fault indi-
with increasing throttle. If not, refer to Paragraph cated.
4-2.7.

BL-E30-0811 4-5
4-2.5. Diagnostic History 2. Using an inline fuse holder fitted with a 10 amp
fuse and alligator clips, connect the controller's M
The handheld programmer can be used to access the
and B- terminals.
controller's diagnostic history file. When the program-
mer is connected to the unit, the error log file is auto- 3. Turn on the emergency disconnect (19) the key
matically uploaded into the handheld programmer. switch (22). Release the brake and apply the
throttle. The motor should not operate.
To see the present status of the unit, use the Menu
Navigation Key (1, Figure 4-2) to select: 4. Leave the key switch on and remove the in-line
fuse wire. The vehicle status should continue to
Faults->System Faults. remain off.
To access this log, use the Menu Navigation Key to 5. Cycle the key switch off and on. Release the
select: brake and apply the throttle. The vehicle should
Faults->Fault History now operate normally.
The faults are shown as a code and descriptive text. If 4-2.7. Diagnostics and Troubleshooting.
there are multiple faults, you have to scroll through the
list using the Up and Down Buttons on the Menu Navi- The motor controller provides diagnostics information
gation Key to assist in troubleshooting drive system problems.
The diagnostics information can be obtained in two
The faults may be intermittent faults, faults caused by ways:
loose wires, or faults caused by operator errors. Faults
such as HPD or over-temperature may be caused by • Reading the appropriate display on the programmer
operator habits or by overloading. • Observing the fault codes issued by the panel
After a problem has been diagnosed and corrected, mounted Status LED.
clearing the diagnostic history file is recommended. 4-2.7.1. LED Diagnostics
This allows the controller to accumulate a new file of
faults. By checking the new diagnostic history file at a During normal operation with no faults present, the
later date, you can quickly determine whether the Status LED is steady on. If the controller detects a
problem has been completely fixed. fault the Status LED flashes a fault identification code
continuously until the fault is corrected.
To clear the diagnostic history file, select:
Faults->Clear Fault History. NOTE: The Status LED can only indicate one fault at
a time. If multiple faults are detected, the
You will be asked to confirm your actions. Use the highest priority fault code flashes until it is
"plus" arrow (+) for yes to clear the menu and the cleared.
"minus" arrow (-) (3) to cancel your selection and not
clear the Fault History. With Fault Code Type parameter is set to 0, the status
LED uses the fault codes listed in Table 4-2. Six sin-
4-2.6. Test the Fault Detection Circuitry gle-digit codes are used: 2, 3, 5, 6, 7, and 9.
1. Put the vehicle up on blocks to get the drive wheel For suggestions about possible causes of the various
off the ground. faults, refer to Table 4-3 Troubleshooting Chart.
1. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19).

4-6 BL-E30-0811
4-2.8. Programmer Diagnostics 1. Visually inspect the vehicle for obvious problems:
With a programmer, diagnostics and troubleshooting is 2. Diagnose the problem:
more direct than with the LED alone. The programmer 3. Test the circuitry with the programmer:
presents complete diagnostic information in plain lan-
4. Correct the problem.
guage - no code to decipher. Faults are displayed in
the Diagnostic Menu, and the status of the controller Repeat the last three steps as necessary until the
inputs/outputs is displayed in the Test Menu. vehicle is operational.
The following 4-step process is generally used for Refer to the Table 4-3 for suggestions covering a
diagnosing and troubleshooting an inoperative vehicle wide range of possible faults.
using the programmer:
Table 4-2 LED Codes

LED Code Explanation

LED Off Not illuminated No power or defective controller
Solid On Always on Controller operational, no faults
2 00 Undervoltage Fault
3 000 Overvoltage Fault
5 00000 Brake ON Fault
6 000000 HPD Fault
Wiring Fault *
7 0000000 Speed Pot Fault
Throttle Fault
9 000000000 Battery Disconnect Fault*
Brake OFF Fault
Current Sense Fault*
EE Checker Fault†
Hardware Failsafe*
Main Fault*
Main OFF Fault
Main ON Fault
Precharge Fault*
* = Must cycle keyswitch to clear

†= Must use programmer to clear, as follows: select Program menu,

alter data value of any parameter, cycle keyswitch.

BL-E30-0811 4-7
 Table 4-3 Troubleshooting Chart
LED PROGRAMMER POSSIBLE CAUSE FAULT CLEARANCE
CODE LCD DISPLAY
9 Battery Disconnect Battery disconnected 1. Battery not connected.
Fault
2. Poor connection to battery terminals.
9 Battery OFF Fault Brake OFF Fault 1. Electromagnetic brake driver open.

2. Electromagnetic brake coil shorted.

5 Brake ON Fault Brake ON fault 1. Electromagnetic brake driver shorted.

2. Electromagnetic brake coil open.

9 Current Sense Fault Current sense out of range 1. Short in motor on in motor willing.

2. Controller failure. *
9 EEPROM Checksum EEPROM fault EEPROM failure or fault
Fault
9 Hardware Failsafe Motor voltage out of range 1. Motor voltage does not correspond to
throttle request.

2. Short in motor or in motor wiring.

3. Controller failure.*
6 HPD Fault HPD (High Pedal Disable) 1. Improper sequence of throttle and
KSI, push or inhibit pot.

2. Misadjusted throttle pot.

9 Main Fault Main contactor fault 1. Main contractor welded or stuck open.

2. Main contactor driver fault.

9 Main OFF Fault Main contactor driver Off fault Main contactor driver failed open.
9 Main ON Fault Main contactor driver On fault Main contactor driver failed closed.
3 Overvoltage Fault Battery voltage too high 1. Battery voltage >31 volts.

2. Vehicle operating with charger

attached.

3. Intermittent battery connection.

9 Precharge Fault Precharge fault 1. Brake driver shorted.

2. Precharge circuit damaged.

3. MOSFET failure.
7 Speed POT Fault Speed limit pot wiper out of range 1. Speed limit pot wire(s) broken or sho-
ted.

2. Broken speed limit pot.

4-8 BL-E30-0811
 Table 4-3 Programmable Parameters - Continued
LED PROGRAMMER POSSIBLE CAUSE FAULT CLEARANCE
CODE LCD DISPLAY
7 Throttle Fault PotLow and /or PotWiper out of range 1. Throttle input wire open or shorted.

2. Throttle pot defective.

3. Wrong throttle type selected.

2 Undervoltage Fault Battery voltage too low 1. Battery voltage <17 volts.

2. Bad connection at battery or control-

ler.
6 Wiring Fault HPD fault present >10 sec. 1. Misadjusted throttle.

2. Broken throttle pot or throttle mecha-

nism.

BL-E30-0811 4-9
 FAN
(9) (1)
M
IN5408
(9) PMC (2) (1)
IN5408 LFITING SW
(2) (1)

(9) EVC (3) (1)

63V 100uf LOWERING
(3) (1)
HORN HORN SW
(9) (4) (1)
(10)
(9) +5V (13) EMERGENCY
REVERSE SW (1)
(9) (12)
7B- B+ 2
(22) (10)
OUTPUT 0-5V8
(11)
(9) FORWARD4
1B+ REVERSE3

CONTROLLER

(6) BACKWARD J1-12

J3-1
EBC (10)
WIPER J1-1
(7) LED
J3-2 2.4K¸ 0.5W (1)
J1-10
(23)
(1)
(9) J1-5

M1

MOTOR
M2

(8) (1)
J1-6
B- B+ TILLER SW

(1) (1)

KEY SW
4

(9) (1) (0)

2 1

CURTIS INDICATOR
(9)
FUSE 10A

PUMP MOTOR PMC

M

FUSE 100A

R6774 EMERGENCY STOP SW

BATTERIES

Figure 4-3 Wiring Diagram

4-10 BL-E30-0811
 SECTION 5
STEERING ARM, CONTROL HEAD AND COMPARTMENT

5-1. CONTROL HEAD 2. Remove the cap assembly (1, Figure 5-2) as
described in paragraph 5-1.3.
5-1.1. Control Head Removal
3. Disconnect harness (17, Figure 5-1) from potenti-
1. Turn off the key switch (22, Figure 12-15) and ometer (21, Figure 5-2).
emergency disconnect (19).

R6740A

Figure 5-1 Steering Arm

BL-E30-0811 5-1
4. Disconnect harness (15, Figure 5-1) from emer- WARNING: When removing the control head in the
gency reverse switch (24, Figure 5-2). following steps, be sure to hold it in place
5. Remove two screws (5), two washers (7) and two until the control harness is disconnected.
flat washers (6). 6. Remove two screws (11), two washers (12) and
two flat washers (13).
7. Remove the control head and handle (19).

R6541A

Figure 5-2 Control Head

5-2 BL-E30-0811
5-1.2. Control Head Installation 5. Remove screw (16), screw (22), two lock washers
(6) and two flat washers (7) and remove potenti-
1. Secure control head and handle (19, Figure 5-2)
ometer (21) and switch assembly (24) from
with two screws (11), two washers (12) and two
bracket (20).
flat washers (13).
6. Position new potentiometer (21) and switch
2. Install two screws (5), two washers (6) and two
assembly (24) in bracket (20) and secure with
flat washers (7).
screw (16), screw (22), two lock washers (6) and
3. Reconnect harness (15, Figure 5-1) to emergency two flat washers (7).
reverse switch (24, Figure 5-2).
7. Install control knob (23) on potentiometer (21) and
4. Reconnect harness (17, Figure 5-1) to potentiom- secure with screw (4), and washer (15).
eter (21, Figure 5-2).
8. Install control knob (14) on the other side of
5. Install the cap assembly as described in para- potentiometer (21) and secure with screw (4), and
graph 5-1.4. washer (15).
6. Turn on the key switch (22, Figure 12-15) and 9. Reconnect harness (17, Figure 5-1) to potentiom-
emergency disconnect (19). eter (21, Figure 5-2).
5-1.3. Cap Assembly Removal. 10. Install the cap assembly as described in para-
graph 5-1.4.
1. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19). 5-1.6. Belly-Button Switch Replacement.
2. Remove four screws (17, Figure 5-2) and lift up 1. Remove the cap assembly as described in para-
cap assembly (1). graph 5-1.3.
3. Disconnect harness (3) from harness (15, Figure 2. Disconnect harness (15, Figure 5-1) from emer-
5-1) and remove cap assembly (1). gency disconnect switch (24, Figure 5-2).
5-1.4. Cap Assembly Installation. 3. Remove screw (16), screw (22), two lock washers
(6) and two flat washers (7) and remove potenti-
1. Hold cap assembly (1, Figure 5-2) in place and
ometer (21) and switch assembly (24) from
connect harness (15, Figure 5-1) to harness (3).
bracket (20).
2. Position cap assembly (1, Figure 5-2) on control
4. Remove pin (5, Figure 5-3), bracket (4), and
head and secure with four screws (17).
spring (2) from button (1).
3. Turn on the key switch (22, Figure 12-15) and
5. Remove two pins (3) and switch assembly (25,
emergency disconnect (19).
Figure 5-2) from bracket (4, Figure 5-3).
5-1.5. Speed Potentiometer Replacement. 6. Position the new switch assembly (25, Figure 5-2)
in bracket (4, Figure 5-3) and secure with two pins
1. Remove the cap assembly as described in para-
(3).
graph 5-1.3.
2. Disconnect harness (17, Figure 5-1) from potenti- 7. Position bracket (4) and springs (2) in button (1)
ometer (21, Figure 5-2). and install pin (5).

3. Remove screw (4), washer (15) and control knob 8. Position potentiometer (21, Figure 5-2) and switch
(23) from potentiometer (21). assembly (24) in bracket (20) and secure with
screw (16), screw (22), two lock washers (6) and
4. Remove screw (4), washer (15) and control knob two flat washers (7).
(14) from other side of potentiometer (21).
9. Reconnect harness (15, Figure 5-1) to emergency
reverse switch (24, Figure 5-2).
10. Install the cap assembly as described in para-
graph 5-1.4.

BL-E30-0811 5-3
 R6754A

Figure 5-3 Emergency Reverse Switch Assembly

5-1.7. Horn Switch Replacement. 5. Solder harness (3) to new switch.

1. Remove the cap assembly as described in para- 6. Position new switch in bracket (13) and secure
graph 5-1.3. with two pins (4).
2. Remove three screws (14, Figure 5-4), bracket 7. Position bracket (13) with two springs (12) in
(13) and two springs (9). cover (16) and secure with three screws (14).
3. Remove two pins (11) and switch (6) from bracket 8. Install the cap assembly as described in para-
(13). graph 5-1.4.
4. Unsolder harness (3, Figure 5-2) from switch.

5-4 BL-E30-0811
 R6753A

Figure 5-4 Cap Assembly

5-1.8. Lift and Lower Switch Replacement. 5. Unsolder harness (3, Figure 5-2) from defective
switch.
1. Remove the cap assembly as described in para-
graph 5-1.3. 6. Solder the harness to new switch.
2. Remove switch assembly (1 or 1A, Figure 5-3) 7. Position switches and four springs (4) in bracket
from the cap (16) (5) and secure with two pins (6).
3. Remove pin (6) securing buttons (2 and 3) to 8. Position switch assembly (1 or 2, Figure 5-4) in
bracket (5) and remove the buttons. cover (16) and secure with pin (6, Figure 5-5).
4. Remove two pins (6), two switches and four 9. Install the cap assembly as described in para-
springs (4) from bracket (5). graph 5-1.4.

BL-E30-0811 5-5
5-2. UPPER COMPARTMENT COVERS 5-2.2. Installation.

5-2.1. Removal. 1. Install two side covers (7, Figure 5-5).

2. Reconnect cable (3) to the battery charger.
1. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19). 3. Feed cable (3) through cover (6) and position
cover (6) on frame (9). Secure with two screws
2. Pull cable (3, Figure 5-5) up and remove cap (4)
(5).
from the cable. Let cable (3) back down into cover
(6). 4. Install cap (4) on cable (3) and position the cap on
cover (6).
3. Remove two screws (5) and cover (6).
5. Turn on the key switch (22, Figure 12-15) and
4. Disconnect cable (3) from the battery charger.
emergency disconnect (19).
5. Remove two side covers (7).

R6749

Figure 5-5 Compartment Cover

5-6 BL-E30-0811
5-3. LOWER COMPARTMENT COVERS 5-3.2. Installation.

5-3.1. Removal. 1. Position skids (5 and 6, Figure 5-6) and cover (9)
on transmission (11) and secure with four screws
1. Turn off the key switch (22, Figure 12-15) and (8).
emergency disconnect (19).
2. Position cover (7) on top of cover (9) engaging the
2. Lift cover (7, Figure 5-6) up and off cover (9). clips.
3. Remove four screws (8), cover (9) and skids (5 3. Turn on the key switch (22, Figure 12-15) and
and 6) from transmission (11). emergency disconnect (19).

R6743

Figure 5-6 Compartment

BL-E30-0811 5-7
5-4. STEERING ARM 5-4.2. Steering Arm Removal.

5-4.1. Return Spring Replacement. 1. Remove steering arm gas return spring as
described in paragraph 5-4.1.
The steering arm gas return spring (8, Figure 5-1) is
2. Disconnect harness (15, Figure 5-1) from harness
replaced while the steering arm (13) is in the upright
(4, Figure 12-16).
position.
3. Attach a hoist to steering arm (13, Figure 5-1).
1. Secure the steering arm (13) in the upright posi-
tion. 4. Remove shaft (9) and the steering arm (13).
2. Remove screw (1) and free the gas return spring 5-4.3. Steering Arm Installation.
(8) from bracket (5).
1. Position steering arm (13, Figure 5-1) over
3. Pull downward on the gas return spring (8) to free bracket (5) and secure with shaft (9).
it from its seat inside steering arm (13).
2. Reconnect harness (15, Figure 5-1) to harness (4,
4. Position the new gas return spring (8) inside the Figure 12-16).
steering arm being sure it fully engages its seat.
3. Install steering arm gas return spring as described
5. Position the opposite end of the gas return spring in paragraph
(8) on bracket (5) and install screw (1). 5-4.1.

5-8 BL-E30-0811
 SECTION 6
BRAKE SERVICING

6-1. BRAKES. 4. Remove the three mounting screws (39, Figure 6-

1) and the brake.
The brake system consists of a transmission mounted
brake. This brake is spring applied and electrically 5. Place the new brake into position and secure with
released. the three mounting screws.
6. Reconnect electric brake (6, Figure 12-16) to har-
6-1.1. Brake Assembly Replacement
ness (4).
1. Block load wheels.
7. Remove load wheel blocks and check operation.
2. Remove the lower compartment covers as 8. Install the lower compartment covers as
described in paragraph 5-3. described in paragraph 5-3.
3. Disconnect electric brake (6, Figure 12-16) from
harness (4).

BL-E30-0811 6-1
 R6742

Figure 6-1 Transmission, Motor, Brake Mounting

6-2 BL-E30-0811
 SECTION 7
TRANSMISSION, DRIVE WHEEL, LOAD WHEEL

7-1. Drive Wheel. 11. Turn on the key switch (22, Figure 12-15) and
emergency disconnect (19).
1. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19).
7-2. Transmission.
2. Remove the lower compartment covers as
described in paragraph 5-3. 1. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19).
3. Jack up the truck so the drive wheel is off the
ground; then securely block the truck to prevent 2. Remove the lower compartment covers as
movement. described in paragraph 5-3.

4. Disconnect cables (3 and 4, Figure 12-17) from 3. Remove the brake (34, Figure 7-1) as described
drive motor. in paragraph 6-1.1.

5. Remove five screws (23, Figure 7-1), lock wash- 4. Remove the steering arm as described in para-
ers (24), and free motor (9) with drive wheel (32) graph 5-4.2.
from housing (8). 5. Remove two screws (3, Figure 12-1) and plate
6. Remove the six screws (27), six lock washers (28) (4).
and gear (26). 6. Remove five screws (1), five lock washers (2) and
7. Remove drive wheel (32) from motor (9). bracket (5) from housing (8, Figure 7-1).

8. Remove bearing (31) from wheel (32). 7. Support the housing (8, Figure 12-5) and remove
bolt (2) and plate (3)
9. Install new drive wheel in reverse order of
removal. 8. Free housing (8) from frame (5).

10. Install the lower compartment covers as 9. Remove plate (7) from housing (8).
described in paragraph 5-3. 10. Install new transmission by reversing the steps
above.

BL-E30-0811 7-1
 R6742A

Figure 7-1 Transmission, Motor, Brake Mounting

7-2 BL-E30-0811
7-3. Load Wheel. 7-3.2. Repair

7-3.1. Removal 1. Remove bearings (1, Figure 7-2) from wheels (2).
2. Inspect bearings (1) and replace if necessary.
1. Raise forks.
3. Reassemble bearings (1) in wheels (2).
2. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19). 7-3.3. Load Wheel Installation
3. Block the drive wheel to prevent the truck from 1. Position load wheel assembly (13, Figure 12-9) in
rolling. wheel bracket (8).
4. Jack up the forks to raise the load wheels off the
2. Install shaft (12) and secure with pin (11).
floor. Securely block the forks in the raised posi-
tion by positioning supports under both fork tips. 3. Remove blocking from under the truck.
4. Lower the forks.
NOTE: When shaft (12, Figure 12-9) is removed,
load wheel assembly (13) will drop free. 5. Turn on the key switch (22, Figure 12-15) and
emergency disconnect (19).
5. Remove pin (11) securing shaft (12) and remove
shaft (12) and load wheel assembly (13).

NOTE: Inspect the load wheel assembly. If the load

wheel is worn within 1/8" of the metal sleeve,
or is cracked or damaged, replace the entire
load wheel and bearing assembly. Big Lift
LLC recommends that both load wheel
assemblies be replaced at the same time.
This ensures level and safe operation of the
lift truck.

R6607

Figure 7-2 Wheel Assembly

BL-E30-0811 7-3
 NOTES

7-4 BL-E30-0811
 SECTION 8
ELEVATION SYSTEM SERVICING

8-1. LIFT LINKAGE 3. Remove pins (10, Figure 8-1) and remove shafts
(11).
8-1.1. Removal
4. Remove clips (3) from each side of frame (8).
1. Lift complete truck to height sufficient to permit Support link assembly (14) and remove shaft (9).
access to lift linkage under forks. Provide blocking
5. Remove pins (7) and remove shafts (6).
under frame (8, Figure 8-1), transmission (13) and
at tips of the forks. 6. Lower link assembly (14) to the floor.
2. Turn off the key switch (22, Figure 12-15) and
emergency disconnect (19).

R6744

Figure 8-1 Frame

BL-E30-0811 8-1
8-1.2. Repair 8-1.3. Installation
1. Remove pins (11, Figure 8-2), shafts (12) and 1. Position link assembly (14, Figure 8-1) under
load wheel (13) from wheel brackets (8). frame (8).
2. Remove pins (11) and shafts (10). Free brackets 2. Raise each link assembly (14) into position and
(8) from tension bars (6). install shaft (9) through frame (8). Secure shaft (9)
3. Remove bushings (9) from brackets (8) if replace- with clips (3).
ment is necessary, 3. Position wheel brackets (8, Figure 8-2) in frame
4. Remove clips (2) from link (1) and free tension (8, Figure 8-1) and install shafts (6). Secure
bars from link (1). shafts (8) with pins (7).

5. Loosen nuts (5) and remove clevises (3) from ten- 4. Position link assembly (14) and install shafts (11).
sion bars (6). Secure shafts (11) with pins (10),

6. Remove bushings (4) from clevises (3) if replace- 5. Remove blocking and lower the truck to the
ment is necessary. ground.

7. Install reassemble by reversing the steps above. 6. Turn on the key switch (22, Figure 12-15) and
emergency disconnect (19).

R6745

Figure 8-2 Lift Linkage Assembly

8-2 BL-E30-0811
 SECTION 9
HYDRAULIC SYSTEM SERVICING

9-1. LINES AND FITTINGS NOTE: Leaking hydraulic fittings may be remedied by
simply tightening fittings. If this does not rem-
WARNING: When forks are raised, pressure exists in edy the leak, the fittings or line must be
the hydraulic system lines and fittings. replaced.
To ensure release of pressure, forks
must be fully lowered before performing 1. Lower forks fully.
any maintenance on the hydraulic sys- 2. Turn off the key switch (22, Figure 12-15) and
tem. emergency disconnect (19).
3. Remove the upper compartment cover (6, Figure
9-1) as described in paragraph 5-2.

R6749

Figure 9-1 Compartment Cover

BL-E30-0811 9-1
CAUTION: Hydraulic oil can damage parts. Wipe off 9-3. HYDRAULIC PUMP, MOTOR, AND RESER-
any oil immediately. Provide a container VOIR ASSY
under the line or fitting before discon- The hydraulic pump/motor assembly can be disas-
necting. sembled and repaired. However, a defective pump,
4. Refer to Figure 9-2 and remove leaking line or fit- valve or motor requires replacement of that compo-
ting and replace it with a new line or fitting. Check nent.
level of hydraulic oil. With lift carriage fully low-
WARNING: When forks are raised, pressure exists in
ered, fill reservoir with hydraulic oil to 1 inch below
the hydraulic system lines and fittings.
opening. Use hydraulic oil listed in Table 3-2.
To ensure release of pressure, forks
5. Turn on the key switch (22, Figure 12-15) and must be fully lowered and the batteries
emergency disconnect (19). disconnected before performing any
6. Operate the lift and lower buttons to refill the maintenance on the hydraulic system.
cylinder and lines with hydraulic oil.
9-3.1. Removal
7. Check level of hydraulic oil. Hydraulic oil must be
1. Lower forks fully.
1 inch below opening. If required, add hydraulic
oil to bring to proper level. Use hydraulic oil listed 2. Turn off the key switch (22, Figure 12-15) and
in Table 3-2. emergency disconnect (19).
8. Install the upper compartment cover as described 3. Remove the hydraulic and electrical assembly (8,
in paragraph 5-2. Figure 9-1) as described in paragraph 9-2.
4. Tag and disconnect electrical leads from solenoid
9-2. HYDRAULIC AND ELECTRICAL ASSEMBLY (2, Figure 9-3) and motor (3)
REMOVAL
NOTE: The reservoir and hose will be filled with
The hydraulic system and electrical system can be
hydraulic oil. Place a container under the
removed as an assembly to provide additional clear-
pump assembly to catch any hydraulic oil.
ance for various maintenance procedures.
5. Remove bolt (7, Figure 9-2) and washers (6) and
WARNING: When forks are raised, pressure exists in
disconnect hose (5) pump and motor (9).
the hydraulic system lines and fittings.
To ensure release of pressure, forks 6. Remove two screws (1) and remove pump and
must be fully lowered and the batteries motor (9).
disconnected before performing any
9-3.2. Disassembly and Reassembly
maintenance on the hydraulic system.
1. Remove the hydraulic pump/motor assembly as
9-2.1. Removal described in paragraph 9-3.1.
1. Lower forks fully. 2. Refer to Figure 9-3 for disassembly and reassem-
2. Turn off the key switch (22, Figure 12-15) and bly.
emergency disconnect (19).
9-3.3. Installation
3. Remove the upper compartment cover (6, Figure
9-1) as described in paragraph 5-2. 1. Position pump and motor (9, Figure 9-2) on
bracket and secure with two screws (1).
4. Remove four screws (1, Figure 9-1), four washers
(2) and move assembly (8) away from frame (9). 2. Connect electrical leads to motor (3, Figure 9-3)
and solenoid (2).
9-2.2. Installation 3. Reconnect hose (5, Figure 9-2) to pump/motor
1. Position assembly (8) on frame (9) and secure assembly (9) with two washers (6) and bolt (7).
with four screws (1, Figure 9-1), and four washers 4. Fill the hydraulic reservoir. Hydraulic oil must be 1
(2). inch below opening. If required, add hydraulic oil
2. Turn on the key switch (22, Figure 12-15) and to bring to proper level. Use hydraulic oil listed in
emergency disconnect (19). Table 3-2.
3. Install the upper compartment cover as described 5. Turn on the key switch (22, Figure 12-15) and
in paragraph 5-2. emergency disconnect (19).

9-2 BL-E30-0811
6. Operate the lift and lower buttons to refill the oil to bring to proper level. Use hydraulic oil listed
cylinder and lines with hydraulic oil. in Table 3-2.
7. Check level of hydraulic oil. Hydraulic oil must be 8. Install the compartment cover as described in
1 inch below opening. If required, add hydraulic paragraph 5-2.

R6746

Figure 9-2 Hydraulic System

BL-E30-0811 9-3
 R6747A

Figure 9-3 Pump & Motor Assy

9-4 BL-E30-0811
9-3.4. Lift Cylinder

9-3.4.1.Removal
1. Lower forks fully.
2. Turn on the key switch (22, Figure 12-15) and
emergency disconnect (19).
3. Remove the upper compartment covers as
described in paragraph 5-2.
4. Ensure that hydraulic pressure has been relieved
from the lift circuit. Disconnect the hydraulic line
from the lift cylinder.
5. Remove screw (8, Figure 9-2) and washers (6)
and disconnect hose (5) from cylinder (2).
6. Remove screw (12, Figure 12-8) securing the cyl-
inder to frame.

WARNING: Frame is heavy. Use care while securing

and lifting in order to prevent injury.

7. With suitable hoist, carefully raise frame (8)

slightly so the cylinder can be removed.

9-3.4.2.Repair
1. Secure the lift cylinder in a vise, clamping lightly
at the base of the cylinder.
2. Unscrew gland nut (4, Figure 9-4) from body (5).
3. Remove wiper (2) and O-ring (3) from gland nut
(4).
4. Withdraw the cylinder rod (1) from body (5).
5. Remove guide ring (6) and seal ring (7) from rod
(1).

NOTE: If the cylinder body (5) or piston rod (1) are

damaged, the entire lift cylinder must be
replaced.

6. Replace guide ring (6), seal ring (7), wiper ring (2)
and O-ring (3).
7. Coat all parts with hydraulic oil (Table 3-2).
8. Install new guide ring (6) and seal ring (7) on rod
(1).
9. Insert piston rod (1) into body (5).
10. Install wiper (2) and O-ring (3) in gland nut (4).
11. Install gland nut (4) in body (5).

R6748

Figure 9-4 Lift Cylinder

BL-E30-0811 9-5
9-3.4.3.Installation 4. Turn on the key switch (22, Figure 12-15) and
emergency disconnect (19).
1. Position the cylinder on frame and secure with
screw (12, Figure 12-8). Then lower the frame (8) 5. Operate the lift and lower buttons to refill the
onto the cylinder. cylinder and lines with hydraulic oil.
2. Reconnect the hose (5, Figure 9-2) to cylinder (2) 6. Check level of hydraulic oil. Hydraulic oil must be
with screw (8, Figure 9-2) and washers (6). 1 inch below opening. If required, add hydraulic
oil to bring to proper level. Use hydraulic oil listed
3. Fill the hydraulic reservoir. Hydraulic oil must be 1
in Table 3-2.
inch below opening. If required, add hydraulic oil
to bring to proper level. Use hydraulic oil listed in 7. Install the compartment cover as described in
Table 3-2. paragraph 5-2.

9-6 BL-E30-0811
 SECTION 10
ELECTRICAL COMPONENTS

10-1.ELECTRICAL CONTROL PANEL 3. Tag and disconnect harness (2, Figure 10-2) from
controller (2, Figure 10-1).
10-1.1.Maintenance
4. Remove two screws (1), two lock washers (17)
NOTE: Erratic operation of the truck may be caused and remove controller (2) and heat sink (3) from
by defective controller components. Before bracket (6).
removing the electrical panel, perform trou-
bleshooting procedures per SECTION 4, to 10-1.4.Controller Installation.
determine corrective action to be taken. 1. Position controller (2, Figure 10-1) and heat sink
(3) on bracket (6) and secure with two screws (1)
There are no user-serviceable parts inside the control-
and two lock washers (17).
ler. No attempt should be made to open the controller.
Opening the controller may damage it and will void the 2. Reconnect harness (2, Figure 10-2) to controller
warranty. (2, Figure 10-1).

The controller is programmed at the factory specifi- 3. Install upper compartment covers as described in
cally for the truck model on which it is equipped. It is paragraph 5-2.
important to replace the controller with the correct pre- 4. Turn on the key switch (22) and emergency dis-
programmed unit to assure proper performance set- connect (19).
tings intended for that particular truck. See Figure 12-
15 for the preprogrammed controller number. 10-1.5.Charger Removal.

It is recommended that the controller exterior be 1. Turn off the key switch (22, Figure 10-1) and
cleaned periodically, and if a Zapi Handset is avail- emergency disconnect (19).
able, this periodic cleaning provides a good opportu- 2. Remove the upper compartment covers as
nity to check the controller’s diagnostic history file. It is described in paragraph 5-2.
also recommended that the controller’s fault detection 3. Tag and disconnect harness (2, Figure 10-2) from
circuitry be checked whenever the vehicle is serviced. charger (15, Figure 10-1).
10-1.2.Cleaning 4. Tag and disconnect remaining two charger leads
from the pump motor and the fuse. Refer to Fig-
1. Turn off the key switch (22, Figure 10-1) and
ure 10-3.
emergency disconnect (19).
5. Remove four screws (16, Figure 10-1) and four
2. Remove the upper compartment covers as
lock washers (17). Remove charger (15) from
described in paragraph 5-2.
bracket (6).
3. Remove any dirt or corrosion from the bus bar
area. The controller should be wiped clean with a 10-1.6.Charger Installation.
moist rag. Allow it to dry before reconnecting the 1. Position charger (15, Figure 10-1) on bracket (6)
battery.
and secure with four screws (16) and four lock
4. Make sure the connections to the buss bars are washers (17).
tight. Use two well insulated wrenches for this
2. Reconnect the two charger leads to the pump
task in order to avoid steering the buss bars.
motor and the fuse. Refer to Figure 10-3.
10-1.3.Controller Removal. 3. Reconnect harness (2, Figure 10-2) to charger
1. Turn off the key switch (22, Figure 10-1) and (15, Figure 10-1).
emergency disconnect (19). 4. Install upper compartment covers as described in
paragraph 5-2.
2. Remove the upper compartment covers as
described in paragraph 5-2. 5. Turn on the key switch (22) and emergency dis-
connect (19).

BL-E30-0811 10-1
 R6750A

Figure 10-1 Electrical System

10-2 BL-E30-0811
10-1.7.Cooling Fan Removal. 3. Tag and disconnect harness (2, Figure 10-2) from
key switch (22, Figure 10-1).
1. Turn off the key switch (22, Figure 10-1) and
emergency disconnect (19). 4. Remove mounting nut and key switch (22) from
bracket (6).
2. Remove the upper compartment covers as
described in paragraph 5-2. 10-1.12.Key Switch Installation.
3. Tag and disconnect harness (2, Figure 10-2) from 1. Position key switch (22, Figure 10-1) on bracket
cooling fan (24, Figure 10-1). (6) and secure with its mounting nut.
4. Remove four screws (4), four lock washers (17)
2. Reconnect harness (2, Figure 10-2) to key switch
and four flat washers (18). Remove cooling fan
(22, Figure 10-1).
(24) and guard (5) from bracket (6).
3. Install upper compartment covers as described in
10-1.8.Cooling Fan Installation. paragraph 5-2.
1. Position cooling fan (24, Figure 10-1) and guard 4. Turn on the key switch (22) and emergency dis-
(5) on bracket (6) and secure with four screws (4), connect (19).
four lock washers (17) and four flat washers (18).
10-1.13.Battery Indicator Removal.
2. Reconnect harness (2, Figure 10-2) to cooling fan
(24, Figure 10-1). 1. Turn off the key switch (22, Figure 10-1) and
emergency disconnect (19).
3. Install upper compartment covers as described in
paragraph 5-2. 2. Remove the upper compartment covers as
described in paragraph 5-2.
4. Turn on the key switch (22) and emergency dis-
connect (19). 3. Tag and disconnect harness (2, Figure 10-2) from
battery indicator (20, Figure 10-1).
10-1.9.Buzzer Removal. 4. Remove mounting nuts and bracket and remove
1. Turn off the key switch (22, Figure 10-1) and battery indicator (20) from bracket (6).
emergency disconnect (19).
10-1.14.Battery Indicator Installation.
2. Remove the upper compartment covers as
described in paragraph 5-2. 1. Position battery indicator (20, Figure 10-1) on
bracket (6) and secure with its mounting bracket
3. Tag and disconnect harness (2, Figure 10-2) from
and nuts.
buzzer (23, Figure 10-1).
2. Reconnect harness (2, Figure 10-2) to battery
4. Remove two screws (8) and buzzer (23) from
indicator (20, Figure 10-1).
bracket (8).
3. Install upper compartment covers as described in
10-1.10.Buzzer Installation. paragraph 5-2.
1. Position buzzer (23, Figure 10-1) on bracket (6) 4. Turn on the key switch (22) and emergency dis-
and secure with two screws (8). connect (19).
2. Reconnect harness (2, Figure 10-2) to buzzer (23, 10-1.15.Emergency Disconnect Removal.
Figure 10-1).
1. Turn off the key switch (22, Figure 10-1) and
3. Install upper compartment covers as described in
emergency disconnect (19).
paragraph 5-2.
2. Remove the upper compartment covers as
4. Turn on the key switch (22) and emergency dis-
described in paragraph 5-2.
connect (19).
3. Tag and disconnect harness (2, Figure 10-2) from
10-1.11.Key Switch Removal. emergency disconnect (19, Figure 10-1).
1. Turn off the key switch (22, Figure 10-1) and 4. Remove the knob from the emergency disconnect
emergency disconnect (19). (20)
2. Remove the upper compartment covers as 5. Remove two screws (25) and remove emergency
described in paragraph 5-2. disconnect (19) from bracket (6).

BL-E30-0811 10-3
10-1.16.Emergency Disconnect Installation. 3. Reconnect harness (2, Figure 10-2) to emergency
disconnect (19, Figure 10-1).
1. Position emergency disconnect (19, Figure 10-1)
on bracket (6) and secure with two screws (25). 4. Install upper compartment covers as described in
paragraph 5-2.
2. Install the knob on the emergency disconnect (19)
5. Turn on the key switch (22) and emergency dis-
connect (19).

R6751A

Figure 10-2 Wiring Harness

10-4 BL-E30-0811
 R6752A

Figure 10-3 Wiring Cables

BL-E30-0811 10-5
10-1.17.Lift Limit Switch Removal. 10-1.18.Lift Limit Switch Installation.
1. Lower forks fully. 1. Position limit switch (10, Figure 12-7) on bracket
2. Turn off the key switch (22, Figure 10-1) and (2) and secure with two screws (1).
emergency disconnect (19). 2. Reconnect harness (4, Figure 10-2) to limit switch
3. Remove the upper compartment covers as (10, Figure 12-7).
described in paragraph 5-2. 3. Install upper compartment covers as described in
4. Tag and disconnect harness (4, Figure 10-2) from paragraph 5-2.
limit switch (10, Figure 12-7). 4. Turn on the key switch (22) and emergency dis-
5. Remove two screws (1) and limit switch (10) from connect (19).
bracket (2).

R6743

Figure 10-4 Compartment

10-6 BL-E30-0811
10-2.PUMP MOTOR. 2. Remove the upper compartment covers as
described in paragraph 5-2.
The pump motor is replaceable but not repairable.
Refer to paragraph 9-3. 1. Disconnect wiring from the deadman switch (16,
Figure 12-1).
10-3.DRIVE MOTOR. 2. Remove the two screws (3), and bracket (11) from
The drive motor exposed surfaces should be cleaned bracket (5).
at least once a month to assure proper cooling of 3. Remove two screws (12) and switch (16) from
motor. Use an air hose to blow dust off of motor sur- bracket (11).
faces.
4. Position the new switch (16) on bracket (11) and
The drive motor is replaceable but not repairable. secure with the two screws (12).
Refer to paragraph 7-1. 5. Position bracket (11) on bracket (5) and secure
with two screws (3).
10-4.DEADMAN SWITCH
6. Install upper compartment covers as described in
10-4.1.Replacement paragraph 5-2.
1. Turn off the key switch (22, Figure 10-1) and 7. Turn on the key switch (22) and emergency dis-
emergency disconnect (19). connect (19).

BL-E30-0811 10-7
 NOTES

10-8 BL-E30-0811
 SECTION 11
OPTIONAL EQUIPMENT

BL-E30-0811 11-1
 NOTES

11-2 BL-E30-0811
 SECTION 12
ILLUSTRATED PARTS BREAKDOWN

Following is an illustrated parts breakdown of assemblies and parts associated with the E30 Lift Truck.

BL-E30-0811 12-1
 R6740A

Figure 12-1 Steering Arm

12-2 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000322-00 SCREW, M8 X 25 4 10 0000-000677-00 BUSHING, 1610 2
2 0000-000159-00 WASHER, LOCK, M8 3 11 1115-500001-00 BRACKET 1
3 0000-000654-00 SCREW, M4 X 8 4 12 0000-000120-00 SCREW, M2 X 8 2
4 1115-500004-00 PLATE 1 13 1115-310000-00 CONTROL ARM 1
5 1115-300001-00 BRACKET 1 14 — CONTROL HEAD REF
(FIGURE 12-2)
6 0000-000016-00 SCREW, M6 X 8 1
7 0000-000030-00 SCREW, M10 X 16 1 15 1115-520010-0A WIRE HARNESS 1
16 1115-520009-00 SWITCH ASSY, DEADMAN 1
8 1120-300000-00 GAS SPRING 1
17 1115-520017-00 HARNESS, 1
9 1115-300002-00 SHAFT 1
POTENTIOMETER

BL-E30-0811 12-3
 R6741A

Figure 12-2 Control Head

12-4 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
— 1115-320000-00 CONTROL HEAD 1 15 0000-000038-00 • WASHER, LOCK, M3 2
1 1115-342000-00-B • CAP ASSEMBLY 1 16 0000-000004-00 • SCREW, M5 X 12 1
2 — • CAP ASSEMBLY REF 17 0000-000035-00 • SCREW, M5 X 20 4
(FIGURE 12-3) 18 1120-340002-00 • COVER 1
3 1220-520006-0C • BUTTONS ASSEMBLY 1 19 1120-341000-00 • HANDLE 1
4 0000-000037-00 • SCREW, M3 X 15 2 20 1120-340001-00 • CONNECTOR BRACKET 1
5 0000-000004-00 • SCREW, M5 X 12 2 21 1115-520008-0C • POTENTIOMETER ASSY 1
6 0000-000206-00 • WASHER, LOCK, M5 4 22 0000-000010-00 • SCREW, M5 X 6 1
7 0000-000390-00 • WASHER, FLAT, M5 4 23 1120-340005-00 • CONTROL KNOB 1
8 0000-000088-00 • SCREW, M4 X 8 2 24 1115-343000-00-B • EMERGENCY REVERSE 1
9 0000-000122-00 • WASHER, LOCK, M4 2 SWITCH ASSY
10 0000-000702-00 • WASHER, FLAT, M4 2 25 1115-520004-00 • REVERSING SWITCH 1
ASSEMBLY
11 0000-000322-00 • SCREW, M8 X 25 2
12 0000-000159-00 • WASHER, LOCK, M8 2
26 — • EMERGENCY REVERSE REF
SWITCH ASSY
13 0000-000176-00 • WASHER, FLAT 2
(FIGURE 12-4)
14 1120-340003-00 • CONTROL KNOB 1

BL-E30-0811 12-5
 R6753A

Figure 12-3 Cap Assembly

12-6 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
— 1120-342000-00 CAP ASSEMBLY 1 8 1120-342103-00 • • BUTTON, LOWERING 1
1 1120-342200-00 • LIFT/LOWERING SWITCH 1 9 1120-342101-00 • • BUTTON BRACKET 1
ASSY, RIGHT 10 1120-342002-00 • HORN BUTTON 1
1A 1120342100-00 • LIFT/LOWERING SWITCH 1 11 1120-342005-00 • PIN 2
ASSY, LEFT 12 1120-342003-00 • SPRING 2
2 1120-342203-00 • • BUTTON, LOWERING 1 13 1120-342004-00 • HORN SWITCH BRACKET 1
3 1120-342202-00 • • BUTTON, LIFT 1 14 0000-000039-00 • SCREW, ST3.5 X 9.5 6
4 1120-342102-00 • • SPRING 4 15 0000-000490-00 • CLAMP 3
5 1120-342201-00 • • BUTTON BRACKET 1 16 1120-342001-00 • COVER 1
6 1120342105-00 • • PIN 3
7 1120-342104-00 • • BUTTON, LIFT 1

BL-E30-0811 12-7
 R6754A

Figure 12-4 Emergency Reverse Switch Assembly

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
— 1120-343000-00 EMERGENCY REVERSE 1 3 1120342005.00 • PIN 2
SWITCH ASSY 4 1120-343001-0A • BRACKET 1
1 1120-343002-00 • EMERGENCY REVERSE 1 5 1120-343004-00 • PIN 1
BUTTON 6 1115-520004-00 • SWITCH ASSY 1
2 1120-343003-00 • SPRING 2

12-8 BL-E30-0811
 NOTES

BL-E30-0811 12-9
 R6742A

Figure 12-5 Transmission Motor, Brake Mounting

12-10 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 1115-200012-00 WASHER, RUBBER 1 20 0000-000680-00 BEARING, 16003 1
2 1115-200011-00 BOLT, M20 X 1.5 X 60 1 21 1115-200003-00 GEAR 1
3 1115-200009-0A PLATE 1 22 0000-000660-00 KEY, 5 X 5 X 18 1
4 0000-000657-00 BEARING, 6010-Z 1 23 0000-000154-00 SCREW, M8 X 35 5
5 1115-200008-0A MOUNTING FRAME 1 24 0000-000159-00 WASHER, LOCK, M8 5
6 0000-000668-00 BEARING, 30212 1 25 0000-000670-00 OIL SEAL, 152 X 172 X 10 1
7 1115-200006-0A COVER PLATE 1 26 1115-200002-00 GEAR 1
8 1115-210001-0A GEAR BOX HOUSING 1 27 0000-000661-00 SCREW, M5 X 20 6
9 1115-230000-00 MOTOR 1 28 0000-000206-00 WASHER, LOCK, M5 6
10 1115-200007-00 CAP 1 29 0000-000662-00 KEY, 5 X 5 X 12 2
11 0000-000386-00 SCREW, M6 X 20 8 30 0000-000671-00 OIL SEAL, 16 X 28 X 7 1
12 0000-000056-00 WASHER, LOCK, M6 8 31 0000-000663-00 BEARING, 61824 2
13 0000-000013-00 GREASE FITTING, M8 1 32 1115-220000-00 DRIVE WHEEL 1
14 0000-000704-00 PIN, M6 X 20 2 33 1115-200010-00 RETAINER 1
15 1115-200001-00 COVER 1 34 1115-520012-00 BRAKE ASSEMBLY 1
16 0000-000658-00 CLIP, M42 1 35 1115-240001-00 • ROTOR 1
17 0000-000659-00 CLIP, M15 2 36 1115-240003-00 • FRICTION PLATE 1
18 0000-000667-00 BEARING, 61905 1 37 1115-340002-00 • PINION 1
19 1115-200004-00 GEAR 1 38 0000-000665-00 • SCREW, M4 X 45 3
19 1115-200005-00 GEAR 1

BL-E30-0811 12-11
 R6749

Figure 12-6 Compartment Cover

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000179-00 SCREW, M6 X 10 4 6 1115-120001-00 COVER 1
2 0000-000123-00 WASHER, FLAT, M6 4 7 1115-120003-00 COVER 2
3 1115-500006-10 CABLE CHARGER 1 8 — HYDRAULIC SYSTEM REF
(FIGURE 12-11)
4 1115-120002-00 CAP 1
5 1120-150004-00 SCREW, M6 X 25 2
9 — FRAME (FIGURE 12-8) REF

12-12 BL-E30-0811
 R6743

Figure 12-7 Compartment

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000120-00 SCREW, M2 X 8 2 7 1115-121000-00 COVER 1
2 1115-540000-00 BRACKET 1 8 0000-000655-00 SCREW, M10 X 25 4
3 0000-000179-00 SCREW, M6 X 10 2 9 1115-121100-00 COVER 1
4 0000-000123-00 WASHER, FLAT, M6 2 10 1115-520006-00 LIMIT SWITCH ASSEMBLY 1
5 1115-140000-00 SKID, LEFT 1 11 — TRANSMISSION REF
(FIGURE 12-5)
6 1115-150000-00 SKID, RIGHT 1

BL-E30-0811 12-13
 R6744

Figure 12-8 Frame

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000651-00 SCREW, M4 X 8 2 9 1115-130002-0A SHAFT 1
2 1115-500002-00 CLAMP 1 10 0000-000654-00 PIN, M4 X 45 2
3 0000-000650-00 CLIP, M25 2 11 1115-130001-00 SHAFT 2
4 0000-000016-00 SCREW, M6 X 8 2 12 0000-000032-00 SCREW, M6 X 25 1
5 1115-400001-00 SHAFT 1 13 — TRANSMISSION REF
6 1115-130004-0A SHAFT 2 (FIGURE 12-5)

7 0000-000652-00 PIN, M5 X 30 4
14 — LIFT LINK ASSEMBLY REF
(FIGURE 12-9)
8 1115-110000-40 FRAME 1

12-14 BL-E30-0811
 R6745

Figure 12-9 Lift Link Assembly

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 1115-131000-10 LOWER LINK 1 8 1115-130005-40 WHEEL BRACKET ASSY 2
2 0000-000294-00 CLIP, M25 2 9 0000-000029-00 • BUSHING, 2012 4
3 1115-132200-00 CLEVIS 2 10 1115-130003-00 SHAFT 2
4 0000-000675-00 • BUSHING, 2525 2 11 0000-000708-00 PIN, M5 X 35 6
5 0000-000101-00 NUT, M22 X 1.5 2 12 1115-130007-40 SHAFT 1
6 1115-132100-00 TENSION BAR 2 13 — LOAD WHEEL 1
(FIGURE 12-10)
7 0000-000011-00 • BUSHING, 2015 4

BL-E30-0811 12-15
 R6607

Figure 12-10 Load Wheel

INDEX PART NO. INDEX PART NO.

NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
— 1120-133000-40 LOAD WHEEL 2 2 1115-133002-40 • LOAD WHEEL 1
1 0000-000020-00 • BEARING 2

12-16 BL-E30-0811
 NOTES

BL-E30-0811 12-17
 R6746A

Figure 12-11 Hydraulic System

12-18 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000109-00 SCREW, M8 X 16 2 6 0000-000044-00 • WASHER, M14 4
2 — CYLINDER (FIGURE 12-13 REF 7 2401-143500-00 BOLT 1
AND 8 2401-146000-00 • BOLT 1
3 0000-000705-00 • BUSHING, 2018 2 9 — PUMP & MOTOR ASSY REF
4 0000-000013-00 GREASE FITTING, M8 1 (FIGURE 12-12)
5 1150-420000-00 HOSE ASSY 1

BL-E30-0811 12-19
 R6747A

Figure 12-12 Pump & Motor Assy

12-20 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
— 1115-510001-00 PUMP & MOTOR ASSY 1 13 1115-560013-00 • SCREW, M5 X 70 2
1 1115-560001-00 • CLAMP 1 14 1115-560014-00 • SUCTION PIPE 1
2 1115-560002-00 • SOLENOID 1 15 1115-560015-00 • OIL FILTER 1
3 1115-560003-00 • MOTOR 1 16 1115-560016-00 • CHECK VALVE 1
4 1115-560004-00 • VALVE 1 17 1115-560017-00 • SOLENOID VALVE 1
5 1115-560005-00 • THROTTLE VALVE 1 18 1115-560018-00 • CLAMP 1
6 1115-560006-00 • SAFETY VALVE 1 19 1115-560019-00 • O-RING 1
7 1115-560007-00 • BALL 2 20 1115-560020-00 • RESERVOIR 1
8 1115-560008-00 • SCREW, M3 X 8 1 21 1115-560021-00 • SCREW, 3/8 1
9 1115-560009-00 • FUEL RETURN PIPE 1 22 1115-560022-00 • WASHER, 3/8 1
10 1115-560010-00 • CONNECTING SHAFT 1 23 1115-560023-00 • O-RING 3
11 1115-560011-00 • GEAR PUMP 1 24 1115-560024-00 • AIR CLEANER 1
12 1115-560012-00 • WASHER, M5 2

BL-E30-0811 12-21
 INDEX PART NO.
NO. NO. PART NAME REQD.
— 1115-410000-00 LIFT CYLINDER 1
1 1115-410001-00 • PISTON ROD 1
2 0000-000672-00 • WIPER RING 1
3 0000-000673-00 • O-RING 1
4 1115-410002-00 • GLAND NUT 1
5 1115-411000-00 • CYLINDER BODY 1
6 1115-410003-00 • GUIDE RING 1
7 0000-000512-00 • SEAL RING 1
— 1115-QSYG SEAL KIT (INCLUDES 1
ITEMS 2, 3, 7)

R6748

Figure 12-13 Lift Cylinder

12-22 BL-E30-0811
 INDEX PART NO.
NO. NO. PART NAME REQD.
— 1115-410000-0A LIFT CYLINDER 1
1 1115-410001-0A • PISTON ROD 1
2 0000-000672-00 • WIPER RING 1
3 0000-000673-00 • O-RING 1
4 1115-410002-0A • GLAND NUT 1
5 1115-411000-0A • CYLINDER BODY 1
6 1115-410003-00 • GUIDE RING 1
7 0000-000512-00 • SEAL RING 1
— 1115-QSYG SEAL KIT (INCLUDES 1
ITEMS 2, 3, 7)

R6748

Figure 12-14 Lift Cylinder

BL-E30-0811 12-23
 R6750A

Figure 12-15 Electrical System

12-24 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 0000-000665-00 SCREW, M4 X 45 2 16 0000-000088-00 SCREW, M4 X 8 4
2 1115-510004-00 CONTROLLER 1 17 0000-000122-00 WASHER, LOCK, M4 4
3 1115-510005-00 HEAT SINK 1 18 0000-000702-00 WASHER, FLAT, M4 4
4 0000-000121-00 SCREW, M4 X 35 2 19 1115-510008-00 SWITCH, EMERGENCY 1
STOP
5 1115-500007-00 GUARD 1
20 1115-520005-00 BATTERY INDICATOR 1
6 1115-511002-40 BRACKET 1
(WITHOUT TIME)
7 1115-500008-00 KEY 2
20 1115-520006-20 BATTERY INDICATOR 1
8 0000-000666-00 SCREW, M3 X 8 2
(WITH TIME)
9 0000-000196-00 NUT, M8 4
20 1115-520005-30 BATTERY INDICATOR 1
10 0000-000194-00 WASHER, FLAT, M8 4 (WITH TIME)
11 0000-000126-00 SCREW, M6 X 16 2 21 1115-520013-00 LED INDICATOR 1
12 1120-540001-00 STAND, FUSE 1 22 1115-520003-00 KEY SWITCH ASSEMBLY 1
13 0000-000278-00 BOLT, M8 X 30 2 23 1115-520015-00 BUZZER ASSEMBLY 1
14 1115-510003-00 FUSE 1 24 1115-520007-00 FAN ASSEMBLY 1
15 1115-520014-00 CHARGER ASSEMBLY 1 25 0000-000616-00 SCREW, M5 X 10 2

BL-E30-0811 12-25
 R6751A

Figure 12-16 Wiring Harness

12-26 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 — FAN ASSEMBLY REF 8 — KEY SWITCH ASSEMBLY REF
(FIGURE 12-15) (FIGURE 12-15)
2 1115-520001-00 HARNESS, MASTER 1 9 — BATTERY INDICATOR REF
(FIGURE 12-15)
3 1120-500010-00 FUSE, 10A 1
4 1115-520002-00 HARNESS 1
10 — LED INDICATOR REF
(FIGURE 12-15)
5 — SWITCH ASSY, DEADMAN REF
(FIGURE 12-1)
11 — BUZZER ASSEMBLY REF
(FIGURE 12-15)
6 — BRAKE ASSEMBLY REF
(FIGURE 12-5)
12 — CHARGER ASSEMBLY REF
(FIGURE 12-15)
7 — SWITCH ASSY, LIMIT REF
(FIGURE 12-7)

BL-E30-0811 12-27
 R6752A

Figure 12-17 Wiring Cables

12-28 BL-E30-0811
INDEX PART NO. INDEX PART NO.
NO. NO. PART NAME REQD. NO. NO. PART NAME REQD.
1 1115-530008-00 CABLE, BATTERY CON- 1 9A 1115-500005-00 BATTERY 2
NECTOR 10 1115-100001-00 BLOCK, EPE 2
2 1115-530007-10 CABLE, BATTERY + 1 11 1115-231000-00 BRACKET 1
2A 1115-530007-00 CABLE, BATTERY + 1 12 0000-000646-00 • SCREW, M4 X 10 2
3 1115-530004-00 CABLE, M2 1 13 0000-000108-00 • NUT, M6 2
4 1115-530003-00 CABLE, M1 1 14 0000-000056-00 • WASHER, LOCK, M6 2
5 1115-530001-00 CABLE, B+ 1 15 0000-000380-00 • WASHER, FLAT, M6 2
6 1115-530002-00 CABLE, B- 1 16 0000-000004-00 SCREW, M5 X 12 2
7 1115-530006-10 CABLE, P- 1 17 0000-000277-00 SCREW, M8 X 25 4
7A 1115-530006-00 CABLE, P- 1 18 0000-000159-00 WASHER, LOCK, M8 4
8 1115-530005-00 CABLE, P+ 1 19 0000-000176-00 WASHER, FLAT, M8 4
9 1115-500005-10 BATTERY 2 20 ‘1115-530009-00 CABLE, C3 1

BL-E30-0811 12-29
12-30 BL-E30-0811
Big Lift LLC