LNGM

Muyang LNGM Series
Pulse Jet Filter

Dust Collector
Operation Manual
Prior to use, please read through this operation manual

carefully and keep it properly for reference in future.
Foreword
1. Thank you for purchasing Muyang LNGM Series Pulse Jet Filter Dust Collector.
2. This Operation Manual is an important technical document for the safe and correct operation of the
machine.
3. Prior to operation, please read over this operation manual carefully, well know the attention item for
safety, different performances, requirements to installation and operation etc. of this dust collector so that
you able to adroitly operate and use this machine, and create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.
6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER points.
7. Operation and maintenance personal should read carefully this Operation Manual prior to use and then
carry out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look up it at any moment.
9. Please operate and maintenance this machine with thoroughly understanding this Operation Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please over this Manual together with the machine.
12. Attention, following are some explanations about the application and the warranty of this machine.
① Matching the conveying equipment, it makes the conveying equipment generate negative pressure
and avoids the dust from escaping into air.
② Warranty range: Dust collector body
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.
Reminder: We are responsible for the quality guarantee specified in the Contract, but the precondition is:
the real spare parts manufactured by Jiangsu Muyang Holdings Co., Ltd. shall be certainly used. Any
losses caused by using the spare parts from other manufacturers shall not be borne by our company. Any
losses caused by improper operation or disobeying our operation regulations or wrong operation by
untrained personnel shall not be compensated by our Company.
Note:
(1)The explanation right of this Operation Manual belongs to Jiangsu Muyang Holdings Co., Ltd and is protected by
Chinese law and international treaties. Without permission, any company and individual shall not copy, publish, use it or
offer it to others.
(2) It will not be notified if the relative technologies and the parameters are changed.
(3) The foreign language edition of this Operation Manual is translated based on the Chinese edition of this Operation
Manual of Muyang, therefore, in case of divergence, the Chinese edition of this Operation Manual shall govern.
CONTENTS
1 Safety attention points......................................................................................................................... 1
1.1Environment conditions .................................................................................................................... 1
1.2Description of warning marks ........................................................................................................... 1
1.3 Description of safety marks ............................................................................................................. 2
1.4 General safety attention points......................................................................................................... 3
1.5 Safety attention points in transport, storage and installation ........................................................... 3
1.6Safety attention points in operation, inspection and maintenance .................................................... 4
1.7 Personal protection........................................................................................................................... 5
1.8Explosion Protection: Countermeasures against dust explosion and fire hazard.............................. 6
1.9 Other attention points (environmental protection measurements) ................................................... 8
2 General ................................................................................................................................................ 9
2.1 Application and adaptability ............................................................................................................ 9
2.2 Main features and functions ............................................................................................................. 9
2.3 General outline and main structure feature .................................................................................... 10
3 Specification of dust collector........................................................................................................... 13
3.1 Basic Specifications ....................................................................................................................... 13
3.2 Main technical parameters ............................................................................................................. 14
4 Transport, installation and adjustment .............................................................................................. 16
4.1 Transport ........................................................................................................................................ 16
4.2 Mechanical installation .................................................................................................................. 17
4.3 Electric installation ........................................................................................................................ 30
5 Running ............................................................................................................................................. 33
5.1 Attention points for operations....................................................................................................... 33
5.2 Functional inspection prior to commissioning ............................................................................... 33
5.3 Commissioning .............................................................................................................................. 33
5.4 Use and operation........................................................................................................................... 35
6 Inspection, repair and maintenance ................................................................................................... 36
6.1 Attention points for inspection, repair and maintenance................................................................ 36
6.2 Daily inspection and regular inspection ......................................................................................... 37
6.2.1 List of daily inspection items (prior to each running or during each running) ........................... 37
6.2.2 List of regular inspection items................................................................................................... 37
6.2.3 Machine stoppage ....................................................................................................................... 38
6.2.4 Mechanical maintenance ............................................................................................................. 38
6.3 Malfunction and troubleshooting ................................................................................................... 42
6.4 Tools for repair and maintenance ................................................................................................... 44
6.5 Long-term stoppage ....................................................................................................................... 45
6.6 Spare parts ...................................................................................................................................... 45
6.6.1 Spare parts ................................................................................................................................... 45
6.6.2 Electric spare part list.................................................................................................................. 45
6.6.3 Exploded diagram of different components ................................................................................ 46
6.6.4 Ordering list of spare parts .......................................................................................................... 59
7 Appendix ........................................................................................................................................... 60
7.1 Attached documents ....................................................................................................................... 60
7.2 Contact information ....................................................................................................................... 60
7.3 Muyang LNGM Series Dust Collector (Operation manual list) .................................................... 61
1 Safety attention points
1.1Environment conditions
In order to operate this equipment safely, please install it according to following operating conditions.
(1) Please install this equipment indoors according to following conditions:
. Ambient temperature range: -10～+50℃
.Relative humidity range: 30%~85%
. Altitude: less than 1000m
. Guarantee indoor cleaning and ventilation
. Guarantee that the equipment is far away from the corrosive gas, inflammable and explosive gas as well
as steam
(2) Power source: as for Voltage and Frequency, please refer to the nameplate of airlock and gear motor;
pressure ≧0.6Mpa.
(3)For easy use, operation and maintenance, please check this equipment and reserve enough space for
it.
(Please refer to scaled drawing for installation in chapter 4)
1.2Description of warning marks

(1) In order to well understand this operation Manual, the safety warning marks are divided into following
kinds.
(2) These warning marks have been worked out according to the operating regulations and safety
attention points for this equipment. In order to avoid dangerous accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on sufficient understanding of warning marks.
This mark expresses that in order to avoid death and serious injury
accidents, please be sure to operate this equipment according to relevant
stipulations of safety attention points.
This mark expresses that in order to avoid potential dangerous accidents

and serious injury accidents, please operate this equipment according to
relevant stipulations of safety attention points.
This mark expresses that in order to avoid slight wound and potential
moderate injury accidents, please operate this equipment according to
relevant stipulations of safety attention points.
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1.3 Description of safety marks
(1)Relevant safety marks are pasted on different corresponding positions of this equipment, which are
property dangerous to personal safety. See Fig.1-1.
(2) All the safety marks are indicated in Table 1-2. Please carefully understand and install, adjust, operate,
maintain and inspect this equipment according to the contents in Table 1-2.
(3) Please place these safety marks near the equipment.
(4) When these safety marks have fallen off or been damaged, please replace them with new marks.
(5)If you want to order new marks, please contact our company.
Fig.1-1 Marks for danger positions

Fig.1-2 Safety marks
1. Safety marks near the access door and inspection window. Do

not open the access door when equipment is running. The
replacement of filtering bag or the removal of impurities should not
be carried out until the machine is completely stopped.
2. Safety mark “Beware of electric shock” near the airlock, gear

motor and impulse control instrument. Do not open the junction box
of the motor or repair the impulse control instrument until the
machine or instrument is completely powered off, so as to avoid
damage to personal safety.
3. Safety mark “Do not touch” near the solenoid valve and air filter unit. Do not
dismount the air filter unit or replace the solenoid valve when the air pocket is
connected to the air source, so as to prevent accidents. Cleaning work or
replacement can only be carried out when the air supply is cut off and the
pressure in air pocket is same with atmospheric.
1.4 General safety attention points
(1) The here said equipment operators refer to all personnel who participate in operation,
inspection and maintenance etc.
(2)The equipment operator must carry out the operation on the basis of sufficient
understanding the Operation manual.
(3) For safety attention points, the owner has the duty and obligation to deliver the contents of
the Operation Manual for the equipment to all working personnel.
(4)At the same time when obeying all the safety attention points, the users also must obey the
safety regulation and stipulations to prevent accidents.
(5)All related employees should receive safety education. The enterprise management should
be in charge of it and respect the national, local and the other enterprise’s safety regulations of
the users.
(6)This machine is mainly used in food, feed, metallurgy, building materials and cement and
other industries. Matching bucket elevators and conveyors, it helps create sub-atmospheric
circumference and prevent dust from escaping into air. All the responsibilities for any accidents
or damage to the equipment shall not be borne by manufacture and commission agent if the
equipment is not operated according to the stipulations.
(7)Please install, use and operate the equipment correctly. Whoever takes off guard or makes
it dysfunctional should be responsible for the safety result.
(8) Any reformation of the equipment may not affect the functions and safety performances of
the equipment.
(9)Be sure to run the dust collector under strict obeying all regulations for prevention of
accidents.
(10)If any accidents are caused due to not obeying the stipulations in the Operation Manual
and the control system for Muyang equipment is not used as per the conditions mentioned
above, the Muyang Holdings Co., Ltd will refuse to take any responsibility. If the Muyang
Holdings Co., Ltd is required to take responsibility, the Muyang Holdings Co., Ltd will reserve
the right to investigate and affix the responsibility of the operator.
1.5 Safety attention points in transport, storage and installation

(1)The equipment must be placed and handled by professionals.
(2) Please use designated tools (steel cable, crane, hoisting machine etc.) for hoisting, and
carry out the hoisting according to designated sequence and method.
(3) Staff only when carrying out hoisting.
(4)In order to prevent serious injury accidents, no one is allowed to be under the equipment
when carrying out hoisting.
(5) The permissible load of hoisting tools should be more than total weight of the equipment.
(6) When the equipment is stored temporarily, please place the equipment horizontally and
keep a normal temperature and clean indoors.
(7) For transportation and handling, it is not allowed to damage the equipment by binding. It
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should be reported to the manager immediately in case of any machine damage or missing of
parts in transporting.
(8) In installation, enough space should be reserved for future maintenance and replacement
of the equipment.
(9)Prior to installation, all machine parts must be kept in their original package. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp.
(10)In installation, enough space should be reserved for future maintenance and replacement
of the equipment.
1.6Safety attention points in operation, inspection and maintenance

(1)The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to different specifications provided together
with the equipment. Electric installation shall be carried out only by professional persons
according to relevant electric safety standards.
(2)Whenever maintenance or repairing is to be done, the power must be cut off so as to
prevent the motor from accidental staring.
(3)Operation and installation should be done after shutdown. Please be sure to cut off and
lock the main supply switch, and place the execution mark plates on the workshop gateway, in
front of the electric control cabinet in the control room and near the dust collector respectively,
so as to prevent the motor from accidental staring.
(4) In operation, a special attention shall be paid to the positions with attached safety marks.
(5)Do not operate when the access door is opened. It is prohibited to open the operating gate
until the machine has been fully stopped.
(9)When the machine is under stoppage, attention must be taken to prevent the dust collector
from being started by any accidental starting mode.
(12)When the machine is running, it is strictly forbidden to put fingers near the running
components, such work as inspection, maintenance and cleaning etc cannot be done until all
the rotors in the dust collector have been completely stopped.
(13) In case maintenance and inspection work should be done with a welder or other tools that
can generate sparks, strict safety precautions must be taken against dust explosion and
combustion (see "Explosion protection").
(14)If the parts are damaged, please repair or replace them immediately.
(15) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is strictly
prohibited to open the terminal box for avoiding electric shock.
(16)The electric control system of the dust collector must follow the following points.
Otherwise, the technical safety responsibility of the supplier will be canceled.
① The electric control system of the dust collector must be supplied by Jiangsu Muyang
Holdings Co., Ltd.
② The equipment must be checked up by an expert from Muyang Holdings Co., Ltd before
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commissioning.
③ The electric control is a component part of the safety regulations for accident precaution.
④ Prior to commissioning the control system must be tested by an expert from Muyang
Holdings Co., Ltd. in light of the testing list and a permit will be signed by him.
⑤ If the control system for Muyang Holdings Co., Ltd. machinery equipment is not used as per
the conditions mentioned above, the Muyang Holdings Co., Ltd. will refuse to take any
responsibility. If the Muyang Holdings Co., Ltd. is required to take responsibility, the Muyang
Holdings Co., Ltd. will reserve the right to investigate and affix the responsibility of the
operator.
1.7 Personal protection

(1) All the mechanical equipments manufactured by Jiangsu Muyang Holdings Co., Ltd are
equipped with safety devices, which are consistent with modern technical level and
universally effective safety rules prior to ex works, so that the customers can use the
machines in accordance with the regulations.
(2) If the operators employed cannot read or write, the owner has the duty to explain to them
clearly where dangers exist and warn them that special attention should be paid.
(3) In order to guarantee the safety and health of labors during production process, it is
necessary to use labor protection articles (such as gloves, breathing masks and labor shoes)
during operation.
(4)Please execute the special regulations on accidents prevention in the operation manual
provided by us.
(5)The enterprises are obligated to execute following regulations to guarantee operators'
safety.
① The driving motor must be switched off completely to make the machine stop when carrying
out inspection, commissioning, repair and maintenance. This can be done through a full-phase
separating and lockable switch which is installed near the machine or on the operation desk,
or the control panel on the site. It is not enough only to screw off the fuse wire!
② If you have pressed the emergency stop switch to stop the machine, and you want to reset
the switch, so it is not permissible to only re-press this button to restart the machine. The
cleaning, lubricating and oiling of the machine or its parts and components may be carried out
only when the machine is stopped.
④ Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and the cleaning level of workshop, and is also beneficial to
prevent dust explosion.
⑤ If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage
occurs. For oil or grease leaked on the floor will easily bring about hazards to the operators.
⑥In production operation, the machine must be equipped with safety devices, which may be
neither removed and abandoned nor reduced in functions. Otherwise, we are not responsible
for any accidents resulted here from, and reserve the right to ascertain where the responsibility
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lies.
1.8Explosion Protection: Countermeasures against dust explosion and fire hazard
(1) Common cleaning work
① Keeping the working site with combustible dust clean is an important condition for safe
production.
② Try not to pile bagged or bulk materials between machines.
③ In order to reduce dust emission to surrounding areas, all conveying devices, air pipe,
filtering bag should be kept in good condition. Especially, the unsealing of pipes or top covers
should be avoided.
④ In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently
and effectively.
⑤ Keep all fans free of deposited dust.
(2)Regular inspection and maintenance
① Regularly check the sealing condition of the dust collector and running condition of the fan,
at least once a week.
②Regularly check the filter bag, At least once a week.
③ Regularly remove the impurities and water logging in air filter unit, at least once a week.
④ Regularly check the control coil of solenoid valve.
(3)Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to
the following points:
① It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
glass.
② It is forbidden to use any lengthened cable or electric furnace.
③ It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.
④ The cables without conduits are not allowed to be installed on the floor.
⑤ Cut off the power supply of the machine after work.
⑥ An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.
(4)Smoking and welding
① Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well
as guests, customers, foreigners and drivers visiting the factory.
② If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.
③ If it is necessary to carry out welding or the like directly in production area or storehouse
once in a while, written applications must be submitted to a related supervisor in advance
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for written approval. The above mentioned operations can be carried out only when special
safety measures have been taken, such as laying pieces of water soaked canvas or
canvas special for covering on the surrounding area and preparing fire extinguishers. After
completion of the operation, the welding site and the surrounding area are to be monitored
at least for 10h.
④ The gas cutting sparks are very dangerous, for people can't see where they will fly on
earth. They can cross through the narrow clearance of walls and drop downstairs or to the
next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents
may occur at any time.
⑤ Welding is prohibited on a running conveyor. If the welding work is necessary, shut down
the machine first, and then make a thorough cleaning and isolate both sides of the welding
site tightly with materials like mineral wool to avoid connecting with other conveying
devices, silos or tanks. If the work is to be done on the chutes or conveying pipes, it is
necessary to disassemble them or divert their lower ends and seal them to avoid welding
sparks entering the conveying pipes or silos.
(5) Effect of static electricity
① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
② The paint coat at the electric connections must be removed.
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1.9 Other attention points (environmental protection measurements)
If you decide not to use the machine any longer after it is used for a certain number of years
(about8-10years), the measures for environmental protection and reutilization should be taken.
(1) Drain the liquids inside the machine (like motor oil) into special containers and send
them to the preparation workshop.
(2) The plastic parts shall be picked out for reutilization.
(3) The metal parts shall be sorted out so as to be ground or scraped.
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2 General
2.1 Application and adaptability

Developed by Muyang independently, the LNGN Pulse Jet Filter Dust Collector is a bag-type,
high-pressure reverse air jet, impulse dust collector, which is featured with reliable performance, high
efficiency dust collecting, easy operating and maintenance, compact structure and small space usage. It
is applicable for dust control in industries of cereals and feed processing, machinery, metallurgy, building
materials and cement, and dust cleaning or recycling and filtering in pneumatic conveying or air aspiration
and dust collecting in other workshop sections, so as to improve the working environment and efficiency
and products quality.
2.2 Main features and functions

(1)It can be used for pretreatment of dust-containing air, large sized dust is settled firstly, small sized dust
is filtered through a filtering sleeve so as to improve the service life of the sleeve;
(2)A quick mounting and dismounting mechanism manufactured with patent technology for cloth sleeve is
applicable for improving operation environment and work efficiency;
(3)With box-type structure and large opening door structure, it is convenient for replacing the cloth bag,
improving operation environment and working efficiency;
(4)TDFK solenoid valve is more easy for dismantling and installation. It is possible to jet air into one bag
with one solenoid valve. It is of good dust cleaning efficiency and reliable performance.
(5)TKZM impulse control instrument is adopted to control the operation of solenoid valve, so that
multi-circuit regulation with good adjustability, accuracy and stable performance can be achieved.
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2.3 General outline and main structure feature
(1) Main structure (see Fig.2-1)
Filtered air
Dust-containing air
1. Air outlet 2.Upper box 3.Solenoid valve 4.Air pocket 5.Access door 6.Middle box 7.Air inlet
8.Support leg 9.Airlock 10.Dust discharging device 11. Lower box (dust hopper) 12.Filtering
sleeve device 13.Inlet for compressed air 14.Air jet device 15.Control wire (coded line)
16.Control wire (common line) 17.Plug of control wire 18.Impulse control instrument
Fig.2-1 Schematic diagram of the whole machine
(2) Working principle
LNGM series dust collector adopts inner filtering type dust removal principal with terylen needled felt
cloth bag (filter material will be different when the dust characteristic is changed .Peritoneal filter bag is
adopted for the dust with small particle size.) The dust-containing air enters the lower box from the air
inlet, the large sized dust is settled firstly, the dust-containing air with small sized dust is filtered through a
filtering sleeve and then become purified air, it enters the upper box and then is discharged from the air
outlet, and dust is deposited on the outer surface of filtering sleeve.
The dust shall be removed when it is too much deposited. High-pressure air flow will trigger the air jet
of each solenoid valve in order as designed through impulse control instrument when removing dust, and
then enters the filtering sleeve through jet orifice; the filtering sleeve will expand sharply for an instant,
which will shake off the dust deposited on the outer surface of filtering sleeve, which will enter the dust
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discharging device and then be discharged through airlock(it can be discharged into the material when
used for the material recycling); the periodical dust removal by impulse air jet makes the filtering sleeve
work under effective condition to ensure the dust collection system work normally. It is the principal for
cloth bag dust collecting and dust removal by impulse air jet.
(3) Structure of main working components
① Upper box
The upper box is a component for collecting filtered clean air, completed with an air outlet on the top,
and includes an air jet device in it. When opening the top cover of upper box, the air jet device can be
checked and replaced.
②Middle box
Middle box is the component for filtering the incoming dust-containing air. It is also the presetting
place for big particle dust in dust-containing air, the top is connected to the box, the bottom is connected
to the lower box, and filtering sleeve is set inside. There is an inspection door on the box, which can be
opened to inspect and replace the filtering sleeve. It is forbidden to open when the machine is running.
③ Lower box
The lower box is the component for discharging dust, and equipped with a dust discharging device in
it. The lower part has a dust outlet that is connected with the airlock. There is a manhole at the side of the
lower box and is used for inspecting the dust discharging device and adding lubrication oil when opening
it. It uses the dust gravity to make the dust collected along the conical surface to discharging the dust for
conical hopper.
④ Filtering sleeve device
The filtering sleeve device is the key working components for filtering dust. Composed of a figured
pattern plate, filtering sleeves, frameworks, sleeve bases and sealing parts, the filtering sleeves are
covered on the filtering sleeve frameworks and fixed on the figured pattern plate by sleeve bases. The
filtering sleeves are covered on the filtering sleeve frameworks and fixed on the figured pattern plate by
sleeve bases. A socket type filtering sleeve mounting and dismounting mechanism made with patent
technology is adopted to ensure seal and quick dismounting, which greatly improves the installation
stability and the maintaining environment of the dust collector as well as reduces the labor strength. Dust
is stopped by the filtering sleeve when dust-containing air passes through it, and purified air passes
through the filtering sleeves and the figured pattern plate holes to enter the upper box, and then is
discharged from the air outlet after collecting. Dust deposited on the filtering sleeves drops into the lower
box after a period of collecting, and then discharged by the dust-discharging device. By repeating these
procedures for times, the dust removal can be completed.
⑤ Dust discharging device
The Dust discharging device of this series dust collector is mainly composed of a packing auger and
an airlock. There are three forms: dust discharging by a conic bunker is equipped with only an airlock,
single packing auger and double packing auger dust discharging are equipped with one airlock and two
airlocks, and the packing auger is powered by the drive motor of the airlock. A hanging bearing is set in
the middle of the double-auger.
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⑥ Air jet dust cleaning system
The function of the air jet dust cleaning system is to ensure the filtering bag keeps a normal and
effective capacity. This system is composed with impulse control instrument, solenoid valve, air pocket, air
jet device, etc.
The impulse control instrument is a main control device for air jet and dust discharging system of the
dust collector, and completed with imported digital integrated circuits, which is characterized by stability
and reliability, strong interference resistance, long service life and convenient adjustment. Correct
setting of impulse width and impulse interval is a key factor for normal work of the dust removal system.
Technical performance: 1. Adjusting scope of impulse width: 0.03s ~ 0.3s; 2. Adjusting scope of
impulse interval: 3s ~60s; 3. Input voltage: AC 220V; output voltage: DC24V; Output current: 0.8A-1A; 4.
Output circuit: 1~60 for option or matched with quantity of the solenoid valves for the dust collector.
The solenoid valve is composed of a valve body, a coil, an armature and a diaphragm, it is used for
starting the diaphragm in the valve body through controlling the armature by the impulse signal current
provided by the impulse control instrument, opening and closing the air passage of compressed air to
control the airflow momentarily and complete air jet to filtering sleeve by high-pressure air based on setup
parameters It can be installed and replaced quickly. It is featured of stable work, accurate action, great air
discharging volume and long service life of diaphragm. The air source for dust removal is controlled by
one solenoid valve controlling one air jet device.
The air pocket can store a certain amount of air to meet the requirement of air jet dust removal. There
are air outlet pipe and air inlet pipe on the air pocket, the air outlet pipe is connected with the solenoid
valve, and the air inlet pipe is connected with the air source treating device. The compressed air, which
fulfills the requirement of parameters and is provided by the air compressor or the central air source pipe,
enters the air pocket after filtering dust, water and oil by the air source treating device, and then enters the
air jet device controlled by the solenoid valve for dust removal
The air jet device is composed of a jet pipe with a row of orifices arranged regularly, a dismountable
middle joint and a jet pipe plug for positioning, and is a terminal device for dust removal by jet compressed
air. Each orifice on the jet pipe directs to each filtering sleeve, and one jet pipe can direct to several
filtering sleeves for dust removal. One end of jet pipe is welded with a jet pipe plug to avoid gas leakage,
and the air jet pipe joint at the other end is welded at upper box or welded with kidney-shaped flange and
fixed on the upper box.
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3 Specification of dust collector
3.1 Basic Specifications

(1) Material characteristics
Dust particle size: dust particle size of dust-containing air >1μm
Dust concentration : <15g/m3
Air pressure: <15000Pa
(2) Environmental conditions
This dust collector is not applicable for treating dust-containing air, running under high temperature
and high humidity as well as corrosive environment;
Normal working air-pressure of the dust collector shall be ensured at 0.5～0.7MPa during dust
removal, but the pressure can be lower than 0.5MPa for processing some ultra-fine dust;
Rated voltage of the impulse control instrument shall be AC 220V, and the fluctuation of the input
voltage should not exceed ±5% of the rated voltage, current frequency is 50Hz, working
environment:-10℃～50℃.
Input voltage of the solenoid valve: DC 24 V, current: 0.8 A～1A, working environment: -10℃～50℃,
relative humidity ≤85%, working media: clean air, working pressure of air source: 0.5MPa～0.7Mpa;
Rated voltage of the airlock and gear motor are AC 380V, and the input voltage fluctuation cannot
exceed ±5% of the rated value, and current frequency is 50Hz.The airlock and gear motor can be
customized according to the voltage and frequency of different countries.
① Ambient temperature range: (-10～50℃)
② Relative humidity range: 30%~85%
③ Altitude: less than 1000m
④ Temperature range for normal transportation is:-25～55℃
⑤ Air supply for normal use is above 0.6Mpa
⑥ Electric supply for normal use: AC380V
Note: if the actual condition fails to accord with the environment condition ① , the temperature shall be
adjusted properly. If it fails to accord with conditions ② and ③ , an airlock and speed reducing motor shall
be customized. If it fails to accord with condition ⑥ , please refer to the motor nameplate.
(3) Configuration conditions

① The dust collector should match the equipment before and after it in process flow.
② Power supply for normal use (permissible voltage deviation ±5% and frequency deviation
±1Hz).
③ The user must configure an over-voltage protection device for the power supply.
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3.2 Main technical parameters
(1) Main technical parameters (see Fig.3-1).
Table 3-1 Main technical parameters
Filtering Solenoid Air consumption
Treatment air volume Configured power Dust collector mass
Model area valve number for air removal
No. （m3/h） (kW) (Kg)
（m2） (piece) （m3/min）
1 LNGM18(24 sleeves) 18 2160～4320 3 1.1 880 0.1～0.3
2 LNGM27(36 sleeves) 27 3240～6480 6 1.1 1025 0.1～0.5
3 LNGM18A(24 sleeves) 18 2160～4320 3 / 920 0.1～0.3
4 LNGM30(40 sleeves) 30 3600～7200 5 / 1120 0.1～0.5
5 LNGM36(48 sleeves) 36 4320～8640 8 1.1 1350 0.2～0.7
6 LNGM45(60 sleeves) 45 5400～10800 10 1.1 1660 0.2～0.8
7 LNGM54(72 sleeves) 54 6480～12960 12 1.1 1850 0.25～1
8 LNGM63A(84 sleeves) 63 7560～15160 14 1.5×2 2280 0.3～1.3
9 LNGM72A(96 sleeves) 72 8640～17280 16 1.5×2 2500 0.3～1.3
10 LNGM81A(108 sleeves) 81 9270～19440 18 1.5×2 2500 0.4～1.5
11 LNGM90A(120 sleeves) 90 10800～21600 20 1.5×2 2900 0.4～1.5
12 LNGM117A(156 sleeves) 117 14040～28080 26 1.5×2 3700 0.4～1.5
13 LNGM228(304 sleeves) 228 27360～54720 38 1.5×2 6800 0.4～1.5
Note: 1. Air consumption for dust removal is calculated for one time spraying with spraying period T=60s~120s and spraying time t=0.2s.
2. LNGM18A and LNGM30 without dust bunker are specially used for dust removal at feeding opening.
14
(2) Model composition and its meaning
L N GM □ Jet Filter Dust Collector
Product specification: filtering area
Model Code: High-pressure and impulse
Air jet type: reverse air jet type
Code of variety: Filter sleeve
15
4 Transport, installation and adjustment
4.1 Transport
(1)Hoisting
① The hoisting device on the machine body shall be correctly used when hoisting, the lower
hopper and other parts should be respectively hoisted. See Fig.4-1 hoisting diagram of
machine body).
Hoisting point
Schematic diagram for hoisting

rope
Upper box
Middle box
Lower box
Hoisting point
Schematic diagram for hoisting

rope
Sealing gasket
Lifting lug
Fig.4-1 Hoisting diagram of the dryer

② When hoisting, the rope shall be capable to bear the weight of the hoisted equipment and not be too
short in order to avoid any damage to the equipment. The angle between every two ropes is not
necessarily equal to 60°; actually an angle less than 60° is better, but it requires a much longer rope. The
bearing capacity of the hoisting equipment shall be 1.2 times larger than the weight of the equipment to be
hoisted.
16
(2)Transport
① It is necessary to make the equipment flat and stable during transport, and to avoid any
collision. Special attentions shall be paid to prevent the linking flanges of the boxes from
deformation, and solenoid valves, air source treating devices from damage. Important
apparatuses and instruments shall be separately packed and protected by vibration damping
measures.
② During transport, the filtering sleeves shall be protected from collision and pressing, and
supported by fixing frames if necessary, and at the same time, dust-proof and rainproof
measures shall be taken.
③ During the period when the machine is stopped not for use, it shall be well protected,
besides implementation of section for repair and maintenance, also various safety works shall
be done, such as water proofing, fire proofing and prevention of foreign matters to fall in.
④ During transport, any overturn, intense pressure or collision are not allowed on the machine
body.
(3)Storage
① When the machine equipment is to be stored in the open air, the facilities for prevention of
rain, sunshine and water accumulation should be available. When the machine equipment is
to be stored indoors, the measures for ventilation and damp proof shall be taken.
② The equipment should be stored in ventilated, dry and cool place for long-time storage, and
damp proof measures should be taken, the exposed surface without painting should be
painted with rust-proof oil.
4.2 Mechanical installation

(1)Unpacking and inspection
① When the machine arrives at the destination, unpack it and check careful if there is any phenomenon
like collision or friction occurs during the transportation.
② Count the documents and accessories attached compared with the packing list.
(2)Schematic diagram for machine installation
Scaled drawing for the installation, see Fig.4-2 and Fig.4-17:
17
Fig.4-2 Scaled drawing for LNGM18A
18
Fig.4-3 Scaled drawing for LNGM30
19
20
21
22
Fig.4-7 Flat bottom scaled drawing for LNGM63A
23
24
Fig.4-9 Flat bottom scaled drawing for LNGM81A
25
26
27
28
Installation requirements:
a. The dust collector is delivered generally as a complete set. Firstly check if there is any
damage during transportation when unpacking;
b. Installation field should be firm and roomy. When installation, leave an enough space for
maintenance and replacement of fittings;
c. Please refer to the external dimensions in Table 4-2-4-17 scaled drawing of the hammer mill
installation provided when ordering;
d. The proper maintenance platform and staircase should be provided if necessary, the
staircase shall be equipped with guardrails.
29
4.3 Electric installation
(1)Electric connection
The electrical installation of this equipment includes installation of the airlock, dust discharging speed
reducer, solenoid valve as well as impulse control instrument. Prior to installation, please read with care
the attached operation manuals and the installation shall be carried out by electric engineers
Voltage of the airlock and dust discharging speed reducer are AC380V, 50Hz, and see Fig.4-18 and
Fig.4-19 for electric control .The phase lines shall be connected according to rotating direction of the
airlock and dust discharging speed reducer. The connecting wire should be enough long, and the layout
should be tidiness.
L1
L2
L3
N
PE
QF1 QF2
QFA KM1 KM2

L11
L21
L31
011 U1 V1 W1 U2 V2 W2
PA1
M1 M2
012
① ②
Note: ① Airlock; ② Dust discharging motor

Fig.4-18 Schematic diagram of electric control a
200
L11
QF1 QF2
QF10
211 214
SB1 SB2
102
SA1 212 215
SB1+ KM1 SB2+ KM2
103
213 216
E-STOP
HL1 HL2
KM1 KM2
N
① ② ③
Note: ① Emergency stop; ② Start and stop of airlock; ③ Start and stop of dust discharging motor
Fig.4-19 Schematic diagram of electric control b
30
Voltage of the impulse control instrument is AC 220V, 50Hz, for wiring of the power supply, see
Fig.4-20. Use the wire specially provided for connecting the power supply, insert the multi-core plug at
one end of the connecting wire into the power supply input side of the impulse control instrument and
insert another end of the connecting wire into a triple socket. Note that the triple socket must be well
earthed, and check whether the voltage and the phase line position of the triple socket is consistent with
the plug.
Voltage of the solenoid valve is DC 24V and supplied by the impulse control instrument, see Fig.4-21
for wiring of control line. At lower end of control coil of the solenoid valve there are two external lines, one
for which is red. Code the solenoid valve from the left to the right, check the control wire attached with the
machine. The common wire is red, and coding numbers are labeled on the other wires and one end has a
special plug. Open the impulse control instrument, let one end of control wire without plug pass through
the channel at bottom of the impulse control instrument and connect it with the solenoid valve. Connect
the red common wire and the end with the same color at the control coil of the solenoid valve, and orderly
connect other wires with the wire ends with other color at the control coil and then insert the control wire
plug into the special socket of the impulse control instrument. Surplus wire, if any, must be sheared off,
and the connecting wire should be collected and tidied up, arranged along the box surface,(Note: the
common wire and coded wires shall be correctly connected with the control coil of the solenoid valve, the
color shall be consistent and the wire numbers shall be unified, otherwise, a confused control will appear).
Multi-pin plug Impulse control instrument

three-ja
Three-jaw plug Multi-pi Impulse
220V socket Power supply input

Powerend control
Control wire access
Control wire plug
Control wire (coded wire)

Control wire (common wire) Control wire passage
Fig.4-20 Schematic diagram of wiring for solenoid valve and control instrument
31
YV0 YV1 YV2 YV3 YV…
DC 24V DC 24V DC 24V DC 24V DC 24V

…
①
1# 2# 3# …#
②
Note: ① Common wire (red) ② Coded wire
Fig.4-21 Wiring diagram for the solenoid valve control line
◆ Important note:
Operation should be conducted under the condition that the power supply is cut off. Charge with electricity
only when all has been confirmed correctly.
The connection for the control line of solenoid valve should be connected firmly, and do insulation
treatment (control line can be installed through a pipe), and it must not cause short cut with earth line and
machine case.
The equipment, control instrument and electric control cabinet shall all be earthed.
32
5 Running
5.1 Attention points for operations

Note: When operation is implemented on the machine, besides the safety points specified
in Chapter 1, the regulation items of the owner's enterprise shall also be obeyed.
(1) Pay attention to the place where the dangerous marks are attached.
(2) The safety protection devices can never be dismounted, covered or overlapped at will.
5.2 Functional inspection prior to commissioning

(1) Before leaving the manufacture plant, a perfect test-run has already been conducted to the
machine.
(2) The initial test run in the user’s factory cannot be done until following checks have been
conducted.
① There should be no abnormal contact between all the accessories in the dust collector.
② All connecting points must be checked carefully to ensure there is not any looseness.
③ Check the airlock and dust discharging speed reducer for flexible rotation, and make sure
there is not any abnormal sounds resulted from blockage, collision or abrasion etc.
④ Check whether the emergency stop switch is in good working condition or not.
5.3 Commissioning
Commissioning is divided into idling test run and commissioning with load. Prior to commissioning,
please read with care relevant operation manuals and measures for prevention of accidents. All the
commissioning procedures shall be carried out under a guide of relevant electric engineers and mechanic
engineers. Prior to commissioning, it is necessary to confirm that the equipment, electric devices,
pipelines are perfectly installed in accordance with commissioning requirements, and to recheck the
operating conditions according to working conditions in the general.
Commissioning without load

Check the driving device (dust discharging mechanism) for any foreign matters, inch the power
switch for airlock, check the airlock for correct rotating direction, and the dust discharging auger for
smooth and stable running without any abnormal sound. A normal running period shall not be less than
0.5 h.
Check the fans for foreign matters in it, close the adjusting valve, inch the power switch for the fan
and check the fan for correct rotating direction.
Check the process pipeline for stable and firm support and connection Open the inspection door of
the dust collector, check the filtering sleeves for firmness and tightness,
Switch on the power supply and air source when no any error is confirmed, start the impulse control
instrument and check the connecting sequence of the control wire and solenoid valve according to digital
display sequence, and confirm that each solenoid valve can act not wrong according to the sequence.
The control circuits shall be set up according to the operation manual of the impulse control instrument
33
and the quantity of the solenoid valves should be matched with the circuits of the control instrument.
Adjust the impulse width (i.e. air jet time of a solenoid valve) and impulse interval (i.e. air jet time interval
between two adjacent solenoid valves). The adjustable range of impulse width: 0.03s～0.3s and the
adjustable range of impulse interval: 3s～60s. The impulse control instrument is required to have exact
impulse signal output and the program digits displayed by numeral tube should not be inordinate.
Observe the solenoid valve whether it acts flexibly and reliably or not, switching sound from the active
armature is clear and in order or not. The air jet time and opening degree of each impulse valve shall be
consistent.
After commissioning, please switch off the power supply, air source and adjusting valve, well protect
the on-site equipment.
Commissioning with load

Commissioning with load shall be carried out after commissioning without load. Commissioning with
load shall comply with the test run scheme for the whole technology. The dust collector shall run
according to the technological sequence.
Prior to use of the dust collector, open the air supply valve at first if the compressed air is centrally
supplied. Check pressure value, and start the air compressor at first if air is supplied by it (generally,
15min ahead). When the pressure is up to a certain value (0.4MPa), start the impulse control instrument
system, then start the fan after 5 min. Before starting the fan, close the adjusting valve and then open the
air gate slowly when the fan runs normally.
When the dust collector is under working status, observe the impulse control instrument and solenoid
valve for their working. After confirmed that they are normal, close the fan and the impulse control
instrument for a short time, open the inspection door to check the filtering sleeves for dust deposited on
their surface, and adjust the impulse width and impulse interval according to the concentration of dust in
air.
Within a period when the dust collector begins to run normally, it is necessary to constantly observe
its work, observe or detect the dust collector, so as to adjust the impulse width and interval even better,
prevent any excessive or insufficient removal of dust, both of which will all affect the working situation and
performance of the dust collector. In case of excessive removal of dust, please prolong the impulse
interval and shorten the impulse width; when insufficient removal of dust, it is converse.
Adjust each adjusting valve at air inlet, to allow the air volume of each air inlet to comply with the
requirement and the whole exhaust system to run rationally.
If there is not any working defect in the dust collector itself, but the exhaust system cannot work
normally, it is necessary to check the exhaust system for any blockage and working parameters of the fan,
so as to determine this is a problem in design of the exhaust system or the dust collector and the fan are
improperly selected.
If the dust collecting system is to be shut down after commissioning, please stop it according to
following sequence: firstly stop the fan, then stop the air compressor N min later, N is more than or equal
to three air jet circles (air jet circle is an interval from the first air jet of the solenoid valve to next air jet).
34
When the pressure is lowered to less than 0.1 MPa, close the impulse control instrument system and then
close the airlock after 5 min when the dust is emptied from the bunker.
5.4 Use and operation

(1)The operator should well know the structure, performance and operating methods of the
machine, and have received the training organized by Jiangsu Muyang Holdings Co., Ltd.
(2)After adjust the impulse width and time interval well during the commissioning, please make
a note of them and don’t adjust them at will later when the working condition is not changed.
(3)When any dust emits from outlet of the dust collector, it is necessary to stop the equipment
to check the filtering sleeves for installation condition and their tightness (note: check each
elastic ring in the filtering sleeves whether it is effectively installed), whether the dust is too
much removed and particle size of dust in air is too small or not. Refer to "Malfunction and
troubleshooting"
(4)Frequently observe the dust collector for running situation, carefully hear the working sound
from the solenoid valve, check the impulse control instrument for light indication, whether the
values are normal or not, the airlock runs normally or not and the dust is smoothly discharged
or not. Check whether there are impurities and deposited water in the air source treating
device. Observe the working pressure in the solenoid valve through the manometer in the air
source treating device. Refer to "Malfunction and troubleshooting"
(5)Do not open the drive guard, access door on the bunker and access door on the middle box
when a dust collector is running. Do not adjust the pressure in the sealing gasbag at will.
Close the air inlet valve after sealing the gasbag. Do not start or turn off the air intake valve
when in normal work. It is prohibited to knock the filter sleeve during working.
(6)Be sure to open the vent valve of the gasbag, and empty the compressed air when
replacing the filter sleeve. It is prohibited to twitch the figured pattern plate to replace filter bag
when the gasbag is filled with compressed air, so as to avoid gasbag breakage.
(7)Carry out necessary cleaning and inspection when each shift of work is finished. Impulse
must be applied for dust collector for spraying and dust cleaning, artificial dust cleaning is not
allowed, DO NOT knock the filtering sleeve for dust cleaning by wooden stick or other tools,
otherwise, the responsibilities shall be borne by anyone himself when it causes damage or
abnormal operation of the dust collector.
35
6 Inspection, repair and maintenance
6.1 Attention points for inspection, repair and maintenance

Besides those mentioned in Chapter 1, following attention points should be obeyed when carrying out
inspection, repair and maintenance.
(1)Whenever inspection, commissioning, repair and maintenance is to be done, the power
must be cut off first
(2) Directly open access gates, firstly ensure that the power is off and the machine is
completely stopped.
(3) Only trained technical personnel is allowed to do works with danger-potential such as parts
replacement and repair.
(4) The replacement or maintenance of electric control system, circuit and electric parts and
components should only be done by trained personnel.
(5)It is forbidden to pile up any inflammables and explosives around the dust collector, and
there is good ventilation facility.
(6)Regularly check the filtering sleeves and replace them in time when damaged. In case of
normal working specified in the operation manual, the filtering sleeves are usually to be all
sidedly cleaned, checked and replaced every three months For replacing method, see
“Installation of filtering sleeves” The filtering sleeves can be used repeatedly after washing and
drying Also attention shall be paid to storing the spare filtering sleeves in dry, ventilating and
dustproof place, and to regular checking them.
(7)Regularly clean impurities and water from the air source treating device. Open the lock top
block downward, and take hold of the protective shield at lower part of the air source treating
device and open it by right-hand turning. Take out the cup assemblies from it and clean dust,
water and oil accumulated in it. Install the filtering cup assemblies and protective shield.
(8)Keep the impulse control instruments and solenoid valves clean, dustless and without any
oil contamination. Regularly check the control coils in the solenoid valves, and refer to
replacement of the control coils in the solenoid valves shown in the operation manual. The
membranes in the solenoid valves are wearing parts, which shall be replaced at any time if
they are damaged. For the replacing method, see the attached operation manual of the
solenoid valve.The solenoid valves generally will not be damaged if they are not subjected to
foreign force. For replacing them if damaged, refer to “Replacement of solenoid valves"
(9) When operation, installation, repair and maintenance, please be sure the execution mark
boards [In Process of Maintenance and Inspection] are placed on the workshop gateway, in
front of the electric control cabinet in the control room and near the hammermill respectively,
so as to let other people know about it and prevent the motor from accidental staring.
(10) Attention! Improper operation and maintenance may cause accident.
Note: The machine must be operated in the light of operating regulations,
and necessary checking and cleaning should be conducted for each working shift.
36
The grinding chamber of hammer mill can be cleaned by flushing with material such as corn.
6.2 Daily inspection and regular inspection

In daily and regular inspection, stop the machine rapidly and take on proper measures in
case of any abnormality in machine operation. Re-use the machine after confirming that
the machine is recovered to normal operation.
6.2.1 List of daily inspection items (prior to each running or during each running)
Table 6-1 List of daily inspection items (prior to each running or during each running)
No. Position Inspection item Cycle Method Solution
Inspect the internal and
1 Machine Check for any abnormal noise Everyday Listening
external structure
Check whether the temperature
Everyday Thermometer
rising is lower than 45℃
Contact the manufacturer
2 Airlock Check whether the current value is
Everyday Ammeter to maintain
in rated range.
Check for any abnormal noise Everyday Listening
Check whether the temperature
Everyday Thermometer
rising is lower than 45℃
Reducing Contact the manufacturer
3 Check whether the current value is
motor Everyday Ammeter to maintain
in rated range.
Check for any abnormal noise Everyday Listening
Clean the accumulated
Filtering Check the surface for any
4 Everyday Inspection dust on the surface of
sleeve accumulated material.
filtering sleeve.
6.2.2 List of regular inspection items

Table 6-2 List of regular inspection items
No. Position Inspection item Cycle Method Solution
Replace it when the filter
1 Filtering sleeve Check for any abrasion Weekly Inspection
sleeve fails
Repair or replace
Differential Check whether the differential
2 Weekly Inspection differential pressure
pressure gauge pressure gauge is failed or not.
gauge.
Clean up the impurities

Air supply Check for any impurities and
3 Weekly Inspection and drain the
processor accumulated water.
accumulated water.
Replace the solenoid

Check the control coil and
4 Solenoid valve Weekly Inspection valve coil and
diaphragm valve for any damage.
diaphragm.
Impulse control Check whether the flash indicator Check or replace control
5 Weekly Inspection
instrument and value display are normal or not. instrument.
Check the warning marks for Paste the safety marks
6 Safety device Monthly Inspection
missing or abrasion again.
37
Note1): The above-mentioned cycle applies 12h a day and 25 days a month. Customers can adjust it by
themselves according to actual conditions
6.2.3 Machine stoppage
(1) Before carrying out any maintenance or repairing work, the machine and other related
equipment must be shut down.
(2)When the machine is under stoppage, attention must be taken to prevent the dust collector
from being started by any accidental starting mode.
6.2.4 Mechanical maintenance

(1)Disassembly and replacement of filtering bag
Generally, the filtering bags have been installed before leaving the works. Hereinafter will introduce
the installation of filtering bags for the sake of easy maintenance and replacement of filter bags. When
dismount or replace the filtering bags, they shall be well piled up, and kept clean and moisture-proof.
The filtering sleeves for this equipment are to be installed by means of a socket type dismounting
mechanism. This mechanism is composed of a sleeve base, sockets and elastic gaskets. The installation
procedure(see Fig.6-1): firstly cover the filtering sleeve on the framework, and fix it by sockets, open the
access door of the middle box, prepare sufficient lights (note: it is forbidden to use open fire), the operator
enters the middle box and stands on the support strip at lower part of the middle box, cover the elastic ring
onto the sleeve base fixed on a figured pattern plate, hold the filtering sleeve by both hands, the inserting
sockets of upper side of the framework is inserted into the sleeve base, in the sockets there are three
fixing pins, which are corresponding to the slots of the sleeve base, push the framework lightly upwards,
at the same time rotate it clockwise (front view of the bottom of the filtering sleeve), when you a “crack”
sound heard, this indicates the sleeve has been mounted already. The dismounting procedure is
converse (Fig. a), and don’t forget to mount the elastic ring during installation. Fig. b shows the mounted
filtering sleeve.
38
Base of filter sleeve
Slot
Figured pattern plate

Elastic ring (red)
Fixed pin (inside)
Socket
Clamp
Filter sleeve
Mount clockwise
Dismount counterclockwise
Support frame in middle box
View for determining

direction
Fig. a Fig. b
Fig.6-1 Schematic diagram for disassembly and installation of the filtering bag
39
(2) Disassembly and replacement of solenoid valve
1. Prior to mounting and dismounting a solenoid valve, please read with care the attached operation
manual of the solenoid valve and the work shall be carried out under guide of electric engineers.
2.Prior to mounting or dismounting an solenoid valve, it is necessary to stop compressed air from
supplying into the air bag, empty (or by air jet) compressed air from the air bag, to allow the air bag to be
under atmospheric pressure.
3. Pay attention to distinguishing the air inlet and outlet of the solenoid valve, and strictly comply with
airflow direction.
4. Close the control signal source of the solenoid valve.
5. When replacing the controlling coil of the solenoid valve, please pay attention to matching of required
parameters.
Generally, the solenoid valves have been installed before leaving the works. Here introduce to the
mounting and dismounting methods for the solenoid valve, so as to facilitate maintenance and
replacement works if necessary.
This solenoid valve is TDFK type that can be fast mounted and dismounted and its control coil can be
easily replaced. (See Fig.6-2) Dismounting procedures: loosen the big nuts at inlet and outlet of the
solenoid valve, loosen the locking nut at the end of the air spray rod, screw telescopic joint clockwise into
the spray rod joint about 30～40mm, rotate the solenoid valve to move upwards to dismount it. Installation
procedures: firstly screw the locking nut to the telescopic joint, then screw the telescopic joint clockwise
into the spray rod joint about 40～60mm, now it is to constantly adjust the locking nut, so as to easily
screw in the telescopic joint. Fit the air inlet of the solenoid valve over the air outlet of the air pocket,
adjust the direction and height of the solenoid valve, so that the air outlet of the solenoid valve and the
spray rod joint can be in the same height and concentric, counterclockwise screw out the telescopic joint
and fit it over the air outlet joint of the solenoid valve, screw in it about 30～40mm, screw down the big nut
in the solenoid valve after adjusting, then fix the telescopic joint by the locking nut.
Solenoid valve big nut

Upper box
Spray rod joint
Solenoid valve
Locking nut
Air pocket Telescopic joint
Middle box
Control wire
Air outlet of air pocket
40
Air flow direction Control coil
Locking nut
Fig.6-2 Schematic diagram for disassembly and installation of solenoid valve
Procedures for replacing the control coil in the solenoid valve: dismount the control wire, screw off the
locking nut at the end of control coil in the solenoid valve and take out the control coil along with sliding
rod. The installation procedure is reversing. After replacing the solenoid valve, it is necessary to check it
for any air leakage, and check whether the control coil is effective or not after replacing a new one.
Big nut at air outlet Control coil sliding rod
Control coil
Big nut at air inlet Control coil sliding hole
Locking nut
Control wire
Fig.6-3 Schematic diagram for disassembly and installation of solenoid valve
41
6.3 Malfunction and troubleshooting
Note: Please inform us the troubles that happen during installation and not listed in this
table, so that we can fully consider when designing and installing products. If problem not
resolved, please consult us at once. Do not start the dust collector to prevent more loss
from happening. The malfunction and troubleshooting of dust collector (See Table 6-3)
Table 6-3 Malfunction and troubleshooting
Trouble Cause Solution
A. Compressed air contains oil. A. Remove oil
Solenoid valve
B. Too much water contained in B. Check air supply processor
is damaged.
compressed air. frequently and drain water in it.
A. Power supply of control instrument is not
A. Switch on the power supply.
switched on.
B. Check the circuit to make sure
Solenoid valve B. Wire from solenoid valve to control
the control instruments work
does not act instrument is broken or control instrument
normally.
does not work.
C. Replace the coil.
C. Control coil of solenoid valve is failure.
No display
when control A. Check input voltage fuse. A. Check voltage, replace fuse.
instrument is B. Check output voltage fuse. B. Check voltage, replace fuse.
switched on.
Sound of air A. Adjust the pressure to working
A. Low pressure in air bag.
jetting is pressure
B. Check the disaphragm of the solenoid
abnormal and B. Replace the disaphragm
valve for any breakage or damage.
there is air C. Clean the disaphragm and the
C. Disaphragm is not closed tightly.
leakage. base of solenoid valve
A. The width button of control instrument is
Air jetting has a A. Readjust it
improperly adjusted.
long sound. B. Replace it.
B. The spring in solenoid valve is failure.
A. The filtering sleeve is damaged. A. Replace it
B. Access door is not closed tightly B. Tighten handle of the inspection
Obvious dust
C. Frequently cleaning dust door to push flange of figured
deposited at air
pattern plate into U groove of
outlet or dust
sealing strip of the door.
emits from air
B. Adjust spraying interval or
outlet.
impulse width to reduce pressure
of air source for spraying.
42
A. Check the solenoid valve and
control system.
A. Failure of solenoid valve, no air jet B. Dry the filtering sleeves, and
B. The filtering sleeves are affected and guarantee the quality of the
blocked because oil and water in air source compressed air.
are not clearly separated. C. Reduce moisture of dust air.
Too much dust C. Too high moisture of dust (or material). D. Add pretreatment procedure, or
accumulated in D. Improper type is selected, and filtering select bigger type and size,
filtering sleeve. air speed and dust concentration are a little decrease the exhaust system
higher. points and adjust the throughput.
E. Stopping sequence is incorrect. E. Firstly stop the fan, then stop
F. Spraying interval or impulse width is too the dust collector after a period of
long time.
F. Adjust impulse interval and
impulse width.
Dust removal A. Increase the specification of
A. The air content at inlet of dust collector is
cannot reach dust collector or add the
more than 15g/ m3.
the effect. pre-purifier
43
6.4 Tools for repair and maintenance
Table 6-4 Tools for repair and maintenance
No. Tool name Spec. Function
A group of inner
3 Width (mm):4～22 Tightening bolts
hexagon spanner
Double-ended Opening width (mm):
4 Tightening bolts and nuts
wrench 8×10, 12×14,17×19
7 Chain block (2T) For hoisting
8 Steel rope For hoisting
9 Scissors Cutting
10 Screwdriver Tightening bolts
11 Ammeter Measuring the current of motor
12 Thermometer Measuring the temperature of motor
13 Knife Cutting
14 Vernier caliper Length measuring
15 Flexible ruler 3m Length measuring
Long straight
16 30cm Length measuring
ruler
17 Oil gun Filling oil
19 Iron hammer Knocking
20 Rubber hammer Knocking
Glass cement
24 Filing glass cement
gun
25 Multimeter Resistance, voltage Measuring
26 Hearing needle Checking
27 Scraper Cleaning
28 Metal bush Cleaning
29 Air gun Cleaning
30 Barrel 20L/piece Cleaning
44
6.5 Long-term stoppage
If the machine is to be halted for a long time, it must be thoroughly cleaned both inside and outside
and the dustiness must be removed to avoid rusting of the machine and aging of rubber parts.
6.6 Spare parts

Important note:
Our works is responsible for repairing or replacing parts (exclusive wearing parts) which are faulted
due to manufacturing quality within one year from the date of leaving the factory(subject to the invoice
date)under normal use and safekeeping by the customer, excluding the operations not in accordance with
the operating instructions and human factor.
Our works continues to undertake maintenance and repair after one year from the date of leaving the
factory, to ensure normal use of the customer, but the expenses shall be borne by the customer.
6.6.1 Spare parts

Some parts and components in this equipment are worn off gradually when in use. If these parts are
still used after worn to a certain degree, the property of equipment will be affected and dangerous
accidents will occur probably. Therefore, these parts and components shall be replaced timely after used
for a certain period. The spare parts in this Operation Manual is also called wearing parts.
Whether the spare parts can be ordered timely and accurately will influence your production. So in
order to purchase right spare parts, when place an order, please mention the corresponding serial
number, code, description of the spare part and the quantity needed in the order list. And provide us the
order list (see Table 6.6.4)
Via mailing or e-mail; if possible, please attach a sketch of the spare parts you require.
6.6.2 Electric spare part list

Table 6-4 List of electric spare part
Code
No. Designation Classification Qty Supplier
name
Refer to exploded diagram of
1 Airlock M1 1
different components
Refer to exploded diagram of
2 Reducing motor M2 1
different components
Impulse solenoid
3 TDFK G1
valve
Impulse control
4 TKZM series
instrument
Note: If the components or spare parts configured for the hammer mill not in line with that mentioned
above, please subject to the configuration that delivered to your factory.
45
6.6.3 Exploded diagram of different components
(1)Impulse jet filter dust collector
Fig.6-4 Assembly diagram for LNGM Series Impulse Jet Filter Dust Collector
46
Table 6-5a Spare part list of LNGM Series Dust Collector
QTY for Delivery Spare Replacing
Part name LNGM36 LNGM45 LNGM54 Classification Supplier
No. assembly cycle parts Frequency
(piece/set ) (month ) Qty
1 Bolt M8×30 60/66/76 AAD0803001 AAD1003501 AAD0803001 1 Muyang 1 / As required
2 Corrugated handle 3 Q02990167 Q02990167 Q02990167 1 GB 1 / As required
3 Air bag 1 LNGM00390018 LNGM00490003 LNGM00590003 1 Muyang 1 / As required
4 Guard hood 1 LNGM00391317 BLMY00391346 LNGM00591306 1 Muyang 1 / As required
5 Middle box body 1 LNGM00391323 LNGM00480002 LNGM00491315 1 Muyang 1 As required
6 Bolt M8×40 82 AAD0804001 AAD1204001 AAD0804001 2 Muyang 1 As required
7 Solenoid valve 12 G02020100033 G02020100033 G02020100033 2 Wuxi Yongda 2 As required
8 Nut M8 303 FAA00801 FAA00801 FAA00801 2 Muyang 1 As required
9 Washer 8 303 GAE00801 GAE00801 GAE00801 2 Muyang 1 / As required
10 Washer 8 303 GAB00801 GAB00801 GAB00801 2 Muyang 1 As required
11 Access door 1 LNGM00391308 LNGM00390017 LNGM00391308 1 Muyang 1 / As required
12 Bolt M8×25 1 AAD0802501 AAD0802501 AAD0802501 2 Muyang 1 / As required
14 Air jet device 12 LNGM00390020 LNGM00390020 LNGM00390020 1 Muyang 12 / As required
15 Sealing of 12 LNGM00310111 LNGM00310111 LNGM00310111 1 Muyang 1 / As required

spraying pipe
16 Air jet pipe joint 12 LNGM00390029 LNGM00390029 LNGM00390029 1 Muyang 1 / As required
47
Table 6-5b Spare part list of LNGM Series Dust Collector
QTY for Class Delivery Spare Replacing
No. Part name LNGM36 LNGM45 LNGM54 Supplier
assembly ificati cycle parts Frequency
(piece/set ) on (month ) Qty
17 Wrapped pipe 1 LNGM00311005 LNGM00311005 LNGM00311005 1 Muyang 1 / As required
18 Nameplate 1 LNGM00310001A LNGM00410001 LNGM00510001 1 Muyang 1 / As required
19 Self-plugging rivet 4 AAZ0300301 AAZ0300301 AAZ0300301 2 Muyang 1 / As required

3×6
20 Rubber tube L=2100 1 LNGM00311004 LNGM00311004 LNGM00311004 1 Muyang 1 / As required
21 Fast plug joint 3 G04010100015 G04010100015 G04010100015 2 Muyang 1 / As required
22 U-shape clamper 2 Q03030002 Q03030002 Q03030002 2 Muyang 1 / As required

150×175
23 Air-sac bracket 2 1 LNGM00310094 LNGM00310094 LNGM00310094 1 Wuxi Yongda 1 / As required
24 Washer 10 8 GAB01001 GAB01001 GAB01001 2 Wuxi Yongda 1 / As required
26 Nut M10 8 FAA01001 FAA01001 FAA01001 2 Muyang 1 / As required
27 Sealing gasket Ⅰ 4 LNGM00310002 LNGM00410002 LNGM00510002 1 Muyang 1 / As required
28 Head cover 1 LNGM00390006 LNGM00490005 LNGM00590005 1 Muyang 1 As required
29 Upper housing box 1 LNGM00391321 LNGM00490004 LNGM00591307 1 Muyang 1 As required
30 φ120X 2000 filtering 36 BLMC00180005 BLMC00180005 BLMC00180005 2 Bidafu 1 As required

bag
31 Figured pattern 1 LNGM00390021 LNGM00490006 LNGM00590006 1 Muyang 1 As required
plate device
32 Ribbon CHS-4×150 1 Q34010001 Q34010001 Q34010001 2 Muyang 1 As required
48
Table 6-5 Spare part list of LNGM Series Dust Collector
QTY for Classif Delivery Spare Replacing
No. Part name assembly LNGM36 LNGM45 LNGM54 Supplier cycle parts
ication Frequency
33 Ribbon base 15×15 1 Q34990001 BLMY01191012 Q34990001 2 Muyang 1 / As required
Impulse control
34 1 H04010001 H04010001 H04010003 2 Wuxi Yongda 1 / As required
instrument
35 Screw 3 LNGM01110033 LNGM01110033 LNGM01110033 1 Muyang 1 / As required
Filter with
pressure-relief valve (
36 1 G03040100003 G03040100003 G03040100003 2 Wuxi Hengli 1 / As required
with the G36-10-01
pressure)
Bushing ring
37 1 LNGM00390022 LNGM00310009 LNGM00390022 1 Muyang 1 / As required
assembly
38 Guard hood 1 LNGM00390023 LNGM00390023 LNGM00390023 1 Muyang 1 / As required
39 Small sprocket wheel 1 LNGM00310010 LNGM00310010 LNGM00310010 1 Wuxi Yongda 2 / As required
40 Key 10×40 1 UAA1000401 UAA1000401 UAA1000401 2 Wuxi Yongda 2 / As required
41 Sealing gasket (Ⅲ) 1 LNGM00310011 LNGM00310011 LNGM00310011 1 Muyang 1 / As required
42 Big sprocket wheel 1 LNGM00310012 LNGM00310012 LNGM00310012 1 Muyang 1 / As required
43 Key 8×40 1 UAA0800401 UAA0800401 UAA0800401 2 Muyang 1 / As required
44 Screw M5×12 2 AAM0501201 AAM0501201 AAM0501201 2 Muyang 1 As required
45 Dust hopper 1 LNGM00380015 LNGM00480001 LNGM00580001 1 Muyang 1 As required
46 Chain 08B-1X94 1 KBA080098 KBA080094 KBA080094 2 Muyang 1 As required
47 Airlock 1 K001001002 K001001002 K001001002 2 Jiangying 2 As required

Fuxing
48 Bolt M4×12 8 AAD0401201 AAD0401201 AAD0401201 2 Muyang 1 As required
49
Table 6-5d Spare part list of LNGM Series Dust Collector
QTY for Delivery Spare
Replacing
Part name assembly LNGM36 LNGM45 LNGM54 Classif Supplier cycle parts
No. Frequency
(piece/set ) ication (month ) Qty
50 Washer 4 8 GAB00401 GAB00401 GAB00401 2 Muyang 1 / As required
Sealing gasket
(Ⅳ)
52 Screw M16 4 FAA01601 FAA01601 FAA01601 2 Muyang 1 / As required
55 Base plate 1 LNGM00391305 LNGM00391305 LNGM00391305 2 Muyang 1 / As required

assembly
59 Auger 1 LNGM00390012 LNGM00490007 LNGM00590007 1 Muyang 1 / As required
60 Screw M8×10 4 DAE09050701 AAM0801001 AAM0801001 2 Muyang 1 As required
61 Bearing with 2 LNGM00310014 DAE09050701 DAE09050701 2 GB 2 As required

pedestal F90507
62 Glass plate 1 GAE00401 LNGM00310014 LNGM00310014 1 Muyang 2 As required
50
(2)Figured pattern plate
Fig.6-5 Assembly diagram for figured pattern plate of LNGM series dust collector
51
Table 6-6 Spare parts list of LNGM series figures pattern plate
Classif Replacing
No Part name assembly LNGM36 LNGM45 LNGM54 Supplier cycle parts
ication Frequency
. (piece/set ) (month ) Qty
Figured pattern
plate
2 Venturi tube 72 LNGM00310077 LNGM00310077 LNGM00310077 2 GB 2 / As required
3 Sealing gasket 144 LNGM00310076 LNGM00310076 LNGM00310076 1 Muyang 1 / As required
4 Base of cloth bag 72 LNGM00310078 LNGM00310078 LNGM00310078 1 Muyang 1 / As required
National
5 Elastic ring 72 LNGM00310079 LNGM00310079 LNGM00310079 2 2 / As required
standard
6 Screw M6×25 76 AAU0602501 AAU0602501 AAU0602501 1 Muyang 1 / As required
52
(3)Auger units
Fig.6-5 Assembly diagram for auger units of LNGM series dust collector
53
Table 6-7 Spare part list of LNGM series auger units
QTY for Classif Delivery Spare Replacing

No. Part name assembly LNGM36 LNGM45 LNGM54 Supplier cycle parts
ication Frequency
1 Long shaft head 1 LNGM00310086 LNGM00310086 LNGM00310086 1 Muyang 1 / As required
2 Hollow shaft 1 LNGM00310087 LNGM00410026 LNGM00510026 1 Muyang 1 / As required
3 Blade 1 LNGM00310088 LNGM00410027 LNGM00510027 1 Muyang 1 / As required
4 Short shaft head 1 LNGM00310089 LNGM00310089 LNGM00310089 1 Muyang 1 / As required
54
(4)Upper housing box
Fig.6-7 Assembly diagram for upper housing box of LNGM series dust collector
55
Table 6-8 Part code list of upper housing box of LNGM dust collector

Replacing
Part name assembly LNGM36 LNGM45 LNGM54 Classific Supplier cycle parts
No. Frequency
(piece/set ) ation (month ) Qty
2 Supporting strip 1 / LNGM00410017 LNGM00510017 1 Muyang 1 / As required
3 Front panel 1 LNGM00390030 LNGM00410016 LNGM00510016 1 Muyang 1 / As required
Left and right

panel
6 Rear panel 1 LNGM00390026 LNGM00410018 LNGM00510018 1 Muyang 1 / As required
56
(5)Middle housing box
Fig.6-8 Assembly diagram for middle housing box of LNGM series dust collector
57
Table 6-9 Part code list of middle housing box of LNGM dust collector
Classifi Replacing
Part name assembl LNGM36 LNGM45 LNGM54 Supplier cycle parts
No. cation Frequency
y (month ) Qty
2 Lifting eye 4 LNGM00310043 LNGM00310043 LNGM00310043 1 Muyang 1 / As required
Upper and lower

flanges
5 Lining plate 2 LNGM00310107 LNGM00310107 LNGM00310107 1 Muyang 1 / As required
Reinforced liner
plate
Control instrument
base
12 Door frame 1 LNGM00390024 LNGM00390024 LNGM00390024 1 Muyang 1 / As required
13 Hinge(1) 2 LNGM01110037 LNGM01110037 LNGM01110037 1 Muyang 1 / As required
14 Angle steel 1 4 LNGM00310040 LNGM00310040 LNGM00310040 1 Muyang 1 / As required
15 Fixed base 2 LNGM00310093 LNGM00310093 LNGM00310093 1 Muyang 1 / As required
16 Angle steel2 4 LNGM00310041 LNGM00410014 LNGM00510014 1 Muyang 1 / As required
17 Front panel 1 LNGM00390028 LNGM00410010 LNGM00510010 1 Muyang 1 / As required
18 Support strip(Ⅱ) 1 LNGM00310037 LNGM00310037 LNGM00310037 1 Muyang 1 / As required
19 Support strip(Ⅰ) 6 LNGM00310036 LNGM00310036 LNGM00310036 1 Muyang 1 / As required
20 Left and right panel 2 LNGM00310039 LNGM00310039 LNGM00310039 1 Muyang 1 / As required
58
6.6.4 Ordering list of spare parts
Ordering list of spare parts
Ex-works
Model Power
No.
No. Part code Muyang code Part name Qty Remarks
Note: This list can be copied or made into electronic form.
59
7 Appendix
7.1 Attached documents
No. Designation Unit Qty Remarks
1 Operation manual of airlock Copy 1
2 Operation manual of reducing motor Copy 1
Operation Manual of LNGM dust

3 Copy 1
collector
Operation Manuals of impulse
4 Copy 1
solenoid valves
5 Impulse control instrument Copy 1
6 Packing list Copy 1
7 Quality certificate of product Copy 1
Sheet of customer's feedback

8 Copy 1
information
7.2 Contact information
Company name Address/⁄Telephone/Fax
Add: No.1, Huasheng Road, Yangzhou, Jiangsu, China

P. C.:225127
Jiangsu Muyang Holdings Co., Ltd.
Tel: +86-514-87848880
Fax: +86-514-87848686
60
7.3 Muyang LNGM Series Dust Collector (Operation manual list)
Equipment designation: Muyang LNGM Series Dust Collector
REV of the original edition: October 2007
Revised
Item Description Pages Revision date Revision person Remarks
version number
0 I Original edition All 2007.10
1 II Revised All 2008.06
2 Ⅲ Revised All 2014.12 He Tao
10
61
Integrated
Solution
Provider
Jiangsu Muyang Holdings Co., Ltd

No.1 Huasheng Road, Yangzhou, China 225127
Tel: +86-514-87848880 Fax: +86-514-87848686
www.muyang.com [email protected]
62

LNGM

Uploaded by

LNGM

Uploaded by

Muyang LNGM Series

Pulse Jet Filter

Prior to use, please read through this operation manual

1.2Description of warning marks

This mark expresses that in order to avoid potential dangerous accidents

Fig.1-1 Marks for danger positions

1. Safety marks near the access door and inspection window. Do

2. Safety mark “Beware of electric shock” near the airlock, gear

1.5 Safety attention points in transport, storage and installation

1.6Safety attention points in operation, inspection and maintenance

1.7 Personal protection

(4)Smoking and welding

(5) Effect of static electricity

2.1 Application and adaptability

2.2 Main features and functions

(2) Working principle

3.1 Basic Specifications

(3) Configuration conditions

3 LNGM18A(24 sleeves) 18 2160～4320 3 / 920 0.1～0.3

4 LNGM30(40 sleeves) 30 3600～7200 5 / 1120 0.1～0.5

5 LNGM36(48 sleeves) 36 4320～8640 8 1.1 1350 0.2～0.7

6 LNGM45(60 sleeves) 45 5400～10800 10 1.1 1660 0.2～0.8

7 LNGM54(72 sleeves) 54 6480～12960 12 1.1 1850 0.25～1

8 LNGM63A(84 sleeves) 63 7560～15160 14 1.5×2 2280 0.3～1.3

9 LNGM72A(96 sleeves) 72 8640～17280 16 1.5×2 2500 0.3～1.3

10 LNGM81A(108 sleeves) 81 9270～19440 18 1.5×2 2500 0.4～1.5

11 LNGM90A(120 sleeves) 90 10800～21600 20 1.5×2 2900 0.4～1.5

12 LNGM117A(156 sleeves) 117 14040～28080 26 1.5×2 3700 0.4～1.5

13 LNGM228(304 sleeves) 228 27360～54720 38 1.5×2 6800 0.4～1.5

L N GM □ Jet Filter Dust Collector

Product specification: filtering area

Model Code: High-pressure and impulse

Air jet type: reverse air jet type

Code of variety: Filter sleeve

Schematic diagram for hoisting

Schematic diagram for hoisting

Fig.4-1 Hoisting diagram of the dryer

4.2 Mechanical installation

QFA KM1 KM2

Note: ① Airlock; ② Dust discharging motor

SA1 212 215

SB1+ KM1 SB2+ KM2

Multi-pin plug Impulse control instrument

220V socket Power supply input

Control wire plug

Control wire (coded wire)

DC 24V DC 24V DC 24V DC 24V DC 24V

Note: ① Common wire (red) ② Coded wire

Fig.4-21 Wiring diagram for the solenoid valve control line

5.1 Attention points for operations

5.2 Functional inspection prior to commissioning

Commissioning without load

Commissioning with load

5.4 Use and operation

6.1 Attention points for inspection, repair and maintenance

6.2 Daily inspection and regular inspection

6.2.2 List of regular inspection items

Clean up the impurities

Replace the solenoid

6.2.4 Mechanical maintenance

Figured pattern plate

Fixed pin (inside)

Support frame in middle box

View for determining

Solenoid valve big nut

Spray rod joint

Air pocket Telescopic joint

Fig.6-2 Schematic diagram for disassembly and installation of solenoid valve

Big nut at air outlet Control coil sliding rod

Big nut at air inlet Control coil sliding hole

Fig.6-3 Schematic diagram for disassembly and installation of solenoid valve

6.6 Spare parts

6.6.1 Spare parts

6.6.2 Electric spare part list

2 Corrugated handle 3 Q02990167 Q02990167 Q02990167 1 GB 1 / As required

3 Air bag 1 LNGM00390018 LNGM00490003 LNGM00590003 1 Muyang 1 / As required