PDF Mobieye 700 Service Manual v10 en 1632361886 Compress
PDF Mobieye 700 Service Manual v10 en 1632361886 Compress
PDF Mobieye 700 Service Manual v10 en 1632361886 Compress
Service Manual
© 2016 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2016-05.
Note
Warning
It is important
impor tant for the hospital or organization that employs
employs this System to carry out a reasonable
service/maintenance plan. Neglect of this may result in machine breakdown or personal injury.
Warranty
Define:
Main unit: Main unit means the integrated facilities which implements the specified
function separately. General speaking, it should include power supply, control system and
some functional modules.
Accessories: Materials connected to Main Unit to extend or implement specified function.
-I-
Consumables: One-off materials or short-life parts which should be replaced once after use
or periodically.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
improper use or application of the product or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.
This warranty shall not extend to:
Malfunction or damage caused by improper use or man-ma
man-made
de failure.
Malfunction or damage caused by unstable or out-of-range power input.
Malfunction or damage caused by force majeure such as fire and earthquake.
Malfunction or damage caused by improper operation or repair by unqualified and
unauthorized service people.
Malfunction of the instrument or part whose serial number is not able to be identified
clearly.
Other malfunction or damage not caused by instrument or part itself.
Company Contact
Mindray Building, Keji 12th Road South, Hi-tech Industrial Park, Nanshan,
Address
ShenZhen 518057, P.R.China
E-mail Address: [email protected]
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
Change History
(The information in this document is subject to change without notice due to changes in
software, system design, and technical specifications. Please refer to the latest product functions,
configuration, and product forms.)
- II -
Contents
1 Overview ....................................
.......................................................................................................................................
................................................................................................... 1-1
2.2.1 Hardware Boards and Related Function Block Diagrams ....................................... 2-1
4.3.3 Replacing the High-speed Rotary Anode Control Board ........................................ 4-7
5.3 115-033497-00 Top Housing Assembly for Material Storage ............................................ 5-4
5.7 115-033499-00 Front Cover Assembly of the Tube Stand Base ......................................... 5-9
5.8 115-035576-00 Distance Measuring Probe Assembly ..................................................... 5-
5-10
10
5.9 115-033500-00 Lower Cover Assembly of the Tube Stand .............................................. 5-11
5.10 115-034076-00 Top Housing Assembly (Mobile Radiography System) ......................... 5-12
5.34 045-001151-00 General Tube Stand Assembly of the Chest Radiograph Stand ........... 5-60
5.35 045-001152-00 Chest Radiograph Stand Assembly (DR) .............................................. 5-62
5.36 045-001154-00 Pulley Bearing Assembly (Spare Part for Maintenance) ....................... 5-64
5.37 045-001155-00 Side Bearing Assembly of the Pulley (Spare Part for Maintenance) .... 5-64
5.38 045-001156-00 Side Eccentric Bearing Assembly of the Pulley (Spare Part for
5.40 045-001099-00 Upper Enclosure Assembly of the Flat Panel ........................................ 5-67
5.41 045-001100-00 Lower Enclosure of the Film Holder on the Flat Panel ......................... 5-68
5.43 045-001102-00 Film Holder Drawer Assembly of the Flat Panel on the Tube Stand .... 5-70
6.1.2 Removing and Installing the Lower Cover Assembly of the Tube Stand
(115-033500-00)................................................................................................................ 6-2
6.1.3 Removing and Installing the Rear Cover of the Tube Stand Base (043-005943-00)
........................................................................................................................................... 6-3
6.1.4 Removing and Installing the Front Cover Assembly of the Tube Stand Base
(115-033499-00)................................................................................................................ 6-4
6.1.7 Removing and Installing the Top Housing Assembly (115-028425-00) ............... 6-11
6.1.8 Removing and Installing the Front Housing Assembly (115-033498-00) ............ 6-13
6.1.9 Removing and Installing the Top Housing Assembly for Material Storage
(115-033497-00).............................................................................................................. 6-16
6.1.10 Removing and Installing the Top Housing Assembly (Mobile Radiography System,
115-034076-00) ............................................................................................................... 6-18
6.2 Tube-Collimator Assembly ................................................................................................ 6-20
6.2.1 Removing and Installing the Manual Beam Limiting Device of the Mobile DR
(115-035601-00).............................................................................................................. 6-20
6.2.3 Removing and Installing the Rear Housing Assembly (115-035603-00).............. 6-26
6.2.4 Replacing the Front Housing Assembly of the Tube-collimator Assembly .......... 6-28
6.2.9 Replacing the Front Housing Assembly of the Tube-collimator Assembly (DR60-IAE)
......................................................................................................................................... 6-48
6.2.11 Replacing the Tube-collimator Assembly Support Device (IAE) ......................... 6-55
6.3.1 Replacing Washer 2, the Bearing, Vertical Rotary Copper Bushing, Hand Carousel,
and Belleville Spring .......
.......................................................................................................
................................................................................................ 6-63
6-63
6.4.1 Removing and Installing the Tube Stand Assembly (115-033849-00) ................. 6-91
6.4.2 Removing and Installing the Tube Stand Balancer Assembly (115-033856-00) .. 6-99
6.4.3 Removing and Installing the Tube Stand Brake Assembly (115-033852-00) ..... 6-1
6-110
10
6.6.1 Removing and Installing the 24 V 20 AH Lithium Iron Phosphate Batteries ...... 6-131
6.6.2 Removing and Installing the Front Wheel Assembly .......................................... 6-134
6.6.3 Removing and Installing the Motor Assembly, Small Chain Wheel, Chain, and
Chassis Holder ............................................................................................................... 6-138
6.6.4 Removing and Installing the Disc Brake and Power Resistor ............................. 6-145
6.6.5 Removing and Installing the Large Wheel Assembly ......................................... 6-149
6.6.6 Removing and Installing the Anti-collision Mechanism and Bottom Fixed Support
Assembly ....................................................................................................................... 6-156
6.7.1 Removing and Installing the Left and Right Arm Cover Plates, Left and Right Arm
Cover Plates 2, and White Screw Overlay ..................................................................... 6-159
6.7.3 Removing and Installing the Loudspeaker Button (DR60) ................................. 6-164
6.7.4 Removing and Installing the DR60 Loudspeaker Button PCBA and Handle Sensor
....................................................................................................................................... 6-165
6.7.5 Removing and Installing the Handle Micro Switch and Handswitch Mounting Plate
....................................................................................................................................... 6-167
6.7.6 Removing and Installing the Handle Bar Assembly ............................................ 6-170
6.8.1 Removing and Installing the Steel Wire Ropes of the Chest Radiograph Stand
(031-000195-00)............................................................................................................ 6-174
6.8.2 Removing and Installing the Side Eccentric Bearing Assembly of the Pulley
(045-001156-00)............................................................................................................ 6-182
6.9 Film Holder Assembly of the Flat Panel on the Tube Stand ........................................... 6-189
6.9.2 Replacing the Steel Ball Slides of the Film Holder Drawer on the Tube Stand ... 6-192
7 Maintenance and Upgrade of the Operator Console Control Software ............................... 7-1
7.4 Image Restoration After the Operator Console Control Software Is Reinstalled .............. 7-
7-8
8
8.3.2 Adjusting the Deviation Between the Light Field and Radiation Field ................ 8-18
8.3.3 Measuring the Verticality Between the X-ray Beam and Detector ....................... 8-26
8.3.4 Measuring the Centers of the Radiation Field and Image Reception Area——Chest
Radiograph Position ....................................................................................................... 8-27
10.5.2 Specific Description and Handling Measures of Exposure Failure Error Code10-118
11.1 Check and Maintenance for Mechanical Safety and Performance ................................ 11-1
11.1.2 Maintaining Installation Screws of the Capacitance Box Assembly ................... 11-
11-3
3
11.1.3 Maintaining Installation Screws of the Fuel Tank Assembly ............................... 11-4
11.1.4 Maintaining Fixing Screws of the Tube Stand ..................................................... 11-5
11.1.5 Maintaining Connection Screws of the Folding Arm Base and the Pulley ......... 11-6
11.1.6 Maintaining Set Screws of the Upright Shaft of the Sway Arm Assembly ......... 11-7
11.1.7 Maintaining Fixing Screws of the Cross Shaft of the Sway Arm ......................... 11-8
11.1.9 Maintaining Locking Screws of the Flange Ring on the Beam Limiting Device
....................................................................................................................................... 11-10
11.1.10 Maintaining Connection Screws of the Flange of the Beam Limiting Device and
the Bulb ......................................................................................................................... 11-1
11-11
1
11.1.12 Maintaining the Steel Wire Rope of the Pulley ................................................ 11-12
11.1.13 Maintaining the Steel Wire Rope of the Inner Cylinder .................................. 11-13
11.1.19 Maintaining Inner Steel Wire Rope of the Beam Limiting Device .................. 11-24
11.5 Check and Maintenance for Hardware Safety and Performance ................................ 11-26
11.8 Check and Maintenance for Software Security and Performance ............................... 11-36
A.2 S2 - Schematic Connection Diagram of the Exposure Control Panel Part (Simulated
Mobile Radiography System)................................................................................................... A-3
A.4 S3 - Tthe Control Board Part of the Integrated System (Simulated Radiography System)
.................................................................................................................................................. A-5
A.5 S3 - Schematic Connection Diagram of the Control Board Part of the Integrated System
.................................................................................................................................................. A-6
A.6 S4 - Schematic Connection Diagram of the High Voltage Part of the Main Control Board
.................................................................................................................................................. A-7
A.7 S5 - Schematic Connection Diagram of the Tube-collimator Assembly Part .................. A-8
A.8 S1 – Specific Connection Diagram of the Power Supply Part .......................................... A-9
A.9 S2 - Specific Connection Diagram of the PC Screen Connection Part ........................... A-10
A.10 S2 - Specific Connection Diagram of the Exposure Control Panel Part ....................... A-11
A.11 S3 - Specific Connection Diagram of the Control Board Part 1 of the Integrated System
................................................................................................................................................ A-12
A.12 S4 - Specific Connection Diagram of the Control Board Part 2 of the Integrated System
................................................................................................................................................ A-13
A.13 S5 - Specific Connection Diagram of the Main Control Board Part ............................. A-14
A.14 S6 - Specific Connection Diagram of the High Voltage Part ........................................ A-15
A.15 S7 - Specific Connection Diagram of the Tube-collimator Assembly Part .................. A-16
Overview
1 Overview
The symbols that may be found in this document are defined as follows.
Symbol Description
Alerts you to a hazardous emergency that could, if not avoided, result in
DANGER
serious injury or death or serious property damage.
d amage.
Alerts you to a potentially hazardous situation that could, if not
WARNING
avoided, result in serious injury or death or serious property damage.
d amage.
Alerts you to a potentially hazardous situation that could, if not
CAUTION
avoided, result in minor injury or property damage.
Provides useful information, such as information about special tools or
ATTENTION techniques, items to be checked before operation, and concepts and
task-related factors that must be considered.
The Service Manual describes the detailed operation processes of troubleshooting, component
replacement, and software upgrade and maintenance during the installation and normal use of
Mindray's MobiEye 700/700T mobile radiography systems.
This document is intended for the technical support engineers and maintenance engineers who
are responsible for maintaining the MobiEye 700/700T systems, have received training in the
following knowledge and passed related tests:
1. X-ray theory and product knowledge
2. X-ray high-voltage generator knowledge
3. X-ray radiation protection knowledge
4. Electrical engineering knowledge
WARNING
Back up default settings and user data before maintenance, and restore the data after
maintenance.
Before device maintenance or component replacement, disconnect the AC power
supply and turn the SWITCH key to OFF. After the enclosure is removed, discharge the
capacitance box manually and wait for its LED indicator to turn off before performing
any operation. If you need to check and replace boards, disconnect the J4, J5, J6, and J7
plugs of the charging board and disconnect the battery power supply.
1-1
Overview
To facilitate operation, place the mobile radiography system in a proper location that meets the
following requirements:
1-2
Overview
5. To facilitate wiring, ensure that the distance between the power interface and peripherals is
less than 2 m and that between peripherals and the mobile DR device is less than 1 m.
6. Ensure that the room where the machine is located is clean and tidy without unwanted
materials.
1-3