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    Golden Joint Checklist

    Uploaded by

    Mohd Effiezool Yaser
    This document provides a checklist for golden welds on piping. It lists 22 items to check, including verifying welding consumables and processes, preheat requirements, NDT methods, and inspection of the finished weld. Notes specify that only qualified welders with low rejection rates can perform the work, welding parameters will be verified, and repairs are limited to prevent replacement of the entire joint. The checklist aims to ensure critical welds meet quality standards.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Golden Joint Checklist

    Uploaded by

    Mohd Effiezool Yaser
    68 views2 pages
    This document provides a checklist for golden welds on piping. It lists 22 items to check, including verifying welding consumables and processes, preheat requirements, NDT methods, and inspection of the finished weld. Notes specify that only qualified welders with low rejection rates can perform the work, welding parameters will be verified, and repairs are limited to prevent replacement of the entire joint. The checklist aims to ensure critical welds meet quality standards.

    Original Title

    GOLDEN JOINT CHECKLIST

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    This document provides a checklist for golden welds on piping. It lists 22 items to check, including verifying welding consumables and processes, preheat requirements, NDT methods, and inspection of the finished weld. Notes specify that only qualified welders with low rejection rates can perform the work, welding parameters will be verified, and repairs are limited to prevent replacement of the entire joint. The checklist aims to ensure critical welds meet quality standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    68 views2 pages

    Golden Joint Checklist

    Uploaded by

    Mohd Effiezool Yaser
    This document provides a checklist for golden welds on piping. It lists 22 items to check, including verifying welding consumables and processes, preheat requirements, NDT methods, and inspection of the finished weld. Notes specify that only qualified welders with low rejection rates can perform the work, welding parameters will be verified, and repairs are limited to prevent replacement of the entire joint. The checklist aims to ensure critical welds meet quality standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    INTEGRATED TURNAROUND MAIN MECHANICAL & MAINTENANCE

    MECHANICAL STATIC (TA4MS)

    GOLDEN WELD CHECKLIST


    REPORT No : GOLDEN WELD DOC No :
    PIPING LINE No : JOINT No :
    DRAWING No : MATERIAL :
    DATE : THICKNESS :
    PAGE : 1 OF 2

    Bil CHECKLIST ITEMS ACCEPT REJECT NA COMMENTS / REPORT REFERENCES

    1 Material Grade

    2 Thickness Check & UT for existing Piping & Fitting

    3 WPS Approval WPS No.:

    4 Welder Approval Welder No.:

    *PMI on base metal and weld (Stainless Steel)


    5 *Lamination check 100mm on each bevelled side for thickness 10mm and
    above and MT or PT for thickness lower than 10mm.

    6 Verification of adequate protection according to weather condition

    7 Verification of welding consumables and baking, holding

    8 Joint Preparation and Cleanliness

    9 PT/MT on bevelled edge

    10 Fit Up, Root Gap Internal Alignment

    11 Preheat and interpass temperature

    Verification of backing gas: oygen content and purity (for Stainless Steel /
    12
    GTAW)
    Welding Process (monitoring / recording parameters, sequence of
    13
    welding) ( see note 2)
    Visual Inspection and MT/PT of root pass, external & internal where
    14
    accesible

    15 Slag removal and weld condition between passes

    16 Final Visual Inspection of finished joint

    1) MT/PT of root pass

    17 NDT 2) MT/PT of completed weld

    3) RT/PAUT

    18 PMI on finished weld (stainless steel)

    19 Hardness Test after PWHT (When Performed)

    If PWHT is required, NDT after PWHT is required (see


    20 NDT
    noted 3)

    21 Final Visual Inspection of weld

    22 Release for coating / insulation / heat tracing of weld and adjoining areas

    QC Inspector Inspector Client


    INTEGRATED TURNAROUND MAIN MECHANICAL & MAINTENANCE
    MECHANICAL STATIC (TA4MS)

    GOLDEN WELD CHECKLIST


    REPORT No : GOLDEN WELD DOC No :
    PIPING LINE No : JOINT No :
    DRAWING No : MATERIAL :
    DATE : THICKNESS :
    PAGE : 2 OF 2 :

    Notes

    1 In welding the golden welds, the folowing shall be folowed:

    a. only qualified welder with zero or less than 1% rejection rate will be allowed to performed the repair

    b. welding parameters during welding shall be verified by Client Inspection to ensure approved WPS is followed

    In process examination (VI) shall be performed at various stages (joint prparation and cleanliness, fit up, checking of welding parameters, preheat and
    2
    interpass cleaning.

    3 If required PWHT shall only be performed 48 hours after completion of welding.

    General Notes

    1 For repair process

    On all carbon steel materials, a max of 2 repairs is permitted, failure of the second repair shall require replacement of the joint including the
    a.
    weld zone within 20mm of the original HAZ.
    On non-carbon or low alloy steels, a max of 1 repair is permitted. Failure of the repair shall require replacement of the joint including the weld
    b.
    zone within 20mm of the original HAZ.

    2 Access working area before start of any work. Ensure cutting, welding, RT and PWHT works will not affect the nearby activity.

    3 To use specialllized equipment for cutting and bevelling. HAZ and adjacent area shall be removed.

    4 NDT must follow the sequence of welding.

    5 NDT acceptance criteria shall be as per references Project Specification

    6 Register Golden Welds as a witnessed joint. All parameter and records for the golden welds shall be kepts and compile.

    QC Inspector Inspector Client

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