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LP-300 Manual

This user manual provides instructions and specifications for an X/Y positioner, rigid lancing machine, and Autobox flex lance adapter. It includes the manufacturer's contact information, CE declarations of conformity, specifications for each product, safety warnings and instructions, assembly instructions, and diagrams. Maintenance and troubleshooting information is also provided.

Uploaded by

Luis Henrique
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
170 views

LP-300 Manual

This user manual provides instructions and specifications for an X/Y positioner, rigid lancing machine, and Autobox flex lance adapter. It includes the manufacturer's contact information, CE declarations of conformity, specifications for each product, safety warnings and instructions, assembly instructions, and diagrams. Maintenance and troubleshooting information is also provided.

Uploaded by

Luis Henrique
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

X/Y POSITIONER (LP-300-78) AND

ACCESSORIES USER MANUAL

RIGID LANCING
MACHINE
(BRLM 3XX)
ACCESSORY
AUTOBOX® FLEX
LANCE ADAPTER
(ABX-LP-XX)
ACCESSORY

PL 665 REV I
(12/2020)
TABLE OF CONTENTS

MANUFACTURER’S INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

CE DECLARATIONS OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

X/Y POSITIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RIGID LANCING MACHINE WITH ROTARY DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AUTOBOX® FLEX LANCE ADAPTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

X/Y POSITIONER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
RIGID LANCING MACHINE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AUTOBOX® FLEX LANCE ADAPTER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

WARNING AND SAFETY INSTRUCTIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0

OPERATOR TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0
PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0
PRE-RUN SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

SYSTEM ASSEMBLY - OVERVIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


RIGID LANCING MACHINE WITH X/Y POSITIONER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

X/Y POSITIONER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

REAR SUPPORT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RIGID LANCING MACHINE AND ROTARY ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22


CONTROL BOX SET-UP.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CONTROL BOX OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SYSTEM OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

MAINTENANCE AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

AUTOBOX® FLEX LANCE ADAPTER ON X/Y POSITIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


CBX-TBX-LPA TUMBLE BOX TO CONTROL BOX SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AUTOBOX® FLEX LANCE ADAPTER SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PNEUMATIC CONTROL BOX TO AUTOBOX TRACTOR CONNECTIONS. . . . . . . . . 38

PART DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

TERMS AND CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

2 866-795-1586 • WWW.STONEAGETOOLS.COM
MANUFACTURER’S INFORMATION

StoneAge Inc. StoneAge NL


466 S. Skylane Drive Reedijk 7Q
Durango, CO 81303, USA 3274 KE Heinenoord
Phone: 970-259-2869 Netherlands
Toll Free: 866-795-1586 (+31) (0) 85 902 73 70
www.stoneagetools.com [email protected]

This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine
and shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s).
Updated manuals can be downloaded at:
https://www.stoneagetools.com/manuals

866-795-1586 • WWW.STONEAGETOOLS.COM 3
EU DECLARATION OF CONFORMITY

Manufacturer: StoneAge Incorporated


466 South Skylane Drive
Durango, CO 81303
USA

StoneAge Netherlands BV
Authorized Representative:
Reedijk 7Q
3274 KE Heinenoord
Netherlands
Bob Van Wordragen, Operations Manager StoneAge NL

Declare that: X/Y Positioner (LP-300-78)


for high pressure water cleaning of system parts.

Is compliant with the following Directives and Standards:


Directive 2006/42/EC (Machinery Directive)
EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reduction

The Technical File for X/Y Positioner (LP-300-78)


is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager.
The Technical File is available through the Authorized Representative.

This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

________________________________________ 02/11/2019
StoneAge Incorporated, Durango, CO, USA Date
Adam Markham, Director of Engineering and Technology

4 866-795-1586 • WWW.STONEAGETOOLS.COM
EU DECLARATION OF CONFORMITY

Manufacturer: StoneAge Incorporated


466 South Skylane Drive
Durango, CO 81303
USA

StoneAge Netherlands BV
Authorized Representative:
Reedijk 7Q
3274 KE Heinenoord
Netherlands
Bob Van Wordragen, Operations Manager StoneAge NL

Declare that: Rigid Lance Machine (BRLM 500-XX with BRLM 3XX-XX-XX)
for high pressure water cleaning of system parts.

Is compliant with the following Directives and Standards:


Directive 2006/42/EC (Machinery Directive)
EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reduction

The Technical File for Rigid Lance Machine (BRLM 500-XX with BRLM 3XX-XX-XX)
is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager.
The Technical File is available through the Authorized Representative.

This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

________________________________________ 02/11/2019
StoneAge Incorporated, Durango, CO, USA Date
Adam Markham, Director of Engineering and Technology

866-795-1586 • WWW.STONEAGETOOLS.COM 5
EU DECLARATION OF CONFORMITY

Manufacturer: StoneAge Incorporated


466 South Skylane Drive
Durango, CO 81303
USA

StoneAge Netherlands BV
Authorized Representative:
Reedijk 7Q
3274 KE Heinenoord
Netherlands
Bob Van Wordragen, Operations Manager StoneAge NL

Declare that: Autobox® Flex Lance Adapter (ABX-LP-XX)


for high pressure water cleaning of system parts.

Is compliant with the following Directives and Standards:


Directive 2006/42/EC (Machinery Directive)
EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reduction

The Technical File for Autobox® Flex Lance Adapter (ABX-LP-XX)


is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager.
The Technical File is available through the Authorized Representative.

This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

________________________________________ 02/11/2019
StoneAge Incorporated, Durango, CO, USA Date
Adam Markham, Director of Engineering and Technology

6 866-795-1586 • WWW.STONEAGETOOLS.COM
SPECIFICATIONS X/Y POSITIONER COMPONENTS

LP-300-78 LP-320 LP 335-WJE


X/Y POSITIONER REAR SUPPORT SWIVEL WHEEL KIT
310 lb 96 lb 35 lb
141 kg 44 kg 16 kg

**SEE PART DIAGRAM SECTION IN THIS MANUAL FOR DETAILED DRAWINGS AND PART NUMBERS

DESCRIPTION OF EQUIPMENT AND INTENDED USE KEY FEATURES:


The X/Y Positioner (LP-300-78) provides a means for aligning and • Control Box - Control all movements of the complete package
indexing the BRLM Rigid Lancing Machines. It moves in a straight from up to 25 ft/8m away.
line along the X and Y axes. • Pneumatically driven
The Control Box (CB-LP) allows the operator to control the machinery • Configurable operating window dimension- Allows for versatility
from a safe distance away from the blast zone. for cleaning a variety of exchanger sizes.
• Steering control and tilt function - Positioner offers easy mobility
and can be tilted to match the tube pitch angle of a bundle face.

866-795-1586 • WWW.STONEAGETOOLS.COM 7
SPECIFICATIONS RIGID LANCE MACHINE

**SEE PART DIAGRAM SECTION


IN THIS MANUAL FOR DETAILED
DRAWINGS AND PART NUMBERS

BRLM SPECIFICATIONS

BRLM 351 BRLM 361 BRLM 353-CS BRLM 363-CS


Rotary Package Dual Dual Triple Triple

15–22k psi / 22–40k psi / 15–22k psi / 22–40k psi /


Pressure Range
1000–1500 bar 1500–2800 bar 1000–1500 bar 1500–2800 bar

Maximum Flow Range 60 gpm / 227 lpm

Swivels SL-MP9AV9-0 UH-H9H6-0 SL-MP9AV9-0 UH-H9H6-0

Flow Coefficient 1.1 Cv 0.5 Cv 1.1 Cv 0.5 Cv

Inlet Connection 3/4” MP 9/16” HP 3/4 MP 9/16 HP (H9)

1/8” or 1/4” NPT, 1/8” or 1/4” NPT, 3/8”


Lance Connection 3/8” or 9/16” HP 3/8” or 9/16” HP
3/8” or 9/16” MP or 9/16” MP

Rotation Speed 105-525 rpm 105-525 rpm 125-620 rpm 125-620 rpm

Rotation Air Motor Gast 4AM 20 to 40 cfm @ 80 psi

Feed Air Motor Gast 6AM 30 to 50 cfm @ 80 psi

Feed Rate 0.3-1.2 ft/s / 0.1-0.37 m/min

Rail Length 15ft / 4.6m

Extension Lengths 5, 10, 15, 20, or 25ft / 1.5, 3, 4.6, 6, or 7.6m

Stroke Length Up to 60 ft / Up to 18m

Weight Complete 1200–1500 lb / 544–680 kg

Maximum Water Temperature 160 ºF / 70 ºC

DESCRIPTION OF EQUIPMENT AND INTENDED USE KEY FEATURES:


The Rigid Lancing Machine was designed for the effective cleaning RIGID LANCE MACHINE
of the inside of tubes within a heat exchanger bundle. • Adjustable feed rate for lance travel- Both directions of the lance

It is used with a rigid lance and nozzle head. Rigid Lances provide can be regulated for speed to deliver appropriate cleaning.
more forward-hitting power than flex lancing to clean difficult • Adjustable lance stops- Forward stop to ensure complete tube
deposits. It is possible to operate 3 rotary lances simultaneously and coverage, optional retract stop to protect lances and operator
remotely from the control box.
• Control Box - Control all movements of the complete package
Air or hydraulic motors supply rotation and feed power. Since from up to 25 ft/8m away.
the lance is continuously rotated, a fewer number of larger, more
powerful jets are used to completely clean the insides of the tubes. • Pneumatically driven
Larger jets will also penetrate tougher deposits more effectively than
many smaller, non-rotating jets. Rotation of the tip also makes this
tool effective for polishing tube walls. The powered feed allows all
the jet power to be used in attacking the material ahead of the tip.

8 866-795-1586 • WWW.STONEAGETOOLS.COM
SPECIFICATIONS AUTOBOX® FLEX LANCE ADAPTER

CB-TBX-LPA ABX-100-LP ABX-300-LP

ABX ACCESSORY SPECIFICATIONS


CB-TBX-LPA ABX-100-LP ABX-300-LP
11 lbs 25 lbs 29.5 lbs
Weight Per Assembly
5 kg 11.4 kg 13.4 kg
14 x 7x 12 in 4 x 53x 4 in 4 x 52 x 4 in
Size Per Assembly
356x 178 x 305mm 102 x 1349 x 102mm 102 x 1318 x 107mm

Minimum System
100 psi / 7.9 bar
Supply Pressure

Minimum/Maximum
56 - 78 cfm / 1586 - 2209 lpm
Air Supply Volume
Recommended
20 to 140 ºF / -29 to 60 ºC
Operational Temperature
Recommended
Up to 100% RH
Operational Relative Humidity

**SEE PART DIAGRAM SECTION IN THIS MANUAL FOR DETAILED DRAWINGS AND PART NUMBERS

DESCRIPTION OF EQUIPMENT AND INTENDED USE KEY FEATURES:


The Tumble Box and Tractor Mount assemblies were designed to AUTOBOX® ADAPTER TO LP-300 (ABX-XXX-LP)
adapt ABX-2L and ABX-3L Flexible Lancing Machines the LP-300 • Allows flex lance tractors, AUTOBOX® 2L and 3L to be operated
X-Y Positioner. This positioner is also used with the standard Rigid on the X/Y Positioner LP-300
Lancing Machine.
• Tumble Box mounts to CB-ABX and CBX-ABX universally.
Flexible Lancing Machines used with the positioner are advantageous
• Tumble Box and adapts 1/4” air lines from the AUTOBOX®
in tight physical locations for cleaning tube bundles on heat
Control Boxes to the 1/2” air lines on the LP-300 Positioner.
exchangers. For users that already own ABX Flexible Lancing
machines, the Tumble Box and Tractor Mount assemblies provide
additional capability for existing pad cleaning equipment.
Rigid Lancing Machines by contrast require more physical space to
operate. However, rigid lance equipment can provide more unplugging
power due to the ability to run all forward facing jets.

866-795-1586 • WWW.STONEAGETOOLS.COM 9
WARNING AND SAFETY INSTRUCTIONS

OPERATOR TRAINING Operators MUST read, understand, and follow the Operational and
Training Requirements (Section 7.0) of WJTA-IMCA’s Recommended
Managers, Supervisors, and Operators MUST be trained in Health
Practices For The Use Of High-pressure Waterjetting Equipment, or
and Safety Awareness of High-pressure Water Jetting and hold
equivalent.
a copy the Water Jetting Association (WJA) Code of Practice, or
equivalent (see www.waterjetting.org.uk). Operators MUST read, understand and follow the Warnings,
Safety Information, Assembly, Installation, Connection, Operation,
Operators MUST be trained to identify and understand all applicable
Transport, Handling, Storage, and Maintenance Instructions detailed
standards for the equipment supplied. Operators should be trained
in this manual.
in manual handling techniques to prevent bodily injury.

StoneAge has designed and manufactured this equipment The risk assessment MUST consider potential material or substance
considering all hazards associated with its operation. StoneAge hazards including:
assessed these risks and incorporated safety features in the design. • Aerosols
StoneAge WILL NOT accept responsibility for the results of misuse. • Biological and microbiological (viral or bacterial) agents
IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR • Combustible materials
to conduct a job specific risk assessment prior to use. Job specific • Dusts
risk assessment MUST be repeated for each different set up, • Explosion
material, and location. • Fibers
• Flammable substances
The risk assessment MUST conform to the Health and Safety at
• Fluids
Work Act 1974 and other relevant Health and Safety legislation.
• Fumes
• Gases
• Mists
• Oxidizing Agents

PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS PPE may include:


Use of Personal Protective Equipment (PPE) is dependent on • Eye protection: Full face visor
the working pressure of water and the cleaning application. • Foot protection: Kevlar® brand or steel toe capped,
Managers, Supervisors, and Operators MUST carry out a job waterproof, non-slip safety boots
specific risk assessment to define the exact requirements for PPE.
See Protective Equipment for Personnel (Section 6) of WJTA- • Hand protection: Waterproof gloves
IMCA’s Recommended Practices For The Use Of High-pressure • Ear protection: Ear protection for a minimum of 85 dBA
Waterjetting Equipment for additional information.
• Head protection: Hard hat that accepts a full face visor and
Hygiene - Operators are advised to wash thoroughly after all ear protection
waterjetting operations to remove any waterblast residue which may
• Body protection: Multi-layer waterproof clothing approved for
contain traces of harmful substances.
waterjetting
First aid provision - users MUST be provided with suitable first aid
• Hose protection: Hose shroud
facilities at the operation site.
• Respiratory protection: May be required; refer to job specific
risk assessment

10 866-795-1586 • WWW.STONEAGETOOLS.COM
WARNING AND SAFETY INSTRUCTIONS

WARNING PRE-RUN SAFETY CHECK

Operations with this equipment can be potentially hazardous. Refer to WJTA-IMCA’s, Recommended Practices For The Use
Caution MUST be exercised prior to and during machine and water Of High-pressure Water jetting Equipment and/or The Water
jet tool use. Please read and follow all of these instructions, in Jetting Association’s, WJA Code of Practice for additional safety
addition to the guidelines in the WJTA Recommended Practices information.
handbook, available online at www.wjta.org. Deviating from safety • Complete a job specific risk assessment and act on the resulting
instructions and recommended practices can lead to severe injury actions.
and/or death. • Ensure the waterblasting zone is properly barricaded and that
• Do not exceed the maximum operating pressure specified for warning signs are posted.
any component in a system. The immediate work area MUST • Adhere to all site safety procedures.
be marked off to keep out untrained persons.
• Ensure no personnel are in the hydroblasting zone.
• Inspect the equipment for visible signs of deterioration,
damage, and improper assembly. Do not operate until • Ensure the work place is free of unnecessary objects (e.g. loose
repaired. Make sure all threaded connections are tight and parts, hoses, tools).
free of leaks. • Ensure all operators are using the correct Personal Protective
• Users of the BRLM Rigid Lancing System MUST be trained Equipment (PPE).
and/or experienced in the use and application of high- • Check that the air hoses are properly connected and tight.
pressure technology and cleaning, as well as all associated
• Check all hoses and accessories for damage prior to use. Do
safety measures, according to the WJTA Recommended
not use damaged items. Only high quality hoses intended for
Practices for the use of High-pressure Water jetting
waterblast applications should be used as high-pressure hoses.
Equipment.
• Ensure that operators never connect, disconnect, or tighten
• The Control Box should be located in a safe location where the
hoses, adapters, or accessories with the high-pressure water
operator has good visibility of the pipe and hose. The BRLM
pump unit running.
Lancing System and Control Box MUST be supervised at all
times and should never be left unattended. • Check all high-pressure threaded connections for tightness.
• Test the Control Box before operating the BRLM Rigid Lancing
System with high-pressure water to verify the control valves
move the hose in the intended direction, and that the dump
valve is working properly.
• Always de-energize the system before opening the door to
service or replace any parts. Failure to do so can result in severe
injury and/or death.

866-795-1586 • WWW.STONEAGETOOLS.COM 11
OVERVIEW- RIGID LANCING MACHINE WITH X/Y POSITIONER

RIGID LANCING MACHINE AND ACCESSORIES


ON X/Y POSITIONER

D E A

(LANCES NOT INCLUDED)

B
C
H
G
F

WATER SUPPLY LINE


(NOT INCLUDED)

ID DESCRIPTION PART NUMBER QTY


A Dual or Triple Rotary Package BRLM 3XX 1
B Box Rail & Drive Pkg, Air - 15 ft BRLM 500-15 1
C Rail Ext Assy, 10 ft BRLM 580-10 1
D 10’ Ext Guideblock Kit, Dual or Triple 5/8” BRLM 636-10-X10 1
E 15’ Drive Guideblock Kit, Dual or Triple 5/8” BRLM 636-15D-X10 1
F Control Box, Lancing Positioner CB-LP 1
G Rear Support, Heavy Duty LP 320 1
H Wheel Assy Kit, Set (4) LP 335-WJE 1
I Lance Positioner w/Dice Corners LP-300-78 1

12 866-795-1586 • WWW.STONEAGETOOLS.COM
OVERVIEW - CONTROL BOX

CONTROL BOX
CB-LP

X/Y POSITIONER
CONTROL
UP/DOWN
PLACE HOLDER
FOR OPTIONAL
X/Y POSITIONER DUMP KIT
CONTROL (CB 049-K)
RIGHT/LEFT

LANCE FEED
SPEED
CONTROLS

AIR SUPPLY
VALVE FOR LANCE FEED
ROTATION CONTROL

CONTROL BOX CONTROL BOX


FRONT VIEW REAR VIEW

COLOR CODED AIR SUPPLY COLOR CODED


JIC FITTINGS FITTING JIC FITTINGS
WITH DUST CAPS WITH DUST CAPS

**SEE “PART DIAGRAM” SECTION AT THE BACK OF THIS


DETACHABLE MANUAL FOR MORE DETAILED PART BREAK DOWNS.
LEGS
CB158 (X 7)
25’ (7.6 m) x 1/2” DIAMETER
PNEUMATIC SUPPLY HOSE

866-795-1586 • WWW.STONEAGETOOLS.COM 13
X/Y POSITIONER ASSEMBLY

X/Y POSITIONER (LP-300-78) PACKAGE PARTS


The diagrams below illustrate a simple overview of the main components included in the LP-300-78 package. The LP Carriage Assembly
comes assembled with either Pneumatic or Hydraulic motors.

LP 094-U
BR 008-BU-001 CORNER ASSEMBLY
WEDGE BOLT (X 2)
(X 11)

LP 076
SLOTTED VERTICAL
RAIL (X 2)

LP 094-L
CORNER ASSEMBLY
(X 2)

LP 078-78
CROSS TIE
(X 2)

PNEUMATIC LP 335-XX WHEEL KIT


X/Y POSITIONER LEG OPTIONS (X4)
LP CARRIAGE ASSEMBLY

-WJE

-JE

-WE
-WC

14 866-795-1586 • WWW.STONEAGETOOLS.COM
X/Y POSITIONER ASSEMBLY

ASSEMBLY STEPS FOR THE X/Y POSITIONER


1. Assembling the base- All Wheel Kit options fasten to the cross beam with Wedge Bolts. If changing out the leg option is necessary,
it can be done by removing the wedge bolts, replacing the leg option and fastening the wedge bolts as shown. Install all Wedge Bolts
with an adjustable or 9/16” open end wrench.

TIGHTEN WITH
9/16” WRENCH

DETAIL TO SHOW ORIENTATION


OF WEDGE BOLT

LP 094-L
CORNER ASSEMBLY
(X 2)

2. Installing the LP Carriage Assembly- Set the Carriage Assembly onto the Wheel Kit Base. Be sure to center the mounting blocks
between the rollers on each side of the Carriage Assembly.

ROLLERS

MOUNTING
BLOCK

866-795-1586 • WWW.STONEAGETOOLS.COM 15
X/Y POSITIONER ASSEMBLY

ASSEMBLY STEPS FOR THE X/Y POSITIONER CONTINUED......


3. Assemble the Upper Frame Assembly on the ground as shown below. Slide Brace Clamps on but do not tighten the U-Bolts until the
positioner is oriented to the tube bundle face. Install all Wedge Bolts with an adjustable or 9/16” open end wrench.
LP 110
BRACE CLAMP (X 2)
NOTICE LP 078-78
Make sure the slotted sides of both vertical rails face the same direction. CROSS TIE
Make sure Brace Clamps are oriented as shown.

BR 008-BU-001
WEDGE BOLT
(X 4)

LP 094-U
CORNER ASSEMBLY
(X 2)

LP 076
SLOTTED VERTICAL
RAIL (X 2)

4. Slide the vertical rails on the Upper Frame Assembly over the mounting blocks. Align the slots in the vertical rails with the gears on the
Carriage Assembly.

VERTICAL ROLLERS
RAIL
ALIGN GEAR
WITH SLOTS
IN RAIL

ROLLERS

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X/Y POSITIONER ASSEMBLY

5. Connect the Upward Air fitting (BLUE) to the Control Box (See Control Box Assembly Instructions) to move the Carriage Assembly
approximately half way up the Vertical Rails. This will help drive the vertical rails into place and make it easier to install the Wedge Bolts.

NOTICE
Make sure the Carriage Assembly is level on both vertical rails before moving the Carriage up

6. Insert Wedge Bolts though the vertical rails and mounting blocks on both sides of the frame assembly. Tighten using an adjustable or
9/16” open end wrench.

866-795-1586 • WWW.STONEAGETOOLS.COM 17
X/Y POSITIONER ASSEMBLY

INSTALLATION OF BRACES AND PLACEMENT OF THE LANCE POSITIONER


7. Loosen both Brace Clamps and insert the Braces with the C-Clamp ends facing the tube bundle face. Do not tighten the Brace Clamps
until the X/Y Positioner has been set in front of the tube bundle.

BRACE
CLAMPS

LOOSEN

8. For lancing rails 15 feet (457 cm) or shorter, the lance positioner may be used as the only support for the lancing machine. The lance
positioner should be placed back from the tube bundle face at 5 to 7 feet (152cm-213cm). If the bundle is on rollers, it should be
positioned so the tube rows are horizontal. It is recommended that the positioner be placed on jacks for stability instead of on the wheels.
Use the leveling jacks to further align the horizontal axis of the positioner with the tube rows. Connect the Braces to the tube bundle face.

5’-7’
(152cm-213cm)

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X/Y POSITIONER ASSEMBLY

9. When the X/Y Positioner is in place, tighten the C-Clamps on the tube bundle face and the Brace Clamps on the X/Y Positioner.

TIGHTEN

WARNING
The X/Y Lance Positioner MUST be rigidly mounted and tied back to tube bundle or other structure to support against thrust force of
machine and reaction force of jetting nozzles. Machine MUST BE securely anchored to the tube bundle. Hydraulicking forces can potentially
reach several thousand pounds and if not avoided, could result in death or serious injury if the machinery were to become unanchored.

866-795-1586 • WWW.STONEAGETOOLS.COM 19
REAR SUPPORT ASSEMBLY

ASSEMBLY STEPS FOR THE REAR SUPPORT (LP-320)


THE REAR SUPPORT IS RECOMMENDED FOR LANCING RAILS GREATER THAN 15 FEET (457 Cm) LONG.
1. Slide the Trolley Assembly onto the Top Beam.

LP 310
TROLLEY

LP 319
TOP BEAM

2. Atach the Top Beam to the Leg Assemblies with the Wedge Bolts and tighten with an adjustable or 9/16” open end wrench.
3. Using an adjustable or 9/16” open end wrench, fasten the two BJ 086.4 Links to the leg assemblies with the provided 3/8” Hex Head
Bolts and Nylock Nuts.

BR 008-BU-001
WEDGE BOLT
(X 2)

LP 319
TOP BEAM

LP 310
TROLLEY

BJ 086.4
LINK

BJ 086.4
LINK

20 866-795-1586 • WWW.STONEAGETOOLS.COM
REAR SUPPORT ASSEMBLY

4. Hook the UD 071-D Chain Hoist onto the Trolley, and the Rear Support is ready for use.

UD 071-D
CHAIN HOIST

WARNING
MAXIMUM WORKING LOAD
NOT TO EXCEED
1000LBS (454 KG)

5. Set up the Rear Support behind the X/Y Positioner to catch the extension rail when set in place.

866-795-1586 • WWW.STONEAGETOOLS.COM 21
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

ASSEMBLING AND INSTALLING THE DRIVE RAIL


1. If an extension kit (BRLM 580) is used, insert the splice tube into the rear of the drive rail (the end without a slot) and slide the extension
section over the splice tube. The extension rail has no slots and can be installed using either end. Use two wedge bolts oriented to pull
and tighten these sections together. Splice the chain provided with the extension kit onto the chain from the drive section.

2. Loosen the Quick Release Handles on the Carriage Plate and place the completed Drive Rail between the sides of the Carriage Plate.
The long slotted end should face up and be oriented toward the tube bundle face.
3. Secure the Drive Rail in position with the Quick Release Handles.

QUICK
RELEASE
HANDLE DETAIL

FRONT REAR

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RIGID LANCING MACHINE AND ROTARY ASSEMBLY

THREADING THE CHAIN THROUGH THE DRIVE RAIL


There are two possible mounting locations (one between each slot) on the underside of the Rail for the Drive Motor Assembly. These positions
allow for clearance of channel heads or other obstructions.
4. Choose the desired slot location (the Drive Motor Assembly will be centered between two slots) and feed a tape measure down through
the rear slot selected out to the end of the rail.
5. Use a piece of wire to attach one chain end to the tape measure, and pull the chain out through the slot.
END OF CHAIN WIRED
TO TAPE MEASURE
MOUNTING
LOCATIONS

RE
AR

UNDERSIDE FR
OF ON
T
DRIVE RAIL

6. Feed the Chain through and around the Front Idler gear. Then insert the Front Idler into the Drive Rail. Note the Front Idler gear is off center
and should stick through the slot in the rail. Install the Wedge Bolt and tighten to secure the Idler Assembly to the rail.
7. REPEAT the entire procedure for Rear Idler assembly. NOTE: There is no slot in the Drive Rail for the Rear Idler.
DO NOT CONNECT MASTER LINK CONNECTING THE ENDS OF THE CHAIN UNTIL THE DRIVE IS INSTALLED.

BR 008-BU-001
MASTER WEDGE BOLT
LINK

FRONT IDLER

BR 008-BU-001
WEDGE BOLT

REAR IDLER

FRONT IDLER REAR IDLER

CHAIN SLACK TO REMAIN CHAIN PATH


FOR INSTALLATION OF (ASSEMBLY IS SHOWN IN SECTION AND CHAIN IS COLORIZED FOR CLARITY)
DRIVE MOTOR ASSEMBLY

866-795-1586 • WWW.STONEAGETOOLS.COM 23
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

THREADING THE CHAIN THROUGH THE DRIVE MOTOR ASSEMBLY


8. Set the Drive Motor Assembly upside down on the ground and remove the chain guard, the two outside sprockets, and only two of the rail
clamps. Slightly loosen the other two clamps.

CHAIN LOOSEN
GUARD RAIL
CLAMPS

REMOVE
RAIL
CLAMPS

OUTSIDE
SPROCKETS

9. Center the Drive Motor Assembly between the two rail slots to receive the chain.
10. Thread the chain under the center sprocket. Attach but do not tighten all four rail clamps, two on each side of the rail. This will allow the
Drive Assembly to rock back and forth for ease of installation of the two outside sprockets.

RAIL CLAMPS
(BOTH SIDES OF RAIL)

RAIL SLOT RAIL SLOT

CENTER
SPROCKET

24 866-795-1586 • WWW.STONEAGETOOLS.COM
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

11. Install the Outside Sprockets by pulling back on the two bolts, inserting the sprockets and inserting the bolts back through the sprockets.
The Sprockets should be under the chain as shown in the Chain Path below.

OUTSIDE
SPROCKET

OUTSIDE
SPROCKET

CHAIN PATH

12. Replace the Chain Guard, Flat Washers, and Nylock Nuts. NOTE: Make sure to tighten all four rail clamps.

CHAIN
RAIL CLAMPS GUARD
(BOTH SIDES OF RAIL)

FLAT
WASHER
NYLOCK
NUT

866-795-1586 • WWW.STONEAGETOOLS.COM 25
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

13. Complete chain loop by attaching the chain to the chain hook link with (2) chain master links. Adjust the chain tension so there is
about 1 inch of chain height for every 5 feet or rail length. This can be done by tightening the tension nut at the end of the rail.

KEEPER CLIP
X (2)
SIDE
PLATE X (2)

CHAIN
HEIGHT MASTER LINK
PIN X (2)

CHAIN
TENSIONER
ADJUSTMENT BOLT

14. Remove Rear Chain Guard and slide the Guide Blocks onto the rail and move them all the way to the front. Next, remove the Chain
Hook from the Rotary Drive Carriage and slide the Rotary Drive Carriage onto the rail. It may be necessary to loosen the rollers on one
side to make it easier to install. Be sure to tighten all the rollers and replace the guard once finished.

CHAIN DUAL ROTARY IS SHOWN HERE.


HOOK STEPS 14-18 ARE THE SAME FOR
SINGLE AND TRIPLE ROTARY

ROLLERS REAR CHAIN


X4 GUARD

ROTARY DRIVE
GUIDE
CARRIAGE
BLOCKS

26 866-795-1586 • WWW.STONEAGETOOLS.COM
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

15. Attach the Rear Stop to the Drive Rail. The exact position of the stop can be easily adjusted at a later time. Next, install the Chain Hook
by slipping it through the carriage plate and in between the pins on the chain link. It often helps to move the carriage back and forth to
lock it into place.

REAR
STOP

ROCK CHAIN
HOOK TO ENGAGE
BOTH MASTER LINK
PINS

CARRIAGE
PLATE

MASTER
LINK PINS

16. Attach the two Cable Coils to the carriage and to the front idler assembly using the slotted anchor bolts. Be sure not to tighten the bolt
over 20 ft-lbs of torque or it may damage the cable.

INSERT
CABLE

INSERT
CABLE

INSERT
CABLE

INSERT
CABLE INSERT CABLE
INTO SLOTTED
BOLTS

866-795-1586 • WWW.STONEAGETOOLS.COM 27
RIGID LANCING MACHINE AND ROTARY ASSEMBLY

17. Attach the appropriate sized guide tube assembly to the front of the rail. Advance or retract the carriage so the end of the lance where
the tip will be located is about two inches inside the front splash guard (about the length of the nozzle tip). Install the rear stop up
against the rear carriage rollers at this point to set the retract stop point. On a vertical setup, the rear stop will be way up in the air and
not easily adjusted later.

TRIPLE
LANCE
GUIDE

DOUBLE LANCE

TRIPLE LANCE

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RIGID LANCING MACHINE AND ROTARY ASSEMBLY

Lances and Tips:


Lances - It is recommended that high strength, high quality tubing be selected. The material selected should have adequate wall thickness
for the pressure being used. Lances with larger inside diameters will minimize pressure drop at higher flows, but will be limited in their
operating pressure.
Tips - There are several different lance tip types; the most basic and cheapest is the steel tip with drilled orifices. Jet patterns can be
selected to optimize unplugging or polishing. Since the lancing machine provides rotation, fewer and larger jets can be used. When rigid
lancing on a securely supported lancing machine, there is no need to put in backward facing jets. While the drilled steel tip can be used up
to 40,000 psi, orifice life at this pressure is less than 10 hours. At 20,000 psi, about 20 hours useful life can be expected, while at 10,000
psi (depending on water filtration) a drilled tip can last up to 40 hours. For the higher pressures, replaceable sapphire orifices can be used.
Jet angles can be somewhat limited with the replaceable orifices; depending on the tip diameter, it may not be possible to put in radial
porting.

866-795-1586 • WWW.STONEAGETOOLS.COM 29
CONTROL BOX AND LEG ASSEMBLY

CONTROL BOX ASSEMBLY


The Control Box may be operated with or without installing the detachable legs. Remove the legs for portability or to operate the Control Box in
smaller spaces.
1. To attach the legs, remove the lower bolts and nuts from the Control Box frame.
2. Install the detachable legs onto the tube inserts.
3. Install the lower bolts and nuts through the legs and tube inserts. Use a 7/16 in wrench and socket to tighten the bolts.

LOWER BOLTS

TUBE INSERT

30 866-795-1586 • WWW.STONEAGETOOLS.COM
CONTROL BOX CONNECTIONS TO THE X/Y POSITIONER AND BRLM

PNEUMATIC SUPPLY LINES


1. Remove the dust caps from the Joint Industry Council (JIC) fittings on the Control Box and the motors on the X/Y Positioner and Rigid
Lancing Machine.
2. Following the “Pneumatic Supply Line Color Chart”, connect the hose ends to the fittings on the Control Box. Connect the air supply to
the Control Box and blow out the hoses before connecting to them to the motors on the X/Y Positioner and Rigid Lancing Machine to
remove any debris.
3. Immediately following the blow out procedure, connect the other end to the motors on the X/Y Positioner and Rigid Lancing Machine
using the color coding on the JIC fittings. Use a 7/8 in. wrench to tighten the JIC Swivel nuts.
4. Test the Control Box before operating with high-pressure water to verify the control valves move the hose in the intended direction, and
that the dump valve is working properly.

PNEUMATIC SUPPLY LINE COLOR CHART

FROM CONTROL BOX TO X/Y POSITIONER FROM CONTROL BOX TO BRLM

DOWN RIGHT ROTATION LANCE FEED


SPEED REVERSE
UP LEFT LANCE FEED
SPEED FORWARD

MAIN AIR
SUPPLY FITTING

COLOR CODED CONNECTIONS ON X/Y POSITIONER AND BRLM FROM CONTROL BOX

MAIN WATER
SUPPLY HOSE

866-795-1586 • WWW.STONEAGETOOLS.COM 31
CONTROL BOX OPERATION

CONTROL BOX
ROTARY CONTROLS-
POSITIONER CONTROLS-
• The ROTATION BALL VALVE CONTROL rotates the rigid lance.
• UP/DOWN will move the X/Y Positioner (LP-300-78) up and
This control consists of a ball valve that is used to turn on/off
down the tube face bundle. Turn selector to the left to move the
the rotation of the lance. It can also be partially opened/closed
assembly UP, Turn selector to the right to move the assembly
to regulate the rotation speed. There is a single air line connect-
down.
ed from the exit of the ball valve to the rotation port on the air
• LEFT/RIGHT will move the X/Y Positioner (LP-300-78) from side
motor; the port selected should rotate the lance in a direction to side along the tube face bundle. Turn selector to the left to
to tighten the nozzle tip onto the lance. Always blow out the air move the assembly Right, Turn selector to the right to move the
hoses before connecting to the motor ports. assembly Left.
• The LANCE FEED DIRECTION SELECTOR will move the lance
in the forward (feeding) and reverse (retracting) directions. The *OPTIONAL DUMP CONTROL TOGGLE-
OFF position is at the 6 O’clock position. • To use the PNEUMATIC DUMP CONTROL TOGGLE, hold it in
• The FORWARD AND REVERSE LANCE FEED SPEED CONTROLS the 12 O’clock, HIGH PRESSURE ON position to route the
The two regulators are used to control the feed direction and high-pressure water to the tool. Release the toggle to the OFF
speed as well as the push/pull force of the drive. position to release the high-pressure water away from the tool.

RIGHT/LEFT UP/DOWN * LOCATION FOR


X/Y POSITIONER X/Y POSITIONER OPTIONAL PNEUMATIC
DUMP CONTROL TOGGLE
DETAIL A

ROTATION LANCE FEED FORWARD & REVERSE


BALL VALVE DIRECTION LANCE FEED
CONTROL SELECTOR SPEED CONTROLS

AIR SUPPLY FITTING


• A universal AIR SUPPLY FITTING (Chicago style) is located

on the back of the Control Box. Connect a compatible com-


pressed air line (not included) according to the manufacturer’s
instructions. If another pneumatic connection is preferred, this
fitting can be removed and any male adapter may be used.
*OPTIONAL PNEUMATIC DUMP CONTROL FITTING AND LINE
• Install the PNEUMATIC DUMP CONTROL TOGGLE on the HRS 564 DUMP
control panel as shown in Detail A. Remove and discard the CONTROL FITTING
3/8 NPT pipe plug and replace with HRS 564 Fitting with Teflon
tape. Cut and Install the included, ¼ in OD tubing (HRS 565) 1/4 IN. O.D.
by pushing the tubing into the fitting to connect the HRS 564 TUBING
Fitting to the pneumatic dump valve. Detail B CONTROL BOX DETAIL B

32 866-795-1586 • WWW.STONEAGETOOLS.COM
SYSTEM OPERATION

X/Y POSITIONER AND RIGID LANCING MACHINE SYSTEM OPERATION


1. Make sure the far end of the tube bundle is flagged off and no one is within this area. A deflector plate is recommended for debris and
water, particularly in horizontal bundles.
2. Turn the Forward Speed Control on the control box down to zero, switch the selector valve to “FORWARD” and slowly increase the
speed until the carriage begins to move, switch the selector valve back to “OFF”, leaving the regulator at this low setting. Think of the
regulators as controlling push force as well as speed.
3. Advance the carriage on the lancing machine until the tip is just inside the first tube if it is open or partially open; if it is a plugged tube,
do not drive the tip into the material until the water pressure has started to come up; stop just short of the tip entering the tube.
4. Start the rotation of the lances and close the dump valve; bring the pressure up slowly with the pump throttle or bypass valve. If it is a
plugged tube, advance the tip into the material.
5. Once operating pressure is reached, advance the lance into the tube. The forward regulator setting may need to be increased at this
time to make the carriage move, as the jet thrust may be pushing back against the feed. Gradually increase the forward regulator,
which is increasing the push force as well as the feed rate. Watch the lances to make sure they are not starting to flex; if they are,
slightly decrease the regulator setting and leave it at this point. Also watch the machine and positioner for evidence of increasing
load. If the machine hydraulicks more than once or twice while cleaning every tube, the feed rate should be decreased to prevent
this. Hydraulicking forces can be high enough to bend and destroy the lances; they can pick up a vertical machine, positioner and
scaffold with two people standing on platforms (at least 500 pounds). Once an optimum feed rate is determined, the regulator has an
adjustable stop that can be set and repeatedly returned to if desired.
6. If the tubes are open and only being polished, there is an optimum feed rate to allow the jets to achieve complete coverage; multiply
the number of jets by the orifice size of the jets and the rotation speed of the lance (600 rpm if the rotation speed is set on full). The
result will be the feed rate in inches per minute to achieve complete jet coverage. Sometimes the material may require multiple jet
strikes to be removed. The only way to determine this is to complete a cleaning pass at a certain speed, then check the tube for
cleaning effectiveness and adjust the feed rate accordingly. If desired, set the adjustable stop in the regulator.
7. The direction of the carriage should be reversed when the operator hears or observes the jets exiting at the far end of the tube bundle.
The retract regulator can be slowed to allow an additional cleaning pass on the return stroke, or retracted at full speed if the forward
cleaning pass is sufficient. Dump the pressure when the jets begin to exit the tube. Once a tube is cleaned and the nozzle tip retracted
to clear the tube, use the positioner to move the machine to the next tube or tubes in that row. A practiced operator will be able to
align the machine very quickly and likely in one move, but an inexperienced operator should take time initially to make sure the tip is
aligned, otherwise the tip will run into the tube face and possibly bend and destroy a lance, particularly if the forward regulator is set at
a high push/feed rate. Leaving the forward speed slower helps with tube alignment for an inexperienced operator.

MAINTENANCE

Maintenance Item Maintenance Required


Air Supply A compressed air source of at least 70 cfm at 80 psi is required. Lower pressure will result in slower rotation and
feed rates. Blow air through all hoses before connecting. Drain the filter bowl if it fills with water.

Rail The lance rail should be kept clean. Do not apply any lubrication to the rail, as this tends to collect grit and increase
wear.

Chain Spray with a light oil occasionally to prevent corrosion

Air Motor Air motors should be lubricated after use to prevent internal corrosion and seizing. To do this, remove air hose from
motor fitting and squirt in some light oil.
Reconnect air line and run for a few seconds to distribute oil in motor. If the air motor seizes and does not run,
remove air motor from gearbox, squirt some oil into ports, and try to rotate motor shaft with wrench until it breaks
free. This does have the risk of damaging the vanes in the motor, but usually is successful.
COLD WEATHER OPERATION: StoneAge recommends the following solutions to prevent decreased functionality in
air motors during cold weather operations:
Best method: Use regenerative desiccant air dryers in-line with the pneumatic hoses to lower the dew point.
Next method: Use a Pneumatic Tool Anti- Freeze Lubricant in the oiler system of the StoneAge equipment. Common
trade names are Tanner Gas, Killfrost, Dixon, and Polar-lube. These fluids act like gasoline antifreeze by drying out
moisture that’s in the line

866-795-1586 • WWW.STONEAGETOOLS.COM 33
OVERVIEW- AUTOBOX® FLEX LANCE ADAPTER ON X/Y POSITIONER

X/Y POSITIONER WITH


AUTOBOX® FLEX LANCING ADAPTER ACCESSORY

LP-300-78
X/Y POSITIONER AUTOBOX®
ABX-2L OR ABX-3L
AND
HOSE GUIDE

CB-ABX OR CBX-ABX
CONTROL BOX

**SHOWN WITH THE


AUTOBOX® ABX-3L AND
CBX-ABX CONTROL BOX

ABX-300-LP
INTERFACE ASSEMBLY
FOR ADAPTING THE AUTOBOX
ABX-3L TO THE
X/Y POSITIONER

CB-TBX-LPA TUMBLE BOX


AND PNEUMATIC LINES
FOR ADAPTING ABX-100-LP
1/4” AIRLINES FROM THE INTERFACE ASSEMBLY
AUTOBOX CONTROL BOX TO 1/2” FOR ADAPTING THE AUTOBOX
AIR LINES ON THE LP-300-78 ABX-2L TO THE
X/Y POSITIONER X/Y POSITIONER

34 866-795-1586 • WWW.STONEAGETOOLS.COM
CB-TBX-LPA TUMBLE BOX TO AUTOBOX® CONTROL BOX SET-UP

ASSEMBLE CONTROL BOX, TUMBLE BOX, FRL, AND 5. Slide the Control Box over the vertical tube. The Control Box has
TRIPOD BASE a stop that keeps it located at the top of the vertical tube. Secure
with the supplied thumbscrew knob.
1. Setup the tripod base in a location with good visibility to the
bundle face, but at a safe distance away from waterblast zone. 6. Install and tighten the two short 1/2 in. (13 mm) I.D. hoses. The
Tumble Box is marked with “CB” and “FRL”. Connect the hose
2. Slide the vertical tube into the tripod base. Secure with the
marked “CB” to connection marked “AIR” on the back of the
supplied thumbscrew knob. Note: The vertical tube has a hole
Control Box. Connect the hose marked “FRL” to the FRL.
through one wall that the thumbscrew must engage.
7. Install and tighten the four short 1/4” hoses from the Tumble Box
3. Slide the Filter, Regulator, Lubricator (FRL) assembly over the
to the Control Box. The Tumble Box is marked “L/R” for Left and
vertical tube down to the tripod base. Secure with the supplied
Right and “U/D” for Up and Down. Follow the diagram and color
thumbscrew knob.
coding below.
4. Slide the Tumble Box over the vertical tube and align the top
of the clamp with the top of the FRL. Secure with the supplied
thumbscrew knob

CB-ABX OR CBX-ABX
CONTROL BOX

TUMBLE BOX
(CBX-TBX-LPA)

VERTICAL
TUBE

2 1/2” LINES (X 2)
7
6 1/4” LINES (X 4)

FRL

3
THUMBSCREW

TRIPOD
STAND

866-795-1586 • WWW.STONEAGETOOLS.COM 35
AUTOBOX FLEX LANCE ADAPTER INSTALLATION ON X/Y POSITIONER

CONNECT ABX-XXX-LP BEAM TO X/Y POSITIONER CARRIAGE


1. Loosen the Quick Release Handles on the Carriage Plate and place the Beam between the sides of the Carriage Plate. The ABX-300-
LP (for the ABX-3L) has integral plates on the bottom that engage the Carriage. The ABX-100-LP (for the ABX-2L) has corner edges
that will engage with the Carriage. Secure the Beam in position with the Quick Release Handles.

**SHOWN WITH THE


ABX-300-LP
QUICK
RELEASE
HANDLE DETAIL

INTEGRAL PLATES

CONNECT AUTOBOX® TRACTOR TO ABX-XXX-LP BEAM


2. Remove the bottom Quick Release Pin from the AUTOBOX® Mounting Bracket. Set the top Quick Release Pin into the top groove on
the Beam. Insert the Bottom Pin and make sure both pins are secure.

AUTOBOX
TRACTOR

QUICK
RELEASE PINS BOTTOM
QUICK
RELEASE PIN

36 866-795-1586 • WWW.STONEAGETOOLS.COM
AUTOBOX FLEX LANCE ADAPTER INSTALLATION ON X/Y POSITIONER

CONNECT HOSE GUIDE TO BEAM


3. Remove the bottom Quick Release Pin from the Hose Guide. Slip the top groove of the Hose Guide under the top Quick Release Pin
on the Beam. Insert the Bottom Pin and make sure both pins are secure.

BOTTOM
TOP GROOVE
QUICK
OF HOSE GUIDE
RELEASE PIN

ASSEMBLY IS NOW READY FOR PNEUMATIC CONNECTIONS

866-795-1586 • WWW.STONEAGETOOLS.COM 37
CONTROL BOX, X/Y POSITIONER, AND AUTOBOX TRACTOR CONNECTIONS

PNEUMATIC SUPPLY LINE CONNECTIONS


1. Remove the dust caps from the Joint Industry Council (JIC) fittings of the Control Box and the AUTOBOX® Hose Tractor.
2. Connect the AUTOBOX® Hose Tractor to the Control Box with two 1/2 in. (13 mm) JIC hoses and one 1/4 in. (6 mm) JIC hose. Verify the
Control Box rotates the rollers in the appropriate direction and that the clamp functions correctly. (See color coding below)
3. Connect the Horizontal Positioner Drive air motor to the “RGT/LFT” connections on the Tumble Box with two 1/2 in. (13 mm) JIC hoses.
Verify the Control Box moves the horizontal carriage in the appropriate direction. (See color coding below)
4. Connect the Vertical Positioner Drive air motor to the “UP/DWN” connections on the Tumble Box with two 1/2 in. (13 mm) JIC hoses.
Verify the Control Box moves the vertical carriage in the appropriate direction. (See color coding below)
5. Test the Control Box before operating the AUTOBOX® Hose Tractor with high pressure water to verify the control valves move the hose
in the intended direction, and that the dump valve is working properly. (See the appropriate AUTOBOX® Hose Tractor manual for
detailed operating instructions.)

COLOR CODED CONNECTIONS FROM CONTROL BOX TO AUTOBOX® TRACTOR

FWD REV CLAMP

CONTROL BOX

AUTOBOX TRACTOR

PNEUMATIC SUPPLY LINE COLOR CHART

DOWN RIGHT

UP LEFT

HORIZONTAL VERTICAL
POSITIONER POSITIONER
DRIVE DRIVE

38 866-795-1586 • WWW.STONEAGETOOLS.COM
NOTES

This page left intentionally blank

866-795-1586 • WWW.STONEAGETOOLS.COM 39
PARTS DIAGRAMS

TABLE OF CONTENTS

ABX-100-LP ABX-2L TO LP-300 INTERFACE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 4 1


ABX-300-LP ABX-3L TO LP-300 INTERFACE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 4 1
BRLM 180 DUAL ROTARY GEARBOX.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2
BRLM 210-CS TRIPLE ROTARY GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3
BRLM 351 DUAL ROTARY CARRIAGE 15-22 KPSI.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4
BRLM 351-MP-PKG DUAL ROTARY LANCING MACHINE PACKAGE 22 KPSI.. . 4 5
BRLM 361 DUAL ROTARY CARRIAGE 44 KPSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6
BRLM 361-MP-PKG DUAL ROTARY LANCING MACHINE PACKAGE 44 KPSI.. . 4 7
BRLM 353-CS TRIPLE ROTARY ASSEMBLY 22 KPSI. . . . . . . . . . . . . . . . . . . . . . . . . . 4 8
BRLM 353-MP-PKG TRIPLE ROTARY LANCING MACHINE PACKAGE 22 KPSI. 4 9
BRLM 363-CS TRIPLE ROTARY ASSEMBLY 44 KPSI. . . . . . . . . . . . . . . . . . . . . . . . . . 5 0
BRLM 363-MP-PKG TRIPLE ROTARY LANCING MACHINE PACKAGE 44 KPSI. 5 1
BRLM 420 REAR IDLER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2
BRLM 430 FRONT IDLER ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2
BRLM 500-15 RIGID LANCING MACHINE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3
BRLM 500.1 DRIVE PACKAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3
BRLM 510-EG FEED DRIVE ASSEMBLY (ELECTRA-GEAR). . . . . . . . . . . . . . . . . . . . 5 4
BRLM 580-10 RAIL EXTENSION PACKAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5
BRLM 636-XXX-XXX GUIDE BLOCK KITS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6
CB-LP CONTROL BOX FOR LP-300 X/Y POSITIONER. . . . . . . . . . . . . . . . . . . . . . . . . 5 7
CB-LP.1 CONTROL BOX INTERNALS FOR LP-300 X/Y POSITIONER. . . . . . . . . . . . 5 8
CB-TBX-LPA LPA TUMBLEBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9
LP-300-78 X/Y POSITIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 0
LP-300-78 X/Y POSITIONER CONTINUED.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1
LP 320 REAR SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2
LP 335-XX WHEEL KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3
LP 700 CARRIAGE CLAMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4
LP 071 2 SIDE PLATES AND ROLLER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5

40 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

AUTOBOX® (ABX-100-LP)
ABX-2L TO LP-300 INTERFACE ASSEMBLY

# PART NUMBER QTY.


1 ABX 001-LP REAR BRACKET 1
2 ABX 002-LP BOX RAIL 1
3 ABX 003-LP GUIDE TUBE 2
4 ABX 120-001 MOUNTING BRACKET, INSIDE 1
5 ABX 298 QUICK PIN 17-4 SS .38 X 3.0 2
6 GSF 337-03 FHCS .37-16 X .75 SS 8

AUTOBOX® (ABX-300-LP)
ABX-3L TO LP-300 INTERFACE ASSEMBLY

# PART NUMBER QTY. 5 ABX 304-LP FRONT BRACKET 1


1 ABX 003-LP GUIDE TUBE 3 6 ABX 356 QUICK PIN 17-4 SS .38 X 3.75 2
2 ABX 301-LP REAR BRACKET 1 7 GSF 325-06 FHCS .25-20 X 1.50 SS 8
3 ABX 302-LP RAIL 1 8 GSF 337-03 FHCS .37-16 X .75 SS 12
4 ABX 303-LP RAIL BOTTOM PLATE 2

866-795-1586 • WWW.STONEAGETOOLS.COM 41
PARTS DIAGRAM

BRLM 180
DUAL ROTARY GEARBOX

# PART NUMBER QTY. 11 BRLM 186 SHAFT, SPUR GEAR 2 22 GW 531-L LOCK WASHER 4
1 BR 155 MUFFLER 1 12 BRLM 188 SHIM, SS 2 23 HRS 510 GEAR, 15T 1
2 BRLM 024-SA BLOCK, MOUNT STD 2 13 BRLM 190 SHAFT, FINAL 1 24 HRS 510.2 COLLAR ASSY, PINION 1
3 BRLM 109 BEARING 4 14 BRLM 191 SPRING PIN, .125 X .75 2 25 HRS 515 GEAR BUSHING 2
4 BRLM 172 BOSTONGEAR-GB20 2 15 BRLM 192 SHAFT, INTERMEDIATE 1 26 HRS 518 RETAINING RING, SL 4
EXTERNAL
5 BRLM 174 BOSTONGEAR-GB30 1 16 BRLM 193 SPACER,FINAL SHAFT 1
27 HRS 529 THRUST WASHER 4
6 BRLM 176 BOSTONGEAR-GB38 1 17 BRLM 194 FHSCS .25-20 X .88 LONG 18
28 HRS 573 FITTING 90 DEG P8J8 1
7 BRLM 178 BOSTONGEAR-NB30B-1 2 18 BRLM 195 KEY, SQ .250 X .250 X .75 2
29 SG 055 AIR MOTOR 1
8 BRLM 182 HOUSING, SPUR 1 19 FS 004-0 ZERK, STRAIGHT 1
30 GP 010-P PLASTIC ID WASHER P8 1
9 BRLM 183 PLATE, COVER REAR 1 20 GB 531-06 BOLT, HEX .31-18 X 1.50 4
10 BRLM 184 PLATE, COVER FRONT 1 21 GSS 525-28-37CU SET SCREW 1

42 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 210-CS
TRIPLE ROTARY GEARBOX

# PART NUMBER QTY. 11 BRLM 199 FHSCS .25-20 X .75 LONG 3 22 GP 010-X PLASTIC ID WASHER P8 1
1 BR 155 MUFFLER 1 12 BRLM 201 BEARING 6 23 GSS 525-28-37CU SET SCREW 1
2 BRLM 024-SA BLOCK, MOUNT STD 2 13 BRLM 203 PLATE, COVER REAR 1 24 GW 531-L LOCK WASHER 4
3 BRLM 172 BOSTONGEAR-GB20 3 14 BRLM 204 PLATE, COVER FRONT 1 25 HRS 510 GEAR, 15T 1
4 BRLM 182 HOUSING, SPUR 1 15 BRLM 207 SPACER, SPUR SHAFT 6 26 HRS 510.2 COLLAR ASSY, PINION 1
5 BRLM 186 SHAFT, SPUR GEAR 3 16 BRLM 211 GEAR, MODIFIED 3 27 HRS 515 GEAR BUSHING 2
6 BRLM 190 SHAFT, FINAL 2 17 BRLM 212 BOSTONGEAR-GB28 1 28 HRS 518 RETAINING RING, SL 5
7 BRLM 191 SPRING PIN, .125 X .75 3 18 BRLM 213 BOSTONGEAR-GB37 1 EXTERNAL

8 BRLM 192 SHAFT, INTERMEDIATE 1 19 BRLM 215 GEAR BUSHING MOD 1 29 HRS 529 THRUST WASHER 5

9 BRLM 194 FHSCS .25-20 X .88 LONG 15 20 FS 004-0 ZERK, STRAIGHT 1 30 HRS 573 FITTING 90 DEG P8J8 1

10 BRLM 195 KEY, SQ .250 X .250 X .75 3 21 GB 531-06 BOLT, HEX .31-18 X 1.50 4 31 SG 055 AIR MOTOR 1

866-795-1586 • WWW.STONEAGETOOLS.COM 43
PARTS DIAGRAM

BRLM 351
DUAL ROTARY CARRIAGE 15-22 KPSI

# PART NUMBER QTY. 15 BRLM 036 BOLT, COIL ANCHOR 2 31 GB 537-09 BOLT, HEX .37-16 X 2.25 1
1 AF 061-MP6 ADAPTER .75 TYPE M 2 16 BRLM 041 MULTI CHANNEL 1 32 GN 525-L NYLOK NUT 2
TO MP6
17 NOT USED - 33 GN 531-L NYLOK NUT 2
2 AF 061-MP9 ADAPTER .75 TYPE M 2
18 BRLM 180 DUAL ROTARY GBOX ASSY 1 34 GN 537-L NYLOK NUT 2
TO MP9
- SPUR
35 GN 550-L NYLOK NUT 4
3 AF 071-MP6 COLLAR 2
19 BRLM 268-003 HOSE 2
36 GP 075-375 COLLET 2
4 AF 071-MP9 COLLAR 2
20 BRLM 269-MP12 MANIFOLD 1
37 GP 075-562 COLLET 4
5 AF 072-MP6 ANTIVIBE,GLAND ASSY 2
21 BRLM 272 PLATE, TAIL END 1
38 GP 076 COLLET NUT 4
6 AF 072-MP9 ANTIVIBE, GLAND ASSY 2
22 BRLM 273 TAIL CHAIN 1
39 GSB 313-0075 BHCS 6-32 X .19 SS 4
7 AF 073-MP6MP9 COUPLING 2
23 BRLM 309 CE SERIAL PLATE 1
40 GW 531-L LOCK WASHER 6
8 AF 073-MP9 COUPLER 2
24 GB 525-04 BOLT, HEX .25-20 X 1.00 2
41 GW 537-F FLAT WASHER 2
9 BR 052-2.5 AXLE-ZERK 4
25 GB 525-10 BOLT, HEX .25-20 X 2.50 2
42 ML 072-P2 GUIDE, LONG ADJ 2
10 BR 055 ROLLER ASSY 4
26 GB 531-03 BOLT, HEX .31-18 X .75 2
43 ML 072-P4-L GUIDE, LONG ADJ 2
11 BRLM 018-D PLATE, DUAL COIL 1
27 GB 531-04 BOLT, HEX .31-18 X 1.00 4
44 ML 072.1 SPRING NUT 2
12 BRLM 019 CHAIN HOOK 1
28 GB 531-06 BOLT, HEX .31-18 X 1.50 2
45 SL-MP9AV9-0 SWIVEL 2
13 BRLM 022 CARRIAGE PLATE 1
28 GB 537-04 BOLT, HEX .37-16 X 1.00 2
14 BRLM 027-SLD BRACKET, TAIL, SL 1
30 GB 537-08 BOLT, HEX .37-16 X 2.00 1
DUAL

44 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 351-MP-PKG (22 Kpsi / 1500 bar)


DUAL ROTARY LANCING MACHINE PACKAGE

# PART NUMBER QTY.


1 BRLM 351 DUAL ROTARY ASSY 1
2 BRLM 500-15 BOX RAIL & DRIVE PKG 1
3 BRLM 580-10 RAIL EXTENSION KIT DUAL COIL 1
4 BRLM 636-10-D10 GUIDE BLOCK ASSY 1
5 BRLM 636-15D-D10 GUIDE BLOCK ASSY 1
6 CB-LP CONTROL BOX ASSY 1
7 LP 320 REAR SUPPORT 1
8 LP 335-WJE WHEEL ASSEMBLY KIT 1
9 LP-300-78 LANCE POSITIONER ASSY 1

866-795-1586 • WWW.STONEAGETOOLS.COM 45
PARTS DIAGRAM

BRLM 361
DUAL ROTARY CARRIAGE 44 KPSI

# PART NUMBER QTY. 16 BRLM 041 MULTI CHANNEL 1 31 GB 537-09 BOLT, HEX .37-16 X 2.25 1
1 AF 070-H6 GLAND HP 2 17 - 32 GN 525-L NYLOK NUT 2
2 AF 070-H9 GLAND HP 2 18 BRLM 180 DUAL ROTARY GBOX 1 33 GN 531-L NYLOK NUT 2
ASSY - SPUR
3 AF 071-H6 COLLAR 4 34 GN 537-L NYLOK NUT 2
19 BRLM 266 HOSE ASSY 2
4 AF 071-H9 COLLAR 4 35 GN 550-L NYLOK NUT 4
20 BRLM 269-H9 MANIFOLD 1
5 AF 072-H6 ANTIVIBE, GLAND ASSY 2 36 GP 075-375 COLLET 4
21 BRLM 272 PLATE, TAIL END 1
6 AF 072-H9 ANTIVIBE, GLAND ASSY 2 37 GP 075-562 COLLET 4
22 BRLM 273 TAIL CHAIN 1
7 AF 073-H6 COUPLER 2 38 GP 076 COLLET NUT 4
23 BRLM 309 CE SERIAL PLATE 1
8 AF 073-H6H9 COUPLER 2 39 GSB 313-0075 BHCS 6-32 X .19 SS 4
24 GB 525-04 BOLT, HEX .25-20 X 1.00 2
9 BR 052-2.5 AXLE-ZERK 4 40 GW 531-L LOCK WASHER 6
25 GB 525-10 BOLT, HEX .25-20 X 2.50 2
10 BR 055 ROLLER ASSY 4 41 GW 537-F FLAT WASHER 2
26 GB 531-03 BOLT, HEX .31-18 X .75 2
11 BRLM 018-D PLATE, DUAL COIL 1 42 ML 072-P2 GUIDE, LONG ADJ 2
27 GB 531-04 BOLT, HEX .31-18 X 1.00 4
12 BRLM 019 CHAIN HOOK 1 43 ML 072-P4-L GUIDE, LONG ADJ 2
28 GB 531-06 BOLT, HEX .31-18 X 1.50 2
13 BRLM 022 CARRIAGE PLATE 1 44 ML 072.1 SPRING NUT 2
29 GB 537-04 BOLT, HEX .37-16 X 1.00 2
14 BRLM 027-JED PLATE TYPE 1 45 UH-H9H6 ASSEMBLY 2
30 GB 537-08 BOLT, HEX .37-16 X 2.00 1
15 BRLM 036 BOLT, COIL ANCHOR 2

46 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 361-HP-PKG (44 Kpsi / 3000 bar)


DUAL ROTARY LANCING MACHINE PACKAGE

# PART NUMBER QTY.


1 BRLM 351H DUAL ROTARY ASSY 1
2 BRLM 500H-15 BOX RAIL & DRIVE PKG 1
3 BRLM 580-10 RAIL EXTENSION KIT DUAL COIL 1
4 BRLM 636-10-D10 GUIDE BLOCK ASSY 1
5 BRLM 636-15D-D10 GUIDE BLOCK ASSY 1
6 CB-LP-HV CONTROL BOX ASSY 1
7 LP 320 REAR SUPPORT 1
8 LP 335-WJE WHEEL ASSEMBLY KIT 1
9 LP-300H-78 LANCE POSITIONER ASSY 1

866-795-1586 • WWW.STONEAGETOOLS.COM 47
PARTS DIAGRAM

BRLM 353-CS-XX
TRIPLE ROTARY ASSEMBLY 22 KPSI

# PART NUMBER QTY. 17 BRLM 060 MID SUPPORT BRACKET 1 35 GB 531-08 BOLT, HEX .31-18 X 2.00 4
ASSY
1 AF 061-MP9 ADAPTER .75 TYPE M 6 36 GB 537-04 BOLT, HEX .37-16 X 1.00 2
TO MP9 18 BRLM 181 WRENCH WELDMENT 1
37 GB 537-08 BOLT, HEX .37-16 X 2.00 2
2 AF 063-MP12 ADAPTER 1.00 TYPE M 1 19 NOT USED -
38 GN 525-L NYLOK NUT 4
TO MP12
20 BRLM 210-CS TRI ROTARY GBOX ASSY 1
39 GN 531-L NYLOK NUT 4
3 AF 071-MP6 COLLAR 3 - COLLET SHAFTS
40 GN 537-L NYLOK NUT 2
4 AF 071-MP9 COLLAR 3 21 BRLM 224 MANIFOLD MP9 1
41 GN 550-L NYLOK NUT 4
5 AF 072-MP6 ANTIVIBE,GLAND ASSY 3 22 BRLM 225 HOSE, TAIL 20K SHORT 3
42 GP 075-375 COLLET 6
6 AF 072-MP9 ANTIVIBE, GLAND ASSY 3 23 BRLM 270 CLAMP, HOSE 2
43 GP 075-562 COLLET 6
7 AF 073-MP6MP9 COUPLING 3 24 BRLM 271 PLATE, HOSE CLAMP 1
44 GP 076 COLLET NUT 6
8 AF 073-MP9 COUPLER 3 25 BRLM 272 PLATE, TAIL END 1
45 GS 525-09 SHCS .25-20 X 2.25 ZINC 4
9 BR 052-2.5 AXLE-ZERK 4 26 BRLM 273 TAIL CHAIN 1
46 GSB 313-0075 BHCS 6-32 X .19 SS 4
10 BR 055 ROLLER ASSY 4 27 BRLM 309 CE SERIAL PLATE 1
47 GW 525-F FLAT WASHER 4
11 BRLM 018-D PLATE, DUAL COIL 1 28 BRLM 316 PEDESTAL, MANIFOLD 1
48 GW 531-L LOCK WASHER 6
12 BRLM 019 CHAIN HOOK 1 29 BRLM 317 PEDESTAL, TAIL BRACKET 1
49 GW 537-F FLAT WASHER 2
13 BRLM 022 CARRIAGE PLATE 1 30 BRLM 318 SPRING PLUNGER 1
50 ML 072-P2 GUIDE, LONG ADJ 3
14 BRLM 027-SLT-L PLATE, TAIL BRACKET 1 31 GB 525-04 BOLT, HEX .25-20 X 1.00 7
LONG 51 ML 072-P4-L GUIDE, LONG ADJ 3
32 GB 525-12 BOLT, HEX .25-20 X 3.00 4
15 BRLM 036 BOLT, COIL ANCHOR 2 52 ML 072.1 SPRING NUT 3
33 GB 531-03 BOLT, HEX .31-18 X .75 2
16 BRLM 041 MULTI CHANNEL 1 53 SL-MP9AV9-0 SWIVEL 3
34 GB 531-04 BOLT, HEX .31-18 X 1.00 4

48 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 353-MP-PKG (22 Kpsi / 1500 bar)


TRIPLE ROTARY LANCING MACHINE PACKAGE

# PART NUMBER QTY.


1 BRLM 500-15 BOX RAIL & DRIVE PKG 1
2 BRLM 580-10 RAIL EXTENSION KIT DUAL COIL 1
3 BRLM 636-10-T10 GUIDE BLOCK ASSY 1
4 BRLM 636-15D-T10 GUIDE BLOCK ASSY 1
5 CB-LP CONTROL BOX ASSY 1
6 LP 320 REAR SUPPORT 1
7 LP 335-WJE WHEEL ASSEMBLY KIT 1
8 LP-300-78 LANCE POSITIONER ASSY 1
9 BRLM 353-CS TRIPLE ROTARY 22K 1

866-795-1586 • WWW.STONEAGETOOLS.COM 49
PARTS DIAGRAM

BRLM 363-CS-XX
TRIPLE ROTARY ASSEMBLY 44 KPSI

# PART NUMBER QTY. 17 BRLM 060 MID SUPPORT BRACKET 1 34 GB 531-04 BOLT, HEX .31-18 X 1.00 4
ASSY
1 AF 060-H9 ADAPTER .56 TYPE M 6 35 GB 531-08 BOLT, HEX .31-18 X 2.00 4
TO H9 18 BRLM 181 WRENCH WELDMENT 1
36 GB 537-04 BOLT, HEX .37-16 X 1.00 2
2 AF 062-H9 ADAPTER .88 TYPE M 1 19 BRLM 210-CS-H TRI ROTARY GBOX -
37 GB 537-08 BOLT, HEX .37-16 X 2.00 2
TO H9 ASSY - COLLET SHAFTS
38 GN 525-L NYLOK NUT 4
3 AF 071-H6 COLLAR 3 20 BRLM 210-CS TRI ROTARY GBOX 1
ASSY - COLLET SHAFTS 39 GN 531-L NYLOK NUT 4
4 AF 071-H9 COLLAR 3
21 BRLM 214 MANIFOLD H9 1 40 GN 537-L NYLOK NUT 2
5 AF 072-H6 ANTIVIBE, GLAND ASSY 3
22 BRLM 265 HOSE, TAIL 40K SHORT 3 41 GN 550-L NYLOK NUT 4
6 AF 072-H9 ANTIVIBE, GLAND ASSY 3
23 BRLM 270 CLAMP, HOSE 2 42 GP 075-375 COLLET 6
7 AF 073-H6H9 COUPLER 3
24 BRLM 271 PLATE, HOSE CLAMP 1 43 GP 075-562 COLLET 6
8 AF 073-H9 COUPLING 3
25 BRLM 272 PLATE, TAIL END 1 44 GP 076 COLLET NUT 6
9 BR 052-2.5 AXLE-ZERK 4
26 BRLM 273 TAIL CHAIN 1 45 GS 525-09 SHCS .25-20 X 2.25 ZINC 4
10 BR 055 ROLLER ASSY 4
27 BRLM 309 CE SERIAL PLATE 1 46 GSB 313-0075 BHCS 6-32 X .19 SS 4
11 BRLM 018-D PLATE, DUAL COIL 1
28 BRLM 316 PEDESTAL, MANIFOLD 1 47 GW 525-F FLAT WASHER 4
12 BRLM 019 CHAIN HOOK 1
29 BRLM 317 PEDESTAL, TAIL BRACKET 1 48 GW 531-L LOCK WASHER 6
13 BRLM 022 CARRIAGE PLATE 1
30 BRLM 318 SPRING PLUNGER 1 49 GW 537-F FLAT WASHER 2
14 BRLM 027-SLT-L PLATE, TAIL 1
BRACKET LONG 31 GB 525-04 BOLT, HEX .25-20 X 1.00 7 50 ML 072-P2 GUIDE, LONG ADJ 3
15 BRLM 036 BOLT, COIL ANCHOR 2 32 GB 525-12 BOLT, HEX .25-20 X 3.00 4 51 ML 072-P4-L GUIDE, LONG ADJ 3
16 BRLM 041 MULTI CHANNEL 1 33 GB 531-03 BOLT, HEX .31-18 X .75 2 52 ML 072.1 SPRING NUT 3
53 UHS-H9H9 ASSY 3

50 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 363-HP-PKG (44 Kpsi / 3000 bar)


TRIPLE ROTARY LANCING MACHINE PACKAGE

# PART NUMBER QTY.


1 BRLM 363-CS TRIPLE ROTARY 44K 1
2 BRLM 500-15 BOX RAIL & DRIVE PKG 1
3 BRLM 580-10 RAIL EXTENSION KIT DUAL COIL 1
4 BRLM 636-10-T10 GUIDE BLOCK ASSY 1
5 BRLM 636-15D-T10 GUIDE BLOCK ASSY 1
6 CB-LP CONTROL BOX ASSY 1
7 LP 320 REAR SUPPORT 1
8 LP 335-WJE WHEEL ASSEMBLY KIT 1
9 LP-300-78 LANCE POSITIONER ASSY 1

866-795-1586 • WWW.STONEAGETOOLS.COM 51
PARTS DIAGRAM

BRLM 430
FRONT IDLER ASSEMBLY

BRLM 420
REAR IDLER ASSEMBLY

# PART NUMBER QTY.


1 BR 026 IDLER BOLT 1
2 BR 030 IDLER PLATE 1
3 BRLM 032 FRONT BRACKET 1
4 BRLM 032-D PLATE, DUAL COIL FRONT 1
5 BRLM 036 BOLT, COIL ANCHOR 2
6 BRUD 117 BUSHING 2
7 GB 537-08 BOLT, HEX .37-16 X 2.00 2
8 GN 537-L NYLOK NUT 2
9 GN 550-H HEX NUT 2
10 GN 562-L NYLOK NUT 1
11 LM 025.1 IDLER SPROCKET 1
12 LM 025.2 SWING BOLT 1
13 UD 045-D SPACER 1

# PART NUMBER QTY.


1 BR 010 REAR IDLER WELDMENT 1
2 BR 011 LIFTING EYE & BOLT 1
3 BR 137 GUARD, IDLER 2
4 GB 525-02 BOLT, HEX .25-20 X .50 4
5 GB 562-12 BOLT, HEX .62-11 X 3.00 1
6 GN 562-L NYLOK NUT 1
7 GW 525-L LOCK WASHER 4
8 LM 025.1 IDLER SPROCKET 1
9 UD 045-D SPACER 2

52 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 500-15
BOX RAIL AND DRIVE PACKAGE

# PART NUMBER QTY.


1 BRLM 005-15 DRIVE RAIL 1
2 BRLM 500.1 1
3 NOT USED -
4 PL 160 PINCH POINT 1.25X3.0 DECAL 2
5 PL 167 CAUTION LABEL-MOVING-ROTATING 2
6 PL L STONEAGE STICKER, LARGE 2

BRLM 500.1-15
DRIVE PACKAGE

# PART NUMBER QTY.


1 BR 008-BU-001 WEDGE BOLT 2
2 BR 060 RAIL CLAMP 2
3 BRLM 070, STOP, CARRIAGE 1
4 BRLM 420 REAR IDLER ASSY EXP 1
5 BRLM 430 FRONT IDLER ASSY 1
6 BRLM 510-EG FEED DRIVE ASSY (ELECTRA-GEAR) 1
8 BRLM 520-15D CHAIN FOR BRLM 500-15 1
9 GB 537-04 BOLT, HEX .37-16 X 1.00 4

866-795-1586 • WWW.STONEAGETOOLS.COM 53
PARTS DIAGRAM

BRLM 510-EG
FEED DRIVE ASSEMBLY (ELECTRA-GEAR)

# PART NUMBER QTY. 14 GN 537-L NYLOK NUT 2


1 BR 060 RAIL CLAMP 4 15 GN 550-L NYLOK NUT 2
2 BR 133 CHAIN GUARD 1 16 GP 010-BK BLACK PLASTIC ID WASHER P8 1
3 BR 170-E30 GEARBOX, ELECTRA-GEAR 30-1 1 17 GP 010-S SILVER PLASTIC ID WASHER P8 1
4 BRLM 023-EG DRIVE PED 2 18 GW 537-L LOCK WASHER 4
5 BRLM 051 MID DRIVE PLATE (BONFIG) 1 19 GW 550-F FLAT WASHER 2
6 BRLM 056 IDLER MOUNT 2 20 LM 016-6 AIR MOTOR 1
7 CST 022.1 KEY .187 SQ X 1.00 1 21 LM 022.1 IDLER SPROCKET 2
8 GB 531-04 BOLT, HEX .31-18 X 1.00 4 22 LM 518-EG SPROCKET 1
9 GB 537-04 BOLT, HEX .37-16 X 1.00 4 23 ML 017-8.4 FTG, NIPPLE CLOSE P8M P8M 1
10 GB 537-05 BOLT, HEX .37-16 X 1.25 10 24 ML 017-8.8 FTG, ELBOW 45 P8M J8M 2
11 GB 537-07 BOLT, HEX .37-16 X 1.75 2 25 ML 017-8.7 FTG, NIPPLE P8M 4.50 1
12 GB 537-08 BOLT, HEX .37-16 X 2.00 4 26 ML 019 QUICK EXHAUST P8 WITH MUFFLER 2
13 GB 550-18 BOLT, HEX .50-13 X 4.50 2 27 BR 167 DUST CAP J8 2

54 866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM

BRLM 580-10
EXTENSION KIT

# PART NUMBER QTY


1 BR 004-10 BOX RAIL 1
2 BR 006-N-001 SPLICE TUBE 1
3 BR 008-BU-001 WEDGE BOLT ASSY 2
4 BRLM 034-10 COIL, GUIDE BLOCK 2
5 BRLM 236-D10 GUIDE BLOCK, DUAL 5/8 3
6 BRLM 238 CLAMP, DUAL COIL W/ 1/2” ZINC NUT 6
7 BRLM 520 CHAIN 1
8 BRLM 521 MASTER LINK 1
9 GB 525-06 BOLT, HEX .25-20 X 1.50 6
10 GN 525-L NUT, NYLOK .25-20 6
11 GN 550-H NUT, HEX .50-13 6

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PARTS DIAGRAM

BRLM 636-XXX-XXX
GUIDE BLOCK KITS

Attach blocks every 8th coil.

5 FT EXTENSION
(2 BLOCKS, 1 TAIL)

10 FT EXTENSION
(3 BLOCKS, 1 TAIL)

15 FT EXTENSION
(4 BLOCKS, 1 TAIL)

15 FT DRIVE
(4 BLOCKS, 2 TAILS)

20 FT EXTENSION
(6 BLOCKS, 1 TAIL)

25 FT DRIVE
(7 BLOCKS, 2 TAILS)

BRLM 636-XXX-XXX
XX=LENGTH X=DRIVE OR EXTENSION X=NUMBER OF LANCES XX=DIAMETER OF LANCE HOLE
5= 5FT D=DRIVE S=SINGLE 10 = 5/8”
10= 10FT NO “D”= EXTENSION D=DOUBLE 15 = 15/16”
15= 15FT T=TRIPLE 18 = 1 1/8”
20= 20FT
25= 25FT
EXAMPLE: BRLM 636-25D-T10 = 25FT DRIVE FOR TRIPLE LANCE WITH 5/8” HOLES

BRLM 636-K
DUAL COIL HARDWARE KIT

# PART NUMBER QTY.


1 BRLM 239 ASSEMBLY, CARRIAGE DUAL COIL PLATE 1
2 BRLM 240 ASSEMBLY, FRONT DUAL COIL ANCHOR 1

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PARTS DIAGRAM

LANCE POSITIONER (CB-LP)


CONTROL BOX

# PART NUMBER QTY.


1 CB 107 LEG WELDMENT 4
2 CB-LP.1 CONTROL BOX PANEL ASSY 1
3 CB 158 HOSE ASSY, 25 FT J8 7

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PARTS DIAGRAM

LANCE POSITIONER (CB-LP.1)


CONTROL BOX SUB ASSEMBLY, DUAL REGULATOR, FOUR FUNCTION

# PART NUMBER QTY. 18 CB 114 INLET FITTING 1 35 GB 531-11 BOLT, HEX .31-18 X 2.75 2

1 BR 154 MUFFLER P6 3 19 CB 115 COUPLING 1 36 GN 525-L NYLOK NUT 10

2 BR 167 DUST CAP J8 7 20 CB 116 NIPPLE 1 37 GN 531-L NYLOK NUT 6

3 CB 004-D MOUNTING PLATE 1 21 CB 120 FTG, ELBOW STREET 90 P6M 3 38 GP 009-B BLUE PLASTIC ID WASHER P6 1
P6F 39 GP 009-BK BLACK PLASTIC ID WASHER 1
4 CB 006 MOUNT BLOCK 4
22 CB 122 FTG, ADAPTER P6M J8M 6 P6
5 CB 010 ROTATION CONTROL PANEL 1
23 CB 124 BALL VALVE ASSY 1 40 GP 009-G GREEN PLASTIC ID WASHER P6 1
6 CB 012-D PLATE DUAL REGULATOR 1
24 CB 126 FITTING, ELBOW OUTLET 9 41 GP 009-P PURPLE PLASTIC ID WASHER 1
7 CB 012.2 NUT, NYLOK 10-24 (GN 519-L) 8 P6
25 CB 132 REGULATOR 2
8 CB 020 FILTER 1 42 GP 009-R RED PLASTIC ID WASHER P6 1
26 CB 142 VALVE, SELECTOR 1
9 CB 022 OILER 1 43 GP 009-S SILVER PLASTIC ID WASHER P6 1
27 CB 142-C VALVE, SELECTOR 1
10 CB 023 PLATE, DIRECTION 1 44 GP 009-Y YELLOW PLASTIC ID WASHER 1
28 CB 142-C-001 VALVE, SELECTOR 1
11 CB 024 PLATE END 1 P6
29 CB 147 FTG, ELBOW 90 P6M P4F 1
12 CB 026 FTG, NIPPLE HEX P6M P6M 2 45 GP 025-P6SS HEX SOCKET PLUG 1
30 CB 148 GAUGE 1
13 CB 050 PLATE, XYZ 1 46 GS 525-025 SHCS .25-20 X .62 ZINC 4
31 CB 508 FSHCS .25-20 X 1.75 SS 8
14 CB 052-14 HOSE ASSY 4 47 GS 525-05 SHCS .25-20 X 1.25 BLK 2
32 CB 512.1 HHMS .19-24 X .75 SS 8 (CB 021)
15 CB 054 FTG, TEE P6M P6F P6F 1
33 CB 555 FSHCS .19-24 X .50 SS (GSF 14 48 GW 525-F FLAT WASHER 8
16 CB 058 FTG, CROSS P6F 1 319-02)
49 GW 531-F FLAT WASHER 4
17 CB 100 FRAME SUB ASSY 1 34 GB 531-07 BOLT, HEX .31-18 X 1.75 4

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PARTS DIAGRAM

AUTOBOX® (CB-TBX-LPA)
LPA TUMBLEBOX ASSEMBLY

# PART NUMBER QTY. 11 CB 829 MANIFOLD ASSY, LPA 1 21 GPTB 0250-PUR95A-RD (PILOT 1
RIGHT) FOR LPA
1 CAM 153 HEAT SHRINK (CUT IN HALF) 1 12 CB 830 FRAME, TUMBLEBOX LPA 1
22 GPTB 0500-PUR95A-BK TUBE, .50 2
2 CB 052-14 HOSE, INLET FOR LPA 1 13 CB 831 COVER, TUMBLEBOX LPA 1
FOR LPA
3 CB 052-18 HOSE, OUTLET FOR LPA 1 14 GB 337-03 BOLT, HEX .37-16 X .75 SS 2
23 GSB 319-08 BHCS 10-24 X 2.00 SS 10
4 CB 314 3-LOBE KNOB 1 15 GN 319-L NYLOK NUT SS (HC 025.1) 10
24 GTB 319-02-32 BHTS .19-32 X .50 8
5 CB 325 HANDLE TOP 1 16 GP 012-BK BLACK ID BAND LG 2 TORX SS
6 CB 328-001 POLE MOUNT 1 17 GP 012-RD RED ID BAND LG 2 25 GTB 331-025 BHTS .31-18 X .62 2
7 CB 712 HEX STANDOFF 4 18 GPTB 0250-PUR95A-BK (PILOT LEFT) 1 TORX SS
FOR LPA 26 HRS 563 FTG, ELBOW SWIVEL 90 4
8 CB 745-25 SUPPLY HOSE BUNDLE 2
19 GPTB 0250-PUR95A-BK (PILOT UP) 1 P2M PL4
9 CB 825 SPOOL VALVE ASSY, LPA 2
FOR LPA
10 CB 828 FTG, ADAPTER SWIVEL P2F 4
20 GPTB 0250-PUR95A-RD (PILOT 1
J4F
DOWN) FOR LPA

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PARTS DIAGRAM

LANCE POSITIONER (LP-300-78)


LANCE POSITIONER ASSEMBLY PAGE 1

# PART NUMBER QTY.


1 BR 008-BU-001 WEDGE BOLT 8
37 LP 076 RAIL SLOTTED VERTICAL 2
38 LP 077-78 CROSS BEAM 1
39 LP 078-78 CROSS TIE 2
40 LP 094-L CORNER ASSY 2
41 LP 094-U CORNER ASSY 2

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PARTS DIAGRAM

LANCE POSITIONER (LP-300-78)


LANCE POSITIONER ASSEMBLY PAGE 2

# PART NUMBER QTY. 17 GP 010-G GREEN PLASTIC ID WASHER 1 33 LP 050-SS GEARBOX MOUNT 1
P8 HORIZONTAL
2 BR 167 DUST CAP J8 4
18 GP 010-R RED PLASTIC ID WASHER P8 1 34 LP 055-SS GEARBOX MOUNT VERTICAL 1
3 BRUD 072 BEAM INSERT 4
19 GP 010-Y YELLOW PLASTIC ID WASHER 1 35 LP 071 ASSY, 2 SIDE PLATES & 1
4 BRUD 073 BEAM PIN 4
P8 ROLLERS
5 BRUD 172 RETAINING RING, EXTERNAL 8
20 GW 525-L LOCK WASHER 8 36 LP 074-78 RAIL SLOTTED HORIZONTAL 1
6 CST 022.1 KEY .187 SQ X 1.00 7
21 GW 537-L LOCK WASHER 28 42 LP 170 GEAR WELDMENT 2
7 GB 525-02 BOLT, HEX .25-20 X .50 4
22 LM 016-4 AIR MOTOR 2 43 LP 210 FRONT BRACE ASSY 1
8 GB 525-03 BOLT, HEX .25-20 X .75 4
23 LP 011-PC 2104 400-1 RALR 1 44 LP 225 TORQUE LIMITER 1
9 GB 525-05 BOLT, HEX .25-20 X 1.25 4
24 LP 012-PC 1304 400-1 ULR 1 45 LP 270 GEAR, SPUR 1
10 GB 537-04 BOLT, HEX .37-16 X 1.00 28
25 LP 013 SPACER, VERTICAL GEARBOX 1 46 LP 700 CARRIAGE CLAMP ASSY 1
11 GB 537-05 BOLT, HEX .37-16 X 1.25 4
26 LP 028 GUARD, GEAR HZ RH 1 47 ML 017-8.8 FTG, ELBOW 45 P8M J8M 4
12 GB 537-06 BOLT, HEX .37-16 X 1.50 4
27 LP 029 GUARD, GEAR HZ LH 1 48 PL 160 PINCH POINT 1.25X3.0 DECAL 8
13 GB 537-025 BOLT, HEX .37-16 X .62 2
28 LP 030 GUARD, GEAR RH 1 49 PL 167 CAUTION LABEL-MOVING- 1
14 GN 525-L NYLOK NUT 4 ROTATING
29 LP 031 GUARD, GEAR LH 1
15 GN 537-L NYLOK NUT 8 50 LP 036 BEARING, FLANGE MOUNT 1
30 LP 032-78 SHAFT, DRIVE 1
16 GP 010-B BLUE PLASTIC ID WASHER 1 (MFR VARIATIONS-
31 LP 033 SHAFT, STUB 1 VERIFY PART DIMENSIONS)
P8
32 LP 034-001 COUPLING 2

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PARTS DIAGRAMS

LANCE POSITIONER (LP 320)


REAR SUPPORT ASSEMBLY

# PART NUMBER QTY.


1 BR 008-BU-001 WEDGE BOLT 2
2 BJ 086.4-L LINK 2
3 LP 095-001 CORNER POST 2
4 LP 310 TROLLEY ASSY 1
5 LP 313 LEG, PIPE 4
6 LP 319 TOP BEAM 1
7 LP 314 PLATE, END FITTING 2
8 LP 315 PLATE, END FITTING COVER 2
9 UD 071-D CHAIN HOIST (EXT) 1
10 GB 537-14 BOLT, HEX .37-16 X 3.50 8
11 GB 537-13 BOLT, HEX .37-16 X 3.25 4
12 GB 537-17 BOLT, HEX .37-16 X 4.25 8
13 GN 537-L NYLOK NUT 20

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PARTS DIAGRAM

LANCE POSITIONER (LP 335-XX)


LANCE POSITIONER LEG OPTIONS

# PART NUMBER LP 335-WC QTY. LP 335-WE QTY. LP 335-JE QTY. LP 335-WJE QTY.
1 BR 008-BU-001 WEDGE BOLT - 4 4 4
2 GB 543-14 BOLT, HEX .43-14 X 3.50 - 4 - -
3 GB 543-16 BOLT, HEX .43-14 X 4.00 - 4 4 4
4 GN 543-L NYLOK NUT - 8 4 4
5 LP 075 WHEEL INSERT - 4 4 4
6 LP 079-17.5 WHEEL RAIL - 4 4 4
7 LP 085 WASHER, CASTER - - 4 4
8 LP 086 COLLAR ASSY - 4 4 4
9 LP 088 JACK ASSY - - 4 4
10 LP 089 WHEEL 4 4 - 4
11 LP 093 WHEEL MOUNT ASSY 4 - - 4

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PARTS DIAGRAM

LANCE POSITIONER (LP 700)


CARRIAGE CLAMP ASSEMBLY

# PART NUMBER QTY.


1 LP 701 FIXED RAIL ASSY 1
2 LP 705 CLAMPING RAIL ASSY 1
3 LP 707 END CLAMP 2
4 LP 706 SLIDER 2
5 GS 325-04 SHCS .25-20 X 1.00 SS (BC 053) 16
6 LP 652-1.38 AXLE-ZERK 4
7 BR 055 ROLLER ASSY 8
8 BR 052-2.0 AXLE-ZERK 4
9 GN 550-L NYLOK NUT 4
10 LP 622 COMPRESSION SPACER 4
11 LP 708 .375-16 SS HANDLE 2

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PARTS DIAGRAM

LANCE POSITIONER (LP 071)


2 SIDE PLATES AND ROLLER ASSEMBLY

# PART NUMBER QTY.


1 BR 051-2.0-0 AXLE-ZERK 1
2 BR 052-2.0 AXLE-ZERK 7
3 BR 055 ROLLER ASSY 8
4 GN 550-L NYLOK NUT 8
5 GSB 313-0075 BHCS 6-32 X .19 SS 4
6 LP 070 SIDE PLATE 1
7 LP 070-001 SIDE PLATE 1
8 LP 072 LABEL, ORIENTATION 1
9 LP 073 CE SERIAL PLATE 1

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TERMS AND CONDITIONS

1. Acceptance of Terms and Conditions. Receipt of these Terms and 6. Omission. Seller’s waiver of any breach or Seller’s failure to enforce any
Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance of these Terms and Conditions at any time, shall not in any way affect, limit or
by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”). waive Seller’s right thereafter to enforce and compel strict compliance with
Such acceptance is made expressly conditional on assent by Buyer to these every term and condition hereof.
Terms and Conditions. Such assent shall be deemed to have been given
unless written notice of objection to any of these Terms and Conditions 7. Severability. If any provision of these Terms and Conditions is held to be
(including inconsistencies between Buyer’s purchase order and this invalid or unenforceable, such invalidity or unenforceability shall not affect the
acceptance) is given by Buyer to Seller promptly on receipt hereof. validity or enforceability of the other portions hereof.

Seller desires to provide Buyer with prompt and efficient service. 8. Disputes. Seller and Buyer shall attempt in good faith to promptly resolve
However, to individually negotiate the terms of each sales contract would any dispute arising under these Terms and Conditions by negotiations
substantially impair Seller’s ability to provide such service. Accordingly, between representatives who have authority to settle the controversy. If
the product(s) furnished by Seller are sold only according to the terms and unsuccessful, Seller and Buyer shall further attempt in good faith to settle the
conditions stated herein and with the terms and conditions stated in any dispute by nonbinding third-party mediation, with fees and expenses of such
effective StoneAge Dealer Agreement or StoneAge Reseller Agreement, mediation apportioned equally to each side. Any dispute not so resolved
if applicable. Notwithstanding any terms and conditions on Buyer’s by negotiation or mediation may then be submitted to a court of competent
order, Seller’s performance of any contract is expressly made conditional jurisdiction in accordance with the terms hereof. These procedures are the
on Buyer’s agreement to these Terms and Conditions unless otherwise exclusive procedures for the resolution of all such disputes between the Seller
specifically agreed to in writing by Seller. In the absence of such agreement, and Buyer.
commencement of performance, shipment and/or delivery shall be for Buyer’s
convenience only and shall not be deemed or construed to be an acceptance 9. Governing Law. All sales, agreements for sale, offers to sell, proposals,
of Buyer’s terms and conditions. acknowledgments and contracts of sale, including, but not limited to,
purchase orders accepted by Seller, shall be considered a contract under the
2. Payment/Prices. Unless other arrangements have been made in writing laws of the State of Colorado and the rights and duties of all persons, and
between Seller and Buyer, payment for the product(s) shall be made upon the construction and effect of all provisions hereof shall be governed by and
receipt of invoice. The prices shown on the face hereof are those currently in construed according to the laws of such state.
effect. Prices invoiced shall be per pricelist in effect at the time of shipment.
Prices are subject to increase for inclusion of any and all taxes which are 10. Jurisdiction and Venue. Seller and Buyer agree that the state or federal
applicable and which arise from the sale, delivery or use of the product(s), courts located within the City and County of Denver, Colorado shall have
and the collection of which Seller is or may be responsible to provide to any sole and exclusive jurisdiction over any litigation concerning any dispute
governmental authority, unless acceptable exemption certificates are provided arising under these Terms and Conditions not otherwise resolved pursuant
by Buyer in accordance with applicable law. Buyer shall pay all charges for to Section 9 as well as any alleged defects of any Products or damages
transportation and delivery and all excise, order, occupation, use or similar sustained as a result of such alleged defects. Seller and Buyer further agree
taxes, duties, levies, charges or surcharges applicable to the product(s) being that should any litigation be commenced in connection with such a dispute,
purchased, whether now in effect or hereafter imposed by any governmental it shall only be commenced in such courts. Seller and Buyer agree to the
authority, foreign or domestic. exclusive jurisdiction of such courts and neither will raise any objection to the
jurisdiction and venue of such courts, including as a result of inconvenience.
3. Warranty. SELLER MAKES NO WARRANTIES OR REPRESENTATIONS AS
TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE 11. Attorney’s Fees. If any litigation is commenced between Seller and Buyer,
STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT. or their personal representatives, concerning any provision hereof, the party
prevailing in the litigation shall be entitled, in addition to such other relief that
4. Delivery. Seller is not obligated to make delivery by a specified date, but is granted, to a reasonable sum as and for their attorneys’ fees and costs in
will always use its best efforts to make delivery within the time requested. such litigation or mediation.
The proposed shipment date is an estimate. Seller will notify Buyer promptly
of any material delay and will specify the revised delivery date as soon as STONEAGE TRADEMARK LIST
practicable. UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY View the list of StoneAge’s trademarks and service marks and learn how
LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR the trademarks should be used. Use of StoneAge trademarks may be
CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF prohibited, unless expressly authorized.
THE REASON(S).
http://www.StoneAgetools.com/trademark-list/
All product(s) will be shipped F.O.B. point of origin, unless specifically agreed
otherwise, and Buyer shall pay all shipping costs and insurance costs from
STONEAGE PATENT DATA
that point. Seller, in its sole discretion, will determine and arrange the means
View the list of StoneAge’s current U.S. patent numbers and descriptions.
and manner of transportation of the product(s). Buyer shall bear all risk of loss
commencing with the shipment or distribution of the product(s) from Seller’s
warehouse. Order shortages or errors must be reported within fifteen (15) http://www.sapatents.com
business days from receipt of shipment to secure adjustment. No product(s)
may be returned without securing written approval from Seller. STONEAGE TERMS AND WARRANTY
View StoneAge’s Terms and Warranty Conditions online.
5. Modification. These Terms and Conditions are intended by Seller and
Buyer to constitute a final, complete and exclusive expression of agreement http://www.stoneagetools.com/terms
relating to the subject matter hereof and cannot be supplemented or amended
without Seller’s prior written approval. http://www.stoneagetools.com/warranty

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TERMS AND CONDITIONS

Warranties set forth herein extend only to End-Users, meaning customers determine eligibility for coverage under this Limited Warranty. This Limited
acquiring, or that have previously acquired, a product manufactured by Warranty shall not extend to any person or entity who fails to provide proof of
StoneAge (“Product”) for their own use and not for resale, either directly from original purchase from StoneAge or a Dealer. No Product may be returned for
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller credit or adjustment without prior written permission from StoneAge.
(“Dealer”). No warranty of any kind or nature is made by StoneAge beyond
6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.
those expressly stated herein.
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT
1. LIMITED WARRANTY PERIOD. Subject to the limitations and conditions ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS
hereinafter set forth, StoneAge warrants its Product to be free from defects ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
in workmanship and material for a period of one (1) year from the date of LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR
purchase by the End-User, provided that the end of the limited warranty FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES,
period shall not be later than eighteen (18) months from the date of shipment REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS
Period”). All replacement parts which are furnished under this Limited LIMITED WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED
Warranty and properly installed shall be warranted to the same extent as INDEMNITIES.
the original Product under this Limited Warranty if, and only if, the original
7. LIMITATION OF LIABILITY. End-User specifically acknowledges that the
parts were found to be defective within the original Limited Warranty Period
Product may be operated at high speeds and/or pressures, and that as such it
covering the original Product. Replacement parts are warranted for the
may be inherently dangerous if not used correctly. End-User shall familiarize
remainder of the original Limited Warranty Period. This Limited Warranty
itself with all operation materials provided by StoneAge and shall at all times
does not cover any component part of any Product not manufactured by
use and require its agents, employees and contractors to use all necessary
StoneAge. Any such component part is subject exclusively to the component
and appropriate safety devices, guards and proper safe operating procedures.
manufacturer’s warranty terms and conditions.
In no event shall StoneAge be responsible for any injuries to persons or
2. LIMITED WARRANTY COVERAGE. StoneAge’s sole obligation under property caused directly or indirectly by the operation of the Product if End-
this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s User or any agent, employee, or contractor of End-User: (1) fails to use all
inspection, to repair, replace or issue a credit for any Product which necessary and appropriate safety devices, guards and proper safe operating
is determined by StoneAge to be defective in material or workmanship. procedures; (2) fails to maintain in good working order such safety devices
StoneAge reserves the right to examine the alleged defective Product to and guards; (3) alters or modifies the Product in any way not approved
determine whether this Limited Warranty is applicable, and final determination by StoneAge in advance in writing; (4) allows the Product to be operated
of limited warranty coverage lies solely with StoneAge. No statement or under more severe conditions or beyond the rated capacity specified for the
recommendation made by a StoneAge representative, Dealer or agent to End- Product; or (5) otherwise negligently operates the Product. End-User shall
User shall constitute a warranty by StoneAge or a waiver or modification to indemnify and hold StoneAge harmless from any and all liability or obligation
any of the provisions hereof or create any liability for StoneAge. incurred by or against StoneAge, including costs and attorneys’ fees, to or by
any person so injured.
3. WARRANTY SERVICE PROVIDERS. Service and repair of the Product
is to be performed only by StoneAge authorized service representatives, TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE
including Dealers who are authorized repair centers, with StoneAge approved SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL,
parts. Information about StoneAge authorized service representatives can CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT
be obtained through the StoneAge website at www.stoneagetools.com/ LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF
service. Unauthorized service, repair or modification of the Product or use of VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF
parts not approved by StoneAge will void this Limited Warranty. StoneAge SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE
reserves the right to change or improve the material and design of the Product EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH
at any time without notice to End-User, and StoneAge is not obligated to make RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE
the same improvements during warranty service to any Product previously IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF
manufactured. WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES.
4. WARRANTY EXCLUSIONS. This Limited Warranty does not cover, and
StoneAge shall not be responsible for the following, or damage caused by IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN
the following: (1) any Product that has been altered or modified in any way CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR
not approved by StoneAge in advance in writing; (2) any Product that has OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE
been operated under more severe conditions or beyond the rated capacity PRICE PAID BY THE END-USER FOR THE PRODUCT. STONEAGE’S
specified for that Product; (3) depreciation or damage caused by normal MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS
wear and tear, failure to follow operation or installation instructions, misuse, LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE
negligence or lack of proper protection during storage; (4) exposure to fire, WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND
moisture, water intrusion, electrical stress, insects, explosions, extraordinary OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE
weather and/or environmental conditions including, but not limited to lightning, PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any AND EXCLUSIVE REMEDY.
other force majeure event; (5) damage to any Product caused by any attempt
YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT
to repair, replace, or service the Product by persons other than StoneAge
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE
authorized service representatives; (6) costs of normal maintenance parts
CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU
and services; (7) damage sustained during unloading, shipment or transit of
PURCHASED.
the Product; or (8) failure to perform the recommended periodic maintenance
procedures listed in the Operator’s Manual accompanying the Product. Some jurisdictions do not allow the limitation or exclusion of liability for
certain damages, so the above limitations and exclusions may not apply to
5. REQUIRED WARRANTY PROCEDURES. To be eligible for warranty
you. This Limited Warranty gives you specific legal rights, and you may also
service, the End-User must: (1) report the Product defect to the entity where
have other rights which vary from jurisdiction to jurisdiction. If any provisions
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited
of this Limited Warranty is held to be invalid or unenforceable, such invalidity
Warranty Period specified in this Limited Warranty; (2) submit the original
or unenforceability shall not affect the validity or enforceability of the other
invoice to establish ownership and date of purchase; and (3) make the Product
portions hereof.
available to a StoneAge authorized service representative for inspection to

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