Fabricated Equipment - Vibratory Feeders

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clevelandvibrator.

com 216-241-7157
2828 Clinton Avenue 800-221-3298
Cleveland, OH 44113 Fax 216-241-3480

P R O D U C T D ATA S H E E T

Vibratory Feeders

Control the Flow of Bulk Materials in Your Process

The Cleveland Vibrator Company’s Vibratory BENEFITS INCLUDE


Feeder Models are used to feed raw • Lower production cost and improved quality and
materials or finished products into mixers, throughput by ensuring controlled and consistent
shredders, crushers, screeners, furnaces, material flow
production processes or final containers.
• Reduced cost of maintenance and parts replacement
Available in a wide variety of styles and
compared to mechanical feeders
finishes, Vibratory Feeders are ideal for
foundries or the chemical, food, metal • Flexibility in design options ensures a seamless fit into
or paper industries, just to name a few. your existing production processes for your specific
Fully adjustable volumetric flow allows for application
automated or semi-automated production • Safety under the most hazardous conditions
processes or fill stations.
Product Overview
VIBRATORY FEEDERS ARE IDEAL FOR:
The Cleveland Vibratory Company tailors INDUSTRY WHAT DO THEY DO?
our product to the individual needs of your For the controlled flow of ingredients to
business. Call today to find out how we can Chemical Plants
mixing tanks
improve your productivity and profits.
Control the feed rate of your materials to
Aggregate
your crushers
The Cleveland Vibrator Company offers a wide range
For the addition of binders and carbons to
of light, medium and heavy-duty Vibratory Feeders for Foundries
sand processing systems
controlling the flow of your bulk materials.
For chemical additive feeding in the
Pulp & Paper
bleaching process and chip handling
Production line systems incorporating Vibratory Feeders can Industry
systems
provide:
Metals For feeding metal parts or scraps furnaces
• Fully automated or semi-automated fill stations
• Fully adjustable volumetric flow For controlled ingredient flow in the
Ceramics
• Linear motion that is smooth and uniform batching process
• Safety under the most hazardous conditions Glass For feeding glass cullet to the furnace
Chemical Additive Such as lime or diayomaceous earth in
Handling water and sewage treatment plants

Tailored On Demand
TRAY SHAPES DISCHARGE OPTIONS: CONTROL OPTIONS: DRIVE LOCATIONS
Vibratory Feeder capacity will • Standard Flute Chute • Electromechanical
vary with tray configuration. • Tapered Chute Magnetic Starter
A tubular or vee-shaped • Circular Chute Variable Frequency
tray will not move the same • Side Discharge Dynamic Brake Below-Deck
volume as a standard flat
The standard below-deck
tray, Consult factory for • Air Powered
EQUIPMENT OPTIONS: mounting of air or electric
capacity data on tubular or Filter Regulator Lubricator
• Levelling Gate vibrators is the most widely
vee-shaped output. Explosion-Proof Solenoid
• Dust Cover used.
• Liners
• Impact Plates • Electromagnetic
Variable Amplitude

ISOLATION OPTIONS: • Special Controls


Flat • Air Mounts Side-Mount
Remote Operation
• Coil Springs Two-Speed Side mounting of drives is also
• Sandwich Rubber Batch Weighing available for the EMF Series
• Marsh-Mellow®Mounts Multiple Feeders with dual Rotary Electric
Motors.
Tubular
Our Vibratory Feeders are available in a variety of trough
shapes. Units can be furnished with special trough
coatings such as neoprene, UHMW, urethane, non-
stick polymer, non-stick textured surfaces or removable
Flared abrasive-resistent steel plate. The trough can be furnished
in steel or polished stainless steel to meet the most Above-Deck
demanding requirements. Where installation
requirements dictate, the
above-deck mounting can
Vee also be used.

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The Cleveland Vibrator Difference
SIMPLE PRINCIPLE, GREAT SUCCESS

ion
HOPS, NOT STREAMS ib rat The power source is attached to the
ofV
While it appears to move in a de feeder at a prescribed angle. The force
u
uniform flowing stream, in reality plit and angle create a forward and upward
Am de
the material makes a series of p litu motion of materials but returns back to
short, continuous, rapid hops f Am its original position. However, the material
eo Inertia
forward that are imperceptible to Lin Travel doesn’t move backwards due to the
the eye. How does this happen? slower action of gravity happening during
Theoretical Movement the return motion.

Actual Particle Movement

DESIGNED FOR YOU, YOUR MATERIAL AND YOUR PROCESS

DESIGN EXPERIENCE LINEAR VIBRATION


The Cleveland Vibrator Team has over Sure, using one motor would cost Motor A Motor B
60 years of collective experience sizing less. But, 99% of feeding applications
and designing vibratory feeders for
100’s of materials and applications.
perform best with linear vibration, in line
with gravitational forces, that are easily 1
So, you know you will get the right achieved with two synchronized vibrator Resultant force is upward
force, frequency, amplitude and custom motors, using the Dual Motor Principle.

2
options to make your project successful. (Refer to diagram on right)

SIMPLE LARGE LOADS? NO PROBLEM Resultant force is zero


Our feeders are designed and built for Cleveland Vibrator has experience

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minimal wear parts to make maintenance designing and building feeders to vibrate
an infrequent and easy task. loads at a rate of up to 300 ton per hour
Resultant force is downward

4
IN-HOUSE TESTING QUALITY COMPONENTS
Cleveland Vibrator’s in house testing lab Uras or Cleveland Vibrator Motors,
includes an EMF Electromechanical Feeder Yaskawa Controls, Firestone isolation Resultant force is zero
with independent variable frequency mounts, Mettler-Toledo weigh modules,
and variable amplitude controls to to name a few. We use only the best
allow determination of optimal vibration brands of components, recognized for
conditions for any material AND prediction quality and continuous duty.
of feed rates and process outcomes.

SEE IT BEFORE YOU RECEIVE IT

Follow us on Instagram to see what we are up to in our Visit The Cleveland Vibrator Company’s YouTube Channel
Vibratory Equipment Department to see 25+ videos of Vibratory Screener Models in
@Cleveland_Vibrator_Co action.

Check in weekly for new editions of Cleveland Sign up today to receive 10 minutes of Vibration
Vibrator's Solutions In Motion Blog at Education delivered to your inbox monthly. Visit
solutionsinmotion.clevelandvibrator.com clevelandvibrator.com for details

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Helpful Installation Tips

CALCULATE TO FIT YOUR INDIVIDUAL FEEDER NEEDS

THE TONS-PER-HOUR CAPACITY OF OUR FEEDERS IS BASED ON Example:


THE FLOW OF DRY SAND THAT WEIGHS 100 LBS. PER CUBIC FOOT. You need to move 30 tons-per-hour of a
To better utilize the charts in this catalog, follow these simple steps to material that weighs 60 lbs/ft3. On the chart,
determine the actual capacity of your product: the CVC density factor for materials weighing
60 lbs/ft3 is 1.7. Simply multiply the desired
1. Determine your desired output of materials in tons-per-hour (TPH)
output (30) by the found CVC density factor
2. Determine the weight of your materials in pounds per cubic foot
(1.7) to determine your products equivalent
3. Use the chart below to determine the CVC density factor
to the normal capacities shown in the catalog
4. Multiply your required capacity by the CVC density factor
chart. 30 x 1.7 = 51 tons per hour

MATERIAL WT.
(LBS/FT3)
25 30 35 40 45 50 55 60 70 80 90 100 125 150 175 200

CVC
DENSITY FACTOR
4.0 3.3 2.9 2.5 2.2 2.0 1.8 1.7 1.4 1.3 1.1 1.0 0.8 0.7 0.6 0.5

EMF Electromechanical Feeders can be arranged for either base or suspension installation. Here are a few helpful considerations
for proper installation and maximum feeding efficiency.

Figure #1 Figure #2 Figure #3

FEEDER AT REST FEEDER OPERATION PROJECTED VERTICAL OPENING


Feeder trough length is determined by The dynamic angle of repose is the The projected length and width of the
the material’s static angle of repose angle the material seeks while being vertical opening should be two or three
and trough slope. The feeder trough vibrated and conveyed. times greater than the largest particle
must be of sufficient enough length to dimensions. Materials with bridging
assure complete material shut-off when tendencies require sufficient openings
the feeder is at rest. to assure good product flow.

The projected horizontal opening is


determined by particle size and bed
depth requirements. The minimum
horizontal opening should be
approximately two times the largest
particle dimension, but no less than the
required bed depth.

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Electromechanical Feeders

EMF
Series

Cleveland Vibrator’s Model EMF Electromechanical Vibratory Feeder utilizes twin Rotary Electric Vibrator Drives (RE) which are
available in four speeds for medium to heavy-duty applications. These twin drives all produce a linear motion that provides
smooth, uniform, volumetric flow which is fully adjustable.

Units are mounted horizontally, requiring no gravitational assistance for product conveying. The continuous duty rated
vibratory motors are the only moving parts, ensuring a lower cost of maintenance than other mechanically driven feeders.

FIELD IMAGE: Vibratory Feeder in use at FIELD IMAGE: Vibratory Feeder in use at
a Battery Recycling Plant, to consistently a Plastics Recycling Plant, powered by
feed materials through processing two (RE) Rotary Electric Motors

Benefits of the EMF Electromechanical Feeder include:

• Control feed of bulk materials, parts or scrap from bins, hoppers and conveyors into production or melt down processes
• Rugged and low maintenance design ensure low cost over long product life
• Improved production rates and product quality
• Faster, more streamlined production lines
• Isolators with support base limits noise levels
• Controls allow you the flexibility to adjust vibration intensity and frequency
• Choose from our many options for product contact surface materials, including stainless steel, UHMW plastic lining and
water cooled heat exchangers

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Electromechanical Feeders

EMF • HEAVY-DUTY ELECTROMECHANICAL FEEDERS


NOTES
A
TROUGH
WIDTH
B
TROUGH
LENGTH
C
TROUGH
DEPTH
D
SIDE
DEPTH
F
O.A.
WIDTH
G
O.A.
LENGTH
H
O.A.
HEIGHT
VIBRATORY
DRIVE
MODEL REQUIRED
NORMAL
CAPACITY
(TONS PER HOUR) 1 Capacity is based on
feeding sand that weighs
100 lbs. per cubic foot with
36" 38" 26" RE 5-6 the unit installed at a 10°
12" 48" 6 8" 28" 50" 26" RE 5-6 42 TPH down slope. Maximum gate
opening or bed in trough at
60" 62" 28" RE 9-6
inlet area not to exceed tray
60" 62" 28" RE 9-6
length (B) divided by 3.
72" 74" 28" RE 9-6

2
18" 84" 6" 8" 34" 86" 29" RE 13-6 63 TPH
96" 97" 29" RE 13-6 Design parameters for
the above illustration are
120" 122" 29" RE 13-6
based on free flowing sand
60" 66" 29" RE 13-6
with a static angle of repose
72" 74" 29" RE 13-6 at approximately 35° and a
24" 84" 6" 8" 40" 86" 31" RE 18-6 84 TPH dynamic angle of repose at
96" 98" 31" RE 18-6 approximately 15°.
120" 122" 31" RE 24-6

3
60" 66" 29" RE 13-6
Non-vibrating skirt
72" 74" 31" RE 18-6 boards must be provided
30" 84" 6" 8" 46" 86" 31" RE 18-6 105 TPH by others to avoid spillage
96" 98" 34" RE 24-6 over the sides of the feeder
120" 122" 34" RE 24-6 trough when capacity
60" 62" 35" RE 18-6 exceeds the side depth.
72" 74" 35" RE 18-6
36" 84"
96"
120"
8" 12" 52" 86"
97"
122"
38"
38"
41"
RE 24-6
RE 24-6
RE 34-6
168 TPH
4 Hopper should be
designed to facilitate
adequate material flow while
60" 62" 41" RE 24-6 keeping direct head load on
72" 74" 44" RE 34-6
the trough to a minimum.
48" 84" 10" 15" 64" 86" 44" RE 34-6 280 TPH
EMF
Series
96" 96" 44" RE 34-6
120" 122" 46" RE 45-6
Capacities based on material that weighs 100 lbs. per cubic foot with the feeder installed

* at 0° to 10° and drives selected to provide minimum flow of 40 feet per minute rate of
travel. Consult factory for details on other capacities. 1-800-221-3298
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Volumetric Feeders
The Cleveland Vibrator Company’s Volumetric Vibratory Feeder is a compact, self-contained unit that incorporates a bulk
supply hopper with a vibrator and a vibratory pan feeder.

Both air and electric powered units can be equipped with independent variable controls for adjusting flow rate and
vibratory intensity.

Special control features are available where timed feed rates or operation from a scale signal is required. Scale
operated machines can be equipped with an automatic or manual two-station push button control. One button
controls the fast speed to accomplish most of the filling, while a second button controls slow dribble feed that enables
the operator’s scale to stop at the desired rate.

LIGHT-DUTY DIAGRAM HEAVY-DUTY DIAGRAM

RFM-A • VOLUMETRIC VIBRATORY FEEDERS

A B
NORMAL
MODEL TROUGH TROUGH C D E F G H
CAPACITY
WIDTH LENGTH
RFM-A-216 2" 16" ¾ ft.² 6" 17" 8" 15 in.² 29" 1250 lbs./hr.
RFM-A-318 3" 18" 1¼ ft.² 8" 17" 8" 19 in.² 35" 2 tons/hr.
RFM-A-524 5" 24" 3 ft.² 8" 27" 10" 24 in.² 46" 5 tons/hr.
RFM-A-630 6" 30" 3 ft.² 17" 27" 14" 27 in.² 45" 8 tons/hr.
RFM-A-1036 10" 36" 18 ft.² 10" 41" 17" 36 in.² 59" 30 tons/hr.
RFM-A-1436 14" 36" 40 ft.² 5" 56" 24" 48 in.² 72" 30 tons/hr.

* Capacities based on air-powered/flat tray units with no down-slope and 100 lbs. per cubic foot bulk density.

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RFM Integra Series
RFM
Integra The Cleveland Vibrator Company has extended their line of Volumetric
Series Rectangular Feeder machines to include the compact, self-contained
RFM Integra Series Vibratory Feeders with a built-in bulk hopper inlet to
aid in your material flow.
The new series has an integrated hopper and feeder
design that relies on the actuation of two electrical
vibrators, typically our (RE) Rotary Electric Motors, to ensure
a constant, reliable flow of castings, billets and other large
parts.
Engineered for continuous flow control, the RFM
Integra eliminated the need for steeply angled
hopper walls associated with gravity hoppers.

The Integra models offer a lower overall height and hopper walls angled
at less than 30° for reduced material dump height. An adjustable swing-
out gate further aids in flow control and reduces the potential for hang
up as material moves from the hopper to the feeder tray.

Models can easily be equipped with independent variable frequency


controls (VFC) for adjusting flow rate. Special control features are
available where timed feed rates or operation from a scale signal are
required.
Units are available in a wide range of feeder tray sizes and hopper
capacities. Consult our Sales Department at 1-800-221-3298 for more
details.

Tube Feeders
Cleveland Vibrator’s Tube Feeder model provides
an enclosed tubular shaped feed tray that allows for
materials to feed consistently and effectively without
being exposed to external environmental factors.

Variety of power options are available to fit your


unique application:

• Electromechanical (Rotary Electric Motors)


• Pneumatic (VMSAC/VMS)
• Electromagnetic

EMF-T
Series

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Air Powered Feeders
Cleveland Vibrator’s Air Powered Feeders are primarily used in applications where simple, economical control of the feed
rate is desired. Air Powered Feeders are recommended for hazardous areas instead of more expensive electric alternatives.

The drive is a dependable air-cushioned piston vibrator. The double diameter piston vibrator guarantees starting at any
mounting angle without the use of a return spring. An exhaust muffler is provided to reduce noise level, while further noise
reduction can be achieved by porting the exhausting air way from the work area.

Coating the bore to enable operation without lubricated air is available. Standard air
controls include a quick acting solenoid valve (115/1/60) lubro control and 5’ hose
with fittings. Explosion proof valves are also available.

Capacities are based on standard flat tray models using materials that weighs 100 lbs.
per cubic foot. Other tray options available.

CF-A
CF-A • LIGHT-DUTY AIR POWERED FEEDERS Series

A B
NORMAL
MODEL TRAY TRAY C D E F G H I J K
CAPACITY
WIDTH LENGTH
CF-A-1½-12-125 1½" 12" 3½" 1" 11" 4" 8¼" 10" 6" 3½" 6¼" 1250 lbs./hr.
CF-A-318-125 3" 18" 6½" 1½" 11½" 5¼" 10" 10" 6½" 4" 8" 2 tons/hr.
CF-A-524-200 5" 24" 10" 2½" 11" 7¾" 12" 8½" 7⁷⁄₈" 4½" 10" 5 tons/hr.
CF-A-630-300 6" 30" 12½" 4" 16" 9½" 15" 12" 9¾" 6" 12" 8 tons/hr.
CF-A-1036-350 10" 36" 11" 4" 16" 13½" 18" 12" 11" 7" 14½" 15 tons/hr.

LIGHT-DUTY DIAGRAM

CF-A • MEDIUM & HEAVY-DUTY AIR POWERED FEEDERS


A B
NORMAL
MODEL TRAY TRAY C D E F G H I J K L
CAPACITY
WIDTH LENGTH
CF-A-1436-400 14" 36" 6" 6" 23" 25" 30" 26" 21" 17" 6½" 17" 30 tons/hr.
CF-A-1830-500 18" 30" 11" 6" 25½" 30" 24" 20½" 26" 22" 11" 19½" 50 tons/hr.

Have dimensions certified for MEDIUM & HEAVY-DUTY DIAGRAM


installations purposes. For more
information on sizing, capacity
ratings, installation and additional
options, call our Sales Department at
1-800-221-3298

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Other Vibratory Equipment
THE CLEVELAND VIBRATOR COMPANY OFFERS A FULL RANGE OF FABRICATED VIBRATORY
EQUIPMENT SUITABLE FOR ANY SIZE JOB. All equipment is fully customizable and can be
incorporated into automated or semi-automated production lines. Vibratory Equipment can ensure less
waste of space and materials, faster production times, and more thorough feeding and screening.

Vibratory Screening

VIBRATORY SCREENERS

We offer multiple vibratory screener,


scalper and sieve styles to handle
Model EMBS Model PSC-E separation and sizing of materials, or
Electromechanical Portable Slope Deck removal of unwanted materials from a
Screener with Ball Tray Screener batch, such as liquids, fines or oversized
Deck offers a customizable products. Pneumatic and Electric
Relieve screen deck plugging
screening option with Powered Models Available.
lightweight portability for use
and clogging while saving costs
across multiple applications
of maintenance and provides
dealing with fine bulk
high efficiency in your screening
materials. • Volumetric Screeners
process.
• Electromechanical Screeners
• Air Powered Screeners
• Gravity Flow Screeners
• Portable Sloped Screeners

Model SF-A Air Powered Model RSM Volumetric Model EMS


Screener Screener Electromechanical Screener
Primarily used in applications The all in one unit enables Fit with dual Rotary Electric Drives,
where simple, economical control production efficiencies for this model is designed for precise
of the feed rate is desirable. Also, easily dumping material screening where high efficiency is
these screeners are recommended from an inexact process required in the end particle size. Units
for hazardous-duty areas. and getting a controlled and are mounted horizontally, requiring no
uniform product outcome. gravitational assistance.

Fine Mesh Screening HK Quik Siv


HK Dual Drive
Lab Shaker Hand Sieve HK Technologies, Inc.
Providing advanced ultrasonic Utilizing a high-speed, stainless AN AFFILIATE OF
sieving technology combined steel Turbomite Model CVT-S-10
Turbine Vibrator capable of
with electromechanical or
producing over 20,000 vibrations FINE MESH SCREENERS
electromagnetic vibration,
this model virtually eliminates per minute (VPM) , this high- Used for sizing, fines removal or liquid/solid
frequency vibration is ideal for rapid
screen blinding or clogging
and consistent throughput even on separation, HK Technologies’ Fine Mesh
during a sieve test analysis
process. fine mesh. Screening Equipment can handle screening
dry or wet materials from 5 micron to
HK-12 Laboratory HK Twin #10 mesh. Add Ultrasonics to achieve
Screener Motor Sifter maximum throughput of materials and
This model is an effective The ultra-low-profile design
increase sieving rates while utilizing 100%
tool for lab or pilot plants allows minimum space of the screen surface.
evaluating small powder consumption while offering high
batches of wet or dry capacity wet or dry scalping.
materials. Screen sizes Unit provides a three dimensional • Ultrasonic Deblinding System
to 635 mesh (20 micron) motion thus allowing for greater • Fine Mesh Screening
available. throughput of difficult to screen
products.
• Ultrasonic Screeners
• Laboratory Sieves
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Other Vibratory Equipment
VIBRATORY TABLES
Handle tough material challenges of condensing, settling,
densifying, de-airing and packing and built to fit your
needs in production, filling and packing or weighing.

• Light-Duty Packers • Flat Deck Tables


• Jogger Tables • Grid Top Tables
• Shake-Out Tables • Weigh-Scale Packers
• Specialty Systems • Vibratory Conveyor Systems

Model WFT
Weigh Scale Flat Deck
Model FA
Weigh Scale Packers allow for
filling, weighing, and vibration of Flat Deck
bulk containers. Tables can be fitted Our most popular Vibratory Table
with digital scale instruments that option, Model FA is typically used
incorporate set points to control the to settle material in cartons, drums,
start and stop of the fill device, as kegs, boxes and bags or for
well as the vibration sequence. removing air from poured concrete
*Weigh Scales are available in a variety of and refractories.
deck options to meet any requirements.

Live Beam Vibratory Table Model BT Model GT Foundry


Model Belt Conveyor Grip Top Shake-Out
Built primarily for the consolidation The Belt Table Conveyor is Ideal for automatic and semi- Shake-Out Tables feature a low
of concrete or castable materials designed to simultaneously settle automatic packaging and filling profile design and quiet operation,
in large forms and moulds. Ideally product within its container while lines that use roller conveyor with no noise generated from
suited for pre-stressed concrete transporting the container to a systems. The table is installed at the steel isolation springs, belts,
forms, the beams can be spaced closing and sealing machine. the filling or compaction station pulleys, or vibrating crank arms
apart as much as 10 to 15 feet Linear vibration aids in settling the of an in-line conveyor system. GT of other designs. Units with
for handling long and narrow, yet material in its container before the Grid Top Tables are available in UHMW coated side deflectors are
extremely heavy loads. container is closed. standard, low profile or custom available. Able to handle loads
configurations. up to 12,000 lbs. depending on
deck size.

Vibratory Packers & Joggers

Model VJ Model VP Drum Packer


Electromagnetic Vibratory Jogger Light Duty Tables Model
Ideal for filling small moulds in the plastic and fuse Commonly used for compacting coffee, Eliminate dead space in large drums before
industries, it has also been used in the chocolate and pharmaceuticals, or other powdered products shipping, reducing container costs. Common
candy industry. This rugged unit comes with a HDPE in small containers such as bottle, cans or bags. applications include compacting granules,
(High Density Polyethylene) deck and built-in controls. Force and frequency of Air Powered Models powders, pellets, molded or stamped rubber,
The unit is designed for 115/1/60 operation and the are adjustable by air pressure regulation, while plastics and steel parts. It’s rugged yet compact
frequency is fixed at 3600 VPM. electric tables are adjustable by mechanical design takes up less than 6 square feet of
means or an optional (VFC) Variable Frequency floor space and is rated for continuous duty.
Controller. Air Powered and Electric Powered options
available. Meets OSHA Noise Requirements.

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F O R M O R E I N F O R M AT I O N
Call: Sales at 800-221-3298
Email: [email protected]
Buy Online: www.clevelandvibrator.com

ABOUT THE The Cleveland Vibrator than 15,000 customers ultrasonic screeners,
CLE VEL AND Company has been all around the globe in a vibratory conveyers and
V I B R ATO R
driving innovations vast array of industries. vibratory tables used
C O M PA N Y
in materials handling Our comprehensive for light, medium and
since 1923. From our product line includes heavy-duty industrial
corporate headquarters air-piston, rotary electric, applications.
in Cleveland, Ohio, and electromagnetic, turbine
in partnership with HK and ball vibrators, as
Technologies located in well as a wide variety
Salem, Ohio, we’ve met of fabricated feeders,

the challenges of more vibratory screeners,

clevelandvibrator.com 2828 Clinton Avenue Cleveland, OH 44113 800-221-3298 Fax 216-241-3480

© 2015 - All Rights Reserved.

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