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    Mechanical Drawing and Design N5 Nov 2018 Memo

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    Mechanical Drawing and Design N5 Nov 2018 Memo

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    pearlmayongo
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    MECHANICAL DRAWING AND DESIGN N5 NOV 2018 MEMO

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    Mechanical Drawing and Design N5 Nov 2018 Memo

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    pearlmayongo

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    higher education & training Department: Higher Education and Training REPUBLIC OF SOUTH AFRICA AMENDED MARKING f GUIDELINE | NATIONAL CERTIFICATE | MECHANICAL DRAWING AND DESIGN N5 14 NOVEMBER 2018 This marking guideline consists of 9 pages. CHIEF MARKER: ey Nee SIGNATURE: = tT INTERNAL MODERATOR: SIGNATURE: Dho tz MCM: M DU PREEZ SIGNATURE: _ tafe DATE: 17 NOVEMBER 2018 Copyright reserved Please tun over MARKING GUIDELINE 2. T1080(E)(N14)T MECHANICAL DRAWING AND DESIGN NS QUESTION 1 Data: 2007 P =30kW; D, =80 mm;N = min i Dspiine = 70mm; N = 8; Aspiine = 6mm} 640 38 T= = 160 MPa; 0, =— = 9,5 MPa; A; = 1,45 Ac 4 4 Solution, 1.1 For torque p = 2tNTmean — 60 | 60P _ 60(30 x 10%)” v . = een Mi Tmean = Fen = Bataan)? —~ 1432395 Nm @) 12 For total compressive area (Tmax = Tmean) Tmax = FcAcRmean where d = D — 2h = [0,07 — 2(0,006)] = 0,058 m~” and Rmean = AC + d) = £(0,07 + 0,058) = 0,032 m” Tmax (1432,395) 7 a fe =F Reon = GSK 10 )(0,032) 7 H722 X 10m OR 1 1 v Rmean =D ~ h) = 5 (0,08 — 0,006) = 0,037 m _ Tmax (2432,395)7 a = GRmean 5 X 10)(0,037) 107 20-%m OR 1 1 Rmean = 7 (D + 4) = 7 (0,08 + 0,07) = 0,0375 mv Tmax (1432395) saw GRmean (9,5 X 10°)(0,0375) 702 * 10m (4) 1.3 For total shear area Ag = 1,454, = 1,45(4,712 x 1073)” = 6,832 x 10-3?” Or As = 1,454, = 1,45(4,07 x 1073) = 5,9 x 1073?” (2) Copyright reserved Please turn over MARKING GUIDELINE “3 MECHANICAL DRAWING AND DESIGN N5. Or As = 1,454, = 1,45(4,02 x 107%)” = 5,829 x 10-3m?” 1.4 For length of spline Ae = nhL Ae _ (4,712 x 10°38)” =o = = 0,09816 m = “ ah ~~ (6)(0,008) 0,09816 m = 99mm 1.5 For width of spline As =nwL _ As _ (6,832 x 1073)” W=aL~ 0099)” = 8,626 x 10-3m = 9mm” or w = 3l4d _ (3.14X70%1000)~ on a7 = 0013744m = 14 mm” QUESTION 2 Data T _ 160N d, = 80mm; t =8mm;w = 145 mm;— cm cm T, = 2,56T2; Piss = 25 W; C = 1,2 mjd = 23 mm;D = 520mm Solution 24 T= wxT fom = (14,5)"(160) = 2320N~ 2.2 S672 T, _ 2320” ata SF = 006,25 2256" 256 ~ 0625 23 Py = P2 + Pioss = (30 x 108)“ + (25) = 30,025 kw 24 PL =(T,-T)v (30025) ” Dan DONT OE A = 21,238 m/s” T,) (23207-90625) 21238 m/s Copyright reserved N1080(E\(N14)T Please turn over (2) (3) [14] (2) (3) (4) MARKING GUIDELINE 4 N1080(E\(N14)T MECHANICAL DRAWING AND DESIGN NS 25 _n(d+on TO 60v 60(21,238)” = en) = 1704.2 v NS E+) ~ (0,23 + 0,008)7 ~ 1704269r/min 8) 26 pak tds2 + S240) =f (0,52- yer L =5[0,52 + 0,23+2(0,008)*] + et 201.2) L = 3,621myv (3) 27 _ aD +0)N Pe 60 60v 60(21,238)” = er reat v mD+8) 1(052+0,008)7 > 10%212r/min @ [20] QUESTION 3 Data: 1 = 600mm} Trax = 1,165Tmeani ts = 127 MPa; G = 82 GPa Solution: 34 2nNT mean 60 5 60P _ 60(30,025 x 103)” b = OE _ £080,025 x 10)" Nm Tmean = PN 2m(768,212)7 97 3227Nm + Trax = 1,2Tmean = (1,165)(373,227)” = 434,809 Nm (6) 32 =2ps Tmax = 7g D?t fo */16Tmax _ ?| 16(434,809) ; ST = lag = 0002 =2i td ‘ a ‘lear a 5931m = 26 mm v(std size) (2) 3.3 10,2Tmaxl _ (10,2)(434,809) (0,6) 12Tmaxk _ 0,2)(434,809) (0.6) _ 9 974 radians cbt (82 x 10°)(0,026)47 0071 radians 8) Copyright reserved Please turn over MARKING GUIDELINE 5 N1080(E)(N44)T MECHANICAL DRAWING AND DESIGN N5 [10] QUESTION 4 Data’ d, = 26 mm; ¢, = 806 MPa Solution: 44 Fy =T, +, = 2320 + 906,25 = 3226,25 Nw 1 v < Foearing = 5 Fe = 5 (8226,25) "= 1613,125 N~ @) 42 F =wd,o. (613,125) Oe _ gg = v 026) “(806 x 105) 69767 m= 77 mm (3) [6] QUESTION 5 Data: n= 3:d = M10; Totes = 47,5 MPG; They = 76 MPG; Oeye, = 192 MPa Solution: 54 PCD Tpo1¢ 8(434,809) ~ + PCD = — Me = EEE) _ = 0,07 = v PCD = sad ?ep = GmNO01)2(47 5 x 10)? = 00777004 = 78 mm ® 5.2 D, = 2D = 2(26) = 52mm ~ (1) 5.3 1, = 13D + 2mm = 1,3(26) + 2mm = 35,8 mm = 36mm ” (1) 54D, = 4,5D = 4,5(26) = 117 mmv OR Dz = PCD + 3d = 78 + 3(10) = 108 mm (1) 55 14 = = = = “ f= GD = 7 (26) = 65mm = 7 mm (1 Copyright reserved Please turn over MARKING GUIDELINE N1080(E\(N14)T 7 MECHANICAL DRAWING AND DESIGN NS 5.6 For length of key required w Xt =8 x 7mm (std key size according to shaft size) Consider compression 1 Tmax = They = gilda, 4Tmax 4(43. tDa. (0,007) (0,026)(192 x 10%) = 0,049772 m = 50 mm ~ Consider shearing 1 Tax = Trey = 3WwLDt _ Fra 2(434,809)~ L ig, =55 v WD ~ (0,008) (0,026)(76 x 108) ~ #055011m = 55 mm Use key wx txL= 87x55 mm ~ hq QUESTION 6 Data: 9 = 1425 kPa; D = 320 m; t = 20 mmjn = 15; of studs = 25 MPa; Ac = 0,7Aq Solution: 6.1 For force acting on cover F i0%6 = $00.32)“(1425 x 10°) = 114605,3 NV = 114,605k N ~ (3) 62 Fordiameter of each stud n f= T ae F=h=0,7m (Fa?) {/-__.__. 4F 2) 4(114,605 x 103)“ Soe = | = 0,023577m = 24 mm J Or7naea, ~ (0.7) ASmyCBS x 108) ~ 028577 = 24 mm @ 63 For pitch circle diameter PCD =D + 2t +d = 320 + 2(20)” + 24” = 384 mm (3) Copyright reserved Please tum over MARKING GUIDELINE 7 MECHANICAL DRAWING AND DESIGN NS 64 For circular pitch. Check for steam tightness. N1080(E\(N14)T mPCD _ (384) mac) (9 = 1425 kPa falls above 1215kPa «3d

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