Novw 266861 - DB
Novw 266861 - DB
Novw 266861 - DB
Customer : ARKTIKMORNEFTEGAZRAZVEDKA
Contents
Certificate of Conformance
NDE Reports
MPI Reports
Ultrasonic Inspection Report
Disassembly / Inspection Report
Service Report
Assembly Report
Delivery Photos
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Certificate of Conformance
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Non-Destructive
Examinations
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Magnetic Particle
Inspection Reports
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
CLIENT NATIONAL OILWELL VARCO
LOCATION N.O.V TUAS BAY DRIVE
N.O.V WORK ORDER NO NOVW 266861
PAGE PAGE 1 OF 7
REPORT NO MT 042/12/2012
MAGNETIC PARTICLE INSPECTION REPORT DATE OF INSPECTION 26/12/2012
ITEM INSPECTED: OILWELL E-3000 DRAWWORKS PARTS ASSEMBLY PART NO
QTY 8 NOS
API RP 8B /API SPEC 7L PROCEDURE NO : (VDS) NDE 00002
ASTM E125 / ASTM E709
ACCEPTANCE CRITERIA : AS PER API RP 8C, THIRD EDITION. NOVEMBER 2001 PSL 2
AS PER API RP7G, SIXTEENTH EDITION, EFFECTIVE DATE : DEC 1,1998
AS PER STANDARD PRACTICE NO.53, ISSUE 1 REV B Dated 9th Nov 2005
AS PER ASME SECTION V PROCEDURE NO : MSS 8P-53-1999
MATERIAL STEEL STAGE OF EXAMINATION
TEMPERATURE AMBIENT Initial After Pressure Test After Repair
SURFACE PREPARATION After Machine Blasted Buffing Solvent or Chemical Cleaning
110V, 10,000 AMPS CDS UNIT - SPECTAPULSE 10M S/NO :
MAGNETIZATION UNIT 220V 11" NEWTECH DC COIL S/NO : 06150501
MAGNAFLUX AC YOKE S/NO : 3678
CABLE WRAP LONGITUDINAL 8 COIL TURN BI-DIRECTIONAL
MAGNETIZATION 11" DC COIL LONGITUDINAL API ROTARY END CONNECTIONS ONLY
TECHNIQUE CENTRAL CONDUCTOR CIRCULAR NOT APPLICABLE
AC YOKE LONGITUDINAL
TESTING MEDIUM DRY WET CONTINUOUS FLUORESCENT BLACK/WHITE CONTRAST
PARTICLE TYPE MAGNAFLUX - MAGNAGLO 14A APPLICATION : SPRAY
COLOUR : GREEN CONCENTRATION : 0.1-0.4%
CONTRAST MEDIUM MAGNAFLUX - MAGNAGLO WCP-2 COLOUR : WHITE DRYING TIME : N.A
BLACKLIGHT UNIT LABINO-UV INTENSITY : 1400µW/cm²@15" S/NO : 1451323
MAGNETIC FIELD INDICATION TYPE BURMA CASTROL STRIP RB ANNIS-25 GAUSS METER
INSPECTION COVERAGE
FLUORESCENT MAGNETIC PARTICLE INSPECTION (WET METHOD) WAS PERFORMED ON
ALL ACCESSIBLE SURFACE AREAS ON THE ABOVE-MENTIONED ITEM
INSPECTION RESULTS
HUB HUB
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION
SPACER
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION
VIEW- 1
VIEW-2
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS - FOUND SCATTERED CRACKS ON PLATE BOTH SIDE AREA
VIEW-1
VIEW-2
REMARKS :
MPI ON FULL BODY AREA MPI RESULTS - OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Disassembly / Inspection
Reports
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514
Receiving Photos:
The drum shaft E-3000-UDB assembly was received by National Oilwell Varco (NOV) Singapore
Service Center from ARKTIK, DS DEEP VENTURE. They were fully dismantled, water blasted and
prepared for inspection.
Drum Shaft
WEAR
PLATE
Third party MPI was carried out on the drum shaft no rejectable discontinuity was detected on the
area examined. (Refer report no. MT 042/12/2012).
Visual and dimension check on the shaft and found acceptable.
Visual inspection on lebus grooving 1½” was no damage marks and found acceptable.
Visual inspection on wear plates found slightly worn on driller side and off driller side and found
acceptable between NOV wear limit.
Third party MPI was carried out on the low sprocket and high sprocket no rejectable discontinuity
was detected on the area examined. (Refer report no. MT 042/12/2012).
Visual and Dimension check on low sprocket bearing bore and found acceptable.
Visual and Dimension check found high sprocket bearing bore oversize recommended to replace
(P/N: 06-046-086).
Dress all dent edges and bearing bore. Re-tap all threaded holes.
Third party MPI was carried out on the Disc brake rejected discontinuity was detected on the area
examined. (Refer report no. MT 042/12/2012 and UT/ 3338/12).
Visual and Dimension check found 2nos disc brake worn and crack.
Recommended to replace Driller side and Off Driller side (P/N: 2110080). (refer to part list)
Third party MPI was carried out on the above components no rejectable discontinuity was detected
on the area examined. (Refer report no. MT 042/12/2012).
Visual and dimension check on the housing bearing P/N 06-046-050 and bearing retainer P/N 06-
046-051 and P/N 06-046-065 found serviceable.
Visual inspection on spacers P/N 2110081 were no damage mark and found serviceable.
Dimension check on Hub bore P/N Z9739D and found serviceable.
Dress all dent edges and shaft bore. Re-tap all threaded holes.
Visual inspection found hub worn on the spline P/N Z9739D recommended to replace.(refer to part
list)
Third party MPI was carried out on the drive clutch ring no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
Visual inspection on the ring clutch drive P/N 68-070- 795 found the splines worn out on off driller
side recommended to replace. ( refer to part list )
Dress all dent edges.
Third party MPI was carried out on the air clutch front plates no rejectable discontinuity was
detected on the area examined. (Refer report no. MT 042/12/2012).
Visual inspection on the front plates P/N A6838B and found acceptable.
Diaphragm P/N A6832 need to replace. ( refer to part list )
Dress all dent edges. Re-tap all threaded holes.
Outer Clamp Ring P/N A6836 Inner Clamp Ring P/N A6837A
Visual inspection outer clamp ring P/N A6836 and inner clamp ring P/N A6837A were no damage
mark and found serviceable.
Dress all dent edges.
Third party MPI was carried out on the clutch assembly, no rejectable discontinuity was detected on
the area exmined. (Refer report no. MT 042/12/2012).
Visual inspection found Drive plate lining (P/N A6835), drive plate rivet (P/N M2057AN) and drive
plate (P/N 8670) need to replace. (refer to part list)
Center plate P/N A6839 and pressure plate P/N A6840 and found serviceable.
Bearing Spacer
Visual inspection the keys P/N45-802-968 were worn need to replace new.
Bolts, nuts, pins, spring and stud need to replace.
4 Bearings P/N 65-102-270 need to replace.
2 bearings P/N 65-670-612 need to replace. (refer to part list)
Third party MPI was carried out on the arm caliper and cylinders, no rejectable discontinuity
was detected on the area examined. (Refer report no. MT 042/12/2012).
Visual inspection the arm calipers support and found serviceable.
Visual inspection found Body cylinder P/N 2110036, bushing cylinder P/N 2110163, rod cylinder
P/N 2110004 and cylinder assembly emergency P/N 2110001 recommended to replace.( refer
to part list )
NOVW 266861 NOV RIG SOLUTIONS PTE LTD
OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514
Third party MPI was carried out on the brake pad plate, no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
Visual inspection found brake pad plates worn and corroded P/N 2110486, recommended to
replace. (refer to part list)
Third party MPI was carried out on the lever assembly, no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
Visual and dimension check on lever assembly emergency wild and found serviceable.
Dress all dent edges and pins bore. Re-tap all threaded holes.
Miscellaneous
To replace all the various pins, spring, bushing, bolts, lock washers, oil seals, spring Belleville,
brake pad and etc as per NOV assembly specification (refer to parts list).
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly
Initial Report
PHOTO
Initial Inspection
1) To modify the wedge slot from 1-1/2" to 1-3/4" as per instruction.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
Final Report
PHOTO
Final Inspection
1) Modified the wedge slot from 1-1/2" to 1-3/4" as per instruction.
2) Manufactured the ITEM 10 and welded into position.
Material used : ST52-3
W.P.S: ST52-3(EH36)
3) Manufactured the wedge , anchor as per customer supplied drawing.
Material used : ASTM A36.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
8.0
/8
R7
44,45
1.75
/8
R7
R1
/2
TY
-78
P
P
1-1/16
TY
R1
/4
2-1/8
R1
15°
ole
Thru H
Ø1-1/4
R1-3
/8
6-1/8
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
ARKTIKMORNEFTEGA
CLIENT
ZRAZVEDKA
PART NO: NA
INSPECTION COVERAGE:
MAGNETIC PARTICLE INSPECTION WAS PERFORMED ON THE
WELDMENT AREA OF THE BELOW MENTION ITEM
RESULT:
NO RELEVANT INDICATION WAS FOUND AT THE TIME OF INSPECTION.
ITEM INSPECTED WAS FOUND TO BE ACCEPTABLE IN ACCORDANCE WITH
THE APPLICABLE ACCEPTANCE CRITERIA.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
MATERIAL CERTIFICATE
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
MATERIAL CERTIFICATE
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
Initial Report
PHOTO
Initial Inspection
1) To install new plate and sleeve as per instruction.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
Final Report
Final Inspection
1) Installed new wear plate and sleeve as per instruction.
W.P.S: DTE ST52-3 (EH36)
2) NDE inspection, no relevant indication was found at the time of inspection.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
ARKTIKMORNEFTEGA
CLIENT
ZRAZVEDKA
PART NO: NA
INSPECTION COVERAGE:
MAGNETIC PARTICLE INSPECTION WAS PERFORMED ON THE
WELDMENT AREA OF THE ABOVE MENTION ITEM
RESULT:
NO RELEVANT INDICATION WAS FOUND AT THE TIME OF INSPECTION.
ITEM INSPECTED WAS FOUND TO BE ACCEPTABLE IN ACCORDANCE WITH
THE APPLICABLE ACCEPTANCE CRITERIA.
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
SERVICE REPORT
Customer: ARKTIKMORNEFTEGAZRAZVEDKA Job Ref: NOVW 266861
Tool Pusher / : MATKO ZUANIC Distribute : ALF MILFORD
Rig Manager SING HUN WEI
PANG LIN SOON
Report
Low sprocket and high sprocket have been pumped the new grease, make sure that the hole are no
blocking.
Installed new bearing P/N 65102270 has been Installed new bearing P/N 65102270 has been
fitted into low sprocket bore. fitted into high sprocket bore.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
Installed retainer bearing and torque all the bolts. The wiper seal was fitted into retainer bearing.
The drum shaft was preparation to assemble. Installed spacer P/N 2110081 onto drum shaft.
Installed new disc brake P/N2110080 and torque Installed new hose P/N96300092.
all bolts
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
The new bearing P/N 65670612 was fitted on Off The new bearing P/N 65670612 was fitted on
Driller Side. Driller Side.
Installed the housing bearing P/N 06046051 onto Torque all bolts.
Driller Side and Off Driller Side.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
The grease was packed into housing bearing. New grease was packed into low sprocket bore
and high sprocket bore.
Installed the spacer P/N 06046064 onto driller Installed hub (blank bore) P/N9739A onto driller
side and off driller side. side and off driller side
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
Installed back plate P/N7815326 and torque all Applied loctite onto stud release spring.
bolts.
Separator plates P/N68065703 were fitted. Installed new plate center P/N68068904 on driller
side and off driller side.
The roll pins were fitted into new plate pressure New plate insulator P/N 68068898 was fitted onto
P/N 68068905. plate pressure.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
Installed the new diaphragm P/N68068894 in position on the cover, make sure that the sign was facing
up.
Installed the insulator plate and plate pressure Make sure the roll pins were sitting with pressure
onto hub. plate.
Position the front cover plate P/N 7815327 onto Tighten the cap screw evenly to 920 LBS,FT
the hub. torque
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000
Inserted the new tapered dower pins P/N 06-046- Installed new front cover plate P/N 7815327 and
101 into front cover. coupling auxiliary brake P/N 06-046-068 on off
driller side.
Drum shaft assembly done. Stamped the date onto wedge (26-JUNE- 2013)
Recommendation(s)
Follow-up Action(s)
Prepared By: JEFFREY TOH SIEW WOOI Approved By: PANG LIN SOON
(Signature / Name) (Signature / Name)
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429
NOVW 266861
Delivery Photos
Oilwell E-3000 Drawworks Drumshaft Assembly – 1 unit
NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429