Manual - Handling Tools Varco
Manual - Handling Tools Varco
Manual - Handling Tools Varco
CATALOG
6402
Table of Contents
Specifications
Pipehandler
SERVICE
Hoisting capacity: 500 tons LOOPS
Breakout torque: 60,000 ft-lbs (81,100 N-m)
Hydraulic power: 2000 psi @ 30 GPM
Pipe size: 5 inch dia. w/4V2 IF connection
GUIDE
RAILS
PS-16
POWER SLIP
(OPTIONAL)
I/
The Varco Pipe Handling Machine, PHM-1 support and position the pipe stands from the rack-
represents the first practical approach to the auto- ing area to the well center line by a combination of in-
mated drilling rig and, unlike previous concepts, out movement and machine rotation about a fixed
does not require a compromise in handling standard axis.
drill pipe and drill collar stands or a change in derrick
design or rig configuration. In fact, it is adaptable to
most existing rigs. Finally, computers are not re-
quired for automatic operation.
Description
Working below the substructure of an offshore can-
tilevered jack-up rig can be awkward and dangerous.
The routine task of changing rams on the BOP stack
for example. Varco has provided the solution to this
problem in its compact and maneuverable BOP Work
Platform Scooter. Working essentially like a human
arm in its motions, its man-carrying basket can carry
a 1000 pound payload. The basket is 3 feet by 4 feet
-enough room for two men and their tools. The
workmen can travel through a 43 foot vertical reach
and a 60 foot diameter horizontal reach. The machine
itself can travel on rails the width of the substructure
-ensuring accessability of the entire region under the
substructure. It is self-contained, portable, light
weight (approximately 5 tons), and only requires rig
electrical power to run. It is easy to operate since the
four movements (travel, swing, arm & boom) are
push button controlled.
Specifications
Speeds
Horizontal 40 ft/min max
Swing Irpmmax
Reach
Max Horizontal 30 ft from center of rotation
Max Vertical 11 ft above bottom rail
32 ft below bottom rail
Hydraulics
2000 psi max Operating Pressure, 15 Gallon Reservoir
Electrical
460 VAC, 3 Phase Explosion Proof 5 HP Motor
Weight 10,000 Ibs
TRAVEL
MAXIMUM REACH
32 FEET
BASKET REMAINS
LEVEL AT ALL
TIMES
SHOULDER 18 FT
SCOOTER" RANGE OF MOTION REACH
MOVEMENT
IRON ROUGHNECKS
IRON ROUGHNECKS
AR3000 Specifications
Weight 12,100 Ibs (5490 kg) Operator Control Console:
Pressurized for use in Class I, Division I areas.
Spinning Wrench: Pendant or remote mounted. Certified Intrin-
sically Safe console available.
Size Range: 3-1/2 in. drill pipe to
9-1/2 in. drill collars
Torque (5 in. pipe): 1500 ft-lbs (2030 N.m) Driller's Control Console:
Torque Wrench: Set point and make-up torque in digital and
Size Range: 4 in. to 9-1/2 in. analog display. Suitable for installation in
drill collars driller's instrumentation console.
Make-Up Torque: ... 100,000 ft-lbs (136,000 N.m) Microprocessor Controller:
Break-Out Torque: . 120,000 ft-lbs (163,000 N.m) CPU 8-bit HMOS II
Tilt Angle for Mousehole Make-Up 5° ROM 24K bytes
RAM 8K bytes
Hydraulic Power Requirements: Digital Input 30 Optically Isolated
2000 psi for torquing up to and including 8 in. D.C. Inputs
OD collars. 2500 psi for 8-1/4 in. to 9-1/2 in. OD Digital Output 16 Optically Isolated
collars. 30 to 35 GPM, closed-center system. A.C. Outputs
Filtration: 25 micron Analog Input 4 Channels, 8-bit
Max Oil Temperature: 180°F(82°C) Resolution
ADAPTER PLATE
(IDENTICAL TO IR-2000)
45.4
(1153)
IR2000 Specifications
Weight 8500 Ibs (3856 kg)
Spinning Wrench
Size range 2-7/8 - 8 in.
Torque (5 in. pipe) 1000 ft-lbs (1350 N-m)
Torque Wrench
Size Range 4 - 8 in.
Makeup Torque Adjusts to 63,000ft-lbs (85,000 N-m)
Breakout Torque 75,000 ft-lbs (101,000 N-m)
Operating Pressure 2000 psi (138 atm)
Vertical Travel 33 in. (838mm)
Power Requirements Same as AR3000
DRILLER!
TW-60
i
DRAWWORKS
TORQUE
WRENCH
0
ROTARY TABLE
O MOUSEHOLE
Specifications
Size Range 2-7/8 - 9-1/2 inch (73-241 mm) OD
Normal Operating Pressure 2000 psi (138 atm)
Torque (5-inch dia pipe) 900 to 1000 ft-lbs
(1215-1350 N-m)
Speed (5-inch dia pipe) 100 rpm
Weight 850 Ibs (385 kg)
Hyd Power Reqmt 29 to 45 GPM (110-1701/min)
Ordering Information
26 in Varco Hydraulic Safety Spinning Wrench, Model
(660 mm)
SSW-30. Complete with vertical positioning system,
right and left rotation. Self-adjusting for 2-7/8 to 9-1/2
inch OD drill pipe and drill collars.
11
6412
20.2 in.
(510 mm)
Ordering Information
The SSW-10 Safety Spinning Wrench with right and
left rotation includes a filter-regulator-lubricator and
25 foot 1-1/4 inch diameter flexible air hose with fit-
tings. The SSW-10 may be fitted with various pres-
21 in. sure rollers to allow it to handle different pipe sizes.
(533 mm) The chart also shows part numbers for SSW-10 units
already fitted with rollers.
12
6413
Specifications
Range 3-1/2 to 9-1/2 in. (89-241 mm) O.D.
Drill Pipe and Drill Collars
Air Pressure
Min 90 psi (6.2 atm)
Max 120 psi (8.6 atm) DRAWWORKS
Max Air Consumption 250 cfm (530 dn\3n I s)
RPM (5 in. Pipe) 0-120
Max Stall Torque (5 in. Pipe) ... 1100 ft-lbs (1490 N-m)
Weight 850 Ibs (386 kg)
ROTARY TABLE
SSW-40
SPINNING
WRENCH
ORATHOLE oMOUSEHOLE
16.4 in.
14.2 in.
(407 mm)
(356 mm)
Typical Rig Floor Layout with Standard Derrick
Ordering Information
Varco Pneumatic Safety Spinning Wrench Model
22.2 in. SSW-40, right and left hand rotation for 3-1/2 to 9-1/2
(559 mm) inch OD drill pipe and drill collars complete with ver-
tical positioning system, filter-regulator-lubricator
assembly and 25 foot by 1-1/4 inch air hose with fit-
tings P/N73109
13
6414
KELLY SPINNERS
Models 6600 and 6800 Kelly Spinners can be used for Model 6600
rotating drill pipe slowly, for limited rathole and
mousehole drilling and for making fast kelly connec-
Pneumatic
tions. These units are completely reversible; the dril-
ler can spin out, as well as spin in, when making con-
nections, therefore, spinning chains are not required.
Specifications
Connections 6-5/8 in. API Reg LH
Height 38-1/2 in. (978mm)
Diameter 28 in. (711 mm) Model 6800
Weight 1110 Ibs (504 kg)
Oil Grade & Capacity SAE 40 1-1/4 gal. (4.81) Hydraulic
Max Stall Torque 1200 ft-lbs (1622 N-m)
RPM 110
Flow (Air - 6600) 320 cfm (680 drn^/s)
Flow (Hydraulic - 6800) 24 GPM (911/min)
Rotation Right & Left
UPPER
BEARING
TORQUE
CLUTCH ARRESTOR
REDUCTION
GEAR
Ordering Information
Pneumatic Kelly Spinner Model 6600 complete with
thread protectors, control valve, filter, lubricator, and
LOWER 62-foot hoses P/N 70876
BEARING
Same as above with 77-foot hoses P/N 70877
CLUTCH
Hydraulic Kelly Spinner Model 6800 complete with
thread protectors, control valve, and 62-foot hoses.
P/N 70867
PINION GEAR SUB SHAFT Same as above with 77-ft hoses. . .. P/N 70868
14
HYDRAULIC CATHEAD
Operation
Operation is very fast and simple. First adjust and
lock the load regulator for desired line pull. With
the control lever you can now make-up each connec-
tion to the exact same torque value every time. After
making-up a connection, push the control lever into
the detent position to quickly and automatically feed
the line out and kick off, ready for the next joint. DOUBLE BRACING
PREFERRED, IF SINGLE
BRACE IS USED, ALIGN
Small, efficient and economical, Varco's new, com- WITH TONG PULL LINE
pact HP-15 Hydraulic Power Supply is optimized for 24 IN.
use with the HC-26 (See Hydraulic Power Supplies). (610 mm)
If, however, the HC-26 is used in conjunction with , 30 IN. .
Varco's SSW-30 Hydraulic Spinning Wrench, the (762 m m ) ~ l
HP-20 Power Supply is recommended.
125 IN. (3175 mm)
EXTENDED
Specifications 85 IN. (2159 mm)
RETRACTED
15
6416
HP-15 HP-45D
16
HYDRAULIC POWER SUPPLIES
17
6418
Features
The diesel hydraulic power unit consists of two iden-
tical hydraulic systems connected in parallel. This
provides a backup in case of engine or pump failure.
Casing Jacking System in Operation
The Casing Jacking System uses two hydraulic
cylinders. Cylinder extension adapters enable the
cylinders to be installed upon substructures of
various heights. Console-mounted controls on the rig REMOTE AIR ELEVATOR
floor operate the pneumatic casing tools and provide OPERATION ASSY (OPTIONAL)
(OPTIONAL)
speed control for lowering casing and extend-
ing the cylinders. ELEVATOR
SUPPORT BEAM
CONTROL
A Jacking System will cost a fraction of the price of a CONSOLE
rig rated at equivalent capacity. A 350/500, 750 or 1000 SPIDER
ton capacity Casing Jacking System can be used to in- (OPTIONAL)
HYDRAULIC
POWER UNIT CELLAR
BEAMS .CHOKE VALVE
(OPTIONAL) ASSY
CYLINDER
EXTENSION
-(OPTIONAL)
18
CASING ELEVATORS / SPIDERS
Dimensional Data
Inches (mm)
Casing Range (Inches) 2-3/8 • 7-5/8 4-1/2 • 14 4-1/2 • 14 16-24 6-5/8 • 14 16-24 8-5/8 • 20
19
6420
Weight Weight
Elevator/Spider and Accessories Part Numbers Ib (kg) Elevator/Spider and Accessories Part Numbers Ib (kg)
Elevator/Spider Less Slips and Guides 17200 2043 (927) Elevator/Spider Less Slips and Guides 11776 3900 (1769)
Bell Guide Kit 17772 240 (109) Bell Guide Kit 11798 400 (181)
Spider Adapter Plate 18462 554 (251) Spider Adapter Plate 19276 700 (318)
250 Ton Link Set (Lengths) 350 Ton Link Set (Lengths)
96 Inch (2438 mm) 70022-4 510 (231) 84 inch (2134 mm) 16966 808 (366)
108 inch (2743 mm) 70022-5 570 (259) 96 inch (2438 mm) 16111 862 (391)
108 Inch (2743 mm) 15386 916 (415)
Elevator 132 inch (3353 mm) 16967 1065 (483)
Casing Bottom Spider
Elevator
Size Guide Top Guide Slip Set Insert Set* Oty. Casing Bottom Spider
(Inches) P/N P/N P/N P/N Inserts
Size Guide Top Guide Slip Set Insert Set* Qty.
(Inches) P/N P/N P/N P/N Inserts
2-3/8 17521 18528 17527-23 2160-12B-12 24
2-7/8 18871 18864 17527-28 2161-12B-12 24 4-1/2 11787 18419-1 11865 2168-168-24 40
3-1/2 18870 18863 17527-35 2162-24 24 5 11788 18419-2 11864 2169-168-24 40
3-1/2 18870 18863 17901-35 2163-168-16 32 5-1/2 11789 18419-3 11863 2170-40 40
4 18869 18862 17901-40 2164-16B-16 32 6-5/8 11791 18419-4 11861 2632-24B-36 60
4-1/2 18868 18861 17901-45 2165-32 32 7 11791 18419-4 11860 2623248 36 60
4-1/2 18868 18861 17525-45 2168-168-16 32 7-5/8 11792 18419-5 11859 2633-60 60
5 18867 18860 17525-50 2169-16B-16 32 7-3/4 11792 18419-5 71592-1 2649-60 60
5-1/2 18867 18860 17525-55 2170-32 32 8-5/8 11793 18419-6 11857 2640-32B-48 80
6-5/8 18866 18859 17524-66 2632-248-24 48 8-3/4 11793 18419-6 71591-3 2650-328-48 80
7 18866 18859 17524-70 2623-248-24 48 9-5/8 11794 18419-7 11856 2633-80 80
7-5/8 18865 18858 17524-76 2633-48 48 9-3/4 71231 18419-15 71591-2 2649-80 80
9-7/8 71231 18419-15 71591-1 2649-80 80
10-3/4 11795 18419-8 11854 2640-40B-60 100
'Numbers followed by the letter "6 ' indicate beveled inserts 10-7/8 11795 18419-8 71590-1 2650-40B-60 100
(required at top and bottom of each slot). 11-3/4 11796 18419-9 11853 2637-100 100
11-7/8 11796 18419-9 71590-2 2651-100 100
13-3/8 11797 18419-10 70732-5 2636-408-60 100
13-1/2 71228 18419-12 70732-4 2652-40B-60 100
13-5/8 71228 18419-12 70732-3 2653-40B-60 100
13-3/4 71228 18419-12 70732-2 2655-40B-60 100
14 15939 18419-11 70732-1 2635-100 100
Weight
Elevator/Spider and Accessories Part Numbers Ib (kg)
Elevator/Spider Less Elevator/Spider Weight
Part Numbers
Slips and Guides 15740 10,500 (4763) and Accessories Ib (kg)
Elevator/Spider Less
Bell Guide Kit 19001 600 (272) Slips and Guides 16180 12,000 (5443)
Spider Adapter Plate 16552 2700 (1225) Bell Guide Kit 19001 600 (272)
500 Ton Link Set (Lengths) Spider Adapter Plate 16552 2700 (1225)
132 Inch (3353 mm) 16968 1705 (773)
144 Inch (3658 mm) 15833 1830 (830) 750 Ton Link Set (Lengths)
160 inch (4064 mm) 18057 2015 (914)
160 Inch (4064 mm) 16143 3900 (1769)
Casing Elevator Spider Casing
Size Bottom Size Guide Slip Set Insert Set Qty.
Top Guide Slip Set Insert Set Qty.
(Inches) Guide P/N P/N (Inches) P/N P/N P/N Inserts
P/N Inserts
P/N
20
CASING ELEVATORS / SPIDERS
Weight Weight
Elevator/Spider and Accessories Part Numbers Ib (kg) Elevator/Spider and Accessories Part Numbers Ib (kg)
Elevator/Spider Less Slips and Guides 13800 5000 (2268) Elevator/Spider Less Slips and Guides 18150 7500 (3402)
Bell Guide Kit 11798 400 (181) Bell Guide Kit 19002 410 (186)
Spider Adapter Plate 19276 700 (318) Spider Adapter Plate 17163 1800 (818)
500 Ton Link Set (Lengths) 750 Ton Link Set (Length)
132 Inch (3353 mm) 16968 1705 (773) 160 Inch (4064 mm) 16143 3900 (1769)
144 inch (3658 mm) 15833 1830 (830)
160 inch (4064 mm) 18057 2015 (914) Elevator
Casing Bottom Spider
Size Top Guide Slip Set Insert Set* Oty.
Guide
Elevator (Inches)
P/N P/N P/N P/N Inserts
Casing Spider
Bottom
Size Top Guide Slip Set Insert Set* Oty. 6-5/8 11791 18419-4 16182-4 2632-24B-60 84
Guide P/N Inserts
(Inches) P/N P/N 2623-24B-60 84
P/N 7 11791 18419-4 16182-8
7-5/8 11792 18419-5 16182-7 2633-84 84
4-1/2 11787 18419-1 13842-3 2168-16B-32 48 7-3/4 11792 18419-5 16182-21 2649-84 84
5 11788 18419-2 13842-2 2169-16-8-32 48 8-5/8 11793 18419-6 16182-6 2640-32B-80 112
5-1/2 11789 18419-3 13842-1 2170-48 48 8-3/4 11793 18419-6 16182-20 2650-32B-80 112
6-5/8 11791 18419-4 13841-3 2632-24B-48 72 9-5/8 11794 18419-7 16182-3 2633-112 112
7 11791 18419-4 13841-2 2623-24B-48 72 9-3/4 71231 18419-15 18182-19 2649-112 112
7-5/8 11792 1841 9-5 13841-1 2633-72 72 9-7/8 71231 18419-15 16182-18 2649-112 112
7-3/4 11792 18419-5 13841-4 2649-72 72 10-3/4 11795 18419-8 16182-5 2640-40B-100 140
8-5/8 11793 18419-6 13840-3 2640-32B-64 96 10-7/8 11795 18419-8 16182-17 2650-40B 100 140
8-3/4 11793 18419-6 13840-5 2650-32B-64 96 11-3/4 11796 18419-9 16182-2 2637-140 140
9-5/8 11794 18419-7 13840-1 2633-96 96 11-7/8 11796 18419-9 16182-16 2651-140 140
9-3/4 71231 18419-15 13840-4 2649-96 96 13-3/8 11797 18419-10 16182-10 2637-140 140
9-7/8 71231 18419-15 13840-2 2649-96 96 13-1/2 71228 18419-12 16182-12 2652-40B-100 140
10-3/4 11795 18419-8 13839-3 2640-40B-80 120 13-5/8 71228 18419-12 16182-11 2653-40B-100 140
10-7/8 11795 18419-8 13839-4 2650-408-80 120 13-3/4 71228 18419-12 16182-13 2655 40B 100 140
11-3/4 11796 18419-9 13839-2 2637-120 120 14 15939 18419-11 16182-9 2635-140 140
11-7/8 11796 18419-9 13839-1 2651-120 120
13-3/8 11797 18419-10 70734-5 263S-40B-80 120 •Numbers followed by the letter "B" indicate beveled inserts
13-1/2 71228 18419-12 70734-4 2652-40B-80 120 (required at top and bottom of each slot).
13-5/8 71228 18419-12 70734-3 2653-40B-80 120
13-3/4 71228 18419-12 70734-2 2655-40B-80 120 Weight
Elevator/Spider and Accessories Part Numbers Ib (kg)
14 15939 18419-11 70734-1 2635-120 120
Casing Spider
Size Guide Top Guide Slip Set Insert Set* Qty.
(Inches) P/N P/N P/N Inserts
1000 Ton Capacity P/N
8-5/8 11793 70916 70102-7 2640-24B-84 108
8-5/8 to 20 Inch 8-3/4 11793 70916 70102-8 2650-24B-84 108
Casing Range 9-5/8 11794 70263 70102-1 2633-108 108
9-3/4 71231 74445 70102-9 2649-108 108
9-7/8 71231 74445 70102-9 2649-108 108
10-374 11795 70264 70102-2 2640-36B-144 180
11-3/4 11796 70265 70102-3 2637-180 180
11-7/8 11796 70265 70102-10 2651-180 180
13-3/8 11797 70906 70102-11 2638-48B192 240
13-1/2 71228 75223 70102-12 2652-48 B 192 240
13-5/8 71228 75223 70102-13 2653-48B-192 240
13-3/4 71228 75223 70102-18 265548B-192 240
14 15939 70266 70102-4 2635-240 240
16 70199 70267 70102-5 2635-300 300
* '18-5/8 70891 70910 70102-14 1 3868-720* ' 720
20 70201 70268 70102-6 2635-300 300
21
6422
LINKS
Teammates for Varco Elevators. Even something as To determine the strength of worn links, measure the
basic as an elevator link receives special attention at amount of eye wear and compare with the wear chart
Varco. to find new capacities. Capacity of set is determined
Varco links are forged from individual billets of high by the weakest eye.
quality, high tensile alloy steel. A set of Varco links is Wear Chart-Forged Link
a matched pair, providing the best balance when in
use. CAPACITY PER SET
UPPER LOWER
(TONS)
EYE EYE
To assure consistent quality, Varco pull tests all links DIM.G DIM. A
NEW REDUCED
at 1-1/2 times rated load. Each unit is then subjected (Inches) (Inches)
to magnetic particle inspection to make sure there are
no cracks or imperfections. 135 3-7/16 1-11/16
150 120 3-5/16 1-5/8
105 3-3/16 1-1/2
90 2-15/16 1-7/16
1000*
* 1000 Ton link reduced capacity limits have not been established
at this time.
22
HOOK ADAPTERS/ELEVATORS
42(1067)
7(178)
The 1000 Ton Hook Adapter will fit all 750 ton rated
traveling blocks allowing the use of 1000 ton rated
casing tools without the need of a very expensive 1000
ton rated hook. This adapter fits either 1000 ton or 750
ton rated links. Weight 4200 Ibs P/N 70106
Inches (mm)
Frame
(Ton) A B C
50(1270) •10(254)
23
6424
ELEVATORS
Inches (mm)
100 ton SM 71000-23 4.25 (108) 2.66 (67) 5.5 (140) 2.88 (73) 2.7 (68)
•28 4.37 (111) 3.09 (78) 5.5 (140) 2.68 (68) 3.4 (86)
-27 4.75 (121) 3.28 (83) 5.5 (140) 2.37 (60) 3.4 (86)
•34 5.26 (134) 3.76 (95) 5.5 (140) 2.34 (59) 3.4 (86)
•35 5.5 (140) 3.96 (101) 5.5 (140) 2.28 (58) 3.4 (86)
100 ton LG 71001-40 6.50 (165) 4.28 (109) 5.8 (147) 2.38 (60) 3.0 (76)
•45 6.75 (171) 4.78 (121) 5.8 (147) 2.50 (63) 3.25 (82)
•50 7.12 (181) 5.25 (133) 5.8 (147) 2.43 (62) 3.5 (89)
150 ton 18403-23 4.25 (108) 2.66 (67) 4.8 (122) 2.80 (71) 3.56 (90)
•28 4.3 (111) 3.09 (78) 4.8 (122) 3.33 (85) 3.5 (89)
-27 4.75 (121) 3.28 (83) 4.8 (122) 3.02 (77) 3.5 (89)
•34 5.25 (133) 3.76 (96) 4.8 (122) 3.12 (79) 3.06 (78)
•35 5.5 (140) 3.96 (101) 4.8 (122) 3.06 (78) 3.5 (89)
175 ton 18402-40 7.12 (181) 4.28 (109) 5.8 (147) 1.51 (38) 2.89 (73)
-45 7.12 (181) 4.78 (121) 5.8 (147) 2.03 (51) 3.14 (80)
•50 7.12 (181) 5.25 (133) 5.8 (147) 1.51 (38) 4.39 (112)
250 ton 18401-34 7.12 (181) 3.78 (96) 5.8 (147) 1.69 (43) 3.21 (82)
•35 7.12 (181) 3.96 (101) 5.8 (147) 1.96 (50) 3.21 (82)
•40 7.12 (181) 4.28 (109) 5.8 (147) 2.46 (62) 3.21 (82)
-45 7.12 (181) 4.78 (121) 5.8 (147) 3.23 (82) 3.21 (82)
•50 7.12 (181) 5.25 (133) 5.8 (147) 3.23 (82) 3.92 (100)
350 ton 18400-45 7.12 (181) 4.75 (120) 5.8 (147) 3.50 (89) 3.17 (80)
-50 7.12 (181) 5.25 (133) 5.8 (147) 3.50 (89) 3.91 (99)
Ordering Information
Part Numbers
Drill Pipe
O.D (in.) Tool Joint Type 100 Ton 150 Ton 175 Ton 250 Ton 350 Ton
24
ELEVATORS
25
6426
ELEVATORS
26
ELEVATORS/ROLLER KELLY BUSHINGS
Drill Collar Dollys designed for use with Varco drill Roller Kelly Bushings
collar elevators provide a convenient way to handle HDP — Widely recognized as the standard of the in-
drill collars without removing the drill pipe elevator, dustry. For master bushings with 25-3/4 in. pin circle,
and meet Varco's tough standards for metallurgical 27-HDP or 23 in. pin circle, 20-HDP. Unit comes with
quality and dependability in the field. wrench, wiper and wear gauge. Weight 1500 Ibs.
Kelly Size
Part Numbers
(Inches) 27 HDP
3 Hex 3650-30
3-1/2 Hex 3650-35
4-1/4 Hex 3650-42
5 Spec. Hex 3650-50
5-1/4 Hex 3650-52
6 Hex 3650-60
3Sq 3651-30
3-1/2 Sq 3651-35
4-1/4 Sq 3651-42
JSl-
5-1/4 Sq 3651-52
6Sq 3651-60
Less Rollers 3653
27
6428
HDS — For heavy duty square drive applications. MDS — For medium duty square drive applications.
Component parts are interchangeable with HDP. Component parts are interchangeable with MDP.
Unit comes with wrench, wiper and wear gauge. Unit comes with wrench, wiper and wear gauge.
Weight 1420 Ibs. Weight 800 Ibs.
Kelly Size
MDS
Part Numbers HDS Kelly Size
(Inches) Part Numbers
(Inches)
3 Hex 3635-30 *\
3-1/2 Hex
4-1/4 Hex
3635-35
3635-42
3 Hex
3-1/2 Hex
4-1/4 Hex
70484- H 30
70484-H35
70484-H42
fcft
5 Spec. Hex 3635-50
3635-52 2-1/2 Sq. 70484-S25
~
5-1/4 Hex
6 Hex 3635-60 3 Sq 70484-S30
3-1/2 Sq 70484-S35
3Sq 3636-30
4-1/4 Sq 70484-S42
3-1/2 Sq 3636-35
4-1/4 Sq 3636-42 Less Rollers 70483
5-1/4 Sq 3636-52
6Sq 3636-60
Optional Lock Assembly locks the Kelly Bushing in
Less Rollers 3637
the Master Bushing for use offshore with motion com-
pensators. Lock assembly may be ordered installed in
MDP — All of the advantages of the HDP is for medi- 27-HDP only. To specify, add an "L" to basic part
um or smaller rigs with 17-1/2 or 20-1/2 rotary tables. number of unit.
Unit comes with wrench, wiper and wear gauge. (Not
compatible with Beth. B-21-TA, Haniel & Lueg S-20,
Mid-Cont. S-17-1/2A & S-21-A, or Wirth 17-1/2 & ECCENTRIC
PIN
20-1/2.) Weight 750 Ibs. P/N 3696 RETAINING
PIN 51205-11
20 MDP LOCKING JL
DRIVE PIN
Kelly Size
Part Numbers 17-1/2 MDP P/N 3697 LOCK
(Inches) 20 MDP 17-1/2MDP DRIVE PIN P/N 3698
WASHER
3 Hex 70487-H30 70477-H30 P/N 1506
3-1/2 Hex 70487- H 35 70477-H35
4-1/4 Hex 70487-H42 70477-H42 Lock Assenbly alone P/N 3695
2-1/2 Sq 70487-S25 70477-S25
3Sq 70487-S30 70477-S30
3-1/2 Sq 70487-S35 70477-S35 Varco Kelly Bushing Safety Guard Assembly fits
4-1/4 Sq 70487-S42 70477-S42
Rotary Tables with HDP-HDS Kelly Bushings.
Less Rollers 70486 70476
For 17-1/2 - 27-1/2 Rotary Table P/N 15744
For 37-1/2 Rotary Table P/N 16951
Roller Kelly Bushing Parts For 49-1/2 Rotary Table P/N 16953
/ FLAT ROLLER
FLAT ROLLER THRUST WASHER 3618 THRUST WASHER 2912
(70468 for MD)
ROLLER PIN 3609
(70470 for MD)
W/O-RINGS & LOCK PIN 4KRP & 4KRS
ROLLER BEARING 1312
FLAT ROLLER 4KRVS (Optional)
ROLLER BEARING 1412
(Optional)
ROLLER
ROLLER PIN 1311 THRUST
PIN 1411 WASHER 1313
V-ROLLER ASSY
* Sleeve bearings are standard, for rotler bearings add R and end of P/N. 'Rollers for Varco HDP, HDS, 4KRP and 4KRS Kelly Bushings are interchangeable.
Kelly Wipers
Screw (HDP, HDS) 50008-10-S
(4KRVS, 4KRBM) 50106-8-SD
(MD) 50006-10-C5
HDP, HDS, 4KRP, 4KRS MD. 4KRVS, 4KRBM
Wiper (HDP, HDS) 10 In. OD
\
(4KRVS, 4KRBM.MD) 8-1/8 In. OD Kelly Size
(Inches)
Part
No.
Square
Wt
Ib
Part
No.
_
Hex
Wt
Ib
_
Kelly Size
(Inches)
Square
Part
No.
Wt
Ib
Part
No.
_
Hex
Wt
Ib
_
2-1/2 API 2-1/2 API 12117 3
3 API 12100 4 12107 4 3 API 12118 3 12125 3
3-1/2 API 12101 4 12108 4 3-1/2 API 12119 2-3/4 12126 2-3/4
4-1/4 API 12102 4 12109 3-1/2 4-1/4 API 12120 2-1/2 12127 2-1/2
5 Special — 12110 3 5 Special — — — —
—
5-1/4 API 12103 3 12111 3 5-1/4 API 12121* 2-1/2 _ —
Retaining Plata (HDP, HDS) 1321
6 API 12104 3 12112 3 6 API - - - -
Retaining Ring (4KRVS, 4KRBM) 1417
Retaining Plate (MD) 70491
*4KRVS only
29
6430
'•"'' Insert Bowl No. 1 13-3/8 & 11-3/4 in. 6610 336(152)
Insert Bowl No. 2 10-3/4 & 9-5/8 in. 6609 470 (213)
Bowl No. 1 Bowl No. 2 Bowl No. 3 Insert Bowl No. 3 API 8-5/8 in. 6608 625 (283)
30
MASTER CASING BUSHINGS
31
6432
MAX LOAD-!
1 (25)'
ING BELOW THROAT
ROTARY TABLE MSP 27-1/2 Split Pin Drive bushings are also avail-
DRIVE SQUARE able. With the larger rotary opening the standard No.
AT POINT A ANY STANDARD 3 Extended API taper is used. This allows the use of
SPLIT SQUARE extra-long SDXL slips required for heavier loads.
WEAR IN ROTARY TABLE BORE DRIVE MASTER
DUE TO PIVOTING ABOUT POINT A BUSHING
Weight 1600 Ibs (726 kg).
Dimensions in Inches (Millimeters) See Ordering Information page for part numbers.
32
MASTER CASING BUSHINGS
N
operations. A 4 inch deep recess accommodates a Smir
square drive kelly bushing to sit within the master
bushing. Developed for use when a 10,000 foot well
was considered deep, the MSS still serves a useful
purpose where a large slip backup area is not re-
quired. With the extended API insert bowl No. 3, the
MSS will handle 2-3/8 thru 8-5/8 inch OD drill pipe,
drill collars, tubing, and casing. Insert bowl No. 2 can For 17-1/2 to 23 in. Tables For 27-1/2 in. Tables
handle tubular goods 9-5/8 and 10-3/4 inches OD. The
Unit comes complete with No. 3 insert bowl and lif-
MSS design, with its solid body, retains the correct
ting sling. Weight Ibs (kg):
API taper for medium and short rotary slips (Varco's
SDML and SDS) under all load conditions. These 17-1/2 complete, 695 (315); body only, 429 (195)
slips receive correct backup and hold tubulars 20-1/2 complete, 1108 (503; body only, 842 (382)
uniformly. The solid outer body takes all transverse 23 complete, 1390 (630); body only, 1142 (518)
loads and provides proper backing for the split insert 26 complete, 1740 (789); body only, 780 (354)
bowls allowing the rotary table to rotate freely, unim- 27-1/2 complete, 1970 (893); body only 1010 (458)
paired by transverse loads. See Ordering Information page for part numbers.
*No Bowl Lock is used in this bushing. **Special API extended insert bowl for tripping only.
Master Casing Bushing Accessories Lifting Slings for removing and installing bushings
and bowls (with 2 hooks P/N 1021, with 4 hooks P/N
6699).
Bit Breaker Adapter Plate locates in the Master
Bushing drive pin holes and provides a 13-9/16 inch
square to accommodate Bit Breakers with Pin Drive
Master Bushings, MPCH, MSPC and MDSP.
33
6434
34
CASING SPIDERS/BUSHINGS
Ordering Information
Rotary Table Casing Casing Bushing & Weight Rotary Table Casing Casing Bushing & Weight
Size (In.) Make Size (In.) Insert Bowl (PIN) Ibs (kg) Size (In.) Make Size (In.) Insert Bowl (P/N) Ibs (kg)
35
MASTER BUSHINGS, CASING BUSHINGS AND INSERT BOWLS FOR HANDLING TUBULAR GOODS 2
2-3/8 IN.- 2-3/8 IN. - 8
TUBULAR GOODS 7-5/8 IN. 8-5/8 IN. 10-3/4 IN.-9-5/8 IN. 13-3/8 IN.-11-3/4 IN.
OUTSIDE DIAMETER ' API BOWL EXT.BOWL NO. 3 INSERT BOWL NO. 2 INSERT BOWL NO. 1 16 IN. 20 IN. - 18-5/8 IN. 24 IN. 26 IN. 30 IN.
ROTARY
TABLE BUSHING TYPE SEE TABLES 1,2 & 3 TO DETERMINE SLIP TYPE, SIZE RANGE AND PART NO'S.
SIZE
-H7.JM
SPLIT BOOT INSERT BOWL 6115 IN 6126 INSERT BOWL 6114 IN 6126 INSERT BOWL 6126 INSERT BOWL 6127
37-1/2 MPCH 2MM PIN CIRCLE
ROTARY SLIPS COMPLETE
5 4 15567 15518
4-1/2 15568 15517
5 15569 15516
ANY
-22-1/2- -J12-1/4 5-1/2 4-1/2 15571 15521
•J10-1/8 -Jir-3/4 -22-1/2-
HINGEO SPIDER 74664 INSERT BOWL 74440 IN 6126 INSERT BOWL 6114 IN 6126 SPIOER 74664 5 15572 15520
INSERT BOWL 6126 INSERT BOWL 6127
5-1/2 15573 15519
ROTARY
TABLE BUSHING TYPE SEE TABLES ' l , 2 & 3 TO DETEF MINE SLIP TYP E, SIZE RANGE t VND PART NO'S.
SIZE
POWER SLIPS
PS-15, PS-16 & PS-20 Power Slips PS-15 & PS-16 Power Slip Features
Another Varco Innovation to Improve Efficiency and • Fits directly into Varco pin drive master bushings.
Reduce Crew Fatigue. Lifting and setting slips is one • Fits 27-1/2 and 37-1/2 inch to 49-1/2 inch rotary
of the most backbreaking jobs on a rig. Varco's power tables.
slips eliminate this tough hand work. These models • Accommodates 3-1/2 to 5-1/2 inch OD drill pipe.
are set by foot pressure on slipset ring or gravity, • The PS-15 can be used with Varco's Big Foot for
rather than sheer muscle power. The power slips maximum efficiency, safety and speed.
enable faster and safer handling of pipe. • The PS-16 is designed for use with Varco's Top
Drive Drilling System.
How Varco Power Slips Operate. The PS-15 and
PS-20 use coil springs as a counterbalance to offset PS-20 Power Slip Features
the weight of the slips when in the upper, released
position. Slips are set by standing on the slipset ring.
The foot pedal is pressed to release the slips. • Available in five configurations, three fit directly
into the rotary table and two are made to fit into
The PS-16 is an air operated power slip controlled Varco master bushings.
with a foot valve. The slips are set by gravity and • Fits 17-1/2 through 21 inch rotary tables.
released with air pressure much like Varco's casing • Accommodates 3-1/2, 4 and 4-1/2 inch drill pipe
elevator/spiders. The PS-16 is a non-rotating unit and 2-3/8, 2-7/8 and 3-1/2 inch tubing.
designed for use with the Varco Top Drive Drilling
System which eliminates the need to turn the rotary
table. PS-16
POWER SLIPS
Dimensional Data
PS-20
Tubular 17-1/2-23
Goods Varco MSS 20-1/2 Insert Guide Guide Ring
Size 17-1/2 Rotary 17-1/2 20-1/2 21 Slip Set Set Ring I.D.
(in.) Varco MSPC MSPC in. (mm)
( 2-3/8 70740-6 70885-6 71018-6 71020-6 71138-6 70841-3 71689-6 70845 3-1/2 (89)
Tubing J 2-7/8 70740-5 70885-5 71018-5 71020-5 71138-5 70841-2 71689-5 70844 4-1/2(114)
[ 3-1/2 70740-4 70885-4 71018-4 71020-4 71138-4 70841-1 71689-4 70699 6(152)
DHujr
PipC
1 4-1/2
70740-3
70740-2
70740-1
70885-3
70885-2
70885-1
71018-3
71018-2
71018-1
71020-3
71020-2
71020-1
71138-3
71138-2
71138-1
70840-3
70840-2
70840-1
71689-3
71689-2
71689-1
70699
71095
70787
6(152)
6-3/4 (171)
7-1/4 (184)
39
6440
ROTARY SLIPS
API BOWL
SQUARE DRIVE
MASTER BUSHING
'T;,;|;~ 21 (9.5) 16(7)
24 24
10 (4.5) 32(14.5) 25(11)
24 36 36
16(7)
36
13-3/4 in.
349 mm
SDML
VARCO PIN DRIVE
MASTER BUSHING
7 SQUARE DRIVE
VARCO NO. 3 MASTER BUSHING
BOWL API BOWL
SDML—Medium Rotary Slips & SDML Inserts
Slip Body Size (in.) 3-1/2 4-1/2 5 5-1/2
Pipe Sizes (in.) 2-3/8 2-7/8 3-1/2 3-1/2 4 4-1/2 4 4-1/2 5 4-1/2 5 5-1/2
P/N: Slip
w/inserts 15524 15523 15522 15563 15564 15565 15567 15568 15569 15571 15572 15573
Wt: Slip
w/insert Ibs (kg) 193(87.5) 188 (85) 180(81.5) 207 (94) 199 (90) 188(85) 204 (92.5) 196(89) 185(84) 200 (91) 192 (87) 181 (82)
P/N 2160-30 2161-30 2162-30 2163-45 2164-45 2165-45 2168-45 2166-45 2167-45 2168-45 2169-45 2170-45
Insert
Wt-lbs (kg) 26 (12) 21 (9.5) 13(6) 39(17.5) 31 (14) 20(9) 39(17.5) 31 (14) 20(9) 39(17.5) 31 (14) 20(9)
Set:
Qty 30 30 30 45 45 45 45 45 45 45 45 45
40
ROTARY SLIPS
16-1/2 in.
SDXL 419 mm
41
6442
ROTARY SLIPS
Slip comp., less inserts 15522-1 167 (76) 15565-1 168(76.5) 15569-1 165 (75) 15573-1 161 (73)
Slip Segment-Right 15526 50 (22.5) 15529 51 (23) 15532 50 (22.5) 15535 49 (22)
Slip Segment-Center 15525 53 (24) 15528 54 )24.5) 15531 53 (24) 15534 52 (23.5)
Slip Segment-Left 15527 50 (22.5) 15530 51 (23) 15533 50 (22.5) 15536 49 (22)
Handle-Right 3767 3.5(1.5) 3767 3.5(1.5) 3767 3.5(1.5) 3767 3.5(1.5)
Handle-Center 3766 4(2) 3766 4(2) 3766 4(2) 3766 4(2)
Handle-Left 3768 3.5(1.5) 3768 3.5(1.5) 3768 3.5(1.5) 3768 3.5(1.5)
Handle Pin w/Washer
& Cotter Pin 3769 .5 (0.2) 3769 .5 (0.2) 3769 .5 (0.2) 3769 .5 (0.2)
Hinge Pin
w/Cotter Pin 2192 1.2(0.5) 2192 1.2(0.5) 2192 1.2(0.5) 2192 1.2(0.5)
Retaining Ring 3738 1.2(0.5) 3739 1.2(0.5) 3741 1.2(0.5) 3740 1.2(0.5)
Kit, Hex Nut, Bolt
& Wrench 3737 .5 (0.2) 3737 .5 (0.2) 3737 .5 (0.2) 3737 .5 (0.2)
Slip comp., less inserts 15562 182 (82.5) 15566 193 (87.5) 15570 190(86)
Slip Segment-Right 15552 54 (24.5) 15558 53 (24) 15555 56 (25.5)
Slip Segment-Center 15553 57 (26) 15559 55 (25) 15556 61 (27.5)
Slip Segment-Left 15554 54 (24.5) 15560 53 (24) 15557 56 (25.5)
Handle-Right 3767 3.5(1.5) 3767 3.5(1.5) 3767 3.5(1.5)
Handle-Center 3766 4(2) 3766 4(2) 3766 4(2)
Handle-Left 3768 3.5(1.5) 3768 3.5(1.5) 3768 3.5(1.5)
Handle Pin w/Washer
& Cotter Pin 3769 .5 (0.2) 3769 .5 (0.2) 3769 .5 (0.2)
Hinge Pin
w/Cotter Pin 2192 1.2(0.5) 2192 1.2(0.5) 2192 1.2(0.5)
Retaining Ring 3739 1.2(0.5) 3741 1.2(0.5) 3740 1.2(0.5)
Kit, Hex Nut, Bolt
& Wrench 3737 .5 (0.2) 3737 .5 (0.2) 3737 .5 (0.2)
CASING SLIPS
Casing OD (in.) 6-5/8 7 7-5/8 8-5/8 9-5/8* 10-3/4* 11-3/4* 13-3/8* 16* 18-5/8* 20* 24* 26* 30*
P/N Slip complete 5315 5301 5303 5305 5307 5309 5311 5313 5325 5333 5329 5331 5346 5342
Weight, complete
Ibs 196 184 166 181 192 209 260 247 308 367 383 443 486 546
(kg) (89) (83.5) (75) (82) (87) (95) (118) (112) (140) (166.5) (174) (201) (220.5) (247.5)
Total Segments 12 12 12 13 14 15 17 18 21 25 26 30 33 37
Total Hinge Pins 11 11 11 12 13 14 16 17 20 24 25 29 32 36
CP-S Conductor Pipe Slip Circular Buttons for CMS-XL & CP-S
Casing Circular Buttons
OD Part Weight
Slip Set (In.) No. Ibs (kg) Qty
43
6444
Drill Collar OD (in.) 3- 4 4- 4-7/8 4-1/2 - 6 5-1/2 -7* 6-3/4-8-1/4 8-9-1/2 8-1/2-10 9-1/4-11-1/4* 11-12-3/4* 12-14*
P/N, Slip complete 2572 2573 2552 2550 2503 2507 2530 2508 2534 2536
Weight, complete
Ibs (kg) 112(51) 103(47) 120 (54) 112(51) 154(70) 173(78) 185 (84) 198 (90) 213(96.5) 207 (94)
Total Segments 7 7 9 9 11 12 13 14 17 17
*This size is furnished with 4 handles t DCSL P/N 2501 also available for this size range.
Parts List
Slip Type DCS-S DCS-R DCS-L
Description Weight Weight Weight
P/N Ibs (kg) P/N Ibs (kg) P/N Ibs (kg)
DCS-S
RANGE
Circular Buttons for DCS Slips 3—4-7/8
HANDLE
T INTERMEDIATE C"N^^L & R
Circular Buttons \\ I 7-7/8 in. HANDLE ^^N,. BODY
Slip Set
Drill Collar
OD (in.) P/N
Weight
Ibs (kg) Qty
V V
V,
(200 mm)
_i
1
Si
XL
^^»
^
TSL.*,.
SEGMENT
/
/
44
6445
12
MP Clamp
MP Parts List
Ind.
No. P/N Description Qty
45
6446
I|! m
' 11 <•
I ,,
SOLID HINGED
46
LARGE DIAMETER PIPE HANDLING TOOLS
SSW-25
31 ^ 1
TW-200 Ml I
47
6448
Sales and Service Offices
WEST COAST SALES, SERVICE ROCKY MOUNTAINS TEXAS-GULF COAST LAFAYETTE SALES * SERVICE
* MFG. FACILITIES SALES * SERVICE SALES * SERVICE P. O. Box 248
800 N. Eckhoff St., P.O. Box 6626 1283 N. Derrick Dr. 12800 Aldine-Westfield Broussard, Louisiana 70518
Orange, California 92668 Casper, Wyoming 82604 Houston, Texas 77039 Highway 90 East
Tel: (714) 978-1900 Tel: (307) 266-1197 Tel: (713) 449-5500 Mile Marker 121
Telex: 678336 (WU) Telex: 792819 Lafayette, Louisiana 70518
4720150 (ITT) Tel: (318) 235-2191
ABU DHABI SALES CANADA SALES LONDON SALES SCOTLAND SALES <c SERVICE SINGAPORE SALES It SERVICE
Varco Middle East Varco International Varco Eastern Inc. Varco (U.K.), Ltd. Varco International, Inc.
(P.O. Box 3374) 2050, 300 - 5th Avenue S.W. 3rd Floor, Cardinal House Forties Road 51 Goldhill Plaza
Abu Dhabi, U.A.E. Calgary, Alberta 39/40 Albemarle Street Montrose, Angus DD10 9ET Newton Road Hex 14-09/14-10
Tel: 823514 Canada T2P 3C4 London W1X 3FD, England Scotland Singapore 1130
Telex: (949)22481 Tel: (403) 263-5458 Tel: 493 2644 Tel: (0674) 73433 Tel: 253-3966/3891
Telex: 03-827870 CANADABIZ Telex: 295287 Telex: 76580 Telex: RS 26394
OfL TOOLS
Printed in U.S.A ' 1985 Varco International, Inc. A VARCO INTERNATIONAL, INC. COMPANY