INSTRUCTION MANUAL

FOR
DRILLING AND MILLING MACHINE

HM-32B
 Thank you for purchasing the DM30 ComplexMachine.If properly cared for
and operated,this machine can provide you with years of accurate
service.Please read this manual carefully before using your machine.
1.SPECIFICATION

Model HM-32B

Drilling capacity 30mm

Face mill capacity 76mm

END mill capacity 20mm

Max distance spindle nose to table 440mm

Spindle taper MT3

Spindle stroke 120mm

Diameter of spindle sleeve 75mm

Head swivel 360°

Diameter of column 115mm

Overall height 1100mm

Length 1080mm

Width 1010mm

Motor 1.5kw

Spindle speed (12S) 50Hz: 100～2080 rpm

Forward and backward travel of table 180mm

Right and left travel of table 560mm

Working area of table 800mm×240mm

Gross weight 280kg

Packing size 950×760×1150 mm

2.FEATURES:
(1)This machine has several uses,such as surface cutting,drilling,milling,and
also can be equipped with and electric switch for tapping.
(2)This machine is of fine quality,can be operated easily,and it is not limited to
skilled operators.
(3)The drilling and milling operation can be performed by two methods.
1)Handoperation,which makes quick drilling.
2)Wormgear feed operation which makes slow milling.
3)Bronze adjustable muts,whichadiust the thread clearance and reduce the wear
They also make screws rotated smoothly and increase the thread accuracy.
4)Whole column which makes this machine strong,stable,and also keep the
high accuracy.
5)Head of tough cast ensures its accuracy lasting and enduring through the
treatment of precise boring cylinder,grinding,and internal stress relief.
6)To adjust belt and change speed,new pulley cover is easy to open the cover.
3.MOUNTING MACHINE
(1)Be sure to fix the head on the column and put the hanger of the head before
moving machine While moving machine,please keep its balance and safety.
(2)Do not mount machine at the sunshine place to avoid the deformity of
machine and the loss of accuracy.
(3)Check to see if the motor turning in clockwise direction before connecting
the electric distribution line.
(4)Mount machine to a sturdy table or base.It is advisable that the table you
choose be well constructed to avoid any vibration during operation.
(5)Four holes are provided on the machine base for mounting .Before
tightening bolts make sure the work table on the machine is level lengthwise
and crosswise.Use shims if necessary.
 4.CLEANING& LUBRICATING
(1)Your machine has been coated with a heavy grease to protect it in
shipping.This coating should be completely removed before operating the
machine.Commercialdegreaser,kerosene or similar solvent may be used to
remove the grease from the machine,but avoid getting solvent on belts or other
rubber parts.
(2)After cleaning,coat all bright work with a light lubricant,Lubricant all points
in Fig.1 with a medium consistency machine oil.
(3)Lubricating points as shown in arrows.
5.USE OF MAIN MACHINE PARTS(See Fig.1)
(1)To raise and lower the head by head handle.
(2)Equipped with an electric switch for tapping operation clockwise or
counter clockwise.
(3)To adjust the quick of slow feeding by feed handle.
(4)To adjust the table left and right travel by table handle wheel.
(5)To adjust the table fore and aft travel by table handle wheel.
(6)To operate the spindle handle wheel for micro feed.
(7)To adjust the scale size according to working need.

Fig.1
6.PRECAUTION FOR OPERATION
Check all parts for proper condition before operation,if normal safety
precautions are notice carefully, this machine can provide you withstanding of
accurate service.
(1)Before operation
(a)Fill the lubricant.
(b)In order to keep the accurate precision.The table must be flee from dust and
oil deposits.
(c)Check to see that the tools are correctly set and the workpiece set firmly.
(d)Besure the speed is not set too fast.
(e)Be sure everything is ready before.
(2)After Operation
(a)Turn off the electric switch.
(b)Turn down the tools.
(c)Clean the machine and coat it with lubricant.
(d)Cover the machine with cloth to keep out the dust.

Fig.2

(3)Adjustment of head
(a)To raise and lower the head,loosen the two bolts(3-52)shown if Fig.2.Use
the left side head handle(3-50)to raise and lower the head on its rack and pinion
mechanism.When the desired height is reached,tighten ten bolts to avoid
vibration.
(b)Head may be rotated 360 ° by loosening the same bolts mentioned
above.Adjust he head to the desired angle,the fix the bolt according to 3-
52,Tighten three bolts and the sometime to fix the head if drilling & milling too
much.
(4)Preparing ZX30 for drilling
(a)Make the feed handle and the worm inner gear unclenching by moving
feed handle, the stop down feed.
(b)To loose adjustable lock make the tapper of worm gear and spring base will
not close tight. Then adjust spindle to the proper place of working range.
(5)Preparing ZX30 for Milling
(a)Adjust screw onthegraduated dial to its highest position.
(b)Make the feed handle and the worm inner gear clutching by moving the feed
handle,then perform milling by micro feed.
(c)Adjust spindle to the desired working position by spindle handle wheel and
lock the rack gear sleeve at the desired height with fixed bolt.
7.ADJUSTING TABLE SLACK
(1)Your ZX30 is equipped with full length tapered siding plate(4-07) to adjust
for excess slack it fore and aft left and right table travel.
(2)Tighten the sliding plate bolt(4-12) clockwise with a big screw driver for
excess slack.
(3)Release the sliding plate bolt a little counterclockwise if too tight.
(4)To adjust left and right travel,adjust the sliding plate bolt until feel a slight
drag when turning the table(Fig.3)
(5)To adjust fore and afttravel,adjust the sliding plate bolt as shown in Fig.3.
Fig.3

8.CLAMPING,TABLE BASE,AND MACHINE BASE

(1)When milling left and right, it is advisable to lock the fore and aft table
travel to insure the accuracy of your work. To do this, tighten the leaf screw(4-
13) located on the right side of the table base(Fig.4).
(2)To tighten the left and right travel of the table for fore and aft milling.
Tighten the two small leaf screw(4-13) on the front of the table base(Fig.4).
(3)Adjustable travel stops are provided on the front of the table for control of
cross travel and the desired milling length.

Fig.4
9.SPEED CHANGING
(1)Turn power off .
(2)Remove belt cover.
(3)Loosen motor mount leaf screw.
(4)Push motor in order to loosen belts(right side of motor mount is fixed left
side with motor screw to tighten or loosen belts.
(5)Loosen two screws of base for speed change pulley that also adjust,the
location of base speed change pulley.
(6)Select the suitable RPM from speed charts of Fig.5.6.
(7)Tighten two screws of base for speed change pulley and the bolt of motor
mount lock.
(8)Cover the belt cover before turn power on.

Fig.5
The way to open pulley cover.
When need to adjust belt and change speed. First to open belt top cover and
open the buckle of belt cover, then open the pulley cover. After this step to
close the pulley cover with counter clockwise step to fit it.
 Fog.6
10.TO CHANGE TOOLS
(1)Removing Face Mill or Drill Chuck Arbor.
Loosen the draw bar bolt at the top of the spindle approximately 2 turns with a
wrench, Rap the top of the spindle sharply with a mallet.
After taper has been broken loose hold chuck arbor in one hand and unscrew
spindle with the other hand.
(2)To in stall Face Mill or Cutter Arbor
Insert cutter and cutter arbor into the taper of spindle. Tighten arbor bolt
securely.but do not overtighten.
(3)Removing taper Drills
(a)Turn down the arbor bolt and insert the taper drill into the spindle shaft.
(b)Turn the rapid down handle rod down nutil the oblong in the rack gera
sleeve appears, line up this hole with the hole in the spindle. Insert Key through
holes and strike lightly with a mallet.This will force the taper drill out.
11.ORDERING REPLACEMENT PARTS
Complete parts list is attached. If parts are needed, contact your local
distributor.
12.TAPPING EQUIPMENT REQUIREMENT
This machine can be equipped with an electric switch for tapping operation
clockwise or counterclockwise, and the working depth also can be adjusted by
the limit switch(Electric switch will be installed according to your requirement,
and you must par the cost only).

13.SPECIFICATION OFT-SLOT
This size of T-slot on table as Fig.7.

Fig.7

14.TROUBLE SHOOTING
(1)No running after switch on.
(a)Main switch interruption while volts irregular----Adjust input voltage and
draw back themainswitch .
(b)Break down of fuse in switch box----Replace with new one.
(c)In case of too much current, the overload relay jumps away automationally
----Press the overload relay and it will return to the correct position.
(2)Motor overheat and No power.
(a)Overload----Decrease the load of feed.
(b)Lower voltage----Adjust to accurate Voltage.
(c)Spoiled contact point of magnetic switch----Replace with new one.
(d)Breakdown of overload relay----Connect it or replace with new one.
(e)Motor is poor----Replace with new one.
(f)Break down of fuse or poor contact with wire(it is easily spoil motor while
short circuit)----Switch off power source at once and replacefuse with new one.
(g)The tension of pulley V-belt too tight----Adjust for proper tension of V-Belt.
(h)If this machine with the tapping attachment, there is an aid plum screw fix
on the motor mount in order to avoid the motor pulleys shake while turning.
(3)The temperature of spindle bearing is too hot
(a)Grease is insufficient----Fill the grease.
(b)The spindle bearing is too tight----Turning with no speed and feel the
tightness with hand.
(c) Turning with high speed for a long time----Turn it to lightly cutting.
(4)Lack of power with main spindle revolving
(a)The tension of V-belt too loose----Adjust for proper tension of V-belt.
(b)Motor has burned out----Change a new motor.
(c)Fusehas burned out----Replace with new one.
(5)Spindle turn has not balanced
(a)The gap of spindle bearing too wide----Adjust bolt in proper.
(b)Looseningof leaf bolt----Turn and fasten in place.
(c)Feed too deep----Decrease depth of feed.
(6)Shake of spindle and roughness of working surface has taken place
during performance.
(a)the gap of spindle bearing too wide----Adjust the gap in proper or re
place bearing with new one.
(b)Spindle loosening up and down----Make two of inner bearing covers on the
top tight each other.Do not overtighten two inner bearing covers with the taper
bearing; it is ok as long as nogap between them.
(c)The gap of taper sliding plate too wide----Adjust the tension of bolt in
proper.
(d)Loosening of chuck----Fasten chuck.
(e)Cutter is dull----Resharpen it.
(f)Workpiece has not hold firmly----Be sure to tighten workpiece.
(7)Micro feed does not work smoothly
(a)Loosening of clutch----Be sure to tighten it.
(b)Worm and worm shaft has worn out----Replace with new one.
(c)Loosenig of handwheel fixed screw----Be sure to tighten it.
(8)Without accuracy in performance
(a)Imbalance of heavy workpiece----Must be considerate of the principle of
balance while holding workpiece.
(b)Often use of hammer to strike workpiece----Forbidden to use hammer to
strike workpiece.
(c)Inaccurate horizontal table----Check and maintain table for keeping accurate
horizontal after a period of use.
15.MAINTAINING
That’s easier to keep machine in good condition or best performance by
means of maintaining,it at any time than remedy it after it is out of order.
(1)Daily maintenance (by operator).
(a)Fill the lubricant before staring machining machine everyday.
(b)If the temperature of spindle caused overheating or strange noise, stop
machine immediately to check it for keeping accurate performance.
(c)Keep work area clean; release vise, cutter. Workpiece from table; switch off
power source; take chip or dust away from machine and follow instructions
lubricating or coating rust-proof oil before leaving.
(2)Weekly maintenance
(a)Clean and coat the cross leading screw with oil.
(b)Check to see if sliding surface and turning parts of lack lubricant If the
lubricant is insufficient, fill it.
(3)Monthly maintenance
(a)Adjust the accurate gap of slide both in right and left and forward and
backward feed.
(b)Lubricate bearing,worm shaft to avoid wear.
(4)Yearly maintenance
(a)Adjust table to horizontal position for maintenance of accuracy.
(b)Check electric cord, plugs, switches at least once a year to avoid loosening
or wearing.
 Spindle head parts list
NO QTY CODE NAME NO QTY CODE NAME
1 1 0501 HEAD CASTING 41 2 CAP SCREW M6X20
2 1 0518 DRAW BAR 42 1 0504 WORM GEAR
3 2 SPINDLE LOCK NUT M42x1.5 43 1 0525.9 COMPRESSION SPRING
4 1 0513 SPINDLE PULLEY 44 1 0525.8 LEVER BASE
5 1 0530 SPINDLE TAPER SLEEVE 45 1 0569 KNOB BOLT M10-1.5x45
6 3 CAP SCREW M5x12 46 3 0549.1 LEVER M12-1.75X145
7 1 0519 OUT BEARING PLATE 47 3 0549.2 TAPERED KNOB M12-1.75
8 2 BALL BEARING 6009ZZ 48 1 0509 WORM SHAFT
9 1 0553 SPACER 74MM 49 2 BALL BEAEING 6202ZZ
10 1 INT RETAINING RING 75MM 50 1 0524 SPACER 29MM
11 1 EXT RETAINING RING 45MM 51 1 0508 WORM SHAFT COVER
12 1 LOCK NUT M30x1.5 52 2 CAP SCREW M5x16
13 1 LOCK WASHER 30 53 1 0505 FINE DOWNFEED GRADUATED DIAL

14 1 TAPERED ROLLER BEARING 30206 54 1 0107 KNURLED THUMB SCREW M5X12

15 1 0528 RUBBER FLANGE 55 1 0525.1 FINE DOWNFEED HANDWHEEL

16 1 0537 SPINDLE SLEEVE 56 1 SCREW M6X12
17 1 TAPERED ROLLER BEARING 30207 57 1 0525.2 HANDWHEEL HANDLE
18 1 0538 SPINDLE CUP 58 1 0566 KNOB BOLT M8-1.25x12
19 1 0536 SPINDLE R-8 59 1 0563 LOCK WASHER 8
20 1 SET SCREW M5x6 DOG-PT 60 1 05061 TORSION SPRING COVER
21 1 SET SCREW M5x6 61 1 05062 COILED SPRING
22 1 0522 QUILL CLAMP 62 3 CAP SCREW M6X12
23 1 CAP SCREW M8X30 63 1 0507 SPRING BASE
24 1 0522.4 INT THREADED SHOULDER BOLT 64 2 ROLL PIN 3X12
25 1 0522.3 Depth rod knurled thumb knob 65 1 CAP SCREW M10x12
26 1 PIN 3X18 66 1 SET SCREW M10x12
27 1 HEX NUT M16-2 THIN 67 2 05017 HEX BOLT M16X178
28 1 0522.5 STUD-FT M12-1.75X230 68 2 FLAT WASHER 16
29 1 0522.6 DEPTH ROD DOG 69 2 HEX NUT M16
30 1 CAP SCREW M4-07X8 70 1 450305 LOCK HANDLE M8-1.25x25
31 1 0550 DEPTH POINTER 71 1 0552 COMPRESSION SPRING
32 1 0548 FRONT COVER PLATE ASSEMBLY 72 1 0567 BELT TENSION PIN
33 2 WASHER 5 73 1 0568 RUBBER PAD
34 2 SCREW M5X12 74 1 0554 BELT COVER
35 1 0534 LOCK LEVER SHAFT 75 1 0554.2 PROTECTIVE PLATE
36 1 0542 OUTER LOCK PLUNGER 76 1 0554.3 SPINDLE COVER
37 1 0543 INNER LOCK PLUNGER 77 2 FLAT WASHER 8
38 1 0525 PINION SHAFT 78 2 HEX BOLT M8X20
39 1 KEY 8x8x20 79 1 0512 PULLEY IDLER PLATE
40 1 0502 WORM GEAR HOUSING 80 2 FLAT WASHER 8
NO QTY CODE NAME NO QTY CODE NAME
81 2 CAP SCREW M8X40 96 4 FLAT WASHER 8
82 1 HEX NUT M16 97 4 HEX BOLT M8X30
83 1 WASHER 16 98 1 MOTOR 2HP 220V 1-PH
84 1 0516 SPINDLE 99 1 KEY 8X25
85 1 0514 IDLER PULLEY 100 1 0515 MOTOR PULLEY SET
86 2 BALL BEARING 6204Z 101 1 0503 ELEVATION CRANK BRACKET

87 1 INT RETAINING RING 47 102 1 0541 WORM SHAFT BUSHING

88 1 WASHER 16 103 1 0510 WORM SHAFT
89 1 HEX NUT M16 104 1 0511 SHAFT
90 1 V-BELT A838 105 1 0532 Helical gear
91 1 V-BELT A1000 106 2 EXT RETAINING RING 14
92 1 0553 MOTOR MOUNT PLATE 107 1 0506 ELEVATION CRANK
93 2 HEX BOLT M12X20 108 1 CAP SCREW M10X12
94 4 FLAT WASHER 8 109 1 0110 CRANK HANDLE
95 4 HEX NUT M8 110 1 0109 SHOULDER SCREW
111 4 CAP SCREW M6X20
 Base parts list
No Qty Code Name No Qty Code Name
1 1 300102 Base 41 1 300401.1 Coolant drain screen
2 1 300201 Column base 42 2 Screw M3×25
3 1 300204 Column ring 43 1 300206 Way cover
4 1 300203 Elevation rack 44 2 300307 Way cover uppfr plate
5 1 300202 Column cap 45 1 300205 Way cover uppfr plate
6 1 300102 Y-Axis leadscrew 46 4 Cap screwM6×16
7 4 Thrust bearing 51103 47 4 Cap screwM16×60
8 1 300104 Left flange
9 3 300105 Dial clutch
10 3 300106 Table graduated dial
11 3 10301 Table handwheel
12 3 300110 Handwheel handle
13 3 300109 Shoulder screw
14 3 300112 Flat washer 6mm
15 3 Cap screw M6×16
16 6 Roll pin 8×30
17 6 Cap screw M8×25
18 3 Ball oiler 8mm
19 3 Roll pin 5×35
20 3 300107 Knurled thumb screw
21 1 300301 Saddle
22 1 300306 X-Axis gib
23 4 300305 Gib adjustment screw
24 1 300304 Y-Axis gib
25 4 300103 Y-Axis leadscrew nut
26 2 Cap screw M5×20
27 1 300302 X-Axis leadscrew nut
28 1 Cap screw M8×45
29 2 Cap screw M8×25
30 1 300402 X-Axis leadscrew
31 1 300404 X-Axis leadscrewbracked(LH)
32 1 300407 X-Axis leadscrewbracked(RH)
33 3 Adjustment handle
34 1 300410 Limit stop block
35 2 Cap screw M8×16
36 1 300401 Table
37 2 300408 Hex nut M6
38 2 300409 Limit stop
39 2 Cap screw M6×16
40 1 300411 Hose connector
 Certificate of Inspection
for
Geared Head Milling and Drilling Machine
Model HM-32B

Dispatch No.:
The machine has been qualified and may be permitted to dispatch

Head of Inspection Depart__________ Date___________

Director___________ Date___________
 ACCURACY TEST FOR Total 2
MILLING & DRILLING MACHINE P1

No. Checking items Tolerance Error tested

G1 The flatness of worktable surface 0.025 for

any tesred
length 200
Max 0.08

G2 Squareness of worktable longitudinal movement to 0.04/300

cross movement

G3 Parallelism of worktable longitudinal movement to 0.05

the base T-slot

G4 Ran-out of spindle hole center line a)Near spindle

nose 0.015
b)At a distance
of 100 form
spindle nose
0.02
 ACCURACY TEST FOR Total 2
MILLING & DRILLING MACHINE P1

No. Checking items Tolerance Error tested

G5 Parallelism of worktable a 0.02 for any 100

movement to worktable surface testing length
b 0.0.3 for any 300
testing Max 0.06

G6 Squarencess of spindle a 0.05/300

rotating line to worktable surface a≤90º
b 0.05/300

G7 Squareness of spindle sleeve a 0.05/100

vertical movement to worktable surface b 0.05/100
PACKING LIST FOR
GEARED HEAD DRILLING & MILLING MACHINE HM-32B

Series No : Dimension :
G/W : N/W :
Rem
No. Name Spec Model Quantity
ark
1 Milling & drilling machine HM-32B 1

2 Draw bar M12 1

3 Adapter MT3/MT2 1

Taper shank for drilling

4 MT3/B16 1
chunck
5 Drilling chuck Φ1～Φ13 1

6 T slot bolt M12×55 2

7 Washer 12 2

8 Nut M12 2

9 Tilted wedge 1

10 Spanner 19-24 1

11 Hex wrench set 3、4、5、 1

12 Oil gun 1

13 Instruction Manual 1

14 Certificate of inspection 1

15 Packing list 1

Packing inspector___________
Date___________