100 530 GST 00003 000 - Comment
100 530 GST 00003 000 - Comment
100 530 GST 00003 000 - Comment
: 26071-100-530-GST-00003
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REVISION LOG
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HOLD LIST
NO HOLD
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TABLE OF CONTENTS
1. PURPOSE ............................................................................................................................... 6
2. SCOPE .................................................................................................................................... 6
3. DEFINITIONS ........................................................................................................................ 6
4. REFERENCE ........................................................................................................................... 7
6. RESPONSIBILITIES ............................................................................................................... 8
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1. PURPOSE
The procedure describes general requirement for carrying out steam blowing applied to
pipework installed within the Refinery Development Master Plan (RDMP) Project RU V
Balikpapan (hereinafter referred to as PROJECT).
2. SCOPE
This procedure covers general requirement for steam blowing. Detailed steam blowing
package for each subsystem will be prepared based on this procedure.
3. DEFINITIONS
Terms Definition
COMMISSIONING Includes all activities required to make the facilities ready for
Start-up. Means all work, activities and tests from issuance
of the Mechanical Completion Certificate of a portion or the
whole of the Facilities and shall be considered completed
when the Facilities are Ready For Start-Up
PRE-COMMISSIONING Includes all activities required to make the facilities ready for
Commissioning
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4. REFERENCE
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6. RESPONSIBILITIES
The following personnel have responsibilities defined in this guideline
Piping / Operation Supervisor
He is responsible to execute the steam blowing and reinstatement in accordance to the
approved procedure. Related works will be controlled by Commissioning team and
supported by Construction team.
Commissioning Engineer
He is responsible to prepare test package and test procedure.
HSE Supervisor
He is responsible for compliance of workers with HSE requirement during the works
OWNER/OWNER's Representative
He is responsible to witness CONTRACTOR's testing to demonstrate acceptance
criteria.
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Pressure Kg/cm2g 59 67
Pressure Kg/cm2g 32 40
Pressure Kg/cm2g 17 22
Pressure Kg/cm2g 10 15
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Steam lines that are to be blown out must have a warm-up period to allow gradual
expansion and metal warm-up before high volume blowout is commenced.
All the condensate and water shall be totally drained before steam blowing to avoid
water hammering.
While draining water and condensate and cooling down the system, ensure the system
is adequately vented to avoid pulling a possible vacuum
Existing block-valves on the lines to be cleaned shall not be used to control a steam
flow as they could be damaged by erosion (due to the high velocity of steam). In order
to avoid damage of seal, these items should be monitored heating temperature of
shut-off and control valves in accordance with the specifications of the Manufacturer or
steam temperature should not exceed the temperature which indicated in the
documentation of the Manufacturer.
When steam blowing blow into small diameter lines, the normal block valves may be
used for a limited time and should not be liable to damage.
The steam shall not flow through a conventional exchanger (use the by-pass, if any, or
“break” the line before the exchanger).
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For large diameter pipes, some temporary supports, hangers, pads, etc. may have to
be added to withstand the weight when they are disconnected.
If applicable during blowing, the spring supports, spring hangers, etc. shall be blocked
according to the Manjfacturer’s instruction. The setting of expansion joints, bellow and
spring supports shall be checked that they are correct for thermal expansion.
Fittings that impede steam blowing and that can be damaged by solid particles during
blowing (such as sieves, orifice, condensate drain pipes, etc.) shall be removed before
hand.
Fragile devices included in the networks shall be removed. After removal of these
items, Temporary piping for blowing will be installed.
Following are considered as fragile devices and this list is not exhaustive and shall be
revised according to local necessities.
For other valves which are installed in the networks, the valves should be fully opened
or closed.
Protection of the devices in the vicinity of the network shall be carefully studied. During
Steam blowing operations, large quantities of dirty steam or condensate shall be
spread out in the units, This steam or condensate generally contains sand, particles of
rust, etc., and might damage other equipment (for example: breaking the glass of the
pressure gauge). Accordingly, the flowing actions shall be taken where necessary;
- To direct the outlet flow towards a place where there is no (fragile) equipment
- To change the direction of the flow by rotating and elbow
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Process impulse lines for instruments shall be isolated by means of the block valves
on the impulse pipe itself and whenever possible, shall be disconnected. This
operation shall be made by an instrument specialist.
and the steam pressurized by a valve at the point where it enters the system. The
pressure of the blowing steam must be high enough to the pressure loss in the
lines at the required speed.
9.1.6 Steam temperature
The steam temperature must be below the permissible rated temperature but
superheated enough to avoid wet steam. Steam will be heated up to above
minimum operation temperature described in BEDD 6.0
9.1.7 Safety
All steam blowing operations covered by this procedure will be carried out in strict
compliance with the project HSE plan and the permit to work
Steam is potentially very dangerous and can cause severe burns. About two
thirds of the total heat in steam is taken up in the change of state from boiling
water to steam and hence when steam condenses, two thirds of its total heat
is given up to the body on which it condenses. This is what makes steam
such an effective heating fluid and this is also what makes it very dangerous
if it condenses on the human body. Hence to get a part of the body in a jet of
steam is many times worse than in a corresponding flow of hot air at the
same temperature. Ensure piping insulation is as complete as possible before
introducing steam.
Personnel must always be wearing proper PPE (Safety glasses + face shield
+ gloves) which meets safety requirement.
Solid particles are blasted out at high speed and superheated steam is not
visible. Suitable precautions should therefore be taken to protect people and
property.
Install silencer on the end of pipe so that it makes less noise. Max allowable
noise is 85 dBA as per BEDD 12.3
9.1.8 Preparation of document and notice
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Close off steam outlets except the one at the end of the line that are about to be
cleaned. Open all water drainage outlets and vents.
Check the piping systems to be cleaned for water pockets and drain them carefully to
avoid water hammer damage during steam blowing.
Open the steam inlet valve slowly to heat up the system allowing a steady temperature
rising. It is necessary. During the initial warm-up of cold system, warm-up bypass on
B/L inlet valve will be used for steady temperature rising.
Condensate must be drained from all low points to avoid producing water slugs which
could be propelled at high velocity through the piping causing hydraulic shock and
possible damage. Thermal expansion must be monitored during warm-up, particularly
first cycle. Check all fixed and spring support for travel and movement. Monitor for
clashes
Once the whole piping system has heated up, increase the steam quantity step by step
until it reaches the required level. Continue steam blowing of each section of the
system for about 10 minutes.
Close the main steam valve and allow the lines to cool down to values below 100 ℃ so
that mil cinder, corrosion and welding residue spalls off. During the cooling period, End
of pipe, Vent and drain will be open to prevent vacuum.
After completion of above, Carry out steam blowing with normal operating flowrate
above 6” lines. Blow-off point must be located to the safety location (atmosphere).
Permanent flowmeter will be used for verifying the minimum velocity.
State that permanent flowmeters can not be part of the network to be cleaned since they will be damaged.
If Vendor operation manual for steam blowing are provided, It will be followed.
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In case of MP steam : Steam color change to clear, Target plate for steam driver circuts
In case of HP steam : Steam color (general user), Target plate (Turbine, if applicable)
Temporary piping shall be removed after steam blowing is completed and pipe
concern shall be resumed as per marked up P&ID.
Suitable counter measures shall be required for pipes where steam blowing has been
done, so that dirt does not under go inside pipes. Blowing out point will be covered
with plastic of vinyl cover.
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When steam blowing has been done, OWNER/OWNER's Representative will sign
steam blowing test sheet.
New gaskets must be used on the flanges broken for blowing purpose
If applicable, spring supports, sliding pads, etc., have to be installed according to the
drawings and released when the reassembly is completed.
Stuffing boxes and packing of valves shall be checked and changed if necessary.
The origination of check valves, globe valves, etc., shall be checked in accordance
with flow direction.
In-line instruments such as flow orifices, restriction orifices and rotameter shall be
installed by instrument specialist.
Only in case of not servicing steam system immediately due to the site condition,
whole system will be drained and dried with dry air or nitrogen and will be kept dried
until service to prevent rust formation.
10. HSE
Following measures will be followed for safety
Appropriate PTW must be followed.
Job Safety Analysis to be carried out and all the personnel involved in this activity to be
made aware of it
Sufficient safety precation or warning sign respectively in english and indonesia
language shall be posted around the area detailing
Un-autorized personnel are evacuated from steam blowing area
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System
Name of Equipment No
S.
Checkpoints Safety Precautions and PPEs Yes/No Remarks
No.
Equipment and pipelines Isolated
1 Isolation Electrical equipment isolated
Instruments isolated
2 Barricading Area is barricaded
Floor area is cleaned from remains of
3 Housekeeping
construction material
Proper approach for valve operation
4 Approach
provided
5 Drainage Drainages are clean for free flow
Low point drains and high point vents
6 De-choking
are checked
1
Rubber gum boot, Raincoat, Face 2
PPE
Shield, Safety Glasses, Ear 3
Requirement
7 plug/muff, safety shoes with steel
before start of 4
toes, safety helmet, rubber hand
work
gloves 5
6
8 Communication Communication system provided
9 Warning Safety sign provided
10 ERT Emergency rescue team provided
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11. ATTACHMENT
ATTACHMENT #1. Sample of Steam Blowing Test Sheet
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ATTACHMENT #5
GENERAL NOTES
Y-320-02A/B/C/D F-320-02A/B D-320-02A/B
HOT VACUUM RESIDUE FEED TANK MIXER HELICALLY FINNED TUBE HOT VACUUM RESIDUE FEED TANK 1. FOR GENERAL NOTE, SYMBOLS, AND PIPING DETAIL SEE P&ID NUMBERS
26071-100-M6-000-00001, THROUGH 26071-100-M6-000-00065.
A
SB-320-130-934-LS-01 TYPE BY VENDOR HEAT ABSORBED DESIGN (MMkcal/hr) 14.843 SIZE, ID x HEIGHT (mm)
NOMINAL CAPACITY (m3)
64000 x 21000
61123.0
2. FOR DESCRIPTION OF INTERLOCK SEE CAUSE AND EFFECT DIAGRAM NUMBER
26071-203-J4-320-00001 A
RATED DRIVER POWER (kW) 37 COIL DESIGN PRESSURE (kg/cm2g) 15
DESIGN PRESSURE (kg/cm2g) ATM +0.00508/-0.00508
INSULATION / TRACING NI COIL DESIGN TEMPERATURE (°C) 260 DESIGN TEMPERATURE (°C) 208
00C 00C INSULATION / TRACING HC-90
HOT VACUUM RESIDUE FEED HOT VAC. RESIDUE FEED MOC NI 00C
2557 M6-000-21035
HOLD 6 320-P-450-10"-3CB1S01-ST-65
2561 M6-320-20038 Steam Blowing without target plate
TRIM (A) 320-P-379-1CB1S02-ST-65 NOTES
FROM 021-TP-028A B/L (VDU-II) TO D-320-12 TRIM (B) 320-P-380-1CB1S02-ST-65
00C
1) Check the line-up condition as per mark-up P&ID 1. SPLIT RANGE CONTROL.
320-P-999-10"-3CB1S01-ST-65 OPEN
2) Supervision & Set the warning tape around blow-off
VALVE POSITION
B
MIN FLOW RETURN 320-P-458-6"-3CB2S02-ST-50
3) Open drain valves and Start warming-up320-P-458-6"-3CB2S02-ST-50
the steam line
MIN FLOW RETURN
B
320-P-269-6"-3CB2S02-ST-50
0028A L 016
320 SET POINT
M6-320-00054 27554 320-PN-001-3"-1CB1S01-NI PV 320
NOTE 18 TO ATM TO ATM PRESSURE
TO UTILITY STATION
00C
0028A PG
0005A 320 @ SAFE LOCATION 6) Repeat steam blowing until @ SAFE deemed
LOCATION clean (3 times)
321-PN-045-4"-1CB1S01-NI 00C
PV 320 H NOTE 11 2. THE INDICATOR SHALL BE LOCATED AT GROUND LEVEL.
00C 0028B 00C 00C PIC 3. TANK GAUGING SYSTEM (TE SHALL BE RTD TYPE), TANK GAUGING SYSTEM
320-AV-002-6"-1CB1S01-NI
C V 3/4" V 3/4" V 3/4" C
NITROGEN SHALL BE ABLE TO DETECT WATER LEVEL INSIDE THE TANK. RTD
3" 6"x3" 6" 6" 18"x6" 18"x6" 6" 320-AV-001-6"-1CB1S01-NI NOTE 18 0030A L
5626 M6-321-00523 TEMPERATURE MEASURES AVERAGE TEMPERATURE.
FROM NITROGEN DISTRIBUTION FC FO 323 320 4. TDMS : TANK DATA MANAGEMENT SYSTEM, LOCATED AT CONTROL ROOM.
00C TRANSITION RDMP
SPLIT RANGE
TYP 4 00C 00C TYP 4 00C PV 5. TANK GAUGING AND OVERFILL PROTECTION SHALL BE 2-IN-1 TYPE.
RDMP HOLD 1 HOLD 1 PG PHASE PHASE 1
0030A 0005B 320 AS PER SN-007 ITEM NO. 7.
PHASE 1 321
PV 6. MIXER WILL BE OPERATED MANUALLY FROM FIELD DURING TRANSITION
PHASE-1 320 3" 6" 00C 00C 0030B 00C
4" V 3" 00C 00C
00C V 3/4" V 3/4" V 3/4" 00C
00C PHASE.
320-PN-004-3"-1CB1S01-NI 3" 6"x3" 6" 6" 18"x6" 18"x6" 6" 7. INSULATION THICKNESS : 90 mm. AS PER PROJECT SPECIFICATION FOR HOT
6" 320-P-871-6"-1CB2S02-NI FLUSHING OIL
FC 25613 M6-320-20038 INSULATION ON APPENDIX A TABLE 1. DOC. NO. 26071-100-3PS-G49-00001.
4"x3" 3" 3" 320 320 FO
TI TYP 4 8. THIS LINE IS USED FOR LOADING OR UNLOADING LSWR IN TRANSITION
HOLD 1 00C TI 00C TYP 4 TO D-320-12 OUTLET
NC HOLD 1 PHASE.
0043
SPLIT RANGE
PHASE-1 0044
9. CONTINUED TO P&ID 26071-203-M6-320-20038.
D 320 NOTE 4 320 HH H 3" 320 320 HH D
PHASE-2 H 320 00C NOTE 4 10. LOCATED AT THE LOWEST POINT FOR DRAINING INSIDE BUNDWALL.
PHASE-2 PHASE-1 TDMS LI NOTE 11 TDMS LI H
TIC 6" 11. ALL ICSS AND SIS FUNCTION WILL NOT BE APPLICABLE DURING TRANSITION
NOTE 17 0047 L NOTE 17 0048 00C
TRANSITION 320 0061 323 L 00C 00C PHASE.
320-PN-003-6"-1CB1S01-NI
320-P-877-6"-1CB2S02-NI
00C SC 003 320 14. THE VALVE AND ACTUATOR WILL BE INSTALLED DURING TRANSITION PHASE.
M6-320-00035 2554A 21979 21981
320-PN-002-6"-1CB1S01-NI
002 TIC ADO LSWR PUMP HOWEVER, THE VALVES WILL BE OPERATED MANUALLY.
NOTE 1
NOTE 1
320-P-874-6"-1CB2S02-NI
3CB2S02 1CB2S02 NOTE 17 NOTE 5 NOTE 3 CWR F CWS 3CB2S02 1CB2S02 NOTE 17 NOTE 5 NOTE 3 0062 OWS VFL
320-P-872-6"-1CB2S02-NI
320-PN-012-4"-1CB1S01-NI 00C NOTE 16 15. THE TIE IN WILL BE CONNECTED FROM THE TOP OF PIPE.
00C
320 320 320
RTD 320-P-875-6"-1CB1S02-ST-50 6" 1CB2S02 320 320 323 320
RTD
27825 21977
21976 16. THE SAMPLING SYSTEM WILL NOT BE INSTALLED DURING TRANSITION
TYP 6A LI LT TT XV LI LT TT
320 320 0047B 0047 0047 1CB1S02 0048B 0048 0048 PHASE.
E I FL TYP 6A 0716B LS E
HS M SET @ -0.00408/0.00408 kg/cm2g 320 00C SET @ -0.00408/0.00408 kg/cm2g 17. THE LEVEL ALARM AND TEMPERATURE INDICATOR ON TDMS WILL BE
10" 320 I FL 320
0716A
320-P-990-6"-3CB2S02-ST-50
716A 00C 320 M 320 PROVIDED DURING TRANSITION PHASE.
320 NOTE 14 TE 320 10" RDMP TE 320 00C
PT 0047 BSR 00C 320 716B PT 0048 00C 320 SC 18. THE INSTRUMENTATION FUNCTION WILL NOT BE APPLICABLE SINCE
XV PSV
+
PHASE 1 PSV +
21974 21975
0028A TT 0030A BSR TT 003 NITROGEN IS NOT NEEDED DURING TRANSITION PHASE.
+
MIN.
8" 6" X 2 RTD 320 320 8" 6" X 2 BSR RTD
024 PHASE PANEL.
MIN.
320-P-875-6"-1CB2S02-ST-50
+
0816A
TRANSITION L1 00C 320 320 L1 00C 6" DURING TRANSITION PHASE. THEN, THE TANKS WILL BE CONVERTED TO
00C 6" 2" NOTE 21 NOTE 22 I FC 2" NOTE 21 NOTE 22 1CB2S02
PHASE N15 12" X 2
TW
10" INSIDE OF 00C 6" N15 12" X 2 320 PERMANENT SERVICE.
320 FC NOTE 13 MH2A /B
00C 0061 003 00C TW 1CB2S01 21. GAUGE HATCH SHALL BE APPLIED AS THE EMERGENCY VENT. 00C
I 00C TYP 1 BUNDWALL MH2A/B 00C
P1 N9C/D P1 N9C/D 0062 320
OUTSIDE OF
F 10" NOTE 13 22. INSULATION WILL BE APPLIED AT SHELL & ROOF AS PER MECHANICAL DATA F
BUNDWALL
I RDMP PHASE 1
320
PHASE 1
002 TYP 1 N11 I N11 SHEET (DOC. NO. 26071-203-MTD-320-D00002).
N13A /B/C/D/E/F 10" X6 3/4" 00C N13A /B/C/D/E/F 10" X 6 TRANSITION PHASE
TRANSITION RDMP
NOTE 14 815B 23. DRAIN TO SAFE LOCATION. POTENTIAL FLASHING ( TWO PHASE) AT
00C 815A NOTE 24
INSIDE OF OUTSIDE OF ATMOSPHERIC DISCHARGE
NOTE 24 T1 INSIDE OF OUTSIDE OF LOW SULPHUR WAXY RESIDUE 24. THE MINIMUM FLOW LINE IS NOT NEEDED DURING TRANSITION PHASE. THE
2" 8"x6" N3 T1 2" BUNDWALL BUNDWALL
RTD
8"
RTD
320 BUNDWALL BUNDWALL 00C 6012 M6-000-21036 SPECTACLE BLIND WILL BE ROTATED TO TOP OPEN FOR PERMANENT
BUNDWALL
HC90
INSIDE OF
R
8"x6"
R
8" N3 HS NOTE 11
HC90
NOTE 7 320 NOTE 8 TO 021-TP-414A G-20-09 A/B/C OPERATION.
PHASE
NOTE 7 00002A/B 3/4" 8"
D HS 320 3/4" (TRANSITION PHASE)
8" 0002C /D XV HOLDS
3/4" D
D-32
320-02
0-02A
D-320-02A 16" D-320-02B
D-32
-320-02
0-0 B 0815B
1. CONTROL VALVE AND BY PASS VALVE SUBJECT TO BE TQ FOR CHANGE
N2
N2 18"x10" 18" HHLL=190000 mm
mm 16" NOTICE SINCE THERE IS SIGNIFICANT INCREASE COMPARING AGAINST FEED
18" HHLL=19000 m
mmm 16" 16"
6"
16" 16" 320 HLL=18500 mm D 3/4" 2. DELETED.
18"x10" 18" N1 HLL=18500 mm D 3/4" N14 6"" 66" FL
6" FL XV LLL=1100 mm 3. DELETED.
G LLL=1100 mm N14 6" 0815A D 3/4" LO 18" N1 TYP 6A G
TYP 6A 320-P-815-6"-1CB2S01-ST-50 4. DELETED.
LO 320-P-817-6"-1CB2S01-ST-50 00C LLLLL=1000
LLLL=1 000 mm
3/4" D LLLL=1000
LL
LLLL=1000 mm 320-LS-101-1"-1CB2S07-HC-40 5. MIXER SEAL PLAN.
00C 320-LS-100-1"-1CB2S07-HC-40
320-LS- 24"
NOTE 14
320 6. LINE CLASS FROM 021 TP 028 TO THE D-320-02A/B SHOWN ON P&ID
NOTE 14
N12B HOLD 5 TV 320 N12B HOLD 5 320 320
24"
2"
Y-320-02A
Y-320-02
Y-320 A /B M 1CB2S07 0061 XL 2" Y-320-02C
Y-32 C /D M
TV
0062
XL HAS UPGRADE TO CLASS 300. HOWEVER THIS UPGRADE LINE STILL
0002A/B 1CB2S07 0002C /D HOLD UNTIL 26071-JO-PMC-TQ-01695 IS ANSWERED.
3CB2S07
2"
N12A CLEAN
OUTDOOR
00C N8A/B B 1"
10
10"
V 3/4" V 3/4"
10
10"
O/X (Sacrificial 2"Valve)
N12A CLEAN
OUTDOOR
00C N8A/B 1" 3CB2S07 3/4"
10"
V V 3/4"
10"
O/X (Sacrificial Valve) 7. THE LINE TO THE EXISTING OIL CATHER TO AND LINE 601-6" IS ON HOLD,
SHALL BE RECONFIRMED TO PMC AS PER TQ 26071-JO-PMC-TQ-01779.
36" X 48" 24" X 2 36" X 48" 24" X 2 8. STEAM TRACING ON LINE TO 021-TP-501/502 IS HOLD, WAITING
N7 N4 10" 8" N7 N4 8
8" 00C
10"x8" FC 10"x8" 10" 10"x8" FC 10"x8" TQ 26071-JO-PMC-TQ-01391 RESPONSE.
MW 10" MW
4" F-320-02A TYP 4
TYPE B 00C
4" F-320-02B TYP 4
TYPE B 00C
320-LS-047-10"-3CB2S07-HC-65
LS 047 10 3CB2S07 HC 65
320-LS-008-10"-3CB2S07-HC-655
00C 1 1 8" 00C 1 1 8"
320-P-028-16"-1CB2S01-ST-65
320-P-326-2"-1CB2S01-NI
320-P-324-2"-1CB2S01-NI
320-P-270-4"-1CB2S01-NI
320-P-210-4"-1CB2S01-NI
320-P-327-2"-1CB2S01-NI
320-P-325-2"-1CB2S01-NI
320-P-271-4"-1CB2S01-NI
320-P-211-4"-1CB2S01-NI
320-P-029-16"-1CB2S01-ST-65
4"
100 100 3" 3" 4"
100 100 3" 26070-203-M6-320-J0009, REV.B02 P&ID HOT VAC. RESIDUE TANK SHEET 1 OF 5
320-LS-051-10"-3CB2S07-HC-40 320-LS-050-10"-3CB2S07-HC-65
26070-203-J4-320-J0001, REV.B00 CAUSE AND EFFECT DIAGRAM UNIT 320
STT STT
320-HOC-008-3"-3CB2S07-PP-25 007 320-HOC-009-3"-3CB2S07-PP-25 008
T
320-HOC-011-1"-1CB2S01-PP-25 3CB2S07 320-HOC-010-1"-1CB2S07-PP-25 T TRANSITION RDMP
3CB2S07 NOTE 9
1CB2S07 PHASE PHASE 1
BUNDWALL 00C BUNDWALL 00C 1CB2S07
NOTE 10
320
00C
00C 03 JUN 20 ISSUED FOR DESIGN MMD/RNS/THH HH/IP/J.H KIM C.J LEE/Y.D KIM
10" HOT VAC RESIDUE
M6-320-20038 2509 00B 24 JAN 20 ISSUED FOR HAZOP MMD/RNS/THH HH/IP/J.H KIM C.J LEE/Y.D KIM
320-CSW-331-10"-1CB2S01-NI
FROM D-320-12 00A 27 DEC 19 ISSUED FOR REVIEW MMD/RNS/THH HH/IP/J.H KIM C.J LEE/Y.D KIM
4" 00C
PHASE 1 PHASE 4"
3"x8"
4" 320-P-810-16"-1CB2S01-ST-65 THIS DRAWING EMBODIES PROPRIETARY INFORMATION OF PT PERTAMINA (PERSERO) THIS DRAWING OR THE MATERIAL
320-HOC-006-8"-1CB2S07-PP-25
00C DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR
320-HOC-003-8"-1CB2S07-PP-25
27978 21625 19280 19279 19278 22953 16" 21641 19277 19276 19275 22952 320-P-850-12"-1CB2S01-ST-65 OTHER THAN THE PURPOSE FOR IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE
00C
HOLD 8
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
CSW OWS OWS OWS OWS OWS OWS OWS OWS OWS OWS BY PT PERTAMINA (PERSERO).
4" M6-320-20041 M6-320-20041
OPEN DITCH
00C
M6-320-20041 M6-320-20041 M6-320-20041 M6-320-20041
16"
M6-320-20041 M6-320-20041 M6-320-20041
320-P-027-16"-1CB2S01-ST-65
M6-320-20041
16" 12" CRUDE 00C PROJECT :
00C 25778 M6-000-21089
320-P-605-4"-1CB2S01-NI 4" 16"x12" LO TO 021-TP-501 RDMP RU V BALIKPAPAN
HOT VACUUM RESIDUE (TRANSITION PHASE)
00C
M6-320-20037 2489
TRANSITION PHASE RDMP PHASE 1 321-LS-041-14"-3CB2S07-HC-65 CONTRACTOR :
TO G-320-21A/B
320 321
J LP STEAM 320-LS-041-10"-3CB2S07-HC-65
320 LS 041 10 3CB2S07 HC 65 NOTE 155 NOTE 155 320 LS 041 10 3CB2S07 HC 65
320-LS-041-10"-3CB2S07-HC-65 14"x10" LP STEAM RDMP BALIKPAPAN JO J
M6-320-20038 2538 M6-321-00508 15424
TO D-320-12 TRANSITION PHASE RDMP PHASE 1 14"
321-HOC-003-8"-1CB2S07-PP-40
3" TRANSITION PHASE 00C 320 321 OWNER :
HOT CONDENSATE 320-HOC-053-3"-1CB2S07-PP-25 RDMP PHASE 1 NC 320-HOC-003-8"-1CB2S07-PP-25
3" HOT CONDENSATE
O/X PT PERTAMINA
5708A M6-320-00036 2477 M6-321-00523
3" 320-P-602-4"-1CB2S01-NI 8" 320-LS-042-3"-3CB2S07-HC-40 PERTAMINA BALIKPAPAN, INDONESIA
4" 00C
PHASE-2 PHASE-1 TRANSITION LP STEAM
3" LO 320-P-603-4"-1CB2S01-NI 3" LO TITLE :
LP STEAM 320-LS-862-3"-3CB2S07-HC-40 TRANSITION
00C
320-P-606-4"-1CB2S01-NI 4"
M6-320-20038 29625 00C PHASE NC 8" M6-000-21029 18017 PIPING & INSTRUMENTATION DIAGRAM
PHASE FROM D-320-12 PHASE-1
SKTCH-1(SHT-3OF3) 2536 320-HOC-004-3"-1CB2S07-PP-25 PHASE-2
FROM 021-TP-098A
PLANT FEED AND PRODUCT TANKAGE
TO P4 4" 320-HOC-005-3"-1CB2S07-PP-25 LP STEAM
K TO SLOP OIL TANK TP 503 2535 M6-320-00039 HOT VACUUM RESIDUE FEED TANK D-320-02A/B K
1" HOLD 7 320-P-601-4"-1CB2S01-NI
31514 M6-320-21089 320-LS-049-8"-3CB2S07-HC-65 (TRANSITION PHASE)
FILE NAME :
21258 21259
TO EXISTING OIL CATCHER HOT CONDENSATE
HCN HOC AND V3 USING LINE 601-6" HOC 320-HOC-056-8"-1CB2S07-PP-25 PERTAMINA DRAWING NO. REV.
001 M6-320-20038 2523
OPEN DITCH OPEN DITCH NONE 26071 26071-203-M6-320-20009 /
NOTE 23 FROM D-320-12 00C
NOTE 23 SCALE JOB NO. DOCUMENT NO. SHT NO.
A1 (841x594)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ATTACHMENT #5
GENERAL NOTES
VALVE POSITION
CRUDE OIL
B 320-P-009-10"-3CB2S02-NI NOTE 8 B
2615 M6-000-21087
FROM 021-TP-399A & HOLD 6
021-TP-400A 00C 10"
RDMP TRANSITION
(TRANSITION) PHASE 1 PHASE 3CB2S02 PRESSURE VENT
3CB1S01 00C
CLOSED VALVE VALVE
00C
HOT VAC.RESIDUE FEED 10" DEAD BAND
320-P-450-10"-3CB1S01-ST-65 NOTE 11 SET POINT
2561 M6-320-20009
320 H PRESSURE
FROM 021-TP-028 HOLD 7 PIC 2. THE INDICATOR SHALL BE LOCATED AT GROUND LEVEL.
B/L (VDU-II) 00C
0029 L 3. TANK GAUGING SYSTEM (TE SHALL BE RTD TYPE), TANK GAUGING SYSTEM
C SHALL BE ABLE TO DETECT WATER LEVEL INSIDE THE TANK. RTD C
MIN FLOW RETURN 6" BSR TEMPERATURE MEASURES AVERAGE TEMPERATURE.
320-P-458-6"-3CB2S02-ST-50 022
2617 M6-320-20009 HOLD 9 4. TDMS : TANK DATA MANAGEMENT SYSTEM, LOCATED AT CONTROL ROOM.
00C 320 320 5. TANK GAUGING AND OVERFILL PROTECTION SHALL BE 2-IN-1 TYPE. AS PER
FROM HOT VACUUM RESIDUE PG TO ATM
PV SN-007 ITEM N0.7.
FEED PUMP G-320-21A/B 0029A 0051 320 @ SAFE LOCATION
PV 6. MIXER WILL BE OPERATED MANUALLY FROM FIELD DURING TRANSITION
00C 0029B 00C PHASE.
3" V 3" V 3/4" V 3/4" V 3/4"
NITROGEN 3" 3" 6" 6" 6" 7. INSULATION THIKNESS : 90 mm. AS PER PROJECT SPECIFICATION FOR HOT
320-PN-016-4"-1CB1S01-NI 320-PN-016-6"-1CB1S01-NI 320-AV-011-6"-1CB1S01-NI
2555 M6-320-20009 INSULATION ON APPENDIX A TABLE 1. DOC.NO.26071-100-3PS-G49-00001.
FROM N2 DISTRIBUTION 4"x3" FC 3"x6" 6"x16" FO 16"x6" 8. THIS LINE IS USED FOR LOADING OR UNLOADING CRUDE OIL IN TRANSITION
TYP 4 TYP 4 PHASE.
HOLD 1 00C 6" 00C 00C 16" 00C
9. CONTINUED TO P&ID 26071-203-M6-320-20009.
00C HOLD 1
D FLUSHING OIL 10. THE P&ID APPLIES DURING TRANSITION PHASE. D
320-P-871-6"-1CB2S02-NI 3"
25613 M6-320-20009 6" 11. ALL ICSS AND SIS FUNCTION WILL NOT BE APPLICABLE DURING TRANSITION
PHASE.
320 12. NITROGEN BLANKETING IS NOT NEEDED DURING TRANSITION PHASE. THE
320-P-878-6"-1CB2S02-NI
00C
TI SPECTACLE BLIND WILL BE ROTATED TO OPEN FOR PERMANENT
SPLIT RANGE
320-PN-017-6"-1CB1S01-NI
NOTE 2 NOTE 4 0060 OPERATION.
320 320 HH 13. THE VALVE AND ACTUATOR WILL BE INSTALLED DURING TRANSITION
320 H
LI TDMS LI NOTE 16 PHASE. HOWEVER, THESE VALVES WILL BE OPERATED MANUALLY.
0060A 0060 L 14. THE TIE IN WILL BE CONNECTED FROM THE TOP OF PIPE.
00C 21986 17038 15. THE SAMPLING SYSTEM WILL NOT BE INSTALLED DURING TRANSITION
320
TI 00C VFL OWS PHASE.
NOTE 1
0060 21988
16. THE LEVEL ALARM AND TEMPERATURE INDICATOR ON TDMS WILL BE
LS PROVIDED DURING TRANSITION PHASE.
E E
17. THE INSTRUMENTATION FUNCTION WILL NOT BE APPLICABLE SINCE
320 RTD
3CB2S02 1CB2S02 I 320 320 320 NITROGEN BLANKETING IS NOT NEEDED DURING TRANSITION PHASE.
320-P-809-10"-3CB1S01-ST-65
NOTE 18 LI LT TT NOTE 3 SC 18. OVERFILL PROTECTION SIGNAL ALARM WILL BE INDICATED IN EXISTING IHLA
320-P-451-6"-3CB2S02-ST-50
RTD
8" 1CB2S01 320
HC90
3/4" D 8"x6"
RT
320 320 NOTE 22 NOTE 7
NO XV 2. DELETED.
M HHLL=19000 mm
HHLL=19000
H 3/4"
XV XV 00C 0818 3. DELETED.
0717 0817 HLL=18500
HLL=185 mm 16" 00C 16" 320-P-810-16"-1CB2S01-ST-65 HOT VACUUM RESIDUE 00C
N2 4. DELETED.
18" N1 2509 M6-320-20009
G LLL=11000 mm 5. MIXER SEAL PLAN. G
16" D 3/4"
320-P-877-6"-1CB2S01-ST-50 16" TO HOT VACUUM RESIDUE
MIN LLLL=1000 mm 6. STEAM TRACING ON LINE TO 021-TP-399A AND 400A ARE HOLD,
18" 320-P-816-6"-1CB2S01-ST-50 FL FEED PUMP G-320-21A/B
10" 10" 3/4" D 18"x10" LO WAITING TQ 26071-JO-PMC-TQ-01391 RESPONSE.
N14 6" TYP 6A
FL FC NOTE 13 7. LINE CLASS FROM 021 TP 028 TO THE D-320-12 SHOWN ON P&ID HAS
TYP 6A TYP 1 320 UPGRADED TO # 300. HOWEVER THIS UPGRADE LINE STILL HOLD
NOTE 13 NOTE 13 6" HS UNTIL 26071-JO-PMC-TQ-01695 IS ANSWERED.
320-LS-103-1"-1CB2S07-HC-25
320-L 0006A /B
OUTSIDE OF BUNDWALL INSIDE OF BUNDWALL 8. THE LINE TO THE EXISTING OIL CATHER AND LINE TO 601-6" ARE ON
320 320
N12B HOLD 5 TV HOLD, THIS SHALL BE RECONFIRMED TO PMC AS PER TQ
Y-320-06A
Y-320-06
Y-32 0 A /B M
1CB2S07
XL
0162 320-LS-048-10"-3CB2S07-HC-65 26071-JO-PMC-TQ-01779.
N8 0006A /B NOTE 13
9. MINIMUM FLOW G-220-01 IS WAITING TQ 260710-JO-PMC-TQ-01996
244 NO
A/B 24" NOTE 6 3CB2S07
2" X 2
N12A
CLEAN
00C
00C
1" NOTE 11
320-LS-103-1"-3CB2S07-HC-40
V 3/4" 3/4" O/X
V
10"
(Sacrificial Valve) RESPONSE.
H OUTDOOR H
N7 N4 6" 10"x6"
36" X 48" 24" X 2 10" 10" 10" 10"x6" LP STEAM
REFERENCE DRAWINGS
FC
4" MW F-320-12 3CB2S07 1CB2S07
00C
TYP 4
NOTE 14
N 320-LS-041-10"-3CB2S07-HC-65
320 LS 041 10 3CB2S07 HC 65
M6-320-20009 2538 26070-203-M6-320-J0038, REV.B01 P&ID HOT VACUUM RESIDUE FEED TANK 4 OF 5
TYPE B 26070-203-M6-320-J0001, REV.B00 CAUSE AND EFFECT DIAGRAM UNIT 320
N6 MH3 MH1A/B N5 FROM LP STEAM HEADER
T
320-P-813-4"-1CB2S01-NI
320-P-811-2"-1CB2S01-NI
TRANSITION PHASE
320-HOC-007-1"-1CB2S07-PP-25
STT
320-HOC-010-3"-3CB2S07-PP-25
014 320-LS-049-10"-3CB2S07-HC-65 RDMP PHASE 1
NOTE 9 BUNDWALL 00C 03 JUN 20 ISSUED FOR DESIGN MMD/RNS/THH HH/IP/J.H KIM C.J.LEE/Y.D KIM
00B 24 JAN 20 ISSUED FOR HAZOP MMD/RNS/THH HH/IP/J.H KIM C.J.LEE/Y.D KIM
10" 10" 00A 27 DEC 19 ISSUED FOR REVIEW MMD/RNS/THH HH/IP/J.H KIM C.J.LEE/Y.D KIM
BY PT PERTAMINA (PERSERO).
3"x8" TO HOT CONDENSATE HEADER
PROJECT :
320-CSW-333-10"-1CB2S01-NI
CSW OWS OWS OWS OWS OWS CSW
OPEN DITCH M6-320-20041 M6-320-20041 M6-320-20041 M6-320-20041 M6-320-20041 OPEN DITCH CONTRACTOR :
J
TO P-5
320-LS-863-4"-3CB2S07-HC-50
RDMP BALIKPAPAN JO J
M6-000-01018 2618
LP STEAM
OWNER :
PT PERTAMINA
PERTAMINA BALIKPAPAN, INDONESIA
4" 4" HOLD 8
00C WATER DRAIN TITLE :
HOSE
CONNECTION
1" 320-P-603-4"-1CB2S01-NI
29625 M6-320-20009
PIPING & INSTRUMENTATION DIAGRAM
TO OIL CATCHER OR V3 THROUGH PLANT FEED AND PRODUCT TANKAGE
HCN LINE 601-6" EXISTING
K 001 HOT VACUUM RESIDUE FEED TANK D-320-12 K
(TRANSITION PHASE)
FILE NAME :
SB-320-130-934-LS-01 NOTES
O/X
REFERENCE DRAWINGS
NO DRAWING TITLE
PIPING AND INSTRUMENT DIAGRAM TANKAGE
21-DA-8 REV 8
(HEAVY & LIGHT SLOPS)
THIS DRAWING EMBODIES PROPRIETARY INFORMATION OF PT PERTAMINA (PERSERO) THIS DRAWING OR THE MATERIAL
DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR
OTHER THAN THE PURPOSE FOR IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY PT PERTAMINA (PERSERO).
PROJECT :
RDMP RU V BALIKPAPAN
CONTRACTOR :
RDMP BALIKPAPAN JO
OWNER :
PT PERTAMINA
PERTAMINA BALIKPAPAN, INDONESIA
TITLE :
PIPING AND INSTRUMENT DIAGRAM
TANKAGE
(HEAVY & LIGHT SLOPS)
(TRANSITION PHASE)
PERTAMINA DRAWING NO. REV.
NONE 26071 26071-203-M6-000-21029 1 OF 1
00C
SCALE JOB NO. DOCUMENT NO. SHT NO.
HOLD LIST
LEGEND