Safety Plan
Safety Plan
Safety Plan
1.4.2 Targets
To achieve Zero Fatality, Zero Lost Time Injuries and Major Environmental Incident Case and
In order to complete this project without a lost-time accident and ensure our targets, the following
guidelines should be applied.
To establish, implement, and maintain Site Health & Safety Management System.
To increase the health & safety awareness by establishing, developing and maintaining an
employee HSE Training Program.
To establish the site emergency procedures and communications with Local Authorities as
well as
Client Representatives.
To systematically plan, implement, and enforce proper techniques to prevent injuries,
property damage, and loss of productivity.
To comply with the Regulation, Rules and Standards, including City, National, and Client
Health & Safety Requirements.
To support Client Incident & Injury Free Environment Program, BUILT INDUSTRIAL CO.& its
Subcontractors shall participate in the proposed activities in independent contractor´s health safety
& environmental guideline. Also, to promote the Incident & Injury Free culture, BUILT
INDUSTRIAL CO.shall prepare the safety incentive program which shall be applied to the project
team, all subcontractors, field supervisors and employees, and HSE Campaigns which all
employees participate in. The details of safety incentive program and HSE Campaigns are proposed
in this HSE Plan.
Doc No. : Rev 0
1.5 MANAGEMENT LEADERSHIP & COMMITMENT
BUILT INDUSTRIAL CO. Recognizes Health and Safety at work as a matter of prime importance.
Management accepts its responsibilities to ensure, so far as reasonably practicable, the health and
safety of employees and others that may be affected by our operations are safeguarded, and that
proper attention is paid to the protection of the environment.
BUILT INDUSTRIAL CO. Believes that it is an essential part of responsible management to
maintain a high standard of health & safety by the provision of information, by giving training and
instruction, together with the establishment of safe systems of the work, a safe construction site and
proper care and maintenance of all plants and equipment.
The senior management on site will ensure that the active safety activities are encouraged by all
levels of line managers and supervisors through such as;
Teaching HSE management with equal priority as productivity and cost
Developing HSE targets and objectives and measuring HSE performance
Providing adequate resources and competent HSE specialists
Promoting HSE through regular meetings and site inspections, etc.
1.6 ACRONYMS
TERM MEANING
TERM MEANING
LP Licensed Physician
PA Physician´s Assistant
RN Registered Nurse
UL Underwriters Laboratory
3.3 Suppliers
All Material Safety Data Sheet (MSDS) for material shipped to Site shall be forwarded to the HSE
Supervisors. (Every effort shall be made to supply this information, 14 days in advance or as soon
as possible thereafter).
This includes material purchased by the Contractor, Subcontractor, or free issue material from
Client.
Equipment and machinery suppliers will be required to provide erection, maintenance, and
operations information and drawings, sufficient to meet HSE requirements, Client´s rules and
regulations.
The above information shall be imparted to all interested parties and if necessary, further training
will be organized.
Some of the general topics to address in the orientation of new workers are the following;
Introduction of key company personnel
Description of general company policies that are applied to the project
Description of general and specific HSE policies for the project
Orientation to the overall project scope
Orientation to the project schedule in general terms
Orientation to the project layout
Notification of dangerous areas on the work site
Information about any known health hazards on the work site
Clear instruction concerning each work assignment
Introduction of the immediate supervisor
Testing worker´s competency and experience in its field.
8.2.2 Visitors
All visitors shall register at the gate giving their name, reason for the visit, and the name and address
to the person they are meeting.
The visitor shall wear the “Visitor Card” while inside the site. The guards shall search personal
belongings, if necessary.
The visitor shall return the “Visitor´s Card” to the guard when they leave the Site.
8.2.3 Vehicles
Trucks and other vehicles carrying any equipment, tools, materials and other goods into the Site
shall stop at the gate to be checked and identified.
When a vehicle leaves the Site, the driver shall show the guards a Materials and Equipment Pass
indicating the descriptions and quantities of goods removed.
Responsible Contractor and Subcontractor personnel shall sign the Materials and Equipment Pass.
15.6.1 General
Prior to the start of work, arrangements shall be made for medical facilities and medical personnel
to be available at the construction Site and the camps.
Effective communication and transportation to care for injured workers shall be provided.
Suitable medical service facilities are determined according to the maximum number of
Subcontractors working on the Site and accommodated at camps, and availability of professional
hospitals near the construction Site and the Camp shall be surveyed.
Where such professional medical services are available, each work Site shall set up terms and
conditions to use, and keep close communication with them.
A list of the available hospitals including locations and their phone numbers shall be displayed at
Site office and the camp office including Subcontractor´s office.
First aid arrangement and how-to use them shall be thoroughly covered in induction and other
appropriate training.
18.2 Scaffolding
BUILT INDUSTRIAL CO. Shall provide and use scaffolding, platforms or temporary floors
for all work places which cannot be done safely from ground level. The scaffolding shall be
constructed of metal components which meet the applicable Regulations and Client
Requirement.
Personnel erecting or dismantling scaffolding shall be trained tested and certified by third
party approved by Client / PMC before the commencement of the work (ONLY
SCAFFOLDER). All scaffolding and work platforms must be in accordance with jobsite
specifications.
Light-duty scaffolds are intended to support workmen only with no material stored there on
other that the weight of hand tools. Working on all scaffolds requires extra care to avoid
overloading.
Scaffolds and their components must be capable of supporting at least four times their
maximum intended load. Whether light, medium or heavy-duty, it is imperative that an even
load distribution be maintained.
18.4.1 ELCB’s shall be used with all electrical appliances and tools. Equipment grounding
conductors shall be installed. Only explosion-proof hand lamps, floodlights, and extension
cords/leads are permitted in confined spaces of the work site.
18.4.2 Each cord/lead, and any tools or equipment connected by cords/leads and a plug
shall be visually inspected for external evidence of defects, by the intended user, before
beginning of work. Such defects include plug damage, deformed or missing pins, exposed
cores and breaks in cable or other insulation. Damaged or defective tools and equipment
shall not be used until repaired, inspected, tested and certified safe for use.
18.4.3 Equipment grounding conductors shall be tested for continuity and shall be
electrically continuous. Each receptacle, attachment cap, and plug and receptacle of cord
sets shall be tested for correct attachment of the equipment grounding conductor. All
equipment shall be labeled with the date of the most recent test. All testing procedures shall
be subject to Prior Client Approval.
18.4.4 All energized parts must be guarded in such a way as to prevent workers from
accidentally making contact. Guarding of energized parts shall be accomplished in a
number of ways, including the following:
Locating the equipment in question in a protected, enclosed environment that limits access.
This enclosed environment shall be a designated room, vault, cabinet, or some other enclosure
that limits access
Locating the equipment in question in an area enclosed by permanent barriers, such as
partitions or screens, that can effectively limit access
Locating the equipment in question on an elevated platform, balcony, or gallery that can
effectively limit access
Elevating the equipment in question 8 feet or more above the floor
Moreover, electrical conductors shall not be connected to a power source, without approval
from a designated representative.
18.12.2 BUILT INDUSTRIAL CO. Shall make every effort to eliminate hazards and danger
from the confined space found in the workplaces. The HSE Manager shall prepare the Site
Confined Space Procedure which should cover the following;
The atmosphere in the confined space should be tested before starting works related to the
confined space. If testing reveals oxygen-deficiency, or the presence of toxic gases or vapors,
the space must be ventilated and re-tested before workers enter.
The ventilation methods and devices are determined depending on the characteristics of the
confined space.
Where necessary, employees working in confined space should be provided with life-saving
devices (respirators) that can allow workers to safely breathe without inhaling toxic gases or
particles.
Selecting the proper respirator for the job, the hazards, and the person
Training in the use and limitations of respirators, and for emergency situations
Emergency rescue procedures, Standby person, entry log, WORK PERMIT, and etc.
18.13.4 Spoils (excavated earth) shall not be stored close to the trench edges. Where
practical, a one meter wide strip on both sides of the trench shall be leveled and cleared of
loose items/materials. This strip may be used to store materials required in the excavation
for a short period, provided such materials are stored in a safe manner. If there is a
possibility that materials may fall into the excavation or may initiate an earth slide, then
they shall not be placed on this strip.
18.13.5 Where any Plant (i.e. power shovel, digger, rock breaker, etc.) is working around,
or in an excavation, no person shall be permitted to work in the excavations within 5m of
the machine, or within 2m of the maximum reach of the machine. Where personnel are
required to hand trim excavations within 5m of the machine, it shall be stopped from
operating until the hand trimming is complete.
18.13.6 All equipment exhaust gases shall be directed away from the excavation to avoid
accumulation of toxic gases in the excavation. For excavations or pits deeper than 1.3meter
where natural Oxygen supply might be hampered. Confined space permit shall be
implemented.
18.14 Painting
18.14.1 BUILT INDUSTRIAL CO. Has a deep consideration that Painting and paint removal
present hazards requiring effective controls. Hazards include exposure to toxic materials
and flammable or explosive mists, particulates, and vapors. During this project, potential
18.17.1 Heat stress may occur any time that work is being performed at elevated
temperatures or when protective clothing is worn.
Heat stress symptoms include fatigue, irritability, anxiety, and decreased concentration, dexterity,
or movement. If the body´s physiological processes fail to maintain a normal body temperature
because of excessive heat, a number of physical reactions can occur ranging from mild to fatal.
Because heat stress is one of the most common and potentially serious problems that workers
encounter, regular monitoring and preventive measures are vital.
18.17.2 BUILT INDUSTRIAL CO. Will ensure that all field employees, especially front line
supervisors, are trained on the warning signs/symptoms of early heat related disorders, and
instructed on the clothing and work methods best suited to avoid heat and/or cold stress.
Stay times shall be developed to reduce the possibility of heat related disorders, if
necessary.
18.17.3 BUILT INDUSTRIAL CO. Will provide an immediate accessible, adequate, and
sanitary potable water supply during all periods of the day and have available electrolyte
replacement drinks or tablets during seasons of the year when heat stress occur.
The following general preventive measures will be adopted:
Suggest that employees drink 16 ounces (500 ml) of water before beginning work in the
morning and after lunch.
Provide disposable 4-ounce (120 ml) cups and water. Urge employees to drink a reasonable
quantity of water per day
Provide a shaded area for rest breaks.
Monitor employees for signs of heat stress. An employee with high blood pressure must be
monitored often, and extra precautions should be taken
Acclimate employees to work conditions by slowly increasing their workloads (i.e., under
normal circumstances, do not begin work activities with extremely demanding tasks).
Provide cooling devices to aid natural body ventilation.
Ensure that adequate shelter is available to protect personnel from heat, as well as rain, which
can decrease physical efficiency and increase the probability of both heat and cold stress.
Doc No. : Rev 0
Maintain good hygienic standards by changing clothing and showering as appropriate. Clothing
should be permitted to dry during rest periods. Employees should immediately report any skin
problems to their supervisor.
18.19 Radiation
18.19.1 All local and CLIENT / PMC requirements related to storage, handling,
transportation and using of the radioactive sources shall be follow.
18.19.2 All personnel involved in the use, maintenance and storage of radiography
equipment must therefore be trained and fully informed of the safety procedures adopted
to prevent over exposure.
18.19.3 Application
Application will initially be made to the HSE department 24 hours in advance for carry out
radiographic operations. They will review and authorize any work as necessary on the
performance described.
Authorization will be contingent on the exact location, start and finish time, and adjacent
operations.
When authorization has been granted the Welding Supervisor / Inspector / QAS will notify
all subcontractors giving them at least 12 hours notification.
Subcontractors will ensure that they understand all precautions to be observed prior to
commencement of radiography.
Subcontractor will barrier off the area and check to ensure that all personnel have been
vacated from inside the barriers.
A wind out test may be required at the discretion of the HSE Team to ensure that barriers
have been erected at a safe distance.
On completion of the work the subcontractor will return the source to its storage area and
remove all barriers and equipment.
Inform, instruct and train personnel in; The nature of the risk.
The control measure(s) to adopt.
The reason for issue and use of Personal Protective Equipment
The monitoring to be carried out
Monitor the effectiveness of controls and initiate health surveillance where appropriate
Keep records
18.20.5 Administration
Application of this procedure for carrying out COSSH assessments shall be the responsibility of the
Section Supervisor, HSE Manager and Subcontractors organization as required by the material to
be used. Advice will be sought from the HSE Manager. Subcontractors and vendors who introduce
a material onto the project shall provide;
18.20.9 Self explanatory - Refer to MSDS to determine whether the substance is hazardous.
If data is insufficient, refer to Environmental Health Guidance, which provides information
on chemical properties to enable an assessment to be made. The method by which the
substance is generated should be also identified e.g., emission of fumes during curing
process.
18.20.10 If unsure of physical or chemical properties, then consult safety data sheets for
further information regarding health risks. Routes of entry can be any one or all four in
some cases. (Respiratory, skin absorption, ingested, injected).
18.20.11 Remove a substance from use, or reduce the quantities in use. Can a less
hazardous substance be used, or a less hazardous form of the same substance? Consider
changing work practices i.e., wetting a substance to reduce dust. Also examine the
possibilities of reducing the length of exposure and/reducing the number of people
exposed.
18.20.12 Self explanatory - check with subcontractor or procurement to ensure all
necessary steps have been taken.
18.20.13 PPE should be supplied in addition to control measures in force and not as a
replacement for them. Instruction regarding the correct use of PPE shall be given where
applicable. PPE supplied must be appropriate for the risk i.e., rubber gloves should be worn
when working with solvents. Wellingtons (High Rubber Boots) should be worn for
operation involving concrete pouring.
18.25.2 Plant and equipment, subject to statutory regulations, must be inspected and certified
within the required inspection period and a register maintained. These registers shall be produced
at the request of any government inspector.
All machinery shall be securely guarded in accordance with statutory and company requirements.
Machinery will not be operated without guards, except during certain specified inspection,
maintenance or repair operations when written permission of the supervisor and a work permit is
required.
18.25.4 Machine operators should never wear rings, loose clothing, necklaces, long hair or
bracelets, which could be caught up in the moving parts of a machine.
The working area must be maintained free from loose materials and kept dry and free from oil,
grease or spillage.
Attachment 2-1
HSE Committee Meeting
Report # Department Area
Location Date
Leader Job e
Titl
Team Members:
PMC/CLIENT Team:
LABAB :
_________________
_____________________________________________________
Company Name Signature Date
Approved by
_________________
_____________________________________________________
Company Name Signature Date
Attachment 2-4
Nature of Business:
Topic:
Speaker / Leader:
%( / )
Specific Subject
Remarks:
WP/Passport
S/No. Company Name Signature Remarks
No.
Year
̺Yearly
HSE Training Program for ( ) Project Rev. No.
̺Quarterly
Page
Durations Month
Department Course Title (Hrs.) Organizer
Weeks
̱Plan ̱Do
̱Plan ̱Do
̱Plan ̱Do
̱Plan ̱Do
̱Plan ̱Do
̱Plan ̱Do
̱Plan ̱Do
BUILT INDUSTRIAL CO. Prepared by : __________________________________ Approved by : ___________________________________
HSE Manager : Name / Signature / Date Construction Manager : Name / Signature / Date .
Doc No. : e
Attachment 3-2
Before commencing
Induction Training All Site Personnel
work
As designated by HSE
manager. When project
Refresher Induction
All Site personnel conditions change or
Training
HSE Procedures are
introduced.
Before commencing
Specialist Training Qualified Personnel
duties
Attachment 3-3
Title:
Description of Training
Attachment 4-1
Facility / Department: Job Location : Specify Activity to be assessed :- Assessment team member Signature
SEVERITY /
POTENTIAL HAZARD CONSEQUENCES CONTROL MEASURE
SR JOB STEPS
(What can cause harm?) (What can go wrong to who?) (What can be done to prevent it from going wrong?)
Sr. Tools and other work equipment Qty Sr. Safety and Emergency items Qty
1 1
2 2
3 3
4 4
5 5
6 6
7 7
9 9
10 10
11 11
12 12
13 13
10
11
12
Likelihood
Low
No additional controls are required.
Consideration may be given to a more cost-effective solution or
Tolerable improvement that imposes no additional cost burden.
Monitoring is required to ensure that the controls are maintained to keep
the risk level low.
Efforts should be made to reduce the risk but the costs of prevention
should be carefully measured and limited Risk reduction measures should
be implemented within a defined time period.
Medium Moderate Where the moderate risk is associated with extremely harmful
consequences further assessment may be necessary to established more
precisely likelihood of the harm as a basis for determining the need the
need for improved control measures.
Work shall not be started until the risk has been reduced.
Considerable resources may have to be allocated to reduce the risk.
Substantial
Where the risk involves extremely harmful consequences, preventive
action shall be taken.
High
Work shall not be started or continued until the risk has been reduced. If
Intolerable it is not possible to reduce risk even with unlimited resources, work has
to remain prohibited.
1. PERMIT TO WORK
B API(API/APR/AGT/APC)–signed
C Isolation Certificate–exists
A Conforms to Standards
E Respirator/Breathing apparatus–appropriate/available/worn
3. WORKPLACE
A Good housekeeping–maintained
B Access/egress-provided
F Illumination–adequate
G Flameproof lighting-provided
I Wastebins–provided/ segregated/labeled
S Guard - provided
4. ELECTRICAL SAFETY
F Tools - insulated
Equipment – Marked w/id nos./ Isolated / Locked & tagged
G
/Grounded
H Panels – identified and accessible
D Rigger – Appointed
E Operator - Licensed
6. MACHINERY GUARDING
A Guard–provided
B Machine–stable rigid
7. HAZARDOUS CHEMICALS
C Incompatible chemicals–separated
D Safety signs–posted
E Inventory–maintained
G Eyewash Showers–provided
H Means of exit/egress–provided
8. HOT WORK
E Standby Attendant/Firewatch–appointed
9. LIGHTING
A Inspected tagged
E Access–free of obstacles
H Storage area–labeled
I Safety signs-posted
THIS REPORT MUST BE SUBMITTED TO POSCO E&C HSE DEPARTMENT ON OR BEFORE 0830 IN THE
MORNING.
Reported By: _______________________ Noted By: _______________________________
Attachment 5-2
HSE Manager/All
subcontractors HSE
Weekly Inspection Supervisors or
Designated HSE
Foremen
Electrical Supervisor,
Weekly Electrical Installations
Sub-contractors
Inspection
electrical Supervisor
Lifting Gears, Appliance HSE Engineer and Sub
and Equipment Contractor Lifting
Inspection Supervisor
Designated
On Demand Special Inspection Subcontractor/ HSE
Engineer
Attachment 5-5
Non-Conformance Report
Scope of Work
Case of Discrepancy
̱Design ̱Material ̱ Human ̱ Machine (Process)̱ Method (Process)̱ Others
Disposition:
̱ Work as it is ̱ Dismantle & Rework ̱ Return/ Re-supply
Acknowledged by (Sub-contractor/Supplier
Reported by:
Attachment 5-6
̱ Supplier
Non-Conformance Report Log
̱ Sub-contractor
You are hereby informed that the following unsafe act/condition was observed and rectification for corrective
actions shall be implanted by __________________ (date).
To: From:
Name/Signatory/Designation/Department
Name/Signatory/Designation/Department
̱External
Corrective Action Request Log
̱Internal
Decided by Project
HSE Contest Site All
Management Team.
Incident/Accident Report
̱GLABAB ̱ SUBCONTRACTOR ( )
Location:
Department:
Report Number :
Date:
Routing Report
Date-In Date-Out Signature
Subcontractor
Section Manager
Project Manager
To be reviewed and forwarded within 48 hrs. of Receipt
Classification of Accident/Incident
Incident/Accident Report
(To be completed by Line Supervision within 24 hours)
Location/Facility Department
Location of Incident/Accident
̱Personnel Injury ̱ quipment Failure
E ̱Spill/Release ̱Explosion/ Fire
Type of ̱Equipment Damage ̱Environmental ̱Near Miss
̱Inhalation Exposure ̱Property Damage ̱Contamination ̱Motor Vehicle
Incident / ̱Material Lose ̱Theft ̱Other
̱Chemical Exposure
Accident
̱Occupational Illness
(If personnel Injury involved in Incident, Complete this information also complete and attach personnel
Accident/ Serious Illness Report.)
Address of Injured
Description
Page 1 / 4
(Attached signed statements for serious Incidents / Accidents)
Name Company Employee Number
Basic Causes
Evaluation of Risk
Management Control
Program Elements P S C Program Elements P S C
1. Leadership &administration □ □ □ 11.Program Evaluation System □ □ □
2. Management Training □ □ □ 12.Engineering Controls □ □ □
3. Planned Inspection □ □ □ 13.Personal Communications □ □ □
4. Task Analysis and Procedure □ □ □ 14.Group Meetings □ □ □
5. Accident/Incident investigation □ □ □ 15.General Promotion □ □ □
6. Task Observation □ □ □ 16.Hiring and Placement □ □ □
7. Emergency Preparedness □ □ □ 17. Health Control □ □ □
8. Organizational Rules □ □ □ 18. Personnel Protective Equipment □ □ □
9. Accident/Incident Analysis □ □ □ 19. Off the Job Safety □ □ □
10. Employee Training □ □ □ □ □ □
Attachment 7-4
Accident Testimony
ACCIDENT:
WITNESS
Name: _____________________________________________________________
Age: _____________________________________________________________
Address _____________________________________________________________
Company: _____________________________________________________________
Signature: Date:
Lost Lost
No. of Man hours LTA LTA
Month Fatality Cases workdays workdays MTC FAC D.O RTA FR SR Remarks
Employees worked
= < 3 days Cases >3 days Cases
Jan.
Feb.
Mar.
Apr.
May
Jun.
Jul.
Aug.
Sep.
Oct.
Nov.
Dec.
Total
Prepared by: ______________________ Date: ____________________ Approved by: ____________________ Date: _____________
Legend: LTA: Lost Time Accident, MTC: Medical Treatment Case, FAC: First Aid Case, DO: Dangerous Occurrences, RTA: Road Traffic Accident, FRFrequency
rate, SRSeverity Rate, = <3: less or equal to 3, >3: 4 days above
̱ Safety Helmet
Name of Worker
̱ Safety boot
̱ Safety Glasses/Goggle
Date of Received
̱ Hand Glove
̱ Safety Belt
Signature
̱ Safety Harness
̱ Ear Plugs
̱ Respirators
̱ Dust Mask
Attached:
1. Photocopy of Passport No./Work Permit No.
APPENDEX A
(ACCIDENT PROCEDURE)
APPENDEX B
(EMERGENCY OPERATIONS)