ROCOL Maintenance Brochure
ROCOL Maintenance Brochure
ROCOL Maintenance Brochure
Technically advanced lubricants and greases for all your maintenance needs
HISTORY OF EXCELLENCE
At ROCOL we manufacture a range of innovative greases, oils, metalworking fluids, lubricants, aerosol paints, anti-slip floor coatings and panels all designed to exceed todays challenging operating conditions.
Over the last 130 years, we have expanded considerably and offer solutions to nearly every facet of industry with over 150 distributors stocking and supplying the product range worldwide. ROCOL has worked with some of the worlds leading companies in many diverse industries and applications, developing products with one common goal: to deliver optimum performance. We pride ourselves on producing technically advanced products with industry needs at the core. Each and every product has been developed in the spirit ROCOL is renowned for:
Trusted Superior Performance Problem Solving High Quality Technical Innovation Excellent Technical and After-Sales Support
ROCOL operates to internationally recognised standards for quality, environment and safety. Also, we are proud of our Investor in People accreditation which demonstrates our commitment to the continual engagement and development of our people.
QUALITY
ENVIRONMENT
SAFETY
PEOPLE
CONTENTS
FOOD GRADE PRODUCTS
BEARING GREASES CHAIN LUBRICANTS GEAR OILS COMPRESSOR AND HYDRAULIC OILS ANTI-SEIZE & ASSEMBLY PRODUCTS FOOD GRADE CORROSION PROTECTION FOOD GRADE CLEANERS MULTI-PURPOSE MAINTENANCE PRODUCTS 2-4 5-7 8 9 10 11 12 13-14
INDUSTRIAL PRODUCTS
BEARING GREASES CHAIN LUBRICANTS GEAR OILS COMPRESSOR AND HYDRAULIC OILS ANTI-SEIZE & ASSEMBLY PRODUCTS CORROSION PROTECTION INDUSTRIAL CLEANERS MULTI-PURPOSE MAINTENANCE PRODUCTS WIRE ROPE LUBRICANTS SPECIALIST MAINTENANCE PRODUCTS ROCOLcare
FOOD GRADE
BEARING GREASES
BEARING GREASE
FOODLUBE from ROCOL is the lubrication solution of choice in the food industry In addition to being NSF H1 Registered for absolute food safety, FOODLUBE helps to improve cleanliness and efficiency while significantly reducing costs and downtime.
Over a decade spent working with leading food companies gives ROCOL the experience to offer the best advice on how to deliver these results through implementation of a lubrication management approach that is consistent with current food safety legislation and easily integrated into HACCP processes.
Selection Chart
SAPPHIRE Endure Extreme High Temperature (up to 280C) High Load Extreme/ Aggressive Environments
FOODLUBE Endure 00
Food Grade Bearing Greases Medium Temperature Approx ((Approx. -30 to 160C) Light/Heavy Load
FOODLUBE Extreme 2
FOODLUBE Universal
FOODLUBE Spray Grease High Speed Highly Adhesive FOODLUBE Premier FOODLUBE Ultra
Light/Heavy Load
Normal Conditions
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
www.rocol.com
FOOD GRADE
BEARING GREASES
BEARING GREASE
FOODLUBE Universal
High performance, multi-purpose, food grade grease for maximum bearing life A truly universal, extreme pressure grease, fortified with PTFE, designed for the enhanced lubrication of all types of ball, roller and plain bearings.
Significantly extends bearing life Superior load and wear properties Highly resistant to water washout Excellent corrosion protection Wide temperature range 50C to +160C Also available as an aerosol NSF H1 registered
Description NLGI 2
Size 100ml
Selectable 1,3,6, or 12 month dispensing periods Easy to install and maintain Ideal for non-accessible areas Grease temperature range 50C to +160C Autolube dispenser temperature range 0C to +50C NSF H1 Registered
Size 120ml
1|2
FOOD GRADE
BEARING GREASES
BEARING GREASE
FOODLUBE Premier 2
Food grade grease for bearings operating at high speeds and temperatures A high performance extreme pressure grease, fortified with PTFE, designed for enhanced lubrication, particularly high speed and temperature applications.
Ideal for electric motors and fan bearings Significantly extends bearing life High load and wear properties Highly resistant to water washout Excellent corrosion protection Wide temperature range 30C to +180C NSF H1 registered
Description NLGI 2 Part Code 15311 15316 15314 15291 15296 15294 15266 15264 Size 380g 4kg 18kg 380g 4kg 18kg 4kg 18kg
NLGI 1
NLGI 00
FOODLUBE Extreme 2
Food grade grease for extremely wet applications A highly tenacious extreme pressure bearing grease with superior performance in wet conditions, for the lubrication of all types of ball, roller and plain bearings.
Superior water resistance Excellent corrosion protection High load carrying and wear reduction properties Significantly extends bearing life Temperature range 30C to +160C NSF H1 registered
Description NLGI 2
FOODLUBE Ultra
A highly adhesive food grade grease for plain bearings and sliding surfaces Adhesive, multipurpose extreme pressure grease. Designed for the effective lubrication of slides, cams, gears and plain bearings.
Extremely durable long life grease film Does not drip or fling off Highly resistant to water wash off Excellent corrosion protection High load and wear properties Temperature range 15C to +160C NSF H1 registered
www.rocol.com
FOOD GRADE
BEARING GREASES
BEARING GREASE
Description NLGI 2
SAPPHIRE Endure
Premium, extreme temperature and chemical resistant grease Extreme performance perfluorinated polyether EP grease fortified with PTFE. Designed to operate where conventional greases fail due to chemical contamination or attack.
Extreme chemical and solvent resistance Resists caustic wash down Greatly extends lubrication intervals Excellent load carrying and anti-wear properties Extremely stable at high temperatures Approved by Rolls Royce for use on Harrier Pegasus Thrust Nozzle Drive Mechanism Also approved for Submarine Clearance Temperature range of 25C to +280C NSF H1 Registered
Description NLGI 2
3|4
FOOD GRADE
CHAIN LUBRICANTS
CHAIN LUBRICANTS
A comprehensive range of products designed to lubricate and protect chains operating in the food and clean industries. Whatever the type of drive or conveyor chain in use, ROCOL can provide a lubricant to ensure trouble free operation cutting expensive downtime and increasing productivity.
Selection Chart
FOODLUBE Hi-Temp Chain Fluid Extremely High Temperature (180 to 550C) Dry Film (Moist Film up to 180C) BAKERLUBE HT Manual Applications High Temperature (-25 to 280C) Drive and Conveyor Chains Medium Temperature (-20 to 150C) Overhead Chains Low/Medium Temperature (-50 to 180C) General Applications FOODLUBE Overhead Chain Fluid FOODLUBE Multi-Lube
Size 5l 20l
Size 400ml
Size 100ml
www.rocol.com
FOOD GRADE
CHAIN LUBRICANTS
CHAIN LUBRICANTS
Size 5l 20l
Size 5l 20l
5|6
FOOD GRADE
CHAIN LUBRICANTS
CHAIN LUBRICANT
BAKERLUBE HT
High temperature, graphited, synthetic lubricant for bakery oven chains Extreme high temperature graphited chain lubricant for bakery oven chains.
High load carrying performance Clean evaporating base oil For temperatures where conventional fluids fail Does not contain solvents Temperature range; wet film 10C to +180C Temperature range; dry film up to +550C NSF H2 registered
Size 20l
BAKERLUBE CL
High temperature, synthetic lubricant for bakery oven chains High temperature, long life, extreme pressure chain and conveyor lubricant.
Outstanding resistance to oxidation Solvent free formulation Excellent penetration Clean, residue free film Suitable for automatic lubricators Temperature range 0C to +280C NSF H2 Registered
Size 20l
FOODLUBE Endure 00
Premium, food grade lubricant for extreme temperatures Extreme performance semi-fluid perfluorinated polyether extreme pressure grease fortified with PTFE for bakery oven chains.
Extremely stable at high temperatures Greatly extends lubrication intervals Excellent chemical and solvent resistance Excellent high load and anti-wear properties Wide temperature range of 25C to +280C NSF H1 Registered.
Size 525g
www.rocol.com
FOOD GRADE
GEAR OILS
GEAR OIL
ROCOL manufacture a comprehensive range of gear, compressor and hydraulic oils which are designed to provide extended service life, thereby reducing maintenance time and costs.
Selection Chart
Spur/Helical Gearboxes Gear Oils Worm Drive Gearboxes Flushing Oil FOODLUBE Hi-Torque 150/220/320 FOODLUBE Hi-Torque 320/460 VAC PUMP Oil
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
FOODLUBE Hi-Torque
Food grade gear oil with start up protection system High performance fully synthetic gear oils incorporating start up protection system (SUPS) and anti wear additives to provide maximum lubrication and protection in all types of gearboxes.
SUPS A unique protection for gear teeth on start up and in use Outstanding load carrying performance: FZG load stage 12 Excellent anti-wear performance - no need for additional additive treatments Temperature range 20C to +150C NSF H1 registered
7|8
FOOD GRADE
HYDRAULIC, COMPRESSOR AND VACUUM PUMP OILS
ROCOL manufacture a comprehensive range of gear, compressor and hydraulic oils which are designed to provide extended service life, thereby reducing maintenance time and costs.
Selection Chart
Compressor Oil Air Compressors Airline Lubricators Compressor, Vacuum Pump and Hydraulic Oils Hydraulics FOODLUBE Hi-Power 22 FOODLUBE Hi-Power 32/46
Vacuum Pumps
Homogenisers
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Description Hi-Power 22 Part Code 15796 15795 15799 15896 15895 15899 15996 15995 15999 16006 16005 16009 15946 15945 15949 Size 5l 20l 200l 5l 20l 200l 5l 20l 200l 5l 20l 200l 5l 20l 200l
Hi-Power 32
Hi-Power 46
Hi-Power 68
Hi-Power 100
www.rocol.com
FOOD GRADE
ANTI-SEIZE & ASSEMBLY PRODUCTS
A range of premium, food grade, quality products which protect fasteners against heat and corrosive attack, and ease future dismantling thereby reducing downtime and costs.
ANTI-SEIZE & ASSEMBLY
Selection Chart
Anti-seize / Dismantling Anti-Seize & Assembly Products
Releasing Seized Components SHOCK-RELEASE Spray Use Immediately Assembly & Dry Film Lubrication Aerosol Applied FOODLUBE Multi-Paste Spray
FOODLUBE Multi-Paste
FOODLUBE Multi-Paste
Food grade, multi-purpose anti-seize & lubricating paste A superior performance, white anti-seize and assembly paste developed for protecting fasteners and lubricating bushes, slides and small open gears.
Ideally suited for use on stainless steel Long life, up to six times more than the competition Exceptionally clean compared to copper based anti-seize For high temperature applications Prevents galling & pick-up on assembly Extremely tenacious resists water wash out Wide temperature range 30C to +450C NSF H1 registered
Size 400ml
SHOCK-RELEASE Spray
Food grade release and dismantling lubricant with shock freeze action A release and dismantling lubricant which rapidly frees fittings, fasteners and mechanical assemblies seized by dirt and corrosion.
Freezing action causes micro-cracking for rapid release Advanced synthetic base oils for highly effective dismantling Extremely low odour Reinforced with sub micron PTFE Safe for use on all metals, common plastics and rubbers Shock cooling temperature 40C NSF H1 registered
Size 400ml
9 | 10
FOOD GRADE
CORROSION PROTECTION
ROCOL food grade corrosion preventatives protect metal components, extending working life and reducing the need for rework and repair.
CORROSION PROTECTION
Selection Chart
Corrosion Protection
Removable Film
Waxy Film
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 300ml
www.rocol.com
FOOD GRADE
INDUSTRIAL CLEANERS
A range of products designed to meet the essential cleaning requirements of all maintenance jobs.
CLEANER
Selection Chart
Label Remover Electrical/Electronic Food Grade Cleaners Residue Free General Purpose Solvent Free Heavy Duty/Citrus Based INDUSTRIAL CLEANER Rapid Dry Spray FOAM CLEANER Spray REMOVER & DEGREASER Spray Heavy Duty/Citrus Based Rapid Evaporation /Leaves no Residue REMOVER & DEGREASER Spray ELECTRA CLEAN Spray
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 400ml
Size 300ml
Size 300ml
Size 300ml
11 | 12
FOOD GRADE
MULTI-PURPOSE MAINTENANCE PRODUCTS
The ROCOL range of general purpose food grade maintenance products are designed to be an easy to use and cost effective part of any maintenance program in the food, clean and pharmaceutical industries.
Selection Chart
Oily Film Medium/Heavy Duty Greasy Film Normal Conditions Vegetable Oily Film Light Oily Film Light Duty Light Oily Silicone Film Dry PTFE Film Multi-Purpose Maintenance Products Medium/Heavy Duty Wet Environments Light Duty Light Duty Water Displacing Film FOODLUBE WD Spray
FOODLUBE Multi-Lube FOODLUBE Spray Grease FOODLUBE Spray FOODLUBE WD Spray PRECISION SILICONE Spray Dry PTFE Spray
FOODLUBE Multi-Lube
Prevent Drive Belts Slipping Special Applications Vaccum Pumps Dissolving Sugar
BELT DRESSING Spray VAC PUMP Oil FOODLUBE Sugar Dissolving Fluid
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 500ml 5l
FOODLUBE Spray
High performance, aerosol propelled food grade lubricant High performance versatile lubricant spray for all-round light lubrication of small bearings, pins, bushes and slides.
Long lasting protective film Good corrosion protection Temperature range 20C to +110C NSF H1 registered
Part Code 15710 Size 300ml
FOODLUBE WD Spray
Food grade water displacing & lubricating spray with PTFE The No. 1 food safe multi-purpose spray for general use in food, beverage and pharmaceutical plants.
Clean, non toxic, water displacing spray PTFE fortified Silicone free formulation Excellent anti-wear and lubricating properties Superior penetrating and cleaning performance Outstanding corrosion protection Temperature range 50C to +120C NSF H1 Registered
Size 300ml
www.rocol.com
FOOD GRADE
MULTI-PURPOSE MAINTENANCE PRODUCTS
FOODLUBE Spray Grease
High performance, multi-purpose, food grade grease Multi-purpose extreme pressure spray grease, fortified with PTFE, designed for the enhanced lubrication of all types of slides, bushes, pins and bearings.
Significantly extends bearing life Superior load and wear properties Highly resistant to water washout Excellent corrosion protection Wide temperature range 50C to +160C NSF H1 registered
Size 400ml
Size 400ml
Size 400ml
Size 300ml
Size 500ml 5l
13 | 14
INDUSTRIAL
BEARING GREASES
BEARING GREASE
The ROCOL SAPPHIRE Bearing grease range will provide effective long term lubrication and meet the ever increasing needs of todays production environment. There is a wide range of bearing greases under the SAPPHIRE banner designed to encompass the widest possible range of industrial operating conditions. The SAPPHIRE bearing greases provide industry with an easily identifiable range of high performance lubricants which have been developed to extend bearing life, provide superior corrosion protection and are suitable for all bearing types.
Selection Chart
Extreme High Temperature (up to 280C) High Load Medium Load High Load Extreme/Aggressive Environments Normal Conditions Extremely Wet SAPPHIRE Endure HT70 SAPPHIRE Extreme SAPPHIRE Premier 2 Medium to High Load High Temperature (up to 200C) Normal Conditions SAPPHIRE Spray Grease High Speed SAPPHIRE Premier 2 SAPPHIRE Aqua Sil Light to Medium Load Aggressive Environments SAPPHIRE Aqua-Sil Hi-Load SAPPHIRE Hi-Pressure 2 SAPPHIRE Extreme SAPPHIRE 2,1 and 00 Normal Conditions SAPPHIRE Hi-Load 2 Medium to High Load Normal Conditions Extremely Wet Medium Load High Load Low Temperature (-50 to 160C) Medium to High Load Normal Conditions Normal Conditions Normal Conditions High Speed Aerosol Applied Extreme High Speed High Speed SAPPHIRE Advance 2 SAPPHIRE Aqua 2 SAPPHIRE Hi-Speed 2 SAPPHIRE Lo-Temp 2 SAPPHIRE Premier 2 SAPPHIRE Spray Grease
Normal Conditions
Bearing Greases Extremely Wet High Load Medium Temperature (-30 to 160C)
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
SAPPHIRE
High performance, triple life bearing grease Revolutionary long life bearing grease for optimum lubrication. Suitable for all types of ball, roller and plain bearings.
Triple life bearing grease Extreme load and wear performance Extended lubrication intervals Revolutionary multi complex grease Good corrosion resistance Temperature range 30C to +150C
Description NLGI 2
Part Code 12171 12176 12175 12178 12179 12601 12606 12614 12608 12609 12276 12284
Size 400g 5kg 18kg 50kg 185kg 400g 5kg 18kg 50kg 185kg 5kg 18kg
NLGI 1
NLGI 000
www.rocol.com
INDUSTRIAL
BEARING GREASES
BEARING GREASE
Size 400ml
SAPPHIRE Advance 2
Ultimate, multi-purpose grease particularly for high speed applications The definitive multi-purpose grease offering outstanding performance when compared to other conventional greases. Excels in high speed applications such as electric motors and fan bearings.
Outstanding extreme pressure performance Fortified with PTFE Designed for high load, high speed and rapid start-stop applications Good corrosion resistance Temperature range 30C to +160C
Description NLGI 2 Part Code 12441 12444 12446 Size 380g 4kg 18kg
SAPPHIRE Premier 2
Versatile, multi-purpose, synthetic grease with PTFE A high performance, fully synthetic multi-purpose grease designed for all types of antifriction bearings operating in extreme conditions.
Extreme high and low temperature capability High speed applications such as fan and motor bearings Extended lubrication intervals Ideal electrical contact grease Compatible with most plastics and rubbers Available in an aerosol form SAPPHIRE Spray Grease Temperature range 50C to +200C
Description NLGI 2
15 | 16
INDUSTRIAL
BEARING GREASES
BEARING GREASE
SAPPHIRE Lo-Temp 2
High performance, low temperature grease for improved bearing life A revolutionary, multi-complex, semi-synthetic grease designed for excellent performance at extremely low temperatures. Ideal for cold stores and other refrigerated areas.
Low start up and running torques Triple life bearing grease Extreme load and wear performance Revolutionary multi-complex grease Extended lubrication intervals Temperature range 50C to 120C
Description NLGI 2
SAPPHIRE Aqua 2
Water resistant bearing grease A high performance grease designed to give superior resistance to water washout. For use in all types of ball, roller and plain bearings.
Outstanding long term water resistance, even when submerged. Excellent corrosion protection Extended lubrication intervals Good load and wear performance Temperature range of 20C to +150C
Description NLGI 2 Part Code 12751 12755 12754 12758 Size 380g 4kg 18kg 50kg
SAPPHIRE Hi-Load 2
Heavy duty, soap grease containing molybdenum disulphide for maximum bearing life A long life, soap thickened bearing grease particularly suited for slow moving bearings subjected to heavy loads, shock and vibration.
Triple life bearing grease Extreme load and wear performance Extended lubrication intervals Revolutionary multi complex grease Good corrosion resistance Temperature range 30C to +150C
Description NLGI 2
SAPPHIRE Hi-Pressure 2
Heavy duty, clay thickened grease containing molybdenum disulphide for enhanced bearing life in plain bearings Long life clay thickened bearing grease containing molybdenum disulphide. For slow moving plain bearings subjected to heavy loads, shock and vibration.
Extreme load and wear performance Excellent corrosion protection High resistance to water wash out Extended lubrication intervals Temperature range 20C to +150C
Description NLGI 2
www.rocol.com
INDUSTRIAL
BEARING GREASES
BEARING GREASE
SAPPHIRE Hi-Speed 2
Extreme, high speed grease for applications where conventional greases fail A unique synthetic grease designed specifically for high speed applications such as machine tool spindles, centrifuges and dynamometers.
Extreme high speed capability up to 1,250,000 dmN Excellent load carrying capacity Temperature range of 40C to +120C
Description NLGI 2
SAPPHIRE Extreme 2
High temperature, heavy duty, shock resistant grease containing molybdenum disulphide High performance, long life bearing grease containing molybdenum disulphide for use in plain and roller bearings operating in arduous conditions.
Excellent resistance to vibration and shock loads Very stable at high temperatures Extreme load and wear performance Extended lubrication intervals Good corrosion resistance Temperature range 25C to +250C
Description NLGI 2 Part Code 12211 12216 12214 12218 Size 400g 5kg 18kg 50kg
SAPPHIRE Endure
Premium, long- life, chemical resistant lubricant High performance, perfluorinated, polyether, extreme pressure grease fortified with PTFE. Designed to operate where conventional greases fail due to chemical contamination or attack.
Extreme chemical and solvent resistant Resists caustic wash down Greatly extends lubrication intervals Excellent high load and anti-wear properties Extremely stable at high temperatures Approved by Rolls Royce for use on Harrier Pegasus Thrust Nozzle Drive Mechanism Also approved for Submarine Clearance Temperature range of 25C to +280C NSF H1 Registered.
HT70
Extremely high temperature bearing grease for slow speeds A unique molybdenum disulphide grease for slow moving, high temperature bearing applications.
Ideal for rotary rack oven bottom bearings Designed for slow speed applications typically below 300rpm Extremely slow evaporation at elevated temperatures Minimal deposit formation against conventional lubricants Molybdenum disulphide provides emergency lubrication Temperature range of +180C to +300C
Size 4kg
17 | 18
INDUSTRIAL
BEARING GREASES
BEARING GREASE
SAPPHIRE Aqua-Sil
Potable water and chemically resistant silicone grease A high temperature, translucent silicone grease approved for use with potable water. Designed for the lubrication of slow speed bearings, slides and similar applications.
Water Regulations Advisory Scheme - Approved Product Excellent high temperature performance range Ideal for the assembly of rubber O rings and seals Good resistance to chemicals, oils, water and gasses Compatible with most rubbers and plastics Approved for use with hot or cold drinking water Temperature range of 40C to +200C
www.rocol.com
INDUSTRIAL
BEARING GREASES
BEARING GREASE
SAPPHIRE 1 Unilube
High performance, triple life bearing grease dispenser for continuous lubrication A gas activated lubricant dispenser filled with SAPPHIRE 1 triple life bearing grease. Provides consistent and constant lubrication of all types of ball, roller and plain bearings.
Selectable 1,3,6, or 12 month dispensing periods Fully automatic Easy to install and maintain Ideal for non-accessible areas Grease temperature range 30C to +150C Unilube temperature range 0C to +40C
Size 100ml
Size 100ml
SAPPHIRE Autolube
Triple life electromechanical grease dispenser for trouble free lubrication Electromechanical, fully automatic lubrication system filled with SAPPHIRE 1 triple life bearing grease. The unit delivers exact quantities of grease, over varied time periods, to all types of ball, roller and plain bearings.
Can be set for up to 36 months lubrication. Easy to install and maintain Ideal for non-accessible areas Grease temperature range 30C to +150C Autolube temperature range 0C to +50C
Size 120ml
19 | 20
INDUSTRIAL
CHAIN LUBRICANTS
ROCOL offer a comprehensive range of lubricants designed to rapidly penetrate chain links and pins and operate in a wide range of environments. Whatever the type of drive or conveyor chain in use, ROCOL can provide a lubricant to ensure trouble free operation cutting expensive downtime and productivity loss.
CHAIN LUBRICANT
Size 300ml
Size 5l 20l
Size 300ml
www.rocol.com
INDUSTRIAL
CHAIN LUBRICANTS
Selection Chart
Extremely High Temperature (180 to 550C) Dry Film (Moist Up To 180C) CHAINGUARD 550 CHAINGUARD 230 High Temperature (up to 280C) Drive and Conveyor Chains General Applications Medium Temperature (-20 to 150C) High Load Applications CHAINGUARD Hi-Load Spray Wet Lubricating Film CHAINGUARD 280 CHAIN & DRIVE Fluid/Spray
CHAIN LUBRICANT
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
CHAINGUARD 230
Versatile, wet film chain lubricant up to 230C Highly versatile, high performance, chain lubricant suitable for all types of drive and conveyor chains.
Ideal for all conveyor chains & bearings Long wet-life allowing extended lubrication frequencies Can be used in automatic lubricators Good corrosion protection Temperature range +10C to +230C
Size 5l 20l
CHAINGUARD 280
Multi-purpose, wet film chain lubricant up to 280C which is particularly good for automatic lubricators High performance extreme pressure oven chain lubricant for all types of high temperature drive and conveyor chains.
Ideal for use in automatic lubricators Solvent free formulation Excellent penetration into the chain Good corrosion protection Clean, residue free film Temperature range 0C to +280C
Size 5l 20l
CHAINGUARD 550
Extreme, dry film graphited chain lubricant up to 550C Graphited, dry film chain lubricant for extremely high temperature drive and conveyor chains where conventional lubricants fail.
High load carrying performance Clean evaporating base oil Does not contain solvents Temperature range; moist film range -10C to +180C Temperature range; dry film up to +550C
Size 5l 20l
21 | 22
INDUSTRIAL
GEAR OILS
GEAR OIL
SAPPHIRE Hi-Torque
High performance gear oil with start up protection system A range of high performance, thermally stable semi-synthetic extreme pressure gear oils incorporating SUPS to provide maximum protection in all types of gearboxes.
SUPS A unique protection for gear teeth on start up and in use Incorporates blue dye for high visibility Long life reduces the need for frequent draining Superior EP load carrying performance Excellent corrosion protection Very low foaming in operation Temperature range 20C to +120C
Hi-Torque 220
Hi-Torque 320
Hi-Torque 460
Hi-Torque 680
Part Code 21006 21005 21009 21016 21015 21019 21026 21025 21029 21036 21035 21039 21046 21045 21049
Size 5l 20l 200l 5l 20l 200l 5l 20l 200l 5l 20l 200l 5l 20l 200l
Size 5l
TUFLUBE ALLWEATHER
Highly versatile, totally water resistant lubricant that can even be used when fully submerged A highly adhesive lubricant designed for effective lubrication and protection in extremely wet and highly loaded environments.
Outstanding EP performance Excellent corrosion resistance to protect in humid, damp and even wet conditions Highly resistant to water wash off Tenacious, self-repairing film Pumpable and can be applied through automatic lubricator Free from bitumen and solvents Temperature range -30C to +70C
Part Code 18271 18276 18244 Size 400g 5kg 18kg
TUFGEAR SPRAY
Heavy duty open gear lubricant A high viscosity, heavy duty open gear grease containing a blend of high load carrying solids to provide excellent anti pitting properties.
Excellent corrosion resistance to protect in humid, damp and wet conditions. Outstanding EP performance Thin film minimises attraction of dust and dirt Excellent load carrying capacity and resistant to water Approved to NATO Standards Temperature range of 10C to +100C
Part Code 18105 Size 400ml
www.rocol.com
INDUSTRIAL
COMPRESSOR AND HYDRAULIC OILS
ROCOL manufacture a comprehensive range of gear, compressor and hydraulic oils which are designed to provide extended service life, thereby reducing maintenance time and costs.
Selection Chart
Compressor Oils Air Compressors Compressor, vacuum pump and hydraulic oils Airline Lubricators Hydraulics Refrigeration Compressors SAPPHIRE Hi-Power 22 SAPPHIRE Hi-Power 32/46 REFRIGERATION Compressor Oil
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
SAPPHIRE Hi-Power
Versatile range of oils for compressor, hydraulic and airline systems A range of mineral oil based thermally stable lubricating oils suitable for use in both hydraulic and air compressors systems due to their unique formulation.
Unique L-CO system, reduces carry over Premium quality ensures no sludge, deposits or varnish build up Enhanced oxidation stability Low foaming Blue dye for high visibility Excellent filterability Temperature range 20C to +120C
Description Hi-Power 22 Hi-Power 32 Hi-Power 46 Hi-Power 68 Hi-Power 100 Part Code 52525 52529 52545 52549 52555 52559 52565 52569 52575 52579 Size 20l 200l 20l 200l 20l 200l 20l 200l 20l 200l
Size 200l
23 | 24
INDUSTRIAL
ANTI-SEIZE AND ASSEMBLY
ANTI-SEIZE AND ASSEMBLY
Seizure of fasteners presents a major inconvenience in many repair and maintenance situations, adding to both the time and cost of the job. ROCOL provide a range of premium quality anti-seize products which will protect fasteners against wet, dirty and hot conditions as well as from chemical attack, easing future dismantling thereby reducing downtime and costs. ROCOL assembly and dry film products provide either a totally or almost dry thin MoS2 (moly) film of exceptionally high load carrying strength for application in areas where conventional lubricants fail or are inappropriate.
Selection Chart
Manual Application Anti-Seize General Purpose Aerosol Applied Stainless Steel and Nimonic Alloys Anti-Seize and Assembly Freezer Spray Dismantling General Purpose Assembly Manual Application Bulk Fluid Dry Film Lubrication Normal Conditions/ Aggressive Environments Aerosol Applied Aerosol Applied Manual Application PENETRATING Spray MT-LM Assembly and Running in Paste DRY MOLY Fluid DRY MOLY Spray OXYLUBE Spray DRY MOLY Paste ANTI-SEIZE Spray ANTI-SEIZE Stainless SHOCK-RELEASE Spray ANTI-SEIZE Compound
ANTI-SEIZE Compound
Multi-purpose anti-seize with excellent corrosion protection Copper based anti-seize to prevent seizure and galling of all threaded and static fasteners.
Excellent resistance to water Highly resistant to salt water environments Can be used sub sea Prevents seizure, galling and corrosion Approved to RAF, Naval and NATO Standards Also approved for Submarine Clearance Temperature range of 10C to +1100C
ANTI-SEIZE Spray
Copper based anti-seize spray with superb corrosion protection An aerosol applied version of the Anti Seize Paste. Copper based anti-seize for long term protection of all threaded and static fasteners.
Highly resistant to salt water environments Excellent water resistance Temperature range of 10C to +1100C
Part Code 14015 Size 400ml
ANTI-SEIZE Stainless
Water and chemically resistant grease specifically designed for the protection of stainless steel and nimonic fasteners
Effective long term anti-seize Extremely stable at high temperatures for long periods Protects against wet conditions & chemical attack Extremely low sulphur & chlorine levels Provides even torque loads over a wide range of materials Approved to Rolls Royce and NATO Standards Also approved for Submarine Clearance Temperature range of 40C to +1000C
Size 500g
www.rocol.com
INDUSTRIAL
ANTI-SEIZE AND ASSEMBLY
PENETRATING Spray
Extreme performance, molybdenum disulphide reinforced release spray Extreme performance spray which penetrates dirt, grime and scale to give fast effective release of corroded fasteners.
Excellent penetration Powerful jet application to aid penetration of seized rust and debris Molybdenum disulphide to aid dismantling Light residual film for short term corrosion protection Fast acting performance
ANTI-SEIZE AND ASSEMBLY
Size 300ml
SHOCK-RELEASE Spray
Release and dismantling lubricant with shock freeze action A release and dismantling lubricant which rapidly frees fittings, fasteners and mechanical assemblies seized by dirt and corrosion.
Freezing action causes micro-cracking for rapid release Advanced synthetic base oils for highly effective dismantling Reinforced with sub micron PTFE Safe for use on all metals, common plastics and rubbers Shock cooling temperature 40C in 10 seconds NSF H1 registered
Size 400ml
OXYLUBE Spray
Dry film, molybdenum disulphide lubricant for aggressive environments Inorganic, resin bonded dry film of molybdenum disulphide in aerosol. Developed to lubricate sliding mechanisms such as plain bearings, pins, cams and slides particularly in vacuum environments
Designed for applications where contamination by aggressive chemicals or petroleum based solvents; oils and greases would destroy conventional lubricants Fast curing time Dry film lubrication - resists pick up of contaminants Prevents galling, pick up and seizure Suitable for fine threaded components Approved to Rolls Royce, Naval and NATO Standards Also approved for Submarine Clearance Temperature range 200C to +450C
Size 400ml
25 | 26
INDUSTRIAL
ANTI-SEIZE AND ASSEMBLY
ANTI-SEIZE AND ASSEMBLY
Size 5l
Size 400ml
www.rocol.com
INDUSTRIAL
CORROSION PROTECTION
CORROSION PROTECTION
Z5 Fluid
Light, water-displacing corrosion inhibitor Light duty, greaseless, multipurpose lubricant. Ideal for drying out electrical components and devices and to clean oil contaminated parts
Does not contain silicones or chlorinated solvents Dewaters and protects components during inter process Ideal for light lubrication Excellent penetration Temperature range 20C to 110C
Z25 Fluid
Oily, de-watering, corrosion inhibitor for indoor protection Light/medium duty, oily, multipurpose lubricant. Ideal for the light lubrication of chains, hinges, linkages and pins
Ideal for lubricating chains, hinges, linkages etc Provides a thin, high performance, oily film Good dewatering properties Excellent penetration Excellent corrosion protection indoors for up to 1 year Specially formulated to clean oil contaminated parts Ideal light lubrication of chains, hinges, linkages and pins Does not contain silicones or chlorinated solvents Temperature range 20C to 110C
Z30 Fluid
Outdoor, long-lasting, waxy corrosion preventative Heavy duty waxy film for long term outdoor corrosion protection of various machinery parts.
Good dewatering properties Good penetration Thin, flexible film - does not crack or chip Does not contain silicones or chlorinated solvents Dry film doesnt attract dirt or dust Ideal protection for components in storage and transit Temperature range -20C to +110C
Size 5l 20l
Z30 Spray
Heavy duty, outdoor, long-lasting, waxy corrosion preventative Heavy duty waxy film in an aerosol form for long term outdoor corrosion protection of various machinery parts and pieces of equipment in a convenient aerosol form.
Ideal for long term protection of machinery, elevators, forklift trucks, underground installations and offshore platforms Good dewatering properties Good penetration Thin, flexible film does not crack or chip. Dry film doesnt attract dirt or dust Does not contain silicones or chlorinated solvents It is available in both fluid and aerosol form Ideal protection for components in storage and transit Approved to NATO Standards Temperature range -20C to +110C
Size 300ml
27 | 28
INDUSTRIAL
CORROSION PROTECTION
CORROSION PROTECTION
ROCOL corrosion preventatives protect metal components, extending working life and reducing the need for rework and repair.
Selection Chart
Medium Duty Indoor Only Protection Light Duty Corrosion Extreme Heavy Duty Indoor/Outdoor Protection Heavy Duty COLD GALVANISING Spray - Matt Z5 Fluid HEAVY DUTY RUSTSHIELD Spray COLD GALVANISING Spray Z30 Spray TUFSHIELD Z25 Fluid
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 300ml
TUFSHIELD
Heavy duty, high cling grease for protection under the severest conditions Heavy duty high cling corrosion preventative grease. Developed to protect all metals under the severest conditions of corrosion and erosion.
Suitable for swing bridges, lock and dock gates, aircraft doors, undercarriages, mining, railway, winches and other exposed equipment Particularly effective in marine environments and areas subject to flooding or repeated forceful wash downs Good lubrication properties Excellent corrosion protection Approved to NATO and Naval Standards Also approval for Submarine clearance Temperature range 10C to 120C
www.rocol.com
INDUSTRIAL
CORROSION PROTECTION
CORROSION PROTECTION
Size 400ml
The Triple Protection products utilise an advanced resin system and a high content of ultra pure zinc to deliver:
OPTIMISED CATHODIC DEFENCE MECHANICAL TOUGHNESS ENHANCED WATER RESISTANCE
Size 300ml
Size 400ml
Size 400ml
29 | 30
INDUSTRIAL
INDUSTRIAL CLEANERS
INDUSTRIAL CLEANER
Effective cleaning is an essential part of most maintenance tasks. ROCOL provide a range of cleaners designed to meet the requirements of all jobs.
Selection Chart
Electrical/Electronic
ELECTRA CLEAN Spray INDUSTRIAL CLEANER Rapid Dry Spray FOAM CLEANER Spray HEAVY DUTY CLEANER Fluid/Spray
Cleaners
General Purpose Water Washable Residue Heavy Duty Water Washable Residue
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 300ml
www.rocol.com
INDUSTRIAL
INDUSTRIAL CLEANERS
INDUSTRIAL CLEANER
Size 400ml
Size 300ml
Size 300ml
SCRUBS
Highly effective, waterless, hand-cleaning wipe The citrus-based formula in Scrubs is combined with a tough, textured towel to loosen, dissolve and absorb dirt and grease leaving your hands truly clean.
One side of the towel is textured for heavy duty cleaning Will not transfer soil back onto hands One step cleaning process Conditions & softens hands Tough durable bucket that is light & portable
Size 72 Tub 15 Pk
31 | 32
INDUSTRIAL
MULTI-PURPOSE MAINTENANCE PRODUCTS
The ROCOL range of general purpose maintenance products are designed to be an easy to use and cost effective part of any maintenance program in any industry.
WD Spray
Highly effective, water displacing spray that lubricates, penetrates and protects against corrosion A blend of refined mineral oil designed for use as a multi-purpose products. It is ideal for use as a general lubricant to lubricate and protect small components such as hinges and locks.
Powerful jet application to mechanically penetrate rust and debris Displaces water ideal for drying out engine ignition systems Fast acting formulation Excellent corrosion protection Good release of seized parts
Size 300ml
Size 400ml
Size 400ml
Size 400ml
www.rocol.com
INDUSTRIAL
MULTI-PURPOSE MAINTENANCE PRODUCTS
Selection Chart
Oily Film Medium/Heavy Duty Normal Conditions Greasy Film Light Oily Film Multi-Purpose Maintenance Products Light Duty Light Oily Silicone Film Dry PTFE Film Medium/Heavy Duty Normal Conditions Light Duty Prevent Drive Belts Slipping Normal Conditions Epoxy Repair Putty METAL REPAIR Compound Light Duty Water Displacing Film WD Spray BELT DRESSING Spray Heavy Duty Oily Film SAPPHIRE Spray Grease WD Spray PRECISION SILICONE Spray DRY PTFE Spray SAPPHIRE Precision Lube
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 300ml
Size 125g
Size 400ml
33 | 34
INDUSTRIAL
WIRE ROPE LUBRICANTS
A range of products designed to meet the essential cleaning requirements of all maintenance jobs.
WIRE ROPE LUBRICANT
Selection Chart
Biodegradable Must be Applied to a Dry Rope Wire Rope Lubricants Can be applied to Wet Ropes Black Grease Aerosol Can be applied to Wet Ropes Translucent Grease Brush/Automatic WIRE ROPE Spray WIRESHIELD
TM
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
Size 5l 20l
Size 400ml
www.rocol.com
INDUSTRIAL
WIRE ROPE LUBRICANTS
WIRE ROPE LUBRICANT
WIRESHIELD
Pseudoplastic wire rope dressing A high performance wire rope lubricant featuring advanced pseudoplastic rheology. Initially appearing as a translucent amber gel WIRESHIELD is designed to transform into a fluid like consistency under shear. This transformation eases application and improves penetration to the rope core.
Excellent lubrication properties reduce wear on wires and strands, maximising service life Outstanding corrosion protection Highly resistant to water wash-off Thin, non-tacky film prevents build up of dust and dirt. Clean and pleasant to use Translucent film allows easier and more effective rope inspection. Does not drip or fling off due to the pseudo-plastic rheology Temperature range -30C to 100C
Part Code 20054 20058 Size 18kg 160kg
Size 18kg
35 | 36
INDUSTRIAL
SPECIALIST MAINTENANCE PRODUCTS
CLAMP LOCK LUBRICANT spray
Specially formulated for use on British Rail clamp point lock assemblies operating in all weather conditions Aerosol lubricant for British Rail clamp point lock mechanisms. Molybdenum Disulphide and extreme pressure additives combine to significantly reduce friction and wear.
Provides excellent long-term corrosion resistance in all extremes of weather Outstanding extreme pressure performance Ultra high performance universal maintenance lubricant Contains PTFE as a solid lubricant reduces friction Clean non-toxic lubricating film British rail catalogue number 27/025058
SPECIALIST MAINTENANCE PRODUCTS
Size 400ml
Size 750ml
KILOPOISE Range
Extremely high viscosity damping lubricants in fluid and grease form Used for the lubrication of slides, gears and threads on instruments to impart smooth positive movement with a silky feel by providing damping and increased friction/drag.
Kilopoise lubricants do not harden due to their extremely low volatility, therefore, adjustments can be continually made Damping action allows smooth precise movement Allows larger clearances and tolerances on mating parts Low volatility, therefore product remains unchanged over long periods Seals against moisture Will not support fungal growth Available in fluid - 0868 Available in grease - 0868 S & 0868 GW
Description Kilopoise 0868 Kilopoise 0868 S Kilopoise 0868 GW Part Code 36013 36035 36045 Size 450g 2kg 2kg
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
www.rocol.com
INDUSTRIAL
SPECIALIST MAINTENANCE PRODUCTS
FOMBLIN RT15
High temperature grease for highly aggressive environments including oxygen applications Perfluoropolyether grease suitable for a wide range of applications. Used in gearboxes, anti-friction and plain bearings, or any sliding surface such as pins, valves, plungers and screws.
Extended relubrication periods due to its ability to resist degradation in hostile conditions Excellent resistance against aggressive chemicals and oxidising agents Ideal for the chemical, dry cleaning and food industries Fortified with PTFE Outstanding extreme pressure performance Very long lubrication intervals in aggressive environments Suitable for oxygen applications Excellent high temperature resistance Temperature range 20C to 200C
SPECIALIST MAINTENANCE PRODUCTS
FOMBLIN UT18
Perfluoropolyether grease suitable for a wide range of applications, including oxygen functions Can lengthen relubrication periods dramatically due to its ability to resist degradation in hostile conditions.
Used in anti-friction and plain bearings, or any sliding surface such as pins, valves, plungers and screws Very long lubrication intervals in aggressive environments Outstanding EP performance Ideal for the chemical, dry cleaning and food industries Excellent resistance against aggressive chemicals and oxidising agents Suitable for oxygen applications NLGI No. 2 Temperature range 30C to 150C
Size 100g
FOMBLIN OT20
Low temperature, perfluoropolyether grease developed primarily for oxygen systems Used on breathing apparatus in Ministry of Defence aircraft, sub-sea equipment and operating theatres in hospitals.
Ideal for valves, slides, gearboxes and both plain and anti-friction bearings Excellent resistance against aggressive chemicals and oxidising agents Ideal for the chemical, dry cleaning and food industries Outstanding EP performance Very long lubrication intervals in aggressive environments Excellent low temperature resistance NLGI No. 2 Temperature range 70C to 100C
37 | 38
INDUSTRIAL
SPECIALIST MAINTENANCE PRODUCTS
FOMBLIN YVAC3
Perfluoropolyether based grease, for use under high vacuum conditions. With a rating of 10-13 torr, Fomblin Y-Vac 3 has unsurpassed performance in vacuum applications.
Can be used to lubricate slides, bearings, pins, bushes, gears and valves and will not have a detrimental effect on rubbers, plastics or metals. Outstanding extreme pressure performance Excellent chemical resistance High oxidation and thermal resistance NLGI No. 3 Temperature range 20C to 200C
SPECIALIST MAINTENANCE PRODUCTS
Size 100g
FOMBLIN YNX
Homogeneous grey grease specially designed as an assembly lubricant for ultra high oxygen pressures. For use in oxygen, bromine and chlorine environments, both and liquid gaseous.
Developed for static applications, seals and valves Outstanding oxygen pressure resistance, up to 240 bar Economical to use - minimal wastage NLGI No. 1/2 Temperature range 40C to 220C
Size 100g
www.rocol.com
INDUSTRIAL
SPECIALIST MAINTENANCE PRODUCTS
MX550
High temperature silicone grease containing molybdenum disulphide Formulated from an exceptionally stable silicone fluid with high resistance to oxidation and excellent lubricating properties.
Recommended for use by all major land turbine manufacturers Specially developed for the lubrication of steam turbine valve gear operating at high temperatures Good load carrying and anti-wear properties Temperature range 45C to 280C
Part Code 12086 12084 12088 Size 5kg 18kg 50kg
SPECIALIST MAINTENANCE PRODUCTS
ELECTROSPEC Compound
Synthetic lubricating compound for electrical contacts Ideal for use in contacts that are susceptible to the effects of oxidation, corrosion or wear whilst providing excellent mechanical lubrication.
Highly effective on non-electrical applications such as polyacetal gears or plastic to metal slides Will last through many contact cycles, reducing wear caused by micro-motion or vibration Reduces arcing and contact wear Improves contact performance Protects from tarnish and corrosion Contains no silicones Temperature range 50C to 125C
Size 50kg
BG211 Grease
High performance, water-resistant bearing grease Designed for the effective lubrication and protection of all types of ball, roller and plain bearings. Particularly in wet or damp conditions.
Good wear and load resistance Excellent resistance to water, even in submerged conditions Superior corrosion resistance Provides the opportunity to prolong lubrication intervals Temperature range 30C to 110C
Size 18kg
39 | 40
ROCOLcare is our premium service package for the food and other clean industries.
Underpinning our high performance food grade lubricants, it is ideal for the following industries: Food processing Beverage Water Bottling & canning Food packaging Pharmaceuticals Pet & animal feeds Cosmetics Establishes all your food safe lubricant needs Rationalises lubricant range and ensures food safe contamination free lubrication Increases lubricant efficiency and improves plant productivity Provides records to meet independent audit body needs Provides on-going technical support The ROCOLcare premium service package offers the following benefits:
www.rocol.com
41 | 42
SENTINEL
Introducing the new sentinel lubrication management software for ROCOLcare . Now in a live, online web based system with many improved user benefits
Sentinel software is a bespoke lubrication management system. It is a live, robust and a secure (SSL protected) web based system.
There are two software packages available Sentinel Gold and Sentinel Platinum.
Sentinel Gold
Scheduling - day to day management of all lubrication tasks Customised Automatic Updating Programme - reminders when daily, weekly or monthly tasks are due Archiving - offering access to a complete audit trail Reports/KPIs - instant access to bespoke printable and online reports
Sentinel Platinum
All of the features that are available in the Sentinel Gold package Enhanced functionality for ROCOLcare Service Engineering accounts PDA compatible
For further information on ROCOLcare Service Engineering and how this can help manufacturers optimise their preventative maintenance approach so they can be 100% confident that their lubrication requirements are being carefully managed.
If you require help in selecting a product, contact ROCOL direct: +44 (0) 113 232 2600
www.rocol.com
TRAINING
Fundamentals & Importance of Lubrication
Improves Operators awareness Lubrication is an essential element of the maintenance programme - this is emphasised in the training Involving hands on learning, improving the level of understanding, increasing knowledge and encouraging confidence
Customer Commitment
Professional and highly qualified ROCOL trainers premium standard of training offered to all ROCOLcare customers Individually tailored programmes to suit all customer requirements ranging from The Essential Principles of Lubrication to Train The Trainer courses
SERVICE ENGINEERING
Engineering industry expertise and on-site knowledge
Proactive approach to lubrication management Full or part-time service Completely personalised service for individual plant requirements Mechanical fault reports Recommendations for lubrication equipment modifications and installations Suggestions/solutions on enhancements in working practices
ROCOLcare Service Engineering offers you complete confidence that the correct lubricant is being used at the right time and in the right place peace of mind that your maintenance programme is effective. ROCOLcare Service Engineers provide industry expertise onsite, providing proactive solutions to all maintenance lubrication applications. The service begins with a detailed survey of the production facility. This information is entered into a software package to rationalise lubricant usage by providing engineers with daily or weekly reports to ensure correct lubrication of plants and machines at all times. = Best Practice lubrication, less downtime & improved efficiencies
ROCOLcare Service Engineers also provide ongoing technical input on potential breakdowns and suggestions on plant efficiency improvements as well as offering assistance/records during food safety auditing.
43 | 44
ROCOL House, Swillington, Leeds LS26 8BS T +44 (0) 113 232 2600 F +44 (0) 113 232 2740 E [email protected] ROCOL is a trademark of ITW Inc. www.rocol.com