LJ125T-18

PREFACE

You have purchased a our scooter,con- We cannot be held liable for any conseque- Safety symbols and notes
gratulations and thank you for putting ntial damage caused by accessories not a-
your trust in us. pproved by the factory.
Please observe the following:
The scope of delivery and version of the sc- WARNING
This model is a sturdy scooter in modern d-
ooter is solely determined by the purchase Precautionary measures against the risk of
esign.
agreement concluded with the dealer. accidents, injury and /or death.
Its sound construction, the meticulous sele-
This operating manual includes important in
ction of materials, the advanced manufact-
structions for handling your light scooter. R- FIRE HAZARD
uring techniques and conscientious work of
ead it carefully, because professional hand- The vehicle is equipped with a catalyst,this
dedicated employees provides the scooter
ling combined with regular care and mainte- results in extremely high temperatures on t-
with all the characteristics such as econom- ,
nance helps to maintain the scooter s value he exhaust system(risk of burning)
ical operation, quality, reliability and its last-
and is one of the requirements for warranty
ing value.
claims.
CAUTION
Important instructions and precautionary ru-
les to avoid damage to the vehicle.Nonobs-
We wish you at all times a safe journey.
ervance can lead to the warranty becoming
void.
Yours

NOTE
Special instructions for better handling duri-
ng operation, inspection adjustments and s-
ervice activities.
 CONTENTS

OVERVIEW AND OPERATION RIDING INSTRUCTIONS

Identification number, engine number.........................................3 Ride safely..................................................................................15
View of vehicle ..........................................................................4-5 Ride economically and environmentally.....................................16
Instrument, handlebar instrument.............................................6-7 Running-in instructions ...............................................................17
Ignition lock and fork-column lock.............................................8-9 Starting..................................................................................18-19
Storage box, luggage hooks.......................................................10 Brakes...................................................................................20-21
Fuel, fuel tank.............................................................................11 Stopping the engine...................................................................21
Tank cap.....................................................................................12
SERVICE INSTRUCTIONS
Side stand, parking stand...........................................................13
Servicing the scooter / cleaning agents.................................22-23
Winter operation and corrosion protection..................................23
SAFETY TEST
Repairing paint damage / servicing the tyres.............................24
Checklist.....................................................................................14
Lay-up commission....................................................................24
Load and lights...........................................................................15
Technical modifications, accessories and spare parts...............25

1
 CONTENTS

NOTES ON MAINTENANCE TECHNICAL DATA

Engine oil, Transmission oil...................................................26-27 Engine.........................................................................................53
Checking steering bearing, telescopic fork.................................28 Power transmission....................................................................54
Tyres...........................................................................................29 Chassis.......................................................................................54
Front wheel brake..................................................................30-31 Lubricants and operating fluids...................................................55
Rear wheel brake...................................................................32-33 Electrical equipment...................................................................55
Adjusting the play of the twist grip throttle control.......................34 Dimensions and weights.............................................................56
Cleaning the air filter..............................................................35-37 WARRANTY AND SERVICE DATA
Maintain of inlet pipe of left engine cover.....................................37 Warranty conditions....................................................................57
Cleaning the spark plug..............................................................38 List of wear items..................................................................58-59
Fuse............................................................................................39 Inspection plan......................................................................60-62
Battery...................................................................................40-41 Proof of maintenance............................................................63-64
Changing the light bulbs........................................................42-49 Circuit diagram............................................................................65
Adjusting the headlight...............................................................50
Fault diagnosis tester.............................................................51-52

2
 SUMMARY AND OPERATION

Identification number Chassis number Engine number

1
2

The VIN locates in the rear part of luggage The engine number (3) is located on the R-
NOTE box (2). ear side of the left crankcase.
The description for right-hand side is view-
ed from the driver. Key
The identification number (1) is located on With the scooter you get two separate inde-
the frame below the right side cover. finite keys for:
This scooter is only equipped with one rem-
ote key.
- Ignition lock, Fuel tank cap and sto-
rage box.
Keep the spare key at a safety place.

3
 OVERVIEW AND OPERATION

Right-hand side view

1 Storage box with tool kit
2 Battery box and fuse
3 Ignition and fork-column lock
4 Brake fluid container for front
4
wheel brake
5 Handbrake lever for front brake 5
6 Spark plug 1
7 Engine oil filter cap
2 3

7 6

4
 OVERVIEW AND OPERATION

Left-hand side view

8 Handbrake lever for rear brake
9 Cockpit
10 Tank cap
11 Transmission oil filler plug
12 Air filter
13 Parking stand 8
14 Side stand
9

10

12

11

13
14

5
 OVERVIEW AND OPERATION

Instrument Display function

3. Left and right turn signal / warning lig-
ht indicators 1
1 6 2  There're left and right turn signal indicat- 6 6 2
ors on speedometer,to remind the driver th-
at the turn lights or warning light are on.
 If there's fault with any turn signal light,
the indicator will flash more frequently to re-
mind the driver. 4 3 5
4 3  Only when the ignition switch is at the p- A B
5 osition of "ON" , the warning light indicator
works.
4. EFI fault indicator
Turn on the scooter every time, the scooter When the ignition switch is at "ON" position, 1. Clock
will initialize automatically:self-inspection a- and the right switch at " " position, engine Show the current time
nd all signal lights on, the pointer swings a- is off and this indicator is on; turn on engine, 2. External temperature display
nd turn to zero. If the pointer didn't move, p- this indicator goes off, it means engine wor- Show the external temperature
3. Total mileage/trip mileage
lease go to dealer to check. ks properly. If engine is on, and indicator is
The total mileage shows the total distance
also on, there's fault with EFI system, cont- the scooter traveled.Even the battery is cut
1. Speedometer act your dealer for service. off, this record keeps. The trip mileage rec-
There're Km/H and mph scales on the spe- 5. Headlight indicator ord one single trip distance, when the batt-
edometer. This indicator turns on when high beam. ery is cut off, the record keeps.
2. Engine tachometer 6. Multi-function display 4. Fuel meter indicator
To show the rotate speed of engine. Can show the speed and engine rotate spe- Show the fuel mass in fuel tank.
5. Battery voltage indicator
ed.
Show the voltage of battery.

6
 OVERVIEW AND OPERATION

Display function Handlebar instrument, left Handlebar instrument, right

1 2
6 6 2
6

5 10
4 3 5
1 3 8
A B 7
4 9

6. Tire pressure indicator(if applicable) 1 Fixed grip 6 Handbrake lever for front brake
Show the pressure of front and rear tires if 2 Handbrake lever for rear brake 7 Throttle
applicable. If the signal of low pressure or
3 Direction-indicator switch
high pressure occurs, adjust the tire press- 8 Engine off switch
ure accordingly. Switch to left
When the switch on" " position,
A/B button Left indicator on
1. Time setting it has electric power, the engine c-
Switch to right
Long press button A, start time setting. Pre- an be start.
ss button A, the cursor moves; press button Right indicator on
B to change the digit; long press button A to Push button for switch off When the switch on" " position,
save and exit. 4 Push-button:horn it is not power, the engine can not
2. Switch between metric system and B-
5 High beam indicator be start.
ritish system
Long press button B to switch between me- high beam
9 Starter button
tric system and British system. low beam
3. Trip mileage reset 10 hazard warning lamp switch
PASS Passing light switch
Long press button A/B,reset the trip mileage.
7
 OVERVIEW AND OPERATION

Ignition and fork-column lock

B
D
E
A
F
C
G
The location
of antenna

Keyless ignition switch D. Turn to this position, press the "SEAT" b- G. Press this button on remote key,turn ligh-
When the remote key is within 1.5 meters utton to open the luggage box; press the "F- ts flash one time, PKE function activates; pr-
to vehicle, the PKE function activates.Pr- UEL" button to open the fuel tank cap. ess this button again,PKE function close an-
ess down the keyless ignition switch, the E. Press this button on remote key, the vehi- d switch to energy saving mode, then can't t-
green Indicate light on switch will be on, cle seeking function activates, then all turn l- urn on the vehicle even the remote key is wi-
turn the switch to control the vehicle. ights flash. thin 1.5 meters to vehicle.
A. Turn off the engine and electric circuit. F. Press this button on the remote key, rem-
B. Turn on the electric circuit, engine is rea- ote unlock the vehicle. The green indicate li-
dy to start. ght will on, turn the ignition switch to control
C. Press down the switch, follow the direction the vehicle without press down.
of arrow and turn to the position, lock the ha-
ndle bar.

8
 OVERVIEW AND OPERATION

Ignition and fork-column lock

Remark: red wire to positive pole and gr-
een wire to negative pole, not in opposite
way.

Picture(1) Picture(2)

Remark: 2. If keep the vehicle in storage for long tim-

1. When the remote key is out of battery, e,the battery could be out of power and can't
put the key close to the position shown I- open the luggage box, please do as the foll-
n the picture to unlock the vehicle. Chan- owing instruction to connect external battery
ge the battery of remote key in time. to open the luggage box. Follow the directi-
on of arrow in picture 1 to open the battery c-
over, connect external battery to the 2 wires
as picture 2. Please pay attention that the r-
ed wire connects to positive pole of battery
and green wire to negative pole of battery.
Then open the luggage box as instruction.
(detail in page 8)

9
 OVERVIEW AND OPERATION

Storage box Storage/power outlet

3
1

2 4

- Do not store valuables in the box. Unlock - Storage is for small stuff.
- Turn ignition switch to "SEAT FUEL" (1), - When the vehicle turn on, the 12V power
- Make sure that the seat has been locked press button "SEAT"(2), open the luggage outlet works, it can connect to low voltage
completely after it was pressed down. box (3). equipment, such like mobile phone, GPS,
Lock etc.
- Take out valuables before washing to av-
oid wetting these objects. - Press down the seat (3) until the lock is
engaged. CAUTION
- Do not place thermal sensitive objects in Maximum load capacity: 1.5 kg
, Never leave the key in the storage box. Do not transport bulky loads.
the box because of engine s heat and hi-
gh temperature.
WARNING
After the seat is closed check if it was
locked firmly! -Risk of accidents!

Maximun load capacity: 10 kg

10
 OVERVIEW AND OPERATION

Fuel, fuel tank Fuel stock, tanking

WARNING
Fuel is highly inflammable and can expl-
ode. Do not smoke or bring a naked fla-
me near the fuel tank.

Fuel expands under the influence of heat

and the sun. Therefore,never fill the tank
to the brim. Never fill the tank while the
engine is running.
1
Never bring a glowing cigarette or naked
flame near an open tank, because fuel
vapour could suddenly ignite.

NOTE
The fuel indicating (1) is active when the ig-
nition is turned on.

The scale with the tank symbol remem-

bers for a tank stop.
E = Empty
F = Full
,
Don t run down the fuel tank until it is empty.

Filling up with fuel

- Use only premium lead-free fuel (min.95
octane)

11
 OVERVIEW AND OPERATION

Tank cap

1 3
B

4 A

Unlock: LOCK:
NOTE - Main stand - Align A to B, press the tank cap and turn it
The fuel tank cap is next to battery box. - Turn the ignition switch to "SEAT FUEL" clockwised, Until a green point appear on
(1), press "FUEL" (2), open the fuel tank the cover.
cap (3).
- Turn the tank cap (4) counter-clockwised
and open the tank cap.

NOTE
Fuel
Euro IV version:
Other version: Unleaded fuel min. 95 Octane

12
 OVERVIEW AND OPERATION

Side stand and parking stand

1
2

Propping up the scooter on the side Side stand Parking stand

stand. - Switch off the engine.
NOTE
- Put your left hand on the left-hand handle-
WARNING The scooter is equipped with a side stand
Always make sure that the stand is resti- switch. If the side stand is folded up the en- bar grip.
ng on firm ground. On sloping roads, al- gine is shut off and will not start. - Hold with your right hand the holder grip(3).
ways park the scooter facing uphill. - Push the parking stand (2) down until the
It is essential that the side stand is fold- - Switch off the engine. two skids are on the ground.
ed up before starting off ! -Risk of accid- - Put your left hand on the left-hand handle- - Put you full body weight on the operating
ents! bar grip. mandrel of the main standard.
- Hold with your right hand the holder grip
- Pull the scooter towards the rear and sim-
(3).
- Fold out the arm fo the side stand(1)as far ultaneously upwards onto parking stand.
forward as it will go and stop by foot. - Check that the scooter is standing firmly.
- Slowly tilt the scooter to the left until its w-
eight is supported.

13
 SAFETY TEST

Checklist
Before each ride,carry out a safety check Before starting your ride, check the followi-
using the checklist. ng:
Take the safety check seriously. Carry out WARNING
maintenance activities before you start your - Steering (smooth and free play) While the engine is running or the igniti-
ride or ask a specialized dealer to do so. - Engine oil quantity on is on , do not touch the ignition syst-
This will provide you with the certainty that em.
- Fuel quantity
your motorcycle corresponds to traffic regu-
lations. A technically faultless motorcycle is - Front brake
a basic requirement for the safety of both - Rear brake
yourself and other road users. FIRE HAZARD
- Tyres (profile and pressure) The exhaust system becomes very hot.
- Telescopic fork While riding,idling or parking,make sure
that to inflammable materials (e . g . hay,
- Load / lights
leaves, grass, coverings or luggage,etc.)
- Total weight can come into contact with it!
- Lights
- Brake fluid (lever)
- Brake (operation)
In case of problems or difficulties, contact a
dealer, who will do everything possible to
assist you.

14
 SAFETY TEST

Load / lights Ride safely

Correctly loaded
WARNING CAUTION
- Make sure that the left-right weight distrib-
For the sake of your safety, use only ori- Riding safety is largely also determined
ution is balanced.
ginal accessories or products released
- Check that fastenings are correct and tight. by the manner of riding.
by us.
- Do not transport bulky loads.
We cannot judge for each third-part product Therefore:
- Do not cover the lights.
whether it can be safely used in combinatio- - Put on a tested / approved safety helmet
n with your scooter. and correct close the buckle.
Nor can a official approval give such a gua- - Wear suitable protective clothes.
WARNING
rantee in all cases, since the test scope is
The total allowable weight may not be e- - Rest your feet on the footrests.
not always sufficient. - Do not ride if your riding ability has been
xceeded.
Check the tyre pressure. compromised.

NOTE Checking the lights Your reactions can be adversely affected

Our accessories and approved products as not only by alcohol, but also by drugs and
well as qualified advice are available from WARNING medicines.
all specialized dealers. Before any ride, check the operation of
all lighting components. - Strictly observe all traffic regulations.
- Always adapt your riding speed to the tra-
- Check that the headlamps and lenses are ffic and road conditions.
clean.
On smooth,slippery roads take into account
that your riding stability and braking power
are limited by the grip of the tyres on the ro-
ad top.

15
 RIDING INSTRUCTIONS

Ride economically and be aware of the environment

Fuel consumption , environmental pollution Turn the engine off when waiting in tr- Fuel consumption is also affected by condi-
and wear of engine, brakes and tyres depe- affic. tions that are out of your control, for instan-
nd on various factors. Different riding conditions affect fuel consu- ce, poor road condition, hills,riding in winter.
Your personal riding style is highly determi- mption. The following conditions are unfav-
nant for economical fuel consumption and ourable for fuel consumption: Observe the following aspects for economi-
exhaust gas and noise generation. - High traffic density, especially in big cities cal fuel consumption:
While idling, the engine takes a long time to with many stops for traffic lights. - The planned inspection intervals must be
warm up to operational temperature. In the - Frequent short rides with repeated starts closely observed.
warm-up phase,however,the wear level and and warm-ups of the engine. - Regular service by a specialized.
pollutant emissions are very high. It is ther- - Riding in a column of motorcycles at low dealer will guarantee not only continued
efore best to start riding immediately after speed, meaning riding with relatively high operability, but also economical fuel cons-
start-up. revs. umption, low environmental pollution and
a long lifespan.
Avoid rapid acceleration Plan rides ahead of time in order to avoid -Check the tyre pressure every two weeks.
Open the throttle not further than needed,in heavy traffic.
order to reduce fuel consumption as well as Low tyre pressure increases rolling resista-
pollution and wear levels. nce. This increases fuel consumption and
Do not use excessive revs; change up as s- tyre wear and adversely affects riding beh-
oon as possible and do not change down u- aviour.
ntil it is necessary to do so. - Continually check fuel consumption.
- Frequently check the engine-oil level.
Ride as evenly as possible and look ahe-
ad as far as possible.
Unnecessary acceleration and hard braking
cause high fuel consumption and increased
pollution levels.

16
 RIDING INSTRUCTIONS

Running-in Running-in new tyres

Running-in instructions for engine and - During the first 500 km:
transmission. Less than 1/2 throttle. CAUTION
New tyres have a smooth surface. They
CAUTION - Up to 1.000 km: must therefore be roughened by careful-
Excessive revs while running-in the eng- Less than 3/4 throttle. ly running them in at various slanted po-
ine increases the wear of the engine. sitions.
Engine faults during the running-in peri- Only then will the surface obtain its full
od must be immediately reported to a s- grip!
pecialized dealer. CAUTION
The first inspection must be carried out
immediately after the first 1.000 km.

NOTE You can save yourself delays by making an

During the running-in period, ride in freque- appointment with a specialized dealer in ad-
ntly changing load and rpm ranges. Select vance.
winding and slightly hilly routes. Avoid con- Running-in new brake linings
stantly low rpm counts and full throttle und-
er load. WARNING
New brake linings must be run-in and w-
ill not have their full friction power until
after 500 km.
The slightly reduced braking effect can
be compensated for by an increase in
the pressure on the brake lever.
During this period, avoid unnecessary
hard braking actions.

17
 RIDING INSTRUCTIONS

Starting with the electric starter

2
5
1

3 4

Before starting
WARNING CAUTION
- Propping up the scooter with the parking ,
Propping up the scooter with the parking If the engine won t start immediately, re-
stand.
stand. Operate the rear handbrake lever lease the start button,wait a few seconds
- Turn the ignition lock (1) with the ignition
to avoid a moving of the scooter. and push it again. Each time,push the st-
key to its operating position" ".
Avoid high engine rpm,s while the vehic- art button for just a few seconds in order
- Do not open the throttle (4).
le is standing still , otherwise the clutch to save the battery. Never push the start
- Pull and hold the handbrake lever (2)or(5).
will engage. - Operate the start button (3). button for more than 10 seconds.
- If the engine can not be started after the
NOTE WARNING
starter motor is running for 3-5 seconds,
Every scooter is equipped with side stand Never allow the engine to run in an encl-
open the throttle(4)1/8-1/4 turns and start
switch. When the side stand is fold up, can osed space. Exhaust gases are highly t-
start the engine. When the side stand is re- again.
- Push the scooter off its parking stand. oxic and can kill.
leased, can't start the engine.
When the key turn to" "position, please - Mount the scooter.
wait 2-3 seconds. When the fuel pump star - Release the brake before riding.
to work fuel in tube reach standard pressure,
then turn on engine.
18
 RIDING INSTRUCTIONS

Starting with kick starter

3
2

- Propping up the scooter when operating

CAUTION the kick starter. NOTE
After starting the engine , check that the - Turn the ignition lock (1) with the key to its Use the kick starter from time to time to ma-
kick starter lever (3) is returned to its no- operating position " ". intain its function.
rmal position. - Do not open the throttle (2).
- Depress the kick starter lever(3)quick and
the engine will start.
- After the engine is running return the kick
starter lever to its normal position.

19
 RIDING INSTRUCTIONS

Braking
Wet brakes Oil and grease
WARNING
Washing the scooter or riding through water
WARNING Operate the brakes to grind off the salt
or rain can delay the braking effect due to
The brake discs and linings must be free deposited on the brake discs.
wet or ( in winter ) ice-covered brake discs
and linings. of oil and grease!
Dirty brakes
If the scooter is not used for a while , a When riding on dirty streets, the braking ef-
WARNING rust film may form on the brakes and th- fect can be delayed due to dirty brake discs
The brakes must first be operated until
us increase the braking effect. A thick r- and linings.
they are dry.
ust film can cause the brakes to lock up.
Salt film on the brakes
When setting out on a ride after a long l- WARNING
When riding on salted streets without braki-
ay-up period, carefully operate the brak- Operate the brakes until they are clean.
ng for a while, the full braking effect may be
es several times until they work normal- Lining wear is increased by dirty brakes!
delayed.
ly.

NOTE
Make sure you practice braking for emerge-
ncy situations, but do so where you will not
pose a risk to yourself or others(e.g.a dese-
rted parking area).

20
 RIDING INSTRUCTIONS

Braking Stopping the engine

2
1
3

Braking On tight curves, sandy / dirty streets, wet a- - Turn the ignition lock (3) with the ignition
The front brake and rear brake are operate- sphalt and icy roads,use the front brake ca- key to the position" ".
d independently from each other. refully: if the front wheel locks , the bike will - Pull out the ignition key.
slide sideways.
The front brake is operated via the right-ha- - Take away the remote control key.
nd brake lever(1)on the handlebars,and the Brake with care.Locked wheels do not have
much braking effect and can lead to skiddi-
rear brake is operated via the left-hand bra-
ke lever(2). ng / crashing. In principle,do not brake on a
curve, but before the curve.
When stopping or slowing down,release the Braking on a curve increases the danger of
throttle gas and operate both brakes at the sliding.
same time.

21
 SERVICE INSTRUCTIONS

Servicing the scooter / cleaning agents

NOTE
Regular, expert service will help maintain t-
he value of your scooter and is a condition
for guarantee claims for corrosion and oth-
er such damage.

CAUTION
Rubber and plastic parts will be damaged
by caustic or penetrating cleaning agents
or solvents.

CLEANING
WARNING
Always carry out a brake test after clea- - To wash the motorcycle,use a soft sponge
ning and before starting a ride! and clean water.
- Afterwards,dry off with a polishing cloth or
CAUTION chamois.
Do not use steam or high-pressure jet de- - Do not wipe off dust or dirt with a drycloth,
vices!
to avoid scratching the paint or covering.
Such devices can damage seals, the hyd-
raulic braking system and the electrical
system.

22
 SERVICE INSTRUCTIONS

Servicing the scooter / cleaning agents Operation in winter and

anti-corrosion protection
CAUTION
Never use paint-polishing agents on pla-
stic parts. NOTE
Protect the environment by suing only envi-
- After a longish ride,thoroughly clean the ch- ronmentally friendly preservation agents, a-
assis and the aluminium parts and preserve nd use them frugally.
them with a commercially available anti-co-
rrosion agent. Use of the motorcycle in the winter can ca-
use considerable damage due to the prese-
nce of salt on the roads.

CAUTION
PRESERVATION AGENTS Do not use hot water, which would incre-
When necessary, the scooter must be pres- ase the effect of the salt.
erved with commercially available preserving
and cleaning agents. - At the end of each ride, wash the motorcy-
cle with cold water.
- By way of precaution (especially in winter), - Thoroughly dry the motorcycle.
regularly treat parts liable to corrosion with - Treat parts liable to corrosion with waxbor-
preservation agents. ne anti-corrosion agents.

23
 SERVICE INSTRUCTIONS

Repairing paint damage Servicing tyres Lay-up / commission

If the scooter is not used for a longer period, Lay-up

it is recommended to support the scooter so - Clean the scooter.
that its weight is not on the tyres. - Remove the battery.
You can prevent the tyres from becoming dr- Observe the maintenance instructions.
y and brittle by spraying them with a silicone- - Spray suitable lubricants onto the brake-
rubber treatment. First thoroughly clean the lever and clutch-lever joints and the side-
tyres. standard and main-standard bearings.
Do not store the scooter or the tyres in hot s- - Rub bright / chromium-plated parts with ac-
paces (such as a boiler room) for longer per- id-free grease(Vaseline).
iods. - Store the scooter in a dry room and jack it
up so that its weight is not on the wheels.

WARNING NOTE
Minor paint damage should be immediately A minimum tyre-profile depth of 2.0 mm Combine lay-up / commission activities with
repaired. must be maintained at all times. an inspection by a dealer.

Commission
- Remove the preservation agents from the
outside.
- Clean the motorcycle.
- Install the charged battery.
- Preserve the battery terminals with termi-
nal grease.
- Check / adjust the tyre pressure.
- Check the brakes.
- Carry out activities according to the inspe-
ction plan.
- Carry out the safety checks.

24
 SERVICE INSTRUCTIONS

Technical changes, accessories and spare parts

For approved accessories and original spa-
WARNING CAUTION re parts, see a specialised dealer.
Technical changes to the scooter can le- We recommend using only approved ac- He will also ensure that they are professio-
ad to cancellation of the EC operating li- cessories and original spare parts for our nally installed.
cense. scooter.

Should you want to make technical change- This is in your own interests : the safety,
s, observe our guidelines. This will serve to suitability and reliability of these access-
prevent the scooter from being dam-aged ories and parts will have been tested spe-
and the traffic and operational safety being cifically for the scooter.
retained. A specialised dealer can carry out
these activities with meticulous care.
Although we keep track of the market, we
cannot evaluate nor be held liable for the
Always consult a dealer before buying acc-
quality of non-approved accessories and
essories or making any technical changes.
parts, even if they have a certificate of ac-
ceptance from an officially recognised te-
chnical testing / supervision agency, or a
license issued by the authorities.

25
 NOTES ON MAINTENANCE

Engine oil

1
2

Checking the oil level

- Stop the warmed-up engine, wait for app- - The oil level must be between the minimu-
rox. 5 minutes and hold the scooter up-rig- m and maximum marks.
CAUTION ht. - Tighten the oil filler cap by hand.
Checking the oil while the engine is cold - Propping up the scooter on the parking st-
will lead to a wrong measurement and t- and. If required, replenish the engine oil SAE 15
herefore the wrong oil quantity. In order - Stop the engine and remove the oil filler c- W/40 via the oil level up to the MAX level
to avoid engine damage, never exceed t- ap (1) on the lower right of the crank-case. mark.
he maximum oil level nor let it drop belo- - Clean the oil filler cap at the MIN-MAX ae-
w the minimum level. ra with a clean rag.
- When change new engine oil, open the oil
NOTE CAUTION hole screw (2), till all engine oil is flow out,
Make sure that the scooter during oil-level For checking the oil level only insert the then tighten the screw (2) and add new oil
, via the oil level up to the MAX. level mark.
checks stands level in all respects.Even the oil filler cap and don t screw in!
slightest inclination towards the side will pr- Otherwise there will be a wrong measur- - Tighten the oil filler cap (1).
oduce measurement errors. ement in order to avoid engine damage.

26
 NOTES ON MAINTENANCE

Engine oil

-20-10 0 10 20 3040C

CAUTION
Do not use additives . Since the oil also
serves to lubricate the clutch, do not use SAE 10W/30
car engine oils supplemented with frictio-
n modifiers (such energy-conserving oils SAE 10W/40 10W/50
can lead to the clutch slipping). Use a su-
itable, light engine oil for scooters , such 1
SAE 15W/40 15W/50
as Motorex SAE 15W/40 mineral oil API
(SG or higher).
SAE 20W/50 2
- If required, replenish the engine oil(for clas-
sification and viscosity, see the table) via the
oil-filler opening up to the maximum level m-
Recommended grade: Checking the transmission oil level
arking.
Per API:SG or higher or also with additional - Stop the warmed-up engine, wait for appr-
release status: ACEA A3/96 (CCMC G5) ox. 5 minutes.
- Propping up the scooter on the parking st-
Recommended viscosity: and.
- Remove the oil filler screw (1)and check if
Viscosity depends on the outside temperat- the oil level is below the oil-filler opening.
ure. For short while, the temperature may - If required, replenish transmission oil Hyp-
exceed or fall short of the limits of the SAE oid SAE 85W-90 via the oil-filler opening.
grades. - When change new transmission oil, open
the oil hole screw(2),till all transmission oil
The recommended viscosity grade SAE 15 is flow out, then tighten the screw (2) and
W/40 covers the ambient temperature ran- add new oil via the oil-filler opening.
ge -15 to +40 and therefore represents - Tighten the oil filler screw(1).
the optimum for out latitudes.
27
 NOTES ON MAINTENANCE

Checking the steering bearings Checking the telescopic fork

- Pull the hand brake to block the front whe-

el brake.
1
- Now pump the fork girders (2) several tim-
es up and down using the handlebar.

- The suspension should respond perfectly.

2 - Check the fork girders for oil leaks.

NOTE
If damage to the telescopic fork or the spri-
NOTE ng strut is found have the motorbike exami-
The telescopic fork should not jam up when ned by a professional dealer.
turned and it should swing back lightly to b-
oth end positions.

- Pull the hand brake to block the front whe-

el brake.

- Hold the handlebar with both hands and t-

ry to move the handle bar(1)back and forth.

If the fork column bearing shows noticeable

play, it must be adjusted by a specialised d-
ealer.

28
 NOTES ON MAINTENANCE

Tyre profile

1
2
CAUTION
T ir e Si ze : F ron t 110 /7 0- 1 3 R e a r 1 30 /7 0- 1 3
(O ne R ide r ) : F r ont 1 .7 5K g /cm 2
R e a r 2 . 00Kg /c m 2

(Two R ide r ) : F r ont 2 .0 0K g /cm 2

R e a r 2. 25K g/c m 2

N o te : T he t ir e pr e ss u r e m u s t no t ov e r pa ss 2 .2 5K g/c m 2

L o ad ing C a pa cit y : L u g ga g e B ox Be lo w: 1 0. 0 k g

Checking the tyre profiles Checking the tyre pressure Tyre size
The standard scooter is provided with the
WARNING WARNING
following tyre sizes:
Observe the minimum profile depth pre- Adjust the tyre pressure according to t-
scribed by law. he total weight load. Never exceed the r-
Front 110/70-13 M/C 48S
Never ride without valve caps(1) . Firmly ated total weight or the bearing capacity
Rear 130/70-13 M/C 57S
tightened valve caps prevent the tyre fr- of the tyres.
om suddenly losing pressure. Incorrect tyre pressure will have a consi- All Tyres are tubeless.
derable effect on the riding properties of
- Measure the profile depth at the centre (2) the scooter and the lifespan of the tyres. WARNING
of the tyre,s tread. Use only tyres approved by the manufa-
- While the tyres are cold:
Recommended minimum profile depth: - Twist off the valve caps. cturer. The use of non-approved tyre br-
2.0 mm - Check / adjust the tyre pressure. ands, types or sizes leads to the operati-
Observe the wear marks(3). - Twist on the valve caps. ng permit of the vehicle becoming null a-
Tyre pressure nd void.Use only pairs of tyres produced
One Rider: Front: 1.75Kg/cm2 Rear: 2.00Kg/cm2 by the same manufacturer.
Two Rider: Front: 2.00Kg/cm2 Rear: 2.25Kg/cm2
29
 NOTES ON MAINTENANCE

Front wheel brake Front brake-fluid tank

1
2

MIN

Checking the brake-fluid level - Turn the handlebars until the brake-fluid t-
WARNING
ank (2) is level.
Sudden changes in play or a spongy feel WARNING
- The brake fluid level(3)should be between
of the brake lever (1) can be caused by Every two years, the brake fluid must be
the minimun (MIN) and the maximum mar-
faults in the hydraulic system. changed by a dealer. The level must not
king (MAX).
Do not ride on when in doubt about the drop below the MIN mark.Use only brake
- If air bubbles can be seen,check the brake
operability of the brake system. Immedi- fluid of the DOT 4 classification.
linings for wear; if necessary, replenish the
ately consult a dealer. brake fluid by a dealer.

CAUTION
Do not spill any brake fluid on painted or
plastic surfaces as it will demage the su-
rface severely.

30
 NOTES ON MAINTENANCE

Front wheel brake

Checking the brake linings - Check the thickness of the brake lining. Checking the disc brake

CAUTION Minimum thickness: A = 2.0 mm - Visually inspect the disc (2).

The minimum lining thickness must be
maintained - If the lining thickness is below the minimu- - Check the thickness of the disc.
m, have the brake lining (1) replaced by
NOTE a dealer. Minimum thickness: B = 3.0 mm
For your own safety, we recommend having
activities to the brake system carried out by - If the disc thickness is below the minimum,
a dealer. have the disc (2) replaced by a dealer.

31
 NOTES ON MAINTENANCE

Rrar wheel brake(For disk brake)

2
A
MIN

Checking the brake-fluid level - Turn the handlebars until the brake-fluid t-
WARNING
ank (2) is level.
Sudden changes in play or a spongy feel WARNING
- The brake fluid level(3)should be between
of the brake lever (1) can be caused by Every two years, the brake fluid must be
the minimun (MIN) and the maximum mar-
faults in the hydraulic system. changed by a dealer. The level must not
king (MAX).
Do not ride on when in doubt about the drop below the MIN mark.Use only brake
- If air bubbles can be seen,check the brake
operability of the brake system. Immedi- fluid of the DOT 4 classification.
linings for wear; if necessary, replenish the
ately consult a dealer. brake fluid by a dealer.

CAUTION
Do not spill any brake fluid on painted or
plastic surfaces as it will demage the su-
rface severely.

32
 NOTES ON MAINTENANCE

Rear wheel brake(For disk brake)

Checking the brake linings - Check the thickness of the brake lining. Checking the disc brake

CAUTION Minimum thickness: A = 2.0 mm - Visually inspect the disc (2).

The minimum lining thickness must be
maintained - If the lining thickness is below the minimu- - Check the thickness of the disc.
m, have the brake lining (1) replaced by
NOTE a dealer. Minimum thickness: B = 3.0 mm
For your own safety, we recommend having
activities to the brake system carried out by - If the disc thickness is below the minimum,
a dealer. have the disc (2) replaced by a dealer.

33
 NOTES ON MAINTENANCE

Adjusting the play of the twist grip throttle control

A 1
4 3

Check: Adjustment:
- Check the throttle cable for light move-me- - Push back the protective cap (2).
nt by turning the twist grip(1)from closed to - Slacken the lock nut (3) on the handlebar.
open position.
- Turn the setscrew (4) accordingly.
- Move the handlebar to check whether the
throttle cable moves freely. - Tighten the lock nut (3).
- Check whether the throttle cable is obstru- - Check the play.
cted by other parts. - Push over the protective cap (2).
- Open the twist grip throttle control until re-
sistance can be felt.
- Measure the play. NOTE
If the play cannot be corrected this way, ha-
Nominal value: A = 1-2 mm
ve the scooter checked by your dealer.

34
 NOTES ON MAINTENANCE

Cleaning the air filter

5
3
1

4
4

Check and change - Remove six nuts (4) with washers from the
storage.
NOTE - Take off the storage (5) with the seat.
Check or change the spark plug only when
the engine is cold.

- Turn ignition switch to "SEAT FUEL" (1),

press button "SEAT"(2), open the luggage
box (3).

35
 NOTES ON MAINTENANCE

Cleaning the air filter Replaceing the air filter

5 4
1 4
3 4

1
1

1 2
4 4 4
2

NOTE NOTE
The scooter is attached with a oil foam air The scooter is attached with a oil foam air 6
filter. In case of heavy dirtiness the paper fi- filter. In case of heavy dirtiness the paper fi-
lter element has to be replaced. lter element (7) has to be replaced.

Disassembly and cleaning Disassembly and cleaning

- Remove the clamp(1)from the carburettor. - Use cross screws (4) and take off the air 6
6 7
- Remove the screws (2) and take off the air air filter cover (5).
filter (3). - Remove the screws (6) and take off the
paper filter element (7).
- Dust out the paper filter and clean with air Installation
pressure or renew if necessary.
NOTE
- Usually the installation takes place in rev-
erse order to disassembly.
36
 NOTES ON MAINTENANCE

Replaceing the air filter Maintain of inlet pipe of left engine cover

CAUTION
2
Never run the engine without air filter.
- Dust deposit is one of the major causes of
reducing output horsepower and increasing
fuel consumption.
- Change the air cleaner element more fre-
,
quently to prolong the engine s service life 1
if the scooter is ride on dusty roads very
often.
- Check for properly installation of the foam
housing in the filter case.
- Otherwise the engine runs poorly or lead
to serious engine damage.
- Be careful not to soak the air cleaner wh- Disassembly and Cleaning the sponge Clean the sponge (2) every 5000 km. When
en washing the scooter. Otherwise it will the scooter is ride on dusty roads very often,
remove the screw(1) and take off the air cl-
cause engine hard to start. clean the sponge (2) every 3000 km or cha-
eaner,cover L.
nge the sponge.

NOTE
- Usually the installation takes place in rev-
erse order to disassembly.

37
 NOTES ON MAINTENANCE

Checking the spark plug

5
3
1

4
4

Check and change - Check the electrode gap (0.6-0.7mm) rep-

lace the spark plug if it is severely burnt a-
CAUTION way.
Check or change the spark plug only wh- - Use a new spark plug NGK CR7E and tig-
en the engine is cold.
hten up.
- Turn ignition switch to "SEAT FUEL" (1),
- Screw in the spark plug by hand and then
press button "SEAT"(2), open the luggage
box (3). tighten up with the spark wrench.
- Remove six nuts (4) with washers from the 6
storage. Torque 11 Nm.
- Take off the srorage (5) with the seat.
- Pull the spark plug connector (6). Installation takes place in reverse order to
- Unscrew the spark plug with the spark wr- disassembly.
ench from the on-bord toolkit.

0.6-0.7mm
38
 NOTES ON MAINTENANCE

Checking the fuse

3
1
4 4

2 5

- Turn ignition switch to "SEAT FUEL" (1),

CAUTION press button "SEAT"(2), open the luggage
Never install a fuse with a larger rating, box (3).
since this could destroy the entire elect- - Remove the two screw (4) and open the
rical system. battery cover (5).
- Open the fuse case (6) and remove the
The fuse is located behind the inspection fuse.
cover. - A faulty or blown fuse must be replaced
by a new one with 15 A.
- Check the fuse for correct contact. Loose 6
fuse will blow.

Installation takes place in reverse order to

disassembly.

39
 NOTES ON MAINTENANCE

Battery
Charging the battery
WARNING FIRST AID After a long lay-up(3-4 months), charge the
Always wear safety glasses. If acid comes into contact with an eye,imme- battery. The charging current (in amperes)
Keep children away from acids and batt- diately flush the eye for several minutes with th
must not exceed 1/10 of the battery capac-
eries. fresh water. Then immediately visit / call a d- ity (Ah).
octor. The battery must not be fast-charged. The
EXPLOSION DANGER Acid on the skin or clothing must immediate- battery may only be charged using a speci-
A battery being charged produces a hi- ly be neutralised using acid converter or so- al charger approved for MF batteries.
ghly explosive gas, which is why fire , ap suds, and the spots must be flushed with
sparks, naked flames and smoking are plenty of water. Maintenance
prohibited. If acid is swallowed, immediately visit / call a Although the battery is maintenance-free.
doctor. Never leave the battery discharged. Keep t-
he battery clean and dry and make sure th-
FIRE HAZARD CAUTION at the connection terminals are firmly seat-
Avoid generating sparks and electrostatic Do not expose batteries to direct sunlig- ed.
discharges when handling cables and elec- ht. Discharged batteries can freeze, so t-
trical devices. hey must be stored in a place where the
Avoid short circuits. temperature remains above 5- 15C.
Professional maintenance,charging and
DANGER-CAUSTIC ACTION storage will increase the lifespan of the
Battery acid is highly caustic, so always battery and are a condition for the hono
wear safety gloves and glasses. uring of guarantee claims.
Do not tilt the battery as acid can leak fr- WARNING
om the ventilation openings. Take a dead battery to a collection point.
Never dispose of one with household ref
use.

40
 NOTES ON MAINTENANCE

Checking the fuse

3
1
4 4

2 5

- Turn ignition switch to "SEAT FUEL" (1),

CAUTION press button "SEAT"(2), open the luggage
The battery may only be connected or di-
box (3).
sconnected while the ignition is inactive.
- Remove the two screw (4).
First disconnect the minus terminal ( 6, - Open the inspection cover(5).
black cable ). - Disconnect the battery.
Then disconnect the plus terminal ( 7, - Remove the battery.
6 7
red cable ). Installation takes place in reverse order to
disassembly.
When installing the battery,first connect
the plus terminal (7, red cable).

The battery is maintenance-free. Do not

try to open it.

41
 NOTES ON MAINTENANCE

Headlight and position light

5 5
5
4 7
1 3
6

Changing the bulb - Turn off the ignition.

8 8
- Remove the socket head cap screws (1),
NOTE remove the windshield (2).
Use only tested,incandescent bulbs with th- - Remove the screw (3), remove the front c-
e E designation. Use of non-approved bul- entral panel.
bs will void the operating license. Do not to- - Remove screw (5), remove front panel (6),
uch the bulbs with bare fingers. Hold bulbs
speedometer under cover (7).
with a clean, dry cloth when installing or re-
8 8
moving them.

Low beam-high beam

bulb: 3 LEDs 12V 10W

Position light
bulb: 6 LEDs 12V 0.5W

42
 NOTES ON MAINTENANCE

Headlight and position light

8 8 11 11

13

8 8 11

10 12 12
13
9 9 14 15

- Remove screw (8) and socket head cap s- - Remove screw (16), change the left and r-
crew (9), remove the left and right front si- ight headlights if necessary.
de panels (10). - The left and right headlights are LED light 16
- Remove screw (11) and screw (12), unpl- source, need to change the complete light.
ug the headlight connector (13), remove t-
he headlight fender (14) and headlight(15). Installation takes place in reverse order to
disassembly.

16

43
 NOTES ON MAINTENANCE

Front direction indicator

5 5
5
4 7
1 3
6

Changing the bulbs - Turn off the ignition. - Remove screw (5), remove front panel (6),
- Remove socket head cap screw (1), remo- speedometer under cover (7).
NOTE ve the windshield (2).
Do not touch the bulbs with bare fingers. - Remove the screw (3), remove the front c-
Hold bulbs with a clean, dry cloth when entral panel (4).
installing or removing them.

bulbs: 6 LEDs 12V 2.88W

44
 NOTES ON MAINTENANCE

Front direction indicator

8 8 8 8

11
8 8 11

8 8 10
9 11
9

- Remove screw (8) and socket head cap s- - Remove the front frame fender, screws of
crew (9), remove the left and right front si- left and right side panels (11), and loosen
de panels(10). these 2 panels.

11

45
 NOTES ON MAINTENANCE

Front direction indicator

12

13

13
12

- Remove screw (12), unplug the left and ri- Installation takes place in reverse order to
ght front turn lights connector (13), change disassembly.
the front left turn light (orange wire) and fr-
ont right turn light (blue wire).
- The left and right front turn lights are LED
light source, need to change the complete
light.

46
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

4
3 8
6
1 7

3 5
6
2

Changing the lamp - Turn ignition switch to "SEAT FUEL" (1), - Remove socket head cap screw (5), take
press button "SEAT"(2), open the luggage out the rear armrests.
NOTE box (3). - Remove the screw (7), take out the rear c-
Do not touch the bulbs with bare fingers. - Remove screw (3), take out the luggage entral panel (8).
Hold bulbs with a clean, dry cloth when box (4).
installing or removing them.
- The rear direction indicator/tail/brake lamp
is LED.
Please change the whole lamp.

Rear direction indicator/tail/brake lamp

bulb: LED 12V 1.44W/1.68W/9.84W
rear registration plate lamp
bulb: LED 12V 0.7W

47
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

9 9

9 9

9 9 9 9

10

- Remove screw (9) and screw (10), take o-

ut the rear side covers.

48
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

1
13
11
12
12 12
14
14

- Unplug the taillight connector (11),remove - Unplug the taillight connector (13),remove - The light source of taillight and license pl-
the screw (12), change the taillight. the screw (14), change the license plate li- ate light is LED, need to change the com-
ght (15). plete light.

Installation takes place in reverse order to

disassembly.

49
 NOTES ON MAINTENANCE

Check the headlamps Adjusting the headlamps

1 1
5m
H

- Start the scooter and run the engine.

WARNING NOTE
Do not run the engine in an enclosed sp- If you have problems adjusting the head-
ace (risk of asphyxiation). - Activate the dipped beam.
lamps, see a specialised dealer.
An incorrect adjustment is punishable by
Position the motorcycle on a level floor 5 m - Use a screwdriver to adjust the screws (1) law. Remember, you are responsible for
(measured from the headlamp) from a light ,
for the vertical and horizontal angle of the the correct adjustment of the motorbike s
coloured wall with a rider seated on the mo-
illuminated surface area of the road top for headlamp.
torcycle and the tyres filled at the correct p-
the headlamp.
ressure.

- Measure the distance from the floor to the

centre of the headlamp and mark the heig-
ht on the wall with a cross. Draw a second
cross 12 cm beneath the first cross.

50
 NOTES ON MAINTENANCE

Fault diagnosis tester

3
1
4 4

2 5

1. Turn ignition switch to "SEAT FUEL" (1), press button "SEAT"(2), open the luggage 2. Remove the two screw (4),Open the ins-
box (3). pection cover(5).

6
7
8

3. Fault diagnosis tester connector (6). 4. Fault diagnosis tester (7). 5. Right switch(8) at " "position.

51
 NOTES ON MAINTENANCE

Fault diagnosis tester

10

6. The ignition key(9) at " "position. 7. Side (10) switch at horizontal position.

WARNING
When connect the fault diagnosis tester, right switch(7), ignition key(8) must be at " "
position, side stand (9) at horizontal position.

For the fault code, please check website: www.longjia.com.cn

52
 TECHNICAL DATA

LJ125T-18
Engine type LJ1P52QMI-B
Construction: One cylinder 4-stroke petrol engine
Pistion displacement: 124.6 cm3
Bore: 52.4 mm
Stroke: 57.8 mm
Compression ratio: 10.3:1
Cooling: Air-forced cooling
Maximum net power output: 7.7 kW at 7000rpm
Maximum net torque: 10.7 Nm at 6000rpm
Fuel consumption: 3.1 L/100km
CO2 emissions: 72 g/km
Ignition system: Transistorized ignition system with electronic ignition control (ECU)
Spark plug: NGK CR7E
Electrode gap: 0.6-0.7 mm
Fuel supply: EFI
Idle speed: 1700100 r/min
Air-lter: Element air-cleaner
Typ of starter: Electric starter and kick starter

53
 TECHNICAL DATA

Power transmission
Clutch: Centrifugal type
Transmission: CVT

Chassis
Scooter version: LJ125T-18
Front suspension: Telescopic fork
Rear suspension: Unit swing, hydraulic shock absorption, adjustable preload
Wheels front: Light metal (Alu) MT 3.0013
Wheels rear: Light metal (Alu) MT 3.5013
Tires front: 110/70-13 M/C 48S tubeless
Tires rear: 130/70-13 M/C 57S tubeless
One Rider: Front: 1.75Kg/cm2 Rear: 2.00Kg/cm2
Tire pressure: 2
Two Rider: Front: 2.00Kg/cm Rear: 2.25Kg/cm2
Brakes, front: Disc brake240 mm,hydraulic
Brakes, rear: Disc brake215 mm, hydraulic

54
 TECHNICAL DATA

Lubricants and operating fluids

Fuel tank capacity: 9.5 Liter
Fuel: Euro IV version: E5 Other version: Unleaded fuel min. 95 Octane
Engine oil: SAE 10W 40 mineral oil API(SG or higher)
Filling quantity: 0.8 liters
Transmission oil: Hypoid-oil SAE 85W-140 or SAE 80W-90 GL5
Filling quantity: 0.15 litres
Electrical Equipment
Generator: 12V 239W
Battery: 12V 9Ah MF
Fuse: 15A
Head light: Dipped beam/High beam 3 LEDs 12V 10W
Position light: 6 LEDs 12V 0.5W
Instrument lights Speedometer: 12V 0.2W
Control lights indicator and high beam: 12V 0.01W
Brake/rear light: 24 LEDs 12V 9.84W/1.68W
Front turn signal light: 6 LEDs 12V 2.88W
Rear turn signal light: 3 LEDs 12V 1.44W

55
 TECHNICAL DATA

Dimensions and weights

Overall length: 1930 mm
Width across handlebars: 755 mm without rear view mirror
Maximum height: 1130 mm without rear view mirror
Wheel base: 1385 mm
Seat height: 770mm
Weight in running order: 134 kg
Max. permitted total weight: 294 kg
Top speed: 85km/h

56
 WARRANTY

Warranty conditions
In case of an occurring fault we will provide high costs, we deny the subsequent fulfi- installation of accessories or spare parts
the customer with the following performanc- llment all-together through the authorzied which have not been approved by us.
es through the authorized dealer (seller) wi- dealer (seller). The customer is then enti- Repairs carried out in workshops not au-
thin the scope of its statutory warranty obli- tled to legal claims. Replaced parts pass thorized by us and the non-compliance
gations: over into the possession of us. with the maintenance intervals in the wo-
2. The installation of spare parts within the rkshop of an authorized dealer will also
scope of warranty does not extend the cause the rejection of warranty claims.
warranty period that has started with the
date of delivery of the motorcycle. 5. When lodging a warranty claim the custo-
1. Within warranty period, we will rectify any mer must present the correctly filled in s-
deficiencies caused by material or manu- 3. The warranty does not cover normal we- ervice book to the seller.
facturing faults through the authorized d- ar and tear caused by normal use as we-
ealer (seller) by repairing or replacing the ll as wear and tear caused by inappropri- 6. The following table gives the customer
affected part according to the statutory w- ate handling and inappropriate use. Oxi- an overview of the average limits of the
arranty regulations. We may deny the re- dation and corrosion are caused by envi- respective wear parts.
quested repair or replacement of the fau- ronmental influences and are also not co-
lty part if this would only be possible with vered under warranty.
disproportionately high costs.In this case
we rectify the deficiency through the aut- 4. Warranty claims lodged by the cuistomer
horized dealer (seller) by applying the ot- will be rejected in case of: Manipulations
her possible type of subsequent fulfillme- to the motorcycle, installation of a differe-
nt. If both types of subsequent fulfillment nt exhaust system, changes to the gear-
are only possible with unproportionately box or secondary transmission ratio and

57
 WARRANTY

List of wear parts

Wear parts Wear limits

depending on riding style, load and tire pressure the wear limit may already be
Tires, houses, rims
reached after only 500 km or even earlier.

depending on riding style, load and tire pressure the wear limit may already be
Wheels, hubs reached after only 1500 km or even earlier. Check during each maintenance.
Oxidation is a lack of maintenance!
Oils, air filter, leakage inspection on during the first inspection, then with every maintenance interval(every 3000 km/6000 km).
engine Check oil level before every ride.

Spring fork, spring strut Cleaning / inspection during every maintenance.

Lamps, incandescent bulbs, electric depending on road conditions / unevenness of the road surface the lifetime will be
system reduced, this may already occur after 500 km.

depending on riding style and load these may already be worn after 1500 km,
Barke linings, brake shoes, brake lines
in cross-country operation even earlier.

Sedal rings, sealants, O-rings must be replaced during each maintenance interval to ensure proper function.

Radial seals on engine, gearbox, fork and depending on road conditions and care wear may start after 500 km.
wheels Dirt reduces the lifetime. Do not clean with a high pressure cleaner!
depending on road conditions and care wear may start after 1500 km.
Wheel bearings, steering bearings Soiling of the wheel hub reduces the lifetime.
Check during each maintenance interval, do not clean with a high pressure cleaner!
Swing arm bearing depending on load and care after 1500 km, check with every maintenance.
Cables depending on care starting after 500 km. Check with every maintenance.
Coverings Plastic parts will be damaged by caustic or penetrating cleaning agents or solvents.

58
 WARRANTY

List of wear parts

Wear parts Wear limits

Air cleaner, oil filter with each maintenance interval.
Starter battery, batteries, fuses, starter depending on ambient temperatures failures can be expected in the 6th month,
brushes when used for short rides even earlier.

depending on ambient temperatures and care failures can be expected in the 6th month,
Mirror glasses
in winter operation even earlier. Oxidation is a lack of maintenance!

Bowden cables,brake cables,throttle cables depending on use and care from the 6th month
Self-locking nuts, cotter pins locking plates
during each maintenance interval or after unscrewing the nut or unlocking the lock.
bonded screw connections

Variomatic, CVT, rolls, belts depending on riding style and load these may be worn after 500 km.
Clutch linings / friction discs depending on riding style and load these may be worn after 500 km.

Pistons, cylinders, crankshaft, conrods, depending on riding style, load and care these parts may be worn after 200 hours.
engine bearings When riding mainly with full throttle even earlier.
Spark plug with each or every second maintenance interval.

Exhaust system, inspection of mountings depending on use and care from the 6th month, in winter and short distance operation
even earlier. Oxidation is a lack of maintenance!

59
 INSPECTION PLAN

Please observe the following:

CAUTION WARNING
- During and after the warranty period all in-
For safety reasons, do not carry out any
spections should solely be performed by a In case of non-compliance the warranty
will become null and void. repair or adjustment activities to the sc-
specialised dealer approved by us. ooter and chassis that exceed a closely
The various activities carried out are listed
on the inspection plan. restricted scope. Tinkering with safety-
- Observe the inspection intervals and have relevant parts could threaten the safety
During the warranty period the following in-
the specialised dealer confirm them on the of yourself and third parties.
spection intervals must be complied with:
guarantee certificate.
At 1.000 km (1st service) This applied especially to the exhaust s-
- Use only original spare parts. Every 3.000 km / or after 6 months ystem, carburettor, ignition system, fork
Every 6.000 km / or after 12 months column, brake system and lights.

After the warranty period the inspection int- Before starting work on the electrical sy-
evals specified in this manual must be app- stem, disconnect the minus terminal of
lied as follows: the battery.

Every 3.000 km / 6 months

Every 6.000 km / 12 months

60
 INSPECTION PLAN

I = Inspection, cleaning, and adjustment

A = Replacement
R = Cleaning (replaced if necessary)
S = Lubrication
Initial 1 Month 2 Month 6 Month 1 Year
Item
300km Every 1000km Every 3000km Every 6000km Every 12000km
Air cleaner I R R A
Fuel filter I I A
Oil filter R R R
Engine oil change A Replacement for every 1000km
Tire pressure I I
Battery inspection I I
Every screw tightening check I I
Gear oil check for leaking I I
Spark plug check or change I I A
Gear oil change A Replacement for every 5000km
Exhaust pipe I I
Ignition timing I I
Emission check in Idling I I
Throttle operation I I
Engine bolt tightening I I
CVT driving device (belt) I A
CVT driving device (roller) R
Fuel pipes I I
Cam chain I I
Valve clearance I I
Crankcase vapor control System I R
Crankcase blow-by over-flow pipe I Replacement for every 2000km
61
 INSPECTION PLAN

I = Inspection, cleaning, and adjustment

A = Replacement
R = Cleaning (replaced if necessary)
S = Lubrication
Component Before 1 st service Every Every Every
Assembly each after 3.000 km / 6.000 km / 12.000 km /
trip 1000 km 6 months 12 months 24 months

Bolts and nuts (engine) I I I

Compression teat I
Exhaust system I I
Fuel tank, fuel hoses I I I
Battery I I I
Stearing and bearings I I I
Front and rear suspension I I I
Shock absorption I I I
Tire pressure I I I
Brake function, brake pads I I I
Brake fluid I I I A / every 2 years
Main-and side stand I I I/S
Bolts and nuts (chassis) I I I

62
 MAINTENANCE CONFIRMATION

1.000 km/1 months After 3.000 km/6 months After 6.000 km/12 months After 9.000 km/18 months
1st service
dealer stamp: dealer stamp: dealer stamp: dealer stamp:

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

After 12.000 km/24 months After 15.000 km/30 months After 18.000 km/36 months After 21.000 km/42 months

dealer stamp: dealer stamp: dealer stamp: dealer stamp:

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

63
 MAINTENANCE CONFIRMATION

New brake fluid New brake fluid New brake fluid New brake fluid
Yes no Yes no Yes no Yes no

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

Stamp, signature Stamp, signature Stamp, signature Stamp, signature

64
Circuit diagram

65