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BI010484

February 2013

Parts
Manual
MD6290 Rotary Blasthole Drill
2U68T92 / DS500101

SAFETY.CAT.COM
BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

NEW MODEL NUMBER CROSS REFERENCE GUIDE


Bucyrus to Caterpillar

This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.

SURFACE PRODUCTS

SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 AC Trucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300

Hydraulic Track R20, R20C MD5050


R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125

SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS


RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS

Electric Rope Shovel 182M 7182


295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF

Dragline W2000 8000


8200 8200
8750 8750

Highwall Miner SHM HW300

TOC
SHEET 2
BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05


PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE


Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.

PART NUMBER AND DESCRIPTION


In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.

SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.

PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407

PRODUCT SERVICE AND WARRANTY


In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408

Caterpillar Global Mining LLC


Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com

© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.

Printed in U.S.A.
TOC
SHEET 3
BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

TOC
SHEET 4
BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

TOC
SHEET 5
BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0

TOC
SHEET 6
BI010484

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.


GENERAL ASSEMBLY ITEMS LIST **********

KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043


KIT, FILTER - SHIP OUT W/LOOP FILTERS 89044
COMPRESSOR, GAUGE AIR - LOW PRESSURE 40392
Clamp Die/Insert (1) each - 6" OD 336335
Rotation Dies/inserts (2) each - 6" OD 99798
PIPE SEAL FOR 7" OD 410611
PIPE RACK INSERTS FOR 7" OD 70271
TOP SUB - 28 INCH - 4.5" BECO, 5.5" API 25746
BIT, SUB 7 X 50, 4.5 API BOX TO 4.5 T105634
A-TOOL/DECK WRENCH JAW - 7" 75329
HOIST PLUG (4.5" BECO) - 6", 6.5", 7" 25561
SCHEMATIC, HYDRAULIC W/ELECTRIC CONTROLS (SEE SERVICE MANUAL FOR 1636502
DRAWING)
TACHOMETER, MAGNETIC SENSOR (3/4-16, 1.9L) 96197
CHOCK BARS 400680
BIT, BASKET 75337
LOWER BREAKER PLATE FOR SKF WITH (2-POD) CAROUSEL 434768
UPPER RETAINER PLATE FOR SKF WITH (2-POD) CAROUSEL 434767
HORSESHOE WRENCH - 6.5", 7" 75358
EXHAUST WRAP 431517
PRESSURE SWITCH, 15 PSI, SPST, 1/8 NPT CONNECTION 347072
DUST COLLECTOR SHIPPING COVER, 4500 CFM 435460
CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC, 0.750L) 320478
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531040
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)

SECT0
SHEET 1
BI010484

SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE


FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6290) 4298055 1-2
DECAL KIT (WARNING) 429758 1-3
DECAL KIT, MACHINE (FRENCH) 1528310 1-4

SECT1
SHEET 1
BI010484

FILTER ELEMENTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE


***** SECTION 2 *****
***** CAB *****

***** AIR CONDITIONER *****


1 EA V012043 ELEMENT, FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-22
1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE (A/C-HEATER) 2-20

***** SECTION 4 *****

*****ENGINE CUMMINS QSK19***** 4-1

1 EA 86775 Element, Filter - Oil (Full flow/bypass) 4-1


1 EA V010878 Element, Filter - Fuel 4-1
1 EA 51762 Element, liquid precharge - 4 sca units (Ref engine operation & 4-1
maintenance manual)
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-48

*****ENGINE AIR CLEANER***** 4-6

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7


1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-7

*****ENGINE COOLER***** 4-24

1 EA V009901 ELEMENT, 150 DEG F. 4-30

*****COMPRESSOR*****

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-20

*****COMPRESSOR AIR CLEANER*****

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7


1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-7

*****CHARGE FILTERS*****

1 EA V011135 ELEMENT, CHARGE FILTER 4-46

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

6 EA 89853 FILTER ELEMENT 5-2


6 EA 89854 ELEMENT RETENTION ROD 5-2
1 EA V011661 ELEMENT (AIR LINE FILTER) 5-3

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-15

***** SECTION 8 *****


1-1
SHEET 1
BI010484

FILTER ELEMENTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

*****HYDRAULIC SYSTEM***** 8-10

1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11


1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-12
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Does not 8-10
Include Seal)

*****LOOP FILTERS*****

1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-16


Loop filters are optional.

1-1
SHEET 2
BI010484

DECAL KIT, CAT YELLOW (MD6290)


ASSEMBLY 4298055 REVISION A

18 10 11 4 18

18 10 2 3 8 20 11 1 21 18

13

1-2
SHEET 1
BI010484

DECAL KIT, CAT YELLOW (MD6290)


ASSEMBLY 4298055 REVISION A

16

14 6

17 9 19
16

15

1-2
SHEET 2
BI010484

DECAL KIT, CAT YELLOW (MD6290)


ASSEMBLY 4298055 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4298055 DECAL KIT, CAT YELLOW (MD6290)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4077508 DECAL, MD6290 - RH HANDRAIL
15 1 EA 4077507 DECAL, MD6290 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 4236000 PLATE, PIN (STANDARD)
18 4 EA 409673 DECAL, LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL

1-2
SHEET 3
BI010484

DECAL KIT (WARNING)


ASSEMBLY 429758 REVISION B

5
4
4 12
7 6

11

3 4
5 12

13 2 10
7 2
3

15
11

1
8
9

1-3
SHEET 1
BI010484

DECAL KIT (WARNING)


ASSEMBLY 429758 REVISION B

12 3

2
12

14

10

13

1-3
SHEET 2
BI010484

DECAL KIT (WARNING)


ASSEMBLY 429758 REVISION B

5 11

1-3
SHEET 3
BI010484

DECAL KIT (WARNING)


ASSEMBLY 429758 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL

1-3
SHEET 4
BI010484

DECAL KIT, MACHINE (FRENCH)


ASSEMBLY 1528310 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1528310 DECAL KIT, MACHINE (FRENCH)
1 1 EA 1515203 DECAL, DIESEL FUEL - FRENCH
2 1 EA 1515206 DECAL, START/RUN - HORIZONTAL - FRENCH
3 2 EA 1515204 DECAL, HYDRAULIC FILTER - MAIN RETURN - FRENCH
4 1 EA 1515205 DECAL, HYDRAULIC FILTER - CASE RETURN - FRENCH
6 1 EA 1515464 DECAL, NOTICE - BATTERY - FRENCH
7 1 EA 1515208 DECAL, PLACARD - MAINTENANCE - FRENCH
8 1 EA 1515466 DECAL, NOTICE - COMPRESSOR OIL - FRENCH
9 1 EA 337481 NAMEPLATE, MADE IN USA
10 1 EA 1515463 DECAL, HYDRAULIC OIL - FRENCH
11 1 EA 1515467 DECAL, SELECTOR VALVE - FRENCH
12 1 EA 1515201 DECAL, CIRCUIT BREAKER - CAB - FRENCH
13 1 EA 1515209 DECAL, WATER PROTECT FROM FREEZING - FRENCH
14 1 EA 1515202 DECAL, PRESSURE SWITCH - FILTERS - FRENCH
15 1 EA 1515450 DECAL, LOOP FILTER - FRENCH
16 1 EA 1515461 DECAL, CHARGE FILTER - FRENCH

1-4
SHEET 1
BI010484

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE


CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 1625126 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 440337 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
GLASS INSTALLATION, CAB (TINTED) 428316 2-13
WIPER / WASHER INSTALLATION, LEFT 99976 2-14
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-15
WIPER / WASHER INSTALLATION, REAR 99977 2-16
WIPER / WASHER INSTALLATION, RIGHT 99978 2-17
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION 442309 2-18
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-19
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-20
CONDENSER, 24V 408321 2-21
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-22
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-23
HOSE KIT, AIR CONDITIONER 441288 2-24
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) 412768 2-25

SECT2
SHEET 1
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C
23
10 17 53
104 15
14 22 102 18 53
35

36

104 17 53
40
35
12 53
100 101
46
79 81
83
48 51
35
42 44
104

20 35 104
49
6

36

56 52 43 19

78
78

78

78

98

78
2-1
SHEET 1
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

10

98

34 33 31 5

52 53

41 11

56 52 43 19
64 52 53
13 21

53 52 43

32
13

16
2-1
SHEET 2
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

45 49 52 53 45 49 52 53

36

80

103

9 8
29
30 27

27 26

27 25

27 24

27 26

28

2-1
SHEET 3
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

42

47

2-1
SHEET 4
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

75
70 70
73
69 70
60 60 72 66 68 70 72 72 60 72 72
60

60

58 46 55
70 59 61
60 68 71
54
57 22 22
61
60 68 71
58 46

75 61
60 60
70 57

59 61
60 62 12 63 71 43 43 63 60
50 70
63
76 70 63
60 60

64 63 63 63
63 62
60 70

72

103
72
77

60

72

2-1
SHEET 5
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1625126 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 86262 BRACKET, MOUNTING SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 342638 VALVE, RELIEF
V012419 knob kit
V012420 cartridge
V012421 valve body
V012422 cartridge seal kit
23 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP - SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET - 50 AMP
26 5 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
27 10 EA 57915 SEAL RESET BUTTON, CIRCUIT BREAKER
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
30 1 EA 69681 CIRCUIT BREAKER, 10 AMP - SINGLE POLE
31 1 EA 319415 LIGHT, DOME - INTERIOR
1 EA ------------ BULB, 24 V (Dome Lamp) See item 5
33 2 EA 43196 SCREW, MACHINE - ROUND HEAD - SLOT
34 2 EA 43195 NUT, HEX (#10-32 UNF)
35 4 EA 75321 LAMP, FLOOD - HALOGEN -24 V
1 EA LAMP 97876 BULB REPLACEMENT
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 4256564 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 4 EA 78138 CONNECTOR, WIRE - SLIP ON
43 2 EA 424706 VALVE, PROPORTIONAL
44 1 EA 306118 NAME PLATE
45 2 EA 47840 RELAY, 24 V - LIGHTS/IGNITION
46 2 EA 43481 INDICATOR, FILTER SERVICE
2-1
SHEET 6
BI010484

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS


ASSEMBLY 1625126 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


47 6 EA 350446 SCREW, HEX - WASHER HEAD
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL - STOP
49 7 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
50 1 EA 95908 ASSEMBLY, TUBING
51 1 EA 60666 CONNECTOR, ELECTRICAL
52 32 EA 42624 WASHER, FLAT
53 30 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
54 1 EA 61623 VALVE, SHUTTLE
55 1 EA 347072 SWITCH, PRESSURE
56 4 EA 42543 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L)
57 2 EA 414448 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
59 2 EA 37825 ADAPTER, STRAIGHT
60 15 EA 37819 ADAPTER, ELBOW - 90 DEG
61 4 EA 37816 ADAPTER, ELBOW - 90 DEG
62 17 EA 37827 ADAPTER, STRAIGHT
63 8 EA 35475 ADAPTER, 90 DEG
64 1 EA 410574 VALVE, 4-WAY 2 POSITION
65 1 EA 56439 ADAPTER, NUT HEX CAP NUT
66 1 EA 46299 ADAPTER, ELBOW
67 2 EA 84892 ADAPTER, STRAIGHT
68 3 EA 41004 ADAPTER, STRAIGHT
69 10 EA 57728 ADAPTER, REDUCER - SWIVEL
70 8 EA 45302 ADAPTER, RUN TEE
71 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
72 8 EA 38723 ADAPTER, ELBOW - 45 DEG
73 1 EA 37826 ADAPTER, ELBOW - 45 DEG
74 2 EA 31804 ADAPTER, ELBOW - 90 DEG
75 3 EA 31395 ADAPTER, STRAIGHT
76 1 EA 407362 ADAPTER, TEE
77 1 EA 440337 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY, 24 V
79 1 EA 351359 5018377 LAMP, 24V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 LAMP BASE INDICATING DIAL
83 1 EA 351364 LIGHT, LAMP - LENS - RED GLASS
84 5 EA 350471 RELAY, SOCKET
87 6 EA 77264 NUT, HEX - GR5 (8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD
100 1 EA 421341 LAMP, ASSEMBLY - INDICATOR
101 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL, CAB - BH HOLE NUMBERS
104 4 EA 4004905 LIGHT ADAPTER BRACKET, 90 DEG

2-1
SHEET 7
BI010484

JUMPER SEAT WITH ATTACHING HARDWARE


ASSEMBLY 89455 REVISION G

1
1

2-2
SHEET 1
BI010484

JUMPER SEAT WITH ATTACHING HARDWARE


ASSEMBLY 89455 REVISION G

3
2

2
3

2-2
SHEET 2
BI010484

JUMPER SEAT WITH ATTACHING HARDWARE


ASSEMBLY 89455 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
2 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
3 4 EA 16083 WASHER, FLAT

2-2
SHEET 3
BI010484

PANEL / GAUGES (ENGINE)


ASSEMBLY 417220 REVISION C

14
13 14 12
8 8 8 17 11
1 2 3 6 6

16

10

4 5 7
8 8 15
14

2-3
SHEET 1
BI010484

PANEL / GAUGES (ENGINE)


ASSEMBLY 417220 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


417220 PANEL / GAUGES (ENGINE)
1 1 EA 440387 GAUGE, OIL TEMPERATURE (COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 5 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 3 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
17 1 EA 403689 RELAY, 24 VDC - SPDT

2-3
SHEET 2
BI010484

PANEL / GAUGES (HYDRAULIC)


ASSEMBLY 412822 REVISION D

4 3 2 1 2 3 4 1

7 4 3 2 2 3 4 6

2-4
SHEET 1
BI010484

PANEL / GAUGES (HYDRAULIC)


ASSEMBLY 412822 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)

2-4
SHEET 2
BI010484

PANEL / SWITCHES (DRILL FUNCTIONS)


ASSEMBLY 1496510 REVISION A

1 2 5 4

2
3

2 1

2-5
SHEET 1
BI010484

PANEL / SWITCHES (DRILL FUNCTIONS)


ASSEMBLY 1496510 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
5 1 EA 407791 SWITCH, TOGGLE
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN

2-5
SHEET 2
BI010484

CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

2-6
SHEET 1
BI010484

CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


NOTE: ONE SECTION SHOWN

410208 CONTROL, MAST/JACKS


1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)

2-6
SHEET 2
BI010484

INSULATION KIT, CAB - SPECIAL


ASSEMBLY 439888 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL

2-7
SHEET 1
BI010484

CAB HOSE PLUMBING


ASSEMBLY 440337 REVISION A

11 6 5 2
4 17
17 7 11
9

3
8
11

3
16

13
17 1

14 18

15

12

13 13

2-8
SHEET 1
BI010484

CAB HOSE PLUMBING


ASSEMBLY 440337 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


440337 CAB HOSE PLUMBING
1 1 EA 408025 HOSE ASSEMBLY (JCAF310-04-42)
2 1 EA 408024 HOSE ASSEMBLY (JCAF310-04-32)
3 3 EA 404442 HOSE ASSEMBLY (JCAF310-04-39)
4 1 EA 404358 HOSE ASSEMBLY (JCAF310-04-20)
5 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
6 1 EA 411658 HOSE ASSEMBLY (JCBF310-04-34)
7 1 EA 407945 HOSE ASSEMBLY (JCAF211-04-31)
8 2 EA 405597 HOSE ASSEMBLY (JCAF211-04-15)
9 1 EA 404523 HOSE ASSEMBLY (JCAF211-04-14)
11 3 EA 404381 HOSE ASSEMBLY (JCAF211-04-36)
12 2 EA 404226 HOSE ASSEMBLY (JCAF211-04-30)
13 9 EA 407690 HOSE ASSEMBLY (JCBF211-04-28)
14 1 EA 411662 HOSE ASSEMBLY (JCBF211-04-22)
15 1 EA 411665 HOSE ASSEMBLY (JCBF211-04-10)
16 1 EA 435976 HOSE ASSEMBLY (JCBF211-04-14)
17 3 EA 407428 HOSE ASSEMBLY (JCAF211-04-16)
18 1 EA 408026 HOSE ASSEMBLY (JCAF211-04-28)

2-8
SHEET 2
BI010484

CAB MODIFICATION, ELECTRIC HAND CONTROLS


ASSEMBLY 423814 REVISION C

5 6
7

2-9
SHEET 1
BI010484

CAB MODIFICATION, ELECTRIC HAND CONTROLS


ASSEMBLY 423814 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD

2-9
SHEET 2
BI010484

ROTARY OPERATOR'S SEAT


ASSEMBLY 418652 REVISION C

5
3

2-10
SHEET 1
BI010484

ROTARY OPERATOR'S SEAT


ASSEMBLY 418652 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT

2-10
SHEET 2
BI010484

SEAT BELT W/TETHER AND HARDWARE


ASSEMBLY 418654 REVISION A

2-11
SHEET 1
BI010484

SEAT BELT W/TETHER AND HARDWARE


ASSEMBLY 418654 REVISION A

2-11
SHEET 2
BI010484

SEAT BELT W/TETHER AND HARDWARE


ASSEMBLY 418654 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET 3
BI010484

SEAT AIR ACCUMULATOR INSTALLATION


ASSEMBLY 434457 REVISION F

6
5

2-12
SHEET 1
BI010484

SEAT AIR ACCUMULATOR INSTALLATION


ASSEMBLY 434457 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
3 1 EA 305768 ADAPTER, 90 DEG
4 1 EA 31395 ADAPTER, STRAIGHT
5 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)

2-12
SHEET 2
BI010484

GLASS INSTALLATION, CAB (TINTED)


ASSEMBLY 428316 REVISION -

5 8 6 8 1 8 2 8

7 8

1 8 1 8 2 8 3 8

4 8
2-13
SHEET 1
BI010484

GLASS INSTALLATION, CAB (TINTED)


ASSEMBLY 428316 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)

2-13
SHEET 2
BI010484

WIPER / WASHER INSTALLATION, LEFT


ASSEMBLY 99976 REVISION C

1 4
6 5 19

20

2-14
SHEET 1
BI010484

WIPER / WASHER INSTALLATION, LEFT


ASSEMBLY 99976 REVISION C

2-14
SHEET 2
BI010484

WIPER / WASHER INSTALLATION, LEFT


ASSEMBLY 99976 REVISION C

2 2 2

11

13 13 13
3

9 9
13

11

10
14 16 16 16
12

11
15 17 15 17 15 17

10
11 11 11
12

11

10

12

2-14
SHEET 3
BI010484

WIPER / WASHER INSTALLATION, LEFT


ASSEMBLY 99976 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-15
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY

2-14
SHEET 4
BI010484

WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


ASSEMBLY 342364 REVISION B

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12

20
16
24
15 26 14 13
25
23

2-15
SHEET 1
BI010484

WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


ASSEMBLY 342364 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. ------- NUT
4 3 EA. ------- SCREW, FASTENING
5 1 EA. ------- CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. ------- SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET

2-15
SHEET 2
BI010484

WIPER / WASHER INSTALLATION, REAR


ASSEMBLY 99977 REVISION C

1 4 6 5 19

20

2-16
SHEET 1
BI010484

WIPER / WASHER INSTALLATION, REAR


ASSEMBLY 99977 REVISION C

2-16
SHEET 2
BI010484

WIPER / WASHER INSTALLATION, REAR


ASSEMBLY 99977 REVISION C

2 2 2

11

13 13 13
3

9 9
13

11

10
14 16 16 16
12

11
15 17 15 17 15 17

10
11 11 11
12

11

10

12

2-16
SHEET 3
BI010484

WIPER / WASHER INSTALLATION, REAR


ASSEMBLY 99977 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99977 WIPER / WASHER INSTALLATION, REAR
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-15
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
18 8 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY

2-16
SHEET 4
BI010484

WIPER / WASHER INSTALLATION, RIGHT


ASSEMBLY 99978 REVISION C

1 4
6 5 19

20

2-17
SHEET 1
BI010484

WIPER / WASHER INSTALLATION, RIGHT


ASSEMBLY 99978 REVISION C

2-17
SHEET 2
BI010484

WIPER / WASHER INSTALLATION, RIGHT


ASSEMBLY 99978 REVISION C

2 2 2

11

13 13 13
3

9 9
13

11

10
14 16 16 16
12

11
15 17 15 17 15 17

10
11 11 11
12

11

10

12

2-17
SHEET 3
BI010484

WIPER / WASHER INSTALLATION, RIGHT


ASSEMBLY 99978 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99978 WIPER / WASHER INSTALLATION, RIGHT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-15
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
18 15 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY

2-17
SHEET 4
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

1
1
12 13 12 13
41 42
43 54

40 61
64 65
1

40 42 62
33 39
64 65 66
37

48 50 51 54 64

2-18
SHEET 1
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

1 52 51 50 48
1 66 53

39

1
33

39

54 50 42 41
65 64 61 10 11 12 14 33 39
47 29 45 44

2-18
SHEET 2
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

24
22 20

22 21
24

2-18
SHEET 3
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

2-18
SHEET 4
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

3 3

2-18
SHEET 5
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442309 AIR CONDITIONING/HEATER PRESSURIZER
INSTALLATION
1 1 EA 425127 HEATER/AIR CONDITIONER PACKAGE LIST 2-19
2 2 EA 70354 BELT, A/C - AIR COMPRESSOR
3 1 EA 441288 HOSE KIT, AIR CONDITIONER 2-24
4 1 EA 442243 BRACKET, A/C COMPRESSOR
5 * FT 437697 HOSE, FLEXIBLE - AIR DUCT (3" I.D.) (specify length
2.5 ft)
7 1 EA T103586 GUARD, AIR CONDITIONER
10 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
11 12 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
12 22 EA 5989 WASHER, LOCK ( 3/8, SPRING)
13 12 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
14 12 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
15 5 EA 42575 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 1.750L)
16 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
17 14 EA 16083 WASHER, FLAT (3/8,TYPE A)
18 4 EA 5975 WASHER, LOCK (1/2, SPRING)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 BREAKER, CIRCUIT
21 1 EA 57913 BREAKER, CIRCUIT
22 2 EA 57915 CAP, CLEAR SILICONE
23 3 EA 45260 CONNECTOR, BUTT - 12/10AWG - SLDRLESS
24 3 EA 45258 TERMINAL, SPADE - 12/10AWG - SLDRLESS
29 4 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
30 40 FT 30211 HOSE, HEATER - RUBBER (5/8" DIA)
33 1 EA 426174 INSULATION, A/C UNIT
37 4 EA 8268-050 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.000L)
39 2 EA 426306 SPACER, MOUNT - A/C-HEATER
40 25 FT 54430 CONDUIT, SEALTIGHT - 1/2" PVC
41 2 EA 320176 COUPLING, PIPE (1/2 NPT 150# - GALV.)
42 6 EA 56719 CONNECTOR, ELECT - LIQUID TIGHT - 1/2
CONDUIT
43 1 EA 59347 CONNECTOR, ELECT - LIQUID TIGHT - 90 DEG
44 1 EA 64911 CONDUIT
45 1 EA 401628 COVER, BLAND, ELECTRICAL BOX
46 17 EA 45259 TERMINAL, -SPADE (16/14AWG -SLDRLESS)
47 3 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
48 5 EA 320354 CLAMP, HOSE
49 3 EA 16083 WASHER, FLAT (3/8,TYPE A)
50 30 FT 344930 LOOM, 3/8" CORGTD SPLT NYLON
51 35 FT 17818 WIRE, 16 GA - COLOR BLACK
52 1 EA 95129 CONNECTOR, 2 WAY - MALE
53 1 EA 95128 CONNECTOR, 2 WAY - FEMALE
54 5 EA 60666 CONNECTOR, ELECTRICAL
55 17 EA 45254 TERMINAL, , RING - 16/14AWG
56 4 EA 45261 CONNECTOR, BUTT - 16/14AWG - SLDRLESS
57 4 EA 45250 TERM, RING - 12/10AWG
59 6 FT 76164 WIRE, 12 GA - RED
61 18 FT 35675 WIRE, #14 AWG - RED
2-18
SHEET 6
BI010484

AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION


ASSEMBLY 442309 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


62 1 FT 35675 WIRE, #14 AWG - RED
63 24 FT 35675 WIRE, #14 AWG - RED
64 24 FT 416889-030 WIRE, 14 GA - THHN - YELLOW/ZERO
65 30 FT 35676 WIRE, #14 AWG - GREEN
66 10 FT 416889-000 WIRE, 14 GA - THHN - BLUE/ZERO

2-18
SHEET 7
BI010484

HEATER / AIR CONDITIONER PACKAGE LIST


ASSEMBLY 425127 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-20
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-21
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-22
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-23
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)

2-19
SHEET 1
BI010484

AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


ASSEMBLY V009225 REVISION -

10

6
7

2-20
SHEET 1
BI010484

AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


ASSEMBLY V009225 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10

V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)

2-20
SHEET 2
BI010484

CONDENSER, 24V
ASSEMBLY 408321 REVISION -

26
16
24
13 2

15

23
25
1

27
10
4
22 5

7 6

19 20 12 21
8

2-21
SHEET 1
BI010484

CONDENSER, 24V
ASSEMBLY 408321 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
15 1 EA. V001510 HOSE ASSEMBLY
16 1 EA. V001512 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE

2-21
SHEET 2
BI010484

WALL MOUNT UNIT W/ANGLE LOUVERS


ASSEMBLY V011833 REVISION -

23
24
21 18 19 20
25

22 26
14
4
5 9

10
17 8 11

16 12 13
15

2-22
SHEET 1
BI010484

WALL MOUNT UNIT W/ANGLE LOUVERS


ASSEMBLY V011833 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)

2-22
SHEET 2
BI010484

BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


ASSEMBLY V009211 REVISION -

1
4
2
11
3
10 5

9 7

12 14

2-23
SHEET 1
BI010484

BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


ASSEMBLY V009211 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR

NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.

2-23
SHEET 2
BI010484

AIR CONDITIONER HOSE KIT


ASSEMBLY 441288 REVISION -

2-24
SHEET 1
BI010484

AIR CONDITIONER HOSE KIT


ASSEMBLY 441288 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


441288 AIR CONDITIONER HOSE KIT
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C

2-24
SHEET 2
BI010484

WINDOW SHADE INSTALLATION (OPERATOR'S CAB)


ASSEMBLY 412768 REVISION A

6
5 6 5 5 6

5 6

1 1
3

2
5 6
5 6

5 6 4
5 6

5 6
5 6

2-25
SHEET 1
BI010484

WINDOW SHADE INSTALLATION (OPERATOR'S CAB)


ASSEMBLY 412768 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412768 WINDOW SHADE INSTALLATION (OPERATOR'S CAB)
1 3 EA 412745 SHADE, WINDOW - 29 X 36
2 1 EA 412743 SHADE, WINDOW - 29 X 25
3 1 EA 412744 SHADE, WINDOW - 16 X 36
4 1 EA 412763 SHADE, WINDOW - 37 X 38
5 12 EA 420206 BRACKET, WINDOW SHADE
6 24 EA 319912 SCREW, MACHINE - ROUND HEAD SLOT

2-25
SHEET 2
BI010484

SECTION 3 - MAINFRAME / CRAWLER

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAINFRAME / CRAWLER ASSEMBLY 4115528 3-1
UNDERCARRIAGE ASSEMBLY 4115527 3-2
ROCK GUARD COMPLETE (FRONT AND REAR) V012707 3-3
TRACK ASSEMBLY W/SHOES (53 LINKS) 4248293 3-4
IDLER ASSEMBLY W/SLIDE BAR V007359 3-5
SPRING ASSEMBLY (COMPLETE) V007361 3-6
ROCK GUARD COMPLETE (MIDDLE) V012708 3-7
HYDRAULIC TENSIONER, IDLER ASSEMBLY V007360 3-8
PROPEL PLUMBING 4115526 3-9
FLOOR COVERING DUST SEALS 410771 3-10
CYLINDER, MAST ELEVATING 438794 3-11
MANIFOLD INSTALLATION, SUCTION 439363 3-12
COUNTERBALANCE VALVE ASSEMBLY - VENTED 1689114 3-13
WALKWAY INSTALLATION, CAB 410809 3-14
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL 1522946 3-15
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 438219 3-16
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 1717112 3-17
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 1636498 3-18
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-19
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 411937 3-20
MANIFOLD W/ATTACHMENTS 412237 3-21
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 412259 3-22
OPERATED
VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 411987 3-23
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-24
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-25
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST 416698 3-26
CURT/MAIN AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-27
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-28
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-29
ATTACHMENTS
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 411903 3-30
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW 412258 3-31
FUEL TANK INSTALLATION W/PLUMBING 410507 3-32
FUEL TANK SUBASSEMBLY 434214 3-33
JACK INSTALLATION 1509849 3-34
CYLINDER ASSEMBLY, JACK 1499028 3-35
TRACK 2 SPEED PROPEL INSTALLATION 423022 3-36
AUXILIARY FUEL TANK INSTALLATION, 283 GALLON 421621 3-37
VIEWING HATCH, DRILL DECK 431252 3-38
HYDRAULIC CYLINDER 439628 3-39
VIEWING HATCH PLUMBING 432029 3-40

SECT3
SHEET 1
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

64 54 47

10

7
5

6 111 26 74

6 143 144

64 54 47

26 74 10

64 54 47

12 11

131 19 15 58 62 66

7 6 146
132 133 134
21 47 54 64

16

17 28 73

10

25

23 60 61

3-1
SHEET 1
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

118

105 120

114 119

62 63

116

140 139
140

66 135 69 66 13 69 66 139
138137 3

43
22 18
67 68 14

3-1
SHEET 2
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

12

9 17 28 73 62 63 64

11

47 54 64

17 28 73

17 28 73
62 63 64
62 63 64
10

128

62 63 64
128

9 128

3-1
SHEET 3
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

151
6 6

142

142 133132 132133

3-1
SHEET 4
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

42

44 45
43
39 39
34

35 4 30

121122

36 40 36 40
20

126 126

3-1
SHEET 5
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

65 72 110 52 74 104 48 113 49 46 38

48 141
112
106 73 56

109 65 51

107 57 59 8 101 50 53

103 102

100 63 32 31 24 108 70 71

3-1
SHEET 6
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4115528 MAINFRAME / CRAWLER ASSEMBLY
1 1 EA 4115527 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 4344568 MAINFRAME WELDMENT
3 1 EA 406684 AXLE, FRONT
4 1 EA 4115526 PROPEL PLUMBING 3-9
5 1 KIT 410771 FLOOR COVERING DUST SEALS 3-10
6 2 EA 438794 CYLINDER, MAST ELEVATING 3-11
7 1 EA 439363 MANIFOLD INSTALLATION, SUCTION 3-12
8 1 EA 1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED 3-13
9 1 EA 70048 TOOLBOX
10 2 EA 87199 CABLE STEP, CAB - FRONT
11 1 EA 87198 CABLE STEP, FRONT INFINITY
12 1 EA 410809 WALKWAY INSTALLATION, CAB 3-14
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 427333 PIN, ELEVATING CYLINDER - UPPER
16 2 EA 428489 PIN, ELEVATING CYLINDER - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 84184 BUSHING, PIVOT - MAST - SHAFT
20 2 EA 37821 ADAPTER, 45 DEG
21 2 EA 438461 BUSHING, BRONZE
22 4 EA 84513 SPACER, BEARING - AXLE FRONT
23 2 EA 416166 CAP, AXLE REAR
24 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
25 2 EA 75321 LAMP, FLOOD - HALOGEN - 24V
97876 Bulb Replacement
26 2 EA 326084 ALARM, BACKUP
28 2 FT 77784 CHAIN, SASH - ZINC PLATED
30 1 EA 57728 ADAPTER, STRAIGHT
31 2 EA 13065 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.000L)
32 2 EA 5994 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.000L)
34 1 EA 41004 ADAPTER, STRAIGHT
35 1 EA 71364 ADAPTER, BRANCH TEE
36 4 EA 69418 ADAPTER, SPLIT FLANGE - 90 DEG
38 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
39 4 EA 37938 ADAPTER, ELBOW - 90 DEG
40 4 EA 1636893 ADAPTER, SPLIT FLANGE KIT
42 1 EA 72701 ADAPTER, ELBOW - 45 DEG
43 3 EA 38689 ADAPTER, BRANCH TEE
44 1 EA 46402 ADAPTER, RUN TEE
45 1 EA 61066 ADAPTER, STRAIGHT
46 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
47 4 EA 424765 HANDRAIL, LADDER
48 3 EA 35475 ADAPTER, 90 DEG
49 2 EA 42550 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.500L)
50 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
51 4 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16UNC, 0.500L)
52 2 EA 6411 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.500L)
53 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
3-1
SHEET 7
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


54 16 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L)
56 2 EA 42564 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 6.00L)
57 2 EA 8934 SCREW, ROUND HEAD SLOT (10-24UNC, 1.250L -
ELASTIC COLLAR)
59 2 EA 9208 NUT, LOCK (#10-24UNC, ELASTIC COLLAR)
60 6 EA 323213 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.250L)
61 6 EA 438681 WASHER, NORD-LOCK
62 14 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
63 14 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
64 24 EA 42627 WASHER, FLAT (1/2)
65 6 EA 6002 WASHER, LOCK (5/16, SPRING)
66 8 EA 438683 WASHER, NORD LOCK (1/2)
67 2 EA 42677 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 3.750L)
68 2 EA 42644 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
69 2 EA 45212 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
70 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
71 4 EA 5989 WASHER, LOCK (3/8, SPRING)
72 2 EA 42670 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 3.500L)
73 6 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
74 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
100 1 EA 1522946 VALVE ASSEMBLY W/ATTACHMENTS, 3-15
DIRECTIONAL CONTROL
101 1 EA 1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED 3-17
CONTROL
102 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-19
103 1 EA 411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-20
104 1 EA 412237 MANIFOLD W/ATTACHMENTS 3-21
105 8 EA 95323 MOUNT, CAB
106 1 EA 412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-22
VENTED - PILOT OPERATED
107 1 EA 411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 3-23
108 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-24
W/ATTACHMENTS
109 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-26
DR/DUST CURT/MAIN AIR
110 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-28
INJECTION W/ATTACHMENTS
111 1 EA 411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 3-30
112 1 EA 412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-31
LOW FLOW
113 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, Valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
114 8 EA 42630 WASHER, FLAT (0.750, TYPE A)
116 2 EA 410314 BRACE, CAB EXTENSION
118 8 EA 7808 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L)
119 8 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
120 8 EA 416995 SPACER, CAB - MOUNT
121 2 EA 30136 ADAPTER, STRAIGHT
3-1
SHEET 8
BI010484

MAINFRAME / CRAWLER ASSEMBLY


ASSEMBLY 4115528 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


122 2 EA 71195 ADAPTER, ELBOW - 90 DEG
126 2 EA 418324 ADAPTER, STRAIGHT
128 5 FT 423157 SEAL, RUBBER STRIP (specify length)
131 2 EA 427386 SHIM PACK (0.270 TOTAL THICKNESS EACH PACK
- EACH PACK INCLUDES:)
2 EA 427387 Shim, .015
4 EA 427388 Shim, .030
2 EA 427389 Shim, .060
132 2 EA 428491 PLATE, RETAINER
133 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
134 4 EA 5989 WASHER, LOCK (3/8, SPRING)
135 2 EA 430888 RETAINER, AXLE PIN
137 4 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
138 2 EA 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
139 2 EA 426017 SUPPORT, ROD - HOSE AXLE
140 2 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
141 1 EA 37827 ADAPTER, STRAIGHT
142 2 EA 439122 BLOCK, ANTI-ROTATION - ELEVATING CYLINDER
143 2 EA 5929 FITTING, GREASE
144 2 EA 309743 PLUG, PIPE
151 4 EA 320078 ADAPTER, STRAIGHT

3-1
SHEET 9
BI010484

UNDERCARRIAGE ASSEMBLY
ASSEMBLY 4115527 REVISION A

13 12

15 5

26 9 4

18 28 27 14 12
19 23 25 24 20 8 17

6 16 21 11 22 21 11
6 16 21 11

3-2
SHEET 1
BI010484

UNDERCARRIAGE ASSEMBLY
ASSEMBLY 4115527 REVISION A

2 10 11

2 10 11

3-2
SHEET 2
BI010484

UNDERCARRIAGE ASSEMBLY
ASSEMBLY 4115527 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4115527 UNDERCARRIAGE ASSEMBLY
1 1 EA V014910 CRAWLER CARRIAGE, L. H.
1 EA V014912 SIDE FRAME, L. H.
1 1 EA V014911 CRAWLER CARRIAGE, R. H.
1 EA V014913 SIDE FRAME, R. H.
2 12 EA SIDE V012762 TRACK ROLLER ASSEMBLY (SECTIONS B-B AND
C-C)
3 1 EA SIDE V007371 SPROCKET
4 1 EA SIDE V010684 FINAL DRIVE ASSEMBLY W/MOTOR - TRACK
5 1 EA SIDE V005647 ADJUSTER COVER (Tensioner)
6 2 EA SIDE V012707 ROCK GUARD COMPLETE (FRONT AND REAR) 3-3
7 2 EA SIDE V005023 GREASE NIPPLE (Tensioner)
8 1 EA SIDE V007376 MOTOR COVER (Final Drive)
9 2 EA SIDE V005732 RING, SEALING (Tensioner)
10 48 EA SIDE V014914 CAPSCREW, HEX HEAD (Track Roller)
11 72 EA SIDE ------- WASHER (Rollers and Rock Guards)
12 42 EA SIDE V007370 DISK/WASHER (SPROCKET)
13 20 EA SIDE V007369 CAPSCREW (SPROCKET)
14 20 EA SIDE V007372 CAPSCREW, HEX HEAD (Final Drive)
15 2 EA SIDE V007378 BOLT, HEX HEAD (Tensioner cover)
16 4 EA SIDE V010171 CAPSCREW, HEX HEAD (Rock Guard)
17 5 EA SIDE V011626 CAPSCREW, HEX HEAD (Cover, Final Drive)
18 1 EA SIDE 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS) 3-4
19 1 EA SIDE V007359 IDLER ASSEMBLY W/SLIDE BAR 3-5
20 1 EA SIDE V007361 SPRING ASSEMBLY (COMPLETE) 3-6
21 20 EA SIDE V015495 CAPSCREW, HEX HEAD ( Rock Guard)
22 2 EA SIDE V012708 ROCK GUARD COMPLETE (MIDDLE) 3-7
23 1 EA SIDE V007360 TENSIONER, CRAWLER ASSEMBLY 3-8
24 4 EA SIDE V012768 WASHER (Tensioner)
25 4 EA SIDE V007380 CAPSCREW, HEX HEAD (Tensioner)
26 1 EA SIDE V012398 GREASE NIPPLE (ADJUSTABLE)
27 1 EA SIDE 4115850 HYDRAULIC MOTOR, BENT AXIS VARIABLE
DISPLACEMENT
28 2 EA SIDE V007496 CAPSCREW, HEX HEAD (Motor)

3-2
SHEET 3
BI010484

ROCK GUARD COMPLETE (FRONT AND REAR)


ASSEMBLY V012707 REVISION -

5
4
3
4

3-3
SHEET 1
BI010484

ROCK GUARD COMPLETE (FRONT AND REAR)


ASSEMBLY V012707 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V012707 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER

3-3
SHEET 2
BI010484

TRACK ASSEMBLY W/SHOES (53 LINKS)


ASSEMBLY 4248293 REVISION -

7
6

1 10

4
3
8

2 9

3-4
SHEET 1
BI010484

TRACK ASSEMBLY W/SHOES (53 LINKS)


ASSEMBLY 4248293 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS)
1 EA 4249473 TRACK CHAIN ASSEMBLY (53 LINKS)

1 53 EA 4249477 LINK, TRACK - R.H.


2 53 EA 4249478 LINK, TRACK - L.H.
3 2 EA V012757 BUSHING, MASTER
4 57 EA V012756 PIN
5 57 EA 4249479 BUSHING
6 4 EA V007406 COLLAR, MASTER
7 2 EA 4249510 PIN, MASTER
8 53 EA 4249474 SHOE, TRIPLE GROUSER
9 236 EA 4249476 CAPSCREW
10 236 EA 4249475 NUT
11 EA 4249511 SEAL, WASHER (not shown)

3-4
SHEET 2
BI010484

IDLER ASSEMBLY W/SLIDE BAR


ASSEMBLY V007359 REVISION -

9 12

13
10
12 13
11

11
8
9
7 6

16
12
8

12

3-5
SHEET 1
BI010484

IDLER ASSEMBLY W/SLIDE BAR


ASSEMBLY V007359 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG

3-5
SHEET 2
BI010484

SPRING ASSEMBLY (COMPLETE)


ASSEMBLY V007361 REVISION -

3-6
SHEET 1
BI010484

SPRING ASSEMBLY (COMPLETE)


ASSEMBLY V007361 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


NOT TO BE SERVICED IN FIELD.
SOLD AS A COMPLETE ASSEMBLY
FACTORY SERVICE RECOMMENDED

1 V007361 SPRING ASSEMBLY (COMPLETE)


2 1 EA ------- CAP, SPRING
3 1 EA ------- ROD, TENSION
4 1 EA ------- SPRING
5 1 EA ------- CAP, SPRING
6 1 EA ------- DOWEL

3-6
SHEET 2
BI010484

ROCK GUARD COMPLETE (MIDDLE)


ASSEMBLY V012708 REVISION -

4 3

3-7
SHEET 1
BI010484

ROCK GUARD COMPLETE (MIDDLE)


ASSEMBLY V012708 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V012708 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER

3-7
SHEET 2
BI010484

HYDRAULIC TENSIONER, IDLER ASSEMBLY


ASSEMBLY V007360 REVISION -

5
4

3-8
SHEET 1
BI010484

HYDRAULIC TENSIONER, IDLER ASSEMBLY


ASSEMBLY V007360 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V007360 HYDRAULIC TENSIONER, IDLER ASSEMBLY
2 1 EA V007389 PISTON
3 1 EA V007390 CYLINDER
4 1 EA V007391 RING, SCRAPER
5 1 EA V007392 SEAL, GROOVE

1 EA 420498 ADAPTER, GREASE NIPPLE (Not Shown) Is not part of this assembly -
Must be ordered separately

3-8
SHEET 2
BI010484

PROPEL PLUMBING
ASSEMBLY 4115526 REVISION A

3-9
SHEET 1
BI010484

PROPEL PLUMBING
ASSEMBLY 4115526 REVISION A

7 7

4 8

5 5

3-9
SHEET 2
BI010484

PROPEL PLUMBING
ASSEMBLY 4115526 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4115526 PROPEL PLUMBING
1 1 EA 404099 HOSE ASSEMBLY (JCAF310-12-150)
2 1 EA 407438 HOSE ASSEMBLY (JCAF310-04-224)
3 2 EA 407969 HOSE ASSEMBLY (JCAF310-06-81)
4 1 EA 401697 HOSE ASSEMBLY (JCAF310-06-21)
5 2 EA 4226460 HOSE ASSEMBLY (JCDF310-12-103)
6 2 EA 84389 HOSE ASSEMBLY (JCAF310-04-100)
7 4 EA T106139 HOSE ASSEMBLY (JCDF273-16-75)
8 1 EA 408240 HOSE ASSEMBLY (JCAF310-04-21)

3-9
SHEET 3
BI010484

FLOOR COVERING DUST SEALS


ASSEMBLY 410771 REVISION -

5
2

1
6

4
3 1 2

5 6

3-10
SHEET 1
BI010484

FLOOR COVERING DUST SEALS


ASSEMBLY 410771 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
5 18 EA. 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
6 18 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

3-10
SHEET 2
BI010484

CYLINDER, MAST ELEVATING


ASSEMBLY 438794 REVISION D

4 19
5 8 20 16 3 18
17

12

6
7
10 2
21
14 1
15

13

3-11
SHEET 1
BI010484

CYLINDER, MAST ELEVATING


ASSEMBLY 438794 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


438794 CYLINDER, MAST ELEVATING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- SEAL
6 1 EA. ------- O-RING
7 4 EA. ------- WEAR RING
8 2 EA. ------- WEAR RING
9 1 EA. V004539 SEAL KIT
(Includes Items 1 thru 8)
10 1 EA. V004540 NUT, LOCK
11 1 EA V007069 SET SCREW
12 1 EA. V004541 FITTING, GREASE
13 2 EA. ------- PLUG, PORT
14 4 EA ------- PLUG, PORT
15 2 EA. V013973 VALVE, COUNTERBALANCE
16 1 EA. ------- TUBE ASSEMBLY
17 1 EA. 1711936 ROD ASSEMBLY
18 1 EA. V004543 CAP, HEAD
19 1 EA. V004544 HEAD
20 1 EA. V004545 PISTON
21 2 EA. 1711935 BUSHING

3-11
SHEET 2
BI010484

MANIFOLD INSTALLATION, SUCTION


ASSEMBLY 439363 REVISION G

1 15

16

3 20 21
2
2

21 20

3 2
1 4 4

23 22 7 6 9 5 6 7 22 23

10 11 12 14
14 12 11 10

3-12
SHEET 1
BI010484

MANIFOLD INSTALLATION, SUCTION


ASSEMBLY 439363 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


439363 MANIFOLD INSTALLATION, SUCTION
1 1 EA 410800 MANIFOLD, PUMP SUCTION PORT
2 1 EA T103545 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4-INCH
87855 Gasket, Coupling
4 2 EA 30162 ADAPTER, STRAIGHT
5 1 EA 8295 PLUG, SQUARE HEAD
6 4 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
7 4 EA 6291 NUT, LOCK
8 1 EA 403801 ADAPTER, STRAIGHT
9 1 EA 31805 ADAPTER, 90 DEG
10 2 EA 30067 ADAPTER, STRAIGHT
11 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
12 1 EA 33341 ADAPTER, STRAIGHT
14 1 EA 39870 ADAPTER, HEX CAP NUT
15 1 EA 439364 REDUCER, BELL (3.00 X 2NPT)
16 1 EA 35584 ADAPTER, STRAIGHT (32MNPT X 32MJIC)
20 1 EA 31395 ADAPTER, STRAIGHT
21 1 EA 56439 ADAPTER, NUT CAP
22 2 EA 441944 SPACER, 1/4"
23 2 EA 441945 SPACER, 1/8"

3-12
SHEET 2
BI010484

COUNTERBALANCE VALVE ASSEMBLY - VENTED


ASSEMBLY 1689114 REVISION A

5
7

2
6

3-13
SHEET 1
BI010484

COUNTERBALANCE VALVE ASSEMBLY - VENTED


ASSEMBLY 1689114 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED
1 1 EA 1636501 COUNTERBALANCE VALVE - VENTED
2 1 EA 35475 ADAPTER, 90 DEG
3 1 EA 37689 ADAPTER, STRAIGHT
4 1 EA 1636495 FREE FLOW SIDE TO NOSE CHECK VALVE W/ PORT 3 BLOCKED
1 EA 1710020 Cartridge
1 EA V011286 Seal Kit, Cartridge
5 1 EA 1636497 VENTED COUNTERBALANCE VALVE - 3:1 PILOT RATIO
1 EA 1710017 Cartridge
1 EA 1710018 Seal Kit, Cartridge
6 1 EA 36666 ADAPTER, 90 DEG
7 1 EA 399465 ADAPTER, STRAIGHT PLUG

3-13
SHEET 2
BI010484

WALKWAY INSTALLATION, CAB


ASSEMBLY 410809 REVISION E

5 4

6 7 8 9

6 7 8 9

3-14
SHEET 1
BI010484

WALKWAY INSTALLATION, CAB


ASSEMBLY 410809 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


410809 WALKWAY INSTALLATION, CAB
1 1 EA 410751 WALKWAY, CAB
4 10 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
5 10 EA 55185 WASHER, FLAT - HARDENED
6 2 EA 16803 WASHER, FLAT (3/8, TYPE A)
7 1 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
8 1 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
9 1 EA 405978 BUMPER

3-14
SHEET 2
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL


ASSEMBLY 1522946 REVISION D

9 8 8 12

1
3
1
3

2
7 6
6 7 7 6

2 4 10 5
15
11 10 5
2 4
13
9
2

9 12 12
8 11

3-15
SHEET 1
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL


ASSEMBLY 1522946 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1522946 VALVE ASSEMBLY W/ATTACHMENTS,
DIRECTIONAL CONTROL
1 1 EA 438219 VALVE ASSEMBLY LESS ATTACHMENTS, 3-16
DIRECTIONAL CONTROL
2 5 EA 39932 ADAPTER, SWIVEL - 90 DEG
3 1 EA 55971 ADAPTER, SWIVEL - 45 DEG
4 4 EA 31371 ADAPTER, STRAIGHT
5 1 EA 45301 ADAPTER, SWIVEL - 90 DEG
6 4 EA 30870 ADAPTER, STRAIGHT
7 4 EA 37408 ADAPTER, ELBOW - 90 DEG
8 4 EA 35475 ADAPTER, 90 DEG
9 3 EA 45302 ADAPTER, RUN TEE
10 1 EA 37827 ADAPTER, STRAIGHT
11 2 EA 45301 ADAPTER, ELBOW - 90 DEG
12 3 EA 405559 HOSE ASSEMBLY (JCAF310-04-12)
13 2 EA 39694 ADAPTER, STRAIGHT
15 1 EA 305619 ADAPTER, STRAIGHT PLUG

3-15
SHEET 2
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


ASSEMBLY 438219 REVISION -

17 1A 16

3-16
SHEET 1
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


ASSEMBLY 438219 REVISION -

3-16
SHEET 2
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


ASSEMBLY 438219 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


438219 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1A 2 EA 1573117 VALVE SECTION
1 1 EA 1573141 SPOOL
2 1 EA ------- SPOOL, HOUSING
3 2 EA ------- PLUG
4 1 EA 1573142 SPOOL, COMPENSATOR
5 2 EA ------- SEAT, SPRING
6 2 EA 1573144 SPRING
7 2 EA 1573145 O-RING
8 2 EA ------- END CAP, SPOOL
9 4 EA ------- CAPSCREW, SOCKET HEAD
10 4 EA 1573146 O-RING
11 1 EA 1573147 O-RING
12 1 EA 1573148 O-RING
13 1 EA 1573143 CHECK VALVE, POPPET
14 1 EA 1573149 SPRING
15 2 EA ------- PLUG
16 1 EA 1573118 INLET SECTION
17 1 EA 1648406 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers

3-16
SHEET 3
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL


ASSEMBLY 1717112 REVISION -

11

13
11 13

16 17 9 16 9 14 15 12 8 1
3
18 19

3 17

2
2 11 13

5 2
13 11 5
20
4
4

6
7
10

18 19

13 11
15 20 7 7

3-17
SHEET 1
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL


ASSEMBLY 1717112 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED
CONTROL
1 1 EA 1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-18
CONTROL
2 3 EA 353311 ADAPTER, SPLIT FLANGE HALF
3 2 EA 51120 ADAPTER, 90 DEG
4 1 EA 82678 ADAPTER, 45 DEG
5 1 EA 96157 ADAPTER, STRAIGHT
6 1 EA 30077 ADAPTER, 45 DEG
7 3 EA 30870 ADAPTER, STRAIGHT
8 1 EA 46344 ADAPTER, 90 DEG
9 1 EA 35475 ADAPTER, 90 DEG
10 1 EA 37827 ADAPTER, STRAIGHT
11 2 EA 440976 BLANKING
12 1 EA 30136 ADAPTER, STRAIGHT
13 2 EA 16622 O-RING
14 1 EA 71228 ADAPTER, 45 DEG
15 2 EA 58500 ADAPTER, STRAIGHT
16 1 EA 44554 ADAPTER, 90 DEG
17 1 EA 45302 ADAPTER, RUN TEE
18 8 EA 320030 WASHER, LOCK (5/8)
19 8 EA 49003 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 3.00L)
20 1 EA 441912 ADAPTER, STRAIGHT REDUCER

3-17
SHEET 2
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL


ASSEMBLY 1636498 REVISION -

4 9 11 12 6

13

7
2 10

9
8

2 2 2
2
12
1
11
3

5
9
12

12 9
5

3-18
SHEET 1
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL


ASSEMBLY 1636498 REVISION -

3-18
SHEET 2
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL


ASSEMBLY 1636498 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA V004761 BODY
2 8 EA V004762 SOCKET, HEX - O-RING BOSS PLUG
3 1 EA V004763 SOCKET, HEX - O-RING BOSS PLUG
4 1 EA 1636496 CAVITY PLUG - PORT 3 BLOCKED
1 EA 1710019 Cartridge
1 EA V011962 Seal Kit, Cartridge
5 1 EA 414857 VALVE, PILOT TO OPEN - 2-WAY
1 EA V006681 Seal Kit, Cartridge
6 1 EA V004765 VALVE, PILOT OPERATED - DIRECTIONAL
1 EA V004303 Seal Kit, Cartridge
7 1 EA 440879 VALVE, PILOT TO OPEN - 2-WAY
1 EA V006681 Seal Kit, Cartridge
8 1 EA 414860 PLUG, CAVITY
1 EA V012416 Seal Kit, Cartridge
9 2 EA V004768 COIL, 24VDC
10 1 EA V005625 ORIFICE, PIPE PLUG
11 1 EA 422880 VALVE, PILOT TO CLOSE - 2-WAY
1 EA V006681 Seal Kit, Cartridge
12 2 EA 414855 NORMALLY CLOSED - 1 TO 2
1 EA V006680 Seal Kit, Cartridge
13 1 EA 414854 PLUG, CAVITY

3-18
SHEET 3
BI010484

MANIFOLD W/ATTACHMENTS (RETURN)


ASSEMBLY 411957 REVISION D

18 2

20 16 5
19 22

9 9 11 11 10

9 13 17
7 7 8 8 8 21

18 2
3

19 22
20 16 5 17 14 6
4

3-19
SHEET 1
BI010484

MANIFOLD W/ATTACHMENTS (RETURN)


ASSEMBLY 411957 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG, BOSS - O-RING
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEG
5 1 EA. 353427 ADAPTER, ELBOW - 90 DEG
6 2 EA. 36085 ADAPTER, ELBOW - 90 DEG
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 344214 1421814 ADAPTER, STRAIGHT
9 3 EA. 71376 ADAPTER, ELBOW - 45 DEG
10 1 EA. 18565 ADAPTER, ELBOW - 90 DEG
11 2 EA. 37424 ADAPTER, ELBOW - 45 DEG
13 4 EA. 42562 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.00L)
14 4 EA. 6293 NUT, LOCK (1/4-20UNC)
16 1 EA. 36750 ADAPTER, ELBOW - 90 DEG
17 8 EA. 42624 WASHER, FLAT (1/4, TYPE A)
18 1 EA. 89007 ADAPTER, RUN - TEE
19 1 EA. 37408 ADAPTER, 90 DEG
20 1 EA. 86251 ADAPTER, ELBOW
21 1 EA. 18564 ADAPTER, STRAIGHT
22 1 EA. 348375 ADAPTER, RUN - TEE

3-19
SHEET 2
BI010484

MANIFOLD W/ATTACHMENTS (CASE DRAIN)


ASSEMBLY 411937 REVISION C

8 11 8 11 8 11 8 11
21 20
15
10 10 10 10
8
17 14 16
9
14 17 17 17 1
7 17
3 2

6
18
4
16 13 19

3-20
SHEET 1
BI010484

MANIFOLD W/ATTACHMENTS (CASE DRAIN)


ASSEMBLY 411937 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, 90 DEG
3 1 EA. 401554 PLUG, BOSS - O-RING
4 3 EA. 18556 ADAPTER, ELBOW - 90 DEG
6 1 EA. 36085 ADAPTER, ELBOW - 90 DEG
7 1 EA. 83731 ADAPTER, REDUCER
8 5 EA. 80032 ADAPTER, 45 DEG
9 1 EA. 71376 ADAPTER, ELBOW - 45 DEG
10 4 EA. 45302 ADAPTER, TEE
11 4 EA. 45301 ADAPTER, 90 DEG
13 4 EA. 42562 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.000L)
14 4 EA. 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
15 1 EA. 37821 ADAPTER, ELBOW - 45 DEG
16 8 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
17 5 EA 419425 ADAPTER, STRAIGHT
18 1 EA 38061 ADAPTER, PLUG - STRAIGHT
19 2 EA 37407 ADAPTER, PLUG - STRAIGHT
20 1 EA 65540 ADAPTER, TEE
21 1 EA 348335 ADAPTER, 90 DEG

3-20
SHEET 2
BI010484

MANIFOLD W/ATTACHMENTS
ASSEMBLY 412237 REVISION D

2
7

1
8

3 3

2 9

3-21
SHEET 1
BI010484

MANIFOLD W/ATTACHMENTS
ASSEMBLY 412237 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


412237 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 1412986 MANIFOLD LESS ATTACHMENTS
2 1 EA. 37689 ADAPTER, STRAIGHT
3 2 EA. 18556 ADAPTER, ELBOW - 90 DEG
5 1 EA. 39932 ADAPTER, 90 DEG
6 1 EA. 36083 ADAPTER, ELBOW - 45 DEG
7 1 EA. 37675 ADAPTER, STRAIGHT
8 1 EA. 83074 ADAPTER, 90 DEG
9 30870 ADAPTER, STRAIGHT

3-21
SHEET 2
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


ASSEMBLY 412259 REVISION A

3 2 1 4

4
2
3-22
SHEET 1
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


ASSEMBLY 412259 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
1 1 EA. 411774 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - VENTED -
PILOT OPERATED
V004992 Cartridge, Valve
V004303 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 45301 ADAPTER, 90 DEG
4 2 EA. 35475 ADAPTER, ELBOW - 90 DEG

3-22
SHEET 2
BI010484

VALVE W/ATTACHMENTS (SHUTTLE)


ASSEMBLY 411987 REVISION B

3 6
4
1

2
4

5
1

3-23
SHEET 1
BI010484

VALVE W/ATTACHMENTS (SHUTTLE)


ASSEMBLY 411987 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE)
1 2 EA. 61623 VALVE LESS ATTACHMENTS
2 1 EA. 32562 ADAPTER, STRAIGHT
3 2 EA. 31395 ADAPTER, STRAIGHT
4 2 EA. 31804 ADAPTER, ELBOW - 90 DEG
5 1 EA 45302 ADAPTER, TEE
6 2 EA 45301 ADAPTER, ELBOW

3-23
SHEET 2
BI010484

VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


ASSEMBLY 1522945 REVISION A

2 4
10
2 6

9 9

8 3 2
7

1 5

3-24
SHEET 1
BI010484

VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


ASSEMBLY 1522945 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
1 2 EA. 30870 ADAPTER, STRAIGHT
2 6 EA. 18564 ADAPTER, STRAIGHT
3 2 EA. 44174 ADAPTER, STRAIGHT
4 2 EA. 37155 ADAPTER, 90 DEG - SWIVEL
5 2 EA. 37408 ADAPTER, 90 DEG - SWIVEL
6 2 EA. 404483 ADAPTER, 90 DEG
7 2 EA. 86242 ADAPTER, 90 DEG
8 2 EA. 83074 ADAPTER, 90 DEG
9 8 EA. 35475 ADAPTER, 90 DEG
10 1 EA. 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-25
ATTACHMENTS

3-24
SHEET 2
BI010484

VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


ASSEMBLY 437664 REVISION A

17 1A 1A 1A 1A 16

3-25
SHEET 1
BI010484

VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


ASSEMBLY 437664 REVISION A

1A

15

9
8
7 5
6
5 6
1 7
15
9
10 10

3
12
13
14 2
11
10
4
10
3 8

3-25
SHEET 2
BI010484

VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


ASSEMBLY 437664 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPET
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers

3-25
SHEET 3
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


ASSEMBLY 416698 REVISION B

6 6
4 3

3-26
SHEET 1
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


ASSEMBLY 416698 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
DR/DUST CURT/MAIN AIR
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, 3-27
VIEWING DR/DUST CURT/MAIN AIR
2 2 EA 51772 ADAPTER, STRAIGHT
3 4 EA 18571 ADAPTER, STRAIGHT
4 2 EA 45862 ADAPTER, STRAIGHT
5 2 EA 35626 ADAPTER, HEX CAP NUT
6 2 EA 80190 ADAPTER, PLUG - STRAIGHT
7 6 EA 402620 CONNECTOR, LIGHTED

3-26
SHEET 2
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


ASSEMBLY 416699 REVISION -

1 1 1

3-27
SHEET 1
BI010484

VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


ASSEMBLY 416699 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge

3-27
SHEET 2
BI010484

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


ASSEMBLY 411582 REVISION G

6 3 8

9 9
2

2 6 8

3
1

3-28
SHEET 1
BI010484

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


ASSEMBLY 411582 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-29
INJECTION LESS ATTACHMENTS
2 2 EA 18564 ADAPTER, STRAIGHT
3 1 EA 76087 ADAPTER, STRAIGHT
6 1 EA 65326 ADAPTER, 90 DEG
8 1 EA 37155 ADAPTER, ELBOW
9 2 EA 39465 ADAPTER, STRAIGHT
11 1 EA 37406 ADAPTER, STRAIGHT

3-28
SHEET 2
BI010484

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


ASSEMBLY 410089 REVISION F

2 3

3-29
SHEET 1
BI010484

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


ASSEMBLY 410089 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge

3-29
SHEET 2
BI010484

VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS


ASSEMBLY 411903 REVISION D

7 7 12 6 12

11
3

5 1 3

9 10

3-30
SHEET 1
BI010484

VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS


ASSEMBLY 411903 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
1 1 EA 330291 1410572 VALVE ASSEMBLY, DIVERTER LESS ATTACHMENTS
334538 Cartridge Replacement
353395 Seal Replacement Kit
2 2 EA 18556 ADAPTER, ELBOW - 90 DEG
3 4 EA 30870 ADAPTER, STRAIGHT
5 1 EA 35475 ADAPTER, ELBOW - 90 DEG
6 1 EA 45302 ADAPTER, TEE
7 2 EA 31804 ADAPTER, 90 DEG
8 1 EA 37408 ADAPTER, 90 DEG
9 2 EA 317816 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
10 2 EA 5989 WASHER, LOCK (3/8, SPRING)
11 1 EA 39408 ADAPTER, 90 DEG
12 1 EA 45301 ADAPTER, 90 DEG

3-30
SHEET 2
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW


ASSEMBLY 412258 REVISION A

4 3 2 1

3-31
SHEET 1
BI010484

VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW


ASSEMBLY 412258 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
1 1 EA. 410602 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - LOW FLOW
EA. V004894 Cartridge, Valve
V001460 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 45302 ADAPTER, TEE
4 1 EA. 45301 ADAPTER, 90 DEG

3-31
SHEET 2
BI010484

FUEL TANK INSTALLATION W/PLUMBING


ASSEMBLY 410507 REVISION C

1 5 6 7

11 15 2

2 15 11

14 13 10
14

3-32
SHEET 1
BI010484

FUEL TANK INSTALLATION W/PLUMBING


ASSEMBLY 410507 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410507 FUEL TANK INSTALLATION W/PLUMBING
1 1 EA. 434214 FUEL TANK SUBASSEMBLY 3-33
2 5 FT. 15145 HOSE, FUEL (Order By Length)
5 3 EA. 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
6 3 EA. 42606 NUT, LOCK (3/4-10UNC)
7 3 EA. 42630 WASHER, FLAT (3/4, TYPE A)
10 5 FT. 15146 HOSE, FUEL BULK (Order By Length)
11 1 EA. 32104 FITTING, HOSE
13 1 EA. 33375 ADAPTER, SWIVEL
14 1 EA. 406167 FITTING, 90 DEG
15 1 EA. 34847 ADAPTER, STRAIGHT

3-32
SHEET 2
BI010484

FUEL TANK SUBASSEMBLY


ASSEMBLY 434214 REVISION D

11 12 9

9
1

2
3 8

15

14
9
1 5 4 14 13
2 13 6
10 7

3-33
SHEET 1
BI010484

FUEL TANK SUBASSEMBLY


ASSEMBLY 434214 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


434214 FUEL TANK SUBASSEMBLY
1 1 EA 410240 TANK, FUEL - WELDMENT
1 EA 437353 Cap, Filler
1 EA T103947 Gasket, fuel tank
2 2 EA 6719 PLUG, SQUARE HEAD
3 1 EA 32810 COCK, DRAIN
4 1 EA 84609 SENDER, FUEL
5 1 EA 86801 FITTING ASSEMBLY, SIPHON
6 1 EA 57729 FITTING, REDUCER
7 1 EA 70050 ADAPTER, STRAIGHT
8 1 EA 8333 BUSHING
9 4 EA 8296 PLUG, SQUARE HEAD
10 1 EA 428115 VALVE, CHECK
11 1 EA 32104 FITTING
12 1 EA 347908 ADAPTER, 90 DEG
13 1 EA 401270 CAP, VENT
14 2 EA 320245 BUSHING
15 1 36383 ADAPTER, 90 DEG

3-33
SHEET 2
BI010484

JACK INSTALLATION - 48"


ASSEMBLY 1509849 REVISION C

8 2 3 1
20
15
5 21

7 19 14 9 10

12 13 13 11

3-34
SHEET 1
BI010484

JACK INSTALLATION - 48"


ASSEMBLY 1509849 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1509849 JACK INSTALLATION - 48"
1 ---------- CASING, JACK - OUTER (See Note on Drawing)
2 4 EA 1509847 CASING, JACK - INNER
3 4 EA 1499028 CYLINDER ASSEMBLY, JACK 3-35
4 4 EA 1490593 CAP, CASING - OUTER JACK
5 4 EA 320789 1300T35 PIN, ROUND
7 4 EA 425897 BOLT RING, JACK PAD
8 4 EA 1470456 PAD, JACK - LEVELING
9 8 EA 37155 ADAPTER, ELBOW
10 8 EA 76087 ADAPTER, STRAIGHT
11 32 EA 7809 CAPSCREW, HEXHEAD - GR5 (3/4-10UNC, 3.500L)
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
13 64 EA 55932 WASHER, FLAT (3/4, HARDENED)
14 12 EA 5929 FITTING, GREASE - STRAIGHT
15 4 EA 42789 NUT, HEX LOCK (7/8-9UNC, ELASTIC COLLAR)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC,
2.000L)
20 4 EA 77936 CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 7.000L)
21 16 EA 320128 PIN, COTTERED

3-34
SHEET 2
BI010484

CYLINDER ASSEMBLY, JACK


ASSEMBLY 1499028 REVISION A

15

8 6
18
3 16
17 5
19
7
3 13

4 9 1

11
14
12

3-35
SHEET 1
BI010484

CYLINDER ASSEMBLY, JACK


ASSEMBLY 1499028 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1499028 CYLINDER ASSEMBLY, JACK
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. SEAL
4 1 EA. ------- O-RING
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- O-RING
8 2 EA. ------- WEAR RING
9 3 EA. ------- WEAR RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCKNUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
16 1 EA. ------- TUBE ASSEMBLY
17 1 EA. 1582418 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING

3-35
SHEET 2
BI010484

TRACK 2 SPEED PROPEL INSTALLATION


ASSEMBLY 423022 REVISION G

16 18 19 20
15
21 22 25 26
14 14

3-36
SHEET 1
BI010484

TRACK 2 SPEED PROPEL INSTALLATION


ASSEMBLY 423022 REVISION G

8 7

11 12 13
7
6
3-36
SHEET 2
BI010484

TRACK 2 SPEED PROPEL INSTALLATION


ASSEMBLY 423022 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


423022 TRACK 2 SPEED PROPEL INSTALLATION
1 1 EA 45302 ADAPTER, TEE
3 1 EA 65540 ADAPTER, RUN TEE
6 1 EA 65229 ADAPTER, TEE
7 1 EA 30136 ADAPTER, STRAIGHT
8 1 EA 37827 ADAPTER, STRAIGHT
9 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
11 2 EA 6284 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.000L)
12 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
13 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
14 2 EA 37155 ADAPTER, ELBOW
15 1 EA 402620 CONNECTOR, LIGHTED
16 1 EA 320354 CLAMP, HOSE
17 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED (CAB)
18 1 EA 95128 CONNECTOR, 2-WAY FEMALE
19 1 EA 95129 CONNECTOR, 2-WAY MALE
20 1 EA 347037 STUD, WELD
21 1 EA 16083 WASHER, FLAT (3/8, TYPE A)
22 1 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
23 6 EA 45259 TERM, SPADE
24 4 EA 45261 CONNECTOR, BUTT
25 15 FT 344929 LOOM
26 30 FT 17834 WIRE

NOTE: SEE CAB ASSEMBLY FOR DECAL, TRAM - 2 SPEED

3-36
SHEET 3
BI010484

AUXILIARY FUEL TANK INSTALLATION, 283 GALLON


ASSEMBLY 421621 REVISION G

13 7
16 11
5 6 5

14
4 3 3 4

11 10 2 15 6 16

7 1 7

3-37
SHEET 1
BI010484

AUXILIARY FUEL TANK INSTALLATION, 283 GALLON


ASSEMBLY 421621 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


421621 AUXILIARY FUEL TANK INSTALLATION, 283 GALLON
1 1 EA 421622 TANK ASSEMBLY, FUEL - 283 GALLON
2 1 EA 338347 ADAPTER, STRAIGHT
3 3 EA 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
4 3 EA 42606 NUT, LOCK (3/4-10UNC)
5 2 EA 401270 CAP, VENT
6 1 EA 8296 PLUG, SQUARE HEAD - 2.000
7 5 EA 6719 PLUG, SQUARE HEAD - 0.750
8 1 EA 66638 CAP, FUEL (NOT VENTED)
10 1 EA 320245 BUSHING
11 1 EA 36383 ADAPTER, ELBOW - 90 DEG
13 1 EA 43014 ADAPTER, STRAIGHT
14 1 EA 346674 CHECK VALVE
15 1 EA T105721 ADAPTER, 90 DEG
16 2 EA 435315 ADAPTER, RUN TEE

3-37
SHEET 2
BI010484

VIEWING HATCH, DRILL DECK


ASSEMBLY 431252 REVISION M

5 19

3-38
SHEET 1
BI010484

VIEWING HATCH, DRILL DECK


ASSEMBLY 431252 REVISION M

15 17
14

15 17 5
14

3-38
SHEET 2
BI010484

VIEWING HATCH, DRILL DECK


ASSEMBLY 431252 REVISION M

13 19 20 21 22
8 11 5

9 13
24

7
10 7 10 12
12

3-38
SHEET 3
BI010484

VIEWING HATCH, DRILL DECK


ASSEMBLY 431252 REVISION M

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


431252 VIEWING HATCH, DRILL DECK
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-39
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
10 2 EA 34856 ADAPTER, ELBOW - 90 DEG
11 1 EA 427819 LIGHT, ULTRA BEAM
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
13 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
14 2 EA 18565 ADAPTER, 90 DEG
15 2 EA 18571 ADAPTER, STRAIGHT
16 1 EA 432029 VIEWING HATCH PLUMBING 3-40
17 2 EA 87641 ADAPTER, ORIFICE (NOT SHOWN)
19 1 EA 431962 MOUNT, COUNTERBALANCE
20 2 EA 7723 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 2.750L)
21 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
22 2 EA 42625 WASHER, FLAT (5/16, TYPE A)
24 2 EA 37820 ADAPTER, 90 DEG

3-38
SHEET 4
BI010484

HYDRAULIC CYLINDER
ASSEMBLY 439628 REVISION B

3-39
SHEET 1
BI010484

HYDRAULIC CYLINDER
ASSEMBLY 439628 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data

1 1 EA V014656 ROD CLEVIS


1525003 seal kit

3-39
SHEET 2
BI010484

VIEWING HATCH PLUMBING


ASSEMBLY 432029 REVISION D

3
2
3

2
3

3-40
SHEET 1
BI010484

VIEWING HATCH PLUMBING


ASSEMBLY 432029 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


432029 VIEWING HATCH PLUMBING
1 2 EA 1633361 HOSE ASSEMBLY (JCAF310-08-23)
2 2 EA 404495 HOSE ASSEMBLY (JCAF310-08-100)
3 2 EA 1633362 HOSE ASSEMBLY (JCAF310-08-49)

3-40
SHEET 2
BI010484

SECTION 4 - ENGINES / COMPRESSORS / DRIVES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ENGINE WITH ATTACHMENTS, CUMMINS QSK19 421788 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 421892 4-2
TWIN MUFFLER ASSEMBLY (ENGINE) 419615 4-3
PANEL W/ATTACHMENTS (ENGINE STARTUP) 424543 4-4
DRIVELINE GUARD INSTALLATION 1526367 4-5
AIR CLEANER INSTALLATION (ENGINE) 421789 4-6
AIR CLEANER ASSEMBLY 75549 4-7
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20 429697 4-8
ENGINE WATER PIPING - QSK19 421790 4-9
COOLER ASSEMBLY - QSK19 421786 4-10
ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS 421753 4-11
ENGINE ADDITIONAL RADIATOR ASSEMBLY V011026 4-12
AIR COMPRESSOR WITH ATTACHMENTS, 1700/125 442202 4-13
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100 439002 4-14
COMPRESSOR ASSEMBLY WITH ATTACHMENTS V015357 4-15
RECEIVER TANK ASSEMBLY V015354 4-16
TORSIONAL DRIVE COUPLING 89097 4-17
AIR CLEANER INSTALLATION (COMPRESSOR) 442207 4-18
COMPRESSOR / AIR RECEIVER PIPING (1700/100) 442208 4-19
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-20
MAIN AIR MANIFOLD ASSEMBLY 426644 4-21
HARDROK HOSE ASSEMBLY - COMPRESSOR 439861 4-22
HOSE KIT - COMPRESSOR RECEIVER PIPING 443253 4-23
COOLER ASSEMBLY W/PLUMBING 442912 4-24
COOLER ASSEMBLY (ENGINE/CPSR) 442655 4-25
RADIATOR ASSEMBLY 1594162 4-26
OIL COOLER ASSEMBLY 1594163 4-27
HYDRAULIC OIL COOLER ASSEMBLY 1594164 4-28
MOTOR, FAN 419480 4-29
THERMOSTATIC VALVE ASSEMBLY 419943 4-30
THERMAL VALVE HYDRAULIC PLUMBING (COOLER) 421907 4-31
PUMP DRIVE ASSEMBLY 439365 4-32
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 441275 4-33
MAIN PUMP - CLOSED LOOP 435434 4-34
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014617 4-35
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST V014618 4-36
PTO ADD-ON SPARE PARTS LIST V014619 4-37
FILTER ELIMINATION FLANGE SPARE PARTS LIST V014620 4-38
E1P CONTROL ASSEMBLY SPARE PARTS LIST V014621 4-39
MAIN PUMP - OPEN LOOP 435436 4-40
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014624 4-41
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP V014625 4-42
SCREWS LIST
LP CONTROL ASSEMBLY LIST V014629 4-43
CHARGE PUMP 437663 4-44
GEAR PUMP - FAN/DUST COLLECTOR 420568 4-45
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-46
FUEL FILTER KIT - QSK19 (TIER 1) 4267148 4-47
FUEL FILTER 434777 4-48

SECT4
SHEET 1
BI010484

ENGINE WITH ATTACHMENTS, CUMMINS QSK19


ASSEMBLY 421788 REVISION N

14

41 40 39 38 35 34 50 11
49 45

19

3 15 1

37 12
1 58 59
4 10

6 3 42
52

61 64
62
65 63
15

4-1
SHEET 1
BI010484

ENGINE WITH ATTACHMENTS, CUMMINS QSK19


ASSEMBLY 421788 REVISION N

22 18 17 16

15
16 8
2 18 22

4-1
SHEET 2
BI010484

ENGINE WITH ATTACHMENTS, CUMMINS QSK19


ASSEMBLY 421788 REVISION N

14

11
45 43
33
31 27 28
33
30

19
20
49
32
32 50
25 26
52 29

53
56 55 54

4-1
SHEET 3
BI010484

ENGINE WITH ATTACHMENTS, CUMMINS QSK19


ASSEMBLY 421788 REVISION N

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421788 ENGINE WITH ATTACHMENTS, CUMMINS QSK19
1 1 EA 23121 ENGINE, CUMMINS QSK19
2 EA 86775 Element, Filter - Oil (Full flow/bypass)
2 EA V010878 Element, Filter - Fuel
1 EA 51762 Element, liquid precharge - 4 sca units (Ref engine
operation & maintenance manual)
2 4 EA 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
3 1 EA 421892 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
4 4 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
5 8 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
6 1 EA 416169 ADAPTER, COUPLING
7 12 EA 54488 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 4.000L)
8 2 EA 416433 MOUNT, CENTER BONDED
9 12 EA 55185 WASHER, FLAT - HARDENED
10 4 EA T103715 WASHER, LOCK (1/2, HIGH COLLAR)
11 1 EA 337756 T-CLAMP, BAND (6 INCH)
12 4 EA T103714 CAPSCREW, SOCKET HEAD (1/2-20UNF, 1.500L)
14 1 EA 419615 TWIN MUFFLER ASSEMBLY (ENGINE) 4-3
15 1 EA 421831 MOUNT, FRONT ENGINE
16 2 EA 416059 WASHER, TAIL ISOLATOR MOUNT
17 2 EA 7810 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 5.000L)
18 6 EA 319562 NUT, LOCK (3/4-10UNC)
19 1 EA 58058 BOX, BREAKER
20 2 EA 412641 CLAMP, EXHAUST - MANIFOLD
22 6 EA 55932 WASHER, FLAT - HARDENED
25 4 EA 42540 CAPSCREW, HEX HEAD (1/4-20UNC, 1.000L)
26 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
27 4 EA 77263 SCREW, MACHINE, ROUND HEAD SLOT
(#8-32UNC, 0.750L)
28 4 EA 77264 NUT, HEX - ZINC (#8-32UNC)
29 1 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL
30 1 EA 60666 CONNECTOR, ELECTRICAL
31 2 EA 76582 TERMINAL, STRIP
32 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
33 2 EA 350477 CONNECTOR, CROUSE HINGE
34 1 EA 8318 ELBOW, PIPE - 90 DEG (3/4NPT, STREET)
35 2 EA 30067 ADAPTER, STRAIGHT (12MNPT X 12MJIC)
37 8 EA 5989 WASHER, LOCK (3/8, SPRING)
38 1 EA 320214 BUSHING
39 1 EA 31805 ADAPTER, 90 DEG
40 2 EA 34727 VALVE, SHUTOFF - BALL TYPE
41 1 EA 33341-050 ADAPTER, STRAIGHT
42 1 EA 421845 FLANGE, DRIVELINE TO ENGINE
43 1 FT 421890 TUBING, EXHAUST - FLEXIBLE
45 1 EA 421900 ADAPTER, DISCHARGE EXHAUST
49 1 EA 437615 CONNECTOR, EXHAUST
50 2 EA 44879 CLAMP, MUFFLER (6 INCH)
52 1 EA 442301 MOUNT, ELECTRICAL BOX
53 1 EA 442302 PLATE, ELECTRICAL BOX
54 4 EA 6403 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L)
4-1
SHEET 4
BI010484

ENGINE WITH ATTACHMENTS, CUMMINS QSK19


ASSEMBLY 421788 REVISION N

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


55 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
56 8 EA 42627 WASHER, FLAT (0.500, TYPE A)
57 1 EA 424543 PANEL W/ATTACHMENTS (ENGINE STARTUP) 4-4
58 1 EA 30075 ADAPTER, STRAIGHT
59 1 EA 319533 NIPPLE, PIPE (1/4 NPT X 3.000, SCH 40)
61 1 EA 428852 ADAPTER, 90 DEG ELBOW
62 1 EA 34727 VALVE, BALL
63 1 EA 39870 ADAPTER, HEX CAP
64 1 EA 1479603 ADAPTER, STRAIGHT - SWIVEL
65 1 EA 30067 ADAPTER, STRAIGHT

4-1
SHEET 5
BI010484

COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


ASSEMBLY 421892 REVISION -

7 3 5 4 1 8

6 2 6

4-2
SHEET 1
BI010484

COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


ASSEMBLY 421892 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


421892 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 1 EA V010135 ELEMENT
2 1 EA V010945 SHAFT, FLOATING
3 4 EA V005515 CAPSCREW, SOCKET HEAD
4 4 EA V005516 SLEEVE, AXIAL
5 4 EA V005517 CAPSCREW, SOCKET HEAD
6 8 EA V005518 CAPSCREW, SOCKET HEAD
7 1 EA V010134 ELEMENT
8 2 EA V005520 FLANGE, BEARING

4-2
SHEET 2
BI010484

TWIN MUFFLER ASSEMBLY (ENGINE)


ASSEMBLY 419615 REVISION E

5 5

8 8
8

5 8
3
3

7 7
6
8

10 9 1

12
2
13 15 11 2

4
1

6 9 10

11
8
2 3 8

5 5

4-3
SHEET 1
BI010484

TWIN MUFFLER ASSEMBLY (ENGINE)


ASSEMBLY 419615 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


419615 TWIN MUFFLER ASSEMBLY (ENGINE)
1 2 EA 97788 MUFFLER
2 1 EA 419614 FRAME, TWIN MUFFLER GUARD
3 1 EA 407533 COVER, TWIN MUFFLER GUARD
4 1 EA 419620 TUBE, EXHAUST - SPLIT
5 2 EA 405910 STACK, MUFFLER
6 4 EA 97774 STRAP, MUFFLER
7 4 EA 34826 CLAMP, MUFFLER
8 18 EA 354038 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 1.000L)
9 8 EA 16083 WASHER, FLAT (3/8, TYPE A)
10 8 EA 350339 NUT, FLANGED - GR5 (3/8-16UNC, WHIZLOCK)
11 2 EA 4075001 BAR, MOUNT - AIR CLEANER
12 6 EA 6368 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.750L)
13 6 EA 5975 WASHER, LOCK (1/2, SPRING)
15 6 EA 5973 NUT, HEX (1/2-13UNC)

4-3
SHEET 2
BI010484

PANEL W/ATTACHMENTS (ENGINE STARTUP)


ASSEMBLY 424543 REVISION B

7
13

10
14

4-4
SHEET 1
BI010484

PANEL W/ATTACHMENTS (ENGINE STARTUP)


ASSEMBLY 424543 REVISION B

7 6 5
10
11 11 11
14
12 12 12
15
13

4-4
SHEET 2
BI010484

PANEL W/ATTACHMENTS (ENGINE STARTUP)


ASSEMBLY 424543 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


424543 PANEL W/ATTACHMENTS (ENGINE STARTUP)
1 1 EA 416641 CONNECTOR, ELECTRICAL
2 1 EA 416633 CONNECTOR, ELECTRICAL
3 1 EA 1067246 CONNECTOR, ELECTRICAL
5 1 EA 351364 5018386-02 LAMP LENS, RED
6 1 EA 351366 5018386-04 LAMP LENS, AMBER
7 1 EA 351365 5018386-03 LAMP LENS, GREEN
8 1 EA 65226 SWITCH, TOGGLE
9 1 EA 410046 SWITCH, TOGGLE
10 1 EA 424542 PANEL, ENGINE
11 3 EA 351359 5018377 LAMP BULB - 24V
12 3 EA 351363 5018386-01 LAMP BASE
13 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
14 1 EA 424544 DECAL, ENGINE START-UP

4-4
SHEET 3
BI010484

DRIVELINE GUARD INSTALLATION


ASSEMBLY 1526367 REVISION A

3
8

10
9
1

10
8
9

4 5

4-5
SHEET 1
BI010484

DRIVELINE GUARD INSTALLATION


ASSEMBLY 1526367 REVISION A

7
10 9

5 9 10

10 10
9 9

3 4

2
8 1

4-5
SHEET 2
BI010484

DRIVELINE GUARD INSTALLATION


ASSEMBLY 1526367 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1526367 DRIVELINE GUARD INSTALLATION
1 1 EA 422039 BRACKET, MOUNT - DRIVELINE GUARD
2 1 EA 1526368 BRACKET, MOUNT - DRIVELINE GUARD-FRONT
3 1 EA 422037 PLATE, FLOOR - DRIVELINE RH
4 1 EA 422038 PLATE, FLOOR - DRIVELINE LH
5 1 EA 422022 ENGINE GUARD DRIVELINE QSK19
6 1 EA T103587 GUARD, ALTERNATOR - QSK19
7 1 EA ----------- GUARD, DRIVELINE (SEE NOTE)
8 2 EA 410778 BRACKET, MOUNT - FLOOR PLATE
9 21 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
10 21 EA 56006 WASHER, FLAT (0.375, HARDENED)

NOTE: 1) T103586 - GUARD WITH AIR CONDITIONER


2) 1694596 - GUARD W/O AIR CONDITIONER

4-5
SHEET 3
BI010484

AIR CLEANER INSTALLATION (ENGINE)


ASSEMBLY 421789 REVISION D

10 15 11 5 8 9
8 8
16 4
10 14 7 6 1
13 3
12
13
6 8
10 14
2

8
15 11
6
11 3
10 8 7 4 12 5 8 9

4-6
SHEET 1
BI010484

AIR CLEANER INSTALLATION (ENGINE)


ASSEMBLY 421789 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421789 AIR CLEANER INSTALLATION (ENGINE)
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-7
2 1 EA 402735 TUBE, 25 1/2 INCH LONG
3 1 EA 422222 TUBE, 70 INCH LONG
4 1 EA 421864 BRACE, AIR FILTER TUBE
5 1 EA 47972 REDUCER, HUMP
6 2 EA 43771 HOSE, HUMP
7 1 EA 61421 ADAPTER, REDUCER - HUMP
8 2 EA 411834 CLAMP, (10.5- 10.91)
9 12 EA 87788 CLAMP, (8.50- 8.91)
10 12 EA 87785 CLAMP, (5.94- 6.21)
11 1 EA 55706 CLAMP - FLAT BAND
12 1 EA 421860 TUBE, 32 INCH LONG
13 2 FT 422223 TUBE, 5 INCH LONG
14 2 EA 46039 ELBOW, 90 DEGREE
15 1 EA 442394 BRACKET, SUPPORT - AIR PIPING
16 1 EA 55706 CLAMP, FLAT BAND (8")

4-6
SHEET 2
BI010484

AIR CLEANER ASSEMBLY


ASSEMBLY 75549 REVISION -

22 21
11 17
13

19
1 14

18
21

8 16
15

9 3
2
20
4

12 5
8

4-7
SHEET 1
BI010484

AIR CLEANER ASSEMBLY


ASSEMBLY 75549 REVISION -

22
13

16

15

18

2 3

19
4 17 14
9
5

6
7

4-7
SHEET 2
BI010484

AIR CLEANER ASSEMBLY


ASSEMBLY 75549 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


75549 AIR CLEANER ASSEMBLY
1 1 EA. ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA. V007527 GASKET (SHORT)
3 2 EA. V014655 GASKET (LONG)
4 1 EA. V014654 LOWER BODY ASSEMBLY
5 1 EA. ----------- O-RING
6 1 EA. 65319 CLAMP ASSEMBLY
7 1 EA. ----------- CUP ASSEMBLY
8 14 EA. ----------- BOLT
9 14 EA. ----------- NUT
11 1 EA. ----------- MARKING
12 1 EA. ----------- MARKING
13 1 EA. 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA. 45786 WASHER GASKET
15 1 EA. 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA. ----------- PIN
17 1 EA. 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA. 65323 NUT-WING
19 1 EA. ----------- CLIP
20 2 EA. ----------- BOLT
21 1 EA. ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA. ----------- RESTRICTION ADAPTER, SAFETY
1 EA. 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.

4-7
SHEET 3
BI010484

AIR CLEANER RAIN SHIELD ASSEMBLY - SG20


ASSEMBLY 429697 REVISION C

5
3

4-8
SHEET 1
BI010484

AIR CLEANER RAIN SHIELD ASSEMBLY - SG20


ASSEMBLY 429697 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


429697 AIR CLEANER RAIN SHIELD ASSEMBLY - SG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 1 EA 43622 VALVE, VACUATOR

4-8
SHEET 2
BI010484

ENGINE WATER PIPING - QSK19


ASSEMBLY 421790 REVISION E

21 14
19 24
13 20 13
13 12
3 4
25 12 12
10 11

6 5
5 6

22

18 24

7
16 1 2
8
6
1 17 17
6 9
5
2
5

10
3
4
13 12 11
13 12
23

4-9
SHEET 1
BI010484

ENGINE WATER PIPING - QSK19


ASSEMBLY 421790 REVISION E

26 30

28

26 30

27
27
29 26
28

26 30

4-9
SHEET 2
BI010484

ENGINE WATER PIPING - QSK19


ASSEMBLY 421790 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421790 ENGINE WATER PIPING - QSK19
1 1 EA 421781 TUBE, WATER - UPPER LH
2 1 EA 421793 TUBE, WATER - UPPER RH
3 1 EA T103941 TUBE, WATER SUCTION - ENGINE
4 1 EA 421796 TUBE, WATER SUCTION - RADIATOR
5 8 EA 88079 CLAMP, AIR LINE (2.81- 3.09)
6 4 FT 412543 HOSE, RADIATOR 2 1/2 ID x 6 INCH LONG (Specify
Length)
7 1 EA 405515 BRACKET, REAR SUPPORT - UPPER
8 2 EA 346137 U BOLT (5/16-18UNC, 2.50L)
9 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
10 1 FT 412542 HOSE, RADIATOR 4 ID x 6 INCH LONG (Specify
Length)
11 2 EA 88081 CLAMP, AIR LINE (4.31- 4.59)
12 3 FT 412544 HOSE, RADIATOR 3 1/2 ID x 6 INCH LONG (Specify
Length)
13 8 EA 411832 CLAMP, TUBING (3.81- 4.09)
14 1 EA 418773 BRACKET, 3" MUFFLER
15 1 EA 421786 COOLER ASSEMBLY - QSK19 4-10
16 16 EA 440600 STRAP, CINCH (2" X 3)
17 2 EA 442534 HOSE ASSEMBLY (JCAM2T-04-190)
18 1 EA 442535 HOSE ASSEMBLY (JCBM2T-04-6)
19 1 EA 442536 HOSE ASSEMBLY (JCBM2T-04-7)
20 1 EA 36360 CLAMP, MUFFLER
21 2 EA 56006 WASHER, FLAT (3/8, HARDENED)
22 1 EA 30835 ADAPTER, ELBOW 90 DEG
23 1 EA 442443 COUPLING, PIPE
24 2 EA 31804 ADAPTER, ELBOW 90 DEG
25 1 EA T103943 TUBE, WATER SUCTION - ENGINE
26 2 EA 36666-050 ADAPTER
27 44 FT 422075 HOSE, WATER (1 1/4 INCH)
28 2 EA 16890 CLAMP, HOSE
29 18 EA 43708 TIE WIRE
30 2 EA 77852 FITTING

4-9
SHEET 3
BI010484

COOLER ASSEMBLY - QSK19


ASSEMBLY 421786 REVISION B

2 7

5
1

2 7

3 6
4 3
2

5 1

2 7

4-10
SHEET 1
BI010484

COOLER ASSEMBLY - QSK19


ASSEMBLY 421786 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421786 COOLER ASSEMBLY - QSK19
1 1 EA 421753 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-11
W/ATTACHMENTS
2 2 EA 36666-050 ADAPTER, ELBOW - 90 DEG
3 44 FT 422075 HOSE, WATER - 1 1/4"
5 2 EA 16890-050 CLAMP, HOSE (3/4-1 3/4)
6 18 EA 43708 TIE, POLYPROPYENE - BLACK (4/16" X 14 1/2" LG)
7 2 EA 77852 FITTING, REUSABLE

4-10
SHEET 2
BI010484

ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS


ASSEMBLY 421753 REVISION A

4 6
5

7
8

7
8
9
10

14
19

12
13
15 16 11
17 18

4-11
SHEET 1
BI010484

ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS


ASSEMBLY 421753 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421753 ENGINE ADDITIONAL RADIATOR ASSEMBLY
W/ATTACHMENTS
1 1 EA V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-12
2 2 EA ------- FLANGE, WELD
3 1 EA ------- FLANGE, WELD
4 4 EA V011027 ELBOW, STREET
5 4 EA V011028 FITTING, BRASS
6 2 EA V011029 HOSE
7 8 EA 5988 CAPSCREW, HEX HEAD
8 8 EA 5989 WASHER, LOCK
9 4 EA 5978 NUT, HEX
10 4 EA 56006 WASHER, FLAT
11 1 EA V011030 NIPPLE
12 1 EA V011031 ELBOW, STREET - 90 DEG
13 1 EA V011032 VALVE, SWING
14 2 EA V011033 NIPPLE
15 2 EA V000769 CLAMP, HOSE
16 1 EA V011034 HOSE
17 1 EA V011035 TEE
18 1 EA V011036 PLUG
19 1 EA V011037 NIPPLE

4-11
SHEET 2
BI010484

ENGINE ADDITIONAL RADIATOR ASSEMBLY


ASSEMBLY V011026 REVISION D

2
5

9 10 11

6 4
3

12
9
10
7 11

4-12
SHEET 1
BI010484

ENGINE ADDITIONAL RADIATOR ASSEMBLY


ASSEMBLY V011026 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY
1 1 EA V011038 FRAME, RADIATOR
2 145 EA 86441 SEAL, RUBBER
3 145 EA 86436 SEAL, RUBBER - LOCKING
4 145 EA V008656 TUBE, L-FIN - ITS
5 3 EA V011039 FELT, AIR BAFFLE - TOP
6 3 EA V011040 FELT, AIR BAFFLE - BOTTOM
7 1 EA V011041 BAR, SUPPORT
8 1 EA V011042 BAR, SUPPORT
9 8 EA 42570 CAPSCREW, HEX HEAD
10 8 EA V007814 WASHER, FLAT
11 8 EA V007057 NUT, LOCK - ZINC
12 2 EA V007058 PLUG, SQUARE HEAD
13 4 EA ------- RIVET, LARGE HEAD (not shown)

4-12
SHEET 2
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

25
15

4-13
SHEET 1
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

15

20 11

14

10 20 11
19 16 12 17
11 24 13 24 8 21 22 23 24
10 18
11
14

16
18

15

4-13
SHEET 2
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

9 16

11 10

14
13 12

4-13
SHEET 3
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

6 7

4 5

4-13
SHEET 4
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

4-13
SHEET 5
BI010484

AIR COMPRESSOR WITH ATTACHMENTS, 1700/125


ASSEMBLY 442202 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442202 AIR COMPRESSOR WITH ATTACHMENTS, 1700/125
1 1 EA 439002 AIR COMPRESSOR PACKAGE SERVICE ITEMS, 4-14
1700/100
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-17
3 1 EA 88226 BUSHING, TAPER
4 8 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L)
5 8 EA 55185 WASHER, FLAT (1/2, HARD)
6 24 EA 7786 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 3.000L)
7 24 EA 5959 WASHER, LOCK (7/16,SPRING)
8 4 EA 416433 MOUNT, CENTER BONDED
9 2 EA 414417 SHIM, SET
10 2 EA 42705 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.250L)
11 10 EA 320030 WASHER, LOCK (5/8, HARDENED)
12 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC, 4.000L)
13 2 EA 6645 NUT, HEX - GR5 (1 -8UNC)
14 1 EA 434698 SUPPORT, ENGINE/COMPRESSOR - LH
15 1 EA 421805 SUPPORT, ENGINE/COMPRESSOR - RH
16 1 EA 421804 BAR, SUPPORT
17 1 EA 7811 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 5.500L)
18 2 EA 434335 SUPPORT, ENGINE - REAR
19 1 EA 418974 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.750L)
20 8 EA 6643 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500L)
21 4 EA 319562 NUT, LOCK - GR5 (3/4-10UNC, FLEXLOC)
22 4 EA 416059 WASHER, TAIL - ISOLATOR
23 4 EA 7762 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.000L)
24 8 EA 55932 WASHER, FLAT (3/4, HARDENED)
25 2 EA 435682 GUARD, COMPRESSOR ADAPTER

4-13
SHEET 6
BI010484

AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100


ASSEMBLY 439002 REVISION A

18
8 7
3
9
7

5 4
2 23
24

6 22

15

11

16

1a
10
19
14

4-14
SHEET 1
BI010484

AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100


ASSEMBLY 439002 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


439002 AIR COMPRESSOR PACKAGE SERVICE ITEMS,
1700/100
1 1 EA V015357 COMPRESSOR ASSEMBLY WITH ATTACHMENTS 4-15
1a 1 EA V012290 COMPRESSOR AIR END (REBUILT)
1 EA 64978 Key (Torsional Drive Coupling)
1 EA 68857 Repair Kit, Shaft Seal
2 1 EA V014892 VALVE, SOLENOID - 3 WAY - NO
3 1 EA V014891 NEEDLE VALVE
4 1 EA 441751 VALVE, REGULATOR - REDUCING (SELF
RELIEVING)
1 EA V010291 Repair Kit, Valve - Regulator - reducing
5 1 EA V014893 VALVE, SYSTEM REGULATOR
1 EA V014894 Diaphragm and O-ring Kit, Valve - System Regulator
1 EA V014895 Spring Kit
6 1 EA 56692 MUFFLER, AIR
7 2 EA 49613 VALVE, RUNNING BLOWDOWN (NC)
1 EA VALVE 22106 Repair Kit, Valve - Running Blowdown
8 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN (NO)
1 EA 22100 Repair Kit, Valve - Shutdown/Blowdown
9 1 EA V003187 ORIFICE, .187
10 1 EA ------- VALVE, GLOBE (OIL DRAIN) - SEE 4-19
COMPRESSOR/AIR RECEIVER PIPING
11 1 EA 45648 INDICATOR (SEPARATOR MAINTENANCE)
1 EA ------- PANEL, INSTRUMENT
1 EA V013369 GAUGE, OIL TEMP - 2 INCH
14 1 EA 99022 VALVE, OIL STOP
1 EA 22483 Repair Kit, Valve - Oil Stop
15 V015354 RECEIVING TANK ASSEMBLY SPARE PARTS LIST 4-16
16 1 EA ------- RESERVOIR SUMP/SEP. WELDMENT 4-16
18 1 EA ------- FILTER ASSEMBLY - SEE COMPRESSOR/AIR 4-19
RECEIVER PIPING
19 1 EA 82218 VALVE ASSEMBLY, THERMAL BYPASS
1 EA 22299 Repair/Replacement Kit, Valve Assembly - Thermal
Bypass
20 1 EA 65627 SAFETY SWITCH (234-240 NC)
21 1 EA V014900 BUSHING, REDUCING - 1/2 X 3/8
22 45946 SIGHT GLASS - 24 KT
23 1 EA 63200 SILENCER
24 1 EA V011804 ORIFICE, .047

4-14
SHEET 2
BI010484

COMPRESSOR ASSEMBLY WITH ATTACHMENTS


ASSEMBLY V015357 REVISION -

39 45
50
7 5 50
36
33 8 42
39 45
48 47

38 33 35
25
22
36 28 11
15 6
10 32 37 35
17 31 47
51 41 44
9
27
52
34
3
49
34
12 43

24 19
4
31

27 49 16
12

49

1 29

26

30

18 46 40
50
20 21
50 14 53 13 53 23 2

4-15
SHEET 1
BI010484

COMPRESSOR ASSEMBLY WITH ATTACHMENTS


ASSEMBLY V015357 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015357 COMPRESSOR ASSEMBLY WITH ATTACHMENTS
1 1 EA -------- WARNING TAG - INPUT SHAFT
2 1 EA 45947 ORFICE, 0.094 (BRASS 1/4MNPT)
3 1 EA V011410 ADAPTER, COMPRESSOR - INLET (10" TO 8" W/1"NPT)
4 1 EA -------- MANIFOLD INLET CYLINDER CONNECTIONS
5 1 EA V013700 ROD, CONTROL BALL - FEMALE
6 1 EA V013699 ROD, CONTROL BALL - MALE
7 1 EA V013701 LEVER, AIR INLET CONTROL
8 1 EA V013702 CYLINDER (INLET CONTROL)
1 EA V014889 Cylinder Spring
1 EA V014890 Cylinder Repair Kit (includes 6 seals, piston wear strip,
lubricant and instructions)
9 1 EA V013703 MOUNT, CLOSED INLET CYLINDER
10 1 EA V014881 SOLENOID VALVE - 2 WAY - NO
11 1 EA V011804 ORIFICE, CONTROL - .047
12 2 EA 68859 GASKET, AIR INLET - 1/16 THICK
13 1 EA 45946 SIGHT GLASS - 24 KT
14 1 EA 44624 STRAINER, V-TYPE
15 1 EA 63200 SILENCER, AIR EJECTION
16 2 EA -------- HOSE, MEDIUM PRESSURE
17 1 EA V011437 HOSE, MEDIUM PRESSURE (0.75x021")
18 1 EA 68864 GASKET, DISCHARGE PIPE
19 1 EA V015165 VALVE, INLET (10" W/GREASE FITTING)
20 1 EA V010982 TUBE, SEAL DRAIN
21 1 EA V011677 PIPE, COMPRESSOR DISCHARGE
22 1 EA 61750 ,BRACKET (CLEVIS AND PIN)
23 1 EA V010978 ELBOW, PIPE - 90 DEG
24 1 EA -------- UNION, PIPE (BRASS SEAT, 3/4", 150#)
25 1 EA V009088 REDUCER BUSHING (1/4 x 1/8", STL)
26 1 EA V014884 REDUCER BUSHING (3/4 x 1/4", STL)
27 1 EA -------- REDUCER BUSHING (1 x 3/4", STL)
28 1 EA -------- PLUG, PIPE - 1/8"
29 1 EA -------- PLUG, PIPE - 1/2"
30 1 EA V010985 CONNECTOR, TUBE (M 1/4x 1/8")
31 3 EA V004189 NIPPLE, PIPE
32 1 EA -------- NUT, HEX JAM - RH (UNFINISHED, 3/8-24)
33 2 EA -------- NUT, HEX JAM - RH (UNFINISHED, 1/2-20)
34 6 EA V015338 NUT, HEX
35 2 EA -------- NUT, HEX - LOCK (1/2-13)
36 8 EA 64204 CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 3.50L)
37 1 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.00L)
38 2 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.00L)
39 2 EA 5994 CAPSCREW, HEX HEAD- GR5 (1/2-13UNC, 2.00L)
40 6 EA 6414 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L)
41 1 EA 42574 CAPSCREW, HEX HEAD - GR5 (3/8-24UNF, 1.50L)
42 4 EA -------- SCREW, HEX - SER WASHER (5/16, 1.00L)
43 2 EA -------- SCREW, HEX - SER WASHER (5/16, 1.50L)
44 2 EA 6002 WASHER, SPRING LOCK (5/16)
45 3 EA 5975 WASHER, SPRING LOCK (1/2)
46 6 EA 5984 WASHER, SPRING LOCK (5/8)
4-15
SHEET 2
BI010484

COMPRESSOR ASSEMBLY WITH ATTACHMENTS


ASSEMBLY V015357 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


47 8 EA -------- WASHER, SPRING LOCK (7/8, PLATED)
48 2 EA -------- WASHER, PL-B REG (7/8, PLATED)
49 3 EA V004191 CONNECTOR, 37FL (1/4 x 1/4)
50 2 EA V004195 ELBOW, 37 FL 90 M (1/4X1/4)
51 1 EA -------- ELBOW, 37 FL 90 M (3/4X3/4)
52 1 EA -------- ELBOW, PIPE - 90 DEG (3/4, 150#)
53 2 EA V015344 NIPPLE, PIPE (1/4 x 1/4, PLT)

4-15
SHEET 3
BI010484

RECEIVER TANK ASSEMBLY


ASSEMBLY V015354 REVISION -

1
19
24 8 3 13 22 12
11
20 22

25 15
19 22
21
18
9 10

19

17 4

16 6

5 23
20 16 14 7
4-16
SHEET 1
BI010484

RECEIVER TANK ASSEMBLY


ASSEMBLY V015354 REVISION -

18
25

26

4-16
SHEET 2
BI010484

RECEIVER TANK ASSEMBLY


ASSEMBLY V015354 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015354 RECEIVER TANK ASSEMBLY
1 1 EA 45964 FITTING WITH O-RING, 5/16 x 1/4 NPT
2 1 EA V010139 ADAPTER (OIL FILL)
3 1 EA -------- PLUG, PLASTIC (for shipping only)
4 1 EA V010138 VALVE, RELIEF (POP SAFETY)
5 1 EA 432833 RESERVOIR SUMP/SEP. WELDMENT
6 1 EA 44753 FILLER PLUG
1 EA 45639 O-Ring (Filler Plug)
7 1 EA 45644 OIL LEVEL SIGHT GLASS
8 1 EA 68869 VALVE, MINIMUM PRESSURE
1 EA 22224 Repair Kit (includes check valve assembly & piston o-ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O-ring)
9 1 EA 98790 TUBE, OIL RETURN
10 1 EA 400988 ELEMENT, SEPARATOR
11 12 EA -------- WASHER (0.750, HARDENED)
12 1 EA -------- ELBOW, PIPE - 90 DEG (3/4", 150#)
13 1 EA -------- TEE, PIPE (3/4", 150#)
14 1 EA V014181 TEE, PIPE (1 1/2", 150#)
15 1 EA -------- UNION, PIPE (BRS SEAT 3/4, 150#)
16 2 EA -------- PLUG, PIPE (1 1/2, 150#
17 1 EA -------- PLUG, PIPE (2, 150#
18 1 EA V011438 BUSHING, REDUCING (1 1/4 x 3/4", STL)
19 6 EA V009087 PLUG, PIPE (1/4", 3000#, STL)
20 2 EA V004183 PLUG, PIPE (3/4", 3000#, STL)
21 1 EA V014886 CONNECTOR, TUBE
22 3 EA V004189 NIPPLE, PIPE (XS 3/4 x CLOSE)
23 1 EA V004184 NIPPLE, PIPE (XS 1 1/2 x CLOSE)
24 1 EA -------- NIPPLE, PIPE (XS 3 x CLOSE)
25 2 EA V004195 ELBOW, 37FL 90M 1/4 X 1/4
26 1 EA ------- ELBOW, 37FL 90M 3/4 x 3/4

4-16
SHEET 3
BI010484

TORSIONAL DRIVE COUPLING


ASSEMBLY 89097 REVISION B

4-17
SHEET 1
BI010484

TORSIONAL DRIVE COUPLING


ASSEMBLY 89097 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


89097 TORSIONAL DRIVE COUPLING
1 1 EA 95090 FLANGE
2 1 EA 89422 RUBBER ELEMENT

4-17
SHEET 2
BI010484

AIR CLEANER INSTALLATION (COMPRESSOR)


ASSEMBLY 442207 REVISION A

6 4 3 8
8
8 9 7
6 2
10
5

4-18
SHEET 1
BI010484

AIR CLEANER INSTALLATION (COMPRESSOR)


ASSEMBLY 442207 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442207 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-7
2 1 EA 421860 TUBE, RD, AL. 8" X .0
3 1 EA 421862 TUBE, RD, AL 8" X .0
4 1 EA 421864 BRACE, AIR FILTER TUBE
5 1 EA 47972 HUMP REDUCER (10)
6 3 EA 43771 ELBOW, RUBBER, 90 DEG
7 2 EA 411834 CLAMP, TUBING
8 12 EA 87788 CLAMP, AIR LINE
9 1 EA 55706 CLAMP, EXHAUST
10 1 EA 424675 TUBE, RD, AL 8" X 8"

4-18
SHEET 2
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

7 8
37 39

37
39

39
39 37 37

55 53 52 43 14 9 15 61 24 71

63 23 43 15 17 19 25 23 24
41

6
3 2 1 71 23 5
61
4-19
SHEET 1
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

43
26 27 70
52
62

68 69
10
71
68 69

28 33
35 34
36 62
4
36 29 13 36 12

58 59 60
37
37

39 39

57

4-19
SHEET 2
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

47 75 87 45

73 47 75
84

48 76
72 91
49
86
42 56 50

48

42 54 25 85 42 16

42 46 16 90
11
77
46

45 89 48
16 83 80 8
49
49 82 30 32 44

42
18 86

26 40
7

86

12

88

88

4-19
SHEET 3
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

4-19
SHEET 4
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442208 COMPRESSOR / AIR RECEIVER PIPING (1700/100)
1 4 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.500L)
2 8 EA 42630-050 WASHER, FLAT (3/4, TYPE A)
3 4 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
4 1 EA 39870 ADAPTER, NUT HEX CAP NUT
5 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 425174 BRACKET, MANIFOLD
8 1 EA 305874 MANIFOLD, HYDRAULIC
9 1 EA 45864 NIPPLE, PIPE
10 1 EA 8378 ELBOW, PIPE - 90 DEG
11 1 EA 45301 ADAPTER, 90 DEG - SWIVEL (4FJIC X -4MJIC)
12 1 EA 46105 CLAMP, TUBING
13 1 EA 34727 VALVE, SHUTOFF
14 1 EA 36451 BUSHING
15 1 EA 16645 ADAPTER, 90 DEG
16 3 EA 56439 ADAPTER, HEX NUT CAP
17 1 EA 34850 ADAPTER, STRAIGHT (1/8 MNPT X 1/4 MJIC)
18 1 EA 36383 ADAPTER, ELBOW - 90 DEG
19 1 EA 400200 ADAPTER, STRAIGHT - SWIVEL (1/4 FNPT X 1/4
FJIC)
23 2 EA 35584 ADAPTER, STRAIGHT
24 1 EA 4135911 HOSE ASSEMBLY (JCAM500-32-77)
25 2 EA 32562 ADAPTER, STRAIGHT
26 1 EA 32867 ADAPTER, ELBOW - 45 DEG
27 1 EA 17206 NIPPLE, PIPE (4 NPT X 4.00)
28 6 EA 5984 WASHER, LOCK (5/8, SPRING)
29 1 EA 33341-050 ADAPTER, STRAIGHT (12 MNPT X -12 MNPT)
30 4 EA 306240 ADAPTER, PLUG HEX EXTERNAL PIPE
31 5 EA 31395 ADAPTER, STRAIGHT
32 2 EA 306239 ADAPTER, PLUG HEX - EXTERNAL PIPE
33 6 EA 6414 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L)
34 1 EA 414433 COMPRESSOR, AIR - DISCHARGE PIPE
WELDMENT
35 1 EA 403287 MOUNT, DRAIN WATER
36 3 EA 30067 ADAPTER, STRAIGHT
37 6 EA 322885 ADAPTER, SPLIT FLANGE KIT
39 6 EA 33493 FITTING, 90 DEG - 2 SPLIT FLANGE
40 1 EA 9936 BUSHING, 2.000 X - 1.500NPT (BLACK)
41 1 EA 37423-050 ADAPTER, 90 DEG
42 9 EA 31804 ADAPTER 90 (4MNPT-4MJIC)
43 1 EA 425182 BRACKET, RECEIVER PIPING
44 2 EA 306238 ADAPTER, PLUG HEX EXTERNAL PIPE
45 1 EA 47035 ADAPTER, STRAIGHT - REDUCER - (8FJIC X 4MJIC)
46 3 EA 45302 ADAPTER, RUN TEE - (4FJIC-4MJIC)
47 5 EA 33340 ADAPTER, STRAIGHT
48 3 EA 35626 ADAPTER, RUN TEE (8FJIC-8MJIC-8MJIC)
49 3 EA 36289 ADAPTER, STRAIGHT
50 2 EA 38712 ADAPTER, TEE
51 1 EA 306257 ADAPTER, ELBOW - 90 DEG
4-19
SHEET 5
BI010484

COMPRESSOR / AIR RECEIVER PIPING (1700/100)


ASSEMBLY 442208 REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


52 2 EA 1037583 NUT, HEX - GR5 (1/4-20UNC)
53 2 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
54 1 EA 84892 ADAPTER, STRAIGHT
55 1 EA 346134 U BOLT, (1/4-20UNC, 2.000L)
56 1 EA 6706 ELBOW, PIPE - 90 DEG
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-20
58 4 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
59 4 EA 5975 WASHER, LOCK (1/2, SPRING)
60 4 EA 42627 WASHER, FLAT (1/2, TYPE A)
61 1 EA 426644 MAIN AIR MANIFOLD ASSEMBLY 4-21
62 2 EA 346949 GASKET
63 1 EA 4126313 HOSE ASSEMBLY (JCAM500-32-244)
68 16 EA 42706 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 3.250L)
69 16 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
70 1 EA 320453 FLANGE, WELD - RAISED FACE
71 1 EA 439861 HARDROK HOSE ASSEMBLY - COMPRESSOR 4-22
72 1 EA 42481 ADAPTER, STRAIGHT
73 1 EA 33335 ADAPTER, ELBOW - 90 DEG
75 2 EA 8370 TEE, PIPE (0.500 NPT 150#)
76 2 EA 30835 ADAPTER, ELBOW - 90 DEG
77 1 EA T104019 VALVE, SOLENOID
78 1 EA 33327 ADAPTER, CROSS
79 1 EA 8334 BUSHING (0.750 X 0.500NPT 125# IRON [BLACK])
80 1 EA 37259 ADAPTER, STRAIGHT
81 1 EA 443253 HOSE KIT - COMPRESSOR RECEIVER PIPING 4-23
82 3 EA 35626 ADAPTER, RUN TEE
83 3 1 36289 ADAPTER, STRAIGHT
84 1 EA 305748 ADAPTER, ELBOW - 90 DEG
85 1 EA 320452 CROSS, PIPE
86 2 EA 31395 FITTING, STRAIGHT
87 1 EA 37417 ADAPTER, BRANCH TEE
88 2 EA 340583 ADAPTER, STRAIGHT
89 1 EA 80185 ADAPTER, ELBOW
90 1 EA 416605 ADPTER, STRAIGHT - SWIVEL
91 3 EA 34847 ADAPTER, STRAIGHT

4-19
SHEET 6
BI010484

HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


ASSEMBLY 401152 REVISION A

4
5

4-20
SHEET 1
BI010484

HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


ASSEMBLY 401152 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA 16577 O-RING
3 2 EA ---------- LOCKING SCREW
4 1 EA V008632 CANNISTER ASSEMBLY
5 1 EA 401857 FILTER ELEMENT
6 4 EA V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS

4-20
SHEET 2
BI010484

MAIN AIR MANIFOLD ASSEMBLY


ASSEMBLY 426644 REVISION A

10
3 5 4

15 13 6 1
16

15 13 3 6 2 1
14 17
16

18
11 12

2 1

11 12

18 10

4-21
SHEET 1
BI010484

MAIN AIR MANIFOLD ASSEMBLY


ASSEMBLY 426644 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426644 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 95878 MANIFOLD WELDMENT
2 6 EA 31804 ADAPTER, ELBOW - 90 DEG
3 1 EA 95178 VALVE, BALL
4 1 EA 439628 HYDRAULIC CYLINDER 3-39
1 EA 22354 Cylinder Seal Kit
5 1 EA 96225 HANDLE
6 1 EA 36451 BUSHING
10 1 EA 402148 MOUNT
11 2 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
12 2 EA 6403 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.00L)
13 1 EA 320245 122342 BUSHING
14 1 EA 35861 COUPLING, PIPE
15 1 EA 17694 ELBOW, PIPE - 90 DEG
16 1 EA 16881 NIPPLE, PIPE
17 1 EA 17709 BUSHING
18 1 EA ------ PLATE

4-21
SHEET 2
BI010484

HARDROK HOSE ASSEMBLY - COMPRESSOR


ASSEMBLY 439861 REVISION -

3 2 5 6
4

1
4 3
5 2

4-22
SHEET 1
BI010484

HARDROK HOSE ASSEMBLY - COMPRESSOR


ASSEMBLY 439861 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


439861 HARDROK HOSE ASSEMBLY - COMPRESSOR
1 2 EA 431272 FLANGE, 4" - THREADED
2 2 EA 439312 STEM, BOSS - MALE - 4" OD
3 2 EA 439311 ELBOW, PIPE - 90 DEG
4 2 EA 439319 NIPPLE, CLOSE
5 2 EA 439301 CLAMP, BOSS-4"
6 ? EA 439302 HOSE, AIR - 4" - HARDROK

4-22
SHEET 2
BI010484

HOSE KIT - COMPRESSOR RECEIVER PIPING


ASSEMBLY 443253 REVISION -

17

18
15

14

21
7
16
17 19 11

14

13

22

10

19

2
6 12 21

8
1

4
5

20 20

4-23
SHEET 1
BI010484

HOSE KIT - COMPRESSOR RECEIVER PIPING


ASSEMBLY 443253 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


443253 HOSE KIT - COMPRESSOR RECEIVER PIPING
1 1 EA 430089-001 HOSE ASSEMBLY - (#24 X 36" L- JIC 24/JIC 24)
2 1 EA 430089-002 HOSE ASSEMBLY - (#24 X 48" L- JIC 24/JIC 24)
3 1 EA 430089-003 HOSE ASSEMBLY - (#24 X 76" L- JIC 24/JIC 24)
4 1 EA 430089-004 HOSE ASSEMBLY - (#24 X 68" L - JIC 24/JIC 24)
5 1 EA 430089-005 HOSE ASSEMBLY - (JCAACP-24-84)
6 1 EA 430089-006 HOSE ASSEMBLY - (#24 X 80" L - JIC 24/JIC 24)
7 1 EA 404383 HOSE ASSEMBLY - (JCAF211-04-25)
8 1 EA 84765 HOSE ASSEMBLY - (JCAF310-12-73)
9 1 EA 58751 HOSE ASSEMBLY - (JCDF310-08-84)
10 1 EA 411406 HOSE ASSEMBLY - (JCAF310-08-312)
11 1 EA 404420 HOSE ASSEMBLY - (JCAF310-08-30)
12 1 EA 404226 HOSE ASSEMBLY - (JCAF211-04-30)
13 1 EA 407428 HOSE ASSEMBLY - (JCAF211-04-16)
14 2 EA 404518 HOSE ASSEMBLY - (JCAF211-04-18)
15 1 EA 404440 HOSE ASSEMBLY - (JCAF211-04-91)
16 1 EA 404220 HOSE ASSEMBLY - (JCAF211-04-95)
17 2 EA 407441 HOSE ASSEMBLY - (JCAF310-08-18)
18 1 EA 425194 HOSE ASSEMBLY - (JCBF310-08-36")
19 2 EA 404721 HOSE ASSEMBLY - (JCAF211-04-113)
20 2 EA 412567 HOSE ASSEMBLY - (JCAF211-04-245)
21 2 EA 412211 HOSE ASSEMBLY - (JCAF211-04-260)
22 1 EA 425195 HOSE ASSEMBLY - (JCAF211-04-327)

4-23
SHEET 2
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

16 22 23 11 16 22 23
42 3 2
15 24 15 24
44 45 1 44 45
47 46

10
10

15 24 15 24

9 9

16 22 23 16 22 23

12
13 18 25
13 18 25

4-24
SHEET 1
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

2
3

19
11 14

23 16 22 23
22
16 13 25
9

18 25

19
19

11 11

4-24
SHEET 2
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

7 14

5 14 6 14

4-24
SHEET 3
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

2
36
33

3 32

33 55
29 29
33
48

43
12
54

28
54
58
34 56 59 57
34 37

38 4
50
40

4-24
SHEET 4
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

30 42 26
30

27 48

26

31

35

17

17

4-24
SHEET 5
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442912 COOLER ASSEMBLY W/PLUMBING
1 1 EA 442655 COOLER ASSEMBLY (ENGINE/CPSR) 4-25
2 1 EA 419476 FAN, 48"DIA - 10 BLADE
3 1 EA 419480 MOTOR, FAN - FIXED 4-29
4 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-30
5 1 EA 442895 PLATE, ACCESS
6 1 EA 442898 PLATE, ACCESS
7 1 EA 442899 PLATE, COVER
9 2 EA 95714 BRACKET, MOUNTING
10 2 EA 95797 BRACKET, MOUNTING
11 3 EA 75321 LAMP, FLOOD - LED
12 2 EA 61684 VALVE, CHECK
13 6 EA 43037-050 1402961 - CAPSCREW, HEX HEAD - GR8
(3/4-10UNC, 2.50L)
14 20 EA 354049 75LM52 - CAPSCREW, FLANGED - GR5 (
3/8-16UNC, 7/8L)
15 12 EA 7571 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.00L)
16 12 EA 7799 105190-050 - CAPSCREW, HEX HEAD - GR5
(5/8-11UNC, 1.50L)
17 4 EA 348026 DUPF701 - ADAPTER, ELBOW
18 6 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
19 2 EA 442913 MOUNT, AIR CLEANER
20 1 EA 325610 DUPF708 - ADAPTER, STRAIGHT
21 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
22 12 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
23 12 EA 42629-050 WASHER, FLAT (5/8, TYPE A)
24 20 EA 5984 121075 - WASHER, LOCK (5/8, SPRING)
25 12 EA 66918 WASHER, FLAT (3/4, HARDENED)
26 4 EA 56324 1412317 - ADAPTER, 90 DEG
27 2 EA 419578 FLANGE, RUN TEE
28 1 EA 39465 167778 - ADAPTER, PLUG - STRAIGHT
29 2 EA 55613 5841593 - ADAPTER, TEE
30 2 EA 400442 1419546 - ADAPTER, STRAIGHT
31 1 EA 317984 DUPF447 - ADAPTER, STRAIGHT
32 3 EA 7566 152999 - CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 2.250L)
33 2 EA 86251 ADAPTER, 90 - SWIVEL
34 2 EA 420762 ADAPTER, HYDRAULIC - STRAIGHT
35 1 EA 412481 VALVE, CHECK
36 1 EA 61066 ADAPTER, STRAIGHT
37 6 EA 30162 ADAPTER, STRAIGHT
38 1 EA 51121 ADAPTER, 90 DEG
39 1 EA 348274 DUPF365 - ADAPTER, TEE
40 1 EA 36382 JB7204403 - ADAPTER, 90 DEG
41 1 EA 43314 1421936 - ADAPTER, STRAIGHT
42 2 EA 31395 ADAPTER, STRAIGHT
43 1 EA 46983 188845 - ADAPTER, STRAIGHT
44 2 EA 37825 ADAPTER, STRAIGHT
45 2 EA 45301 ADAPTER, 90 - SWIVEL
46 1 EA 408833 HOSE ASSEMBLY (JCAF211-04-384)
4-24
SHEET 6
BI010484

COOLER ASSEMBLY W/PLUMBING


ASSEMBLY 442912 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


47 1 EA 408834 HOSE ASSEMBLY (JCAF211-04-420)
48 2 EA 37688 ADAPTER, STRAIGHT
49 3 EA 42548 105131 - CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 2.250L)
50 2 EA 33496 187761 - ADAPTER, STRAIGHT
51 2 EA 353427 DUPF635 - ADAPTER, RUN TEE
52 1 EA 343808 1421517 - ADAPTER, STRAIGHT
53 1 EA 421907 THERMAL VALVE HYDRAULIC PLUMBING 4-31
(COOLER)
54 2 EA 37406 140894 - ADAPTER, PLUG - STRAIGHT
55 1 EA 343492 1421375 - ADAPTER, PLUG - STRAIGHT
56 1 EA 419924 MANIFOLD, RETURN - FAN
57 2 EA 6411 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.500L)
58 1 EA 56613 ADAPTER, 90 DEG
59 4 EA 5989 WASHER, LOCK (3/8, SPRING)

4-24
SHEET 7
BI010484

COOLER ASSEMBLY (ENGINE/CPSR)


ASSEMBLY 442655 REVISION A

25 24
11
26 25 24
10
15 18
2

1 18 15

15 16 17 20

15 19

16 17 20
15 16 17 19

8 9 15 19

12
15 17 20

14 13
21 22 23

18 15
2

15 17 19
15 16 17 19

31

28

32

34
30
33 29

4-25
SHEET 1
BI010484

COOLER ASSEMBLY (ENGINE/CPSR)


ASSEMBLY 442655 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442655 COOLER ASSEMBLY (ENGINE/CPSR)
1 1 EA 1594162 RADIATOR ASSEMBLY 4-26
2 1 EA V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-12
3 1 EA 1594163 OIL COOLER ASSEMBLY 4-27
4 1 EA 1594164 HYDRAULIC OIL COOLER ASSEMBLY 4-28
5 1 EA - - - - -- - FAN SHROUD
6 1 EA - - - - -- - MOTOR MOUNT
7 1 EA - - - - -- - FAN GUARD
8 1 EA V008653 BRACKET
9 1 EA - - - - -- - BRACKET
10 1 EA V002408 CORE GUARD
11 1 EA V002409 CORE GUARD
12 4 EA - - - - -- - COVER
13 11 EA V000766 WASHER, FLAT (5/16, PLATED)
14 11 EA ------- CAPSCREW, HEX HEAD - PLATED - GR5
(5/16-18UNC, 0.750L)
15 110 EA V013318 WASHER, FLAT (3/8, MED, PLATED)
16 50 EA 5989 WASHER, LOCK (3/8, MED, PLATED)
17 61 EA 5991 NUT, HEX - GR5 (3/8-16, PLATED)
18 32 EA ------- CAPSCREW, HEX HEAD - PLATED - GR5
(3/8-16UNC, 0.750L)
19 35 EA 42570 CAPSCREW, HEX HEAD - PLATED - GR5
(3/8-16UNC, 1.00L)
20 38 EA 5988 CAPSCREW, HEX HEAD - PLATED - GR5
(3/8-16UNC, 1.25L)
21 8 EA 5975 WASHER, LOCK (1/2, MED, PLATED)
22 8 EA 5973 NUT, HEX - GR5 (1/2-13, PLATED)
23 8 EA ------- CAPSCREW, HEX HEAD - PLATED - GR5
(1/2-13UNC, 1.50L)
24 4 EA V011027 ELBOW, STREET
25 4 EA V011028 FITTING, BRASS
26 2 EA V011029 HOSE
27 2 EA V011030 NIPPLE
28 1 EA V011031 ELBOW, STREET - 90 DEG
29 1 EA V011035 TEE
30 1 EA V011036 PLUG
31 2 EA V011033 NIPPLE
32 1 EA V011032 VALVE, SWING
33 1 EA V011034 HOSE
34 2 EA ------- CLAMP, HOSE - WORM DRIVE (1 5/16 x 2 1/4)

4-25
SHEET 2
BI010484

RADIATOR ASSEMBLY
ASSEMBLY 1594162 REVISION -

10

8 7
4 11

14

9
1

19
16 17 18

15

5 6
13

12

4-26
SHEET 1
BI010484

RADIATOR ASSEMBLY
ASSEMBLY 1594162 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1594162 RADIATOR ASSEMBLY
1 1 EA ------- FRAME, RADIATOR
2 2 EA ------- BAR, SUPPORT
3 1 EA V002424 PLUG, SQUARE HEAD
4 2 EA ------- PETCOCK, BRASS
5 1 EA V002428 HOSE
6 1 EA V013322 CLAMP, HOSE - WORM DRIVE
7 1 EA 98489 CAP
8 1 EA ------- HOSE, OVERFLOW
9 3 EA ------- HOSE CLIP, 1/2 x 1 1/2
10 1 EA 86432 SIGHT GLASS
11 1 EA 1594533 FELT, AIR BAFFLE - TOP
12 1 EA 1594536 FELT, AIR BAFFLE - BOTTOM
13 298 EA V011739 SEAL, RUBBER - LOCKING GROOVE
14 298 EA V011740 SEAL, RUBBER
15 298 EA V008656 TUBES, L-FIN - ITS
16 8 EA V007814 WASHER, FLAT
17 8 EA V007057 NUT, FLANGE LOCK (3/8-16UNC, ZINC)
18 8 EA ------- CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.00L)
20 4 EA ------- RIVET, LARGE HEAD (1/8 X 3/8, STAINLESS STEEL)

4-26
SHEET 2
BI010484

OIL COOLER ASSEMBLY


ASSEMBLY 1594163 REVISION -

7
6

9 8

19 19 16

10 11 12
20

14 13

19
17
18

4 9
7
9

4-27
SHEET 1
BI010484

OIL COOLER ASSEMBLY


ASSEMBLY 1594163 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1594163 OIL COOLER ASSEMBLY
1 1 EA ------- FRAME, OIL COOLER
2 1 EA ------- SUPPORT BAR
3 1 EA ------- SUPPORT BAR
4 1 EA V013152 PLUG, SQUARE HEAD
5 8 EA AIR BAFFLE, BOTTOM FELT
6 812 EA 86441 SEAL, RUBBER
7 1218 EA V013820 CUPPED WASHER
8 406 EA V009928 RETAINER, TUBE
9 406 EA V008661 TUBE, ITS
10 8 EA V013318 WASHER, FLAT
11 8 EA V007057 NUT, NUT, FLANGE LOCK - ZINC (3/8-16UNC)
12 8 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC)
13 8 EA V000766 WASHER, FLAT (5/16)
14 4 EA 6001 NUT, HEX - GR5 (5/16-18)
15 2 EA V000764 NUT, SELF LOCKING - GR8 (5/16-18UNC)
16 2 EA 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L)
17 12 EA V000765 NUT, HEX - GR5 (5/8-18UNC)
18 2 EA ------- ROD, X-BRACE
19 2 EA V013332 CLAMP, X-BRACE
20 4 EA ------- RIVET, LARGE HEAD (not shown)

4-27
SHEET 2
BI010484

HYDRAULIC OIL COOLER ASSEMBLY


ASSEMBLY 1594164 REVISION -

10

12 11 2 14

11 13

4-28
SHEET 1
BI010484

HYDRAULIC OIL COOLER ASSEMBLY


ASSEMBLY 1594164 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1594164 HYDRAULIC OIL COOLER ASSEMBLY
1 1 EA ------ FRAME, OIL COOLER
2 2 EA V008663 BAR STABILIZER
3 1 V013152 PLUG, SQUARE HEAD
4 4 86446 STABILIZER, TUBE
5 4 EA 86447 STABILIZER, TUBE - CENTER
6 136 V007051 SEAL, CSC
7 204 EA 86445 WASHER, CUPPED
8 68 86444 RETAINER, TUBE
9 66 V002419 TUBE, ALUMINUM
10 2 V002420 TUBE, ALUMINUM
11 6 EA 6002 WASHER, LOCK
12 2 EA 6001 NUT, HEX
13 4 EA 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L)
14 4 EA ------ RIVET (not shown)

V003386 INSTALLATION TOOL, TUBING (Not included with OIL COOLER


ASSEMBLY)
(For removing round tubes)

4-28
SHEET 2
BI010484

MOTOR, FAN
ASSEMBLY 419480 REVISION A

3 28
4
1
27
18 2
17
21
20

19

15

16
14

23
22
24

25

5 26

12 13
13 12

7
8 10
9
11

4-29
SHEET 1
BI010484

MOTOR, FAN
ASSEMBLY 419480 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
V009376 WASHER, SPACER (0,6) As Required
V009377 WASHER, SPACER (0,8) As Required
26 1 EA V009378 RING, RETAINING
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
2 EA V009381 SHIM (0,6) As Required
2 EA V009382 SHIM (0,8) As Required
2 EA V009383 SHIM (1,0) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)

4-29
SHEET 2
BI010484

THERMOSTATIC VALVE ASSEMBLY


ASSEMBLY 419943 REVISION A

1 2 3 4 5 6 7 8

4-30
SHEET 1
BI010484

THERMOSTATIC VALVE ASSEMBLY


ASSEMBLY 419943 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 1 EA ------- NAMEPLATE

4-30
SHEET 2
BI010484

THERMAL VALVE HYDRAULIC PLUMBING (COOLER)


ASSEMBLY 421907 REVISION A

7
8
6

9 4 3

4-31
SHEET 1
BI010484

THERMAL VALVE HYDRAULIC PLUMBING (COOLER)


ASSEMBLY 421907 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


421907 THERMAL VALVE HYDRAULIC PLUMBING (COOLER)
1 1 EA 412158 HOSE ASSEMBLY (JCAF300-20-50)
2 1 EA 422238 HOSE ASSEMBLY (JCAF300-20-10)
3 1 EA 422239 HOSE ASSEMBLY (JCAF300-20-42)
4 1 EA 422240 HOSE ASSEMBLY (JCAF300-20-250)
5 1 EA 422241 HOSE ASSEMBLY (JCA2781-20-254)
6 1 EA 422242 HOSE ASSEMBLY (JCAF300-20-30)
7 1 EA 422243 HOSE ASSEMBLY (JCAF300-32-102)
8 1 EA 422244 HOSE ASSEMBLY (JCAF300-32-66)
9 1 EA 422245 HOSE ASSEMBLY (JCAF300-20-14.50)

4-31
SHEET 2
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

27 49
38
53 45

37

47
49
52
25
46 71
46

72 72 70

57 58 60 18 19 81 19 18 17 62 63
17 20 21 39
46
46 5 4 13 71
50 81

63 64 61 23 26 73

4 5
8 12 37 22 14
13 71
11 9 23 24 26 74

3
38 37 2 35 36 41

34 41
11 9
29 42
2

66 10
1

28 15 16 73 69
28 29 42 43 44
6 7 56 2 9 1 6 28
11
14

4-32
SHEET 1
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

51 55 16 15 73 69

51 55

67

68

4-32
SHEET 2
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G
69 16 15 73

4 23 53

20 21 39
22 37
62 63

23 54

26

19 18 17
83 37

5
3

35 36

32 33 37
30 31 37 38 37 38

63 64

9 13 48
4-32
SHEET 3
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

26 23
9 11

32 33 37

30 31 3 35 36

61 82 20 21 39 62 63

53 23
45 53
34
48 13 9 81
18

2 19

35 36

17

57 58 60

37 38

8 12 50

63 64
26 53

4-32
SHEET 4
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

79 73 80
26

23

79

24

26

74
24

23

26 23

4-32
SHEET 5
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


439365 PUMP DRIVE ASSEMBLY
1 1 EA 441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-33
2 2 EA 435434 MAIN PUMP - CLOSED LOOP 4-34
3 1 EA 435436 MAIN PUMP - OPEN LOOP 4-40
4 1 EA 437663 CHARGE PUMP 4-44
5 1 EA 420568 GEAR PUMP - FAN/DUST COLLECTOR 4-45
6 1 EA 420477 MOUNT, GEAR BOX - PUMP DRIVE
7 8 EA 42737 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.000L)
8 4 EA 5984 WASHER, LOCK (5/8)
9 2 EA 36747 ADAPTER, STRAIGHT
10 4 EA 42710 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L)
11 2 EA 439085 ADAPTER, ELBOW - 90 DEG
12 4 EA 85040 CAPSCREW, HEX HEAD - METRIC (M16 x 2 x 45
MM)
13 2 EA 439331 ADAPTER, STRAIGHT
14 3 EA 55971 ADAPTER, 45 DEG
15 1 EA 8314 ELBOW, PIPE STREET
16 1 EA 44431 ADAPTER, STRAIGHT
17 1 EA 321024 ADAPTER, SPLIT FLANGE KIT
18 1 EA 54406 ADAPTER, SPLIT FLANGE - 90 DEG
19 1 EA 39943 ADAPTER, ELBOW
20 1 EA 302400 ADAPTER, SPLIT FLANGE HALF
21 1 EA 37672 ADAPTER, 90 DEG
22 2 EA 439330 ADAPTER, 45 DEG
23 4 EA 418614 ADAPTER, STRAIGHT
24 1 EA 45302 ADAPTER, RUN - TEE
25 1 EA 30870 ADAPTER, STRAIGHT
26 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
27 1 EA 348490 ADAPTER, SPECIAL
28 4 EA 36085 ADAPTER, ELBOW - 90 DEG
29 1 EA 37823 ADAPTER, ELBOW - 90 DEG
30 1 EA 36317-050 ADAPTER, ELBOW - 90 DEG
31 1 EA 322885 ADAPTER, SPLIT FLANGE KIT
32 1 EA 51121 ADAPTER, 90 DEG
33 1 EA 56324 ADAPTER, SPLIT FLANGE - 90 DEG
34 2 EA 439084 ADAPTER, PLUG
35 6 EA 66918 WASHER, FLAT
36 6 EA 42742-050 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 1.750l)
37 6 EA 1637806 ADAPTER, SPLIT FLANGE KIT
38 3 EA 85448 FITTING, SPLIT FLANGE - 90 DEG
39 1 EA 39408 ADAPTER, 90 DEG
40 1 EA 83072 FITTING, 90 DEG
41 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-46
42 1 EA 80032 FITTING, 45 DEG
43 4 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L)
44 4 EA 6002-050 WASHER, LOCK (5/16)
45 1 EA 31804 ADAPTER, ELBOW - 90 DEG
46 2 EA 410792 COUPLING
47 1 EA 407730 VALVE, RELIEF
V004939 Cartridge, Relief Valve
4-32
SHEET 6
BI010484

PUMP DRIVE ASSEMBLY


ASSEMBLY 439365 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


48 1 EA 37408 ADAPTER, ELBOW
49 2 EA 56256 ADAPTER, TEE
50 1 EA 410798 FLANGE, ELBOW - WELDMENT
52 1 EA 56787 ADAPTER,STRAIGHT
53 6 EA 56439 ADAPTER, NUT HEX CAP
55 3 EA 437689 SEAL, O-RING
56 8 EA 49149 WASHER, FLAT - HARDENED
57 1 EA 414570 ADAPTER, GAUGE PORT
58 1 EA 16379 O-RING
59 4 EA 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
6.000L)
60 1 EA 6161 PLUG, SQUARE HEAD
61 1 EA 416962 VALVE, RELIEF
V004942 Cartridge Seal Kit (1 Ea Cartridge)
62 4 EA 510093 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 5.500L)
63 8 EA 312216 WASHER, LOCK (.50)
64 4 EA 417267 CAPSCREW, HEX HEAD - SPECIAL
66 4 EA 42606 NUT
67 2 EA 42750 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 2.500L)
68 2 EA 63240 NUT, HEX
69 1 EA 4331509 FILTER, AIR
1 EA 57311 replacement element
70 1 EA 35584 ADAPTER, STRAIGHT
71 1 EA 439364 REDUCER, BELL
72 1 EA 420383 ASSEMBLY, HYDRAULIC PIPE
73 1 EA 344091 VALVE, SHUTTLE
74 1 EA 68831 ADAPTER, STRAIGHT - ORIFICE
79 1 EA 31395 ADAPTER, STRAIGHT
80 1 EA 31804 ADAPTER, 90 DEG
81 1 EA 36750 ADAPTER, ELBOW - 90 DEG
82 1 EA 38061 ADAPTER, PLUG, STRAIGHT
83 1 EA 56325 ADAPTER, STRAIGHT

4-32
SHEET 7
BI010484

PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


ASSEMBLY 441275 REVISION A

23
6 1 17
5
13
4 17
18 11
24 7
22
8

14 9 10
14
19

21 20

3
15
16

12

17 2 17

4-33
SHEET 1
BI010484

PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


ASSEMBLY 441275 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEG
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. ------ PLATE, IDENTIFICATION
8 2 EA. ------ SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 437688 ADAPTER, PUMP
18 3 EA. 20480 O-RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA 42615 CAPSCREW
23 1 EA. ------ TAG, NO OIL
24 ------ SLEEVE, ADAPTER

4-33
SHEET 2
BI010484

MAIN PUMP - CLOSED LOOP


ASSEMBLY 435434 REVISION D

1 5

4 2
3

4-34
SHEET 1
BI010484

MAIN PUMP - CLOSED LOOP


ASSEMBLY 435434 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


PLEASE INCLUDE THE SERIAL NUMBER OF THE
PUMP WHEN ORDERING
PARTS TO ENSURE CORRECT ITEMS ARE
PURCHASED

435434 MAIN PUMP - CLOSED LOOP


1 REF V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE 4-35
PARTS LIST
2 REF V014618 PORT PLATE HOUSING AND VALVES SPARE 4-36
PARTS LIST
3 REF V014619 PTO ADD-ON SPARE PARTS LIST 4-37
4 REF V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST 4-38
5 REF V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST 4-39

V014639 SEAL KIT

4-34
SHEET 2
BI010484

SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST


ASSEMBLY V014617 REVISION -

3
2
1

4-35
SHEET 1
BI010484

SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST


ASSEMBLY V014617 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST
1 1 EA V014597 SNAP RING
2 * EA V014570 METAL SUPPORT RING (*as required)
3 1 EA V014598 SHAFT SEAL
4 1 EA V014599 PLUG

4-35
SHEET 2
BI010484

PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


ASSEMBLY V014618 REVISION -

8 1
1 1 1
5
7 5a 9
6 9
4

2
3 1

6
7
8
3
2

4-36
SHEET 1
BI010484

PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


ASSEMBLY V014618 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


1 5 EA V014495 SCREW PLUG
2 2 EA V014515 PLUG SCREW
3 2 EA V014516 O-RING
4 1 EA V014504 O-RING
5 1 EA V014600 ORIFICE
5a 1 EA V014601 ORIFICE
6 2 EA V014511 O-RING
7 2 EA V014602 O-RING
8 2 EA V014513 PRESSURE RELIEF VALVE
9 2 EA V014517 HEX HEAD PLUG

4-36
SHEET 2
BI010484

PTO ADD-ON SPARE PARTS LIST


ASSEMBLY V014619 REVISION -

4
1
2
2a

5
3

4-37
SHEET 1
BI010484

PTO ADD-ON SPARE PARTS LIST


ASSEMBLY V014619 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014619 PTO ADD-ON SPARE PARTS LIST


1 1 EA V014603 O-RING
2 1 EA V014604 COUPLING
2a 1 EA V014605 COUPLING SPRING
3 1 EA V014606 INTERMEDIATE FLANGE
4 4 EA V014607 SCREW, SOCKET HEAD
5 1 EA V014557 O-RING

4-37
SHEET 2
BI010484

FILTER ELIMINATION FLANGE SPARE PARTS LIST


ASSEMBLY V014620 REVISION -

4
2

3
4
1

4-38
SHEET 1
BI010484

FILTER ELIMINATION FLANGE SPARE PARTS LIST


ASSEMBLY V014620 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST


1 1 EA V014608 FLANGE
2 1 EA V014609 O-RING
3 1 EA V014610 SCREW PLUG
4 2 EA V014611 SCREW, SOCKET HEAD

4-38
SHEET 2
BI010484

E1P CONTROL ASSEMBLY SPARE PARTS LIST


ASSEMBLY V014621 REVISION -

6 9
7
3
2
8

3
2 10
1

5
4

4-39
SHEET 1
BI010484

E1P CONTROL ASSEMBLY SPARE PARTS LIST


ASSEMBLY V014621 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST


1 1 EA V014612 CONTROL - E1P
2 2 EA V014613 ORIFICE
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
6 2 EA V014614 CAPSCREW, SOCKET HEAD
7 2 EA V014615 CAPSCREW, SOCKET HEAD
8 2 EA V014498 O-RING
9 8 EA V014616 CAPSCREW, SOCKET HEAD
10 2 EA V014499 PROPORTIONAL SOLENOID - 24V

4-39
SHEET 2
BI010484

MAIN PUMP - OPEN LOOP


ASSEMBLY 435436 REVISION B

4-40
SHEET 1
BI010484

MAIN PUMP - OPEN LOOP


ASSEMBLY 435436 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


PLEASE INCLUDE THE SERIAL NUMBER OF THE
PUMP WHEN ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

435436 MAIN PUMP - OPEN LOOP


1 REF V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS 4-41
LIST
2 REF V014625 HIGH PRESSURE END FLANGE PLUG AND 4-42
DISPLACEMENT STOP SCREWS LIST
3 REF V014629 LP CONTROL ASSEMBLY LIST 4-43

1 EA V014559 SEAL KIT

4-40
SHEET 2
BI010484

SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


ASSEMBLY V014624 REVISION -

2
1

4-41
SHEET 1
BI010484

SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


ASSEMBLY V014624 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


1 1 EA V013525 SNAP RING
2 1 EA V014571 SHAFT SEAL
3 1 EA V014599 PLUG

4-41
SHEET 2
BI010484

HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST
ASSEMBLY V014625 REVISION -

3 6
1 2
3
2
5
4

4-42
SHEET 1
BI010484

HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST
ASSEMBLY V014625 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014625 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP


SCREWS LIST
1 1 EA V014495 SCREW PLUG
2 2 EA V014626 THREADED PIN
3 2 EA V014548 SEAL COLLAR NUT
4 1 EA V014519 O-RING
5 1 EA V014627 COVER
6 2 EA V014628 SCREW, HEX HEAD

4-42
SHEET 2
BI010484

LP CONTROL ASSEMBLY LIST


ASSEMBLY V014629 REVISION -

15 12
14
11b
14 9
15 8

10 22 1
13 4
5 18
11a 10 4
9 7 17
8
6
2
3a

3
20
16
17 21 19
21 21
17
17

4-43
SHEET 1
BI010484

LP CONTROL ASSEMBLY LIST


ASSEMBLY V014629 REVISION -

ITEM QTY. PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING
PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014629 LP CONTROL ASSEMBLY LIST


1 1 --------- HOUSING
2 1 --------- LS PILOT SPOOL
3 1 --------- PCO PILOT SPOOL
4 2 V014361 SPRING HAT
5 1 V014362 PCO SPRING
6 1 V014363 LS SPRING
7 1 V014364 SPRING HAT
8 2 V014365 O-RING
9 2 V014366 BACKUP RING
10 2 V014367 ADJUSTMENT SCREWS
11a 1 V014368 O-RING
11b 1 V014369 O-RING
12 2 V014370 SPLIT PIN
13 1 V014371 END CAP
14 2 V014372 ADJUSTMENT LOCK NUT
15 4 V014373 SCREW, SOCKET HEAD
16 1 --------- PRESSURE PIN
17 4 V014630 PLUG
18 1 V014377 SET SCREW PLUG
19 1 V013595 POP RIVET PLUG
20 3 V013604 TAPERED PIPE PLUG
21 3 V013606 O-RING
22 3 V014615 SCREW, SOCKET HEAD

4-43
SHEET 2
BI010484

CHARGE PUMP
ASSEMBLY 437663 REVISION -

10
9
8
7
6
4 5

3 14
2
5
1
6
7
8
9
11

13 12
12 21
11 20
12

19
12
21
18
20

19

4-44
SHEET 1
BI010484

CHARGE PUMP
ASSEMBLY 437663 REVISION -

ITEM PART NO. DESCRIPTION


437663 CHARGE PUMP
1 V014403 SNAP RING
2 -------- OUTBOARD BEARING
3 18669 SEAL - PUMP
4 -------- SHAFT END COVER
5 -------- PLUG - PUMP
6 -------- BUSHING
7 -------- SEAL - (pump per section)
8 -------- SEAL, CHANNEL
9 -------- THRUST PLATE - PUMP
10 -------- GEAR SET
11 79734 GASKET SEAL - PUMP
12 -------- DOWEL PIN
13 -------- GEAR HOUSING - PUMP
14 -------- BEARING CARRIER
15 -------- CONNECTING SHAFT
16 -------- GEAR SET
17 -------- GEAR HOUSING - PUMP
18 -------- PORT END COVER
19 -------- STUD
20 -------- WASHER
21 -------- NUT
V014492 SEAL KIT

4-44
SHEET 2
BI010484

GEAR PUMP - FAN/DUST COLLECTOR


ASSEMBLY 420568 REVISION -

10
9
8
7
6
4 5

3 14
2
1
5 6
7
8
9
11
12
13

12
11
11 12 12
17

12
12
11

16
8 9 12
7
6 21
20
15

19

18 21
20
8 6
7
19
9

4-45
SHEET 1
BI010484

GEAR PUMP - FAN/DUST COLLECTOR


ASSEMBLY 420568 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


420568 GEAR PUMP - FAN/DUST COLLECTOR
1 1 EA V013366 SNAP RING
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL - PUMP
4 1 EA -------- SHAFT END COVER
5 2 EA -------- PLUG
6 4 EA V009956 BUSHINGS
7 2 EA V009941 BACKUP SEAL - (PUMP PER SECTION)
8 2 EA V009940 CHANNEL SEAL (PUMP PER SECTION)
9 2 EA V009942 THRUST PLATE - PUMP
10 1 EA -------- GEAR SET
11 2 EA V009944 GASKET SEAL - PUMP
12 8 EA -------- DOWEL PIN
13 1 EA -------- GEAR HOUSING - PUMP
14 1 EA -------- BEARING CARRIER
15 1 EA -------- CONNECTING SHAFT
16 1 EA -------- GEAR SET
17 1 EA -------- GEAR HOUSING - PUMP
18 1 EA -------- PORT END COVER
19 4 EA -------- STUD
20 4 EA -------- WASHER
21 4 EA -------- NUT

V006789 SEAL KIT (INCLUDES 4 ea items 7 & 8, 4 ea item 11 and 1 ea item 3)

4-45
SHEET 2
BI010484

HYDRAULIC FILTER ASSEMBLY (CHARGE)


ASSEMBLY 58495 REVISION B

1 2
3

4-46
SHEET 1
BI010484

HYDRAULIC FILTER ASSEMBLY (CHARGE)


ASSEMBLY 58495 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)

NOTE: Part number V011135, coreless element, comes as part of


conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.

4-46
SHEET 2
BI010484

FUEL FILTER KIT - QSK19 (TIER 1)


ASSEMBLY 4267148 REVISION -

14
7 8
1 1 6
2 3
2 2 5 4
3 3
13 3
4 4
4 12

9 10

4 3 2 1 3 4
11

4-47
SHEET 1
BI010484

FUEL FILTER KIT - QSK19 (TIER 1)


ASSEMBLY 4267148 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4267148 FUEL FILTER KIT - QSK19 (TIER 1)
1 3 EA 31805 ADAPTER, ELBOW - 90 DEG
2 4 EA 57729 ADAPTER, REDUCER
3 6 EA 33375 FITTING, HOSE - BRASS UNIVERSAL
4 6 EA 16888 CLAMP, HOSE
5 1 EA 83793 ADAPTER, 90 DEG
6 1 EA 428852 ADAPTER, 90 ELBOW
7 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
8 4 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
9 4 EA 5994 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.000L)
10 4 EA 55185 WASHER, FLAT (1/2, HARDENED)
11 1 EA 442302 PLATE, ELECTRICAL BOX
12 1 EA 37155 ADAPTER, 90 DEG
13 1 EA T106177 MOUNT, FUEL FILTER
14 1 EA 434777 FUEL FILTER 4-48

4-47
SHEET 2
BI010484

FUEL FILTER
ASSEMBLY 434777 REVISION A

14
15
9
16 10

11

17
12

13

4-48
SHEET 1
BI010484

FUEL FILTER
ASSEMBLY 434777 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT

4-48
SHEET 2
BI010484

SECTION 5 - DUST CONTROL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DUST COLLECTOR INSTALLATION 411062 5-1
DUST COLLECTOR ASSEMBLY 97418 5-2
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY) 89860 5-3
DUST COLLECTOR PLUMBING 419621 5-4
DUST CURTAIN INSTALLATION 97271 5-5
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 416098 5-6
HYDRAULIC CYLINDER ASSEMBLY 75137 5-7
HYDRAULIC DUST CURTAIN LEVER 89266 5-8
DUST CURTAIN PLUMBING 412014 5-9

SECT5
SHEET 1
BI010484

DUST COLLECTOR INSTALLATION


ASSEMBLY 411062 REVISION L

5 6 7

12

14

14
10
13
11

9
16
8
1
20 19 18 17 15

4 3 2

5-1
SHEET 1
BI010484

DUST COLLECTOR INSTALLATION


ASSEMBLY 411062 REVISION L

190 190 190


191 191
191

5-1
SHEET 2
BI010484

DUST COLLECTOR INSTALLATION


ASSEMBLY 411062 REVISION L

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411062 DUST COLLECTOR INSTALLATION
1 1 EA. 97418 DUST COLLECTOR ASSEMBLY 5-2
2 1 EA. 425823 PLATFORM COVER PLATE
3 8 EA. 7574 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L)
4 8 EA. 5975 WASHER, LOCK (1/2, SPRING)
5 1 EA. 97714 WELDMENT
6 4 EA. 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
7 4 EA. 6291 NUT, ELASTIC STOP (1/2-13UNC)
8 1 EA. 1054733 HOSE, DUST COLLECTOR
9 2 EA. 88211 CLAMP, HOSE
10 1 EA. 30835 ADAPTER, ELBOW - 90 DEG
11 1 EA 431558 INLET, DUST COLLECTOR
12 2 EA. 30067 ADAPTER, STRAIGHT
13 1 EA. 317978 ADAPTER, 90 DEG
14 1 EA. 419621 DUST COLLECTOR PLUMBING 5-4
15 15 FT 54430 CONDUIT
16 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
17 3 EA 320354 123091 HOSE CLAMP
18 3 EA 347037 167530 WELD STUD
19 3 EA 16083 WASHER, FLAT
20 3 EA 7972 NUT, LOCK (3/8-16UNC)
21 17 EA 45259 TERMINAL, SPADE - 16 / 14 AWG - #10 STUD -
INSULATED
22 2 EA 45249 TERMINAL, RING - 12 / 10 AWG - INSULATED
23 4 EA 45261 CONNECTOR, BUTT - 16 / 14 AWG
51 50 FT 17818 WIRE, 16 GA - BLACK
190 20 FT 17816 WIRE, 16 GA - WHITE
191 20 FT 17818 WIRE, 16 GA - BLACK

5-1
SHEET 3
BI010484

DUST COLLECTOR ASSEMBLY


ASSEMBLY 97418 REVISION A

13
22 10 11 12
14
17
21 15
9

7 1
8

19

18
20

5-2
SHEET 1
BI010484

DUST COLLECTOR ASSEMBLY


ASSEMBLY 97418 REVISION A

3 6
5

16

5-2
SHEET 2
BI010484

DUST COLLECTOR ASSEMBLY


ASSEMBLY 97418 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


97418 DUST COLLECTOR ASSEMBLY
1 1 EA. ------- LOWER HOUSING SECTION
2 1 EA. ------- UPPER HOUSING SECTION
3 1 EA. 97426 IMPULSE AIR MANIFOLD
4 1 EA. 89851 D.C. ELECTRIC TIMER
5 6 EA. 89855 IMPULSE VALVE
1 EA. 22387 Repair Kit-Impulse Valve
6 6 EA. 89856 SOLENOID VALVE
7 6 EA. 89854 ELEMENT RETENTION ROD
8 6 EA. 89853 FILTER ELEMENT
9 1 EA. 89846 BLOWER MOUNT
10 1 EA. 97419 BLOWER HOUSING
11 1 EA. 97420 BLOWER WHEEL
12 1 EA. 97421 BLOWER HOUSING TOP PLATE
13 1 EA. 89850 HYDRAULIC MOTOR
1 EA 16576 Flange assembly with o ring & fasteners
1 EA 16575 O-ring, flange
4 EA 18561 Capscrew, socket head
1 EA. 22226 Seal Kit-Hydraulic Motor
14 1 EA. 89862 PRESSURE RELIEF VALVE
15 1 EA. 89861 BALL VALVE
16 1 EA. 89863 FLOW CONTROL VALVE
17 1 EA. 89860 AIR LINE FILTER / REGULATOR (DUST 5-3
COLLECTOR ASSEMBLY)
18 2 EA. 89857 DROPOUT CHUTE, 36 INCH
19 2 EA. V008902 DROPOUT HOSE - 42 INCH
20 2 EA. 89859 HOSE CLAMP
21 1 EA. 97422 DRAIN COCK
22 1 EA. V002935 BUSHING, 1 7/8

5-2
SHEET 3
BI010484

AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)


ASSEMBLY 89860 REVISION -

5-3
SHEET 1
BI010484

AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)


ASSEMBLY 89860 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


89860 AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)
1 1 EA V011657 KIT, REGULATOR BONNET (Includes Cap & Bonnet Lock Screws
2 1 EA V011658 KIT, ADJUSTING SPRING
3 1 EA V011659 KIT, DIAPHRAGM REPAIR
4 1 EA V011662 KIT, METAL BOWL (Also Includes Items 11 & 13) MUST ALSO ORDER
ITEM 14
5 1 EA V011660 KIT, VALVE (Also Includes items 6, 7, 8 & 10)
6 1 EA V011660 KIT, VALVE (Also Includes items 5, 7, 8 & 10)
7 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 8 & 10)
8 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 7 & 10)
9 1 EA V011661 KIT, ELEMENT
10 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 7 & 8)
11 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 13) MUST ALSO ORDER
ITEM 14
13 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 11) MUST ALSO ORDER
ITEM 14
14 1 EA V011663 KIT, OPTIONAL AUTO DRAIN (Includes Float Drain)

1 EA V001291 GAUGE (Not included with 89860 assembly; order separately)

5-3
SHEET 2
BI010484

DUST COLLECTOR PLUMBING


ASSEMBLY 419621 REVISION B

3
2

5-4
SHEET 1
BI010484

DUST COLLECTOR PLUMBING


ASSEMBLY 419621 REVISION B

1
3

5-4
SHEET 2
BI010484

DUST COLLECTOR PLUMBING


ASSEMBLY 419621 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


419621 DUST COLLECTOR PLUMBING
1 1 EA 407443 HOSE ASSEMBLY (JCAF310-06-200)
2 1 EA 306644 HOSE ASSEMBLY (JCA2781-12-220)
3 1 EA 408924 HOSE ASSEMBLY (JCAF310-12-238)

5-4
SHEET 3
BI010484

DUST CURTAIN INSTALLATION


ASSEMBLY 97271 REVISION B

10

9 10

11 7 5 6

5 6
2

4 4

5 6
2

10 10

5 6 3 1

5-5
SHEET 1
BI010484

DUST CURTAIN INSTALLATION


ASSEMBLY 97271 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA. 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA. 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA. 402855 STRIP, RETAINER
5 65 EA. 42575 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
6 65 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP, RETAINER (49LG)
9 1 EA. 97753 STRIP, RETAINER (31LG)
10 2 EA. 97754 STRIP, RETAINER (14 1/2LG)
11 1 EA. 97755 STRIP, RETAINER (13LG)

5-5
SHEET 2
BI010484

DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)


ASSEMBLY 416098 REVISION M

20

27 26 4
4

20

5-6
SHEET 1
BI010484

DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)


ASSEMBLY 416098 REVISION M

15 17

27 26 4

5
20

6 13
13
1
6 14

12 11 3
5-6
SHEET 2
BI010484

DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)


ASSEMBLY 416098 REVISION M

22 21

23
14
5 24 25
15 9 10
10 9 19 18 14
2 10 9 9 10
2

12 11 3
3 11 12
3
3

5-6
SHEET 3
BI010484

DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)


ASSEMBLY 416098 REVISION M

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416098 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 2 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-7
2 2 EA 89266 HYDRAULIC DUST CURTAIN LEVER 5-8
3 2 EA 54808 STIFFENER - HYDRAULIC DUST CURTAIN
4 6 EA 1621297 SUPPORT, LUG
5 2 EA 89258 LUG, CYLINDER
6 2 EA 42838 WASHER, FLAT
9 4 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
10 4 EA 42701 NUT, LOCK (1/8UNC, ELASTIC COLLAR)
11 12 EA 42543 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L)
12 12 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
13 2 EA 6365 PIN, COTTERED
14 2 EA 89259 ARM, LEVER
15 4 EA 30835 ADAPTER, ELBOW - 90 DEG
16 1 EA 412014 DUST CURTAIN PLUMBING 5-9
17 2 EA 87641 ADAPTER, HYDRAULIC - ORIFICE
18 2 EA 37830-050 ADAPTER, TEE
19 2 EA 31396 ADAPTER, STRAIGHT
20 2 EA 430790 LUG SUPPORT
21 6 EA 7792 CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 4.000L)
22 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
23 3 EA 424766 BAR, TAPPED
24 6 EA 317874 CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 3.750L)
25 6 EA 5975 WASHER, LOCK (1/2, SPRING)
26 6 EA 42675 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.500L)
27 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)

5-6
SHEET 4
BI010484

HYDRAULIC CYLINDER ASSEMBLY


ASSEMBLY 75137 REVISION C

13
5 11
20 15
10 2 16 4 18
19
17

1
6

21 8 12

5-7
SHEET 1
BI010484

HYDRAULIC CYLINDER ASSEMBLY


ASSEMBLY 75137 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
10 1 EA. V005382 LOCKNUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN

5-7
SHEET 2
BI010484

HYDRAULIC DUST CURTAIN LEVER


ASSEMBLY 89266 REVISION F

2 2
2
3

5 5
4 4 4 4

5-8
SHEET 1
BI010484

HYDRAULIC DUST CURTAIN LEVER


ASSEMBLY 89266 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


89266 HYDRAULIC DUST CURTAIN LEVER
1 1 EA 430783 PIVOT ROD, DUST CURTAIN
2 2 EA 54806 ARM LEVER, DUST CURTAIN
3 4 FT 12167 TUBING, ROUND
4 4 EA 52491 LINK, CHAIN - SPRING ANCHOR
5 2 FT 51703 CHAIN (3/16 WELD)
6 1 EA 54808 STIFFENER, HYDRAULIC DUST CURTAIN

5-8
SHEET 2
BI010484

DUST CURTAIN PLUMBING


ASSEMBLY 412014 REVISION D

1
3

3
2

5-9
SHEET 1
BI010484

DUST CURTAIN PLUMBING


ASSEMBLY 412014 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


412014 DUST CURTAIN PLUMBING
1 1 EA. 423919 HOSE ASSEMBLY (JCAG2L-08-139)
2 1 EA. 423920 HOSE ASSEMBLY (JCAG2L-08-153)
3 1 EA 1577415 HOSE ASSEMBLY (JCAG2L-08-172)
4 1 EA 1577414 HOSE ASSEMBLY (JCAG2L-08-160)

5-9
SHEET 2
BI010484

SECTION 6 - MAST

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST ASSEMBLY - 11.5M 1615905 6-1
MAST PIVOT WELDMENT (OUTSIDE) 410777 6-2
CYLINDER, HOIST AND PULLDOWN (MAST) 423475 6-3
GUIDE ASSEMBLY, SHEAVE (MAST) 414344 6-4
SHEAVE, 22-INCH OD W/BEARING 414307 6-5
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS 411934 6-6
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-7
DUST HOOD INSTALLATION 427976 6-8
MAST PLUMBING (11.5 METER MAST) 423613 6-9
PIPE RACK INSTALLATION 423746 6-10
MOTOR, HYDRAULIC 414782 6-11
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-12
ROTARY DRIVE ASSEMBLY 4033629 6-13
ROTARY DRIVE GEARBOX ASSEMBLY 4033626 6-14
ROTARY DRIVE MOTOR HOSE KIT 4160030 6-14A
ROTARY DRIVE MOTOR FIELD KIT 4160029 6-14B
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 414679 6-15
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-16
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-17
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-18
AUTOMATIC TOOL WRENCH 412659 6-19
PIPE RACK ROTATE PLUMBING 410624 6-20
AUTO TOOL WRENCH PLUMBING 410625 6-21
PIPE RACK CAROUSEL LOCK PLUMBING 410627 6-22
PIPE RACK SWING PLUMBING 411989 6-23
MAST LOCK INSTALLATION 410456 6-24
WINCH INSTALLATION (BG8) 1622419 6-25
WINCH CASE DRAIN CONVERSION KIT 1706245 6-26
WINCH ASSEMBLY 422078 6-27
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-28
WINCH PLUMBING HOSE KIT 4007944 6-29

SECT6
SHEET 1
BI010484

MAST ASSEMBLY - 11.5M


ASSEMBLY 1615905 REVISION F

32 40 22 14 13 25 26

15 1 49
31 37
37 24 23

2 11 12 17 18 4 5 16
27

33

6 18

3 20 31 27 45
17 43
16 42
19 28 29 30

41
50

6-1
SHEET 1
BI010484

MAST ASSEMBLY - 11.5M


ASSEMBLY 1615905 REVISION F

31

33 6

23 24

19

28 29 30

12 11
50 41
5

6-1
SHEET 2
BI010484

MAST ASSEMBLY - 11.5M


ASSEMBLY 1615905 REVISION F

1
37
49

37

38
39

38

6 8 9 10

45 44
46
7 27 21 22

6-1
SHEET 3
BI010484

MAST ASSEMBLY - 11.5M


ASSEMBLY 1615905 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1615905 MAST ASSEMBLY - 11.5M
1 1 EA 1613990 MAST, WELDMENT, 11.5M - SKF
410777 MAST LIFT CYLINDER BRACKET WELDMENT 6-2
(OUTSIDE)
2 1 EA 423475 CYLINDER, HOIST AND PULLDOWN (MAST) 6-3
3 1 EA 410450 PIN, HOIST/PULLDOWN
4 1 EA 410817 CLAMP, CYLINDER - HOIST/PULLDOWN
5 1 EA 414344 GUIDE ASSEMBLY, SHEAVE (MAST) 6-4
6 3 EA 414307 SHEAVE, 22-INCH OD W/BEARING 6-5
7 4 EA 440574 PIN, SHEAVE
8 4 EA 66198 BUSHING, BEARING ADJUSTMENT
9 4 EA 18518 NUT, LOCK (1.250-12UNF, THIN ELASTIC COLLAR)
10 4 EA T106205 WASHER, FLAT - SHEAVE RETAINER PIN
11 2 EA 52279 TUBING, STANDPIPE - 1 1/4 OD
12 1 EA 65654 TUBING, STANDPIPE - 3/4 OD (35' MAST)
15 1 EA 8308 COUPLING, PIPE (2NPT, BLACK)
16 2 EA 423545 CABLE, WIRE ROPE - HOIST
17 2 EA 423546 CABLE, WIRE ROPE - PULLDOWN
18 8 EA 40138-050 124095 NUT, HEX - GR5 (2 -4.5UNC)
19 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-6
W/ATTACHMENTS
20 1 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
21 8 EA 42764 5825192 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
4.750L)
22 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
23 4 EA 4205682 CAPSCREW, HEX HEAD - GR8 (1.250-7 UNC, 3.00L)
24 4 EA 83587 WASHER, FLAT (1.250, HARDENED)
25 4 EA 19663 CLAMP, CABLE
26 1 EA 4269377 CABLE WIRE ROPE (3/4 DIA X 130")
27 8 EA 5929 FITTING, GREASE STRAIGHT (1/8NPT, ALEMITE)
28 4 EA 6096 105134 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC,
1.000L)
29 4 EA 6292 NUT, HEX LOCK (5/16-18UNC)
30 4 EA 42625 WASHER, FLAT (5/16, TYPE A)
31 2 EA 61466 ADAPTER, 90 DEG
32 1 EA 427976 DUST HOOD INSTALLATION 6-8
33 1 EA 443046 SHEAVE, MODIFIED
34 1 EA 423613 MAST PLUMBING (11.5 METER MAST) 6-9
37 3 EA 35584 119385 ADAPTER, STRAIGHT
38 4 EA 39931 ADAPTER, 90 DEG
39 2 EA 34859-050 168637 ADAPTER, STRAIGHT
41 2 EA 38677 125746 ADAPTER, STRAIGHT
42 1 EA 418468 TUBE ASSEMBLY - PIPE RACK CYLINDER
43 1 EA 418469 TUBE ASSEMBLY - PIPE RACK CYLINDER
44 2 EA 89568 TUBE ASSEMBLY - PIPE RACK (1/2 X 240L)
45 4 EA 38681-050 119669 ADAPTER, STRAIGHT
46 2 EA 38690 ADAPTER, 90 DEG
49 1 EA 1646353 HOSE ASSEMBLY (JCAM500-32-331)
50 2 EA 347725 ADAPTER, 90 DEG

6-1
SHEET 4
BI010484

MAST ASSEMBLY - 11.5M


ASSEMBLY 1615905 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


51 1 EA 1060893 SHIM KIT, PULLDOWN CYLINDER - MAST (NOT
SHOWN)

6-1
SHEET 5
BI010484

MAST PIVOT WELDMENT (OUTSIDE)


ASSEMBLY 410777 REVISION C

4 3 2 1

6-2
SHEET 1
BI010484

MAST PIVOT WELDMENT (OUTSIDE)


ASSEMBLY 410777 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


410777 MAST PIVOT WELDMENT (OUTSIDE)
1 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 55 1/2)
2 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 21)
3 2 EA 35746 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 7.500L)
4 2 EA 441081 WASHER, FLAT - HARDENED
NOTE: REQUIRES TWO 410777 WELDMENTS PER MAST.

6-2
SHEET 2
BI010484

CYLINDER, HOIST AND PULLDOWN (MAST)


ASSEMBLY 423475 REVISION -

8 7
17
12 5 3

24

25
19 18
1 2 22 23
20

4 9

15
16

14
11 6 21 10

6-3
SHEET 1
BI010484

CYLINDER, HOIST AND PULLDOWN (MAST)


ASSEMBLY 423475 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


423475 CYLINDER, HOIST AND PULLDOWN (MAST)
1 1 EA ------- O-RING
2 1 EA ------- BACKUP
3 1 EA ------- WIPER
4 1 EA ------- BACKUP
5 1 EA ------- SEAL
6 1 EA ------- SEAL
7 2 EA ------- BACKUP
8 1 EA ------- SEAL
9 1 EA ------- O-RING
10 2 EA ------- INGRESSION RING
11 2 EA ------- WEAR RING
12 2 EA ------- WEAR RING
14 4 EA V004875 SETSCREW
15 2 EA V004340 SETSCREW
16 2 EA V002363 NYLON PLUG
17 2 EA V011682 PORT PLUG
18 1 EA V011683 TUBE ASSEMBLY
19 1 EA V011684 ROD
20 1 EA V011685 FOOTMOUNT ASSEMBLY
21 1 EA V004877 PISTON
22 1 EA V004878 HEAD
23 1 EA V004879 CAP, HEAD
24 1 EA V004880 NUT
25 1 EA V004881 SPACER
V004874 SEAL KIT (Includes Items 1 thru 12)

6-3
SHEET 2
BI010484

GUIDE ASSEMBLY, SHEAVE (MAST)


ASSEMBLY 414344 REVISION B

10 11

8 8
8
1
10 11

12 13 9 10 11

6-4
SHEET 1
BI010484

GUIDE ASSEMBLY, SHEAVE (MAST)


ASSEMBLY 414344 REVISION B
10 11 10 11
12 13 9
2

2 2
4 5 6

3 7 3 7 3 7

3 7 3 7 3 7

4 5 6
2 2

2
12 13 9
1 10 11 11 10

8 8 9 8

5 4
6 2

3 7

6-4
SHEET 2
BI010484

GUIDE ASSEMBLY, SHEAVE (MAST)


ASSEMBLY 414344 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


414344 GUIDE ASSEMBLY, SHEAVE (MAST)
1 1 EA 414213 MOUNT, SHEAVE
2 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
3 4 EA 440574 PIN, SHEAVE
4 4 EA 18518 NUT, LOCK (1 1/4-12UNF, THIN ELASTIC COLLAR)
5 4 EA T106205 PIN, RETAINER - SHEAVE
6 4 EA 66198 BUSHING, BEARING ADJUSTMENT
7 4 EA 5929 FITTING, GREASE
8 10 EA 413519 PAD, WEAR GUIDE
9 2 EA 413463 GUIDE, SHEAVE
10 20 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
11 20 EA 5975 WASHER, LOCK (1/2, SPRING)
12 6 EA 5986 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L)
13 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)

6-4
SHEET 3
BI010484

SHEAVE, 22-INCH OD W/BEARING


ASSEMBLY 414307 REVISION -

6-5
SHEET 1
BI010484

SHEAVE, 22-INCH OD W/BEARING


ASSEMBLY 414307 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


414307 SHEAVE, 22-INCH OD W/BEARING
1 2 EA 30920 CONE, BEARING - SHEAVE
2 1 EA 30998 BEARING, CUP SHEAVE
3 2 EA 30999 SEAL, SHEAVE

6-5
SHEET 2
BI010484

VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS


ASSEMBLY 411934 REVISION K

12 2 14 10
1
8 12

9
13 4

7 6

15 5
3 5 3 5

5 16

6-6
SHEET 1
BI010484

VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS


ASSEMBLY 411934 REVISION K

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-7
ATTACHMENTS
2 1 EA. 36084 ADAPTER, STRAIGHT
3 8 EA. 419425 ADAPTER, STRAIGHT
4 1 EA. 18564 ADAPTER, STRAIGHT
5 10 EA. 44174 ADAPTER, STRAIGHT
6 1 EA 37827 ADAPTER, STRAIGHT
7 1 EA 56439 ADAPTER, HEX CAP NUT
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
12 4 EA 354039 CAPSCREW, FLANGED - GR5 (5/16-18UNC, 0.500L)
13 1 EA 39943 ADAPTER, ELBOW - 90 DEG
14 1 EA 86242 ADAPTER, ELBOW - 90 DEG
15 2 EA 61795 ORIFICE (1/8)
16 2 EA 403096 ORIFICE (1/16)

6-6
SHEET 2
BI010484

VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


ASSEMBLY 410093 REVISION L

2 4

1 4

6-7
SHEET 1
BI010484

VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


ASSEMBLY 410093 REVISION L

ITEM QTY. U/M PART NO. DESCRIPTION


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. 412888 VALVE, CHECK (*SEE NOTE)
V005835 Cartridge
V001458 Seal Kit, Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH

*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER


SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.

6-7
SHEET 2
BI010484

DUST HOOD INSTALLATION


ASSEMBLY 427976 REVISION -

1
7 8

6 5

2 10 9 6 3

6-8
SHEET 1
BI010484

DUST HOOD INSTALLATION


ASSEMBLY 427976 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
3 4 EA 16083 WASHER, FLAT
4 1 EA 410659 RETAINER, DUST SEAL
5 6 EA 42575 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
6 10 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 12 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 12 EA 5989 WASHER, LOCK (3/8, SPRING)
9 1 EA 412987 CLAMP, DUST SEAL
10 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)

6-8
SHEET 2
BI010484

MAST PLUMBING (11.5 METER MAST)


ASSEMBLY 423613 REVISION C

4 3

6-9
SHEET 1
BI010484

MAST PLUMBING (11.5 METER MAST)


ASSEMBLY 423613 REVISION C

4 3

6-9
SHEET 2
BI010484

MAST PLUMBING (11.5 METER MAST)


ASSEMBLY 423613 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


423613 MAST PLUMBING (11.5 METER MAST)
3 1 EA 421849 HOSE ASSEMBLY (JCAF273-20-142)
4 1 EA 412117 HOSE ASSEMBLY (JCAF273-20-105)
5 2 EA 438886 HOSE ASSEMBLY (JCAF273-16-331)
6 1 EA 438885 HOSE ASSEMBLY (JCAF310-12-331)

6-9
SHEET 3
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

1
7
45 38
5 28 29 39 45
15
4 50 55
23 17

21
37 16
44 34

71
74 48
42
1
40
75

37 68 69
46

1
74

2
35 40 42
1

24
48
23
44 41 36

6-10
SHEET 1
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

32 43

1
31 35 40 42
25
7 26 2
13
27

17 19 20 9
11
30 4 73
15 21 34 16

10 44
31
12
43
14 6 33 42 66
32 8 23

31

3
6
18
2 72 40 42

6-10
SHEET 2
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

46 47 51 56 57

49 53
53

54 59
76 49
52
76

6-10
SHEET 3
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

23

49
49

61

6-10
SHEET 4
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


423746 PIPE RACK INSTALLATION
1 1 EA 423739 SUPPORT, CAROUSEL PIVOT
2 1 EA 423743 SUPPORT, CAROUSEL DRILL PIPE
3 1 EA 414126 TUBE, TOP CAROUSEL
4 1 EA 414782 MOTOR, HYDRAULIC 6-11
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper &
bushing O-ring)
6 1 EA 409315 CUP, END - LOWER PIPE RACK SUPPORT
7 1 EA 409292 CAP, END - PIPE RACK SUPPORT - UPPER
8 1 EA 409924 CAP, END - CAROUSEL - UPPER
9 1 EA 401066 WASHER, THRUST
10 1 EA 409359 WASHER, THRUST
11 1 EA 414783 BEARING, JOURNAL - CAROUSEL- LOWER
12 1 EA 409291 BEARING, JOURNAL - P.R.SUPPORT - LOWER
13 1 EA 409284 BEARING, JOURNAL - P.R.SUPPORT - UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR
16 1 EA 414008 SPROCKET, CAROUSEL
17 1 EA 4372191 SPROCKET, CAROUSEL
18 4 EA 56759 BAR, SQUARE
19 1 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L)
20 1 EA 5970 WASHER, LOCK (1/4, SPRING)
21 1 EA 414010 CHAIN, PIPE RACK SWING
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR, CHOCK - PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL LOCK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL LOCK
28 2 EA 30834 ADAPTER, ELBOW - 45 DEG
29 2 EA 47035 ADAPTER, STRAIGHT - SWIVEL
30 2 EA 51772 ADAPTER, STRAIGHT
31 5 EA 5929 FITTING, GREASE
32 8 EA 79335 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.500L)
33 4 EA 42744 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.000L)
34 6 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
35 6 EA 79804 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 5.000L)
36 4 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L)
37 1 EA 414028 GUARD, CAROUSEL SPROCKET
38 4 EA 36212-050 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.750L)
39 8 EA 42723 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L)
40 16 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
41 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
42 20 EA 438682 WASHER, NORD-LOCK (3/4)
43 8 EA 427978 WASHER, NORD-LOCK (5/8)
44 6 EA 55185 WASHER, FLAT (1/2, HARDENED)
45 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
6-10
SHEET 5
BI010484

PIPE RACK INSTALLATION


ASSEMBLY 423746 REVISION Q

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


46 1 EA 419887 RETAINER, BEARING - CAROUSEL SUPPORT
PIVOT
47 1 EA 419882 BEAR, JOURNAL
48 1 EA 414086 REST, CAROUSEL STOP
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
50 2 EA 9147 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.750L)
51 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
52 1 EA 43171 ADAPTER, TEE
53 2 EA 30835 ADAPTER, ELBOW - 90 DEG
54 1 EA 31396 ADAPTER, STRAIGHT
55 2 EA 5975 WASHER, LOCK (1/2, SPRING)
56 6 EA 42672 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.750L)
57 2 EA 319007 FITTING, GREASE
59 2 EA 35629 ADAPTER, TEE
61 2 EA 37820 ADAPTER, ELBOW - 90 DEG
66 4 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
68 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
69 4 EA 5989 WASHER, LOCK (3/8, SPRING)
71 6 EA 49795 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.500L)
72 6 EA 68402 CAPSCREW ,HEX HEAD - GR8 (3/4-10UNC, 4.000L)
74 2 EA 400242 BUSHING
75 5 EA 414821 KEY, SQUARE
76 4 EA 439246 PIN, CYLINDER

6-10
SHEET 6
BI010484

MOTOR, HYDRAULIC
ASSEMBLY 414782 REVISION -

13
12 3
3

11
3

6
21 20
7
4
10 19
2 3 5
17 18
16
8
9

23 22

14
15
1

6-11
SHEET 1
BI010484

MOTOR, HYDRAULIC
ASSEMBLY 414782 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. ------- SEAL
4 1 EA. ------- RING, BACKUP
5 1 EA. ------- SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. ------- SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. ------- SEAL, FACE, INNER
17 1 EA. ------- SEAL, FACE, OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22A 1 EA. V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)

6-11
SHEET 2
BI010484

HYDRAULIC CYLINDER ASSEMBLY - SWING


ASSEMBLY 429708 REVISION B

12
4 19 11
9 7 6 20 16 17 3
13

10 5 18 14
2 1

21

6-12
SHEET 1
BI010484

HYDRAULIC CYLINDER ASSEMBLY - SWING


ASSEMBLY 429708 REVISION B

6-12
SHEET 2
BI010484

HYDRAULIC CYLINDER ASSEMBLY - SWING


ASSEMBLY 429708 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
4 1 EA V005373 BACK-UP RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
12 1 EA V012900 RETAINING RING
13 2 EA V002363 NYLON PLUG
14 4 EA V012901 BUSHING
15 2 EA V011919 PORT PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
20 1 EA V012905 PISTON
21 2 EA V003839 CLEVIS PIN

6-12
SHEET 3
BI010484

ROTARY DRIVE ASSEMBLY


ASSEMBLY 4033629 REVISION E

37 29 30 31
1
22 26 4 25
35 13 12 33 20 11

4 5 34

8 7 3

2
21 16 7 17

16 7 17 21

27

28
14
38
18

19 36 32

6-13
SHEET 1
BI010484

ROTARY DRIVE ASSEMBLY


ASSEMBLY 4033629 REVISION E

2 16
17 7
24 23

33

10

15

6 1

6-13
SHEET 2
BI010484

ROTARY DRIVE ASSEMBLY


ASSEMBLY 4033629 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4033629 ROTARY DRIVE ASSEMBLY
1 1 EA 4033626 ROTARY DRIVE GEARBOX ASSEMBLY 6-14
2 1 EA 1623603 GUIDE, ROTARY GEARBOX - DC SIDE
3 4 EA 1623824 PIN, DOWEL - ROTARY HEAD GUIDE
4 14 EA 438682 WASHER, NORD-LOCK (3/4)
5 12 EA 37958 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.00L)
6 1 EA 1625570 GUIDE, ROTARY GEARBOX - CAB SIDE
7 36 EA 438683 WASHER, NORD-LOCK (1/2)
8 12 EA 45212 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
9 1 EA 52122 ADAPTER, 90 DEG
10 1 EA 4064397 CHOCK, BAR - ROUND, BENT
11 1 EA 34850 ADAPTER, STRAIGHT
12 1 EA 304913 CLAMP, SUPPORT
13 1 EA 1638622 ADAPTER, 90 DEG
14 1 EA 1636507 ADAPTER, STRAIGHT
15 1 EA 442617 RING, DUST DEFLECTOR (NOT SHOWN ON
DRAWING)
16 12 EA 410860 PAD, WEAR - GUIDE
17 24 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.00L)
18 1 EA 34861 ADAPTER, 45 DEG
19 2 EA 38678 ADAPTER, 45 DEG
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-14A
ITEMS 20, 32, 35, 36, & 38)
20 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
21 12 EA 95541 SHIM, WEAR PAD
22 1 EA 1581542 MOTOR, ROTARY DRIVE
23 1 EA 4319025 ADAPTER, STRAIGHT
24 1 EA 37155 ADAPTER, ELBOW - 90 DEG
25 2 EA 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
26 1 EA 20463-050 GASKET, 2-BOLT
27 2 EA 1637806 ADAPTER, SPLIT FLANGE KIT
28 1 EA 432422 ADAPTER, FLANGE KIT
29 1 EA 438490 PLUG, PIPE - SQUAREHEAD (3/8-16UNC, 0.750L)
30 1 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
31 1 EA 354049 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L)
32 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
33 1 EA 320573 FITTING, ALEMITE - VENT PLUG
34 2 EA 85448 ADAPTER, 90 DEG
35 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
37 1 EA 4172477 GUARD, SIGHT GLASS
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)
REF 4160029 ROTARY DRIVE MOTOR FIELD KIT (SEE NOTE) 6-14B
NOTE: THE FIELD KIT FOR RETROFITTING THE
ROTARY
DRIVE MOTOR IS 4160029, WHICH INCLUDES ALL
PARTS
REQUIRED (BULKHEAD FITTINGS, HOSE KIT,
MOTOR, GASKET, ETC.).

6-13
SHEET 3
BI010484

ROTARY DRIVE ASSEMBLY


ASSEMBLY 4033629 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


ITEMS 4 (qty 2), 18, 19, 22 THRU 27, 32, 34, 35, 36, &
38 ARE PART OF THE FIELD KIT.

6-13
SHEET 4
BI010484

ROTARY DRIVE GEARBOX ASSEMBLY


ASSEMBLY 4033626 REVISION A

43 18 22

20
60 22
19 23

31
36 32 48

35

17 21
52
33

51
44

63 64

6-14
SHEET 1
BI010484

ROTARY DRIVE GEARBOX ASSEMBLY


ASSEMBLY 4033626 REVISION A

53
58
59 49
11 50
24 25 8 34 38

46

14
16
26 27
39
40
29
7
4
9
15
27 28
42 62

12 21 65 2
24 25 6 5
10 30
61
3

37

61
54 55 56

57

61

6-14
SHEET 2
BI010484

ROTARY DRIVE GEARBOX ASSEMBLY


ASSEMBLY 4033626 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4033626 ROTARY DRIVE GEARBOX ASSEMBLY
2 2 EA 98894 KEY
3 1 EA V005118 SHAFT, OUTPUT
4 1 EA 98897 SHAFT, 24T
5 1 EA 98898 GEAR, 84T
6 1 EA 98899 PINION, 24T
7 1 EA 98900 GEAR, 110T
8 1 EA 98902 COVER, END
9 1 EA 98903 SPACER
10 1 EA 4159874 SPACER
11 2 EA 407162 LOCK NUT
12 1 EA 4159875 PLATE, SEAL
14 1 EA V005119 HOUSING, SEAL
15 1 EA -------- CASE
16 1 EA V012620 COVER
17 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
18 12 EA 6403 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L)
19 8 EA 6643 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500L)
20 3 EA 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
21 10 EA 5962 WASHER, LOCK (3/8)
22 18 EA 5975 WASHER, LOCK (1/2)
23 8 EA 98914 WASHER, LOCK (5/8)
24 2 EA 98915 BEARING CONE
25 2 EA 98916 BEARING CUP
26 1 EA 98917 BEARING CONE
27 2 EA 98918 BEARING CUP
28 1 EA 98919 BEARING CONE
29 1 EA 37801 BEARING, BALL
30 1 EA 98920 PIN, ROLL (3/16, 0.500L)
31 2 EA 42590 PIN, DOWEL (5/8, 1.500L)
32 1 EA 98921 BUSHING
33 1 EA -------- PLUG, MAGNETIC
34 1 EA 98923 PLUG, HEX - COUNTERSUNK
35 1 EA V004851 PLUG
36 1 EA 98729 PLUG, MAGNETIC
37 1 EA -------- PLUG, HEX - COUNTERSUNK
38 1 EA 98925 RING, SNAP
39 1 EA 98736 RING, SNAP
40 1 EA 98926 RING, SNAP
42 1 EA 1648994 SEAL, SPECIAL
43 1 EA -------- NAMEPLATE
44 1 EA 69616 WINDOW, OIL LEVEL
45 1 EA -------- TAG, OIL EMPTY
46 1 EA -------- PLUG, SHIPPING
48 1 EA 98929 FITTING
49 1 EA 98930 SHIM SET
50 8 EA 98931 SETSCREW, HEX CUP (1/2-13, 1.000L)
51 1 EA 17680 PLUG, SQUARE HEAD
52 1 EA V005123 NAMEPLATE, CHECK OIL
53 1 EA V012621 HOUSING, SEAL
6-14
SHEET 3
BI010484

ROTARY DRIVE GEARBOX ASSEMBLY


ASSEMBLY 4033626 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


54 5 EA V004563 SHIM, .005
55 5 EA V004564 SHIM, .007
56 6 EA V004565 SHIM, .020
57 1 EA V012622 SEAL, FACE
58 1 EA V012623 SPACER, SEAL
59 2 EA V004566 SEAL
60 6 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
61 3 EA 5929 FITTING, STRAIGHT GREASE
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
64 1 EA 49149 CAPSCREW, HEX HEAD - GR5 (5/8-18UNC, 1.000L)
65 6 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)

6-14
SHEET 4
BI010484

ROTARY DRIVE MOTOR HOSE KIT


ASSEMBLY 4160030 REVISION A

4 2

6-14A
SHEET 1
BI010484

ROTARY DRIVE MOTOR HOSE KIT


ASSEMBLY 4160030 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4160030 ROTARY DRIVE MOTOR HOSE KIT
1 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
2 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
3 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
4 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
5 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)

6-14A
SHEET 2
BI010484

ROTARY DRIVE MOTOR FIELD KIT


ASSEMBLY 4160029 REVISION A

22 26 4 25
35
20
4 34

18 38

19 36 32

6-14B
SHEET 1
BI010484

ROTARY DRIVE MOTOR FIELD KIT


ASSEMBLY 4160029 REVISION A

24 23

6-14B
SHEET 2
BI010484

ROTARY DRIVE MOTOR FIELD KIT


ASSEMBLY 4160029 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4160029 ROTARY DRIVE MOTOR FIELD KIT
4 2 EA 438682 WASHER, NORDLOCK (3/4)
18 1 EA 34861 ADAPTER, 45 DEG
19 2 EA 38678 ADAPTER, 45 DEG
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-14A
ITEMS 20, 32, 35, 36, & 38)
20 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
22 1 EA 1581543 ROTARY DRIVE MOTOR MODIFICATION
1 EA 1581542 MOTOR, ROTARY DRIVE
23 1 EA 18564 ADAPTER, STRAIGHT
24 1 EA 37155 ADAPTER, ELBOW - 90 DEG
25 2 EA 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
26 1 EA 20463-050 GASKET, 2-BOLT
27 2 EA 1637806 ADAPTER, SPLIT FLANGE KIT
32 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
34 2 EA 85448 ADAPTER, 90 DEG
35 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)

6-14B
SHEET 3
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION


ASSEMBLY 414679 REVISION P

23 22 16 15

36
19
14

36 9
31 32 26
27

33 23 22 16 15 3

4 6 8 33

27 42 42

8 1 11 7 43 5 43 2
10 12 8 33
13
20
21 1 20 21

24
13
9 18
12
42 44
11 45
2 45
17
17

33
25 25

6-15
SHEET 1
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION


ASSEMBLY 414679 REVISION P

37 39 42 37 39 42

39 38
29 30

42 42
35 35
41 41

6-15
SHEET 2
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION


ASSEMBLY 414679 REVISION P

34

42

35 28

35

5 43

36 14

6-15
SHEET 3
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION


ASSEMBLY 414679 REVISION P

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


414679 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - HOUSING
2 1 EA 409221 JAW, WRENCH - ROTATIONAL
3 1 EA 409220 JAW, CLAMPING
4 1 EA 428442 LUG, CYLINDER - SWING
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-16
6 1 EA 336309 PIN, HEAD/RING RETAINER
7 1 EA 336306 PIN, HEAD/RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-17
10 1 EA 405480 PIN, HEAD/RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE
13 1 EA 406951 CAP, PIN
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
15 4 EA 400241 BUSHING, 1/2 INCH LONG
16 2 EA 400242 BUSHING, 1 INCH LONG
17 2 EA 1482114 SHIM (1.75 x .125 x 7.75)
18 1 EA 1482113 SHIM (1.75 x .125 x 5.25)
19 3 EA 425186 DIE, TONG
20 1 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
21 1 EA 56006 WASHER, FLAT (3/8, HARDENED)
22 2 EA 439246 PIN, CYLINDER
23 2 EA T105484 PIN, HAIR
24 2 EA 319945 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
2.250L)
25 4 EA 42823 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.250L)
26 6 EA 77261 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC,
0.500L)
27 4 EA 1628619 SHIM, BREAKOUT WRENCH - 20 GAUGE
28 1 EA 408201 TUBE ASSEMBLY
29 2 EA 42558 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 4.000L)
30 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
31 1 EA 336308 1415939-03 PIN, CLAMPING JAW
32 1 EA 78256 RING, RETAINER - EXTERNAL
33 6 EA 5929 FITTING, GREASE
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-18
HOSE PLUMBING
35 2 EA 353199 VALVE,HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
36 2 EA 30835 ADAPTER, ELBOW - 45 DEG
37 2 EA 31804 ADAPTER, ELBOW - 90 DEG
38 1 EA 45302 ADAPTER, RUN TEE
39 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
41 2 EA 71364 ADAPTER, BRANCH TEE
6-15
SHEET 4
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION


ASSEMBLY 414679 REVISION P

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


42 6 EA 37259 ADAPTER, STRAIGHT
43 2 EA 1651642 ADAPTER, 90 DEG
44 1 EA -------- DIE HOLDER *
45 2 EA -------- DIE HOLDER *
* SEE DRILL ACCESSORIES FOR DIE HOLDERS -
VARIES WITH PIPE O.D.

6-15
SHEET 5
BI010484

HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


ASSEMBLY 409242 REVISION A

9
3 6
13 12 11 5 14

2 1
8

6-16
SHEET 1
BI010484

HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


ASSEMBLY 409242 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 2 EA. ------- SEAL
4 1 EA. ------- O-RING
5 1 EA. V003600 O-RING
6 1 EA. V003601 BACKUP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
9 1 EA. V005116 RETAINING RING
10 2 EA. V003612 PLUG, PORT
11 1 EA. ------- TUBE ASSEMBLY
12 1 EA. V005115 ROD ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD

6-16
SHEET 2
BI010484

HYDRAULIC CYLINDER ASSEMBLY - ROTATE


ASSEMBLY 413639 REVISION -

8 15
6 4 16
3
13
14

5
7
10 2 1

6-17
SHEET 1
BI010484

HYDRAULIC CYLINDER ASSEMBLY - ROTATE


ASSEMBLY 413639 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
1 1 EA. V006456 WIPER
2 1 EA. ------ SEAL
3 1 EA. ------ O-RING
4 1 EA. ------ BACKUP
5 1 EA. ------ O-RING
6 1 EA. ------ SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. ------ RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
10 1 EA. V003611 LOCKNUT
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. ------ PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
14 1 EA. V006580 ROD ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD

6-17
SHEET 2
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING


ASSEMBLY 409309 REVISION L

6 7

2 7

9
10

3 7
2

6-18
SHEET 1
BI010484

HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING


ASSEMBLY 409309 REVISION L

ITEM QTY. U/M PART NO. DESCRIPTION


409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
2 2 EA 439143 HOSE ASSEMBLY (JCAG2L-04-32)
3 1 EA T106216 HOSE ASSEMBLY (JCAG2L-04-55)
6 1 EA T106217 HOSE ASSEMBLY (JCAG2L-04-77)
7 3 EA T106218 HOSE ASSEMBLY (JCAG2L-04-84)
9 1 EA T106219 HOSE ASSEMBLY (JCAG2L-04-115)
10 1 EA T106220 HOSE ASSEMBLY (JCAG2L-04-13)

6-18
SHEET 2
BI010484

AUTOMATIC TOOL WRENCH


ASSEMBLY 412659 REVISION G

6
5

7
4

5 6 4

7
2

14 11 12 13

6-19
SHEET 1
BI010484

AUTOMATIC TOOL WRENCH


ASSEMBLY 412659 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


412659 AUTOMATIC TOOL WRENCH
1 1 EA ------ JAW (See General Assembly Items List - Section 0)
2 1 EA 7812 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 6.00L)
4 1 EA 70089 CYLINDER, HYDRAULIC
1 EA 22223 Cylinder Seal Kit
5 1 EA 7809 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.500L)
6 2 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
7 2 EA 39478 ADAPTER, 90 DEG
11 4 EA 43007 CAPSCREW, HEXHEAD - GR8 (1/2-13UNC, 2.750L)
12 4 EA 5975 WASHER, LOCK (1/2, SPRING)
13 4 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL

6-19
SHEET 2
BI010484

PIPE RACK ROTATE PLUMBING


ASSEMBLY 410624 REVISION D

6-20
SHEET 1
BI010484

PIPE RACK ROTATE PLUMBING


ASSEMBLY 410624 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


410624 PIPE RACK ROTATE PLUMBING
1 1 EA. 404479 HOSE ASSEMBLY (JCAF310-08-85)
2 1 EA. T103981 HOSE ASSEMBLY (JCAF310-08-86)

6-20
SHEET 2
BI010484

AUTO TOOL WRENCH PLUMBING


ASSEMBLY 410625 REVISION B

6-21
SHEET 1
BI010484

AUTO TOOL WRENCH PLUMBING


ASSEMBLY 410625 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


410625 AUTO TOOL WRENCH PLUMBING
1 1 EA 83172 HOSE ASSEMBLY (JCAF310-08-97)
2 1 EA 405556 HOSE ASSEMBLY (JCAF310-08-92)

6-21
SHEET 2
BI010484

PIPE RACK CAROUSEL LOCK PLUMBING


ASSEMBLY 410627 REVISION C

6-22
SHEET 1
BI010484

PIPE RACK CAROUSEL LOCK PLUMBING


ASSEMBLY 410627 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


410627 PIPE RACK CAROUSEL LOCK PLUMBING
1 2 EA 404440 HOSE ASSEMBLY (JCAF211-04-91)

6-22
SHEET 2
BI010484

PIPE RACK SWING PLUMBING


ASSEMBLY 411989 REVISION H

5
6

7 8

2
4

6-23
SHEET 1
BI010484

PIPE RACK SWING PLUMBING


ASSEMBLY 411989 REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION


411989 PIPE RACK SWING PLUMBING
1 1 EA 404427 HOSE ASSEMBLY (JCAF310-08-40)
2 1 EA 405641 HOSE ASSEMBLY (JCAF310-08-48)
3 1 EA 404332 HOSE ASSEMBLY (JCAF310-08-65)
4 1 EA 438273 HOSE ASSEMBLY (JCAF310-08-68)
5 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
6 1 EA 1020610 HOSE ASSEMBLY (JCAF310-08-25)
7 1 EA 427371 HOSE ASSEMBLY (JCBF310-08-28)
8 1 EA 408920 HOSE ASSEMBLY (JCBF310-08-30)

6-23
SHEET 2
BI010484

MAST LOCK INSTALLATION


ASSEMBLY 410456 REVISION B

1 1 6
6

3
3
4
4

7 8 11 7 8 7

6-24
SHEET 1
BI010484

MAST LOCK INSTALLATION


ASSEMBLY 410456 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410456 MAST LOCK INSTALLATION
1 2 EA. 439628 HYDRAULIC CYLINDER 3-39
1525003 Cylinder Seal Kit
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX SOCKET
6 2 EA. 5929 FITTING, GREASE
7 4 EA. 36381 ADAPTER, ELBOW - 90 DEG
8 2 EA. 35626 ADAPTER, TEE
11 1 EA. 77848 ADAPTER, ELBOW

6-24
SHEET 2
BI010484

WINCH INSTALLATION (BG8)


ASSEMBLY 1622419 REVISION C

2
6 7 8 9
10 6 7 8 9

11

6 7 8 9

1
3 4 3 4 5 12
1

11

6 7 8 9

1
3 4

6-25
SHEET 1
BI010484

WINCH INSTALLATION (BG8)


ASSEMBLY 1622419 REVISION C

14

6-25
SHEET 2
BI010484

WINCH INSTALLATION (BG8)


ASSEMBLY 1622419 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1622419 WINCH INSTALLATION (BG8)
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-26
2 1 EA 422093 WEIGHT, OVERALL BALL
3 4 EA 42821 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750L)
4 4 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
5 2 EA 403096 ADAPTER, ORIFICE
6 2 EA 422095 SHEAVE (10 INCH OD)
7 2 EA 410834 PIN, SHEAVE
8 2 EA 42548 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.250L)
9 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 CABLE, WIRE ROPE
12 1 EA 38686 ADAPTER, ELBOW - 90 DEG
13 1 EA 37675 ADAPTER, STRAIGHT
14 1 EA 4007944 WINCH PLUMBING HOSE KIT 6-29

6-25
SHEET 3
BI010484

WINCH CASE DRAIN CONVERSION KIT


ASSEMBLY 1706245 REVISION -

1
3 3
2

6-26
SHEET 1
BI010484

WINCH CASE DRAIN CONVERSION KIT


ASSEMBLY 1706245 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1706245 WINCH CASE DRAIN CONVERSION KIT
1 1 EA 39465 ADAPTER, PLUG
2 1 EA 31808 ADAPTER, 90 DEG
3 1 EA 422078 WINCH ASSEMBLY 6-27

6-26
SHEET 2
BI010484

WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57

68

35

36

42
76

48

44

75
46
71
56
53
50

7 52

70 51
18 17 77 11 45 4 3 5 6 54 74

13 79
24 47 33 12 27 49 39 2 69
80

6-27
SHEET 1
BI010484

WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

57
55

43
60

61

58

59

64

74 43 70 69

6-27
SHEET 2
BI010484

WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
14 3 EA V010883 BEARING, ROLLER
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
28 1 EA V010891 BEARING, BALL
29 1 EA V010892 SEAL, LIP
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
35 6 EA V010897 CAPSCREW
36 8 EA 5975 WASHER, LOCK
37 6 EA V010898 CAPSCREW
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
41 4 EA V010900 CAPSCREW
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/O-RING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-27
SHEET 3
BI010484

WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
60 4 EA V010915 CAPSCREW
61 4 EA V010916 CAPSCREW
63 2 EA V010917 CAPSCREW
64 1 EA V010918 HOSE ASSEMBLY
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
71 1 EA V010903 RING, RETAINING
72 1 EA V010904 SEAL, LIP
73 1 EA V010905 BEARING
74 1 EA V010919 HOSE ASSEMBLY
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-28
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE

6-27
SHEET 4
BI010484

BRAKE VALVE ASSEMBLY (WINCH)


ASSEMBLY V010924 REVISION -

19 17 18

1 3

12
20
11
6

14
16
5

8
7
13
12 9
4
10 15
2

6-28
SHEET 1
BI010484

BRAKE VALVE ASSEMBLY (WINCH)


ASSEMBLY V010924 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA V010929 SPOOL
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O RING
13 1 EA V010937 O RING
14 1 EA V010938 O RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)

6-28
SHEET 2
BI010484

WINCH PLUMBING HOSE KIT


ASSEMBLY 4007944 REVISION A

4
1 2 5

3 2

6-29
SHEET 1
BI010484

WINCH PLUMBING HOSE KIT


ASSEMBLY 4007944 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4007944 WINCH PLUMBING HOSE KIT
1 1 EA 439249 HOSE ASSEMBLY (JCAM2T-08-36)
2 2 EA 404464 HOSE ASSEMBLY (JCAF310-08-87)
3 1 EA 307517 HOSE ASSEMBLY (JCA2781-08-26)
4 1 EA 428909-001 HOSE ASSEMBLY (JCAM2T-06-24)
5 1 EA 307303 HOSE ASSEMBLY (JCA2781-06-138)

6-29
SHEET 2
BI010484

SECTION 7 - DRILLING TOOLS / ACCESSORIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


PIPE POSITIONER INSTALLATION 427146 7-1
PIPE POSITIONER PLUMBING - COLD WEATHER 439130 7-2
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED) 423087 7-3
MAST AUTO LUBE INJECTORS 1700698 7-4
MAST AUTO LUBE HOSE KIT 1697753 7-5
MAINFRAME AUTO LUBE INJECTORS 1701023 7-6
MAINFRAME AUTO LUBE INJECTORS HOSE KIT 1717126 7-7
MIRROR INSTALLATION 409624 7-8
GUIDE BUSHING ASSEMBLY 75332 7-9
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 426791 7-10
VALVE, AIR 330617 7-11
VALVE, AIR (part of 330617) 330617B 7-12
VALVE, AIR (SOLENOID W/JUNCTION BOX) 330617C 7-13
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-14
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-15
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) 96557 7-16
AUTO LUBE ASSEMBLY (MACHINE) 1712433 7-17
AUTO LUBE ASSEMBLY HOSE KIT 1712436 7-18
PRESSURE SWITCH WITH WIRING 1716612 7-19
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-20
3-WAY 2 POSITION SWITCH WITH WIRING 1716605 7-21
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-22
CONTROLLER / MONITOR WITH WIRING 1714124 7-23
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-24
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-25
DRILL STEM - 7 IN. O.D. X 35 FT. LONG 25747 7-26
DRILLING EFFICIENCY INDICATOR INSTALLATION 439189 7-27
DRILLING EFFICIENCY INDICATOR ASSEMBLY - (150 PSI) 432433 7-28
CHAIN DRIVE 439194 7-29
RAPID FILL INSTALLATION 411961 7-30
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-31
RAPID FILL PLUMBING 411936 7-32

SECT7
SHEET 1
BI010484

PIPE POSITIONER INSTALLATION


ASSEMBLY 427146 REVISION G

5
11
6

9 10 12
13 3

7 8 18

17

6 5 3
4
2
13 17

14

7-1
SHEET 1
BI010484

PIPE POSITIONER INSTALLATION


ASSEMBLY 427146 REVISION G

9 10 12

7 8 18 16

7-1
SHEET 2
BI010484

PIPE POSITIONER INSTALLATION


ASSEMBLY 427146 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427146 PIPE POSITIONER INSTALLATION
1 84885 VALVE, COUNTERBALANCE
2 1 EA 427145 ARM, PIVOT
3 1 EA 427144 ARM, ADJUSTER
4 1 EA 414503 PIN, POSITIONER
5 1 EA 427142 SHAFT, ROLLER
6 1 EA 427143 ROLLER, PIPE POSITIONER
7 1 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
8 1 EA 72696 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 3.250L)
9 4 EA 5994 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.000L)
10 4 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
11 1 EA 14209 BAR
12 4 EA 55185 WASHER, FLAT (1/2 HARDENED)
13 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-7
14 2 EA 35435 ADAPTER, ELBOW - 90 DEG
15 1 EA 439130 PIPE POSITIONER PLUMBING - COLD WEATHER 7-2
16 2 EA 315630 FITTING, GREASE
17 1 EA 7242 SETSCREW, HEX SOCKET (1/2-13UNC, 1.000L)
18 2 EA 320035 WASHER, FLAT (#10, TYPE B)

7-1
SHEET 3
BI010484

PIPE POSITIONER PLUMBING - COLD WEATHER


ASSEMBLY 439130 REVISION C

2 1
3

7-2
SHEET 1
BI010484

PIPE POSITIONER PLUMBING - COLD WEATHER


ASSEMBLY 439130 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


439130 PIPE POSITIONER PLUMBING - COLD WEATHER
1 1 EA 439479 HOSE ASSEMBLY (JCAG2L-04-110)
2 1 EA 439175 HOSE ASSEMBLY (JCAG2L-04-100)
3 2 EA 439274 HOSE ASSEMBLY (JCAG2L-04-22)

7-2
SHEET 2
BI010484

PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)


ASSEMBLY 423087 REVISION L

7-3
SHEET 1
BI010484

PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)


ASSEMBLY 423087 REVISION L

7-3
SHEET 2
BI010484

PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)


ASSEMBLY 423087 REVISION L

7-3
SHEET 3
BI010484

PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)


ASSEMBLY 423087 REVISION L

ITEM QTY. U/M PART NO. DESCRIPTION


423087 PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
2 1 EA 418673 SENSOR (PREWIRED)
3 1 EA 342432 CABLE (SWITCH)
5 2 EA 403689 RELAY, 24 VDC-SPDT W/DIODE
6 2 EA 404002 DIODE, MOLDED
7 1 EA 1496507 DECAL, AUTO PIPE POSITIONER

7-3
SHEET 4
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

7-4
SHEET 1
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

10 3

10 3

3 8 10

25 27 28 6

22 6
3
6

29 30

6
30 29

7-4
SHEET 2
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

6
6

30
29

6
3 24

24

1 2 13 25
9 7 23

17 18
29 6 3 4
19 20
30
21
5
6 7 15 18 3
9 19 20 21 4

23 22
6

3 4

9
7 12
16 18 16 18
19 20
11 19 20
21 26
21
11 16 18
19 20
21

7-4
SHEET 3
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

29 30

30 29

30 29

29 30

7-4
SHEET 4
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

29 30 6 29 30

7-4
SHEET 5
BI010484

MAST AUTO LUBE INJECTORS


ASSEMBLY 1700698 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1700698 MAST AUTO LUBE INJECTORS
1 1 EA 37820 ADAPTER, 90 DEG
2 1 EA 49159 ADAPTER, STRAIGHT - SWIVEL
3 24 EA 34850 ADAPTER, STRAIGHT
4 18 EA 56439 ADAPTER, HEX NUT CAP
5 1 EA 4147980 ADAPTER, BRANCH TEE
6 27 EA 37423-050 ADAPTER, 90 DEG
7 3 EA 39869 ADAPTER, HEX NUT CAP
8 1 EA 71364 ADAPTER, BRANCH TEE
9 4 EA 36378-050 ADAPTER, STRAIGHT
10 4 EA 45301 ADAPTER, 90 DEG - SWIVEL
11 2 EA 33339 ADAPTER, STRAIGHT
12 1 EA 36381 ADAPTER, 90 DEG
13 1 EA 44430 ADAPTER, STRAIGHT
14 1 EA 1697753 MAST AUTO LUBE HOSE KIT 7-5
15 1 EA 97520 INJECTOR, TWO-MANIFOLD
16 3 EA 63138 INJECTOR, FOUR-MANIFOLD
17 1 EA 1484256 INJECTOR, THREE-MANIFOLD
18 17 EA 63140 CAP, COVER - VINYL
19 9 EA 42578 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L)
20 9 EA 5989 WASHER, LOCK (3/8, SPRING)
21 9 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
23 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
24 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
25 2 EA 4148111 ADAPTER, STRAIGHT
26 1 EA 4148071 ADAPTER, STRAIGHT
27 1 EA 6705 ADAPTER, STRAIGHT
28 1 EA 30835 ADAPTER, 90 DEG
29 12 EA 35191 CLAMP, SUPPORT
30 12 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

7-4
SHEET 6
BI010484

MAST AUTO LUBE HOSE KIT


ASSEMBLY 1697753 REVISION B

20 19 18

12
11
10
9
8 21
7
6
5
4
17
3
16
2
15

1
13
14

7-5
SHEET 1
BI010484

MAST AUTO LUBE HOSE KIT


ASSEMBLY 1697753 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1697753 MAST AUTO LUBE HOSE KIT
1 1 EA 1485438 HOSE ASSEMBLY (JCAM2T-04-48)
2 1 EA 438598 HOSE ASSEMBLY (JCAM2T-04-160)
3 1 EA 438607 HOSE ASSEMBLY (JCAM2T-04-120)
4 1 EA 1020897 HOSE ASSEMBLY (JCAM2T-04-90)
5 1 EA 424691-005 HOSE ASSEMBLY (JCBM2T-04-90)
6 1 EA 1066963 HOSE ASSEMBLY (JCAM2T-04-96)
7 1 EA 1699291 HOSE ASSEMBLY (JCAM2T-04-84)
8 1 EA 1619048 HOSE ASSEMBLY (JCAM2T-04-88)
9 1 EA 1699292 HOSE ASSEMBLY (JCAM2T-04-76)
10 1 EA 437652-003 HOSE ASSEMBLY (JCBM2T-04-75)
11 1 EA 430081-016 HOSE ASSEMBLY (JCAM2T-04-70)
12 1 EA 436291 HOSE ASSEMBLY (JCAM2T-04-42)
13 1 EA T104480 HOSE ASSEMBLY (JCAM2T-04-32)
14 1 EA 430088-005 HOSE ASSEMBLY (JCAM2T-04-64)
15 1 EA 1496367 HOSE ASSEMBLY (JCBM2T-04-60)
16 1 EA 1067912 HOSE ASSEMBLY (JCAM2T-04-52)
17 1 EA 1699294 HOSE ASSEMBLY (JCBM2T-04-52)
18 1 EA 1699295 HOSE ASSEMBLY (JCAM2T-08-32)
19 1 EA 1699296 HOSE ASSEMBLY (JCAM2T-08-28)
20 1 EA 1699297 HOSE ASSEMBLY (JCAM2T-08-14)
21 1 EA 4266601 HOSE ASSEMBLY (JCAM2T-04-15.5)

7-5
SHEET 2
BI010484

MAINFRAME AUTO LUBE INJECTORS


ASSEMBLY 1701023 REVISION -

2
1

7-6
SHEET 1
BI010484

MAINFRAME AUTO LUBE INJECTORS


ASSEMBLY 1701023 REVISION -

1 3

3 1

1
1

15 16

7-6
SHEET 2
BI010484

MAINFRAME AUTO LUBE INJECTORS


ASSEMBLY 1701023 REVISION -

19 4
18 17

4 19 17 18

7-6
SHEET 3
BI010484

MAINFRAME AUTO LUBE INJECTORS


ASSEMBLY 1701023 REVISION -

1 1

6 5 5 6
7

7 11 12
13 14
12 10
9 15
14 13
15

5 6 5 6

1 1

8 7 7

10 12 7 10 12
13 14 13 14
15 15

7-6
SHEET 4
BI010484

MAINFRAME AUTO LUBE INJECTORS


ASSEMBLY 1701023 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1701023 MAINFRAME AUTO LUBE INJECTORS
1 38 EA 37423-050 ADAPTER, 90 DEG (2MNPT X 4MJIC)
2 1 EA 35629 120265 ADAPTER, TEE (8MJIC X 8MJIC X 8)
3 2 EA 83072 ADAPTER , 90 DEG (4FJIC-4MJIC)
4 2 EA 418324 ADAPTER, STRAIGHT - METRIC (M16 X 1.5 X
04MJIC)
5 19 EA 34850 ADAPTER, STRAIGHT (2MNPT X 4MJIC)
6 19 EA 56439 152195 ADAPTER, HEX NUT CAP
7 5 EA 36381 119437 ADAPTER, 90 DEG (06MNPT X 08MJIC)
8 1 EA 38755-050 179239 ADAPTER, STRAIGHT (6MNPT X 4MJIC)
9 1 EA 33339 JB7200277 ADAPTER, STRAIGHT (6MNPT X
6MNPT)
10 3 EA 63137 INJECTOR , ASSEMBLY
11 1 EA 63138 INJECTOR, FOUR MANIFOLD
12 8 EA 42578 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L)
13 8 EA 5989 WASHER, LOCK (3/8, SPRING)
14 8 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
15 19 EA 63140 CAP, PLASTIC
16 1 EA 1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT 7-7
17 6 EA 35191 JB7118500 CLAMP, SUPPORT - 1/2 ID
18 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
19 2 EA 45301 ADAPTER, 90 DEG - SWIVEL (4MJIC X 4FJIC)

7-6
SHEET 5
BI010484

MAINFRAME AUTO LUBE INJECTORS HOSE KIT


ASSEMBLY 1717126 REVISION -

11

15
14
16

13
12
17
6
11
10

6
6
2
9

18 8

4
19
1

7-7
SHEET 1
BI010484

MAINFRAME AUTO LUBE INJECTORS HOSE KIT


ASSEMBLY 1717126 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT
1 2 EA 1703176 HOSE ASSEMBLY (JCAM2T-04-72)
2 1 EA 439105-032 HOSE ASSEMBLY (JCAM2T-04-142)
3 1 EA 1703177 HOSE ASSEMBLY (JCAM2T-04-84)
4 1 EA 1703178 HOSE ASSEMBLY (JCAM2T-04-76)
5 2 EA 436048 HOSE ASSEMBLY (JCAM2T-04-60)
6 4 EA 1703179 HOSE ASSEMBLY (JCAM2T-04-130)
7 1 EA 1703180 HOSE ASSEMBLY (JCAM2T-04-118)
8 1 EA 1703231 HOSE ASSEMBLY (JCAM2T-08-28)
9 1 EA 1703232 HOSE ASSEMBLY (JCAM2T-04-112)
10 1 EA 1703233 HOSE ASSEMBLY (JCAM2T-04-46)
11 2 EA 1703234 HOSE ASSEMBLY (JCAM2T-04-124)
12 1 EA 1703235 HOSE ASSEMBLY (JCAM2T-04-136)
13 1 EA 428909-006 HOSE ASSEMBLY (JCAM2T-04-100)
14 1 EA 1703236 HOSE ASSEMBLY (JCAM2T-08-166)
15 1 EA 428909-004 HOSE ASSEMBLY (JCAM2T-04-80)
16 1 EA 1619048 HOSE ASSEMBLY (JCAM2T-04-88)
17 1 EA 1703237 HOSE ASSEMBLY (JCAM2T-08-42)
18 1 EA 1703238 HOSE ASSEMBLY (JCAM2T-08-142)
19 1 EA 430089-022 HOSE ASSEMBLY (JCAM2T-08-72)

7-7
SHEET 2
BI010484

MIRROR INSTALLATION
ASSEMBLY 409624 REVISION -

3
1

2
4

7-8
SHEET 1
BI010484

MIRROR INSTALLATION
ASSEMBLY 409624 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


409624 MIRROR INSTALLATION
1 1 EA 343165 MIRROR STAINLESS
2 2 EA 320340 U BOLT
3 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
4 2 EA 409629 BRACKET, MOUNTING

7-8
SHEET 2
BI010484

GUIDE BUSHING ASSEMBLY


ASSEMBLY 75332 REVISION C

2
5

4 4

3
7-9
SHEET 1
BI010484

GUIDE BUSHING ASSEMBLY


ASSEMBLY 75332 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


75332 GUIDE BUSHING ASSEMBLY
1 1 EA ------ PLATE
2 1 EA 45918 LINER, GUIDE BUSHING
3 1 EA ------ PLATE
4 1 EA ------ BAR, FLAT
5 1 EA ------ BAR, FLAT

7-9
SHEET 2
BI010484

LUBRICATOR INSTALLATION (DRILL STEM THREAD)


ASSEMBLY 426791 REVISION D

14
23 22

13 8

16

2 3

4 1
5

7-10
SHEET 1
BI010484

LUBRICATOR INSTALLATION (DRILL STEM THREAD)


ASSEMBLY 426791 REVISION D

51 152
25
24

1
10 11 12
3 2 18
30 17
20 21
30
13 29
19 15 20

1 19 4
5

7-10
SHEET 2
BI010484

LUBRICATOR INSTALLATION (DRILL STEM THREAD)


ASSEMBLY 426791 REVISION D

47 47
152

152

47

7-10
SHEET 3
BI010484

LUBRICATOR INSTALLATION (DRILL STEM THREAD)


ASSEMBLY 426791 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426791 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR 7-11
330617B VALVE, AIR (Part of item 1) 7-12
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX) 7-13
(Part of item 1)
1 EA 22487 Solenoid Operator Valve
2 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-14
3 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-15
4 1 EA 336672 GREASE, 35 LB PAIL
5 1 EA 401536 HOLDER, GREASE BUCKET
8 1 EA 96417-050 NOZZLE CAP
10 2 EA 9179 SCREW, MACHINE - ROUND HEAD SLOT
11 2 EA 5982 WASHER, LOCK (#10, SPRING)
12 2 EA 9753 NUT, HEX - GR5 (#10-24UNC, ZINC)
13 2 EA 80032 FITTING, 45 DEG
14 1 EA 57728 ADAPTER, SWIVEL
15 1 EA 35630 ADAPTER, STRAIGHT
16 1 EA 321432 ADAPTER, STRAIGHT
17 1 EA 31804 ADAPTER, ELBOW - 90 DEG
18 4 EA 44554 ADAPTER, 90 DEG
19 1 EA 71364 ADAPTER, TEE
20 1 EA 31395 ADAPTER, STRAIGHT
21 2 EA 41004-050 ADAPTER, STRAIGHT
22 1 EA 65229 ADAPTER, TEE
23 1 EA 45301 ADAPTER, ELBOW
24 2 FT 344929 1422357-0250 LOOM, CORGTD SPLIT NYLON
25 1 EA 323194 1402064 CONDUIT CONNECTOR
26 2 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG (Not
Shown)
27 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD (Not
Shown)
28 1 EA 45254 TERMINAL, RING - 16/14AWG - 3/8 STUD (Not
Shown)
29 1 EA 96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM 7-16
THREAD)
30 1 EA 38755-050 ADAPTER, ELBOW - 90 DEG
47 1 FT 44089 WIRE, 16 GAUGE - COLOR - GRAY
51 35 FT 17818 WIRE, 16 GAUGE - COLOR - BLACK
152 35 FT 99360-050 WIRE, ELECT, SXL - 16 GAUGE - GRAY/BROWN

7-10
SHEET 4
BI010484

VALVE, AIR
ASSEMBLY 330617 REVISION B

1
4
2

12

10

11

13

7-11
SHEET 1
BI010484

VALVE, AIR
ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617 VALVE, AIR 7-12
1 2 EA. ------- RING, RETAINING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O-RING
5 EA. ------- O-RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. ------- RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)

7-11
SHEET 2
BI010484

VALVE, AIR (part of 330617)


PART OF ASSEMBLY 330617 REVISION B
1
2

12
13
14 6

7
15
7
20
17 6

10
16 18
9
8
19

5
14 13 12
19

7-12
SHEET 1
BI010484

VALVE, AIR (part of 330617)


PART OF ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


T 330617B VALVE, AIR (part of 330617) 7-13
1 EA. ------- SCREW
2 EA. ------- WASHER, LOCK
3 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D
FOR -22 TIMER)
4 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D
FOR -22 TIMER)
5 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
6 EA. ------- VALVE, CHECK (POSITION B)
7 EA. ------- PACKING (POSITION B)
8 EA. ------- NUT, LOCK
9 EA. ------- SCREW, ADJUSTMENT
10 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
11 EA. ------- BODY (0-5 SECOND TIMERS)
12 EA. ------- RING, SNAP
13 EA. ------- PLUG
14 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
15 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 &
-24 TIMERS
16 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23
TIMERS
17 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
18 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
19 EA. ------- PLUG, PIPE
20 EA. ------- BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 &
18)
NOTE: SERVICE KITS ARE UNIVERSAL AND
CONTAIN EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE
REMOVED AT TIME OF DISASSEMBLY.

7-12
SHEET 2
BI010484

VALVE, AIR (SOLENOID W/JUNCTION BOX)


PART OF ASSEMBLY 330617 REVISION B

10 5
11 4
6
7
9

12
1
13
2
14
15

3
7-13
SHEET 1
BI010484

VALVE, AIR (SOLENOID W/JUNCTION BOX)


PART OF ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617C VALVE, AIR (SOLENOID W/JUNCTION BOX) 7-11
1 4 EA. ------ SCREW
2 4 EA. ------ WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. ------ SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. ------ O-RING, LARGE
13 1 EA. ------ O-RING, SMALL
14 1 EA. ------ PLUG, PIPE
15 1 EA. ------ BASE

7-13
SHEET 2
BI010484

LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


ASSEMBLY 337393 REVISION B

2
19

18

17
5
16
5
6 15
14

7 13
12
9
11
8
10

7-14
SHEET 1
BI010484

LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


ASSEMBLY 337393 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY

7-14
SHEET 2
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY


ASSEMBLY 337392 REVISION B

7-15
SHEET 1
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY


ASSEMBLY 337392 REVISION B

7-15
SHEET 2
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY


ASSEMBLY 337392 REVISION B

7-15
SHEET 3
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY


ASSEMBLY 337392 REVISION B

ITEM QTY. PART NO. DESCRIPTION


337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC

7-15
SHEET 4
BI010484

LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)


ASSEMBLY 96557 REVISION G

1
6

7-16
SHEET 1
BI010484

LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)


ASSEMBLY 96557 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
1 4 EA 405521 HOSE ASSEMBLY (JCAF211-04-140)
3 1 EA 404226 HOSE ASSEMBLY (JCAF211-04-30)
5 1 EA 408029 HOSE ASSEMBLY (JCAF211-04-10
6 1 EA 405526 HOSE ASSEMBLY (JCAF211-04-314)

7-16
SHEET 2
BI010484

AUTO LUBE ASSEMBLY (MACHINE)


ASSEMBLY 1712433 REVISION A

7-17
SHEET 1
BI010484

AUTO LUBE ASSEMBLY (MACHINE)


ASSEMBLY 1712433 REVISION A

31
15 5
11
4 16
32 33
16

17
8
19 18

22
27
6 7 25
28
23 26
9
21 20

10 11
24

12

7-17
SHEET 2
BI010484

AUTO LUBE ASSEMBLY (MACHINE)


ASSEMBLY 1712433 REVISION A

29
29

29

7-17
SHEET 3
BI010484

AUTO LUBE ASSEMBLY (MACHINE)


ASSEMBLY 1712433 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1712433 AUTO LUBE ASSEMBLY (MACHINE)
1 1 EA 1712436 AUTO LUBE ASSEMBLY HOSE KIT 7-18
3 1 EA 1716612 PRESSURE SWITCH WITH WIRING 7-19
4 1 EA 63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-20
(MACHINE LUBE)
5 1 EA 1716605 3-WAY 2 POSITION SWITCH WITH WIRING 7-21
6 1 EA 97251 GAUGE - 0 TO 5000
7 1 EA 63132 VALVE VENT #840
8 1 EA 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-22
9 1 EA 63130 COVER, DRUM
10 1 EA 63131 FOLLOWER ASSEMBLY
11 1 EA 96084 GREASE, DRILL FRONT HEAD
12 1 EA 97525 TIE ROD ASSEMBLY
13 1 EA 426026 COVER, PUMP
14 1 EA 1714124 CONTROLLER / MONITOR WITH WIRING 7-23
15 1 EA 31395 ADAPTER, STRAIGHT (4MNPT X 4MJIC)
16 2 EA 30835 ADAPTER, 90 DEG (08MNPT X 08MJIC)
17 1 EA 33340 JB7200520 ADAPTER, STRAIGHT (08MNPT X
08MNPT)
18 1 EA 306073 JB7202211 ADAPTER, STRAIGHT (12MNPT X
6FNPT)
19 1 EA 34856 119436 ADAPTER, 90 DEG (6MNPT X 6MJIC)
20 1 EA 32562 5000705 ADAPTER, STRAIGHT (4MNPT X 4MNPT)
21 1 EA 33321 ADAPTER, TEE (4FNPT X 4FNPT X 4FNPT)
22 1 EA 319594 119545 NIPPLE, PIPE (3/4 NPT X 5, SCH 40)
23 1 EA 37670 ADAPTER, 90 DEG (12MNPT X 8MJIC)
24 1 EA 1711923 ADAPTER, STRAIGHT (6MJIC X 8FNPT)
25 1 EA 36381 119437 ADAPTER, 90 DEG (06MNPT X 08MJIC)
26 1 EA 38714 140453 ADAPTER, STRAIGHT (6MNPT X 4MNPT)
27 1 EA 305849 JB7200108 ADAPTER, RUN TEE (06FNPT X
06MNPT)
28 1 EA 34397 JB7201127 ADAPTER, STRAIGHT (8MNPT X
4MNPT)
29 1 EA 35626 ADAPTER, RUN TEE (8FJIC X 8MJIC X 8MJIC)
30 1 EA 426566 MOUNT, LUBE CONTROL
31 4 EA 354045 75LM47 CAPSCREW, FLANGED - GR5 (1/4-20UNC,
0.500L)
32 2 EA 354038 75K48 CAPSCREW, FLANGED - GR5 (3/8-16UNC,
1.00L)
33 2 EA 350339 50AW5 NUT, FLANGE - GR5 (3/8-16UNC,
WHIZLOCK)
34 1 EA 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE 7-25
LUBRICATION)

7-17
SHEET 4
BI010484

AUTO LUBE ASSEMBLY HOSE KIT


ASSEMBLY 1712436 REVISION -

1
2

5 3

7-18
SHEET 1
BI010484

AUTO LUBE ASSEMBLY HOSE KIT


ASSEMBLY 1712436 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1712436 AUTO LUBE ASSEMBLY HOSE KIT
1 1 EA 414134 HOSE ASSEMBLY (JCAF310-04-23)
2 1 EA 1066961 HOSE ASSEMBLY (JCAM2T-04-9)
3 1 EA 307091 HOSE ASSEMBLY (JCAM2T-04-120)
4 1 EA 1716481 HOSE ASSEMBLY (JCAM2T-08-216)
5 1 EA 413161 HOSE ASSEMBLY (JCAF310-08-186)

7-18
SHEET 2
BI010484

PRESSURE SWITCH WITH WIRING


ASSEMBLY 1716612 REVISION -

7 6 5 2
8 3
9 4

7-19
SHEET 1
BI010484

PRESSURE SWITCH WITH WIRING


ASSEMBLY 1716612 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1716612 PRESSURE SWITCH WITH WIRING
1 1 EA 63136 SWITCH, PRESSURE
2 1 EA 350455 5000523 NUT, LOCK, CONDUIT (1/2")
3 2 EA 321429 1401356 WASHER, CONDUIT SEAL (1 /2")
4 1 EA 323194 1402064 CONDUIT, CONNECTOR, CORD (1/2")
5 1 EA 418421 CONDUIT, FLEX (5/16 X 12)
6 1 EA 418586 CAP, END - CONDUIT
7 1 EA 416863 CONNECTOR, ELECTRICAL - PLUG (DT06-3S)
8 1 EA 416864 CONNECTOR, ELECTRICAL (WEDGELOCK - SOCKET)
9 3 EA 416651 CONTACT, ELECTRICAL (GOLD PLATED -16 SOCKET)

7-19
SHEET 2
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)


ASSEMBLY 63133 REVISION -

7-20
SHEET 1
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)


ASSEMBLY 63133 REVISION -

7-20
SHEET 2
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)


ASSEMBLY 63133 REVISION -

7-20
SHEET 3
BI010484

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)


ASSEMBLY 63133 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)

7-20
SHEET 4
BI010484

3-WAY 2 POSITION SWITCH WITH WIRING


ASSEMBLY 1716605 REVISION -

5
4
3 2 1

7-21
SHEET 1
BI010484

3-WAY 2 POSITION SWITCH WITH WIRING


ASSEMBLY 1716605 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1716605 3-WAY 2 POSITION SWITCH WITH WIRING
1 1 EA 97524 SWITCH, 3-WAY 2 POSITION
2 1 EA 323364 WIRE, CABLE (3/18)
3 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG
4 1 EA 416861 CONNECTOR, ELECTRICAL (WEDGELOCK - SOCKET, W2S)
5 1 EA 416651 CONTACT, ELECTRICAL (GOLD-PLATED - 16 SOCKET)

7-21
SHEET 2
BI010484

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)


ASSEMBLY 425924 REVISION -

10

13
27
11
37
12

9
11 28
14 30
15

26
8 29
34
44
16
38

49

18 43 45

3 46
47
21
4
25
39

17
19
5
40
49

6
49 31
7
19
35 20
23
48
48

41 4
24
3

20
42 19

23
22 32
2
40
1

7-22
SHEET 1
BI010484

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)


ASSEMBLY 425924 REVISION -

33

35
5
24

36 32

7-22
SHEET 2
BI010484

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)


ASSEMBLY 425924 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
11 2 EA ------- O-RING (BUNA-N) (See Kit V011977)
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
16 2 EA ------- O-RING (BUNA-N) (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
18 3 EA ------- O-RING (BUNA-N) (See Kit V011982)
19 3 EA ------- O-RING (BUNA-N) (See Kit V011982)
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
35 2 EA ------- O-RING (BUNA-N) (See Kit V011982)
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
48 2 EA ------- O-RING (BUNA-N) (See Kit V011982)
49 4 EA ------- O-RING (BUNA-N) (See Kit V011982)

7-22
SHEET 3
BI010484

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)


ASSEMBLY 425924 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY

7-22
SHEET 4
BI010484

CONTROLLER / MONITOR WITH WIRING


ASSEMBLY 1714124 REVISION -

24 18 12
25 19 13
20 14
21 15
22 16
23 17

1 26

27

2 3 26

7 6 5

10 9 8

11

7-23
SHEET 1
BI010484

CONTROLLER / MONITOR WITH WIRING


ASSEMBLY 1714124 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1714124 CONTROLLER / MONITOR WITH WIRING
1 1 EA 97523 MONITOR / CONTROLLER (MACHINE 7-24
LUBRICATION)
2 1 EA 323754 1402799 CONDUIT - PLUG
3 1 EA 327483 1406750 SEALING RING, CROUSE HINDS (#SGI,
0.500)
4 1 EA 344930 1422357-0350 LOOM, CORGTD (SPLIT NYLON, 3/8")
5 1 EA 420758 CONNECTOR, ELECTRICAL - PLUG (6 PIN)
6 1 EA 420759 CONNECTOR, ELECTRICAL (WEDGELOCK -
SOCKET)
7 6 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED (16
SOCKET)
8 1 EA 420760 CONNECTOR, ELECTRICAL - PLUG (6
PIN-DT04-6P)
9 1 EA 420761 CONNECTOR, ELECTRICAL - PLUG (6
PIN-DT06-6S)
10 6 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED (16 PIN)
11 1 EA 344930 1422357-0350 LOOM, CORGTD (SPLIT NYLON, 3/8")
12 1 EA 88012 WIRE, 16 GAUGE - TFFN GREEN/BLACK
13 1 EA 1719380 WIRE, 16 GAUGE - TFFN BLACK
14 1 EA 99365-050 WIRE, ELECTRICAL, SXL, 16 GAUGE
BROWN/GRAY 50V
15 1 EA 1714291 WIRE, 16 GAUGE - TFFN PINK/WHITE
16 1 EA 1714292 WIRE, 16 GAUGE - TFFN PINK
17 1 EA 1714293 WIRE, 16 GAUGE - TFFN BLUE/RED
18 1 EA 88012 WIRE, 16 GAUGE - TFFN GREEN/BLACK
19 1 EA 1719380 WIRE, 16 GAUGE - TFFN BLACK
20 1 EA 99365-050 WIRE, ELECTRICAL, SXL, 16 GAUGE
BROWN/GRAY 50V
21 1 EA 1714291 WIRE, 16 GAUGE - TFFN PINK/WHITE
22 1 EA 1714292 WIRE, 16 GAUGE - TFFN PINK
23 1 EA 1714293 WIRE, 16 GAUGE - TFFN BLUE/RED
24 1 EA 88012 WIRE, 16 GAUGE - TFFN GREEN/BLACK
25 1 EA 1719380 WIRE, 16 GAUGE - TFFN BLACK
26 4 EA 1060339 FERRULES, INSULATED - 16 AWG (216-224) BLK
27 2 EA 1060340 FERRULES, INSULATED - 14 AWG (216-205) YLW

7-23
SHEET 2
BI010484

MONITOR / CONTROLLER (MACHINE LUBRICATION)


ASSEMBLY 97523 REVISION -

5 9
8
7-24
SHEET 1
BI010484

MONITOR / CONTROLLER (MACHINE LUBRICATION)


ASSEMBLY 97523 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY

7-24
SHEET 2
BI010484

TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


ASSEMBLY 426025 REVISION -

2 22

3 23

24
4
25 26
5

6
7
10
8 11
9
12
13 27
12
15 14 28

16

29
17
30

18 31
32
33
19
34
20
35
21
36
20
37

7-25
SHEET 1
BI010484

TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


ASSEMBLY 426025 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
11 1 EA V011187 ADAPTER
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
19 1 EA V011171 ADAPTER
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
22 1 EA V011173 ADAPTER
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)

7-25
SHEET 2
BI010484

DRILL STEM - 7 IN. O.D. X 35 FT. LONG


ASSEMBLY 25747 REVISION A

7-26
SHEET 1
BI010484

DRILL STEM - 7 IN. O.D. X 35 FT. LONG


ASSEMBLY 25747 REVISION A

QTY. U/M PART NO. DESCRIPTION


25747 DRILL STEM - 7 IN. O.D. X 35 FT. LONG
1 EA 25747 STEM, DRILL - 7 IN. O.D. X 35 FT. LONG WITH 3/4 IN. WALL WITH 4 1/2 IN.
BECO THREADS

7-26
SHEET 2
BI010484

DRILLING EFFICIENCY INDICATOR INSTALLATION


ASSEMBLY 439189 REVISION B

7-27
SHEET 1
BI010484

DRILLING EFFICIENCY INDICATOR INSTALLATION


ASSEMBLY 439189 REVISION B

4 5 6

4 5 6

7-27
SHEET 2
BI010484

DRILLING EFFICIENCY INDICATOR INSTALLATION


ASSEMBLY 439189 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


439189 DRILLING EFFICIENCY INDICATOR INSTALLATION
1 1 EA 432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY - 7-28
(150 PSI)
2 1 EA 439194 CHAIN DRIVE 7-29
3 1 EA 439116 MOUNT, ENCODER - CHAIN DRIVE - DEI
4 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L)
5 4 EA 5989 WASHER, LOCK (3/8)
6 4 EA 16083 WASHER, FLAT (3/8)
7 3 EA 442934 SCREW, FLATHEAD PHILLIPS (#4-40, 0.50L)

7-27
SHEET 3
BI010484

DRILLING EFFICIENCY INDICATOR ASSEMBLY


ASSEMBLY 432433 REVISION B

3 2

5 6

7-28
SHEET 1
BI010484

DRILLING EFFICIENCY INDICATOR ASSEMBLY


ASSEMBLY 432433 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY
1 1 EA V011637 DISPLAY, DRILLING EFFICIENCY INDICATOR
2 1 EA 87343 ENCODER
3 1 EA 400551 CABLE ASSEMBLY, ENCODER
4 1 EA V013240 CABLE, DISPLAY POWER
5 1 EA V011639 CABLE ASSEMBLY, AIR SWITCH
6 1 EA 400549 SWITCH, AIR PRESSURE
7 1 EA V011638 MOUNTING, DE INDICATOR DISPLAY (NOT SHOWN)
8 1 EA V011640 CABLE ASSEMBLY, EXTERNAL ALARM
9 1 EA V011642 CABLE ASSEMBLY, CAB
10 1 EA V013241 MOUNTING KIT, DIRECT DRIVE (NOT SHOWN)
11 1 EA 432224 CABLE EXTENSION - 20 FT (not shown)

7-28
SHEET 2
BI010484

CHAIN DRIVE
ASSEMLY 439194 REVISION -

1
7-29
SHEET 1
BI010484

CHAIN DRIVE
ASSEMLY 439194 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


439194 CHAIN DRIVE
1 1 EA V014591 MODIFIED SPROCKET
2 4 EA V014592 CAPSCREW (not shown)
3 1 EA V014593 MODIFIED SPROCKET
4 1 EA V014594 CHAIN DRIVE

7-29
SHEET 2
BI010484

RAPID FILL INSTALLATION


ASSEMBLY 411961 REVISION L

15

8
5
5

9 1
7 11

11

14

7-30
SHEET 1
BI010484

RAPID FILL INSTALLATION


ASSEMBLY 411961 REVISION L

4 3 2

7-30
SHEET 2
BI010484

RAPID FILL INSTALLATION


ASSEMBLY 411961 REVISION L

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411961 RAPID FILL INSTALLATION
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-31
2 2 EA 1498578 BRACKET, ANGLE - SERVICE BOX
3 4 EA 42543 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L)
4 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
5 3 EA 30067 ADAPTER, STRAIGHT
6 1 EA 36671-050 ADAPTER, ELBOW - 90 DEG
7 1 EA T103711 CAP, TANK - WATER
8 1 EA 35584 ADAPTER, STRAIGHT
9 1 EA 31396 ADAPTER, STRAIGHT
11 1 EA 34848 ADAPTER, STRAIGHT
13 1 EA 411936 RAPID FILL PLUMBING 7-32
14 1 EA 61982 ADAPTER, STRAIGHT REDUCER
15 1 EA 30835 ADAPTER, 90 DEG
16 1 EA 442314 COOLANT, NOZZLE/PLUG (*)
17 1 EA 442313 NOZZLE, CRANKCASE W/PLUG-ENGINE OIL (*)
18 1 EA 442312 NOZZLE, DIESEL FUEL (*)
19 1 EA 442315 FLUID, HYDRAULIC - NOZZLE/PLUG (*)
* Items 16, 17, 18, and 19 are supplied loose to the
customer

7-30
SHEET 3
BI010484

CONNECTOR KIT, RAPID FILL SYSTEM


ASSEMBLY 57338 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA. V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA. V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA. V003530 CAP, RECEIVER (FUEL)
4 1 EA. V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA. V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA. V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA. V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA. V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA. V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA. V011429 PLUG (HYDRAULIC)
11 1 EA. V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA. V003536 CAP, RECEIVER (COOLANT)
13 1 EA. V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA. V011430 PLUG (COOLANT)
15 1 EA. V003537 CENTRAL SERVICE BOX

- - - - -NOT INCLUDED IN KIT- - - - -


1 EA. V011425 NOZZLE, REFUELING

7-31
SHEET 1
BI010484

RAPID FILL PLUMBING


ASSEMBLY 411936 REVISION F

3 2

7-32
SHEET 1
BI010484

RAPID FILL PLUMBING


ASSEMBLY 411936 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


411936 RAPID FILL PLUMBING
1 1 EA 405633 HOSE ASSEMBLY (JCAF310-08-115)
2 1 EA 82126 HOSE ASSEMBLY (JCAF310-12-117)
3 1 EA 434073 HOSE ASSEMBLY (JCAF310-12-352)
4 1 EA 434072 HOSE ASSEMBLY (JCAF310-12-290)
5 1 EA 1513730 HOSE ASSEMBLY (JCAG1H-32-77)
6 1 EA 1513791 HOSE ASSEMBLY (JCAG1H-32-56)
7 1 EA 1513792 HOSE ASSEMBLY (JCAG1H-32-136)

7-32
SHEET 2
BI010484

SECTION 8 - HYDRAULICS / PLUMBING

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST LOCK PLUMBING 410626 8-1
AUXILIARY PUMP AND FEED VALVE PLUMBING 1634531 8-2
VALVE PLUMBING (JACKS/MAST) 412130 8-3
MAST ELEVATING PLUMBING 441357 8-4
CHARGE HOSE PLUMBING 439240 8-5
SUCTION / RETURN / DRAIN PLUMBING 439379 8-6
HYDRAULIC FEED SYSTEM MODIFICATION 1636505 8-7
HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT 4207196 8-8
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP 409969 8-9
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND 434215 8-10
PUMP
FILTER ASSEMBLY (MAIN RETURN) 88595 8-11
FILTER ASSEMBLY (CASE RETURN) 88596 8-12
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-13
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) 440977 8-13A
HOSE KIT - HYDRAULIC TEST SYSTEM 440983 8-13B
JACK PLUMBING 412145 8-14
CLOSED LOOP PLUMBING W/LOOP FILTERS 440335 8-15
FILTER ASSEMBLY (LOOP) 402263 8-16
LOOP FILTER PLUMBING 440334 8-17
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION 1719839 8-18

SECT8
SHEET 1
BI010484

MAST LOCK PLUMBING


ASSEMBLY 410626 REVISION D

1 2

8-1
SHEET 1
BI010484

MAST LOCK PLUMBING


ASSEMBLY 410626 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


410626 MAST LOCK PLUMBING
1 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
2 1 EA 412042 HOSE ASSEMBLY (JCAF310-08-22)
3 1 EA 97648-050 HOSE ASSEMBLY (JCAF310-08-69)
4 1 EA 404330 HOSE ASSEMBLY (JCAF310-08-73)

8-1
SHEET 2
BI010484

AUXILIARY PUMP AND FEED VALVE PLUMBING


ASSEMBLY 1634531 REVISION E

11
3 13

2
14 7 30
5
12 35

6
5

31
4
7

32 36
9

1
10
8

8-2
SHEET 1
BI010484

AUXILIARY PUMP AND FEED VALVE PLUMBING


ASSEMBLY 1634531 REVISION E

33
17
24
25 18
27
28 40

28 23 25
41
27 21
20

19
15 26
21 42 17

37 22
17
14 20
12 21

19
16
19

8-2
SHEET 2
BI010484

AUXILIARY PUMP AND FEED VALVE PLUMBING


ASSEMBLY 1634531 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


1634531 AUXILIARY PUMP AND FEED VALVE PLUMBING
1 1 EA 412158 HOSE ASSEMBLY (JCAF300-20-50)
2 1 EA 412157 HOSE ASSEMBLY (JCAF136-20-64)
3 1 EA 412159 HOSE ASSEMBLY (JCAF136-16-142)
4 1 EA 306375 HOSE ASSEMBLY (JCAF136-16-39)
5 2 EA 306371 HOSE ASSEMBLY (JCAF136-16-28)
6 1 EA 412160 HOSE ASSEMBLY (JCAF136-16-23)
7 2 EA 411128 HOSE ASSEMBLY (JCAF136-16-22)
8 1 EA 412161 HOSE ASSEMBLY (JCAF350-16-52)
9 1 EA 412162 HOSE ASSEMBLY (JCAF350-16-44)
10 1 EA 412163 HOSE ASSEMBLY (JCAF350-16-118)
11 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
12 1 EA 4207171 HOSE ASSEMBLY (JCAF136-20-60)
13 1 EA 412114 HOSE ASSEMBLY (JCAG5K-20-85)
14 1 EA 412115 HOSE ASSEMBLY (JCAG5K-20-87)
15 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
16 1 EA 404359 HOSE ASSEMBLY (JCAF310-04-125)
17 3 EA 404371 HOSE ASSEMBLY (JCAF310-04-123)
18 1 EA 82846 HOSE ASSEMBLY (JCAF310-04-118)
19 3 EA 82824 HOSE ASSEMBLY (JCAF310-04-110)
20 2 EA 84389 HOSE ASSEMBLY (JCAF310-04-100)
21 3 EA 407448 HOSE ASSEMBLY (JCAF310-04-92)
22 1 EA 82063 HOSE ASSEMBLY (JCAF310-04-77)
23 1 EA 407434 HOSE ASSEMBLY (JCAF310-04-69)
24 1 EA 407447 HOSE ASSEMBLY (JCAF310-04-59)
25 2 EA 82423 HOSE ASSEMBLY (JCAF310-04-56)
26 1 EA 404328 HOSE ASSEMBLY (JCAF310-04-45)
27 2 EA 432716 HOSE ASSEMBLY (JCAF310-04-90)
30 1 EA 404500 HOSE ASSEMBLY (JCAF310-08-53)
31 1 EA 405579 HOSE ASSEMBLY (JCAF310-12-88)
32 1 EA 404101 HOSE ASSEMBLY (JCAF310-12-140)
33 1 EA 408241 HOSE ASSEMBLY (JCAF310-12-174)
35 1 EA T104706 HOSE ASSEMBLY (JCAF310-12-85)
36 1 EA 306693 HOSE ASSEMBLY (JCA2781-12-60)
37 1 EA 406702 HOSE ASSEMBLY (JCAF310-06-60)
40 2 EA 404851 HOSE ASSEMBLY (JCAF310-04-19)
41 1 EA 82060 HOSE ASSEMBLY (JCAF310-04-54)
42 1 EA 86247 HOSE ASSEMBLY (JCAF310-06-58)

8-2
SHEET 3
BI010484

VALVE PLUMBING (JACKS / MAST)


ASSEMBLY 412130 REVISION A

2
1

3 5

8-3
SHEET 1
BI010484

VALVE PLUMBING (JACKS / MAST)


ASSEMBLY 412130 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412130 VALVE PLUMBING (JACKS/MAST)
1 1 EA 404358 HOSE ASSEMBLY (JCAF310-04-20)
2 4 EA 401695 HOSE ASSEMBLY (JCAF310-04-28)
3 1 EA 405567 HOSE ASSEMBLY (JCAF310-04-27)
5 1 EA 404225 HOSE ASSEMBLY (JCAF310-04-25)
6 1 EA 82053 HOSE ASSEMBLY (JCAF310-04-22)

8-3
SHEET 2
BI010484

MAST ELEVATING PLUMBING


ASSEMBLY 441357 REVISION -

8-4
SHEET 1
BI010484

MAST ELEVATING PLUMBING


ASSEMBLY 441357 REVISION -

1
2 2

8-4
SHEET 2
BI010484

MAST ELEVATING PLUMBING


ASSEMBLY 441357 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


441357 MAST ELEVATING PLUMBING
1 2 EA 83172 HOSE ASSEMBLY (JCAF310-08-97)
2 4 EA 404331 HOSE ASSEMBLY (JCAF310-08-27)

8-4
SHEET 3
BI010484

CHARGE HOSE PLUMBING


ASSEMBLY 439240 REVISION C

3 5
4
6
2

8-5
SHEET 1
BI010484

CHARGE HOSE PLUMBING


ASSEMBLY 439240 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


439240 CHARGE HOSE PLUMBING
1 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
2 1 EA 412243 HOSE ASSEMBLY (JCAF2681-16-72)
3 1 EA 82123 HOSE ASSEMBLY (JCAF310-12-54)
4 1 EA 438154 HOSE ASSEMBLY (JCAF310-12-60)
5 1 EA 82122 HOSE ASSEMBLY (JCAF310-12-52)
6 1 EA 421675 HOSE ASSEMBLY (JCBF310-12-30)

8-5
SHEET 2
BI010484

SUCTION / RETURN / DRAIN PLUMBING


ASSEMBLY 439379 REVISION E

2
9

7 8

8-6
SHEET 1
BI010484

SUCTION / RETURN / DRAIN PLUMBING


ASSEMBLY 439379 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


439379 SUCTION / RETURN / DRAIN PLUMBING
1 1 EA 412120 HOSE ASSEMBLY (JCAF318-24-40)
2 1 EA 1067785 HOSE ASSEMBLY (JCAGMV-32-23)
4 2 EA 442017 HOSE ASSEMBLY (JCAG1H-16-94)
5 1 EA 404149 HOSE ASSEMBLY (JCAG1H-16-68)
6 1 EA 412236 HOSE ASSEMBLY (JCAF310-16-64)
7 1 EA 439640 HOSE ASSEMBLY (JCAG1H-24-115)
8 1 EA 439641 HOSE ASSEMBLY (JCAG1H-24-58)
9 1 EA 4239818 HOSE ASSEMBLY (JCAG2-12-24)

8-6
SHEET 2
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION KIT


ASSEMBLY 1636505 REVISION C

32
21 2 3
20
2 3
2 4

42

32

25 7
59
60

20
21

8-7
SHEET 1
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION KIT


ASSEMBLY 1636505 REVISION C

44 46 50 51
3 47 50
8 55

28
49

20

21

4 47 50

12
16 16

26
11

27
9

45 48 50

8-7
SHEET 2
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION KIT


ASSEMBLY 1636505 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1636505 HYDRAULIC FEED SYSTEM MODIFICATION KIT
2 2 EA 414857 VALVE, DIRECTIONAL CONTROL (REFERENCE
ONLY)
3 1 EA 414856 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
4 1 EA 414855 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
5 1 EA 414854 PLUG, CAVITY (REFERENCE ONLY)
6 1 EA 414860 PLUG, CAVITY (REFERENCE ONLY)
7 1 EA 410602 VALVE, HYDRAULIC RELIEF - LOW FLOW
8 1 EA 414858 SWITCH, PRESSURE
9 1 EA 339027 1418580 VALVE, SOLENOID
10 1 EA 36669-050 167153 ADAPTER, 90 DEG
11 3 EA 46344 ADAPTER, 90 DEG
12 1 EA 30136 121529 ADAPTER, STRAIGHT
14 2 EA 65540 168393 ADAPTER, RUN TEE
15 2 EA 35626 ADAPTER, RUN TEE
16 2 EA 31802 121530 ADAPTER, STRAIGHT
19 1 EA 71364 ADAPTER, BRANCH TEE
20 8 EA 44554 ADAPTER, 90 DEG
21 8 EA 45302 ADAPTER, RUN TEE
22 4 EA 56439 152195 ADAPTER, HEX NUT CAP
23 1 EA 47035 ADAPTER, STRAIGHT - REDUCER
24 1 EA 35475 ADAPTER, 90 DEG
25 3 EA 37827 167670 ADAPTER, STRAIGHT
26 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL
27 1 EA 39464 126382 ADAPTER, PLUG STRAIGHT
28 1 EA 37825 ADAPTER, STRAIGHT
29 3 EA 57728 JB7200515 ADAPTER, STRAIGHT
30 3 EA 56438 154982 ADAPTER, PLUG STRAIGHT
31 3 EA 62102 151872 ADAPTER, NUT HEX CAP
32 5 EA 57627 1052222 ADAPTER, PLUG STRAIGHT
33 3 EA 39869 ADAPTER, NUT HEX CAP
34 3 EA 39865 154984 ADAPTER, PLUG STRAIGHT
35 1 EA 4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE 8-8
KIT
42 2 EA 58500 177438 ADAPTER, STRAIGHT
44 6 FT 99349-050 WIRE, ELECT, SXL, 16GA, PINK/RED 50V
45 4 FT 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW 50V
46 6 FT 17834 WIRE, 16 2 BELDEN 600V
47 2 EA 402620 CONNECTOR, LIGHTED- TURCK W/GASKET
48 2 EA 353021 5828262 LUG, AMP CAT #32545
49 1 EA 302329 AT5972 CONNECTOR, ELECTRICAL - 10/12 GAUGE
50 6 EA 350931 5010717 CONNECTOR, ELECTRICAL - 14/16
GAUGE
51 1 EA 352952 5827061 RING CONNECTOR - #6
52 6 FT 344930 1422357-0350 LOOM, 3/8" CORGTD SPLIT NYLON
53 6 FT 344929 1422357-0250 LOOM, CORGTD SPLIT, .25 ID
54 6 FT 344931 1422357-0500 LOOM, 1/2" CORGTD SPLIT NYLON
55 1 EA 98241 CONNECTOR, DIN
8-7
SHEET 3
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION KIT


ASSEMBLY 1636505 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


59 1 EA 42554 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 3.000L)
60 1 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)

8-7
SHEET 4
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT


ASSEMBLY 4207196 REVISION A

2
9 1

10

8-8
SHEET 1
BI010484

HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT


ASSEMBLY 4207196 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT
1 2 EA 405559 HOSE ASSEMBLY (JCAF310-04-12)
2 1 EA 408022 HOSE ASSEMBLY (JCAF310-04-37)
3 1 EA 404058 HOSE ASSEMBLY (JCAF310-04-30)
4 1 EA 82423 HOSE ASSEMBLY (JCAF310-04-56)
5 1 EA 408408 HOSE ASSEMBLY (JCAF310-04-10)
9 1 EA 407447 HOSE ASSEMBLY (JCAF310-04-59)
10 1 EA 404851 HOSE ASSEMBLY (JCAF310-04-19)

8-8
SHEET 2
BI010484

HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP


ASSEMBLY 409969 REVISION D

4 1

2
3

8-9
SHEET 1
BI010484

HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP


ASSEMBLY 409969 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


409969 HYDRAULIC RESERVOIR INSTALLATION W/HAND
PUMP
1 1 EA 434215 HYDRAULIC RESERVOIR SUBASSEMBLY 8-10
INSTALLATION W/HAND PUMP
2 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
3 4 EA 5975 WASHER, LOCK (1/2, SPRING)
4 REF 440977 TEST STATION (MACHINE SYSTEM HYDRAULIC 8-13A
PRESSURE)
5 REF 4030422 FILTER / INDICATOR WIRING 9-25

8-9
SHEET 2
BI010484

HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP


ASSEMBLY 434215 REVISION G

30 4 5 6
31

15 16 15 16
12 13 2
23 22
26 14 37
25 1
19
24
3
18

29 28 29 32
21 11
20

11

17
38 34
35
33 34

7 8 9 10

8-10
SHEET 1
BI010484

HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP


ASSEMBLY 434215 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434215 HYDRAULIC RESERVOIR SUBASSEMBLY
INSTALLATION W/HAND PUMP
1 1 EA 410484 TANK, HYDRAULIC - WELDMENT
1 EA 67492 Cover Assembly
1 EA 96379 Gasket, Cover
2 1 EA 4331509 FILTER, AIR
1 EA 57311 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 STOP, SERVICE GAS
5 1 EA 34397 ADAPTER, STRAIGHT
6 1 EA 33334 ADAPTER, ELBOW - 90 DEG
7 2 EA 35631 ADAPTER, STRAIGHT
8 2 EA 32565 ADAPTER, ELBOW - 90 DEG
9 2 EA 33198 COUPLING, HALF - MALE DISCONNECT- QUICK
10 2 EA 19713 CAP, COUPLING - DISCONNECT - QUICK
11 2 EA 8296 PLUG, SQUARE HEAD
12 1 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-11
13 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-12
14 8 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
15 2 EA 37154 ADAPTER, SPLIT FLANGE - 90 DEG
16 2 EA 302400 ADAPTER, SPLIT FLANGE KIT
17 1 EA 36671 ADAPTER, 90 DEG
18 1 EA 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-13
19 1 EA 430181 VALVE, CHECK
20 1 EA 402624 BRACKET
21 1 EA 95237 ADAPTER, STRAIGHT
22 1 EA 30870 ADAPTER, STRAIGHT
23 1 EA 74972 ADAPTER, STRAIGHT
24 1 EA 38709 ADAPTER, STRAIGHT
25 1 EA 6719 PLUG, SQUARE HEAD
26 1 EA 31373 ADAPTER, ELBOW - 90 DEG
27 2 EA 7176 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 0.750L)
28 2 EA 5959 WASHER, LOCK (7/16, SPRING)
29 2 EA 55880 WASHER, FLAT - HARDENED
30 1 EA 18556 ADAPTER, ELBOW - 90 DEG
31 2 EA 37407 ADAPTER, PLUG - STRAIGHT
32 1 EA 403030 VALVE, BUTTERFLY - 4 INCH
33 8 EA 6716 NUT, LOCK (5/8-11UNC, NYLOCK)
34 16 EA 42629 WASHER, FLAT (TYPE A)
35 1 EA 411912 PIPE EXTENSION W/FLANGE
36 8 EA 49854 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 5.500L)
37 8 EA 5975 WASHER, LOCK (1/2, SPRING)

8-10
SHEET 2
BI010484

FILTER ASSEMBLY (MAIN RETURN)


ASSEMBLY 88595 REVISION B

10

11

5 6

8 7

12

8-11
SHEET 1
BI010484

FILTER ASSEMBLY (MAIN RETURN)


ASSEMBLY 88595 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
11 1 EA. 81929 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)

8-11
SHEET 2
BI010484

FILTER ASSEMBLY (CASE RETURN)


ASSEMBLY 88596 REVISION B

1
2

10

11

5 6

8 7

12

8-12
SHEET 1
BI010484

FILTER ASSEMBLY (CASE RETURN)


ASSEMBLY 88596 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
11 1 EA. 81929 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)

8-12
SHEET 2
BI010484

HYDRAULIC HAND PUMP ASSEMBLY


ASSEMBLY 69120 REVISION A

18

20
19 21
25 12
10
1

17

4
5
6
3
14 22
8
7 13
29
9
2 23

27
26
28
11

8-13
SHEET 1
BI010484

HYDRAULIC HAND PUMP ASSEMBLY


ASSEMBLY 69120 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. -------- BODY
2 1 EA. -------- BODY LINER
3 1 EA. -------- PISTON & SHAFT ASSEMBLY
4 2 EA. -------- PISTON RING
5 4 EA. -------- VALVE ASSEMBLY
6 4 EA. -------- SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA. -------- COVER GASKET
8 1 EA. -------- COVER
9 8 EA. -------- SCREW
10 1 EA. -------- PACKING (2 RINGS PER SET)
11 1 EA. -------- SCREEN
12 1 EA. -------- BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. -------- RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. -------- COTTER PIN
23 1 EA. -------- BARREL BUNG
25 1 EA. V001582 VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. -------- SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.

8-13
SHEET 2
BI010484

TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)


ASSEMBLY 440977 REVISION D

1 6 7 8 9 5 7 8 9

11 12
3

29 30

4
12 11 4 4 11 12
3
1

8-13A
SHEET 1
BI010484

TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)


ASSEMBLY 440977 REVISION D

5 6

10
16 13

13 15

4
16 13 4

17 13
13 16

16 13
2

14 13 16 13
18 14

8-13A
SHEET 2
BI010484

TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)


ASSEMBLY 440977 REVISION D

26 28

20

23
21
19 26
24 25 27
27 28

24
26 28

25
23

18

18
28

8-13A
SHEET 3
BI010484

TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)


ASSEMBLY 440977 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440977 TEST STATION (MACHINE SYSTEM HYDRAULIC
PRESSURE)
1 1 EA T106093 PLATE, PANEL
2 1 EA 403837 BOX, PANEL
3 6 EA 77261 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC,
0.500L)
4 2 EA 333459 141311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK - 06 SPRING
10 2 EA 37816 ADAPTER, ELBOW - 90 DEG
11 8 EA 42771 CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC,
1.000L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
13 13 EA 37823 ADAPTER, ELBOW - 90 DEG
14 2 EA 47097 ADAPTER, RUN TEE
15 2 EA 83072 ADAPTER, 90 DEG
16 9 EA 44554 ADAPTER, 90 DEG
17 1 EA 39465 ADAPTER, PLUG
18 3 EA 45302 ADAPTER, RUN TEE
19 1 EA 57728 ADAPTER, SWIVEL
20 1 EA 347976 ADAPTER, RUN TEE
21 1 EA 61066 ADAPTER, STRAIGHT
22 1 EA 440983 HOSE KIT - HYDRAULIC TEST SYSTEM 8-13B
23 2 EA 31395 ADAPTER, STRAIGHT
24 2 EA 38712 ADAPTER, RUN TEE
25 2 EA 344091 VALVE, SHUTTLE
26 3 EA 418614 ADAPTER, STRAIGHT
27 2 EA 303718 ADAPTER, STRAIGHT
28 4 EA 45301 ADAPTER, 90 DEG
29 6 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
30 6 EA 5989 WASHER, LOCK (3/8, SPRING)

8-13A
SHEET 4
BI010484

HOSE KIT - HYDRAULIC TEST SYSTEM


ASSEMBLY 440983 REVISION A

11

10 9

10 8
7
3
9

2 1
4
9
5 4 7

7
6
4

8-13B
SHEET 1
BI010484

HOSE KIT - HYDRAULIC TEST SYSTEM


ASSEMBLY 440983 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


440983 HOSE KIT - HYDRAULIC TEST SYSTEM
1 1 EA 404359 HOSE ASSEMBLY (JCAF310-04-125)
2 1 EA 82846 HOSE ASSEMBLY (JCAF310-04-118)
3 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
4 3 EA 404522 HOSE ASSEMBLY (JCAF211-04-125)
5 1 EA 405521 HOSE ASSEMBLY (JCAF211-04-140)
6 1 EA 405528 HOSE ASSEMBLY (JCAF211-04-105)
7 3 EA 405523 HOSE ASSEMBLY (JCAF211-04-122)
8 1 EA 405531 HOSE ASSEMBLY (JCAF211-04-132)
9 3 EA 1068614 HOSE ASSEMBLY (JCAF211-04-10)
10 2 EA 411672 HOSE ASSEMBLY (JCAF211-04-20)
11 2 EA 1068613 HOSE ASSEMBLY (JCBM2T-04-04)

8-13B
SHEET 2
BI010484

JACK PLUMBING
ASSEMBLY 412145 REVISION C

4 3

8-14
SHEET 1
BI010484

JACK PLUMBING
ASSEMBLY 412145 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


412145 JACK PLUMBING
1 2 EA 306658 HOSE ASSEMBLY (JCA2781-12-288)
3 4 EA 404124 HOSE ASSEMBLY (JCA2781-12-59)
4 1 EA 412165 HOSE ASSEMBLY (JCB2781-12-204)
6 2 EA 306698 HOSE ASSEMBLY (JCA2781-12-70)
7 1 EA 307732 HOSE ASSEMBLY (JCB2781-12-210)

8-14
SHEET 2
BI010484

CLOSED LOOP PLUMBING W/LOOP FILTERS


ASSEMBLY 440335 REVISION C

8-15
SHEET 1
BI010484

CLOSED LOOP PLUMBING W/LOOP FILTERS


ASSEMBLY 440335 REVISION C

10 8 10 8
4 4

10 10

7 6
6 7
5 2

3 11 12

10 8

10
10
1
2
12 11 3

8-15
SHEET 2
BI010484

CLOSED LOOP PLUMBING W/LOOP FILTERS


ASSEMBLY 440335 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440335 CLOSED LOOP PLUMBING W/LOOP FILTERS
1 2 EA 425856 BRACKET, MOUNTING
2 4 EA 95143 DECAL, HYDROSTATIC FILTER - LOOP
3 8 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
4 8 EA 332710 1412316 ADAPTER, SPLIT FLANGE
5 4 EA 402263 FILTER ASSEMBLY (LOOP) 8-16
6 16 EA 5959 121072 WASHER, LOCK (7/16, SPRING)
7 16 EA 8268-050 105154 CAPSCREW, HEX HEAD - GR5
(7/16-14UNC, 1.00L)
8 4 EA 39408 ADAPTER, 90 DEG
9 1 EA 440334 LOOP FILTER PLUMBING 8-17
10 8 EA 85448 ADAPTER, 90 DEG
11 8 EA 429078 NUT, ELASTIC STOP - GR8 (3/4-10UNC)
12 16 EA 55932 WASHER, FLAT (3/4, HARDENED)

8-15
SHEET 3
BI010484

FILTER ASSEMBLY (LOOP)


ASSEMBLY 402263 REVISION B

24

25
9
26 32
32
8

11 6

26 4

3
28
27
5
29

10

8-16
SHEET 1
BI010484

FILTER ASSEMBLY (LOOP)


ASSEMBLY 402263 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.

NOTE: Part number 441760 (V011136) coreless element, comes as part


of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.

8-16
SHEET 2
BI010484

LOOP FILTER PLUMBING


ASSEMBLY 440334 REVISION C

7 5 4

9 8

2 3

8-17
SHEET 1
BI010484

LOOP FILTER PLUMBING


ASSEMBLY 440334 REVISION C

4
5
2 3

8-17
SHEET 2
BI010484

LOOP FILTER PLUMBING


ASSEMBLY 440334 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


440334 LOOP FILTER PLUMBING
1 2 EA 412174 HOSE ASSEMBLY (JCAF273-16-88)
2 1 EA 421718 HOSE ASSEMBLY (JCAF273-16-121)
3 1 EA 412176 HOSE ASSEMBLY (JCAF273-16-124)
4 1 EA 404188 HOSE ASSEMBLY (JCAF273-16-24)
5 2 EA 428451 HOSE ASSEMBLY (JCAF273-16-23)
7 1 EA T105256 HOSE ASSEMBLY (JCAF273-16-32)
8 1 EA 411460 HOSE ASSEMBLY (JCAF273-16-22)
9 1 EA T105257 HOSE ASSEMBLY (JCAF273-16-29)

8-17
SHEET 3
BI010484

HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION


ASSEMBLY 1719839 REVISION -

5 4 6 2
7 1
8 9 10
3

8-18
SHEET 1
BI010484

HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION


ASSEMBLY 1719839 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1719839 HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION
1 1 EA 1501018 PROXIMITY BRACKET GATE VALVE
2 1 EA T103317 PROXIMITY SWITCH
3 1 EA 438220 CABLE, PROXIMITY SENSOR
4 3 EA 42625 WASHER, FLAT (5/16, STANDARD)
5 3 EA 6109 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.500L)
6 3 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
7 1 EA 1584174 PLATE, PROXIMITY BRACKET GATE VALVE
8 1 EA 42717 CAPSCREW, HEX HEAD - GR8 (1/4-20UNC, 1.500L)
9 1 EA 42624 WASHER, FLAT (1/4, TYPE A)
10 1 EA 76249 NUT, HEX - GR8 (1/4-20UNC)

8-18
SHEET 2
BI010484

SECTION 9 - ELECTRICAL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ELECTRICAL SCHEMATIC 426455 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-14
BATTERY / ENGINE DISCONNECT INSTALLATION 426598 9-15
ADDITIONAL BATTERY INSTALLATION 96904 9-16
BATTERY BOX ASSEMBLY 402930 9-17
ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES) 426807 9-18
CONVERTER INSTALLATION, 24 VDC/12 VDC 426790 9-19
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-20
REMOTE ENGINE START ASSEMBLY 96865 9-21
ENGINE STOP / KILL SWITCH (GROUND LEVEL) 426571 9-22
ELECTRIC HORN 96907 9-23
ENGINE LAPTOP CONNECTION - QST30 432414 9-24
FILTER / INDICATOR WIRING 4030422 9-25
SHUTDOWN TIMER KIT 1637717 9-26
EMS SYSTEM INSTALLATION 442392 9-27

SECT9
SHEET 1
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 1
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 2
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 3
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 4
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 5
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 6
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 7
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 8
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 9
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 10
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 11
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 12
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 13
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

9-1
SHEET 14
BI010484

ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426455 ELECTRICAL SCHEMATIC
1 1 EA 426517 CAB WIRING 9-2
2 1 EA 426518 CAB / ENGINE WIRING 9-3
3 1 EA 426519 CAB / AIR AND CURTAIN VALVE WIRING 9-4
4 1 EA 426520 CAB / MAST VALVE WIRING 9-5
5 1 EA 426521 PUMP WIRING 9-6
6 1 EA 426522 PULLDOWN VALVE WIRING 9-7
7 1 EA 426523 STANDARD LIGHT PACKAGE WIRING 9-8
8 1 EA 426524 ENGINE HOUR METER WIRING 9-9
9 1 EA 426525 AUXILIARY PRESSURE PUMP WIRING 9-10
10 1 EA 426526 WATER AND DUST COLLECTOR VALVE WIRING 9-11
11 1 EA 426527 FAST PULLDOWN WIRING 9-12
12 1 EA 426686 CAB TOP LIGHTS WIRING 9-13

9-1
SHEET 15
BI010484

CAB WIRING
ASSEMBLY 426517 REVISION -

9-2
SHEET 1
BI010484

CAB WIRING
ASSEMBLY 426517 REVISION -

9-2
SHEET 2
BI010484

CAB WIRING
ASSEMBLY 426517 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
14 8 FT 17814 WIRE, BLUE
15 8 FT 17823 WIRE, GREEN
16 8 FT 17824 WIRE, RED
17 8 FT 35399 WIRE, BLUE
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
33 8 FT 17814 WIRE, BLUE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
59 8 FT 44089 WIRE, GRAY
60 8 FT 44089 WIRE, GRAY
61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
9-2
SHEET 3
BI010484

CAB WIRING
ASSEMBLY 426517 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


63 8 FT 99349 WIRE, PINK / RED
64 8 FT 17823 WIRE, GREEN
66 8 FT 88015 WIRE, GREEN / GRAY STRIPE
67 3 FT 88015 WIRE, GREEN / GRAY STRIPE
68 8 FT 88015 WIRE, GREEN / GRAY STRIPE
69 8 FT 88015 WIRE, GREEN / GRAY STRIPE
71 8 FT 44091 WIRE, VIOLET
72 8 FT 44089 WIRE, GRAY
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
79 8 FT 44089 WIRE, GRAY
80 2 FT 88015 WIRE, GREEN / GRAY STRIPE
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
100 8 FT 44089 WIRE, GRAY
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 350477 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR

9-2
SHEET 4
BI010484

CAB / ENGINE WIRING


ASSEMBLY 426518 REVISION -

9-3
SHEET 1
BI010484

CAB / ENGINE WIRING


ASSEMBLY 426518 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
9 35 FT 88009 WIRE, WHITE / GREEN STRIPE
13 40 FT 88013 WIRE, GREEN / RED STRIP
15 35 FT 17823 WIRE, GREEN
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
53 3 FT 44080 WIRE, COLOR - RED
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
101 10 FT 17818 WIRE, COLOR - BLACK
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
105 15 FT 17818 WIRE, COLOR - BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
109 8 FT 44080 WIRE, COLOR - RED
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
120 27 EA 45261 CONNECTOR, BUTT
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
123 2 EA 45249 TERMINAL, RING
124 14 EA 45258 TERMINAL - SPADE
125 8 EA 45246 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE

9-3
SHEET 2
BI010484

CAB / AIR AND CURTAIN VALVE WIRING


ASSEMBLY 426519 REVISION -

9-4
SHEET 1
BI010484

CAB / AIR AND CURTAIN VALVE WIRING


ASSEMBLY 426519 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
51 50 FT 17818 WIRE, BLACK
60 9 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 4 EA 350477 5000718 CONNECTOR
63 1 EA 46103 CLAMP, TUBE
64 12 EA 45259 TERMINAL - SPADE
65 4 EA 95129 CONNECTOR, 2 WAY - MALE
66 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
67 1 EA 347037 167530 STUD, WELD
68 8 EA 45261 CONNECTOR, BUTT

9-4
SHEET 2
BI010484

CAB / MAST VALVE WIRING


ASSEMBLY 426520 REVISION -

70
72

20 19 69 51

27 40
42
41 31
25 44
68

26 39
29 28
43 30
32

70
72

51 20 19
68
40 27
42
31 41
44 25
69

39 26
28 29
30 43
32

9-5
SHEET 1
BI010484

CAB / MAST VALVE WIRING


ASSEMBLY 426520 REVISION -

9-5
SHEET 2
BI010484

CAB / MAST VALVE WIRING


ASSEMBLY 426520 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
51 34 FT 17818 WIRE, BLACK
62 32 EA 45259 TERMINAL, SPADE - 16/14 AWG
63 13 FT 35659 CONDUIT, SEAL TIGHT
64 2 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
68 2 EA 95124 CONNECTOR, 8 WAY - MALE
69 2 EA 95126 CONNECTOR, 8 WAY - FEMALE
70 2 EA 95129 CONNECTOR, 2 WAY - MALE
71 20 EA 95125 TERMINAL, MALE
72 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
73 20 EA 95127 TERMINAL, FEMALE

9-5
SHEET 3
BI010484

PUMP WIRING
ASSEMBLY 426521 REVISION A

9-6
SHEET 1
BI010484

PUMP WIRING
ASSEMBLY 426521 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426521 PUMP WIRING
51 100 FT 17818 WIRE, BLACK
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
90 1 EA 60666 CONNECTOR, ELECTRICAL
91 1 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
92 15 FT 54430 CONDUIT, SEAL TIGHT
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
94 4 EA 95129 CONNECTOR, 2 WAY - MALE
95 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
97 12 EA 45259 TERMINAL, SPADE - 16/14 AWG
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-6
SHEET 2
BI010484

PULLDOWN VALVE WIRING


ASSEMBLY 426522 REVISION -

9-7
SHEET 1
BI010484

PULLDOWN VALVE WIRING


ASSEMBLY 426522 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426522 PULLDOWN VALVE WIRING
51 40 FT 17818 WIRE, BLACK
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
100 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
102 2 EA 95129 CONNECTOR, 2 WAY - MALE
103 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
104 2 EA 45254 TERMINAL, RING - 16/14 AWG
105 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
106 2 EA 350477 5000718 CONNECTOR

9-7
SHEET 2
BI010484

STANDARD LIGHT PACKAGE WIRING


ASSEMBLY 426523 REVISION -

9-8
SHEET 1
BI010484

STANDARD LIGHT PACKAGE WIRING


ASSEMBLY 426523 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
51 30 FT 17818 WIRE, BLACK
60 3 EA 323194 1402064 CONDUIT, CONNECTOR
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
62 3 EA 95129 CONNECTOR, 2 WAY - MALE
63 3 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 4 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 60 FT 54430 CONDUIT, SEAL TIGHT
67 5 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
72 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-8
SHEET 2
BI010484

ENGINE HOUR METER WIRING


ASSEMBLY 426524 REVISION -

9-9
SHEET 1
BI010484

ENGINE HOUR METER WIRING


ASSEMBLY 426524 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426524 ENGINE HOUR METER WIRING
9 30 FT 88009 WIRE, WHITE / GREEN STRIPE
51 30 FT 17818 WIRE, BLACK
52 30 FT 99355 WIRE, GRAY / YELLOW
60 10 FT 344929 1422357-0250 LOOM, SPLIT NYLON
61 8 EA 45259 TERMINAL, SPADE - 16/14 AWG
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
64 1 EA 17702 BUSHING

9-9
SHEET 2
BI010484

AUXILIARY PRESSURE PUMP WIRING


ASSEMBLY 426525 REVISION -

9-10
SHEET 1
BI010484

AUXILIARY PRESSURE PUMP WIRING


ASSEMBLY 426525 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426525 AUXILIARY PRESSURE PUMP WIRING
51 30 FT 17818 WIRE, BLACK
61 15 FT 99345-050 WIRE, PINK / ORANGE
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
74 1 EA 46103 CLAMP, TUBE
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
76 2 EA 45261 CONNECTOR, BUTT - 16/14 AWG
77 1 EA 95129 CONNECTOR, 2 WAY - MALE
78 1 EA 95128 CONNECTOR, 2 WAY - FEMALE

9-10
SHEET 2
BI010484

WATER AND DUST COLLECTOR VALVE WIRING


ASSEMBLY 426526 REVISION A

9-11
SHEET 1
BI010484

WATER AND DUST COLLECTOR VALVE WIRING


ASSEMBLY 426526 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
51 30 FT 17818 WIRE, BLACK
60 15 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 2 EA 350477 5000718 CONNECTOR
63 2 EA 45254 TERMINAL, RING - 16/14 AWG
64 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
67 2 EA 95129 CONNECTOR, 2 WAY - MALE
68 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
69 8 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
70 1 EA 323194 1402064 CONDUIT, CONNECTOR

9-11
SHEET 2
BI010484

FAST PULLDOWN WIRING


ASSEMBLY 426527 REVISION -

9-12
SHEET 1
BI010484

FAST PULLDOWN WIRING


ASSEMBLY 426527 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426527 FAST PULLDOWN WIRING
51 30 FT 17818 WIRE, BLACK
63 15 FT 99349-050 WIRE, PINK / RED
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
72 2 EA 350477 5000718 CONNECTOR
73 2 EA 45254 TERMINAL, RING - 16/14 AWG
74 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
77 2 EA 95129 CONNECTOR, 2 WAY - MALE
78 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
79 8 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
80 1 EA 323194 1402064 CONDUIT, CONNECTOR

9-12
SHEET 2
BI010484

CAB TOP LIGHTS WIRING


ASSEMBLY 426686 REVISION -

9-13
SHEET 1
BI010484

CAB TOP LIGHTS WIRING


ASSEMBLY 426686 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426686 CAB TOP LIGHTS WIRING
33 30 FT 17814 WIRE, BLUE
51 20 FT 17818 WIRE, BLACK
60 1 EA 60666 CONNECTOR, ELECTRICAL
61 20 FT 344929 LOOM, SPLIT - NYLON
62 2 EA 95129 CONNECTOR, 2 WAY - MALE
63 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 6 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-13
SHEET 2
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 1
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 2
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 3
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 4
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 5
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 6
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 7
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 8
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 9
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 10
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

9-14
SHEET 11
BI010484

ELECTRICAL SCHEMATIC (LADDER LOGIC)


ASSEMBLY 433752 REVISION I

PART NO. DESCRIPTION


433752 ELECTRICAL SCHEMATIC (LADDER LOGIC)

9-14
SHEET 12
BI010484

BATTERY / ENGINE DISCONNECT INSTALLATION


ASSEMBLY 426598 REVISION C

3 4 5

9-15
SHEET 1
BI010484

BATTERY / ENGINE DISCONNECT INSTALLATION


ASSEMBLY 426598 REVISION C

108 105
143

141
7 6 160
142
107

9-15
SHEET 2
BI010484

BATTERY / ENGINE DISCONNECT INSTALLATION


ASSEMBLY 426598 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


426598 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 425881 SWITCH, BATTERY / ENGINE DISCONNECT
2 1 EA 330517 CASE, BATTERY / ENGINE DISCONNECT SWITCH
3 4 EA 42538 CAPSCREW, HEX HEAD (1/4-20UNC, 0.75L)
4 4 EA 5970 WASHER, LOCK (1/4 SPRING)
5 4 EA 5968 NUT, HEX (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333-050 TERMINAL, BATTERY - NEGATIVE
160 6 FT 96331-050 CABLE, BLACK - GAUGE 000 (6 FT - Must Specify Length)

9-15
SHEET 3
BI010484

ADDITIONAL BATTERY INSTALLATION


ASSEMBLY 96904 REVISION F

9-16
SHEET 1
BI010484

ADDITIONAL BATTERY INSTALLATION


ASSEMBLY 96904 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


96904 ADDITIONAL BATTERY INSTALLATION
1 2 EA 41758 ADDITIONAL BATTERIES, 12 V
2 * EA 96331 CABLE (4 @ 3 FT. EA.) *Specify Length/Qty.
5 1 EA 402930 BATTERY BOX ASSEMBLY 9-17
6 2 EA 32447 DECAL, "SAFETY WALK" (Not Shown)

9-16
SHEET 2
BI010484

BATTERY BOX ASSEMBLY


ASSEMBLY 402930 REVISION B

5 4 4 5

1
2

5 4 4 5

2 3

9 8 7 7 8 9

6 6

9-17
SHEET 1
BI010484

BATTERY BOX ASSEMBLY


ASSEMBLY 402930 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
4 2 EA 6415 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L)
5 2 EA 5984 WASHER, LOCK (5/8, SPRING)
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
7 4 EA 42726 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250L)
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)

9-17
SHEET 2
BI010484

ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES)


ASSEMBLY 426807 REVISION A

108
107 160

9-18
SHEET 1
BI010484

ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES)


ASSEMBLY 426807 REVISION A

108

160
107

9-18
SHEET 2
BI010484

ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES)


ASSEMBLY 426807 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426807 ADDITIONAL BATTERY INSTALLATION (2
ADDITIONAL BATTERIES)
1 2 EA 41758 BATTERY,12 V 205 AMP 8D SK JR
2 2 EA 96905 TERMINAL, TEE - POSITIVE
3 2 EA 96906 TERMINAL, TEE - NEGATIVE
4 1 EA 402930 BATTERY BOX ASSEMBLY 9-17
5 2 EA 17830 BATTERY, EYE CABLE
107 3 FT 423294 CABLE, BATTERY -SIZE 000 - RED
108 12 FT 423294 CABLE, BATTERY - SIZE 000 - RED
160 3 FT 96331 CABLE, WELDING - SIZE 000 - BLACK

9-18
SHEET 3
BI010484

CONVERTER INSTALLATION, 24 VDC/12 VDC


ASSEMBLY 426790 REVISION B

1 2 3 4

9-19
SHEET 1
BI010484

CONVERTER INSTALLATION, 24 VDC/12 VDC


ASSEMBLY 426790 REVISION B

9-19
SHEET 2
BI010484

CONVERTER INSTALLATION, 24 VDC/12 VDC


ASSEMBLY 426790 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426790 CONVERTER INSTALLATION, 24 VDC/12 VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V 9-20
TO 12V)
2 4 EA 9357 SCREW, MACHINE - ROUND HEAD SLOT
3 4 EA 42624 WASHER, FLAT
4 4 EA 323628 1402698 NUT, LOCK
5 1 EA 416859 CONNECTOR, ELECTRICAL PLUG - 2 PIN (Not
Shown)
6 2 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK (Not
Shown)
7 4 EA 416651 CONNECTOR, ELECTRICAL - 16 SOCKET (Not
Shown)
162 4 FT 17819 WIRE, RED - 16 GAUGE
163 4 FT 44090 WIRE, ORANGE - 16 GAUGE

9-19
SHEET 3
BI010484

CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)


ASSEMBLY 418334 REVISION B

9-20
SHEET 1
BI010484

CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)


ASSEMBLY 418334 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-20
SHEET 2
BI010484

REMOTE ENGINE START ASSEMBLY


ASSEMBLY 96865 REVISION F

7 8 3 2 1 3

1 7 8

10

10 2

4
4

6 4
6

11 12
7 8

11 12 12 11

9-21
SHEET 1
BI010484

REMOTE ENGINE START ASSEMBLY


ASSEMBLY 96865 REVISION F

9-21
SHEET 2
BI010484

REMOTE ENGINE START ASSEMBLY


ASSEMBLY 96865 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


96865 REMOTE ENGINE START ASSEMBLY
1 1 EA 96844 BOX, REMOTE ENGINE START
2 1 EA 408534 BRACKET, ELECT. BOX
3 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
4 2 EA 42259 SWITCH, PUSH (ENG START/ETHER)
6 1 EA 16864 SWITCH, KEY (IGNITION)
7 4 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L)
8 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9 1 EA 306118 NAME PLATE - ENGINE STOP
10 1 EA 319151 1155171 GAUGE, VOLTMETER
11 2 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
12 2 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

9-21
SHEET 3
BI010484

ENGINE STOP / KILL SWITCH (GROUND LEVEL)


ASSEMBLY 426571 REVISION C

9 1 2

6 3 8

9-22
SHEET 1
BI010484

ENGINE STOP / KILL SWITCH (GROUND LEVEL)


ASSEMBLY 426571 REVISION C

17 16 7 10

4 11

13 14 15

13 14 15
5

9-22
SHEET 2
BI010484

ENGINE STOP / KILL SWITCH (GROUND LEVEL)


ASSEMBLY 426571 REVISION C

9-22
SHEET 3
BI010484

ENGINE STOP / KILL SWITCH (GROUND LEVEL)


ASSEMBLY 426571 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


426571 ENGINE STOP / KILL SWITCH (GROUND LEVEL)
1 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
2 1 EA 350377 5000155 ENCLOSURE W/PLATE
3 4 EA 5989 WASHER, LOCK (3/8, SPRING)
4 1 EA 60666 CONNECTOR, ELECTRIC
5 1 EA 59347 CONNECTOR, ELECTRIC
6 4 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
7 30 FT 17814 WIRE, 16 GAUGE - BLUE
8 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9 1 EA 306118 JB7202428 NAMEPLATE
10 15 FT 54430 CONDUIT, SEALTIGHT
11 2 FT 344930 1422357-0350 LOOM, SPLIT
13 3 EA 320354 123091 CLAMP, HOSE
14 3 EA 16083 WASHER, FLAT (3/8, TYPE A)
15 3 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
16 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD
17 1 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG

9-22
SHEET 4
BI010484

ELECTRIC HORN
ASSEMBLY 96907 REVISION D

1 6
4
5

2
1

9-23
SHEET 1
BI010484

ELECTRIC HORN
ASSEMBLY 96907 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


96907 ELECTRIC HORN
1 1 EA 96908 HORN, 24 VDC
2 1 EA 42259 SWITCH, PUSHBUTTON
4 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
5 4 EA 428883 BRACKET, MOUNTING
6 4 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.500L)

9-23
SHEET 2
BI010484

ENGINE LAPTOP CONNECTION - QST30


ASSEMBLY 432414 REVISION A

1 5
8

3 5
2 4

3 5

9-24
SHEET 1
BI010484

ENGINE LAPTOP CONNECTION - QST30


ASSEMBLY 432414 REVISION A

1 5

6 7

9-24
SHEET 2
BI010484

ENGINE LAPTOP CONNECTION - QST30


ASSEMBLY 432414 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


432414 ENGINE LAPTOP CONNECTION - QST30
1 1 EA 1481029 CONNECTOR, ELECTRICAL
2 1 EA 416862 CONNECTOR, ELECTRICAL - RECEPTACLE
3 2 EA 416863 CONNECTOR, ELECTRICAL - 3-PIN PLUG
4 3 EA 416650 CONTACT, ELECTRICAL - 16 PIN
5 11 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
6 1 EA 1606934 CONNECTOR, 3-WAY
7 1 EA 1606935 CONNECTOR, TERM RESISTOR
8 1 EA 432411 RETAINER, LAPTOP CONNECTION

9-24
SHEET 3
BI010484

FILTER / INDICATOR WIRING


ASSEMBLY 4030422 REVISION B
3 3 3 3 3 3 1 2 3

11 13

19
17
14
10
8
8
8 6
12

23 24

21
22
4 4 4 4 4 4 4 4 4 9

9-25
SHEET 1
BI010484

FILTER / INDICATOR WIRING


ASSEMBLY 4030422 REVISION B

16

18

20

9-25
SHEET 2
BI010484

FILTER / INDICATOR WIRING


ASSEMBLY 4030422 REVISION B

6 15

17
6 15

17

6 15

17

9-25
SHEET 3
BI010484

FILTER / INDICATOR WIRING


ASSEMBLY 4030422 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


4030422 FILTER / INDICATOR WIRING
1 1 EA 400015 SWITCH, PRESSURE
2 1 EA 400016 SWITCH, PRESSURE
3 7 EA 400017 SWITCH, PRESSURE
4 9 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
8 2 EA 440310 TERMINAL, STRIP
9 1 EA 65226 SWITCH, TOGGLE
10 11 EA 323194 1402064 CONDUIT, CONNECTOR
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
13 27 EA 45261 CONNECTOR, BUTT
14 27 EA 45259 TERMINAL, SPADE
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
19 11 EA 60666 CONNECTOR, ELECTRICAL
20 10 FT 35659 CONDUIT, SEAL TIGHT
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 9 EA 404002 DIODE, MOLDED
24 9 EA 403987 PLUG, MOLDED

9-25
SHEET 4
BI010484

SHUTDOWN TIMER KIT


ASSEMBLY 1637717 REVISION -

9-26
SHEET 1
BI010484

SHUTDOWN TIMER KIT


ASSEMBLY 1637717 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1637717 SHUTDOWN TIMER KIT
1 1 EA 994777 RELAY, TIME DELAY
2 1 EA 995749 SWITCH, 2 POSITION - PUSH/PULL STOP

9-26
SHEET 2
BI010484

EMS SYSTEM INSTALLATION


ASSEMBLY 442392 REVISION B

2
3

9-27
SHEET 1
BI010484

EMS SYSTEM INSTALLATION


ASSEMBLY 442392 REVISION B

3 4

9-27
SHEET 2
BI010484

EMS SYSTEM INSTALLATION


ASSEMBLY 442392 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


442392 EMS SYSTEM INSTALLATION
1 1 EA 423645 ENGINE, CUMMINS EMS SYSTEM
2 1 EA 442379 ALARM, AUDIBLE - POWER
3 1 EA 1606935 CONNECTOR, TERM RESISTOR (DT04-3P-P006)
4 1 EA 1606934 CONNECTOR, 3-WAY (DT04-3P-P007)

9-27
SHEET 3
© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.

Printed in U.S.A.

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