Material Submittal No. 0003 r.01 For Mdpe Pipes & Fittings, Sdr-11 (Naffco Flow Control, U.a.e.)

MATERIAL SUBMITTAL
N15588-TAMAS-MAR-0003 R.01
MATERIAL SUBMITTAL FOR

MDPE PIPES & FITTINGS SDR-11
PROJECT : A-15588 – REHABILITATION/ REINFORCEMENT OF MAIN

PIPELINES, INSTALLATION OF CHAMBERS AND MISCELLANEOUS
SYSTEM IMPROVEMENT / MODIFICATION WORKS AT DIFFERENT
AREAS IN AL AIN REGION
CLIENT : AL AIN DISTRIBUTION COMPANY
CONSULTANT : ILF CONSULTING ENGINEERS
CONTRACTOR : TAMAS PROJECTS COMPANY LLC
SUPPLIER : M/S. NAFFCO FLOW CONTROL FZCO, U.A.E.
MANUFACTURER : M/S. NAFFCO FLOW CONTROL FZCO, U.A.E.

MATERIAL SUBMITTAL
TABLE OF CONTENTS
1. MATERIAL SUBMITTAL FORM
2. MATERIAL DATA SHEETS
3. DEVIATION FORM
4. COMPLIANCE STATEMENT
5. QUALITY CERTIFICATES (ISO AND OTHERS)
6. QUALITY CONTROL PLAN (INSPECTION TEST PLAN)
7. PRODUCT CATALOGUE
8. CONTRACT SPECIFICATIONS
9. CONTRACT DRAWINGS
10. RELATED BOQ ITEMS
11. APPROVED VENDORS LIST
12. COMPNAY PROFILE
13. TEST CERTIFICATE
14. NON TOXICITY CERTIFICATS
15. TRADE LICENSE
16. PREVIOUS APPROVAL

MATERIAL SUBMITTAL
1. MATERIAL SUBMITTAL FORM

MATERIAL SUBMITTAL
2. MATERIAL DATA SHEETS

RAW MATERIAL DATA
SHEET & MSDS
15.04.2009
POLYETHYLENE
BorSafeTM HE3490-LS
BLACK HIGH DENSITY POLYETHYLENE FOR PRESSURE PIPE
DESCRIPTION
BorSafe HE3490-LS is a black, bimodal, high density polyethylene classified as a MRS
10.0 material (PE100) produced by the advanced Borstar technology. Well dispersed
carbon black gives outstanding UV resistance. Long term stability is ensured by an
optimised stabilisation system.
APPLICATIONS
BorSafe HE3490-LS is recommended for pressure pipe systems in the applications field
of drinking water and natural gas, pressure sewerage, relining, sea outfall and industrial.
It is especially designed for the production of larger diameter, thick wall pipe, but can be
processed for the whole range of diameters. It also shows excellent resistance to rapid
crack propagation and slow crack growth.
PHYSICAL PROPERTIES Typical

Value* Unit Test Method
3
Density (Base resin) 949 kg/m ISO 1183/ISO 1872-2B
3
Density (Compound) 959 kg/m ISO 1183/ISO 1872-2B
Melt Flow Rate (190°C/2.16 kg) <0.1 g/10 min ISO 1133
Melt Flow Rate (190°C/5.0 kg) 0.25 g/10 min ISO 1133
Tensile Stress at Yield (50 mm/min) 25 Mpa ISO 527-2
Elongation at Break >600 % ISO 527-2
Charpy Impact, notched (0°C) 16 kJ/m2 ISO 179/1eA
Hardness, Shore D 60 - ISO 868
Carbon Black content >2 % ASTM D 1603
Brittleness Temperature <-70 °C ASTM D 746
ESCR (10% lgepal), F50 >10000 h ASTM D 1693-A
Thermal Stability (210°C) >15 min EN 728
* Data should not be used for specification work.
PROCESSING GUIDELINES
The actual extrusion conditions will depend on the type of equipment used. They will also
depend on size and wall thickness of the pipe produced. The following conditions may be
used as a guideline when starting up the extruder:
Cylinder 190 – 210°C

Head 200 – 210°C
Die 200 – 210°C
Melt temperature 200 – 220°C
Borouge Pte Ltd 1 George Street l #18-01 l Singapore 049145

Tel +65 6275 4100 l Fax +65 6377 1233 l www.borouge.com
Borouge is part of the ADNOC and Borealis group of companies
BorSafeTM HE3490-LS
Black High Density Polyethylene for Pressure Pipe
For normal extrusion conditions and applications we suggest preheating and drying with a
maximum preheating temperature of 90°C.
Specific recommendations for processing conditions can be determined only when the
application and type of equipment are known. Please contact your local Borouge
representative for such particulars.
STORAGE AND HANDLING

BorSafe HE3490-LS should be stored in dry conditions at temperatures below 50°C and
protected from UV-light.
Improper storage can initiate degradation, which results in odour generation and can have
negative effects on the physical properties of the product.
SAFETY
BorSafe HE3490-LS is not classified as dangerous preparation.
Dust and fines from the product carry a risk of dust explosion. All equipment should be
properly earthed. Inhalation of dust should be avoided as it may cause irritation of the
respiratory system. Small amounts of fumes are generated during processing of the
product. Proper ventilation is therefore required.
RECYCLING
The product is suitable for recycling using modern methods of shredding and cleaning.
In-house production waste should be kept clean to facilitate direct recycling.
A Safety Data Sheet is available on request. Please contact your Borouge representative
for more details on various aspects of safety, recovery and disposal of the product.
RELATED DOCUMENTS
The following related documents are available on request, and represent various aspects
on the usability, safety, recovery and disposal of the product:
Recovery and disposal of Polyolefins

Information on Emissions from Processing and Fires
Safety Data Sheet, SDS
Environment Fact Sheet
Liability statements on:

- Compliance to Food Contact Regulations
- Compliance to Regulations for Drinking Water Pipes
- Heavy Metals
DISCLAIMER
The product(s) mentioned herein are not intended to be used for medical, pharmaceutical
or healthcare applications and we do not support their use for such applications.
To the best of our knowledge, the information contained herein is accurate and reliable as of the
date of publication, however we do not assume any liability whatsoever for the accuracy and
completeness of such information.
Borouge makes no warranties which extend beyond the description contained herein.
Nothing herein shall constitute any warranty of merchantability or fitness for a particular
purpose.
It is the customer's responsibility to inspect and test our products in order to satisfy itself
as to the suitability of the products for the customer's particular purpose. The customer is
responsible for the appropriate, safe and legal use, processing and handling of our
products.
No liability can be accepted in respect of the use of Borouge products in conjunction with other
materials. The information contained herein relates exclusively to our products when not used in
conjunction with any third party materials.
MATERIAL SUBMITTAL
3. DEVIATION FORM
Effective Date:
AL AIN DISTRIBUTION COMPANY Volume Chapter Version
(AADC) 6E 16 0
Page -- of 83
Approved by
STANDARD FORMS Chairman
F. SP. REV.0 MATERIAL SUBMITTAL FORM (3 of 3)

MATERIAL DEVIATION FORM
Rehabilitation/ reinforcement of main

pipelines, installation of chambers and
Project Title &
miscellaneous system improvement/ Material Description MDPE Pipes & Fittings, SDR-11
Contract No. modification works at different areas in Al
Ain Region - A-15588
Manufacturer /
M/s. NAFFCO FLOW CONTROL
Contractor M/s. TAMAS Projects Company - LLC. Supplier Name / Place FZCO, U.A.E.
of Origin
Consultant ILF CONSULTING ENGINEERS Model / Type MDPE PE 80, SOR 11 (PN 12.5)
Specification Clause
Submittal Ref. No. N15588-TAMAS-MAR-0003 R.01 W-P-SS-008 Rev.00
No.
Date 27.JANUARY.2023 BOQ Item No. Attached
Deviation Description:
No Deviation
Reasons / Justifications:
Contractor's Stamp, Signature &

Date
MATERIAL SUBMITTAL
4. COMPLIANCE STATEMENT
ILF Consulting Engineers
MATERIAL SUBMITTAL
5. QUALITY CERTIFICATES (ISO and Other)

CERTIFICATE
This is to certify that
National Fire Fighting Manufacturing FZCO

(NAFFCO FLOW CONTROL)
Jabel Ali Free Zone South Near Round about S06
Street 403, 61199 DUBAI
United Arab Emirates
has implemented and maintains a Quality Management System.
Scope:
Manufacture and supply of Pipes and fittings (Steel & HDPE), Valves, Ducts, Dampers,
Ventilation Equipment, Passive Fire systems, MEP Prefabrication & Modular systems.
Design of Ventilation Equipment, Passive Fire Systems, MEP Prefabrication & Modular
systems. Installation of Pipes and fittings, Ventilation Equipment & Passive fire systems.
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
ISO 9001 : 2015
Certificate registration no. 50253110 QM15

Date of original certification 2018-10-23
Date of certification 2021-10-23
Valid until 2024-10-22
DQS Inc.
Brad McGuire
Managing Director
Accredited Body: DQS Inc., 1500 McConnor Parkway, Suite 400, Schaumburg, IL 60173 USA
Administrative Office: Deutsch Quality Systems (India) Pvt. Ltd., 5th Floor, Anjaneya Techno Park,
147, HAL Airport Road, Kodihalli, Bangalore - 560 017 - India
MATERIAL SUBMITTAL
6. QUALITY CONTROL PLAN (INSPECTION
TEST PLAN)
TAMAS
INSPECTION AND TEST PLAN (ITP)
MDPE/HDPE PIPES AND FITTINGS FOR UNDERGROUND PIPING (WATER SUPPLY )-ISO 4427
SHIELD
PROJECT NAME:XXXXXXXXXXX
O - Originator of document S - Operation Surveillance & Monitoring

SUPPLIER: SHIELD /TECHNOPRO PROJECT / ORDER NO.: XXXXXXXX ITP NO.: SD7.1/DOC.01 W - Witness Point R - Review of Documentation
WX - Witness Inspection , X % coverage H - Hold Point
NAME OF MANUFACTURER: SHIELD FIRE SAFETY & LEVEL OF SO :XXXXXXXX

2
SECURITY LTD INSPECTION:
Supplier/Manufacturer
Reference
S/N Activity Desciption Characteristics to be Verified Acceptance Criteria Test Frequency W.I. Ref. No. Verifying Document SHIELD/ TAMAS AADC
Document TPI
TECHNOPRO
A Pre-Inspection Meeting
1 Verification of Approval Status Purchase Order - - ONCE - - H N/A R R
2 Review of Production / Delivery Schedule Purchase Order Compliance PO Schedule ONCE - - H N/A R R
B Raw Materials
ISO 4427-1:2019 Table 1,
ISO 4427-2:2019 Sec 5
WS/EXT/HDPE/IRM/07,
Clause 5.1 & 5.2 Ref. Clause
1 Verification of Delivered/Receipt of Raw Material Certificate of Analysis (COA) Compliance EVERY BATCH WS/QC/HDPE/DENSITY/11, QCD/F-8/B/10 H N/A R R
5.2.1,
WS/QC/HDPE/MFI/02
ISO 4427-3:2019 Sec 5
Clause 5.1
B Fabrication and Manufacturing - Pipes and Fittings
ISO 4427-2:2019 Sec. 6 QCD/F-01/A/17,

Clause 6.1,,6.2 EVERY LENGTH OF PIPE QCD/F-33/B/11,
1 Workmanship/Color Compliance WS/QC/HDPE/DIM/10 H N/A R R
ISO 4427-3:2019 Sec. 6, OR FITTING QCD/F-34/B/11,
Clause 6.1 & 5.3 QCD/F-35/B/11
QCD/F-01/A/17,
QCD/F-33/B/11,
WS/QC/HDPE/DIM/10, QCD/F-34/B/11,
AT STARTUP AND ONCE
ISO 4427-2:2019 Sec. 7 WS/FAB/FITTINGS/03, QCD/F-35/B/11,
PER HOUR OR EACH
2 Dimensions & Tolerances Compliance Clause 7.2, WS/FAB/FITTINGS/SF, QCD/F-40/A/16, H N/A R R
LENGTH,
Visual ISO 4427-3:2019 Annex B WS/FAB/FITTINGS/CR, QCD/F-41/A/16,
EACH FITTING
WS/IM/FITTINGS/DIM/01 QCD/F-42/A/16,
QCD/F-43/A/16,
QCD/F-44/A/16
QCD/F-01/A/17,
AT STARTUP AND ONCE
ISO 4427-2:2019 Sec. 7 QCD/F-33/B/11,
3 Wall Thickness Compliance PER HOUR OR EACH WS/QC/HDPE/DIM/10 H N/A R R
Clause 7.3 QCD/F-34/B/11,
LENGTH
QCD/F-35/B/11
ISO 4427-2:2019 Sec. 7
4 Coiled Pipe Compliance ALL PIPES WS/QC/HDPE/DIM/10 QCD/F-01/A/17 H N/A R R
Clause 7.4
ISO 4427-2:2019 Sec. 7
5 Lengths Compliance ALL PIPES WS/QC/HDPE/DIM/10 QCD/F-01/A/17 H N/A R R
Clause 7.5
C Pipe Testing (Refer Note 1)
1 - AT STARTUP OR 1
Hydrostatic Strength at:
SAMPLE PER
1 - 20deg C ISO 1167-1 Table 4, ISO 4427-2:2019 Sec. 8
1 Compliance PRODUCTION RUN - QCD/F-27/B/10 H N/A R R
2 - 80deg C ISO 4427-2:2019 Table 4 Clause 8.1,8.2
2 & 3 - EVERY 6 MONTHS
3 - 80deg C
FOR 1 SIZE AND SDR
ISO 4427-2:2019 Table 5,
1 SAMPLE PER
2 Elongation at Break ISO 6259-1, Compliance ISO 4427-2:2019 Table 5 - QCD/F-23/A/10 H N/A R R
PRODUCTION RUN
ISO 6259-3
ISO 4427-2:2019 Table 5, 1 SAMPLE PER
3 Longitudinal Reversion Compliance ISO 4427-2:2019 Table 5 - QCD/F-12/B/13 H N/A R R
ISO 2505 PRODUCTION RUN
4 Melt Mass-Flow Rate Compliance ISO 4427-2:2019 Table 5 - QCD/F-29/B/13 H N/A R R
ISO 1133 Condition T PRODUCTION RUN
ISO 4427-2:2019 Table 5,
5 Oxidation Induction Time Compliance ISO 4427-2:2019 Table 5 COA Review - QCD/F-8/B/10 H N/A R R
ISO 11357-6
TAMAS
INSPECTION AND TEST PLAN (ITP)
MDPE/HDPE PIPES AND FITTINGS FOR UNDERGROUND PIPING (WATER SUPPLY )-ISO 4427
SHIELD
PROJECT NAME:XXXXXXXXXXX
O - Originator of document S - Operation Surveillance & Monitoring

SUPPLIER: SHIELD /TECHNOPRO PROJECT / ORDER NO.: XXXXXXXX ITP NO.: SD7.1/DOC.01 W - Witness Point R - Review of Documentation
WX - Witness Inspection , X % coverage H - Hold Point
NAME OF MANUFACTURER: SHIELD FIRE SAFETY & LEVEL OF SO :XXXXXXXX

2
SECURITY LTD INSPECTION:
Supplier/Manufacturer
Reference
S/N Activity Desciption Characteristics to be Verified Acceptance Criteria Test Frequency W.I. Ref. No. Verifying Document SHIELD/ TAMAS AADC
Document TPI
TECHNOPRO
As per Customer As per Customer

6 Effect on Water Quality National Regulations Compliance Requirements(WRAS Requirements(WRAS - - H N/A R R
Approved pipes & fittings) Approved pipes & fittings)
C Fitting Testing
1 SAMPLE PER
Hydrostatic Strength at:
ISO 4437, ISO 4427-3:2019 Table 4&5 PRODUCTION RUN
1 1 - 20deg C Compliance WS/QC/HDPE/HYDTEST/04 QCD/F-27/A/10 H N/A R/W R/W
ISO 4427-3 Table B.1 ,B.1 2.EVERY YEAR IN JAN
2 - 80deg C
FOR ONE SIZE & SDR
ISO 13953, 1 SAMPLE PER WS/QC/HDPE/TENSILEFORFITTI
2 Tensile Strength (Fabricated Fittings) Compliance ISO 4427-3:2019 Table B.1 QCD/F-23/A/10 H N/A R R
ISO 4427-3 Table B.1 PRODUCTION RUN NG/19
3 Melt Mass-Flow Rate Compliance ISO 4427-3:2019 Table 7 - QCD/F-29/B/13 H N/A R R
ISO 1133 Condition T PRODUCTION RUN
ISO 4427-2:2019 Table 5,
4 Oxidation Induction Time Compliance ISO 4427-3:2019 Table 7 COA Review - QCD/F-8/B/10 H N/A R R
ISO 11357-6
D MARKING (Refer Note 2)
WS/EXT/HDPE/MARKING/16,
1 Pipes Visual Compliance ISO 4427-2:2019 Sec. 12 ALL PIPES QCD/F-01/A/17 H N/A R R
WS/QC/HDPE/DIM/10
QCD/F-33/B/11,
QCD/F-34/B/11,
QCD/F-35/B/11,
QCD/F-40/A/16,
2 Fittings (Segmented/Injection Moulded) Visual Compliance ISO 4427-3:2019 Sec. 12 EVERY FITTING WS/EXT/HDPE/LABELLING/17 H N/A R R
QCD/F-41/A/16,
QCD/F-42/A/16,
QCD/F-43/A/16,
QCD/F-44/A/16
E FINAL INSPECTION/DOCUMENTATION
QCD/F-22/B/13,
Purchase Order, WS/QC/HDPE/FINALINSPECTIO
1 Final Inspection Specification, Size, Test Values Compliance EVERY ORDER QCD/F-37/B/13, H N/A w w
Certificates N/18
QCD/F-45/A/16
F NOTES
1. CONDITIONING: Unless otherwise specified in the applicable test method, the test pieces shall be condiitoned at (25 +/- 2) deg C prior to testing.
2. All pipes shall be permanently and legibly marked in such a way that the marking does not initiate craks or other types of failure and such that normal storage, weathering, handling, installation and use does not affect the legibility of the marking. If printing is used, the colour of the printed information shall differ from the basic colour of the
product. The marking shall be such that it is legible without magnification.
SHIELD REPRESENTATIVE: TAMAS /TPI REPRESENTATIVE: ENGINEER/AADC REPRESENTATIVE:

MATERIAL SUBMITTAL
7. PRODUCT CATALOGUE
MATERIAL SUBMITTAL
8. CONTRACT SPECIFICATIONS
SPECIFICATION FOR WATER SERVICE
CONNECTION MATERIALS &
INSTALLATION
0 02-02-2002 Approved Issue

rev. date Description/issued for prepared authorised
client: ADWEA
project: STANDARD SPECIFICATIONS FOR WATER WORKS
title: SPECIFICATION FOR WATER SERVICE CONNECTION MATERIALS & INSTALLATION
tender: project: document: W-P-SS-008 rev: 0 sheet: 1 of: 18

Table of Contents page
1. SCOPE...................................................................................................3
2. APPLICABLE STANDARDS AND CODES ..........................................3
3. GENERAL..............................................................................................4
4. POLYETHYLENE PIPES.......................................................................4
5. SADDLE STRAPS .................................................................................6
6. FERRULES............................................................................................6
7. SERVICE CONNECTION FITTINGS .....................................................7

7.1 Compression Fittings...................................................................7
7.2 Push fit Fittings ............................................................................7
8. STOPVALVES (MEDIUM PATTERN) ...................................................8
9. GATE VALVE ........................................................................................8
10. LOCKABLE BALL VALVE....................................................................9
11. NON RETURN VALVE ..........................................................................9
12. WATER METERS ½" UP TO 2"............................................................9

12.1 Application ...................................................................................9
12.2 Type and Construction ................................................................9
12.3 Performance ..............................................................................11
12.4 Miscellaneous............................................................................11
13. Tapping Machines ..............................................................................12
14. DETECTABLE WARNING TAPE ........................................................12
15. GRP WALL MOUNTED WATERMETER BOXES ...............................12
16. ORDERING AND PACKING................................................................13
17. INSTALLATION OF SERVICE CONNECTION ...................................13
18. BULK CONSUMER MEASURING POINT DN 80MM UPTO 150MM..15

18.1 General......................................................................................15
18.2 Water Meter...............................................................................15
18.3 Sample Connection ...................................................................17
18.4 Water Meter Dial Extension Piece .............................................18
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: SPECIFICATION FOR WATER SERVICE CONNECTION MATERIALS & INSTALLATION

1. SCOPE
This specification covers the general requirements for the water service connections including
material specification and installation. This specification sets the minimum acceptable
requirements. In case of difference between this specification and the specified international
standards, then the most stringent requirements shall prevail. All material shall be inspected
and tested in accordance with codes and standards.
2. APPLICABLE STANDARDS AND CODES
Water service connections including polyethylene pipes, valves, water meters, fittings, meter
boxes, covers, etc shall comply with the latest issue of the following standards and any other
relevant standards noted elsewhere in this specifications.
ISO 887 Plain washers for metric bolts, screws and nuts – general
plan.
ISO 161-1 Thermoplastic pipes for conveyance of fluids - nominal

outside diameter and nominal pressure- part 1: Metric
series
ISO 3506 Mechanical properties of corrosion – resistant stainless

steel fasteners.
ISO 4014 Hexagon head bolts – Product grades A and B.
ISO 4032 Hexagon nuts, style 1 – Product Grade A and B.
ISO 4064-1 Measurement of water flow in closed conduits – Meters for

cold potable water – Part 1: Specifications
ISO 4427 Polyethylene (PE) pipes for water supply - specifications
ISO 4633 Rubber Seals – Joint rings for water supply, drainage and
sewerage pipelines – specification for materials.
ISO 6964 Polyolefin pipes and fittings – Determination of carbon

black content by calcination and pyrolysis – Test method
and basic specification.
ISO 7005 – 3 Metallic flanges – Part 3, Copper alloy and composite

flanges
ISO 11420 Method for assessment of the degree of carbon black

dispersion in polyolefin pipes, fittings and compounds.
BS 21 Specification for pipe threads for tubes and fittings.
Client ADWEA

BS EN 1982 Specification for copper alloy ingots and copper alloy and
high conductivity copper castings (Supercedes BS 1400).
BS 3457 Specification for materials for water tap and stopvalve seat
washers.
BS 5114 Performance requirements for joints and compression

fittings for use with polyethylene pipes
BS 5154 Specification for copper alloy globe, globe stop and check,
check and gate valves.
BS 5433 Specification for underground stop valves for water

services.
BS 6730 Blue polyethylene pipes up to nominal size 63 for above

ground use for cold potable water
BS EN 1563 Founding. Spheroid Graphite Cast Iron
BS EN 12165 Copper and copper alloys. Wrought and unwrought

forging stock.
3. GENERAL
All materials for service connections shall be subject to ADWEA / ENGINEER approval.
Prior to the complete ordering of the required service connection materials, certain lengths of
sample polyethylene pipes and a number of sample saddle straps, ferrules (combined with
stopcock), gate valves, lockable valves, water meters, non return valves and fittings such as;
elbows, tees, reducers, couplings, adapters, connectors, etc. (all of different sizes) shall be
assembled at site and be subject to a test pressure of 14 bar (nominal working pressure 9
bar), all in the presence and to the approval of the ADWEA/ENGINEER.
4. POLYETHYLENE PIPES
Polyethylene service connection pipes shall be medium density polyethylene pipes (MDPE)
and shall comply with the requirements of ISO 4427 type PE 80 SDR 11 (standard dimension
ratio) or BS 6730.
The pipes shall be suitable for use above ground and underground installation for drinking
water at a working pressure up to 12 bar at 20ºC or 9 bars at 35ºC.
Client ADWEA

The pipe nominal size and wall thickness shall be to the following dimensions.
Nominal Size DN Mean Outside Diameter Wall Thickness (mm)

(mm) (mm)
Minimum Maximum Minimum Maximum
20 20.0 20.3 2.3 2.6
25 25.0 25.3 2.3 2.6
32 32.0 32.3 3.0 3.4
50 50.0 50.4 4.6 5.2
63 63.0 63.4 5.8 6.5
The minimum required strength (MRS) of the polyethylene pipe shall be 8 MPa at 20ºC and
50 years life time. The design stress shall be 6.3 MPa.
The polyethylene pipe shall meet the following specification:
•
3
Minimum density measured according to ISO 1872 = 949 Kg/m .
• Melt flow rate measured according to ISO 1133 - at 2.16 kg load = 0.18 g / 10 min.
- at 5 kg load = 0.8 g / 10 min.
• Tensile strength at yield = 18 MPa.
• Elongation at break > 600%.
• Thermal conductivity = 0.32 W/mº K.
• Vicat softening point at 1 kg load = 122ºC.
The pipes shall be manufactured from polyethylene containing only those antioxidants, UV
stabilisers and pigments necessary for the manufacturing of the pipes and confirming to the
requirements of ADWEA and the specification.
Polyethylene pipes shall be black colour. The carbon black content in the compound shall be
2.25 + 0.25 % by mass when measured in accordance with ISO 6964. The dispersion of
carbon black when determined in accordance with ISO 11420 shall be equal to or less than
grade 3.
The thermal stability of polyethylene material shall meet the requirements of ISO 4427.
If rework material is added or used, it shall be clean, derived from the same resin and
reground under the supervision of the same manufacturer and shall be compatible with the
material to which it is added.
Client ADWEA

The material of the polyethylene pipe which is in contact with or likely to come in contact with
drinking water shall not constitute a toxic hazard, shall not support microbial growth and shall
not give rise to unpleasant test or odour, cloudiness or discoloration of the water.
The concentration of substances, chemical and biological agents leached from materials in
contact with drinking water, and measurement of the relevant organoletpic / physical
parameters, shall not exceed the maximum values recommended by the World Health
Organisation in its "Guidelines for Drinking Water Quality" or the EEC Council Directive on the
"Quality of Water Intended for Human Consumption", whichever is more stringent in each
case.
Polyethylene pipes shall be clearly marked at intervals of one meter indicating the
manufacturer name, nominal diameter, standard number, pipe class, pressure rating and date
of pipe manufacturing. The word "WATER" shall also be marked every one meter. The
marking shall be by means of paint or engraved marks. All markings shall be in blue colour.
The pipes shall be supplied in coils of 150 m and shall be kept shaded at all times. The coils
shall be wrapped and shall not be exposed to direct sunlight.
5. SADDLE STRAPS
Saddle straps for service connections shall be flat boss type suitable for tapping upto 2"
diameter ferrule. The strap shall be suitable for making service connections under pressure or
dry using approved tapping machine into DI, AC, Steel or PVC pipes. The saddle shall be of
two parts fitted with EPDM sealing gasket in a groove on the underside of the flat boss.
The flat boss shall be cast with a hole or marking through the boss to facilitate the drilling and
tapping process. The straps shall be supplied undrilled. If required by the ADWEA the saddle
strap may be used as blanking straps to seal existing holes in the water pipelines after
removal of existing service connections.
The saddle strap shall be of gunmetal to BS 1400-LG2 with stainless steel nuts, bolts and
washer to ISO 3506 and shall be suitable for a working pressure of up to 16 bar.
The name of manufacturer, patent number, pipe diameter to which the strap is suitable, and
pipe material shall be engraved on the saddle strap.
The supply shall be accompanied by manufacturer's certificate stating date of manufacture,

material specification, name and address of local agent.
6. FERRULES
Ferrules shall be the screwdown valve type allowing for the shut off of the flow by means of
½" square head spindle extending from the top cap for opening and closing. The valve shall
close clockwise.
The ferrule outlet shall be push fit type or compression type to fit polyethylene service
connection pipes.
Client ADWEA

The ferrule stem, banjo, spindle, inner plug and top cap shall be of gunmetal to BS 1400-LG2.
The washers shall be of EPDM and shall provide the sealing between the outer body and the
ferrule stem. The ingression of dirt shall be prohibited by a polyethylene top plug.
The ferrule shall be designed as a main stem with a 360º swivel outlet at 90º with control of
water flow via the threaded inner plug. The inlet shall be male taper thread to BS 21.
The ferrule shall be suitable for drinking water at a temperature of up to 35º C and capable to
sustain a working pressure of up to 16 bar without leakage.
The ferrule shall permit the installation of service connection using under pressure tapping
through flat boss saddle straps.
The name of the manufacturer, standard number and patent number shall be engraved on the
body.
7. SERVICE CONNECTION FITTINGS
Fittings for polyethylene service connection pipes such as tees, connectors, adapters, elbows,
couplings etc. shall be compression type or push fit type as per the particular specifications.
7.1 Compression Fittings
Compression fittings shall meet the requirements of BS 5114.
Compression fittings shall be made from gunmetal to BS 1400-LG2. The fittings shall be
suitable for direct connection to polyethylene pipes. The compression ring shall be of EPDM
suitable for drinking water.
The thread shall be BSP to BS 21. The inserts shall be of copper and male / female fittings
shall be chamfered to suite assembling and to avoid crossing of threads.
The fittings shall be capable of sustaining a working pressure of upto 16 bar without leakage.
The rubber compression rings shall be capable of reuse for at least 10 times.
The fittings shall be resistant to pull out. No solvent welding shall be used in assembly.
7.2 Push fit Fittings
Push fit fittings shall be suitable for use underground and above ground installation suitable
for polyethylene pipes. The fitting shall consists of body with internal taper, grip ring for end
load resistance, 'O' ring for water tightness seal and liner. The fittings shall be suitable for
working pressure up to 16 bar without leakage.
The fittings shall be of acetal or polypropylene material supplied complete with pre assembled
and captivated grip ring and 'O' ring. The grip ring shall be of acetal and the 'O' ring of EPDM.
The seal of the joint shall be obtained using water pressure as a thrust medium and no other
tools or nuts shall be used to obtain a watertight joint.
Client ADWEA

The ends of the polyethylene pipe shall be marked at two locations corresponding to the two
points of resistance provided by the grip ring and the 'O' ring.
Extractor tools for the dismantling of the push fit fittings shall be supplied with the fittings, 5
sets of metal extractor tools shall be supplied with each consignment. The tools shall be
suitable for the diameter and type of push fit fittings supplied.
The push fit fittings shall have the name of manufacturer, size and standard number marked
on the fittings.
8. STOPVALVES (MEDIUM PATTERN)
The stopvalve shall be of the medium pattern type with female ends, manufactured and tested
in accordance with the requirements of BS 5433. The spindle shall be fitted with a brass
crutch head. The valve shall be manufactured according to the following specifications:
• The body, valve head and spindle head shall be manufactured from gunmetal to BS
1400-LG2
• The headwork's, consisting of the spindle, gland nut and washer plate shall be
manufactured from brass to BS EN 12165 and the washer plate nut in gunmetal.
• The washer shall be manufactured from EPDM rubber to BS 3457.
• The sealing between the valve body and head shall be achieved by the provision of
EPDM rubber head seal.
• The packing between the spindle and the valve head shall consist of one piece PTFE
impregnated graphite aramid fibre valve packer.
• The stopvalve shall withstand a working pressure of 16 bar without leakage.
• The valve shall close clockwise.
The name of the manufacturer, patent number and flow direction shall be engraved on the
body.
9. GATE VALVE
The gate valve shall be of the non rising stem type with female ends, manufactured and
tested in accordance with the requirements of BS 5154. The spindle shall be fitted with a
handwheel. The valve shall be manufactured according to the following specifications:
• The body and valve gate/wedge shall be manufactured from gunmetal to BS 1400-LG2.
• The gate valve handwheel shall be of Aluminium
• The gate valve shall withstand a working pressure of 16 bar without leakage.
• The valve shall close clockwise.
Client ADWEA

The name of the manufacturer, patent number and flow direction shall be engraved on the
body.
10. LOCKABLE BALL VALVE
The service water meter where installed in wall mounted GRP meter box shall be isolated by
a lockable ball valve. The valve body shall be brass and suitable for working pressure up to16
bar without leakage. Valve materials shall be as follows:
Valve body - Brass to BS EN 12165 or BS 2874
Ball - Nickel plated brass
Sealing - PTFE
'O' Ring - Viton
Retaining Ring - Brass
The valve shall be suitable for water temperature up to 35º C. The valve ends shall be female
threaded ends BSP to BS 21. All valves shall be supplied with the lock and a master key. One
key shall be provided for every 20 No. valves supplied.
The name of the manufacturer, patent number and flow direction arrow shall be engraved on
the body.
11. NON RETURN VALVE
Non return valves shall be of gunmetal to BS 1400- LG2. The valves shall be suitable for a
working pressure up to 16 bar without leakage.
The valve end shall be female threaded ends BSP to BS 21. The valves shall be suitable for
horizontal and vertical upward flow installation.
The name of manufacturer, patent number and flow direction arrow shall be engrave on the
body.
12. WATER METERS ½" UP TO 2"
12.1 Application
Volumetric rotary piston type water meters shall be installed for the measurement of water
supplied to residential, commercial and industrial plots having a service connection of ½" up
to 2" diameter.
12.2 Type and Construction
The service connection meter shall be to the following specification:
Client ADWEA

1. Measuring mechanism: volumetric rotary piston. No part of measuring mechanism shall
be formed as a part of meter body (casing).
2. Counter shall be of wet type, and the construction of register assembly shall meet the
following requirements :
a) Counter to be sealed type.
b) Counter to remain free of deposits or condensation on the inside of window.
c) The gear is either lubricated for life or self-lubricating.
d) Shock pressure shall not affect the read out.
e) Removal of counter impossible without dismantling the meter.
f) Window of counter protected by flap.
g) Performance of meter being unaffected by occasional flooding.
3. Counter shall have one row of in-line consecutive digits in one aperture, number of digits
being seven or more. Four (4) black digits (left hand set) and three (3) red digits (right
hand set). Meters shall be calibrated to read in cubic meters. The height of the digits
shall not be less than 4 mm. The verification scale interval shall be located on the
lowest decade and its scale shall be formed from division of the decade into 20 or 50 or
100 equal parts, without any numbering.
4. All wetted parts shall be of materials resistant to corrosion.
5. Body of meter shall be of robust construction, able to withstand rough handling. It shall
be adequately protected against the hostile environment: humidity up to 100% with
condensation, ambient temperature up to 50º C, dust and sand, salt in the air, occasional
flooding with brackish water. The body shall be made of brass with copper contents not
less than 57%. Tightening of any part of meter body must not distort the measuring
mechanism or affect the read-out.
6. All meter parts shall be interchangeable (replaceable).
7. Each meter shall be supplied with a device that would allow the meter to be connected to
the remote read-out probe system of any kind. The device shall be such that connection
could be made without any interruption of meter operation.
8. The water meter shall be of the type that can be installed in any position without
detrimental effect to the meter performance and accuracy.
9. The end connection shall be male ends.
10. The meter shall be equipped with:
a) inlet strainer, of rigid construction, easy for removal without special tools;
Client ADWEA

b) non-return (check) valve to prevent the back flow.
Both items shall form an integral part of the meter and shall be of corrosion resistance
material capable of withstanding the special working and shock pressure.
11. The meter shall have a device that allows for sealing in such a way that any dismantling
or tempering with meter mechanisms will result in visible and permanent break of the
seal.
12. The meter shall be clearly marked with at least following data:
a) The name or trade mark of manufacturer;
b) The nominal flow rate;
c) The nominal size of meter;
d) The meter serial number;
e) The units or registration;
f) At least one arrow indicating the direction of flow.
This information can be either grouped together or distributed on the casing and dial, and it
must be permanent and easily legible.
12.3 Performance
1. All definitions for flow apply as per ISO 4064-1.
2. Nominal flow rates shall at least meet the requirements of ISO 4064-1.
3. Accuracy of meter and its meteorological characteristics shall at least meet the
requirements of Class C as presented in ISO 4064-1.
4. The meter is expected to operate with water of maximum temperature of 50º C and
maximum working pressure up to 16 bar.
5. The water meter shall be capable to withstand a shock pressure of upto 20 bar.
12.4 Miscellaneous
One copy of the technical manual for the water meter shall accompany every fifty (50) units
supplied with a minimum of one copy.
Each meter shall be accompanied by manufacturer certificate stating among others: date of
production, specification. Each meter shall also be supplied with manufacture test certificate
for meter accuracy, approval of quality control and a guarantee for a period of 3 years from
the date of installation.
Client ADWEA

13. Tapping Machines
The underpressure tapping machines shall be suitable for making ½" dia. through 2" dia.
service connections to D.I. waterlines.
The tapping machines shall be designed for the insertion under pressure of swivel ferrules in
D.I. watermains. There shall be no spindles to change, slides to move, valves or stuffing
boxes to leak. Supply shall be complete with two spanners, chain, ratchet, ferrules key, drift,
felt and leather pad, with suitable adapters and drill taps in lock-up box.
The tapping machine shall be fitted with two chains to tap from ½" dia. to 2" dia. service
connection, but accessories shall be supplied for all sizes of connections. A drill spindle to
permit ½", ¾", 1", 1½ "and 2" dia. tappings shall be included. The machine shall be supplied
with the following spare parts:
a) Three (3) drill taps each for ½", ¾" and 1" dia. tapings.
b) Two (2) cup drills and tap each for 1½" and 2" dia. tapings.
c) Two (2) sets of fixing chains.
The machine shall be supplied with all necessary tools and fittings and shall be complete in all
respect.
14. DETECTABLE WARNING TAPE
Detectable warning tape shall be installed 250mm above the top of polyethylene pipes over
entire length of the house connection in green and unpaved areas.
The tape shall be 250mm wide, blue coloured, plastic and aluminium coated with the
detection strip sealed at the edge. The tape shall have the warning "CAUTION – WATER
MAIN BELOW" in Arabic and English printed on it.
15. GRP WALL MOUNTED WATERMETER BOXES
Wall mounted lockable watermeter boxes shall be installed on or inset the building wall or villa
boundary wall at such a height that the centre of the reading window is approximately up to
1.4m above the finished ground or sidewalk level. However, the installation height of each box
depends on the site conditions and has to be approved by ADWEA/ENGINEER prior to
installation.
The water meter box shall be of robust construction of GRP with UV stabiliser gelcoat.
The box shall have lockable main door and a water meter reading / inspection lockable door
to enable meter reading without opening the main door. One set of master keys shall be
provided for every 20 meter box supplied with a minimum of one set.
The box shall be fixed to the wall using stainless steel expansion bolts minimum 10mm
diameter.
Client ADWEA

Specifications of GRP Box
Body : high class GRP, wall thickness 3mm.
Size : 600 x 250 x 200mm (Length x Width x Depth).
Colour : as approved by ADWEA/ENGINEER prior to ordering.
Hinges : stainless steel
Locking : main door two locks with square key, watermeter reading door one lock
with square key.
Window : toughened clear glass (replaceable) bedded in rubber grommet.
Text : ADWEA - Water Meter (in both Arabic and English texts).
Accessory : each box shall be manufactured complete with the following:
- rubber grommet installed in groove at the main door (all around) to

make the box water and dust proof.
- brass clamps (2 Nos.), incl. 8 mm dia. s.s. bolts, nuts & washers.
- each box shall be supplied with 4 Nos. 10 mm diameter stainless steel

expansion bolts & washers for wall fixing.
- the box shall be provided with vent and drain holes.
16. ORDERING AND PACKING
All materials ordered for service connections shall be adequately packaged and clearly
marked with full description as billed.
17. INSTALLATION OF SERVICE CONNECTION
The CONTRACTOR shall make the under pressure tapping for the connection to the main
water pipeline, install the polyethylene service connection pipe including all auxiliary fittings
from the tapping point up to the consumer water entry point.
Saddle straps with flat boss shall be installed on to the main water pipeline. The tapping to the
pipeline shall be done though the saddle strap using tapping machine approved by the
ADWEA/ENGINEER. Screw down ferrule shall be fitted to the saddle straps. The ferrule valve
shall be closed till the service connection work is completed and tested.
The polyethylene pipe shall be laid from the ferrule upto the consumer entry point.
Connectors, bends, adapters shall be provided as necessary. The polyethylene pipe shall be
installed in uPVC protection pipe class 10 for protection and ease of maintenance. The uPVC
pipe shall be 110 mm diameter for ½ " and ¾ " polyethylene pipes and 160 mm diameter for
1", 1 ½ " and 2" polyethylene pipes. The uPVC protection pipe shall be provided at all green
Client ADWEA

and unpaved areas. In sidewalk and paved area the uPVC protection pipe shall be encased in
reinforced concrete. Warning tape shall be provided over the polyethylene pipe / uPVC
protection pipe in green and unpaved areas.
Gate valves shall be provide for service connection to allow for the isolation of the consumer
connection. The valve shall be installed at a point as near as possible to the tapping point. For
½ ", ¾ " & 1" service connections the gate valve shall be installed in concrete stop valve
chamber. For 1 ½ " & 2" connections the gate valve shall be installed in the concrete meter
chamber.
For ½ ", ¾ " & 1 service connections, GRP water meter boxes fixed on the boundary wall of
the consumer plot/premises shall be provided. The box shall contain non-return valve,
lockable valve, water meter and the remote read out unit. The portion of the polyethylene
service connection pipe between the finished surface level and the GRP box shall be
protected with 1½ " polyethylene protection tube fixed to the wall using 2 No. brass clamps.
For 1 ½ " and 2" service connection the water meter, gate valve and non return valve shall be
installed in the concrete water meter chamber.
Concrete pulling boxes shall be provided at locations where the polyethylene service
connection pipe change direction at 90º angle or as instructed by the ADWEA/ENGINEER.
All concrete chambers for service connection shall have D.I. or aluminium cover as specified.
The top level of the chambers shall be raised or lowered according to the level of the nearest
sidewalk or road kerbstone.
For future consumers the polyethylene service connection pipe shall be terminated within the
chamber or meter box and no meter will be installed for later connection to the ground water
tank by the ADWEA Consumer Section.
For existing consumers the CONTRACTOR shall connect the existing pipe directly onto the
meter with the appropriate connector.
The location of the meter box for each plot shall generally be positioned outside the plot
boundary or mounted on the boundary wall at standardised height.
Locations shall be individually determined by survey of the existing or proposed position of

the ground water tank in each plot. Such locations shall be plotted on a scale plan of the
Sector and the proposed positions of the meter boxes indicated. The plans shall be submitted
to the ENGINEER for approval who shall then forward the same to the ADWEA for their
approval. After receipt of the approved location plans the ENGINEER shall instruct the
CONTRACTOR to proceed with the installation as indicated.
Client ADWEA

18. BULK CONSUMER MEASURING POINT DN 80MM UPTO 150MM
18.1 General
Palaces and large commercial and industrial consumers shall be provided with a bulk
consumer measuring point.
The water meter shall be installed in the service line, connecting the distribution main and the
consumer water tank.
Each bulk consumer measuring point shall be equipped with:
a) provision for installing a flow measuring instrument
b) a sample valve which can be used as air vent
18.2 Water Meter
1. Application
Flow meters are to operate with potable water of maximum temperature of 50ºC and
working pressure up to 16 bar, however, due to occasional surges the maximum
pressure may be 20 bar.
2. Type and Construction
The flow measuring mechanism shall be helical vane (Woltmann type). Axis of vane shall
be parallel to the axis of the pipe. Measuring mechanism shall be removable from the
meter body with the body remaining mounted in the pipeline.
The counter (register) shall be dry, sealed against ingress of water and dust, with
dehumidifying capsule to prevent condensation, and flap (cover) to protect against
mechanical damage. It should be possible to rotate the counter against the meter body
into at least two different positions to facilitate read-out.
The drive between the measuring mechanism and the counter shall be by a magnetic
coupling. Construction of this magnetic drive shall allow for ancillary equipment (e.g.
pulser or dial extension piece) to be sandwiched between the body and counter without
stopping the flow or depressurizing the pipeline.
The read-out shall be one centre sweep pointer and at least seven (7) digits counter, four
(4) black figures (left hand set) and three (3) red figures (right hand set). Meters shall be
calibrated to read in cubic metres.
All wetted body parts shall be made of materials resistant to corrosion. The body shall be
made of D.I. GGG40 to DIN 1693 or 420/12 to BSEN 1563. The measuring mechanism
shall be of 316 stainless steel and high grade plastics.
Client ADWEA

The body of the meter shall be of robust construction, able to withstand rough handling,
and it shall allow for free standing in horizontal position. It shall be adequately protected
against hostile environment: relative humidity upto 100% with condensation, ambient
temperature up to 50oC, dust and sand, salt in air, occasional flooding by saline water.
The body of the meter shall be externally coated with approved blue fusion bonded
epoxy to minimum dry film thickness of 300 microns and internally coated with approved
non toxic fusion bonded epoxy to minimum dry film thickness of 300 microns.
The meter shall be clearly marked with at least following data:
a) Name or trade mark of manufacturer.
b) Nominal size of meter.
c) Meter serial number.
d) Units of registration.
e) At least one arrow indicating the direction of flow.
This data can be either grouped together or distributed on body and dial, and they must
be easily legible.
Each flow meter shall be subject to pressure/leakage test of 1.5 times the nominal
pressure before leaving the manufacturer's works. Each meter shall be accompanied by
a manufacturer's test certificates. The TPIA and/or ADWEA/ENGINEER shall be entitled
to inspect, examine and witness tests on meters.
3. Performance
All definitions for flow as per ISO 4064-1 shall apply.
Nominal flow rates shall at least meet the requirements of ISO 4064-1, Table 2.
Accuracy of meter and its metrological characteristics shall at least meet the
requirements of Class B, ISO 4064-1, Table 5. Preference will be given to the meters
which present better accuracy and better metrological characteristics than those required
by the standard.
Each meter shall have a manufacturer's guarantee certificate giving date of manufacture,
specification, quality control approval (in accordance with ISO 9000) and a three (3)
years guarantee from the date of installation.
4. Installation
The flanged connection shall be drilled according to ISO 7005-2 raised face. The flange
pressure rating shall be as given in the particular specification or data sheet.
Client ADWEA

A straight length of pipeline shall be provided upstream and downstream of the flow
meter to prevent flow turbulence from affecting the accuracy of the flow measurement.
The straight length at the inlet of the water meter shall be at least 10 times the meter
nominal diameter and the length at the outlet shall be at least 5 times the meter nominal
diameter.
The installation of the flow mater shall be such that it is possible to remove the meter at
any time and replace it with the appropriate length of the spool piece.
The water meter shall be installed in reinforced concrete chamber as shown on the
drawings
5. Miscellaneous
One copy of the meter technical manual shall accompany every twenty pieces of each
type of meter, with a minimum of one copy.
Each meter shall be accompanied by manufacturer's certificate stating among others:

date of production, serial number, type, nominal diameter, nominal pressure, other
specification data if applicable, test data if requested.
The flow meter shall be supplied complete with bolts, nuts, washers and gaskets.
Rubber gaskets shall be EPDM elastomer or equivalent approved in accordance with

ISO 4633 suitable for drinking water supply. The gasket shall be minimum 3mm thick
and shall be metal reinforced for pressure rating of 16 bar and higher. The dimensions of
the flange gaskets shall be to ISO 7483.
The nuts, bolts, washers shall be of steel having minimum tensile strength of 800 N/mm2
hot dipped galvanised or cadmium plated. Nuts and bolts shall be suitable for the
specified pressure rating. Nuts and bolts shall be to ISO 4014 and 4032 and washer to
ISO 887.
The following parts shall be delivered with the meters, taking into account that if the
number of meters is not a multiple of ten the quantity of parts shall be rounded off
upwards.
a) One counter (register) for every ten pieces of the same counters with a minimum of
one for the same counters.
b) One pulse unit for every meter supplied. The unit shall have an output of
voltage- free reed or change-over contacts.
18.3 Sample Connection
The upstream side of the water meter shall also be equipped with ½" dia. brass ball valve,
brass connector and brass plug to take small amounts of water samples.
Client ADWEA

18.4 Water Meter Dial Extension Piece
A meter dial extension piece shall be supplied as instructed by ADWEA/ENGINEER. The

extension piece shall be mounted on the flow meter at one end and the meter dial shall be
fixed at the other end. It shall be used to allow for the meter reading from top of the meter
chamber.
The extension piece shall be of mild steel, externally and internally coated with fusion bonded
epoxy 300 microns dry film thickness. The extension piece shall be supplied with all
necessary bolts, nuts and washers.
Client ADWEA

MATERIAL SUBMITTAL
9. CONTRACT DRAWINGS
A B C D E F G H
Notes:
PIPEWORK DETAILS FRONT VIEW SECTION AT K COVER SLAB DETAILS
1. UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN MILLIMETRES.
2. REINFORCEMENT BARS SHALL BE HIGH YIELD STEEL BARS (DEFORMED

SL No. DESCRIPTION 2
TYPE-II) WITH A CHARACTERISTIC STRENGTH OF fy=460N/mm (BS 4449).
1 GUNMETAL MALE ADAPTOR 3. CONCRETE COVER FOR REINFORCEMENT SHALL BE AS PER

OWNER INFORMATION SPECIFICATIONS AND ALL CONCRETE EDGES SHALL HAVE 20mm CHAMFER.
COVER
2 BRASS LOCKABLE BALL VALVE WITH FEMALE ENDS PLATE
50
8 T10
4. MINIMUM OVERLAP LENGTH OF REINFORCEMENT BARS SHALL BE 45xDIA.
700
1 3 GUNMETAL NIPPLE 1
OF BAR.
100
4 BRASS Y- TYPE STRAINER WITH FEMALE ENDS 5. CONCRETE GRADE SHALL BE C40 (BS 8110) WITH A MINIMUM CUBE
2
600
REINFORCEMENT CONCRETE ALUMINIUM SURFACE STRENGTH OF 40N/mm AT 28 DAYS.
5 ELECTRONIC WATER METER WITH MALE ENDS AND NON RETURN VALVE
BOX 160 DIA CLEAR
OD
DIA.110/160mm uPVC PIPE OPENING 6. CONCRETE FOR BLINDING SHALL BE GRADE MASS/20, OPC WITH A MINIMUM
6 GUNMETAL ELBOW WITH FEMALE ENDS AND MALE ADAPTOR (CLASS 10) 2
CUBE STRENGTH OF 20N/mm .
100
7 BRASS UNION CONNECTOR T10 @ 250 c/c S C CHAMBER INDICATION 7. SERVICE CONNECTIONS PIPELINE SHALL BE MDPE (PE100).
2 5
PLATE SERVICE
8. ALL SERVICE CONNECTION FITTINGS SHALL BE OF GUNMETAL OR BRONZE
CONNECTION 25mm
100 OD 100 AS SPECIFIED.
600 9. ALL FERRULE CONNECTIONS SHALL BE FROM THE TOP OF THE MAIN
UNLESS OTHERWISE DIRECTED ON SITE.
10. 1 No. SERVICE CONNECTION TO BE PROVIDED TO EACH BUILDING UNLESS

DETAIL B CONNECTION DETAILS AT PAVED AREA DETAIL A LEGALLY SUB-DIVIDED.
11. THE CHAMBERS ARE TO BE CAST WATER TIGHT BY PROVIDING WATER

6 TO CONSUMER TANK STOPS AND EXTERNAL WATER PROOF BITUMINOUS COATING.
D.I. MAIN HDPE MAIN
1 12. EXACT SIZE AND LOCATION OF SERVICE CONNECTION TO EACH PLOT SHALL
7
TWO LAYERS OF LONG DIA.110mm/DIA.160mm BE APPROVED BY CUSTOMER SERVICE DIRECTORATE/ AADC PRIOR TO
SEAL (OR EQUAL) WATER PROOFING uPVC PIPE CONSTRUCTION.
MEMBRANE (EACH LAYER 1.5mm THICK)
PRESSURE TAPPING 13. SERVICE CONNECTION SHALL BE FULLY COMPLY WITH THE LATEST AADC
VALVE (KIT) SYSTEM 5 SPECIFICATION AND STANDARDS.
COMPRESSION TYPE
TO FIT MDPE SERVICE 14. STOP VALVE CHAMBER SHALL BE LOCATED NEAR DISTRIBUTION MAIN.
POLYETHYLENE HOUSE GUNMETAL SCREW CONNECTOR TAPPING FROM WATER
2 CONNECTION PIPE DOWN VALVE TYPE 15. THE EQUIVALENT OUTSIDE DIAMETER/ NOMINAL DIAMETER IN mm FOR THE
DISTRIBUTION MAIN 2
POLYETHYLENE PIPES AND OTHER PIPEWORK SHALL BE AS FOLLOWS
MDPE PIPE MDPE PIPE 4

- 32mm FOR 1.0 INCH PIPEWORK
3 - 50mm FOR 1.5 INCH PIPEWORK
DRILL HOLE IN uPVC END CAP TO - 63mm FOR 2.0 INCH PIPEWORK
ACCOMMODATE POLYETHYLENE REINFORCED CONCRETE
HOUSE CONNECTION PIPE DUCT WATER DISTRIBUTION 2
MAIN (HDPE) 16. THE TAPPING OF SERVICE CONNECTION ON MAIN DISTRIBUTION PIPELINE
WATER DISTRIBUTION
SADDLE STRAP MAIN (D.I.) SHALL BE SADDLE/ FERRULE CONNECTION ON DI PIPELINE AND HOT HDPE
MASTICK OR OTHER APPROVED 1
TAPING CONNECTION ON HDPE PIPELINE
MATERIAL
Reference Drawings
AADC-AMD-SD-302 TYPICAL DETAILS OF SERVICE CONNECTION
(SHEET 02 OF 05) GENERAL ARRANGEMENT OF
TO CONSUMER TANK BY OTHERS BOUNDARY WALL

ELBOW WITH MALE ADAPTOR (SHEET 03 OF 05) ALTERNATIVE ARRANGEMENTS
C/L OF WINDOW
3 GRP WATER METER BOX (SHEET 04 OF 05) GENERAL DETAILS OF GRP BOX 3
RUBBER WASHER AADC-AMD-SD-305 TYPICAL DETAILS OF SERVICE CONNECTION

(SHEET 05 OF 05) GENERAL DETAILS OF PULLING
BRASS CLAMP BOX, STOP VALVE AND WATER METER BOX FOR
1400
CONNECTION CABLE
4 NOS. EXTRA T8 DIAGONAL BARS AROUND ALUMINIUM SURFACE BOX
SURFACE BOX 160 DIA CLEAR OPENING uPVC END CAP DRILLED FOR
T8 @ 50 BOTH DIRECTION PREECAST CONCRETE COVER SLAB 1 29.03.20 SECOND ISSUE
200
PAVED AREA 0 01.05.15 FIRST ISSUE
GROUND LEVEL
TO CONSUMER TANK REV DATE DESCRIPTION DRN. CHK. ENG. APP.
200
WARNING TAPE CLIENT:

600 MIN.
300 300
K
_
110 DIA uPVC CLASS 16 PROTECTION PIPE

SEE DETAIL-B
DRG. TITLE:
EXTENSION SPINDLE
STANDARD DRAWINGS FOR WATER WORKS
4 4
PRESSURE TAPPING VALVE (KIT) SYSTEM
K
MEDIUM DENSITY POLYTHENE PIPE (PE100) ELBOW/ BEND AND ADAPTOR TYPICAL DETAILS OF SERVICE CONNECTION
_
(USE SADDLE FOR TAPPING ON DI PIPELINE)

(SHEET 01 OF 05)
uPVC POLYTHENE PIPE 110mm TO 160mm
MDPE PIPE
GENERAL ARRANGEMENT OF SERVICE
WATER DISTRIBUTION
MAIN (HDPE) PROVIDE CONCRETE ENCASEMENT AT
TAPPING FROM WATER
DISTRIBUTION MAIN CARRIAGEWAY AND WALK WAYS ONLY
CAD FILE SCALE SIZE DRAWING No. REV.
SD-301 NTS A3 AADC-AMD-SD-301 1

A B C D E F G H
MATERIAL SUBMITTAL
10. RELATED BOQ ITEMS

PROJECT TITLE : Tender No.: A- 15588
REHABILITATION/REINFORCEMENT OF Lot 1
MAIN PIPELINES, INSTALLATION OF Bill No.: 2 (Supply of Material)
CHAMBERS AND MISCELLANEOUS
SYSTEM IMPROVEMENT / ODIFICATION Date:
BILL OF QUANTITY
WORKS AT DIFFERENT AREAS IN ALAIN
Item Description Quoted Price
Unit QTY
No. Unit Price Total Price
Supply of aluminum ladders. Length shall suit the inside
chamber height. The ladder shall be supplied with retractable
safety hand hold bar 1.0 m long from top of access cover with
self locking mechanism .Ladders above 4.0 m long shall be
supplied with safety hoop. Ladders up to 2.0m long shall have 4
2.44 Nos. of aluminum fixing clamps and ladders above 2.0 m long
shall have 6 Nos. of aluminum fixing clamps. The ladders shall
be supplied with stainless steel expansion bolts & washers
suitable to fix the ladder to the wall, as per Tender Drawings
2.44.1 Ladder up to 1.5 m long No. 20.00 0.00

Vent Pipes
Supply aluminum vent pipes. Pipes shall be hot cured polyester
powder coated (blue color) of 8 mm wall thickness all per
2.45 specifications. Length and details as shown in Tender Drawings No. 57.00 0.00
2.46 Information Plate / Indication Plate

Supply bronze owner information plates and chamber
indication plates with embossed/engraved lettering, showing the
name of Al Ain distribution Company, etc.. including anchor
2.46.1 strips for casting the plate into the chamber's concrete roof slab No. 33.00 0.00
all as specification and as shown in drawings
Supply bronze chamber indication plate with

embossed/engraved lettering ,showing the direction of water
main ,size and type of valve/chamber including anchor strips for
2.46.2 No. 33.00 0.00
casting the plate into the concrete chamber cover slab all as
shown on drawings
I - Service Connections : DN 20 (1/2") to

DN 63 (2")
PE 80, SDR 11 (PN 12.5) MDPE Pipes
Supply ISO standard Medium Density Polyethylene pipes
(MDPE), PE 80, SDR 11 (PN 12.5) as per ADWEA standard
2.47 specification, Tender drawings and approval of the Engineer
2.47.1 1/2" M 18,000.00 0.00

2.47.2 3/4" M 13,000.00 0.00
2.47.3 1" M 6,400.00 0.00
2.47.4 1 1/2" M 4,800.00 0.00
2.47.5 2" M 1,030.00 0.00
2.47.6 2 1/2" M 20.00 0.00
Fittings and Valves for MDPE Service Connections
Page 13 of 64
PROJECT TITLE : Tender No.: A- 15588 (Lot 2)
REHABILITATION/REINFORCEMENT OF
MAIN PIPELINES, INSTALLATION OF Bill No.: 2 (Supply of Material)
CHAMBERS AND MISCELLANEOUS
SYSTEM IMPROVEMENT / ODIFICATION Date:
BILL OF QUANTITY
WORKS AT DIFFERENT AREAS IN ALAIN
Item Description Quoted Price
Unit QTY
No. Unit Price Total Price
Aluminum Ladders.
Supply of aluminum ladders. Length shall suit the inside
chamber height. The ladder shall be supplied with retractable
safety hand hold bar 1.0 m long from top of access cover with
self locking mechanism .Ladders above 4.0 m long shall be
supplied with safety hoop. Ladders up to 2.0m long shall have 4
2.40 Nos. of aluminum fixing clamps and ladders above 2.0 m long
shall have 6 Nos. of aluminum fixing clamps. The ladders shall
be supplied with stainless steel expansion bolts & washers
suitable to fix the ladder to the wall, as per Tender Drawings

Vent Pipes
Supply aluminum vent pipes. Pipes shall be hot cured polyester
powder coated (blue color) of 8 mm wall thickness all per
2.41 specifications. Length and details as shown in Tender Drawings No. 72.00 0.00
2.42 Information Plate / Indication Plate

Supply bronze owner information plates and chamber
indication plates with embossed/engraved lettering, showing the
name of Al Ain distribution Company, etc.. including anchor
2.42.1 strips for casting the plate into the chamber's concrete roof slab No. 236.00 0.00
all as specification and as shown in drawings
Supply bronze chamber indication plate with

embossed/engraved lettering ,showing the direction of water
main ,size and type of valve/chamber including anchor strips for
2.42.2 No. 236.00 0.00
casting the plate into the concrete chamber cover slab all as
shown on drawings
I - Service Connections : DN 20 (1/2") to

DN 63 (2")
PE 80, SDR 11 (PN 12.5) MDPE Pipes
Supply ISO standard Medium Density Polyethylene pipes
(MDPE), PE 80, SDR 11 (PN 12.5) as per ADWEA standard
2.43 specification, Tender drawings and approval of the Engineer
2.43.1 1/2" M 18,530.00 0.00

2.43.2 3/4" M 12,230.00 0.00
2.43.3 1" M 6,935.00 0.00
2.43.4 1 1/2" M 5,195.00 0.00
2.43.5 2" M 2,245.00 0.00
2.43.6 3" M 80.00 0.00
Fittings and Valves for MDPE Service Connections
Page 43 of 64
MATERIAL SUBMITTAL
11. APPROVED VENDORS LIST

COMMERCIAL DIRECTORY VENDORS LIST
Product Group : 0107007
Description : PIPES – HDPE/MDPE
Manufacturer Name Country Agent Name SEC decision Models Conditions Remarks Validation date
Principal Plant Address Evaluated by Approval date
001611 GULF ETERNIT INDUSTRIES United Arab MPQC/ App. by MPQC/07/1145/2014 13-Apr-2015
COMPANY LTD. Emirates PRJ 07/1145/2014 dated 13/04/14
Dubai 13-Apr-2014
002578 UNION PIPE INDUSTRY - L L C United Arab 245/G/RPQC/ 09-May-2026
Emirates RPQSC 08/2021
Mussafah 09-May-2021
002733 BAYNUNAH WELL PIPES United Arab MPQC/ Up to DN 160mm 07-Jan-2019
FACTORY LIMITED Emirates MPQC 01/1094/2014 Only
Abu Dhabi 07-Jan-2014
9902241 Simplast SPA Italy GULF FALCON GENERAL TRADING MPQC/ App. by MPQC/07/1145/2014 13-Apr-2015
Italy, Caltanissetta ESTABLISHMENT 07/1145/2014 dated 13/04/14
CI PRJ 13-Apr-2014
9903872 Durapipe - S & LP United Kingdom MPQC/ App. by MPQC/07/1145/2014 13-Apr-2015
UK, Cannock PRJ 07/1145/2014 dated 13/04/14
Staffordshire 13-Apr-2014
9908494 AMIANTIT OMAN Oman MPQC/ App. by MPQC/07/1145/2014 13-Apr-2015
Oman, Nizwa PRJ 07/1145/2014 dated 13/04/14
13-Apr-2014
9910327 GEORG FISCHER PIPING Switzerland 1291/G/RPQC/ 13-Oct-2024
SYSTEMS LTD SCHAFFHAUSEN/ RPQSC 16/201
SWITZER 13-Oct-2019
99105822 NAFFCO FZCO United Arab 112/G/RPQC/ (SHIELD BRAND) 20-Feb-2025
Dubai 20-Feb-2020
99107911 SAUDI PIPE SYSTEM CO Saudi Arabia PROGTECH SERVICES 41/G/RPQC/ ONLY HDPE UP Prequalification 06-Feb-2025
JEDDAH RPQSC 02/2020/ TO 400 MM site visit to be
06-Feb-2020 conducted before
any order
99109396 AL WASAIL INDUSTRIAL COMPANY Saudi Arabia AL WASAIL INDUSTRIAL COMPANY - 592/G/RPQC/ PreQualifications 28-Sep-2025
BURAIDAH ABU DHABI 14/2020 site visit required to
RPQSC 28-Sep-2020 be arranged before
any order
99141236 CORYS PLASTIC INDUSTRIES United Arab 1401/G/RPQC/ 16 MM to 630 MM 24-Nov-2024
L.L.C. Emirates RPQSC 19/201 (HEPWORTH
ABU DHABI 24-Nov-2019 BRAND)
99144697 MUNA NOOR MANUFACTURING & Oman SAHARA EMIRATES TRADING 230/G/RPQC/ Prequalification one Prequalification site visit 22-Apr-2026
TRADING LLC SOHAR RPQSC 07/2021 site visit to be to be conducted before any
22-Apr-2021 conducted before order
any order
9915902 RAK UNIVERSAL PLASTIC United Arab 627/G/RPQC/ 28-Oct-2026
INDUSTRIES LLC Emirates RPQSC 17/2021
RAS AL KHAIMAH 28-Oct-2021
Report Managed By : ADWEA - Companies Registration Section E-mail : [email protected] Tel : 80023932
18 / 323 Report Generated On : 16-Jan-2023 3:00:07 AM
COMMERCIAL DIRECTORY VENDORS LIST
Product Group : 0107008
Description : FITTINGS – HDPE & MDPE
Manufacturer Name Country Agent Name SEC decision Models Conditions Remarks Validation date
Principal Plant Address Evaluated by Approval date
002578 UNION PIPE INDUSTRY - L L C United Arab 245/G/RPQC/ 09-May-2026
Mussafah 09-May-2021
9905240 PHILMAC PTY LTD Australia CORYS PIPING SYSTEMS L L C - SEC/01/906/2013 3G compression 17-Apr-2018
Australia, BRANCH OF ABU DHABI 1 17-Apr-2013 fittings from size
Keyborough, VIC SEC 20mm to 63mm
(metric imperial)
9908509 AGRU KUNSTSTOFFTECHNIK Austria BMC ABU DHABI - L L C RPQSC/ 08-Jan-2023
GMBH Austria, Bad Hall RPQSC 01/4347/2018
08-Jan-2018
9908520 E. HAWLE ARMATURENWERKE Austria SEC/0072/297/2007 14-May-2012
GMBH Vocklabruck SEC 14-May-2007
9908890 SIMONA AG Germany SERVETECH TRADING ELECTRICAL & 1326/G/RPQC/18/19 04-Nov-2024
KIRN BUILDING METARIAL L.L.C 04-Nov-2019
RPQSC
9910327 GEORG FISCHER PIPING Switzerland CORYS PIPING SYSTEMS L L C - 1291/G/RPQC/16/19 13-Oct-2024
SYSTEMS LTD SCHAFFHAUSEN/ BRANCH OF ABU DHABI 1 13-Oct-2019
SWITZER RPQSC
99105822 NAFFCO FZCO United Arab 112/G/RPQC/ (SHIELD BRAND) 20-Feb-2025
Dubai 20-Feb-2020
99109396 AL WASAIL INDUSTRIAL COMPANY Saudi Arabia AL WASAIL INDUSTRIAL COMPANY - 592/G/RPQC/ PreQualifications 28-Sep-2025
BURAIDAH ABU DHABI 14/2020 site visit required to
RPQSC 28-Sep-2020 be arranged before
any order
99111363 NTG PLASTIK SANAYI VE TICARET Turkey SERVETECH TRADING ELECTRICAL & 1081/G/RPQC/12/19 for flanged adapter 15-Jul-2024
A.S Sakarya BUILDING METARIAL L.L.C 15-Jul-2019 up to 1000, for
RPQSC reducer up to
900mm and for
other shapes up-to
400 HDPE only
9913050 PLASTITALIA SPA Italy SAHARA EMIRATES TRADING 22/G/RPQC/ 14-Jan-2025
BROLO (ME) RPQSC 01/2020/
14-Jan-2020
99136798 TURAN MAKINA PLASTIK BORU Turkey MIRJANA ENGINEERING SUPPLIES 45/G/RPQC/ 06-Feb-2025
SISTEMLERI A.S. SANAYI MAH , RPQSC 02/2020/
ADIGUZEL 06-Feb-2020
SOKAK,
9931102 LIANSU GROUP COMPANY China Apex Building Materials Trading LLC SEC/021/846/2012 HDPE- OD 110 to 14-Oct-2017
LIMITED China, Guangdong SEC 14-Oct-2012 630
9932782 Eurostandard,ITaly Italy SEC/01/901/2013 17-Apr-2018
Italy, Tesero SEC 17-Apr-2013
Report Managed By : ADWEA - Companies Registration Section E-mail : [email protected] Tel : 80023932
20 / 323 Report Generated On : 16-Jan-2023 3:00:07 AM
MATERIAL SUBMITTAL
12. COMPANY PROFILE

Introduction
A complete Flow Control Solution provider
Piping System Ventilation Systems Smoke Management Seismic Protection
NAFFCO Flow Control a member of NAFFCO group the pioneer in manufacturing firefighting system with talented and dedicated
employees from around the world, NAFFCO has over 15,000 team members including 2,000 passionate engineers and over 6
million square feet of manufacturing facilities. We are currently exporting to over 100 countries worldwide.
NAFFCO Flow Control provides a complete solution for construction projects, along with the customised system design and
supply for the unique projects.
Since its inception, NAFFCO Flow Control has been continuously striving through its research and development to find out the
ever changing needs of the market and cater to the same, with the help of its carefully selected vendors. The product portfolio
offers a wide, unique & exclusive range of innovative, efficient and eco-friendly products.
We are committed to provide the (https://www.shieldglobal.com/) to We always strive to be better serve

highest quality products and solutions manufacture FM Approved “SHIELD” your flow control need by staying up-
therefore; we only supply globally HDPE Polyethylene pipe & fitting to-date with latest and approved
recognised and approved products system in Dubai, UAE for water supply products range. Our strength relies in
having UL, FM, (https://www.naffcoflow.com/solutio our quality of service delivery of right
Kitemark, LPCB, CE, WRAS, Applus and ns/hdpe-piping-system/) the products combination to address your
more. polyethylene pipe & fitting ranges project requirements.
from SDR 41, 33, 26, 21, 17, 13.6, 11,
The product portfolio ranged from 9 , 7.4, 7.3 & 7. We supply Innovative, efficient and
SHIELD’s Steel & HDPE piping systems Eco-friendly products in compliance
to the robust system for the industrial We Supply Gas pipe & fitting system with various American and European
ventilation and more. according to ISO 4437 and EN-1555 standards.
from PE100 in orange and black colour
With representation in Middle East and from PE80 yellow and black colour We believe in total customer
and North Africa (MENA) region, we in SDR 11 & 17. satisfaction providing qualified and
simultaneously works on (http://www.naffcoflow.com/wp- well-experienced support team.
opportunities to explore new markets. content/uploads/2020/06/SHIELD_PE
_Gas_Catalogue_2019.pdf)
NAFFCO Flow Control in cooperation
with SHIELD fire, Safety & Security
Ltd./UK
Our Portfolio
We provide complete system design, supply
and maintenance services from pipes to
fasteners and claddings sourced from
globally renowned brands and
manufactures.
KEY PRODUCTS &

SOLUTIONS
STEEL PIPES STEEL PE PIPES PE FITTINGS

FITTINGS
Complete flow control
solution to cater the
requirements of
Firefighting, HVAC and
constructions projects.
CONTROL DUCTS & VENTILATIO PASSIVE FIRE
VALVES DAMPERS N
SHIELD POLYETHYLENE
PIPING SYSTEM
INNOVATION IN POLYETHYLENE PIPING SYSTEM
FOR WATER, GAS & FIRE APPLICATIONS
FIRE
GAS
WATER
COMPANY PROFILE
Shield is a company created to cater to the

infrastructure, fire protection and building service
industries with a comprehensive range of products
designed to be competitive and of assured quality.
We stay ahead of today’s ever evolving market

requirements by committing to a program of continual
research and development.
We are able to maintain our high standards by ensuring

that our worldwide manufacturing networks are the
most advanced in the industry. Our fully experienced
and professional staff is there to provide engineering
expertise and after sales service exactly when you
need it.
Combine this with highly responsive and customer

focused network of distribution centers around the
world, you will find that customer satisfaction is what
we excel at.
We are justifiably proud of our global client base. With

offices and facilities in the UK, Middle East and Africa,
we are able to comprehend the specific needs of your
particular region.
Today, Shield proudly serves clients across the

Gulf Countries & Middle East by manufacturing
FM approved HDPE pipes and fittings in U.A.E to the
highest quality standards.
Shield reser ves the right to change the contents without notice.
CONTENTS
INTRODUCTION 1
CHARACTERISTICS OF SHIELD HDPE 2
DESIGN STRESS & SAFETY FACTOR 3
PIPE SDR AND PRESSURE RELATIONSHIPS 4
MANUFACTURING 5
QUALITY CONTROL 6
PIPE SIZE CHART AS PER ISO4427 7
WATER LINE 8
GAS LINE 9
FIRE LINE 10
DRAINAGE LINE 11
FITTINGS 12
FUSION MACHINES 15
INTRODUCTION
Through a committed, quality focused and review of existing facilities are

and comprehensive research program always carried out without affecting the
and development, Shield has become consistency of the production process at
a leader in manufacturing and supply the factory.
of high quality HDPE piping systems.
Shield High Density polyethylene pipes
Shield HDPE pipes and fittings are and fittings are extremely tough, durable
manufactured as per ISO and AWWA and strong for long service, trouble free
Standards from its manufacturing installation, flexibility and offer many
facilities located in Dubai, U.A.E. other features. Therefore, Shield HDPE
Products must pass strict quality piping system is an effective solution for
control procedures and are routinely municipal, industrial, marine, agricultural
checked throughout the production and fire fighting applications. Its efficiency
process, from the inspection of has been tested and proven for above
incoming raw materials, to the storage ground, surface, buried, slip lined, floating
of the finished products to ensure they and sub-surface marine applications.
are fully compliant with the relevant
standards. Continual improvements, Shield HDPE is capable of meeting all your
innovative production techniques piping requirements.
1
CHARACTERISTICS OF HDPE
We recommend Shield HDPE as your piping solution due to the

following characteristics:
! !
Impact Elastic Thermal Smooth Wear Weather-resistant
Resistant Resistant Internal Wall Resistant / Uv Resistant
Highly
Poor Heat Homogeneous
Conductivity Non-toxic Insulating Suitable for Prefabrication Light weight
Welded Joints
Welding
PHYSICAL PROPERTIES OF HDPE
CHARACTERISTICS UNITS PE80 PE100 TEST STD

DENSITY gm/cm3 0.93 0.95 EN ISO1183-1
DESIGN STRESS MPa 5 / 6.3 8 EN ISO1167
TENSILE STRENGTH AT YIELD N/mm2 18 -23 23 - 25 EN ISO 527-1
FLEXURAL MODULES (BEND CREEP) N/mm2 650 - 850 1000 - 1200 EN ISO 527-1
ELONGATION AT BREAK % > 600 > 600 EN ISO1167
CRYSTALLITE MELT RANGE °C 128 - 132 128 - 132 DIN 51007
SURFACE RESISTANCE O 1013 > 1014 ASTM D 1639
COEFFICIENT OF LINEAR EXPANSION mm/m*k 0.2 0.13 DIN 53752
HEAT CONDUCTIVITY AT 20° C W/m*K 0.43 0.38 EN 12664
IMPACT STRENGTH AT 23 DEG C Kj /m2 110 83 EN ISO 179-1
BRITTLENESS TEMPERATURE °C < -70 < -70 ASTM D746-79
SHORE HARDNESS D 65 62 DIN 53505
MELT FLOW RATE (MELT FLOW INDEX MFI) g/10min 0.2 0.15 BS 3412 ISO 1133
WATER ABSORPTION % 0.01 - 0.04 0.01 - 0.04 EN ISO 62
2
MRS-MINIMUM REQUIRED STRENGTH
Polyethylene pipes and fittings materials are The MRS value for PE100 compound is 10MPa. PE100
evaluated on the basis of their Minimum Required pipe has enhanced toughness, higher permissible
Strength. design strength and improved resistance to
rapid crack propagation in addition to benefits
When PE100 pipes are hydrostatically tested at in efficiency and economy. This allows the design
20 deg C, ISO 1167 specify a Minimum Required engineers to use PE100 pipes at substantially higher
Strength at 50 years of 10 Mpa (100bar) - MRS100. operating pressures than PE80 pipes with equivalent
SDR rating i.e. allows PE100 pipes to be produced
When PE80 pipes are hydrostatically tested at 20 with thinner walls than PE80 pipes of equivalent
deg C, ISO1167 specify a Minimum Required Strength SDR rating.
at 50 years of 8 Mpa (80bar) - MRS80.
DESIGN STRESS & SAFETY FACTOR
Safety factors take into account handling conditions, service conditions and other circumstances not directly
considered in the design. In terms of ISO 4427 the minimum safety factor is 1.25. This factor, when applied to
the Minimum Required Strength (MRS), for the particular material classification (e.g. PE80, PE100), gives the
maximum allowable hydrostatic design stress for the designated material.
Designation of material MRS at 50 years and Hydrostatic design

20 deg C (Mpa) Stress (Mpa)
PE100 10 8
PE80 8 6.4
MRS ,c=1.25
c
PIPE SDR AND PRESSURE RELATIONSHIPS
SDR is the standard dimensional ratio, it is the ratio between the OD (outside diameter) of the pipe & the wall
thickness. Eg:
As per ISO 4427, the SDR of 110mm 16 bar rated PE100 pipe is 110/10 = 11 ie. SDR11
As per ISO 4427, the SDR of 110mm 10 bar rated PE100 pipe is 110/6.6 = 16.66 ie. SDR17
As per ISO 4427, the SDR of 110mm 20 bar rated PE100 pipe is 110/12.3 = 8.94 ie. SDR9
Design Nominal Pressure (PN)

Material Stress
(Mpa) 4 5 6 8 10 12.5 16 20 25
PE 100 8 SDR 41 SDR33 SDR26 SDR21 SDR17 SDR13.6 SDR11 SDR9 SDR7.4
PE 80 6.4 SDR33 SDR26 SDR21 SDR17 SDR13.6 SDR11 SDR9 SDR7.4 SDR6
3
PRESSURE REDUCTION CO-EFFICIENT FOR
PE100 & PE80 as per ISO4427: 2007
When a PE piping system is operated at a continious From the above table Pressure rating of different
constant temperature higher than 20 deg C, a SDR’s at various level of temperature can be
pressure reduction co-efficient as given in the determined, therefore pipe selection can be made
below tables are applicable. at the design stage.
PE100
Temp (Deg C) 20 25 30 35 40
Pressure
Reduction 1 0.93 0.87 0.8 0.74
Co-efficient
SDR Pressure in bar

7.4 25 23.3 21.8 20 18.5
9 20 18.6 17.4 16 14.8
11 16 14.9 13.9 12.8 11.8
13.6 12.5 11.6 10.9 10 9.3
17 10 9.3 8.7 8 7.4
21 8 7.4 7 6.4 5.9
26 6 5.6 5.2 4.8 4.4
20 25 30 35 40
33 5 4.7 4.4 4 3.7
41 4 3.7 3.5 3.2 3
PE80
Temp (Deg C) 20 25 30 35 40
Pressure
Reduction 1 0.93 0.87 0.8 0.74
Co-efficient
SDR Pressure in bar
6 25 23.3 21.8 20 18.5 10
9.3
8.7 8
7.4 20 18.6 17.4 16 14.8 7.4
9 16 14.9 13.9 12.8 11.8

11 12.5 11.6 10.9 10 9.3
13.6 10 9.3 8.7 8 7.4
17 8 7.4 7 6.4 5.9 20 25 30 35 40
21 6 5.6 5.2 4.8 4.4
26 5 4.7 4.4 4 3.7
33 4 3.7 3.5 3.2 3
41 3.2 3 2.8 2.6 2.4
4
MANUFACTURING
SHIELD manufactures Polyethylene Pipes Shield’s fully equipped laboratory consists of
and Fittings with a combination of advanced modern calibrated machines to meet stringent
technology, tested and proven materials quality standards to achieve our goal. Continuous
and efficient factory production techniques. improvements, innovative production techniques
Facilities are equipped with state of the art and review of existing facilities are always carried
technology, operated by a team of highly out without affecting the consistency of production
skilled personnel to handle all related process.
processes.
The manufacturing facilities have been

inspected on an ongoing basis, regularly
passing both scheduled and unscheduled
inspections. Strict Quality Control procedures
are conducted on a routine basis through the
entire production cycle from the inspection
of the incoming raw materials to the storage
of the finished goods to ensure that products
are fully compliant with the relevant
standards.
5
QUALITY CONTROL
Shield facilities are equipped with most
up-to date state of art technologies which
can handle all the related process by a team
of highly skilled personnel. Strict quality
control procedures are routinely conducted
throughout the production process from
the inspection of raw materials to the
finished goods.
To achieve the quality control process

more effective, continuous improvements,
innovative production techniques and
review of existing facilities are always carried
out without affecting the consistency of
production process.
Apart from the manufacturing process,

Shield also provides on-site engineering,
technical and installation assistance to
customers.
TEST AND ACCEPTANCE Raw materials
IN-PROCESS INSPECTION
PROCESS MONITORING Production
FINAL INSPECTION
- dimensional control In-process stock
- surface finish
- melt flow index
- heat reversion test Storage
- hygienical and Packing & Despatch
toxicological test
-mechanical testing
-pressure testing
6
WATER LINE
7
PIPE SIZES & CORRESPONDING WALL THICKNESS AT DIFFERENT SDRS AS PER ISO 4427
SDR SDR41 SDR33 SDR26 SDR21 SDR17 SDR 13.6 SDR11 SDR 9 SDR7.4 SDR 6
PE 80 PN 3.2 PN 4 PN 5 PN 6 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
PE 100 PN4 PN 5 PN 6 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
wall thickness
Nominal
Size
e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max
16 2 2.3 2.3 2.7 3 3.4
20 2 2.3 2.3 2.7 3 3.4 3.4 3.9

25 2 2.3 2.3 2.7 3 3.4 2.5 4 4.2 4.8
32 2 2.3 2.4 2.8 3 3.4 3.6 4.1 4.4 5 5.4 6.1
40 2 2.3 2.4 2.8 3 3.5 3.7 4.2 4.5 5.1 5.5 6.2 6.7 7.5
50 2 2.3 2.4 2.8 3 3.4 3.7 4.2 4.6 5.2 5.6 6.3 6.9 7.7 8.3 9.3
63 2.5 2.9 3 3.4 3.8 4.3 4.7 5.3 5.8 6.5 7.1 8 8.6 9.6 10.5 11.7
75 2.9 3.3 3.6 4.1 4.5 5.1 5.6 6.3 6.8 7.6 8.4 9.4 10.3 11.5 12.5 13.9
90 3.5 4 5.4 6.1 6.7 7.5 8.2 9.2 10.1 11.3 12.3 13.7 15 16.7
110 4.2 4.8 5.3 6 6.6 7.4 8.1 9.1 10 11.1 12.3 13.7 15.1 16.8 18.3 20.3
125 4.8 5.4 6 6.7 7.4 8.3 9.2 10.3 11.4 12.7 14 15.6 17.1 19 20.8 23
140 5.4 6.1 6.7 7.5 8.3 9.3 10.3 11.5 12.7 14.1 15.7 17.4 19.2 21.3 23.3 25.6
160 6.2 7 7.7 8.6 9.5 10.6 11.8 13.1 14.6 16.2 17.9 19.8 21.9 24.2 26.6 29.4
180 6.9 7.7 8.6 9.6 10.7 11.9 13.3 14.8 16.4 18.2 20.1 22.3 24.6 27.2 29.9 33
200 7.7 8.6 9.6 10.7 11.9 13.2 14.7 16.3 18.2 20.2 22.4 24.8 27.4 30.3 33.2 36.7
225 8.6 9.6 10.8 12 13.4 14.9 16.6 18.4 20.5 22.7 25.2 27.9 30.8 34 37.4 41.3
250 9.6 10.7 11.9 13.2 14.8 16.4 18.4 20.4 22.7 25.1 27.9 30.8 34.2 37.8 41.5 45.8
280 10.7 11.9 13.4 14.9 16.6 18.4 20.6 22.8 25.4 28.1 31.3 34.6 38.3 42.3 46.5 51.3
315 7.7 8.6 9.7 10.8 12.1 13.5 15 16.6 18.7 20.7 23.2 25.7 28.6 31.6 35.2 38.9 43.1 47.6 52.3 57.7
355 8.7 9.7 10.9 12.1 13.6 15.1 16.9 18.7 21.1 23.4 26.1 28.9 32.2 35.6 39.7 43.8 48.5 53.5 59 65
400 9.8 10.9 12.3 13.7 15.3 17 19.1 21.2 23.7 26.2 29.4 32.5 36.3 40.1 44.7 49.3 54.7 60.3
450 11 12.2 13.8 15.3 17.2 19.1 21.5 23.8 26.7 29.5 33.1 36.6 40.9 45.1 50.3 55.5 61.5 67.8
500 12.3 13.7 15.3 17 19.1 21.2 23.9 26.4 29.7 32.8 36.8 40.6 45.4 50.1 55.8 61.5
560 13.7 15.2 17.2 19.1 21.4 23.7 26.7 29.5 33.2 36.7 41.2 45.5 50.8 56
630 15.4 17.1 19.3 21.4 24.1 26.7 30 33.1 37.4 41.3 46.3 51.1 57.2 63.1
Dimension in millimeters
a)PN values are based on C=1.25
b)Tolerances in accordance with grade V of ISO 11922-1:1997
c)The calculated value of emin (ISO 4085:1998) is rounded up to the nearest value of either 2.0, 2.3 or 3.0. This is to satisfy certain national requirements.
For practical reasons a wall thickness of 3.00 mm is recommended for electrofusion jointing and lining applications.
Sh i e l d re s e r ve s t h e r i g ht to c h a n g e t h e co nte nt s wi t ho ut no t i ce.
WATER LINE
SHIELD HDPE PIPING SYSTEM FOR
WATER LINE
PIPE SELECTION
Design Engineers choose Shield PE100 piping system, as the system
provides larger bore size because of its lower wall thickness. Moreover,
at the same working pressure, designers can opt for lower SDR level pipe
than in PE80 piping system.
C OM PAR IS O N OF BO RE SIZ E OF P E100 & PE 8 0 A S PE R I S O 4 4 2 7 :
PE100 PE80
Nominal
Size in MM
SDR17 PN10 SDR11 PN16 SDR9 PN20 SDR13.6 SDR9 PN16 SDR7.4
PN10 PN20
50 44 40.8 38.8 42.6 38.8 36.2
63 55.4 51.4 48.8 53.6 48.8 45.8
75 66 61.4 58.2 63.8 58.2 54.4
90 79.2 73.6 69.8 76.6 69.8 65.4
110 96.8 90 85.4 93.8 85.4 79.8
125 110.2 102.2 97 106.6 97 90.8
140 123.4 114.6 108.6 119.4 108.6 101.6
160 141 130.8 124.2 136.4 124.2 116.2
180 158.6 147.2 139.8 153.4 139.8 130.8
200 176.2 163.6 155.2 170.6 155.2 145.2
225 198.2 184 174.6 191.8 174.6 163.4
250 220.4 204.6 194.2 213.2 194.2 181.6
280 246.8 229.2 217.4 238.8 217.4 203.4
315 277.6 257.8 244.6 268.6 244.6 228.8
Note: For installation instructions please refer to our technical guidelines.
Pipes must
never be thrown
from delivery
vehicles or
slid from the
tailboard of a
moving flat-bed
wagon.
8
GAS LINE
GAS LINE
Shield Polyethylene is the right choice for your Gas PE 100 GAS PIPE PRODUCT
application due to its characteristics such as strength, DATA SHEET - ISO4437
flexibility, inertness, light weight and ease of Nominal
outside 10 Bar 6.2 Bar 6 Bar
maintenance and installation. Shield HDPE pipes are diameter SDR11 SDR17 SDR17.6
maintenance free with a design life of over 50 years
under normal operating conditions. Minimum wall thickness
16 3.0 2.3 2.3
Shield manufactures HDPE pipes for GAS service 20 3.0 2.3 2.3
as per ISO4437 standards which undergo rigorous 25 3.0 2.3 2.3
quality checks throughout the entire production
32 3.0 2.3 2.3
process to ensure their reliability and effectiveness
for gas transportation. 40 3.7 2.4 2.3
50 4.6 3.0 2.9
Shield manufactures gas pipes in a size range of
63 5.8 3.8 3.6
50mm to 250mm sizes from PE100 material grade.
The preferred series of pipes are SDR11 and SDR17 for 75 6.8 4.5 4.3
gas applications. 90 8.2 5.4 5.2
110 10.0 6.6 6.3
Pipes are available in coils in order to reduce the
125 11.4 7.4 7.1
number of joints to make a cost effective choice for
contractors and clients. Pipes are also available in 140 12.7 8.3 8.0
straight lengths of 6 or 12 meters. The jointing can 160 14.6 9.5 9.1
be done by Butt-welding or Electro-fusion jointing 180 16.4 10.7 10.3
methods, providing a completely homogeneous leak 200 18.2 11.9 11.4
free system.
225 20.5 13.4 12.8
250 22.7 14.8 14.2
280 25.4 16.6 15.9
315 28.6 18.7 17.9
355 32.3 21.1 20.2
400 36.4 23.7 22.8
450 40.9 26.7 25.6
NOTE:
• SDR11 & SDR17 are the series
commonly used
• Wall thicknesses are according to
ISO 11922 - 1
• Pipes available in coils up to 110mm
• PE100 Minimum Required Strength
(MRS) is 10 Mpa
9
FIRE LINE
FIRE LINE
Shield HDPE pipes are manufactured to ISO4427 (metric) and
ANSI/AWWA C906 (inch) standards. Shield supply molded fittings
and also produce segmented fittings as per ISO and AWWA
standards under stringent quality control. Our pipes and fittings
are tested at each stage of production to comply with quality and
standards.
PIPES DIMENSIONS IN ISO 4427:
SDR11 SDR9 SDR7.4

Nominal
outside PN 16 PN 20 PN 25
diameter
e-min e-max e-min e-max e-min e-max
50 4.6 5.2 5.6 6.3 6.9 7.7
63 5.8 6.5 7.1 8 8.6 9.6
75 6.8 7.6 8.4 9.4 10.3 11.5

90 8.2 9.2 10.1 11.3 12.3 13.7
110 10 11.1 12.3 13.7 15.1 16.8
125 11.4 12.7 14 15.6 17.1 19
140 12.7 14.1 15.7 17.4 19.2 21.3
160 14.6 16.2 17.9 19.8 21.9 24.2
UNDERGROUND HDPE FIRE LINE
180 16.4 18.2 20.1 22.3 24.6 27.2
200 18.2 20.2 22.4 24.8 27.4 30.3
CONNECTED TO
225 20.5 22.7 25.2 27.9 30.8 34 ABOVE GROUND STEEL PIPE
250 22.7 25.1 27.9 30.8 34.2 37.8
280 25.4 28.1 31.3 34.6 38.3 42.3
315 28.6 31.6 35.2 38.9 43.1 47.6
355 32.2 35.6 39.7 43.8 48.5 53.5
400 36.3 40.1 44.7 49.3 54.7 60.3
450 40.9 45.1 50.3 55.5 61.5 67.8
500 45.4 50.1 55.8 61.5
560 50.8 56
630 57.2 63.1

PIPE DIMENSIONS IN ANSI/AWWA C906:
Pressure Class HYDRANT INSTALLATION

Nominal Class 150 Class 200
IPS, O D in Where local soil does not provide
Size In inches Min Wall Min Wall the needed support for the HDPE
Inches Avrage ID Avrage ID
thickness thickness
(inch) (inches) (inch) (inches) pipe, heavy thrust blocks or dense
concrete mixes can sink. When a
4 4.500 0.409 3.633 0.500 3.440
large thrust block sinks, it creates
6 6.625 0.602 5.349 0.736 5.065 excessive bending moment and
8 8.625 0.784 6.963 0.958 6.594 failure that we are trying to avoid.
10 10.750 0.977 8.679 1.194 8.219 Where good local soil conditions
12 12.750 1.159 10.293 1.417 9.746 exist, no thrust block or special
bedding is required. Where local
14 14.000 1.273 11.301 1.556 10.701
soil conditions do not provide
16 16.000 1.455 12.915 1.778 12.231 needed soil conditions, the use of
18 18.000 1.636 14.532 2.000 13.760 geotextile fabrics or stabilized soils
20 20.000 1.818 16.146 2.222 15.289
offer another way to provide good
proper support to pipe and fittings
22 22.000 2.000 17.760 2.444 16.819
to prevent excessive bending.
24 24.000 2.182 19.374 2.667 18.346
Dimension in inches
Note: For installation instructions please refer to our technical guidelines.
Refer to FM certificate for details.
10
DRAINAGE LINE
DRAINAGE
Shield also provides an effective and economic What makes Shield an alternative solution…?
alternative to cast iron and other traditional
• Corrosion & Abrasion resistance
systems. Shield HDPE drainage system is a total
• Chemical resistance
solution for all types of drainage requirements,
• Impact resistance
soil and waste include above and below
• Heat Resistance
ground, and chemical waste applications. The
• Low weight, flexible and Easy to install
exceptional performance is the result of versatile
• Ideal for prefabrication and recyclable
characteristics of Shield HDPE includes light
weight, impact resistant and abrasion resistant
Areas of application
make the system fit for long term alternative
solutions to cast iron and other traditional Shield Drainage HDPE is suitable for Laboratories, Factories,
systems. Its Corrosion resistance and ability to Hotels, Domestic, Commercial and industrial buildings
withstand in temperatures make it suitable for
chemical and greasy kitchen waste applications. Standards
With two homogeneous jointing methods,
electro and butt weld, giving excellent joint Shield HDPE system is manufactured according to
integrity Shield HDPE is the right solution for any European standard EN 1519-1 which supersedes the
of your installations required German standards DIN 19535-1 and DIN 19535-2
Dimensions of HDPE drainage pipes according

to EN 1519-1
Mean Outside Wall Thickness (mm) Wall Thickness (mm)
Diameter (mm) S 16 S 12.5
Nominal Outside
Diameter (mm) Min Max Min Max Min Max
32 32.0 32.3 3.0 3.5 3.0 3.5
40 40.0 40.4 3.0 3.5 3.0 3.5
50 50.0 50.5 3.0 3.5 3.0 3.5
56 56.0 56.5 3.0 3.5 3.0 3.5
63 63.0 63.6 3.0 3.5 3.0 3.5
75 75.0 75.7 3.0 3.5 3.0 3.5
80 80.0 80.9 3.0 3.5 3.1 3.6
90 90.0 90.9 3.0 3.5 3.5 4.1
100 100.0 10O.9 3.2 3.8 3.9 4.4
110 110.0 111.0 3.4 4.0 4.2 4.9
125 125.0 126.2 3.9 4.5 4.9 5.5
160 160.0 161.5 4.9 5.6 6.2 7.1
200 200.0 201.8 6.2 7.1 7.7 9.7
250 250.0 252.3 7.7 9.7 9.6 10.8
315 315.0 317.9 9.7 10.9 12.1 13.6
Notes:
Series 16 (S 16) is suitable for application area

inside buildings and outside buildings fixed on
the wall.
Series 12.5 (S 12.5) is suitable for application area
under and within 1 metre from the building where
the pipes and fittings are buried undengnound
and connected to the soil and waste discharge
system of the building.

11
POLYETHYLENE RANGE IS DESIGNED TO COMPLY WITH THE REQUIREMENTS OF ONE OR MORE OF
THE STANDARDS:
GENERAL STANDARDS
ISO 161-1:1996 Thermoplastic Pipes – Nominal Outside diameters & Nominal pressures metric series.
ISO 4065:1996 Thermoplastic Pipes – Universal Wall Thickness tables.
BS ISO11922-1:199 Thermoplastic pipes for the conveyance of fluids dimensions and tolerances metric series.
BS 6437:1984 Polyethylene Pipes (type50) in metric diameters for general purposes.
BS EN 1092-1:2007 Flanges and their joints – Circular flanges for pipes, valves, fittings and accessories,
PN designated steel flanges.

RELEVANT STANDARDS IN THE PE PIPE MODEL FOR WATER & GAS
ISO 4427-1,2,3,5 (2007-08) PE pipes and fittings for water supply- General, Pipes, Fittings, Fitness of system
ISO4437 (2007-06) Buried polyethylene(PE) pipes for the supply of Gaseous fuels-Metric series
BS EN 15494:2003 Specifications for polyethylene components and systems
BS EN12201:2003 Plastic Piping for water supply- Polyethylene
BS EN 805:2000 Water supply – requirements for systems and components outside buildings
BS EN 681-2:2000 Elastomeric seals. Material requirements for pipe joint seals used in water and drainage applications.
Thermoplastic elastomers.
BS 5306:1990-Part2 Fire extinguishing installations and equipment on premises
BS EN ISO8085:2001-1 Polyethylene fittings for use PE pipes for the supply of gaseous fuels
BS EN ISO8085:2001-2 Spigot fittings for buttfusion or socket fusion using heated tools and for use with electrofusion fittings
BS EN ISO8085:2001-3 Electrofusion fittings
BS EN1555:2002 Plastic piping systems for supply of gaseous fuels- polyethylene
BS EN682:2002 Elastomeric seals- Materials for seals used in pipes and fittings carrying gas and hydrocarbon fluids
DIN 8074:1999 Pipesof high density polyethylene(HDPE) type 2- dimensions
DIN 8075:1999 Pipesof high density polyethylene(HDPE) type 2- testing
DIN 16963:1980 Part-1 High density polyethylene (HDPE) fittings dimensions, type 2
DIN 3543-4:1984-08 High density polyethylene (HDPE) tapping valves for HDPE pipes
IGN 4-08-01:1994 Bedding & sidefill materials for buried pipelines
ISO 12176-1,2,3,4 Plastic pipes and fittings-Equipment for fusion jointing-Buttfusion, Electrofusion,Operators badge,
Traceability coding
ISO 13477/78/79/80 Thermoplastic pipes for conveyance of fluids- Determination of resistance to rapid crack propagation-
Small scale steady state test, Full scale test, Test method for slow crack growth on notched pipes(notch
test), Resistance to slow crack Growth- Cone test method
WIS 4-08-02:1994 Specification for bedding and sidefill materials for buried pipelines
WIS 4-24-01:1998 Specification for mechanical fittings and joints including flanges for polyethylene pipes for the
conveyance of cold potable water for the size range 90 to 1000 including those made of metal or plastics
or a combination of both
WIS 4-32-08:2002 Specification for the fusion jointing of polyethylene pressure pipeline systems using PE80 &PE100
materials
WIS 4-32-14:1995 Specification for PE80&PE100 electro fusion fittings for nominal sizes up to and including 630
WIS 4-32-15:1995 Specification for PE80&PE100 spigot fittings for nominal sizes up to and including 1000
WIS 4-32-16:1998 Specification for Butt fusion jointing machines
WIS 4-32-17:2001 Polyethylene pressure pipes for pressurized water supply and sewerage duties
LI S T O F AB B R E V IAT I O N S
ANSI American National Standard Institute FPM Fluoric Rubber KRV Plastic piping Association
ASTM American Society for Testing & Materials NBR Nitrile Rubber SDR Standard Diamentional Ratio
BS British Standard G Pipe Thread WIS Water Industry Specification
DIN Deutsche IndustrieNormen R Taper Male Thread S Pipe Category
ISO International Standard Organization PTFE Polytetrafluorethylene IGN Information & Guidence Note Water Industry
ABS Acrylonnitrile Butadien Styrene Rp Parallel Female Thread FM Fusion Method/ Factory Mutual
PVC-U Polyvinyl Chloride PB Polybutylene DN Nominal Diameter
PVC-C Polyvinyl Choliride Chlorinated E Wall Thickness PN Nominal Pressure
PP Polypropylene, heat stabilized PBTP Polybutylene Terephthalate Kg Weight In Kilogram
PE Polyethylene ® Registered Trade Mark g Weigth In Gram
PVDF Polyvinylidene Fluoride St Steel SP Standard Pack
EPDM Ethylene Propylene Rubber DVS German Association of Welding Mpa Mega Pascal
GP Gross Pack d Pipe Outside Diameter Psi Pounds per square inch
16
For further information please contact your nearest office:
UNITED KINGDOM
29th Floor, Regus Suite • One Canada Square • Canary Wharf, London
Email: [email protected]
Tel: + 44 (0) 207 712 1610 • + 44 (0) 207 712 1722 • Fax: + 44 (0) 207 712 1578
MIDDLE EAST & AFRICA

Jebel Ali Free Zone • DUBAI U.A.E
Email: [email protected]
Tel: + 971 (4) 881 2070 • Fax: + 971 (4) 881 2198
www.shieldglobal.com
MATERIAL SUBMITTAL
13. TEST CERTIFICATE

OTHERS
Pipe, Fittings and Pipe Joints for Underground Fire Service Mains
Underground fire service mains are made from many different materials. Cast iron, ductile iron, stainless steel pipe, Polyvinyl Chloride
(PVC), Polyethylene (PE), and Fiber Reinforced Composite (FRP of Fiberglass) pipe and fittings are acceptable when they are FM
Approved.
Installation of these products should conform to FM Global Property Loss Prevention Data Sheets.
Polyethylene Pipe and Fittings

Polyethylene pipe should be installed and anchored according to the pipe manufacturer's instructions and FM Global Property Loss
Prevention Data Sheets. For underground use only.
Nominal pipe size is the approximate outside diameter of the pipe. Refer to manufacturer's catalog for pipe inside diameter.
Shield Fire Safety, Polyethylene Pipe and Fittings
Product Specification
Rated
Product Working
Nominal Pipe Size, mm Pressure Remarks
Description
bar (psi)
50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
PE100 Pipe, SDR11 13.8 (200) a, b, c, f
400, 450, 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
13.8 (200) a, b, c, d, f
Elbow 1-90°, SDR11 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
13.8 (200) a, b, c, f
Equal Tee, SDR11 500
63x50, 63x40, 63x32, 63x25,
75x63, 75x50, 75x40, 75x32,
90x75, 90x63, 90x50, 90x40,
110x90, 110x75, 110x63, 110x50,
125x110, 125x90, 125x75, 125x63,
140x125, 140x110, 140x90, 140x75,
160x140, 160x125, 160x110, 160x90, 160x75, 180x160, 180x140,
180x125, 180x110, 180x90,
PE100 Concentric
200x180, 200x160, 200x140, 200x125, 200x110, 200x90, 13.8 (200) a, b, c, f
Reducer SDR11
225x200, 225x180, 225x160, 225x140, 225x125, 225x110, 225x90,
250x225, 250x200, 250x180, 250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225, 315x200,
355x315, 355x280, 355x250, 355x225,
400x355, 400x315, 400x280,
450x400, 450x355, 450x315,
500x450, 500x400, 500x355
315x63, 315x90, 315x110,
PE100 Saddle 355x63, 355x90, 355x110, 355x160,
Reducing Tee, 400x90, 400x110, 400x160, 400x200, 13.8 (200) a, b, c, f
SDR11 450x110, 450x160, 450x200, 450x225,
500x160, 500x200, 500x225, 500x250
PE100 Stub Flange 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
13.8 (200) a, b, c, f
SDR11 400, 450, 500
PE100 Short Stub
200, 225, 250, 280, 315, 355, 400, 450, 500 13.8 (200) a, b, c, f
Flange SDR11
Steel Back Up Ring 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
13.8 (200) a, b, c, f
SDR11 400, 450, 500
© 2007-2021 FM Approvals. All rights reserved. Page 1 of 5

Steel Blind Flange 50, 63, 75, 90, 110, 125, 140,160, 180, 200, 225, 250, 280, 315, 355,
13.8 (200) a, b, c, f
SDR11 400, 450, 500
50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
PE100 Pipe, SDR9 17.66 (256.25) a, b, c, f
400, 450, 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
17.66 (256.25) a, b, c, d, f
Elbow 1-90°, SDR9 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
17.66 (256.25) a, b, c, f
Equal Tee, SDR9 500
63x50, 63x40, 63x32, 63x25, 75x63, 75x50, 75x40, 75x32, 90x75,
90x63, 90x50, 90x40, 110x90, 110x75, 110x63, 110x50, 125x110,
125x90, 125x75, 125x63, 140x125, 140x110, 140x90, 140x75,
160x140, 160x125, 160x110, 160x90, 160x75, 180x160, 180x140,
180x125, 180x110, 180x90
200x180, 200x160, 200x140, 200x125, 200x110, 200x90,
PE100 Concentric 225x200, 225x180, 225x160, 225x140, 225x125, 225x110, 225x90,
17.66 (256.25) a, b, c, f
Reducer SDR9 250x225, 250x200, 250x180, 250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225, 315x200,
355x315, 355x280, 355x250, 355x225,
400x355, 400x315, 400x280,
450x400, 450x355, 450x315,
500x450, 500x400, 500x355
315x63, 315x90, 315x110,
PE100 Saddle 355x63, 355x90, 355x110, 355x160,
Reducing Tee, 400x90, 400x110, 400x160, 400x200, 17.66 (256.25) a, b, c, f
SDR9 450x110, 450x160, 450x200, 450x225,
500x160, 500x200, 500x225, 500x250
PE100 Stub Flange 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
17.66 (256.25) a, b, c, f
SDR9 400, 450, 500
PE100 Short Stub
200, 225, 250, 280, 315, 355, 400, 450, 500 17.66 (256.25) a, b, c, f
Flange SDR9
17.66 (256.25) a, b, c, f
SDR9 400, 450, 500
Steel Blind 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
17.66 (256.25) a, b, c, f
Flange,SDR9 400, 450, 500
50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
PE100 Pipe, SDR7.4 20 (290) a, b, c, f
400, 450, 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
20 (290) a, b, c, d, f
Elbow 1-90°, SDR7.4 500
PE100 Segmented 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450,
20 (290) a, b, c, f
Equal Tee, SDR7.4 500
315x63, 315x90, 315x110,
PE100 Saddle 355x63, 355x90, 355x110, 355x160,
Reducing Tee, 400x90, 400x110, 400x160, 400x200, 20 (290) a, b, c, f
SDR7.4 450x110, 450x160, 450x200, 450x225,
500x160, 500x200, 500x225, 500x250
63x50, 63x40, 63x32, 63x25, 75x63, 75x50, 75x40, 75x32, 90x75,
90x63, 90x50, 90x40, 110x90, 110x75, 110x63, 110x50, 125x110,
125x90, 125x75, 125x63, 140x125, 140x110, 140x90, 140x75,
160x140, 160x125, 160x110, 160x90, 160x75, 180x160, 180x140,
180x125, 180x110, 180x90
200x180, 200x160, 200x140, 200x125, 200x110, 200x90,
PE100 Concentric 225x200, 225x180, 225x160, 225x140, 225x125, 225x110, 225x90,
20 (290) a, b, c, f
Reducer SDR7.4 250x225, 250x200, 250x180, 250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225, 315x200,
355x315, 355x280, 355x250, 355x225,
400x355, 400x315, 400x280,
450x400, 450x355, 450x315,

500x450, 500x400, 500x355
PE100 Stub Flange 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
20 (290) a, b, c, f
SDR7.4 400, 450, 500
PE100 Short Stub
200, 225, 250, 280, 315, 355, 400, 450, 500 20 (290) a, b, c, f
Flange SDR7.4
20 (290) a, b, c, f
SDR7.4 400, 450, 500
Steel Blind 50, 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355,
20 (290) a, b, c, f
FlangeSDR7.4 400, 450, 500
PE100 Pipe, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, e
PE100 Segmented
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, d, e
Elbow 1-90°, DR9
PE100 Segmented
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, e
Equal Tee, DR9
PE100 Saddle
14 x4,14x6,16x6,16x8,18x6,18x8, 20x6, 20x8, 20x10 inch 17.25 (250) a, b, c, e
Reducing Tee, DR9
PE100 Concentric 6x4, 8x6, 10x8, 10x6, 12x10, 12x8, 14x12, 14x10, 14x8, 16x14,
17.25 (250) a, b, c, e
Reducer, DR9 16x12, 16x10, 18x16, 18x14, 18x12, 20x18, 20x16, 20x14 inch
PE100 Stub Flange,
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, e
DR9
Steel Back Up Ring,
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, e
DR9
Steel Blind Flange,
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 17.25 (250) a, b, c, e
DR9
PE100 Pipe, DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 inch 21.85 (317) a, b, c, e
PE100 Segmented
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 21.85 (317) a, b, c, d, e
Elbow 1-90°, DR7.3
PE100 Segmented
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 20 (290) a, b, c, e
Equal Tee, DR7.3
PE100 Saddle
14 x4,14x6,16x6,16x8,18x6,18x8, 20x6, 20x8, 20x10 inch 20 (290) a, b, c, e
Reducing Tee, DR7.3
6x4, 8x6, 10x8, 10x6, 12x10, 12x8,
PE100 Concentric
14x12, 14x10, 14x8, 16x14, 16x12, 16x10, 21.85 (317) a, b, c, e
Reducer, DR7.3
18x16, 18x14, 18x12, 20x18, 20x16, 20x14 inch
PE100 Stub Flange
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 21.85 (317) a, b, c, e
DR7.3
Steel Back Up Ring
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 21.85 (317) a, b, c, e
DR7.3
Steel Blind Flange
4, 6, 8, 10, 12, 14, 16, 18, 20 inch 21.85 (317) a, b, c, e
DR7.3
PE100 Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 13.8 (200) a, b, f
Elbow, 90°, SDR11
PE100 Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 13.8 (200) a, b, f
Elbow, 45°, SDR11
PE100 Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 13.8 (200) a, b, f
Equal Tee, SDR11
PE100 Molded Stub
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 13.8 (200) a, b, f
Flange, SDR11

75x63,
90x63, 90x75,
110x63, 110x75, 110x90,
PE100 Molded 125x75, 125x90, 125x110,
Concentric Reducer, 160x110, 160x125, 13.8 (200) a, b, f
SDR11 180x110, 180x125, 180x160,
200x125, 200x160, 200x180,
225x160, 225x180, 225x200,
250x160, 250x180, 250x200, 250x225
PE100, Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 17.66 (256.25) a, b, f
Elbow, 90°, SDR9
PE100, Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 25 0mm 17.66 (256.25) a, b, f
Elbow, 45°, SDR9
PE100 Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 17.66 (256.25) a, b, f
Equal Tee, SDR9
PE100 Molded Stub
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 17.66 (256.25) a, b, f
Flange, SDR9
75x63,
90x63, 90x75,
110x63, 110x75, 110x90,
PE100 Molded 125x75, 125x90, 125x110,
Concentric Reducer, 160x110, 160x125, 17.66 (256.25) a, b, f
SDR9 180x110, 180x125, 180x160,
200x125, 200x160, 200x180,
225x160, 225x180, 225x200,
250x160, 250x180, 250x200, 250x225
PE100, Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 20 (290) a, b, f
Elbow, 90°, SDR7.4
PE100, Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 20 (290) a, b, f
Elbow 45°, SDR7.4
PE100 Molded
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 20 (290) a, b, f
Equal Tee, SDR7.4
PE100 Molded Stub
63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250 mm 20 (290) a, b, f
Flange, SDR7.4
75x63,
90x63, 90x75,
110x63, 110x75, 110x90,
PE100, Molded 125x75, 125x90, 125x110,
Concentric Reducer, 160x110, 160x125, 20 (290) a, b, f
SDR7.4 180x110, 180x125, 180x160,
200x125, 200x160, 200x180,
225x160, 225x180, 225x200,
250x160, 250x180, 250x200, 250x225
PE100 Molded
4, 6, 8, 10 inch 17.25 (250) a, b, e
Elbow, 90°, DR9
PE100 Molded
4, 6, 8, 10 inch 17.25 (250) a, b, e
Elbow, 45°, DR9
PE100 Molded
4, 6, 8, 10 inch 17.25 (250) a, b, e
Equal Tee, DR9
PE100 Molded
4, 6, 8, 10 inch 21.85 (317) a, b, e
Elbow, 90°, DR7.3
PE100 Molded
4, 6, 8, 10 inch 21.85 (317) a, b, e
Elbow, 45°, DR7.3
PE100 Molded
4, 6, 8, 10 inch 21.85 (317) a, b, e
Equal Tee, DR7.3

PE100 Molded 250 X 225, 250 X 200, 250 X 180,
13.8 (200) a,b,f
Reducer Tee, SDR11 250 X 160, 250 X 125 mm
PE100 Molded 250 X 225, 250 X 200, 250 X 180,
17.66 (256.25) a,b,f
Reducer Tee, SDR9 250 X 160, 250 X 125 mm
PE100 Molded
250 X 225, 250 X 200, 250 X 180,
Reducer Tee, 20 (290) a,b,f
250 X 160, 250 X 125 mm
SDR7.4
Remarks:
a. Dimensions refer to the pipe outside diameter. Pipes and fittings are connected by Butt Fusion welding process or by other FM
Approved fittings.
Segmented Fittings are fabricated from extruded PE100 pipe. Molded fittings are made from PE 100 Raw Material.
b. The manufacturer’s Butt Fusion welding instructions must be strictly adhered to for a proper joint.
c. The color of the pipe is black or black with red stripes with white markings.
d. Elbows are manufactured using 3 or 5 segments.
e. Pipes Manufactured to AWWA C906.
f. Pipes Manufactured to ISO4427.
Company Name: Shield Fire Safety and Security Ltd

Company Address: Unit 3 Endeavor Drive, Basildon, Essex, SS14 3WF, United Kingdom
Company Website: http://shieldglobal.com
New/Updated Product Listing: No
Listing Country: United Kingdom
Certification Type: FM Approved
Class of Work: 1613-Pipe Ftngs, Undg, PE

Certificate of Compliance
This certificate is issued for the following:
Polyethylene (PE) Pipe and Fittings for Underground Fire Protection Service
(see attached product listing)
Prepared for:
Shield Fire Safety and Security Ltd
Unit 3 Endeavor Drive, Basildon,
Essex, SS14 3WF, United Kingdom
Approval Standard: FM 1613 (February 2017)
Approval Identification: 3041288 Approval Granted: July 6, 2011

Superseded by: RR233257 Date Approved: June 16, 2022
To verify the availability of the Approved product, please refer to www.approvalguide.com
Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the
constructions as shown in the Approval Guide, an online resource of FM Approvals
David B Fuller
VP - Manager of Fire Protection
FM Approvals
1151 Boston-Providence Turnpike
Norwood, MA 02062
Page 1 of 11
Polyethylene Pipe and Fittings
Pressure
Product Designation O.D., Pipe Size, mm Rating, Remarks
Bar (psi)
PE100 Pipe, SDR11 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 13.8 (200) a, b, c, f
315, 355, 400, 450, 500
PE100 Segmented Elbow 1-90°, SDR11 90, 110, 125, 140, 160, 180,
200, 225, 250, 280, 315, 355, 13.8 (200) a, b, c, d, f
400, 450, 500
PE100 Segmented Equal Tee, SDR11 90, 110, 125, 140, 160, 180,
200, 225, 250, 280, 315, 355, 13.8 (200) a, b, c, f
400, 450, 500
PE100 Concentric Reducer SDR11 63x50, 63x40, 63x32, 63x25,
75x63, 75x50, 75x40, 75x32,
90x75, 90x63, 90x50, 90x40,
110x90, 110x75, 110x63,
110x50,
125x110, 125x90, 125x75,
125x63,
140x125, 140x110, 140x90,
140x75,
160x140, 160x125, 160x110,
160x90, 160x75, 180x160,
180x140, 180x125, 180x110,
180x90,
13.8 (200) a, b, c, f
200x180, 200x160, 200x140,
200x125, 200x110, 200x90,
225x200, 225x180, 225x160,
225x140, 225x125, 225x110,
225x90,
250x225, 250x200, 250x180,
250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225,
315x200,
355x315, 355x280, 355x250,
355x225,
400x355, 400x315, 400x280,
Page 2 of 11
Pressure
Bar (psi)
450x400, 450x355, 450x315,
500x450, 500x400, 500x355
PE100 Saddle Reducing Tee, 315x63, 315x90, 315x110,
SDR11 355x63, 355x90, 355x110,
355x160,
400x90, 400x110, 400x160,
400x200, 13.8 (200) a, b, c, f
450x110, 450x160, 450x200,
450x225,
500x160, 500x200, 500x225,
500x250
PE100 Stub Flange SDR11 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 13.8 (200) a, b, c, f
315, 355, 400, 450, 500
PE100 Short Stub Flange SDR11 200, 225, 250, 280, 315, 355,
13.8 (200) a, b, c, f
400, 450, 500
Steel Back Up Ring SDR11 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 13.8 (200) a, b, c, f
315, 355, 400, 450, 500
Steel Blind Flange SDR11 50, 63, 75, 90, 110, 125,
140,160, 180, 200, 225, 250, 13.8 (200) a, b, c, f
280, 315, 355, 400, 450, 500
PE100 Pipe, SDR9 50, 63, 75, 90, 110, 125, 140,
17.66
160, 180, 200, 225, 250, 280, a, b, c, f
(256.25)
315, 355, 400, 450, 500
PE100 Segmented Elbow 1-90°, SDR9 90, 110, 125, 140, 160, 180,
17.66
200, 225, 250, 280, 315, 355, a, b, c, d, f
(256.25)
400, 450, 500
PE100 Segmented Equal Tee, SDR9 90, 110, 125, 140, 160, 180,
17.66
200, 225, 250, 280, 315, 355, a, b, c, f
(256.25)
400, 450, 500
PE100 Concentric Reducer SDR9 63x50, 63x40, 63x32, 63x25,
75x63, 75x50, 75x40, 75x32, 17.66
a, b, c, f
90x75, 90x63, 90x50, 90x40, (256.25)
110x90, 110x75, 110x63,
Page 3 of 11
Pressure
Bar (psi)
110x50, 125x110, 125x90,
125x75, 125x63, 140x125,
140x110, 140x90, 140x75,
160x140, 160x125, 160x110,
160x90, 160x75, 180x160,
180x140, 180x125, 180x110,
180x90
200x180, 200x160, 200x140,
200x125, 200x110, 200x90,
225x200, 225x180, 225x160,
225x140, 225x125, 225x110,
225x90,
250x225, 250x200, 250x180,
250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225,
315x200,
355x315, 355x280, 355x250,
355x225,
400x355, 400x315, 400x280,
450x400, 450x355, 450x315,
500x450, 500x400, 500x355
PE100 Saddle Reducing Tee, 315x63, 315x90, 315x110,
SDR9 355x63, 355x90, 355x110,
355x160,
400x90, 400x110, 400x160,
17.66
400x200, a, b, c, f
(256.25)
450x110, 450x160, 450x200,
450x225,
500x160, 500x200, 500x225,
500x250
PE100 Stub Flange SDR9 50, 63, 75, 90, 110, 125, 140,
17.66
160, 180, 200, 225, 250, 280, a, b, c, f
(256.25)
315, 355, 400, 450, 500
PE100 Short Stub Flange SDR9 200, 225, 250, 280, 315, 355, 17.66
a, b, c, f
400, 450, 500 (256.25)
Page 4 of 11
Pressure
Bar (psi)
Steel Back Up Ring SDR9 50, 63, 75, 90, 110, 125, 140,
17.66
160, 180, 200, 225, 250, 280, a, b, c, f
(256.25)
315, 355, 400, 450, 500
Steel Blind Flange, SDR9 50, 63, 75, 90, 110, 125, 140,
17.66
160, 180, 200, 225, 250, 280, a, b, c, f
(256.25)
315, 355, 400, 450, 500
PE100 Pipe, SDR7.4 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 20 (290) a, b, c, f
315, 355, 400, 450, 500
PE100 Segmented Elbow 1-90°, SDR7.4 90, 110, 125, 140, 160, 180,
200, 225, 250, 280, 315, 355, 20 (290) a, b, c, d, f
400, 450, 500
PE100 Segmented Equal Tee, SDR7.4 90, 110, 125, 140, 160, 180,
200, 225, 250, 280, 315, 355, 20 (290) a, b, c, f
400, 450, 500
PE100 Saddle Reducing Tee, SDR7.4 315x63, 315x90, 315x110,
355x63, 355x90, 355x110,
355x160,
400x90, 400x110, 400x160,
400x200, 20 (290) a, b, c, f
450x110, 450x160, 450x200,
450x225,
500x160, 500x200, 500x225,
500x250
PE100 Concentric Reducer SDR7.4 63x50, 63x40, 63x32, 63x25,
75x63, 75x50, 75x40, 75x32,
90x75, 90x63, 90x50, 90x40,
110x90, 110x75, 110x63,
110x50, 125x110, 125x90,
125x75, 125x63, 140x125,
20 (290) a, b, c, f
140x110, 140x90, 140x75,
160x140, 160x125, 160x110,
160x90, 160x75, 180x160,
180x140, 180x125, 180x110,
180x90
200x180, 200x160, 200x140,
Page 5 of 11
Pressure
Bar (psi)
200x125, 200x110, 200x90,
225x200, 225x180, 225x160,
225x140, 225x125, 225x110,
225x90,
250x225, 250x200, 250x180,
250x160,
280x250, 280x225, 280x200,
315x280, 315x250, 315x225,
315x200,
355x315, 355x280, 355x250,
355x225,
400x355, 400x315, 400x280,
450x400, 450x355, 450x315,
500x450, 500x400, 500x355
PE100 Stub Flange SDR7.4 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 20 (290) a, b, c, f
315, 355, 400, 450, 500
PE100 Short Stub Flange SDR7.4 200, 225, 250, 280, 315, 355,
20 (290) a, b, c, f
400, 450, 500
Steel Back Up Ring SDR7.4 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 20 (290) a, b, c, f
315, 355, 400, 450, 500
Steel Blind Flange SDR7.4 50, 63, 75, 90, 110, 125, 140,
160, 180, 200, 225, 250, 280, 20 (290) a, b, c, f
315, 355, 400, 450, 500
Pressure
Product Designation O.D., Pipe Size, inch Rating, Remarks
Bar (psi)
17.25
PE100 Pipe, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(250)
Page 6 of 11
Pressure
Bar (psi)
17.25
PE100 Segmented Elbow 1-90°, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, d, e
(250)
17.25
PE100 Segmented Equal Tee, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(250)
14
17.25
PE100 Saddle Reducing Tee, DR9 x4,14x6,16x6,16x8,18x6,18x a, b, c, e
(250)
8, 20x6, 20x8, 20x10
6x4, 8x6, 10x8, 10x6, 12x10,
12x8, 14x12, 14x10, 14x8,
17.25
PE100 Concentric Reducer, DR9 16x14, 16x12, 16x10, a, b, c, e
(250)
18x16, 18x14, 18x12,
20x18, 20x16, 20x14
17.25
PE100 Stub Flange, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(250)
17.25
Steel Back Up Ring, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(250)
17.25
Steel Blind Flange, DR9 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(250)
21.85
PE100 Pipe, DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(317)
21.85
PE100 Segmented Elbow 1-90°, DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, d, e
(317)
PE100 Segmented Equal Tee, DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 20 (290) a, b, c, e
14
PE100 Saddle Reducing Tee, DR7.3 x4,14x6,16x6,16x8,18x6,18x 20 (290) a, b, c, e
8, 20x6, 20x8, 20x10
6x4, 8x6, 10x8, 10x6, 12x10,
12x8,
14x12, 14x10, 14x8, 16x14, 21.85
PE100 Concentric Reducer, DR7.3 a, b, c, e
16x12, 16x10, (317)
18x16, 18x14, 18x12,
20x18, 20x16, 20x14
Page 7 of 11
Pressure
Bar (psi)
21.85
PE100 Stub Flange DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(317)
21.85
Steel Back Up Ring DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(317)
21.85
Steel Blind Flange DR7.3 4, 6, 8, 10, 12, 14, 16, 18, 20 a, b, c, e
(317)
Pressure
Product Designation O.D., Pipe Size Rating, Remarks
Bar (psi)
63, 75, 90, 110, 125, 140,
PE100 Molded Elbow, 90°, SDR11 13.8 (200) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100 Molded Elbow, 45°, SDR11 13.8 (200) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100 Molded Equal Tee, SDR11 13.8 (200) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100 Molded Stub Flange, SDR11 13.8 (200) a, b, f
160, 180, 200, 225, 250 mm
75x63,
90x63, 90x75,
PE100 Molded Concentric Reducer, 110x63, 110x75, 110x90, 13.8 (200) a, b, f
SDR11 125x75, 125x90, 125x110,
160x110, 160x125,
180x110, 180x125,
Page 8 of 11
Pressure
Bar (psi)
180x160,
200x125, 200x160,
200x180,
225x160, 225x180,
225x200,
250x160, 250x180,
250x200, 250x225
63, 75, 90, 110, 125, 140, 17.66

PE100, Molded Elbow, 90°, SDR9 a, b, f
160, 180, 200, 225, 250 mm (256.25)
63, 75, 90, 110, 125, 140, 17.66

PE100, Molded Elbow, 45°, SDR9 a, b, f
160, 180, 200, 225, 25 0mm (256.25)
63, 75, 90, 110, 125, 140, 17.66

PE100 Molded Equal Tee, SDR9 a, b, f
160, 180, 200, 225, 250 mm (256.25)
63, 75, 90, 110, 125, 140, 17.66

PE100 Molded Stub Flange, SDR9 a, b, f
160, 180, 200, 225, 250 mm (256.25)
75x63,
90x63, 90x75,
110x63, 110x75, 110x90,
125x75, 125x90, 125x110,
PE100 Molded Concentric Reducer, 160x110, 160x125, 17.66
180x110, 180x125, a, b, f
SDR9 (256.25)
180x160,
200x125, 200x160,
200x180,
225x160, 225x180,
225x200,
Page 9 of 11
Pressure
Bar (psi)
250x160, 250x180,
250x200, 250x225
63, 75, 90, 110, 125, 140,

PE100, Molded Elbow, 90°, SDR7.4 20 (290) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100, Molded Elbow 45°, SDR7.4 20 (290) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100 Molded Equal Tee, SDR7.4 20 (290) a, b, f
160, 180, 200, 225, 250 mm
63, 75, 90, 110, 125, 140,

PE100 Molded Stub Flange, SDR7.4 20 (290) a, b, f
160, 180, 200, 225, 250 mm
75x63,
90x63, 90x75,
110x63, 110x75, 110x90,
125x75, 125x90, 125x110,
160x110, 160x125,
180x110, 180x125,
PE100, Molded Concentric Reducer,
180x160, 20 (290) a, b, f
SDR7.4
200x125, 200x160,
200x180,
225x160, 225x180,
225x200,
250x160, 250x180,
250x200, 250x225
17.25
PE100 Molded Elbow, 90°, DR9 4, 6, 8, 10 inch a, b, e
(250)
Page 10 of 11
Pressure
Bar (psi)
17.25
PE100 Molded Elbow, 45°, DR9 4, 6, 8, 10 inch a, b, e
(250)
17.25
PE100 Molded Equal Tee, DR9 4, 6, 8, 10 inch a, b, e
(250)
21.85
PE100 Molded Elbow, 90°, DR7.3 4, 6, 8, 10 inch a, b, e
(317)
21.85
PE100 Molded Elbow, 45°, DR7.3 4, 6, 8, 10 inch a, b, e
(317)
21.85
PE100 Molded Equal Tee, DR7.3 4, 6, 8, 10 inch a, b, e
(317)
250 X 225, 250 X 200, 250 X

PE100 Molded Reducer Tee, SDR11 180, 13.8 (200) a, b, f
250 X 160, 250 X 125 mm
250 X 225, 250 X 200, 250 X 17.66
PE100 Molded Reducer Tee, SDR9 180, a, b, f
(256.25)
250 X 160, 250 X 125 mm
250 X 225, 250 X 200, 250 X
PE100 Molded Reducer Tee, SDR7.4 180, 20 (290) a, b, f
250 X 160, 250 X 125 mm
Remarks:
a. Dimensions refer to the pipe outside diameter. Pipes and fittings are connected by Butt Fusion welding process or by other FM
Approved fittings. Segmented Fittings are fabricated from extruded PE100 pipe. Molded fittings are made from PE 100 Raw Material.
b. The manufacturer’s Butt Fusion welding instructions must be strictly adhered to for a proper joint.
c. The color of the pipe is black or black with red stripes with white markings.
d. Elbows are manufactured using 3 or 5 segments.
e. Pipes Manufactured to AWWA C906.
f. Pipes Manufactured to ISO4427and EN 12201.
Page 11 of 11
WARRANT Y CERTIFICATE
Ref No: xxxxxxxxxxxxxxxxxxxx Date:xxxxxxxxxxxxx
Project :
Client :
Contractor :
SUBJECT: WARRANTY OF HDPE PIPES
========================================================================
We would like to inform that HDPE PIPES are from PE100 raw material having a design
life expectancy of 50 Years, inconsideration the System Selection, Handling,
Installation and Operation are of its intended application as per the relevant standard
and protection from damage out of misusing or mishandling from any external factors
and installation as per the approved design conditions. Please consider the
manufacturers recommendation for Temperature & Pressure Duration Factor of the
system
NAFFCO FLOW CONTROL

MATERIAL SUBMITTAL
14. NON TOXICITY CERTIFICATE

MATERIAL SUBMITTAL
15. TRADE LICENSE

‫ﺭﺧﺼﺔ ﺗﺠﺎﺭﻳﺔ‬
‫ﻋﺎﻣﺔ‬
General Trading
License
Government of Dubai
License Details ‫ﺗﻔﺎﺻﻴﻞ ﺍﻟﺮﺧﺼﺔ‬

License Number 130813 ١٣٠٨١٣ ‫ﺭﻗﻢ ﺍﻟﺮﺧﺼﺔ‬
Licensee NAFFCO FLOW CONTROL FZCO ‫ﻧﺎﻓﻜﻮ ﻓﻠﻮ ﻛﻮﻧﺘﺮﻭﻝ ﺵ ﻡ ﺡ‬ ‫ﺻﺎﺣﺐ ﺍﻟﺮﺧﺼﺔ‬
Trade Name NAFFCO FLOW CONTROL FZCO ‫ﻧﺎﻓﻜﻮ ﻓﻠﻮ ﻛﻮﻧﺘﺮﻭﻝ ﺵ ﻡ ﺡ‬ ‫ﺍﻹﺳﻢ ﺍﻟﺘﺠﺎﺭﻱ‬
Legal Status FZCO (Limited Liability) (‫ﺵ ﻡ ﺡ )ﻣﺴﺆﻭﻟﻴﺔ ﻣﺤﺪﻭﺩﺓ‬ ‫ﺍﻟﺸﻜﻞ ﺍﻟﻘﺎﻧﻮﻧﻲ‬
Issue Date 12/03/2012 ٢٠١٢/٠٣/١٢ ‫ﺗﺎﺭﻳﺦ ﺍﻹﺻﺪﺍﺭ‬
Expiry Date 30/04/2023 ٢٠٢٣/٠٤/٣٠ ‫ﺗﺎﺭﻳﺦ ﺍﻹﻧﺘﻬﺎﺀ‬
Business Unit Jebel Ali Free Zone ‫ﺍﻟﻤﻨﻄﻘﺔ ﺍﻟﺤﺮﺓ ﻟﺠﺒﻞ ﻋﻠﻲ‬ ‫ﻗﻄﺎﻉ ﺍﻟﻌﻤﻞ‬
Company Manager ‫ﻣﺪﻳﺮ ﺍﻟﺸﺮﻛﺔ‬

Name of Manager Samer Ali Hennawi ‫ﺳﺎﻣﺮ ﻋﻠﻲ ﺣﻨﺎﻭﻱ‬ ‫ﺇﺳﻢ ﻣﺪﻳﺮ ﺍﻟﺸﺮﻛﺔ‬
Address ‫ﺍﻟﻌﻨﻮﺍﻥ‬
Premises No. Plot No.S30904 & S30903 Jebel Ali Free Zone ‫ ﺍﻟﻤﻨﻄﻘﺔ ﺍﻟﺤﺮﺓ ﺟﺒﻞ‬٣٠٩٠٣‫ ﻭ ﺃﺱ‬٣٠٩٠٤ ‫ﺭﻗﻢ ﺍﻻﺭﺽ ﺇﺱ‬ ‫ﺍﻟﻤﻘﺮ ﺭﻗﻢ‬
Dubai United Arab Emirates ‫ﻋﻠﻲ‬
Zone: Jebel Ali Free Zone ‫ﺩﺑﻲ ﺍﻻﻣﺎﺭﺍﺕ ﺍﻟﻌﺮﺑﻴﺔ ﺍﻟﻤﺘﺤﺪﺓ‬
Floor Number ‫ﺭﻗﻢ ﺍﻟﻄﺎﺑﻖ‬

Building Name ‫ﺇﺳﻢ ﺍﻟﻤﺒﻨﻰ‬
Area Name ‫ﺇﺳﻢ ﺍﻟﻤﻨﻄﻘﺔ‬
Activities ‫ﺍﻟﻨﺸﺎﻃﺎﺕ‬
General Trading ‫ﺗﺠﺎﺭﺓ ﻋﺎﻣﺔ‬
001-0130813-120312
CN:105907 (O)
- For Verification: Visit https://edv.ezw.com and enter the EDV No. -83450440 Issued On: 10-MAY-22
‫ﻭﺛﻴﻘﺔ ﺇﻟﻜﺘﺮﻭﻧﻴﺔ ﻣﻌﺘﻤﺪﺓ ﻭ ﺻﺎﺩﺭﺓ ﺑﺪﻭﻥ ﺗﻮﻗﻴﻊ ﻣﻦ ﺳﻠﻄﺔ ﺍﻟﻤﻨﻄﻘﺔ ﺍﻟﺤﺮﺓ ﻟﺠﺒﻞ ﻋﻠﻲ‬
Approved electronic document issued without signature by JEBEL ALI FREE ZONE AUTHORITY
MATERIAL SUBMITTAL
16. PREVIOUS APPROVAL

Dorsch Holding GmbH – Abu Dhabi Phone : +971 2 672 19 23 Head office : Offenbach Germany
DC Abu Dhabi Salam Street Fax : +971 2 672 08 08 Trade reg. Offenbach a.M No. HRB 42215
P.O. Box 26417 E-Mail : [email protected] VAT No. DE247139650
Abu Dhabi Internet : www.dorsch.com Managing Directors:
United Arab Emirates Dipl.-Ing. Olaf Hoffmann
Andreas Schweinar
Silver Screen General Contracting L.L.C. Ref.: SSGC/D-109914/0349/22

Tel: +971 26721923- 326
P.O. Box: 72090, Fax : +971 26720809
Abu Dhabi, U.A.E. Email: [email protected]
Tel.: +971 2 448 2626 Date : 13h January 2022
Fax: +971 2 449 9711
To: Mr. Shaju D Thattil

General Manager
Attn.: Mr. Sajeem Salahudeen

Technical Manager
Project: Construction Contract No. D-109914

Consultancy Services for Water Supply to 42 Farms at Ajban Area in
Eastern Region
Subject: Material Submittal: SSGC-DSH-ADDC-MAT-005 Rev.01

Material: MDPE PIPE (SDR 11, PN 12.5)
PE-80 OD 63mm, Color: Black
Manufacturer: M/s NAFFCO Flow Control FZCO, UAE/ UNIDELTA, ITALY
Supplier: M/s. M/s NAFFCO Flow Control FZCO, UAE
Dear Sir,
We refer to the above-mentioned Material submittal submitted vide letter ref: SSGC-DG-2021-P-
19-02-84 dated on 16th December 2021 for the referenced project and additional documents
send by e-mail dated on 11th January 2022, Please be informed that the submittal has been
reviewed by Dorsch, found complying with the contract specifications and therefore approved
with the following comments (Code-B):
1. Approval is subject to proper manufacture, satisfactory installation and compliance with

specification requirements.
2. Installation shall be as per the approved shop drawing and design requirements.
3. Size of pipes and fittings shall be as per approved shop drawing.
4. Manufacturer’s QC test reports shall be provided along with the material delivery.
5. Original Warranty/guarantee certificate as per contract requirement shall be provided
6. Storage and handling shall be as per manufacture’s recommendation.
7. This approval shall not relieve the contractor from the responsibility of conforming to
appropriate standards, application requirements and other contractual obligations.
This is for your information and necessary action.
Yours faithfully,
DORSCH Holding GmbH - DC Abu Dhabi
Mohammed Faisal Zaffrulla Sheriff

Head of Materials & Geotechnical Projects Manager
Cc DC- File, AHM, IDR, MUN
Date : 30th June 2022
Ref : BES-T114/A-17015-305
To : Al Ain Distribution Company (AADC)

P.O Box: 1065
Al Ain, United Arab Emirates
Attn : Eng. Mohammed Musabbeh Alkaabi
Project : A-17015 - Rehabilitation / Replacement of Main Pipelines, Distribution Network

and Connections
Subject : Alternative Material Submittal No. MSW-036 / MDPE Pipes SDR11, PN12.5
With reference to the above subject, we enclose herewith alternative material submittal No.
MSW-036 in respect of MDPE Pipes, SDR11 PN12.5, manufactured and supplied by M/s.
Naffco / Shield – Jabel Ail, Dubai, U.A.E. The Submittal consists of documents as per the
attached index, which we trust you will find in order.
For your review and approval.
Assuring you of our best attention and co-operation always, we remain
Regards,
Badawy El Sherouk Contracting
Mohammed Abu Zeid

Executive Manager
a
07.07.2022
to comply with AADC/TAQA specifications
07-07-2022

Material Submittal No. 0003 r.01 For Mdpe Pipes & Fittings, Sdr-11 (Naffco Flow Control, U.a.e.)

Uploaded by

Copyright:

Available Formats

Material Submittal No. 0003 r.01 For Mdpe Pipes & Fittings, Sdr-11 (Naffco Flow Control, U.a.e.)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Material Submittal No. 0003 r.01 For Mdpe Pipes & Fittings, Sdr-11 (Naffco Flow Control, U.a.e.)

Uploaded by

Copyright:

Available Formats

MATERIAL SUBMITTAL

MATERIAL SUBMITTAL FOR

PROJECT : A-15588 – REHABILITATION/ REINFORCEMENT OF MAIN

CLIENT : AL AIN DISTRIBUTION COMPANY

CONSULTANT : ILF CONSULTING ENGINEERS

CONTRACTOR : TAMAS PROJECTS COMPANY LLC

SUPPLIER : M/S. NAFFCO FLOW CONTROL FZCO, U.A.E.

MANUFACTURER : M/S. NAFFCO FLOW CONTROL FZCO, U.A.E.

1. MATERIAL SUBMITTAL FORM

2. MATERIAL DATA SHEETS

5. QUALITY CERTIFICATES (ISO AND OTHERS)

6. QUALITY CONTROL PLAN (INSPECTION TEST PLAN)

10. RELATED BOQ ITEMS

11. APPROVED VENDORS LIST

12. COMPNAY PROFILE

13. TEST CERTIFICATE

14. NON TOXICITY CERTIFICATS

15. TRADE LICENSE

16. PREVIOUS APPROVAL

1. MATERIAL SUBMITTAL FORM

2. MATERIAL DATA SHEETS

PHYSICAL PROPERTIES Typical

* Data should not be used for specification work.

Cylinder 190 – 210°C

Borouge Pte Ltd 1 George Street l #18-01 l Singapore 049145

STORAGE AND HANDLING

Recovery and disposal of Polyolefins

Liability statements on:

F. SP. REV.0 MATERIAL SUBMITTAL FORM (3 of 3)

Rehabilitation/ reinforcement of main

Date 27.JANUARY.2023 BOQ Item No. Attached

Contractor's Stamp, Signature &

5. QUALITY CERTIFICATES (ISO and Other)

National Fire Fighting Manufacturing FZCO

has implemented and maintains a Quality Management System.

ISO 9001 : 2015

Certificate registration no. 50253110 QM15

6. QUALITY CONTROL PLAN (INSPECTION

O - Originator of document S - Operation Surveillance & Monitoring

NAME OF MANUFACTURER: SHIELD FIRE SAFETY & LEVEL OF SO :XXXXXXXX

B Fabrication and Manufacturing - Pipes and Fittings

ISO 4427-2:2019 Sec. 6 QCD/F-01/A/17,

O - Originator of document S - Operation Surveillance & Monitoring

NAME OF MANUFACTURER: SHIELD FIRE SAFETY & LEVEL OF SO :XXXXXXXX

As per Customer As per Customer

SHIELD REPRESENTATIVE: TAMAS /TPI REPRESENTATIVE: ENGINEER/AADC REPRESENTATIVE:

CONNECTION MATERIALS &

0 02-02-2002 Approved Issue

tender: project: document: W-P-SS-008 rev: 0 sheet: 1 of: 18

2. APPLICABLE STANDARDS AND CODES ..........................................3

5. SADDLE STRAPS .................................................................................6

7. SERVICE CONNECTION FITTINGS .....................................................7

8. STOPVALVES (MEDIUM PATTERN) ...................................................8

9. GATE VALVE ........................................................................................8

10. LOCKABLE BALL VALVE....................................................................9

11. NON RETURN VALVE ..........................................................................9

12. WATER METERS ½" UP TO 2"............................................................9

13. Tapping Machines ..............................................................................12

14. DETECTABLE WARNING TAPE ........................................................12