M Us 191183 920i Operation-1
M Us 191183 920i Operation-1
M Us 191183 920i Operation-1
Programmable Indicator/Controller
Version 5
Operation Manual
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All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com
Contents
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.1 Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.2 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.4 Acquire Tare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.5 Keyed Tare (Preset Tare) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.6 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3.7 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Accumulator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Softkey Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.6 USB Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 Contrast Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.8 Hardware and Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.1 Remove Back Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.2 Install Back Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Sealed USB Connectors – Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.2 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3.3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.4 USB Communications (Port 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.5 Keyboard Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.6 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Ground Cables/Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.1 Stripping Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Expansion Board Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6.1 Expansion Board Serial Port Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7 CPU Board Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8.1 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.9 Parts Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9.1 LED Backlight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.10 Replacement Parts Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.0 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 iRev™ Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Serial Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Configuration Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
1.0 Introduction
This manual applies to Version 5+ of the 920i software, which is compatible with both the serial interface and USB hardware
versions of the indicator.
Note See the 920i technical manual (PN 67887) for section references not found in this manual.
Manuals are available for viewing and/or downloading from the Rice Lake Weighing Systems website at
www.ricelake.com/manuals
Warranty information can be found on the website at www.ricelake.com/warranties
1.1 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
DANGER hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
WARNING hazards that are exposed when guards are removed.
CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption
IMPORTANT to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
WARNING
Failure to heed could result in serious injury or death.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by
qualified service personnel only.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not operate if the enclosure is not completely assembled.
Do not use for purposes other than weight taking.
Do not place fingers into slots or possible pinch points.
Do not use this product if any of the components are cracked.
Do not exceed the rated specification of the unit.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Do not submerge.
Before opening the enclosure, ensure the power cord is disconnected from the power source.
2.0 Operation
2.1 Front Panel
Weight information is displayed with a graphical scale in six font sizes up to 1.2''. Up to four scale widgets can be displayed in
Legal for Trade, multiple-scale applications. Display contrast can be adjusted with the LCD contrast potentiometer or
CONTRAST parameter. The display can be graphically configured using iRev software.
21 20 19
10/20/2017 12:14PM SCALE #1
15
13
T
0 14 16
0.0
Select a Part
Gross
g
17
18
Scale
#1
1
Accept Count: Reject Count:
Accept Total: Reject Total:
2
12
11
10 9 8 3
5 4
7 6
Press to toggle between Gross (Brutto) and Net modes. If there is no tare, the display remains in gross mode.
Annunciators at the end of the weight indicates the current mode.
2.3.2 Units
Press to toggle between primary, secondary and tertiary units.
2. Press . Net displays indicating the keyed tare weight is in the system.
Weight (net if a tare is entered) is accumulated when a print operation is performed by pressing , or entering a digital
input or a serial command. The scale must return to zero (net zero if a tare is entered) before the next accumulation.
The Display Accum softkey can be configured to display the current accumulator value. Printing while the accumulator is
displayed or when the setpoint PSHACCUM function is enabled, uses the ACCFMT print format.
Note Version 5 Rev L boards (or higher) are required for USB functionality.
3.0 Installation
This section describes procedures for connecting load cells, digital I/O and serial communications cables to the 920i.
Replacement parts lists for the universal model are included for the service technician. See the 920i technical manual (PN
67887) for dimension drawings of the all models.
* This unit can create an electric shock hazard. Procedures requiring work inside the indicator must be performed by
qualified service personnel only.
* The supply cord serves as the power disconnect for the 920i. The power outlet supplying the indicator must be installed
near the unit and be easily accessible.
* Use a wrist strap as a ground to protect components from electrostatic discharge (ESD) when working inside the
indicator enclosure.
3.1 Unpacking
Immediately after unpacking, visually inspect the 920i to ensure all components are included and undamaged. The shipping
carton contains the indicator and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and
the shipper immediately.
3.2 Enclosure
The indicator enclosure must be opened to install option cards and to connect cables for installed option cards.
The 920i has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power
WARNING
supply.
14 13
Torq u e b ackp l ate s crews
to 15 i n - l b (1. 7 N - m) Torqued screws may become less
5 6 IMPORTANT tight as the gasket is compressed
during torque pattern, therefore a
3 2 second torque is required using
1 4
the same pattern and torque value.
17 9 7 11 15
J1
SIG+
SIG–
SEN+
SEN–
EXC+
EXC–
JP1 JP2
A/D Card
Connector Pin Function
1 +SIG
2 –SIG
3 +SENSE
4 –SENSE
5 +EXC
6 –EXC
Table 3-2. A/D Card Pin Assignments
If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 before reinstalling connector J1. For 4-wire
installation, leave jumpers JP1 and JP2 on.
If using 6-wire load cell connections on dual-channel A/D cards, remove jumpers JP3 and JP4 for connections to J2.
When connections are complete, reinstall load cell connector on the A/D card and use two cable ties to secure the load cell
cable to the inside of the enclosure.
Optional
Keyboard Connector
J4
LCD 1
Contrast J3
PWR
RET
DAT
CLK
VR1 Setup
J2 Switch
J1 PB1
DB-9 Connector
USB Interface
The 920i USB interface board provides a type-A connection for a USB keyboard interface. To use the keyboard interface, set
the DEVICE parameter for Port 2 (under the SERIAL menu) to KEYBOARD.
Table 3-6 summarizes the 920i specific functions provided by the keyboard interface; most other alphanumeric and navigational
keys provide functions equivalent to those typical for PC operation. Menu parameters and serial commands that affect indicator
keypad operation (including the KBDLCK, ZERONLY, and KLOCK serial commands) also affect the remote keyboard.
Key Function
F1 Softkey 1
F2 Softkey 2
F3 Softkey 3
F4 Softkey 4
F5 Softkey 5
F6 (Alt+Z) ZERO key
F7 (Alt+G) GROSS/NET key
F8 (Alt+T) TARE key
F9 (Alt+U) UNITS key
F10 (Alt+P) PRINT key
F11 Not used
F12
Print Screen Same as Print key, in both normal and
setup modes
Table 3-6. PS/2 Keyboard Functions
BATTERY 1 1
SLOT 1 SLOT 2
J7
POWER SW2 EXPANSION BUS
SUPPLY
–6VDC
GND
GND
+6VDC 1
PIEZO
BUZZER J1
OPTION
J13
RS-485 TxD −
GND
RS-232 RxD
RS-232 TxD
DIO1
DIO2
DIO3
DIO4
+5VDC
GND
GND / –20mA OUT
RS-232 RxD
RS-232 TxD
+20mA OUT
RS-485 TxD +
GND / –20mA OUT
J11
RS-232 RxD
RS-232 TxD
+20mA OUT
DIO1
DIO2
DIO3
DIO4
DIO5
DIO6
+5VDC
GND
920i CPU Board Rev
H-N, PN 109549 and
920i Rev G CPU Board PN 67612 PN 180902 Rev B+
Braided Shielding
Braid
Cut insulation here
Figure 3-9. Braided Insulated Cable
1. Strip the insulation and braided shield from a point just past the grounding clamp.
2. Strip another 1/2'' (15 mm) of the insulation to expose the braid where the cable passes through the clamp.
Load Cell Cable
Cut the shield wire just past the grounding clamp. Shield wire function is provided by contact between the cable shield and the
grounding clamp.
CAUTION Option cards are not hot-pluggable. Disconnect power to the 920i before installing option cards.
J5
J6
PULSE INPUT
CARD
DUAL A/D
CARD
SLOT 3 SLOT 4
1
SLOT 1 SLOT 2
CPU BOARD SLOT 3 SLOT 4 SLOT 5
SLOT 3 SLOT 4 SLOT 5
SLOT 0
SLOT 6 SLOT 7 SLOT 8
CPU Board with Two-Card
Expansion Board SLOT 6 SLOT 7 SLOT 8
SLOT 9 SLOT 10
PORTS PORTS
9–10 11–12
SLOT 3 SLOT 4
1
PORTS PORTS
5–6 7–8
SLOT 1 SLOT 2
CPU BOARD
PORT
2 SLOT 0
Serial Port
Slot Number Assignments
CPU board 1–4
1 5–6
2 7–8
3 9–10
4 11–12
5 13–14
6 15–16
7 17–18
8 19–20
9 21–22
10 23–24
11 25–26
12 27–28
13 29–30
14 31–32
Table 3-8. Expansion Board Serial Port Assignments
Example:
In a system with a two-card expansion board, port assignments are reserved as illustrated in Figure 3-12. If the
only serial card installed in this system is in SLOT 4 of the expansion board, the system consists of serial ports 1–
4 (on the CPU board) and ports 11–12.
Power AC LED
Original Power Backlight on Power DC/DC LED
Cable Where Used Green CPU Original Power Backlight on
67796 Universal 186464 Cable Where Used Green CPU
71430 Panel Mt, Deep Univ 186278 67796 Universal 186464
71431 Wall Mt 186760 175824 Panel Mt, Deep Univ 187603
71757 2 Slot Wall Mt 188716 158620 Wall Mt 188345
71758 2 Slot Panel Mt, Deep Univ 188717 179487 2 Slot Wall Mt DC/DC 189424
71430 6 Slot Wall Mt 186278 181032 2 Slot 180047 Panel Mt DC/DC 189425
71759 Expansion 188774
Table 3-10. Retrofit Cables for Display with LED Backlight, Used with Green CPU Only
Pin 1 Pin 4
Pin 3
Pin 2
Pin 1
Figure 3-14. Retrofit Wire Harness for LED Backlight Display with Green CPU Board
13
25
13
25
44
37
1 17 24 48
5 4 40 14 2
10 16 15 41 10
13
37 46
18 22
34 43
51
32 19 45 12 50 8 20
3 23
9 42
38 39
7 35
6 27
21 7
29
30
47
11
36 31
Item Item
No. Part No. Description Qty No. Part No. Description Qty
1 53308 Label,1.25 x 1.25 1 28 67610 Card, A/D Single Channel 1
2 186275 Display, Module Transmissive, LED B/L 1 29 30375 Seal Ring, Nylon PG9 3
186276 Display, Module Transflective, LED B/L 30 15626 Cord Grip, Black PG9 3
3 53307 Label, 4.000 x 2.875 1 31 67531 Stand, Tilt 1
4 88734 Nut, Breather Vent 1 32 67613 Power Supply, 120-240VAC, 25W 1
5 88733 Vent, Breather Sealed 1 132791 Power Supply, 12-24 VDC, 25W
6 14862 Screw, Mach 8-32NC x 3/8 4 33 186464 Wire Harness for Universal, Green CPU 1
7 75062 Washer, Bonded Sealing #8 8 67796 Wire Harness for Universal, Blue CPU
8 68661 Standoff, Male-Fem 4-40NC 2 34 15627 Locknut, Black PCN9 3
9 67532 Gasket Back Plate 1 35 67530 Plate, Interface Board 1
10 14822 Screw, Mach 4-40 NC x 1/4 11 36 42149 Bumper, Rubber Grommet 4
11 103610 Knob, Black 1/4-20 2 37 45043 Wire Assembly, Ground 4" 1
12 14618 Nut, Kep 4-40NC HEX 2 38 68424 Backplate, Universal 1
13 14626 Nut, Kep 8-32NC HEX 3 39 30376 Seal Ring, Nylon 1/2 NPT 2
14 67886 Standoff, Male-FEM 4-40NC 4 40 69290 Battery, 3V Coin Lithium 1
15 15631 Cable Tie, 3'' Nylon 1 41 94392 Bracket, 25W Power Supply 1
15650 Mount, Cable Tie 3/4'' 1 42 67535 Gasket, Interface Board 1
16 16861 Label, Warning High 1 43 111109 Board Interface USB 1
17 67529 Enclosure, Universal 1 67869 Board Assembly, PS2/DB-9 1
18 15630 Locknut,1/2 NPT Black 2 44 16892 Label, Ground Protective 1
19 58248 Nut, Lock 6-32NC HEX Nylon 2 45 68662 Cable, Ribbon Interface 1
20 69898 Washer, Nylon #4 ID = 0.112 2 46 44676 Washer, Bonded Sealing 1
21 14845 Screw, Mach 6-32NC x 3/8 4 47 85202 Power Cord Assy,120VAC 1
85203 Power Cord Assy, 240VAC Euro Plug
22 42640 Screw, Mach 1/4-28NF x 0.25 8
48 66502 Overlay, Membrane Switch 1
23 55708 Screw, Mach 4-40NC x 0.38 2
49 68216 Nameplate, Rice Lake 1
24 103988 Washer, Nylon 0.515 -0.52 2
50 117930 Board Assembly, Green CPU for CCFL B/L 1
25 15134 Washer, Lock NO 8 Type A 3
186272 Board Assembly, Blue CPU for LED B/L
27 15628 Cord Grip,1/2 NPT Black 2
Table 3-11. Universal Enclosure Parts
To protect against the risk of fire, replace fuses only with same type and rating fuse.
CAUTION
See the 920i technical manual (PN 67887) for complete fuse specifications.
4.0 Configuration
The 920i indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by
sending commands or configuration data to an indicator serial port. Configuration using menus is described in this section.
Configuration using the serial port can be accomplished using either the serial command set or the iRev 4 configuration utility.
Note See the 920i technical manual (PN 67887) for more information on iRev configuration.
The iRev configuration utility provides the preferred method for configuring the 920i indicator. iRev 4 runs on a personal
computer to set configuration parameters for the indicator. When iRev 4 configuration is complete, configuration data is
downloaded to the indicator.
iRev supports both uploading and downloading of indicator configuration data. This capability allows configuration data to be
retrieved from one indicator, edited and downloaded to another indicator with an identical hardware configuration.
Insert non-conductive
tool to press switch.
Save
and Exit
2. Ensure that SCALES is highlighted and press . The scales menu displays the scales that have been set up. If
no scales have been setup, only CONFIG is displayed.
• Prog Scale
Change Done
Type
Note See the 920i technical manual (PN 67887) for more information on serial configuration.
SCALE x CONFIG
Parameter Description
GRADS Graduations – specifies number of full scale GRADS if SPLIT = OFF; GRADS = Capacity / Display Divisions, see Figure 4-7 on
page 29 for display divisions
Settings: 1–9999999 (10000 default), must be consistent with legal requirements and environmental limits on system resolution;
For Multi-range and Multi-interval scales (SPLIT OFF), the GRADS is calculated using the capacity and display divisions specified for
the range or interval
Table 4-2. Scale x Menu Parameters
Parameter Description
SPLIT Split – specifies the range or interval of the scale; Settings:
• OFF = full-range (default)
• 2RNG, 3RNG = multi-range
• 2INTVL, 3INTVL = multi-interval
For Multi-range and Multi-interval scales, see Table 4-4 on page 27 and Table 4-6 on page 29
FORMAT Format – specifies scale units: Primary (PRIMAR default), Secondary (SECNDR), Tertiary (TERTIA) or Rate of Change (ROC);
• SPLIT = OFF – see Table 4-4 on page 27
• SPLIT OFF – multi-range and multi-interval scales; see Table 4-6 on page 29
ZTRKBND Zero Track Band – automatically zeros scale when in a specified range, as long as the input is in the range and scale is at standstill;
zero tracking band is specified in ± display divisions; maximum legal value varies depending on local regulations; Enter Value: 0 (default)
NOTE: For scales using linear calibration, do not set zero tracking band to a value greater than the value set for the first point.
ZRANGE Zero Range – specifies the range within which the scale can be zeroed
Enter Value: 1.900000 (default), Example: ± 1.9% around the calibrated zero point for a total range of 3.8%
Indicator must be at standstill to zero the scale; use the default value for Legal for Trade applications
MOTBAND Motion Band – sets the level, in display divisions, at which scale motion is detected; if motion is not detected for the SSTIME (default of 1
second) or more, the standstill symbol lights; some operations, including print, tare, and zero, require the scale to be at standstill; the
value entered must be in the range of 0-100; maximum legal value varies depending on local regulations
NOTE: If set to 0, the standstill annunciator is set continuously on, and operations including zero, print, and tare will be per-
formed regardless of scale motion. If 0 is selected, ZTRKBND must also be set to 0.
SSTIME Stand Still Time – specifies the length of time the scale must be out of motion, in 0.1-second intervals, before the scale is considered to be
at standstill; Enter Value: 10 (default), values greater than 10 (1 second) are not recommended
OVRLOAD Determines the point at which the display blanks and an out-of-range error message is displayed; maximum legal value varies depending
on local regulations; Settings: FS+2% (default), FS+1D, FS+9D, FS
WMTTHRH Weighment Threshold – specifies minimum number of grads required to add weighment to the recorded number of weighments
Enter Value, 1000 (default)
DIGFLT1 Digital Filtering – selects the digital filtering rate used to reduce the effects of mechanical vibration from the immediate area of the scale;
DIGFLT2 selected setting indicates the number of A/D conversions per update that are averaged to obtain the displayed reading; a higher number
DIGFLT3 gives a more accurate display by minimizing the effect of a noisy readings, but slows down the settling rate of the indicator
Settings: 1, 2, 4 (default), 8, 16, 32, 64, 128, 256; See Section 4.6.1 on page 25 for more information about digital filtering
NOTE: When configuring non-A/D scales, set the DIGFLTx parameters to 1 to disable filtering.
DFSENS Digital Filter Cutout Sensitivity – specifies the number of consecutive readings that must fall outside the filter threshold (DFTHRH param-
eter) before digital filtering is suspended; Settings: 2OUT(default), 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT
See Section 4.6.1 on page 25 for more information about digital filtering
DFTHRH Digital Filter Cutout Threshold – specifies the filter threshold, in display divisions; when a specified number of consecutive scale readings
(DFSENS parameter) fall outside of the threshold, digital filtering is suspended; If NONE is selected, the filter is always enabled;
Settings: NONE (default), 2D, 5D, 10D, 20D, 50D, 100D, 200D, 250D; See Section 4.6.1 on page 25 for information about digital filtering.
RATTRAP RATTLETRAP® – the most effective at filtering repeating vibrations caused by mechanical noise from nearby machines, but may
increase settling times over standard digital filter selections; Settings: OFF (default), ON – enables RATTLETRAP
SMPRAT Sample Rate – selects measurement rate, in samples per second, of the analog-to-digital converter; lower sample rate values provide
greater signal noise immunity; Settings: 6.5HZ, 7.5HZ, 12.5HZ, 15HZ, 25HZ, 30HZ (default), 50HZ, 60HZ, 100HZ, 120HZ, 200HZ,
240HZ, 400HZ, 480HZ, 800HZ, 960HZ
NOTE: The maximum total sample rate for all configured A/D channels—the sum of the sample rates for all scales—is 1200 Hz.
Example: up to ten scales can be configured with 120 Hz sample rates, or up to twenty scales with 60 Hz sample rates
PWRUPMD Power Up Mode – sets the indicator to go into operation immediately after a brief power up display test; Settings:
• GO (default) – indicator goes into operation immediately after a brief power up display test
• DELAY – indicator performs a power up display test and enters a 30-second warm-up period. If no motion is detected during warm
up, the indicator becomes operational; if motion is detected, the delay timer is reset and the warm up is repeated
TAREFN Enables or disables push-button and keyed tares; Settings:
• BOTH (default)- - - both push-button and keyed tares are enabled
• NOTARE - - - - - - - no tare allowed (gross mode only)
• PBTARE - - - - - - - push-button tares enabled
• KEYED - - - - - - - - keyed tare enabled
ACCUM Accumulator – specifies if the scale accumulator is enabled or not. If it is, accumulation occurs whenever a print operation is performed;
Settings: OFF (default), ON
VISIBL Scale Visibility – specifies whether scale data is displayed. Settings: ON (default), OFF
Table 4-2. Scale x Menu Parameters (Continued)
Parameter Description
PEAK HOLD Peak Hold – used to determine, display, and print the greatest net weight read during a weighing cycle; the weighing cycle ends when a
print command is executed (AUTO setting) or when the peak weight is cleared by pressing Zero or Print; press Gross/Net to display
gross weight data when using the peak hold function
• OFF (default) - - - - Peak hold function is off
• NORMAL - - - - - - - Positive peak, manual reset; greatest net weight is held in memory until the weight is removed from the scale
and either the Zero or Print key is pressed
• BI-DIR - - - - - - - - - Bi-directional peak, manual reset; same as NORMAL, but peak value can be either positive or negative,
determined by absolute value
• AUTO - - - - - - - - - Positive peak, auto print, auto reset. Automatic print occurs when scale load is 0 ± 10 display divisions and at
standstill; following the print command, the peak value is cleared and reset automatically
NOTE: If the 920 is connected to multiple scales, the auto print function occurs on the displayed scale.
CALIBR Calibration – set parameters for calibration; see Table 4-7 on page 30
Table 4-2. Scale x Menu Parameters (Continued)
5. Remove all weight from the scale and watch the display to determine the magnitude of vibration effects on the scale.
6. Record the weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter
value in Step 8.
Example: if a heavy-capacity scale (10000 x 5 lb) produces vibration-related readings of up to 50 lb, with
occasional spikes to 75 lb, record 50 lb as the threshold weight value.
7. Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale.
(Leave DFTHRH set to NONE.) Find the lowest effective value for the DIGFLTx parameters.
8. Calculate the DFTHRH parameter value by converting the weight value recorded in Step 6 to display divisions:
threshold_weight_value / display_divisions
In the example in Step 6, with a threshold weight value of 50 lb and a display divisions value of 5 lb: 50 / 5 = 10.
DFTHRH should be set to 10D for this example.
9. Set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower
vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS should be set higher to counter
low frequency transients.
Reconfigure as necessary to find the lowest effective value for the DFSENS parameter.
4.6.2 Format Menu
… FORMAT …
PRIMAR SECNDR TERTIA
ROC
Parameter Description
PRIMAR Specifies the decimal position, display divisions, and units used for the primary units
SECNDR Specifies the decimal position, display divisions, units, and conversion multiplier used for the secondary units
TERTIA Specifies the decimal position, display divisions, units, and conversion multiplier used for the tertiary units
ROC Rate of Change – specifies the decimal position, display divisions, conversion multiplier, time units, update interval, and refresh interval
used for the rate of change units
Table 4-3. Format Menu Parameters
Format Menu if Split = OFF
Parameter Description
DECPNT Decimal Point Location – specifies the location of the decimal point or dummy zeros in the unit display; value should be consistent with local
legal requirements; Settings: 8888888-888888.8; Defaults: 8888888 (primary and ROC), 888888.8 (secondary and tertiary)
DSPDIV Display Divisions – select the minimum division size for the units displayed weight;
Settings: 1d (default Primary and ROC), 2d (default Secondary), 5d (default Tertiary)
UNITS Units for displayed and printed weight; settings: LB = pound (default Primary); KG = kilogram (default Secondary and Tertiary);
G = gram; OZ = ounce; TN = short ton; T = metric ton; GR = grain; TROYOZ = troy ounce; TROYLB = troy pound; LT = long ton, CUSTOM,
NONE, OFF
NOTE: See below for ROC units
Secondary and Tertiary Only
MULT Multiplier – specifies the conversion factor by which the primary units are multiplied to obtain the secondary or tertiary units; the entered
value is the conversion factor for changing pounds to kilograms;
Settings: 0.000001-9999999, 0.453592 (default); See Section 4.6.3 on page 28 for a list of multipliers
To shift between primary, secondary, and tertiary units, press the UNITS key
Rate of Change (ROC) Only
MULT Multiplier – specifies the conversion factor by which the primary units are multiplied to obtain displayed rate of change units;
Setting: 0.000001-9999999, 1.000000 (default); See Section 4.6.3 on page 28 for information about conversion factors
UNITS Rate-of-Change units; Settings: SEC (default), MIN, HOUR
INTERVL Update Interval – specifies the number of refreshes over which the rate-of-change is calculated, Enter Value: 10 (default)
Example: REFRESH set to 0.1 second and INTERVL set at 60, each weight value takes 6 seconds (0.1 * 60) to be flushed from ROC data
REFRESH Refresh interval – specifies the number of seconds between Rate-of-Change samples; Setting: 0.1(default)-60
For applications using the ROC function, the primary scale should be configured with a finer resolution than the rate of change (ROC) units to prevent a
stepwise appearance in the ROC display. The ROC display step size (weight increment between displayed values) can be roughly calculated as follows:
(updates_per_ROC_UNIT) * (PRIMARY_resolution / ROC_resolution)
Example, with INTERVL=30; REFRESH =0.1; UNITS=MIN; PRIMARY resolution at 0.1 LB and ROC resolution at 1.0 (LB/ MIN)
• INTERVL * REFRESH = 30 * 0.1 = 3.0 seconds per update (ROC data is flushed every 3.0 seconds)
• With UNITS = MIN, there are 20 ROC data updates per ROC time unit: 60 seconds / 3.0 seconds per update
• The resolution ratio of PRIMARY to ROC units is 0.1 (0.1 / 1.0)
• This configuration provides a step size in the ROC display of 2 LB (2 LB increments between displayed values)
Table 4-4. Format Parameters – SPLIT = OFF
888888.8 5D 10000.00 LB
8888888 1D weight KG
8888880 2D G
8888800 OZ
8.888888 TN
88.88888 T
888.8888 GR
8888.888 If SPLIT = 3RNG or 3INTVL TROYOZ
88888.88 TROYLB
LT
CUSTOM
OFF
NONE
Figure 4-7. Format Menu, SPLIT OFF – 2 or 3 RNG, 2-3 INTVL
Parameter Description
DECPNT 1-3 Decimal Point Location – specifies the location of the decimal point or dummy zeros in the unit display; value should be consistent with local
legal requirements; Settings 8888888-888888.8; Defaults: 8888888 (DDIV1), 888888.8 (DDIV2 and DDIV3)
NOTE: Decimal point location for third range or interval (SPLIT = 3RNG or 3INTVL only)
DDIV 1-3 Display Divisions – for range or interval; selects the minimum division size for the primary units displayed weight;
Settings: 1D (DDIV1 Default), 2D (DDIV2 Default), 5D (DDIV3 Default);
NOTE: Display divisions for third range or interval (SPLIT = 3RNG or 3INTVL only)
MAX 1-3 Maximum weight for first range or interval; Setting: weight, 50.00000 (default)
NOTE: Maximum weight for third range or interval (SPLIT = 3RNG or 3INTVL only)
UNITS Units for displayed and printed weight; values are: LB = pound (default); KG = kilogram; G = gram; OZ = ounce; TN = short ton;
T = metric ton; GR = grain; TROYOZ = troy ounce; TROYLB = troy pound; LT = long ton, Custom, None, Off
Table 4-6. Format Menu, SPLIT OFF
Parameter Description
WZERO Press Enter to display and edit the zero calibration A/D raw count or millivolts value
WVAL Press Enter to display and edit the test weight value
WSPAN Press Enter to display and edit the span calibration A/D count or millivolts value
WLIN Press Enter to display and edit test weight and calibration values for up to five linearization points
Perform linear calibration only after WZERO and WSPAN have been set. Settings: POINT 1 — POINT 5
REZERO Press Enter to remove an offset value from the zero and span calibrations.
NOTE: Use this parameter only after WZERO and WSPAN have been set.
Table 4-7. Calibration Menu Parameters
For information on configuring an iQUBE2 scale, see the iQUBE2 manual, PN 106113.
4.7.1 Ports
Parameter Description
PORT 1 Specifies the type of data received by the port:
PORT 2 Serial • CMD: - - - - - - - - - Remote command input
PORT 3 • PROGIN: - - - - - - Input routed to user program instead of core
PORT 4 • SCALE:- - - - - - - - Legal-for-trade serial scale input (ports 3 and higher only)
… • IND SC: - - - - - - - Industrial (non-legal-for-trade) scale input (ports 3 and higher only)
PORT x • DISPLAY: - - - - - - Display data input for remote units in local/remote configurations (ports 3 and higher only)
• IQUBE2: - - - - - - - iQUBE2 serial scale input (ports 3 and higher only); see iQube2 manual, PN 106113
• INCLIN:- - - - - - - - Special mode for use with Rice Lake inclinometer (port 1 only)
• KEYBD: - - - - - - - Remote keyboard input (PS/2) (port 2 only)
• KBDPRG: - - - - - - Remote keyboard input for user programs (PS/2) (port 2 only)
PORT 2 USB Specifies the type of data received by the port:
NOTE: These selections for port 2 are available only if the USB interface card is installed.
• DEVICE: - - - - - - - Sets target USB device to use: AUTO, NODEVICE, HOSTPC, PRINTER1, PRINTER2, KEYBOARD, or
DRIVE
• TERMIN:- - - - - - - Indicates whether files have CR/LF (Windows) or CR (Macintosh previous to OS X) as the line terminator
• ECHO: - - - - - - - - Specifies whether characters received by the port are echoed back to the sending unit
• RESPONSE: - - - - Specifies whether the port transmits replies to serial commands
• EOLDLY: - - - - - - End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is terminated to the
beginning of the next formatted serial output.
• STREAM: - - - - - - Specifies what data, if any, is streamed from the port.
• INPUT: - - - - - - - - Determines whether the input will be handled by the core or routed to a user program (if present)
Table 4-8. Serial Menu – Port Parameters
4.7.2 Port 1
SERIAL
PORT 1
PORT 3
Parameter Description
BAUD Baud Rate – select transmission speed for port;
Settings: 9600 (default),19200, 28800, 38400, 57600, 115200, 300, 600, 1200, 2400, 4800
NOTE: The maximum baud rate for ports on serial expansion cards (port number greater than 4) is 19200
BITS Data Bits – selects number of data bits and parity of data transmitted or received by the port.
Settings: 8NONE (default), 7EVEN, 7ODD, 8ODD, 8EVEN
Table 4-11. Port 1–Port 32 Menu Parameters
Parameter Description
DEVICE Device – selects the target USB device to be used; Settings:
(Port 2 - only • AUTO – automatically detects the device (default)
with USB) • NODEVICE – is used for iRite programming and for safely removing a flash drive
• HOSTPC – is used when connecting directly to a PC. The PC will automatically assign a virtual comm port. Check
• PC – settings to determine which port is assigned
• PRINTER1 – used if one printer is connected
• PRINTER2 – used only if a USB hub is connected; allows more than one Type-B connection; lowest printer ID# is Printer1
• KEYBOARD – supports USB keyboards
• DRIVE – supports USB 2.0 flash drives formatted to the FAT-32 or FAT-16 file system up to 4 Gig maximum
ECHO Echo – specifies if characters received by the port are echoed back to the sending unit; Settings ON (default), OFF
EOLDLY End-of-Line Delay – sets the delay period, in 0.1 second intervals, from when a formatted line is terminated to the beginning of the next
formatted serial output; value is displayed in tenths of a second (10 = 1 second); Enter Value: 0-255, 0 (default)
HANDSHK Handshaking – specifies whether XON/XOFF flow control characters or hardware handshaking (available only on Port 2) is used;
Settings: OFF (default), XONOFF, HRDWAR
PORTTYPE Port Type – specifies what Port 4 is used for; if 485 is selected, follow the prompts to specify RS-485 address, see Table 4-12;
Settings: 232 (default), 485, 422;
NOTE: RS-485 communications is compatible with iQUBE2. It can be specified for Port 4, and for odd numbered expansion
ports 5 and higher.
RESPONSE Response – sets the port to transmits replies to serial commands; Settings: ON (default) OFF
SFMT Stream Format – used for streamed data (SCALE or IND SC scale types); Consolidated Controls format is default; see Section 4.7.8
on page 35 custom stream formatting
SOURCE Source – specifies the source scale for data streamed from the port, if STREAM is set to LFT or INDUST
STOP BITS Stop Bite – selects number of stop bits transmitted or received by the port; Settings: 2 (default), 1
STREAM Stream – specifies what data, if any, is streamed from the port;
Settings:
• OFF - - - - - - - - - - no streaming
• LFT - - - - - - - - - - streams data at the display rate specified by the DSPRATE parameter
• INDUST - - - - - - - streams data at the A/D update rate specified by the SMPRATE parameter
NOTE: Streaming is not supported for RS-485 connections.
TERMIN Termination Character – selects termination character for data sent from the port; Settings: CR/LF (default), CR
TOKENS TOKENS – (if STREAM is set to LFT or INDUST) parameter can be used to replace tokens used in the data stream from the indicator
front panel. See Section 4.7.8 on page 35 for more information about custom stream formatting.
Settings: PRIMAR, SECNDR, TERTIA, GROSS, INVALID, MOTION, ZERO, NET, OK, RANGE, TARE
Table 4-11. Port 1–Port 32 Menu Parameters (Continued)
Note See the 920i technical manual (PN 67887) for more information on custom stream formatting.
Table 4-14 lists the format identifiers used to configure a custom stream format. See Section 4.7.8 on page 35 for examples of
custom stream formats.
Format
Identifier Defined By Description
<P[G | N | T]> STR.POS# n Polarity – specifies positive or negative polarity for the current or specified (Gross/Net/Tare) weight on the source
STR.NEG# n scale. Possible values are SPACE, NONE, + (for STR.POS#n), or – (for STR.NEG#n)
<U[P | S | T]> STR.PRI# n Units – specifies primary, secondary, or tertiary units for the current or specified weight on the source scale.
STR.SEC# n
STR.TER# n
<M[G | N | T]> STR.GROSS# n Mode – specifies gross, net, or tare weight for the current or specified weight on the source scale.
STR.NET# n
STR.TARE# n
<S> STR.MOTION# n Status for the source scale. Default values and meanings for each status:
STR.RANGE# n • STR.MOTION# n - M In motion
STR.OK# n • STR.RANGE# n - - O Out of range
STR.INVALID# n • STR.OK# n - - - - - <space>OK
STR.ZERO# n • STR.INVALID# n - I Invalid
• STR.ZERO# n - - - Z COZ
<B [–]n,…> Bit fields. Comma-separated sequence of bit field specifiers. Must be exactly 8 bits. Minus sign ([–]) inverts the bit.
B0 — Always 0
B1 — Always 1
B2 Configuration =1 if even parity
B3 Dynamic =1 if MODE=NET
B4 Dynamic =1 if COZ
B5 Dynamic =1 if standstill
B6 Dynamic =1 if gross negative
B7 Dynamic =1 if out of range
B8 Dynamic =1 if secondary/tertiary
Table 4-14. Custom Stream Format Identifiers
Format
Identifier Defined By Description
B9 Dynamic =1 if tare in system
B10 Dynamic =1 if tare is keyed
B11 Dynamic =00 if MODE=GROSS
=01 if MODE=NET
=10 if MODE=TARE
=11 (not used)
B12 Dynamic =00 if UNITS=PRIMARY
=01 if UNITS=SECONDARY
=10 if UNITS=TERTIARY
=11 (not used)
B13-B16 Configuration =00 (not used)
=01 if current DSPDIV=1
=10 if current DSPDIV=2
=11 if current DSPDIV=5
B17-B19 Configuration =000 if current DECPNT=8888800
=001 if current DECPNT=8888880
=010 if current DECPNT=8888888
=011 if current DECPNT=888888.8
=100 if current DECPNT=88888.88
=101 if current DECPNT=8888.888
=110 if current DECPNT=888.8888
=111 if current DECPNT=88.88888
B20 Configuration =000 if tertiary DECPNT=8888800
=001 if tertiary DECPNT=8888880
=010 if tertiary DECPNT=8888888
=011 if tertiary DECPNT=888888.8
=100 if tertiary DECPNT=88888.88
=101 if tertiary DECPNT=8888.888
=110 if tertiary DECPNT=888.8888
=111 if tertiary DECPNT=88.88888
<wspec [–] [0] Scale weight Weight for the source scale. wspec is defined as follows:
digit[[.]digit]> • wspec indicates if the weight is the current displayed weight (W, w), gross (G, g), net (N, n), or tare (T, t) weight
Upper-case letters specify right-justified weights; lower-case specify left-justified
• Optional /P, /S, or /T suffixes can be added before the ending delimiter (>) to specify weight display in primary
(/P), secondary (/S), or tertiary (/T) units
• [–] Enter a minus sign (–) to include sign for negative values
• [0] Enter a zero (0) to display leading zeros
• digit[[.][.]digit]
The first digit indicates the field width in characters; decimal point only indicates floating decimal; decimal point with
following digit indicates fixed decimal with n digits to the right of the decimal; two consecutive decimals send the dec-
imal point even if it falls at the end of the transmitted weight field
<CR> — Carriage return
<LF> — Line feed
Table 4-14. Custom Stream Format Identifiers (Continued)
Parameter Description
DATE Date Format – set date format and date separator character; Settings: DATEFMT, DATESEP
Use the Time/Date softkey or the SD serial command to set the date
TIME Time Format – set time format and separator character; Settings: TIMEFMT, TIMESEP
Use the Time/Date softkey or the ST serial command to set the time
DECFMT Decimal Format – set decimal symbol; Settings: DOT, COMMA
DSPRATE Display Update Rate – set display update rate, in number of 100-millisecond intervals between updates; Enter Value: 1-80, 1 (default)
Example: 1 provides about 10 updates per second, the maximum value updates the display every 8 seconds
CONSNUM Consecutive Numbering – allows sequential numbering for print operations; the consecutive number value is incremented following
each print operation including <CN> in the ticket format; when the consecutive number is reset, it is reset to the value specified on the
CONSTUP parameter; Enter Value: 0-9999999, 0 (default)
CONSTUP Specifies the consecutive number start-up value used when the consecutive number is reset by sending the KCLRCN serial command
or a CLRCN digital input; Enter Value: 0-9999999, 0 (default)
UID Unit Identification Number – value specified can be any alphanumeric value, up to eight characters; this number is also used as a folder
name when the USB file system is used; Enter Value: unit-ID, 1 (default)
Table 4-15. Feature Menu Parameters
Parameter Description
TRUCK Truck Mode – if selected, the indicator switches from normal mode to the selected truck mode; Settings: OFF (default)
MODE1: Auto clear ID, keyed tares, value swapping
MODE2: Auto clear ID, no keyed tares, value swapping
MODE3: Stored ID, keyed tares, value swapping
MODE4: Stored ID, no keyed tares, value swapping
MODE5: Stored ID, keyed tares, no value swapping
MODE6: Stored ID, no keyed tares, no value swapping
NOTE: See the 920i technical manual (PN 67887) for more information on Truck mode.
ALIBI Alibi Feature – specifies if data storage is used to allow reprinting of any transaction; Settings: OFF (default), ON
Use the softkey parameter to set a softkey to recall alibi for print transactions
CFGPWD Configuration Password – specify a non-zero value to restrict access to all configuration menus; Enter Value: 0-9999999, 0 (default)
To clear the indicator: press the setup switch, enter 999999 (six nines) at the configuration password prompt; unit performs a RESET-
CONFIGURATION and returns to configuration mode display
NOTE: Record the password and keep it in a safe place; if lost or unavailable, the indicator must be cleared (reset configura-
tion and calibration parameters) to continue use
SPPWD Setpoint Password – set a value, above zero, to restrict access to the setpoint menu; it is shared by and can be used to protect the truck
register; if a setpoint password is specified, the password must be entered before deleting entries from the truck register; Enter Value: 1-
9999999, 0 (indicates no password is in place)
CONTRAST Contrast Level – adjusts contrast of display; a Contrast softkey can be set; Enter Value: 0-127, 55 (default)
SOFTKEYS Use the Add and Remove softkeys to set softkeys to be displayed in weighing mode; Settings: <blank>, Time/Date, Display Tare,
Display Accum, Display ROC, Setpoint, Batch Start, Batch Stop, Batch Pause, Batch Reset, Weigh In, Weigh Out, Truck Regs, Unit ID,
Select Scale, Alibi, Diagnostics, Contrast, Test, Stop, Go, Off, Screen, F1–F10, USB
KYBDLK Keyboard Lock – disables the keypad in normal mode; Settings; OFF (default), ON
ZERONLY Zero Key Only – disables all front panel keys except ZERO in normal mode; Settings; OFF (default), ON
PROMPTS Prompts – for use in setpoint names; prompts are referenced by the NAME parameter under the SETPTS menu; prompts can be shown
on the display during setpoint execution; Settings: PROMPT 1-60
REGULAT Regulatory mode – specifies the regulatory agency having jurisdiction over the scale site
• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero. NONE allows tares to be acquired
at any weight value.
• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load. NONE allows tares to be
cleared at any weight value.
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare
must be cleared before a new tare can be acquired.
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within
the specified ZRANGE; In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net
mode clears the tare.
• INDUST provides a set of sub-parameters to allow customization of tare, clear, and print functions in non Legal-for-Trade scale
installations; see Section 4.8.2 on page 40
The value specified for this parameter affects the function of the front panel Tare and Zero keys. See Table 4-19 on page 41 for a com-
plete description of Tare and Zero key functions for each of the regulatory modes.
REGWORD Regulation Word – sets the term displayed when weighing in gross mode; Settings: GROSS (default) BRUTTO
CONTACT Contact – allows specification of contact information for use in iQUBE2 alert messages; see Table 4-17 on page 39.
LOCALE Locale – enables the LATUDE and ELEVAT parameters; specifying latitude and elevation of the scale site provides compensation for
gravitational effects; Settings; OFF (default), ON
NOTE: Attached scales must be re-calibrated after changing this parameter from OFF to ON; Gravitational compensation set-
tings do not affect iQUBE2 scales.
LATUDE Latitude – specify the latitude of the scale site in degrees; only displayed if LOCALE=ON; Enter Value: 0-90°, 45° (default)
ELEVAT Elevation – specify the elevation of the scale site in meters; Enter Value: –9999 through 9999. only displayed if LOCALE=ON; Enter
Value: –9999 through 9999 m, 345 m (default)
IMAGE Image – specifies if the indicator display is presented as blue-on-white or white-on-blue; Settings:
• Negative (default) – displays blue-on-white when using the stock LCD display, the optional outdoor display uses white-on-blue
• Positive – when using the outdoor display, blue-on-white displays, use the LCD contrast potentiometer to adjust for optimal
viewing
LANGUAGE Language – set the language and character set used for prompts and printing; Settings: ENGLISH (default), language
Table 4-15. Feature Menu Parameters (Continued)
Parameter Description
DATEFMT Specifies the format used to display or print the date; Settings: MMDDYYYY (default), DDMMYYYY, YYYYMMDD, YYYYDDMM
DATESEP Specifies the date separator character; Settings: SLASH (default), DASH, SEMI
TIMEFMT Specifies the format used to display or print the time; Settings: 12HOUR (default), 24HOUR
TIMESEP Specifies the time separator character; Settings: COLON (default), COMMA
Table 4-16. Date and Time Format Parameters
Note See the 920i technical manual (PN 67887) for more information to add contact information to print formats.
FEATURE
CONTACT
CMPNY ADDR1 ADDR2 ADDR3 NAME1 NAME2 NAME3
company_name address_line_1 address_line_2 address_line_3 contact_name_1 contact_name_2 contact_name_3
Parameter Description
CMPNY Company Name – enter the name of the contact company or dealer
ADDR1–ADDR3 Address – enter up to three lines of address information for the contact company
NAME1–NAME3 Name – enter names of up to three contact persons
PHONE1–PHONE3 Phone – enter phone numbers for each of the contact persons specified for the NAMEx parameter
EMAIL Email – enter the email address of the contact company or dealer
If the iQUBE2 alert support is used to send automated alert email messages, enter the email address to send the messages to; see
the iQUBE2 Installation Manual (PN 106113) for more information
NEXTCAL Next Calibration – enter the next scheduled calibration date using the month/day/year format of the DATEFMT parameter; separa-
tor characters are not required
Table 4-17. Contact Menu Parameters
REGULAT
INDUST
NO NO NO NO NO NO CALIB NTEP
YES YES YES YES YES YES SCALE CANADA
INDUST
NONE
OIML
Figure 4-15. Regulatory/Industrial Menu Layout
Parameter Description
SNPSHOT Snap Shot – display or scale weight source; Settings: DISPLAY (default), SCALE
HTARE Hold Tare – allow tare in display hold; Settings: NO (default), YES
ZTARE Zero Tare – remove tare on Zero; Settings: NO (default), YES
KTARE Keyed Tare – always allow keyed tare; Settings: YES (default), NO
MTARE Multiple Tare – replaces existing Tare when the Tare key is pressed; Settings: Replace (default), Remove Nothing
NTARE Negative Tare – allow negative or zero tare; Settings: NO (default), YES
CTARE Clear Tare – allow Clear key to clear tare/accumulator; Settings: YES (default), NO
RTARE Round Tare – round semi-automatic (pushbutton) tare to the nearest display division; Settings: YES (default), NO
CHILD ZT Child Zero Tare – clear child scales individually; Settings: NO (default), YES
NEGTOTAL Negative Total – allow total scale to display negative value; Settings: NO (default), YES
PRTMOT Print Motion – allow print while in motion; Settings: NO (default), YES
PRTPT Print Preset Tare – add PT to keyed tare print; Settings: NO (default), YES
PRTHLD Print Hold – print during display hold; Settings: NO (default), YES
HLDWGH Hold Weighment – allow truck weighment during display hold; Settings: NO (default), YES
MOTWGH Motion Weighment – allow truck weighment in motion; Settings: NO (default), YES
OVRBASE Over Base – sets an industrial scale to function like an OIML or NTEP scale (see Table 4-20 on page 41)
Settings: CALIB (default), SCALE
AUDAGNCY Audit Agency – Audit trail display agency format; Settings: NTEP (default), CANADA, INDUST, NONE, OIML
Table 4-18. Regulatory/Industrial Menu Parameters
Table 4-20 includes the default values of the INDUST sub-parameters and the effective (not configurable) values used by the
NTEP, CANADA, OIML, and NONE regulatory modes.
REGULAT / INDUST Parameter REGULAT Mode
Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE
SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE
HTARE Allow tare in display hold NO NO NO NO YES
ZTARE Remove tare on ZERO NO NO NO YES NO
KTARE Always allow keyed tare YES YES NO YES YES
MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE
NTARE Allow negative tare NO NO NO NO YES
CTARE Allow Clear key to clear tare/accumulator YES YES NO NO YES
RTARE Round semi-automatic (pushbutton) tare to YES YES YES NO YES
nearest display division
CHILDZT Clear child scales individually NO NO NO NO NO
NEGTOTAL Allow total scale to display negative value NO NO NO NO NO
PRTMOT Allow print while in motion NO NO NO NO YES
PRTPT Add PT to keyed tare print NO NO YES YES NO
PRTHLD Print during display hold NO NO NO NO YES
HLDWGH Allow weigh during display hold NO NO NO NO YES
MOTWGH Allow weighment in motion NO NO NO NO NO
OVRBASE Zero base for overload calculation CALIB ZERO CALIB ZERO CALIB ZERO SCALE ZERO CALIB ZERO
Table 4-20. Regulat / Indust Mode Parameters, Comparison with Effective Values of Other Modes
PFORMT
GFMT NFMT ACCFMT SPFMT TRWIN TRWOUT TRFMT ALERT HDRFMT1 HDRFMT2
format format
FMT PORT SERV PHONE
AUXFMT AUDITFMT
format None Alert email Alert modem
server phone
PORT 1 AUXFMT1-20
PORT 2 ALERT format ONLY
PORT 3 FMT1 PORT PORT
PORT 4 format None PORT 2
PORT 1 PORT 3
PORT 2 PORT 4
PORT 3 None
PORT 4 PORT 1
Figure 4-16. Print Format Menu
Parameter Description
GFMT Available Formats;
NFMT Settings:
ACCFMT • FMT – Enter desired formant
SPFMT • PORT – Select appropriate PORT 1-4 or NONE
TRWIN • SERV – enter an email server for alerts (ALERT format only)
TRWOUT • PHONE – enter a phone number for alerts (ALERT format only)
TRFMT
ALERT
HDRFMT1 Header Format 1 – enter header format
HDRFMT2 Header Format 2 – enter header format
AUXFMT Aux format 1-20 – enter the format and select the port as needed
AUDITFMT Audit format – select the port as needed
Table 4-21. Print Format Menu
SLOT 0 … SLOT x
NONE 0
SLOT 3 number
Parameter Description
ACCUM Adds the current scale weight to the accumulator, if the scale accumulator is enabled
SETPNT Provide the same functions as the Setpoint softkey
TIMDATE Provide the same functions as the Time/Date softkey
ESC Provides a function equivalent to the Cancel softkey
CLEAR Simulates pressing the front panel CLR key
DSPTAR Displays the current tare; equivalent to pressing the Display Tare softkey
IDKEY Displays a prompt to enter a new unit ID; equivalent to pressing the Unit ID softkey
KEY0-9 Simulates pressing a numerical key (KEY1 = pressing the 1 key)
KEYDP Simulates pressing the decimal point key on the numeric keypad
ENTER Simulates pressing the front panel ENTER key
NAVUP Simulates pressing the up arrow key
NAVDN Simulates pressing the down arrow key
NAVLFT Simulates pressing the left arrow key
NAVRGT Simulates pressing the right arrow key
KBDLOC Locks the keyboard (indicator front panel) when held low
HOLD Holds the current display. Releasing this input clears the running average filter
BATRUN Allows a batch routine to be started and run; with BATRUN active (low), the BATSTRT
input starts the batch; if BATRUN is inactive (high), BATSTRT resets the batch
BATSTRT Starts or resets a batch routine, depending on the state of the BATRUN input
BATPAUS Pauses a batch routine when held low
BATRESET Stops the batch sequence and resets to the first batch step
BATSTOP Stops the batch routine
CLRCN Resets the consecutive number to the value specified in the CONSTUP parameter (FEA-
TURE menu)
GROSS Sets display to Gross mode
NET Sets display to Net mode
PRIM Sets display to primary units
SEC Sets display to secondary units
TER Sets display to tertiary units
CLRTAR Clears the current tare for the active scale
CLRACC Clears the active accumulator
TRIGGER Used for custom applications only; see Table 4-23
Table 4-22. Digital I/O Bit Parameters (Continued)
Parameter Description
OUTSLOT Specifies the card slot receiving the trigger output; Settings: NONE (default), PORT3
PARAM Specifies the value passed as a parameter to the option card in the specified slot; Enter Value: 0 is default
Table 4-23. Digital I/O – Trigger Parameters
ALGOUTn ALGOUTn+14
If dual-channel card
installed
n = slot number of analog output card
TWZERO TWSPAN
40 59650
number number
Figure 4-18. Analog Output Menu
Parameter Description
SOURCE Source – specifies the scale tracked by the analog output; Settings:
• PROG (default) indicates that the analog output is under program control
• SCALEn = 1-32
MODE1 Mode – specifies the weight data tracked by the analog output; Settings: GROSS (default), NET
OFFSET Zero Offset – select 0% for 0–10 V or 0–20 mA output; select 20% (default) for 4–20 mA output; this parameter must be set before
calibrating the analog output
ERRACT Error Action – specifies how the analog output responds to system error conditions; Settings:
• FULLSC (default) – set to full value (10 V or 20 mA)
• HOLD – hold current value
• ZEROSC – set to zero value (0 V or 4 mA)
MIN Specifies the minimum weight value tracked by the analog output; Enter value: 0–9999999, 000000 (default)
MINNEG Specify ON if the minimum weight (MIN parameter) is a negative value; Settings: OFF (default), ON
MAX Specifies the maximum weight value tracked by the analog output; Enter value: 0–9999999, 10000 (default)
MAXNEG Specify ON if the maximum weight (MAX parameter) is a negative value; Settings: OFF (default), ON
TWZERO Tweak Zero – enter tweak value to adjust the analog output zero calibration; use a multimeter to monitor the analog output value;
Enter value: 0–65535, 40 (default)
TWSPAN Tweak Span – enter tweak value to adjust the analog output span calibration; use a multimeter to monitor the analog output value;
Enter value: 0–65535, 59650 (default)
Table 4-24. Analog Output Menu Parameters
SWAP DATASIZE
NONE 8
BYTE data_size
WORD If SWAP = YES
BOTH
Parameter Description
SWAP Specifies byte-swapping used for the fieldbus card; Settings: NONE, BYTE, WORD, BOTH (Default for DeviceNet is BYTE; default for all
other cards is NONE)
NOTE: In Version 3.08 firmware, this parameter supports values of YES (byte swapping) or NO. Version 3.09 replaces YES with
BYTE, NO with NONE, and adds the values WORD and BOTH.
DATASIZE Data Size – specifies the data size, in bytes, that the BusCommand handler transfers; Settings: 2-12, 8 (default); if parameter is set to a
value other than the default (8 bytes), ensure that it matches the Scanner I/O data size specified for the PLC
Table 4-25. Fieldbus Menu Parameters
Software
version
Figure 4-20. Version Menu
The Contacts softkey on the Version menu allows display of contact information (see Section 4.8.1 on page 39). If an iQUBE2
scale is configured, a Diagnostics softkey also provides access to iQUBE2 diagnostic information.
5.0 Maintenance/Troubleshooting
Note See the 920i technical manual (PN 67887) for section references not found in this manual.
5.1 Troubleshooting
Table 5-1 lists general troubleshooting tips for various hardware and software error conditions. See the following pages for
additional information about specific diagnostic tools. Additionally, the CPU board has diagnostic LEDs that flash when sending/
receiving data, and a heartbeat LED for troubleshooting.
Symptom Cause/Remedy
Possible blown fuse or bad power supply.
Check all voltages on CPU board; power supply should output both +6V and –6V levels to the
Indicator does not power up
CPU board; if power supply appears bad, check the small glass fuse (2.5A, 5x20mm PN
85791) on the power supply board
Power supply overloaded; check for shorts in A/D card regulators or in the DC-to-DC converter
Front panel power indicator blinking ( )
of any installed analog output or pulse input cards
Check LCD contrast pot (under interface board access cover); possible corrupt core software;
Blue screen
reset or reload software
A critical configuration error has been detected Indication of a bad battery; press Enter to retrieve the last Save and Exit contents
Hangs in 888 display Corrupt core software; reset or reload software
Tare and truck data pointers are corrupt, Tare storage is Possible dead battery; perform configuration reset then check for low battery warning on dis-
corrupt error messages at startup play; if battery is low, replace battery, perform another configuration reset, then reload files
Divide by zero error message at startup User program error; see Section 12.1.3 on page 118
ERROR message in weight display Excitation voltage too low or off; excitation voltage is provided by the A/D card
Over-range or under-range scale condition; check scale for out-of -range conditions in total
Dashes in weight display
scale display, check all scale inputs for positive weight values
Display reads 0.000000 Scale not updating; check for bad option card hanging the bus
Cannot enter setup mode Possible bad switch; test switch; replace interface board if necessary
Serial port not responding Possible configuration error; for command input, ensure port INPUT parameter is set to CMD
Check source scale for proper mechanical operation; check load cell and cable connection;
A/D scale out of range
possible bad load cell: check indicator operation with load cell simulator
Scale is assigned as an input to a total scale or is the source for a serial scale, analog output,
Locked — Scale in use
or setpoint; if not correct, un-configure this scale assignment and reconfigure as required.
Check source scale for proper mechanical operation; check cable connection;
Serial scale out of range possible format mismatch between serial scale and 920i: Check SFMT specification under
SERIAL menu
Option x Error Field bus card (PROFIBUS, DeviceNet, or Remote I/O) in slot x failed to initialize
Possible defective card or slot; disconnect power, install card in different slot, then apply
Option card failure
power again
Option card hardware diagnostic error Required option card not found; see Section 5.2 on page 21
Expansion board does not power up Check expansion board power supply
Insufficient memory for PLOAD mapping due to older CPU board; large programs may require
Download error during PLOAD command
Rev E or later 920i CPU board
Table 5-1. Basic Troubleshooting
5.2 Specifications
Power Keys/Buttons
AC voltages: 100-240 VAC Frequency: 50-60 Hz 27-key membrane panel, tactile feel, PS/2 port for external keyboard
DC voltages: 12-24 VDC connection
Consumption: AC: 25W universal, 65W panel & wall mount Temperature Range
DC: 25W Certified: 14° to 104° F (-10° to +40˚ C)
Operating: 14° to 122° F (-10° to +50˚ C)
Excitation Voltage
10 ± VDC 8 x 350 Ω or 16 x 700 Ω load cells per A/D card Weight
Universal enclosure: 9.5 lb (4.3 kg)
Analog Signal Input Range
-45 mV to +45 mV Wall mount enclosure: 23.0 lb (10.4 kg)
Panel mount enclosure: 8.5 lb (3.9 kg)
Analog Signal Sensitivity
Deep universal: 11 lb (5.0 kg)
0.3 µV/graduation minimum at 7.5 Hz
1.0 µV/graduation recommended Rating/Material
NEMA Type 4X/IP66, stainless steel
A/D Sample Rate
7.5 to 960 Hz, software selectable Warranty
Two-year limited warranty
Resolution
Internal: 8 million counts EMC Immunity
Display: 9,999,999 EN 50082 Part 2 IEC EN 61000-4-2, 3, 4, 5, 6, 8, and 11