FLYWHEEL HORSEPOWER

228 kW 306 HP @ 1950 rpm

OPERATING WEIGHT
47500 kg 104,720 lb

MOBILE CRUSHER
 BR550JG-1 Mobile Crusher
W ALK-A
WALK -AROUND
ROUND
Komatsu’s newly designed BR550JG-1 enters the market as the
most technologically advanced machine available. With excellent
crushing power and a treatment capacity of 100–460 ton/h
110–507 U.S. ton/h, the Komatsu BR550JG-1 is the optimum Rotating lamp flashes to
choice for your work site. indicate travel mode, excessive load
on crusher or abnormal condition.

High performance jaw. The FS4430QA maximum-capacity

jaw provides high performance with a simple design that facilitates
easy maintenance. Komatsu’s unique design allows the discharge
setting to be changed with a simple one-touch adjustment in less
time than the competition.

Newly designed vibratory grizzly feeder.

The vibratory grizzly feeder vibrates the material with an
elliptical movement, so that the materials are effectively
separated and fed evenly into the jaw.

HydrauMind
hydraulics and
all-hydraulic drive
system. Fully hydraulic
drive system gets you
working right away.
HydrauMind system
supplies the optimal
amount of oil through
load-sensing and pressure-
compensated valves. Optional
equipment can be connected
through hydraulic outlets in
the chassis.

Outstanding mobility. Hydraulic steering

and high travel speed make the crusher easy
to relocate. The BR550JG-1 uses the same track
undercarriage as Komatsu Hydraulic Excavators.

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 BR550JG-1
MOBILE CRUSHER

Foldable hopper for easy FLYWHEEL HORSEPOWER

loading and transport. The overall 228 kW 306 HP @ 1950 rpm
height of the hopper (which can be loaded
OPERATING WEIGHT
from three sides) is only 3365 mm 11'0"
47500 kg 104,720 lb
high (rear side).
TREATMENT CAPACITY
100–460 ton/h
110–507 U.S. ton/h

High-speed, large-capacity conveyor belt.

A 1050 mm 3'5" (1000 mm 3'4") wide belt moves at
120 m 393'8" per minute. The discharge height is
3000 mm 9'10".

Komatsu’s SAA6D125E-2 engine provides

228 kW 306 HP @ 1950 rpm for maximum crushing
power while keeping exhaust gas, noise, and
vibration to a minimum.

Hydraulic conveyor lifter at the high position

ensures adequate ground clearance when driving, and
safe driving even when on uneven ground.

Sprinkler nozzle and

a connector are standard.

Emergency shut-off buttons are installed

on both the left and right sides of the chassis,
control panel, and radio remote control (optional).

3
 P
PRODUCTIVITY
RODUCTIVITY
F
FEATURES
EATURES

Equipped with FS4430QA Jaw Crusher

The powerful FS4430QA jaw crusher with bow-type fixed jaw at high rpm allows
you to adjust setting ranges from 55 mm to 200 mm 2.2"–7.9" (OSS) for maximum
crushing capabilities, including concrete debris and hard rock. Komatsu’s one-touch
setting adjustment also allows greater control over your crushing capacity.
Designed with the
operator in mind,
the crusher offers the
most up-to-date tech-
nological advancement
to assist with your
FS4430QA Jaw GAP Adjust Cylinder Adjustment Switch
crushing needs.

● Maximum crushing efficiency. The Komatsu semi-

automatic feeder system senses the load on the crusher and
adjusts the feed rate accordingly to maximize efficiency for
all types of rock and concrete debris.
● Hopper for easy loading. The loading height of the
hopper is only 3365 mm 11'0" (rear side).
● Newly designed vibrating grizzly feeder. By raising
the feeder angle to an incline of 4° the muck is more effectively Load-setting Control Dial Cassette-type Grizzly Bar
removed and the elliptical movement of the 2-stage grizzly feeder
reduces clogging. Also, an optional muck conveyor is available
to separate the materials.
● High-speed, large-capacity conveyor belt.
A 1050 mm 3'5" (1000 mm 3'4") wide belt moves quickly to
discharge crushed materials. Discharge height is 3 m 9'10",
which facilitates stocking and screening the products. 3000 mm 9'10"
● High-volume capacity. By utilizing the latest in technology
in the development of the large-sized, high-speed crusher, the
Mobile Crusher maximizes the volume of materials that can
be crushed and passed through the grizzly feeder.

Treatment Capacity
Maximum treatment capacity (with a muck content of 30%). *The treatment capacity of the natural stones shown in the table is based on
andesite having unconfined compression strength of about 1000 kg/cm2, that
Unit: ton/h U.S. ton/h of the concrete debris is based on concrete debris containing no steel bars
Crusher Discharge Setting (open side) and all the material is assumed to be dry and equal to or smaller than the
optimum feed-in material size.
55 mm 70 mm 100 mm 150 mm 200 mm
Material *The treatment capacity is the sum of the quantity of the material crushed
2.2" 2.8" 3.9" 5.9" 7.9"
by the crusher and the quantity of the material that passed through the
130–180 200–280 280–400 grizzly bar. It depends on the type and properties of the material and
Natural stone — —
143–198 220–309 309–441 the working condition.
100–140 110–160 150–220 230–330 320–460 *When the crusher discharge setting is 55–100 mm 2.2"–3.9", only concrete
Concrete debris
110–154 121–176 165–243 254–364 353–507 debris can be crushed.

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 BR550JG-1
MOBILE CRUSHER

● High mobility. The overall height for transportation

is reduced below 3.4 m 11'2" by employing the hydraulic
cylinder to fold the hopper. The BR550JG-1 has high
ground clearance. The hydraulic conveyor elevator function
ensures ample ground clearance when relocating the
machine. The optional radio controller allows remote
control travel functions.

Folding Hopper Lifting Function of Conveyor

E
EASY
ASY
M
MAINTENANCE
AINTENANCE
AND S
AND SAFETY
AFETY
Maximum Reliability and Minimal Maintenance. Komatsu equipment offers
exceptional reliability and the leading edge in technological advancement. The new trouble
monitoring system improves maintenance, while standard features such as the pre-cleaner
and double cleaner element are installed to increase operator comfort and improve dust
resistance. A large ground clearance under the crusher means easier maintenance. Even
if trouble occurs it can be repaired in a short time.
Comfortable Design. In addition to a low-noise engine made with sound-absorbing
materials, Komatsu installs low-speed and high-torque hydraulic pumps, a muffler, and other Openings on Crusher Side
standard parts to reduce noise and vibration. In addition, every crusher is equipped with a
standard water sprinkler nozzle to suppress dust and improve the environment.
Easy Operation. The Mobile Crusher offers high-performance functions. The crusher
setting can be completed in 3 minutes with the easy setting adjustment mechanism. The
crusher, feeder, discharge conveyor belt, and optional equipment can all be operated at
the touch of a button. With the optional remote control, operator control is maximized.

Safety
● Emergency shut-off buttons are located on the left and right sides of the chassis,
on the control panel, and the remote control (optional). Low-Noise
Low-Noise Engine
Engine
● A rotating lamp flashes when there is a malfunction on the monitor display (for example,
when overheating occurs) and the operator is also alerted by a buzzer in the event of
an abnormal shut-down on the conveyor belt or optional equipment.
● A switch is provided to change between crushing and travel modes.
● Handrails and safety guards are provided for all sections.

Upper Control Panel Water Sprinkler Nozzle

Main Control Panel

5
 S
SPECIFICATIONS
PECIFICATIONS

ENGINE OPERATING WEIGHT

Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D125E-2 Operating weight, including 500 mm shoes . . . . 47500 kg 104,720 lb
Type . . . . . . . . . . . . . . . . . . . . 4-cycle, water-cooled, direct injection Treatment capacity . . . . . . . . . . . 100–460 ton/h 110–507 U.S. ton/h
Aspiration . . . . . . . . . . . . . . Turbocharged and aftercooled (air to air)
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 mm 4.92" CRUSHER
Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 mm 5.91"
Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . 11.04 ltr 674 in3 Jaw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu FS4430QA
Flywheel horsepower . . . 228 kW 306 HP @ 1950 rpm (SAE J1349) Inlet size . . . . . . . . . . . . . . . . . . . . . . 1120 mm x 765 mm 44" x 30"
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electrical Discharge setting (O.S.S.). . . . . . . . . 55 mm to 200 mm 2.2" to 7.9"
Rotating speed (variable) . . . . . . . . . . . . . . . . . . . . . . . 210–300 rpm

HYDRAULIC SYSTEM
GRIZZLY FEEDER
Type. . . . . . . . . . . Variable capacity with pistons (inclined plate type)
Main pump: Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum 1000 cpm
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable-capacity pistons Size. . . . . . . . . . . . . . . . . . . . . . . . 1125 mm x 4105 mm 44" x 13'6"
Pumps for . . . . . . . . . . . . . Travel, crusher, conveyor, and options Drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic gear motor
Maximum flow . . . . . . . . . . . . . . . . . 2 x 310 ltr/min 2 x 82 U.S. gpm
Maximum pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 kg/cm2
Maximum travel speed . . . . . . . . . . . . . . . . . . . . . . . 3 km/h 1.9 mph UNDERCARRIAGE

Hydraulic system (travel, crusher, feeder, conveyor, and option): Seal of track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealed track
Travel . . . . . . . . . . . . . . . . . . . . . . . . . 220 ltr/min 58 U.S. gpm Track adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
Crusher . . . . . . . . . . . . . . . . . . . . . . . . 325 ltr/min 86 U.S. gpm Number of shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 each side
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . 110 ltr/min 29 U.S. gpm Number of carrier rollers . . . . . . . . . . . . . . . . . . . . . . 2 sets/one side
Main conveyor . . . . . . . . . . . . . . . . . . . . 90 ltr/min 24 U.S. gpm Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . 5 sets/one side
Muck conveyor . . . . . . . . . . . . . . . . . . . 47 ltr/min 12 U.S. gpm
Magnetic separator . . . . . . . . . . . . . . . . 36 ltr/min 10 U.S. gpm COOLANT AND LUBRICANT
CAPACITY

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605 ltr 160 U.S. gal

TRANSPORTATION
Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.9 ltr 12 U.S. gal
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 ltr 10 U.S. gal
Final drive, each side . . . . . . . . . . . . . . . . . . . . . . 9 ltr 2.4 U.S. gal
3395 mm 11'2"

Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . 370 ltr 98 U.S. gal

Condition after rotary lamp assembly, muffler, pre-cleaner, and

mirror assembly are removed.
3505 mm 11'6"

Condition after only rotary lamp and muffler are removed.

(In some districts, the machine may need to be disassembled for transportation.)

Transport length 13430 mm 44'1"

Transport height 3395 mm 11'2"
Transport height* 3505 mm 11'6"
Transport width 2995 mm 9'10"
*Condition after only rotary lamp and muffler are removed.

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 BR550JG-1
MOBILE CRUSHER

DIMENSIONS

O
When Operated

N P

C B
D
F

G
M H I
K A
L
J

When Hopper Is Folded

N P

B
D
F

G
M H I
K A
L
J

A Overall length 13430 mm 44'1" J Overall width 3115 mm 10'3"

B Overall height 3640 mm 11'11" K Track gauge 2480 mm 8'2"
C Feed height—side 3640 mm 11'11" L Track width 2980 mm 9'9"
D Feed height—rear 3365 mm 11'0" M Shoe width 500 mm 19.7"
E Minimum ground clearance (during travel) 350 mm 1'2" Hopper width 2805 mm 9'2"
N
F Discharge height 3000 mm 9'10" Hopper width when folded 2130 mm 7'0"
G Track thickness 30 mm 1" O Hopper length 4365 mm 14'4"
H Length of track on ground 3700 mm 12'2" P Discharge conveyor belt width 1050 mm 3'5"
Note: 1000 mm 3'4" is available
I Discharge from idler center 6145 mm 20'2"

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 STANDARD EQUIPMENT

ENGINE: UNDERCARRIAGE: FEEDER:

● Engine, Komatsu SAA6D125E-2 ● Number of rollers: ● Type, 2-step deck
● 4-cycle, water-cooled, direct injection, –Upper carrier, two sets/one side ● Speed controlled grizzly feeder
turbocharged, and aftercooled (air to air) –Lower track, five sets/one side ● Dimensions (W x L), 1125 mm x
● Net horsepower 228 kW 306 HP SHOES: 4105 mm 44" x 13'6"
@ 1950 rpm ● Grizzly bar opening, 45–70 mm
● Assembled triple-grouser type,
● Fuel system: 1.77"–2.76"
500 mm 19.7"
–Fuel, light oil, ASTM specification ● Drive method, hydraulic gear motor
● Tension adjustment, grease cylinder
–Governor, centrifugal method, BELT CONVEYOR:
method (cushion springs attached)
all-speed method
CRUSHER: ● Width x length, 1050 mm x 10135 mm
● Cooling fan, suction type
3'5" x 33'3"
● Air cleaner, centrifugal method ● Type, FS4430QA single-toggle crusher
● Speed, 120 m/min 393.7 ft/min
with paper filter ● Size, 1120 mm x 765 mm 44" x 30"
● Drive method, hydraulic piston motor
ELECTRICAL SYSTEM: ● Rotation, 210–300 rpm
● Drive method, hydraulic motor with V-belt
● Starting motor, 11 kW 24 V
● Alternator, 50 ampere 24 V
● Battery, 140 Ah 2 x 12 V

OPTIONAL EQUIPMENT

MAGNETIC SEPARATOR: MUCK CONVEYOR: RADIO REMOTE CONTROLLER:

● Magnetic separator for primary conveyor, ● Muck conveyor assembly can be folded
900 mm 35" wide by hydraulic cylinder, 4000 mm x 600 mm
13'1" x 2'

Function:
● Travel Left/Right/
Forward/Reverse
● Crusher On/Off
● Feeder On/Off
● One-Touch
Deceleration On/Off
● Emergency Shutoff
● Horn

Magnetic Separator Muck Conveyor Remote Controller

HESS679200 ©2001 Komatsu Printed in USA SN2(3M)C DataKom 2/01 (EV-1)

www.Komatsu.com Materials and specifications are subject to change without notice

is a trademark of Komatsu Ltd. Japan