This document summarizes a student project to design and build a manual roller bending machine. The machine aims to curve steel pipes and metal strips into desired shapes using rollers powered by manual force rather than electricity. It is intended to be portable and reduce human effort for bending tasks. The project will involve designing gears, rollers, and other components that meet engineering safety and design standards. When completed, the manual bending machine could offer an affordable and mobile option for bending metal sheets and pipes in various workshop and industrial settings.
This document summarizes a student project to design and build a manual roller bending machine. The machine aims to curve steel pipes and metal strips into desired shapes using rollers powered by manual force rather than electricity. It is intended to be portable and reduce human effort for bending tasks. The project will involve designing gears, rollers, and other components that meet engineering safety and design standards. When completed, the manual bending machine could offer an affordable and mobile option for bending metal sheets and pipes in various workshop and industrial settings.
This document summarizes a student project to design and build a manual roller bending machine. The machine aims to curve steel pipes and metal strips into desired shapes using rollers powered by manual force rather than electricity. It is intended to be portable and reduce human effort for bending tasks. The project will involve designing gears, rollers, and other components that meet engineering safety and design standards. When completed, the manual bending machine could offer an affordable and mobile option for bending metal sheets and pipes in various workshop and industrial settings.
This document summarizes a student project to design and build a manual roller bending machine. The machine aims to curve steel pipes and metal strips into desired shapes using rollers powered by manual force rather than electricity. It is intended to be portable and reduce human effort for bending tasks. The project will involve designing gears, rollers, and other components that meet engineering safety and design standards. When completed, the manual bending machine could offer an affordable and mobile option for bending metal sheets and pipes in various workshop and industrial settings.
Abdullah sbait Al orimi 2019911 Almuhanad Masaaod Al majrafi 2019900 Ibrahim Said Al orimi 2019919 Mohammed Said Al orimi 2018909 Dr. Hanaa Mostafa Introduction
The goal of this paper is to create a roller bending device that can be used in the workshop to bend metal bars and sheets. This project aims to design and build a movable roller bending device. This device is used to bend metal bars and sheets into a desired curvature.
shapes. The machine's scale makes it ideal for mobile work. It is made entirely of steel. Additionally, it is portable and simple to use at any time. It requires less human effort and talent to operate this machine, which further reduces human effort.
A bending machine is also a standard tool in the workshop that is
accustomed bend a metal. Definition The manual roller bending machine is the primary goal of this project. This device assists in bending various sheets in accordance with requirements. It only takes a person's hand to operate this machine, which means it doesn't need electricity or any other outside force to function. This machine's construction ensures that it only needs a little force to complete the task. We can perform the bending tasks with little effort thanks to this machine. In this project, various parts that are used in this machine's mechanism will also be covered.
This project aims to design and build a movable roller bending device. This device is used to curve steel pipes and metal strips into the desired shapes. This machine is made of steel, is simple to operate, and is very practical for moving work. Additionally, it is portable and simple to use at any time. It requires less human effort and talent to operate this machine, which further reduces human effort. Project Specifications The main requirements of this project include the use of various types of mechanisms, including a speed controller, power transmission, and gear mechanism in a manual roller bending machine. Most specifications are related to machine theory, in nine words or less. The concepts of mechanisms must be understandable because the project's goal is to design a manual roller bending machine. The ASME codes are primarily used as the basis for the engineering standards used in this design. Each component is individually designed first, after which it is put together. The gears and power transmission mechanism were designed in accordance with the standards for machine design.
Applications The following are the main applications for this roller bending machine: 1. This device makes it simple to bend metal sheets. 2. Without using any electricity, it can bend the sheet. 3. Manually operated to perform the domestic task. 4. Additionally, useful when moving from one location to another. 5. Through this device, no strenuous labor is necessary. 6. These machines are simple to handle and use, and they require little maintenance. System Design Because the goal of our project is to create a curved and bent martial, it also seeks to make the design useful in all facets of the business. Additionally, we want to build a portable prototype that can be used anywhere and create a small roller bending machine that will help the industry use roller bending more effectively and affordably. calculation Safety There are some safety instructions for operating the manual bending machine when using it. For instance, safety glasses are a requirement if you want to keep your eyes safe and protected. While operating this machine, you must also wear sturdy footwear. While working, certain accessories like gloves, rings, and jewelry are not necessary. You must ensure that the workspaces are lubricated and that the rollers are free of rust and debris before using the machine. Only one person can operate the machine, and you must hold the workpiece you want to bend far away from the edge.
Ethics Morally, we are required to pick a unique subject and concept that will benefit OMAN in the market. Even though one idea cannot be put into practice in a project, prototype, or even some studies, it does require some background knowledge, specifics from a few different areas of study, and recommendations from earlier work. Although the project can only be carried out by borrowing some inspiration, concepts, and data from some of the earlier works that are pertinent to this idea about global industry in our subject. As a result, we have more certainty and a clearer understanding of how the project will proceed as planned. CONCLUSTION These days, bars bending happens frequently. In mass production, numerous automatic and semi-automatic bending systems are used. However, automated and semi-automatic machines for bending bars are pricey for small-scale production. In places with expensive and scarce electricity, they are still unable to be used. Contrarily, manual pipe bending is less expensive to build and operate. In this article, the plans, development, and performance tests are all illustrated. A summary of the positive test outcomes is also provided below: 1) With two fixed rollers, the deflection of the middle roller alone determines the bent diameter. 2) As the deflection increases, the deviation in results decreases. Referance 1. A.D.Zope. (2017). Review paper on design and development of metal bending machine. IOSR Journal of Mechanical and Civil Engineering (IOSR- JMCE) , 3. 2. Goto, H. (2008). Applications with a New 6-DOF Bending Machine in Tube Forming Processes. Proceedings of the 7th JFPS International Symposium on Fluid Power, 7. 3. Hea, Y. (2012). Advances and Trends on Tube Bending Forming Technologies. Chinese Journal of Aeronautics, 1-12. 4. Hussain, H. A. (2014). Design and Development of Bicycle Integrated Pipe Bending Machine. Journal of Mechanical and Civil Engineering (IOSRJMCE), 6. 5. Jayakumar, A. (2019). Design and Fabrication of Roll Bending Machine. ISSN-2349- 5162, 3. 6. Khandare, P. P. (2016). Study of Portable 3-Roller Pipe Bending. International Journal of Advanced Technology in Engineering and Science, 4. 7. Pachange, R. (2019). DESIGN AND FABRICATION OF MANUAL ROLLER BENDING MACHINE. International Research Journal of Engineering and Technology (IRJET), 7.
