CC60 General Production Hose Crimper

The
Th e CC
CC60
60 Series
Ser
eriie
ies hose
ies hose crimper
ho cri
rimp
imp
mper
er with
witith
h the
the Patented
Pate
Pat
Pa tentted
d ACT™
ACT
CT™ Controller
CT™ Cont
Co ntro
tro
rollllller
er and
and
d 265
265
65
tons of crimping force has the capability to crimp up to 4" industrial hose.
UNIQUE USER FRIENDLY PATENTED ACTTM CONTROLLER
• Fully adjustable crimp to diameter.
• Production capabilities.
• Pressure Compensation uses pressure to eliminate “trial and error”.
• Memory capacity for accurate repeatability.
• Automatically converts inch to mm and mm to inch so that no calculation is ever
required.

7.17"
7.17

182mm

Max Head Opening

W/O Dies

CC60 CRIMPER OPERATORS MANUAL

WITH ACTTM CONTROLLER

Updated 09/12/2017
CC60 General Production Hose Crimper

SAFETY PRECAUTIONS

! SAFETY PRECAUTIONS !
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.

• CRIMPER CC60 CAN PRODUCE 265 TONS OF CRIMPING FORCE.

• KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

2
CC60 General Production Hose Crimper

TABLE OF CONTENT

SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2

COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4

INITIAL SET UP & MAINTENANCE--------------------------------------------------------------------------------------------------------5

AccuCrimp ACT TM CONTROL PANEL------------------------------------------------------------------------------------6

AccuCrimp ACTTM CONTROL PANEL QUICK START---------------------------------------------------------------------------------7

DIE SET UP AND INSTALLATION--------------------------------------------------------------------------------------------------------14

HYDRAULIC DIE INSTALLATION----------------------------------------------------------------------------------------15

AccuStop TM COUPLING STOP-------------------------------------------------------------------------------------------16

PLC RESET / RELAY REPLACEMENT------------------------------------------------------------------------------------17

TROUBLESHOOTING------------------------------------------------------------------------------------------------18

CC60 CRIMPER REPLACEMENT ACCESSORIES-----------------------------------------------------------------------------19

COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------20

CC60 DIE PART IDENTIFICATION--------------------------------------------------------------------------------------------25

CC60 PREVENTATIVE MAINTENANCE PACKAGE-------------------------------------------------------------------26

CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------28

CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------29

3
CC60 General Production Hose Crimper

COMPONENT PARTS & TECHNICAL DATA

Technical Data
265 Ton
Max 2SP: 2", 4SP: 2", 6SP: 1-½"
The 7.5 HP motor delivers the Max Industrial: 4"
Manual Back Stop power needed to get the job L: 20" x W: 29" x H: 32"
done quickly
Weight: 660 lbs
Pressure Power: 7.5HP / 230V / 3Phase (Standard)
Compensation Patented ACTTM Controller
7.5HP / 440V / 3Phase (Optional)
5HP / 230V / 1Phase (Optional)
Easy to use push buttons 1HP / 12VDC (Optional) Portable
Oil Filler Cap
1HP / 24VDC (Optional) Portable
Power Switch Die series: 99S / 145S
32"
Reservoir Adjustability: Inch / Metric
Foot Pedal for use in Semi
and Full automatic mode Opening w/o dies: 182mm / 7.17"
Master die inside diameter: 145mm / 5.71"
Master die travel: 60mm / 2.4"
20 Small Footprint for
" 29" Reservoir capacity: 8 US Gallons
minimum use of space
Oil type: ISO 46 Hydraulic Oil

4
CC60 General Production Hose Crimper

INITIAL SET UP & MAINTENANCE

Do not lift the machine by the crimper head.

Lift with a fork lift under the tank.

Mount the crimper on a sturdy surface.

Check electrical circuit to be certain that it matches the crimper

requirements shown on the tag attached to the crimper cord.

Electrical Requirements:
220 Volt 3 Phase Current (Standard)
440 Volt 3 Phase Current (Optional)

DO NOT RUN CRIMPER ON AN EXTENSION CORD.

Check to be certain that the motor rotates in the direction of the arrow
shown on the motor housing. If motor rotation is opposite of the direction
of the arrow, reverse any two hot wires in the electrical plug.
(NOTE: THIS IS APPLICABLE TO 3 PHASE CIRCUITS ONLY).

Damage to the pump can result if the motor does not rotate in the
correct direction.

Check the oil level in the sight glass on the rear of the crimper. 8 U.S,
gallons of ISO 46 hydraulic oil are required to completely refill the tank.

Oil can be drained from either of the two ports at the bottom of the tank.

An additional oil cooler, while not normally required, can be plumbed

into the two ports at the rear of the crimper.

Front Flange Bolts: Periodically, every 6-12 months depending upon

usage, the front flange bolt torque should be checked. The correct torque
is 332NM (245 Ft-Lbs).

Lubricate the crimping head after each 100 crimping cycles or at the
start of each shift if the crimper is used in a production setting.

• Bring the master dies to the fully closed position and lubricate the die
fingers through the 8 lubrication fittings in the front flange face.

• Bring the dies to the fully open position and lubricate all 8 fittings again.

Use CRIMPX Die Lubricant Grease or a high quality moly-disulfide

grease. Failure to do so may result in damage to the wearing surfaces.

5
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL

STYLUS PEN

6" TOUCH SCREEN

USB PORT

EMERGENCY STOP

MANUAL MODE FUNCTION: OPEN DIES

AUTO MODE FUNCTION: CYCLE STOP

MANUAL MODE FUNCTION: CLOSE DIES

AUTO MODE FUNCTION: CYCLE START

NOTE:
IF THE CRIMPER IS IN MANUAL MODE, THE GREEN OPEN/CLOSE BUTTONS WILL OPEN AND CLOSE THE
CRIMPER HEAD.
IF THE CRIMPER IS IN AUTO MODE, THE BUTTONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS.
IF THE CRIMPER IS IN SEMI-AUTO MODE, PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL
CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION.

Products covered by all or some of these Patents:

US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.

6
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

While the ACTTM crimper has the ability to perform a number of

fully automatic functions, manual operation is also possible.
To make a manual crimp, two numbers are needed:

The closed diameter of the die (in either inches or mm).

The finished crimp diameter (in either in or mm)

That’s all you need to know. ACTTM does the rest.

TO MAKE A MANUAL CRIMP:

• Press START Button.

• Select CRIMP TO DIAMETER.

• Enter the closed diameter of the die set in either in or mm

and press ENTER. Note: for a 25mm die, enter 2500.
ACTTM will add the decimal point.

Decimal point entry:

For 1.56 inch entry, enter 1560 (Controller supplies 3
places for entries in inches).
For a 50.0 mm entry, enter 5000 (Controller will supply 2
decimal places for entries in mm).

• Enter the finished crimp diameter and press ENTER.

• From the ENTER CRIMP screen, press the MANUAL button

to put the crimper in manual mode.

• Confirm that the die and finished crimp diameters are correct
and that MANUAL MODE is displayed.

• Press and hold the green CLOSE button until the crimper
stops closing.

• Check the final crimp diameter. If a minor correction is

required see HOW TO MAKE MINOR CORRECTIONS.

Tip: Pressing the CHANGE DIES button allows the crimper

head to be fully opened or closed with the green OPEN-CLOSE
buttons on the controller front panel When the CHANGE DIES
button is blinking the dies can be opened and closed manually
without altering any of the crimper settings.

7
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

HOW TO MAKE MINOR CORRECTIONS

• Due to variations in hose and fitting tolerances a minor crimp

adjustment may be required if the measured diameter of the final
crimp is not within the hose and fitting manufacturer’s specifications.
ACTTM technology makes minor corrections a simple process which
requires no addition or subtraction.

If the finished crimp diameter is not within the required specifications:

• Press the ADJUST CRIMP button.

• Enter the measured diameter of the fitting in either inches

or mm (Do not enter the amount of correction) and press
ENTER.

• Press OK.

• Make another crimp and verify that the fitting is within

specifications.

EXAMPLE: If the hose and fitting manufacturer specifies that the

finished crimp should measure 1.500 to 1.520 and the measured
crimp diameter was 1.530, simply enter the measured diameter
(1530 - Controller will supply 3 decimal places) and press SAVE.
The finished crimp diameter can be entered in either in or mm and
ACTTM will make the conversion.

While a single correction will usually bring the hose and fitting into
specifications, the process can be repeated as many times as is
required.

PATENTED ACTTM TECHNOLOGY

On crimpers equipped with ACTTM controllers the sensors which
sense the position of the dies are supplemented by a pressure
transducer which senses the “effort” required to make a crimp and
compensates for variations in hose and fitting combinations. This
unique feature means that the operator can enter the finished crimp
diameter and will seldom, if ever, have to enter an offset to achieve
the correct finished crimp diameter.

8
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

HOW TO ADD A SAVED DIE

Up to 50 different dies can be saved in the computer memory.
These dies can be recalled in the set up process eliminating the
need to re-enter the die size each time.

To enter a saved die:

• From the OPTION screen, press SETUP MODE.

• Select SAVED DIES.

• Select the save position (1-50) where the die is to be saved

and press the EDIT button.

• Enter a die description (up to 12 alpha/numeric characters).

• Enter diameter units (inch or metric).

• Enter the closed diameter of the die.

• Press SAVE and EXIT.

• The saved die will now appear on the SELECTED DIE

screen. From this screen individual dies can be cleared or
edited.

HOW TO RECALL A SAVED DIE

• Select CRIMP TO DIAMETER, and from the OPTION screen,

select USE SAVED DIE.

• Select the saved die (1-50) and press LOAD and then OK.
The die parameters will now be used for the crimp process.

From the ENTER CRIMP screen press MANUAL.

• The saved die will now be shown on the crimp parameters

screen.

9
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

HOW TO ADD A SAVED CRIMP

• Adjust the die diameter and crimp diameter as required and

place the crimper in MANUAL mode.

• Press SAVE.

• Select a location (1-100) and press EDIT.

• Enter a description (up to 12 characters).

• Press SAVE and EXIT.

• The die and crimp setting can now be recalled from the
saved location as required.

TO RECALL SAVED CRIMP

• Select USE SAVED CRIMP from the option screen.

• Select a previously saved crimp from location 1-100.

• Press LOAD.

• Press OK.

• The saved crimp will appear on the manual screen.

10
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

FULL AUTO MODE

With the crimper in FULL AUTO mode additional functions are available:

• The crimper will cycle automatically from the CRIMP button

on the touch screen, the green CYCLE START button on the
panel, or the foot switch.

• To set the position to which the dies will retract, close the
crimper to the desired retract position prior to pressing the
FULL AUTO button.

Note: The retraction position must be set a minimum amount above the
finished crimp diameter or the crimper will not retract. The minimum
retraction diameters are:
CC38 - Crimp Diameter plus 2 mm
CC4-50 - Crimp Diameter plus 2 mm
CC60 - Crimp Diameter plus 3 mm
• Pressing the FULL AUTO button will toggle the crimper into
SEMI-AUTO mode. In SEMI-AUTO mode, pressing the FOOT SWITCH
or the CLOSE button will close the crimper head and releasing it will cause
the head to stop closing. This mode allows the crimper to be jogged into
position allowing more precise positioning of a fitting in the dies.
Pressing the SEMI AUTO button will toggle the crimper back to FULL
AUTO mode
In FULL AUTO mode pressing the foot switch will start the crimp cycle and
the dies will stop closing when the crimp cycle is complete.
• The COUNT function is activated allowing the operator to
monitor the number of crimps made.
• A measurement can be required after a preset number of
crimps. See SET REQUIRED MEASUREMENT

SET REQUIRED MEASUREMENT

• Press the PRODUCTION button.

• Determine if 1 or 2 crimps will count as a crimp

• Toggle the CRIMP ADJUSTMENT REMINDER to ON.

• Set the COUNTS BETWEEN CRIMP MEASUREMENTS

to the desired number and press OK.

• At the set interval, the ADJUST CRIMP screen will come up

and the operator will be asked to measure the last crimp and
enter a correction if required.

11
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

ADJUST CRIMP COUNT

If a production operation is interrupted for some reason, it is
possible to reset the counter to where the operation was at the
point of interruption.

• Press the Adjust Count button from the auto crimp screen.

• Press the Crimp Counter and reset the count to the desired
point.

ACTTM ADDITIONAL FEATURES

• Additional features and functions of the ACTTM controller can
be accessed by pressing the MORE button on the MACHINE
SET UP screen.

• When “Allow Crimp to Diameter” is set to “YES”, all of the

adjustment functions of the crimper are available. When
“Allow Crimp to Diameter” is set to “NO” only the settings
entered as a saved crimp can be used.

• English or Spanish language options are available.

• The “Use Pressure Compensation” is set to “YES” for all

crimpers equipped with a pressure transducer. A security
code is required to turn this function on or off.

12
CC60 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

ACTTM ADDITIONAL FEATURES

Pre-Loaded Crimp Specifications

In addition to the ability to store up to 50 user entered dies and

150 user entered crimp settings, the ACT™ Controller has the
capability of accepting pre loaded manufacturer’s crimp specifi-
cations.
CustomCrimp® does not maintain these specifications as they
are proprietary to the individual hose and fitting manufacturer.
If, however, your ACT™ Controller was pre loaded with a manu-
facturer’s crimp specifications or if they are available to you, they
are accessed in the following manner:

• Press the Crimp Memory Table Button.

• Press the access button to bring up the stored crimp specifi

cations.

• Scroll through the crimp specifications to select the correct

one. The right hand rocker button moves through the crimp
specs one line at a time and the left hand rocker button moves
one screen at a time.

• When the correct crimp specification is selected, press the

highlighted selection and then the Load button and select OK
to write the data to the ACTTM Controller.

• This will bring up the familiar crimp screen and the crimper
can then be operated in the normal manner.

13
CC60 General Production Hose Crimper

DIE SET UP AND INSTALLATION

84S, 99S, and 130S series dies are available for the CC4-50 Crimper.
(84S series dies have an 84mm O.D. etc).

A set of 130mm O.D. to 99mm I.D. Intermediate Dies is furnished with

the CC60 crimper. The Master Dies in the CC4-50 Crimper have an A
I.D. of 130mm.

The I.D. of the intermediate die must match the O.D. of the hydraulic
die or accurate crimps are not possible.

INDUSTRIAL DIE INSTALLATION

INTERMEDIATE ADAPTER DIE INSTALLATION
Turn on the crimper at the master power switch (See AccuCrimp
Controller Instructions) and go to Manual mode.
B
Bring the master dies to the full open position as shown in photo A, or
to the position where the die removal tool can be inserted to release
the retaining spring.

Insert the die removal tool in the release hole to release the retaining
spring as shown in photo B.

Attach either an Intermediate Adapter Die or an Industrial Die to the

Master Die as shown in photo C.
C
Note: The numbers stamped on the face of the die should face the
operator.

Note that on some crimpers the master dies must be slightly closed in
order to completely insert the die removal tool.

Mount all 8 dies in a similar manner as shown in photo D.

If 130mm O.D. Dies are being used, proceed to the AccuCrimp

Operating instructions and set up the crimper for the correct D
crimp diameter.

If Hydraulic Dies are being used, see Hydraulic Die Installation

instructions.

14
CC60 General Production Hose Crimper

HYDRAULIC DIE INSTALLATION

Install Intermediate Adapter Dies as shown previously making certain

that the Intermediate Adapter Die I.D. matches the Hydraulic Die O.D.

A
Bring the crimper head to fully opened position as shown
in photo A.

Install the Hydraulic Dies with the quick change tool as shown
in photo B.

Note: The die size stamped on the face of the die should face toward
the operator.
B
Align the studs of the Hydraulic Dies with the holes in the Adapter Dies
and SLOWLY close the crimper head on the die set as shown in photo C.

Bring the crimper head to a fully closed position as shown

in photo D.

C
Remove the quick change tool as shown in photo E.

Note: The dies may also be inserted manually with the crimper head in
the fully open position.

Proceed to the Crimping Instructions to set up the crimper for the hose
and fitting being crimped.
D
For Hydraulic Die removal, bring the crimper head to the fully closed
position.
Insert the quick change tool and open the crimper head releasing the
Hydraulic Dies form their spring retention holes.

Press the CHANGE DIES button on the controller to easily open and
close the master dies without affecting crimper settings.
E

15
CC60 General Production Hose Crimper

AccuStopTM COUPLING STOP

Coupling Stop
TM
The AccuStop coupling stop eliminates guesswork
allowing the operator to visually observe exactly where Coupling Stop
the crimp will be positioned on the fitting without the Clamp
need for trial and error and product scrap due to poor
crimp positioning.

With the Coupling Stop retracted, load the appropriate Coupling

set of dies and set crimp diameters as required. Stop Guide

With the crimper in the MANUAL mode, bring the dies

to a fully closed position.

Loosen the Coupling Stop Clamp Slide the Coupling Stop Guide Hold the fitting against the Coupling
and position the Coupling Stop against the Coupling Stop Arm. Stop Arm withdraw the Coupling Stop
against the back face of the dies. Rod such that the Guide is aligned
with the desired crimp position. Lock
the Coupling Stop Clamp.

Position the fitting against the Cou- The dimension from the face of the An electronic Coupling Stop is avail-
pling Stop and actuate the crimper fitting to the crimp position will now able. Set up is identical, but when the
in the normal manner. be the dimension established in the fitting touches the Coupling Stop, the
previous step. crimp cycle will start automatically.

CAUTION: When using an electronic Coupling Stop, disconnect it from the controller prior to setup.
Failure to do so will cause the crimper to actuate during the set up process.

16
CC60 General Production Hose Crimper

PLC RESET / RELAY REPLACEMENT

Electrical Panel (Front Cover Removed)

Programmable Logic
Controller (PLC)

Motor Relay
Dies Open Relay
Dies Close Relay

The PLC (Programmable Logic Controller) requires a relatively constant source of electrical power.
Power surges, outages or drops in power can cause the PLC to lose its settings.
This may result in missing or misplaced information on the controller screen.

Resetting the PLC to its original settings is a simple procedure

• Turn the main power switch to OFF.
• Remove the 4 screws holding the front panel in place and set the panel aside without disconnecting any wires.
• Power up the crimper from the main power switch. The crimper must be powered on during the PLC reset procedure.
• Move the three position toggle switch on top of the PLC right to the STOP position and then left to the RUN position.
• Return the toggle switch to the center TERM position.
• Turn the main power switch to OFF and replace the front panel.
• The PLC and the crimper should now operate normally.

Relay Replacement
• There are 3 relays which control the motor operation and dies open and dies close functions of the crimper. If one of
these functions is inoperable these relays can be replaced.
• If the pilot light adjacent to the “R1”, “R2”, and “R3” is lit and the function does not operate. This indicates that the relay
is receiving power but not performing its function.
• All 3 relays are identical and interchangeable.

17
CC60 General Production Hose Crimper

TROUBLESHOOTING

PROBLEM: CRIMPER WILL NOT RUN AT ALL

• Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release switch
after it has been depressed.

• PLC (Programmable Logic Control) must be reset. See instructions on the following page.

PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL

• Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper.
Many performance problems are the result of low voltage or inadequate electrical service.

• Check motor rotation and be certain that the motor rotates in the direction of the arrow on the motor
housing. For three phase units rotation can be reversed by switching any two wires in the plug.

PROBLEM: CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER
TO COMPLETE THE CRIMP

• Fitting is to large for selected crimp die. Select a crimp die that is closer to final crimp diameter. Machine
has built-in safety bypass to protect internal components from damage due to incorrect die selection.

• Check oil level. Position dies to the fully open position and check oil sight gage in rear of machine. Be
sure the oil level is in the middle of the sight glass. Use ISO 32 or 46 weight hydraulic oil.

PROBLEM: CRIMPER WILL NOT OPEN TO RETRACT POSITION IN AUTO MODE

• Retract position must be at least 3 mm larger than the final crimp diameter.

If problem(s) persist contact Customer Service for additional troubleshooting

assistance

18
CC60 General Production Hose Crimper

CC60 REPLACEMENT ACCESSORIES

6" Touch Screen Panel CC-Foot Switch 99mm Quick Change Tool Intermediate Die Removal Tool
P/N:102600-ACT P/N:CC-FOOTSWITCH P/N:102571 P/N:5691A13

Electronic Back Stop Manual Back Stop Die Rack 9 Station Die Holders Crimper Stand 16 Station
P/N:EBS-60 P/N:MBS-60 P/N:102616-99mm Die Holders
P/N:101247-99

Mini Grease Gun w/ CRIMPX Die CRIMPX Die Lubricant 3 oz mini CRIMPX Die Lubricant 14 oz Protective Master Die Foam Pad
Lubricant 3 oz mini grease tube grease tube P/N:103887 large grease tube P/N:103888 P/N:102530
P/N:103889

Adapter Die Set 145mm OD to Die Lock Pin For 84S/99S Die Die Lock Pin For 130S/145S CustomCrimp® Notched Digital
99mm ID P/N:103726 Series P/N:101582 Die Series P/N:101403 Caliper IN/MM P/N:CC-Caliper

19
CC60 General Production Hose Crimper

COMPONENT PARTS BREAKDOWN

11

10 11 1
4
7

12

12

13 10

Touch Panel Housing Assembly (102633)

ITEM PART NUMBER DESCRIPTION QTY
1 69915K65 3/4" NPT Straight Flex Cord Grip 1
2 9600K24 Grommet - 1/4" 2
3 9600K11 Grommet - 1/8" 1
4 103874 Foot Pedal Jack W/Nut 1
5 69915K57 1/2" NPT Cord Grip 1
6 90935A240 #10 Sheet Metal Screw 10
7 103792 USB Connector 1
8 4974T7 USB Cable 1
9 6897K38 Receptacle 1
10 102508-BT Touch Panel Housing Assembly 1
11 EA7-S6M-R 6" Touch Screen Text Panel 1
12 101545-GREEN Green Push Button 2
13 101545-RED Emergency Stop Button 1

20
CC60 General Production Hose Crimper

COMPONENT PARTS BREAKDOWN

43 42

32
39 38

44
40 41
33
32 36

31 DETAIL A

25

24

20
19

15

14

18

10

15 27

17
16 21 22 23
28

30 29
37

34 35

45

32
26

46
9 8 7 32

13

12 4

1
11

21
CC60 General Production Hose Crimper

COMPONENT PARTS BREAKDOWN

Crimper Assembly - CC38 (101547) / CC4-50 (101832) / CC60 (101551)

ITEM PART NUMBER DESCRIPTION QTY
1 102618-WELD CC Crimper Reservoir 1
2 103049 Sight Glass 1
3 4534K43 3/8-18 NPTF Hex Socket Pipe Plug 2
4 103048 Venter Filler Cap 1
5 102618-03 CC Reservoir Top Plate 1
6 91253A583 5/16-18 x 1 FHCS 12
7 101714-7.5-11 7.5 HP/3 Ph/11cc Motor and Pump Assembly 1
8 101714-5-8 5HP Motor/8cc Pump Assembly 1
9 101714-10-14 10HP Motor/14cc Pump Assembly 1
10 101733 Suction Strainer Hose Assembly 1
11 101734 Output Hose Assembly 1
12 91101A033 1/2 Lock Washer 4
13 92865A714 1/2-13 x 1 1/4" Hex Bolt 4
14 102303 Front Electrical Panel Bracket 2
15 91255A244 #10-24 x 5/8 BHCS 8
16 *Sub-Assembly Assembled Electrical Board 1
17 91255A544 1/4-20 x 1 1/4 BHCS 1
18 90675A029 1/4-20 Nut with Tooth Washer 6
19 91290A468 M8 x 100mm SHCS 4
20 102523 Assembled Manifold Block 1
21 102800 CC-60 Head Assembly 1
22 102513 CC-450 Head Assembly 1
23 102594 CC-38 Head Assembly 1
24 91106A131 M8 Internal Tooth Lock Washer 4
25 91310A542 M8 x 40mm Hex Bolt 4
26 102633 CC Tower w/ Touch Panel 1
27 92323A512 1/4-20 x 1/2 SHFCS 4
28 102302 Front Electrical Cover Panel 1
29 103050 50 Amp Disconnect Switch 1
30 103051 63 Amp Disconnect Switch 1
31 101687 Potentiometer Mounting Plate 1
32 91280A226 M5 x 16mm Hex Bolt 6
33 91253A542 1/4-20 x 1 FHCS 1
34 102500 CC-60/450 Rear Face Ring 1
35 102471 CC-38 Rear Face Ring 1
36 101689 Anti-Rotation Guide Pin 1
37 6DU67 M6 x 30mm FHCS 1
38 101688_04 CC-60/450 Potentiometer Bracket Standoff 2
39 101790_02 CC-38 Potentiometer Bracket Standoff 2
40 102980 CC-60/450 Potentiometer Bracket Base 1
41 102982 CC-38 Potentiometer Bracket Base 1
42 91290A649 M12 x 130mm SHCS (CC-60/450) 2
43 6DE37 M10 x 120mm SHCS (CC-38) 1
44 102981 CC-60/450/38 Potentiometer Bracket Flange 1
45 102817 CC-60 Potentiometer Stand Off 1
46 101719 Potentiometer 1

22
CC60 General Production Hose Crimper

COMPONENT PARTS BREAKDOWN

CC Motor and Pump Assembly (101714)

ITEM PART NUMBER DESCRIPTION QTY
1 101541 5 HP 1800 RPM Motor 1
2 101540 7.5 HP 1800 RPM Motor 1
3 102994 10 HP 1800 RPM Motor 1
4 101539 Motor Mounting Flange 1
5 91101A033 1/2 Lock Washer 4
6 92865A714 1/2-13 x 1 1/4" Bolt 4
7 101543-01 Motor Coupling 1
8 101543-03 Coupling Spider Insert 1
9 101713 8cc Gear Pump 1
3 2 1
10 101542 11cc Gear Pump 1
11 102992 14cc Gear Pump 1
12 98023A31 3/8 Washer 2
13 91102A031 3/8 Lock Washer 2
14 92865A626 3/8-16 x 1 1/4" Bolt 2
15 101543-02 3/4" Shaft Coupling 1
16 101539-01 Flange Gasket 1
17 6400-8-12 8 JIC 37 M to 12 SAE Adapter 1
18 6400-8-10 8 JIC 37 M to 10 SAE Adapter 1

FINAL ASSEMBLY PART NUMBER CREATION:

15 101714-"MOTOR HP"-"PUMP SIZE"-"PHASE (IF REQ'D)"
EX. 7.5 HP MOTOR WITH 11cc PUMP: 101714-7.5-11
EX. 5 HP MOTOR WITH 8cc PUMP, SINGLE PHASE:101714-5-8-1

16

18
6

12

11 10 9
17

14
13

23
CC60 General Production Hose Crimper

COMPONENT PARTS BREAKDOWN

2
7

3
4

OPTIONAL Crimper Table Assembly (101755)

Item Part Number Description Qty
1 101244 Die Panel 1
2 101246 End Panel 2
3 90108A030 5/16 Flat Washer 16
4 91102A030 5/16 Lock Washer 8
5 92865A581 5/16-18 X 1 Hex Bolt 8
6 95462A030 5/16-18 Hex Nut 8
7 101754 Crimper Table Top 1
8 101242 99MM Die Holder 16
8 101243 84MM Die Holder 16
9 91255A535 1/4-20 X 3/8 BHCS 64

24
CC60 General Production Hose Crimper

CC60 DIE PART IDENTIFICATON

Master Dies
145mm to 99 mm
Adapter Dies

99mm
Hydraulic Dies

Master Dies Accept:

• 145/99mm Adapter Dies; or
• 145S Series Dies (84 - 126mm (3” - 4”))

145/99 Adapter Dies Accept:

• 99S Series Dies (8.5 - 78mm (¼” - 2 ½”))

145mm to 99 mm
Adapter Dies
99mm
Master Dies Hydraulic Dies

• Available Die Retaining Studs:

P/N: 101582 P/N: 101403

25
CC60 Preventative
General Production
Maintenance
Hose Crimper
Package
p

CustomCrimp®’s preventative maintenance program is an annual service

which keeps your crimper cleaned, calibrated, and running in peak performance.
This service includes the cleaning of main wear components, inspection of wear
components and seals, and calibration of your crimper. Prevent downtime with this
economical service package performed at your facility.

CC60 PREVENTATIVE MAINTENANCE PACKAGE INCLUDES:

• Inspection and Cleaning of Cylinder Body. • Inspection of Electrical Components.
• Inspection and Cleaning of Cylinder Piston. • Replacement of Master Die Springs.
• Inspection and Cleaning of Cylinder Master Dies. • Replacement of Protective Foam Pads.
• Inspection and Cleaning of Cylinder Front Plate. • Crimper Care Package (Die Studs, Quick Change Tool Pins,
• Inspection and Cleaning of Cylinder Master Die T-Nuts. Grease Gun, Screen Protector).
• Inspection and Cleaning of Adapter Dies. • Oil Change (If customer provides oil, and disposal of used oil).
• Inspection and Cleaning of Oil Bypass System. • Update of ACT Controller software (if needed).
• Inspection of Cylinder Seals. • New Grease Applied on All Wear Surfaces.
• Inspection of Piston Cap. • Crimper Calibration.
• Inspection of Potentiometer Bracket Assembly. • Written Crimper Documentation Report.

26
CC60 Preventative Maintenance Package

We understand how critical it is to have your crimpers running everyday and limiting downtime. We hope that
our services will help eliminate downtime, shipping costs, and uncertainty of when your machine will be fixed.
Please feel free to search our website and contact us with any questions.

DURABLE, RELIABLE DESIGN = PROFITABILITY

• Annual service prevents crimper downtime.
• Save money on multiple crimpers at one location.
• Written report showing crimpers current condition and future needs.

Inspection & Cleaning of Inspection & Cleaning of Inspection & Cleaning of Inspection & Cleaning of Inspection & Cleaning of
Cylinder Body & Piston Cylinder Master Dies Cylinder Front Plate & Adapter Dies Oil Bypass System
Master Die T-Nuts

Inspection of Electrical Replacement of

Inspection of Cylinder Inspection of Potentiometer Replacement of
Components Master Die Springs
Seals & Piston Cap Bracket Assembly Protective Foam Pads
Address:____________________________________________ Fax:_____

 ____________________________________________  EͲmail:___

Serialnumber:________________________________________ Date:____

INSPECTION:

x Masterdieassemblywearandfunction:EXCELLENTLIMITEDLIFE
x Pistonwearandfunction:EXCELLENTLIMITEDLIFE
x Pistonsealand/orWBcondition:EXCELLENTLIMITEDLIFE
x Cylinderbodyrodsealcondition:EXCELLENTLIMITEDLIFE
x Pistoncapsealand/orWBcondition:EXCELLENTLIMITEDLIFE
x TͲnuttightnessandfunction:  EXCELLENTLIMITEDLIFE

PREVENTATIVEMAINTENANCE:

x 102520   CC4Ͳ50MASTERDIESPRINGS  
x 102529   CC4Ͳ50FOAMPADS   
x 103889   CRIMPXGREASEGUNW/NIPPLE 
x VOILͲ4675   7.5GALLONOILKIT   
x 101699   CCSERIESSUCTIONSTRAINER  
x VP1000Ͳ1   CCSERIESSCREENPROTECTOR  
x 101582   HYDRAULICDIESTUDS   
x 101403   INTERMEDIATEDIESTUDS  
x KKKCHGͲPIN   QUICKCHANGETOOLPINS  

Crimper Calibration Written Crimper

Inspection of Die Studs & Update of ACT™ Controller New Grease Applied
Documentation Report
Quick Change Tool Pins Software (If needed) on All Wear Surfaces

See the complete line of CustomCrimp® Crimpers and Accessories at:

CustomCrimp® www.customcrimp.com (219) 462-6128

27
CC60 General Production Hose Crimper

CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT

CustomCrimp® “No-Nonsense” Warranty Statement

All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one
year from the date of installation. This warranty ends when the product becomes unusable for reasons
other than defects in workmanship or material.

Any CustomCrimp® Product proven to be defective in workmanship or material will be repaired or replaced
at no charge. To obtain benefits of this warranty, first, contact Warranty Repair Department at Custom
Machining Services at (219) 462-6128 and then deliver via prepaid transportation the complete hydraulic
product to:

ATTN: WARRANTY REPAIR DEPT.

Custom Machining Services, Inc.
318 North Co. Rd 400 East
Valparaiso IN 46383

If any product or part manufactured by CustomCrimp® is found to be defective by CustomCrimp®, at its

option, CustomCrimp® will either repair or replace the defective part or product and return via ground
transportation, freight prepaid.

CustomCrimp® will not cover any incoming or outgoing freight charges for machines sold outside
The United States.

This warranty does not cover any product or part which is worn out, abused, altered, used for a purpose
other than for which it was intended, or used in a manner which was inconsistent with any instructions
regarding its use.

Electric motors are separately warranted by their manufacturer under the conditions stated in their separate
warranty.

28
CC60 General Production Hose Crimper

CONTACT US

CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS.

Products and services to support industry wide hose assembly needs.

CustomCrimp®
Custom Machining Services, Inc.
326 N. County Rd. 400 East
Valparaiso, IN 46383
Ph: (219) 462-6128
Fax: (219) 464-2773
www.customcrimp.com

See the complete line of CustomCrimp® Crimpers and Accessories at:

CustomCrimp® www.customcrimp.com (219) 462-6128

29