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Partners In Productivity
for 1000+ Mixing &
Dispensing Processes!
Twin's specialist solutions are trusted by customers Turkey
from 11 countries to significantly improve the
productivity, quality and cost-effectiveness of their Iran
mixing and dispensing processes.
Egypt
Twin is the only company in the world to offer fluid Pune (HQ)
filling, sealant dispensing and meter mix systems India
coupled with fully customised automation solutions Thailand
under one roof.

Indonesia

Key Projects in Cast PU

Products Machine Result

Chennai based manufacturer Smart Series Near zero material wastage

automates Casting for PU Machine with Consistent dispensing without bubbles,
Pigment Dosing; flow Patches
Rollers weighing 60 to 90 Kg rate of 8 Kg/min High flow-rate for short pot life (8 min)
Guaranteed hardness for Rollers with
accurate mixing ratio

Greater productivitiy for a 2 Component Smart 25% improvement in productivity

Bengaluru based PAD Series Machine for 70% reduction in material wastage
TDI with flow rate of Achieved total accuracy in mixing and
Sheet Manufacutrer 5.5 Kg/min dispensing
with Twin's 2 Component Cast High flow rate to prevent solidification of
PU Machine product

Improved quality and longer life Extensive Series 3 Improved life PU Pipeline pigs by 80%
for pipeline pigs used in oil Component MDI/TDI Faster production saved 20% time/shift
industry with oven Reduced material wastage up to 50%

Desired quality for MDI Smart Series (MDI) Proven for MDI 896 material on every
Machine parameter such as hardness,
Roller Wheels (7 to 10 Kg) elongation, density etc.
for Thailand based Perfect bonding parameters for MDI
manufacturer material

Reduced rejection for heavy 3 Component MDI Huge savings in time

duty PU Discs Machine with Rejection down by more than 70%
Pigment Dosing; 60% gains in productivity
Flow rate of 3 Kg/min New business from customers with
improved quality and finish

Starting from assessing suitability of your process, Trials on your

Need help to automate
moulds with materials to proving the component with end
your Cast PU production? customers, Twin’s Engineering team will help you at every step.
Reliable automation for Cast PU processes,
using 2/3 Component MDI/TDI
Twin's Meter Mix Dosing systems (MMD) Twin offers MMD system for multi-
simplifies your manufacturing process component Cast PU with upto 5
by automating every manual task components including three kinds of
involved in Cast PU production. color sizing and one additive directly
Whatever be your material, process or injected into the mix.
product, Twin's Meter Mix Dosing
Complete range of MMD Systems to
System is easily configured to automate
cater to all your needs in cast PU
the production. Twin's intelligent process
processes:
automation which lies at the heart of
Twin's Meter Mix Systems, ensures a Easy Series
completely effortless switch-over from Smart Series
the manual processes to a fully Extensive Series
automated production.

NextGen Features
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New
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Maintenance Pop-ups Smart Data Logging Built-in E-Manual and

(SMS and Email) and Reports Videos
Plan your preventive maintenance well Smart Production dashboards with Quick reference E-manuals, assembly
in advance with automated alerts for report library to analyse Mixing Ratio, and maintenance videos accessible
faults and routine maintenance Utilization, Consumption for each batch. through HMI enables immediate and
activities. easy troubleshooting.

Cast PU Applications
Examples of Cast PU Components Strips, Fixtures, Chucks and Cones
manufactured using Twin's Systems Rods, Hammers, Mallet etc.
Castor Wheels for various Tube inserts, Nozzles, Gaskets
applications such as Forklift, Pallet PU Wipers, Blades
Trucks etc.
Inflatable spheres
Rollers for textile, Printing, Threshers,
Bearing Rollers, Load Roll .... and many more
Mats, Sheets etc.
Spiders Couplings & Bushes

0.25kg 200+kg

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 Advanced Technology for
Cast PU Processes

Pigments/
Catalyest/
Chain Extender
(B) (Optional) (A)
BDO/Moca Pre-polymer
Electrical Heating

Electrical Heating
Re-circulation

Re-circulation

Temp. Temp.
Sensor (0C) Sensor (0C)

Precision Precision
Metering Pump Metering Pump

Dynamic
Mixer Set
Flow Rate
Mixing Ratio
Temperature
Vacuum Level

For 3 tank MDI systems

(A) Pre-polymer
(B) Chain extender
(C) BDO Cast PU Components

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 Technology Overview
DYNAMIC MIXER AND
RAW MATERIAL RECIRCULATION

The dynamic mixing system includes specially

designed rotor with variable mixing speeds that
ensures the homogenous mix of the material.
Twin's machines are equipped with complete
recirculation for each component. This ensures
consistent temperature, viscosity and other properties
for the materials to be mixed. The system also helps to
reduce the shot-time and prevents loss of material.

ELECTRICAL HEATING
Twin's MMD systems provide accurate temperature
controls for tanks and hoses to ensure consistent
temperature for the components, throughout the
process. Operator can easily adjust the temperature
with one touch control.

PRECISION METERING PUMP

Twin's meter mix dosing systems use the most
advanced precision variable ratio pumps that allow
highly accurate control over the mixing materials,
throughout the course of the process.
Precision metering pump for most
accurate ratio of mix
Mixing ratios can be varied as per requirement
Easily adapts to variety of materials

INTELLIGENT ELECTRONIC CONTROLS

Highly advanced, touch based HMI Controller enables
the Operator to easily set, monitor and control all key
parameters at each stage in the process.
Enables precise control and visibility for the entire
process
Alarms, alerts for any deviations in the process
such as change in mixing ratio, temperature etc.
Auto-off facility for processes in case of faults
Accurate traceability of each step in the process
Data logging for key parameters such as flow rate,
dosing quantity, material consumption etc.

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Easy Series Machines
MMD System for
2/3 Component MDI/TDI
Achieve the quality and
productivity you always wanted
The Easy Series MMD systems are feature rich machines with compact
design. The system is equipped with the same advanced automation
capabilities as Twin's Extensive series systems, and is specially designed to
cater to processes that need relatively lower flow rate and material
consumption. The Easy Series systems offer the full range of benefits while
being highly economical.

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 Features and Specifications
The Easy series MMD is practically a plug and play system with quick and hassle
free installation. The system is highly versatile and can be easily configured to cater
to a wide range of materials and respective cast PU processes. With easy
operations, low maintenance and convenient cleaning, the Easy series MMD
Systems provide a perfect start to your automation.

KEY MACHINE FEATURES CONTROLLER FEATURES

Modular design Set and Monitor temperatures, pump
Stainless steel tanks ratio, pressures, flow rates
Electrical heating Production and operation data
Raw material recirculation storage
Stirrers to prevent material Calibration cycle
sedimentation Alarms for cycle completion
Pigment/additive direct injection line Operator faults and alerts
(optional)
Observation glass on tanks

Dynamic Human Machine Vacuum Precision

Mixer and Material Interface (HMI) Degassing Metering Pump
Recirculation

2 COMPONENT MDI/TDI
Flow rate up to 3 Kg/min
Power 22 KW
Ratio Variable
Recipes 25
(A) (B)
Tank capacity 45 L 10 L
Temperature 1000C 1300C
(Adjustable)

3 COMPONENT MDI
Flow rate up to 3 Kg/min
Power 23 KW
Ratio Variable
Recipes 25
(A) (B) (C)
Tank capacity 45 L 45 L 10 L
0 0
Temperature 100 C 100 C 1000C
(Adjustable)

For 3 component MDI systems

(A) Pre-polymer, (B) Chain extender, (C) BDO

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Smart Series Machines
Advanced MMD Systems for
2/3 Component MDI/TDI
Set a new benchmark in your
Cast PU productivity and quality
The Smart Series MMD systems come with highly advanced features which
makes it easy to configure for a wide range of Cast PU materials and
methods. The system is designed and built to cater to processes that need
higher flow rate and typically involve larger volume of material consumption
for single/multiple PU products. The Smart Series systems offer unmatched
set of benefits in its class.

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 Features and Specifications
The Smart series MMD systems are highly versatile and thus offer convenient
options to automate a wide variety of Cast PU processes. The Smart systems can be
easily configured to cater to a wide range of materials and products. With efficient
operations, minimal maintenance and easy cleaning, the Smart series MMD Systems
are able to create a new benchmark in your product quality and productivity.

KEY MACHINE FEATURES CONTROLLER FEATURES

Modular design Set and Monitor temperatures, pump
Stainless steel tanks ratio, pressures, flow rates
Electrical heating Production and operation data
Raw material recirculation storage
Stirrers to prevent material Calibration cycle
sedimentation Alarms for cycle completion
Pigment/additive direct injection line Operator faults and alerts
(optional)
Observation glass on tanks

Dynamic Human Machine Vacuum Precision

Mixer and Material Interface (HMI) Degassing Metering Pump
Recirculation

2 COMPONENT MDI/TDI 2 COMPONENT MDI/TDI

Flow rate up to 4 Kg/min Flow rate up to 7 Kg/min
Power 22 KW Power 24 KW
Ratio Variable Ratio Variable
Recipes 25 Recipes 25
(A) (B) (A) (B)
Tank capacity 100/200 L 10/45 L Tank capacity 200 L 45 L
Temperature 1000C 1300C Temperature 1000C 1300C
(Adjustable) (Adjustable)

3 COMPONENT MDI 3 COMPONENT MDI

Flow rate up to 4 Kg/min Flow rate up to 7 Kg/min
Power 23 KW Power 28 KW
Ratio Variable Ratio Variable
Recipes 25 Recipes 25
(A) (B) (C) (A) (B) (C)
Tank capacity 100 L 100 L 10 L Tank capacity 200 L 200 L 45 L
Temperature 1000C 1000C 1000C Temperature 1000C 1000C 1000C
(Adjustable) (Adjustable)

For 3 component MDI systems

(A) Pre-polymer, (B) Chain extender, (C) BDO

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Extensive Series Machines
High-end MMD Systems for
2/3 Component MDI/TDI
Cutting-edge productivity with
superior quality
The Extensive Series MMD systems offers industry-leading features to
improve the productivity of Cast PU processes by multi-fold. The system is
designed to easily integrate multiple components (pigments, additives etc.)
through direct injection. The Extensive range systems are suitable for cast PU
component manufacturing with high-volume or high-flow rate methods. The
Extensive Series systems offer unparalleled performance across a variety of
processes, materials and components.

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 Features and Specifications
The Extensive series MMD systems provide dynamic options to automate
manufacturing of complex Cast PU products, with reliable quality and high level of
productivity. The Extensive systems help to significantly reduce the manpower and
material wastage as compared to manual mixing and dispensing methods. With
intelligent and almost maintenance free operations, Extensive Series provides
cutting-edge productivity.

KEY MACHINE FEATURES CONTROLLER FEATURES

Modular design Set and Monitor temperatures, pump
Stainless steel tanks ratio, pressures, flow rates
Electrical heating Production and operation data
Raw material recirculation storage
Stirrers to prevent material Calibration cycle
sedimentation Alarms for cycle completion
Pigment/additive direct injection line Operator faults and alerts
(optional)
Observation glass on tanks

Dynamic Human Machine Vacuum Precision

Mixer and Material Interface (HMI) Degassing Metering Pump
Recirculation

2 COMPONENT MDI/TDI OPTIONAL SYSTEM

Flow rate up to 20 Kg/min Melter for Component 3 can be
Ratio Variable supplied separately, as per requirement

Recipes 25
(A) (B)
Tank capacity 400 L 60 L
0
Temperature 100 C 1300C
(Adjustable)

3 COMPONENT MDI
Flow rate up to 20 Kg/min
Ratio Variable
Recipes 25
(A) (B) (C)
Tank capacity 400 L 400 L 60 L
Temperature 1000C 1000C 1000C
(Adjustable)

For 3 component MDI systems

(A) Pre-polymer, (B) Chain extender, (C) BDO

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