NASSER S AL HAJRI CORPORATION

SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A

CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

CATEGORY METHOD OF STATEMENT

TITLE METHOD STATEMENT FOR REINSTATEMENT

DOCUMENT REFERENCE NSH-SAOMPP-CMS-PI-007

TABLE OF CONTENTS

1.0 SCOPE

2.0 PURPOSE

3.0 REFERENCES

4.0 DEFINITION

5.0 RESPONSIBILITIES

6.0 PROCEDURE

7.0 SAFETY ACTION PLAN

0 22/02/2015 For Approval Harikumar Yohannan Chacko Bobby Paul

Revision Date Description Prepared By Reviewed By Approved By
REVISION HISTORY

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

1.0 SCOPE

The scope of this procedure is to ensure the Reinstatement of piping and pipeline
systems, which are designed and constructed in accordance with relevant Saudi Aramco
Standards.

2.0 PURPOSE

2.1 This procedure provides the guide lines, precautionary measures to be taken for
reinstatement of the newly installed piping system and pipelines with instrument
and adjacent equipment.

2.2 This procedure shall cover all type of Piping & Pipeline in SAOMPP Project which
includes related instrument item and adjacent equipment nozzle if applicable. It
shall be checked with relevant check list in this procedure.

3.0 REFERENCES

3.1 Relevant Saudi Aramco Engineering Standards and Procedure.

G.I-2.710 Mechanical Completion and Performance acceptance of

Facilities.
SAES-L-108 Selection of Valves
SAES-L-420 Scraper Trap Station and Appurtenances
SAES-L-150 Pressure Testing of Plant Piping and Pipelines
SAES-J-100 Process Flow Metering
SAES-J-200 Pressure
SAES-J-400 Temperature
SAES-J-600 Pressure Relief Devices
SAES-W-012 Welding Requirements for Pipelines
SAES-N-001 Basic Criteria, Industrial Insulation
SAES-H-001 Coating Selection and Application Requirements for
Industrial Plants and Equipment
SAES-H-002 Internal and External Coatings for steel pipelines and
Piping

SAEP-351 Bolted Flange Joints Assembly

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

3.2 Relevant Saudi Aramco Typical Inspection Plan

SATIP-L-450-04 Cross Country Buried Pipeline (Mainline)

SATIP-J-600-01 Safety Relief Valve Installations

SATIP-A-004-03 Hydrostatic Testing Of Pipelines

SATIP-L-350-02 Piping Tie-In Installation For Plant Piping

3.3 Relevant Saudi Aramco Inspection Check List and Test Report

SAIC-A-2006 Review Procedure-Post Test Reinstatement & Check List

SAIC-A-2018 Lay-up of piping Systems & Vessels

SAIC-L-2097 Punch Listing/Final Inspection of Hot Tap Connection

SAIC-L-2136 Scraper Trap and Piping Re-instatement

SAIC-L-2133 Re-instatement/Punch listing of Underground Pipeline

SAIC-L-2014 Inspection of Bolted Flange Joint Assembly

SATR-A-2011 Reinstatement Punch list Form

SA Form-3099A Relief Valve Authorization

4.0 DEFINITIONS

SAOMPP - Saudi Aramco Onshore Maintain Potential Program.

NSH - Nasser S. Al-Hajri Corporation
Subcontractor - Authorized enterprise to carryout construction activities on
behalf of Contractor)
Supplier (or Vendor) - Any person, firm, partnership, company corporation or
combination thereof with which the BUYER has sent the
QUOTATION REQUEST or placed the PURCHASE
ORDER.

Supply - All material, equipment and services to be provided

whether. Expressly or by implication under the
PURCHASE ORDER

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

5.0 RESPONSIBILITIES:

5.1 Project Manager

Project Manager shall be responsible for the overall implementation of the

company safety & Quality plan and ensure efficient execution of works in
accordance with project specifications.

5.2 Site Construction Manager

Site Construction Manager is responsible for all construction related piping

activities including fabrication accordance with the specified Engineering
Design; Standard, in order to coordinate with all discipline’s activities for comply
with the Specified Project Requirements including safety & Quality. Site
Construction Manager will report to Project Manager.

5.3 QA/QC Manager

QA/QC Manager is responsible for the implementation of all required

construction works and Assured on Quality, in order to meet the project
requirement including Fabrication accordance with the project specified
engineering & Standards etc. and to control for the specified Piping activities
including test and inspection etc. for this particular job. He will coordinate will all
discipline heads for this related activity & report to General Manager.

5.4 Piping Manager

The Piping Manager is responsible for the total piping fabrication works as per
the project related approved documents at site/shop and plan for the weekly work
schedule and controlling for all the piping works comply with the project
requirement including safety & Quality . He will report to Site Construction
Manager.

5.5 Piping Superintendent

The Piping Superintendent coordinates with personnel at Shop & Site to Plan for
the fabrication of daily, weekly piping works as per baseline schedule, and
allocates the job to the concerned supervisors, and control the piping works

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

including daily monitoring etc. in all the areas accordance with safety, Quality and
Productivity respectively. He will report to Piping Manager.

5.6 QC Engineer

The QC Engineer will be responsible for the necessary inspections and tests at
shop and specified place and to be carried out for all the activities involved in the
above ground piping fabrication works as per the specified Inspection & Test
Plan (ITP). He will report to QA/QC Manager.

5.7 Piping Inspector

Piping Inspector is responsible to inspect all the piping materials related the
specified areas he will do the dimension check, Grade, etc. as per IFC prior to
fabrication. He will inspect the beveled ends and giving clearance for fit-up etc.
He is also responsible for Calibration of all testing instruments/machineries and
using necessary precision tools etc. to meet accordance with the Quality on
specified piping works He will report to QA/QC Manager.

5.8 Welding Inspector

The Welding Inspector inspects the joint after fit-up and gives clearance for
welding. Once welding is completed, visual inspection will be done and non-
destructive inspection shall be carried out as required by the specification. The
welding report shall be prepared by QC Inspector and submitted to SAOMPP. He
will report to QA/QC Manager.

5.9 Site Supervisor

The Site Supervisor will be directly involved in the planning and execution of the
activities involved in the fabrication works. He will be responsible for the
preparation of fabrication plan, Safety Action Plan, Safe Work Plan and work
permits if required prior to commence of any activities. He should raise Request
for Inspection (RFI's) to the QC dept. at appropriate stages of the work as
detailed in the ITP. He will report to piping Manager.

5.10 Foreman

The Piping Foreman will be responsible for the direct execution of works involved
in the fabrication process according to the plan and will directly control and issue

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

instructions to the working personnel. He will provide written instructions to

welders by issuing "Welding Instruction Sheets" that cover the fundamental
requirements of the Welding Procedure Specification (WPS). He will also ensure
that works are performed with proper tools/equipment and good housekeeping
around the working area. He will report to Piping Manager.

5.11 Safety Manager / Supervisor

Safety Manager / Supervisor will make sure that all the safety requirements are
fulfilled prior to start of the job. Job Safety Analysis/Safety Task Assignments will
be strictly implemented by daily basis in order to avoid any loss of time.

5.12 Planning Department

Planning dept. will receive all the drawings from Document Controller and the
same will be kept updating as per the latest revisions. Weld maps will be
prepared. As per the latest drawings, Bill of Materials & Material Take Off
(BOM/MTO) will be prepared which will be forwarded to materials department
prior to Make PR etc. Preparation of weekly, monthly and overall schedule will be
done and the same will be monitored on daily basis accordance with the baseline
schedule and will monitor the daily/weekly/monthly delay concern etc. he will
report to Site Construction Manager & Project Manager.
5.13 Materials Department
The materials Dept. is responsible for shifting all materials from store yard to
fabrication yard as per material requisition made by fabrication supervisor. Also
the fabrication completed spools shifted to erection site. All the documents and
records in connection with materials shall be maintained for traceability. Records
will be made as per isometrics for material shifting and an updated status of
materials stock and transfer to site will be done on daily basis. Material
department will report to Material Manager.

6.0 PROCEDURE

6.1 General Requirements

6.1.1 Any exception shall be identified and listed in the system punch list.

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

6.1.2 Any item marked as “Fail” in SAIC-L-2133 requires to be identified with

the specific description and location of the discrepancy / Violation
and shall be listed in the reinstatement punch list form (SATR-A-2011)
5.1.3 Any item related “Equipment Preservation” such as bolt tightening on
nozzle, shall be listed in the reinstatement, punch list from SATR-A-
2011.
5.1.4 Colum “Y/N” in SAIC-L-2133 is used to pre-determine each respective
item as required for startup (Y) or not required for start-up (N). Final
designation of “Y/N” items will be at the Mechanical Punch listing by
Saudi Aramco
5.1.5 All piping and pipeline fabrication documents and inspection record
books are available for review.
6.2 Temporary Components Removal

6.2.1 Upon completion of pressure test, system shall be depressurized, drain

and dried.
6.2.2 Test gauges shall be removed and opening shall be plugged or capped.

6.2.3 Temporary blinds, spools, supports and etc., which are being used for
the test shall be removed.

6.2.4 Vents and drain shall be closed.

6.3 Piping components installation

6.3.1 All piping components are installed or re-installed in their respective

location as shown in the P & ID, ISO DWG. (i.e.. piping, removal pipe
spools, valves, vents, drains, spectacle plates, blinds, flange spacers,
etc.) Contractor shall be responsible to carry out P &ID check / walk
through for the piping system being reinstated and indicate relevant
P&ID numbers with revision in SAIC-L-2133, items B1 & B2.

6.3.2 Permanents bolts, nuts and gaskets shall be installed as per the
approved IFC drawings. All flange and gaskets shall be verified before
installation and tagged after installation.

6.3.3 Original gaskets and bolts are installed and have been verified as per
the approved IFC drawings.

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

6.3.4 Torque value shall be in accordance with “, Procedure for Bolt

Torqueing”.

6.3.5 Suitable electrical insulation strips shall be provided between the pipe
and Ring girder support if required to prevent dissipation of cathodic
protection current.

6.3.6 The valves shall be full bore type to allow for the passage of scrapers.
Tee shall be barred-tees type where needed.

6.3.7 In accordance with SAES-L-108 Para. 4.7.2, isolation valves are

verified shall have body and seat tested prior to installation through
verification of field test certificate.

6.3.8 Prior to valve installation, direction of control valves and globe valves
shall be verified as per process flow direction.

6.3.9 Reinstate the internals of the check valve and ensure flow direction of
check valves follow the process flow direction.

6.3.10 Relief valve shall be installed, verified and recorded on the

corresponding form SA-3099A it will be controlled separately regardless
of this reinstatement procedure.

6.3.11 Contractor is able to demonstrate internal cleanliness of any specific

valve questioned by PID/PMT. The valve which is not able to operate
(open & close) may need to be taken out of line for checking /cleaning,
and reinstalled.

6.4 In-Line equipment and instrument installation

6.4.1 All in-line equipment and instrument shall be installed in their respective
locations as shown in the approved P & ID, Isometrics and any other
relevant IFC drawings, (i.e. strainer, scraper passage indicator, meter
tube, straightening vanes, orifice, fitting, pressure indicators,
temperature indicator, and sample proves, etc.,)

6.5 Identification Marking

6.5.1 Identification are stenciled on major components of the piping such as

but not limited to:

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

 Identification number for metering skid

 Identification number for prover when installed

 Strainer

 Scraper passage indicators

 Scraper traps

 Flow elements/flow meter

 Control valves

 MOV’s

 Relief valves

6.6 Inspection and Acceptance

6.6.1 Final piping punch listing re-instatement shall be conformed to SAIC-L-

2133. Any acceptance criteria change shall be discussed further, if
required

6.6.2 SATR-A-2011 shall be used along with Post-test Reinstatement form

SAIC-A- 2006.

7.0 SAFETY ACTION PLAN

7.1 Tool Box/ Safe Work Plan

 The safe work plan to be prepared by the site supervisor.

 Tool box talks to be observed before starting the work shift to discuss the
Safe Work Plan and other safety concerns for the task.
 Tool box talk shall be conducted by the site supervisor with the HSE
officer assisting and submitting the attendance sheet.
 Work can only start when all the provisions in the safe work plan are fully
complied, to include all safety precautions required.
 All tool box talk attendance sheets must be turned over for submission to
HSE department.

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

7.2 General Safety Requirements

Personal Protective Equipment’s:
 All personnel (sub-contractor, contractor and client) must wear the project
mandatory PPE (long pants, long sleeve shirt/arm sleeve, hard hat, safety
dark glass, safety clear glass, safety shoes, high visibility vest, hand
gloves).
 Special PPE for face protection, noise, hand protection, dust pollution,
etc. shall be provided to all concerned workers/personnel.
 All PPE must be inspected prior to use.\

Housekeeping:

 Unwanted materials/supplies shall be removed from site to ensure clear

access. Temporary material store will be located.
 Proper barricading and signage shall be implemented.
 Maintain proper access and egress for workers, equipment and for
emergency.

Work Environment:

 Drinking water to be provided in 20-liter coolers in the working area, aside

from the water stations.
 During summer months, replacement drink (juice with salt, sugar and
glucose) provided to all workers twice during morning and afternoon to
minimize impact of heat exposure.
 During high wind where visibility will hamper the operation, Construction
and Safety will advise the workers on approved actions to take.
 Dust control measure shall continue to be enforced at these times.

Tools and equipment:

 All tools shall be inspected color coded prior to use; replace damage tools
from store.
 Electrical tools/equipment must be properly checked color coded before
using (project standard is 110 volts supply/ 220 volts tools shall require
SAOMPP approval).

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

 Operate the tools according to the operations manual.

 Mobile equipment shall comply all safety requirements and inspected by
respective operators and drivers prior to operation.
 Flagmen shall be deployed to assist the moving equipment.
 All other non-mobile equipment shall be complied with all the safety
requirements prior to deployment.
Permit To Work:
 All permits to work required must be valid and approved before the start
of the job.
 Permit original copies must be in the site; inside the permit box.
 All conditions provided in the permit must be complied and maintained
form the start up to completion of the works.
 For night work, workers list shall be attached on all permits.
 When an unsafe condition or conditions occur, the task will be stopped for
immediate rectification of the condition.

Lifting and Rigging:

 There may be light lifting activity; contractor’s lifting and permit procedure
shall be strictly followed.
 All equipment must have valid certification and color inspection sticker.
 Operator to implement daily inspection with checklist prior to use.
 Operator must possess the valid SAG heavy driving license, 3rd party
certification and medical examination fit to work.
 Certified rigger to be available during the operation.
 All lifting gears, sling and tackles must have valid certification and color
coding and inspected prior to use.
 Flagman shall be available; equipped with red and green flags and
whistles.
Electricity:
 Lighting facility (tower lights & flashing lights) for night work are provided.
 All energized equipment shall be properly grounded.

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

 Qualified mechanic/electrician shall be deployed during the operation to

respond the need for lighting relocation, etc. and also to act as fire
watchers.
 Panel boards or extension cords used in site shall be proper checked and
color coded.
 To mitigate tripping hazard, power/electrical cables shall be either
installed in between scaffold planks or elevated in access/egress
portions.
 Lightings and generators locations shall be marked in the drawing
attached.

Road/ Traffic Safety:

 All vehicles and equipment in the site shall observe strict road safety; that
is follow site speed limit 30kph and 15kph in congested areas, seat belt
fastened by driver and all passengers, pedestrians are respected and
allowed to pass first all the time.
 Passing other vehicles not allowed.
 All headlights on at all times.
 Signboards for speed limit are provided (30kph site speed).
 Crossing signs are provided in entrance and exit gates.

7.3 SAOMPP Emergency Numbers

NSH Male Nurse 0536012017
NSH Ambulance driver 0552424080
NSH HSE Manager 0536012056
NSH Construction Manager 0536012021
NSH Project Manager 0536001178
TRG HSE Manager 0505176944
PMT HSE Manager/Emergency 0500192109

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 NASSER S AL HAJRI CORPORATION
SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL PROGRAM- NA1A
CONTRACT # 6600033948
NSH-SAOMPP-CMS-PI-007 METHOD STATEMENT FOR REINSTATEMENT
Rev-00 Date: 22 FEB 2015

7.4 Other Specific Safety Requirements:

a) For medical team/facility; Provide certified nurse, certified first aider,

ambulance driver, ambulance (to be parked near the Coker area during
night time).

b) Working in pair (“buddy-system”) is strictly required especially during

night works.

c) Construction to deploy Flagmen (equipped with flags and whistle) in

crossings, diversion access, Coker ramps and washing area.

END OF THE DOCUMENT

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