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VFC 5610

Vfc

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VFC 5610

Vfc

Uploaded by

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© © All Rights Reserved
Available Formats
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You are on page 1/ 56

The Drive & Control Company

Rexroth Frequency Converter

VFC 3610 / VFC 5610

Quick Start Guide Edition 06


R912005518

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Bosch Rexroth AG VFC 3610 / VFC 5610

Record of Revision

Edition Release Date Notes


DOK-RCON04-VFC-X610***-QU01-EN-P 2014.04 First release
DOK-RCON04-VFC-X610***-QU02-EN-P 2014.05 Model extension
DOK-RCON04-VFC-X610***-QU03-EN-P 2014.05 New functions
DOK-RCON04-VFC-X610***-QU04-EN-P 2014.06 New functions
DOK-RCON04-VFC-X610***-QU05-EN-P 2014.08 New functions
DOK-RCON04-VFC-X610***-QU06-EN-P 2014.11 New functions

Introduction of this Documentation


This Quick Start Guide is derived from the Operating Instructions which in-
cludes the product data in details.

WARNING Personal injury and property damage caused by


incorrect application, installation or operation!
Never work with or control the product before reading through
● Safety Instructions in the standard delivery
● Safety descriptions in the Operating Instructions

Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com/vfcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without
its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.

RS-ed5e7bee01562bdb0a6846a50013e6d6-6-en-US-4

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VFC 3610 / VFC 5610 Bosch Rexroth AG
Table of Contents

Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Installation Conditions........................................................................... 2
1.4 Figures and Dimensions......................................................................... 3
1.4.1 Figures................................................................................................... 3
1.4.2 Dimensions............................................................................................ 4
1.4.3 DIN Rail Mounting.................................................................................. 5

2 Electric Installation................................................................................ 6
2.1 Overview of Electric Connections.......................................................... 6
2.2 Cable Specifications.............................................................................. 7
2.2.1 Power Connection................................................................................. 7
Cable specification for international without USA / Canada................. 7
Cable specification for USA / Canada.................................................... 8
2.2.2 Control Signal Connection..................................................................... 9
2.3 Terminals............................................................................................. 10
2.3.1 Power Terminals.................................................................................. 10
2.3.2 Control Terminals................................................................................ 11
Control terminals figure....................................................................... 11
Control terminals description.............................................................. 12
Digital input X1...X5 NPN / PNP wiring................................................ 14
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 15
Analog input terminals (AI1, AI2, +10 V, +5 V, Earth and GND)............ 15

3 Start-up................................................................................................ 16
3.1 LED Panel and Dust Cover................................................................... 16
3.1.1 LED Panel............................................................................................ 16
3.1.2 Dust Cover........................................................................................... 17
3.1.3 LED Indicator....................................................................................... 18
3.1.4 Operating Descriptions........................................................................ 19
3.2 Start-up Procedure.............................................................................. 20
3.2.1 Checking before Power-on................................................................... 20
3.2.2 Checking after Power-on...................................................................... 20
3.2.3 Checking Start-up Parameters............................................................. 20
3.2.4 Control the Motor................................................................................ 22
3.2.5 Motor Parameters Auto-Tuning............................................................. 23

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Table of Contents

Page
3.3 Parameter List..................................................................................... 24
3.3.1 Terminology and Abbreviation in Parameter List................................. 24
3.3.2 Group b: System Parameters............................................................... 24
b0: Basic system parameters............................................................... 24
3.3.3 Group C: Power Parameters................................................................ 25
C0: Power control parameters............................................................. 25
C1: Motor and system parameters....................................................... 27
C2: V/f control parameters.................................................................. 28
C3: Vector control parameters............................................................. 29
3.3.4 Group E: Function Control Parameters................................................ 30
E0: Set point and control parameters.................................................. 30
E1: Input terminal parameters............................................................. 33
E2: Output terminal parameters.......................................................... 36
E3: Multi-speed and simple PLC parameters....................................... 38
E4: PID control parameters.................................................................. 40
E5: Extended function parameters....................................................... 41
E8: Standard communication parameters............................................ 42
E9: Protection and error parameters................................................... 42
3.3.5 Group U: Panel Parameters.................................................................. 44
U0: General panel parameters............................................................. 44
U1: Seven-segment panel parameters................................................. 44
3.3.6 Group d: Monitoring Parameters......................................................... 45

4 Diagnosis............................................................................................. 46
4.1 Display of LED Characters................................................................... 46
4.2 Staus Code.......................................................................................... 46
4.3 Warning Code...................................................................................... 46
4.4 Error Code........................................................................................... 47

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VFC 3610 / VFC 5610 Bosch Rexroth AG
Mechanical Installation

1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
● The right device has been supplied
● The device has no damage
● No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.

1.2 Ambient Conditions


If it is to function perfectly, the frequency converter must be installed in an envi-
ronment matching the data provided below.
Rated ambient temperature -10...40 °C
Derating / ambient temperature 1.5 % / 1 °C (40...50 °C)
Rated altitude ≤ 1,000 m
Derating / altitude 1 % / 100 m (1,000...4,000 m)
Relative humidity ≤ 90 % (No condensation)
Degrees of protection IP 20 (Open type)
Degrees of pollution 2 (EN 50178)

Tab. 1-1: Ambient conditions

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Mechanical Installation

1.3 Installation Conditions


The frequency converter must be installed vertically.
If one frequency converter is arranged above another, make sure the upper limit
of air temperature into the inlet is not exceeded (see 'Technical Data' in the Ope-
rating Instructions). An air guide is recommended between the frequency con-
verters to prevent the rising hot air being drawn into the upper frequency con-
verter if the upper limit of air temperature is exceeded.

Fig. 1-1: Mounting distance and arrangement

dhor: Distance horizontal = 0 mm (allows side-by-side mounting)


dtop: Distance top = 125 mm
dbot: Distance bottom = 125 mm
1: Air inlet at frequency converter
2: Air inlet at control cabinet
3: Frequency converter
4: Air outlet at frequency converter
5: Heated air conveying direction
6: Air guide in control cabinet
7: Fan in control cabinet
8: Discharge of heated air

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Mechanical Installation

1.4 Figures and Dimensions

1.4.1 Figures

Fig. 1-2: VFC x610 0K40...4K00 dimensions figure

Fig. 1-3: VFC x610 5K50...18K5 dimensions figure

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Mechanical Installation

1.4.2 Dimensions
Dimensions [mm] Net
Screw
Frame Model① weight
W H D w h d Ø size②
[kg]
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
D 2K20 120 231 175 80 221 167 4.5 M4 2.6

Tab. 1-2: VFC x610 1P 200 VAC dimensions

Dimensions [mm] Net


Screw
Frame Model① weight
W H D w h d Ø size②
[kg]
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
C 2K20 95 206 170 66 196 162 4.5 M4 1.8
D 3K00 120 231 175 80 221 167 4.5 M4 2.6
D 4K00 120 231 175 80 221 167 4.5 M4 2.6
E 5K50 130 243 233 106 228 225 6.5 M6 3.6
E 7K50 130 243 233 106 228 225 6.5 M6 3.9
F 11K0 150 283 233 125 265 225 6.5 M6 5.0
F 15K0 150 283 233 125 265 225 6.5 M6 5.7
G 18K5 165 313 241 140 295 233 6.5 M6 7.3

Tab. 1-3: VFC x610 3P 400 VAC dimensions

● ①: The complete type code for frequency converter is:


VFCx610-xKxx-xPx-MNA-xx-NNNNN-NNNN, see "Appendix: Type
Coding" in the Operating Instructions.
E.g., type code for VFC 5610 5K50 (3P 400 VAC model) is:
VFC5610-5K50-3P4-MNA-7P-NNNNN-NNNN.
● Model 3K00: ONLY available with VFC 3610.
● ②: 4 screws are needed for mounting of VFC x610.

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Mechanical Installation

1.4.3 DIN Rail Mounting


Besides wall mounting with screws, Frequency Converter VFC x610 also pro-
vides DIN rail mounting for models 0K40...7K50.

A Mounting buckle C Disassembly handle


B Mounting rail
Fig. 1-4: DIN rail mounting and disassembly

Mounting steps:
1: Hold the frequency converter and keep component A and the lower edge of
component B at the same position level.
2: Push the frequency converter horizontally till a buckle sound indicates a suc-
cessful mounting.
Disassembly steps:
3: Pull down component C and hold it.
4: Rotate the frequency converter to an appropriate angle as the arrow indi-
cates.
5: Lift the frequency converter upwards.

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Electric Installation

2 Electric Installation
2.1 Overview of Electric Connections

Fig. 2-1: Wiring diagram

● Information on cable size, fuse, screw torque, see chapter 2.2.


● Information on terminals, see chapter 2.3.
● ①: PNP modes, see chapter 2.3.2.
● Pulse input can ONLY be set via 'Multi-function digital input X5'.

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Electric Installation

2.2 Cable Specifications

2.2.1 Power Connection

Cable specification for international without USA / Canada

● ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu-


lation according to IEC60364-5-52.
● It is recommended to use shielded cables to connect the motor.
● Model 3K00: ONLY available with VFC 3610.
● *: If additional labels available with the terminals of 0K40...7K50,
please refer to the torque data on labels.

Power cables installation mode


VFC x610 Fuse (gG) PE Cable Torque / Screw
B1 B2 E
Model
[A] [mm2] [mm2] [mm2] [mm2] [N·m / lb·in] (Mx)
0K40 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
0K75 16.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
1K50 25.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
2K20 32.0 6.0 6.0 4.0 10.0 1.00* / 9.0 (M3)

Tab. 2-1: 1P 200 VAC fuse and cable dimensions for international without USA / Canada

Power cables installation mode


VFC x610 Fuse (gG) PE Cable Torque / Screw
B1 B2 E
Model
[A] [mm2] [mm2] [mm2] [mm2] [N·m / lb·in] (Mx)
0K40 6.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
0K75 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
1K50 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
2K20 16.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
3K00 20.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
4K00 20.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
5K50 32.0 6.0 6.0 4.0 10.0 1.20* / 10.5 (M4)
7K50 40.0 6.0 10.0 6.0 10.0 1.20* / 10.5 (M4)
11K0 50.0 10.0 10.0 10.0 10.0 1.76 / 15.6 (M4)
15K0 63.0 10.0 10.0 10.0 10.0 1.76 / 15.6 (M4)
18K5 80.0 25.0 25.0 16.0 16.0 3.73 / 33.0 (M5)

Tab. 2-2: 3P 400 VAC fuse and cable dimensions for international without USA / Canada

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Electric Installation

Cable specification for USA / Canada

● ONLY USE copper wires of 75 ℃ or above according to UL 508C.


● It is recommended to use shielded cables to connect the motor.
● Model 3K00: ONLY available with VFC 3610.
● *: If additional labels available with the terminals of 0K40...7K50,
please refer to the torque data on labels.

VFC x610 Fuse (gG) Power cables PE Cable Torque / Screw


Model [A] [AWG] [AWG] [N·m / lb·in] (Mx)
0K40 10.0 14 14 1.00* / 9.0 (M3)
0K75 15.0 14 14 1.00* / 9.0 (M3)
1K50 25.0 10 10 1.00* / 9.0 (M3)
2K20 30.0 10 10 1.00* / 9.0 (M3)

Tab. 2-3: 1P 200 VAC fuse and cable dimensions for USA / Canada

VFC x610 Fuse (gG) Power cables PE Cable Torque / Screw


Model [A] [AWG] [AWG] [N·m / lb·in] (Mx)
0K40 6 14 14 1.00* / 9.0 (M3)
0K75 10 14 14 1.00* / 9.0 (M3)
1K50 10 14 14 1.00* / 9.0 (M3)
2K20 15 14 14 1.00* / 9.0 (M3)
3K00 20 12 12 1.00* / 9.0 (M3)
4K00 20 12 12 1.00* / 9.0 (M3)
5K50 30 10 10 1.20* / 10.5 (M4)
7K50 40 8 8 1.20* / 10.5 (M4)
11K0 50 8 8 1.76 / 15.6 (M4)
15K0 60 6 6 1.76 / 15.6 (M4)
18K5 80 4 6 3.73 / 33.0 (M5)

Tab. 2-4: 3P 400 VAC fuse and cable dimensions for USA / Canada

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Electric Installation

2.2.2 Control Signal Connection


The following requirements are applicable to signal connection:
● Flexible cables with wire end sleeves
● Cable cross-section: 0.2...0.75 mm2
● Cable cross-section when using connectors with insulation sleeves:
0.25...0.75 mm2
● Analog inputs AI1, AI2, +10 V, +5 V and GND: use shielded cables
● RS485 communication: use shielded twisted pair cables
Recommendations on cable insulation stripping:
Please strip the insulation of control cables according to the dimensions given
below. Too long stripping may cause short circuit of adjacent cables; too short
stripping may lead to cables becoming loose.

Fig. 2-2: Cable insulation stripping length

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Electric Installation

2.3 Terminals

2.3.1 Power Terminals

Fig. 2-3: Power terminals (1P 200 VAC 0K40...2K20)

Fig. 2-4: Power terminals (3P 400 VAC 0K40...4K00)

Fig. 2-5: Power terminals (3P 400 VAC 5K50...18K5)

Terminal Description
L1, L2 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(+) ① DC positive bus terminal

Tab. 2-5: 1P 200 VAC power terminals description

Terminal Description
L1, L2, L3 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(-) ① DC negative bus terminal (only available with 5K50...18K5 models)
(+) ① DC positive bus terminal

Tab. 2-6: 3P 400 VAC power terminals description

WARNING
①: Detailed descriptions on (-) and (+) in the Operating Instructions must be
read through and followed before any operation on these two terminals.

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Electric Installation

Fig. 2-6: Grounding and PE terminals

1: Grounding terminal for mains cables


2: Reserved for PE / shielding adapter (Order additionally)
3: Reserved for PE / shielding adapter (Order additionally)
4: Grounding terminal for motor cables

2.3.2 Control Terminals

Control terminals figure

Fig. 2-7: Control circuit terminals

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Electric Installation

Control terminals description

Digital inputs

Terminal Signal function Description Signal requirement


Multi-function
X1...X5 Inputs via opto-electric couplers:
digital inputs
See Group E1 24 VDC, 8 mA / 12 VDC, 4 mA
X5
Pulse input Pulse input: Max. 50.0 kHz
(multiplex)
Shared connection for isola-
SC Shared connection –
tion optocouplers
+24 V Power supply for COM is reference
Max. output current: 100 mA
COM digital inputs Isolated from GND

Analog inputs

Terminal Signal function Description Signal requirement


+10 V Power supply for Max. output current: 30 mA
GND is reference
+5 V AI1, AI2 Max. output current: 10 mA
Analog voltage input 1/ Analog voltage / current in- Voltage input range: 0/2...10 V
AI1
Analog current input 1 puts are used as external fre- Input impedance: 40 kΩ
quency setting channels
Resolution: 1/1000
To switch between voltage
Analog voltage input 2/ Current input range: 0/4...20 mA
AI2 and current or to set the input
Analog current input 2 related functions, see Group Input impedance: 499 Ω
E1 Resolution: 1/1000
GND Shared connection Isolated from COM –
Connected with grounding
Shielding connection terminals on heatsink inter- –
nally

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Electric Installation

Digital outputs

Terminal Signal function Description Signal requirement


DO1a Open collector output:
Open collector output or See Group E2
Max. 30 VDC, 50 mA
DO1b pulse output COM is reference
Pulse output Max. frequency: 32.0 kHz
Ta
Relay changeover contacts Rated capacity:
Tc See Group E2
250 VAC, 3 A; 30 VDC, 3 A
Tb Relay shared contact

Analog outputs

Terminal Signal function Description Signal requirement


Voltage output: 0/2...10 V
Analog multiple
AO1 See Group E2 Current output: 0/4...20 mA
function output
Output impedance 138 Ω
GND Shared connection Isolated from COM –

Modbus communication

Terminal Signal function Description Signal requirement


485+ Positive differential signal
GND is reference –
485- Negative differential signal

External power supply

Terminal Signal function Description Signal requirement


External +24 V supply input for con- Rated capacity:
Auxiliary power supply
DC_IN trol and panel boards 24 V (-10...+15 %)
for control board
(NOT used for digital inputs) 200 mA
GND Shared connection Isolated from COM –

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Electric Installation

Digital input X1...X5 NPN / PNP wiring

Fig. 2-8: Digital input X1...X5 NPN / PNP wiring

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Electric Installation

Digital output DO1a, DO1b load pull-up / pull-down wiring

Fig. 2-9: Digital output DO1a, DO1b load pull-up / pull-down wiring

Vcc supply can be provided externally or internally.


For internal supply, ONLY USE +24 V and NEVER use +10 V or +5 V!

Analog input terminals (AI1, AI2, +10 V, +5 V, Earth and GND)

Fig. 2-10: Analog input terminals

● The figures for AI2 and +5 V are similar to the above figure.
● Incorrect operation may occur due to interference on the analog
signal. In such cases, connect a capacitor and ferrite magnetic
ring at the output side of the analog signal, as shown above.

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Start-up

3 Start-up
3.1 LED Panel and Dust Cover

3.1.1 LED Panel

Fig. 3-1: LED panel

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Start-up

3.1.2 Dust Cover

Fig. 3-2: Dust cover

Frequency Converter VFC x610 are available with Dust Cover instead
of LED Panel on demand. To operate frequency converters with Dust
Cover,
● Order one LED Panel additionally, and then set the frequency con-
verters with Parameter replication function. See parameter b0.11.

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Start-up

3.1.3 LED Indicator


Mode Run FWD REV Power①
Power off Off Off Off Off
Ready Off Green / Off Off / Green Red
Run (FWD) Green Green Off Red
Run (REV) Green Off Green Red
Run pending Blinks in green
DC-braking at start (Short green Green / Off Off / Green Red
Direction change dead time long dark)
Deceleration stop phase Blinks in green
(Short dark Green / Off Off / Green Red
DC-braking at stop
long green)
Blinks in red
Warning with FWD Green Green Off (Short dark
long red)
Blinks in red
Warning with REV Green Off Green (Short dark
long red)
Blinks in red
Warning at stop Off Green / Off Off / Green (Short dark
long red)
Blinks in red
Error Off Green / Off Off / Green (Short red
long dark)

Tab. 3-1: LED indicator status

● ①: Available on dust cover or when neither the LED panel nor the
dust cover is installed.
● The frequency converter stops if FWD and REV commands are ac-
tive at the same time.

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Start-up

3.1.4 Operating Descriptions

Fig. 3-3: Operating mode

Fig. 3-4: Operating example

Digit Shifting Function is provided for easier parameter selection


and modification. Please refer to the Operating Instructions for de-
tails.

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Start-up

3.2 Start-up Procedure

3.2.1 Checking before Power-on


Ambient conditions See chapter 1.2 "Ambient Conditions" on page 1
Installation conditions See chapter 1.3 "Installation Conditions" on page 2
See chapter 2 "Electric Installation" on page 6
EMC requirements must be observed , see details in Operating Instructions
Wiring
All switches must be switched off
All loads must be disconnected

Tab. 3-2: Checking before Power-on

3.2.2 Checking after Power-on


LED panel 0.00 is displayed
Power indicator is red, see chapter 3.1.2 "Dust Cover" on page 17 and
Dust cover
chapter 3.1.3 "LED Indicator" on page 18

Tab. 3-3: Checking after Power-on

3.2.3 Checking Start-up Parameters


Set [b0.00] = '3: Start-up parameters', and then check all start-up parameters.
For terminology and abbreviation in the above table, see chapter 3.3.1 "Termi-
nology and Abbreviation in Parameter List" on page 24.
Code Name Setting range Default Min. Attri.
C0.05 Carrier frequency 1...15 kHz 4 1 Run
C1.05 Motor rated power 0.1...1,000.0 kW DOM 0.1 Stop
C1.06 Motor rated voltage 0...480 V DOM 1 Stop
C1.07 Motor rated current 0.01...655.00 A DOM 0.01 Stop
C1.08 Motor rated frequency 5.00...400.00 Hz 50.00 0.01 Stop
C1.09 Motor rated speed 1...30,000 rpm DOM 1 Stop
0: Linear mode
C2.00 V/f curve mode 1: Square curve 0 – Stop
2: User-defined curve
E0.00 First frequency setting source 0...21 0 – Stop
E0.01 First run command source 0...2 0 – Stop
E0.07 Digital setting frequency 0.00...[E0.09] Hz 50.00 0.01 Run
E0.08 Maximum output frequency 50.00...400.00 Hz 50.00 0.01 Stop
E0.09 Output frequency high limit [E0.10]...[E0.08] Hz 50.00 0.01 Run
E0.10 Output frequency low limit 0.00...[E0.09] Hz 0.00 0.01 Run

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Start-up

Code Name Setting range Default Min. Attri.


0: Forward/Reverse
1: Forward only
E0.17 Direction control 0 – Stop
2: Reverse only
3: Swap default direction
Acceleration / deceleration 0: Linear mode
E0.25 0 – Stop
curve mode 1: S-curve
E0.26 Acceleration time 0.1...6,000.0 s 5.0 0.1 Run
E0.27 Deceleration time 0.1...6,000.0 s 5.0 0.1 Run
0: Start directly
1: DC-braking before start
E0.35 Start mode 2: Start with speed capture 0 – Stop
3: Automatic start / stop ac-
cording to setting frequency
0: Decelerating stop
1: Freewheeling stop
E0.50 Stop mode 2: Freewheeling with stop 0 – Stop
command, decelerating with
direction change

Tab. 3-4: Start-up parameters

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Start-up

3.2.4 Control the Motor


Step Operation Description
Rotate the potentiometer counterclockwise
1 Output frequency setting is 0.00
(leftwards) to the greatest extent
2 Press <Run> button Control command active, 0.00 is displayed
Rotate the potentiometer clockwise (right-
The motor starts to run
wards) slowly and till 5.00 is displayed
Observe the running status: Recommended operation:
3 If the motor runs in the correct direction Stop the motor immediately by switching off
the power if any abnormality occurs
If the motor runs steadily
Restart commissioning only after error cau-
If there is any abnormal noise or problem ses have been removed
4 Rotate the potentiometer clockwise The motor accelerates
5 Rotate the potentiometer counterclockwise The motor decelerates
6 Press <Stop> button Stop command active, the motor stops
7 Check parameters without load Settings according to actual applications
8 Check parameters with load Settings according to actual applications

Tab. 3-5: Motor controlling procedure


● VFC x610 has no internal contactor, and will be energized once the power
supply is connected. When the Run button is pressed down (or "Control by
terminals" is activated), the frequency converter will generate output.
● By default, VFC x610 is set as:
– The frequency converter is started or stopped by the operating panel con-
trol.
– The output frequency is set by the potentiometer on the operating panel.
● After powering on, please confirm:
– The setting frequency is displayed (no error display)
– The monitoring parameter is consistent with the actual situation.
● By default, the frequency converter displays Output frequency in run status
and Setting frequency in stop status as the monitoring parameters. You may
change them to other parameters as described in parameters U1.00 and
U1.10. The factory defaults are based on standard applications with standard
motors.

For a frequency converter with dust cover, it is recommended to in-


stall an LED panel to perform the above operations.

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Start-up

3.2.5 Motor Parameters Auto-Tuning


For SVC control and applications with higher requirement to control accuracy in
V/f control, motor parameter auto-tuning is necessary. Two modes of auto-tuning
are available, static auto-tuning and rotational auto-tuning. The former mode is
mainly used for V/f control and the latter is used ONLY for SVC control.
Check and make sure the following points before auto-tuning:
● The motor is in standstill and not at high temperature.
● The power rating of the frequency converter is close to that of the motor.
● Set C1.05...C1.10 based on motor nameplate data. If the power factor data is
unavailable on the nameplate, keep the default setting of C1.10.

Disconnect the load from the motor shaft for rotational auto-tuning.

Set auto-tuning mode and start motor parameter auto-tuning:


Set the following parameter according to the control mode of the frequency con-
verter and the application situation.
Code Name Setting range Default Min. Attri.
C1.01 Motor parameter tuning 0...2 0 – Stop
● 0: Inactive. The auto-tuning function is by default inactive.
● 1: Static auto-tuning. This mode is suggested to be used for V/f control. It can
also be used for SVC control when the load cannot be disconnected.
● 2: Rotational auto-tuning (suggested to be used for SVC control)
Press the <Run> button on the operating panel to start auto-tuning. In the proc-
ess of auto-tuning, a status code 'tUnE' will be displayed on the operating panel.
When the auto-tuning process is complete, the status code disappears and the
settings of the following parameters will be obtained automatically:
Static auto-tuning Rotational auto-tuning Parameters obtained by auto-tuning
√ √ C1.12: Motor rated slip frequency
√ √ C1.20: Motor no-load current
√ √ C1.21: Stator resistance
√ √ C1.22: Rotor resistance
√ √ C1.23: Leakage inductance
√ √ C1.24: Mutual inductance
√ √ C3.05: Current loop proportional gain
√ √ C3.06: Current loop integral time
– √ C3.00: Speed loop proportional gain
– √ C3.01: Speed loop integral time

Tab. 3-6: Parameters obtained by auto-tuning

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Start-up

3.3 Parameter List

3.3.1 Terminology and Abbreviation in Parameter List


● Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Ux.xx, dx.xx...
● Name: Parameter name
● Default: Factory default
● Min.: Minimum setting step
● Attri.: Parameter attribute
– Run: Parameter setting can be modified when the converter is in run or
stop status.
– Stop: Parameter setting can only be modified when the converter is in stop
status.
– Read: Parameter setting is read-only and cannot be modified.
● DOM: Depends on model
● [bx.xx], [Cx.xx], [Ex.xx], [Ux.xx], [dx.xx]...: Function / parameter values

3.3.2 Group b: System Parameters

b0: Basic system parameters

Code Name Setting range Default Min. Attri.


0: Basic parameters
1: Standard parameters
b0.00 Access authority setting 2: Advanced parameters 0 – Run
3: Start-up parameters
4: Modified parameters
0: Inactive
b0.10 Parameter initialization 1: Restore to default settings 0 – Stop
2: Clear error record
0: Inactive
b0.11 Parameter replication 1: Backup parameters to panel 0 – Stop
2: Restore parameters from panel
b0.20 User password 0...65,535 0 1 Run
b0.21 Manufacturer password 0...65,535 0 1 Stop

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Start-up

3.3.3 Group C: Power Parameters

C0: Power control parameters

Code Name Setting range Default Min. Attri.


Control mode 0: V/f control
C0.00 0 – Stop
(VFC 5610 only) 1: Sensorless vector control
Normal / Heavy duty setting 0: ND (Normal duty)
C0.01 1 – Stop
(VFC 3610 only) 1: HD (Heavy duty)
C0.05 Carrier frequency 1...15 kHz 4 1 Run
Carrier frequency 0: Inactive
C0.06 0 – Stop
automatic adjustment 1: Active
1P 200 VAC: 300...390 V 390
C0.15 Braking start point 1 Stop
3P 400 VAC: 600...785 V 770
C0.16 Braking duty cycle 1...100 % 100 1 Stop
0: Inactive
C0.17 Braking testing 0 – Stop
1: Active
C0.25 Overvoltage prevention mode 0...2 0 – Stop
Stall overvoltage 1P 200 VAC: 300...390 V 390
C0.26 1 Stop
prevention level 3P 400 VAC: 600...785 V 770
Stall overcurrent
C0.27 20.0 %...[C2.42] 200.0 0.1 Stop
prevention level
C0.28 Phase loss protection mode 0...3 3 – Run
Converter overload
C0.29 20.0...200.0 % 110.0 0.1 Stop
pre-warning level
Converter overload
C0.30 0.0...20.0 s 2.0 0.1 Stop
pre-warning delay
0: Inactive
C0.40 Power fault ride-through setting 0 – Stop
1: Output disable
C0.51 Fan total running time 0...65,535 h 0 1 Read
0...65,535 h
C0.52 Fan maintenance time 0 1 Stop
(0: Inactive)
0: Inactive
1: Active
C0.53 Fan total running time reset 0 – Run
Resets to '0' after action is exe-
cuted

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Setting range of C0.25:


0: Both disabled
1: Stall overvoltage protection enabled, resistor braking disabled
2: Stall overvoltage protection disabled, resistor braking enabled
Setting range of C0.28:
0: Both input and output phase loss protection active
1: Only input phase loss protection active
2: Only output phase loss protection active
3: Both input and output phase loss protection inactive

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Start-up

C1: Motor and system parameters

Code Name Setting range Default Min. Attri.


0: Inactive
C1.01 Motor parameter tuning 1: Static auto-tuning 0 – Stop
2: Rotational auto-tuning①
C1.05 Motor rated power 0.1...1,000.0 kW DOM 0.1 Stop
C1.06 Motor rated voltage 0...480 V DOM 1 Stop
C1.07 Motor rated current 0.01...655.00 A DOM 0.01 Stop
C1.08 Motor rated frequency 5.00...400.00 Hz 50.00 0.01 Stop
C1.09 Motor rated speed 1...30,000 rpm DOM 1 Stop
0.00: Automatically identi-
fied
C1.10 Motor rated power factor 0.00 0.01 Stop
0.01...0.99: Power factor
setting
C1.12 Motor rated slip frequency 0.00...20.00 Hz DOM 0.01 Run
C1.20 Motor no-load current 0.00...[C1.07] A DOM 0.01 Stop
C1.21 Stator resistance 0.00...50.00 Ω DOM 0.01 Stop
C1.22 Rotor resistance 0.00...50.00 Ω DOM 0.01 Stop
C1.23 Leakage inductance 0.00...200.00 mH DOM 0.01 Stop
C1.24 Mutual inductance 0.0...3,000.0 mH DOM 0.1 Stop
Motor thermal model protection 0: Inactive
C1.69 1 – Stop
setting 1: Active
C1.70 Motor overload pre-warning level 100.0...250.0 % 100.0 0.1 Run
C1.71 Motor overload pre-warning delay 0.0...20.0 s 2.0 0.1 Run
C1.72 Motor sensor type 0: PTC; 2: PT100 0 – Stop
C1.73 Motor protection level 0.0...10.0 2.0 0.1 Stop
Motor thermal protection
C1.74 0.0...400.0 min DOM 0.1 Stop
time constant
C1.75 Low speed derating frequency 0.10...300.00 Hz 25.00 0.01 Run
C1.76 Zero speed load 25.0...100.0 % 25.0 0.1 Run

①: ONLY for VFC 5610, and motor load must be decoupled before ro-
tational auto-tuning.

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Start-up

C2: V/f control parameters

Code Name Setting range Default Min. Attri.


0: Linear mode
C2.00 V/f curve mode 1: Square curve 0 – Stop
2: User-defined curve
C2.01 V/f frequency 1 0.00...[C2.03] Hz 0.00 0.01 Stop
C2.02 V/f voltage 1 0.0...120.0 % 0.0 0.1 Stop
C2.03 V/f frequency 2 [C2.01]...[C2.05] Hz 0.00 0.01 Stop
C2.04 V/f voltage 2 0.0...120.0 % 0.0 0.1 Stop
C2.05 V/f frequency 3 [C2.03]...[E0.08] Hz 0.00 0.01 Stop
C2.06 V/f voltage 3 0.0...120.0 % 0.0 0.1 Stop
C2.07 Slip compensation factor 0…200 % 0 1 Run
0.0 %: Automatic boost
C2.21 Torque boost mode 0.0 0.1 Run
0.1...20.0 %: Manual boost
C2.22 Torque boost factor 0...320 % 50 1 Run
Heavy load stabilization 0: Inactive
C2.23 1 – Run
setting 1: Active
Light load oscillation damping
C2.24 0...5,000 % 0 1 Run
factor
Light load oscillation damping
C2.25 10...2,000 % 100 1 Run
filter factor
0: Always inactive
C2.40 Current limitation mode 1: Inactive at constant speed 0 – Stop
2: Active at constant speed
C2.42 Current limitation level [C0.27]...250 % 200 1 Stop
Current limitation
C2.43 0.000...10.000 DOM 0.001 Stop
proportional factor
Current limitation
C2.44 0.001...10.000 DOM 0.001 Stop
integral time

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Start-up

C3: Vector control parameters

Code Name Setting range Default Min. Attri.


C3.00 Speed loop proportional gain 0.00...655.35 DOM 0.01 Run
C3.01 Speed loop integral time 0.01...655.35 DOM 0.01 Run
C3.05 Current loop proportional gain 0.1...1,000.0 DOM 0.1 Run
C3.06 Current loop integral time 0.01...655.35 DOM 0.01 Run
C3.20 Low speed torque limitation factor 1…200 % 100 1 Stop
0: Activated by X1…X5 in-
C3.40 Torque control mode put 0 1 Stop
1: Always active
0: AI1
C3.41 Torque control reference 1: AI2 0 1 Stop
2: Panel potentiometer
C3.42 Torque reference minimum value 0.0 %…[C3.43] 0.0 0.1 Run
C3.43 Torque reference maximum value [C3.42]…200.0 % 150.0 0.1 Run
C3.44 Torque positive limit 0.0…200.0 % 150.0 0.1 Run
C3.45 Torque negative limit 0.0…200.0 % 150.0 0.1 Run

All parameters in Group C3 are ONLY for Frequency Converter


VFC 5610.

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3.3.4 Group E: Function Control Parameters

E0: Set point and control parameters

Code Name Setting range Default Min. Attri.


E0.00 First frequency setting source 0...21 0 – Stop
E0.01 First run command source 0...2 0 – Stop
E0.02 Second frequency setting source 0...21 2 – Stop
E0.03 Second run command source 0...2 1 – Stop
Frequency setting source
E0.04 0...2 0 – Stop
combination
Digital setting frequency
E0.06 0...3 0 – Stop
saving mode
E0.07 Digital setting frequency 0.00...[E0.09] Hz 50.00 0.01 Run
E0.08 Maximum output frequency 50.00...400.00 Hz 50.00 0.01 Stop
E0.09 Output frequency high limit [E0.10]...[E0.08] Hz 50.00 0.01 Run
E0.10 Output frequency low limit 0.00...[E0.09] Hz 0.00 0.01 Run
0: Run with 0.00 Hz
E0.15 Low speed running mode 1: Run with low limit frequen- 0 – Stop
cy
E0.16 Low speed frequency hysteresis 0.00...[E0.10] Hz 0.00 0.01 Stop
0: Forward / Reverse
1: Forward only
E0.17 Direction control 0 – Stop
2: Reverse only
3: Swap default direction
E0.18 Direction change dead time 0.0...60.0 s 1.0 0.1 Stop
Acceleration / deceleration 0: Linear mode
E0.25 0 – Stop
curve mode 1: S-curve
E0.26 Acceleration time 0.1...6,000.0 s 5.0 0.1 Run
E0.27 Deceleration time 0.1...6,000.0 s 5.0 0.1 Run
E0.28 S-curve starting phase factor 0.0...40.0 % 20.0 0.1 Stop
E0.29 S-curve stopping phase factor 0.0...40.0 % 20.0 0.1 Stop
0: Start directly
1: DC-braking before start
E0.35 Start mode 2: Start with speed capture 0 – Stop
3: Automatic start / stop ac-
cording to setting frequency
E0.36 Start frequency 0.00...50.00 Hz 0.05 0.01 Stop

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Start-up

Code Name Setting range Default Min. Attri.


E0.37 Start frequency holding time 0.0...20.0 s 0.1 0.1 Stop
0.0...20.0 s
E0.38 Start DC-braking time 0.0 0.1 Stop
(0.0: Inactive)
E0.39 Start DC-braking current 0.0...150.0 % 0.0 0.1 Stop
Automatic start / stop frequency
E0.41 0.01…[E0.09] Hz 16.00 0.01 Stop
threshold
0: Inactive
E0.45 Power loss restart 0 – Stop
1: Active
E0.46 Power loss restart delay 0.0...10.0 s 1.0 0.1 Stop
0: Decelerating stop
1: Freewheeling stop
E0.50 Stop mode 2: Freewheeling with stop 0 – Stop
command, decelerating with
direction change
Stop DC-braking initial
E0.52 0.00...50.00 Hz 0.00 0.01 Stop
frequency
0.0...20.0 s
E0.53 Stop DC-braking time 0.0 0.1 Stop
(0.0: Inactive)
E0.54 Stop DC-braking current 0.0...150.0 % 0.0 0.1 Stop
E0.55 Overexcitation braking factor 1.00...1.40 1.10 0.01 Run
E0.60 Jog frequency 0.00...[E0.08] Hz 5.00 0.01 Run
E0.61 Jog acceleration time 0.1...6,000.0 s 5.0 0.1 Run
E0.62 Jog deceleration time 0.1...6,000.0 s 5.0 0.1 Run
E0.70 Skip frequency 1 0.00...[E0.09] Hz 0.00 0.01 Stop
E0.71 Skip frequency 2 0.00...[E0.09] Hz 0.00 0.01 Stop
E0.72 Skip frequency 3 0.00...[E0.09] Hz 0.00 0.01 Stop
E0.73 Skip frequency range 0.00...30.00 Hz 0.00 0.01 Stop
Skip window acceleration
E0.74 1...100 1 1 Stop
factor

Setting range of E0.00, E0.02:


0: Panel potentiometer
1: Panel button setting
2: AI1 analog input
3: AI2 analog input
10: X5 pulse input
11: Digital input Up / Down command

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20: Communication
21: Multi-speed settings
Setting range of E0.01, E0.03:
0: Panel
1: Multi-function digital input
2: Communication
Setting range of E0.04:
0: No combination
1: First frequency setting + second frequency setting
2: First frequency setting - second frequency setting
Setting range of E0.06:
0: Not saved when powered off or stopped
1: Not saved when powered off; saved when stopped
2: Saved when powered off; not saved when stopped
3: Saved when powered off or stopped

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E1: Input terminal parameters

Code Name Setting range Default Min. Attri.


E1.00 X1 input
... ... 0...41 0 – Stop
E1.03 X4 input
E1.04 X5 input 0...47 0 – Stop
E1.15 2-wire / 3-wire running control 0...4 0 – Stop
E1.16 Up / Down terminal change rate 0.10...100.00 Hz/s 1.00 0.01 Run
E1.17 Up / Down terminal initial frequency 0.00...[E0.09] Hz 0.00 0.01 Run
E1.25 Pulse input maximum frequency 0.0...50.0 kHz 50.0 0.1 Run
E1.26 Pulse input filter time 0.000...2.000 s 0.100 0.001 Run
E1.35 AI1 input mode 0: 0...20 mA 2 – Run
1: 4...20 mA
2: 0...10 V
E1.40 AI2 input mode 1 – Run
3: 0...5 V
4: 2…10 V
E1.38 AI1 gain 0.00...10.00 1.00 0.01 Run
E1.43 AI2 gain 0.00...10.00 1.00 0.01 Run
0: Disabled
E1.60 Motor temperature sensor channel 1: AI1 analog input 0 – Stop
2: AI2 analog input
0: Inactive
E1.61 Broken wire reaction mode 1: Warning 0 – Stop
2: Error
E1.68 Analog setting curve selection 0...7 0 – Run
E1.69 Analog channel filter time 0.000...2.000 s 0.100 0.001 Run
E1.70 Input curve 1 minimum 0.0 %...[E1.72] 0.0 0.1 Run
E1.71 Input curve 1 minimum value 0.00...[E0.09] Hz 0.00 0.01 Run
E1.72 Input curve 1 maximum [E1.70]...100.0 % 100.0 0.1 Run
E1.73 Input curve 1 maximum value 0.00...[E0.09] Hz 50.00 0.01 Run
E1.75 Input curve 2 minimum 0.0 %...[E1.77] 0.0 0.1 Run
E1.76 Input curve 2 minimum value 0.00...[E0.09] Hz 0.00 0.01 Run
E1.77 Input curve 2 maximum [E1.75]...100.0 % 100.0 0.1 Run
E1.78 Input curve 2 maximum value 0.00...[E0.09] Hz 50.00 0.01 Run

Setting range of E1.00...E1.03 (0...41), E1.04 (0...47):


0: No function assigned

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1: Multi-speed control input 1


2: Multi-speed control input 2
3: Multi-speed control input 3
4: Multi-speed control input 4
10: Acceleration / deceleration time 1 activation
11: Acceleration / deceleration time 2 activation
12: Acceleration / deceleration time 3 activation
15: Freewheeling stop activation
16: Stop DC-braking activation
20: Frequency Up command
21: Frequency Down command
22: Up / Down command reset
23: Torque / speed control switch
25: 3-wire running control
26: Simple PLC stop
27: Simple PLC pause
30: Second frequency setting source activation
31: Second run command source activation
32: Error signal N.O. contact input
33: Error signal N.C. contact input
34: Error reset signal
35: Forward running (FWD)
36: Reverse running (REV)
37: Forward jog; 38: Reverse jog
39: Counter input; 40: Counter reset
41: PID deactivation
47: Pulse input mode activation
Setting range of E1.15:
0: 2-wire forward / stop, reverse / stop
1: 2-wire forward / reverse, run / stop
2: 3-wire control mode 1
3: 3-wire control mode 2
4: Run / Stop
Setting range of E1.68:
0: Curve1 for AI1, curve1 for AI2, curve1 for pulse input
1: Curve2 for AI1, curve1 for AI2, curve1 for pulse input

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2: Curve1 for AI1, curve2 for AI2, curve1 for pulse input
3: Curve2 for AI1, curve2 for AI2, curve1 for pulse input
4: Curve1 for AI1, curve1 for AI2, curve2 for pulse input
5: Curve2 for AI1, curve1 for AI2, curve2 for pulse input
6: Curve1 for AI1, curve2 for AI2, curve2 for pulse input
7: Curve2 for AI1, curve2 for AI2, curve2 for pulse input

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E2: Output terminal parameters

Code Name Setting range Default Min. Attri.


E2.01 DO1 output selection 0...20 1 – Stop
0: Converter output frequency
E2.02 DO1 pulse output selection 1: Converter output voltage 0 – Stop
2: Converter output current
Pulse output maximum
E2.03 0.1...32.0 kHz 32.0 0.1 Run
frequency
E2.15 Relay1 output selection 0...20 1 – Stop
0: 0...10 V
E2.25 AO1 output mode 0 – Run
1: 0...20 mA
0: Running frequency
1: Setting frequency
2: Output current
4: Output voltage
E2.26 AO1 output selection 5: Output power 0 – Run
6: Analog input voltage
7: Analog input current
11: Motor temperature sensor
power supply
E2.27 AO1 gain setting 0.00...10.00 1.00 0.01 Run
Converter rated voltage for 1P 200...240 VAC 220
E2.40 1 Stop
analog output 3P 380...480 VAC 380
E2.50 Output curve 1 minimum 0.0 %...[E2.52] 0.0 0.1 Run
E2.51 Output curve 1 minimum value 0.00...100.00 % 0.00 0.01 Run
E2.52 Output curve 1 maximum [E2.50]...100.0 % 100.0 0.1 Run
E2.53 Output curve 1 maximum value 0.00...100.00 % 100.00 0.01 Run
E2.70 Frequency detection width 0.00...400.00 Hz 2.50 0.01 Run
E2.71 Frequency detection level FDT1 0.01...400.00 Hz 50.00 0.01 Run
Frequency detection level
E2.72 0.01...[E2.71] Hz 1.00 0.01 Run
FDT1 width
E2.73 Frequency detection level FDT2 0.01...400.00 Hz 25.00 0.01 Run
Frequency detection level
E2.74 0.01...[E2.73] Hz 1.00 0.01 Run
FDT2 width
E2.80 Counter middle value 0...[E2.81] 0 1 Run
E2.81 Counter target value [E2.80]...9,999 0 1 Run

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Setting range of E2.01 (0...19) and E2.15 (0...18):


0: Converter ready
1: Converter running
2: Converter DC-braking
3: Converter running at zero speed
4: Speed arrival
5: Frequency level detection signal (FDT1)
6: Frequency level detection signal (FDT2)
7: Simple PLC stage complete
8: Simple PLC cycle complete
10: Converter undervoltage
11: Converter overload pre-warning
12: Motor overload pre-warning
13: Converter stop by external error
14: Converter error
15: Converter OK
16: Target counter value arrival
17: Middle counter value arrival
18: PID reference engineering value arrival
19: Pulse output mode (only available with DO1 output selection)
20: Torque control mode

DOK-RCON04-VFC-X610***-QU06-EN-P 37/51
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Start-up

E3: Multi-speed and simple PLC parameters

Code Name Setting range Default Min. Attri.


0: Inactive
1: Stop after selected cycle
E3.00 Simple PLC running mode 2: Continuously cycling 0 – Stop
3: Run with last stage after selected cy-
cle
E3.01 Simple PLC time multiplier 1...60 1 1 Stop
E3.02 Simple PLC cycle number 1...1,000 1 1 Stop
E3.10 Acceleration time 2 0.1...6,000.0 s 10.0 0.1 Run
E3.11 Deceleration time 2 0.1...6,000.0 s 10.0 0.1 Run
E3.12 Acceleration time 3 0.1...6,000.0 s 10.0 0.1 Run
E3.13 Deceleration time 3 0.1...6,000.0 s 10.0 0.1 Run
E3.14 Acceleration time 4 0.1...6,000.0 s 10.0 0.1 Run
E3.15 Deceleration time 4 0.1...6,000.0 s 10.0 0.1 Run
E3.16 Acceleration time 5 0.1...6,000.0 s 10.0 0.1 Run
E3.17 Deceleration time 5 0.1...6,000.0 s 10.0 0.1 Run
E3.18 Acceleration time 6 0.1...6,000.0 s 10.0 0.1 Run
E3.19 Deceleration time 6 0.1...6,000.0 s 10.0 0.1 Run
E3.20 Acceleration time 7 0.1...6,000.0 s 10.0 0.1 Run
E3.21 Deceleration time 7 0.1...6,000.0 s 10.0 0.1 Run
E3.22 Acceleration time 8 0.1...6,000.0 s 10.0 0.1 Run
E3.23 Deceleration time 8 0.1...6,000.0 s 10.0 0.1 Run
E3.40 Multi-speed frequency 1 0.00...[E0.09] Hz 0.00 0.01 Run
E3.41 Multi-speed frequency 2 0.00...[E0.09] Hz 0.00 0.01 Run
E3.42 Multi-speed frequency 3 0.00...[E0.09] Hz 0.00 0.01 Run
E3.43 Multi-speed frequency 4 0.00...[E0.09] Hz 0.00 0.01 Run
E3.44 Multi-speed frequency 5 0.00...[E0.09] Hz 0.00 0.01 Run
E3.45 Multi-speed frequency 6 0.00...[E0.09] Hz 0.00 0.01 Run
E3.46 Multi-speed frequency 7 0.00...[E0.09] Hz 0.00 0.01 Run
E3.47 Multi-speed frequency 8 0.00...[E0.09] Hz 0.00 0.01 Run
E3.48 Multi-speed frequency 9 0.00...[E0.09] Hz 0.00 0.01 Run
E3.49 Multi-speed frequency 10 0.00...[E0.09] Hz 0.00 0.01 Run
E3.50 Multi-speed frequency 11 0.00...[E0.09] Hz 0.00 0.01 Run
E3.51 Multi-speed frequency 12 0.00...[E0.09] Hz 0.00 0.01 Run
E3.52 Multi-speed frequency 13 0.00...[E0.09] Hz 0.00 0.01 Run

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Start-up

Code Name Setting range Default Min. Attri.


E3.53 Multi-speed frequency 14 0.00...[E0.09] Hz 0.00 0.01 Run
E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 Run
E3.60 Stage 0 action 011 – Stop
E3.62 Stage 1 action 011, 012, 013, 014, 015, 016 ,017, 011 – Stop
018, 021, 022, 023, 024, 025, 026,
E3.64 Stage 2 action 027, 028, 031, 032, 033, 034, 035, 011 – Stop
E3.66 Stage 3 action 036, 037, 038, 041, 042, 043, 044, 011 – Stop
E3.68 Stage 4 action 045, 046, 047, 048, 051, 052, 053, 011 – Stop
054, 055, 056, 057, 058, 061, 062,
E3.70 Stage 5 action 063, 064, 065, 066, 067, 068, 071, 011 – Stop
E3.72 Stage 6 action 072, 073, 074, 075, 076, 077, 078, 011 – Stop
E3.74 Stage 7 action 081, 082, 083, 084, 085, 086, 087, 011 – Stop
088, 111, 112, 113, 114, 115, 116,
E3.76 Stage 8 action 117, 118, 121, 122, 123, 124, 125, 011 – Stop
E3.78 Stage 9 action 126, 127, 128, 131, 132, 133, 134, 011 – Stop
E3.80 Stage 10 action 135, 136, 137, 138, 141, 142, 143, 011 – Stop
144, 145, 146, 147, 148, 151, 152,
E3.82 Stage 11 action 153, 154, 155, 156, 157, 158, 161, 011 – Stop
E3.84 Stage 12 action 162, 163, 164, 165, 166, 167, 168, 011 – Stop
E3.86 Stage 13 action 171, 172, 173, 174, 175, 176, 177, 011 – Stop
178, 181, 182, 183, 184, 185, 186,
E3.88 Stage 14 action 187, 188 011 – Stop
E3.90 Stage 15 action 011 – Stop
E3.61 Stage 0 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.63 Stage 1 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.65 Stage 2 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.67 Stage 3 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.69 Stage 4 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.71 Stage 5 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.73 Stage 6 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.75 Stage 7 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.77 Stage 8 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.79 Stage 9 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.81 Stage 10 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.83 Stage 11 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 0.1 Stop
E3.91 Stage 15 running time 0.0...6,000.0 s 20.0 0.1 Stop

DOK-RCON04-VFC-X610***-QU06-EN-P 39/51
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Start-up

E4: PID control parameters

Code Name Setting range Default Min. Attri.


E4.00 PID reference channel 0...9 0 – Stop
0: AI1 analog input
E4.01 PID feedback channel 1: AI2 analog input 0 – Stop
2: X5 pulse input
E4.02 PID reference / feedback factor 0.01...100.00 1.00 0.01 Run
E4.03 PID engineering analog reference 0.00...10.00 0.00 0.01 Run
E4.04 PID engineering speed reference 0...30,000 rpm 0 1 Run
E4.15 Proportional gain - P 0.000...10.000 1.500 0.001 Run
0.00...100.00 s
E4.16 Integral time - Ti 0.00 0.01 Run
(0.00: no integral)
0.00...100.00 s
E4.17 Derivative time - Td 0.00 0.01 Run
(0.00: no derivative)
E4.18 Sampling period - T 0.01...100.00 s 0.50 0.01 Run
E4.30 PID deadband 0.0...20.0 % 2.0 0.1 Run
E4.31 PID regulation mode 0, 1 0 – Run
E4.32 PID engineering value detection width 0.01...100.00 1.00 0.01 Run

Setting range of E4.00:


0: No PID control
1: Panel potentiometer
2: Panel button setting
3: AI1 analog input
4: AI2 analog input
5: X5 pulse input
7: Communication
8: PID engineering analog reference [E4.03]
9: PID engineering speed reference [E4.04]
Setting range of E4.31:
0: Stop integral regulation when frequency arrives at upper / lower limit
1: Continue integral regulation when frequency arrives at upper / lower limit

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Start-up

E5: Extended function parameters

Code Name Setting range Default Min. Attri.


High resolution output current
E5.01 5...500 ms 40 1 Run
filter time
E5.02 User-defined speed scaling factor 0.01...100.00 1.00 0.01 Run
E5.05 Pump dry protection ratio 0.0 %… [E5.08] 30.0 0.1 Run
0.0…300.0 s
E5.06 Pump dry protection delay 0.0 0.1 Run
(0.0: Inactive)
E5.07 Pump dry protection delay at start-up 0.0…300.0 s 30.0 0.1 Run
E5.08 Pump leakage protection ratio 0.0…100.0 % 50.0 0.1 Run
0.0…600.0 s
E5.09 Pump leakage protection delay 0.0 0.1 Run
(0.0: Inactive)
E5.10 Pump leakage protection delay at start-up 0.0…600.0 s 60.0 0.1 Run
E5.15 Sleep level 0.00...[E0.09] Hz 0.00 0.01 Run
E5.16 Sleep delay 0.0...3,600.0 s 60.0 0.1 Run
E5.17 Sleep boost time 0.0...3,600.0 s 0.0 0.1 Run
E5.18 Sleep boost amplitude 0.0...100.0 % 0.0 0.1 Run
E5.19 Wake up level 0.0...100.0 % 0.0 0.1 Run
E5.20 Wake up delay 0.2...60.0 s 0.5 0.1 Run

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Start-up

E8: Standard communication parameters

Code Name Setting range Default Min. Attri.


E8.00 Communication protocol 0: Modbus 0 – Stop
Communication error
E8.01 0.0...60.0 s (0.0: Inactive) 0.0 0.1 Stop
detection time
Communication error 0: Freewheeling stop
E8.02 1 – Stop
protection mode 1: Keep running
0: 1,200 bps; 1: 2,400 bps
E8.10 Modbus baud rate 2: 4,800 bps; 3: 9,600 bps 3 – Stop
4: 19,200 bps; 5: 38,400 bps
E8.11 Modbus data format 0...3 0 – Stop
E8.12 Modbus local address 1...247 1 1 Stop
Modbus level / edge sen- 0: Level sensitive
E8.13 1 – Stop
sitivity selection 1: Edge sensitive

Setting range of E8.11:


0: N, 8, 1 (1 start bit, 8 data bits, 1 Stop bit, no parity)
1: E, 8, 1 (1 start bit, 8 data bits, 1 Stop bit, even parity)
2: O, 8, 1 (1 start bit, 8 data bits, 1 Stop bit, odd parity)
3: N, 8, 2 (1 start bit, 8 data bits, 2 Stop bits, no parity)

E9: Protection and error parameters

Code Name Setting range Default Min. Attri.


E9.00 Automatic error reset attempts 0...3 (0: Inactive) 0 – Stop
E9.01 Automatic error reset interval 2...60 s 10 1 Stop
E9.05 Last error type – – – Read
E9.06 Second last error type – – – Read
E9.07 Third last error type – – – Read
E9.10 Output frequency at last error – – 0.01 Read
E9.11 Setting frequency at last error – – 0.01 Read
E9.12 Output current at last error – – 0.1 Read
E9.13 Output voltage at last error – – 1 Read
E9.14 DC-bus voltage at last error – – 1 Read
E9.15 Power module temperature at last error – – 1 Read

Value range of E9.05...E9.07:


0: No error

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Start-up

1: OC-1, overcurrent at constant speed


2: OC-2, overcurrent during acceleration
3: OC-3, overcurrent during deceleration
4: OE-1, overvoltage at constant speed
5: OE-2, overvoltage during acceleration
6: OE-3, overvoltage during deceleration
7: OE-4, overvoltage during stop
8: UE-1, undervoltage during run
9: SC, surge current or short circuit
10: IPH.L, input phase loss
11: OPH.L, output phase loss
12: ESS-, soft start error
20: OL-1, converter overload
21: OH, converter over temperature
22: UH, converter under temperature
23: FF, fan failure
24: Pdr, pump dry
30: OL-2, motor overload
31: Ot, motor over temperature
32: t-Er, motor parameter tuning error
38: AibE, analog input broken wire detection
40: dir1, forward running lock error
41: dir2, reverse running lock error
42: E-St, terminal error signal
43: FFE-, firmware version mismatch
44: rS-, Modbus communication error
50: idE-, converter internal error
55: PbrE, parameter backup / restore error

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Start-up

3.3.5 Group U: Panel Parameters

U0: General panel parameters

Code Name Setting range Default Min. Attri.


U0.00 Panel control direction 0: Forward; 1: Reverse 0 – Run
0: Active only for panel control
U0.01 Stop button mode 1 – Run
1: Valid for all control methods

U1: Seven-segment panel parameters

Code Name Setting range Default Min. Attri.


U1.00 Run monitoring display 0: Actual output frequency 0 – Run
1: Actual speed
2: Setting frequency
3: Setting speed
4: User-defined setting speed
5: User-defined output speed
10: Output voltage
11: Output current
12: Output power
13: DC-bus voltage
16: Output torque
17: Setting torque
U1.10 Stop monitoring display 20: Power module temperature 2 – Run
21: Actual carrier frequency
23: Power stage running time
30: AI1 input value
31: AI2 input value
40: Digital input status1
45: Digital output status1
50: Pulse input frequency
70: PID reference engineering value
71: PID feedback engineering value
98: High resolution output current
99: Firmware version

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Start-up

3.3.6 Group d: Monitoring Parameters


Code Name Minimum unit
d0.00 Actual output frequency 0.01 Hz
d0.01 Actual speed 1 rpm
d0.02 Setting frequency 0.01 Hz
d0.03 Setting speed 1 rpm
d0.04 User-defined setting speed 0.1
d0.05 User-defined output speed 0.1
d0.10 Output voltage 1V
d0.11 Output current 0.1 A
d0.12 Output power 0.1 kW
d0.13 DC-bus voltage 1V
d0.16 Output torque 0.1 %
d0.17 Setting torque 0.1 %
d0.20 Power module temperature 1 °C
d0.21 Actual carrier frequency 1 kHz
d0.23 Power stage running time 1h
d0.30 AI1 input value 0.1 V / 0.1 mA
d0.31 AI2 input value 0.1 V / 0.1 mA
d0.40 Digital input status1 –
d0.45 Digital output status1 –
d0.50 Pulse input frequency 0.1 kHz
d0.70 PID reference engineering value 0.1
d0.71 PID feedback engineering value 0.1
d0.98 High resolution output current 0.01 A
d0.99 Firmware version 0.01

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Diagnosis

4 Diagnosis
4.1 Display of LED Characters
Character A b C d E F H i L
Display
Character n O o P r S t U –
Display –

Tab. 4-1: Display of LED characters

4.2 Staus Code


Code Description
8.8.8.8.8. Displayed at power on, detecting the operating panel
'-' '--' '---' '----' '-----' During parameter backup…
tUnE Motor parameter tunning
PSLP PID sleeping
-PF- Modified parameters which are different from default value

4.3 Warning Code


Code Description
P.oFF Displayed only at power down / drop in stop state
S.Err Parameter change blocked
Displayed if 'Communication error detection time' exceeds the defined value
C-dr
when 'Communication error protection mode' is set to '1: Keep running'
PrSE Parameter setting contradiction
FLE Fan maintenance period expired
noCP No modified parameter
PLE Pump leakage
Aib- Analog input broken wire detection

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Diagnosis

4.4 Error Code


Nr. Code Name Description
Output current above limit at motor running at constant
1 OC-1 Overcurrent at constant speed
speed
2 OC-2 Overcurrent during acceleration Output current above limit at motor accelerating
3 OC-3 Overcurrent during deceleration Output current above limit at motor decelerating
DC bus voltage above limit at motor running at constant
4 OE-1 Overvoltage at constant speed
speed
5 OE-2 Overvoltage during acceleration DC bus voltage above limit at motor accelerating
6 OE-3 Overvoltage during deceleration DC bus voltage above limit at motor decelerating
7 OE-4 Overvoltage during stop DC bus voltage above limit at converter stopped
8 UE-1 Undervoltage during run DC bus voltage above limit at converter running
Output current sharp increase or short circuit occurs on
9 SC Surge current or short circuit motor cable or converter power module has internal
error
10 IPH.L Input phase loss Mains cable disconnected or input imbalance occurs
11 OPH.L Output phase loss Motor cable disconnected or output imbalance occurs
12 ESS- Soft start error Soft start circuit is not working properly
20 OL-1 Converter overload Converter load is above limit for too long
21 OH Converter over temperature Converter temperature is too high
22 UH Converter under temperature Converter temperature is too low
23 FF Fan failure Converter fan is not working properly
PID feedback is excessively low when converter running
24 Pdr Pump dry
at output frequency high limit
30 OL-2 Motor overload Motor load is above limit for too long
31 Ot Motor over temperature Motor temperature is above limit for too long
32 t-Er Motor parameter tuning error Error occurs during motor parameter auto-tuning
Analog input broken wire detec-
38 AibE Analog input wire is disconnected
tion
40 dir1 Forward running lock error Direction can only be forward but command is reverse
41 dir2 Reverse running lock error Direction can only be reverse but command is forward
42 E-St Terminal error signal Error signal is received from X1…X5 digital inputs
Firmware version of panel does not match that of con-
43 FFE- Firmware version mismatch
trol board
44 rS- Modbus communication error Modbus communication is not working properly
50 idE- Converter internal error Converter has internal error, contact with service
Error occurs during parameter backup and restore oper-
55 PbrE Parameter backup / restore error
ation

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Notes

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The Drive & Control Company

Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Tel. +49 9352 18 0
Fax +49 9352 18 8400
www.boschrexroth.com/electrics

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