VFC 5610
VFC 5610
Record of Revision
Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com/vfcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without
its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-ed5e7bee01562bdb0a6846a50013e6d6-6-en-US-4
Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Installation Conditions........................................................................... 2
1.4 Figures and Dimensions......................................................................... 3
1.4.1 Figures................................................................................................... 3
1.4.2 Dimensions............................................................................................ 4
1.4.3 DIN Rail Mounting.................................................................................. 5
2 Electric Installation................................................................................ 6
2.1 Overview of Electric Connections.......................................................... 6
2.2 Cable Specifications.............................................................................. 7
2.2.1 Power Connection................................................................................. 7
Cable specification for international without USA / Canada................. 7
Cable specification for USA / Canada.................................................... 8
2.2.2 Control Signal Connection..................................................................... 9
2.3 Terminals............................................................................................. 10
2.3.1 Power Terminals.................................................................................. 10
2.3.2 Control Terminals................................................................................ 11
Control terminals figure....................................................................... 11
Control terminals description.............................................................. 12
Digital input X1...X5 NPN / PNP wiring................................................ 14
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 15
Analog input terminals (AI1, AI2, +10 V, +5 V, Earth and GND)............ 15
3 Start-up................................................................................................ 16
3.1 LED Panel and Dust Cover................................................................... 16
3.1.1 LED Panel............................................................................................ 16
3.1.2 Dust Cover........................................................................................... 17
3.1.3 LED Indicator....................................................................................... 18
3.1.4 Operating Descriptions........................................................................ 19
3.2 Start-up Procedure.............................................................................. 20
3.2.1 Checking before Power-on................................................................... 20
3.2.2 Checking after Power-on...................................................................... 20
3.2.3 Checking Start-up Parameters............................................................. 20
3.2.4 Control the Motor................................................................................ 22
3.2.5 Motor Parameters Auto-Tuning............................................................. 23
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Table of Contents
Page
3.3 Parameter List..................................................................................... 24
3.3.1 Terminology and Abbreviation in Parameter List................................. 24
3.3.2 Group b: System Parameters............................................................... 24
b0: Basic system parameters............................................................... 24
3.3.3 Group C: Power Parameters................................................................ 25
C0: Power control parameters............................................................. 25
C1: Motor and system parameters....................................................... 27
C2: V/f control parameters.................................................................. 28
C3: Vector control parameters............................................................. 29
3.3.4 Group E: Function Control Parameters................................................ 30
E0: Set point and control parameters.................................................. 30
E1: Input terminal parameters............................................................. 33
E2: Output terminal parameters.......................................................... 36
E3: Multi-speed and simple PLC parameters....................................... 38
E4: PID control parameters.................................................................. 40
E5: Extended function parameters....................................................... 41
E8: Standard communication parameters............................................ 42
E9: Protection and error parameters................................................... 42
3.3.5 Group U: Panel Parameters.................................................................. 44
U0: General panel parameters............................................................. 44
U1: Seven-segment panel parameters................................................. 44
3.3.6 Group d: Monitoring Parameters......................................................... 45
4 Diagnosis............................................................................................. 46
4.1 Display of LED Characters................................................................... 46
4.2 Staus Code.......................................................................................... 46
4.3 Warning Code...................................................................................... 46
4.4 Error Code........................................................................................... 47
II DOK-RCON04-VFC-X610***-QU06-EN-P
1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
● The right device has been supplied
● The device has no damage
● No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.
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Mechanical Installation
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1.4.1 Figures
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Mechanical Installation
1.4.2 Dimensions
Dimensions [mm] Net
Screw
Frame Model① weight
W H D w h d Ø size②
[kg]
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
D 2K20 120 231 175 80 221 167 4.5 M4 2.6
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Mounting steps:
1: Hold the frequency converter and keep component A and the lower edge of
component B at the same position level.
2: Push the frequency converter horizontally till a buckle sound indicates a suc-
cessful mounting.
Disassembly steps:
3: Pull down component C and hold it.
4: Rotate the frequency converter to an appropriate angle as the arrow indi-
cates.
5: Lift the frequency converter upwards.
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Electric Installation
2 Electric Installation
2.1 Overview of Electric Connections
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Tab. 2-1: 1P 200 VAC fuse and cable dimensions for international without USA / Canada
Tab. 2-2: 3P 400 VAC fuse and cable dimensions for international without USA / Canada
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Electric Installation
Tab. 2-3: 1P 200 VAC fuse and cable dimensions for USA / Canada
Tab. 2-4: 3P 400 VAC fuse and cable dimensions for USA / Canada
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Electric Installation
2.3 Terminals
Terminal Description
L1, L2 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(+) ① DC positive bus terminal
Terminal Description
L1, L2, L3 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(-) ① DC negative bus terminal (only available with 5K50...18K5 models)
(+) ① DC positive bus terminal
WARNING
①: Detailed descriptions on (-) and (+) in the Operating Instructions must be
read through and followed before any operation on these two terminals.
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Electric Installation
Digital inputs
Analog inputs
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Digital outputs
Analog outputs
Modbus communication
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Electric Installation
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Fig. 2-9: Digital output DO1a, DO1b load pull-up / pull-down wiring
● The figures for AI2 and +5 V are similar to the above figure.
● Incorrect operation may occur due to interference on the analog
signal. In such cases, connect a capacitor and ferrite magnetic
ring at the output side of the analog signal, as shown above.
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Start-up
3 Start-up
3.1 LED Panel and Dust Cover
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Frequency Converter VFC x610 are available with Dust Cover instead
of LED Panel on demand. To operate frequency converters with Dust
Cover,
● Order one LED Panel additionally, and then set the frequency con-
verters with Parameter replication function. See parameter b0.11.
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Start-up
● ①: Available on dust cover or when neither the LED panel nor the
dust cover is installed.
● The frequency converter stops if FWD and REV commands are ac-
tive at the same time.
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Start-up
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Start-up
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Disconnect the load from the motor shaft for rotational auto-tuning.
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Start-up
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Start-up
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①: ONLY for VFC 5610, and motor load must be decoupled before ro-
tational auto-tuning.
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Start-up
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Start-up
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Start-up
20: Communication
21: Multi-speed settings
Setting range of E0.01, E0.03:
0: Panel
1: Multi-function digital input
2: Communication
Setting range of E0.04:
0: No combination
1: First frequency setting + second frequency setting
2: First frequency setting - second frequency setting
Setting range of E0.06:
0: Not saved when powered off or stopped
1: Not saved when powered off; saved when stopped
2: Saved when powered off; not saved when stopped
3: Saved when powered off or stopped
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Start-up
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2: Curve1 for AI1, curve2 for AI2, curve1 for pulse input
3: Curve2 for AI1, curve2 for AI2, curve1 for pulse input
4: Curve1 for AI1, curve1 for AI2, curve2 for pulse input
5: Curve2 for AI1, curve1 for AI2, curve2 for pulse input
6: Curve1 for AI1, curve2 for AI2, curve2 for pulse input
7: Curve2 for AI1, curve2 for AI2, curve2 for pulse input
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Start-up
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Start-up
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Start-up
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Start-up
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Start-up
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Diagnosis
4 Diagnosis
4.1 Display of LED Characters
Character A b C d E F H i L
Display
Character n O o P r S t U –
Display –
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Notes
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Tel. +49 9352 18 0
Fax +49 9352 18 8400
www.boschrexroth.com/electrics
DOK-RCON04-VFC-X610***-QU06-EN-P