B625 Ray ZR
B625 Ray ZR
B625 Ray ZR
1UB62-470E5
(Feb 2019)
XC115B-C
PARTS CATALOGUE
©2018 by Yamaha Motor Co., Ltd.
1st edition, Feb 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in India.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts)
9XXXX-XXXXX 9XXXX-XXXXX
Category Code Ex:-
901XX=Bolt and Nut
Type of Parts Ex:- 902XX=Washer and Rivet
947XX=Plug spark 903XX=Bush and Collor
932XX="O" Ring
904XX=Hose and Clamp
985XX=Screw pan head
905XX=Springand spacer
CONTENTS
ENGINE
CYLINDER HEAD...................................................................1 INDEX
CRANKSHAFT & PISTON......................................................2
VALVE.................................................................................... 3 NUMERICAL INDEX...............................................................45
CAMSHAFT & CHAIN............................................................ 4
AIR SHROUD & FAN..............................................................5
OIL PUMP...............................................................................6
INTAKE...................................................................................7
CARBURETOR.......................................................................8
EXHAUST...............................................................................10
CRANKCASE......................................................................... 11
CRANKCASE COVER 1.........................................................13
STARTER............................................................................... 14
CLUTCH................................................................................. 15
TRANSMISSION.................................................................... 17
CHASSIS
FRAME................................................................................... 18
FENDER................................................................................. 19
SIDE COVER..........................................................................20
REAR SUSPENSION............................................................. 22
FRONT FORK........................................................................ 23
FUEL TANK............................................................................ 25
SEAT...................................................................................... 26
FRONT WHEEL......................................................................27
REAR WHEEL........................................................................ 29
STEERING HANDLE & CABLE..............................................30
STAND & FOOTREST............................................................32
LEG SHIELD...........................................................................33
GENERATOR......................................................................... 36
STARTING MOTOR............................................................... 37
FLASHER LIGHT....................................................................38
METER................................................................................... 39
HEADLIGHT........................................................................... 40
TAILLIGHT..............................................................................41
HANDLE SWITCH & LEVER..................................................42
ELECTRICAL 1.......................................................................43
ELECTRICAL 2.......................................................................44
FIG. 1 CYLINDER HEAD
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E1111–10 HEAD, CYLINDER 1 1
3 90430–06817 GASKET 1
9 90179–08518 NUT 4
15 2FS–E1310–00 CYLINDER 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 BP1–E1400–00 CRANKSHAFT ASSY 1
4 93306–372X6 BEARING 1
8 93450–14088 CIRCLIP 2
2
FIG. 3 VALVE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E2111–00 VALVE, INTAKE 1
9 90170–05302 NUT 2
11 1GC–E2662–00 COLLAR 1 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E2170–10 CAMSHAFT ASSY 1 1 UR
2 93306–002XD BEARING 1 UR
93306–002XF BEARING 1 UR
3 54P–E111F–00 PLATE 1
6 94568–G3090 CHAIN 1
12 1GC–E2228–00 BOLT 1
4
FIG. 5 AIR SHROUD & FAN
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–E2651–00 AIR SHROUD, CYLINDER 1 1
4 90387–067V1 COLLAR 3
10 2FS–E2611–00 FAN 1
13 1GC–E2681–00 PLATE 1
14 90480–14871 GROMMET 2
15 90387–068M9 COLLAR 2
5
FIG. 6 OIL PUMP
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–E3300–00 OIL PUMP ASSY 1
2 1GC–E3475–00 GASKET 1
7 93210–29800 O-RING 1
6
FIG. 7 INTAKE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–E3586–00 JOINT, CARBURETOR 1 1
3 1GC–E3595–00 JOINT 1
4 1GC–E3593–00 DAMPER 1
5 93210–30611 O-RING 1
9 1GC–E4197–00 PIPE 1
10 1GC–E3474–00 BAND 2
11 1GC–E4146–00 PLATE 1
15 1GC–E4452–00 SEAL 2
17 90467–12800 CLIP 2
22 90387–068M5 COLLAR 2
25 90467–12813 CLIP 1
26 90467–12813 CLIP 1
27 1GC–E442F–00 PROTECTOR 1
7
FIG. 8 CARBURETOR
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2RB–E4901–10 CARBURETOR ASSY 1 1
10 1GC–14197–20 .PIPE 1
11 1PM–14216–00 .SCREW 1
13 5HK–14985–00 .FLOAT 1
21 1GC–14146–00 .PLATE 1
22 2RB–14197–00 .PIPE 1
23 1GC–E4251–00 .NIPPLE 1
26 1GC–E4589–00 .SPRING 1
27 5HK–14147–00 .O-RING 1
8
FIG. 8 CARBURETOR
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
28 353–14186–00 .PIN, FLOAT 1
32 4JG–14261–00 .HOLDER 1
9
FIG. 9 EXHAUST
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 BP1–E4610–01 EXHAUST PIPE ASSY 1 1
10 90109–06891 BOLT 1
12 90467–15804 CLIP 2
14 90467–08808 CLIP 2
15 1GC–E4255–00 PLATE 1
10
FIG. 10 CRANKCASE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 BP1–E1391–00 BOLT, STUD 1 4
2 1GC–E5111–01 CRANKCASE 1 1
3 1GC–E5121–20 CRANKCASE 2 1
5 90430–08803 GASKET 1
6 1GC–F7121–00 BUSH 2
7 90388–08801 DAMPER 1
8 90388–10807 DAMPER 2
9 1GC–E5371–00 BREATHER 1
11 1GC–E5408–00 ELEMENT 2 1
16 90430–12227 GASKET 1
18 90430–08803 GASKET 1
20 93210–14819 O-RING 1
21 1GC–E5113–00 PLATE 1
23 1GC–E3769–00 O-RING 1
26 93211–07806 O-RING 1
27 2FS–E5453–00 GASKET 1
11
FIG. 10 CRANKCASE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
28 99480–05010 PIN 1
31 1GC–E5423–00 COVER 2 1
33 93211–37804 O-RING 1
12
FIG. 11 CRANKCASE COVER 1
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E5411–00 COVER, CRANKCASE 1 1
3 1GC–E5371–00 BREATHER 2
5 90467–11106 CLIP 1
6 1GC–E5659–00 SHAFT 1
9 1GC–E5407–00 ELEMENT 1 1
10 1GC–E5333–00 COVER 1
11 1GC–E5326–00 DAMPER 2 1
18 1GC–E54F3–00 BAND 1
19 1GC–E5484–00 CLAMP 2 1
13
FIG. 12 STARTER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E5520–00 STARTER WHEEL ASSY 1 UR
3 1GC–E5598–00 COLLAR 1
5 1GC–E5521–00 SHAFT 1 1
10 99009–15400 CIRCLIP 1
14 1GC–E5673–00 CLIP 1
14
FIG. 13 CLUTCH
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E6111–20 GEAR, PRIMARY DRIVE 1 UR
2 93306–253YK BEARING 1
4 93306–252YJ BEARING 1
6 1GC–E7632–00 WEIGHT 6
7 1GC–E7623–00 CAM 1
8 1GC–E7653–00 SLIDER 3
14 1GC–E7465–00 SEAL 2
15 1GC–E7465–10 SEAL 2
19 1GC–E7668–00 NUT 1
20 1GC–E7678–00 BEARING 1
21 1GC–E5744–00 CIRCLIP 1
22 1GC–E7678–10 BEARING 1
24 1GC–E7641–10 V-BELT 1
15
FIG. 13 CLUTCH
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
25 1GC–E7645–00 COLLAR 1
26 93210–16806 O-RING 1
29 90170–12800 NUT 1
30 90170–10317 NUT 1
31 1GC–E7412–00 BEARING 1
32 93450–35841 CIRCLIP 1
16
FIG. 14 TRANSMISSION
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2FS–E7410–00 MAIN AXLE COMP. (14/46T) 1
2 93306–351Y6 BEARING 1
3 93306–351Y6 BEARING 1
9 93410–20823 CIRCLIP 1
10 93306–072Y4 BEARING 1
12 93306–253YK BEARING 1
17
FIG. 15 FRAME
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F1110–00 FRAME COMP. 1
6 90387–08821 COLLAR 2
9 2XB–F139X–00 DAMPER 2
12 B62–F1691–00 FLAP 1
18
FIG. 16 FENDER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–XF151–00–P3 FENDER, FRONT 1 UR FOR CM6,BWC1
2 B44–F1569–10 .GRAPHIC 1 2
3 90387–068S1 COLLAR 3
6 90109–06202 BOLT 3
7 90387–068M6 COLLAR 1
12 90109–06202 BOLT 2
14 2FS–F1621–00 FLAP 1
15 90464–10829 CLAMP 1
19
FIG. 17 SIDE COVER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F171A–00–P1 COVER, TOP 1 UR FOR CM6
3 B62–F172W–00 COVER 1
12 90269–06813 RIVET 1
20
FIG. 17 SIDE COVER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
15 B62–F174H–40 .GRAPHIC 4 1 UR FOR BWC1
19 90269–06813 RIVET 1
24 90269–06813 RIVET 1
29 90269–06813 RIVET 1
21
FIG. 18 REAR SUSPENSION
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F2210–00 SHOCK ABSORBER ASSY, REAR 1
22
FIG. 19 FRONT FORK
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2SP–F3100–20 FRONT FORK ASSY 1
11 2FS–F3158–00 ..GASKET 1
16 2FS–F3147–00 ..O-RING 1
27 2FS–F3158–00 ..GASKET 1
23
FIG. 19 FRONT FORK
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
28 2FS–F3181–00 ..BOLT, HEXAGON SOCKET HEAD 1
32 2FS–F3147–00 ..O-RING 1
37 2FS–F3346–00 .BOLT 1 4
46 90179–25812 NUT 2
47 2FC–H5111–00 REFLECTOR, 1 2
24
FIG. 20 FUEL TANK
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–F4110–00 FUEL TANK COMP. 1
3 90464–10829 CLAMP 1
6 1GC–F4312–00 PIPE 2 1
7 1GC–F4313–00 PIPE 3 1
8 90467–100A1 CLIP 2
9 90467–09006 CLIP 2
10 90467–08003 CLIP 2
15 90387–068N7 COLLAR 2
16 97012–06014 BOLT 2
17 2FS–F414G–00 SEAL 1
25
FIG. 21 SEAT
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F4730–00 DOUBLE SEAT ASSY 1
6 2FC–F473R–00 BOX 1 1
7 90109–06202 BOLT 4
9 1GC–F110F–00 DUCT 1 1
18 36L–F8152–00 DRIVER 1
26
FIG. 22 FRONT WHEEL
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2NC–F5167–10 PANEL, WHEEL 1 1
3 93306–301XN BEARING 2 UR
93306–351Y9 BEARING 2 UR
5 90560–12138 SPACER 1
10 90387–12859 COLLAR 1
11 95612–12100 NUT, U 1
12 92902–12200 WASHER 1
18 1GC–F5136–00 BUSH 1
22 90101–06814 BOLT 1
24 1GC–F5151–00 CAMSHAFT 1
27
FIG. 22 FRONT WHEEL
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
26 36L–F513A–00 PLATE, INDICATOR 1
28
FIG. 23 REAR WHEEL
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2NC–F5167–10 PANEL, WHEEL 1 1
4 9290N–10200 WASHER 4
12 93210–07803 O-RING 1
13 1GC–F5351–10 CAMSHAFT 1
14 93210–10801 O-RING 2
18 90101–06814 BOLT 1
29
FIG. 24 STEERING HANDLE & CABLE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F6110–00 HANDLE COMP. 1
6 B4G–F4549–00 .EMBLEM 1
19 54B–F6241–00 GRIP 1
24 90464–24802 CLAMP 1
30
FIG. 24 STEERING HANDLE & CABLE
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
27 90179–06863 NUT 1
28 90249–12008 PIN 1
31 90179–06806 NUT 1
32 90249–12008 PIN 1
33 90464–36800 CLAMP 1
35 1GC–F6257–00 STOPPER 1
45 90179–06863 NUT 1
46 90249–12008 PIN 1
31
FIG. 25 STAND & FOOTREST
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–F7111–00 STAND, MAIN 1
3 93430–08810 CIRCLIP 1
5 1GC–F7254–00 HOOK 1
11 90101–08847 BOLT 1
12 90387–08820 COLLAR 1
17 1GC–F7445–00 PLATE 1 1
18 91701–06032 PIN 1
19 90468–12007 CLIP 1
22 1GC–F7446–00 PLATE 2 1
23 91701–06032 PIN 1
24 90468–12007 CLIP 1
32
FIG. 26 LEG SHIELD
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–F8311–00 LEG SHIELD 1 1
3 90387–07826 COLLAR 2
10 90480–14819 GROMMET 2
33
FIG. 26 LEG SHIELD
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
16 97702–50016 SCREW, TAPPING 2
26 90109–06202 BOLT 1
34
FIG. 26 LEG SHIELD
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
37 90387–066J9 COLLAR 2
35
FIG. 27 GENERATOR
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–H1450–00 ROTOR ASSY 1 UR ID MARK:1GC0
6 90179–12004 NUT 1
36
FIG. 28 STARTING MOTOR
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 2SP–H1800–01 STARTING MOTOR ASSY 1 UR
4 4S9–H1834–00 .RING 1
7 93210–29807 O-RING 1
37
FIG. 29 FLASHER LIGHT
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
14 20P–H3618–00 .PLATE 1
23 20P–H3618–00 .PLATE 1
38
FIG. 30 METER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–H3510–01 SPEEDOMETER ASSY 1
39
FIG. 31 HEADLIGHT
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–H4300–10 HEADLIGHT ASSY 1
3 B62–H4335–00 .SPRING 1
4 2LP–H4526–00 .SCREW 1
40
FIG. 32 TAILLIGHT
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 B62–H4700–01 TAILLIGHT ASSY 1
5 90109–05014 BOLT 4
41
FIG. 33 HANDLE SWITCH & LEVER
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1GC–H3970–00 STARTER SWITCH ASSY 1
2 1GC–H396U–00 SWITCH 1
6 BP1–H3912–00 LEVER 1 1
13 1GC–H2917–10 SWITCH 1
17 1GC–H3922–00 LEVER 2 1
42
FIG. 34 ELECTRICAL 1
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 BP1–H5540–00 C.D.I. UNIT ASSY 1
2 1GC–H5546–01 BAND 1
6 1GC–H3371–00 HORN 1
43
FIG. 35 ELECTRICAL 2
REF.
B625
PART NO. DESCRIPTION REMARKS
NO.
1 1CK–H2100–00 BATTERY (EXIDE ETZ-5 MC VRLA) 1
4 90109–06202 BOLT 3
12 9290N–06600 WASHER 2
14 90464–36800 CLAMP 10
15 90464–50800 CLAMP 1
44
NUMERICAL INDEX
45
NUMERICAL INDEX
46
NUMERICAL INDEX
47
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may be reproduced without permission.
1Y12-(PC-01)-197-02-19-E
PRINTED IN INDIA