.-- -...

CATALOG, 4
PiiGE NO:6 oo- ?I
INJECTION FUMP
1166
MODELDCGFC
629~16AG
SUPERSEDES MODEL
SPEClFlCATlON
CUSTOMER PART NO. W5496
EDITION NO. 11 DATED 9-24-71 CUSTOMER’S NAME IL ADDRESS:
A!lis Chs1mer.z Mfg. Co.
Warvcy iorks
ENGINE D-5 506 - TLl6D FULL LOAD RPM 2200
Harvey, Il!ixis
APPLICATION “SUGAR BABE” GOV. REGULATION7-10 % ISSUED BY: F. C. Wisnieskl

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01’ HERWISE NOTED
TEST STAND
1. INJECTION LINES ?,,” I.D. BY 20’ LONG 8. CHECK POINT
2. TEST OIL TECIPERATURE 110-115i F 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SDi.2 NOZZLES. I IO. CHECK POINT
4. USE ROOSA MASTER CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (‘/z HI-IDLE DEL.)
1. Delivery Valvt! 15. LOW IDLE
2. Electric Shut-Off (24V. E.T.S.O.) 12V. COIL 16. TRANSFER PUMP PRESSURE (WOT)
17. TRANSFER PUMP PRESSURE (WOi)
:: 18. MINIMUM CRANKING SPEED DELIVERY
PUMP SETTINGS (7 _.
ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO RDLLER DIMENSION 1.9640 z.0005 *
2. GOVERNOR LINKAGE GAP ,125” TO .169 19. NAME PLATE icItilT SIDE VIEWING E.P.
‘(USE GAGE NO. 189141 20. TIMED RIGliT SIDE VIEWING E.P.
~3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO C.W (For begfnning of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND 22. GOVERNOR CONTROL COVER TO BE STAMPED24 VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER IFROM END PLATE) -_ -
4. CHECK FOR MININuM 18” HG TRANSFER PUMP LIFT AT 400 RPM. 24. SPECIAL NOTES:
IF EQUIPPED IITH THE BY PASS SYSTEM. PINCH BY PASS HOSE. a. Torque all faste:ners per XL-713 or S.B.iO6
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. rmP to be tested with fitting NO. 15830 installed
r6. CHECK FOR MINIMUM CRANKING SPEEDDELIVERY (SEE STEPIS) t. Electric Shut-Off to be tested and adjusted per XL-274 or
S. B. IOBR
7. AUTO ADVANCE SPEED RESPONSIVE
d. Throttle Shaft Assembly to be installed on Right Side vlevlng
a. ADVANCE MOVEMENT End Plate
a. Drive Shaft Key a10274 to be shipped separately.

b.
c. 25. SEALlNG WIRES: PART NO. 10408 4 REQUIRED .
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
d. / High Idle Scrrw to Lever
* Av?r.=ge of rhe tvo pairs of Rollers
NOTE: !;2;;zum difference between pairs of Rollers

ici tv .004” I
_- ___ --._ _- __ ____-- ---
zz
x0. A
‘ RT
F NO. HO”SwKi
LDRlYEOno”P ---Ez
-
--
1 f
I
SCREW, cover hold down 12202; .-
LOCKWASHER, cover screw
CASKET, governor cover 1 comcn ASSY.~.feturll line
SW., pilot tube 3 WASHER, cover hold down .uev
SUt, drive shaft 1 CWFB, go”erlmor control
STOP, throttle
SMrr ASSY., drive
SW, drive : SCREW, head locking

1
1
KEY, drive shaft 1 102741
BUTTON, thrust 1 1204C 1
i: 1467! 1
SPRING. thrust 1
I!
WASHER, torq. screw hole I10464
SCREW. torq. .cr* bolt pl : 112259
SCReV, name plate 2 110401 1 wus1ffi WSemLY
PLATE, name 1 I10394 B’JSHING, thrattlc rbft
CA6KEI, timing llna co”er 2 110574 : TUBE,pilot
SCBEY, tiring lfnc covar b I10584
awl!&, timing line 2 1 0567 1 WASNER, cam 1oceting screw
NUT, drive shaft 1 1 0529 1 SEAL. head louti~ Lcteu
1 SCRIU, bard loutin~
LOCKWASHER, drive shaft 1
1 SCREW, cam locating

1 .-- ._. = _ ---

“LID a HDTOYORo”P
1 HYD. HEAC 6 Rl?l’oI? ASSY. l
,* INDENTED ITEHS INCLUDED *
11056 2 PLUNGER, rotor (basic)
ROLL% cam 11141
use 11057 thrul1060 (Standard)
SHOE, :a, roller 15833
or1 1062 thrw11065 (OverSiac:l
SPRING, leaf 15724
as indicated on rotor
SCRW, leaf spring adj. 15869
16044 2 PLUNGER, rotor (basic)
CAM R INC 10375
use16045 thru16048 (Standard1 ’
or 16067 thru16070 (O~ersizc:~

SEAL. hydraulic head 1 11304

as indicated on rotor
2 RETAINER, rotor

I 53’-5 1 BINC, rotor retainer

1 SCREW, delivery valve ret.
1 STOP, deliver:r valve
SCREW, leaf spring adJ. 1 I .5619
.16441 1 SPRING, delivsry valve

SCREW, fuel line connector 6 I 11346 c 13829

11437
1 VALVE, delivery
or13830 (Oversize)
WIRE, “ant
S.B. 143g
aa rewired

11438 : SCREW, hydraulic head ~1~6

11439 1 WIKE,ventrire ret
12216 1 SC~EY,hydraulic head Plus
 D@tC6~6KiT---- --

PLUC ASSY., end plate adj.

SLEEVE, end plate

12406 SEAL, end plate rleeve

15225 EL FMENT, filter

15627 SE AL, element
ROLLPIN, end plate lot. 11525 11507 RI NG,slceve reel
SPRING, trans. pump blade 15699 15701 SP RING, tcylating
BUDE, transfer pump 18137 11508 PI STON, regulating
17056 SE AL, regulatiag piston
LINER, transfer pump 16753
16222
15877 PL ATE, end
SEAL, transfer pump 11329 13521 WASHER, end plate screw
PLATE. thrust 15875 11532 SC ilEW, end plate
PLUG, end plate pipe 15821 -Q 1 - 1 11582 Lo CKWASHER, end plate screw

SPRIKC, governor control 1 11994 12210 1 RE TAINER. spring

11966 1 SP RING, idling
ARM, governcr 1 14482 11969 1 Gli IDE, idling spring
SHAFT, go”. arm pivot 1 12214 146So 1 AR H ASSY., ,Wtartng Valve
SEAL, pivot shaft 2 11588 13556 1 WASHER, guide stud
NUT. pivot shaft redo 2 12260 122oe 1 STUD,
‘ guide
11610 1 SH IM, metering valve
11563 1 VA LVE, metering
1 14483 11604 1 SP RING, metering valve
19717 I TAINER ASSY., go”. might
6 11658~
19541 1 RET. ASSY..~OV. wt.(baslc)
19527 1 RETAINER, So”. weight
WASHER, go”. thrust Sleeve 1 11620 19536 1 HUB ASSY., SO”. veight
RING, go”. cage retaining 1 ,583s 1751: 1 RING, flexible ret.
= B

I-----+ 15026 Bz ASSY l ,tbrott1e-

13003 :fNC.throttle Ieva
13010 MINER ,thrott lc lever rprl~

1 12174 12999 SWE!J,cbrottle spring

*OY idle rdj. SCTCY
low idle adj. 1 12972

throttle shaft 1 12221

kIF.~shafe retaining 12253
SEAL. throttle shaft : 12040 12971 SC REV, high idle adj.
VASHER, throttle shaft seal 2 14408 12171 NV T, high idle l dj.
15024 SXIWI ASSY., throttle
S!WT,shut-off 1 12235 HO
‘ O‘ K AS&BLY., ~0”. Linkage
11901
1236C SCRW, gov. link. book adj
12362 WASHEd, go”. link. hook ad’
119oc HOOK, governor linkage !
123% LINK ASSY., ~0”. link adj.
11919 SF RI%, governor linkage

E
ELECTRIC SH~-OFF GROW (E.T.S.O.)

LOCRSLT, terminal contact 2 14760

WASHER,tenninal contact 1 18501
WIRE ASs’Y. ,tem.grounding 1 18491
1 12049 1.84 93 LOCKUASHER,cover (ICI
LOCKk‘ASHER,teminaI contact
18501 1.25 19 Nur, terminal contact
KASHER, terminal contact
WASHER.terminal insulating ; 12500 _

Install Grounding Wire

on RIGHT side Vieving
End Plate per XL-683. :I25 13

A&l ASS’Y., shut-down coil 1 I2474

SPRING, shut-down arm 1 12481
FRA.% ASS’Y., solenoid 1 16353
= := =
I
FOR SERVICE USE ONLY FOR EEGIh‘EERING USE ONLY
CHG. NO. EDITIOF
APPLICABLE SERVICE ASSEMBLIES -DATE
C.askct !.it :: 14369 9-27-64 9221 8
Pi:<,r r_..!;< rk,:>l.%<.. .‘~l I) 15378 2-10-69 10304 9
SOLEKOID AND ARM ASSNBLY 18695 4-I- 70 10818 10
c i>vi-r and scicnoic assrmbly If 18523 9-2L-71 11360 11