BAMU-12C Auxiliary Measurement Unit: Hardware Manual
BAMU-12C Auxiliary Measurement Unit: Hardware Manual
BAMU-12C Auxiliary Measurement Unit: Hardware Manual
Table of contents
3. Installation
Table of contents
2 Hardware description
Contents of this chapter ........................................................................... 11
Hardware description .............................................................................. 11
Compatibility ........................................................................................ 11
Layout drawing ..................................................................................... 12
LEDs ................................................................................................. 13
Settings .............................................................................................. 13
3 Installation
Contents of this chapter ........................................................................... 15
Checking the delivery ............................................................................. 15
Placing ............................................................................................... 15
Mechanical installation ............................................................................ 16
Electrical installation ............................................................................... 17
Connection diagram ............................................................................ 17
Voltage measurement connections (XU1, XU2) ........................................... 18
Current measurement connections (XIU, XIV, XIW) ...................................... 19
Power supply connection (XPOW) ........................................................... 19
Communication link connection (V30) ....................................................... 19
Connection to BCU control unit .............................................................. 19
Wiring example – Voltage and current measurements in use ........................... 20
Wiring example – Voltage measurement in weak network ............................... 21
Wiring example – DC/DC converter ......................................................... 22
4 Technical data
Contents of this chapter ........................................................................... 23
Dimension drawing ................................................................................ 24
Specifications ....................................................................................... 25
Ambient conditions ................................................................................ 25
Voltage measurement specification ............................................................. 25
Current measurement specification ............................................................. 25
Related standards ................................................................................. 26
Further information
6
Introduction to the manual 7
1
Introduction to the manual
Safety instructions
Follow all safety instructions delivered with the drive before you install, commission, or use
the drive. For single drives, the safety instructions are given at the beginning of the hardware
manual. For the safety instructions of air-cooled units, see ACS880 multidrive cabinets and
modules safety instructions (3AUA0000102301 [English]). For the safety instructions of
liquid-cooled units, see Safety instructions for ACS880 liquid-cooled multidrive cabinets and
modules (3AXD50000048633 [English]).
WARNING!
Note that BAMU-12C auxiliary measurement unit is used for measuring main circuit
voltage. Main voltage can be present even if auxiliary circuit voltages are switched
off.
8 Introduction to the manual
Target audience
This manual is intended for people who install, start-up or operate drives or multidrive
modules with BAMU-12C auxiliary measurement unit. The reader is expected to know the
fundamentals of electricity, wiring, electrical components and electrical schematic symbols.
Related documents
■ Cabinet-installed multidrive manuals
Manual Code
General manuals
ACS880 multidrive cabinets and modules safety instructions 3AUA0000102301
ACS880 liquid-cooled multidrive cabinets and modules safety instructions 3AXD50000048633
ACS880 multidrive cabinets and modules electrical planning instructions 3AUA0000102324
ACS880 liquid-cooled multidrive cabinets and modules electrical planning instructions 3AXD50000048634
ACS880 multidrive cabinets mechanical installation instructions 3AUA0000101764
ACS880 liquid-cooled multidrive cabinets mechanical installation instructions 3AXD50000048635
CIO-01 I/O module for distributed I/O bus control user's manual 3AXD50000126880
Supply unit manuals
ACS880-207 IGBT supply units hardware manual 3AUA0000130644
ACS880-207LC IGBT supply units hardware manual 3AXD50000174782
ACS880 IGBT supply control program firmware manual 3AUA0000131562
ACS880-307 +A003 diode supply units hardware manual 3AUA0000102453
ACS880-307 +A018 diode supply units hardware manual 3AXD50000011408
ACS880 diode supply control program firmware manual 3AUA0000103295
ACS880-907 regenerative rectifier units hardware manual 3AXD50000020546
ACS880 regenerative rectifier control program firmware manual 3AXD50000020827
Inverter unit manuals
ACS880-107 inverter units hardware manual 3AUA0000102519
ACS880-107LC inverter units hardware manual 3AXD50000196111
ACS880 primary control program firmware manual 3AUA0000085967
ACS880 primary control program quick start-up guide 3AUA0000098062
Manuals for application programs (Crane, Winder, etc.)
Brake unit and DC/DC converter unit manuals
ACS880-607 1-phase brake units hardware manual 3AUA0000102559
ACS880-607LC 1-phase brake units hardware manual 3AXD50000481491
Introduction to the manual 9
Manual Code
ACS880-607 3-phase brake units hardware manual 3AXD50000022034
ACS880 (3-phase) brake control program firmware manual 3AXD50000020967
ACS880-1607 DC/DC converter units hardware manual 3AXD50000023644
ACS880-1607LC DC/DC converter units hardware manual 3AXD50000431342
ACS880 DC/DC converter control program firmware manual 3AXD50000024671
Option manuals
ACS880-1007LC liquid cooling unit user's manual 3AXD50000129607
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Drive composer start-up and maintenance PC tool user’s manual 3AUA0000094606
Manuals for I/O extension modules, fieldbus adapters, safety options etc.
You can find manuals on the Internet. See www.abb.com/drives/documents. For manuals
not available in the document library, contact your local ABB representative.
Manual Code
ACS880-604 3-phase brake modules hardware manual 3AXD50000022033
ACS880 (3-phase) brake control program firmware manual 3AXD50000020967
ACS880-1604 DC/DC converter modules hardware manual 3AXD50000023642
ACS880-1604LC DC/DC converter modules hardware manual 3AXD50000371631
ACS880 DC/DC converter control program firmware manual 3AXD50000024671
Module package hardware manuals
ACS880-04 single drive module packages (560 to 2200 kW) hardware manual 3AUA0000138495
ACS880-14 and -34 single drive module packages hardware manual 3AXD50000022021
Option manuals
ACS880-1007LC liquid cooling unit user's manual 3AXD50000129607
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
BAMU-12C auxiliary measurement unit hardware manual 3AXD50000117840
Drive composer start-up and maintenance PC tool user’s manual 3AUA0000094606
Drive application programming (IEC 61131-3) manual 3AUA0000127808
Installation frames for ACS880 multidrive modules hardware manual 3AXD50000010531
Manuals and quick guides for I/O extension modules, fieldbus adapters, safety functions modules, etc.
2
Hardware description
Hardware description
BAMU-12C auxiliary measurement unit is a measurement unit for precise voltage and current
measurements. The unit has:
• two 3-phase voltage inputs
• three current inputs
• indication LEDs
• 24 V DC supply voltage
• optical link for communication with the overriding drive control unit.
Compatibility
The measuring unit is compatible with BCU-02, -12 and -22 control units. The control unit
must also be equipped with a control program that can communicate with the measuring
unit, for example the IGBT supply control program. For the compatibility with other control
programs, see their firmware manuals.
12 Hardware description
Layout drawing
The following figure shows the layout of the measurement unit.
Hardware description 13
Connector Description
XU1 Voltage measurement connector. For pin descriptions, see section Voltage measurement
connections (XU1, XU2) (page 18).
XU2 Voltage measurement connector. For pin descriptions, see section Voltage measurement
connections (XU1, XU2) (page 18).
XIU Current measurement connector. For pin descriptions, see section Current measurement
connections (XIU, XIV, XIW) (page 19).
XIV Current measurement connector. For pin descriptions, see section Current measurement
connections (XIU, XIV, XIW) (page 19).
XIW Current measurement connector. For pin descriptions, see section Current measurement
connections (XIU, XIV, XIW) (page 19).
V1R Fiber optic connector
V1T Fiber optic connector
XPOW Power supply connector. For pin descriptions, see section Power supply connection
(XPOW) (page 19).
LEDs
LED Color Description
POWER Green Power on
LINK FAULT Red Fiber optic link fault
U2 > 60 V Yellow Input U2 voltage exceeds 60 V
U1 > 60 V Yellow Input U1 voltage exceeds 60 V
Settings
See the firmware manual of the appropriate control program for the firmware settings, eg,
selection between phase or main voltage measurement, etc.
There are no hardware settings on the measurement unit.
14
Installation 15
3
Installation
11
Placing
Install the module inside a cabinet/cubicle in indoor environment. Leave enough space for
cabling. Make sure that the temperature will not be not excessive.
Do not install the measurement unit in the immediate vicinity of electromagnetic disturbance
sources, such as relays, contactors, brake choppers, power and motor cabling. The minimum
recommended distance from such components is 200 mm (7.9 in). We recommend to install
metallic screening between the measurement unit and the source of disturbance. This can
reduce the required distance.
Mount the control unit so that air can pass freely through the ventilation holes in the housing.
Avoid mounting directly above heat-generating equipment.
WARNING!
Protect the unit against accidental contact. There are connectors that are connected
to drive main circuit potential.
16 Installation
WARNING!
No condensation is allowed. There are connectors that are connected to drive
main circuit potential.
Mechanical installation
1. Install a standard 35 × 7.5/15 mm DIN rail to the cabinet into which the unit is to be
installed.
2. Fasten the two latches to the back of the measurement unit with four screws.
3. Click the measurement unit to the rail as shown below.
4. Make sure that the installation rail is grounded properly, either via the assembly plate,
or with a separate grounding wire. The unit is grounded through the rail.
2 2
3
Installation 17
Electrical installation
■ Connection diagram
Default use of the connectors is shown below. For further details on wiring, see the
delivery-specific circuit diagrams.
Use cable rated for the measured voltage. Recommended conductor cross section is
1…2.5 mm2.
Tightening torque: 0.5…0.6 N·m.
Installation 19
11
Use cable that withstands the measured current and is rated for the voltage in the measured
circuit. Recommended conductor cross section is 1…2.5 mm2.
Tightening torque: 0.5…0.6 N·m.
Note: In current measurements, make sure that the current transformers are wired in the
correct direction (see wiring example on page 20).
33 34
SEE NOTE BELOW
1
3
5
1
3
5
13
13
33
21
21
=-F5 =-Q21
;XIW:5
14
22
14
22
34
;XIV:3
13
1
3
5
7
21
11H I> I> I> =-Q3
;XIU:1
2
4
6
2
4
6
14
22
1
3
5
=-X22
49 38 39 50 =-Q4
2
4
6
NOTE:
;F5:2
;F5:4
;F5:6
WIRING WITH
INSULATION HOSE (IH) =-R4.1
1 2
12F
NOTE THE TWISTING OF =-R4.2
CONDUCTORS. 1 2
=-R4.3
;XDI:1
;TP2X:9:1
;TP2X:9:2
;TP2X:9
1 2
CLOSED-LOOP =-A2
VOLTAGE BAMU-12C
MEASUREMENT Auxiliary Measuring Unit
;F5:2 -XU1:1
U1
-XU1:2
;F5:4 -XU1:3
4E V1
-XU1:4
;F5:6 -XU1:5
W1
-XU1:6
=-F5.2 -XU1:7
=-XA2 N1
U 1 2 -XU2:1
I>
U2
-XU2:2
EXTERNAL V 3 4 -XU2:3
I>
V2
SYNCRONIZATION -XU2:4
MEASUREMENT W 5 6 -XU2:5
I>
W2
-XU2:6
PE
-XU2:7
N2
;XIU:1 -XIU:1
IN PWR OK (GREEN)
-XIU:2 IU
;XIV:3 OUT LINK FAULT (RED)
6PE
=-1PE 4C
-XIV:3
;XIW:5 IN U2>60V (GREEN)
-XIV:4 IV
OUT U1>60V (GREEN)
-XIW:5
IN
-XIW:6 IW
;XIU:2 OUT
-V30:V1T
;XIV:4 PSL2 [50Mb]
4A BCU CONTROL UNIT -V30:V1R
;XIW:6
-F1/1A
-XPOW:1
+24V
POWER 24V -XPOW:2
0V
-XPOW:3
GND_S
7PE
=-1PE
■ Wiring example – Voltage and current measurements in use
P192551 / 14408
ABB Drives EN
3-PHASE
FAN SUPPLY
+.2 VOLTAGE CONTROL VOLTAGE MAIN SUPPLY MAIN
MEASUREMENT DISTRIBUTION DISCONN. SWITCH CONTACTOR
=-Q1
=-F1.1 =-Q1U2 =-Q2
;1L1 1 =-Q1U1 1 2 1 2 1 1 2 ;1L11
=-F1.2 =-Q1V2
;1L2 1 =-Q1V1 3 4 1 2 1 3 4 ;1L21
SUPPLY =-F1.3
;1L3 1 =-Q1W1 5 6 1 2 1 =-Q1W2 5 6 ;1L31
13 14
;1PE:1
21 22
9E
33 34
1
3
5
1
3
5
13
13
33
21
21
=-F5 =-Q21
14
22
14
22
34
13
1
3
5
21
2
4
6
2
4
6
14
22
1
3
5
=-Q4
2
4
6
;F5:2
;F5:4
;F5:6
=-R4.1
1 2
12F
=-R4.2
1 2
=-R4.3
1 2
CLOSED-LOOP =-A2
VOLTAGE BAMU-12C
MEASUREMENT Auxiliary Measuring Unit
;F5:2 -XU1:1
U1
-XU1:2
;F5:4 -XU1:3
4E V1
-XU1:4
;F5:6 -XU1:5
W1
-XU1:6
-XU1:7
N1
-XU2:1
U2
-XU2:2
-XU2:3
V2
-XU2:4
-XU2:5
W2
-XU2:6
-XU2:7
N2
-XIU:1
IN PWR OK (GREEN)
-XIU:2 IU
OUT LINK FAULT (RED)
-XIV:3
IN U2>60V (GREEN)
-XIV:4 IV
OUT U1>60V (GREEN)
-XIW:5
IN
-XIW:6 IW
OUT
-V30:V1T
BCU CONTROL UNIT -V30:V1R PSL2 [50Mb]
-F1/1A
-XPOW:1
+24V
POWER 24V -XPOW:2
0V
-XPOW:3
GND_S
7PE
=-1PE
■ Wiring example – Voltage measurement in weak network
P192551 / 14408
ABB Drives EN
Installation 21
11
+.2
22 Installation
=-A2
BAMU-12C
Auxiliary Measuring Unit
;ESM.1+ -XU1:1
U1
-XU1:2
;ESM.1- -XU1:3
V1
-XU1:4
-XU1:5
W1
-XU1:6
-XU1:7
N1
-XU2:1
U2
-XU2:2
-XU2:3
V2
-XU2:4
-XU2:5
W2
-XU2:6
-XU2:7
N2
-XIU:1
IN PWR OK (GREEN)
■ Wiring example – DC/DC converter
-XIU:2 IU
OUT LINK FAULT (RED)
-XIV:3
IN U2>60V (GREEN)
-XIV:4 IV
OUT U1>60V (GREEN)
-XIW:5
IN
-XIW:6 IW
OUT
-V30:V1T
BCU CONTROL UNIT -V30:V1R PSL2 [50Mb]
-F1/1A
-XPOW:1
+24V
POWER 24V -XPOW:2
0V
-XPOW:3
GND_S
7PE
=-1PE
P192551 / 14408
ABB Drives EN
Technical data 23
4
Technical data
Dimension drawing
Dimensions in mm
1 mm = 0.0394 in
Technical data 25
Specifications
Input voltage 24 V DC ± 10%
Distances to other components 690 V AC basic insulation (8 mm [0.31 in]) from control electronics
Ambient conditions
BAMU-12C auxiliary measurement unit measurement unit complies with RoHS directive
(2002/95/EC).
Operating temperature without self-heating: 0… +70 °C (32…158 °F)
Storage temperature: -40…+85 °C (-40…185 °F)
Maximum relative humidity: 90% (non-condensing)
Maximum operating altitude: 4000 m (13123 ft)
Measurement range ±2.0 kV peak (phase-to-phase). Maximum voltage connected to the voltage
measurement terminals is 600/690 V (DVC C).
Related standards
• Safety requirements: EN 50178 Electronic equipment for use in power installations
• IEC 61800-5-1 Semiconductor power converters for adjustable frequency drive systems
• UL 508 C Industrial Control Equipment
• EMC emission: EN/IEC 6100-6-4:2007 Emission standard for industrial environments
• EMC immunity: EN/IEC 61000-6-2:2005 Immunity for industrial environments
—
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the type
designation and serial number of the unit in question. A listing of ABB sales, support and service
contacts can be found by navigating to www.abb.com/searchchannels.
Product training
For information on ABB product training, navigate to new.abb.com/service/training.
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