Fife DMAX OI-TS Operation MI-5014-1

FIFE GUIDING SOLUTIONS
FIFE D-MAX/OI-TS
Operating Instructions
EN D-MAX Controller with Operator Interface OI-TS

from firmware version 002
MI 5014 1
When requesting service or spare parts, please have ready the following
reference number.
Bitte halten Sie bei Service- oder Ersatzteilanfragen die folgende

Referenznummer bereit.
Pour toute demande d’intervention ou de pièces détachées merci de

nous communiquer la référence suivante.
Si prega citare il seguente riferimento in caso di richiesta di assistenza tecnica

o parti di ricambio.
Para cualquier petición de servicio o repuestos le rogamos nos comunique

la siguiente referencia.
CONTENTS I
INSTRUCTION 1-1
About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SAFETY INSTRUCTIONS 2-1
Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Information about safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Preventing hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
INSTALLATION 3-1
Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation location of D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical fastening of D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation location of D-MAX operator interface OI-S . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Power supply of D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Power supply of D-MAX operator interface OI-TS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Connecting the sensors/drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Connections on the D-MAX 1 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Connections on the D-MAX 2 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
LEDs on the D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
OPERATOR INTERFACE OI-TS 4-1
OI-TS description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Select operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
OPERATING THE CONTROLLER 5-1
User level . . . . . . . . . . . . .... .... ... .... ... .... ... ...................... 5-1
Select devices/drives . . . .... .... ... .... ... .... ... ...................... 5-2
Select operating modes . .... .... ... .... ... .... ... ...................... 5-2
Select jobs . . . . . . . . . . . .... .... ... .... ... .... ... ...................... 5-3
Shift guide point . . . . . . . .... .... ... .... ... .... ... ...................... 5-3
Moving the Drive . . . . . . .... .... ... .... ... .... ... ...................... 5-4
Menu level . . . . . . . . . . . .... .... ... .... ... .... ... ...................... 5-4
Job menu . . . . . . . . . . . . .... .... ... .... ... .... ... ...................... 5-5
Servo-Center menu . . . . .... .... ... .... ... .... ... ...................... 5-6
Setup Menu . . . . . . . . . . .... .... ... .... ... .... ... ...................... 5-7
MI50141-IVZ.fm
COMMISSIONING 6-1
Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
www.maxcess.eu D-MAX with OI-TS MI 5014 1

II CONTENTS
MENUS 7-1
2 Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

3 Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
0 Calibrate sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
1 Guidepoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
2 Auto Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
3 Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
4 OSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
5 PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6 ASC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7 Deadband . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
8 Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
9 Speed Gain Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
10 Actuator Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
4 Servo-Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
1 Guidepoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
2 Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
3 Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
5 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
1 Sensor S1 X5/1 ... 4 Sensor S4 X9/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
2 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
3 Field of View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
4 Sensor Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5 Current Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5 Line Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7 Encoder ... 8 Motor Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
1 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
2 Field of View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
3 Search Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
4 Clear Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
2 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
3 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
4 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
1 Digital Output A ... 2 Digital Output B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
1 Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
2 <Set> State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
3 <Cleared> State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
6 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
1 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
2 Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
3 Left/Right Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
1 Jog Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
2 Jog Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
3 Jog Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
4 Jog Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
4 Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
5 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
6 Hardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
1 Hardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
2 Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
3 Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7 Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Backup & Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7 Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
8 Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
1 .. from previous backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
MI 5014 1 D-MAX with OI-TS www.maxcess.eu

CONTENTS III
2 .. factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
8 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Customer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
MAXNET Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Distributed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
1 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
2 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
3 Digital Inputs (Connection X1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
7 Measured Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
9 Sensor Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
2 Simulate Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
MAINTENANCE 8-1
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
DECOMMISSIONING 9-1
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
TROUBLESHOOTING 10-1
Troubleshooting Procedure . . . . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-1

Display possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-1
LEDs on the D-MAX Controller . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-2
D-MAX operator interface OI-TS . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-3
Icons in the display of the D-MAX operator interface . . . . .... .... ... .... ... ... 10-4
Faulty behaviour and setting errors . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-6
Possible causes for faulty behaviour . . . . . . . . . . . . . . .... .... ... .... ... ... 10-6
Faulty behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-9
TECHNICAL DATA 11-1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
D-MAX operator interface OI-TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Inputs and outputs of the D-MAX Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Parallel input matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Parallel output matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Cable lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Accessories (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Input devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Assembly accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
APPENDIX A - OVERVIEW 12-1
APPENDIX B - SYMBOLS 13-1
APPENDIX C - TERMS 14-1

MI50141-IVZ.fm
SERVICE 15-1

1-1 INSTRUCTION
1 INSTRUCTION
About these operating

instructions These operating instructions describe the commissioning,
operation and maintenance of the D-MAX system with an
operator interface OI-TS and provide important instructions for
proper use.
These operating instructions are intended for both the system

construction master as well as the operator who uses the
D-MAX system in production. The Operating Instructions must
be read and applied by everyone who is responsible for
commissioning, operating or maintaining the D-MAX systems.
The Operating Instructions must be carefully kept and must

always be available throughout the service life of the D-MAX
system.
Note:
These Operating Instructions describe basic operation of the
D-MAX systems. Additions and customer-specific adaptations
are found in Supplementary Operating Instructions in the
system documentation.
If the customer's system consists of multiple D-MAX Controllers

and/or operator interfaces, the instructions in these Operating
Instructions must be performed separately for each module.
Translation of the original Operating Instructions:

This Operating Instructions is a translation. The original
Operating Instructions was composed in German.

INSTRUCTION 1-2
Proper use The D-MAX System is used to control systems such as:
– Control roller systems
– Unwind and rewind systems
– Slitting systems
– Tool positioning systems
The D-MAX system works in different functions:

– Edge guiding
– Center guiding
– Line guiding (edge or center guiding on printed lines).
The D-MAX system must only be used in accordance with its

intended purpose and must be in flawless technical condition.
Unauthorised conversions or changes to the D-MAX system are
not permitted.
Any other use of the D-MAX system requires the prior approval
of Fife-Tidland GmbH.
Note:
The modules of the D-MAX system must not be opened. If a
module is opened, no claims under the warrantee will be
honoured.
Options Customer-specific programming and different sensors and

drives make it possible to adjust the D-MAX system to a wide
variety of applications.
Improper use – Operation outside of the technical specifications is not

permitted.
– Operation in areas where there is a danger of explosions is
prohibited.
– Any use other than the designated use is not permitted.
Einführung.fm

1-3 INSTRUCTION
Operating principle The D-MAX system consists of various modules that can be
combined depending on the specific application.
Modules D-MAX Controllers

– integrated into a guiding system or for wall mounting
– D-MAX 1 Controller:
for the drive of a control loop
– D-MAX 2 Controller:
For the drive of two independent control loops
or
one control loop with automatic sensor positioning
Figure 1.1: D-MAX Controller
D-MAX Operator interfaces

– Operator interface OI-S for desk installation or wall
mounting:
for operating of D-MAX controllers or sensors
– PC-based virtual operator interface
Figure 1.2: Operator interface
Operating principle Figure 1.3 shows an example of edge guiding (optionally center
guiding) with a D-MAX system.The D-MAX system consists of a
D-MAX 1 Controller (1) and an operator interface OI-S (2).
A sensor (3) senses the web edge of a material web and

determines the current position of the web. The D-MAX 1
Controller receives this information and guides the material web
(5) by means of an actuator (4) so that it is always in the desired
target position.

INSTRUCTION 1-4
5 OI-TS D-MAX
1 D-MAX 1 Controller 4 Actuator (offset pivot guide)

2 Operator interface OI-TS 5 Material web
3 Sensor(s) --- optional
Figure 1.3: Operating principle of a control loop with modules of the D-MAX system
Einführung.fm

2-1 SAFETY INSTRUCTIONS
2 SAFETY INSTRUCTIONS
Important information Problem-free and reliable operation of the D-MAX system

requires that the D-MAX system
– properly shipped and stored,
– properly mounted and placed in operation,
– properly used and carefully maintained.
Proper operation and careful maintenance will ensure a long

service life for the D-MAX system.
Only persons who are acquainted with the installation,

commissioning, operation and maintenance of the system and
who possess the necessary qualifications for their activities may
work on the D-MAX system.
Please note the following:
– The content of these operating instructions
– The safety instructions printed on the unit
– The requirements of the machine manufacturer
– National, state and local requirements for accident

prevention and environmental protection
Information about
safety instructions The safety instructions and symbols described in this section
are used in these Operating instructions. They are used to avoid
possible dangers for users and to prevent material damage.
SIGNAL WORD
Source of danger and its results.
 Avoiding dangers
The signal word WARNING refers to the danger of moderate to

sever bodily injuries.
The signal word CAUTION refers to the danger of slight to

moderate bodily injuries or material damage.

SAFETY INSTRUCTIONS 2-2
Symbols
Warning/caution - dangerous area
Reference to general hazards that may result in bodily injuries
or damage to the device
Warning/caution - danger due to crushing

Refers to danger of injury caused by crushing
Warning/caution - danger due to cutting

Refers to danger of injury caused by cutting
Additional symbols
– This endash is followed by an enumeration.
∙ This dot is followed by a prompt to do something.
Note:
Reference to important information.
Preventing hazards
Installation and
commissioning ∙ Damaged modules of the D-MAX system must not be
installed or placed in operation.
∙ Assembly work must be performed while the machine is

stopped and protected against being turned on again.
∙ All assembly tasks must only be performed when there is no

electrical power in the system.
∙ The D-MAX system must only be placed in operation if all

components are securely assembled.
∙ Electrical connections on the modules of the D-MAX system

must only be made or disconnected when the electrical
power is turned off. Failure to follow these instructions may
result in damage to the D-MAX system.
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∙ The parameters specified in Section Technical Data must be

observed.

2-3 SAFETY INSTRUCTIONS
∙ Only replacement parts that have been approved by

Fife-Tidland may be used.
∙ No changes may be made to the D-MAX system.
∙ Electrical lines must not be subjected to any mechanical

loads.
Operation
∙ Danger of injury by crushing
 Do not place your hands on or near moving parts (rollers,
material web, etc.) during operation.
∙ Danger of injury due to cutting on the edge of the material

web
 Do not place your hands on the edge of the (moving)
material web during operation.
∙ D-MAX system modules damaged during operation must be

decommissioned.
Maintenance
∙ Danger of injury by crushing
 Maintenance work must only be performed on the D-MAX
system when the power is turned off, the machine is stopped,
and it is protected against being turned back on.

INSTALLATION 3-1
3 INSTALLATION
Transport and storage – Modules of the D-MAX system must be secured to prevent
them from slipping during transport.
– The modules must be kept cool, clean and dry.
– Operator interfaces OI-TS must not be stored close to

powerful magnetic fields. The electronic components of the
device could be damaged.
Scope of delivery – D-MAX Controller

The model designation, serial number, and the firmware and
software numbers are on the rating plates on the housing.
– Operating Instructions
Option – Operator interface OI-TS

The model designation and the serial number are on the
rating plates on the housing. The firmware and software
numbers are affixed to the side of the housing (see figure
3.3, page 3-4).
– Fastening materials for wall mounting
– Fastening material for installation in panel

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3-2 INSTALLATION
Mounting
WARNING
 All assembly tasks on the D-MAX system must be performed
when there is no electrical power in the system.
 Assembly tasks and mechanical settings must only be

performed when the machine has been stopped and secured
from being turned on again.
Installation location of
D-MAX Controller – Protection class: IP54
– Operating temperature: 0°C ... 60°C
– Relative humidity: 10% to 90% non condensing
– Operating altitude above sea level: maximum 3000m
– On a fixed machine part or on a wall
– Not in places where there is a risk of explosions.
Mechanical fastening of
D-MAX Controller – Built into a guiding system or
– With an assembly bracket (optional) for wall mounting (see

figure 3.1) or
Note:
You must ensure that there is sufficient space for
the cabling. See the cabling diagrams in the
system documentation for more information.
Figure 3.1: Dimensions of the D-MAX Controller with assembly plate

INSTALLATION 3-3
Installation location of
D-MAX operator interface
OI-S – Protection class: IP64
– Operating temperature: 0°C ... 60°C
– Relative humidity: 10% to 95% non condensing
– Operating altitude above sea level: maximum 3000m
– On a fixed machine part or on a wall
– Protect from vibrations
– Do not place close to powerful magnetic fields:

The electronic components may be damaged.
– Protect from falling objects:

The operator interface can be damaged or an unintended
switching process may be triggered.
128 5 38
M4
105
R25 MIN
- Cable output optionally right or left - Cable length: 360mm

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Figure 3.2: D-MAX operator interface OI-S for wall mounting

3-4 INSTALLATION
37
5
4
105
128 6 MAX
15
- Cable length: 450mm
- minimum bending radius of the cable: 25mm
Figure 3.3: D-MAX operator interface OI-S for desk installation
20° MIN
MIN 45° MIN
45° MIN 45°
Figure 3.4: Angle of view for the D-MAX operator interface OI-TS
Mounting cut-out for desk installation Drilling pattern for wall mounting
^
]+ ^

Figure 3.5: Mounting of the D-MAX operator interface OI-TS

INSTALLATION 3-5
Electrical connection
CAUTION:
Electrical connections on the D-MAX system should always be
made or disconnected while there is no electrical power in the
system.
 Failure to follow these instructions may result in damage to

the D-MAX system.
Emergency Stop The „D-MAX Supplementary Operating Instructions - Safe shut-

off of electromechanical actuators driven by a D-MAX Control-
ler” in the system documentation must be observed.
Power supply of D-MAX

Controller The D-MAX Controller has no power switch. Because of this, the
power supply of the D-MAX Controller must be linked in to turn
the flow of current to the machine on and off.
The D-MAX Controller must be connected to the power supply

according to the information supplied at connector X6 of the
controller (see figure 3.7 and figure 3.8).
Power supply of D-MAX

operator interface OI-TS The power supply for the D-MAX operator interface OI-TS is via
the signal cable, which is connected to the web guide controller
at connector X6.
Connecting the sensors/

drives – Only sensors and drives approved by Fife-TidlandGmbH may
be used.
– The technical data for sensors and drives must match the
connection data for the D-MAX system (see Technical Data,
page 11-1).
– Relevant operating instructions must be observed for
installation and operation of sensors and drives.
– Sensors and drives must be connected to the D-MAX system

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according to the system diagram in the system

documentation.

3-6 INSTALLATION
Note:
Ensure that two wires from the power supply line are connected
to the D-MAX controller with a power supply in the permitted
range from 24V to 48V.
Figure 3.6: Power supply of D-MAX modules

INSTALLATION 3-7
Connections on the D-MAX 1

Controller
Connection Designation
X1 Parallel inputs/outputs
X2 Ethernet
X3 Servo-center transducer 1/Encoder 1
X4 Drive 1
X5 Sensor 1 (S1/S2)
X6 Power supply voltage
X8 FifeNet/ OI-TS
X9 Sensor 2 (S3/S4)
Figure 3.7: D-MAX 1 Controller

For technical details and additional information, please consult
Section 11 Technical Data .
Connections on the D-MAX 2

Controller
Connection Designation
X1 Parallel inputs/outputs
X2 Ethernet
X4 Drive 1
X5 Sensor 1 (S1/S2)
X6 Power supply voltage
X8 FifeNet/ OI-TS
Figure 3.8: D-MAX 2 Controller X9 Sensor 2 (S3/S4)
X10 Drive 2
For technical details and additional information, please consult

Section 11 Technical Data .
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3-8 INSTALLATION
LEDs on the D-MAX

Controller
LED Status Indicates
Off No Ethernet connection
Green or
Green Ethernet connection detected
EN
flashing
Either a 10mbps connection or a

Yellow
half-duplex connection is recognised
Off No power supply
Power supply voltage too low, internal

Red voltage outside tolerance or internal
PWR temperature too high
Green Power supply and temperature OK
Yellow No motor voltage
No external device is connected to

Off
connection X8
FN External device recognised at
Green connection X8
(e.g. an operator interface OI-TS)
Additional information about error messages that are displayed

may be found in Section Troubleshooting, page 10-1.

4 OPERATOR INTERFACE OI-TS
OI-TS description The OI-TS operator interface has a touch screen.
CAUTION:
Danger of damaging the touch screen with pointed and/or hard
objects (such as pens or screwdrivers).
 The touch screen must only be operated with a finger or

suitable touch screen stylus.
CAUTION:
Danger of the touch screen being operated accidentally by
falling objects.
 The operator interface must be protected against falling

objects.
Figure 4.1: D-MAX operator interface OI-TS
A Header
– See Header, page 4-3
B Control area
OI-TS bedienen.fm
– Contains all the keys and displays needed to operate the

D-MAX system
– Changes depending on the menu selected (user level,
menu level -> see Operating the Controller, page 5-1)

4-2 OPERATOR INTERFACE OI-TS
Keys and Displays
The entry in a menu is accepted
The entry in a menu is rejected
Return to the previous menu level
Switch between the pages of a menu

or
Keys represented in colors can be operated in the current

or operation state.
Keys represented completely in gray cannot be operated in the
current operation state.
Fields filled in with white show information and cannot be

operated.
To enter numbers, set the desired value with the + and - keys.
Sequences are a defined succession of menus to be processed

by the user step by step.
The next step can be reached by pressing the key in the middle
of the display.

Header The header contains complete information about the D-MAX

system. It is always available in this form.
A B C D E F G
A Shows the currently selected hardware e.g. a D-MAX

Controller
B Shows the currently selected device of the D-MAX system if it

is present in the D-MAX system:
1 - Drive 1,
2 - Drive 2,
3 - Customer-specific system menu CM
5 - Gateway
7 - SE-46 Line Sensor
8 - SE-45 Ultrasonic Sensor
9 - DAC-005 Diode Line Camera
C Not assigned
D Shows the name of the currently selected hardware e.g.

D-MAX Controller (can be edited, see Name, page 7-18)
E Shows the name of the selected device (can be edited, see

Name, page 7-18)
F Language selection
G Menu identification
Each menu has its own identification. This makes it possible
to retrace every step in the control tree of the D-MAX system
precisely.
OI-TS bedienen.fm

4-4 OPERATOR INTERFACE OI-TS
Select operator
interface ∙ Touch the header
1 Language
Select the language for menu labels
2 Select Device
In the list of devices select the one you want to operate with the
OI-TS
3 Select Device Settings

Set up the parameters of the selected device for the display
Parts of the display are mirrored, for example the bar
graph or the Right and Left keys
Display not mirrored
4 OI Settings
Set up the parameters of the OI-TS
Calibration of the touch screen
Calibration is required if the activity of the keys is not
synchronous with the location that is displayed. The
user is prompted to touch the screen at two points. Use
of a suitable touch screen stylus is recommended to
improve the accuracy of the calibration.
Test of the touch screen

Display of the OI-TS serial number
Display of the OI-TS firmware number
Change between the US and British flags for display

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5-1 OPERATING THE CONTROLLER
5 OPERATING THE CONTROLLER
User level All the functions required for normal operation of the D-MAX
systems are available on the user level.
E A F
Keys 1 select operating mode „Manual“

2 select operating mode „Servo-center“
3 select operating mode „Automatic“
4 Select available jobs (controller types)
5 Available for special applications only
6 Press and release: Open the Job menu for the current job
Press and hold: Open the Setup menu
7 and 8 „Automatic“ operating mode: Move the guide point in
the sensor field of view
„Manual“ and „Servo-center“ operating mode: move
drive
9 „Automatic“ operating mode: resetting the guide point
„Manual“ operating mode: set the guide point
A Header: select devices/drives
Legend A Header: Information about the D-MAX system

B Bar graph
„Automatic“ and „Manual“ operating mode: signal level of the
active sensor
„Servo-center“ operating mode: signal level of the servo-
center transducer

C Guide point display

Operating mode „Automatic“ and „Manual“: Guide point offset
of the active sensor
D Status line
Symbols see Appendix B - Symbols, page 13-1
E Green marked key
Identifies the currently selected operation mode
F Gray marked key:
This key has no function in the current system status.
Select devices/drives The OI-TS can be used to operate various devices present in the
network (D-MAX controllers and their drives, any system menus
or gateways that are present).
∙ Touch the header and select menu 2 Select Device
∙ Select the device you want to operate with the OI-TS
Select operating modes
Automatic
The web course is guided by an actuator based on sensor
information.
The bar graph represents the position of the material web in the
sensor's field of view.
Servo-center
The actuator is moved to the mechanical center position
depending on the servo-center transducer. Then the control
rollers are aligned parallel to the rollers of the customer system.
The bar graph indicates the current position of the actuator in
relation to the servo-center transducer.
Manual
There is no guiding of the web course. The settings of the
D-MAX system can be changed.
The bar graph represents the position of the material web in the
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sensor's field of view.

Select jobs
Jobs are types of controllers that, in principle, are available in a
D-MAX system.
From the large number of possible controller types, customer-

specific programming selects the controller types that have the
required functionality for the customer's application and makes
them available (see Jobs, page 11-4).
Existing jobs can be 2 Jobs, page 7-15 limited or extended in

the menu.
It is only possible to select another job on the user level in

"Manual" and "Servo-center" operation modes.
Shift guide point

Note:
This parameter can also be set with menu Job (see page 7-2).
„Automatic“ operating mode

The guide point can be shifted within the sensor's field of view
during ongoing operation.
Note:
This is only possible if the parameter has been set up
appropriately in menu 1 Jog Enable, page 7-15 .
∙ Move the guide point to the desired position using the arrow
keys 7 and 8
A cursor appears in the display at the location to which the

guide point was moved, together with a numeric entry.
∙ Press key 9 to reset the guide point
"Manual" operating mode

∙ Press on key 9 to set the guide point alternately
– to 0 or
– pre-set it, so that it takes the value of the selected sensor
and enables an bounce-free transfer to 'Automatic' mode.

Moving the Drive The drive can be moved in "Manual" operation mode.
∙ Move the drive to the desired position with arrow keys 7

and 8
Menu level The parameters of the D-MAX system can be set for the relevant
customer application in the menu level. They have been
combined to form the following menu groups:
– Job menus (page 5-5)
– Servo-center menus (page 5-6)
– Setup menus (page 5-7)
For an explanation of the menus for the individual parameters

see section Menus, page 7-1.

Job menu Precondition:

"Manual" or "Automatic" operation mode is selected
∙ Press and release key 6 on the user level

Menus are available for setting up the parameters of the
selected job.
Not all menus are available in the "Automatic" operation mode.
B C A B C A
Keys 0 Calibrate sensor

1 Guidepoint
2 Auto Setup
3 Gain
4 OSC (oscillator)
5 PIC
6 ASC (Automatic Sensor Control)
7 Deadband
8 Polarity
9 SGC (Speed Gain Control)
10 Actuator Speed
Legend A Exit menu

B Change page
C Page display

Servo-Center menu Precondition:

"Servo-Center" operation mode is selected
∙ Press and release key 6 on the user level

servo-center transducer.
Not all menus are available in the "Servo-Center" operation

mode.
The Polarity menu is only available if the Setup menu is selected
in the "Manual" operation mode and then 4 Servo-Center is
selected.
Keys 1 Guidepoint
2 Gain
3 Polarity
Legend A Exit menu


Setup Menu
∙ Press key 6 in the operator level for more than 2sec
selected job or D-MAX system.
Not all menus are available in the "Servo-center" and

"Automatic" operation modes or in restricted local operation.
Only the menus that can be operated in the current system
status are displayed.
Keys 2 Local Control

3 Job
Switch to the Job menu (see page 5-5)
4 Servo-Center
Switch to the Servo-center transducer menu (see page 5-6)
5 Hardware
1 Sensors
2 Actuator
3 Digital Inputs
4 Digital Outputs
6 Control
1 Modes
2 Jobs
3 Left/Rifht Keys
4 Local Control
5 Unit
6 Hardlock
7 Administration
Labels
Serial Number
Backup and Restore
Device Names
8 Network
Maxnet Settings and Distributed System
Customer Settings

9 Service
1 Measurements
2 Simulate Outputs
Details regarding the menus are explained in section Menus,

page 7-1 .
Legend A Exit menu


6-1 COMMISSIONING
6 COMMISSIONING
Before commissioning The following assembly and electrical connection tasks must be
performed before commissioning:
– The modules of the D-MAX system must be assembled
properly.
– The modules of the D-MAX system must be properly
connected to the power supply and integrated into the
'EMERGENCY STOP' circuit of the customer's system.
– The sensors and actuators must be properly connected to the
D-MAX system.
– It is also important to become familiar with the basic
operation of the operator interface OI-TS.
Commissioning Once all assembly and connection tasks have been checked and
are in proper condition, the D-MAX system can be placed in
operation.
WARNING:
Before commissioning, ensure that:
 Commissioning of the D-MAX system is performed while the

web is stopped.
 No one is in the danger zone of the moving parts.
Note:
The D-MAX system has been preset to the customer application
and checked before it leaves the factory. However, this does not
apply to individual or replacement part deliveries.
WARNING:
There is a risk of crushing and cutting injuries on the web
material itself and/or due to the motion of the web.
 Do not grasp moving parts (rollers, web, etc.) or anything

close to them during commissioning.
 Do not touch the edges of the material web.

COMMISSIONING 6-2
To commission the D-MAX system, make the basic settings

described in the following steps.
Note:
If the system documentation contains "D-MAX Supplementary
Operating Instructions" with a chapter on Commissioning, the
commissioning sequence given there must be followed for the
specific application.
1. Turn on the electrical power

When the system is turned on, the last operating mode to be
selected is active.
2. Select the language

It may be necessary to change the language for menu
guidance on the operator interface.
 see menu 1 Language, page 4-4
3. Select drive (device)

 see menu 2 Select Device, page 4-4
Note:
Each drive must be set separately.
4. Take over Local Control

If the parameter Local Control is set to "...limited", it needs
to be set to "...taken over".
 See menu 2 Local Control, page 7-1
5. Select Manual mode

Switch the D-MAX system into Manual mode with the key 1
on the operator interface.
There is no guiding of the web course in Manual mode. The
D-MAX System control parameter can now be configured.
6. Set the sensor type

Check and set the type of the connected sensor(s).
 see 2 Type, page 7-9
7. Calibrate sensor(s)
Calibrate the connected sensor/sensors.
 see 1 Calibration, page 7-8
8. Calibrate LineSpeed
If the LineSpeed parameter is being used, this parameter
must be calibrated.
 see menu 5 Line Speed, page 7-10
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6-3 COMMISSIONING
9. Set the Polarity for the Servo-Center operation mode

 see menu 3 Polarity, page 7-6
10. Set the Gain for the Servo-Center operation mode

 see menu 2 Gain, page 7-6
11. Calibrate the Encoder/motor encoder

If an encoder or motor encoder is used, it must be
calibrated.
 see menu 1 Calibration, page 7-11
12. Select job

Select the job with the parameters to set with key 4.
 see Select jobs, page 5-3
13. Turn off the OSC/PIC

If the optional parameters ’OSC’ or ’PIC’ are found in the
selected job, these parameters must first be switched to the
OFF state (see also the Operating Instructions "D-MAX/OSC"
or "D-MAX/PIC").
14. Set Polarity

 see menu 8 Polarity, page 7-5
15. Set Gain

 see menu 3 Gain, page 7-3
Note:
Instead of steps 14 and 15, an Auto Setup can also be
performed.
 see menu 2 Auto Setup, page 7-3
16. Turn on the OSC/PIC

If the optional parameters ’OSC’ or ’PIC’ are present, these
parameters must be correctly set. To do this, perform the
commissioning sequence as described in the relevant
Operating Instructions.
17. Set up additional jobs

Steps 12 to 16 must be performed for each job.
18. Limit Local Control

If the parameter Local operation has been set to "...taken
over" (see Item 4), it now needs to be re-set to "...limited".
 See menu 2 Local Control, page 7-1

MENUS: 2 LOCAL CONTROL 7-1
7 MENUS
2 Local Control The Local Control menu can be used to block control signals
which are a hindrance during initial operation or an error search.
Control signals can be:
– a parallel interface (connector X1)
– an application in a "distributed system" that administers
various components at the same time
 see menu Distributed System, page 7-21
– a Gateway to external fieldbus systems
Note:
This menu is only available if control signals are at hand
from the aforementioned sources.
An * (asterisk) appears before the menu identification to

indicate that local operation is limited. The menu identification
is in the header at the far righ.
* Local Control was taken over.
(*) Other control signals are active. However, these control sig-
nals are blocked when local control is applied.
If there is no * against the menu identification, no other

control signals are available.
A Keys which are blocked by an active control signal are

marked.
B Information appears if a user attempts to operate a locked

key.
A B
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7-2 MENUS: 3 JOB
3 Job This section is a description of menus that are used to set up

the parameters of a job. A similar set of parameters is available
for each job in the system. The settings of this job apply to
"Automatic" mode.
However, the number of available parameters that can be set for

a job depends on customer-specific programming of the D-MAX
system.
Each job is marked with a capital letter on the right-hand side in

the menu identification in the header.
"Manual" mode:
– All keys are available.
"Automatic" mode:
– Only selected keys are available.
"Servo-Center" mode:
– These keys cannot be set.
Precondition
– the correct device/the correct drive is selected
Check: Check the display in the header
– the correct job is selected
Check: Check display on Key 4
0 Calibrate sensors The menu for calibrating the sensor that is used can be called
directly.
 see 1 Calibration, page 7-8
1 Guidepoint The guidepoint of the selected job can be adjusted for the
corresponding drive with the Guidepoint menu.
Note:
The Offset parameter can also be set directly with keys 7 and 8
in "Automatic" operation mode on the user level.
 see Regelpunkt verschieben, page 5-14.

MENUS: 3 JOB 7-3
2 Auto Setup The Auto Setup menu is used to calibrate parameters Gain (page
7-3) and Polarity (page 7-5) automatically for "Automatic" mode
of the selected drive.
WARNING:
The drive moves during automatic setup.
 There is a danger of body parts being crushed against the

actuator.
Note:
The sensors must be calibrated before the automatic setup.
3 Gain You can use the Gain menu to adjust the guide sensitivity of the
selected drive.
4 OSC You can use the OSC menu to select the optional oscillator ’OSC’
of the D-MAX system.
The oscillator ’OSC’ is only present in a job of the D-MAX

system if the software has been programmed accordingly.
Commissioning and operation are described in separate
operating instructions.
5 PIC The PIC menu allows the user to control the web course even if
there is no direct feedback available from the drive to the
sensor.
The ’PIC’ controller is only present in a job of the D-MAX system

if the software has been programmed accordingly.
Commissioning and operation are described in separate
operating instructions.
6 ASC You can use the ASC menu (Automatic Sensor Control) to
– activate and deactivate the ASC parameter and
– set up ASC threshold 1 or 2. These thresholds restrict the
outward visual range of the sensor.
Menüs.fm

7-4 MENUS: 3 JOB
Guiding working
Guiding locked
1 - Threshold 1 (pos.)
2 - Threshold 2 (neg.)
Regelung arbeitet
If the D-MAX system is in "Automatic" mode and the ASC

parameter is activated, the web is guided as long as it is within
the restricted field of view of the sensor. This is indicated by the
gray “ASC“ icon in the status line.
If the web leaves the limited field of view of the sensor, guiding
is blocked. This is indicated by the yellow “ASC“ icon in the
status line.
1 Turn ASC on or off

The ASC parameter is activated or turned off.
2 Enter the limit value 1

The value that is entered must be positive.
Standard value = 90%
3 Enter the limit value 2

The value that is entered must be negative.
Standard value = -90%

MENUS: 3 JOB 7-5
7 Deadband You can use the Deadband menu to define an area around the
guidepoint inside the sensor's field of view in which guiding is
not active in "Automatic" mode.
– If the web edge is in the deadband (1), no guiding will be

performed.
– If the web edge is in the area of the active field of view of the
2
sensor (2), guiding is performed.
Standard value = 0%
1
1 - Deadband A value of 0% means no active deadband is present.

2 - Active sensor field of view
A value of 90% means that almost all the sensor's field of view is
defined as a dead zone.
8 Polarity The Polarity menu is used to set the guiding direction of the
selected drive for "Automatic" mode.
9 Speed Gain Control The Speed Gain Control menu is used to determine whether web
speed will affect how guiding is performed.
The Speed Gain Control menu is only present in a job of the

D-MAX system if the software has been programmed
accordingly.
If the Speed Gain Control parameter is activated, guiding

depends on web speed. This is indicated by the gray “SGC“ icon
in the display.
This icon flashes when the web speed is too low and no guiding
is being performed.
10 Actuator Speed You can use the Actuator Speed menu to set the maximum
speed of the motor on the selected drive.
Menüs.fm

7-6 MENUS: 4 SERVO-CENTER
4 Servo-Center This section describes menus that are used to set up the
properties for "Servo-Center" mode.
The availability of the "Offset" parameter depends on the

customer-specific programming of the D-MAX system.
"Manual" mode:
"Automatic" mode:
– These keys cannot be set.
1 Guidepoint The optional Guidepoint menu is used to adjust the servo-cen-

ter transducer guide point for the selected drive to requirements
in the client's system.
If this information is not required for the relevant customer

application, the parameter should be set to the default value=0.
If it is necessary to enter another value, the process is described
in "Supplementary Operating Instructions" and is included in the
system documentation.
2 Gain The Gain menu is used to set the guide sensitivity of the servo-
center transducer for the "Servo-Center" operation mode on the
selected drive.
3 Polarity The Polarity menu is used to set the guide direction of the
servo-center transducer for the "Servo-Center" operation mode
on the selected drive.

MENUS: 5 HARDWARE 7-7
5 Hardware This section contains a description of menus that can be used to

view and set up the properties of the connected input and
output devices.
"Manual" mode:
"Automatic" mode:
1 Sensors The analog sensors present in the system must be calibrated.

Each sensor in the system must be calibrated on the controller
to which the sensor is connected.
1 Sensor S1 X5/1
...
4 Sensor S4 X9/2 The sensors connected to connections S1 X5/1 to S4 X9/2 can
be calibrated.
Note:
It is possible that special sensors are used in the customer's
system, for example a capacitive sensor or a camera. Sensors of
this type cannot be calibrated with the procedure described
here. The information required for a calibration is available in a
set of special operating instructions for the sensor or in
"Supplementary Operating Instructions“ in the system
documentation.
Note:
There can be menus for all sensor connections even if not all the
connections are assigned. Therefore the connections that are
used must be correctly selected.
Menüs.fm
Additional information may be found in the system diagram of

the system documentation.

7-8 MENUS: 5 HARDWARE
1 Calibration
The Calibration menu is used to adapt the sensors to the
properties of the web material.
WARNING:
To calibrate a sensor, it may be necessary to move the material
web inside the sensor's field of view by hand.There is a risk of
being cut by the web and crushed against the actuator.
 Perform the calibration operation only when the machine has

been stopped and secured to prevent restart.
Note:
It is essential to follow the instructions for installation of the
sensor in the corresponding Operating Instructions.
1 2 3 4
1. The reference value for the uncovered sensor must be

determined. To do this, remove the material web completely
from the sensor's field of view.
2. The reference value for the covered sensor must be

determined. To do this, the sensor's field of view must be
completely covered by the material web.
3. Optional:
The connected sensor's field of view is entered.
You will find more details about the field of vision in the
'Supplementary operating instructions' or in the overview in
the system documentation.
If the value is not known, the system can accept the
suggested value.
4. The result of the calibration is displayed and can be saved.
Note:
If an error occurs during calibration, the error will appear in the
menu and calibration must be repeated.

MENUS: 5 HARDWARE 7-9
2 Type
The Type menu specifies which sensor type is connected in the
D-MAX system in use. Menus can be adapted to the sensor type
and the analogue entries are set.
Type Sensor type Analogue sensor inputs Effect on operation
SE-46 SE-46 line sensor Set to 0–10 mA If it is detected that the required
parameters are set incorrectly, a
message box appears when the
Job menu opens with the option of
setting those parameters
correctly.
SE-26 SE-26 line sensor No change A special sequence for calibration

is provided in item 0 Calibrate
sensor of the Job menu
--- All other sensors No change No special effects
3 Field of View
You can use the menu to scale the field of view of the connected
sensor.
4 Sensor Supervision
You can use the Sensor Supervision menu to turn this parameter
on and off.
Note:
This parameter's functions are only of use if the sensor features
a output signal of 4 .. 20mA.
The parameter is used to detect a faulty connection between the

D-MAX Controller and a connected sensor. This parameter can
only be evaluated if corresponding customer-specific
programming is present.
5 Current Range
The Current Range menu shows in which range the sensor input
on the D-MAX controller was configured according to the last
valid sensor calibration.
Menüs.fm

7 - 10 MENUS: 5 HARDWARE
5 Line Speed The Line Speed menu is used to calibrate the analog Line Speed
signal. This signal affects the guiding sensitivity of the drive.
If appropriate customer-specific programming is present, this
signal can also be used in other ways.
1 2 3
1. The reference value for the minimum web speed must be

determined.
To do this, the material web with the relevant application
must be running at minimum web speed in the customer
system.
2. The reference value for the maximum web speed must be

determined.
To do this, the material web with the relevant application
must be running at maximum web speed in the customer
system.
3. If the result determined from the reference values for web

speed-dependent guiding can be used, the display shows
"Successful!".
Note:
If the result for guiding is too low, an error appears in the menu
and the calibration must be repeated.
7 Encoder
...
8 Motor Encoder An incremental position transducer (encoder/motor encoder)
can be connected to each drive on the D-MAX to record
positions. This makes position monitoring and evaluation
possible.
In most applications, the encoder is used together with a sensor

positioning system.
Note:
Generally the encoder is already preset when it ships from the
factory. Therefore a resetting is required only when replacement
parts are installed.

MENUS: 5 HARDWARE 7 - 11
Note:
The menus for the motor encoder are not present unless a
corresponding motor is present on the selected drive.
1 Calibration
You can use the Encoder menu to calibrate a connected
incremental position transducer (encoder/motor encoder) for
the selected drive. The servo-center transducer assigned to this
drive determines the reference position of the travel path.
WARNING:
The selected drive must be moved to calibrate the encoder.
There is a risk of being cut by the web and crushed against the
actuator.
 Perform the calibration operation only when the machine has

been stopped and secured to prevent restart.
CAUTION:
Changing the encoder limits may result in danger of crushing or
could damage the mechanical stops.
Note:
The servo center transducer must be positioned within the
restricted travel path before it is possible to approach the
servo-center position in "Servo-Center" mode.
Menüs.fm

1 2 3 4 5 6
1. The drive first moves to the servo-center position.
2. The drive moves to the servo-center position.
Note:
If the center position is not reached, the servo-center
transducer itself must first be checked. The parameters of
the 4 Servo-Center, page 7-6 must then be checked and
reset, if required.
3. The value for the first limit must be determined. To do this

move the drive with the arrow keys to the position of the first
limit.
4. The value for the opposite limit must be determined. To do

this move the drive to the position of the opposite limit.
5. The menu displays a recommended distance between the two

limits. This value is to be checked and corrected if necessary.
6. The calibration of the encoder was successful and the

settings can be saved.
2 Field of View
The Field of View menu is used to correct the calibrated travel
path of the encoder.
The measured distance is to be entered into this menu.
Note:
The encoder must be calibrated before this parameter can be set

MENUS: 5 HARDWARE 7 - 13
3 Search Reference
You can use the Search Reference menu to recover lost
thresholds without having to perform a calibration again. Limit
values can be lost for example because the encoder was
adjusted with the electrical power turned off.
WARNING:
The drive moves while the reference search is active.
 The actuator poses a crushing hazard.
4 Clear Limits
You can use the Clear Limits menu to delete limits that are
present for the selected encoder.
CAUTION:
Deleting the encoder limits may result in additional danger of
crushing or could damage the mechanical stops.
2 Actuator Shows the motor that is connected to the selected drive (see
table on page 11-5)
3 Digital Inputs Display of the 6 digital inputs
4 Digital Outputs Configuration of the physical properties of digital outputs A and

B
1 Digital Output A
...
2 Digital Output B The outputs are automatically set to 'Set' or 'Cleared' depending
on the configuration and current operating state.
Menüs.fm

A delay time can be defined for the transition from 'Cleared' to

'Set'.
To adjust the digital outputs for each of the components

connected to them, the physical properties of the relevant state
('Set'/'Cleared') can be defined for each output A or B.
You can select individually for each state between:
1 Delay
2 <Set> State
3 <Cleared> State

MENUS: 6 CONTROL 7 - 15
6 Control This section includes information about menus that contain

basic properties for operating the D-MAX Controller.
"Manual" mode:
"Servo Center" and "Automatic" mode:

– Only the Local Control key is available.
1 Modes Activate or deactivate the "Automatic" and "Servo-Center"

operation modes
Note:
"Manual" mode cannot be deactivated.
2 Jobs Activate or deactivate jobs (see table Jobs, page 11-4)
3 Left/Right Keys Define different properties of the Right/Left keys
1 Jog Enable
2 Jog Direction
Menüs.fm

7 - 16 MENUS: 6 CONTROL
3 Jog Speed
4 Jog Soft Start
4 Local Control Apply or restrict Local operation (also see (see also 2 Local
Control, page 7-1)
5 Unit Setting up the desired length unit
Note:
Rounding errors may occur when the unit changes.
6 Hardlock The Hardlock menu is used to set up three parameters. When

the operating mode switches to "Manual" the position of the
drive is kept active at that time by these three parameters.
Power is normally turned off to the drive in "Manual" mode. The

de-energized drive may be shifted by an external force in the
case of unfavorable conditions in the client's system. The drive
can be actively maintained in its position in 'Manual' mode to
avoid such circumstances.
Note:
This parameter can only be used if an encoder is available for
the selected drive.
1 Hardlock
Turn the Hardlock parameter on and off
2 Gain
Set the gain for the Hardlock parameter
3 Polarity
Set the polarity for the Hardlock parameter

MENUS: 7 ADMINISTRATION 7 - 17
7 Administration This section includes a list of menus containing information

about the D-MAX Controller. This information is required when
ordering replacement parts or for service inquires.
"Manual" mode:
– All keys or input fields are available for use.

– Only selected keys or input fields are available for use.
Nameplate This screen contains the details on the nameplate which is

affixed to the D-MAX Controller housing.
– MAC ID,
firmware number and
the D-Max Controller software number
– D-Max Controller serial number
Backup & Restore Note:

On a D-MAX 2 Controller, "Manual" operation mode must be
selected on both drives.
7 Backup
You can use the Backup menu to save all current user settings of
the D-MAX Controller to a backup copy in the module.
If a backup has already been saved, the old values will be

overwritten by the current ones.
Menüs.fm

7 - 18 MENUS: 7 ADMINISTRATION
Note:
On a D-MAX 2 Controller, a drive is selected from which the
settings for Drive 1 and 2 are also saved. Therefore 2 backups
are not required.
8 Restore
You can use the Restore menu to set all settings of the D-MAX
Controller to the values of a backup copy.
Note:
On a D-MAX 2 Controller, a drive is selected from which the
settings are saved simultaneously for Drives 1 and 2. Therefore
2 backups are not required.
Note:
On a D-MAX 2 Controller, "Manual" operation mode must be
selected on both drives.
1 .. from previous backup

The settings from a backup saved by the customer are restored.
Note:
If no backup has been performed yet in the D-Max system, this
menu is not available.
2 .. factory settings
The factory settings are restored.
Note:
This process must only be performed when it has been
requested after consultation with an employee of
Fife-Tidland GmbH.
Note:
If nothing appears in the operator interface display after a
restart, select a device with the header
Then commissioning of the D-MAX Controller must be
performed.
Name
– The device name and
– the drive name can be changed.

MENUS: 8 NETWORK 7 - 19
8 Network You can use these menus to view network settings and make
changes to them.
Operating modes:
– The keys and input fields are available in all operational
modes.
Customer Settings – Display and change the network settings for TCP/IP
– show the MAC-ID of the D-MAX controller
– optional:
Display of the fieldbus type and its properties
MAXNET Settings Display and change the network settings for MAXNET:
– The MAXNET ID is used for addressing of individual D-MAX
devices.
– The Cluster ID is used to
- operate identical systems in a network.
- operate more than 31 devices in a network
MAXNET address MAXNET cluster Use
A system distributed over several devices

Cannot be edited Not visible
and present once in the network
Visible and can be A system distributed over several devices

Cannot be edited
edited and present several times in the network
Visible and can be Grouped independent drives (more than 31

Can be edited
edited are possible)
Independent drives (maximum of 31

Menüs.fm
Can be edited Not visible

possible)

7 - 20 MENUS: 8 NETWORK
Note:
The MAXNET address/the MAXNET cluster address is only to be
changed in accordance with the appropriate instructions in
"Supplementary Operating Instructions" (see system
documentation) or following consultation with a member of staff
at Fife-Tidland GmbH.
Note:
If nothing appears in the operator interface display after a
restart, select a drive with the header.

MENUS: 8 NETWORK 7 - 21
Distributed System The parameters under the Distributed System menu are used to
group the devices connected to a common network and their
menu structures depending on how they are used and to display
them selectively on a D-MAX operator interface.
Note:
These parameters have no effect on how the connected devices
operate. They are evaluated by the operator interfaces only to
provide clearer display.Applications that are not set up or are
assigned incorrectly have no effect on the functionality of
devices.
Figure 7.1 shows an example of a distributed system consisting

of three D-MAX Controllers and a SE-46 sensor. Each individual
element of the distributed system has its own menu structure.
These elements must be operated from a separate operator
interface OI-TS.
All devices present in the distributed system can be selected in

operator interface OI-TS.
∙ Touch the header and select Select Device

All the devices of the distributed system that are present in
the network are displayed.
#1/1: D-MAX Controller with address 1/Drive 1: Guiding (e.g. offset pivot guide)
#1/2: D-MAX Controller with address 1/Drive 2: Sensor positioning
#2/1: D-MAX Controller with address 2/Drive 1: Guiding (e.g. offset pivot guide)
#3/1: D-MAX Controller with address 3/Drive 1: Sensor positioning
#3/2: D-MAX Controller with address 3/Drive 2: Sensor positioning (on the second page of the display)
#16/7: SE-46 Sensor (on the second page of the display)
Figure 7.1: Example of a distributed system - non structured display
Menüs.fm

7 - 22 MENUS: 8 NETWORK
To be able to navigate effectively within such a complex

network, individual "devices" and the corresponding menu
structures are combined to form applications. Thus an
application consists of several menu structures in a distributed
arrangement (see Figure 7.2).
Figure 7.2: Example of a distributed system
A: Application
A
The Application menu provides an orderly summary and names
for the menu structures with distributed arrangement
(n = 1 ... 99).
All the devices that belong to an application have the same
number n.
B: used as
B Every device inside an application has a subfunction with its
menu structure.
A menu structure for each structure is marked as the Main
Control . All other menu structures are Sub Function.

MENUS: 9 SERVICE 7 - 23
9 Service The purpose of these menus is to show information about

settings of the D-MAX system that is important for Customer
Service.
"Manual" mode:

1 Measurements Display of values of the D-MAX system
1 Sensors
2 Encoder
3 Digital Inputs (Connection X1)
7 Measured Values
9 Sensor Current
2 Simulate Outputs Used to test components connected to the digital outputs

Menüs.fm

7 - 24 MENUS: 9 SERVICE
CAUTION:
Actions may be initiated in the connected components!

MAINTENANCE 8-1
8 MAINTENANCE
WARNING:
Danger of injury by crushing
 Maintenance work must only be performed on the D-MAX

system when the power is turned off, the machine is stopped,
and it is protected against being turned back on.
Maintenance work No maintenance work is required on the D-MAX Controller or

operator interface.
To clean the display on the operator interface:

Depending on how dirty the environment is, carefully wipe off
the operator interface display at regular intervals with a soft dry
cloth.
If the display becomes very dirty, a moist cloth can be used to

clean it.
Note:
Do not use any solvents or aggressive cleaning agents to clean
the display. Doing so could damage the display.
Wartung.fm

9-1 DECOMMISSIONING
9 DECOMMISSIONING
Decommissioning 1. Turn off the electrical power to the D-MAX system.
2. Remove all cables from the modules of the D-MAX system.
3. Disassemble the modules of the D-MAX system.
4. Modules of the D-MAX system can be stored according to the

specified ambient conditions (see Transport and storage,
page 3-1).
OR
The modules of the D-MAX system must be disposed of

according to national requirements.

TROUBLESHOOTING 10 - 1
10 TROUBLESHOOTING
Troubleshooting
Procedure The D-MAX system is capable of detecting errors as they occur
and displaying them. The system also makes information
available that may help exclude possible errors.
Display possibilities The following display possibilities are available on modules of

the D-MAX system:
– LEDs on the front sides of the D-MAX Controller
– Icons in the display of the D-MAX operator interface
Procedure 1. Check the LEDs on the individual modules of the D-MAX

systems
 see table page 10-2
2. Check the icons that appear in the display of the D-MAX

operator interface
3. Check possible causes for faulty behaviour. Frequent causes

are connections or settings on the D-MAX system
4. Check the faulty behaviour and possible causes. Often the

cause is incorrect parameter settings
Note:
The Operating Instructions of other components (e.g. sensors
and actuators) should also be consulted for troubleshooting
purposes. If there is any customer-specific programming, refer
to the "Supplementary Operating Instructions" as well.
Fehlersuche.fm

10 - 2 TROUBLESHOOTING
LEDs on the D-MAX

Controller While the device is being turned on, the LEDs on the D-MAX
Controller are lit red briefly. This makes it possible to check
their functionality. The LEDs indicate errors and/or show
information about normal operation of the D-MAX Controller.
LED Status Indicates Remedy
Error messages
Off No Ethernet connection Check plug and cable

EN
10mbps connection or half-
Yellow Check switch and cable
duplex connection
Are the power supplies correctly

connected to the X6?
Off No power supply
see Electrical connection, page
3‑5
Check voltages and/or

Power supply voltage too low, temperature
PWR
Red internal voltage outside tolerance
or internal temperature too high see 7 Measured Values, page
7‑23
Check motors voltages
Yellow No motor voltage

see item 2 in 7 Measured Values,
page 7‑23
Information
Green or
EN Green Ethernet connection detected
flashing
Power supply and temperature

PWR Green
are OK
External device was recognised

FN Green
(e.g an operator interface OI-TS)

D-MAX operator
interface OI-TS
Faulty behavior Possible cause Remedy
Test the touch screen (see Test

of the touch screen, page 4‑4)
Incorrect actions are The touch screen is calibrated
Recalibrate if necessary (see
performed or none at all incorrectly
Calibration of the touch
screen, page 4‑4)
Fehlersuche.fm

Icons in the display of

the D-MAX operator
interface The icons in the display of the D-MAX operator interface provide
information about system states. These system states are not
necessarily errors; they may also be intended operating
states.Therefore these icons must be evaluated individually for
troubleshooting to determine whether what seems to be an
error may actually be a normal operating state of the D-MAX
system.
Icon Indicates Possible error remedy
Error messages
Is the power supply correctly connected to

X1?
Note:
No motor volta
Two power supplies must be connected to
the D-MAX Controller!
see Electrical connection, page 3‑5
Are external forces acting on the motor?
Eliminate the external forces

Power feedback through the motor
(generator function of the motor) Is the motor under heavy load?
This message appears briefly when heavy

loads are being braked.
Short circuit in the motor cable or

Check the motor cable or motor
motor
No motor detected or no motor If a motor is connected, check the motor

connected and/or cable.
Error display
Check the voltages
An error has been detected on the
see 7 Measured Values, page 7‑23
selected drive.
If this message appears even though no

threshold has been reached, the
thresholds have been moved.
A threshold of the travel path has been To restore the basic values, switch to
reached. It is only possible to move in "Servo-center" mode and approach the
one direction - away from this limit. servo-center position.
If the error persists, check the parameters

in 2 Gain, page 7‑6 and 3 Polarity, page
7‑6.
The web speed for web speed- However, if the web speed is not equal to
Flashing dependent guiding is equal to 0. 0, check the signal for web speed.

Icon Indicates Possible error remedy
Error messages
If locking was not intended, check the

The ASC function on the selected drive sensor signal and ASC thresholds.
and has been activated and triggered and
the motor is locked. see 1 Sensors, page 7‑23 and
6 ASC, page 7‑3
If you did not intend for the motor to be
locked, check the digital inputs. It is
possible that external locking is active
see 3 Digital Inputs (Connection X1), page

The motor is locked because of an
7‑23
external signal (e.g. PIOX, fieldbus,
application control).
If there is customer-specific programming,
refer to the "Supplementary Operating
Instructions" in the system documentation
for information about the X1 parallel
interface.
The devices may not be connected to the

network.
The D-MAX system is expecting
or
commands from external devices.
Check whether these devices are correctly
connected to the network.
Fehlersuche.fm

Faulty behaviour and

setting errors Often the cause of incorrect or undesirable guiding behaviour is
an incorrect setting on the D-MAX system. These errors can
easily be eliminated by changing the appropriate settings on the
D-MAX system.
Possible causes for faulty

behaviour Errors caused by connections or settings on the D-MAX system
can result in many kinds of faulty behaviour in the system. Often
it is difficult to deduce the cause directly from a faulty
behaviour. You should therefore check the possible causes in
the following table and eliminate any that are present.

Remedy Reference
behaviour
No response on the desired

Select "Manual mode" and
drive.
check whether the correct drive Select devices/drives, page 5‑2
is selected.
Wrong drive selected?
An asterisk "(*)" appears in Limit Local Control.

the header before the see item 2 Local Control, page
menu identification. Local Control must be limited
7‑1
to ensure that the system can
Local Control has been run as a whole.
taken over.
see item 3 Digital Inputs

Is activation by means of
Check the digital inputs. (Connection X1), page 7‑23 in
the digital inputs possible?
section 5 Hardware
Den Feldbusstatus überprüfen. see 8 Network, page 7‑19
see 8 Network, page 7‑19

Is activation by means of a
fieldbus possible (e.g. For more information about
Profibus) ? Check the fieldbus data. fieldbus data, refer to the
"Supplementary Operating
Instructions" in the system
documentation.
Are the digital outputs Check the status (set/deleted) see item 4 Digital Outputs, page
being used? of the digital outputs. 7‑13 in section 5 Hardware


Remedy Reference
behaviour
Check the signals of the

see item 1 Sensors, page 7‑23
connected sensors (range
in section 9 Service
±32767).
Sensors
It may be necessary to see item 1 Calibration, page
recalibrate the sensors. 7‑8 in section 5 Hardware
See also the Operating Instructions for the relevant sensors
see item 2 Encoder, page 7‑23

in section 9 Service
Check whether the encoders For more information about the

Are encoders being used?
are ’counting’. encoders, refer to the
documentation.
see item 2 Actuator, page 7‑13

in section 5 Hardware and table
Drives, page 11‑5
Are you using the correct
Check the motor
motor? For further information about
the motor refer to the system
diagram in the system
documentation.
Is the offset of the guidepoint

set the way you want it?
A cursor appears below the Shift guide point, page 5‑3
bar graph at the location to Correct the guidepoint if
which the guide point was necessary.
moved, together with a
numeric entry.
Fehlersuche.fm


Remedy Reference
behaviour
see item 3 Field of View, page

7‑9 (Sensor) or item 2 Field of
The measurement range is not
View, page 7‑12 (Encoder) in
set or is set incorrectly.
section 5 Hardware
Check the measurement range

For further information see the
Incorrect results in of the sensors and/or encoders
displays or with web width you are using.
measurements.
documentation.
The length unit is set

incorrectly. see item 5 Unit, page 7‑16 in
section 6 Control
Check the length unit.

Faulty behaviour The table below shows examples of faulty behaviour, causes,
and how to remedy the fault. Often the cause is incorrect
parameter settings.
Faulty behaviour Reason Remedy Reference
see item 10 Actuator

The drive is moving The motor speed is Adjust the motor
Speed, page 7‑5 in
too fast or too slow. not set correctly. speed
section 3 Job
The gain is set too see item 3 Gain, page

Increase the gain
The drive does not low. 7‑3 in section 3 Job
move in "Automatic"
mode. The drive is Free the drive and
mechanically locked. clean the area.
The gain is set too see item 3 Gain, page

Reduce the gain
high. 7‑3 in section 3 Job
The drive vibrates in
the Automatic Check all cable
operating mode.. Cable connections connections to make
are loose. certain they are
securely fastened.
see item 8 Polarity,

The polarity is set
Reverse the polarity page 7‑5 in section
incorrectly.
The drive moves in
3 Job
the wrong direction
Select "Manual: mode
in "Automatic" mode.
and check whether see Select jobs,
Wrong job selected.
the correct job is page 5‑3
selected.
The gain for the

see item 2 Gain, page
servo-center
Increase the gain 7‑6 in section
transducer is set too
The drive does not
4 Servo-Center
low.
move in "Servo
Center" mode. The drive is at the
Reverse the polarity see item 3 Polarity,
stop because the
for the "Servo-center" page 7‑6 in section
polarity is set
operation mode. 4 Servo-Center
incorrectly.
The gain for the

The drive vibrates in see item 2 Gain, page
servo-center
the "Servo-center" Decrease the gain 7‑6 in section
transducer is set too
operating mode. 4 Servo-Center
high.
Fehlersuche.fm

Faulty behaviour Reason Remedy Reference
The polarity for the

see item 3 Polarity,
servo-center
Reverse the polarity page 7‑6 in section
transducer is set
4 Servo-Center
incorrectly.
Check the distance between the servo-center

transducer and the measuring point.
WARNING:
It may be necessary to move the actuator to
adjust the servo-center transducer. There is a
The drive does not risk of cutting injuries on the web and
reach the servo- crushing injuries on the actuator.
center position in  Do not touch the edges of the material
"Servo Center" mode. The servo-center web.
transducer is not  Perform the adjustment only when the
receiving a signal.
machine is stopped and protected against
being turned on.
Type: Switching Distance

ISCT-03: about 1mm
ISCT-20: about 1.5mm
ISCT-21: about 2mm
ISCT-22: about 5mm
ISCT-23: about 10mm

TECHNICAL DATA 11 - 1
11 TECHNICAL DATA
General information
D-MAX Controller Power supply

24 - 48V nominal
21V minimum - 51V maximum
Maximum power consumption

D-MAX Controller - connection for control
50W maximum
D-MAX Controller - connection for drive
200W maximum at 24V or
400W maximum at 48V
Dimensions
Length: 184mm (without cables)
Width: 87mm
Height: 60mm
Weight
1,0kg
Protection class
IP54 according to DIN EN 60529
Ambient conditions
Ambient temperature: 0°C to 60°C
Relative humidity: 10% to 95% non-condensing
Altitude above sea level: maximum 3000m
Maximum output current

4,0A/drive
D-MAX operator interface

OI-TS Power supply
12 - 24V nominal
10V minimum - 30V maximum
Power consumption
2W
TechnDaten.fm
Dimensions
Wall mounting: 128 x 105 x 38mm
Desk installation: 128 x 105 x 33+5mm

11 - 2 TECHNICAL DATA
Weight
0.6kg (only the OI-TS, without mounting accessories)
Protection class
IP64 according to DIN EN 60529
Ambient conditions
Ambient temperature: 0°C to 60°C
Relative humidity: 10% to 95% non-condensing
Altitude above sea level: maximum 3000m
Inputs and outputs of

the D-MAX Controller Communication interface
based on Ethernet - 100Mbps full duplex
Electromechanical drive
maximum 4A/drive
Hydraulic servo-valve
± 50mA
with or without lock valve (24V or 48V, maximum 4A)
Motor Power Amplifier MPA

± 10mA
with MPA locking signal
Servo-center transducer
Analog, inductive servo-center transducer
Sensor input
maximum ± 20mA
Preset range 0 to 10mA
Sensor inputs can be calibrated individually
Line Speed
0 - 10mA
optional 0 - 20mA possible
Power supply for accessory devices

+12V ± 5%, 600mA*
-12V ± 5%, 150mA*
+5V ± 5%, 800mA* (can be used for the lamp of a line sensor)
*
Total current

Parallel interface
6 digital inputs
Low-Pegel: 0 - 0,9V
High-Pegel: 3,6 - 24V; maximum power consumption
6mA to ground
2 outputs
Optionally switching to positive or ground
Positive switching: 10.3V at 200mA (open commutator)
Ground switching: 1.0V at 500mA (open commutator)
Maximum voltage: 30V
Overcurrent and short-circuit protection
+12V available as auxiliary voltage
Parallel input matrix Because of the option for customer-specific programming, there
may be some deviations in the parallel input matrix. Customer-
specific software adjustments of this type are described in the
"Supplementary Operating Instructions" for the D-MAX system
and are included in the system documentation.
Inputs
Mode
5 4 3 2 1 0
Locking, external - - - - - H
Automatic - - L L H -
Manual - - L H L -
Servo Center - - H L L -
Move drive left* L H - - - -
Move drive right* H L - - - -
RGPC left* L H - - - -
RGPC right* H L - - - -
RGPC RESET* H H - - - -
L = Low level (<= 0,9V or blank)

H = High level (3,6V - 24V)
Empty field = not relevant for the specific command
* Inputs 4 and 5 for moving the drive in "Manual" and "Servo

Center" modes
RGPC functions in "Automatic" mode
TechnDaten.fm

Parallel output matrix
Outputs
Status
B* A*
LOSS OF NULL (Automatic mode) - 1
Drive servo-centered (Servo-Center mode) 1 -
* Parallel outputs are active Low

1 =Active
- =Either
Jobs
Job Connection Type of Guiding
A S1 X5/1 Edge guiding*
B S2 X5/2 Edge guiding*
C S3 X9/1 Edge guiding*
D S4 X9/2 Edge guiding*
Center guiding or
E S1 - S2 X5/1&2
slave guiding
Center guiding or
F S3 - S4 X9/1&2
slave guiding
Center guiding or
G S1 - S3 X5/1 & X9/1
slave guiding
Center guiding or
H S2 - S4 X5/2 & X9/2
slave guiding
J X5 X5/2 Line center guiding
K X9 X9/2 Line center guiding
L X5 X5/1 Line edge guiding
M X9 X9/1 Line edge guiding
* It is possible that the sensor being used is already returning a

center signal. In this case, center guiding will be performed.
Note:
Because of the possibility of customer-specific programming,
individual jobs cannot be present or cannot be used differently
than listed in the table. Customer-specific software adjustments
of this type are described in the "Supplementary Operating
Instructions" for the D-MAX system and are included in the sys-
tem documentation.

Drives
**Nom.
Display content* Current Motor/Valve ID Typical modules
voltage
M352553 Serien-ID
1.3A MTR/ENC ID0 1,3 A 24 VDC DS-25
Motor encoder 00
M332325 Serien-ID
2.0A MTR/ENC ID1 2,0 A 24 VDC DS-70B
Motor encoder 01
M281466 Serien-ID
3.3A MTR/ENC ID2 3,3 A 24 VDC DAB-1
Motor encoder 02
M352554 Serien-ID
3.3A MTR/ENC ID3 3,3 A 24 VDC DLAB-3-6
Motor encoder 03
M348471 Serien-ID
0.8A MTR/ENC ID4 0,8 A 24 VDC DPT-200
Motor encoder 04
M352554 Serien-ID
4.0A MTR/ENC ID6 4,0 A 24 VDC DLAB-10
Motor encoder 06
M280791 Serien-ID
0.4AMTR/ENC ID7 0,4A 24 VDC DPT-150
Motor encoder 07
M388282 Serien-ID
0.6AM/ENC(EGH) ID8 0,6A 48 VDC DPT-200
Motor encoder 08
M352555 Motor
0.6A NO TACH 2,05K 0,6 A 48 VDC 2,05K Tachless Symat 25
(tachless)
M351418 Motor
1.3A NO TACH 3,48K 1,3 A 48 VDC 3,48K Tachless Symat 50
(tachless)
M319177 Motor
0.2A NO TACH 5,11k 0,2 A 24 VDC 5,11K PT 150
(tachless)
0.6A MOTOR 6,81K 0,6 A 48 VDC M136114 Motor 6,81K PT 200
0.6A MOTOR 8,66K 0,6 A 48 VDC M136109 Motor 8,66K Symat 25
8.0A MOTOR 11K 8,0 A 36 VDC M137384 Motor 11K AG-11, AB-12
Symat 50,
M136112 Motor
Symat 70B
1.3A MOTOR 14K 1,3 A 48 VDC 14K
Symat 50,
M126687 Motor
Symat 70D
GAB-1, GAG-2,
1.3A MOTOR 14K 1,3 A 48 VDC M126688 Motor 14K
PT-200
GAB-1, GAG-2,
PT-200, LAB-1A,
M136103 Motor
1.6A MOTOR 16,9K 1,3 A*** 48 VDC 16,9K Symat-KR,
(1,6 A)
Symat-KTR,
Symat-200
M352556/
0.4A MOTOR 20,5K 0,4 A 48 VDC 20,5K NarroWeb 25
M352557 Motor
TechnDaten.fm
GAG-3,
2.0A MOTOR 24,9K 2,0 A 48 VDC M136111 Motor 24,9K
LAB-3A
2.6A MOTOR 30,1K 2,6 A 48 VDC M146716 Motor 30,1K LAB-10, LAB-10A

**Nom.
Display content* Current Motor/Valve ID Typical modules
voltage
M126246 Motor AB-1
3.5A MOTOR 36,5K 3,5A 48 VDC 36,5K
M126687 Motor LRA
M352559 Motor
1.0A MOTOR 44,2K 1,0 A 48 VDC 44,2K NarroWeb 50
M352560 Motor
Hydraulic
50mA HYDR 64,9K ±50 mA 24 VDC 64,9K
proportional valve
Hydraulic
proportional valve
48V LVALVE 78,7K 0,6 A 48 VDC 78,7K
and
48 V locking valve
Hydraulic
proportional valve
24V LVALVE 95,3K 1,2 A 24 VDC 95,3K
and
24 V locking valve
50mA HYDR AXC Hydraulic servo- Zero-overlapped
±50 mA 24 VDC 121K
121K valve valve
Zero-overlapped
48V LVALVE AXC Hydraulic servo-
0,6 A 48 VDC 154K valve with 48V
154K valve
locking valve
Zero-overlapped
24V LVALVE AXC Hydraulic servo-
1,2 A 24 VDC 205K valve with 24V
205K valve
locking valve
10mA MPA 287K ±10 mA 24 VDC MPA Motor driver 287K MPA-01/-02/-30
Not a motor from
CUSTOM MTR 825K Adjusted motor 825K
Fife
_ No motor or valve detected. None
* see 2 Actuator, page 7-13
** The maximum possible mains power voltage on the D-MAX

Controller is 51VDC. The D-MAX Controller regulates the
voltage down to the necessary level required by the
connected motor/valve.
*** 1,3A is used for the 1.6A motor.

Cable lengths
Cable lengths
Connection
(maximum)
Sensors (except SE-26/-26A) 50m
Sensor SE-26 15m
Sensor SE- 26A 25m
Parallel interface 50m
Servo-center transducer 50m
Servo-valves 50m
Locking valve 50m
Drive 14m
RGPC-50 100m
Ethernet 100m
Operator interface 50m
Standards Modules of the D-MAX system have been engineered according

to the standards and guidelines of the European Union. A
declaration of conformity is available on file.
Modules of the D-MAX system are in compliance with the

following standards:
EN 61326-1 Radiated Emissions Class A
Conducted Emissions Class A
FCC 47 CFR Part 15 Class A
ANSI C63.4 Class A
EN 61000-4-2 4kV/8kV
EN 61000-4-3 10Vrms
EN 61000-4-4 2kV/1kV
EN 61000-4-5 2kV/1kV
EN 61000-4-6 3Vrms
TechnDaten.fm

Accessories (optional)
Input devices RGPC-50/51

External input device for moving the guidepoint
RCAL-20
External input device for easier sensor calibration of edge
sensors
RCAL-26
External input device for easier sensor calibration of line sensor
SE-26/SE-26A
Assembly accessories Wall bracket for D-MAX Controller
Wall bracket for operator interface

APPENDIX A - OVERVIEW 12 - 1
12 APPENDIX A - OVERVIEW
Select operating mode: Select job

3 Automatic
2 Servo Center
1 Manual
press more than 2sec
press short
Keys 7 and 8:
Manual, Servo Center: move drive
Automatic: shift guidepoint
Key 9 only in Manual: set guidepoint
User level
Menu level
Job*/Servo center transducer** menu
* Operating mode Manual/Automatic ** Operating mode Servo Center

0 Calibrate sensor 6 ASC 1 Guidepoint
1 Guidepoint 7 Deadband 2 Gain
2 Auto Setup 8 Polarity 3 Polarity
3 Gain 9 SGC (Speed Gain Control)
4 OSC 10 Actuator Speed
5 PIC
Setup menu***
5 Hardware 8 Network
1 Sensors MAXNET Settings
2 Actuator Customer Settings
3 Digital Inputs 9 Service
4 Digital Outputs 1 Measuring Points
6 Control 2 Set Digital Outputs
1 Modes
2 Jobs
3 Left/Right Keys
4 Local Control *** the set of menus depends on
2 Local Control 5 Unit the selected operating mode
3 Job 6 Hardlock and/or on the programming
Switch to Job menu 7 Administration
Übersicht.fm
4 Servo-Center 1 Labels
Switch to Servo-Center transducer 2 Serial Number
menu 3 Backup & Restore
4 Device Names

13 - 1 APPENDIX B - SYMBOLS
13 APPENDIX B - SYMBOLS
Symbols Description
Error display - This icon appears if an error is detected on the selected drive.
The selected drive is expecting MAXNET data from a device, but does not
receive any data. The device that should send MAXNET data is either not
connected or not turned on.
The selected drive expects data from a Gateway, but does not receive any
data, since no data can be received on the Gateway.
No motor was detected or no motor is connected.
The motor current supply is outside the valid range.
Motor backfeed overvoltage (generator function of the motor) or short circuit

in the motor cable.
The motor is locked
The motor works at maximum motor current.
The motor is actively locked in "Manual" mode (hardlock).
The limit values of the encoder have been reached.
RCAL is active on the selected drive.

This symbol appears between the time when the first and second key on the
RCAL-20/26 (optional device) is pressed.
The optional oscillator ’OSC’ is available in the selected job.
The optional controller ’PIC’ is available in the selected job.
SGC: Guiding depends on the web speed.If this symbol is flashing, the web
speed is equal to 0 and no guiding is being performed.
ASC (Automatic Sensor Control) is activated.
ASC is triggered.
This icon appears if the ASC function has been activated and triggered on the
selected drive.
ASC is triggered.
These icons appear if the ASC function has been activated and triggered on
the selected drive and the motor has been blocked.

APPENDIX C - TERMS 14 - 1
14 APPENDIX C - TERMS
ASC (Automatic Sensor Control)

If the web is outside of the defined range of the sensor's field of
vision, guiding is stopped.
Automatic
Operating mode
The web course is automatically corrected by an actuator based
on sensor information.
Automatic calibration
The Gain and Polarity parameters are calibrated automatically.
CM (Customised Menu)
Customer-specific system menu
This system menu is only present if the D-MAX controller has
been programmed accordingly.
Deadband
A range is defined within the sensor's field of vision within
which guiding is not active in "Automatic" mode.
Device
Devices refer to the drives on the D-MAX Controllers present on
the network as well as any customer-specific CM system menus
or Gateways.
Drive
The drive may be the motor of an actuator, for example, which
provides the necessary correction within a control loop.
Encoder
Incremental position transducer to record positions
Hardlock
The Hardlock parameter allows you to maintain the drive active
in its position in "Manual" mode.
Job
Jobs are types of controllers that are in principle available in a
D-MAX system.
LS (Line Speed)
Begriffe.fm
Designation of the web speed signal which is supplied to X1.

14 - 2 APPENDIX C - TERMS
Manual
Operating mode
There is no guiding of the web course.
OI (Operator Interface)
Designation of an operator interface.
OSC
Designation of an optionally available oscillator.
PIC
Designation of an optionally available controller.
RCAL
Designation of an external input device for sensor calibration
RCAL
Designation of an external input device for sensor calibration.
RGPC (Remote Guide Point Control)

Designation of an external activation system for offset of the
guidepoint.
SC (Servo Center)
SC is the abbreviation for the "Servo Center" mode.
Servo Center
Operating mode
The actuator is moved to the mechanical center position
depending on the servo-center transducer.
Servo-center position
Then the control rollers of the actuator are aligned parallel to
the rollers of the customer system.
Servo-center transducer
Assigns the servo-center position for "Servo Center" mode
SGC (Speed Gain Control)

Guiding depends on web speed.
Supplementary Operating Instructions

Customer-specific software adjustments of the software are
described in the "Supplementary Operating Instructions" for the
D-MAX system and are included in the system documentation.

APPENDIX C - TERMS 14 - 3
Web/strip
The web/strip is the customer's material, which is affected in its
direction of movement as it is guided by the D-Max system.
For simplicity sake, these Operating Instructions will refer only

to the web.
Begriffe.fm

15 - 1 SERVICE
15 SERVICE
Requests for Service When requesting service, please have a copy of the order
confirmation ready with the order number.
When ordering replacement parts, please indicate, (where

possible) Part Number, Drawing Number and Model description
(see page 3-1) an.
Please be careful to keep all documents accompanying the

product in a safe place. This will allow us to help you more
quickly in the event that service is required.
Addresses To request service, or if you need replacement parts, please

contact one of the following addresses.
Fife-Tidland GmbH
Max-Planck-Straße 8 Siemensstraße 13-15
65779 Kelkheim 48683 Ahaus
Deutschland Deutschland
Telefon: +49 - 6195 - 7002 - 0
Fax: +49 - 6195 - 7002 - 933
E-Mail: [email protected]
Web: www.maxcess.eu
Fife Corporation
Post Office Box 26508
Oklahoma City, OK 73126, USA
Telefon: +1 - 405 - 755 - 1600
Fax: +1 - 405 - 755 - 8425
E-Mail: [email protected]
Web: www.maxcessintl.com
EUROPE, MIDDLE EAST NORTH, CENTRAL CHINA

AND AFRICA AND SOUTH AMERICA
Tel +49.6195.7002.0 Tel +1.405.755.1600 Tel +86.756.881.9398
Fax +49.6195.7002.933 Fax +1.405.755.8425 Fax +86.756.881.9393
[email protected] [email protected] [email protected]
www.maxcess.eu www.maxcessintl.com www.maxcessintl.com.cn
INDIA JAPAN KOREA, TAIWAN,

AND SE ASIA
Tel +91.22.27602633 Tel +81.43.421.1622 Tel +65.9620.3883
Fax +91.22.27602634 Fax +81.43.421.2895 Fax +65.6235.4818
[email protected] [email protected] [email protected]
www.maxcess.in www.maxcess.jp
© 2014 Maxcess

Fife DMAX OI-TS Operation MI-5014-1

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FIFE GUIDING SOLUTIONS

EN D-MAX Controller with Operator Interface OI-TS

Bitte halten Sie bei Service- oder Ersatzteilanfragen die folgende

Pour toute demande d’intervention ou de pièces détachées merci de

Si prega citare il seguente riferimento in caso di richiesta di assistenza tecnica

Para cualquier petición de servicio o repuestos le rogamos nos comunique

About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SAFETY INSTRUCTIONS 2-1

Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

OPERATOR INTERFACE OI-TS 4-1

OI-TS description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

OPERATING THE CONTROLLER 5-1

Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

www.maxcess.eu D-MAX with OI-TS MI 5014 1

2 Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

MI 5014 1 D-MAX with OI-TS www.maxcess.eu

2 .. factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Troubleshooting Procedure . . . . . . . . . . . . . . . . . . . . . . . . .... .... ... .... ... ... 10-1

TECHNICAL DATA 11-1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

APPENDIX A - OVERVIEW 12-1

APPENDIX B - SYMBOLS 13-1

APPENDIX C - TERMS 14-1

www.maxcess.eu D-MAX with OI-TS MI 5014 1

About these operating

These operating instructions are intended for both the system

The Operating Instructions must be carefully kept and must

If the customer's system consists of multiple D-MAX Controllers

Translation of the original Operating Instructions:

MI 5014 1 D-MAX with OI-TS www.maxcess.eu

The D-MAX system works in different functions:

The D-MAX system must only be used in accordance with its

Options Customer-specific programming and different sensors and

Improper use – Operation outside of the technical specifications is not

www.maxcess.eu D-MAX with OI-TS MI 5014 1

Modules D-MAX Controllers

D-MAX Operator interfaces

Figure 1.2: Operator interface

A sensor (3) senses the web edge of a material web and

MI 5014 1 D-MAX with OI-TS www.maxcess.eu

1 D-MAX 1 Controller 4 Actuator (offset pivot guide)

www.maxcess.eu D-MAX with OI-TS MI 5014 1

Important information Problem-free and reliable operation of the D-MAX system

– properly shipped and stored,

– properly mounted and placed in operation,

– properly used and carefully maintained.

Proper operation and careful maintenance will ensure a long

Only persons who are acquainted with the installation,

Please note the following:

– The content of these operating instructions

– The safety instructions printed on the unit

– The requirements of the machine manufacturer

– National, state and local requirements for accident

The signal word WARNING refers to the danger of moderate to

The signal word CAUTION refers to the danger of slight to

MI 5014 1 D-MAX with OI-TS www.maxcess.eu

Warning/caution - danger due to crushing