Torque

Torque sensor Type 4503B...

with dual-range-option

Type 4503B... torque sensors with built-in speed sensor operate

on the strain gage principle. An integral, digital measurement
conditioning system produces analog or digital output signals.

• Rated torque: 0.2 ... 5 000 N∙m

• Ratio for second range: 1:10 or 1:5 of rated torque
• Speed ranges up to 50 000 1/min
• Accuracy class
in standard measuring range: 0.05/0.1
in the extended measuring range: 0.1/0.2/0.4
• Integrated high resolution speed/angle measurement
sensor up to 8 192 pulses/revolution as option
• Serial data output RS-232C and USB interface

Additional advantages of second range:

• Freely selectable torque output frequency or voltage
• One sensor for two separately calibrated measuring ranges

Description Application
The dual range sensor offers the advantage of freely scalable The Type 4503B... torque sensors are used:
range switching, which allows highly accurate measurement of • In automotive and vehicle engineering
both the peak and particularly the operating torque. • In the aviation and aerospace industry
• In mechanical and process plant engineering
The sensor offers an integrated high resolution speed/angle • In the development and production of electric motors
measurement sensor up to 8 192 pulses/revolution, freely
scalable. Additionally, the rotational direction as well as an They are universal in application, being suitable for the
absolute zero point (Z-line) are available. development laboratory, production or quality assurance.

The voltage supply and the transmission of the measuring With a torque sensor Type 4503B... you will solve your
signals between the rotating shaft and the stator are contactless. measurement requirement. They are typically used for testing
Due to the low manufacturing tolerances and the high-quality of electric motors, generators, drive performance, measurement
balancing of the sensor, speed limits of up to 50 000 1/min can of transmission or spindle drive friction, at a manual workstation
be achieved with the high-speed "H" version. or in networked, automated production cells.
4503B_000-767e-12.22

Page 1/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

Technical data

Mechanical basic data Speed/Angle of rotation measuring system

(option High Speed "H" and Low Speed "W")
Measuring range N∙m ±0.2 ... 5 000
Size 1…5
Rated torque Mnom N∙m 0.2 ... 5 000
Measuring system magnetoresistive
Overload capacity at limiting torque 1.5 x Mnom
Amount of pulses per turn N 2x 1 … 8 192
Alternating torque 0.7 x Mnom
(depending on n and fout)
Rupture torque 4 x Mnom
Group delay time between signal ms <0.1
Nominal Speed depending on input rotation to signal output
measuring range and
Load resistance kΩ ≥2
design (see details)
Minimum rotation for sufficient 1/min >0
Balancing class Q
pulse stability Rotation angle (TTL)
for version "L" and "W" 6.3
for version "H" 2.5 Output signal (TTL) V 5 TTL
Housing material Anodized aluminum Max. jitter per edge J ° ±0.03
Protection class IP40 Jitter of the oscillation period Jp % = J[°] * N / 180° *100
Maximum permitted output kHz 500 1)
General electrical specifications frequency fout

Cut-off frequency -3 dB for voltage kHz 10 Amount of reference pulses per turn 1
output Reference pulse width ° 0.25 x Period duration
Group delay Moment at 10 kHz µs <220 1)
 aximum numbers of output pulses Nmax = maximum allowable output
M
frequency fout (Hz) x 60 / rotational speed n (min-1).
Noise with TP filter with Hz 1 000
 Cut-off frequency (-3 dB) in % FSO <±0.05 With 8 192 pulses means a maximum of 3 660 min-1.
measuring range 1:1
Output signal VDC ±0 ... 5/10
at Mnom (rated value) kHz 100 ±40 Noise immunity (EN 61326-1, Table 2)
Load resistance kΩ >10 Electromagnetic field (AM) V/m 10
Operating temperature range °C 10 ... 60 Magnetic field A/m 100
(rated temperature range) Electrostatic discharge
Service temperature range °C 0 ... 70 Contact discharge (ESD) kV 8
Storage temperature range °C -25 ... 80 Electrostatic discharge
100 % control input VDC "On" 3.5 ... 30 Air discharge (ESD) kV 4
"Off" 0 ... 2
Fast transients (burst) kV 1
Supply voltage VDC 11 ... 30
Impulse voltage (surge) kV 1
Power consumption W <10
Conducted emissions (AM) V 10
Electrical connection 12 pin/7 pin built-in
connector
Mechanical shock (EN 60068-2-27)
Speed measuring system (option Low Speed 60 "L") Number of cycles – 1 000
Size 1…5 Cycle time ms 3
4503B_000-767e-12.22

Measuring system magnetoresistive Acceleration shock m/s² 650

Output signal V 5 TTL
Pulses per revolution (N) – 60 Vibrational loads in 3 directions (EN 60068-2-6)
Group delay ms <0.1 Frequency range Hz 10 ... 2 000
Load resistance kΩ ≥2 Load duration h 2.5
Minimum rotational speed for min-1 >2 Acceleration (Amplitude) m/s² 200
sufficent pulse stability

Page 2/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

Measurement features
N∙m 0.2 0.5 1 2 5 10 20 50 100 200 500 − − −
Size/Rated torque Mnom
kN∙m − − − − − − − − − − − 1 2 5
Torque measuring system
Nominal speed nnom
Version "L" + "W" (Low Speed) min-1 20 000 12 000 8 000 5 000
Version "H" (High Speed) min-1 50 000 30 000 20 000 10 000
Measurement features in the measuring range 1:1 (single range)
Accuracy class 0.1 0.05
Linearity error
% FSO <±0.1 <±0.05
including hysteresis
Rel. standard deviation of repeatability % FSO <±0.1 <±0.05
Temperature influence zero point %/10 K <±0.1 <±0.05
Temperature influence nominal value %/10 K <±0.1 <±0.05

N∙m 0.2 0.5 1 2 5 10 20 50 100 200 500 − − −

Size/Rated torque Mnom
kN∙m − − − − − − − − − − − 1 2 5
Measurement features in the measuring range 1:5 / 1:10
Accuracy class 0.4 0.2 0.1
Linearity error including hysteresis % FSO <±0.4 <±0.2 <±0.1
Rel. standard deviation of repeatability % FSO <±0.4 <±0.2 <±0.1
Temperature influence zero point %/10 K <±0.4 <±0.2 <±0.1
Temperature influence nominal value %/10 K <±0.4 <±0.2 <±0.1
4503B_000-767e-12.22

Page 3/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

General technical data

N∙m 0.2 0.5 1 2 5 10 20 50 100 200 500 − − −
Size/Rated torque Mnom
kN∙m − − − − − − − − − − − 1 2 5
Version "L" + "W" (Low Speed)
Longitudinal load limit
N 80 150 250 450
on the drive side 1)
Transverse load limit on the drive side 1) N 120 280 700 1 500
Longitudinal load limit
N 50 80 120 200 350
on the measurement side 1)
Transverse load limit
N 1.6 3.3 5 10 28 30 35 200 450 700
on the measurement side 1)
Version "H" (High Speed)
Longitudinal load limit
N 30 75 170 250
on the drive side 1)
Transverse load limit on the drive side 1)
N 100 200 400 800
Longitudinal load limit
N 30 40 100 160
on the measurement side 1)
Transverse load limit
N 1.6 3.3 5 10 28 30 35 100 250 450
on the measurement side 1)

Other technical data

N∙m 0.2 0.5 1 2 5 10 20 50 100 200 500 − − −
Size/Rated torque Mnom
kN∙m − − − − − − − − − − − 1 2 5
Mechanical basic data
Torsional rigidity cT kN·m/rad 0.08 0.15 0.38 0.78 1.72 2.70 11.7 15.2 74.0 97.8 134 506 685
Torsion angle at Mnom ° 0.14 0.35 0.38 0.30 0.37 0.33 0.43 0.25 0.38 0.15 0.29 0.43 0.23 0.42
Proportional mass moment of inertia
kgcm 2
0.051 0.052 0.062 0.47 0.48 6.90 6.96 7.14 59.1 61.0
of rotor measuring side
Proportional mass moment of inertia
kgcm2 0.285 0.285 0.276 0.71 0.72 5.99 6.41 6.59 58.7 60.6
of rotor drive side
Mass moment of inertia rotor kgcm2 0.336 0.337 0.338 1.18 1.19 12.9 13.4 13.7 118 122
Natural frequency of the rotor
kHz 1.16 1.51 1.95 1.99 2.55 2.55 2.46 2.99 1.88 2.33 2.70 1.67 1.96
(torsional vibration)
Total weight sensor, approx. kg 1.5 2.0 6.5 22.0
Balancing class according to DIN ISO 1940
Version "L" + "W" (Low Speed) − G 6.3
Version "H" (High Speed) − G 2.5
Nominal lifetime of bearings L10h according to ISO2815 281 2)

Version "L" + "W" (Low Speed) h 18632 24400 23900 21500

Version"H" (High Speed) h 12009 16275 11470 14638
4503B_000-767e-12.22

1)
 he effects of permissible parasitic forces can be up to 1 % of nominal torque. Each type of irregular stress (Longitudinal or transverse force) is only permitted up
T
to its specific load limit, provided none of the others will occur at the same time. If this condition is not met, the limit values must be reduced. If 50 % of Transverse
load limit occur at the same time, only 50 % of Longitudinal load limit is permissible and the nominal (rated) torque must not be exceeded.
2)
Nominal life in operating hours, which is reached or exceeded by 90 % of a sufficiently large number of identical bearings before the first signs of material fatigue
occur. The specified values are only valid if the load, speed, oscillation, shock and temperature limits are observed.

Page 4/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

interne und externe Fertigung

Dimensions Type 4503B..., Measuring ranges 0.2 / 0.5 / 1 / 2 and 5 / 10 and 20 N∙m
A 90 38

25 25

B M T
(4x 90° = 360°)

H
d g6
d g6

M
D

Tk
L1 L2

±0,1
30

112
65

1
11 38
C

E E

4,1
10 H7
90
G 100
L 125

Fig. 1: Type 4503B... Size 1 and 2

1 Option  = Option mounting base "GU"
All dimensions withoutZubehör Gehäuseunterbau
tolerances "GU"
comply with ISO 2768-mH M = Measuring end
M Messseite
Dimensions size 1 and 2 in mm Dimensions for mounting base (GU)
117,5 ±0,15

Size 1 2 A-A 109,5 ±0,15

0
74 -0,5
Rated torque A
0.2 0.5 1 2/5 10 / 20
N∙m 5
M5
4x

L 159 163 167

8 ±0,02

L1 16 18 20
L2 16 18 20 ISO 2768-mH
22 ±0,1

Allgemeintoleranzen *=KISTLER-Norm
58
Werkstückkanten nach ISO 13715
Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...400 >400..1000
øD-0,2 58 58 58
an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

+0,25 Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3 ±0,5 ±0,8

weder kopiert noch vervielfältigt, noch an Drittpersonen

ød g6 9 10 12
Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400 >400...
A 22.5 24.5 26.5
persönlich anvertraut wird, verbleibt unserer Firma.

Abmasse ±1° ±0°30' ±0°20' ±0°10' ±0° 5'

B verwendet
Erstmals 18 20
Werkstoff 22
mitgeteilt oder zugänglich gemacht werden.

0
4503B_000-767e-12.22

25 -0,02 A
C 18 18 28
10 70 ±0,1
+0,3
90 +0,1
E
Änderung 30
Datum Ersatz für 30 Erste Proj.-Nr. Massstab Kopie Datum
122
100012154
G 122 122 1:5 31.01.2017

DM-Sensor 4503B 0,2+0,5+1 Nm CADENAS

H
øTk
61.5
46
61.5
46
Connecting dimensions for mounting base Size 1 and 2
N∙m Tightening torque
BG1
M CADENAS M5Masszeichnung
Das Urheberrecht

(4x90 °) M5 (4x90 °) 0.2 / 0.5 / 1

gez. T30.10.2015 Keb 6 deep 6 deep Material-Nr. 6 N·m
siehe Tabelle 2 / 5 (strength class of the screw: 8.8)
gepr. 27.06.2016 Keb 10 / 20
Bl. Zeichnungs-Nr. Ver.
ges. 27.06.2016 Keb measure. analyze. innovate. A4All dimensions 100.247.704
1 / 1 without tolerances comply with ISO 2768-mH a
KIWAG-SWX_A4h
Werkstückkanten nach ISO 13715 Allgemeintoleranzen ISO 2768-mH
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5

-0,2 +0,25
weder kopiert noch vervielfältigt, noch an Drittpersonen

Abmasse ±0,05 ±0
PageWinkelmasse
5/12 kürz. Schenkel
persönlich anvertraut wird, verbleibt unserer Firma.

..
Abmasse ±1
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, Erstmals
8408verwendet
Winterthur, Switzerland
mitgeteilt oder zugänglich gemacht werden.

Werkstoff 3.2315
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com.
4503B Kistler Group
Änderung Datum Ersatz für Ers
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
Abmessungen GU 4503B0,2-
gez. 29.05.2019 Rou Ma

gepr.

ges. measure. analyze. innovate. A

KIWAG-SWX_A3q / Vers. 21-Sep-2017
 Torque sensor – with dual-range-option, Type 4503B...

interne und externe Fertigung

Dimensions Type 4503B..., Measuring ranges 50 / 100 N∙m

A 90 68

25 25 38

M T
(4x 90° = 360°)

d g6
D
d g6

H
M

L1 L2

Tk

112 ±0,1
B
60

1
11 40
C

10 H7

4,1
E E
113 100
G
125
L

Fig. 2: Type 4503B... Size 3  = Option mounting base "GU"

1 Option
All dimensions Zubehör
without Gehäuseunterbau
tolerances "GU"
comply with ISO 2768-mH M = Measuring end interne und externe F

M Messseite
Dimensions size 3 in mm Dimensions for mounting base (GU)
97,5

Size 3 A-A
82
+0,5
0
12
8 A
Rated torque N∙m 50 / 100
M8
2x

L 180
L1 28
+0,03
10 +0,01

28 ±0,15

68

L2 28
Allgemeintoleranzen ISO 2768-mH4,5 *=KISTLER-Norm
Werkstückkanten nach ISO 13715
dieser Zeichnung, die dem Empfänger

øD 78
Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...400 >400..1000
-0,2 +0,25
weder kopiert noch vervielfältigt, noch an Drittpersonen

ød g6 22
Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3 ±0,5 ±0,8
4503B_000-767e-12.22
persönlich anvertraut wird, verbleibt unserer Firma.

Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400 >400...
A 43.5
78

Abmasse ±1° ±0°30' ±0°20' ±0°10' ±0° 5' A

B 34 89 ±0,15
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

C 18 113 ±0,15

E 30
Änderung Datum Ersatz für Erste Proj.-Nr. dimensions
Connecting Massstab for mounting base Kopie Datum Size 3
G 113
100012154 1:5 28.06.2016
H 64.5 N∙m Tightening torque
DM-Sensor 4503B 50_100 Nm CADENAS
øTk 64 50 25 N·m
Das Urheberrecht an

M M6 (4x90 °) 100 (strength class of the screw: 8.8)

BG3 CADENAS Masszeichnung Werkstückkanten nach ISO 13715 Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm

T 12 deep
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...4
All dimensions without tolerances comply with ISO 2768-mH -0,2 +0,25
weder kopiert noch vervielfältigt, noch an Drittpersonen

gez. 13.07.2015 Keb

Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3 ±0,5
Material-Nr.
persönlich anvertraut wird, verbleibt unserer Firma.

Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400 >400..
siehe Tabelle Abmasse ±1° ±0°30' ±0°20' ±0°10' ±0° 5

gepr. 27.06.2016 Keb

mitgeteilt oder zugänglich gemacht werden.

3.2315 Erstmals verwendet Werkstoff

Bl. Zeichnungs-Nr. Ver.

100.240.790 a
4503B

ges. 27.06.2016 Keb measure. analyze. innovate. A4 1/1 Page 6/121:1

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie D

KIWAG-SWX_A4h
This information corresponds to the current state of knowledge. Kistler reserves Anschlussmaße
© 2015 ... 2022 Kistler Group, Eulachstraße GU
22, 8408 4503B50-100
Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected],
gez. 29.05.2019 Rou
www.kistler.com. Kistler Material-Nr.
Group
siehe Tabelle
from the use of Kistler products is excluded. products are protected by various
gepr. intellectual property rights. For more details
Bl. Zeichnungs-Nr.
measure. analyze. innovate. A3 1/1 100.421.4
KIWAG-SWX_A3q / Vers. 21-Sep-2017
visit www.kistler.com. ges.
 Torque sensor – with dual-range-option, Type 4503B...

interne und e

Dimensions Type 4503B..., Measuring ranges 200 / 500 / 1 000 N∙m

A 90 105
25 25 38

10
M T
(4x 90° = 360°)

11
5
d g6

H
M
d g6

D
G

112 ±0,15
L1 L2
34

Tk
B 60

51
13
1

C 10 H7

4,1
E E
137 100

L 125 interne u

Fig. 3:1 Option

Type 4503B...
Zubehörsize 4
Gehäuseunterbau "GU"  = Option mounting base "GU"
All dimensions without tolerances comply with ISO 2768-mH M = Measuring end
M Messseite

Dimensions size 4 in mm Dimensions for mounting base (GU)

Werkstückkanten nach ISO 13715 Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm

A-A Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30

-0,2 +0,25 Abmasse ±0,05 ±0,1 A
±0,1 ±0,2 ±0
5

Size 4
11

10 Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120

Abmasse ±1° ±0°30' ±0°20' ±0

Rated torque N∙m 200 / 500 / 1 000 Erstmals verwendet Werkstoff

L 267 Änderung Datum Ersatz für Erste Proj.-Nr. Massstab

+0,03
60 +0,01

M8
4x

46 ±0,1

105
100012154 1:5
L1 61
L2 61 DM-Sensor 4503B 200-1K CADENAS
øD 98 BG4 CADENAS Masszeichnung
ød g6 42 gez. 30.10.2015 Keb Material-Nr.
siehe Tabelle
A 90 gepr. 27.06.2016 Keb
10 Bl. Zeichnungs-Nr.
B 65
46 ±0,025
ges. 27.06.2016 Keb
97 ±0,2
measure. analyze. innovate. A3 1/1 A 10
4503B_000-767e-12.22

117 ±0,2
C 15
137
E 32
G 137
Connecting dimensions for mounting base Size 4
H 78.5
N∙m Tightening torque
øTk 87
200
M M6 (4x90 °) 25 N·m
500 (strength class of the screw: 8.8)
T 12 deep 1 000
All dimensions without tolerances comply with ISO 2768-mH

Page 7/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224Werkstückkanten nach ISO 13715
11 11, [email protected], www.kistler.com.
Längenmasse * ...0,5
Kistler Group
>0,5...3 > 3...6 > 6...30
from the use of Kistler products is excluded. products are protected-0,2by various intellectual
+0,25 property rights. For more ±0,1 details±0,1
och vervielfältigt, noch an Drittpersonen

Abmasse ±0,05 ±0,2

visit www.kistler.com. Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120
Abmasse ±1° ±0°30' ±0°20'
zugänglich gemacht werden.

Erstmals verwendet Werkstoff 3.2315

4503B
Änderung Datum Ersatz für Erste Proj.-Nr. Massstab
1:2

Anschlussmaße GU 4503B200-1K
 Torque sensor – with dual-range-option, Type 4503B...

Dimensions Type 4503B..., Measuring ranges 2 000 / 5 000 interne und externe Fertigung
150
A 90

25 25 38

5
M T

18
(4x 90° = 360°)

0
B
M
d g6

d g6

H
D

L1 L2

160 ±0,15
Tk
71
60
1
13

C
10 H7
E E

4,1
164 100
G
150
L

1 Option Zubehör Gehäuseunterbau "GU"

Fig. 4: Type 4503B... Size 5
M Messseite
 = Option mounting base "GU" interne und extern
All dimensions without tolerances comply with ISO 2768-mH M = Measuring end
Werkstückkanten nach ISO 13715 Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...400 >400..1000
-0,2 +0,25
weder kopiert noch vervielfältigt, noch an Drittpersonen

Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3 ±0,5 ±0,8

persönlich anvertraut wird, verbleibt unserer Firma.

Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400 >400...
Abmasse ±1° ±0°30' ±0°20' ±0°10' ±0° 5'

Dimensions size 5 in mm Dimensions for mounting base (GU)

mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie Datum

Size 5 A-A
100012154 1:2 28.06.2016
A
0

DM-Sensor 4503B2K_5K CADENAS

18

Rated torque N∙m 2 000 / 5 000 BG5 CADENAS Masszeichnung

13.08.2015 Keb Material-Nr.
M8

gez.
4x

siehe Tabelle
gepr. 27.06.2016 Keb
L 418 ges. 27.06.2016 Keb measure. analyze. innovate. A3
Bl.
1/1
Zeichnungs-Nr.
100.242.444
Ver.
a
KIWAG-SWX_A3q
L1 120 10
+0,03
60 +0,01

40 ±0,1

150
L2 120
øD 148
ød g6 70
A 159.5
B 124.5
C 20 69 ±0,025 5 A
93,5 ±0,2

E 47 144 ±0,2

169
G 169
4503B_000-767e-12.22

H 97
Connecting dimensions for mounting base Size 5
øTk 132
M M8 (4x90 °) N∙m Tightening torque
T 16 deep 2 000 25 N·m
5 000 Werkstückkanten nach ISO 13715
(strength class of
Allgemeintoleranzen the screw:
ISO 2768-mH 8.8)
*=KISTLER-Norm
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >
-0,2 +0,25
weder kopiert noch vervielfältigt, noch an Drittpersonen

Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3

All dimensions without tolerances comply with ISO 2768-mH
persönlich anvertraut wird, verbleibt unserer Firma.

Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400

Abmasse ±1° ±0°30' ±0°20' ±0°10'
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff 3.2315

4503B
Änderung Datum Ersatz für Erste Proj.-Nr. Massstab K
1:2

Anschlussmasse f. GU 4503B2K-5K
gez. 03.06.2019 Rou Material-Nr.
siehe Tabelle
gepr.
Bl. Zeichnungs-Nr.
ges. measure. analyze. innovate. A3Page
1 / 18/12 100.42
KIWAG-SWX_A3q / Vers. 21-Sep-2017
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

interne und externe Fertigung

Dimensions feather key groove acc. to DIN 6885-1 (option P1)

t1

d
b

Dimensions in mm

Size 1 2 3 4 5

200 / 500 /
Rated torque N∙m 0.2 0.5 1 2/5 10 / 20 50 / 100 2 000 / 5 000
Allgemeintoleranzen ISO 2768-mH *=KISTLER-Norm
1 000
Werkstückkanten nach ISO 13715
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Längenmasse * ...0,5 >0,5...3 > 3...6 > 6...30 > 30...120 >120...400 >400..1000
-0,2
ødg6 +0,25
mm 9 10 12 22 42 70
weder kopiert noch vervielfältigt, noch an Drittpersonen

Abmasse ±0,05 ±0,1 ±0,1 ±0,2 ±0,3 ±0,5 ±0,8

persönlich anvertraut wird, verbleibt unserer Firma.

Winkelmasse kürz. Schenkel ...10 > 10...50 > 50...120 >120...400 >400...
P9
b mm
Abmasse ±1° 3 ±0°30' ±0°20' ±0°10' 3 ±0° 5' 4 6 12 20
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

4503B
t1 mm 1.8+0,1 1.8+0,1 2.5+0,1 3.5+0,1 5+0,2 7.5+0,2
Änderung l Datum mm
Ersatz für 12Proj.-Nr.
Erste
+0,2
Massstab 14+0,2
Kopie Datum 16+0,2 22+0,2 50+0,3 110+0,3
2:1

Abmessungen Passfedernut 4503B PS BG

Feather key according to DIN 6885-1

gez. 29.05.2019 Rou Material-Nr.

18030439 4503B
gepr.
Bl. Zeichnungs-Nr. Ver.
ges. measure. analyze. innovate. A4 1/1 100.421.367 0
KIWAG-SWX_A4h / Vers. 21-Sep-2017
4503B_000-767e-12.22

Page 9/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

Mounting torque sensor Type 4503B... between drive and brake

Drive (specimen) Half coupling Sensor Half coupling Brake

Fig. 5: Installation without holding

bracket or housing base (GU).

Twist protection (should avoid heavy tension-

forces on the torque sensor

Mounting torque sensor Type 4503B... with holding bracket (GU) or housing base

Drive (specimen) Full couplings Sensor Full couplings Brake

Fig. 6: Installation with holding brack-

et or housing base (GU).

Housing base (GU) or holding bracket

Principle of function
Standardized and
0 ... ±5/10 V calibrated outputs:
11 ... 30 VDC 0V Torque 3,19 N·m
0V Track A/B/Z up to 8 192 pulses/revolution
0V Speed 12 500 1/min
Control

Serial interface torque

Measuring range selection
4503B_000-767e-12.22

Measuring electronics
Acknowledgment measuring range
Type 4700B... CoMo Torque
Evaluation Instrument for
Torque Sensors
M A
Measuring end Drive end

Strain gauge - full bridge Torsion shaft

Page 10/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

Electrical connections

Pin allocation of the 12 Pin built-in standard connector

Function PIN Description

Supply voltage F +UB 11 ... 30 VDC, power consumption <10 W
A GND Ground relating to +UB
Shield M In sensor connected to housing
Torque output C UA Voltage output Frequency output
±5/10 VDC at ±Mnom at >10 kΩ FA Frequency output >2 kΩ
5/10 VDC at control signal activation 100 kHz ± 40 kHz
D AGND Ground relating to UA Ground relating to FA
Speed-/angle of rota- H Track A Active, TTL level
tion pulses G Track B Active, TTL level, 90 ° displaced only option H, W
J Track Z Active, TTL level, reference pulse only option H, W
100 % control input K Control Off: 0 ... 2 VDC
On: 3.5 ... 30 VDC
Ri,K = 10 kΩ
RS-232C interface B TXD Digital send path to the CoMo Torque
(CoMo Torque) L RXD Digital receive path
Digital ground po- E DGND Ground relating to speed- or angle of
tential rotation pulses, control input, digital
connection to RS-232C

Pin allocation of the 7 Pin built-in connector for range switch

Function PIN Description

Measuring range selection 1 Amplification Normal (1:1) with 0 ... 2 VDC
Extended (1:x) with 3.5 ... 30 VDC
4 100 % control input 4 Control Off: 0 ... 2 VDC
3 On: 3.5 ... 30 VDC
5 7 OGND Opto isolated ground for measuring range selection and control
2
7 input
1 6 RS-232C interface 5 TXD Serial send path of the torque sensor
6 RXD Serial receive path of the torque sensor
3 DGND Ground relating the RS-232C interface
Scaling selector switch 2 ACK 0 VDC at normal (1:1)
Acknowledgment output 24 VDC at (1:x)

Torque sensor Supply and Torque sensor Supply and

Type 4503B... evaluation unit Type 4503B... evaluation unit

+Ub
F
+UB = Control button*
Supply 11 … 30 VDC
A Control signal input
Ground U B ~ 3,5 ... 30 V
4
1 Measuring range selection
3,5 ... 30 V
C 7
±5 V OGND (0 V)
Torque output DVM Range selection
D 2 switch
AGND (0 V) ACK
Measuring range
H Speed/angle output RS-232C interface acknowledgment
+5 V TTL (Track A)
G TXD 5
+5 V TTL (Track B) RXD
+5 V TTL (Track Z) J 6
Counter RXD TXD PC
DGND (0 V) E 3
DGND (0 V) GND
4503B_000-767e-12.22

Control button Shielded measuring cable

K Contol signal input
3,5 ... 30 V
M
Shield

Shielded measuring cable

Fig. 5: Connection diagram of 12 pin built-in connector (standard) Fig. 6: Connection diagram of 7 pin built-in connector

UB GND (A) and AGND (D) must not be connected

(electronics can be damaged).
It is recommended to use a differential amplifier input
for the output UA/AGND.

Page 11/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.
 Torque sensor – with dual-range-option, Type 4503B...

Included accessories Type/Art. No. Ordering key

• USB Cable 55115378 Type 4503B
• SensorTool 4706A
• Feather key (depending on sensor Measuring ranges in N∙m
configuration) 0.2* 0.2
0.5* 0.5
Optional accessories Type/Art. No. 1 001
• Mounting base "GU", for measuring 18030861 2 002
ranges 0.2 ... 20 N∙m 5 005
• Mounting base "GU", for measuring 18030862 10 010
20 020
ranges 50 ... 100 N∙m
50 050
• Mounting base "GU", for measuring 18030863
100 100
ranges 200 ... 1 000 N∙m
200 200
• Mounting base "GU", for measuring 18030864 500 500
ranges 2 000 ... 5 000 N∙m 1 000 1K0
• Female connector with solder eye 12 pin 18008371 2 000 2K0
• Female connector with solder eye 7 pin 18008363 5 000 5K0
• Connection cable, 5 m, 12 pin 18008935 *Calibration DK5, D51, D52, DK8, D81, D82 not
• Connection cable, 5 m, 12 pin – open ends 18008943 available
• Connection cable, 5 m, 7 pin – open ends 18008996
• Connection cable 2.5 m, Pulses per revolution
12 pin – CoMo Torque 18008967 Low speed 60 L
• Connection cable 5 m, High speed up to 2 x 8 192 + Z H
RS-232C 7 pin/D-Sub 9 pin 18008994 Low speed up to 2 x 8 192 + Z W
• Connection cable, 5 m,
12 pin angle connector – open ends 18008956 Feather key groove
• Connection cable, 5 m, Without P0
7 pin angle connector – open ends 18008702 With P1
• Connection cable 5 m, 12 pin – maXYmos TL 18026961
• Connection cable 5 m, 7 pin – maXYmos TL 18031756 Output signal
• Connection cable 5 m, 12 pin – maXYmos BL 18029193 Voltage ±5 VDC and 00
• ControlMonitor CoMo Torque Frequency 100 ±40 kHz
Evaluation instument for torque sensors 4700B... Voltage ±10 VDC and B1
Frequency 100 ±40 kHz

Cable according to the data sheet 000-615.

Calibration
WKS 1 − single range KA0
Definition of calibration terms: WKS 1 − dual range 1:1 and 1:10 KA1
• WKS 1: Works calibration at 5 points right, 3 points left WKS 1 − dual range 1:1 and 1:5 KA2
• WKS 2: Works calibration at 5 points right and left, WKS 2 − single range WA0
and repeat series WKS 2 − dual range 1:1and 1:10 WA1
• DAkkS: Calibration per DIN 51309 WKS 2 − dual range 1:1 and 1:5 WA2
4503B_000-767e-12.22

DAkkS 5 − single range, DK5

Our calibration service D-K-15127-01-00 provides traceable 5 measuring point
­calibrations for torque sensors from all manufacturers. DAkkS 8 − single range, DK8
8 measuring point
DAkkS 5 − dual range, D51
5 measuring point 1:1 and 1:10
Order example: Type 4503B050LP000KA0 DAkkS 5 − dual range, D52
5 measuring point 1:1 and 1:5
Torque sensor with 1 measuring range: rated torque 50 N∙m: 050, DAkkS 8 − dual range, D81
version L: max. speed 12 000 min-1, without feather key groove: P0, 8 measuring point 1:1 and 1:10
Standard output signal ±5 VDC and frequency 100 ±40 kHz: 00, DAkkS 8 − dual range, D82
8 measuring point 1:1 and 1:5
calibration WKS1 single range: KA0
Page 12/12
This information corresponds to the current state of knowledge. Kistler reserves © 2015 ... 2022 Kistler Group, Eulachstraße 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group
from the use of Kistler products is excluded. products are protected by various intellectual property rights. For more details
visit www.kistler.com.