Ebook Environmental Science and Engineering PDF Full Chapter PDF
Ebook Environmental Science and Engineering PDF Full Chapter PDF
Ebook Environmental Science and Engineering PDF Full Chapter PDF
Benny Joseph
Principal
Vimal Jyothi Engineering College
Kannur, Kerala
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3. Environmental Pollution 56
3.1 Air Pollution 56
3.1.1 General 56
Contents ix
3.8.8 Recycling 93
3.8.9 Composting 93
3.8.10 Classification of Composting Based on Oxygen Use 93
3.8.11 Vermicomposting 94
3.8.12 Landfills 94
3.8.13 Combustion / Incineration 94
3.8.14 Prohibited Wastes 94
3.9 Role of an Individual in Prevention of Pollution 95
3.10 Disaster Management 99
3.10.1 Introduction 99
3.10.2 Types of Natural Calamities 99
3.10.3 Major and Minor Calamities 99
3.10.4 Impact of Calamities 100
3.10.5 Asian Disaster Preparedness Center [Program for Enhancement
of Emergency Response (PEER)] 100
Review Questions 103
Objective-Type Questions 103
Short-Answer Questions 106
Descriptive Questions 108
Answers to Objective-Type Questions 111
4. Natural Resources 112
4.1 Forest Resources 112
4.1.1 Key Benefits of Intact Forests 114
4.1.2 Deforestation 114
4.1.3 Causes of Deforestation 115
4.1.4 Effects of Deforestation 115
4.1.5 Solutions to the Problems of Deforestation 116
4.2 Mining 117
4.3 DAMS 118
4.3.1 Dams and Civilization 118
4.3.2 Purposes of Dams 119
4.3.3 Benefits of Dams 119
4.3.4 Problems with Dams 119
4.3.5 Socio-economic Impacts of Dams 120
4.3.6 Controversy on Hydropower 120
4.3.7 Possible Solutions to Improve the Acceptability of Dam Projects 121
Contents xi
2 ENVIRONMENT,
ECOSYSTEMS AND
BIODIVERSITY
Carbon Monoxide Lethal at high doses. At low dose can impair Greenhouse gas contributing to
(CO) concentration and neuro-behavioural global warming.
function.
Increases the likelihood of exercise-related
heart pain in people with coronary heart
disease.
Nitrogen Oxides Cause asthma and possibly increase Acid rain.
(NOx) susceptability to infections. An ingredient for the formation
of photochemical fog.
Hydrocarbons (HC) Low molecular weight compounds cause An ingredient for the formation
eye irritation, coughing and drowsiness. of photochemical fog.
High molecular weight compounds can be
mutagenic or carcinogenic.
Benzene (C6H6) Classified as a human carcinogen by the Not known.
International Agency for Research on Cancer.
Ground-level ozone Irritates the eyes and air passages. Oxidants to plants, impairs
(O3) Increases the sensitivity of the airways to growth and maturation.
allergic triggers in people with asthma.
May increase susceptibility to infection
Lead (Pb) Impairs the normal intellectual development Ground water pollution and
and learning ability of children. particulates in air.
xviii Visual Walkthrough
Canada’s birth rate fell to 10.5 births for every 1,000 people, down by 25% in the last decade of 20th
century. Women are having the same 1.5 babies that they’ve been having for the past 10 years but
there are fewer women in the fertile age group 25 to 30. Experts point to an array of factors, including
increasing education for women, the urbanization of society and the breakdown in family units. Where
a new generation was born every 20 years, it’s now closer to 30. When you increase the time between
generations, there will be fewer children. All agree that the fertility rate has seen a decline over the
last 40 years. One factor is higher education that has given women career opportunities that caused
women to delay pregnancies until their careers have been established. Education has also given women
better knowledge about birth control products. The move to urban living has an effect as agrarian
societies, babies are viewed as a source of future labour supply but in urban settings, children are
more likely to be economic drains on their parents. Urban parents rely on pension plans, rather than
their children. Many working class women are putting off children because they simply can’t afford
to support them. Family change, such as divorce, cohabitation and looseness of relationships, comes
with fewer children because there’s less security.
BURNING
Life Cycle Assessment (LCA)
TOPIC
Life cycle assessment (LCA) is a process of evaluating the effects that a product has on the environment over
the entire period of its life, thereby increasing resource-use efficiency and decreasing liabilities. LCA has its
roots in the 1960s, when scientists concerned about the rapid depletion of fossil fuels developed it as an
approach to understanding the impacts of energy consumption. In the 1970s, the U.S. Environmental
Protection Agency refined this methodology. At present, the ISO 14040 and 14044 standards describe
the principles and guidelines for LCA.
LCA can be used to study the environmental impact of either a product or the function the product is
designed to perform. LCA is commonly referred to as a “cradle-to-grave” analysis. Thus, LCA studies
the environmental aspects and potential impacts throughout the product’s life, from raw materials
acquisition through production, use and disposal. The key elements of LCA are the following:
∑ Compiling an inventory of relevant inputs and outputs of a product system;
∑ Evaluating the potential environmental impacts associated with those inputs and outputs;
∑ Interpreting the results of the inventory analysis and impact assessment phases in relation to
the objectives of the study.
LCA facilitates a comparison of environmental performances of various products and a single figure
is needed for this purpose. Although there are several methods, yet it is still a controversial issue
and no single widely accepted method exists. Three well-documented and used methods are The
Eco-Points method, The Environmental Priority System and the Eco-Indicator. Greenhouse potential, Air
acidification potential, Eutrophication potential, Human toxicity potential, and Air odor potential,
etc., are examples for Eco-Indicators. Nowadays there are a number of softwares available for LCA,
making the task simpler.
Visual Walkthrough xix
chapter-end exercise
Chapter-end exercises are constructed to
assess the student’s understanding of concepts
discussed in each chapter. These are formed
as objective-type questions, short-answer
questions and descriptive questions. Answer
to MCQs have been provided at the end of
each chapter.
REVIEW QUESTIONS
Objective-Type Questions
1. Which of the following is an air pollutant?
(a) Nitrogen (b) Carbon monoxide
(c) Carbon dioxide (d) Oxygen
2. Which of the following statements about carbon monoxide is true?
(a) It is the result of incomplete combustion of fossil fuels.
(b)
(c)
(d) All of the above. Short-Answer Questions
3.
1. Define Ecology and Ecosystem.
(a)
2. Differentiate between biome and ecosystem.
(c) Ozone
3. List the major biomes of the world.
4. Smog is
4. Differentiate between food chain and food web.
(a)
(c) is colourless 5. Define biomagnification.
6. Why don’t water-soluble pollutants usually get biomagnified?
7.
8.
9.
Descriptive Questions
10. 1. Describe the history of population growth on earth mentioning the factors
contributing to it.
11.
2. Draw a typical population pyramid of a developing country and discuss how it is
12. Define biodiversity. likely to differ from that of a developed country.
13. Differentiate between 3. Explain the environmental problems posed by population explosion.
14. 4. Discuss the salient features of the Universal Declaration of Human Rights by UN.
15. What is meant by the term 5. Explain the steps that are being taken in India to impart value education from
16. school days.
6. Discuss the process of HIV infection.
7. What are the modes of transmission of HIV and how can it be prevented?
8. What are the steps that have to be taken to control the AIDS epidemic in India?
9. Discuss the role of Information Technology in the protection of environment
and human health.
appendices
In order to deal with regional and global environmental changes, it is necessary to develop
new scientific and political mechanisms that could operate at the international level. An
international convention is intended to build an international consensus that a particular
ecological, wildlife or pollution problem exists. The convention is worded in general terms
to allow all countries to “sign on” recognizing that the problem exists and that there is
some need for concern and multinational action.
Once a convention has been established, countries can then begin to negotiate specific
control actions. The protocol mechanisms allow large problems to be broken down into more
achievable steps. The protocol mechanism allows for a wide range of actions to be agreed
upon the control of emissions, the control of production, trade in substances of
Appendix
2 GLOSSARY
the Vienna Convention which was the umbrella agreement
to
A
Abiotic: A non-living (physical or chemical) component of the environment.
Abatement: The reduction in degree or intensity of pollution.
Acid rain: Precipitation which has a pH of less than 5.6.
Acute toxicity: Any poisonous effect produced within a short period of time, resulting in
severe biological harm and often, death.
Adsorption: The adhesion of a substance to the surface of a solid or liquid. Adsorption
is often used to extract pollutants, by causing them to be attached to adsorbents such as
activated carbon or silica gel. Hydrophobic, or water-repulsing adsorbents, are used to
extract oil from waterways in oil spills.
Advanced wastewater treatment: The removal of any dissolved or suspended contaminants
beyond secondary treatment. Often, it is the removal of the nutrients—nitrogen and/or
phosphorus.
Aeration: The process by which air is circulated through, mixed with or dissolved in a
liquid or substance.
Aerobes: Organisms which require molecular oxygen as an electron acceptor for energy
production.
Agricultural pollution: The liquid and solid wastes from farming, including runoff from
pesticides, fertilizers, and feedlots; erosion and dust from plowing; animal manure and carcasses.
1 INTRODUCTION
“The earth provides enough to satisfy every person’s need but not every
person’s greed.”
Mahatma Gandhi
Learning Outcomes
On successful completion of this chapter, students will be able to:
Demonstrate an understanding of the significance of environmental education.
Outline the Gaia theory in the context of environmentalism.
Comprehend the multidisciplinary nature of the course Environmental Studies.
Illustrate the components of the environment and its interactions.
Outline the causes, effects and management options for various environmental
problems related to air, water and land.
1.1 GENERAL
Throughout history, humankind has adapted to the natural variations of the earth’s system
and its climate. However, in the last century, human population and consumption of
various natural resources have increased significantly and this essentially is the root cause
of all the environmental issues. Figure 1.1 shows some of the current impacts of human
activities on the environment.
2 Environmental Science and Engineering
Environmental awareness among the public and policymakers has been growing since
the 1960s, when it became widely recognized that human activities were having harmful
and largescale effects on the environment.
responsible decision-making to protect planet earth. Figure 1.2 lists some of the functions
of environmental education.
The following are some of the guiding principles and features suggested for effective
environmental education.
Environmental Education
Considers the environment in its totality, i.e., ecological, political, natural,
technological, sociological, aesthetic and built environments.
Develops awareness of the importance, beauty and wonders that can be found in
these aspects of the environment.
Explores not only the physical qualities of the human relationship with the
environment, but also the spiritual aspect of this relationship.
Is a response to the challenge of moving towards an ecologically and socially
sustainable world.
Is concerned with the interaction between the quality of the biophysical environment
and the socio-economic environment.
Transcends the division of knowledge, skills and attitudes by seeking commitment
to action in an informed manner to realistic sustainability.
Recognizes the value of local knowledge, practices and perceptions in enhancing
sustainability.
4 Environmental Science and Engineering
1.4 ENVIRONMENTALISM
Although it can be argued that environmental consciousness is ancient, and forms part of
many religions, it was not until the 1960s that environmentalism became an organized
force. The milestone marking the birth of the environmental movement was the publication
of the book Silent Spring by Rachel Carson in 1962 in the USA. Silent Spring inspired a
new public awareness that human beings were harming the environment. Since the 1960s,
the movement has grown dramatically. In Silent Spring, Carson exposed the perils of the
indiscriminate use of pesticides, particularly DDT (dichlorodiphenyltrichloroethane).
Fig. 1.4 Silent Spring by Rachel Carson – The book that marked the Birth of Environmental Movement
the related traditional fields of knowledge, illustrating the interdisciplinary nature of the
subject.
Table 1.1 Interdisciplinary Nature of the Subject—Air Pollution
directions. Some arrows show the transfer within a given component from one location
to another indicating movement of the substance from one physical location to another
without leaving the sphere. Since matter cannot be created or destroyed, the major objective
is to find the location and chemical form of the substance at any given time.
Causes, effects and management options for various environmental problems related to
air, water and land are listed in Table 1.3.
12 Environmental Science and Engineering
activities
Surface water Health problems Pricing policies Regulations, standards,
pollution Economic costs Poor regulations and/or licensing, charges
(additional treatment, enforcement Improve monitoring
new sources of supply, Municipal and and enforcement
health costs) industrial waste Demand management
Amenity losses disposal practices and wastewater reuse
Urban runoff Appropriate technology
Irrigation practices Land use controls
Waste management
Groundwater Reduced water quality Pricing policies Regulation, standards,
pollution from saline intrusion Poor regulations and/or licensing charges
depletion Health impacts enforcement Waste management
Economic costs Unsustainable Appropriate technology
extraction (rain water harvesting)
Sanitation, municipal Demand management
and industrial waste Controls on land
disposal practices use and sources of
Poor demand infiltration
management
(Contd.)
Introduction 13
practices
Inadequate Health impacts Inappropriate technology Gear sanitation options
sanitation (diarrhoeal diseases, Pricing (no cost recovery) to willingness to pay
parasites, high infant Poor management Community approaches
mortality, malnutrition) (lack of operations Cost recovery
Related economic costs and maintenance, Hygiene education
Eutrophication uncoordinated
Amenity losses investments)
Inadequate hygiene
education
Inadequate Health effects Inadequate hygiene Community
drainage Property damage education management of
Accidents Increased urban maintenance
Reduced urban runoff due to Strategic investment in
productivity (shutdown impermeabilization and drainage
of business, transport upstream deforestation Land use controls and
systems) Occupation of low-lying market liberalization
lands Solid waste
management
Introduction 15
Biofuels
Pros Cons
Promoted as a planetfriendly, renewable source of Critics argue that biofuel production takes valuable
energy. agricultural land.
Substitute for coal and oil. Sugarcane cultivation encroaches on wildlife habitat,
degrades soil and causes pollution when fields are
burned.
Burn cleaner and produce less greenhouse gas than Causes destruction of rain forests.
fossil fuels.
Farmers can produce them domestically, reducing About 70% more energy is required to produce
dependence on foreign sources of oil. ethanol than the energy that actually is in ethanol.
REVIEW QUESTIONS
Objective-Type Questions
1. Who is the author of the book ‘Silent Spring’?
(a) Robin Cook (b) Arthur Hailey
(c) Rachel Carson (d) Charles Darwin
16 Environmental Science and Engineering
2. DDT is
(a) not soluble in water
(b) more soluble in fat than water
(c) less soluble in fat than water
(d) not soluble in fat
3. Which of the following scientists rediscovered DDT in 1939?
(a) Paul Hermann Müller
(b) Madam Curie
(c) Rachel Carson
(d) Alexander Fleming
4. POPs is
(a) Persistent Oxidizing Pollutants
(b) Permanent Organic Pesticides
(c) Persistent Organic Pesticides
(d) Persistent Organic Pollutants
5. Who proposed the Gaia theory?
(a) Rachel Carson
(b) James Lovelock
(c) Charles Darwin
(d) William Golding
6. The objective of environmental education is
(a) to raise consciousness about environmental conditions
(b) to teach environmentally appropriate behaviour
(c) to create an environmental ethic that fosters awareness about the ecological
inter-dependence of economic, social and political factors in a human
community and the environment
(d) all of the above
7. Which of the following is not influenced by human activities?
(a) Depletion of ground water
(b) Destruction of mangroves and wetlands
(c) Increased extinction rates of species
(d) None of the above
Introduction 17
Short-Answer Questions
1. What are the factors that have led to the increased resource consumption on earth
in recent years?
2. Define the term “environment”.
3. What are the major objectives of environmental education?
4. Define environmental literacy.
5. List the instances pointing to the fact that humans have significantly affected the
earth’s natural systems.
6. What is the role of science and engineering in the protection of the environment?
7. Why is it beneficial to follow a student-centered and participatory process for
environmental education?
8. List the pesticides polluting the environment in your locality.
9. Why is the ban on DDT not imposed in certain parts of the world?
10. List the four conceptual spheres in the earth’s environment.
11. Differentiate between biosphere and lithosphere.
12. What are the impacts of urbanization on atmosphere?
13. Differentiate between conveyor and reservoir.
14. What are the impacts of urbanization on hydrosphere?
15. List the causes, effects and management options for the following environmental
issues.
∑ Air pollution
∑ Water pollution
Introduction 19
∑ Land degradation
∑ Loss of cultural and historical property
∑ Degradation of ecosystems
∑ Municipal solid waste management
∑ Hazardous waste management
∑ Inadequate drainage and sanitation
Descriptive Questions
1. Explain the importance of environmental education in the present-day context.
2. Explain the scope of environmental engineering.
3. ‘Knowledge about the environment is not an end, but rather a beginning.’ Explain.
4. List the types of environmental engineering taking place around your locality and
analyze its root causes.
5. Explain the scope of environmental engineering.
6. With the help of a neat sketch, explain the flow of matter among the various
components of the environment.
7. Explain the role of human beings in the grand-scale redistribution of chemicals on
earth.
8. List the major urban environmental issues in India.
9. Explain the components of environment and their major interactions.
10. Explain the impact of urbanization on the environment.
11. Explain the causes, effects and management options for the various urban
environmental issues.
12. What are the impacts of urbanization on the air quality in your locality?
13. What are the major obstacles in maintaining air quality in your locality?
14. Explain the impact of land use changes on the water quality of your nearest river.
15. If environmenal degradation is considered as a side-effect of development, express
your views on the current pattern of development activities in India.
16. ‘Biofuel is a cure worse than the disease.’ Comment on the statement.
17. Conduct a survey and find out how chemicals and various materials are distributed/
cycled in your campus.
20 Environmental Science and Engineering
Learning Outcomes
On successful completion of this chapter, students will be able to:
Explain the concept, structure and function of different ecosystems.
Illustrate the terms Food Chain, Food Web and Ecological Pyramid.
Discuss the significance, variations and value of biodiversity with examples.
Describe the biodiversity of India with examples of endemic species and hotspots in
biodiversity.
Identify and list the endangered species of India and the major threats to biodiversity.
Functionally, human activities that disturb the natural environment can also be
divided into three similar components (Fig. 2.2). An ecosystem relies on its decomposers
for a complete recycling of its elements, while the anthroposystem lacks such efficient
decomposers and recyclers. As such, manufactured materials that are no longer needed
and waste by-products of industrial activities are largely disposed into the physical
environment. Figures 2.3 and 2.4 illustrate the movement of chemicals and materials
through natural ecosystem and anthroposystem.
Ecosystem Anthroposystem
Most of the materials are transferred from the producers to The flow from the producers to the recyclers is small or even
the recyclers, and only a small fraction is passed through the non-existent since it would be pointless to produce/ mobilize
consumers to the recyclers. materials and recycle them immediately without a consumer
in the loop.
The decomposers return most of the materials to the Much of the mobilized materials are transferred to the rest
producers for reuse. of the material environment, to the producer and to the
consumer.
Sustained development (ecosystem) is facilitated by a close There is usually a significant physical displacement between
physical proximity and functional matching between the the producer and the consumer.
producers and consumers.
REFERENCES.
[1], [2] S. King Alcock, B. M. Bond, A. Scott, and others, in discussion on
the Value of Systematic Examination of Workers in Dangerous Trades. Brit.
Med. Journ., vol. ii., pp. 741-749, 1902.
[3] King Alcock: The Early Diagnosis of Industrial Lead Poisoning. Paper
contributed to the Second International Congress for the Study of Industrial
Diseases held at Brussels, 1910.
CHAPTER XIV
PREVENTIVE MEASURES AGAINST LEAD
POISONING—Continued
REFERENCES.
[1] George Reid: Memorandum on Mess-room Accommodation: Appendix
XXV. of the Potteries Committee’s Report, vol. ii., 1910. Cd. 5278.
[2] Th. Sommerfeld: Die Bekämpfung der Bleigefahr, edited by Leymann,
p. 76.
CHAPTER XV
DESCRIPTION OF PROCESSES
Lead smelting—Red and orange lead and litharge—Letterpress printing—File-cutting—File-hardening—
Tinning of metals—Plumbing and soldering—Brass.
Lead Smelting and Silver Refining.—Lead poisoning very rarely occurs in lead
mining in Europe, as galena (sulphide of lead), the principal ore in which the metal is
found, is insoluble. Galena always, and other lead ores very often, contain a small
proportion of silver, ranging from 0·001 to 1 per cent., and at times traces of gold.
Owing to the great affinity of lead for silver, lead smelting is necessarily a process
preliminary to the extraction of silver and gold from it[1].
Lead ores, drosses, etc., on arrival at the factory, are, after sampling, deposited in
bins or heaps (often in the open air), and watered to prevent dust. All ores may, and
refractory ores (containing over 4 per cent. silica) and dross must, be smelted in a blast
furnace by aid of coke. The bulk of the charge in a blast furnace may consist of more
or less complex ores of the precious metals, especially silver.
When galena is treated in a blast furnace, preliminary roasting is indispensable, and
in many smelting works its treatment takes place in a reverberatory or open-hearth
furnace, and not in a blast furnace.
The three principal methods applicable to extraction of lead from ores are—(1) The
roast and reaction method; (2) the roast and reduction method; and (3) the
precipitation process.
By the roast and reaction method a part of the galena is first converted into oxide
and sulphate of lead with access of air. Subsequently, on shutting off the air-supply and
increasing the temperature, a reaction takes place. The sulphur in the unchanged
sulphide combines with the oxygen of the oxide and sulphate to form sulphur dioxide,
which is carried away by the draught into the bricked flue, leaving metallic lead behind.
The process is carried on in a reverberatory or open-hearth furnace.
In the roast and reduction method the first portion of the process is carried out in a
reverberatory furnace, the galena being roasted pretty completely to lead oxide and
sulphate, which are then—usually in a blast furnace—reduced to the metallic state with
coke and other reducing agents, such as iron.
By the precipitation process galena was decomposed at a high temperature by
means of metallic iron, forming a mixture of iron and lead sulphide. This method was
only applicable to rich lead ores, and is now given up.
The three methods are hardly ever independent of one another, as the rich slag or
residues, for instance, which are obtained by the first method are retreated by the
second, and the second is, as has been stated, almost always combined with the first.
On tapping the blast or reverberatory furnace, the lead is drawn off into a lead well or
sump, from which, when cool, it is ladled into moulds, while the slag is run into
movable metal pots or along specially-prepared channels. The slag run off from the
reverberatory furnace contains much lead locked up as silicate, which requires to be
retreated, usually in the blast furnace. During the roasting process much raking of the
material is necessary. The slag from the blast furnace should contain less than 1 per
cent. of lead.
On the Continent and in America, the Huntingdon-Heberlein process has been
extensively adopted, with lessened incidence of poisoning, the result of mechanical
methods of working, obviating hand labour, and the low temperature (diminishing risk
from lead fume) at which the roasting is carried on. In this process the crushed ore is
desulphurized by first mixing with lime and heating in presence of air in a revolving
furnace, provided with automatic rabble, at moderate temperature (about 700° C.).
Subsequently the roasted material is conveyed from closed bins, into which it falls
automatically, by dust-proof elevators to a converter, in which atmospheric air at slight
pressure is forced through it. The agglomerated mass so formed, when tipped out of
the converter (in doing which there is risk from dust), is well damped, broken by hand,
and charged with coke in the usual way into the blast furnace.
In some lead-smelting works the material arrives on the premises in the form of
ingots of base bullion—i.e., impure lead rich in silver—the product of previous smelting
of the ore where it is mined in Australia or Spain. And one of the main objects of the
blast-furnace smelting of galena in the factory is to produce a base bullion rich in
precious metals. The lead so obtained requires further softening or refining to get rid of
copper, antimony, arsenic, and tin. This is effected in a reverberatory furnace, first at a
low temperature to allow of formation of furnace dross, which is removed through the
working doors, and secondly with increase of heat and access of air to oxidize, in the
order named, the tin, arsenic, and antimony. Finally the lead is tapped into kettles or
pots. If free from silver, such lead, when poured into moulds, is ready for the market;
but if rich in silver, it is treated for the recovery of that metal either by (a) Pattinson’s
process, depending on the higher temperature of crystallization of lead than of an alloy
of lead and silver, which enables a separation of one from the other to be made by a
process of ladling the crystalline from the liquid portion; or, much more commonly, by
(b) Parkes’s process, depending on the formation, on addition of zinc to a pot of molten
lead, of crusts consisting of an alloy of silver, lead, and zinc. The crusts obtained in the
latter process, after cooling, are broken up, placed in a crucible, and the zinc driven off
at a temperature of 1,000° C. in a dezincing Faber du Faur retort. The rich bullion,
retained either in the last kettle by the Pattinson process, or remaining in the crucible
after dezincing, next undergoes cupellation—i.e., exposure to a blast of air in a
furnace. The lead is oxidized into litharge, which drops into a receptacle below the
furnace, leaving the silver behind. In all lead-smelting works the draught from the
furnace carries much dust of ore and fuel, and fume, consisting of sulphide, sulphate,
and oxides of lead, into the flues. The dust is easily collected in dust chambers, but the
fume requires ducts of great length—sometimes a mile or more—in which to deposit.
Dangers and Prevention.—The risk from dust in general labouring work, in
depositing the ores in bins, in removing them to, and charging them into, the furnace,
can only be controlled by watering, preferably by a spray. From the blast furnace lead
fume and carbon monoxide may escape at the point where charging is done, if there is
back pressure from blockage in the flues, or if the furnace blast is not working perfectly.
In tapping the lead and in manipulations such as charging, drossing, and skimming,
conducted through the doors of furnaces of all descriptions, hoods, extending at the
sides down to the floor level, require to be arranged over the working doors, and
connected either with ducts passing vertically through the roof or directly with the
exhaust created in the furnace or flue itself. Dross and skimmings removed through the
working doors should be received into iron trolleys capable of being covered, and not
be allowed to fall on to the floors, to be shovelled up later on to barrows. Before such
dross or slag from reverberatory furnaces is broken up for further treatment it should
be well watered.
Lead absorption among the men actually employed in the Pattinson and Parkes’s
processes is comparatively rare, as the temperature of the molten metal does not
exceed 450° to 500° C. When, however, the zinc-silver-lead and gold alloy is removed
for treatment in special furnaces for distillation off of the zinc, prior to cupellation, the
lead from the Parkes’s pot, now free from silver, but containing traces of zinc,
antimony, and other impurities, is run in some works into what are termed “market
pots” for a final refining. Air and steam are blown through to oxidize the impurities. The
pot is skimmed twice, the first dross containing antimony, etc., and the second a fine
dust consisting of lead (60 per cent.) and zinc. The risk of poisoning at this point is
considerable, although an exhaust fan connects up the cover of the pot with a cyclone
separator, to carry away the fume when the steam is blown through. In other works this
dezincing is done in a refining furnace, the material being then in a slaggy state, thus
hindering development of fumes. After the condensation of the zinc in the distillation of
the silver-lead and zinc crust the cover of the pot is raised, and the remaining metal,
containing 80 per cent. of lead at a temperature of about 2,000° F., is ladled out into
moulds for treatment in the cupelling furnace. The temperature at which this ladling
operation has to be done makes the work impossible for those unaccustomed to it.
Exhaust ventilation in the operation of emptying the pot, and cutting off the heat by a
water-cooled jacket, suggest themselves as means to combat the undoubted risk.
In cupellation the temperature is high (about 2,000° C.), and fume will escape from
the working door and from the opening where the rich lead is fed into the furnace. The
danger here is sufficiently recognized by hoods and ducts placed in front of the
furnace, but the draught, unless the ducts are connected up with a high-pressure fan,
may prove inadequate to carry away all the fume.
Flue-cleaning, carried out usually at quarterly or half-yearly periods, is dusty work, as
much of the dust is in so fine a state of division as to repel contact with water.
Smelting of other metals when the ores contain appreciable amounts of lead is
equally productive of plumbism. Thus, in the year 1901 fourteen cases were reported
from an iron works for the manufacture of spiegeleisen, the ore (now no longer used)
coming from Greece[2]. In previous years it would appear to have been even greater. A
remarkable feature of all the reported cases from this factory was that the form
assumed was colic, and never paralysis. The poisoning was due to vaporization of the
molten lead by the very high temperature to which it was raised as the molten iron
flowed out of the furnace on tapping. The danger from fume was limited to the first few
feet of the channel, as the heavier molten lead gravitated down between loose
brickwork into a pit. Dust collected above the point where the furnace was tapped
contained 39·77 per cent. of lead monoxide, and the flue dust 4·22 per cent.[3]. A
flannel respirator worn once only by one of the furnace men contained lead equal to 16
milligrammes of lead monoxide. In 1906 three cases were reported in the extraction of
copper. The persons affected were employed in charging ore into the cupola[4].
Heavy incidence of poisoning (twelve cases in two months) in a smelting works (now
closed) led to examination of sixteen men. The gums of only one man were free of a
blue line—in most it was particularly dense—eight were anæmic, one had paralysis of
the wrists, and five others weakness. Analysis of the air was made at different points in
the factory by the chemist of the works, G. D. Cowan, with the following results:
The samples from the cupola were taken from inside the hood (about 5 feet above the men’s heads).
The gas was filtered through cotton-wool, so that all solid particles were retained, and the remaining gas
was treated separately. The solid particles will be called “dust,” and the gas, after filtration, “fume.”
The cupola samples on being examined gave—
Dust, first sample 0·08152 grain of lead per cubic foot.
„ second sample 0·07297 „ „ „
Fume, first sample
- 0·00526 „ „ „
„ second sample
The samples from the lead well were taken 12 inches above the molten metal at the end of the lead
siphon, and gave the following results:
Dust 0·05653 grain per cubic foot.
Fume Nil.
The briquetting machine samples were taken from the platform where all the ore and fluxes are mixed
before briquetting.
The results obtained here were as follows:
Dust 0·95715 grain of lead per cubic foot.
Fume, or fine dust that passed through filter 0·01314 „ „ „
The reason for these high results was owing to dust raised when waggons of ore were tipped prior to
mixing.
Assuming that 20 cubic inches of air pass in and out of the lungs at each respiration,
a man in eight hours would inhale and exhale 94·4 cubic feet. This amount of air,
inhaled at the position in the cupola where the sample was taken, would contain
7·3818 grains of lead; at the lead well, 5·3064 grains; and at the briquetting machines,
91·5953 grains. Although the condition of the air where the men actually worked must
have contained much less than these amounts, the analyses quite serve to explain the
heavy incidence.
Collis[5] quotes the following analysis of dust and fumes from Hofman’s “Metallurgy
of Lead.”
Lead Smelting: Analyses of Dust and Fumes (from Hofman’s “Metallurgy of
Lead”).
Percentage of—
Material Arsenious Lead Lead
Analysed. Arsenic. Oxide. Lead. Monoxide. Sulphate.
(1) (2) (3) (4) (5) (6)
All dust collected in ten years, average — — 25·6 — —
Dust from—
Downcomers of eleven blast furnaces — — 47·5 — —
Roof of blast-furnace building — — 27·1 — —
Fumes from—
Slag pot while boiling — 4·8 — 41·0 26·2
Reverberatory settling furnace 2·3 — — 31·0 —
Flue dust—
Friedrichshütte, Silesia — — — 62·8 —
A 7·5 — 26·2 — —
Freiberg, Saxony - B 37·5 — 21·3 — —
C 46·4 — 16·2 — —
Pribram, Bohemia — 1·0 — 45·5 —
Collis[6] estimated the attack rate in lead-smelting works at 30, and in spelter works
at 10, per 1,000 per annum. In one factory he found it 80 per 1,000, and in a spelter
works five cases occurred in a few months among seven workers.
The distribution of the reported cases from year to year was as follows:
Process. 1900. 1901. 1902. 1903. 1904. 1905. 1906. 1907. 1908. 1909. 1910. 1911. Total.
Lead
smelting 21 26 13 13 7 10 16 21 31 28 21 33 240
Desilverizing 1 3 9 10 16 6 9 4 3 6 — 3 70
Spelter 5 11 3 4 4 5 9 2 31 25 12 11 122
Other
(copper,
iron, etc.) 7 14 3 10 6 3 4 1 5 7 1 1 62
34 54 28 37 33 24 38 28 70 66 34 48 494
Spelter (Zinc) Manufacture.—Lead is present in zinc ores in a proportion of from
1 to 10 per cent. (usually 3 per cent.). Despite this small proportion, incidence of
chronic plumbism among those engaged in the manufacture is high, as in the present
state of knowledge the lead fume given off in distillation of the zinc cannot be efficiently
removed. Blende (zinc sulphide) is first calcined, and the residue, after mixture with
calamine (zinc ashes) and anthracite, forms the charge for the furnace. The retorts are
arranged in long rows one above the other, and frequently back to back in the furnace,
so that there may be 250 or more to each furnace, and of the furnaces there may be
several in a shed. Attached to the retort is a fireclay receptacle (condenser) into which
the zinc distils, and an iron nozzle (prolong) to prevent oxidation in the condenser.
While distillation goes on the carbonic oxide gas evolved burns brightly, tinged with the
greenish-white colour imparted by the zinc. The products of combustion, with traces of
lead fume from the hundreds of prolongs, are discharged into the atmosphere of the
sheds, where temperature is high. The latest design of prolongs, however, has an exit
at which the products of combustion escape near the furnace, so that the greater
portion pass up into the ventilating hoods. Periodically—three times to each charge—
the workman removes the prolong, ladles out such zinc as has condensed, and pours
it into moulds. Finally, when distillation is completed, the contents of the retorts are
raked out, and it is in the fuming hot residues so deposited on the floors that much of
the danger arises. In distilling furnaces of modern design the hot residues fall through
openings in the window of the furnaces into “pockets,” in which they cool off
considerably before they are drawn out into iron skips. In another form of furnace used
in the manufacture of spelter (Silesian), the workman after charging can leave the