GU-612 2012 Incident Notification and Investigation Guideline
GU-612 2012 Incident Notification and Investigation Guideline
GU-612 2012 Incident Notification and Investigation Guideline
0
Petroleum Development Oman LLC Effective: Nov -12
Document ID GU-612
Security Un-restricted
Discipline HSE
Owner MSE5
Version 3.0
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any part of this
document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form by any
means (electronic, mechanical, reprographic recording or otherwise) without prior written consent of the owner.
i Document Authorisation
Authorised For Issue
Document Authorisation
(CFDH)
Saeed Maamery Christopher Evans Christopher Evans
Ref. Ind::MSE5 Ref. Ind::MSE/54 Ref. Ind::MSE/54
ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all revisions prior
to these are held on file by the issuing department.
The related CMF Documents can be retrieved from the Corporate Business Control Documentation Register
CMF.
TABLE OF CONTENTS
i Document Authorisation 3
ii Revision History 4
iii Related Business Processes 4
iv Related Corporate Management Frame Work (CMF) Documents 4
1. Introduction 7
1.1 Background 7
1.2 Purpose 7
1.3 Distribution/target audience & further copies 7
1.4 Structure of this document 7
1.5 Review & improvement 7
2. Incident investigation and reporting guideline 8
2.1 Scope 8
2.2 Description 9
2.2.1 Assessment of the actual incident severity 10
2.2.2 Tables defining severity levels in the RAM 11
2.2.3 Classifying process safety (AI-PS) tier events 15
2.2.4 Assessment of the initial potential risk rating 18
2.2.5 Guide to injury classification 21
2.2.6 Type of injury related to classifications 21
2.2.7 Incident ownership 23
2.2.8 Work relatedness of an incident 25
2.2.9 Determining the level of investigation and team composition 30
2.2.10 Incident InvestigationTerms of Reference (ToR) 32
2.2.11 Conducting a successful investigation 34
2.2.12 Incident reports 52
2.2.13 PDO Incident Review Committees (IRC) 55
2.3 Roles and Responsibilities 58
2.4 Related Business Control Documents 58
Appendices 59
Appendix A, Glossary of Definitions, Terms and Abbreviations 59
Appendix B, Forms and Reports 71
1. Introduction
1.1 Background
The guideline provides information, definitions, templates, guidance and examples to help incident
investigations and is designed to be used in conjunction with the procedure for investigating
incidents, PR1418.
1.2 Purpose
The guideline follows the process flow within PR1418.
The target audience is for HSE Teamleaders, HSE Managers/Advisers, Contract Holders, Contract
Site Reps, Contract Managers, Operational management and anyone who may be called upon to
report, notify, escalate or investigate an incident.
2.2 Description
The PDO RAM shall be used to classify the actual severity of an incident:
The left hand column represents a rating of the severity of consequences (level 0 to 5) for harm or
damage to people (P), assets (A), the environment (E) or PDOs reputation (R). Each row provides a
different severity level for the incident’s actual consequences.
Find the most appropriate statement for the consequences of the incident in the rows 0 to 5 using the
descriptions in section 1.2.
For determining the actual severity ratings, ignore the coloured box on right of the RAM.
Examples
In cases where an incident has multiple effects, the most severe shall prevail in the classification.
Where the severities are equal the injury to personnel has priority over other effects.
For example
“A process vessel leaks and causes a flash fire, killing 3 people and resulting in damage and
deferrement costs of $15M.
The people consequence is classed as a 4 (P)
The asset consequence is classed as a 5 (A)
Hence the most significant risk for classification of the incident would be 5 (A), despite 3 fatalities
resulting from the incident.”
or,
“ A tanker rolls over and a driver suffers a broken arm as a result. The tanker is scrapped with a
resultant asset loss of $200K.
The people consequence is classed as a 3 (P)
The asset consequence is classed as a 3 (A)
As the classifications for the two categories are the same, the people consequence takes precedence
and the incident would be 3(P).”
A PDO doctor shall determine the ‘people’ injury severity involving any injury requiring anything other
than first aid treatment. This shall be provided within 48 hours of the incident and shall be done on a
purely medical basis and consideration of job type, the ruling and its rationale shall be recorded in
writing in the report from the PDO doctor.
The four tables in section 2.2.2 shall be used to determine the most appropriate definition for people,
assets, environment and reputational consequences.
Slight injury or health effect – Not affecting work performance or affecting normal daily life. Examples:
First aid cases and medical treatment cases,
1
Exposure to health hazards that give rise to noticeable discomfort, minor irritation, or transient effects
reversible after exposure stops.
Minor injury or health effect – For up to 5 days affects work performance, daily life such as restriction to
activities or to fully recover or reversible health effects. Examples:
2
Restricted work day cases or lost work day cases resulting in up to 5 calendar days away from work,
Illnesses such as skin irritation or food poisoning.
Major injury or health effect – For more than 5 days affecting work performance, absence from work or
affecting daily life activities or irreversible damage to health. Examples:
Lost Work Day cases resulting in 6 or more calendar days away from work,
3
Long term disabilities (previously called Permanent Partial Disabilities),
Illnesses such as sensitisation, noise induced hearing loss, chronic back injury, repetitive strain
injury, or stress.
Permanent total disability or up to three fatalities – from injury or occupational illness. Examples:
4 Illnesses such as corrosive burns, asbestosis, silicosis, cancer and serious work related depression,
Incident resulting in up to 3 fatalities.
More than three fatalities – resulting from injury or occupational illness. Examples:
Multiple asbestosis cases traced to a single exposure situation,
5
Cancer to a large exposed population,
Major fire or explosion resulting in more than 3 fatalities.
4 Major damage – Costs between 1 and 10 million US$. Example: Up to two weeks shutdown.
Severity
Definition
Level
5 Massive damage – Costs in excess of 10 million US$. Example:Substantial or total loss of operation.
2.2.23
Environmental consequence
Use this table in determining the extent of environmental damage which includes mixtures of effects, (e.g.
groundwater contamination), events with potential for environmental effect, (e.g. exceeding a limit) and
indicators of potential effects, (e.g., complaints).
Note that where there has been a quantitative solid or liquid release to soil or water to damage the
environment PDO utilises the Environmental Incident Severity Rating Index (EISRI) which is explained in
appendix 15 page 106.
Severity Level Definition
Slight effect
Slight environmental damage – contained within the premises. Example:
1
Small spill in process area or tank farm area that readily evaporates.
Halon and CFC release < 50 kg. Gas leak < 1,000 scm, EISRI < 50
Minor effect
Minor environmental damage, but no lasting effect.
Halon and CFC release 50 - 100 kg. Gas leak of 1,000 scm and greater. EISRI 50 - 4,999.
Examples:
Small spill off-site that seeps into the ground,
2
On-site groundwater contamination,
Complaints from neighbours,
Animal found dead in waste or water pit
Single exceedance / of statutory or other prescribed limit,
Moderate effect
Limited environmental damage that will persist or require cleaning up. Halon and CFC release > 100 kg
EISRI 5,000 - 49,999.
Examples:
Spill from a pipeline into soil / sand that requires removal and disposal of a large quantity of
3 soil/sand,
Observed off-site effects or damage, e.g., fish kill or damaged vegetation.
Off-site groundwater contamination.
Complaints from community organisations (or more than 10 complaints from individuals).
Frequent exceedance of statutory and/or other prescribed limit, with potential long term effect.
Major effect
Severe environmental damage that will require extensive measures to restore beneficial uses of the
environment. EISRI 50,000 - 499,999 Examples:
Oil spill at a jetty during tanker (off) loading that ends up on local beaches, requiring clean-up
4 operations,
Off-site groundwater contamination over an extensive area,
Many complaints from community organisations or local authorities,
Extended of statutory or other prescribed limits, with potential long term effects.
Massive effect
Persistent severe environmental damage that will lead to loss of commercial, recreational use, and/or
5 loss of natural resources over a wide area. EISRI > 500,000 Example:
Crude oil spillage resulting in pollution of a large part of a river estuary and extensive clean-up
and remediation measures.
2.2.24
Reputational consequence
Use this table in determining the extent of reputational impact
Severity Description
Level
Slight impact
1 Local public awareness but no discernible concern,
No media coverage.
Minor impact
2 Local public concern,
Local media coverage.
2.23
In addition to the RAM incident classification, PDO and the industry requires an additional classification of
process safety events classifying them into ‘Tiers’ depending on their severity.
A process safety event is an incident that occurs within the property limits of PDO owned or operated
hydrocarbon facilities (including gas plants, gathering and production stations, well pads, gathering systems,
injection systems, pipelines, etc) that resulted or could have potentially resulted in an unplanned or
uncontrolled release of:
Combustible liquids (e.g. MEG, TEG, diesel, lube oil, hydraulic oil, etc.); or
Flammable liquids (e.g. crude oil, methanol, IPA, etc.); or
Flammable gas (e.g. natural gas, butane, pentane, etc.); or
Toxic chemicals (e.g. H2S, SO2, mercury, etc.); or
Non-toxic and non-flammable material (e.g. steam, nitrogen, compressed CO2 or compressed air)
that results in actual consequences.
The correct Tier should be identified using the table below in 2.2.3.1.
In FIM, the incident should first be classified as an “Incident with Consequences” and then in the
Environmental consequences section record the correct ‘Tier’ level.
The classifications for Tiers are shown below:
A loss of primary containment with the greatest consequence as defined by API RP 754 below:
1. liquid carryover;
2. discharge to a potentially unsafe location;
3. an on-site shelter-in-place;
4. public protective measures (e.g. road closure);
a release of material greater than the Tier 1 threshold quantities described in the following Table in any
one-hour period.
NOTE Non-toxic and non-flammable materials (e.g., steam, hot water, nitrogen, compressed CO2 or
compressed air) have no threshold quantities and are only included in this definition as a result of their
potential to result in one of the other consequences.
hold
Quantity Quantity
Relea
( Outdoor ( Indoor
s e
ory
Tier 1 Tier 2 Tier 1 Tier 2
1 TIH Zone A Materials (not normally present in PDO operations, refer to SHOC 5 kg 0.5 kg 2.5 kg 0.2 kg
card)
2 Hydrogen Sulphide or other TIH Zone B Materials (refer to SHOC card) 25 kg 2.5 kg 12.5 kg 1.2 kg
3 Sulphur Dioxide or other TIH Zone C Materials (refer to SHOC card) 100 kg 10 kg 50 kg 5 kg
5 Flammable Gases e.g., Natural Gas, Propane, Butane, etc. or liquids with 500 kg 50 kg 250 kg 25 kg
Initial Boiling Point ≤ 35 °C and Flash Point < 23 °C e.g. Natural Gas
6 Liquids with Initial Boiling Point > 35 °C and Flash Point < 23 °C e.g., 1000 kg 100 kg 500 kg 50 kg
unstablised crude oil, methanol, IPA, etc. or other Packing Group II Materials
Point or strong acids/bases or Other Packing Group III Materials (refer to SHOC
card)
A Tier 2 Process Safety Event is a Loss of Primary Containment incident with consequences lower than a T-1
PSE but greater than the T-2 PSE threshold in the above table.
In general, a pin hole leak from equipment or piping containing pressurised hydrocarbon would be classed as
a T-2 PSE.
A Tier 3 Process Safety Event is an incident resulting in a Loss of Primary Containment but below the Tier 2
threshold shown in the Table above.
Examples could include a seep or weep. These releases shall be reported at a facility level rather than in FIM.
A Tier 3 Process Safety Event can also be a Potential Incident where there has been no Loss of Primary
Containment but one of the barriers on the Bow Ties within the facility HSE Case has been challenged or
failed. Potential Incidents are also known as unsafe conditions or unsafe behaviours. Indicators at this level
provide an additional opportunity to identify and correct weaknesses within the barrier system.
10.4.4
PDO looks at history to evaluate the potential future risk of any incident.
First ask the question “What is the worst scenario that could feasibly have gone wrong from this incident?”
Then review historical records to see if or when that last scenario actually happened and the consequences
that resulted from it.
Note that different but similar historical incidents may have led to several different outcomes and severities
affecting people (P), assets (A), the environment (E) or reputation (R).
The top row of the RAM (shown as columns A to E) represents the different degrees of likelihood of the
incident causing these potential consequences (based on how often those same consequences occurred in
the past).
Example 1
A driver hit a sand-dune at high speed and suffered a major injury giving his actual severity as 3(P).
A review of records shows that PDO has suffered a death in 2 similar incidents 8 months and 11 months ago
with an actual rating of 4(P).
The potential for this person to have died then becomes D4 (P)
Example 2
An engineer climbs on to the top of a storage tank is over come by H2S and dies. Two buddies in breathing
apparatus climb the tank to rescue the engineer but it is too late. The actual severity is 4(P).
A review of records shows that in PDO 3 years ago a person died in similar circumstances but the 3 man
rescue team were overcome as they did not have BA and also died with an actual rating of 4(P).
The potential for this incident is C4 (P) as four people were not involved here and so no more than 3 people
could have died even without BA.
Example 3
A gas pipeline ruptures due to over pressure causing a moderate effect as it is spotted by a passing engineer
and the line is shut down. This gives an actual of 3(E). A review of records shows that this is the second
rupture on the same line in the same location in the last 9 months, the first caused major damage to the
environment as it was not spotted quickly. Its actual rating was 4(E)
The potential for this incident becomes D4 (E) as it has proven it could have been worse as proven by history.
Note that where there has been a quantitative solid or liquid release to soil or water to damage the
environment, PDO utilises the Environmental Incident Severity Rating Index (EISRI) which is explained in
appendix (15) page 106 to determine the potential environmental risk.
Boxes in the matrix represent different risk levels divided into light blue, blue, yellow and red areas.
The four areas describe the level of control required to manage risk:
Red: Identify and implement controls and recovery measures to reduce the risk to ALARP and provide
a documented demonstration of ALARP by a Bow-Tie or equivalent methodology.
Yellow: Identify and implement controls and recovery measures to reduce risk to as Low As
Reasonably Practicable (ALARP).
Dark Blue: Manage for continuous improvement through the effective implementation of the HSE
Management System.
Light Blue: Manage for continuous improvement, although PDO may set lower priority for further Risk
reducton.
In order to determine the potential risk rating, the person assessing the incident must find the colour of the box
for the severity and likelihood you have agreed on. For the last examples
For clarity, use the explanations of terms in the RAM in the table below.
Heard of By conducting a reasonable search in FIM, reviewing the website, industry literature, asking
HSE Advisers or operations
Has happened The previous incident must be similar in nature to the incident being investigated and have
similar primary causes but can be more severe in consequences and does not include the
incident being investigated.
Year Within the last twelve calendar months from the date of the incident being investigated, but
not including the date of the incident.
Location Depends on the type of operation
1 Exploration – same survey field, (e.g. Lekhwair seismic field)
2 Drilling – rig involved, not where the rig is drilling (e.g. rig 18)
3 Asset Integrity – the same facility, (e.g. pumping station, gas plant)
4 Pipeline – the same pipeline (e.g. header, MOL)
5 Road incident – same operational area, (e.g. Fahud, Nimr)
6 Camp incident – the same camp, not where the camp is situated.
63.5
Chemical or hot metal burn to the eye or any penetrating injury to the eye;
Injury resulting from an electric shock or electrical burn leading to unconsciousness, or requiring resuscitation or
admittance to hospital for more than 24 hours other than observation;
Any other injury leading to heat-induced illness or unconsciousness, or requiring resuscitation, or requiring
admittance to hospital for more than 24 hours other than observation;
Acute illness requiring medical treatment, or loss of consciousness arising from absorption of any substance by
inhalation, ingestion or through the skin;
Acute illness requiring medical treatment where there is reason to believe that this resulted from exposure to a
biological agent or its toxins or infected material.
63.62 Likely classifications of lost work cases for certain job types.
The following are additional injuries relating to specific job types which will render an injury a Lost Work Case.
Professional Driver : Injury to eyes, head, arms, legs or neck which prohibits the person from driving.
Manual work : Hairline fracture, amputated finger, thumb or toe, injury affecting vision
63.63 Likely classifications of restricted work cases for certain job types
The following are injuries which will normally allow a person in this job type to perform a restricted duty.
63.7
Incident ownership
63.7.4
In such an instance, the incident should be investigated and reported jointly with participants from each of
the involved lines and with the Incident Owner leading.
The Incident Owner is ultimately accountable to his Director and the Managing Director for the quality of the
investigation and report.
Once the directorate owning the incident is determined, the authority level within that directorate should be
determined and should be based on the following:
There are nine possible classifications relating to the work relatedness of an incident.
Non accidental death is defined as the death of Company or contract employee due to suicide or non-work
related illness, occurring on company premises including company and contractor accommodation, or during
working hours on non-company premises.
Suicide
Death by natural causes not related to work exposure
Note that when an incident is determined to be a non work related third party it is removed from the
statistics as it is deemed non PDO related.
The table below is used to determine the definitions in determining work relatedness and recordability.
2.3.85
PDO incident Incident involves assets or persons which PDO has prevailing management control of
through ownership or management of plant/equipment or through an employment contract
of the injured person.
PDO Incident involves ownership or management of assets or an injured person employed by a
Contractor contractor (including subcontracting) formally working on a current PDO contract.
incident
Third party Incident involves PDO assets or PDO related operations which PDO or the PDO contractor
incident has prevailing management control of but where the injured person is not conducting work
on a PDO contract.
Reportable Requires an entry made in FIM if the incident relates in any way to a PDO or PDO
contractor operation
Recordable The incident is retained on the PDO statistics if the investigation identifies that a failure of
management controls as required by PDO standards, specifications or procedures led in
some way to causing or failing to prevent the incident.
Non The incident is removed from PDO statistics if the investigation identifies that no failure of
recordable management controls as required by PDO standards, specifications or procedures led in
any way to causing or failing to prevent the incident.
Work related i) The incident involves a PDO employee in the course of his or her employment or;
I. ii) involves operations of PDO, or involves property, products, plant, craft or
equipment owned or controlled by PDO or;
II. is related, in ways similar to i) or ii) above to a contractor's activities on behalf
of PDO or;
III. occurs at a place which can be considered to be under the prevailing influence
of PDO, or;
IV. is, or is likely to be, the subject of legal action or public accusations against
PDO.
Non work The incident does not involve a PDO or PDO contractor employee working on official or
related unofficial contract business or using PDO or PDO contract equipment for personal use.
Employment Means all work or activities performed in carrying out an assignment or request of PDO
or a PDO Contractor, including related activities not specifically covered but reasonably
expected by the assignment or request. 'Employment' also includes activities, even
outside of working hours, where PDO exerts prevailing influence. An incident which
occurs during an employee's specifically defined off-duty period would not be
considered as arising out of and in the course of employment.
Commuting Commuting incidents between an employee’s home and work site are not considered
work related unless transport is provided/organised by PDO or the PDO contractor.
Any incident which occurs during travel utilising transport provided or arranged directly
or indirectly by PDO is considered to be in the course of employment. This includes
national and international travel on public airlines for business purposes.
B u s in es s Incidents whilst travelling in the course of employment are considered to be Work
Travel Related. Exemptions include:
Deviations from work-related travel for personal reasons which PDO is not
reasonably able to control.
Leave travel is not considered to be in the course of employment.
An incident shall be considered work related until such time as the investigation team have sufficient
justification to prove it is not.
All third party fatalities that are suspected to have resulted from work related activities, shall be notified to the
business and investigated. Two types of third party fatality are recognised:
If the investigation reveals that failures of company or contractor management controls that should have
been in place contributed to the incident causation, the incident shall be recorded,
If the investigation reveals that the incident was caused wholly by the action of the third party the incident
will not be recorded.
All work related third party fatalities resulting from assault, sabotage, and/or theft shall be included in the
statistics.
Any lessons that result from the investigations should be entered into FIM and tracked to closure.
IV.3.86
Camp
C1 Employee is bitten by a snake in the camp in non working hours Non work
C3 Employee suffers food poisoning after eating food he has let spoil in his Non work
room
C4 Employee traps his finger in the door in a camp in non working hours Non work
C5 Employee slips on floor in shower block which is slippy and does not have Work
anti slip surface
C6 Employee trips over cables running over ground and which are not Work
adequately contained.
Travel
T1 Employee uses company vehicle without management permission for a Non work
private trip
T2 Employee travels from home to a medical organised by his company in a Work related
private vehicle when alternative transport has not been arranged.
T3 Employee travels back home in a private vehicle when he has a paid Third party Non work
bus/flight ticket from his employer
T4 Employee on a work journey decides to travel off road to chase a rabbit Non work
and rolls the vehicle
T5 Employee decides to leave for a work journey in the dark before the Work related
journey plan allows and has a crash in the dark
T6 Employee has a heart attack on a public commuting bus Third party Non work
T7 Vehicle demobilised from PDO work crashes on return journey Third party Non work
T8 Employee is travelling on a non PDO approved public bus service when Third party Non work
his company have arranged a ticket on a PDO approved bus
Work
W1 Contractors employee conducting non PDO work but in the contractors Work related
workshop/yard which should contractually be dedicated for PDO
operations.
W2 Employee is cooking food in a worksite without permission and burns Work related
himself
W3 Employee is jogging on the road outside the camp before work and is Non work
struck by a passing vehicle
W4 Oryx falls into unguarded and obsolete water pit from a rig Work related
W5 Employee chokes on food at a restaurant in non working hours whilst Non work
away on a business trip abroad
W7 Employee falls down aircraft steps whilst boarding a plane on a business Work related
trip
The investigation team are responsible for proposing a classification regarding work relatedness and
recordability. The final confirmation of classification shall be the responsibility of MSEM or his delegate. In
case of a dispute the MDIRC will make the final decision.
IV.3.9
The Incident Owner shall create his investigation team led by an investigation team leader based on the
expertise of his personnel.
The membership of the investigation team is dependent on the incidents actual severity and its potential risk
rating.
The incident owner is encouraged to lead the investigation to demonstrate commitment, however it can be
delegated as per the table below:
Delegation is allowed based on a combination of the potential risk colour and the actual severity of the
incident.
Investigation and reporting of a non-accidental death may be delegated to the Team Leader level provided
that there are no apparent unusual circumstances surrounding the death.
MSE54, Tripodian
Additionally, if specific expertise is required to support the investigation, the Investigation Team Leader
should contact the relevant Corporate or Unit Functional Discipline Head to seek support and participating
experts.
For example, in transport and materials handling related incidents, advice should be sought from the
Corporate Functional Discipline Head for Transport – UWL or MSE/1 and for health related Incidents, advice
from MCOH should be requested. Other assistance is also available from outside of PDO through various
contractor organisations with experience in various types of incident investigation. MSE department can
assist in identifying suitable contractors if required.
IV.3.10
The Investigation Team Leader will provide regular updates to the Incident Owner for the duration of the
investigation. Any significant critical learnings shall made known to the Incident Owner and passed to MSEM
for wider communication as soon as possible and shall not wait for the final report to be published.
9.3.11
Investigations should take place as soon as possible after the incident. The quality of evidence can
deteriorate rapidly and delayed investigations are never as conclusive as those performed quickly. Important
evidence can be gained from observations made at the location, particularly if equipment remains
undisturbed after the incident. In the case of fatal incidents the scene must not be disturbed until permission
is obtained from local ROP officers.
9.3.11.2.1 General
In some incidents components or equipment may be damaged or have failed. In these cases, the equipment
should be stored in a secure place pending more detailed analysis.
Complex incidents can require specialists to determine causes of failure e.g. air crashes, crane failures and
explosions. The need for and use of specialists should be determined and organised quickly with requests
being made to the appropriate Corporate Functional Discipline Head(s). The investigation team should ask
whether the ROP or the relevant medical officer have conducted any tests to determine if alcohol or drugs
may have contributed to the incident.
The investigation team leader must avoid presenting supposition as though it were fact. Whilst it may be
appropriate, sometimes even necessary, to evaluate the most likely cause(s) of an incident on the balance of
probability, it must be avoided where the implication is that somebody specific was responsible for the cause
of the incident. In such situations, the investigation must limit itself to the facts. This is especially important if
there is any possibility that criminal proceedings may result. Supposition or assumption should be clearly
stated as such and not confused with fact. Always remember that the main purpose of incident
investigation is not to assign blame to individuals.
The purpose of the analysis stage is to identify critical sequences of events and to draw conclusions with
respect to immediate and underlying causes.
Data may be in the form of:
Hard evidence such as written records, photographs of the undisturbed site, signs, procedures,
training records, tool box talk records.
Witness statements.
Reports from tests carried out since the incident, such as root cause analysis.
Circumstantial evidence: the logical interpretation of facts that leads to a single, but unproven
conclusion.
11.3.11.261
You have to find out as much as possible about the IP to be able to see the incident from his view. Get inside
his head at the time of the incident to better understand. When the IP is not immediately available for
interview it may result in you drawing your own conclusions prior to seeing him.
28.3.11.262
The equipment:
The equipment is often initially ‘blamed’ for the incident and it is therefore essential to evaluate whether the
equipment played a causational part.
1. Record the serial numbers/number plates of all of the equipment involved in the incident to
avoid confusion
...............................................................................................................................................................
.......................................................................................................................................
2. Was the equipment the correct equipment for the task?
...............................................................................................................................................................
.......................................................................................................................................
3. Visually check and record the state of the equipment at the scene
...............................................................................................................................................................
.......................................................................................................................................
4. Record all defects found and judge whether or not they occurred as a result of the incident.
Test and inspect the equipment to ensure it was in a good state of repair. Do it with someone who
knows about the equipment as soon after the incident as possible
...............................................................................................................................................................
.......................................................................................................................................
5. Was the equipment being used in the correct manner?
...............................................................................................................................................................
.......................................................................................................................................
6. Review the servicing and maintenance records for the equipment.
...............................................................................................................................................................
.......................................................................................................................................
7. Review whether pre-shift checks had been conducted for the equipment, the results and any
follow up
...............................................................................................................................................................
.......................................................................................................................................
8. Identify the history of the equipment in relation to defects, complaints or previous incidents it
was involved in
...............................................................................................................................................................
.......................................................................................................................................
9. Check if a cause of the incident was due to equipment not being used when in fact it should
have been.
...............................................................................................................................................................
.......................................................................................................................................
10. If equipment was not used as required, check if it was available to the employee
...............................................................................................................................................................
......................................................................................................................................
11. If not available then check if employee raised it as an issue and if so what happened as a
result
...............................................................................................................................................................
.......................................................................................................................................
12. Was any PPE needed to use the equipment?............................................................................
13. Was the PPE being worn correctly?..............................................................................
14. Identify if the correct PPE had been issued
...............................................................................................................................................................
.......................................................................................................................................
15. What was the condition of the PPE?
...............................................................................................................................................................
.......................................................................................................................................
28.15.11.263
The environment
The environment can have a significant influence on an incident. There are two types of environment: Static
and Dynamic
Static environment will change very little over time e.g. building layouts, road layouts, structures.
Dynamic environmental conditions are quickly lost. It is essential to capture as much info on the
immediate environment as quickly as possible including the state of floors, road surfaces, spills, tyre
marks, lighting, weather, animals, personnel, status of controls, alarms etc
Static Environment
1. The workplace or road layout and widths
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
2. Signage, road or walkway markings, where and what
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
3. Distances, to-from junctions, between machinery
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
4. Ambient conditions; machinery noise etc
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
5. Topography of surrounding area
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
Dynamic Environment
6. Weather and lighting conditions at the time of the incident
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
7. Positions of related objects, bodies, debris
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
8. Positions of controls, status of equipments
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
9. Skid marks, spills, (or puddles),
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
10. Dust conditions
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
11. Ground conditions & the state of it
…………………………………………………………………………………………….……………………………
…………………………………………………………………………………….…………………………
28.11.11.264
Third parties are other people involved in the incident but who were not working in the PDO
operation/contract. They can be difficult to involve in investigations as they may be in hospital, have left the
scene, are upset, are uncooperative to avoid incriminating themselves or embellish the truth to make it more
exciting. You have no rights over 3rd party witness, they are ‘volunteering’ information and attempting to
formalize it may make them withdraw. Chat with them, ask questions, be interested but don’t make notes,
write it down later.
Ask them
1. What they saw? .................................................................................................
......................................................................................................................................................................
2. Were they looking in the direction of the incident before it happened?
.......................................................................................................................................................................
.................................................................................................................................................
3. What they heard?
.......................................................................................................................................................................
.................................................................................................................................................
4. What was the weather like?
...................................................................................................................................................
5. What was the lighting level like?
......................................................................................................................................................................
6. Who else was in the area? ............................................................................................................
..................................................................................................................................................................
7. Do they know the people involved in the incident? ..........................................................................
......................................................................................................................................................................
8. What they smelt? .............................................................................................................................
9. What they felt? ..........................................................................................................................
10. Where were they standing in relation to the incident?
..................................................................................................................................................
11. How far away were they?
.......................................................................................................................................................................
.................................................................................................................................................
12. What did they do after the incident?
.......................................................................................................................................................................
.................................................................................................................................................
13. Is there anything they can remember which might be important?
.......................................................................................................................................................................
.................................................................................................................................................
14. How do they think the incident happened?
......................................................................................................................................................................
......................................................................................................................................................................
......................................................................................................................................................................
......................................................................................................................................................................
14.11.11.265
Other witnesses are a good source of information and can allow you to build up a mental picture of what
occurred but be cautious as they may not be impartial to the people involved in the incident. They may
embellish what they have seen to make it more exciting and what they think they saw may not in reality be
true. They relay their perceptions to you. Collecting perceptions from a number of different witnesses allows
you to make an informed judgement of what happened. Distinguish facts from opinions. If using an
interpreter, ask short questions, wait for the answers. Don’t argue with them, if you are unclear, act confused
by their point, they may fill it in for you. Ask them :
13.11.11.266
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Witness statements
Witness statements can be vital in a successful investigation. Remember you are not interrogating the
witness; you are trying to solicit information which will help you to piece together the chain of events.
Interviews must be conducted in a timely and professional manner.
1. Identify the witnesses, make sure you have the correct names and contact details.
2. If the IP is unable to be interviewed gather as much evidence as possible from other witnesses and
write down whatever they remember.
3. Ensure you have privacy and any equipment/information you may need ready to use.
4. Allow a person to accompany the witness if he asks for this but do not allow them to answer questions
for the witness unless translating.
5. Put them at ease, ask how they are feeling etc, explain the purpose of the investigation, (incident
prevention) to them and introduce yourself, even if you know them.
6. Use a chart or sketch of the incident scene if necessary to help.
7. LISTEN to the witnesses, allow them to speak freely, be courteous and considerate. Let them put
forward their version of events.
8. Try not to stop the flow, if you are unsure or the witness goes off track try to bring them back gently by
asking them to explain a point in more detail.
9. Take notes and type the interview up as soon as possible afterwards. Provide a copy to the witness if
requested.
10. Word each question carefully and be sure the witness understands. Use a combination of open and
questions.
a. Open – to elicit information; ‘what did you see?’
b. Closed – to clarify a point; ‘did you see the truck?’
11. Be sure to distinguish facts from opinions
12. Be sincere and do not argue with the witness.
13. Use the interview to attempt to clarify any points you are unsure of.
14. Not all people will react the same to a particular stimulus; a witness close to the event may have a
completely different version to someone who saw it from a distance.
15. Stories may change with time and contact with other witnesses.
16. A traumatized witness may not be able to recall all the events.
17. Witnesses may omit entire sequences for various reasons such as failure to realize their relevance,
failure to observe, personal reasons, bias etc.
17.b.c).267
The incident will always involve an activity taking place at the specific time of the incident. It is often very easy
to identify the activity which was taking place, it is more difficult to analyse the activity and identify whether or
not it was the correct activity or was being done correctly.
Sometimes the activity taking place before the incident is as crucial as the activity at the time of the incident.
The activities prior to the incident and even the day before can give an understanding of the frame of mind of
the IP, his potential motivations and what led him to do what he did (if relevant). The length of time analysed
before the incident will depend on the nature of the activity itself. Ask the IP or persons with him to talk
through the activities of the shift from the start, clarify timings with the interviewee. Ask them what they had
done on the previous shift and the time between shifts. Ask them to elaborate on anything which you feel
could be of relevance to the investigation. Cross reference what they have described, involve other people to
confirm that they have their facts correct. Question any discrepancy between their accounts and that which
you know to be fact or deviations from procedures, journey plans or other accounts. Do not make them feel
they are being cross examined, they will dry up.
1. What activities were taking place before the activity which involved the incident?
....................................................................................................................................................................
......................................................................................................................................................
2. How long had the previous activity been taking place?
....................................................................................................................................................................
......................................................................................................................................................
3. Was this activity normal practice?
....................................................................................................................................................................
......................................................................................................................................................
4. Did anything unusual happen during this activity?
....................................................................................................................................................................
......................................................................................................................................................
5. Was it common for him to conduct this activity?
....................................................................................................................................................................
......................................................................................................................................................
6. Was he trained in this activity?
....................................................................................................................................................................
......................................................................................................................................................
7. What affect did the previous activity have on him?
....................................................................................................................................................................
......................................................................................................................................................
8. Who was involved in this previous activity?
....................................................................................................................................................................
......................................................................................................................................................
9. Did the activity involved in the incident rely on the completion of the previous activity?
....................................................................................................................................................................
......................................................................................................................................................
10. Were there any time pressures to complete the activities?
....................................................................................................................................................................
......................................................................................................................................................
11. Who was responsible for managing the previous activity?
....................................................................................................................................................................
......................................................................................................................................................
17.16.c)11.69
Ask people if concerns regarding the risk had been raised historically. You may find that this is not the first
incident of this kind and reviewing the findings of the previous investigation can add value. Do not though
assume the causation is precisely the same. It may also be that discussions have been ongoing relating to a
potential problem. Review any minutes etc from these discussions. Check with management if issues
relevant to the incident have been raised before. Collect any evidence of such issues; follow the evidence
trail of the issues raised in relation to who was involved, how were they involved, what actions were taken (or
not), and identify if any lack of action could have been causational in this incident. If a procedure was not
followed try to establish why it was not followed: was it not known; not fit for purpose or was there some other
reason like ‘custom and practice’ where the official controls are ignored habitually.
Check
1. Departmental instructions,
2. Safety regulations,
3. Minutes of meetings
4. STOP cards
5. Previous similar incident investigation findings
6. Relevant emails, letters and memos
7. Complaints made or escalated
8. Relevant procedures or work instructions
9. Relevant standards or policies
10. Permit to work records
11. Job planning records
12. Site/location maps,
13. Organisational charts,
14. Roles and responsibilities documents,
15. Contingency or emergency response procedures
16. Training records
17. Medical records
18. Hazard management controls
19. Contract HSE plan,
20. Applicable Safety Case(s),
21. Hazard control or data sheets
22. Job safety plans.
23. ‘As built' drawings, instrument records, computer printouts, log books,
24. Transport documentation and time sheets
25. Results of previous audits
Important note
Only raise issues in the report if they are directly linked to the causation of the particular incident you are
investigating. Do not increase the scope of the investigation to failures which are not relevant, they should be
dealt with separately.
Investigations confined to reviewing the immediate causes will only identify local issues and the remedial
actions from the investigation will not prevent the same incident happening elsewhere.
Most immediate causes have underlying causes or latent management failings far removed from them. After
local issues have been identified the investigation should shift emphasis to following the causational pathway
which leads to the underlying causes and the reasons behind why the local issues came about.
To do this, for each hazard identified as contributing to the injury/damage identify the circumstances which
allowed the hazard to exist, then identify what controls should have or could have been in place to
control/protect against the hazard and then ask why those controls were not effective/in place. Finally ask
yourself what historically happened, (management decisions, budget cuts etc) which allowed these controls to
fail? This is called the causational pathway which leads to the underlying causes behind each incident.
Finally ask what needs to be done now to change the circumstances on both a local and wider scale to
prevent a reoccurrence of a similar incident with the same causational pathway elsewhere.
Note that an incident probably has several causational pathways so repeat the exercise until you have
identified all of the underlying causes. (See GU612 page 142 for simple examples)
The main underlying causes used by PDO are:
a. Incompatible goals
Failure to manage conflict between different goals, such as safety v production, formal v informal
rules, company directives v personal goals
b. Communication
Factors such as time pressure, changes in work patterns, physical working conditions (hot, cold,
noisy) etc that promote human error
d. Procedure
Failures in the system for ensuring the technical integrity of facilities, plant, equipment and tools
h. Hardware
Deficiencies in either the structure of a company or the way tasks, responsibilities and authorities are
assigned
j. Housekeeping
Deficiencies in conditions of tidiness and cleanliness of facilities and work spaces
j.16.c)11.611
Custodianship of evidence
a) Investigation report
b) IRC/MDIRC presentation
c) Tripod (where applicable)
d) Appendices
a) Training records
b) Photos and sketches
c) Lateral Learning
d) Employee records and details
e) Health records
f) Maintenance records
g) Audit records
h) Contract details and organogram
i) Management organogram
j) Inspection records
k) Witness statements
l) Pre-shift check records
m) Procedures
n) HEMP
o) Risk assessments
p) Guidance documents
q) Minutes of safety meetings
r) Previous incidents, learnings and remedial actions
s) Working papers
t) Previous complaints
t)16.12
Incident reports
a) Notification in FIM
b) Incident notification form
c) FIM investigation module
d) Low potential/minor investigation report
a) Notification in FIM
b) Incident notification form
c) FIM investigation module
d) Investigation report
e) IRC presentation
f) Lateral learning
a) Notification in FIM
b) Incident notification form
c) FIM investigation module
d) High potential or NAD Investigation report
e) Tripod Beta report
f) MDIRC presentation
g) Lateral learning
t)g)122 Templates
The templates for completing these incident reports are contained in the appendices:
Remedial actions are the key reasons for investigating. These are learnings from the incident.
There should at least be actions both for each identifiable direct and underlying cause.
Actions should aim to reduce the risk to a minimum, practicable level or improve protective systems to limit the
consequences but noting that some risks cannot be totally eliminated due to practicalities and cost factors.
Actions should be restricted to addressing the causational pathway of the incident. They should address
failures in the controls or missing controls.
The top five actions from an investigation are called REDLINE actions. These are the key actions which will
most ensure that the incident does not happen again in PDO operations. These actions will be regularly
audited for close out completion.
All action descriptions should be such that it is clear to anyone who audits the success of the investigation as
to when and whether the action has been completed.
If the investigation identified areas for improvement not relating directly to the incident then these should be
included in the report under “Other findings” and communicated to the relevant person for action as part of the
follow up of the incident investigation.
Action parties shall be informed of the recommendations before they are formally included in the report. This is
to avoid the wrong action parties being identified for completing the action.
The action parties shall be involved in the wording of their relevant action points and target dates in the report.
This must take place before the IRC and MDIRC. In case of dispute between the action party and
investigation team then this shall be highlighted in the report and the review committee will make the final
decision.
All actions must be uploaded into FIM by the Investigation Leader unless it is reviewed by MDIRC where
actions are uploaded by MSE521. Actions are subject to audit by the investigation leader and the directors
HSE Team leader.
t)g).13
IRCs provide the opportunity for senior management to endorse the RAM rating and to quality check the
investigation protocol, scope, quality, findings, lateral learning and acceptability of actions and their deadlines
recommended. It also allows people involved in the incident and contractor management an audience with
PDO management and raises the profile of safety.
Victimisation is neither allowed nor intended and the reviews will therefore be carried out in an atmosphere
devoid of fear.
Directorate IRCs shall review LTIs, NADs & Medium/High potential incidents.
Directorate IRCs should be scheduled weekly in a fixed diary slot and shall always take place unless
there are no incidents to review. An incident should be review in the Directorate IRC within 20 days of
it having occurred.
The investigation draft report and presentation shall be completed and issued to all IRC members prior
to the meeting.
Each directorate manages its own IRC process however the following membership is recommended.
In case of absence a suitable replacement should attend:
Director (chairman),
Two senior management (one of which will be vice chairman)
Directorate HSE Team Leader
Contractor management (of IP) and Contract Holder
Senior representative of the contractor community (optional)
MSE department liaison point.
Special invites to subject matter experts and the Injured Person/witnesses etc.
The Director shall appoint a focal-point for each IRC to manage the IRC process and ensure the ‘Lateral
Learning slide’ is agreed and emailed to MSE51/MSE54 for final edit and cascade.
The final presentation from the IRC shall be sent to MSE5/ MSE54 and MSE521 including minutes of the
IRC within 5 days of the IRC having taken place and if the incident is to proceed to MDIRC, a requested
MDIRC date shall be requested from MSE521by the directorate HSE Team Leader.
The Investigation Team Leader shall upload the agreed actions into FIM
The lateral learnings from each incident shall form part of the IRC presentation.
Records should as a minimum include the following for each incident reviewed:
Page 1 – To be used as a poster and info for a Tool Box Talk
Heading: PDO safety advice
Sub heading left side top: What happened? (Brief description including consequences)
Sub heading left side bottom: Your learning from this incident: (A list of the key learnings for the people
exposed to the risk)
Two photos; right side – (one to show what not to do, and one to show what to do).
Bottom left side - Learning strap line (Simple and punchy)
An example of a lateral learning is contained in Appendix 11 page 100 and the template in on page (98/99)
PDO MSE will arrange translation and issue these lateral learnings on the web and to each Directorate HSE
Team Leader for cascade.
MDIRCs shall review all incidents of 4/5 actual severity, high potential, NADs and Tier 1 and are
scheduled as close to 28 days from the incident, without exception. Investigations which have for any
reason not been concluded shall be presented as ‘work in progress’ justifying the reasons why the
investigation has not been concluded.
The following membership is required and in case of absence a suitable delegate should attend:
MDIRCs shall be scheduled weekly in a fixed diary slot each Monday and take place unless there are no
incidents to review. The MDIRC will only review incidents that have:
gone through the directorate IRC process,
an investigation report and presentation completed and provided in the right format to
MSE521 by close of business on the Monday before,
a Tripod analysis conducted where required,
passed the MSE quality check for the presentation and investigation,
a nominated secretary for taking minutes in the directorate team identified to MSE521.
On the preceding Wednesday, MSE521 will issue the agenda and timing for the review. The relevant
Director, Line Manager, Incident Owner and Contract Holder (when applicable) will be advised.
The format of the review remains a round table discussion, with a short presentation by the Incident Owner
or Contractor CEO. The presentation package shall be as per the templates provided. Incident reports are
not required to be submitted at this time, but should be completed within 4 days of the review and copied to
MSE/521 who will ensure the actions and report are input into FIM.
MSE5 will identify learnings with clear lateral learning value for company-wide communication and lessons
from the incident will be published on the HSE website and email sent to all Directors and HSE Team
Leaders for cascade within the organisation. The OPAL Representative will cascade the lessons amongst its
members via copy of the weekly highlights.
t)3
Roles and responsibilites are as defined in PR1418, the procedure for investigating and reporting of
HSE incidents.
Appendices
Appendix A, Glossary of Definitions, Terms and Abbreviations
Asset Damage
A direct loss of or damage to plant, equipment, tools or materials resulting from an incident.
Business
PDO business.
It includes the period from the time that person leaves their residence or their normal place of work
until they return or until the time they arrive at their destination and check into temporary
accommodation (‘home away from home’).
It includes, on the return trip, the period from when the person checks out of their temporary
accommodation until they arrive at their residence or their normal place of work.
It includes the whole spectrum of travel, from international travel through to simple acts like crossing a
public road on foot between two company buildings.
It excludes a person’s normal commute to work.
It includes travel to the airport for a business trip from the time an employee leaves home even if that
travel follows the same route as their normal commute. If the employee stops in the office first to work,
then the period of employee’s business travel starts from the office and not their home.
It excludes that person’s commute from their home away from home to their temporary place of work
or a significant detour made for personal reasons.
Any injury or illness occurring during the business trip is considered to be work related for recording,
investigation and learning purposes; but not all injuries and illnesses will be recordable for statistical
purposes.
It includes day-to-day travel undertaken by a PDO contractor in the course of carrying out PDO
work-related activities.
It excludes day-to-day travel undertaken by the PDO contractor when that person is not engaged in
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PDO work related activities (such as their normal commute, or any travel undertaken in the interest of
their own employer).
It includes contractor mobilization and demobilization when performed under contract with PDO
Causational pathway
The events and conditions that link between the underlying causes and the immediate causes.
Company
Company refers to Petroleum Development Oman LLC, (PDO), a PDO asset, a PDO business
facility/operation or a PDO affiliate. It excludes contractors or non PDO entities.
Contractor
All parties working for the company either as direct contractors or as subcontractors. It is a person or company
that conducts work under a contract for the organisation.
Environmental Impact
The negative impact on the environment resulting from an incident.
Exposure Hours
The total number of hours of employment including recorded overtime and training but excluding leave,
sickness and unrecorded overtime hours. Exposure hours should be calculated separately for company and
contractor personnel. Time off duty, even if this time is spent on company premises, is not included in the
calculation of exposure hours, but incidents during this time should be reported and investigated. When they
meet the work related definition, they should be included in the statistics as recordable incidents. In many
company sites the number of exposure hours can be calculated from computer controlled access or time
keeping records. In the absence of more accurate methods exposure hours can also be calculated from a
headcount and nominal working hours per person or time writing systems.
In order to meet reporting schedules, exposure hours can be estimated on the basis of the previous data.
Corrections can be made at the end of the reporting period when more time is available.
Fatality
A death resulting from a work related injury or occupational illness, regardless of the time intervening between
the incident causing the injury or exposure or causing illness and the death.
FAR
The number of fatalities per hundred million exposure hours.
FIM
Fountain Incident Management (FIM) is the Group system for recording incident details, the investigation,
classification and action items. It can also issue notifications and reports. FIM should be used for all potentially
work related incidents including those occuring while in “home away from home status”.
Incident
1) An incident is an unplanned and undesired event or chain of events that has, or could have, resulted in
injury or illness, damage to assets, the environment, company reputation, and/or consequential business loss.
2) The release or near release of a hazard, which exceeds a defined limit or threshold limit value.
These are unplanned events or a chain of events, which has caused or could have caused injury, illness,
damage and loss to assets, the environment, and/or company reputation..
Incidents do not include operations, maintenance, quality or reliability incidents which had no HSE
consequence or potential. Incidents do not include degradation or failure of plant or equipment resulting solely
from normal wear and tear.
Injury
Any injury such as a cut, fracture, sprain, amputation etc. that results from a single instantaneous exposure.
Loss of Consciousness
If an employee loses consciousness as the result of a work-related injury, the case must be recorded as at
least an MTC no matter what type of treatment was provided. The rationale behind this is that loss of
consciousness is generally associated with the more serious injuries.
May
The word 'may' is to be understood as indicating a 'possible course of action'.
The following may not involve any treatment but for purposes of severity classification, will be recorded as
medical treatment.
Any loss of consciousness
Significant injury or illness diagnosed by a physician or other licensed health care professional for
which no treatment is given or recommended at the time of diagnosis. E.g. punctured eardrums,
fractured ribs or toes, byssinosis.
Needle stick injuries and cuts from sharp objects that are contaminated with another person’s blood or
other potentially infectious material.
Occupational hearing loss.
Medical removal under a government standard (use the Shell Health Guidelines where no government
standard exists)
It does not include:
The conduct of diagnostic procedures, such as x-rays and blood tests, including the administration of
prescription medications used solely for diagnostic purposes (e.g., eye drops to dilate pupils);
Visits to a physician or other licensed health care professional solely for observation or counselling;
Administration of tetanus shot(s) or booster(s). However, these shots are often given in conjunction
with more serious injuries; consequently, injuries requiring these shots may be recordable for other
reasons
Diagnostic procedures, such as X-ray or laboratory analysis, unless they lead to further treatment.
Near Miss
An incident that could have caused illness, injury or damage to assets, the environment or company
reputation, or consequential business loss, but did not. It is an unplanned event that did not result in injury,
illness, or damage to assets, the environment or Company reputation – but had the potential to do so if some
circumstance of the event were different. Only a fortunate break in the chain of events prevented an injury,
fatality or damage; in other words, a miss that was nonetheless very near.
Occupational Illness
Any abnormal condition or disorder of an employee, other than one resulting from an occupational injury,
caused by exposure to health hazards associated with employment.
An illness is work-related if the balance of probability is 50% or more that the case was caused by exposures
at work.
Occupational illnesses include acute and chronic illness or diseases that may be caused by inhalation,
absorption, ingestion or direct contact with the hazard, as well as exposure to physical and psychological
hazards.
OSHA occupational illness cases will be captured for benchmarking purposes in FIM (and other systems
where possible).
Occupational Stress
Stress involving work where stress is defined in terms of its physical and physiological effects on a person, and
can be a mental, physical or emotional strain. It can also be a tension or a situation or factor that can cause
stress. Occupational stress occurs when there is a discrepancy between the demands of the
environment/workplace and an individual’s ability to carry out and complete these demands. Often a stressor
can lead the body to have a physiological reaction which can strain a person physically as well as mentally.
One of the main causes of occupational stress is work overload. The OSHA definition of work relatedness
excludes a mental illness (unless it is post-traumatic stress syndrome where it can be tied to a specific
workplace incident, or are incidents where the employee voluntary provides an opinion from a physician or
other licensed health care professional stating the employee’s mental illness is work-related).
Prescription Medication
1. All antibiotics, including those dispensed as prophylaxis where injury or illness has occurred to the subject
individual. Exceptions: Dermal applications of Bacitracin, Neosporin, Polysporin, Polymyxin, Iodine or similar
preparation.
2. Diphenhydramine (Benadryl) greater than 50 milligrams( mg.) in a single application.
3. All analgesic and nonsteroidal anti-inflammatory medication (NSAID) including:
Ibuprofen (such as Advil) - Greater than 467 mg.
Naproxen Sodium( such as Aleve) Greater than 220 mg.
Ketoprofen (such as Orudis KT) - Greater than 25mg.
Codeine analgesics (Cocodamol, Panadeine, etc.) – Greater than 16 mg. in a single dose.
Exceptions: acetylsalicylic acid (Aspirin) and acetaminophen (paracetamol) are not considered medical
treatment.
4. Dermally applied steroid applications. Exceptions: hydrocortisone preparations in strengths of <1%.
5. All vaccinations used for work-related exposure. Exceptions: Tetanus
6. All narcotic analgesics (except codeine as listed above)
7. All bronchodilators. Exceptions: Epinephrine aerosol 5.5 mg./ml or less
8. All muscle relaxants (e.g. benzodiazepines, methocarbamol and cyclobenzaprine).
9. All other medications (not listed above) that legally require a prescription for purchase or use in the state or
country where the injury or illness occurred.
Note: Where there are apparent contradictions, advice should be sought from a PDO doctor.
Potential Incident
An unsafe practice or a hazardous situation that could result in an incident (incident has not occurred).
Combustible liquids (e.g. MEG, TEG, diesel, lube oil, hydraulic oil, etc.);
Flammable liquids (e.g. crude oil, methanol, IPA, etc.);
Flammable gas (e.g. natural gas, butane, pentane, etc.); or
Toxic chemicals (e.g. H2S, SO2, mercury, etc.); or
Non-toxic and non-flammable materials (e.g. steam, nitrogen, compressed CO2 or compressed air)
that result in actual consequences.
From a process that occurs within the property limits of PDO owned or operated hydrocarbon facilities
including gas plants, gathering and production stations, well pads, gathering systems, injection systems,
pipelines, etc.
Recordable Incident
A proven work-related injury or illness is recordable in the statistics if it results in one or more of the following:
Death
Lost work case (days away from work )
Restricted work or transfer to another job
Medical treatment beyond first aid
Loss of consciousness for any length of time
A significant injury or illness (diagnosed by a physician or other licensed health care professional)
involving cancer, chronic irreversible disease, a fractured or cracked bone or a punctured eardrum.
All incidents resulting in damage or AI-PS proven to relate to PDO are also recordable.
The extensive OSHA documentation can also be used as guidance except where this document specifically
excludes its use, i.e., stress.
Reputation Impact
The negative impact on company reputation resulting from an incident. The negative impact can be in the form
of adverse attention from media, politicians or action groups, or in public concern about company activities.
Restricted Work
Any work related injury or illness where the PDO doctor recommends the employee not perform one or more
of their job's routine duties as a direct result of injuries sustained.
Rollover
Where a vehicle rotates such that it finishes resting on its side or otherwise rotates past 90 degrees.
Shall
The word 'shall' is to be understood to indicate a course of action with a required, mandatory status within
PDO;
Should
The word 'should' is to be understood as a preferred course of action which is 'strongly recommended';
Significant Incidents
Incidents with actual consequences that rate 4 or 5 on the RAM. (people, environment, damage or reputation).
STOP
STOP refers to the DuPont Safety Training Observation Program which is based on the principle that incidents
are caused by unsafe behaviour.
Third Parties
Persons or organisations that are not employed by or contracted to a company or contractor.
Unsafe Act
Is an action by a person which could have led to an injury, damage or harm, but which did not result in any on
this occasion.
Unsafe Condition
Is a condition of a worksite which could have led to an injury, damage or harm, but which did not result in any
on this occasion.
Work Related
A work related incident results only from a work related activity i.e. an activity which has/should have
management controls in place.
The following activities should be considered as work related until proven otherwise:
For PDO personnel, work includes overtime, attending courses, conferences, company organised events,
business travel, field visits or any other activity where the employee’s presence is expected by the employer.
Participation in voluntary programs is not considered work related.
Incidents off shift whilst away from home are not considered work related.
For contractor personnel, the same activities are included when they are executed under a contract on behalf
of PDO.
Where it is impossible or inappropriate for the Company to seek to apply management controls on a
contractor, exceptions may be justifiable. Examples may be found in areas where contractor services are not
dedicated to the company, for example:
Manufacturing of components in a factory together with the manufacture of components for other
customers,
15.414
15.415
15.416
15.417
Operating Unit:...............................................................................................................................
Facility:..............................................................................................................................................
Equipment:.....................................................................................................................................
By signing below I am confirming that the following criteria identified by PDO as the minimum criteria
necessary for the facility to reintroduce hydrocarbons have been met.
The basic and immediate physical cause(s) of the incident have been clearly understood through
incident investigation and/or root cause process.
Corrective actions required for restart have been completed, confirmed and address the incident
causes. This could include any or all of: repairs, alterations or modifications, required monitoring, temporary
equipment, mitigations.
A review has been conducted assessing implications for similar equipment/barriers on the asset
The Hazards and Effects Register has been reviewed as it applies to this incident.
Statements of Fitness requirements have been met where applicable:
a. process safety risks have been identified and documented and are managed to ALARP;
b. employees or contractors executing HSE Critical Activities are competent and fit to work;
c. safety critical equipment meets its Technical Integrity requirements;
d. design and construction of asset modifications meet the design and engineering requirements;
e. the process safety basic requirements are met (Note 1).
f. procedures are in place to operate safety critical equipment within its operational limits.
g. modifications are complete and have been authorized as specified in the manual section management
of change;
Initial incident report and other data and documentation are attached.
Parties involved
PDO Department/section: PDO Custodian :
What actions were taken to determine if alcohol or drug use contributed to the incident?
Immediate action taken to prevent incident happening again
Details of the injured people (in liaison with medical team) (See App 6g for guidance)
Name:
Date of birth:
Employer:
Employee Number:
Job title:
Training attended:
Time on shift before the incident:
Days into rotation/days of rotation:
Previous incidents involving IP:
Date joined company?
Experience in current role?
Injury classification: (if RWC state alternate work assigned)
Nature of the injury or illness:
Part of the body injured:
Est. return to work date: / / (if LTI)
Fire or explosion
Duration (Minutes) [ ] How extinguished (Auto/manual) [ ]
Extinguishing medium [ ] Did detection operate? (Y/N) [ ]
Name the reason for any detection failure :
Further recommendations
Date of incident : / /
Incident description:
g.419.1
Appendix 6a: Guidance for the General Medium Potential Incident Report Form
The General Incident Report Form is used to report all types of Medium potential Incidents except Road
Traffic Incidents.
The form is to be signed by the Incident Owner for approval.
Property damage State the approximate costs (RO) of property damage incurred.
Product losses, clean-up State the approximate cost of product losses including clean-up and
and restoration costs. restoration costs. Do not include cost of any deferred production.
Details of leaking State the item of equipment from which the leak occurred e.g.
equipment/leaking item flange, valve, drain.
Fire/explosion
Duration State duration in minutes.
Immediate cause The immediate causes relate mainly to the actions of individuals
directly involved in the Incident. Refer to Appendix 6d for description
of immediate causes.
Underlying causes The underlying causes can relate to managerial and organisational
weaknesses which allowed the Incident to happen. Tick the
appropriate boxes. Refer to Appendix 6e for underlying causes.
Action to prevent Corrective action items endorsed by the Incident Review Committee
recurrence must be listed. Each item must be identified by a number for ease of
follow-up. For each action item a PDO action party must be
nominated by the Committee. Both the current status and the target
completion dates must be recorded.
g.419.2
Heading Description
Using portable An incident as a direct result of the use of hand tools or equipment including but not limited
tools and to the use of all powered/non-powered hand tools, e.g. screwdriver, wrench, shovel, grinder,
equipment chisel, hammer, punch, welding tools, saw, drill, blow torch, hatchet, pliers, scissors, etc.
Manual handling Incident as a direct result of manually moving or rotating an object in any plane or direction.
Operating plant / An incident as a direct result of operating a piece of equipment or machinery (excluding
machinery road traffic incidents which are reported separately), including but not limited to pumps,
compressors, mixers, well-heads, turbines, heat exchangers, boilers, draw-works, elevators,
laboratory equipment, cranes, vehicle mounted hydraulic hoists, earth moving plant etc.
Handling An incident as a direct result of hazardous materials whether in solid, liquid or gas form,
hazardous including but not limited to acids, alcohol's, arsenic compounds, pesticides, halogen
materials compounds, nitrous fumes, petroleum products or gas, explosives, chemicals, drugs,
medicines, radiation sources, etc. Check the Toxic Materials Manual for degrees of hazard.
Scaffolding An incident as a direct result of the erection, dismantling or use of any type of scaffolding,
including the use of fixed and movable ladders.
Walking on same An incident as a direct result of any sort of walking (stopping, starting running, jumping) on
level any type of horizontal surface: floor, ramp, platform, walkway or street,
Driving / Piloting An incident as a direct result of operating mobile equipment such as a car, truck, forklift,
crane (whilst mobile) or piloting any sort of boat, plane or helicopter.
Working at high An incident as a direct result of working at a height (higher than 2m) level above the
level surrounding grade level or water surface on platforms, columns, vessels, buildings, cranes,
scaffolding, etc.
Welding / burning An incident as a direct result of any welding, burning or flame cutting operation.
Cleaning An incident as a direct result of any sort of internal or external cleaning operations of
moving or stationary equipment, vessels, tanks, buildings, trucks, barges, etc.
Digging An incident as a direct result of any kind of earth removal operations, be it onshore or
offshore, in shafts or tunnels, by hand or with machines or explosives.
Lifting / Crane An incident of which the major impact is caused by the direct consequence of lifting or
operations crane operations.
Sampling An incident as a result of a sampling activity of any kind of solid, liquid or gas flow, e.g. feed
stock flows, product flows, utilities system flows, etc.
Draining / flushing An incident as a direct result of a draining / flushing operation of any kind of equipment, e.g.
process vessels, tanks / tankers, pipes, bund-wall areas, sewer systems, etc.
Diving An incident as a direct result of any operation where people are required to work fully
submerged in water, with or without aqualung, umbilical or submarine hoses, including all
surface operations, e.g. compression and decompression facilities.
Other activity An incident not resulting from any of the above mentioned activities, excluding a road traffic
incident which is reported on a separate form. State the ‘Other’ activity.
The broad incident types fall into several main categories which are not mutually exclusive. Only one entry per incident
can be entered, determined by which type of incident caused the major injury, environmental or financial impact.
Event Description
Slips, Trips and An incident of which the major impact is caused by a fall, trip or slip and where this impact
Falls same level remained limited to the direct consequences of the fall, trip or slip.
Fall from height An incident involving the fall of a person from more than 2m.
Falling objects An incident of which the major impact is caused by a falling object and this impact is limited to the
direct consequences of the falling object.
Fire /explosion An incident of which major impact is a direct result of a fire and/or explosion.
Electrocution/Elec An incident of which the major impact is caused by an electrical phenomenon, short circuit, static
trical electrical discharge, electrocution, etc., and where this impact is limited to the direct
consequences of the electrical phenomenon.
Struck by An incident where a person is struck by a moving or swinging object which is not falling from
height
Struck against An incident where a person struck a body part against a fixed or moving object
Crushed by An incident where a person is crushed under an object and gravity applies the weight
Trapped by An incident where a person is trapped between two objects in the horizontal plan
Asphyxiation/che- An incident where a person loses consciousness as a result of inhaling contaminated air or lack of
mical exposure air
Assault An incident of which the major impact is caused by the direct consequences of an assault on any
person or installation.
Loss of An incident of which the major impact is a direct result of loss of containment of a fluid, e.g. oil,
Containment gas, chemical, water, etc. The loss of containment can be due to a leak, rupture, blowout, a
malfunctioning valve, etc.
Pollution / An incident of which the major impact is pollution or any other damage to the environment, e.g.
environment water, soil, air or plant/animal life.
Unsafe acts / An incident without any injury, environmental or financial impact, which could, however, have
conditions developed into an incident with injury, environmental or financial impact because of unsafe acts or
conditions observed or violation of commonly accepted safe procedures.
Other Any other incident which cannot be categorised within the above broad incidents type. Including
for example, an illness or adverse health effect caused by recurrent exposure to hazards. The
supervisor should state the "Other" Broad Incident type.
g.419.4
Heading Description
Information error or Was an information error or omission occurring between parties directly or indirectly involved
omission with the activities leading to the incident a contributing factor?
Failure to follow Was failure to follow established rules and procedures a contributing factor, e.g. permit-to-work
rules/procedures system not followed, gas testing or vessel entry procedures not followed, etc.? There are several
reasons why there may be a failure to follow established procedures, listed below :-
Procedure not documented. Were there any documented rules or procedures which adequately
covered the task or activity being done when the Incident occurred?
Procedure considered impractical. Were the rules and procedures covering the task or activity in
place but generally not enforced because they were recognised or considered to be impractical /
inappropriate for the circumstances ?
Procedure not communicated. Were practical rules and procedures covering the task or activity
in place but they had not been successfully communicated to the people involved in the
Incident? A lack of communication may be due to the persons being unaware of the procedure
or being unable to understand it.
Other - any other reason not covered above why known rules and procedure were not followed.
Inadequate Were inadequate warning signs, lights, horns, whistles, etc., or malfunctioning warning signals a
warning/safety contributing factor. Or were safety devices, such as relief valves, blow down system, level,
devices pressure, gas or fire detectors, guards, screens or safety nets, by-passed, disconnected,
mal-adjusted, incorrectly replaced or not installed a contributory factor?
Failure to observe / Were available warning safety devices ignored, or were necessary warning signals not installed,
use warning safety placed or used?
devices
Improper manual Was improper handling e.g. incorrect lifting, carrying, gripping, applying of force a factor?
handling
Inadequate PPE Was inadequate quality of required personal protective equipment a contributory factor?
Failure to wear PPE Was the failure to wear or provide the required PPE equipment a contributory factor?
Intoxicating Were the effects, including side effects, of intoxicating liquids or illegal drugs a contributory
substances factor?
Inadequate Were the quality or quantity of the equipment or tools a contributory factor. e.g. non sparking
equipment/tools tools, uninsulated electrical tools, no flame or spark arresters, etc.? Did the equipment or tools
fail during operation?
Work Environment Was excessive noise, inadequate ventilation, inadequate illumination, inadequate traffic control,
inadequate building or workshop layout, inadequate furniture, etc. a contributing factor?
Access Was inadequate or congested access, aisle space, exits or clearance a contributory factor?
External factors Were uncontrollable outside influences factors, such as third party drivers, environmental
(3rd party, weather) conditions, sabotage, war, weather, floods, landslides, etc., a contributory factor?
Other State any "Other" Immediate Cause as: Lack of due care and attention; Attack by animal;
Fatigue / Stress; or Lack of safety awareness. If none of these are applicable then specify
applicable immediate cause in words.
g.419.5
Heading Description
Incompatible goals A failure to manage a conflict between different goals, such
as safety versus production, formal versus informal rules,
company objectives and a persons own personal aims
including poor motivation to perform properly, being
distracted, reckless or uninterested?.
Error Enforcing Conditions Any conditions which promote human error. e.g. hard
physical working conditions, (hot, noisy, dusty, cramped work
area), work time pressures, changes in work patterns,
g.419.6
g.419.7
1. The nature of injury classification identifies the injury in terms of its principal physical characteristics
2. When one injury is obviously more severe than any of others, select that injury. For example select an injury
involving permanent in preference to temporary injury.
3. When there are several injuries of different natures, such as cuts and sprains, no one is indicated as being more
serious than the others, classify as multiple injuries.
4. Damage of eyeglasses, hearing aids, dentures or artificial body parts is not considered an injury.
Injury Description
Bites and stings All bites and stings (insect, dog, human, reptile, etc.) except venomous reptile and
insect bites, see poisoning.
Burns (heat/cold) The effect of contact with hot or cold substances. Include electric burns, but not
electric shock. Does not include chemical burns, effects of radiation, sunburn,
systematic disability such as heat stroke, friction burns, etc.
Burns (chemical) Tissue damage resulting from the corrosive action of chemicals, chemical
compounds, fumes etc. (e.g. acids, alkalis).
Heat/sun stroke or exhaustion All effects of exposure to environmental heat not including sunburn/radiation.
Radiation effects Sunburn and all forms of damage to tissue, bones or body fluids produced by
exposure to radiation (e.g. sun light, X-ray, gamma ray, etc.).
Asphyxia, strangulation Respiratory problems caused by oxygen deficiency or by airway obstruction. Does not
include drowning or the effects of toxic agents.
Cerebral concussion Transient loss of consciousness for a few seconds followed by a retrograde and
post-traumatic amnesia
Cerebral contusion Loss of consciousness longer than cerebral concussion often followed by a severe
residual neurologic deficit.
Sprains and strains A sprain is an injury with stretched or torn ligaments, soft tissue damage around the
joint. A strain is a muscle injury from over stretching.
Hernia/rupture Includes both inguinal and non-inguinal hernia, and all internal injuries.
Hearing loss or impairment Hearing loss / impairment as a separate, single injury not the sequel of another injury.
Single exposure poisoning A systematic morbid condition resulting from the inhalation, ingestion, or skin
absorption of toxic substance affecting the functioning of either the metabolic,
nervous, circulatory, digestive, respiratory, excretory or the muscular-skeletal system.
Includes chemical, drug or metal poisoning, organic diseases, venomous reptile and
insect bites. Does not include effects from radiation, pneumoconiosis, corrosive
chemicals; skin irritations; septicaemia or infected wounds.
Multiple injuries Several injuries of different natures, such as cuts and sprains, no one of which is
indicated as being more serious than the others.
Electrical shock Shock from contact with an electrical source. Excludes electric burns.
Illness Description
Noise Induced Hearing Loss Hearing loss from long-term exposure to high noise levels.
Lung problems/diseases e.g. occupational asthma, dust disease (pneumoconiosis) such as silicosis or
asbestosis.
Skin disease e.g. contact dermatitis from repeated skin contact with solvents or allergic eczema
from repeated contact with epoxy resins.
Poisoning Systemic affects due to toxic mass e.g. anaemia from repeated benzene exposure.
Physical causes e.g. radiation, excluding effects from a single event, diseases from long-term
exposure to vibration. (Excludes Noise Induced Hearing Loss and toxic materials).
Infections/contagious e.g. tropical infections or contagious disease contracted during the course of
employment, animal disease, tuberculosis.
Other occupational illness Any illness not listed above - specify details
Disorders associated with Repeated Trauma: synovitis, tenosynovitis, and bursitis; Raynaud's phenomenon; other
disorders of the musculo-skeletal system and connective tissue associated with repeated trauma.
Cancers and Malignant Blood Diseases: mesothelioma; bladder cancer; leukaemia and other malignant diseases of
blood and blood forming organs
Disorders due to Mental Stress: tension headache, depression, neurosis, "stress", functional disorders of the
gastrointestinal tract
Noise Induced Hearing Loss: definition and criteria for reporting are given in the SHC Noise Guide 1991.
Other Illness and Disorders: Benign tumours; eye conditions due to dust and toxic agents; other (non-malignant)
diseases of blood and blood forming organs.
4.420
Appendix 7: Medium and High Potential Investigation Report content and format
The contents of High and medium potential Incident reports should be based on the following template:
1. SUMMARY
2. INCIDENT DETAILS
2.1 Time, Date, Place
2.2 Persons involved in the Incident
2.3 Vehicles / equipment involved in the Incident
2.4 Events leading to the Incident
2.5 The Incident
2.6 Description of damage
2.7 Nature of injuries
2.8 Post Incident response
3. INCIDENT INVESTIGATION
3.1 Investigation Team membership and Terms of Reference
3.2 Findings from site conditions
3.3 Findings from vehicles / equipment (including maintenance)
3.4 Findings from work preparation / work task analysis
3.5 Findings from experience, competence & other details of persons involved
3.6 Sections to address any other issues specific to nature of incident
3.6i Supervision,procedures,PTW,Journey Management,contractor management
3.6ii Explicitly describe action taken determining if alcohol/drugs were involved
3.7 Emergency response to the incident
3.8 Tripod Beta Tree if required
4. SAFETY CASE GOVERNING OPERATION / ACTIVITY
4.1 Safety Case cross reference and comparison of controls
4.2 HEMP findings and controls – identification and implementation.
5. HSE MANAGEMENT
5.1 Organisation, roles and responsibilities
5.1.1 PDO
5.1.2 Contractor / Contract
5.2 HSE requirements for contract
5.3 HSE Plans (focus on issues which are implicated in causes of incident)
5.3.1 PDO
5.3.2 Contractor
5.4 Monitoring implementation of HSE Plans
4.421
Draw a sketch of the incident on last page or on a separate page and attach.
Location Details
Town/Asset: Road Name/No:
Speed Limit:
Was adverse camber involved? Yes No
applicable)
Road Type : Graded Single blacktop Two lane black top 3 lane highway
Lay by Bus stop Car park Lorry park Yard Rig Pad
Gated entry Off Road Other (specify):
Road Configuration : Bend Crossroads Filter lane On ramp
Offset junction T Junction On – site Ped crossing Road narrows Chicane
Roadworks Roundabout Traffic lights Straight road Junction left Junction right
Power line crossing
Right of way Off ramp
Rig site
Other (specify):
Weather conditions : Dull Overcast Fine Sunny
Fog or mist Rain Strong winds Other (specify):
Lighting conditions : Dark No road lights Road lights on Lights off
Daylight Dawn Dusk Night Other (specify):
Brightness : Dazzling Good Fair Poor
Very poor Other (specify):
ROP License
ROP License Type: Light Heavy Plant Nationality:
ROP License Number: Full Provisional
Date ROP License obtained:
Accident type: Fatal all parties injured 3rd party injured PDO driver injured
Journey Details
Purpose of Journey : Trunking Delivery to rig Delivery to yard
Rig move Camp move Back load Shunting Commuting
Personal Bussing Supply run Other (specify)
Journey start time: Planned end time:
Journey under control of journey manager: Yes No
If yes name of JM: Company:
JP Number: JM informed: Yes No
Was driver familiar with location: Yes No Was driver familiar with vehicle: Yes No
ROP details
Was accident reported to ROP: Yes No Did ROP attend the scene: Yes No
Was driver breath tested: Yes No Passed: Yes No
ROP Officer Name:
ROP Officer Number: Incident Ref No:
ROP contact details:
Which lights were on: Headlights low beam Headlights full beam Rotating
flashing
Location Details
Address:
Incident Type
Identify the incident type from the list below. (ring all applicable)
Forward Movement : Collision with - vehicle object pedestrian
misjudgment when - turning left turning right moving off entering
major road
changing lanes to left to right
Overtaking : misjudged overtaking vehicle misjudged moving vehicles on
offside
Misjudged parked vehicle on nearside Misjudged parked vehicle on offside
Misjudged between two lines of parked cars Misjudged moving vehicles on nearside
Height : Misjudged height forward
Reversing : Collision with - Vehicle Pedestrian
Bends : PDO vehicle PDO vehicle lost control
over centre line
Other vehicle Other vehicle lost control
over center
Miscellaneous : Animals on road Pedestrians on road opening door into
traffic
damaged whilst loading damaged whilst unloading failure to connect trailer properly
damage by load shifting failure to apply hand brake alleged vehicle fire
defect
damaged whilst parking Damaged whilst parked roll over
Other (specify):
Driver Behaviour:
Too fast Too slow Lane discipline Failure to comply with signals or signs
Primary Factors
Failure of PDO driver: Failed to stop (mandatory sign) Failed to give way
Failed to avoid pedestrian Failed to avoid vehicle in road Failed to avoid
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object in road
Failed to signal Gave misleading signal Failed to apply
handbrake
Failed to attach trailer correctly Poor lane discipline Failed to park safely
Failed to judge width correctly Lost control of vehicle Failed to secure
vehicle
Sudden braking Poor overtaking Failed to secure load
Swerved to avoid object/person/vehicle/animal in road
Other (specify):
Manoeuvres : sudden braking poor overtaking Poor turn
Swerved to avoid object in the road drove wrong way on one-way street
opened door carelessly Other (specify):
Failure of Pedestrian: Pedestrians on carriageway Crossed from behind
parked car
Ignored lights at crossing Dark clothing at night
Failure of 3rd party driver: Failed to stop (mandatory sign) Failed to give way
Failed to avoid pedestrian Failed to avoid vehicle in road Failed to avoid object in
road
Failed to signal Gave misleading signal Failed to apply handbrake
Failed to attach trailer correctly Poor lane discipline Failed to park safely
Failed to judge width correctly Lost control of vehicle Failed to secure vehicle
Sudden braking Poor overtaking Failed to secure load
Swerved to avoid object/person/vehicle/animal in road
Other (specify):
Contributory Factors, mark all applicable.
Personal details:
alcohol drugs fatigue illness eyesight sneezing
heart attack panic disability
physically distracted visually distracted distracted by phone
Distracted by passengers careless or reckless driving failure to judge speed
correctly
Failure to judge distance
Other (specify):
PDO Driver:
Excessive speed following too close inexperienced driver inexperienced with
vehicle
aggressive driving road rage
Other (specify):
3rd Party Driver:
Excessive speed following too close inexperienced inexperienced with
driver vehicle
aggressive driving road rage
Other (specify):
Vehicle defects :
Tyres at wrong pressure tyre deflated before impact tyres worn or poor
tread
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Without prejudice to yourself or the company, please state what you think caused the incident and
how it could have been avoided:
Remedial action
Identify the Remedial action to be taken :
In case of Non-Accidental Deaths (NADs), there is a requirement to identify whether the incident may be
work-related or involve a failure on the part of the company or contractor management controls that should
have been in place. This applies to non-accidental deaths in company premises and non-company premises
including company and contractor accommodation. It is mandatory for the Occupational Health Advisor,
MCOH or a delegate to be part of the investigation team.
Non-accidental deaths involving company or contractor employees shall be notified within 24 hours, and
investigated to:
Decide whether there is a causal relationship between work and the death, in which case the death
should be classified as a work related fatality and recorded in statistics,
Identify work related causes or contributing factors that may provide the grounds for corrective action
and improvement,
Assess maximum exposure rate (MER).
Establish whether management systems were in place to ensure that the fitness of personnel was in line
with requirements for the job.
Establish whether remedial actions were suitable and sufficient.
Identify failures in management controls.
Provide recommendations for improvement to avoid a reoccurence.
1. SUMMARY
2. EVENT DETAILS
2.1 Time, Date, Place of death
2.2 Details of the deceased
2.3 Nature of injuries/cause of death
2.4 Sequence of Events leading to the discovery of the deceased
2.5 Sequence of Events following the discovery of the deceased
2.6 Post Incident response
2.6.1 Assessment of Medical Emergency Response (including First Aid, Medical Treatment and
Medevac)
3. INVESTIGATION DETAILS
3.1 Investigation Team membership (including medical officer & OH Adviser)
3.2 Persons interviewed
3.3 Examination of relevant site / living conditions (vehicles, equipment, accommodation, etc.)
3.4 Examination of the work hazards
3.4.1 Are there any work related exposures e.g. contact with hazardous substances, poor working
environment etc. which could have contributed to the death?
3.5 Evaluation of pre-existing conditions / lifestyle factors
3.5.1 Are there any relevant lifestyle factors e.g. diet, tobacco, alcohol abuse, etc?
3.5.3 Has the individual been declared medically fit to carry out his/her normal duties in compliance with
Company Standards? Were medicals conducted satisfactorily?
3.5.4 Had the individual exhibited any signs, or symptoms associated with the cause of death
before/during his/her recent work period?
5. CONCLUSIONS
5.1 Primary and Contributory cause(s) of the Death
5.2 General conclusions or observations
6. RECOMMENDATIONS
6.1 Immediate actions
6.2 Follow-up actions
LIST OF ATTACHMENTS
- information such as autopsy report, medical fitness certificate, etc. if available)
- including Action Close-Out form template
4.423
The following outlines the template that must be followed for Incident Review Presentations. Deviation is not
allowed without Director and MSE5 written approval.
Slide 1
Slide 2
Slide 3
Slide 4
Slide 5
Slide 6
Slide 7
Slide 8
Slide 9
Slide 10
Slide 11
Slide 12
4.424
Slide 3
4.426
Slide 1
Slide 2
Slide 3
Slide 4
Proposed classification at time of Actual severity code (e.g. 5P); Potential risk rating
writing code ( e.g.C5P)
Underlying causes
Bulleted list of the underlying causes
identified in the investigation
Outcome
Short description of outcome of the event,
injuries sustained etc. Guide length is 50
words
To help give a quantitative assessment of the potential of a solid or liquid released to soil or water to damage
the environment.PDO utilises the Environmental Incident Severity Rating Index (EISRI) which is explained
below:
A) Sensitivity Index (S) - the sensitivity of the environment it releases into which depends upon:
Local topography, land use and land/soil quality.
Proximity to:
people either as local residents, workers in a work location or temporary accommodation, or travelling;
"domestic" (i.e. herded or grazing) animals or agriculture;
native (i.e. wild) fauna and flora, and their types;
and ease of access to surface water and potable aquifers;
These factors have been rated and a Sensitivity Index (S) allocated and shown in the table below.
Table 1
Revision: 3.0
Petroleum Development Oman LLC Effective: Nov-12
B) Toxicity Index (T) – the more toxic the material released the worse for the environment. The materials
commonly used in PDO's operations have had their toxicity ranked using the chemicals SHOC card.
Table 2
Table 3
The potential environmental risk depends on the potential severity and the probability of the incident
happening again. Potential severity is determined by recalculating the value of EISRI based on potential
scenarios and using the same tables. Once the potential severity has been determined, the probability of the
incident happening again must be assessed. Both are then entered into the RAM to determine the overall
potential HSE risk.
A) Oil spill
Example 1:
Consider a spill of 1 m3 of oil from a flow line in flat, unpopulated terrain. As the Incident is a spill of liquid an
EISRI can be calculated. The Sensitivity Index (S) for flat unpopulated terrain is 1 and the Toxicity Index (T)
for oil is 1,000. The quantity (Q) of oil released is 1 m3.
Therefore the EISRI = S x T x Q/1000 = 1 x 1,000 x 1/1000 = 1 giving the actual consequence of the incident
as slight environmental impact with a severity rating of 1.
In calculating potential consequence of the incident consider whether the flow line runs through a wadi
anywhere along its length. In this case the Sensitivity Index would increase to 100 and the EISRI to 100. The
potential consequence of the incident becomes a minor environmental impact with a severity rating of 2.
The volume of oil spilled could have been larger, for example the leak could have started just before nightfall
and would not be noticed until the morning, increasing the volume to 100 m3. This could further increase the
EISRI to 10,000 and a localised environmental impact with a severity rating of 3.
If the probability of the incident happening again is determined to be 'D' the potential HSE risk in RAM is 3D
and the incident is classified as medium potential.
Example 2
Consider a 5 m3 crude oil leak into the sea while loading at the SBM. As the incident is a spill of liquid an
EISRI can be calculated. The Sensitivity Index (S) for the sea is 100, the Toxicity Index (T) for oil is 1,000
and we know the quantity (Q) of oil released is 5 m3.
Therefore the EISRI = S x T x Q/1000 = 100 x 1,000 x5/1000 = 500 giving the actual consequence of the
incident as a minor impact with a severity rating of 2.
In calculating potential consequence of the incident it is consider whether the volume of oil spilled could have
been larger. For example 50 m3 of oil could have been spilled before action was taken to stop the flow. This
would increase the EISRI to 5,000 and the potential consequences become localised environmental impact
with a severity rating of 3. If the probability of the incident happening again is determined to be 'D' the
potential HSE risk is 3D and the incident is classified as medium potential.
Alternatively, if the potential quantity spilled is 500 m3, the EISRI would increase to 50,000, the potential
consequence becomes major environmental impact with a severity rating of 4 and if the probability of the
incident happening again is determined to be 'D' the incident is classified as high potential.
C) Halon release
Consider a release of 75 kg of Halon. EISRI cannot be used as the incident does not involve a spill of liquid
or solid material. From the Environmental Severity table the actual consequence of the incident is a minor
environmental impact with a severity rating of 2 since the quantity of Halon released lies between 50 and 100
kg.
In calculating the potential consequence of the incident it is necessary to review an increase in the severity of
the incident. Usually if the fire fighting system is triggered, all the Halon contained in the system is released at
once and there is no potential for the amount released to be increased. In the unlikely event, for example, of
only half the total quantity of Halon being released, the quantity could increase to 150 kg. In this case the
potential consequence becomes localised environmental impact with a severity rating of 3. If the probability
of the Incident happening again is determined to be 'D' the potential HSE risk in RAM is 3D and the incident
is classified as medium potential.
Therefore the EISRI = S x T x Q/1000 = 1 x 100 x20/1000 = 2 giving the actual consequence of the incident
as slight environmental impact with a severity rating of 1.
In calculating the potential consequences of the incident consider whether the road runs through a populated
area anywhere along its length which will increase the Sensitivity Index to 100 and the EISRI to 200. The
potential consequence of the incident becomes minor environmental impact with a severity rating of 2. If the
probability of the incident happening again is determined to be 'C' the potential HSE risk is 2C and the
incident is classified as low potential.
It is difficult to predict a situation where the potential consequence is higher than the actual consequence and
they are therefore equal. If the probability of the incident happening again is determined to be 'E, the
potential HSE risk in RAM is 3E and the incident is classified as high potential.
4.G).29
The following provides guidance on the completion of the declaration found in Appendix 4.
1. Intent
The intent of this Statement of Fitness (SoF) is to ensure that when significant events occur, an appropriate
check-and-balance has been applied at a sufficient senior level to confirm that necessary controls are in
place to ensure a safe restart of the facility. The SoF aims to apply a formal process to aid the Operations
Manager in confirming those controls are indeed in place.
2. Requirements
These guidance notes clarify the requirements for restart following process upsets in producing assets. It
does not address the requirements for projects, including brown field modifications, which is covered by
SP-2062 or restarts following planned shutdowns, which is covered by PR-1721.
A Statement of Fitness (SoF) is required before restarting an asset for incidents meeting the criteria below:
an incident involving uncontrolled shutdown, unintentional start up or,
when the asset has been subjected to conditions outside the operational limits, or
experienced environmental conditions beyond the original design parameters.
and
which have been assessed as having an actual 4/5 RAM rating or,
a potential risk assessed as red on the RAM (even if a near miss) or,
a potential risk assessed in the 5A/B squares on the RAM (even if a near miss).
Notes:
1 Environmental conditions beyond the original design parameters mean the asset experienced
conditions beyond the original design parameters; e.g. earthquakes, hurricanes, etc.
2 Conditions outside the operational limits means “conditions outside engineering constraints”. The most
stringent constraint is often the Instrumented Protective Function (IPF) trip function or the relief valve
setting where the design does not include a trip function. See figure below.
Figure 1 Note: Terminology used in ESP (Ensure Safe Production) and Alarm mgt DEP (DEP 32.80.10.14-Gen).
The Delivery Team Leader is as a minimum the most senior person on site. The Operations Manager as
the Asset Owner is the accountable party.
The Delivery Team Leader should after an incident as described in section 2:
1 deal with the immediate control of the incident and decide whether facilities or parts thereof should be
shutdown pending the outcomes of the investigation.
2 immediately report medium and high risk incidents to senior line/HSE management
3 conduct an initial scene of incident investigation and request appropriate support for the investigation.
4 immediately conduct an initial assessment of the incidents actual severity and potential risk.
5 register the initial notification for the incident in FIM within 24 hours.
6 issue a Level 1 notification to senior operational and HSE management within 24 hours for incidents with
rating an actual severity 4 or 5
7 ensure an appropriate mix of authority and experience of persons appointed to an investigation team
commensurate with the actual consequences and potential risk.
8 confirm after review the accuracy of the actual and potential risk of the incident and correct FIM within 3
days if required.
9 confirm the required corrective and/or preventative actions have been taken to eliminate the direct and
underlying causes of incidents, including near-misses, and reduce risks to ALARP.
10 complete and sign the statement of fitness declaration using the template in Appendix 4 if you decide to
restart, unless the incident involved an actual severity of 4/5 or a potential high risk where the Asset
Owner is the only signatory allowed to sign the statement of fitness.
11 confirm that records of investigations including investigation reports (in English) for incidents with an actual
severity ratings of 3, 4, or 5 or high potentials are available and to an acceptable level.
1 arrange for the issuing of a PDO News List notification for AI-PSM Tier 1 incidents within 24 hours by
MSEM team.
2 ensure external parties (stakeholders, including authorities, e.g. regulatory authorities, shareholder have
been informed as required via the MSEM team.
2G)30
Important definitions
a) Incident with consequences is where someone has been injured, a something has been broken or
damaged, a leak has occurred or a road incident has happened
b) Near miss is when an incident/something unplanned DID happen but no-one got injured, nothing got
broken and nothing was spilt to environment. e.g. something dropped by a crane but it didn’t hit
anybody.
c) Potential incident is an unsafe act or condition or dangerous practise that could result in an incident but
the incident DID NOT happen. e.g. a worker wearing a harness when working at height but not
attaching it to anything but he did not fall.
Slide 1
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Slide 21
Important definitions
a) Incident with consequences is where someone has been injured, a something has been broken or
damaged, a leak has occurred or a road incident has happened
b) Near miss is when an incident/something unplanned DID happen but no-one got injured, nothing got
broken and nothing was spilt to environment. e.g. something dropped by a crane but it didn’t hit
anybody.
c) Potential incident is an unsafe act or condition or dangerous practise that could result in an incident but
the incident DID NOT happen. e.g. a worker wearing a harness when working at height but not
attaching it to anything but he did not fall.
Slide 2
Slide 3
Slide 2
Slide 3
Slide 4
c)G)32
Tripod is software that can only be licensed to people who have attended and passed a Tripod Beta training
course.
1. Relevant timeline of key events that led to the Top event – which caused the harm
2. Identifies the key energies which led to the hazards in the events
3. Identifies the targets which the events acted upon
4. Identifies the barriers which
i. Were not in place but should have been
ii. Were not in place but had not been thought of
iii. Were in place but were not effective enough
iv. Were in place and were effective
5. Identifies the pre-conditions which led to the barriers failing – i.e. what was in the mind of the person
who chose to breach the barrier.
6. Identifies the underlying causes which led to the pre-conditions being allowed to have an influence and
leading to the barriers failing
Do not attempt to conduct a Tripod unless you have attended a Tripod course and have conducted a Tripod
within the last 24 months.
6.G)33
6.G)34
Vehicle rolls over and driver Driver failed to wear his SJM was not competent or PDO and self audits had
killed when thrown out of seatbelt. Vehicle rolled due compliant with PDO failed to identify and address
speeding vehicle whilst to high speed, poor specifications. failure by contractor to
driving tired at night visibility and fatigue. SJM comply with SP2000.
failed to prevent manager Seatbelt alarm had been
disconnected. Maintenance budgets had been
taking journey.
cut leading to poor standards.
IVMS data was not being
analysed. Contractor had lost qualified
mechanics due to poor salaries
Production meant that the part offered.
had to be delivered urgently.
Contractor had failed to invest
in IVMS management system
or resource making system
redundant and ineffective.
Loss of production outweighed
safety considerations in the
eyes of the management.
High pressure sour gas Flange leaked high pressure Gasket used was not to design Project quality management
injector well leaked on gas and engineers put at specification due to shortage system was not sufficient to
commissioning. risk standing downstream of material and desire by identify change to material
of leak without BA. contractor to avoid penalties. for gaskets or nitrogen.
Sensitive leak tests did not used Commissing system does not
the correct Nitrogen due to include requirement for a
shortage worksite dynamic risk
assessment and key rules to
No TBT was conducted to
assess risk for the follow.
commissioning.
None