7 DECADES OF ENGINEERING EXCELLENCE

PL EX
SIM

www.simplexengg.in

SIMPLEX ENGINEERING & FOUNDRY WORKS PRIVATE LIMITED

an ISO 9001:2008 company

ESTABLISHED 1941
2000 STRONG WORKFORCE
AT
350 MACHINE TOOLS A
SINGLE PIECE FABRICATION UPTO 80 TONNE GLANCE
EPC CONTRACTOR
 FROM CONCEPTION TO COMPLETION
www.simplexengg.in

SIMPLEX UNIVERSAL DRILLING MACHINE

An example of Simplex’s competencies and ingenuity.

Simplex Engineering & Foundry Works is an ISO 9001:2008 company with

four manufacturing units engaged in manufacturing equipments and spares
for core industrial sectors.
Establised in 1941, Simplex Engineering is now on the verge of completing 7
decades of manufacturing operations.
With outstanding facilities under one roof and the ability to meet the most
challenging specification and delivery schedules, Simplex provides its clients
with a vast range of products for various sectors such as Power, Railways, Iron
and Steel, Mining, Material Handling, Defence, Hydrocarbons, Sugar and
Cement.
Simplex provides a complete range of services to heavy industry from Basic
Engineering to Detail Design, Manufacturing, Installation, Commissioning
and Maintenance.
Simplex exports more than 20% of its production to countries such as USA,
France, Japan, Germany, Australia, Korea, Egypt and Russia. Regularly
exported products include Steel Ladles, Mobile Crushers, Aluminium
Moulds, Steel Plant Spares, Pump Bodies and Valve Bodies.

... Centrally located in India, in the industrial town of Bhilai, Chhattisgarh,

Simplex is well connected through Road and Rail network to all parts of the
country. In addition to its manufacturing facilities, Simplex has an effective
COMPANY network of marketing offices and representatives to cater to the
requirements of a wide cross section of clients in India and abroad.
 COMPLETE ENGINEERING SOLUTIONS
www.simplexengg.in

DESIGN. TURNKEY PROJECTS.

Simplex Engineering’s fully computerized design office, equipped Simplex Engineering undertakes turnkey and semi-turnkey
with latest hardware and software, offers design engineering contracts on individual/consortium basis for construction,
services in the following disciplines: revamping and modernization of Iron and Steel Making Plants,
• Structural Design • Mechanical Design • Electrical Design Rolling Mills, Material Handling Systems, etc.
• Hydraulic Design • Instrumentation & Automation Design. Tu r n ke y s e r v i c e s i n c l u d e :
Simplex specializes in design and development of Mining and • Technical and Commercial feasibility reports • Systems Design
Material Handling Equipments. Equipment indigenously designed • Detail Engineering • Planning, Scheduling and Project
by Simplex include DGMS approved Mining Machinery such as Side Monitoring • Manufacturing and Machine Building
Discharge Loaders, Universal Drilling Machines and Load Haul • Structural Work • Erection, Commissioning and Initial
Dumpers with hydraulics and flame-proof electricals, Mechanical & Operation of plants • Training for Clients’ Personnel •
Electro-hydraulic Grab Buckets, On-shore Sucker Rod Pumping Deputation of Skilled Operators/Engineers to meet short-term
Units, Pre-Engineered Buildings, Plant and Equipment for Integrated operational needs of clients.
Steel Plant Mills.
REFURBISHMENT SERVICES.
FABRICATION. Simplex provides Refurbishment and Repair Services for
Simplex has the capacity to manufacture 5000 Tonnes of industrial equipments and components. Process includes
Equipments and Structural Fabrication [upto 80 Tonne single complete dismantling of equipment/components,
piece] per month. repair/reconditioning, change of parts which are beyond use,
re-assembling and testing.
More than 50000 Square Metres of covered area with EOT Cranes
has been created for fabrication and an additional 10000 Square
Metres of open fabrication yard operates with Tower Cranes of 50 STEEL SERVICE CENTER.
Tonne capacity. Simplex Steel Service Centre caters to the need of industries for
Simplex has all modern fabrication facilities like CNC Profile Cutting buying steel in a modern organized way. It supplies steel plates
Machines, CNC Drilling Machines, Heavy H-Beam Line, TIG, MIG, and structures in the exact quantity and the exact profile as per
CO2, Semi-Automatic Submerged ARC Welding Machines, Welding customers’ drawings, cut on CNC Profile Cutting Machine.
Booms upto 4 metres, Welding Manipulators, etc. Simplex Steel Service Centre supplies Heavy/Medium/Light
Structurals, Universal Beams, Channels, Angles,
Crane/Industrial Rails in all sizes with ex-stock delivery.
MACHINING.
Simplex Steel Service Centre, with ultra modern lab testing
Spread over an area of 25000 Square Metres in three
facilities, also supplies steel with third party inspection through
workshops, Simplex’s state-of-the-art machining facility is the
IRIS/BVIS/TPL/TUV as per customer requirements.
largest of its kind in Central India.
Simplex has more than 350 Machine Tools, consisting of both
CNC and Conventional Machines. These include Lathes, Plano-
Millers, Cylindrical Grinders, Surface Grinders, Vertical Boring
Machines, Horizontal Boring Machines, etc. The facility is
supported by a well-equipped and modern Tool Room.

ASSEMBLY. ...
With state-of-the-art facilities for fabrication and machining,
Simplex is one of the largest equipment builders in India. As such, as SERVICES
a part of its manufacturing responsibilities, Simplex also carries out
compete control assemblies, trial and testing of various equipments
and components in its workshops.

TESTING.
Simplex’s in-house physical and chemical testing facilities and a
dedicated team of Quality Control technicians work towards
ensuring complete customer satisfaction.
Testing facilities available include Ultrasonic Testing Machine,
Radiography Equipment, Magnetic Particle Testing Machine,
Ultrasonic Surface Finish Tester, Die-Penetrant Testing Facility,
Digital Hardness Tester, Hydraulic Testing Bench, Coordinate
Measuring Machine, etc.
Being an ISO 9001 accredited company, stringent quality systems
are an integral part of Simplex’s manufacturing processes. Both, in-
process and final inspections are carried out by a team of trained
quality engineers. The company management practices and trusts
Total Quality Management.
www.simplexengg.in

COMPREHENSIVE MANUFACTURING INFRASTRUCTURE

SIMPLEX UNIT I UNIT III UNIT II
Light and Medium Machine Heavy Machine Building and Heavy Machine Building and
Building. Technological Fabrication. Technological Fabrication.

Capacity 12000 Tonnes per Annum 20000 Tonnes per Annum 20000 Tonnes per Annum
50 Tonnes Single Piece 50 Tonnes Single Piece 50 Tonnes Single Piece
Also capable of manufacturing
technological structures @ 1500
tonnes per month upto 80 Tonne
single piece.

Plot Area 32293 Square Metres 123001 Square Metres. 50200 Square Metres.

Covered Area 23166 Square Metres. 49192 Square Metres. 33310 Square Metres.

Captive Power Generators 1075 KVA. 1150 KVA. 900 KVA.

Machine Tools 119 [97 Conventional + 22 CNC] 85 90

Handling Facilities 9 EOT + 3 Mobile Cranes 19 EOT + 6 Mobile Cranes. 18 EOT + 3 Mobile Cranes.

Fabrication Facilities • Plate Bending Machines • Plate Bending Machines • Plate Bending Machine [upto
• CNC Flame-Cutting Machine • CNC Flame-Cutting Machines plate Thickness 70 mm] • Plate
• SAW, MIG, TIG, Rectifiers • Welding Manipulators Bending Machine [upto 16 mm]
• Welding Machines • Plano • SAW, MIG, TIG • Rectifiers • Vertical Boring Machines
Miller • Lathes • Cylindrical • Grit Blasting Equipment • Plano Millers • CNC Flame-
Grinders • Surface Grinders • Hydraulic Presses [Vertical Cutting Machine • SAW Column
Cylinder, Vertical Double and Boom • Welding Robot
Cylinder, Horizontal Double • Welding Manipulator • SAW,
Cylinder]. MIG, TIG • Rectifiers • Grit
Blasting Equipment.

Extra Facilities Stress Relieving Furnace Paint Booth

4m x 6m x 8 m. 3mH x 6mW x 9mL.

Testing Facilities • Heat Treatment facility. • Ultrasonic Testing Machine • Ultrasonic Testing Machine
Ultrasonic Testing Machine • X-Ray Testing Equipment • X-Ray Testing Equipment
• Magnetic Particle Testing • Magnetic Particle Testing • Magnetic Particle Testing
Machine • Ultrasonic Surface Machine • Ultrasonic Surface Machine • Ultrasonic Surface
Finish Tester • Die-Penetrant Finish Tester • Die-Penetrant Finish Tester • Die-Penetrant
Testing Facility. Testing Facility • Digital Testing Facility.
Hardness Tester • RAM Testing
Facility [1:4] • Flow Meter
• Pump Testing Bench
• Hydraulic Testing Bench
• Digital Height Gauge.

Products • Sucker Rod Pumps • Grab • Fabricated Bogie Frames for • Mobile Crushers • Equipment
Buckets • Magnet Frames Locomotives and Coaches for Hydel/Thermal/Wind Power
• Suspension Tubes • Armature • Equipment for Mining Plants, Steel Plants.
Shafts Industry like Side Discharge
Loaders • Load Haul Dumpers
• Special Purpose Cars for
Steel Plants • Wagons

...
FACILITIES
 EQUIPMENTS & COMPONENTS FOR INDUSTRIAL SECTORS
www.simplexengg.in

POWER.
Hydroelectric • Spiral Casing • Stator Frame
• Stator Core Clamping Assembly • Stator Stand
• Upper Bearing Bracket • Draft Tube
• Stay Ring • Rotor Spider • Clamping Rotor Rim
• Bearing Track • Lower Guide Bearing
• Turbine Casings • Pen Stock.
Thermal > Fabricated Mill Base and Gear
Housing • Air Inlet Housing • Separator Body •
Separator Top • Boiler Structures • Pressure
Parts.
Wind > Conical Towers • Nacelle Frames • Main
Carrier • Stator Bells • Stator Rings • Disc Rotors
• Stator Plates • Stator Frames • Generator
Rotor and Supporting Structure.

MINING.
Side Discharge Loaders • Load Haul Dumpers •
Mobile Crawler Mounted Universal Drill
Machines • Mobile Crawler Mounted Crushers
• Crawler Mounted Roof Support for
Underground Coal Mines • Tyre Mounted Coal
Hauler (Shuttle Car) • Showel Buckets up to 10
Cubic Metres • Sigma Line Pans for Longwall.

MATERIAL HANDLING.
Various types of Grab Buckets including Remote
Controlled Grabs • Various types of Wagons
and Transfer Cars • Mobile Crushers upto 600
TPH • Coal Handling Plants.

RAILWAYS.
RDSO approved Fabricated Bogie Frames and
Bolsters for Electric Locomotives, Diesel
...
Locomotives, Coaches, Freight Wagons,
Electrical Multiple Unit [EMU] and special
PRODUCTS
purpose Bogies as per customer requirements •
Magnet Frames [Stator Frames] • Suspension
Tubes • MSU Components • Under-Frames of
Locomotives • Crank Case • Main Base • Shafts
• Heavy components such as Undercarriages, STEEL PLANTS.
Superstructures, Jibs [Boom] for Heavy Break Rolling Stock > Self Propelled Transfer Cars • Coke Oven Cars
Down Cranes for Railways • Track Machines • H o t M e t a l Tr a n s f e r C a r w i t h L a d l e s
such as Track Relaying Machine, Track Lifter and • Slag Ladle Car with Cup • Tundish Car and Transfer Car for
Shifter. Steel Melting Shop • Torpedo Ladle Cars
• Charging Box Car for SMS • Coil Cars for Rolling Mills
MISCELLANEA. • Ingot Mould Cars.
Cement Plants > Kiln Supporting Roller with Sinter Plants > Sinter Pallet Assemblies of unique design
Shaft • Kiln Outlet Shell • Cast Steel Mill Feed with Air Gap Sealing • Cast Steel Pallet Cars • Pallet Bodies.
Head • Girth Gear and Pinion • Support Frame Blast Furnace > Mini Blast Furnace • Blast Furnace Shells •
• Fly Wheel for Hammer Mill • Rotary Kiln and Furnace Top Equipments • Mud Guns • Tap Hole Drills • Slag
Cooler • Rotor Block/Shaft • Retainer Ring and Stoppers • Tuyere Stocks • Cast House Runners • Metal and
Inlet Piece • Brake Drums • Grab Buckets. Slag Ladle Cars • Pig Casting Machines • Charging
Hydrocarbons > Sucker Rod Pumping Units. Equipments • Stove Valves • Dust Catcher equipment• Gas
Cleaning equipment and Gas Holders.
Sponge Iron > Kilns • Coolers • After Burning Chambers
STRUCTURES. • Dust Settling Chambers.
Factory built structures for Thermal & Hydel Steel Melting Shop > Ladles • Turntables • Ingot Mould Cars
Power Projects, Rail & Road Bridge projects, • Ladle Paw • Structure for Arc Furnace • Hot Metal Ladle
Industrial Sheds, Warehouses & Storage Car • Transfer Car • Hot Metal Mixer.
Godowns, Shopping Malls, Stadiums and Sports
Rolling Mills > Components for Hot Rolling Mill, Cold Rolling
Arenas
Mill, Bar & Section Mill and Wire Rod Mill • Roller Tables •
H-Welded and I-Welded Beams of upto 18 Mill Stands and Chocks • Cooling Beds • Crop Shears •
metres length for use in Floor Beams, Crane Deburring Rolls • Roll Changing Devices • Pinch Rollers.
Girders, Columns, Tie Beams, etc. Grit Blasted
and Epoxy Painted, as required.
Registered Office.
15th Floor, 1503 Modi Corporation
Hemkunt Tower, 98, Nehru Place
New Delhi - 110019.
Telephone
91.11.26414846, 26431347
Fax
91.11.26466303
Mail
[email protected]

Head Office and Works.

65, Industrial Estate, Bhilai - 490026
Chhattisgarh, India.
Telephone
91.788.2283054, 2283055, 2283056
Fax
91.788.2283058, 2283059
Mail
[email protected]

www.simplexengg.in

P LEX
P LEX SIM
SIM

SIMPLEX ENGINEERING & FOUNDRY WORKS PRIVATE LIMITED

an ISO 9001:2008 company