Mercruiser Repower Guide

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FLAGSHIP PROTECTION FOR ALL FOURSTROKE

MARINE ENGINES
All New F ourStroke Oil Technology
Brand new FourStroke oil formulations provide the best protection and performance.
3 things to know:
1-���---
F.:ORIUSEHNIALl! �OURSliROKE MARINE ENGINES
New formula FourStroke oils for use in all brands of FourStroke outboard. sterndrive and __ _
inboard engines and exceeds all marine industry FourStroke oil requirements including
FC-W •!!land FC-W!!l Catalyst Compatible.

2 F.l!AGSJ:IIPa ENGINE AND CORROSIOI\!' PROTECTION


• Industry leading strength and viscosity retention
• Ultimate corrosion and wear protection
3 iTHE MOSli RECOMMENDED MARINEcOIL
Over 5 years of engineering and development by the largest marine engine manufacturer in
the world.
F.ourStrol<e Outl:ioards Gas Stern drives/ lnl:ioards
15 HP to Non-
Low HP low HP MidHP Mid HP catalyzed
150 HP Verado Catalyzed Part Number
2.5 HP to 15 HP to 75 HP to 115 75 HP to 115 1SOHP Enelne
S.■Pro Enelne
9.9HP 60HP HP(1.7ll HP (2.1ll

1 L: 8M0086220
Not
Good• Good• Good• Good Good Good
Applicable Not Applicable 4l: 8M0086221
206L: 8M0086222

1 L: 8M0152563
BEST Good• Good• BEST BEST Good• Not Not Applicable 4l: 8M0152564
Applicable
206L: 8M0152565

1 L: 8M0086223
4l: 8M0086224
Good Good Good Good Good Good Good Good•• Good..
60L: 8M0121914
206L: 8M0086225
1 L: 8M0086226
Good BEST BEST Good Good BEST BEST BEST.. BEST'• 4l: 8M0086227
206L: 8M0086228

• I • I

FourStroke SeaPro ProXS FourStroke SeaPro ProXS Part Number

1L: 8M0086220
Good Not Applicable Good Good Not Applicable Good 4l: 8M0086221
208L: 8M0086222

1L: 8M01525'3
BEST Not Applicable BEST BEST Not Applicable BEST 4l: 8M01525'4
208L: 8M01525'5

1L: 8M0086223
Not Applicable Good Not Appl� Not Applicable Good Not Applicable 4l: 8M0086224
cable 60L: 8M0121914
208L: 8M0086225

1L: 8M0086226
Not Applicable BEST Not Appl� Not Applicable BEST Not Applicable 4l: 8M0086227
cable 208L: 8M0086228
Q_ui__cksily_er Grease
.... �roduct Line Simplified
,
Quicksilver greases have gone through a makeover, The product line has been simplified to eliminate confusion about which
grease to use in what application,
Quicksilver Extreme Grease is a new grease that provides better rust and corrosion protection than the greases it replaces,
It also provides better wear protection in high temperature, high load applications, Extreme grease is a calciu m-sulfonate
based NLGI 2 grease that meets GCLB requirements and can be used in the applications listed in the chart below:
Marine ATV/UTVand
Application: Motorcycles Snowmobiles Trailers Auto
Outboard Stern Drive
Steering systems/cable, linkages 2- 4-C 2-4-C Extreme Extreme
Th rattle & shift cables & linkages 2- 4-C 2-4-C Extreme Extreme Extreme
Remote controls 2-4-C 2-4-C
Prop shafts 2-4- C 2 -4-C
Swivel pins 2-4-C 2-4-C
Tilt lock mechanism/tilt tube 2-4-C
Hinge pins 2-4-C
Drive shaft splines (engine couplers) Extreme Extreme
Gimbal bearings Extreme
U-Joints Extreme Extreme Extreme
Suspension systems Extreme Extreme Extreme Extreme
Chassis Extreme Extreme
Ball joints Extreme
Disc brakes & ABS applications Extreme Extreme Extreme
Trailer wheel bearings
Boat Trailers 2-4-C
Campers Extreme
Utility Trailers Extreme

New �rocluct l!ine


2-4-C Marine Grease replaces Special 101
2-4-C Marine Grease
• Better wear protection
Special 101
• Compatible with other greases
Replaced by Extreme Grease
-------:lie
Engine Coupler / Spline Grease
• Protects better than previous greases
U-Joint/Gimbal Bearing Grease
• Superior rust and corrosion protection
Anti-Corrision Grease • Won't break down under high heat
Assembly Grease
-
Needle Bearing Assembly Grease • Same formula - new name
• Conveniently packaged in 1 lb tubs

Previous Part Number Product Description Replaced by Product Description


92-00286a:)1 Needle Bearing Assembly Lubricant 8 oz tu be@ 6 92-8M0071836 Assembly Grease- 16 oz tub@4
92-80286SQ02 Special 101 Lubricant 8 oz tube@6 92-8M0121966 2-4-C Marine Grease-a oz tube@ 12
92-002871Q1 U-Joint & Gimbal Bearing Lubricant 3 3 oz cartridges@ 10 9 2 -8M0071837 Extreme Grease- 3 3oz cartridges@ 1O
92-002870Q1 U-Joint & Gimbal Bearing Lubricant 14 oz cartridge @4 92-8M0071841 Extreme Grease- 14 oz cartridge@4
92-002867Q1 Anti-Corrosion Grease - 8 oz tube@6 92-8M0071838 Extreme Grease- 8 oz tube@ 6
92-002869Q1 Engine Coupier / Spline Grease 14 oz cartridge@4 92-8M0071841 Extreme Grease- 14 oz cartridge@4
TABLE OF CONTENTS

225 - 250 ProXS Dressed Powerheads . . . . . . . . 1 150 EFI FourStroke Powerheads . . . . . . . . . . . . . . 9


75/90 EFI FourStroke Powerheads . . . . . . . . . . . . . 9
2-Stroke Fully Dressed Powerheads . . . . . . . . . . 2 Outboard Powerhead Cross Reference Chart . . 10
Verado Powerhead . . . . . . . . . . . . . . . . . . . . . . . . 10
4-Stroke Dressed Powerheads . . . . . . . . . . . . . . . 3
Remanufactured Sport Jet Powerheads . . . . . . 14
Fully Dressed Powerhead Cross Reference
Mercury Sport Jet 240 . . . . . . . . . . . . . . . . . . . . . 14
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mercury Sport Jet 250 . . . . . . . . . . . . . . . . . . . . . 14
Outboard Gearcase . . . . . . . . . . . . . . . . . . . . . . . . 16 Sport Jet Powerhead Cross Reference Chart . . . 14

Outboard Gearcases - New . . . . . . . . . . . . . . . . . 17 Remanufactured Verado Superchargers . . . . . 15


Mercury, Mariner 3-Cylinder (70, 75, 80, 90 HP) . . . 17 .040 in. (1 mm) Oversize Piston w/Rings
Mercury, Mariner V-6 . . . . . . . . . . . . . . . . . . . . . . 17 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Mercury 150 Hp 4-Stroke Outboard Gearcases . . . 19
Mercury 40-60 Hp 4-Stroke Outboard Bigfoot *NEW* Quicksilver Cylinder Heads . . . . . . . . . . 88
Gearcases . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mercury 75, 90 & 115 Hp 4-Stroke Outboard *NEW* Quicksilver Cylinder Heads . . . . . . . . . . 90
Gearcases . . . . . . . . . . . . . . . . . . . . . . . . . . 18
*NEW* Quicksilver Big Block V-8 Cylinder
Mercury Mariner 4-Cylinder (100, 115, 125 HP) . . . 17
Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Outboard Gearcase-New . . . . . . . . . . . . . . . . . . . 17
*NEW* Quicksilver Inline 4-Cylinder Heads . . . . . . 90
Verado 135-200 L4 Outboard Gearcases . . . . . . . . 19
*NEW* Quicksilver Small Block V8-Cylinder
Verado 200-275 L6 Outboard Gearcases . . . . . . . . 19 Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Verado 300 L6 Outboard Gearcases . . . . . . . . . . . 19 *NEW* Quicksilver V6-Cylinder Heads . . . . . . . . . . 90
Quicksilver Cylinder Head Replacement Valves
Outboard Powerhead Features . . . . . . . . . . . . . . . 5 and Studs . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Quicksilver SportJet Powerheads . . . . . . . . . . . 13 *NEW* Quicksilver Cylinder Heads


Application Chart . . . . . . . . . . . . . . . . . . . . . . 89
Remanufactured 2-Stroke Outboard
Powerheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.0L/4.3L/350/540 Crate Engines . . . . . . . . . . . . 22
2.5 Liter Powerhead, Mercury/Mariner . . . . . . . . . . . 7 3.0L Crate Engines . . . . . . . . . . . . . . . . . . . . . . . . 22
3.0 Liter Powerhead, Mercury/Mariner . . . . . . . . . . . 8 350 Crate Engines . . . . . . . . . . . . . . . . . . . . . . . . 24
3-Cylinder Powerhead, Mercury/Mariner . . . . . . . . . 7 350 Crate Engines . . . . . . . . . . . . . . . . . . . . . . . . 25
4-Cylinder Powerhead, Force . . . . . . . . . . . . . . . . . 7 4.3L Crate Engines . . . . . . . . . . . . . . . . . . . . . . . . 23
4-Cylinder Powerhead, Mercury/Mariner . . . . . . . . . 7 540 Bravo Crate Engines . . . . . . . . . . . . . . . . . . . 26

Remanufactured FourStroke Outboard Accessory Kits for Plus-Series Engines . . . . . 47


Powerheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 Pin Boat Harness/instrument Harness . . . . . . . . 56
115 EFI FourStroke Powerheads . . . . . . . . . . . . . . . 9 14-10 Pin Harness Adaptor . . . . . . . . . . . . . . . . . . 56

2020 Repower Product Guide a


14-Pin Boat Harnesses w/Key Switch . . . . . . . . . . 57 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Analog Gage Adapter Harnesses . . . . . . . . . . . . . 57 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Block Plugs - Dipstick Hole . . . . . . . . . . . . . . . . . . 47
Carburetor Wedge Kit . . . . . . . . . . . . . . . . . . . . . . 47 Engine Break-In Procedures . . . . . . . . . . . . . . . 127
Closed Cooling Chart . . . . . . . . . . . . . . . . . . . . . 54
Closed Cooling Kits . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Identification Sheet . . . . . . . . . . . . . . . . 123
Crankshaft Spacer . . . . . . . . . . . . . . . . . . . . . . . . 47 4.3L Engine Identification . . . . . . . . . . . . . . . . . . 123
Engine Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 5.0 / 5.7L Engine Identification . . . . . . . . . . . . . . 124
Engine Flush Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Big Block Engine Identification . . . . . . . . . . . . . . 125
Engine Headers . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Exhaust Manifold and Elbow Kits . . . . . . . . . . . . . . 48 Inboard Transmissions - New . . . . . . . . . . . . . . 144
Exhaust Riser Chart . . . . . . . . . . . . . . . . . . . . . . 52 Borg Warner / Velvet Drive Direct-Across . . . . . . . 145
Exhaust Riser Kits . . . . . . . . . . . . . . . . . . . . . . . . 49 Borg Warner / Velvet Drive Down Angle . . . . . . . . 145
Flame Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . 47 ZF/Hurth 45C Direct Across . . . . . . . . . . . . . . . . 144
Hot Water Heater Fitting Kits . . . . . . . . . . . . . . . . . 53 ZF/Hurth 630A Down Angle Transmission . . . . . . 144
Module Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 ZF/Hurth 630 V-Drive Transmission . . . . . . . . . . . 144
Plus Series Inboard to V-Drive Conversion
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Inboard Transmissions - Reman . . . . . . . . . . . . 146
Power Steering Kits . . . . . . . . . . . . . . . . . . . . . . . 59
Borg Warner / Velvet Drive Direct-Across -
Power Trim Pump and Harnesses . . . . . . . . . . . . . 59
Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Remote Oil Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Borg Warner / Velvet Drive Down-Angle -
Shim Kit - Rear MCM Engine Mount . . . . . . . . . . . 48 Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
SmartCraft Rigging . . . . . . . . . . . . . . . . . . . . . . . . 57 Borg Warner / Velvet Drive V-Drive Transmissions
Transom Adapter / Sterndrive . . . . . . . . . . . . . . . . 60 -Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Transom Harness . . . . . . . . . . . . . . . . . . . . . . . . . 56 ZF / Hurth 630A Down Angle Transmissions -
Water Separating Fuel Filters . . . . . . . . . . . . . . . . 55 Reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
ZF / Hurth 630 V-Drive Transmissions -Reman . . . 146
Corrosion - Look and Compare . . . . . . . . . . . . 128
Intake and Exhaust Gasket Cross
Cross Reference Charts . . . . . . . . . . . . . . . . . . . 148 Reference Chart . . . . . . . . . . . . . . . . . . . . . . . 111
Driveshaft Housing Cross Reference Charts . . 149
Longblock Cross Reference Charts . . . . . . . . . 95
Engine Longblock Cross Reference Charts . . . 148
Inboard Transmission Cross Reference MerCruiser "NEW" Diesel Longblocks . . . . . . . 94
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
MerCruiser Gear Housing Cross Reference MerCruiser *NEW* Cylinder Heads . . . . . . . . . . 87
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
MerCruiser *NEW* Gasoline Longblocks . . . . . 86
Dare to Compare . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Compare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 MerCruiser Sterndrives - New . . . . . . . . . . . . . . 134
Components and Assembly . . . . . . . . . . . . . . . . 121
Driveshaft Housings - Basic . . . . . . . . . . . . . . . . 139
Notes and Process . . . . . . . . . . . . . . . . . . . . . . . 120
Driveshaft Housings - Complete . . . . . . . . . . . . . 138

b P/N 8M0163262
Gear Housings - Basic . . . . . . . . . . . . . . . . . . . . 141 357 Mag Bravo One . . . . . . . . . . . . . . . . . . . . . . 67
Gear Housings - Complete . . . . . . . . . . . . . . . . . 140 357 Mag Bravo Three . . . . . . . . . . . . . . . . . . . . . 67
Sterndrives - Alpha One . . . . . . . . . . . . . . . . . . . 134 383 Mag Bravo One . . . . . . . . . . . . . . . . . . . . . . 68
Sterndrives - Alpha One Gen II . . . . . . . . . . . . . . 134 383 Mag Bravo Three . . . . . . . . . . . . . . . . . . . . . 69
Sterndrives - Bravo One . . . . . . . . . . . . . . . . . . . 135 383 Stroker Bravo One and Three . . . . . . . . . . . 70
Sterndrives - Bravo One (Classic) . . . . . . . . . . . . 135 4.3L Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Sterndrives - Bravo One (SeaCore) . . . . . . . . . . . 135 496 HO -Bravo One and Three . . . . . . . . . . . . . . 73
Sterndrives - Bravo Three . . . . . . . . . . . . . . . . . . 137 496 MPI Bravo One X . . . . . . . . . . . . . . . . . . . . . 71
Sterndrives - Bravo Three (Classic) . . . . . . . . . . . 137 496 MPI Bravo Three X . . . . . . . . . . . . . . . . . . . . 72
Sterndrives - Bravo Three (SeaCore) . . . . . . . . . . 137 540 Mag Bravo One X . . . . . . . . . . . . . . . . . . . . . 74
Sterndrives - Bravo Two . . . . . . . . . . . . . . . . . . . 136 540 Mag Bravo Three X . . . . . . . . . . . . . . . . . . . 75
Sterndrives - Bravo Two (Classic) . . . . . . . . . . . . 136 Wide Open Throttle - RPM . . . . . . . . . . . . . . . . . . 62
Sterndrives - Bravo Two (SeaCore) . . . . . . . . . . . 136
Pro-Series Longblock Features . . . . . . . . . . . . . 77
MerCruiser Transoms - New . . . . . . . . . . . . . . . 143
Quicksilver Crate Engines . . . . . . . . . . . . . . . . . . 27
Transom Assembly - Alpha . . . . . . . . . . . . . . . . . 143
Transom Assembly - Bravo . . . . . . . . . . . . . . . . . 143 3.0L Crate Engine . . . . . . . . . . . . . . . . . . . . . . . . 27
Transom Assembly - Bravo (SeaCore) . . . . . . . . . 143 350 Crate Engine . . . . . . . . . . . . . . . . . . . . . . . . . 28
350 MPI Bravo Crate Engine . . . . . . . . . . . . . . . . . 28
Mercury Remanufacturing PLUS-SERIES 4.3L Crate Engine . . . . . . . . . . . . . . . . . . . . . . . . 27
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 540 Bravo Crate Engine . . . . . . . . . . . . . . . . . . . . 29
3.0L TKS - Engine Only . . . . . . . . . . . . . . . . . . . . 44
Quicksilver Cylinder Head and Black-X
350 MPI Alpha - Engine Only . . . . . . . . . . . . . . . . 45
Composite Valve Chart . . . . . . . . . . . . . . . . . 93
383 Mag Stroker - Engine Only . . . . . . . . . . . . . . . 45
4.3L Alpha 4V - Engine Only . . . . . . . . . . . . . . . . . 44 Quicksilver Plus Series Engines . . . . . . . . . . . . 30
Oil Priming Instructions . . . . . . . . . . . . . . . . . . . 126 3.0L Alpha TKS . . . . . . . . . . . . . . . . . . . . . . . . . . 31
350 MPI Alpha . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Oversize Bearings and Valves Chart . . . . . . . . . 83 350 MPI Bravo . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
383 MPI Bravo FWC . . . . . . . . . . . . . . . . . . . . . . . 34
Plus Series Engines . . . . . . . . . . . . . . . . . . . . . . . . 37
Quicksilver PLUS-SERIES Engines . . . . . . . . . . 35
Plus Series Engines - Partially Dressed
3.0L TKS - Engine Only . . . . . . . . . . . . . . . . . . . . 35
Engine Features . . . . . . . . . . . . . . . . . . . . . . . 21
350 MPI Alpha - Engine Only . . . . . . . . . . . . . . . . 35
Propellers for Plus Series Engines . . . . . . . . . . 61 350 MPI Bravo - Engine Only . . . . . . . . . . . . . . . . 36
383 MPI FWC Bravo - Engine Only . . . . . . . . . . . . 36
3.0L Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
350 Alpha Engines . . . . . . . . . . . . . . . . . . . . . . . 64 Quicksilver Transom and Drives - NEW . . . . . 132
350 MPI Bravo One . . . . . . . . . . . . . . . . . . . . . . . 64
350 MPI Bravo Three . . . . . . . . . . . . . . . . . . . . . 65 Quicksilver Transom and Drives - NEW . . . . . 133
357 Alpha Engines . . . . . . . . . . . . . . . . . . . . . . . 66
Quicksilver Sterndrives . . . . . . . . . . . . . . . . . . . . 133
2020 Repower Product Guide c
Quicksilver Transom Assembly . . . . . . . . . . . . . . 133 Zeus Gearcase Diesel Service Parts . . . . . . . . . . 176

Quicksilver Value Series Longblocks . . . . . . . . 84

Reman Cylinder Heads - MerCruiser . . . . . . . . . 81


V-6 Cylinder Heads . . . . . . . . . . . . . . . . . . . . . . . 81
V-8 Big-Block Cylinder Heads . . . . . . . . . . . . . . . . 81
V-8 Small-Block Cylinder Heads . . . . . . . . . . . . . . 81

Reman Intern Longblock Assembly . . . . . . . . . 78


3.0 Liter / 4 Cylinder Longblock Assembly . . . . . . . 78
4.3 Liter V-6 Longblock Assembly . . . . . . . . . . . . . 78
5.7 Liter V-8 Longblock Assembly . . . . . . . . . . . . . 78
6.2 Liter V-8 Longblock Assembly . . . . . . . . . . . . . 79
8.1 Liter 496 V-8 Longblock Assembly . . . . . . . . . . 80

Serial Tag Location . . . . . . . . . . . . . . . . . . . . . . . . 112

Service Manuals for Plus Series . . . . . . . . . . . . . 46

Sterndrive Available Gear Ratios . . . . . . . . . . . 129

Application Information Charts . . . . . . . . . . . . . 151


Alpha Repower . . . . . . . . . . . . . . . . . . . . . . . . . 151
Bravo Repower . . . . . . . . . . . . . . . . . . . . . . . . . 152
Classic Mercruiser Drives . . . . . . . . . . . . . . . . . . 162
Diesel DTS Rigging Accessories . . . . . . . . . . . . . 172
Diesel Non-DTS Rigging Accessories . . . . . . . . . 170
Diesel Tier 3 Service Parts . . . . . . . . . . . . . . . . . 174
Inboard Engines . . . . . . . . . . . . . . . . . . . . . . . . . 154
Inboard Transmissions . . . . . . . . . . . . . . . . . . . . 157
Mercruiser Transoms . . . . . . . . . . . . . . . . . . . . . 164
New 2-Stroke Outboard Gearcases . . . . . . . . . . . 167
New 4-Stroke Outboard Gearcases . . . . . . . . . . . 168
New and Remanufactured Mercruiser Gearcases
and Driveshaft Housings . . . . . . . . . . . . . . . 163
New Mercruiser Drives . . . . . . . . . . . . . . . . . . . . 160
Outboard Powerheads . . . . . . . . . . . . . . . . . . . . 165
Quicksilver Cylinder Heads . . . . . . . . . . . . . . . . . 169
Quicksilver Gas Rigging Accessories . . . . . . . . . . 158
Volvo Engines . . . . . . . . . . . . . . . . . . . . . . . . . . 156

d P/N 8M0163262
PRODUCT INTRODUCTION

PRODUCT INTRODUCTION

2020 Repower Product Guide e


REPOWER CONSIDERATIONS

REPOWER CONSIDERATIONS

f P/N 8M0163262
REPOWER CONSIDERATIONS

2020 Repower Product Guide g


REPOWER CONSIDERATIONS

h P/N 8M0163262
WARRANTY STATEMENT

WARRANTY STATEMENT

2020 Repower Product Guide i


WARRANTY PROCEDURE

WARRANTY PROCEDURE

j P/N 8M0163262
ELIGIBILITY FOR LIMITED WARRANTY

ELIGIBILITY FOR LIMITED WARRANTY

2020 Repower Product Guide k


PRE-DELIVERY CHECK LIST - REPOWER

PRE-DELIVERY CHECK LIST - REPOWER

l P/N 8M0163262
RCD EXEMPTION FORM

RCD EXEMPTION FORM

2020 Repower Product Guide m


QUICKSILVER REMANUFACTURING

QUICKSILVER REMANUFACTURING

n P/N 8M0163262
225 - 250 PROXS DRESSED POWERHEADS

225 - 250 PROXS DRESSED POWERHEADS

OUTBOARD AND SPORT JET

2020 Repower Product Guide 1


2-STROKE FULLY DRESSED POWERHEADS

2-STROKE FULLY DRESSED POWERHEADS


OUTBOARD AND SPORT JET

Introducing Quicksilver fully dressed remanufactured powerheads for Mercury outboards. A fully dressed powerhead minimizes cost, reduces
installation time, improves reliability, and has customers ready to fish in record time.
100% new dress parts such as: plenum, TBU, sensors, calibrated fuel rails, alternator, VST, injectors, air pump, and electrical are installed onto a
factory remanufactured powerhead from Quicksilver. A new PCM is set for the break‑in period, and the full assembly is factory hot tested prior to
shipment. For best performance, inspect the old exhaust tube prior to powerhead installation to verify it is not plugged nor corroded.
With a 1‑year limited factory backed, Fully Dressed Powerheads get you back on the water in record time without breaking the bank.

200 PROXS DRESSED POWERHEAD

61-8M0143995
Remanufactured outboard powerhead, 100% new dress parts. Direct Fuel
Injection Technology.
Compatible with exhaust tube 833116A19.
Fits the Mercury/Mariner V‑200 Pro XS, DFI (3.0L) OptiMax outboard, 1B912786 ‑
2B535571.
225 PROXS DRESSED POWERHEAD
61-8M0128367
Remanufactured outboard powerhead, 100% new dress parts. Direct Fuel
Injection Technology. Compatible with exhaust tube 8M0075819.
Fits the Mercury/Mariner V‑225 Pro XS, DFI (3.0L) OptiMax outboard, 1B973744 ‑
2B535608.
250 PROXS DRESSED POWERHEAD

61-8M0125790
Remanufactured outboard powerhead, 100% new dress parts. Direct Fuel
Injection Technology. Compatible with exhaust tube 8M0075819.
Fits the Mercury/Mariner V‑250 Pro XS, DFI (3.0L) OptiMax outboard, 1B973744 ‑
2B535608.
300 XS DRESSED POWERHEAD
61-8M0137238
Remanufactured outboard powerhead, 100% new dress parts. Direct Fuel
Injection Technology. Compatible with exhaust tube 833116A14.
Fits the Mercury/Mariner V‑300 XS, DFI (3.2L) OptiMax outboard, 1E052058 and
above.

2 P/N 8M0163262
4-STROKE DRESSED POWERHEADS

4-STROKE DRESSED POWERHEADS

OUTBOARD AND SPORT JET

2020 Repower Product Guide 3


4-STROKE DRESSED POWERHEADS
L6 VERADO DRESSED POWERHEAD
OUTBOARD AND SPORT JET

61-8M0162888
Remanufactured outboard 4‑Stroke longblock and supercharger. 100% new dress
parts. Supercharged 4‑Stroke inline‑6 engine technology supporting 200‑300 HP.
Generation II
PCM is not included. Re‑use PCM or order separately.
Serial number range 1B517434 ‑ 2B144122.
61-8M0162891
Remanufactured outboard 4‑Stroke longblock and supercharger. 100% new dress
parts. Supercharged 4‑Stroke inline‑6 engine technology supporting 200‑300 HP.
Generation V
PCM is not included. Re‑use PCM or order separately.
Serial number range 2B144123 thru 2B578935.

4 P/N 8M0163262
OUTBOARD POWERHEAD FEATURES

OUTBOARD POWERHEAD FEATURES

OUTBOARD AND SPORT JET

2020 Repower Product Guide 5


FULLY DRESSED POWERHEAD CROSS REFERENCE CHART

FULLY DRESSED POWERHEAD CROSS REFERENCE CHART


OUTBOARD AND SPORT JET

Fully Dressed Powerhead Cross Reference


Model Model Notes Year Range Serial # Range New Part Number Reman Part Number
200 ProXS 3.0L Dressed Powerhead 2007 - 2018 1B912786 - 2B535571 N/A 61-8M0143995

225 ProXS 3.0L Dressed Powerhead 2007 - 2018 1B973744 - 2B535608 N/A 61-8M0128367

250 ProXS 3.0L Dressed Powerhead 2007 - 2018 1B973744 - 2B535608 N/A 61-8M0125790

300 XS 3.2L Dressed Powerhead 2013 - 2020 1E052058 and up N/A 61-8M0137238

Verado L6 200-300 Gen II 2007 - 2015 1B517434 - 2B144122 N/A 61-8M0162888

Verado L6 200-300 Gen V 2015 - 2018 2B144123 - 2B578935 N/A 61-8M0162891

6 P/N 8M0163262
REMANUFACTURED 2-STROKE OUTBOARD POWERHEADS

REMANUFACTURED 2-STROKE OUTBOARD POWERHEADS

OUTBOARD AND SPORT JET


Quicksilver offers a wide variety of 2‑Stroke and 4‑Stroke remanufactured powerheads for Mercury and Mariner applications between 75‑300 HP. All
powerheads are completely disassembled, precision machined, honed, cleaned and assembled by a team of factory technicians. Remanufactured to
fully jeweled precision with 100% OEM components using the latest engineering revisions, these products are the only logical choice for a
remanufactured powerhead. Quicksilver’s remanufactured powerheads come with a 1‑year factory limited warranty.

3-CYLINDER POWERHEAD, MERCURY/MARINER 4-CYLINDER POWERHEAD, MERCURY/MARINER


POWERHEAD OUTBOARD POWERHEAD OUTBOARD

809837R97 17791R97
Remanufactured outboard powerhead (Carbureted technology). Remanufactured outboard powerhead (Carbureted technology).
Fits oil injected Mercury/ Mariner 75/90hp. Carbureted outboards (s/n 0D283222 Fits oil injected Mercury/ Mariner 100/115/125hp. Carbureted outboards (s/n
and above). This replacement powerhead works in both CDM and non‑CDM 0D283222 and above). This replacement powerhead works in both CDM and
applications. non‑CDM applications.
POWERHEAD OUTBOARD
4-CYLINDER POWERHEAD, FORCE
POWERHEAD OUTBOARD

895233R05
Remanufactured outboard powerhead (Direct Fuel Injection technology).
Fits Mercury/Mariner 75hp. DFI (1.5L) outboards, serial number 0T980000 and
above. 800-818154R48
891767R04 Remanufactured Force Outboard Powerhead
Remanufactured outboard powerhead (Direct Fuel Injection technology). Replaces 1996‑1999 Force 120, 4‑cylinder in‑line engines with oil‑injection.
Fits Mercury/Mariner 90/115/125hp. DFI (1.5L) and the 115 Pro XS outboards, Designed for 15‑spline driveshaft applications only. (s/n 0E138600 ‑ 0E369299)
serial number 0T801000 and above.
2.5 LITER POWERHEAD, MERCURY/MARINER
POWERHEAD OUTBOARD

879808R01
Remanufactured outboard powerhead, Direct Fuel Injection technology.
Fits the Mercury/Mariner V‑135/150 Optimax (2.5L), 0T178500 and above.

2020 Repower Product Guide 7


REMANUFACTURED 2-STROKE OUTBOARD POWERHEADS
OUTBOARD AND SPORT JET

823434R97
Remanufactured outboard powerhead, both Carbureted and Electronic Fuel
3.0 LITER POWERHEAD, MERCURY/MARINER
Injection technologies.
Fits the Mercury/Mariner V‑150 EFI (2.5L) outboard, 0D182000‑0G960499), the POWERHEAD OUTBOARD
V‑150 Carbureted (2.5L) outboard (0G760300‑0G960499), and fits the V‑150 XR6/
Tracker 150 EFI (2.5L) outboard (0D284788‑0G960499).
823434R00
Remanufactured outboard powerhead, both Carbureted and Electronic Fuel
Injection technologies.
Fits the Mercury/Mariner V‑150/V‑150 XR6 Carbureted (2.5L) outboards
(0G960500‑1B226999), and fits the V‑150 EFI (2.5L) outboard
(0G960500‑0T408999).
883511R04
Remanufactured outboard powerhead, Electronic Fuel Injection technology.
Fits the Mercury/Mariner V‑150 EFI (2.5L) outboard, 0T409000 and above.
812817R97
854198R01
Remanufactured outboard powerhead, both Carbureted and Electronic Fuel
Injection technologies. Remanufactured outboard powerhead, Direct Fuel Injection technology.
Fits the Mercury/Mariner V‑150 XR6 (2.5L) outboard (0D082000‑0D284287), and Fits Mercury/Mariner V‑200 DFI OptiMax (3.0L) outboard, 0T178500‑0T598999.
the V‑175 Carbureted and EFI (2.5L) outboards (0D082000‑0G960499). 854198R04
812817R00 Remanufactured outboard powerhead, Direct Fuel Injection technology.
Remanufactured Outboard Powerhead. Fits Mercury/Mariner V‑200 DFI OptiMax (3.0L) and the 200 Pro XS outboard,
Replaces 2000‑2001 Mercury or Mariner 175 Horsepower 2.5 Litre V‑6 engines 0T599000 ‑ 2B535571.
with O‑ring design heads. EFI fuel system only (s/n 0G960500‑0T408999). 883892R04
883600R04 Remanufactured outboard powerhead, Electronic Fuel Injection technology utizing
Remanufactured outboard powerhead, Electronic Fuel Injection technology. an electric oil pump.
Fits the Mercury/Mariner V‑175 EFI (2.5L) outboard (0T409000‑0T800999) and fits Fits the Mercury/Mariner V‑225 EFI (3.0L) outboard, 0T409000‑1B417701.
the V‑200 EFI (2.5L) outboard (0T409000 and above). 61-841017R51
879809R07 Remanufactured outboard powerhead, Direct Fuel Injection technology.
Remanufactured Outboard Powerhead. Fits the Mercury/Mariner V‑250 XS, DFI (3.0L) outboard (0T651945 and above),
Replaces 2001 and newer Mercury or Mariner 175 horsepower 2.5 litre V‑6 direct and also fits the V‑250 Pro XS, DFI (3.0L) outboard (1B426561 and above).
fuel injected OptiMax powerheads. (s/n 0T178500 & Up) 854199R00
POWERHEAD OUTBOARD Remanufactured outboard powerhead, Direct Fuel Injection technology utilizing
head castings with NO cast number.
Fits the Mercury/Mariner V‑225 Optimax DFI (3.0L) outboard,
0G960500‑0T090166, no head casting number.
877869R00
Remanufactured outboard powerhead, Direct Fuel Injection technology utilizing
heads WITH a casting number.
Fits the Mercury/Mariner V‑225 Optimax DFI (3.0L) outboard, 0T09167‑0T178499,
with a head casting number.
877869R01
Remanufactured outboard powerhead, Direct Fuel Injection technology.
Fits the Mercury/Mariner V‑225 Optimax DFI (3.0L) outboard,
0T178500‑0T598999.
813043R97 877869R04
Remanufactured outboard powerhead, both Carbureted and Electronic Fuel Remanufactured outboard powerhead, Direct Fuel Injection technology.
Injection technologies. Fits the Mercury/Mariner V‑225 Optimax DFI (3.0L) outboard, 0T599000 ‑
Fits Mercury/Mariner V‑200 Carbureted or EFI (2.5L) outboards, 2B535086.
0D082000‑0G960499. 61-843034R07
813043R00 Remanufactured outboard powerhead, Direct Fuel Injection technology.
Remanufactured outboard powerhead, both Carbureted and Electronic Fuel Fits the Mercury/Mariner V‑225 Pro XS, DFI (3.0L) outboard (1B104549 ‑
Injection technologies. 2B535608) and also fits the V‑250 DFI (3.0L) outboard (1B528615 ‑ 2B535086).
Fits the Mercury/Mariner V‑200 Carbureted (2.5L) outboard (0G960500 and
above), and fits the V‑200 EFI (2.5L) outboard (0G960500‑0T408999).

8 P/N 8M0163262
REMANUFACTURED FOURSTROKE OUTBOARD POWERHEADS

REMANUFACTURED FOURSTROKE OUTBOARD POWERHEADS

OUTBOARD AND SPORT JET


Quicksilver offers a wide variety of 4‑Stroke remanufactured powerheads for Mercury and Mariner applications between 75‑300 HP. All powerheads are
completely disassembled, precision machined, honed, cleaned and assembled by a team of factory technicians. Remanufactured to fully jeweled
precision with 100% OEM components using the latest engineering revisions, these products are the only logical choice for a remanufactured
powerhead. Quicksilver’s remanufactured powerheads come with a 1‑year factory limited warranty.

75/90 EFI FOURSTROKE POWERHEADS 115 EFI FOURSTROKE POWERHEADS


POWERHEAD OUTBOARD POWERHEAD OUTBOARD

61-8M0054062 61-8M0054063
Remanufactured outboard powerhead (FourStroke EFI technology). The Remanufactured outboard powerhead (FourStroke EFI technology). The
powerhead does not include an oil pump. powerhead does not include an oil pump.
Fits the L‑4 cylinder 75 thru 100 hp. FourStroke EFI outboards. Fits the L‑4 cylinder 115 hp. FourStroke EFI outboards.
Serial number 1B366823 ‑ 2B094995. Serial number 1B366823 ‑ 2B094995.
75/90 EFI SHORTBLOCK POWERHEAD 115 EFI FOURSTROKE POWERHEAD

61-8M0128564 61-8M0128566
Remanufactured outboard powerhead (FourStroke EFI technology). Remanufactured outboard powerhead (FourStroke EFI technology).
Fits the 2.1L 4‑cylinder 75 thru 90 hp. FourStroke EFI outboards. The cylinder Fits the 2.1L 4‑cylinder 115 hp. FourStroke EFI outboards.
head is not included. Serial number 2B095049 and above.
Serial number 2B095049 and above.
POWERHEAD OUTBOARD 150 EFI FOURSTROKE POWERHEADS
150 EFI FOURSTROKE POWERHEAD

61-8M0166625
Remanufactured outboard powerhead (FourStroke EFI technology).
Fits the 2.1L 4‑cylinder 75‑90 hp. FourStroke EFI outboards. The cylinder head is 61-8M0070524
included. Remanufactured outboard powerhead (FourStroke EFI technology).
Serial number 2B095049 and above.
Fits the L‑4 cylinder 150 hp. FourStroke EFI outboards.
Serial number 1B905505 and above.

2020 Repower Product Guide 9


REMANUFACTURED FOURSTROKE OUTBOARD POWERHEADS

L6 VERADO POWERHEAD
OUTBOARD AND SPORT JET

VERADO POWERHEAD
L4 VERADO POWERHEAD

61-895247R07
Remanufactured outboard powerhead. Verado technology.
Fits the 200/225/250/275/300 L‑6 cylinder Verado, Generation II.
61-8M0055433 Serial number range 1B517434 ‑ 2B144122.
Remanufactured outboard powerhead. Verado technology. 61-8M0124365
Fits the 135/150/175/200 L‑4 cylinder Verado, Generation I. Remanufactured outboard powerhead. Verado technology.
Serial number range 1B227000‑1B517158. Fits 225/250/300 L‑6 cylinder Verado. Generation V.
61-8M0055436 Serial number range 2B144123 ‑ 2B578935.
Remanufactured outboard powerhead. Verado technology.
Fits the 135/150/175/200 L‑4 cylinder Verado, Generation II.
Serial number range 1B517159 ‑ 2B576734.

OUTBOARD POWERHEAD CROSS REFERENCE CHART


Outboard Powerhead Cross Reference

Model Model Notes Year Range Serial # Range New Part Number Reman Part Number
75 (Carb) 3 cyl. and oil injection 1994 0D283222 and up 809837T97 809837R97(1)
75 DFI 3 cylinder / 1.5L 2005 - 2006 0T980000 - 1B417701 895233A07 895233R05
75 DFI 3 cylinder / 1.5L 2006 1B417702 and up 895233A07 895233R05
75/80 FourStroke 4 cylinder EFI 1B366823 - 2B094994 61-897148A09 61-8M0054062
75/80 FourStroke 4 cylinder EFI (2.1L) 2020 2B095049 and up 61-8M0090765 61-8M0128564

90 (Carb) 3 cyl. and oil injection 1994 0D283222 and up 809837T97 809837R97(1)
90 DFI 3 cylinder / 1.5L 2004 0T801000 and up 891767A07 891767R04
90 FourStroke 4 cylinder EFI 1B366823 - 2B094994 61-897148A09 61-8M0054062
90 FourStroke 4 cylinder EFI (2.1L) 2020 2B095049 and up 61-8M0090765 61-8M0128564

100 (Carb) 4 cyl. and oil injection 1994 - 1996 0D283222 - 0G965520 17791T97 (NLA) 17791R97
100 FourStroke 4 cylinder EFI 1B366823 - 2B094994 61-897148A09 61-8M0054062
100 FourStroke 4 cylinder EFI (2.1L) 2020 2B095049 and up 61-8M0090765 61-8M0128564

115 (Carb) 4 cyl. and oil injection 1994 0D283222 and up 17791T97 (NLA) 17791R97(1)
115 DFI/Pro XS 3 cylinder / 1.5L 2004 0T801000 and up 891767A07 891767R04
115 FourStroke 4 cylinder EFI 1B366823 - 2B094994 61-897148A08 61-8M0054063
115 FourStroke 4 cylinder EFI (2.1L) 2B095049 and up 61-8M0122427 61-8M0128566

125 4 cyl. and oil injection 1994 0D283222 and up 17791T97 (NLA) 17791R97(1)
125 DFI 3 cylinder / 1.5L 2004 0T801000 and up 891767A07 891767R04

V-135 (Carb) 2.0L with oil sensor hole 1990 - 1999 0C239553 - 0G960499 812815T97 (NLA) N.L.A.
V-135 (Carb) 2.0L no oil sensor hole 2000 0G960500 - 0T178499 878635T00 (NLA) 878365R00

V-135 DFI 2.5L 1998 - 1999 0G590000 - 0G960499 804545T99 (NLA) N.L.A.
V-135 DFI 2.5L 2000 0G960500 - 0T178499 854008T00 (NLA) 854008R00
V-135 DFI 2.5L 2001 0T178500 and up 879808T07 879808R01

10 P/N 8M0163262
REMANUFACTURED FOURSTROKE OUTBOARD POWERHEADS

OUTBOARD AND SPORT JET


Model Model Notes Year Range Serial # Range New Part Number Reman Part Number

135 Verado 4 cylinder, Gen I 1B227000 - 1B517158 61-896499A07 61-8M0055433


135 Verado 4 cylinder, Gen II 1B517159 and up 61-896499A08 61-8M0055436

V-150 (Carb) 2.0L with oil sensor hole 1990 - 1999 0C239553 - 0G960499 878365T00 (NLA) N.L.A.

XR6 2.5L 1992 - 1994 0D082000 - 0D284287 812817A92 (NLA) 812817R97


XR6/Tracker 150 2.5L 1994 - 1999 0D284788 - 0G960499 823434T97 (NLA) 823434R97
XR6 2.5L 2000 - 2006 0G960500 - 1B226999 823434T00 (NLA) 823434R00

V-150 (Carb) 2.5L 1999 - 2000 0G760300 - 0G960499 823434T97 (NLA) 823434R97
V-150 (Carb) 2.5L 2000 - 2006 0G960500 - 1B226999 823434T00 (NLA) 823434R00

V-150 EFI 2.5L 1993 - 1999 0D082000 - 0G960499 823434T97 (NLA) 823434R97
V-150 EFI 2.5L 2000 - 2001 0G960500 - 0T408999 823434T00 (NLA) 823434R00
V-150 EFI 2.5L 2002 0T409000 and up 883511T04 883511R04

V-150 DFI 2.5L 1998 - 1999 0G590000 - 0G886266 804545T99 (NLA) N.L.A.
V-150 DFI 2.5L 2000 0G886267 - 0T178499 854008T00 (NLA) 854008R00
V-150 DFI 2.5L 2001 0T178500 and up 879808T07 879808R01

150 Verado 4 cylinder, Gen I 1B227000 - 1B517158 61-896499A07 61-8M0055433


150 Verado 4 cylinder, Gen II 1B517159 and up 61-896499A08 61-8M0055436

150 EFI FourStroke 4 cylinder EFI 2012 - 2020 1B905505 and up 91-8M0122811 61-8M0070524

V-175 (Carb) 2.5 L 1992 - 1999 0D082000 - 0G960499 812817T97 (NLA) 812817R97

V-175 EFI 2.5 L 1992 - 1999 0D082000 - 0G960499 812817T97 (NLA) 812817R97
V-175 EFI 2.5 L 2000 - 2001 0G960500 - 0T408999 812817T00 (NLA) 812817R00
V-175 EFI 2.5 L 2001 - 2006 0T409000 - 0T800999 883600T04 883600R04

V-175 DFI 2.5L 2001 0T178500 and up 879809T07 879809R07

175 Verado 4 cylinder, Gen I 1B227000 - 1B517158 61-896499A07 61-8M0055433


175 Verado 4 cylinder, Gen II 1B517159 and up 61-896499A08 61-8M0055436

V-200 (Carb) 2.5L 1991 0C291520 - 0D081999 812827T91 (NLA) N/A


V-200 (Carb) 2.5L 1992 - 1999 0D082000 - 0G960499 813043T97 (NLA) 813043R97
V-200 (Carb) 2.5L 2000 0G960500 and up 813043T00 (NLA) 813043R00

V-200 EFI 2.5L 1992 - 1999 0D082000 - 0G960499 813043T97 (NLA) 813043R97
V-200 EFI 2.5L 2000 - 2001 0G960500 - 0T408999 813043T00 (NLA) 813043R00
V-200 EFI 2.5L 2002 0T409000 and up 883600T04 883600R04

V-200 EFI 3.0L 2004 0T750164 and up 891823A07 N/A

V-200 DFI 3.0L 1997 0G386496 - 0G589999 809973A97 (NLA) N/A


V-200 DFI 3.0L 1998 - 1999 0G590000 - 0G960499 854198A99 (NLA) 854198R99
V-200 DFI 3.0L 2000 0G960500 - 0T178499 854198A00 (NLA) N.L.A.
V-200 DFI 3.0L 2001 - 2002 0T178500 - 0T598999 854198A01 (NLA) 854198R01
V-200 DFI/Pro XS 3.0L 2003 0T599000 and up 854198A07 854198R04

200 Verado 4 cylinder, Gen I 1B227000 - 1B517158 61-896499A07 61-8M0055433

2020 Repower Product Guide 11


REMANUFACTURED FOURSTROKE OUTBOARD POWERHEADS
OUTBOARD AND SPORT JET

Model Model Notes Year Range Serial # Range New Part Number Reman Part Number
200 Verado 4 cylinder, Gen II 1B517159 and up 61-896499A08 61-8M0055436
200 Verado 6 cylinder, Gen I 2005 - 2007 0T980000 - 1B517433 895247A06 (NLA) 61-895247R06
200 Verado 6 cylinder, Gen II 2008 - 2015 1B517434 - 2B144122 61-895247A07 61-895247R07

V-225 Carb 3.0L w/ 8 tooth spline 1994 0D280813 - 0G129221 823291A94 (NLA) N.L.A.
V-225 Carb 3.0L w/ 13 tooth spline 1995 - 2001 0G129222 - 0T408999 809794A97 (NLA) N.L.A.

V-225 EFI 3.0L w/mechanical oil pump 1995 - 1999 0G129222 - 0G960499 809794A97 (NLA) N.L.A.
V-225 EFI 3.0L w/mechanical oil pump 2000 - 2001 0G960500 - 0T408999 804799A00 (NLA) N.L.A.
V-225 EFI 3.0L w/electric oil pump 2002 - 2006 0T409000 - 1B417701 883892A07 883892R04
V-225 EFI 3.0L w/electric oil pump 2007 1B417702 and up 883892A07 883892R04

V-225 DFI 3.0L 1998 - 1999 0G590000 - 0G960499 854199A99 (NLA) N.L.A.
V-225 DFI 3.0L w/no head casting number 2000 0G960500 - 0T090166 854199A00 (NLA) 854199R00
V-225 DFI 3.0L w/head casting number 2000 0T090167 - 0T178499 877869A00 (NLA) 877869R00
V-225 DFI 3.0L 2001 - 2002 0T178500 - 0T598999 877869A01 (NLA) 877869R01
V-225 DFI 3.0L 2002 0T599000 and up 877869A07 877869R04

V-225 Pro XS 3.0L 2005 1B104549 and up 61-843034A07 61-843034R07

225 Verado 6 cylinder, Gen I 2005 - 2007 0T980000 - 1B517433 895247A06 (NLA) 61-895247R06
225 Verado 6 cylinder, Gen II 2008 - 2015 1B517434 - 2B144122 61-895247A07 61-895247R07
225 Verado 6 cylinder, Gen V 2015 - 2020 2B144123 and up 61-896966A07 61-8M0124365

V-250 EFI 3.0L w/mechanical oil pump 1995 - 1999 0G129222 - 0G960499 809794A97 (NLA) N.L.A.
V-250 EFI 3.0L w/mechanical oil pump 2000 - 2001 0G960500 - 0T408999 804800A00 (NLA) N.L.A.
V-250 EFI 3.0L w/electric oil pump 2002 0T409000 and up 883894A07 883894R04

V-250 DFI 3.0L 2007 1B528615 and up 61-843034A07 61-843034R07

V-250 XS 3.0L 2003 0T651945 and up 61-841017A52 61-841017R51

V-250 Pro XS 3.0L 2006 - 2020 1B426561 and up 61-841017A52 61-841017R51

250 Verado 6 cylinder, Gen I 2005 - 2007 0T980000 - 1B517433 895247A06 (NLA) 61-895247R06
250 Verado 6 cylinder, Gen II 2008 - 2015 1B517434 - 2B144122 61-895247A07 61-895247R07
250 Verado 6 cylinder, Gen V 2015 - 2020 2B144123 and up 61-896966A07 61-8M0124365

275 Verado 6 cylinder, Gen I 2005 - 2007 0T980000 - 1B517433 895247A06 (NLA) 61-895247R06
275 Verado 6 cylinder, Gen II 2008 - 2015 1B517434 - 2B144122 61-895247A07 61-895247R07

300 PRO MAX V-6 3.0 Litre / 185.9 cu. In. 2001 - 2005 0T235084 - 0T999587 61-840756A04 N.L.A.

300 Verado 6 cylinder, Gen II 2008 - 2015 1B517434 - 2B144122 61-895247A07 61-895247R07
300 Verado 6 cylinder, Gen V 2015 - 2020 2B144123 and up 61-896966A07 61-8M0124365
(1) May be used for both CDM or Non-CDM ignition applications.

12 P/N 8M0163262
QUICKSILVER SPORTJET POWERHEADS

QUICKSILVER SPORTJET POWERHEADS

OUTBOARD AND SPORT JET

2020 Repower Product Guide 13


REMANUFACTURED SPORT JET POWERHEADS

REMANUFACTURED SPORT JET POWERHEADS


OUTBOARD AND SPORT JET

Quicksilver offers a wide variety of 2‑Stroke remanufactured powerheads for Mercury Sport Jet applications between 175‑250 HP. All powerheads are
completely disassembled, precision machined, honed, cleaned and assembled by a team of factory technicians. Remanufactured to fully jeweled
precision with 100% OEM components using the latest engineering revisions, these products are the only logical choice for a remanufactured Sport Jet.
Quicksilver’s remanufactured powerheads come with a 1‑year factory limited warranty.

Special Note: All Sport Jet powerheads use a 13‑spline crankshaft.

MERCURY SPORT JET 240 MERCURY SPORT JET 250


POWERHEAD SPORTJET POWERHEAD SPORT JET

884-858257R21 885-889437R02
Remanufactured 240‑HP SportJet Powerhead (Not Dressed). Fits a 13 spline Remanufactured SportJet Powerhead. (Not Dressed). Fits a 13 spline application.
application and has a 5‑pedal reed block crankcase cover. Fits 2002 and 2003 Mercury 3.0‑Litre 250‑HP Sport Jet applications.
Fits 2000 ‑ 2001 Mercury 2.5 Litre SportJet Applications. Serial number 0E407100 and above.
Serial number 0E373939 ‑ 0E406399.
884-858961R30
Remanufactured 240‑HP Mercury SportJet Powerhead. (Not Dressed). Fits a 13
spline application and has a 7‑pedal reed block crankcase cover.
Fits 2001 and above 2.5 Litre 240‑HP SportJet applications.
Serial number 0E406400 and above.

SPORT JET POWERHEAD CROSS REFERENCE CHART


Sport Jet Powerhead Cross Reference
Model Cyl/CID/Litre Year Range Serial # Range New Part Number Reman Part Number
90 3 cyl inline / 75.1 cu.in. 1993 - 1994 E095088 - E138324 N.L.A. N.L.A.
90 3 cyl inline / 75.1 cu.in. 1994 - 1994.5 E138325 - E138599 N.L.A. N.L.A.

120XR SJ 4 cylinder 1996 - 2000 0E141089 - 0E384499 800-818154A52 (NLA) N.L.A.

175 XR2 SJ V-6 2.5 Litre / 153.0 1997 - 2000 E203000 - E369299 9764T64/T66 (NLA) N.L.A.
cu.in
175 XR2 SJ V-6 2.5 Litre / 153.0 2001 - 2004 E369300 - E433153 858257T25 (NLA) 884-8M0115347
cu.in

V-200DFI SJ 2.5L 2001 - 2009 0E384500 - 0E435741 884-858961A19 884-858961R19

V-240EFI SJ 2.5L 2000 - 2001 0E373939 - 0E406399 858257T24 (NLA) 884-858257R21


V-240EFI SJ 2.5L 2001 - 2020 0E406400 and up 884-858961T30 884-858961R30

V-250DFI SJ V-6 3.0 Litre / 185.9 2002 - 2003 E0407100 and up 885-889437A 2 885-889437R02
cu.in.(8)
(8) Oil Injection

14 P/N 8M0163262
REMANUFACTURED VERADO SUPERCHARGERS

REMANUFACTURED VERADO SUPERCHARGERS

OUTBOARD AND SPORT JET


Quicksilver offers all generations of remanufactured superchargers for the 135‑300 HP consumer Verado products. Assembled & tested using factory
tooling, these superchargers receive the latest machining updates and parts upgrades to provide years of quiet and durable performance. Quicksilver’s
remanufactured Verado superchargers come with a 1‑year factory limited warranty.

VERADO 6-CYLINDER SUPERCHARGER

898096R03
Factory remanufactured.
Fits the 200‑300hp. Verado 6‑cylinder ouboard beginning with serial number Serial
number range 0T980000 ‑ 2B144122.
VERADO 6 - CYLINDER SUPERCHARGER

8M0124363
Factory remanufactured.
Fits the 225/250/300hp. Verado 6‑cylinder outboard beginning with serial number
Serial number range 2B144123 and above.

2020 Repower Product Guide 15


OUTBOARD GEARCASE

OUTBOARD GEARCASE
OUTBOARD AND SPORT JET

16 P/N 8M0163262
OUTBOARD GEARCASES - NEW

OUTBOARD GEARCASES - NEW

OUTBOARD AND SPORT JET


1667- 9011J37
OUTBOARD GEARCASE-NEW Black, 2.33:1 gear ratio. 20" long shaft length. 12 pinion teeth.
Fits Mercury 75‑90 hp. (3‑cylinder) 2‑cycle OptiMax/DFI outboards.
Quicksilver offers 100% genuine OEM gearcases for many Mercury and 1667- 9011J33
Mariner applications between 40‑300 HP. These are genuine original Black, 2.07:1 gear ratio. 20" long shaft length. 14 pinion teeth.
factory parts. Invest wisely in your time on the water with a Quicksilver Fits Mercury 115 hp. (3‑cylinder) 2‑cycle OptiMax/DFI outboards.
gearcase, because everything is riding on it.
1667- 9011J39
Black, 2.33:1 gear ratio. 25" extra long shaft length. 12 pinion teeth.
MERCURY, MARINER 3-CYLINDER (70, 75, 80, 90 Fits Mercury 75‑90 hp. (3‑cylinder) 2‑cycle OptiMax/DFI outboards.
1667- 9011J35
HP) Black, 2.07:1 gear ratio. 25" extra long shaft length. 14 pinion teeth.
Fits Mercury 75‑115 hp. (3‑cylinder) 2‑cycle OptiMax/DFI outboards.
GEAR HOUSING ASSEMBLY COMPLETE
MERCURY, MARINER V-6
GEARCASE ASSEMBLY COMPLETE

1667- 9011J16
Black, 2.3:1 gear ratio. 20" long shaft length. 12 pinion teeth.
Includes the newer 6 jaw reverse clutch and a new powerhead gasket with upper
shift shaft for correct throw
Fits Mercury 75‑125 hp. 2‑cycle outboards with 3 jaw reverse clutch 1647- 9148T81
1667- 9011J15 Black, 2:1 ratio. 20" long shaft. 14 pinion teeth.
Black, 2.3:1 gear ratio. 20" long shaft length. 12 pinion teeth. Standard Rotation (RH).
Fits Mercury 75‑125 hp. 2‑cycle outboards with 6 jaw reverse clutch Fits Mercury 135‑200 (2.5L) V‑6 outboards
1647- 9148T82
Black, 2:1 ratio. 25" extra long shaft. 14 pinion teeth.
MERCURY MARINER 4-CYLINDER (100, 115, 125 Standard Rotation (RH)
HP) Fits Mercury 135‑200 (2.5L) V‑6 outboards
1647- 9148T84
GEAR HOUSING ASSEMBLY COMPLETE Black, 1.87:1 ratio. 20" long shaft. 15 pinion teeth.
Standard Rotation (RH)
Fits Mercury 135‑200 (2.5L) V‑6 outboards
1647- 9148T85
Black, 1.87:1 ratio. 25" extra long shaft. 15 pinion teeth.
Standard Rotation (RH)
Fits Mercury 135‑200 (2.5L) V‑6 outboards
1647- 9148T86
Black, 1.87:1 ratio. 25" extra long shaft. 15 pinion teeth.
Counter Rotation (LH)
Fits Mercury 135‑200 (2.5L) V‑6 outboards
OUTBOARD GEARCASE ASSEMBLY
1667- 9011J 6
Black, 2.07:1 gear ratio. 20" long shaft length. 14 pinion teeth.
Fits Mercury 100/115/125 hp. (4 cylinder) 2‑cycle outboards with 6 jaw reverse
clutch
1667- 9011J16
Black, 2.3:1 gear ratio. 20" long shaft length. 12 pinion teeth.
Includes the newer 6 jaw reverse clutch and a new powerhead gasket with upper
shift shaft for correct throw
Fits Mercury 75‑125 hp. 2‑cycle outboards with 3 jaw reverse clutch
1667- 9011J15
Black, 2.3:1 gear ratio. 20" long shaft length. 12 pinion teeth.
Fits Mercury 75‑125 hp. 2‑cycle outboards with 6 jaw reverse clutch 1623-859399T13
1667- 9011J 7 Black, 1.75 Gear Ratio, 20 " shaft. 12 pinion teeth, Standard Rotation (RH)
Black, 2.07:1 gear ratio. 20" long shaft length. 14 pinion teeth. 13‑Spline driveshaft.
Fits Mercury 100/115/125 hp. (4 cylinder) 2‑cycle outboards with 3 jaw reverse Fits Mercury or Mariner 200, 225, 250 horsepower 3.0L OptiMax/DFI outboards.
clutch. (s/n 1B504988 and prior)

2020 Repower Product Guide 17


OUTBOARD GEARCASES - NEW

TORQ MASTER I GEARCASE ASSEMBLY


OUTBOARD AND SPORT JET

1623-859399T14
Black, 1.75 Gear Ratio, 25 " shaft. 12 pinion teeth, Standard Rotation (RH)
13‑Spline driveshaft.
Fits Mercury or Mariner 200, 225, 250 horsepower 3.0L OptiMax/DFI outboards.
(s/n 1B504988 and prior)
1623-859399T15
Black, 1.75 Gear Ratio, 30 " shaft. 12 pinion teeth, Standard Rotation (RH)
13‑spline driveshaft.
Fits Mercury or Mariner 200, 225, 250 horsepower 3.0L OptiMax/DFI outboards.
(s/n 1B504988 and prior)
1623-859399T16
Black, 1.75 Gear Ratio, 25 " shaft. 12 pinion teeth, Counter Rotation (LH)
13 spline driveshaft.
Fits Mercury or Mariner 200, 225, 250 horsepower 3.0L OptiMax/DFI outboards. 1689-8M0072953
(s/n 1B504988 and prior) Silver, 1.75:1 gear ratio, 25 inch. 12 pinion teeth. (XL model) driveshaft length
1623-859399T17 Fits the 3.0L Pro XS, right hand rotation, may only be used in Torque Master I
Black, 1.75 Gear Ratio, 30 " shaft. 12 pinion teeth, Counter Rotation (LH) applications. Torque Master II may not be subtituted.
13 spline driveshaft.
Fits Mercury or Mariner 200, 225, 250 horsepower 3.0L OptiMax/DFI outboards.
(s/n 1B504988 and prior) MERCURY 40-60 HP 4-STROKE OUTBOARD
GEARCASE ASSEMBLY COMPLETE
BIGFOOT GEARCASES
1600-880686A43
Black, 20 inch (L model) shaft length. 12 pinion teeth, right hand rotation
GEARCASE ASSEMBLY COMPLETE
Fits the 3.0L Mercury Optimax or Pro XS, s/n 1B504989 and above.
1600-880686A44
Black, 25 inch (XL model) shaft length. 12 pinion teeth, right hand rotation
Fits the 3.0L Mercury Optimax or Pro XS, s/n 1B504989 and above.
1600-880686A51
Black, 30 inch (XXL model) shaft length. 12 pinion teeth, right hand rotation
Fits the 3.0L Mercury Optimax or Pro XS, s/n 1B504989 and above.
1600-880686A52
Black, 25 inch (CXL model) shaft length. 12 pinion teeth, left hand counter rotation
Fits the 3.0L Mercury Optimax or Pro XS, s/n 1B504989 and above.
1600-880686A53 1667- 9011G90
Black, 30 inch (CXXL model) shaft length. 12 pinion teeth, left hand counter Black, 2.33:1 gear ratio. 20" long shaft length. 12 pinion teeth.
rotation
Fits the 3.0L Mercury Optimax or Pro XS, s/n 1B504989 and above. Fits Mercury 40‑60 hp Bigfoot 4‑Stroke Outboards. (s/n 1C033810 & Below
Bigfoot)
TORQ MASTER I GEARCASE ASSEMBLY
MERCURY 75, 90 & 115 HP 4-STROKE OUTBOARD
GEARCASES
GEARCASE ASSEMBLY COMPLETE

1689-8M0072952
Silver, 1.75:1 gear ratio, 20 inch. 12 pinion teeth. (L model) driveshaft length
Fits the 3.0L Pro XS, right hand rotation, may only be used in Torque Master I
applications. Torque Master II may not be substituted.

1667- 9011J 2
Black, 2.07:1 gear ratio. 20" long shaft length. 14 pinion teeth.

Fits Mercury 75‑115 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 0G960500 –


0T598999)
1600-888845T01
Black, 2.07:1 gear ratio. 20" long shaft length. 14 pinion teeth.
Fits Mercury 115 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 0T801000 – above)
1600-888845T02
Black, 2.07:1 gear ratio. 25" extra long shaft length. 14 pinion teeth.
Fits Mercury 115 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 0T801000 – above)

18 P/N 8M0163262
OUTBOARD GEARCASES - NEW

OUTBOARD AND SPORT JET


1667- 9011J29
Black, 2.33:1 gear ratio. 20" long shaft length. 12 pinion teeth.
VERADO 200-275 L6 OUTBOARD GEARCASES
Fits Mercury 75‑90 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 0T599000 –
0T800999) GEARCASE ASSEMBLY COMPLETE
1600-888845T03
Black, 2.33:1 gear ratio. 20" long shaft length. 12 pinion teeth.
Fits Mercury 75‑90‑115 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 1B172291 –
1B366822)

MERCURY 150 HP 4-STROKE OUTBOARD


GEARCASES
GEARCASE ASSEMBLY COMPLETE

1600-880686T13
Black, 1.85:1 gear ratio, 20 inch. 13 pinion teeth. (L model) driveshaft length, right
hand rotation
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter
1600-880686T14
Black, 1.85:1 gear ratio, 25 inch. 13 pinion teeth. (XL model) driveshaft length, right
hand rotation
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter
1600-880686T15
Black, 1.85:1 gear ratio, 25 inch. 13 pinion teeth. (CXL model) driveshaft length, left
1600-8M0099218 hand counter rotation
Black, 1:92:1 gear ratio. 20" long shaft length. 13 pinion teeth. Fits the 6 cylinder Verado with 4.80 inch torpedo diameter
Fits Mercury 150 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 2B138363 ‑ above) 1600-880686T16
1600-8M0099221 Black, 1.85:1 gear ratio, 30 inch. 13 pinion teeth. (XXL model) driveshaft length,
right hand rotation
Black, 1:92:1 gear ratio. 25" extra long shaft length. 13 pinion teeth.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter
Fits Mercury 150 hp 4‑Cylinder, 4‑Stroke Outboards. (s/n 2B138363 ‑ above)
1600-880686T17
Black, 1.85:1 gear ratio, 30 inch. 13 pinion teeth. (CXXL model) driveshaft length,
VERADO 135-200 L4 OUTBOARD GEARCASES left hand counter rotation
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter
GEARCASE ASSEMBLY COMPLETE
VERADO 300 L6 OUTBOARD GEARCASES
GEARCASE ASSEMBLY COMPLETE

1600-880686T23
Black, RH, 2.08:1 gear ratio. 20" (L) long shaft length. 13 pinion teeth.
Fits Mercury 135, 150, 175, 200 hp L4 Verado
1600-880686T24 1600-880686T54
Black, RH, 2.08:1 gear ratio. 25" (XL) extra long shaft length. 13 pinion teeth. Black, 1.75:1 gear ratio, 20 inch. 12 pinion teeth (L model) driveshaft length, right
Fits Mercury 135, 150, 175, 200 hp L4 Verado hand counter rotation.
1600-880686T25 Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.
Black, LH, 2.08:1 gear ratio. 25" (CXL) extra long shaft length. 13 pinion teeth. 1600-880686T57
Fits Mercury 135, 150, 175, 200 hp L4 Verado Black, 1.75:1 gear ratio, 20 inch, 12 pinion teeth, (CL model) driveshaft length, left
hand counter rotation.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.
1600-880686T55
Black, 1.75:1 gear ratio, 20 inch, 12 pinion teeth, (XL model) driveshaft length, right
hand counter rotation.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.
1600-880686T58
Black, 1.75:1 gear ratio, 25 inch, 12 pinion teeth, (CXL model) driveshaft length, left
hand counter rotation.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.

2020 Repower Product Guide 19


OUTBOARD GEARCASES - NEW
OUTBOARD AND SPORT JET

1600-880686T56
Black, 1.75:1 gear ratio, 30 inch, 12 pinion teeth, (XXL model) driveshaft length,
right hand counter rotation.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.
1600-880686T59
Black, 1.75:1 gear ratio, 30 inch, 12 pinion teeth, (CXXL model) driveshaft length,
left hand counter rotation.
Fits the 6 cylinder Verado with 4.80 inch torpedo diameter.

20 P/N 8M0163262
PLUS SERIES ENGINES - PARTIALLY DRESSED ENGINE FEATURES

PLUS SERIES ENGINES - PARTIALLY DRESSED ENGINE FEATURES

MERCRUISER

2020 Repower Product Guide 21


3.0L/4.3L/350/540 CRATE ENGINES

3.0L/4.3L/350/540 CRATE ENGINES

3.0L CRATE ENGINES


MERCRUISER

22 P/N 8M0163262
3.0L/4.3L/350/540 CRATE ENGINES

4.3L CRATE ENGINES

MERCRUISER

2020 Repower Product Guide 23


3.0L/4.3L/350/540 CRATE ENGINES

350 CRATE ENGINES


MERCRUISER

24 P/N 8M0163262
3.0L/4.3L/350/540 CRATE ENGINES

350 CRATE ENGINES

MERCRUISER

2020 Repower Product Guide 25


3.0L/4.3L/350/540 CRATE ENGINES

540 BRAVO CRATE ENGINES


MERCRUISER

26 P/N 8M0163262
QUICKSILVER CRATE ENGINES

QUICKSILVER CRATE ENGINES


QUICKSILVER has been building the 350 Crate Engines as parts for repairing boat engines since 2008. These never were converted automotive units
or remanufactured, but rather built by QUICKSILVER from scratch for marine duty. CRATE ENGINES are major assemblies that include a new
longblock as well as the fuel delivery and ignition components required for a high quality major repair. But, they require many more parts to be
transferred from the engine being repaired or bought new before a boat can be made to go. CRATE ENGINE major assemblies lack: a cooling system,
engine mounts, fuel handling system, exhaust system, couplers, control mounting points, a starter, accessory drive, alternator, seawater pump, power
steering, and usually a flywheel. The offerings are now expanding beyond the familiar 350 carbureted and MPI models.
CONSIDERATIONS FOR THE 4.3L GEN+ and 350 GEN+ PARTIALLY DRESSED ENGINE:
• To avoid the expense of a fully‑dressed complete engine, the following items (if in good condition) need to be transferred from the original engine
over to the replacement engine: exhaust manifolds, risers, starter motor, alternator, pulleys hoses and belts.
• Installing a partially dressed engine into a 1981 or earlier application would not be recommended. Due to the shift bracket that contains a reverse
lock mechanism, it would be extremely difficult and expensive to accomplish this upgrade.

3.0L CRATE ENGINE 4.3L CRATE ENGINE


3.0L TKS CRATE ENGINE 4.3L 4BBL CRATE ENGINE

MERCRUISER
8M0150086
135 HP @ 4800 RPM. 181 cubic inch partially dressed marine engine.
Engine Features: Turn Key Start Carburetor with Mechanical Fuel Pump and
Flame Arrestor. Built with 100% new Quicksilver: cast iron block, large fillet radii
crankshaft, Tri‑metal bearings, 9.3:1 hypereutectic pistons, revised TKS carburetor 8M0124034
calibration, and 1.5:1 rocker arms. Quicksilver cylinder heads feature: hardened 225 HP @ 4800 RPM. 262 Cubic Inch partially dressed marine engine. Engine
seats, screw in studs, Black‑X valves & an exclusive Quicksilver combustion Features: 4bbl 600 cfm marine carburetor, high torque aluminum intake manifold
chamber allowing 4 deg BTDC base timing. Content includes harmonic balancer, with bronze pads and water crossover, electric fuel pump, and aluminum oil pan. It
thermostat housing with 140F degree thermostat, NGK spark plugs, marine is 100% new construction, and uses cast iron cylinder heads and block, 9.4:1
distributor, plug wires, exhaust elbow, sensors, audio warning horn for overheat, pistons, and 1.5:1 roller rocker arms. Audio warning horn for overheat, low oil
low oil pressure, and low drive lube levels. It uses EST Analog Ignition, includes pressure, and low drive lube levels. It uses Thunderbolt ignition with Alpha shift
shift bracket for shift interrupt, and 14‑pin Harness. Compatible with front or side interrupt and 10‑Pin Harness. Runs on 87 Octane Fuel.
engine mounts. Pilot bore machined into crankshaft to accept dealer installed
Volvo couplers. 225 HP 100% New Crate Engine
3‑Years of Limited Factory Warranty. Runs on 87 Octane Fuel. This all new construction 4.3L crate engine is a universal power upgrade for V6
135 HP 100% New Crate Engine sterndrive and inboard marine engines regardless of make built between
1996‑2015. If metric fasteners are required for installation, order fastener kit #
This all‑new construction 3.0L crate engine is for all makes of inboard and 56‑861937A1.
sterndrive 3.0L marine carbureted engines built since 1990 & up. It requires the NOTE: Please see MerCruiser Service Bulletin 2007‑11 for additional components
installation of a 14" flywheel. A refurbished 14" flywheel 8M0135884 is available which may be required when replacing 4.3L engines with s/n 1A063239 and below.
separately.

2020 Repower Product Guide 27


QUICKSILVER CRATE ENGINES

350 CRATE ENGINE 350 MPI BRAVO CRATE ENGINE


350 ALPHA CRATE ENGINE 350 MPI BRAVO CRATE ENGINE

8M0079530
300 HP @ 5000 RPM – Standard / Left‑Hand rotation. Brand New 5.7L/350 cubic 8M0092946
inch partially dressed marine engine assembly. Features include: New 750 cfm 300 HP @ 5000 RPM – Standard / Left‑Hand rotation. Brand New 350 cubic inch
4bbl carburetor, aluminum intake manifold with bronze water crossover and pads, partially dressed marine engine assembly. Feature include: New 75mm TBU,
mechanical fuel pump, nodular iron crankshaft, 4‑bolt main iron block, roller 2‑piece aluminum intake manifold with iron base, new fuel injector & rail assembly,
camshaft, iron cylinder heads, screw‑in rocker studs, stainless steel valves, 9.4:1 TPS & TMAP sensors, HVS assembly, nodular iron crankshaft, roller camshaft,
hypereutectic pistons, Thunderbolt V ignition with knock control, and 10‑pin Quicksilver iron cylinder heads, screw‑in rocker studs, stainless steel valves, 9.4:1
harness. hypereutectic pistons.
Includes: flame arrestor, harmonic balancer, oil pan, wire harness, circulating Includes: Harmonic balancer, oil pan, circulating water pump, NGK spark plugs,
water pump, spark plugs and wires. Runs on 87 Octane Fuel. wires and crank sensor. Runs on 87 Octane Fuel.
NOTE: This engine cannot be used with an Alpha One (Gen I) drive since the
300 HP New Crate Engine
MERCRUISER

v‑belt seawater pump kit is N.L.A. and is required for proper cooling.
300 HP New Crate Engine Not just a service replacement, this all new construction crate engine can be used
This all new construction crate engine is a universal power upgrade for V8 as a power upgrade for 2002‑2004 MerCruiser 5.0L Bravo sterndrives (s/n
MerCruiser Alpha sterndrive and inboard applications, and adaptable to other 0M600000‑0W029410) with a single knock sensor & Gen II Cool Fuel. Includes a
brands of sterndrives and inboards regardless of make. voucher for an ECM or PCM to aid with the repower of any MerCruiser 5.0L MPI
into a 350 MPI
350 GEN+ BRAVO/MIE CRATE ENGINE
8M0079531 8M0093550
325 HP @ 5000 RPM – Standard / Left‑Hand rotation. Brand New 5.7L/350 cubic 300 HP @ 5200 RPM – Standard / Left‑Hand rotation. Brand New 350 cubic inch
inch partially dressed marine engine assembly. Feature include: New 750 cfm partially dressed marine engine assembly. Feature include: 75mm TBU, 2‑piece
4bbl carburetor, aluminum intake manifold with bronze water crossover and pads, aluminum intake manifold with iron base, new fuel injectors & rail assembly, TPS &
mechanical fuel pump, nodular iron crankshaft, 4‑bolt main iron block, roller TMAP sensors, HVS assembly, nodular iron crankshaft, roller camshaft,
camshaft, iron cylinder heads, screw‑in rocker studs, stainless steel valves, 9.4:1 Quicksilver iron cylinder heads, screw‑in rocker studs, stainless steel valves, 9.4:1
hypereutectic pistons, Thunderbolt V ignition with knock control, and 10‑pin hypereutectic pistons.
harness. Includes: Harmonic balancer, oil pan, circulating water pump, NGK spark plugs,
Includes: flame arrestor, harmonic balancer, oil pan, wire harness, circulating wires, crank and knock sensors. Runs on 87 Octane Fuel.
water pump, spark plugs and wires. Runs on 87 Octane Fuel. 300 HP New Crate Engine
Not just a service replacement, this all new construction crate engine can be used
325 HP New Crate Engine as a power upgrade for 2005 & MerCruiser 5.0L Bravo sterndrives (s/n 0W310000
This all new construction crate engine is a universal power upgrade for V8 and up) with dual knock sensors & Gen 3 Cool Fuel. Includes a voucher for an
MerCruiser Bravo sterndrive and inboard applications, and adaptable to other ECM or PCM to aid with the repower of any MerCruiser 5.0L MPI into a 350 MPI
brands of sterndrives and inboards regardless of make.

28 P/N 8M0163262
QUICKSILVER CRATE ENGINES

540 BRAVO CRATE ENGINE


540 BRAVO CRATE ENGINE

8M0113304
450 HP @ 4600‑5000 RPM – Standard / Left‑Hand rotation. Brand New 540 cubic
inch partially dressed marine engine assembly. Features include: New Quicksilver
iron engine block, 800 cfm 4bbl Holley carburetor, single plane aluminum intake
manifold with bronze water crossover and pads, mechanical fuel pump, 4340 steel
crankshaft, forged steel rods, 4‑bolt main block, roller camshaft, Dart iron cylinder
heads, 2.25" intake valve, 1.7:1 roller rocker arms, screw‑in rocker studs, stainless
steel valves, 9.0:1 forged pistons, Thunderbolt V ignition with knock control, and
10‑pin harness.
Includes: distributor, flame arrestor, harmonic balancer, flywheel, oil pan, fuel

MERCRUISER
pump mounted to sea water pump, wire harness, circulating water pump, NGK
spark plugs, engine oil cooler, oil thermostat, fuel filter, dipstick, oil filter, coil,
marine spark plug wires, and filled with Mercury Racing 25W50 oil.
Runs on 87 Octane Fuel.
Not Included: Engine mounts, water hoses, exhaust manifolds, front dress, cooling
system, bellhousing, PS cooler, starter, alternator, coupler, or pulleys.

450 HP New Crate Engine


This all new construction crate engine is a service upgrade for carbureted V8
MerCruiser Bravo & Hi‑Performance sterndrive applications.

2020 Repower Product Guide 29


QUICKSILVER PLUS SERIES ENGINES

QUICKSILVER PLUS SERIES ENGINES


MERCRUISER

30 P/N 8M0163262
QUICKSILVER PLUS SERIES ENGINES

3.0L ALPHA TKS

MERCRUISER

2020 Repower Product Guide 31


QUICKSILVER PLUS SERIES ENGINES

350 MPI ALPHA


MERCRUISER

32 P/N 8M0163262
QUICKSILVER PLUS SERIES ENGINES

350 MPI BRAVO

MERCRUISER

2020 Repower Product Guide 33


QUICKSILVER PLUS SERIES ENGINES

383 MPI BRAVO FWC


MERCRUISER

34 P/N 8M0163262
QUICKSILVER PLUS-SERIES ENGINES

QUICKSILVER PLUS-SERIES ENGINES


The PLUS‑SERIES ENGINES from QUICKSILVER are 100% new construction, and contain all the parts a CRATE ENGINE lacks. These are
drop‑in‑ready new marine engines. Based on popular MerCruiser and Mercury Remanufacturing models, these are 100% new engines that are built
with marine‑grade engine internals and other NEW marine components. QUICKSILVER PLUS‑SERIES engines are 100% new factory engines for
repowering classic boats built before 2008.
Since the focus of PLUS‑SERIES ENGINES is repower, many parts included in new MerCruiser engines used for new boat construction are not
included. Parts such as: transoms, trim pumps, Y‑Pipes, rigging, props, boat harnesses, riser kits, closed cooling kits, steering cylinders, lubes, and
many other parts required for a successful repower must all be purchased separately.
Adapting Plus Series engines to specific applications may require some parts to be transferred from the engines coming out of the boat or purchased
separately. Examples include:
• Transfer of flywheel housings, couplers, and other hardware to adapt to various makes of drives and transoms
• Changing engine couplers to match specific transmissions, or customer preferences
• Changing engine mounts from front to side, or using solid engine mounts
• Use of various Quicksilver kits to meet customer preferences or the specified installation requirements found in the Repower Reference Manual
included with the engine

3.0L TKS - ENGINE ONLY 350 MPI ALPHA - ENGINE ONLY


QUICKSILVER 3.0L TKS ALPHA PLUS ENGINE 350 MPI ALPHA - ENGINE ONLY

MERCRUISER
8M0116646
3.0L TKS Alpha Sterndrive Engine Only. 135 HP @ 4800 RPM. 181 Cubic Inch
Fully Dressed Marine Engine. Engine Features: Non‑Power Steering. Front 8M0136293
Engine Mount. Turn Key Start Carburetor with Mechanical Fuel Pump. It is built 350 MPI ALPHA – Alpha Engine Only. 300 HP @ 5000 RPM. 350 Cubic Inch Fully
with 100% new Quicksilver: cast iron block, large fillet radii crankshaft, Tri‑metal Dressed Marine Engine. Engine Features 100% new Quicksilver: Cast Iron
bearings, 9.3:1 pistons, revised TKS carburetor calibration, 140F degree Engine Block, Raw Water Cooling with Warm Exhaust Manifolds, Flush System,
thermostat, NGK spark plugs, and 1.5:1 rocker arms. Quicksilver cast iron cylinder Special Flame Graphics, Multi‑Port Fuel Injection using Cool fuel II, Dry Joint
heads that feature: hardened seats, screw in studs, Black‑X valves, & an exclusive Exhaust, Roller Camshaft, Quicksilver Cast Iron Cylinder Heads featuring Black‑X
Quicksilver combustion chamber allowing 4 deg BTDC base timing. Audio warning Valve Tech, 1.5:1 stamped rocker arms, ECM555, Engine Guardian, SmartCraft
horn for overheat, low oil pressure, and low drive lube levels. It uses EST Analog Ready, Mechanical Throttle and Shift, and 10‑Pin Harness. Runs on 87 Octane
Ignition, Single‑Point Water Drain Using Blue Hoses, and 14‑Pin Harness. Fuel.
Provision is made in the block for dealer installation of side engine mounts. Pilot NOTE: If used with an Alpha One (Gen I) drive, this engine requires Seawater
bore machined into crankshaft to accept dealer installed Volvo couplers. Shipped Pump Kit 46‑8M0139983 & serpentine belt 57‑865615Q03 (sold separately) for
with MerCruiser Alpha Coupler. Runs on 87 Octane Fuel. proper cooling.
NOTE: Because this is a completely new engine and not a major repower NOTE: Because this is a completely new engine and not a major repower
assembly, the old engine being replaced is to be returned per EPA 1068.240. assembly, the old engine being replaced is to be returned per EPA 1068.240.
135 HP 100% New Quicksilver Sterndrive Engine 300 HP 100% New Quicksilver Sterndrive Engine
Replaces 3.0L Alpha sterndrive engines. Replaces: 5.0 EFI, 5.0L MPI, 5.7L EFI, & 350 MPI sterndrive Alpha models.
"For Europe, this engine is not allowed for recreational usage, please request your "For Europe, this engine is not allowed for recreational usage, please request your
customer service to sign an exemption form ‑ see page m" customer service to sign an exemption form ‑ see page m"

2020 Repower Product Guide 35


QUICKSILVER PLUS-SERIES ENGINES

350 MPI BRAVO - ENGINE ONLY


350 MPI BRAVO - ENGINE ONLY

8M0136294
350 MPI BRAVO – Bravo Engine Only. 300 HP @ 5000 RPM. 350 Cubic Inch
Fully Dressed Marine Engine. Engine Features 100% new Quicksilver: Cast Iron
Engine Block, Raw Water Cooling with Warm Exhaust Manifolds, Flush System,
Special Flame Graphics, Multi‑Port Fuel Injection using Cool fuel II, Dry Joint
Exhaust, Roller Camshaft, Quicksilver Cast Iron Cylinder Heads featuring Black‑X
Valve Tech, 1.5:1 stamped rocker arms, ECM555, Engine Guardian, SmartCraft
Ready, Mechanical Throttle and Shift, and 10‑Pin Harness. Runs on 87 Octane
Fuel.
NOTE: Because this is a completely new engine and not a major repower
MERCRUISER

assembly, the old engine being replaced is to be returned per EPA 1068.240.
300 HP 100% New Quicksilver Sterndrive Engine
Replaces: 5.0 EFI, 5.0L MPI, 5.7L EFI, & 350 MPI sterndrive Bravo models.
"For Europe, this engine is not allowed for recreational usage, please request your
customer service to sign an exemption form ‑ see page m"

383 MPI FWC BRAVO - ENGINE ONLY


383 MPI FWC BRAVO - ENGINE ONLY

8M0136295
383 MPI FWC BRAVO – Bravo Engine Only. 350 HP @ 5200 RPM. 383 Cubic
Inch Fully Dressed Marine Engine. Engine Features 100% new Quicksilver: Cast
Iron Engine Block, Closed Cooled Engine Block & Exhaust Manifolds, Flush
System, Special Flame Graphics, Multi‑Port Fuel Injection using Cool fuel II, Dry
Joint Exhaust, Roller Camshaft, Quicksilver Cast Iron Cylinder Heads featuring
Black‑X Valve Tech, 1.6:1 roller rocker arms, ECM555, Engine Guardian,
SmartCraft Ready, Mechanical Throttle and Shift, and 10‑Pin Harness. Runs on 87
Octane Fuel.
NOTE: Because this is a completely new engine and not a major repower
assembly, the old engine being replaced is to be returned per EPA 1068.240.
350 HP 100% New Quicksilver Sterndrive Engine
Replaces: 5.0 EFI, 5.0L MPI, 5.7L EFI, 350 MPI, 377 MPI, 7.4L, 7.4L EFI, & 7.4L
MPI sterndrive engines including SeaCore and Horizon Bravo models.
"For Europe, this engine is not allowed for recreational usage, please request your
customer service to sign an exemption form ‑ see page m"

36 P/N 8M0163262
PLUS SERIES ENGINES

PLUS SERIES ENGINES

MERCRUISER

2020 Repower Product Guide 37


PLUS SERIES ENGINES
MERCRUISER

38 P/N 8M0163262
PLUS SERIES ENGINES

MERCRUISER

2020 Repower Product Guide 39


PLUS SERIES ENGINES
MERCRUISER

40 P/N 8M0163262
PLUS SERIES ENGINES

MERCRUISER

2020 Repower Product Guide 41


PLUS SERIES ENGINES
MERCRUISER

42 P/N 8M0163262
PLUS SERIES ENGINES

MERCRUISER

2020 Repower Product Guide 43


MERCURY REMANUFACTURING PLUS-SERIES ENGINES

MERCURY REMANUFACTURING PLUS-SERIES ENGINES


The PLUS‑SERIES line from Mercury Remanufacturing is made up of unique engines that offer value performance for your next repower. Based on our
popular MerCruiser products, these are fully remanufactured engines that are fitted with marine‑grade performance valve train, pistons, induction
system and (in some cases) marine headers to deliver factory reliability at an affordable price.
Each PLUS‑SERIES engine is "Hot Tested" by supplying fuel and coolant so technicians can perform a series of live‑running tests for quality assurance.
All PLUS‑SERIES engines are completely remanufactured and include exhaust manifolds, fuel, electrical and ignition systems so they are ready to rig
into a boat.
PLUS‑SERIES engines from Mercury Remanufacturing come with a One‑Year Factory Limited Warranty.
Adapting Plus Series engines to specific applications may require some parts to be transferred from the engines coming out of the boat or purchased
separately. Examples include:
• Transfer of flywheel housings, couplers, and other hardware to adapt to various makes of drives and transoms.
• Changing engine couplers to match specific transmissions, or customer preferences.
• Changing engine mounts from front to side, or using solid engine mounts.
• Use of various Quicksilver kits to meet customer preferences or the specified installation requirements found in the Repower Reference Manual
included with the engine.

3.0L TKS - ENGINE ONLY 4.3L ALPHA 4V - ENGINE ONLY


MERCRUISER

3.0L TKS ALPHA – ENGINE ONLY 4.3L ALPHA 4V GEN+ - ENGINE ONLY

8M0168484 865108R89
3.0L TKS Alpha Sterndrive Engine Only. 135 HP @ 4800 RPM. 183 Cubic Inch 4.3L Alpha 4V Sterndrive Engine Only. 225 HP @ 4800 RPM, 4.3L Liter Fully
Fully Dressed Marine Engine. Engine Features: Non‑Power Steering. Front Dressed Marine Engine. Engine Features: Special Flame Graphics, New 600 cfm
Engine Mount. Turn Key Start Carburetor with Mechanical Fuel Pump. It is Built 4bbl Carburetor, Electric Fuel Pump, 2‑piece Wet Joint Exhaust, Nodular Iron
with GM Marine Remanufactured Cast Iron Cylinder Heads and Block, 9.3:1 Crankshaft, Billet Steel Roller Camshaft, Vortec Cast Iron Cylinder Heads,
Pistons, and 1.5:1 Rocker Arms. Audio warning horn for overheat, low oil pressure, Stainless Steel Valves, 9.4:1 Hypereutectic Pistons, 1.5:1 Full Roller Rocker Arms,
and low drive lube levels. Remote oil filter standard. It uses EST Analog Ignition, Thunderbolt V Ignition with Knock Control, 10‑Pin Harness. Runs on 87 Octane
Single‑Point Water Drain Using Blue Hoses, and 14‑Pin Harness. Runs on 87 Fuel.
Octane Fuel.
135 HP Remanufactured Sterndrive Engine
Replaces 3.0L Alpha sterndrive engines
225 HP Remanufactured Sterndrive Engine
Replaces MerCruiser 4.3L & 5.0L sterndrive engines.

44 P/N 8M0163262
MERCURY REMANUFACTURING PLUS-SERIES ENGINES

383 MPI FWC - BRAVO


350 MPI ALPHA - ENGINE ONLY
350 MPI ALPHA - ENGINE ONLY

8M0109404
383 MPI FWC Bravo – Bravo Engine Only. 350 HP @ 5200 RPM. 383 Cubic Inch
Motor Fully Dressed Marine Engine. Engine Features: Special Flame Graphics,
863611R11 Multi‑Port Fuel Injection using Cool Fuel II, Dry Joint Exhaust, 100 PSI Oil Pump,
350 MPI Alpha Sterndrive Engine Only. 300 HP @ 5000 RPM, 350 Cubic Inch 4340 Forged Steel Crankshaft, High‑Lift Billet Steel Camshaft, Cast Iron Cylinder
Fully Dressed Marine Engine. Engine Features: Special Flame Graphics, Heads, Stainless Steel Valves, 9.0:1 Hypereutectic Pistons, 1.6:1 Roller Rocker
Multi‑Port Fuel Injection Using Cool Fuel II, Dry Joint Exhaust, Nodular Iron Arms, Full System Fresh Water Cooling (includes the block, heads, and exhaust
Crankshaft, Roller Camshaft, Vortec Cast Iron Cylinder Heads, Stainless Steel manifolds in the closed cooling circuit), ECM555, Engine Guardian, SmartCraft
Valves, 9.4:1 Htpereutectic Pistons. It uses ECM 555 with Engine Guardian and is Ready, Mechanical Throttle and Shift, and 10‑Pin Harness. Runs on 87 Octane
SmartCraft ready, 10‑Pin Harness. Runs on 87 Octane Fuel. Fuel.
NOTE: If used with an Alpha One (GEN I) drive, this engine requires a Seawater 350 HP Remanufactured Sterndrive Engine
pump kit 46‑8M0139983 & serpentine belt 57‑865615Q03 (sold separately) for Replaces 350 MAG, 377 MAG, 7.4L & 7.4L MPI sterndrive engines including
proper cooling. SeaCore and Horizon Bravo models.

MERCRUISER
300 HP Remanufactured Sterndrive Engine.
Replaces 5.0L, 5.0L EFI/MPI, 5.7L, 5.7L EFI/MPI and 350 Mag MPI sterndrive 383 MAG STROKER INBOARD
engines.

383 MAG STROKER - ENGINE ONLY


383 MAG STROKER

865108R10
383 Mag Stroker Inboard ‑ Down Angle Engine Only. 350 HP @ 5000 RPM. 383
Cubic Inch Motor Fully Dressed Marine Engine. Engine Features: Special Flame
Graphics, Multi‑Port Fuel Injection using Gen 3 Cool Fuel, Dry Joint Exhaust, 100
PSI Oil Pump, 4340 Forged Steel Crankshaft, High‑Lift Billet Steel Camshaft,
Vortec Cast Iron Cylinder Heads, Stainless Steel Valves, 9.0:1 Hypereutectic
Pistons, 1.6:1 Roller Rocker Arms, Raw Water Cooling, ECM555, Engine
865108R80 Guardian, SmartCraft Ready, Mechanical Throttle and Shift, Premium Dual‑Stage
383 MAG Stroker Bravo Sterndrive Engine Only. 350 HP @ 5200 RPM, 383 Cubic Driveplate, Inboard High‑Mount Starter, and 10‑Pin Harness. Runs on 87 Octane
Inch Stroker Fully Dressed Marine Engine. Engine Features: Special Flame Fuel.
Graphics, Multi‑Port Fuel Injection using Cool Fuel II, Dry Joint Exhaust, 100 PSI NOTE: Dealer must change driveplate if used with in‑line transmissions.
Oil Pump, 4340 Forged Steel Crankshaft, High‑Lift Billet Steel Camshaft, Vortec 350 HP Remanufactured Inboard Engine
Cast Iron Cylinder Heads, Stainless Steel Valves, 9.0:1 Hypereutectic Pistons and Replaces all makes of Standard (LH) Rotation 5.7L, 6.0L, & 7.4L inboard engines.
1.6:1 Roller Rocker Arms. It uses ECM555 with Engine Guardian and is SmartCraft
ready, 10‑pin Harness. Runs on 87 Octane Fuel.
350 HP Remanufactured Sterndrive Engine
Replaces 350 MAG, 6.2L MPI, 7.4L & 7.4L MPI sterndrive engines.

2020 Repower Product Guide 45


SERVICE MANUALS FOR PLUS SERIES

SERVICE MANUALS FOR PLUS SERIES

Service Manuals for Plus Series Engines


Reman & Quicksilver Engine Covered by MC Service MerCruiser Service Manual Titles Supplements Manual Part #'s Supplement Part #'s
Models Manual #'s
3.0L Crate Engines #26 + #41 4-Cylinder Sterndrive 3.0L Alpha Turn Key Start (TKS) 90-861329 1 90-866202
3.0L Alpha TKS #26 + #41 4-Cylinder Sterndrive 3.0L Alpha Turn Key Start (TKS) 90-861329 1 90-866202
4.3L Alpha 4V Crate Engines #18 V6 Gen II Balance Shaft Including Gen+ Engines 90-823226 1
4.3L Alpha 4V #18 V6 Gen II Balance Shaft Including Gen+ Engines 90-823226 1
350 Carbureted Crate Engines Alpha #15 + #24 V-8 (for 4bbl) + 305 CID (5.0L) / 350 CID (5.7L) 90-816463 /
& Gen+ 90-861327 1
357 Alpha & Bravo #15 + #24 V-8 (for 4bbl) + 305 CID (5.0L) / 350 CID (5.7L) 90-816463 /
90-861327 1
350 MPI Crate Engines #31 + #36 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics 90-864260T00 90-864573001
350 MPI Alpha & Bravo #31 + #36 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics 90-864260T00 90-864573001
350 & 357 Horizon #31 + #36 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics 90-864260T00 90-864573001
350 MPI Tow Sports #31 + #36 + #40 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics + Gen III 90-864260T00 90-864573001 /
Cool Fuel 90-865376
383 MAG Bravo 4V #15 + #24 + #24-S V-8 (for 4bbl) + 305 CID (5.0L) / 350 CID (5.7L) + V8 90-816463 /
377cid (6.2L) 90-861327 1 /
MERCRUISER

90-861327T01
383 MPI Bravo #31 + #36 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics 90-864260T00 90-864573001
383 MPI Inboard #31 + #36 + #40 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics + Gen III 90-864260T00 90-864573001 /
Cool Fuel 90-865376
385 PT Bravo #31 + #36 5.0L (305cid), 5.7L (350cid) and 6.2L (377cid) ECM 555 Diagnostics 90-864260T00 90-864573001
8.1L Horizon Inboard #30 + #33 8.1L (496cid) PCM 555 Diagnostics 90-863161T01 90-863757002
496 & 496 H.O. Bravo #30 + #33 8.1L (496cid) PCM 555 Diagnostics 90-863161T01 90-863757002
540 Crate Engine 540 MAG Bravo 4V 540 MAG Bravo 4V 90-8M0090434
540 MAG Bravo 4V 540 MAG Bravo 4V 540 MAG Bravo 4V 90-8M0090434

46 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

ACCESSORY KITS FOR PLUS-SERIES ENGINES

ENGINE COVERS CARBURETOR WEDGE KIT


ENGINE COVER - BLUE FLAME CARBURETOR WEDGE KIT

8M0079198 879288T62
This engine cover features a custom hand air‑brushed blue flame design. Being a Helps eliminate carburetor lean out condition in extremely hard right turns.
custom part there will be some visible differences from one part to the next. It is Fits MCM 3.0L engines (1998‑2016)
the same as used on some Plus Series engines.
Fits non‑ECT 4.3 MPI, 5.0 MPI, 350 MAG, & 377 MAG MerCruiser engines built
between 2001‑2015. It also fits all 4.3L, 350, 357, and 383 Plus Series engines. CRANKSHAFT SPACER

MERCRUISER
ENGINE COVER - RED FLAME SPACER

8M0103982
23-8M0088395
This engine cover features a custom hand air‑brushed red flame design. Being a
custom part there will be some visible differences from one part to the next. It is For use when servicing with a new harmonic balancer on Gen+ V6 & V8 engines
the same as used on some Plus Series engines. that are not equipped with a Crankshaft Position Sensor (CPS). New harmonic
balancers p/n 863397 are all machined with a shorter snout to accommodate a
Fits non‑ECT 4.3 MPI, 5.0 MPI, 350 MAG, & 377 MAG MerCruiser engines built reluctor wheel used with a CPS. This spacer fits onto the crankshaft before the
between 2001‑2015. It also fits all 4.3L, 350, 357, and 383 Plus Series engines. installation of a new harmonic balancer to fill the region normally occupied by a
reluctor wheel. This prevents disassembly of a non‑CPS engine to install a
reluctor wheel when servicing with a new harmonic balancer.
FLAME ARRESTOR
FLAME ARRESTOR - 3 IN. ELEMENT BLOCK PLUGS - DIPSTICK HOLE
BLOCK PLUG

8M0119614
An alternate flame arrester for use with the 540 MAG Bravo 4V. This flame
arrestor lower the overall engine height by 1" to allow engine hatch clearance for 19-807861
some applications. Dipstick tube hole plug. This plug has a 9.367 mm (.3688 in.) OD with a hex
shaped head.
All MCM V6 long blocks that have the oil dipstick tube going to the oil pan drain on
the port side have the dipstick tube hole in the cylinder block plugged with this plug

2020 Repower Product Guide 47


ACCESSORY KITS FOR PLUS-SERIES ENGINES

BLOCK PLUG
EXHAUST MANIFOLD AND ELBOW KITS
EXHAUST MANIFOLD AND ELBOW CONVERSION KIT

19- 93654
Dipstick tube hole plug. This plug has a 9.621 mm (.3788 in.) OD with a round 8M0164159
head.
This kit contains all the parts necessary to convert a MCM small block V8 engine
All MIE V8 5.7L and 6.2L inboard engines with dual dipstick tubes have the dipstick with standard cooling and no risers with wet joint exhaust manifold & 4 in. O.D.
tube hole in the block plugged with this plug center rise 7‑degree exhaust elbows to dry joint exhaust manifolds and elbows.
Note: Engines with freshwater cooling &/or risers may require additional exhaust
elbow gaskets to be ordered separately.
SHIM KIT - REAR MCM ENGINE MOUNT Fits the GM small block (305, 350 & 377 CID) engines with the wet joint or dry joint
4 in. O.D. center rise 7‑degree exhaust elbows.
SHIM KIT 1987‑2004 MCM sterndrive engines (s/n 0W309999 and below)
1987‑2001 MIE inboard engines (s/n 0M316999 and below)
EXHAUST MANIFOLD AND ELBOW CONVERSION KIT
MERCRUISER

12-892619A01
This shim kit is required for newer transoms that no longer utilized a double‑wound
spring washer and a fiber washer between the rear engine mounts and do not have 8M0164160
enough downward adjustment with the front engine mount pads to achieve proper
alignment in the boat. This situation may be encountered when installing an engine This kit contains all the parts necessary to convert a MCM small block V6 engine
for repower, complete engine replacement, or flywheel housing replacement. with standard cooling and no risers with the 2 pc wet joint exhaust manifold & 4 in.
O.D. center rise 7‑degree exhaust elbows to dry joint exhaust manifolds and
Used with newer transoms that no longer utilized a double‑wound spring washer elbows.
and a fiber washer between the rear engine mounts. Note: Engines with freshwater cooling &/or risers may require additional exhaust
elbow gaskets to be ordered separately.
ENGINE HEADERS Fits the 1987‑2004 MCM V6 engines with the 2 pc wet joint or dry joint 4 in O.D.
center rise 7‑degree exhaust elbows (s/n 0W309999 and below)
MARINE EXHAUST HEADER ASSEMBLY - PORT
EXHAUST MANIFOLD AND ELBOW KIT

8M0164161
879288019 This kit contains all the parts necessary to replace the dry joint 14‑degree exhaust
Port‑Side Custom 316L Ceramic Coated Polished Marine Header Assembly. on a MCM small block V8 engine with standard cooling and no risers.
Production item on 383 Stroker Scorpion Bravo applications shown in photo. Note: Engines with freshwater cooling &/or risers may require additional exhaust
Fits MerCruiser 5.0L, 5.7L, 350, 6.2L, 377, and 383 small block applications. elbow gaskets to be ordered separately.
Fits the following GM small block (305, 350 & 377 CID) engines with dry joint
MARINE EXHAUST HEADER ASSEMBLY - STARBOARD 14‑degree exhaust elbows.
879288020 2004 & newer MCM sterndrives (non‑EC) engines (s/n 0W310000 and above)
Starboard‑Side Custom 316L Ceramic Coated Polished Marine Header Assembly. 2002 & newer MIE inboards (non EC) engines (s/n 0M317000 and above)
Production item on 383 Stroker Scorpion Bravo applications shown in photo.
Fits MerCruiser 5.0L, 5.7L, 350, 6.2L, 377, and 383 small block applications.

48 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

EXHAUST MANIFOLD AND ELBOW KIT RISER KIT

8M0164162 865995A01
This kit contains all the parts necessary to replace the dry joint 14‑degree exhaust 1.7 in. (43 mm) for standard cooling and dry joint exhaust manifolds.
on a MCM small block V6 engine with standard cooling and no risers. Fits 2004‑2016 MCM V‑6 & V‑8 (305, 350 & 377 cid) non‑EC engines (s/n
Note: Engines with freshwater cooling &/or risers may require additional exhaust 0W310000 and up) & MIE V‑8 (350 & 377 cid) non‑EC engines (s/n 0M390000
elbow gaskets to be ordered separately. and up).
Fits the 2004 & newer MCM V6 (non‑EC) engines (s/n 0W310000 and above)
RISER KIT
EXHAUST RISER KITS
RISER KIT

MERCRUISER
864929A 3
3 in. (76 mm) for standard cooling and dry joint exhaust manifolds.
Fits 2004‑2016 MCM V‑6 & V‑8 (305, 350 & 377 cid) non‑EC engines (s/n
0W310000 and up); also fits 2002‑2016 MIE V‑8 (350 & 377 cid) non‑EC engines
93320A13 (s/n 0M390000 and up)
3 in. (76 mm)
Fits MCM V‑6 carb & TBI engines with 2 piece exhaust manifolds (s/n 0M614999 &
RISER KIT
below).
Fits MCM/MIE/Tow Sports V‑8 (305, 350, 377, 454 & 502 cid) engines with cast
iron elbows (s/n 0M299999 & below); MCM V‑8 (305 & 350 cid) carb engines (s/n
0M300000‑0M599999) and MIE & Tow Sports carb engines (s/n
0M300000‑0M316999).
RISER KIT

866208A02
4.7 in. (119 mm) for standard cooling and dry joint exhaust manifolds.
Fits 2004‑2016 MCM V‑6 & V‑8 (305, 350 & 377 cid) non‑EC engines (s/n
0W310000 and up); also fits 2002‑2016 MIE V‑8 (350 & 377 cid) non‑EC engines
(s/n 0M390000 and up)

93322A12
6 in. (152 mm)
Fits MCM V‑6 carb & TBI engines with 2 piece exhaust manifolds (s/n 0M614999 &
below).
Fits MCM/MIE/Tow Sports V‑8 (305, 350, 377, 454 & 502 cid) engines with cast
iron elbows (s/n 0M299999 & below); MCM V‑8 (305 & 350 cid) carb engines (s/n
0M300000‑0M599999) and MIE & Tow Sports carb engines (s/n
0M300000‑0M316999).

2020 Repower Product Guide 49


ACCESSORY KITS FOR PLUS-SERIES ENGINES

RISER KIT RISER KIT - 6 IN.(152 MM)

864908A 1 98-8M0124068
6 in. (152 mm) for standard cooling and dry joint exhaust manifolds. This riser will raise the elbow an additional 6 in.(152 mm). If the engine has a 2 in.
Fits 2004‑2016 MCM V‑6 (s/n 0W310000 and up); 2002‑2016 MCM V‑8 (305, 350 (51 mm) elbow already on engine, but only needs an additional 4 in.(102 mm) rise,
& 377 cid) non‑EC engines (s/n 0M615000 and up) & MIE V‑8 (350 & 377 cid) this kit will not work. Order 862354A 1 Exh. Elbow/Riser kit instead.
non‑EC engines (s/n 0M390000 and up). Fits MCM/MIE 8.1L & 8.2L non‑EC engines
EXHAUST ELBOW KIT - 2 IN.(51 MM) EXHAUST ELBOW/RISER KIT - 8 IN.(203 MM)
MERCRUISER

862974A05 98-8M0124069
This elbow is 2 in.(51 mm) higher than the standard elbow. This replaces what was If the engine has a standard rise elbow already on engine and needs another 8 in.
the 3 in.(76 mm) riser kit used on previous big block engines. (203 mm) rise, order this kit. The standard rise elbow is removed and replaced with
Fits MCM/MIE 8.1L & 8.2L non‑EC engines a 2 in.(51 mm) rise elbow and a 6 in.(152 mm) riser kit which are included in this
kit.
EXHAUST ELBOW/RISER KIT - 6 IN.(152 MM) Fits MCM/MIE 8.1L & 8.2L non‑EC engines
INTERMEDIATE ELBOW KIT

862354A04
Order this kit if the engine has a 2 in.(51 mm) elbow already installed on it, but only
needs an additional 4 in.(102 mm) rise. The 2 in.(51 mm) elbow is removed and 14865A02
replaced with the standard rise elbows and a 6 in.(152 mm) riser kit which are Only required on sterndrive engines that have the exhaust going through the prop.
included in kit. Fits MCM V‑6 with 2 piece exhaust manifolds and 3 in. (76 mm) risers ‑ s/n
Fits MCM/MIE 8.1L & 8.2L non‑EC engines 0W309999 and below
INTERMEDIATE ELBOW KIT

14801A 1
Only required on sterndrive engines that have the exhaust going through the prop.
Fits MCM V‑8 (305, 350 & 377 cid) engines (0W309999 and below)

50 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

INTERMEDIATE ELBOW KIT INTERMEDIATE ELBOW KIT

866003A01 44267A03
Only required on sterndrive engines that have the exhaust going through the prop. Used in conjunction with Exhaust "Y" Pipe kit 8M0117125 to convert engine to thru
Fits MCM V‑8 (305, 350 & 377 cid) engines with 1.7 in. (43 mm) risers (s/n prop exhaust.
0W310000 and up) Fits MCM 8.1L & 8.2L non‑EC sterndrive engines w/o exhaust risers and w/
exhaust risers up to 2 in. (51 mm) high.
INTERMEDIATE ELBOW KIT
INTERMEDIATE ELBOW KIT

MERCRUISER
866004A01
Only required on sterndrive engines that have the exhaust going through the prop. 44267A02
Fits MCM V‑8 (305, 350 & 377 cid) engines with 3 in. (76 mm) risers (s/n Used in conjunction with Exhaust "Y" Pipe kit 8M0117125 to convert engine to thru
0W310000 and up) prop exhaust.
Fits MCM 8.1L & 8.2L non‑EC sterndrive engines with exhaust risers 2 in. (51 mm)
INTERMEDIATE ELBOW KIT to 8 in. (203 mm) high.
EXHAUST "Y" PIPE KIT

866209A01
Only required on sterndrive engines that have the exhaust going through the prop.
98-8M0117124
Fits MCM V‑8 (305, 350 & 377 cid) engines with 4.7 in. (119 mm) risers (s/n
0W310000 and up) For use with Silent Choice type exhaust systems. Also used to convert engines
with thru transom exhaust to thru prop exhaust. Standard pipe on all thru prop
INTERMEDIATE ELBOW KIT exhaust gasoline sterndrive models.
Fits all V‑8 engines with 4 in.(102 mm) exhaust systems; except MCM 8.1L & 8.2L
engines

866005A01
Only required on sterndrive engines that have the exhaust going through the prop.
Fits MCM V‑8 (305, 350 & 377 cid) engines with 6 in. (152 mm) risers (s/n
0W310000 and up)

2020 Repower Product Guide 51


ACCESSORY KITS FOR PLUS-SERIES ENGINES

EXHAUST "Y" PIPE KIT Engine Model Reman New Riser Height Riser Kit Intermediate
Plus-Series Quicksilver Elbow Kit
P/N P/N
4.7 in.(119 mm) 866208A03(4) 866209A01(1)
6 in. (152 mm) 864908A 2(4) 866005A01(1)
MCM 383 Mag 865108R80 NA 1.7 in.(43 mm) 865995A01 866003A01(1)
Stroker
3 in. (76 mm) 864929A 3 866004A01(1)
4.7 in.(119 mm) 866208A02 866209A01(1)
6 in. (152 mm) 864908A 1 866005A01(1)
MIE 383 Mag (LH) 8M0061212 NA 1.7 in.(43 mm) 865995A01(2) N/A
Std. Rotation
98-8M0117125
Used to convert MCM 8.1L & 8.2L engines with thru transom exhaust to thru prop 3 in. (76 mm) 864929A 3(2) N/A
exhaust. 4.7 in.(119 mm) 866208A02(2) N/A
Also requires the use of intermediate elbow kit in conjunction with this "Y" Pipe Kit.
For 8.1L & 8.2L non‑Emissions Control engines, use 44267A02 or A03. For 8.1L 6 in. (152 mm) 864908A 1(2) N/A
Emissions Control engines, use 44267A04, A05, A06, A07 or A08. For 8.2L MIE 383 Mag (RH) 8M0061213 NA 1.7 in.(43 mm) 865995A01(2) N/A
Emissions Control engines with three catalyst exhaust manifolds, use 879288A12, Opp. Rotation
A13, A14, A15 or A16.
Fits all MCM 8.1L & 8.2L sterndrive engines, except 2012 & newer 8.2L EC 3 in. (76 mm) 864929A 3(2) N/A
engines with single catalyst exhaust manifolds. 4.7 in.(119 mm) 866208A02(2) N/A
6 in. (152 mm) 864908A 1(2) N/A
EXHAUST RISER CHART
MERCRUISER

MIE 383 Mag Stroker 865108R10 NA 1.7 in.(43 mm) 865995A01 N/A
3 in. (76 mm) 864929A 3 N/A
Exhaust Riser Kits ‑ Plus‑Series Engines
4.7 in.(119 mm) 866208A02(6) N/A
6 in. (152 mm) 864908A 1(6) N/A
Engine Model Reman New Riser Height Riser Kit Intermediate
Plus-Series Quicksilver Elbow Kit 496 Bravo NA 8M013965 2 in. (52 mm) 862974A05 44267A02
P/N P/N 9(7)
MCM 4.3L Alpha 4V 865108R89 NA 3 in. (76 mm) 93320A13 14865A02(1) 6 in. (152 mm) 98-8M0124068 44267A02
6 in. (152 mm) 93322A12 N.L.A.(1) 8 in. (203 mm) 98-8M0124069 44267A02
MCM 350 Mag MPI 863611R11 8M0136293 1.7 in.(43 mm) 865995A01 866003A01(1) 496 HO Bravo NA 8M013001 2 in. (52 mm) 862974A05 44267A02
Alpha 4(7)
3 in. (76 mm) 864929A 3 866004A01(1) 6 in. (152 mm) 98-8M0124068 44267A02
4.7 in.(119 mm) 866208A02 866209A01(1) 8 in. (203 mm) 98-8M0124069 44267A02
6 in. (152 mm) 864908A 1 866005A01(1) MIE 8.1L Horizon (V- NA 8M013001 4 in. (102 mm) 862354A04 N/A
drive) 2(8)
MCM 350 Mag MPI NA 8M0136294 1.7 in.(43 mm) 865995A01 866003A01(1)
Bravo 6 in. (152 mm) 98-8M0124068 N/A
3 in. (76 mm) 864929A 3 866003A01(1) MIE 8.1L Horizon NA 8M013001 4 in. (102 mm) 862354A04 N/A
(Down-angle) 3(8)
4.7 in.(119 mm) 866208A02 866003A01(1)
6 in. (152 mm) 98-8M0124068 N/A
6 in. (152 mm) 864908A 1 866003A01(1)
540 Stroker 8M008599 NA 2 in. (52 mm) 862974A05 44267A02
MCM 357 Alpha 865108R88 NA 3 in. (76 mm) 93320A13 14801A 1(1) 9(7)
6 in. (152 mm) 93322A12 14801A 1(1) 6 in. (152 mm) 98-8M0124068 44267A02
MCM 357 Mag Bravo 865108R85 NA 3 in. (76 mm) 93320A13 14801A 1(1) 8 in. (203 mm) 98-8M0124069 44267A02
6 in. (152 mm) 93322A12 14801A 1(1)
(1) Intermediate Elbow Kit listed is only required on sterndrive engines that have the exhaust going
MIE 350 Horizon NA 8M0136296 1.7 in.(43 mm) 865996A01(3) NA thru the prop
(Down-angle)
(2) The Remote Oil Filter Bracket may need to be relocated when installing an Exhaust Riser Kit.
3 in. (76 mm) 864929A 4(3) NA
(3) Also requires hose kit 32-865029A1 be ordered separately
4.7 in.(119 mm) 866208A03(4) NA
(4) Also requires hose kit 32-865039A1 be ordered separately
6 in. (152 mm) 864908A 2(4) NA
(5) Also requires hose kit 32-865041A1 be ordered separately
MIE 350 Horizon (V- NA 8M0136297 1.7 in.(43 mm) 865996A01(3) NA
(6) Also requires hose kit 32-865035A1 be ordered separately
drive)
(7) Engine is built with standard 0 in. rise elbows
3 in. (76 mm) 864929A 4(3) NA
(8) Engine is built with 2 in. (51 mm) rise elbows
4.7 in.(119 mm) 866208A03(5) NA
6 in. (152 mm) 864908A 2(5) NA
MCM 383 Mag Bravo 865108R90 NA 1.7 in.(43 mm) 865995A01 866003A01(1)
4V
3 in. (76 mm) 864929A 3 866004A01(1)
4.7 in.(119 mm) 866208A02 866209A01(1)
6 in. (152 mm) 864908A 1 866005A01(1)
MCM 383 MPI Bravo 8M0109404 8M0136295 1.7 in.(43 mm) 865996A01(3) 866003A01(1)
- FWC
3 in. (76 mm) 864929A 4(3) 866004A01(1)

52 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

HOT WATER FITTING KIT


REMOTE OIL KIT
REMOTE OIL FILTER KIT

22-806837A 1
Fits MCM 496 Mag & MIE 8.1S engines.
807459A 3 HOT WATER FITTING KIT
Fits 1996‑2002 MCM V‑6 (Gen+) Carb & TBI engines (s/n 0F803000‑0M614999).
Also fits the 4.3L Plus‑Series engine.

HOT WATER HEATER FITTING KITS


HOT WATER FITTING KIT

MERCRUISER
22-8M0045175
Fits MCM/MIE 8.2

CLOSED COOLING KITS


CLOSED COOLING KIT
22-806836A 3
Fits 1992‑2016 MCM 3.0L/LX (s/n 0D616823 thru 2A506300)
HOT WATER FITTING KIT

61086A11
Side mounted kit.
This kit fits front mount engines only.
Fits MCM 120, 140, 2.5L & 3.0L/LX (1983‑2016)
22- 72932A 3
Fits MCM/MIE V‑6 & V‑8 (305, 350, 377, 454 & 502 cid) engines with front CLOSED COOLING KIT
mounted heat exchanger (s/n 0F490650 and above), except MPI engines s/n
0M300000 and above.
HOT WATER FITTING KIT

860427A 5
Front mounted kit.
Fits 1997‑1999 MCM V‑8 (305 & 350 cid) engines (s/n 0K001501‑0L618999).
22-8M0119308 Fits 1997‑2001 MIE & Tow Sports V‑8 (350 & 377 cid) Gen+ engines (s/n
0K040006‑0M299999)
Fits 2001‑2016 MCM V‑6 & MCM/MIE V‑8 (305, 350 & 377 cid) MPI engines (s/n Fits 2001‑2002 MIE & Tow Sports V‑8 (350 cid) carb engines (s/n
0M300000 and up). Also fits Mercury 4.5 & 6.2 MPI engines (2014 and newer) 0M300000‑0M316999). See application chart.

2020 Repower Product Guide 53


ACCESSORY KITS FOR PLUS-SERIES ENGINES

864920A02 SEAWATER PUMP KIT


Front mounted kit. Full closed system which also protects the dry joint exhaust
manifolds from corrosion.
Fits 2002‑2016 MCM V‑6 & V‑8 (305, 350 & 377) MPI engines (s/n 0M600000 thru
2A506375).
Fits 2002‑2015 MIE V‑8 (350 cid) MPI engines (s/n 0M317000 thru 2A455523).
See application chart.
ECM (ELECTRONIC CONTROL MODULE)

46-8M0139983
Fits 2001‑2016 MCM V‑6 & V‑8 (305 & 350 cid) Alpha engines (s/n 0M300000 thru
2A506375). Use only in conjunction with closed cooling kit. See closed cooling
application chart.
BRACKET

865839T03
Fits 2002‑2004 MCM 350 Mag MPI Alpha with closed cooling (s/n
0M600000‑0W309999).
865008T04
MERCRUISER

Fits 2002‑2004 MCM MX 6.2 MPI Bravo with closed cooling (s/n
0M600000‑0W029410). Also used on 383 Mag Stroker Plus‑Series engine when
adding closed cooling.
SERPENTINE BELT KIT

865188T01
Replacement bracket required for specific engine applications when adding closed
cooling.
Fits MCM V‑8 (305, 350 & 377 cid) MPI engines (s/n 0M600000‑0M616622).

CLOSED COOLING CHART


Closed Cooling Kits ‑ Plus‑Series Engines
Engine Model Plus- Closed Belt Kit Seawater ECM
807901A 5 Series P/N Cooling Kit Pump Kit
Fits MCM 4.3L Bravo; 5.0L & 5.7L Alpha/Bravo. See application chart for specific
engine models. MCM 3.0L TKS - 8M0072497 61086A11 N/A N/A N/A
Reman
SEAWATER PUMP KIT MCM 3.0L TKS - QS 8M0116646 61086A11 N/A N/A N/A
MCM 4.3L Alpha 4V 865108R89 (3) N/A N/A N/A
MCM 357 Alpha 865108R88 860427A 5 807901A 5 46-807151A 5 N/A
(2)
MCM 357 Mag Bravo 865108R85 860427A 5 807901A 5 N/A N/A
MCM 350 Mag MPI 863611R11 864920A02 N/A 46-8M0139983 865839T03(1)
Alpha - Reman (2)
MCM 350 Mag MPI 8M0136293 864920A02 N/A 46-8M0139983 N/A
Alpha - QS (2)
MCM 350 Mag MPI 8M0136294 864920A02 N/A N/A N/A
Bravo - QS

46-807151A 5 MCM 383 Mag Bravo 865108R90 860427A 5(4) N/A N/A N/A
Fits MCM V‑8 (305 & 350 cid) Alpha engines. See application chart. MCM 383 Mag Stroker 865108R80 864920A02 N/A N/A 865008T04(1)
- Bravo
MCM 383 Mag Stroker 865108R10 864920A02 N/A N/A N/A
- MIE

54 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

Engine Model Plus- Closed


Series P/N Cooling Kit
Belt Kit Seawater
Pump Kit
ECM
WATER SEPARATING FUEL FILTERS
MIE 383 Mag (LH) Std. 8M0061212 860427A 5 N/A N/A N/A
Rotation
WATER SEPARATING FUEL FILTER KIT
MIE 383 Mag (RH) 8M0061213 860427A 5 N/A N/A N/A
Opp. Rotation
(1) The ECM listed is required to be replaced only on engines below S/N 1G404353. Engines with
S/N 1G404354 and up do NOT require replacement of the ECM.
(2) Thru hull water pickup is not included with seawater pump kits. Obtain locally.
(3) Not Available
(4) May need to relocate enigne oil cooler

ENGINE FLUSH KIT


35-8M0082290
ENGINE FLUSH KIT Kit consisting of our vessel mounted head (without fittings) and our High Capacity
water separating fuel filter. Our brass fittings may be used with gas engines but
stainless steel fittings p/n 22‑8M0058419 are required in diesel applications. Filter
features 10 micron, 90% efficiency with a 120 gallon per hour flow rate.
Compatible with most 2‑Stroke and 4‑Stroke Outboards and most Inboard &
Sterndrive Gas and Diesel Engines.
Quicksilver Branded

MERCRUISER
PLUS SERIES INBOARD TO V-DRIVE CONVERSION
CHARTS
383 4V w/Std. Raw Water Cooling
898235A01
This kit will allow you to flush the engine while it is running, therefore offering a
more complete flush of the raw water cooled components. Model/ Description Part Number Quantity
Fits 1988 & newer MCM 4.3L, 5.0L, 5.7L & 6.2L non‑EC engines with BRAVO
drives & MIE's. Also fits 1988‑2001 MCM 7.4L & 8.2L non‑EC engines with 383 4V w/Std. Raw Water Cooling
BRAVO drives & MIE's. Remote Oil Line 32-806178 3 1
NOTE: Mounting bracket in kit will need to be REMOTE MOUNTED on V‑6
engines with 1 pc exhaust manifolds or engines with stainless steel exhaust Remote Oil Line 32-806261 3 1
elbows. Water Hose 32-864705 1
ENGINE FLUSH KIT Water Hose 32-863813 1
Elbow Gasket - Restrictor 27-864850A02 2

383 4V w/Closed Cooling

Model/ Description Part Number Quantity


383 4V w/Closed Cooling
Closed Cooling Kit 860427A 5 1
Remote Oil Line 32-806178 4 1
Remote Oil Line 32-806261 3 1
898235A02
This kit will allow you to flush the engine while it is running, therefore offering a Elbow Gasket - Full flow 27-864547A02 2
more complete flush of the raw water cooled components.
Fits 2001 & newer MCM/MIE 8.1L & 8.2L non‑EC engines.
383 MPI w/Std. Raw Water Cooling

Model/ Description Part Number Quantity


383 MPI w/Std. Raw Water Cooling
Front Bracket 863646 1 1
Remote Oil Line 32-865056 1
Remote Oil Line 32-865055 1
Remote Filter Bracket 865057T 1
Water Hose 32-864568 1
Water Hose 32-864569 1
Elbow Gasket - Restrictor 27-864850A02 1

2020 Repower Product Guide 55


ACCESSORY KITS FOR PLUS-SERIES ENGINES

383 MPI w/Closed Cooling 84-812475A20


20 ft.(6.1 m) 10 pin harness
Model/ Description Part Number Quantity Fits 1986 and newer MCM/MIE gasoline engines.
383 MPI w/Closed Cooling 84-812475A25
Closed Cooling Kit 864920A02 1
25 ft.(7.62 m) 10 pin harness
Fits 1986 and newer MCM/MIE gasoline engines.
Front Bracket 864558 2 1
Remote Oil Line 32-865056 1
14-10 PIN HARNESS ADAPTOR
Remote Oil Line 32-865055 1
Remote Filter Bracket 865057T 1 ADAPTER - NON DTS 14 PIN TO 10 PIN

MODULE KIT
ICM MODULE

84-866337T01
MERCRUISER

Adapter that allows you to connect engines that have the newer 14 pin engine
harness to the older 10 pin helm harness
MCM/MIE engines that have the 14 pin engine harness. Also used on Race
product (outboards only) that have a 14 pin engine harness being connected to a
840130A 4 10 pin helm harness.
Fits MCM 500 Gen+ & 500 Bulldog w/ Thunderbolt V ignition. ADAPTER - NON DTS 10 PIN TO 14 PIN
Can also be used as an alternate ICM for use with the 540 MAG Bravo 4V. This
ICM raises the engine speed limit to 5150 RPM to allow a propping range of
4600‑5000 RPM.

TRANSOM HARNESS
TRANSOM HARNESS

84-892444T02
Adapter that allows you to connect engines that have the older 10 pin engine
harness to the newer 14 pin helm harness
MCM/MIE engines that have the 10 pin engine harness.
ADAPTER-NON DTS 10 PIN TO 14 PIN W/SMARTCRAFT
CAN DATA
84-865677T02
Connects engine to transom

10 PIN BOAT HARNESS/INSTRUMENT HARNESS


INSTRUMENT HARNESS

84-8M0153356
Adapter allows connection of 10‑pin engine harness to a 14‑pin boat harness when
using SmartCraft gauges. This adapter includes a 10‑pin CAN output to drive
SmartCraft gauges using the 14‑pin boat harness without having to install a blue
CAN data harness. A termination resistor 859318T1 is required, and may be
ordered separately. This is required for Quicksilver and Mercury Remanufacturing
Plus Series 10‑pin engines when installed in boats using SmartCraft gauges that
use a 14‑pin boat harness.
84-812475A 3
3 ft.(915 mm) 10 pin harness
Fits 1986 and newer MCM/MIE gasoline engines.

56 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

14-PIN BOAT HARNESSES W/KEY SWITCH SMARTCRAFT RIGGING


KEY SWITCH W/ HARNESS - NON DTS 14 PIN CAN DATA HARNESS - 10 PIN NON DTS WITH
RESISTORS (BLUE)

84-896537K02
2 ft. harness (896537A02) with new 14 pin connector for the engine and additional 84-879982T20
connectors that allow easy quick connect solutions to the rigging process. Included 20 ft. (6.1 meter) SmartCraft data harness with (2) termination resistors
in this kit is also the new 3 position water‑proof high quality keyswitch. (897716) Includes connections for horn and link gauge. Provides data link between
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors SmartCraft CAN P Components.
All MCM / MIE engines equiped with 14 pin connectors
84-879982T25
84-896537K20 25 ft. (7.6 meter) SmartCraft data harness with (2) termination resistors
20 ft. harness (896537A20) with new 14 pin connector for the engine and Includes connections for horn and link gauge. Provides data link between
additional connectors that allow easy quick connect solutions to the rigging SmartCraft CAN P Components.

MERCRUISER
process. Included in this kit is also the new 3 position water‑proof high quality
keyswitch. (897716) 84-879982T30
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors 30 ft. (9.1 meter) SmartCraft data harness with (2) termination resistors
All MCM / MIE engines equiped with 14 pin connectors Includes connections for horn and link gauge. Provides data link between
84-896537K24 SmartCraft CAN P Components.
25 ft. harness (896537A24) with new 14 pin connector for the engine and SMARTCRAFT J-BOX TERMINATOR/RESISTOR
additional connectors that allow easy quick connect solutions to the rigging
process. Included in this kit is also the new 3 position water‑proof high quality
keyswitch. (897716)
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors
All MCM / MIE engines equiped with 14 pin connectors

ANALOG GAGE ADAPTER HARNESSES


HARNESS - NON DTS 14 PIN- ANALOG GAUGE

859318T 1
SmartCraft Yellow 10‑pin Terminator/Resistor
Provides CAN Bus termination for CAN P network.
SMARTCRAFT JUNCTION BOX

84-892990T01
This harness will connect directly to the non DTS harness at the helm. It will allow
you to connect to analog gauges on the dash and allows the choke function to work
on the 8/9.9/15/20 FourStroke carbureted outboards with serial numbers beginning
with "0R". 5 ft long Used with 84‑896537__ harness
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors
All MCM / MIE engines equiped with 14 pin connectors
84-892990T10
This harness will connect directly to the non DTS harness at the helm. It will allow 878492K14
you to connect to analog gauges on the dash. 10 ft long Used with 84‑896537__
harness 4‑Way SmartCraft Junction Box with (2) weather caps.
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors Provides connection/distribution point for multiple components on CAN Bus
All MCM / MIE engines equiped with 14 pin connectors system.
84-892990T15
This harness will connect directly to the non DTS harness at the helm. It will allow
you to connect to analog gauges on the dash. 15 ft long Used with 84‑896537__
harness
2006 and newer Non DTS Outboards from 25 Hp to 250 HP‑ 14 Pin Connectors
All MCM / MIE engines equiped with 14 pin connectors

2020 Repower Product Guide 57


ACCESSORY KITS FOR PLUS-SERIES ENGINES

3-PIN TANK HARNESS ANALOG GAUGE INTERFACE KIT

84-864218 892486K08
Fits older MCM/MIE mechanical engines that are equipped with a 3‑pin tank Used on 14‑pin engines to convert a digital sensor signal into analog for
harness connector. Tachometer, Oil Pressure/Oil Level, Water Temperature, Trim, and Fuel Level
analog gauges. There is also a connection for SC100 Link Gauges. Enhanced
PITOT/SPEED SENSOR KIT Voltage Suppression.
Used with a 10 Pin Junction Box connection, For Non‑PCM09 ECUs ‑ Fits
SmartCraft compatible 14‑pin engines
MERCURY NMEA2000 SMARTCRAFT GATEWAY
MERCRUISER

881879A13
100 PSI for speeds less than 80 mph. Mounts to either the MerCruiser sterndrive
transom bracket or to the boat near the engine. All parts required for mounting and
connecting the sensor are included in the kit. Includes 84‑863931 harness (flat 4 98-8M0151748
pin to transom 10 pin) and 84‑863737 harness (round 3 pin to flat 4 pin). Used on The Mercury NMEA2000 SmartCraft Gateway converts Mercury engine and
current 10 pin harness applications only. system data to NMEA 2000 for use on non‑Mercury gauges and displays for 1 to 4
Fits all SmartCraft compatible MerCruiser and Mercury Racing product. engines. It also converts applicable NMEA2000 data to SmartCraft data for display
by applicable SmartCraft gauges and displays. Includes a NMEA 2000 "T"
SPEEDO-PITOT HARNESS connector for quick installation.
Any instance where SmartCraft data is desired on the NMEA2000 bus. Applies to
single through quad engine applications. Not required when a MercMonitor,
VesselView Link or VesselView403, 502, 703 or 903 are being used.
NMEA 2000 STARTER KIT

84-863737T
Required for newer engines that do not have the speedo‑pitot harness included
with engine harness.
Fits non‑DTS smallblock and V‑6 MerCruiser engines prior to serial 0W600000.
TRANSOM HARNESS 8M0110642
Kit includes NMEA 2000 power harness, 1 male termination resistor, 1 female
termination resistor and a "T" connector
Whenever a NMEA2000 backbone is required, these are the basic components
required to start that architecture

84-863931A 1
Used to connect Steering/Speedo Sensor Kit 863188A 3 to MCM 4.3L, 5.0L, 5.7L
(350Mag) and 6.2L MPI sterndrive engines.
Fits non‑DTS smallblock and V‑6 MerCruiser engines prior to serial 0W600000.

58 P/N 8M0163262
ACCESSORY KITS FOR PLUS-SERIES ENGINES

POWER TRIM EXTENSION HARNESS


POWER TRIM PUMP AND HARNESSES
TRIM PUMP ASSEMBLY

84-865772T02
24 ft.(4.88 m) harness.
This harness connects the remote control 4 pin Molex connector to the newer
865380A25 design 3 pin Packard pump trim pump connector.
Oildyne low pressure/high flow MCM/MIE
POWER TRIM EXTENSION HARNESS
POWER STEERING KITS
P/S PUMP AND COOLER KIT

MERCRUISER
84-817659T01
16 ft.(4.88 m) harness.
This harness connects the remote control 4 pin Molex connector to the traditional 3
blade Mercury pump trim pump connector. 861481A 2
MCM/MIE Power Steering Pump and Cooler Kit. For complete installation, order DHB power
84-881125A 1 steering cylinder 8M0063382 separately.
24 ft.(4.88 m) harness. Fits 1995 and newer 3.0L/LX (S/N 0F353100 and up)
This harness connects the remote control 4 pin Molex connector to the traditional 3
blade Mercury pump trim pump connector. P/S CYLINDER ASSEMBLY
MCM/MIE
POWER TRIM EXTENSION HARNESS

8M0063382
Power Steering Cylinder Assembly. DHB steering system.
84-865772T01 Fits 1994 and newer Alpha One Gen II & Bravo models
16 ft.(4.88 m) harness.
This harness connects the remote control 4 pin Molex connector to the newer P/S CYLINDER ASSEMBLY
design 3 pin Packard pump trim pump connector.
MCM/MIE

8M0149869
Power Steering Cylinder Assembly.
Fits 1983 to 1993 R/MR/Alpha One/Gen II & Bravo models

2020 Repower Product Guide 59


ACCESSORY KITS FOR PLUS-SERIES ENGINES

TRANSOM ADAPTER / STERNDRIVE


TRANSOM ADAPTER KIT

827691A 1
For use when replacing a Volvo or BMW sterndrive with a standard MerCrusier
Alpha or Bravo sterndrive assembly. This kit provides a rugged mounting support
that seals the competitors' larger transom cutouts and eliminates costly rework to
fiberglass, aluminum, or steel transoms.
For use with 1970‑1987 BMW Z‑drives Mark 1 & Mark 2
For use with 1969‑1977 Volvo AQ250, 270, 275, 280, 258, 290 & 290DP
For use with 1997 & older Volvo DP sterndrivedrives
MERCRUISER

60 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

PROPELLERS FOR PLUS SERIES ENGINES


Many Plus Series engines feature special parts that enhance power and torque compared to legacy MerCruiser products. As a result, there are some
cases where the online prop selector may not be precise enough, or it may be difficult trying to determine what engine, gear ratio, and drive combination
to use for replacing engine models that are no longer available.
The following propeller charts were calculated using the enhanced torque curves of the Plus Series engines. The charts are also presented in an "Old
School" fashion rarely seen anymore that will help to compare expected performance based on boat weight, gear ratio, and engine type in a series of
look‑up charts. There is no need to guess, with Quicksilver props it is right the first time.

MERCRUISER

2020 Repower Product Guide 61


PROPELLERS FOR PLUS SERIES ENGINES

WIDE OPEN THROTTLE - RPM


MERCRUISER

62 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

3.0L ENGINES
Plus Series ‑ 3.0L TKS Alpha ‑ (135 HP) ‑ Inline‑4 Alpha
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 2.00:1
High Altitude (5,000+ ft.) Gear Ratio: 2.40:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 11 3 Aluminum 7000+ House/Work 1-16
16.00 12 3 Aluminum 6000+ House/Work 10-19
16.00 13 3 Aluminum 4800-8700 23-29' 13-22
16.00 14 3 Aluminum 4400-7400 22-28' 15-24
15.50 15 3 Aluminum 3800-6100 21-26' 18-27
16.00 16 3 Aluminum 3400-5100 20-25' 21-30
15.00 17 3 Aluminum 3200-4400 20-23' 24-32
15.50 18 3 Aluminum 2900-4000 19-23' 26-35
14.50 19 3 Aluminum 2700-3500 18-22' 29-37

MERCRUISER
14.25 21 3 Aluminum 2300-2900 17-20' 35-42
14.00 23 3 Aluminum 2100-2500 16-19' 40-47
14.00 17 4 Aluminum 3200-4400 20-23' 24-32
14.00 19 4 Aluminum 2700-3500 18-22' 29-37
14.00 21 4 Aluminum 2300-2900 17-20' 35-42
14.00 23 4 Aluminum 2100-2500 16-19' 40-47
14.50 17 3 Stainless Steel 3200-4400 20-23' 24-32
14.00 19 3 Stainless Steel 2700-3500 18-22' 29-37
13.75 21 3 Stainless Steel 2300-2900 17-20' 35-42
13.50 23 3 Stainless Steel 2100-2500 16-19' 40-47

4.3L ENGINES
Plus Series ‑ 4.3L Alpha 4V ‑ (225 HP) ‑ V6 Alpha
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.62:1
High Altitude (5,000+ ft.) Gear Ratio: 1.81:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 11 3 Aluminum 7000+ House/Work 1-23
16.00 12 3 Aluminum 6000+ House/Work 17-27
16.00 13 3 Aluminum 5700-8500 25-29' 21-30
16.00 14 3 Aluminum 5100-7300 24-28' 24-33
15.50 15 3 Aluminum 4600-6100 23-26' 28-36
16.00 16 3 Aluminum 4200-5500 22-25' 31-39
15.00 17 3 Aluminum 3900-4800 22-24' 35-42
15.50 18 3 Aluminum 3600-4300 21-23' 38-45
14.50 19 3 Aluminum 3200-4000 20-23' 41-49
14.25 21 3 Aluminum 3000-3400 19-21' 47-54
14.00 23 3 Aluminum 2600-3000 18-20' 52-59
14.00 17 4 Aluminum 3900-4800 22-24' 35-42
14.00 19 4 Aluminum 3200-4000 20-23' 41-49
14.00 21 4 Aluminum 3000-3400 19-21' 47-54
14.00 23 4 Aluminum 2600-3000 18-20' 52-59
13.50 17 5 Stainless Steel 3900-4800 22-24' 35-42

2020 Repower Product Guide 63


PROPELLERS FOR PLUS SERIES ENGINES

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
13.25 19 5 Stainless Steel 3200-4000 20-23' 41-49
13.25 21 5 Stainless Steel 3000-3400 19-21' 47-54
14.50 17 3 Stainless Steel 3900-4800 22-24' 35-42
14.00 19 3 Stainless Steel 3200-4000 20-23' 41-49
13.75 21 3 Stainless Steel 3000-3400 19-21' 47-54
13.50 23 3 Stainless Steel 2600-3000 18-20' 52-59

350 ALPHA ENGINES


Plus Series ‑ 350 MPI Alpha ‑ (300 HP) ‑ V8 Alpha
Propellers ‑ For Single Engine Boats
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.47:1
High Altitude (5,000+ ft.) Gear Ratio: 1.62:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 11 3 Aluminum 8000+ House/Work 1-29
MERCRUISER

16.00 12 3 Aluminum 7000+ House/Work 24-32


16.00 13 3 Aluminum 5900-7900 25-28' 28-36
16.00 14 3 Aluminum 5400-6800 24-27' 32-39
15.50 15 3 Aluminum 4900-5900 23-26' 36-43
16.00 16 3 Aluminum 4500-5400 23-25' 39-46
15.00 17 3 Aluminum 4200-4900 22-24' 43-49
15.50 18 3 Aluminum 3900-4500 22-24' 46-52
14.50 19 3 Aluminum 3600-4100 21-23' 50-57
14.25 21 3 Aluminum 3200-3800 20-22' 55-62
14.00 23 3 Aluminum 2900-3400 Uo to 21' 60-68
14.50 17 3 Stainless Steel 4200-4900 22-24' 43-49
14.00 19 3 Stainless Steel 3600-4100 21-23' 50-57
13.75 21 3 Stainless Steel 3200-3800 20-22' 55-62
13.50 23 3 Stainless Steel 2900-3400 Up to 21' 60-68
14.00 17 4 Aluminum 4200-4900 22-24' 43-49
14.00 19 4 Aluminum 3600-4100 21-23' 50-57
14.00 21 4 Aluminum 3200-3800 20-22' 55-62
14.00 23 4 Aluminum 2900-3400 Up to 21' 60-68
13.50 17 5 Stainless Steel 4200-4900 22-24' 43-49
13.25 19 5 Stainless Steel 3600-4100 21-23' 50-57
13.25 21 5 Stainless Steel 3200-3800 20-22' 55-62

350 MPI BRAVO ONE


Plus Series ‑ 350 MPI Bravo ‑ (300 HP) ‑ V8 Bravo One
Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.65:1
High Altitude (5,000+ ft.) Gear Ratio: NA
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 6500-8100 26-29 32-39
15.50 17 3 Stainless Steel 5500-6500 24-27 39-45
15.25 19 3 Stainless Steel 4800-5500 23-25 45-51
14.75 21 3 Stainless Steel 4200-4800 22-24 51-57
15.25 22 3 Stainless Steel 4000-4500 22-24 54-60

64 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
14.63 23 3 Stainless Steel 3800-4200 21-23 57-62
15.25 24 3 Stainless Steel 3600-4000 21-23 60-65

Plus Series ‑ 350 MPI Bravo ‑ (300 HP) ‑ V8 Bravo One


Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 10400-13000 30-32 37-44
15.50 17 3 Stainless Steel 8800-10400 28-31 44-50
15.25 19 3 Stainless Steel 7500-8500 27-29 51-56
14.75 21 3 Stainless Steel 6300-7300 25-28 57-63
15.25 22 3 Stainless Steel 5800-6800 25-27 60-66
14.63 23 3 Stainless Steel 5400-6300 24-26 63-69
15.25 24 3 Stainless Steel 4900-5800 23-26 66-73

MERCRUISER
350 MPI BRAVO THREE
Plus Series ‑ 350 MPI Bravo ‑ (300 HP) ‑ V8 Bravo Three
Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 2.20:1
High Altitude (5,000+ ft.) Gear Ratio: 2.43:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 19 4 Stainless Steel 6900-9000 26-29 29-37
14.40 19 3 Stainless Steel 6900-9000 26-29 29-37
16.00 20 4 Stainless Steel 6500-8100 26-29 32-39
14.40 20 3 Stainless Steel 6500-8100 26-29 32-39
15.90 21 4 Stainless Steel 6100-7500 25-28 34-41
14.30 21 3 Stainless Steel 6100-7500 25-28 34-41
15.75 22.5 4 Stainless Steel 5500-6600 24-27 38-45
14.25 22.5 3 Stainless Steel 5500-6600 24-27 38-45
15.50 24 4 Stainless Steel 5100-5900 24-26 42-48
14.25 24 3 Stainless Steel 5100-5900 24-26 42-48
15.25 26 4 Stainless Steel 4600-5200 23-25 47-53
13.75 26 3 Stainless Steel 4600-5200 23-25 47-53
15.00 28 4 Stainless Steel 4200-4800 22-24 51-57
13.50 28 3 Stainless Steel 4200-4800 22-24 51-57

Plus Series ‑ 350 MPI Bravo ‑ (300 HP) ‑ V8 Bravo Three


Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 2.00:1
High Altitude (5,000+ ft.) Gear Ratio: 2.20:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 19 4 Stainless Steel 13000-17400 31-35 29-37
14.40 19 3 Stainless Steel 13000-17400 31-35 29-37
16.00 20 4 Stainless Steel 12100-15500 31-34 32-39
14.40 20 3 Stainless Steel 12100-15500 31-34 32-39
15.90 21 4 Stainless Steel 11400-14400 30-33 34-41
14.30 21 3 Stainless Steel 11400-14400 30-33 34-41
15.75 22.5 4 Stainless Steel 10100-12500 29-32 38-45

2020 Repower Product Guide 65


PROPELLERS FOR PLUS SERIES ENGINES

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
14.25 22.5 3 Stainless Steel 10100-12500 29-32 38-45
15.50 24 4 Stainless Steel 9300-11000 29-31 42-48
14.25 24 3 Stainless Steel 9300-11000 29-31 42-48
15.25 26 4 Stainless Steel 8100-9500 28-30 47-53
13.75 26 3 Stainless Steel 8100-9500 28-30 47-53
15.00 28 4 Stainless Steel 7300-8500 27-29 51-57
13.50 28 3 Stainless Steel 7300-8500 27-29 51-57

357 ALPHA ENGINES


Plus Series ‑ 357 Alpha 4V ‑ (275 HP) ‑ V8 Alpha
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.47:1
High Altitude (5,000+ ft.) Gear Ratio: 1.62:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
MERCRUISER

16.00 11 3 Aluminum 8500+ House/Work 1-27


16.00 12 3 Aluminum 7000+ House/Work 22-31
16.00 13 3 Aluminum 6700-9000 26-29' 26-34
16.00 14 3 Aluminum 5900-8000 25-28' 29-38
15.50 15 3 Aluminum 5400-6900 24-27' 33-41
16.00 16 3 Aluminum 5000-6100 24-26' 37-44
15.00 17 3 Aluminum 4600-5600 23-25' 40-47
15.50 18 3 Aluminum 4300-5000 22-25' 44-50
14.50 19 3 Aluminum 4000-4600 22-24' 47-54
14.25 21 3 Aluminum 3500-4200 21-23' 52-60
14.00 23 3 Aluminum 3200-3700 Up to 22' 58-65
14.00 17 4 Aluminum 4600-5600 23-25' 40-47
14.00 19 4 Aluminum 4000-4600 22-24' 47-54
14.00 21 4 Aluminum 3500-4200 21-23' 52-60
14.00 23 4 Aluminum 3200-3700 Up to 22' 58-65
13.50 17 5 Stainless Steel 4600-5600 23-25' 40-47
13.25 19 5 Stainless Steel 4000-4600 22-24' 47-54
13.25 21 5 Stainless Steel 3500-4200 21-23' 52-60
14.50 17 3 Stainless Steel 4600-5600 23-25' 40-47
14.00 19 3 Stainless Steel 4000-4600 22-24' 47-54
13.75 21 3 Stainless Steel 3500-4200 21-23' 52-60
13.50 23 3 Stainless Steel 3200-3700 Up to 22' 58-65

66 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

357 MAG BRAVO ONE


Plus Series ‑ 357 MAG Bravo 4V ‑ (325 HP) ‑ V8 Bravo One
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 6000-7700 25-28' 32-40
15.50 17 3 Stainless Steel 5100-6200 24-26' 39-46
15.25 19 3 Stainless Steel 4500-5100 23-25' 46-52
14.75 21 3 Stainless Steel 3800-4500 22-24' 52-58
14.63 23 3 Stainless Steel 3600-4000 Up to 23' 56-63
13.50 17 5 Stainless Steel 5100-6200 24-26' 39-46
13.25 19 5 Stainless Steel 4500-5100 23-25' 46-52
13.25 21 5 Stainless Steel 3800-4500 22-24' 52-58

MERCRUISER
Plus Series ‑ 357 MAG Bravo 4V ‑ (325 HP) ‑ V8 Bravo One (Twin Engine)
Propellers ‑ For Twin Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 12000-15400 31-34' 32-41
15.50 17 3 Stainless Steel 10000-12300 29-32' 39-47
15.25 19 3 Stainless Steel 8800-10300 28-30' 45-53
14.75 21 3 Stainless Steel 7800-9000 27-29' 51-58
14.63 23 3 Stainless Steel 7200-8000 Up to 28' 56-63

357 MAG BRAVO THREE


Plus Series ‑ 357 MAG Bravo 4V ‑ (325 HP) ‑ V8 Bravo Three
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 2.20:1
High Altitude (5,000+ ft.) Gear Ratio: 2.43:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 7000-9300 26-30' 27-35
14.38 20 3 Stainless Steel 7000-9300 26-30' 27-35
15.75 22 4 Stainless Steel 6000-7700 25-28' 32-40
14.25 22 3 Stainless Steel 6000-7700 25-28' 32-40
15.50 24 4 Stainless Steel 5400-6500 24-27' 37-44
14.25 24 3 Stainless Steel 5400-6500 24-27' 37-44
15.25 26 4 Stainless Steel 4900-5800 23-26' 41-48
14.00 26 3 Stainless Steel 4900-5800 23-26' 41-48
15.00 28 4 Stainless Steel 4500-5100 Up to 25' 46-52
13.75 28 3 Stainless Steel 4500-5100 Up to 25' 46-52

2020 Repower Product Guide 67


PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 357 MAG Bravo 4V ‑ (325 HP) ‑ V8 Bravo Three


Propellers ‑ For Twin Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 2.00:1
High Altitude (5,000+ ft.) Gear Ratio: 2.20:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 11200-14700 30-33' 32-40
14.38 20 3 Stainless Steel 11200-14700 30-33' 32-40
15.75 22 4 Stainless Steel 9600-12300 29-32' 37-45
14.25 22 3 Stainless Steel 9600-12300 29-32' 37-45
15.50 24 4 Stainless Steel 8500-10500 28-31' 42-49
14.25 24 3 Stainless Steel 8500-10500 28-31' 42-49
15.25 26 4 Stainless Steel 7700-9000 27-29' 47-53
14.00 26 3 Stainless Steel 7700-9000 27-29' 47-53
15.00 28 4 Stainless Steel 6700-7900 Up to 28' 52-58
13.75 28 3 Stainless Steel 6700-7900 Up to 28' 52-58

383 MAG BRAVO ONE


MERCRUISER

Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo One


Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 5800-7300 25-28' 37-45
15.5 17 3 Stainless Steel 5000-6000 24-26' 43-52
15.25 19 3 Stainless Steel 4600-5200 23-25' 50-58
14.75 21 3 Stainless Steel 3900-4400 22-24' 56-64
14.63 23 3 Stainless Steel 3600-4100 Up to 23' 62-69
13.5 17 5 Stainless Steel 5000-6000 24-26' 43-52
13.25 19 5 Stainless Steel 4600-5200 23-25' 50-58
13.25 21 5 Stainless Steel 3900-4400 22-24' 56-64

Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo One


Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Alternate Sea Level Gear Ratio 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 6700-8600 26-29' 32-39
15.50 17 3 Stainless Steel 5600-7000 25-27' 39-46
15.25 19 3 Stainless Steel 5000-5800 24-26' 44-52
14.75 21 3 Stainless Steel 4400-5200 23-25' 50-58
14.63 23 3 Stainless Steel 4100-4600 Up to 24' 56-62
13.50 17 5 Stainless Steel 5600-7000 25-27' 39-46
13.25 19 5 Stainless Steel 5000-5800 24-26' 44-52
13.25 21 5 Stainless Steel 4400-5200 23-25' 50-58

68 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo One


Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 11000-13900 30-33' 37-45
15.50 17 3 Stainless Steel 9200-11200 29-31' 43-52
15.25 19 3 Stainless Steel 7800-9400 27-30' 50-58
14.75 21 3 Stainless Steel 6700-8000 26-28' 56-64
14.63 23 3 Stainless Steel 5900-6900 Up to 27' 62-69

383 MAG BRAVO THREE


Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo Three
Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.81:1

MERCRUISER
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 5300-6200 24-26' 43-49
14.38 20 3 Stainless Steel 5300-6200 24-26' 43-49
15.75 22 4 Stainless Steel 4800-5500 23-25' 48-54
14.25 22 3 Stainless Steel 4800-5500 23-25' 48-54
15.50 24 4 Stainless Steel 4300-4800 22-24' 54-59
14.25 24 3 Stainless Steel 4300-4800 22-24' 54-59
15.25 26 4 Stainless Steel 3800-4300 22-23' 59-65
14.00 26 3 Stainless Steel 3800-4300 22-23' 59-65
15.00 28 4 Stainless Steel 3600-4000 Up to 23' 64-70
13.75 28 3 Stainless Steel 3600-4000 Up to 23' 64-70

Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo Three


Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Alternate Sea Level Gear Ratio 2.20:1
High Altitude (5,000+ ft.) Gear Ratio: 2.43:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 6900-8600 26-30' 32-39
14.38 20 3 Stainless Steel 6900-8600 26-30' 32-39
15.75 22 4 Stainless Steel 6000-7300 25-28' 37-44
14.25 22 3 Stainless Steel 6000-7300 25-28' 37-44
15.50 24 4 Stainless Steel 5500-6300 24-26' 42-49
14.25 24 3 Stainless Steel 5500-6300 24-26' 42-49
15.25 26 4 Stainless Steel 4900-5600 23-26' 47-53
14.00 26 3 Stainless Steel 4900-5600 23-26' 47-53
15.00 28 4 Stainless Steel 4500-5100 Up to 25' 51-57
13.75 28 3 Stainless Steel 4500-5100 Up to 25' 51-57

2020 Repower Product Guide 69


PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 383 MAG Bravo 4V ‑ (350 HP) ‑ V8 Bravo Three


Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 9700-11500 29-31' 43-49
14.38 20 3 Stainless Steel 9700-11500 29-31' 43-49
15.75 22 4 Stainless Steel 8400-9900 28-30' 47-56
14.25 22 3 Stainless Steel 8400-9900 28-30' 47-56
15.50 24 4 Stainless Steel 7400-8600 27-29' 54-60
14.25 24 3 Stainless Steel 7400-8600 27-29' 54-60
15.25 26 4 Stainless Steel 6400-7600 26-28' 58-66
14.00 26 3 Stainless Steel 6400-7600 26-28' 58-66
15.00 28 4 Stainless Steel 5700-6600 Up to 27' 64-70
13.75 28 3 Stainless Steel 5700-6600 Up to 27' 64-70

383 STROKER BRAVO ONE AND THREE


MERCRUISER

Plus Series ‑ 383 MAG STROKER ‑ (350 HP) ‑ V8 Bravo One


Quicksilver Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 6000-7700 25-28' 32-40
15.50 17 3 Stainless Steel 5100-6200 24-26' 39-46
15.25 19 3 Stainless Steel 4500-5100 23-25' 46-52
14.75 21 3 Stainless Steel 3800-4500 22-24' 52-58
14.63 23 3 Stainless Steel 3600-4000 Up to 23' 56-63
13.50 17 5 Stainless Steel 5100-6200 24-26' 39-46
13.25 19 5 Stainless Steel 4500-5100 23-25' 46-52
13.25 21 5 Stainless Steel 3800-4500 22-24' 52-58

Plus Series ‑ 383 Stroker MPI ‑ (350 HP) ‑ V8 Bravo One


Quicksilver Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 10200-13200 30-33' 37-45
15.50 17 3 Stainless Steel 8700-10600 28-31' 43-52
15.25 19 3 Stainless Steel 7400-8900 27-29' 50-58
14.75 21 3 Stainless Steel 6300-7600 26-28' 56-64
14.63 23 3 Stainless Steel 5500-6500 Up to 27' 62-69

70 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 383 Stroker MPI ‑ (350 HP) ‑ V8 Bravo Three


Propellers ‑ For Single Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 2.20:1
High Altitude (5,000+ ft.) Gear Ratio: 2.43:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. Approx. Boat Length (ft.) Speed Range (mph)
(lbs.)
16.00 20 4 Stainless Steel 6600-8200 26-30' 32-39
14.38 20 3 Stainless Steel 6600-8200 26-30' 32-39
15.75 22 4 Stainless Steel 5700-7000 25-27' 37-44
14.25 22 3 Stainless Steel 5700-7000 25-27' 37-44
15.50 24 4 Stainless Steel 5200-6000 24-26' 42-49
14.25 24 3 Stainless Steel 5200-6000 24-26' 42-49
15.25 26 4 Stainless Steel 4600-5300 23-25' 47-53
14.00 26 3 Stainless Steel 4600-5300 23-25' 47-53
15.00 28 4 Stainless Steel 4300-4900 Up to 24' 51-57
13.75 28 3 Stainless Steel 4300-4900 Up to 24' 51-57

Plus Series ‑ 383 Stroker MPI ‑ (350 HP) ‑ V8 Bravo Three


Propellers ‑ For Twin Engine Boats

MERCRUISER
WOT: 4800‑5200 RPM, Standard Gear Ratio 2.00:1
High Altitude (5,000+ ft.) Gear Ratio: 2.20:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16 20 4 Stainless Steel 10600-13200 30-33' 32-39
14.38 20 3 Stainless Steel 10600-13200 30-33' 32-39
15.75 22 4 Stainless Steel 9200-11200 29-31' 42-49
14.25 22 3 Stainless Steel 9200-11200 29-31' 42-49
15.5 24 4 Stainless Steel 8200-9400 28-30' 48-53
14.25 24 3 Stainless Steel 8200-9400 28-30' 48-53
15.25 26 4 Stainless Steel 7200-8500 27-29' 52-58
14 26 3 Stainless Steel 7200-8500 27-29' 52-58
15 28 4 Stainless Steel 6400-7400 Up to 28' 57-63
13.75 28 3 Stainless Steel 6400-7400 Up to 28' 57-63

496 MPI BRAVO ONE X


Plus Series ‑ 496 Bravo ‑ (375 HP) ‑ V8 Bravo One X
Propellers ‑ For Single Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 7800-10100 27-30 32-40
15.50 17 3 Stainless Steel 6700-8100 26-29 39-46
15.25 19 3 Stainless Steel 5800-6700 25-27 46-52
14.75 21 3 Stainless Steel 5200-5800 24-26 52-58
14.63 23 3 Stainless Steel 4700-5300 23-25 57-63
15.25 24 3 Stainless Steel 4500-5000 23-25 60-66

2020 Repower Product Guide 71


PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 496 Bravo ‑ (375 HP) ‑ V8 Bravo One X


Propellers ‑ For Twin Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 14900-19500 33-36 32-40
15.50 17 3 Stainless Steel 12500-15400 31-34 39-46
15.25 19 3 Stainless Steel 10600-12500 30-32 46-52
14.75 21 3 Stainless Steel 9200-10600 29-31 52-58
14.63 23 3 Stainless Steel 8100-9400 28-30 57-63
15.25 24 3 Stainless Steel 7600-8700 27-29 60-66

496 MPI BRAVO THREE X


Plus Series ‑ 496 Bravo ‑ (375 HP) ‑ V8 Bravo Three X
Propellers ‑ For Single Engine Boats
MERCRUISER

WOT: 4400‑4800 RPM, Standard Gear Ratio 1.81:1


High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 19 4 Stainless Steel 6600-8400 26-29 35-42
14.40 19 3 Stainless Steel 6600-8400 26-29 35-42
16.00 20 4 Stainless Steel 6000-7600 25-28 38-45
14.40 20 3 Stainless Steel 6000-7600 25-28 38-45
15.90 21 4 Stainless Steel 5600-7000 24-27 40-47
14.30 21 3 Stainless Steel 5600-7000 24-27 40-47
15.75 22.5 4 Stainless Steel 4900-6200 23-26 44-51
14.25 22.5 3 Stainless Steel 4900-6200 23-26 44-51
15.50 24 4 Stainless Steel 4500-5400 23-25 48-54
14.25 24 3 Stainless Steel 4500-5400 23-25 48-54
15.25 26 4 Stainless Steel 3900-4700 22-24 53-59
13.75 26 3 Stainless Steel 3900-4700 22-24 53-59
15.00 28 4 Stainless Steel 3300-4000 20-23 58-64
13.50 28 3 Stainless Steel 3300-4000 20-23 58-64

Plus Series ‑ 496 Bravo ‑ (375 HP) ‑ V8 Bravo Three X


Propellers ‑ For Twin Engine Boats
WOT: 4400‑4800 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 19 4 Stainless Steel 14000-17500 32-35 35-42
14.40 19 3 Stainless Steel 14000-17500 32-35 35-42
16.00 20 4 Stainless Steel 12800-15900 31-34 38-45
14.40 20 3 Stainless Steel 12800-15900 31-34 38-45
15.90 21 4 Stainless Steel 12100-14900 31-34 40-47
14.30 21 3 Stainless Steel 12100-14900 31-34 40-47
15.75 22.5 4 Stainless Steel 10900-13200 30-33 44-51
14.25 22.5 3 Stainless Steel 10900-13200 30-33 44-51
15.50 24 4 Stainless Steel 10100-11800 29-32 48-54
14.25 24 3 Stainless Steel 10100-11800 29-32 48-54
15.25 26 4 Stainless Steel 8900-10400 28-31 53-59
13.75 26 3 Stainless Steel 8900-10400 28-31 53-59
15.00 28 4 Stainless Steel 8000-9200 27-30 58-64

72 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
13.50 28 3 Stainless Steel 8000-9200 27-30 58-64

496 HO -BRAVO ONE AND THREE


Plus Series ‑ 496 HO Bravo ‑ (425 HP) ‑ V8 Bravo One X
Quicksilver Propellers ‑ For Single Engine Boats
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 7500-9800 27-30' 34-43
15.5 17 3 Stainless Steel 6500-7800 26-28' 41-49
15.25 19 3 Stainless Steel 5700-6700 25-27' 47-55
14.75 21 3 Stainless Steel 5100-5900 24-26' 53-61
14.63 23 3 Stainless Steel 4600-5300 Up to 25' 59-66

Plus Series ‑ 496 HO Bravo ‑ (425 HP) ‑ V8 Bravo One X

MERCRUISER
Quicksilver Propellers ‑ For Twin Engine Boats
WOT: 4800‑5200 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 14400-18900 32-36' 34-43
15.5 17 3 Stainless Steel 12100-14800 31-33' 41-49
15.25 19 3 Stainless Steel 10400-12400 30-32' 47-55
14.75 21 3 Stainless Steel 9000-10600 28-31' 53-61
14.63 23 3 Stainless Steel 7900-9200 Up to 29' 59-66

Plus Series ‑ 496 HO Bravo ‑ (425 HP) ‑ V8 Bravo Three X


Propellers ‑ For Single Engine Boats
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 6800-8100 26-30' 40-47
14.38 20 3 Stainless Steel 6800-8100 26-30' 40-47
15.75 22 4 Stainless Steel 6100-7100 25-27' 45-52
14.25 22 3 Stainless Steel 6100-7100 25-27' 45-52
15.50 24 4 Stainless Steel 5500-6300 24-26' 50-57
14.25 24 3 Stainless Steel 5500-6300 24-26' 50-57
15.25 26 4 Stainless Steel 5000-5700 24-25' 55-62
14.00 26 3 Stainless Steel 5000-5700 24-25' 55-62
15.00 28 4 Stainless Steel 4600-5200 Up to 25' 60-67
13.75 28 3 Stainless Steel 4600-5200 Up to 25' 60-67

2020 Repower Product Guide 73


PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 496 HO Bravo ‑ (425 HP) ‑ V8 Bravo Three X


Propellers ‑ For Twin Engine Boats
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 12600-15500 31-34' 40-47
14.38 20 3 Stainless Steel 12600-15500 31-34' 40-47
15.75 22 4 Stainless Steel 11100-13000 30-32' 45-52
14.25 22 3 Stainless Steel 11100-13000 30-32' 45-52
15.50 24 4 Stainless Steel 9800-11400 29-31' 50-57
14.25 24 3 Stainless Steel 9800-11400 29-31' 50-57
15.25 26 4 Stainless Steel 8700-10000 28-30' 55-62
14.00 26 3 Stainless Steel 8700-10000 28-30' 55-62
15.00 28 4 Stainless Steel 7800-8900 Up to 29' 60-67
13.75 28 3 Stainless Steel 7800-8900 Up to 29' 60-67

540 MAG BRAVO ONE X


MERCRUISER

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo One X


Quicksilver Propellers ‑ For Single Engine Boats Using Factory Equipped ICM
WOT: 4200‑4600 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 8900-12000 28-32' 29-38
15.50 17 3 Stainless Steel 7600-9500 27-30' 36-45
15.25 19 3 Stainless Steel 6500-7800 26-28' 43-51
14.75 21 3 Stainless Steel 5800-6700 25-27' 49-56
14.63 23 3 Stainless Steel 5200-6000 Up to 26' 54-61

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo One X


Quicksilver Propellers ‑ For Single Engine Boats Using Alternate ICM ‑ Order 840130A4
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right Hand Rotation Standard

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 8000-10000 27-30' 34-43
15.50 17 3 Stainless Steel 6700-8000 26-28' 41-49
15.25 19 3 Stainless Steel 5900-6900 25-27' 47-55
14.75 21 3 Stainless Steel 5200-6100 24-26' 53-61
14.63 23 3 Stainless Steel 4800-5400 Up to 25' 59-66

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo One X


Quicksilver Propellers ‑ For Twin Engine Boats Using Factory Equipped ICM
WOT: 4200‑4600 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 17300-23600 34-37' 29-38
15.50 17 3 Stainless Steel 14200-18200 32-35' 36-45
15.25 19 3 Stainless Steel 12100-14600 31-33' 43-51
14.75 21 3 Stainless Steel 10700-12400 30-32' 49-56
14.63 23 3 Stainless Steel 9200-10900 Up to 31' 54-61

74 P/N 8M0163262
PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo One X


Quicksilver Propellers ‑ For Twin Engine Boats Using Alternate ICM ‑ Order 840130A4
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.50:1
High Altitude (5,000+ ft.) Gear Ratio: 1.65:1
Right & Left Hand Rotation Required for Twins

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
15.75 15 3 Stainless Steel 14800-19500 33-36' 34-43
15.50 17 3 Stainless Steel 12500-15400 31-34' 41-49
15.25 19 3 Stainless Steel 10700-12900 30-32' 47-55
14.75 21 3 Stainless Steel 9400-11000 29-31' 53-61
14.63 23 3 Stainless Steel 8300-9600 Up to 30' 59-66

540 MAG BRAVO THREE X


Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo Three X
Propellers ‑ For Single Engine Boats Using Factory Equipped ICM
WOT: 4200‑4600 RPM, Standard Gear Ratio 1.81:1

MERCRUISER
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 7800-9800 27-30' 35-43
14.38 20 3 Stainless Steel 7800-9800 27-30' 35-43
15.75 22 4 Stainless Steel 7000-8400 26-29' 40-47
14.25 22 3 Stainless Steel 7000-8400 26-29' 40-47
15.50 24 4 Stainless Steel 6300-7300 25-28' 45-52
14.25 24 3 Stainless Steel 6300-7300 25-28' 45-52
15.25 26 4 Stainless Steel 5600-6500 24-27' 50-57
14.00 26 3 Stainless Steel 5600-6500 24-27' 50-57
15.00 28 4 Stainless Steel 5200-5800 Up to 26' 55-61
13.75 28 3 Stainless Steel 5200-5800 Up to 26' 55-61

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo Three X


Propellers ‑ For Single Engine Boats Using Alternate ICM ‑ Order 840130A4
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 7000-8400 26-29' 40-47
14.38 20 3 Stainless Steel 7000-8400 26-29' 40-47
15.75 22 4 Stainless Steel 6300-7300 25-28' 45-52
14.25 22 3 Stainless Steel 6300-7300 25-28' 45-52
15.50 24 4 Stainless Steel 5600-6500 24-27' 50-57
14.25 24 3 Stainless Steel 5600-6500 24-27' 50-57
15.25 26 4 Stainless Steel 5100-5800 24-26' 55-62
14.00 26 3 Stainless Steel 5100-5800 24-26' 55-62
15.00 28 4 Stainless Steel 4700-5300 Up to 25' 60-67
13.75 28 3 Stainless Steel 4700-5300 Up to 25' 60-67

2020 Repower Product Guide 75


PROPELLERS FOR PLUS SERIES ENGINES

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo Three X


Propellers ‑ For Twin Engine Boats Using Factory Equipped ICM
WOT: 4200‑4600 RPM, Standard Gear Ratio 1.81:1
High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 14600-18800 32-35' 35-43
14.38 20 3 Stainless Steel 14600-18800 32-35' 35-43
15.75 22 4 Stainless Steel 13100-16000 31-34' 40-47
14.25 22 3 Stainless Steel 13100-16000 31-34' 40-47
15.50 24 4 Stainless Steel 11500-13500 30-33' 45-52
14.25 24 3 Stainless Steel 11500-13500 30-33' 45-52
15.25 26 4 Stainless Steel 10100-12100 29-32' 50-57
14.00 26 3 Stainless Steel 10100-12100 29-32' 50-57
15.00 28 4 Stainless Steel 9200-10700 Up to 31' 55-61
13.75 28 3 Stainless Steel 9200-10700 Up to 31' 55-61

Plus Series ‑ 540 MAG Bravo 4V ‑ (440 HP) ‑ V8 Bravo Three X


Propellers ‑ For Twin Engine Boats Using Alternate ICM ‑ Order 840130A4
WOT: 4600‑5000 RPM, Standard Gear Ratio 1.81:1
MERCRUISER

High Altitude (5,000+ ft.) Gear Ratio: 2.00:1

Diameter (inches) Pitch (inches) Blades Material Approx. Gross Boat Wgt. (lbs.) Approx. Boat Length (ft.) Speed Range (mph)
16.00 20 4 Stainless Steel 13100-16000 31-34' 40-47
14.38 20 3 Stainless Steel 13100-16000 31-34' 40-47
15.75 22 4 Stainless Steel 11500-13500 30-33' 45-52
14.25 22 3 Stainless Steel 11500-13500 30-33' 45-52
15.50 24 4 Stainless Steel 10100-11800 29-32' 50-57
14.25 24 3 Stainless Steel 10100-11800 29-32' 50-57
15.25 26 4 Stainless Steel 5900-10400 29-31' 55-62
14.00 26 3 Stainless Steel 5900-10400 29-31' 55-62
15.00 28 4 Stainless Steel 8100-9200 Up to 30' 60-67
13.75 28 3 Stainless Steel 8100-9200 Up to 30' 60-67

76 P/N 8M0163262
PRO-SERIES LONGBLOCK FEATURES

PRO-SERIES LONGBLOCK FEATURES

MERCRUISER

2020 Repower Product Guide 77


REMAN INTERN LONGBLOCK ASSEMBLY

REMAN INTERN LONGBLOCK ASSEMBLY


As an OEM, Quicksilver has the benefit of engineering resources and the experience to remanufacture a true marine‑based engine. Every Pro‑Series
longblock is completely remanufactured with components suitable for marine applications.
Pro Series longblocks deliver value that saves time and money when considering the total cost of the job. All Pro Series longblocks come with a 1‑year
warranty.
Gasket Set not included with Pro‑Series Longblocks.

LONGBLOCK ASSEMBLY
3.0 LITER / 4 CYLINDER LONGBLOCK ASSEMBLY
LONGBLOCK ASSEMBLY
MERCRUISER

807736R50
Remanufactured Pro Series Longblock
GM 4.3 Liter Gen.+ 262 V/6
8M0062850 (Left‑Hand Standard Rotation)with brand new cylinder head assemblies.
Remanufactured Pro‑Series Longblock Replaces 1996 ‑1999 GM 4.3L balance‑shaft marine engines with electric fuel
GM 4 Cyl., 3.0 Liter 181 cid I/L 4 pumps. If metric fasteners are required for installation, order fastener kit #
(Left‑Hand Rotation) 56‑861937A 1.
Replaces 1990‑1994 3.0L and 1990‑1995 3.0LX sterndrive engines. (SN# 8M0063328
0C856559‑0F603999) Remanufactured PRO‑Series Longblock
GM 6 Cyl., 4.3 Liter Gen+ 262 V6
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.
4.3 LITER V-6 LONGBLOCK ASSEMBLY Replaces 2000‑2007 GM 4.3L balance‑shaft marine carb or MPI engines with
electric fuel pumps, roller rocker‑arms and crank position sensor.
NOTE: May also require the harmonic balancer p/n 888776T to be ordered
LONGBLOCK ASSEMBLY separately when replacing carburated engines w/o the crank position sensor.
8M0150280
Remanufactured PRO‑Series Longblock
GM 6 Cyl., 4.3 Liter Gen+ 262 V6
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.
Replaces 2007‑2016 GM 4.3L balance‑shaft marine engines with 58X crankshaft
timing wheel, electric fuel pumps, roller rocker‑arms, crankshaft position sensor
(SN# 1A063240 and up)

5.7 LITER V-8 LONGBLOCK ASSEMBLY


LONGBLOCK ASSEMBLY
14149R50
Remanufactured Pro‑Series Longblock
GM 4.3 Liter Non‑Gen.+ 262 V/6
(Left‑Hand Standard Rotation)
Replaces 1986‑1992 4.3L non balance‑shaft sterndrive marine engines with
mechanical fuel pump.
806347R50
Remanufactured PRO Series Longblock
GM 4.3 Liter Non‑Gen.+ 262 V/6
(Left‑Hand Standard Rotation) with remanufactured cylinder heads.
Replaces 1993‑1996 4.3L balance‑shaft marine engines.

883944R50
Remanufactured ‑ PRO Series Longblock
GM 5.7 Liter Non‑Gen.+ 350 V/8
(Left‑Hand / Standard Rotation) with brand new cylinder heads.
Replaces 1987‑1995 Sterndrive or Inboard 5.7L flat‑tappet marine engines.
807447R50
Remanufactured ‑ PRO Series Longblock
GM 5.7 Liter Non‑Gen.+ 350 V/8
(Left‑Hand / Standard Rotation) with brand new cylinder heads.
Replaces 1991‑1997 Sterndrive or Inboard 5.7L roller‑lifter marine engines.

78 P/N 8M0163262
REMAN INTERN LONGBLOCK ASSEMBLY

LONG BLOCK ASSEMBLY


6.2 LITER V-8 LONGBLOCK ASSEMBLY
LONGBLOCK ASSEMBLY

807449R50
Remanufactured ‑ PRO Series Longblock
GM 5.7 Liter Gen.+ 350 V/8 8M0095941
(Left‑Hand Standard Rotation) with remanufactured cylinder heads. Remanufactured PRO‑Series Longblock
Replaces 1996 and newer 5.7L Carbureted or Throttle Body Injected EFI sterndrive GM 8 Cyl., 6.2 Liter Gen+ 377 V8
or inboard engines. This block is designed to replace those engines NOT requiring (Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.
a CPS (crank positioning sensor) or reluctor. Replaces 2002‑2009 MerCruiser 6.2L MPI Multi‑Port Fuel Injected sterndrive and
inboard marine engines without ECT. This block has provisions for a CPS (Crank
LONGBLOCK ASSEMBLY Position Sensor). There are no provisions for a mechanical fuel pump. It uses a
8M0052529 proprietary 6.2L MerCruiser roller camshaft profile used during the years listed
Remanufactured PRO‑Series Longblock (SN# 0M300000‑1A353300)
GM 8 Cyl., 5.7 Liter Vortec 350 V8

MERCRUISER
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads. This LONGBLOCK ASSEMBLY
longblock is packaged in a one‑way container. No core or container charges apply.
This engines replaces 1999 and newer Volvo 5.7GXi, GSi, & OXi MPI models only
using 1.6:1 roller rocker arms. This block has provisions for a CPS (Crank Position
Sensor). There are no provisions for a mechanical fuel pump.
860186R 5
Remanufactured PRO‑Series Longblock
GM 8 Cyl., 5.7 Liter Gen+ 350 V8
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.
Replaces 1996 (only) 5.7L EFI Gen+ and 350 Mag MPI Multi‑Port Fuel Injected
marine engines with a mechanical fuel pump. Additioanlly, this engine services the
357 Alpha Plus‑Series engine 865108R88 and 350 Gen+ Crate Engine
807447A14. This block has NO provisions for a CPS (Crank Position Sensor). This
block has provisions for a mechanical fuel pump.
8M0124238 865108R01
Remanufactured PRO‑Series Longblock Remanufactured PRO‑Series Longblock
GM 8 Cyl., 5.7 Liter Gen+ 350 V8 GM 8 Cyl., 6.3 Liter Gen+ 383 V8
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads. (Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.
Replaces 2002‑2004 MerCruiser 350 MPI Multi‑Port Fuel Injected sterndrive & This engines is used to service 2005 thru 2007 Mercury Remanufacturing 383 Mag
inboard marine engines. This block has provisions for a CPS (Crank Position Stroker Multi‑Port Fuel Injected marine engines, 865108R10, 865108R11 &
Sensor). There are no provisions for a mechanical fuel pump. This engine is 865108R80. This block has provisions for a CPS (Crank Position Sensor). There
interchangeable the 8M0057442. are NO provisions for a mechanical fuel pump. It uses a proprietary 383 roller
camshaft profile, 1.6:1 roller rocker arms and 100 PSI oil pump.
8M0124033
Remanufactured Pro‑Series Longblock
GM 8 Cyl., 5.7 Liter Gen+ 350 V‑8
(Left‑Hand Standard Rotation) with remanufactured Vortec cylinder heads.

Replaces 2005‑2015 MerCruiser 350 MAG MPI Multi‑Port Fuel Injected sterndrive
& inboard marine engines. This block has provisions for a CPS (Crank Position
Sensor). There are no provisions for a mechanical fuel pump. It uses a proprietary
MerCruiser roller camshaft profile used during the years listed for MerCruiser
applications using dual knock sensors. (SN# 0W310000 and up)

2020 Repower Product Guide 79


REMAN INTERN LONGBLOCK ASSEMBLY

8.1 LITER 496 V-8 LONGBLOCK ASSEMBLY


LONGBLOCK ASSEMBLY

8M0137122
Quicksilver Value Series Longblock
8 Cylinder 8.1 Liter, 496 V‑8
(Left‑Hand Standard Rotation) 100% New Content
Replaces 2001 & up 496 Mag & 8.1L Horizon MerCruiser, Mercury
Remanufacturing, & Quicksilver base engines. Use of this service block for other
makes is not recommended, nor supported. A complete repower with a Quicksilver
MERCRUISER

Plus Series engine is recommended for other makes.


Engine Features: Heavy Duty Iron Block with Splayed 4‑bolt Main Bearing Caps,
Priority Main Oiling System, 8.6:1 Hypereutectic Pistons, Roller Camshaft, 1.7:1
Rocker Arms, Forged Steel Crankshaft, and billet oil adapter. Quicksilver Iron
Cylinder Heads feature Black‑X Valve Technology, hardened seats, and shot
peened marine valve springs.
370 & 375 HP 100% New Quicksilver Marine Engine
8M0137121
Quicksilver Value Series Longblock
8 Cylinder 8.1 Liter, 496 High Output V‑8
(Left‑Hand Standard Rotation) 100% New Content
Replaces 2001 & up 496 Mag H.O. & 8.1L H.O. MerCruiser, Mercury
Remanufacturing, & Quicksilver High Output engines. Use of this service block for
other makes is not recommended, nor supported. A complete repower with a
Quicksilver Plus Series engine is recommended for other makes.
Engine Features: Heavy Duty Iron Block with Splayed 4‑bolt Main Bearing Caps,
Priority Main Oiling System, 8.6:1 Hypereutectic Pistons, Roller Camshaft, 1.7:1
Rocker Arms, Forged Steel Crankshaft, and billet oil adapter. Quicksilver Iron
Cylinder Heads feature Black‑X Valve Technology, hardened seats, and shot
peened marine valve springs.
420 & 425 HP 100% New Quicksilver Marine Engine

80 P/N 8M0163262
REMAN CYLINDER HEADS - MERCRUISER

REMAN CYLINDER HEADS - MERCRUISER


Mercury Remanufacturing starts with the best available "marine" cylinder head cores. Each cylinder head is completely disassembled and then precision
machined for proper gasket sealing and concentric stem‑to‑guide clearances.
With a 1‑Year Factory Limited Warranty, Cylinder Heads from Mercury Remanufacturing can be installed with complete confidence.

V-6 CYLINDER HEADS V-8 BIG-BLOCK CYLINDER HEADS


CYLINDER HEAD ASSEMBLY CYLINDER HEAD ASSEMBLY

938-883296R 1

MERCRUISER
Fully Assembled Remanufactured Cylinder Head. 938-883492R 1
Assembly includes a freshly machined cylinder head, new stainless steel valves, Fully Assembled Remanufactured Cylinder Head
guides, keepers, and springs. Ready for installation. Fits (1992‑1998) MCM/MIE 7.4L Gen. V & VI engines w/ oval port.
Fits MCM 4.3L Gen II engines w/ balanced shaft(1993‑1996)
938-884742R
CYLINDER HEAD ASSEMBLY Fully Assembled Remanufactured Cylinder Head
Fits (1998‑2001) MCM/MIE 7.4L ‑ L29 engines with D‑port exhaust.

938-827178R 1
Fully Assembled Remanufactured Cylinder Head.
Assembly includes a freshly machined cylinder head, new stainless steel valves,
guides, keepers, and springs. Ready for installation.
(Special Note: Do not order this head assembly if the engines original cylinder
heads included roller‑rocker arms.)
Fits(1996‑1999) MCM 4.3L Gen+ engines with non‑roller rocker arms.

V-8 SMALL-BLOCK CYLINDER HEADS


CYLINDER HEAD ASSEMBLY

938-883490R 1
Fully Assembled Remanufactured Cylinder Head
(Brand new head casting)
Fits MCM/MIE (1987‑1996) 5.7L (non‑Gen +) engines.

2020 Repower Product Guide 81


.040 IN. (1 MM) OVERSIZE PISTON W/RINGS CHART

.040 IN. (1 MM) OVERSIZE PISTON W/RINGS CHART

.040 in(1 mm) Oversize Pistons w/Rings Cross Reference Engine Model Plus-Series Int'l Plus Pistonsw/
P/N Series P/N rings .040"(1mm)
O.S.
Engine Model Plus-Series Int'l Plus Pistonsw/
P/N Series P/N rings .040"(1mm) 496 HO - Plus Series 8M0089472 8M0089472 700-8M0111800(1)(4)
O.S.
MIE 8.1L Horizon (Down-angle) Bobtail - Plus 8M0088282 8M0088282 700-8M0111799(1)(3)
3.0L TKS Alpha - Plus Series 8M0072497 8M0072497 700-8M0111066 Series
4.3L Gen + Alpha 4V - Plus Series 865108R89 8M0064803 700-8M0111058 MIE 8.1L Horizon (Down-angle) Bobtail - Plus 8M0088282 8M0088282 700-8M0111800(1)(4)
Series
4.3L Gen+ 4V Crate - Plus Series 807736R11 807736R51 700-8M0111058
MIE 8.1L Horizon (V-Drive) Bobtail - Plus 8M0088283 8M0088283 700-8M0111799(1)(3)
4.3L Longblock 86-92 14149R 5 14149R50 700-8M0111058 Series
4.3L Longblock 93-96 803647R 5 803647R50 700-8M0111058 MIE 8.1L Horizon (V-Drive) Bobtail - Plus 8M0088283 8M0088283 700-8M0111800(1)(4)
4.3L Gen+ Longblock 96-99 807736R 5 807736R50 700-8M0111058 Series
4.3L Gen+ Carb/TBI Longblock 00-07 862757R01 8M0063328 700-8M0111058 8.1L Longblock (01-up) 8M0086000 8M0086000 700-8M0111799(1)(3)
4.3L Gen+ MPI Longblock 02-07 864256R05 8M0063328 700-8M0111058 8.1L Longblock (01-up) 8m0086000 8M0086000 700-8M0111800(1)(4)
4.3L Gen+ Longblock 07-16 879150R31 879150R31 700-8M0111058 8.1L HO Longblock (01-up) 8M0086001 8M0086001 700-8M0111799(1)(3)
5.0L Longblock 805636R 5 805636R50 700-8M0111064 8.1L HO Longblock (01-up) 8M0086001 8M0086001 700-8M0111800(1)(4)
5.0L Gen+ Longblock 8M0057443 8M0057443 700-8M0111065 502 Longblock (93-01) 8M0093551 8M0062846 700-8M0111134(2)
350 Alpha Crate - Plus Series 8M0079530 8M0079530 700-8M0111058 (1) Actual O.S. is .060 in (1.52 mm)
350 Gen+ Crate - Plus Series 8M0079531 8M0079531 700-8M0111058 (2) Actual O.S. is .064 in (1.62 mm)
MERCRUISER

350 Mag MPI Alpha - Plus Series 863661R 5 8M0064799 700-8M0111057 (3) Floating Piston
350 Mag MPI Crate - Plus Series 02-04 8M0092946 8M0092946 700-8M0111058 (4) Non-Floating Piston
350 Mag MPI Crate - Plus Series 05-15 8M0093550 8M0093550 700-8M0111058
357 Alpha 4V - Plus Series 865108R88 8M0064802 700-8M0111058
357 Bravo 4V - Plus Series 865108R85 8M0064801 700-8M0111058
MIE 357 Horizon (Inline) Bobtail - Plus Series 8M0064805 8M0064805 700-8M0111057
MIE 357 Horizon (V-drive) Bobtail - Plus 8M0076188 8M0076188 700-8M0111057
Series
357 Bravo Longblock 807447R03 807447R03 700-8M0111058
5.7L Longblock 87-95 883944R 5 883944R50 700-8M0111058
5.7L Longblock (roller lifter) 91-97 807447R 5 807447R50 700-8M0111058
5.7L Longblock (roller lifter) 91-97, Non-rtn 807447R60 807447R50 700-8M0111058
container
5.7L Gen+ Longblock 96 EFI (for use w/mech 860186R 5 860186R 5 700-8M0111058
fuel pump)
5.7L Gen+ Longblock 96-15 807449R 5 807449R50 700-8M0111057
5.7L Gen+ MPI Longblock 02-04 863661R 5 N/A 700-8M0111057
5.7L Gen+ MPI Longblock 05-15 (dual knock 866138R03 N/A 700-8M0111057
sensors)
5.7L Longblock Volvo GXi, GSi & OSi 99-15 8M0052529 8M0052529 700-8M0111057
6.2L Longblock 99-01 862760R01 862760R01 700-8M0111056
6.2L Longblock 06-09 8M0061211 8M0095941 700-8M0111056
383 Mag Bravo 4V - Plus Series 865108R90 8M0064804 700-8M0111056
383 Mag Stroker Bravo MPI- Plus Series 865108R80 8M0064800 700-8M0111056
383 MPI Bravo FWC - Plus Series 8M0109404 8M0109404 700-8M0111056
MIE 383 Mag 4V (LH) - Plus Series 8M0061212 8M0061212 700-8M0111056
MIE 383 Mag 4V (RH) - Plus Series 8M0061213 8M0061213 700-8M0111056
MIE 383 Mag Stroker MPI - Plus Series 865108R10 865108R10 700-8M0111056
385 Perf Tune - Plus Series 8M0064807 8M0064807 700-8M0111067
383 Mag 4V Longblock, MCM & MIE (LH) 807447R02 807447R02 700-8M0111056
383 Mag Stroker Bravo MPI Longblock 865108R01 865108R01 700-8M0111056
383 Stroker Scorpion Longblock 879147R55 879147R55 700-8M0111056
MIE 383 Mag 4V (RH) 8M0062371 8M0062371 700-8M0111056
7.4L Gen V Longblock 92-96 806351R 5 806351R50 700-8M0111059
7.4L (L29) Longblock 98-02 883281R 5 883281R50 700-8M0111059
496 HO - Plus Series 8M0089472 8M0089472 700-8M0111799(1)(3)

82 P/N 8M0163262
OVERSIZE BEARINGS AND VALVES CHART

OVERSIZE BEARINGS AND VALVES CHART

Oversize Bearings & Vavles Cross Reference


Engine Model P/N Int'l P/N Crankshaft Bearings - .030 Connecting Rod Bearings Intake Valve - O.S. Exhaust Valve - O.S.
(.76 mm) O.S. - .030 (.76 mm) O.S.
3.0L Longblock 805052R 5 8M0062850 23-8M0123479 23-8M0123485 8M0123495(1) 8M0123505(1)

4.3L Longblock 86-92 14149R 5 14149R50 23-8M0123480 23-8M0123486 8M0123495(1) 8M0136920(1)


4.3L Longblock 93-96 806347R 5 806347R50 23-8M0123480 23-8M0123486 8M0123495(1) 8M0136920(1)
4.3L Gen+ Longblock 96-99 807736R 5 807736R50 23-8M0123480 23-8M0123486 8M0123492(1) 8M0123501(1)
4.3L Gen+ Carb/TBI Longblock 00-07 862757R01 N/A 23-8M0123480 23-8M0123486 8M0123492(1) 8M0123501(1)
4.3L Gen+ MPI Longblock 02-07 864256R05 8M0063328 23-8M0123480 23-8M0123486 8M0123492(1) 8M0123501(1)
4.3L Gen+ MPI Longblock 02-07 8M0057441 8M0063328 23-8M0123480 23-8M0123486 8M0123492(1) 8M0123501(1)
4.3L Gen+ Longblock 07-16 879150R31 N/A 23-8M0123480 23-8M0123486 8M0123492(1) 8M0123501(1)

5.0L Longblock 87-95 805636R 5 805636R50 23-8M0123480 23-8M0123485 8M0123491(1) 8M0123499(1)


5.0L Gen+ Longblock 863660R05 N/A 23-8M0123480 23-8M0123485 8M0136919(1) 8M0123500(1)
5.0L Gen+ Longblock 8M0057443 N/A 23-8M0123480 23-8M0123485 8M0136919(1) 8M0123500(1)

MERCRUISER
5.7L Longblock 87-95 883944R 5 883944R50 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Longblock (roller lifter) 91-97 807447R 5 807447R50 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Longblock (roller lifter) 91-97, Non-rtn container 807447R60 807447R50 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
357 Bravo Longblock 807447R03 N/A 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Gen+ Longblock 96 EFI (for use w/mech fuel pump) 860186R 5 N/A 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Gen+ Longblock 96-15 807449R 5 807449R50 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Gen+ MPI Longblock 02-04 863661R 5 N/A 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Gen+ MPI Longblock 05-15 (dual knock sensors) 866138R03 N/A 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)
5.7L Longblock Volvo GXi, GSi & OSi 99-15 8M0052529 N/A 23-8M0123480 23-8M0123485 8M0123492(1) 8M0123500(1)

6.2L Longblock 99-01 862760R01 N/A 23-8M0123481 23-8M0123488 8M0123492(1) 8M0123500(1)


6.2L Longblock 06-09 8M0061211 N/A 23-818465(4) 23- 85701(4) 802555(4) 824317 1(4)

383 Mag 4V Longblock, MCM & MIE (LH) 807447R02 N/A 23-8M0123482(2) 23-8M0123487 8M0123492(1) 8M0123500(1)
MIE 383 Mag 4V (RH) 8M0062371 N/A 23-8M0123482(2) 23-8M0123487 8M0123492(1) 8M0123500(1)
383 Mag Stroker Bravo MPI Longblock 865108R01 N/A 31-849396(4) 849391T(4) 809992(4) 824317 1(4)

7.4L Gen V Longblock 92-96 806351R 5 806351R50 23-8M0123483 23-8M0123490 8M0123498(1) 8M0123506(1)
7.4L (L29) Longblock 98-02 883281R 5 883281R50 23-8M0123483 23-8M0123490 8M0123498(1) 8M0123506(1)

8.1L Longblock (01-up) 8M0086000 N/A 23-8M0123484 23-8M0123489 8M0123494(3) 8M0123503(3)


8.1L HO Longblock (01-up) 8M0086001 N/A 23-8M0123484 23-8M0123489 8M0123494(3) 8M0123503(3)

502 Longblock (93-01) 8M0093551 N/A 23-818473001(4) 23- 85726001(4) 821024T(4) 816962(4)
502 Longblock (93-01) 8M0113061 N/A 23-818473001(4) 23- 85726001(4) 821024T(4) 816962(4)

540 Stroker Longblock 8M0101598 N/A 23-818473001(4) 23- 85726001(4) N/A N/A
(1) .015 in (.38 mm) O.S.
(2) .020 in (.51 mm) O.S.
(3) .030 in (.76 mm) O.S.
(4) Standard size

2020 Repower Product Guide 83


QUICKSILVER VALUE SERIES LONGBLOCKS

QUICKSILVER VALUE SERIES LONGBLOCKS


Like the popular Quicksilver Crate Engines, the 100% new Quicksilver Value Series longblocks are not converted automobile units nor remanufactured.
Quicksilver Value Series longblocks are built from scratch for Marine applications, and some are compatible for Industrial duty! Quicksilver tooled and
assembles these 100% new engines to keep legacy products fully supported with superior products that are now built better than ever! Improvements
to the original products include:
1 Year Limited Warranty
Black‑X Valve Technology
• 21N Intake valve parent material
• 24N Exhaust valve parent material
• Plasma nitride prevents valve sticking & increases toughness
• Chrome‑Cobalt alloy seats resist corrosion from alcohol fuels
• Valve life improved 42%
Hardened valve seat installed in the cylinder heads
• Hardened Intake & Exhaust seat inserts
• Premium alloy seat material
Heavy duty head and block castings
• Resist corrosion and cracking
• Higher loading capacity
• Ability to use solid engine mounts
Premium components
• 100% brass core plugs
• High volume oil pump
• Marine valve springs resist fatigue
MERCRUISER

• Super polished crankshafts using superior material and design features


100% Advanced SIM Testing
• Water and oil passages pressure tested 100%
• Phased rotational testing with hot oil validates all oil passages, bearings, and assembly
• Advanced compression testing verifies cylinder sealing and valve lash integrity
• Oil flush at completion of test removes break‑in debris
• Shipped without oil to prevent spillage while in transit
No core & no container deposits
Free Freight
Parts that will need to be transferred or purchased separately
• Balancer
• Flywheel
• Spark Plugs
• Distributor
• Water pump
• Manifold gasket set
• Quicksilver Synthetic Blend 25W‑40 4‑Stroke Oil

84 P/N 8M0163262
QUICKSILVER VALUE SERIES LONGBLOCKS
LONGBLOCK ASSEMBLY LONG BLOCK ASSEMBLY

8M0163301
Quicksilver Value Series Longblock
8 Cylinder, 5.7 Liter, 350 V‑8
(Left‑Hand Standard Rotation) 100% New Content
8M0128770 Replaces all makes of 1996‑2015 5.7L Gen+ marine engines using an 8‑bolt
Quicksilver Value Series Longblock intake manifold with standard marine camshaft for 4600‑5000 RPM range. Does
4 Cylinder 3.0 Liter, 181 Inline‑4 not include provisions for a mechanical fuel pump.
(Left‑Hand Standard Rotation) 100% New Content Engine features: Cast iron block, nodular iron crankshaft, single‑piece rear main
Replaces all makes of 1990 & up marine & LMX industrial engines not using seal, roller camshaft, marine oil pan, high flow oil pump, harmonic balancer and
dedicated MPI heads. Applications include: CPS included. Quicksilver cast iron cylinder heads include: hardened seats,
1990‑1997 3.0L LX engines (SN 0C856599 – 0K999999) screw in studs, & Black‑X valves.
1998 & up 3.0L carbureted & MC 3.0 MPI (0L010042 & up) 3‑Years of Limited factor Warranty
Quicksilver 3.0L Alpha 300 HP 100% New Quicksilver Marine Engine
Quicksilver Engine features: cast iron block, large fillet radii crankshaft, Tri‑metal Applications include:

MERCRUISER
bearings, 9.3:1 hypereutectic pistons, and 1.5:1 rocker arms. Quicksilver cylinder 1996‑2015 5.7L Gen+ Carbureted or Throttle Body Fuel Injected EFI sterndrive
head feature: hardened seats, screw in studs, Black‑X valves & an exclusive and inboard engines
Quicksilver combustion chamber allowing 4 deg BTDC base timing. Content 2001‑2004 MCM 350 Mag MPI engines (SN 0M300000 ‑ 0W309999)
includes harmonic balancer, oil pan, & valve cover. Compatible with front or side 2001‑2004 MIE 350 Mag MPI engines (SN 0M300000 ‑ 0W389999)
engine mounts. Pilot bore machined into crankshaft to accept dealer installed 8M0163302
Volvo couplers. No provision for cylinder head mounted fuel injectors.
3‑Years of Limited factor Warranty Quicksilver Value Series Longblock
135 HP 100% New Quicksilver Marine & Industrial LMX Engine 8 Cylinder, 5.7 Liter, 350 V‑8
(Left‑Hand Standard Rotation) 100% New Content
LONGBLOCK ASSEMBLY Replaces all makes of 2005‑2015 5.7L Gen+ marine engines using an 8‑bolt
intake manifold with high torque marine camshaft for 4800‑5200 RPM range. Does
not include provisions for a mechanical fuel pump.
Engine features: Cast iron block, nodular iron crankshaft, single‑piece rear main
seal, roller camshaft, marine oil pan, high flow oil pump, harmonic balancer and
CPS included. Quicksilver cast iron cylinder heads include: hardened seats,
screw in studs, & Black‑X valves.
3‑Years of Limited factor Warranty
300 HP 100% New Quicksilver Marine Engine
Applications include:
2005‑2015 MCM/MIE 350 Mag & 5.7L MPI engines (SN 0W310000 & up)
Quicksilver 350 MPI Alpha, Bravo, Inboard, & Tow
Volvo 5.7Gi‑300‑J EFI model
8M0163303
Quicksilver Value Series Longblock
8 Cylinder, 6.2 Liter, 377 V‑8
(Left‑Hand Standard Rotation) 100% New Content
Replaces 2009‑2015 6.2L MerCruiser engines with and without ECT.
8M0137122 Engine features: Cast iron block, 4340 forged steel crankshaft, single‑piece rear
Quicksilver Value Series Longblock main seal, roller camshaft, marine oil pan, high flow oil pump, harmonic balancer
8 Cylinder 8.1 Liter, 496 V‑8 and CPS included. CNC ported Quicksilver cast iron cylinder heads include: High
(Left‑Hand Standard Rotation) 100% New Content flow Black‑X valves.
Replaces 2001 & up 496 Mag & 8.1L Horizon MerCruiser, Mercury 3‑Years of Limited factor Warranty
Remanufacturing, & Quicksilver base engines. Use of this service block for other 320 HP 100% New Quicksilver Marine Engine
makes is not recommended, nor supported. A complete repower with a Quicksilver Applications include:
Plus Series engine is recommended for other makes. 2009‑2015 MCM 6.2L MPI engines (SN 1A091826 & up)
Engine Features: Heavy Duty Iron Block with Splayed 4‑bolt Main Bearing Caps, 2009‑2015 MIE 6.2L MPI engines (SN 1A091826 & up)
Priority Main Oiling System, 8.6:1 Hypereutectic Pistons, Roller Camshaft, 1.7:1
Rocker Arms, Forged Steel Crankshaft, and billet oil adapter. Quicksilver Iron
Cylinder Heads feature Black‑X Valve Technology, hardened seats, and shot
peened marine valve springs.
370 & 375 HP 100% New Quicksilver Marine Engine
8M0137121
Quicksilver Value Series Longblock
8 Cylinder 8.1 Liter, 496 High Output V‑8
(Left‑Hand Standard Rotation) 100% New Content
Replaces 2001 & up 496 Mag H.O. & 8.1L H.O. MerCruiser, Mercury
Remanufacturing, & Quicksilver High Output engines. Use of this service block for
other makes is not recommended, nor supported. A complete repower with a
Quicksilver Plus Series engine is recommended for other makes.
Engine Features: Heavy Duty Iron Block with Splayed 4‑bolt Main Bearing Caps,
Priority Main Oiling System, 8.6:1 Hypereutectic Pistons, Roller Camshaft, 1.7:1
Rocker Arms, Forged Steel Crankshaft, and billet oil adapter. Quicksilver Iron
Cylinder Heads feature Black‑X Valve Technology, hardened seats, and shot
peened marine valve springs.
420 & 425 HP 100% New Quicksilver Marine Engine

2020 Repower Product Guide 85


MERCRUISER *NEW* GASOLINE LONGBLOCKS

MERCRUISER *NEW* GASOLINE LONGBLOCKS


These new MerCruiser longblocks include engine gaskets and have a standard P&A 1 year limited warranty.

LONGBLOCK ASSEMBLY LONGBLOCK ASSEMBLY

8M0101211 8M0125139
Brand *NEW* Longblock Brand *NEW* Longblock
GM 6 Cyl., 4.3 Liter Gen+ 262 V6 includes TKS intake manifold Mercury 8 Cyl., 6.2 Liter 377 V8
Replaces 2002‑2015 4.3L TKS Gen+ engines. Replaces 2015‑2016 6.2L engines (s/n 2A456613‑2A530775)
Also replaces 2002‑2015 4.3L MPI engines, however the MPI intake manifold will 8M0114814
have to be transferred from the original engine.NOTE: Please see MerCruiser
Service Bulletin 2007‑11 for additional components which may be required when Brand *NEW* Longblock
replacing 4.3L engines with s/n 1A063239 and below. Mercury 8 Cyl., 6.2 Liter 377 V8
MERCRUISER

Replaces 2016 & newer 6.2L engines (s/n 2A530776 and newer)
LONGBLOCK ASSEMBLY
LONGBLOCK ASSEMBLY

8M0114790
Brand *NEW* Longblock 8M0157869
Mercury 6 Cyl., 4.5 Liter 275 V6 Brand *NEW* Longblock
Replaces 2014 and newer 4.5L engines (s/n 2A441953 and up) Mercury 8 Cyl., 8.2 Liter 502 V8 GEN‑VI Block
Replaces 2010 & newer MCM/MIE 8.2L engines
LONGBLOCK ASSEMBLY

800-866138A05
Brand *NEW* Longblock
GM 8 Cyl., 5.7 Liter Gen+ 350 V‑8
Replaces 2008‑2015 Scorpion 350 EC Tow Sports engines (s/n 0W698433 and
up)

86 P/N 8M0163262
MERCRUISER *NEW* CYLINDER HEADS

MERCRUISER *NEW* CYLINDER HEADS


4.5L CYLINDER HEAD ASSEMBLY

900-8M0116266
Brand *NEW* complete cylinder head. Includes valves, springs caps, seals, etc.
Fits Mercury 4.5L MPI
engines
6.2L CYLINDER HEAD ASSEMBLY
900-8M0107023
Brand *NEW* complete cylinder head. Includes valves, springs caps, seals, etc.
Fits Mercury 6.2L MPI engines (s/n 2A456613 and above)

8.2L CYLINDER HEAD ASSEMBLY


900-8M0046344
Brand *NEW* complete cylinder head. Includes valves, springs caps, seals, etc.
Fits Mercury 8.2L MPI engines (s/n 1A350340 and above)

MERCRUISER

2020 Repower Product Guide 87


*NEW* QUICKSILVER CYLINDER HEADS

*NEW* QUICKSILVER CYLINDER HEADS


MERCRUISER

88 P/N 8M0163262
*NEW* QUICKSILVER CYLINDER HEADS APPLICATION CHART

*NEW* QUICKSILVER CYLINDER HEADS APPLICATION CHART

MERCRUISER

2020 Repower Product Guide 89


*NEW* QUICKSILVER CYLINDER HEADS

*NEW* QUICKSILVER CYLINDER HEADS


Quicksilver now offers a wide variety of new cast iron cylinder head assemblies built for maximum durability in extreme applications. These extreme
applications include: marine, circle track racing, RV, truck, and industrial applications.
All feature hardened seats on the intake and exhaust ports. Exclusive to Quicksilver are Black‑X Composite valves that are stainless steel valves with
seats treated with a cobalt‑chromium alloy and black plasma nitriding. This composition provides extreme durability when using gasoline and
compatibility with alcohol and alternative fuels.

*NEW* QUICKSILVER INLINE 4-CYLINDER HEADS *NEW* QUICKSILVER SMALL BLOCK V8-CYLINDER
2.5L/3.0L CYLINDER HEAD ASSEMBLY
HEADS
5.7L/6.2L CYLINDER HEAD ASSEMBLY

938-8M0115134
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the 938-8M0115137
cylinder head with stainless steel valves featuring seats treated with a All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
MERCRUISER

cobalt‑chromium alloy for extreme durability. This cylinder head features screw‑in cylinder head with stainless steel valves featuring seats treated with a
rocker studs. Early design large intake ports require the use of gasket 27‑96429. cobalt‑chromium alloy for extreme durability. This fits 5.7L & 6.2L engines with an
1963‑1989 MCM 2.5L & GM 2.5L 8‑bolt intake manifold. This cylinder head features screw‑in rocker studs.
1968‑1989 MCM 3.0L & GM 3.0L 1996‑2016 MCM/MIE 5.7L using Gen+ heads
2.5L GM automotive & Postal engine 2000‑2008 MCM/MIE 6.2L using Gen+ heads
350 Alpha Quicksilver Crate Engines ‑ Carb & MPI
3.0L CYLINDER HEAD ASSEMBLY 357 Horizon MIE Plus Series Engines
357 Alpha & 383 MPI Plus Series engines
1996‑2002 5.7L L31 Gen 1e RV, automotive & truck
1996‑2016 5.7L L31 Gen 1e industrial
357 CYLINDER HEAD ASSEMBLY

938-8M0115135
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head with stainless steel valves featuring seats treated with a
cobalt‑chromium alloy for extreme durability. This cylinder head features screw‑in
rocker studs. Smaller ports are updated to the latest design to deliver more power.
No provision for in port fuel injector for non‑MerCruiser applications. 938-8M0115138
1990‑2016 MCM 3.0L, 3.0LX, & 3.0L MPI All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
3.0L Industrial cylinder head with stainless steel valves featuring seats treated with a
cobalt‑chromium alloy for extreme durability. This fits 357 engines featuring
upgraded ports for higher airflow. These are for engines with an 8‑bolt intake
manifold pattern. This cylinder head features screw‑in rocker studs.
*NEW* QUICKSILVER V6-CYLINDER HEADS 350 Bravo Quicksilver Crate Engines ‑ Carb & MPI
350 MIE Quicksilver Crate Engine
4.3L CYLINDER HEAD ASSEMBLY 357 Bravo Plus Series engine
350 MPI Tow Sport Plus Series engine
357‑CT Circle Track engine
383 CYLINDER HEAD ASSEMBLY

938-8M0115136
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head with stainless steel valves featuring seats treated with a 938-8M0115139
cobalt‑chromium alloy for extreme durability. This cylinder head is for applications All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
using roller rocker arms. cylinder head with stainless steel valves featuring seats treated with a
2000‑2015 MCM 4.3L & 4.3L MPI cobalt‑chromium alloy for extreme durability. Heavy duty springs for engine
4.3L 4V Crate Engines speeds up to 5800 RPM. This fits 383 carbureted engines featuring upgraded
4.3L 4V Plus Series ports for higher airflow. These are for engines with an 8‑bolt intake manifold
2000‑2015 4300 LU3 automotive, truck & industrial pattern. This cylinder head features screw‑in rocker studs.
383 4V MCM/MIE Plus Series engine
383‑CT Circle Track engine

90 P/N 8M0163262
*NEW* QUICKSILVER CYLINDER HEADS

385 CYLINDER HEAD ASSEMBLY 8.1L CYLINDER HEAD ASSEMBLY - PORT/LEFT/AUTO


DRIVERS SIDE

938-8M0115140
900-8M0091709
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head with 24 N stainless steel intake valves featuring seats treated with a All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cobalt‑chromium alloy for extreme durability and nickel super‑alloy exhaust valves cylinder head with stainless steel valves featuring seats treated with a
for high temperature durability. Heavy duty springs for engine speeds up to 5800 cobalt‑chromium alloy for extreme durability. This cylinder head features original
RPM. This fits 385 PT engines featuring upgraded ports for higher airflow. These design ports for marine, automotive, RV, and most industrial applications.
are for engines with an 8‑bolt intake manifold pattern. This cylinder head features 2000‑2009 MCM 496 & 496 HO
screw‑in rocker studs. 2000‑2009 MIE 8.1S Horizon & 8.1S HO
385 Performance Tuned Plus Series engine 496 HO MPI Plus Series
5.7L L31 Pressure charged automotive & truck engines 8.1L Horizon Plus Series
8.1L (L18) RV, truck & industrial applications

*NEW* QUICKSILVER BIG BLOCK V-8 CYLINDER 540 CYLINDER HEAD ASSEMBLY
HEADS
454/502 CYLINDER HEAD ASSEMBLY

MERCRUISER
938-8M0115142
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head using Manley Extreme Duty stainless steel valves for high
temperature durability. This cylinder head fits the 540 Mag Bravo 4V engines
938-8M0115141 featuring rectangular ports for high torque applications using 2.19" diameter intake
valves.
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head with stainless steel valves featuring seats treated with a 540 Mag Bravo 4V Plus Series engine
cobalt‑chromium alloy for extreme durability. This cylinder head fits the 454/502 938-8M0115143
HO Gen V & VI engines featuring rectangular ports for higher horsepower All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
applications using 2.19" diameter intake valves. cylinder head using Manley Extreme Duty stainless steel valves for high
1992‑2000 MCM 454 / 502 HO & MIE 454 Horizon temperature durability. This cylinder head features rectangular ports for
MerCruiser High Performance applications using 2.25" diameter intake valves.
8.1L CYLINDER HEAD ASSEMBLY - STARBOARD/ HP 500 & 500 EFI
RIGHT/AUTO PASSENGER SIDE 540 Mag Crate Engine

QUICKSILVER CYLINDER HEAD REPLACEMENT


VALVES AND STUDS
INTAKE VALVE
900-8M0090760
All new Quicksilver cast iron cylinder head, hardened valve seats press fit into the
cylinder head with stainless steel valves featuring seats treated with a
cobalt‑chromium alloy for extreme durability. This cylinder head features original
design ports for marine, automotive, RV, and most industrial applications.
2000‑2009 MCM 496 & 496 HO
2000‑2009 MIE 8.1S Horizon & 8.1S HO
496 HO MPI Plus Series
8.1L Horizon Plus Series
8.1L (L18) RV, truck & industrial applications
8M0146074
Standard size, Black‑X composite intake valve
GM 3.0L
EXHAUST VALVE
8M0146075
Standard size, Black‑X composite exhaust valve
GM 3.0L
INTAKE VALVE
8M0146076
Standard size, Black‑X composite intake valve
GM 4.3L, 5.7L & 6.2L small block
EXHAUST VALVE
8M0146077
Standard size, Black‑X composite exhaust valve
GM 4.3L, 5.7L & 6.2L small block

2020 Repower Product Guide 91


*NEW* QUICKSILVER CYLINDER HEADS

INTAKE VALVE
8M0146078
Standard size, Black‑X composite intake valve
GM 7.4L & 8.2L block
EXHAUST VALVE
8M0146079
Standard size, Black‑X composite exhaust valve
GM 7.4L & 8.2L big block
INTAKE VALVE
8M0146080
Standard size, Black‑X composite intake valve
GM 8.1L big block
EXHAUST VALVE
8M0146108
Standard size, Black‑X composite exhaust valve
GM 8.1L big block
ROCKER ARM STUD
MERCRUISER

16-8M0060592
Thread in
Fits the Quicksilver cylinder heads 8M0115134, 8M0115135, 8M0115137 &
8M0115139
16-8M0146092
Thread in
Fits the Quicksilver cylinder heads 8M0115138

92 P/N 8M0163262
QUICKSILVER CYLINDER HEAD AND BLACK-X COMPOSITE VALVE CHART

QUICKSILVER CYLINDER HEAD AND BLACK-X COMPOSITE VALVE CHART


Chart shows which Quicksilver cylinder heads can be used to service various engines, and the Black‑X Composite Valve part numbers used in the
Quicksilver heads.
Not all engines were originally equipped with the Black‑X Composite Valves, but they add durability & resist valve erosion from ethanol fuels in any
application.

Quicksilver Cylinder Heads and Black‑X Composite Valves Cross Reference


Engine Model Black-X Year Range Cyl Head P/N Black-X Composite Intake Black-X Composite Exhaust
Valves Valve - Std. Valve - Std.
Equipped
2.5L 1963 - 1989 938-8M0115134 8M0146074 8M0146075
3.0L 1968 - 1989 938-8M0115134 8M0146074 8M0146075
3.0L/LX 1990 - 2016 938-8M0115135 8M0146074 8M0146075
Reman 3.0L TKS Plus Series 2012 - 2020 938-8M0115135 8M0146074 8M0146075
Quicksilver 3.0L -110 Crate Engine Yes(3) 2016 - 2020 938-8M0115134 8M0146074 8M0146075
Quicksilver 3.0L -130 Crate Engine 2016 - 2020 938-8M0115135 8M0146074 8M0146075
Quicksilver 3.0L TKS Alpha Yes(4) 2016 - 2020 938-8M0115135 8M0146074 8M0146075
4.3L 2000 - 2015 938-8M0115136 8M0146076 8M0146077
Reman 4.3L Plus Series 2009 - 2020 938-8M0115136 8M0146076 8M0146077

MERCRUISER
Quicksilver & Reman 4.3L Crate Engines 2002 - 2020 938-8M0115136 8M0146076 8M0146077
5.7L (Gen+) 1996 - 2015 938-8M0115137 8M0146076 8M0146077
Reman 350 MPI Alpha Plus Series 2009 - 2020 938-8M0115137 8M0146076 8M0146077
Reman 357 Alpha Plus Series 2008 - 2020 938-8M0115137 8M0146076 8M0146077
Reman 357 Mag Bravo Plus Series 2008 - 2020 938-8M0115138 8M0146076 8M0146077
Reman 357 Horizon Plus Series 2012 - 2020 938-8M0115137 8M0146076 8M0146077
Quicksilver 350 Alpha Carb & MPI Crates Engines Yes(5) 2008 - 2020 938-8M0115138 8M0146076 8M0146077
Quicksilver 350 MPI Alpha Yes(3) 2018 - 2020 938-8M0115138 8M0146076 8M0146077
Quicksilver 350 MPI Bravo Yes(3) 2018 - 2020 938-8M0115138 8M0146076 8M0146077
Quicksilver 350 MPI Horizon Yes(3) 2018 - 2020 938-8M0115138 8M0146076 8M0146077
Quiclsilver 350 MPI Tow Sport Yes(3) 2015 - 2020 938-8M0115138 8M0146076 8M0146077
6.2L (Gen+) 1999 - 2009 938-8M0115138 8M0146076 8M0146077
Reman 383 MPI Stroker Bravo Plus Series 2008 - 2020 938-8M0115137 8M0146076 8M0146077
Reman 383 MPI Stroker Inboard Plus Series 2008 - 2020 938-8M0115137 8M0146076 8M0146077
Reman 383 MPI Stroker Bravo FWC Plus Series 2015 - 2020 938-8M0115138 8M0146076 8M0146077
Reman 383 Mag Bravo Plus Series 2010 - 2020 938-8M0115139 8M0146076 8M0146077
Reman 383 Mag Inboard Plus Series 2011 - 2020 938-8M0115139 8M0146076 8M0146077
Quicksilver 383 MPI Bravo FWC Yes(3) 2018 - 2020 938-8M0115138 8M0146076 8M0146077
454 Mag (Gen V & VI) 1992 - 2001 938-8M0115141 8M0146078 8M0146079
496 Mag & HO 2000 - 2011 900-8M0090760(1) 8M0146080 8M0146108
496 Mag & HO 2000 - 2011 900-8M0091709(2) 8M0146080 8M0146108
Reman 496 HO Bravo Plus Series 2014 - 2017 900-8M0090760(1) 8M0146080 8M0146108
Reman 496 HO Bravo Plus Series 2014 - 2017 900-8M0091709(2) 8M0146080 8M0146108
Quicksilver 496 & 496 HO Bravo Yes(3) 2018 - 2020 900-8M0090760(1) 8M0146080 8M0146108
Quicksilver 496 & 496 HO Bravo Yes(3) 2018 - 2020 900-8M0091709(2) 8M0146080 8M0146108
8.1S Horizon & HO MIE 2000 - 2011 900-8M0090760(1) 8M0146080 8M0146108
8.1S Horizon & HO MIE 2000 - 2011 900-8M0091709(2) 8M0146080 8M0146108
Reman 8.1L Horizon Inboard Plus Series 2011 - 2017 900-8M0090760(1) 8M0146080 8M0146108
Reman 8.1L Horizon Inboard Plus Series 2011 - 2017 900-8M0091709(2) 8M0146080 8M0146108
Quicksilver 8.1L Horizon Inboard Yes(3) 2018 - 2020 900-8M0090760(1) 8M0146080 8M0146108
Quicksilver 8.1L Horizon Inboard Yes(3) 2018 - 2020 900-8M0091709(2) 8M0146080 8M0146108
502 Mag (Gen V & VI) 1992 - 2001 938-8M0115141 8M0146078 8M0146079
(1) Starboard head
(2) Port head
(3) Black-X Composite Valve is original equipment.
(4) Black-X Composite Valve is original equipment on SN 1G700000 & up.
(5) Black-X Composite Valve was introduced as running change in 2016

2020 Repower Product Guide 93


MERCRUISER "NEW" DIESEL LONGBLOCKS

MERCRUISER "NEW" DIESEL LONGBLOCKS


LONGBLOCK ASSEMBLY

879172001
Brand *NEW* Longblock
VM Inline‑4 Cylinder, 2.0L
115/130/150/170
Services 2007 & Newer QSD‑2.0L 115/130/150/170, Tier 2 engines (s/n 88200000
& up)
Services 2014 & Newer Mercury 2.0L 115/130/150/170, Tier 3 Engines (s/n
70000000 & up)
879288036
Brand *NEW* Longblock
VM Inline‑4 Cylinder, 2.8L 165
Services 1997‑2004 MerCruiser/CMD 2.8L 165 Engines
896332253
Brand *NEW* Longblock
VM Inline‑4 Cylinder, 2.8L 170/200
Services 2004 & Newer CMD 2.8L 170/200 Engines (s/n 88005200 & up)
879150102
Brand *NEW* Longblock
VM Inline‑4 Cylinder, 2.8L 170/210/220/230
MERCRUISER

Services 2007 & Newer QSD‑2.8L 170/210/220/230, Tier 2 Engines (s/n 88300000
& up)
8M0158327
Brand *NEW* Longblock
VM V6 Cylinder, 3.0L 150, 230 & 270
Services 2018 and newer Mercury Diesel 3.0L V6 ‑150, 230 & 270 Engines
879831
Brand *NEW* Longblock
VM Inline‑6 Cylinder, 4.2L IDI 220
Services 1990‑2003 MerCruiser 4.2L 220 IDI Engines (s/n 0C849461 & up)
898272020
Brand *NEW* Longblock
VM Inline‑6 Cylinder, 4.2L Mechanical Injection 200/230
Services 1997‑2009 MerCruiser/CMD 4.2L 200/230 Engines
879150153
Brand *NEW* Longblock
VM Inline‑6 Cylinder, 4.2L Digital Injection 250/270/300/320
Services 1997‑2009 MerCruiser/CMD 250/270/300/320 Engines
879150103
Brand *NEW* Longblock
VM Inline‑6 Cylinder, 4.2L 270/320/350
Services 2007 & Newer Mercury/QSD‑4.2L 270/320/350, Tier 2 Engines (s/n
88400000 & up)
8M0066850
Brand *NEW* Longblock
VW Inline‑4 Cylinder, 1.9L 40/50/60/75
Services Mercury 1.9L TDI 40/50/60/75, Tier 2 Engines
SHORTBLOCK ASSEMBLY
8M0112307
Brand "NEW" Partial Engine w/o Cyl heads
Fiat Inline‑6 Cylinder, 6.7L
Services 2016 & Newer MerCruiser 135 & 150 NA Engines
8M0112308
Brand "NEW" Partial Engine w/o Cyl heads
Fiat Inline‑6 Cylinder, 6.7L
Services 2016 & Newer MerCruiser 180/230/260/280 TCA and 200 TC Engines

94 P/N 8M0163262
LONGBLOCK CROSS REFERENCE CHARTS

LONGBLOCK CROSS REFERENCE CHARTS

Plus‑Series Engines Longblock Cross Reference Engine Model Plus-Series P/N Reman Pro-Series
P/N
Engine Model Plus-Series P/N Reman Pro-Series
MCM 383 Mag Stroker 8M0064800 8M0095941
P/N
MCM 383 MPI - FWC 8M0109404 8M0095941
MCM 4.3L Alpha 4V 8M0064803 8M0063328
MCM 496 HO 8M0089472 8M0137121
MCM 4.3L Gen+ 807736R51 8M0063328
MIE 8.1L Horizon (V-Drive) 8M0088283 8M0137122
MCM 350 Alpha Crate 8M0079530 860186R 5
MIE 8.1L Horizon (Down-angle) 8M0088282 8M0137122
MCM 350 Gen+ Crate 8M0079531 807447R03
MCM 350 Mag MPI Alpha 8M0064799 NA

Longblock Cross Reference with GM block code


All longblocks include:
Engine block, crankshaft, connecting rods, pistons, rings, engine bearings, oil pump, marine gaskets, marine camshaft, lifters, timing components, brass core plugs, complete
head assemblies, timing cover, oil pan, valve covers, marine water pump and a one year Quicksilver limited warranty.
New longblocks also include flywheels and harmonic balancers. New longblocks may include intake manifolds. See reference chart below.
Remanufactured longblocks DO NOT include intake manifolds, flywheels, harmonic balancers or gasket sets required for assembly.

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
120 2.5L 153 CID I/L 4 1974 - 1986 NB 2 pc RM seal 87956A 1(2) N.L.A. 938-8M0115134(15)

MERCRUISER
2.5L 2.5L 153 CID I/L 4 1987 - 1989 NB 2 pc RM seal 87956A 1(2) N.L.A. 938-8M0115134(15)

140 3.0L 181 CID I/L 4 1974 - 1986 RA 2 pc RM seal 87959A 1(2) N.L.A.(2) 938-8M0115134(15)
3.0L 3.0L 181 CID I/L 4 1987 - 1989 RA 2 pc RM seal 87959A 1(2) N.L.A.(2) 938-8M0115134(15)
3.0L 3.0L 181 CID I/L 4 1990 - 1991 RM start 1 pc RM seal, 2.5L head 805047A 1(1) N.L.A. N.L.A.
3.0L 3.0L 181 CID I/L 4 1992 - 1994 RJ 2.5L head 805047A 1(1) N.L.A. N.L.A.
3.0L 3.0L 181 CID I/L 4 1998 RX 3.0L head, start of stamped rocker cvr 864626A01 N.L.A. 938-8M0115135(15)
3.0L 3.0L 181 CID I/L 4 1999 - 2010 RP start of 14 in. flywheel & staggered starter 864626A01 N.L.A. 938-8M0115135(15)
mount
3.0L 3.0L 181 CID I/L 4 2011 RQ 864626A01 N.L.A. 938-8M0115135(15)
3.0L 3.0L 181 CID I/L 4 2012 BL8 864626A01 N.L.A. 938-8M0115135(15)
3.0L 3.0L 181 CID I/L 4 2013 - 2016 CHB 864626A01 N.L.A. 938-8M0115135(15)
3.0L MPI 3.0L 181 CID I/L 4 2008 - 2010 RP 8M0128770 N/A 938-8M0115135(15)
3.0L MPI 3.0L 181 CID I/L 4 2011 RQ 8M0128770 N/A 938-8M0115135(15)
3.0L MPI 3.0L 181 CID I/L 4 2012 BL8 8M0128770 N/A 938-8M0115135(15)
3.0L MPI 3.0L 181 CID I/L 4 2013 - 2016 CHB 8M0128770 N/A 938-8M0115135(15)
3.0LX 3.0L 181 CID I/L 4 1990 - 1991 RN start 1 pc RM seal, 3.0L head 864626A01 8M0062850 938-8M0115135(15)
3.0LX 3.0L 181 CID I/L 4 1992 - 1997 RK 3.0L head 864626A01 8M0062850 938-8M0115135(15)

185 (4 bbl.) 3.8L 229 CID V-6 1983 - 1984 JK 9848 N.L.A. N.L.A.
175 4.3L 262 CID V-6 1987 KP start of roller lifter 14149A 1 14149R50(1) 938-884740R(16)(17)
185 (2 bbl.) 4.3L 262 CID V-6 1985 KD 12178A 1 14149R50(1) 938-884740R(16)(17)
185 (2 bbl.) 4.3L 262 CID V-6 1985 KW start of 14 in. flywheel 14149A 1 14149R50(1) 938-884740R(16)(17)
185 (2 bbl.) 4.3L 262 CID V-6 1986 KW start of 1 pc RM seal 14149A 1 14149R50(1) 938-884740R(16)(17)
205 4.3L 262 CID V-6 1985 KJ 12179A 1 14149R50(1) 938-884740R(16)(17)
205 4.3L 262 CID V-6 1985 KR start of 14 in. flywheel 14149A 1 14149R50(1) 938-884740R(16)(17)
205 4.3L 262 CID V-6 1986 KR start of 1 pc RM seal 14149A 1 14149R50(1) 938-884740R(16)(17)
205 4.3L 262 CID V-6 1987 KR start of roller lifter 14149A 1 14149R50(1) 938-884740R(16)(17)
262 Mag EFI (Gen+) 4.3L 262 CID V-6 1996 - 1997 LK start of Gen +, GM 4bbl intake 864256A 1(13) 807736R50 938-827178R 1(16)
4.3L (2bbl.) 4.3L 262 CID V-6 1988 - 1992 KP 14149A 1 14149R50 938-884740R(16)(17)
4.3L (Gen II) (2 bbl.) 4.3L 262 CID V-6 1992 - 1993 KP start of electric fuel pump 805613A 1 N.L.A.(5) 938-884740R(16)(17)
4.3L (Gen II) (2 bbl.) 4.3L 262 CID V-6 1993 - 1994 LJ start of balance shaft 806346A 1 806347R50(6) 938-883296R 1(16)
4.3L (Gen II) (2 bbl.) 4.3L 262 CID V-6 1995 - 1996 LJ start of plastic timing cover 806346A 1 806347R50(6) 938-883296R 1(16)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 1998 - 1999 LJ start of metric fasteners 864256A 1(13) 807736R50 938-827178R 1(16)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2000 - 2001 LJ start of roller rocker arms 864256A 1(13) 8M0063328(12) 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2002 - 2007 LB 864256A 1(13) 8M0063328(12) 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2007 - 2009 LB 8M0101211 NA 938-8M0115136(15)

2020 Repower Product Guide 95


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2010 ADX 8M0101211 NA 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2011 AD4 8M0101211 NA 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2012 AZR 8M0101211 NA 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2013 B28 8M0101211 NA 938-8M0115136(15)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2014 - 2016 CGA 8M0101211 NA 938-8M0115136(15)
4.3L EFI (Gen+) (4 bbl.) 4.3L 262 CID V-6 1998 - 1999 LK start of metric fasteners 864256A 1(13) 807736R50 938-827178R 1(16)
4.3L EFI (Gen+) (4 bbl.) 4.3L 262 CID V-6 2000 - 2001 LK start of roller rocker arms 864256A 1(13) 8M0063328(12) 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2002 LJ 864256A 2(13) 8M0063328 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2002 - 2007 LJ 864256A 2(13) 8M0063328 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2007 - 2009 LJ 8M0101211 NA 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2010 ADT 8M0101211 NA 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2011 AD0 8M0101211 NA 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2012 AZT 8M0101211 NA 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2013 B27 8M0101211 NA 938-8M0115136(15)
4.3L MPI 4.3L 262 CID V-6 2014 - 2016 CG8 8M0101211 NA 938-8M0115136(15)
4.3LH (Gen+) (4 bbl.) 4.3L 262 CID V-6 1998 - 1999 LK start of metric fasteners 864256A 1(13) 807736R50 938-827178R 1(16)
4.3LH (Gen+) (4 bbl.) 4.3L 262 CID V-6 2000 - 2001 LK start of roller rocker arms 864256A 1(13) 8M0063328(12) 938-8M0115136(15)
4.3LX (4 bbl.) 4.3L 262 CID V-6 1988 - 1992 KR 14149A 1(1) 14149R50(1) 938-884740R(16)(17)
MERCRUISER

4.3LX (Gen II) (4 bbl.) 4.3L 262 CID V-6 1992 - 1993 KR start of electric fuel pump 805614A 1(5) N.L.A.(5) 938-884740R(16)(17)
4.3LX (Gen II) (4 bbl.) 4.3L 262 CID V-6 1993 - 1994 LK start of balance shaft 806347A 1(6) 806347R50(6) 938-883296R 1(16)
4.3LX (Gen II) (4 bbl.) 4.3L 262 CID V-6 1995 - 1996 LK start of plastic timing cover 806347A 1(6) 806347R50(6) 938-883296R 1(16)
4.3LX (Gen+) (2 bbl.) 4.3L 262 CID V-6 1996 - 1997 LJ start of Gen +, GM 2bbl intake 864256A 1(13) 807736R50 938-827178R 1(16)
4.3LXH (Gen+) (4 bbl.) 4.3L 262 CID V-6 1996 - 1997 LK start of Gen +, GM 4bbl intake 864256A 1(13) 807736R50 938-827178R 1(16)

198 MIE (LH) 5.0L 305 CID V-8 1977 MR 78787A 3 N.L.A. N.L.A.
198 MIE (RH) 5.0L 305 CID V-8 1977 MS 78832A 3 N.L.A. N.L.A.
200 5.0L 305 CID V-8 1985 MN 87968A 1 (2) N.L.A.(2) N.L.A.
200 5.0L 305 CID V-8 1985 MY start of 14 in. flywheel 87968A 1 (2) N.L.A.(2) N.L.A.
200 5.0L 305 CID V-8 1986 PY start of 1 pc RM seal 13412A 1 N.L.A. N.L.A.
200 5.0L 305 CID V-8 1987 PC start of new cylinder heads 805636A 1 (1) 805636R50(1) N.L.A.
228 5.0L 305 CID V-8 1977 - 1980 MJ 87968A 1 N.L.A. N.L.A.
228 5.0L 305 CID V-8 1981 PD 87968A 1 N.L.A. N.L.A.
228 5.0L 305 CID V-8 1982 - 1984 MJ 87968A 1 N.L.A. N.L.A.
228 MIE (LH) 5.0L 305 CID V-8 1977 - 1980 MA 87977A 1 N.L.A. N.L.A.
228 MIE (RH) 5.0L 305 CID V-8 1977 - 1980 MB 87980A 1 N.L.A. N.L.A.
230 MIE (LH) 5.0L 305 CID V-8 1981 - 1985 MA 87977A 1 N.L.A. N.L.A.
230 MIE (RH) 5.0L 305 CID V-8 1981 - 1985 MB 87980A 1 N.L.A. N.L.A.
230 MIE (LH) 5.0L 305 CID V-8 1986 PA start of 1 pc RM seal 14153A 1 805636R50 N.L.A.
230 MIE (RH) 5.0L 305 CID V-8 1986 PB start of 1 pc RM seal 14154A 1 N.L.A. N.L.A.
230 MIE (LH) 5.0L 305 CID V-8 1987 PF start of new cylinder heads 14153A 1 805636R50 N.L.A.
230 MIE (RH) 5.0L 305 CID V-8 1987 PH start of new cylinder heads 14154A 1 N.L.A. N.L.A.
230 5.0L 305 CID V-8 1985 - 1986 MJ 87968A 1 (2) N.L.A.(2) N.L.A.
230 5.0L 305 CID V-8 1986 MZ start of 14 in. flywheel 13412A 1 N.L.A. N.L.A.
230 5.0L 305 CID V-8 1986 PZ start of 1 pc RM seal 13412A 1 N.L.A. N.L.A.
230 5.0L 305 CID V-8 1987 PD start of new cylinder heads 805636A 1(1) 805636R50(1) N.L.A.
5.0L 5.0L 305 CID V-8 1988 - 1990 PC 805636A 1 805636R50 N.L.A.
5.0L 5.0L 305 CID V-8 1990 - 1995 ZC 805636A 1 805636R50 N.L.A.
5.0L (Gen+) 5.0L 305 CID V-8 1998 - 2001 ZA start of Gen +, MCM 2bbl intake 8M0088396 N.L.A. N.L.A.(18)
5.0L (Gen+) 5.0L 305 CID V-8 2002 - 2010 ZB 8M0088396 N.L.A. N.L.A.(18)
5.0L (Gen+) 5.0L 305 CID V-8 2011 BX8 8M0088396 N.L.A. N.L.A.(18)
5.0L (Gen+) 5.0L 305 CID V-8 2014 CHJ 8M0088396 N.L.A. N.L.A.(18)
5.0L EFI (Gen+) 5.0L 305 CID V-8 1998 - 2001 ZA 8M0088396 N.L.A. N.L.A.(18)
5.0L MIE (LH) 5.0L 305 CID V-8 1998 - 1988 PF 14153A 1 805636R50 N.L.A.
5.0L MIE (RH) 5.0L 305 CID V-8 1988 PH 14154A 1 N/A N.L.A.

96 P/N 8M0163262
LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
5.0L MPI 5.0L 305 CID V-8 2002 - 2010 ZB 8M0088396 N/A N.L.A.(18)
5.0L MPI 5.0L 305 CID V-8 2011 BX8 8M0088396 N/A N.L.A.(18)
5.0L MPI 5.0L 305 CID V-8 2012 - 2014 CHJ 8M0088396 N/A N.L.A.(18)
5.0LX 5.0L 305 CID V-8 1988 - 1990 PD 805636A 1 805636R50 N.L.A.
5.0LX 5.0L 305 CID V-8 1990 - 1995 ZD 805636A 1 805636R50 N.L.A.
898 5.0L 305 CID V-8 1977 - 1980 MN 87965A 1 N/A N.L.A.
898 5.0L 305 CID V-8 1981 MX 87965A 1 N/A N.L.A.
898 5.0L 305 CID V-8 1982 - 1984 MN 87965A 1 N/A N.L.A.

250 5.7L 350 CID V-8 1977 WT 87971A 1 N.L.A. N.L.A.


255 5.7L 350 CID V-8 1975 - 1976 WH 87971A 1 N.L.A. N.L.A.
255 MIE (LH) 5.7L 350 CID V-8 1975 WH 87983A 3 N.L.A. N.L.A.
255 MIE (RH) 5.7L 350 CID V-8 1975 WJ 87986A 1 N/A N.L.A.
255 MIE (LH) 5.7L 350 CID V-8 1976 - 1980 WN 87983A 3 N.L.A. N.L.A.
255 MIE (RH) 5.7L 350 CID V-8 1976 - 1980 WR 87986A 1 N/A N.L.A.
260 5.7L 350 CID V-8 1978 - 1980 WT 87971A 1(2) N.L.A. N.L.A.
260 5.7L 350 CID V-8 1981 WS 87971A 1(2) N.L.A. N.L.A.
260 5.7L 350 CID V-8 1982 - 1985 WT 87971A 1(2) N.L.A. N.L.A.

MERCRUISER
260 5.7L 350 CID V-8 1985 WB start of 14 in. flywheel 87971A 1(2) N.L.A. N.L.A.
260 5.7L 350 CID V-8 1986 AB start of 1 pc RM seal 13415A 1(1) N/A N.L.A.
260 5.7L 350 CID V-8 1987 AB start of new cylinder heads 14152A 1(1) 883944R50(1) 938-883490R 1(16)
260 MIE (LH) 5.7L 350 CID V-8 1981 - 1985 WN 87983A 3 N.L.A.(2) N.L.A.
260 MIE (RH) 5.7L 350 CID V-8 1981 - 1985 WR 87986A 1 N/A N.L.A.
260 MIE (LH) 5.7L 350 CID V-8 1986 AN start of 1 pc RM seal 14155A 1 883944R50(1) N.L.A.
260 MIE (RH) 5.7L 350 CID V-8 1986 AR start of 1 pc RM seal 14156A 1 N.L.A.(1) N.L.A.
260 MIE (LH) 5.7L 350 CID V-8 1987 AN start of new cylinder heads 14155A 1 883944R50(1) 938-883490R 1(16)
260 MIE (RH) 5.7L 350 CID V-8 1987 AR start of new cylinder heads 14156A 1 N.L.A.(1) 938-883490R 1(16)
350 Mag Alpha 5.7L 350 CID V-8 1986 AB start of 1 pc RM seal 13415A 1 N/A N.L.A.
350 Mag Alpha 5.7L 350 CID V-8 1987 - 1990 AS start of new cylinder heads 14152A 1(7) 883944R50(1) 938-883490R 1(16)
350 Mag Alpha 5.7L 350 CID V-8 1990 - 1991 MS flat tappets 14152A 1(7) 883944R50(1) 938-883490R 1(16)
350 Mag Alpha 5.7L 350 CID V-8 1991 - 1993 CD roller lifters 821151A 1(8) 807447R50(8) 938-883490R 1(16)
350 Mag Alpha 5.7L 350 CID V-8 1993 - 1997 MD start of plastic timing cover 807447A 1 807447R50 938-883490R 1(16)
350 Mag Alpha EFI (Gen+) 5.7L 350 CID V-8 1996 MD start of Gen + 860186A 2 860186R50 938-8M0115137(15)
350 Mag Alpha EFI (Gen+) 5.7L 350 CID V-8 1997 MH 8M0163301 807449R50 938-883490R 1(16)
350 Mag Bravo EFI 5.7L 350 CID V-8 1995 MD 806801A 1 807447R50 938-883490R 1(16)
350 Mag Bravo MPI (Gen+) 5.7L 350 CID V-8 1996 MD start of Gen+ 860186A 2 860186R50 938-8M0115137(15)
350 Mag Bravo MPI (Gen+) 5.7L 350 CID V-8 1997 MH 8M0163301 807449R50 938-8M0115137(15)
350 Mag EFI Ski 5.7L 350 CID V-8 1994 - 1996 MD 821151A 1 807447R50 938-883490R 1(16)
350 Mag EFI Ski (Gen+) 5.7L 350 CID V-8 1996 - 1997 MH start of Gen+ 8M0163301 807449R50 938-8M0115137(15)
350 Mag MPI (Gen+) 5.7L 350 CID V-8 1998 - 2001 MH 8M0163301 807449R50 938-8M0115137(15)
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2002 - 2004 MN 8M0163301 NA 938-8M0115137(15)
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2005 - 2010 MC 8M0163302 NA 938-8M0115137(15)
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2011 BX2 8M0163302 NA 938-8M0115137(15)
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2012 - 2015 CHS 8M0163302 NA 938-8M0115137(15)
350 Mag MPI Horizon (Gen+) 5.7L 350 CID V-8 2002 - 2004 MN 8M0163301 NA 938-8M0115137(15)
350 Mag MPI Horizon (Gen+) 5.7L 350 CID V-8 2005 - 2007 MC 8M0163302 NA 938-8M0115137(15)
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 1999 - 2001 MK 8M0163301 807449R50 938-8M0115137(15)
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 2002 - 2004 ML 8M0163301 NA 938-8M0115137(15)
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 2005 - 2007 ML 8M0163302 NA 938-8M0115137(15)
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 1998 - 2001 MK 8M0163301 807449R50 938-8M0115137(15)
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 2002 - 2004 ML 8M0163301 NA 938-8M0115137(15)
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 2005 - 2007 ML 8M0163302 NA 938-8M0115137(15)
350 Mag MPI Ski 5.7L 350 CID V-8 1995 - 1996 MH 806801A 1 807447R50 938-883490R 1(16)
350 Mag MPI Ski (Gen+) 5.7L 350 CID V-8 1998 - 2001 MH 8M0163301 807449R50 938-8M0115137(15)

2020 Repower Product Guide 97


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
350 Mag MPI Ski (Gen+) 5.7L 350 CID V-8 2002 - 2004 MN 8M0163301 NA 938-8M0115137(15)
350 Mag Ski 5.7L 350 CID V-8 1991 - 1993 CD roller lifters 821151A 1 807447R50 938-883490R 1(16)
350 Mag Ski 5.7L 350 CID V-8 1993 - 1997 MD start of plastic timing cover 807447A 1 807447R50 938-883490R 1(16)
5.7L - Alpha 5.7L 350 CID V-8 1988 - 1990 AB 14152A 1 883944R50 938-883490R 1(16)
5.7L - Alpha 5.7L 350 CID V-8 1990 - 1995 MB 14152A 1 883944R50 938-883490R 1(16)
5.7L - Alpha 5.7L 350 CID V-8 1996 - 1997 MJ flat tappets 14152A 1 883944R50 938-883490R 1(16)
5.7L - Alpha 5.7L 350 CID V-8 1997 MJ start of roller lifters 860183A 1 807447R50(8) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1989 - 1990 AS 14152A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1990 - 1991 MS 14152A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1991 - 1993 CD start of roller lifter 821151A 1(8) 807447R50(8) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1993 - 1995 MD 821151A 1(8) 807447R50(8) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1996 - 1997 MJ flat tappets 807315A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L - Bravo 5.7L 350 CID V-8 1997 MJ roller lifers 860183A 1 807447R50(8) 938-883490R 1(16)
5.7L (Gen+) 5.7L 350 CID V-8 1998 - 2002 MH 8M0163301 807449R50 938-8M0115137(15)
5.7L (Gen+) 5.7L 350 CID V-8 2002 - 2010 MN 8M0163301 807449R50 938-8M0115137(15)
5.7L (Gen+) 5.7L 350 CID V-8 2011 BX6 8M0163301 807449R50 938-8M0115137(15)
5.7L (Gen+) 5.7L 350 CID V-8 2012 CHR 8M0163301 807449R50 938-8M0115137(15)
5.7L EFI (TBI) 5.7L 350 CID V-8 1995 MB 821151A 1(8) 807447R50(8) 938-883490R 1(16)
MERCRUISER

5.7L EFI (TBI) 5.7L 350 CID V-8 1996 MJ flat tappets 807315A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L EFI (Gen+) 5.7L 350 CID V-8 1998 - 2001 MH 8M0163301 807449R50 938-8M0115137(15)
5.7L EFI MIE (Gen+) 5.7L 350 CID V-8 1997 MK 8M0163301 807449R50 938-8M0115137(15)
5.7L MIE (LH) 5.7L 350 CID V-8 1988 - 1990 AN 14155A 1 883944R50 938-883490R 1(16)
5.7L MIE (RH) 5.7L 350 CID V-8 1988 - 1990 AR 14156A 1 N.L.A. 938-883490R 1(16)
5.7L MIE (LH) 5.7L 350 CID V-8 1991 - 1995 MN 14155A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L MIE (RH) 5.7L 350 CID V-8 1991 - 1995 MR 14156A 1 N.L.A. 938-883490R 1(16)
5.7L MIE (LH) 5.7L 350 CID V-8 1996 - 1997 MM start of roller lifters 807448A 1(8) 807447R50(8) 938-883490R 1(16)
5.7L MIE (Gen+) 5.7L 350 CID V-8 1998 - 2002 MK 8M0163301 807449R50 938-8M0115137(15)
5.7L MIE (Gen+) 5.7L 350 CID V-8 2003 - 2010 ML 8M0163301 807449R50 938-8M0115137(15)
5.7L MIE (Gen+) 5.7L 350 CID V-8 2011 BX5 8M0163301 807449R50 938-8M0115137(15)
5.7L MIE (Gen+) 5.7L 350 CID V-8 2012 - 2015 CHP 8M0163301 807449R50 938-8M0115137(15)
5.7L MPI Horizon MIE 5.7L 350 CID V-8 2008 - 2010 ML 8M0163302 NA 938-8M0115137(15)
5.7L MPI Horizon MIE 5.7L 350 CID V-8 2011 BX5X 8M0163302 NA 938-8M0115137(15)
5.7L MPI Horizon MIE 5.7L 350 CID V-8 2012 - 2015 CHPX 8M0163302 NA 938-8M0115137(15)
5.7L MPI MIE 5.7L 350 CID V-8 2008 - 2010 ML 8M0163302 NA 938-8M0115137(15)
5.7L MPI MIE 5.7L 350 CID V-8 2011 BX5X 8M0163302 NA 938-8M0115137(15)
5.7L MPI MIE 5.7L 350 CID V-8 2012 - 2015 CHPX 8M0163302 NA 938-8M0115137(15)
5.7L MPI Ski 5.7L 350 CID V-8 2008 - 2010 MC 8M0163302 NA 938-8M0115137(15)
5.7L MPI Ski 5.7L 350 CID V-8 2011 BX2 8M0163302 NA 938-8M0115137(15)
5.7L MPI Ski 5.7L 350 CID V-8 2012 - 2015 CHS 8M0163302 NA 938-8M0115137(15)
5.7L Ski (LH) 5.7L 350 CID V-8 1985 WB 13415A 1(11) N/A N.L.A.
5.7L Ski (RH) 5.7L 350 CID V-8 1985 WR 87986A 1(11) N/A N.L.A.
5.7L Ski (LH) 5.7L 350 CID V-8 1986 - 1990 AB start of 1 pc RM seal 14152A 1 883944R50 938-883490R 1(16)
5.7L Ski (RH) 5.7L 350 CID V-8 1986 - 1990 AR start of 1 pc RM seal 14156A 1 N.L.A. 938-883490R 1(16)
5.7L Ski (LH) 5.7L 350 CID V-8 1990 - 1995 MB 14152A 1 883944R50 938-883490R 1(16)
5.7L Ski (RH) 5.7L 350 CID V-8 1990 - 1993 MR 14156A 1 N.L.A. 938-883490R 1(16)
5.7L Ski (RH) 5.7L 350 CID V-8 1993 - 1995 NR 14156A 1 N.L.A. 938-883490R 1(16)
5.7L Ski 5.7L 350 CID V-8 1996 - 1997 MJ flat tappets 807315A 1(7) 883944R50(7) 938-883490R 1(16)
5.7L Ski (2 bbl) 5.7L 350 CID V-8 1998 - 2002 MH 8M0163301 807449R50 938-8M0115137(15)
5.7L Ski (2 bbl) 5.7L 350 CID V-8 2002 - 2010 MN 8M0163301 807449R50 938-8M0115137(15)
5.7L Ski (2 bbl) 5.7L 350 CID V-8 2011 BX6 8M0163301 807449R50 938-8M0115137(15)
5.7L Ski (2 bbl) 5.7L 350 CID V-8 2012 CHR 8M0163301 807449R50 938-8M0115137(15)
5.7L Ski (4 bbl) 5.7L 350 CID V-8 2007 - 2010 MC 8M0163302 NA 938-8M0115137(15)
5.7L Ski (4 bbl) 5.7L 350 CID V-8 2011 BX2 8M0163302 NA 938-8M0115137(15)
5.7L Ski (4 bbl) 5.7L 350 CID V-8 2012 - 2015 CHS 8M0163302 NA 938-8M0115137(15)

98 P/N 8M0163262
LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
5.7LX 5.7L 350 CID V-8 1996 - 1997 MD 807447A 1 807447R50 938-883490R 1(16)
5.7LX Bravo EFI (Gen+) 5.7L 350 CID V-8 1996 MH 860186A 2 860186R50 938-8M0115137(15)
5.7LX Bravo EFI (Gen+) 5.7L 350 CID V-8 1997 MH 8M0163301 807449R50 938-8M0115137(15)
5.7LX EFI (TBI) 5.7L 350 CID V-8 1996 - 1997 MD 807447A 1 807447R50 938-883490R 1(16)
Black Scorpion Ski 5.7L 350 CID V-8 1996 - 2001 MH 8M0163301 807449R50 938-8M0115137(15)
Black Scorpion Ski 5.7L 350 CID V-8 2002 - 2007 MN 8M0163301 NA 938-8M0115137(15)
Scorpion 350 5.7L 350 CID V-8 2008 - 2010 MC 8M0163301 NA 938-8M0115137(15)
Scorpion 350 5.7L 350 CID V-8 2011 BX2 8M0163301 NA 938-8M0115137(15)
Scorpion 350 5.7L 350 CID V-8 2012 - 2015 CHS 8M0163301 NA 938-8M0115137(15)
Scorpion 350 EC 5.7L 350 CID V-8 2008 - 2011 BX6S 800-866138A05 N/A 938-8M0115137(15)
Scorpion 350 EC 5.7L 350 CID V-8 2012 - 2015 CHRS 800-866138A05 N/A 938-8M0115137(15)

377 Mag 6.2L 377 CID V-8 2008 - 2009 MNB 865108A02 8M0095941 938-8M0115137(15)
377 Mag 6.2L 377 CID V-8 2009 - 2010 MNC 8M0163303 N/A 900-8M0061735(18)
377 Mag 6.2L 377 CID V-8 2011 BX6C 8M0163303 N/A 900-8M0061735(18)
377 Mag 6.2L 377 CID V-8 2012 - 2015 CHRC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI 6.2L 377 CID V-8 2000 - 2001 MNA 865108A01 N.L.A. 938-8M0115137(15)
MX 6.2L MPI 6.2L 377 CID V-8 2002 - 2007 MNB 865108A02 8M0095941 938-8M0115137(15)

MERCRUISER
MX 6.2L MPI Horizon 6.2L 377 CID V-8 2002 - 2007 MNB 865108A02 8M0095941 938-8M0115137(15)
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2002 - 2009 MLB 865108A02 8M0095941 938-8M0115137(15)
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2009 - 2010 MLC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2011 BX5C 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2012 - 2015 CHPC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI MIE 6.2L 377 CID V-8 1999 - 2001 MLA 865108A01 N.L.A. 938-8M0115137(15)
MX 6.2L MPI MIE 6.2L 377 CID V-8 2002 - 2009 MLB 865108A02 8M0095941 938-8M0115137(15)
MX 6.2L MPI MIE 6.2L 377 CID V-8 2009 - 2010 MLC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI MIE 6.2L 377 CID V-8 2011 BX5C 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI MIE 6.2L 377 CID V-8 2012 - 2015 CHPC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI Ski 6.2L 377 CID V-8 2002 - 2009 MNB 865108A02 8M0095941 938-8M0115137(15)
MX 6.2L MPI Ski 6.2L 377 CID V-8 2009 - 2010 MNC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI Ski 6.2L 377 CID V-8 2011 BX6C 8M0163303 N/A 900-8M0061735(18)
MX 6.2L MPI Ski 6.2L 377 CID V-8 2012 - 2015 CHRC 8M0163303 N/A 900-8M0061735(18)
MX 6.2L Black Scorpion Ski 6.2L 377 CID V-8 2001 MNA 865108A01 N.L.A. 938-8M0115137(15)
MX 6.2L Black Scorpion Ski 6.2L 377 CID V-8 2001 - 2007 MNB 865108A02 8M0095941 938-8M0115137(15)
Scorpion 377 6.2L 377 CID V-8 2008 - 2009 MNB 865108A02 8M0095941 938-8M0115137(15)
Scorpion 377 6.2L 377 CID V-8 2009 - 2010 MNB 8M0163303 N/A 900-8M0061735(18)
Scorpion 377 6.2L 377 CID V-8 2011 BX6C 8M0163303 N/A 900-8M0061735(18)
Scorpion 377 6.2L 377 CID V-8 2012 - 2015 CHRC 8M0163303 N/A 900-8M0061735(18)
Scorpion 377 HO EC 6.2L 377 CID V-8 2009 - 2010 MNC 800-866138A06 N/A 900-879288A53(15)
Scorpion 377 HO EC 6.2L 377 CID V-8 2011 BX6H 800-866138A06 N/A 900-879288A53(15)
Scorpion 377 HO EC 6.2L 377 CID V-8 2012 - 2015 CHRH 800-866138A06 N/A 900-879288A53(15)

330 7.4L 454 CID V-8 1977 - 1981 XS 18706A 1 N.L.A. N.L.A.
330 7.4L 454 CID V-8 1982 - 1987 XY 87989A 1 N.L.A. N.L.A.
330 MIE (LH) 7.4L 454 CID V-8 1977 - 1979 XN 87989A 1 N.L.A. N.L.A.
330 MIE (RH) 7.4L 454 CID V-8 1977 - 1979 XR 87992A 1 N.L.A. N.L.A.
330 MIE (LH) 7.4L 454 CID V-8 1980 XY 87989A 1 N.L.A. N.L.A.
330 MIE (RH) 7.4L 454 CID V-8 1980 XZ 87992A 1 N.L.A. N.L.A.
340 MIE (LH) 7.4L 454 CID V-8 1981 - 1984 XY 87989A 1 N.L.A. N.L.A.
340 MIE (RH) 7.4L 454 CID V-8 1981 - 1984 XZ 87992A 1 N.L.A. N.L.A.
340 MIE (LH) 7.4L 454 CID V-8 1985 XYY 87989A 1 N.L.A. N.L.A.
340 MIE (RH) 7.4L 454 CID V-8 1985 XZZ 87992A 1 N.L.A. N.L.A.
340 MIE (LH) 7.4L 454 CID V-8 1985 - 1987 XY 87989A 1 N.L.A. N.L.A.
340 MIE (RH) 7.4L 454 CID V-8 1985 - 1987 XZ 87992A 1 N.L.A. N.L.A.

2020 Repower Product Guide 99


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
454 Mag Alpha 7.4L 454 CID V-8 1986 - 1988 XS 18706A 1 N.L.A. N.L.A.
454 Mag Bravo 7.4L 454 CID V-8 1988 - 1992 XA 44575A 1 N.L.A. N.L.A.
454 Mag Bravo (Gen V) 7.4L 454 CID V-8 1992 - 1994 XA 806352A 1 N.L.A. 938-8M0115141(15)
454 Mag Bravo (Gen V) 7.4L 454 CID V-8 1995 XAA 806352A 1 N.L.A. 938-8M0115141(15)
454 Mag Bravo (Gen V) 7.4L 454 CID V-8 1996 XA 806352A 1 N.L.A. 938-8M0115141(15)
454 Mag Bravo (Gen VI) 7.4L 454 CID V-8 1996 - 1997 XA start of roller lifters 807744A3 N.L.A. 938-8M0115141(15)
454 Mag EFI (Gen V) 7.4L 454 CID V-8 1994 - 1996 UA 806352A 1 N.L.A. 938-8M0115141(15)
454 Mag EFI Ski (Gen V) 7.4L 454 CID V-8 1995 - 1996 UA 806352A 1 N.L.A. 938-8M0115141(15)
454 Mag MPI (Gen VI) 7.4L 454 CID V-8 1996 - 2001 UA start of roller lifters 807744A3 N.L.A. 938-8M0115141(15)
454 Mag MPI Horizon MIE 7.4L 454 CID V-8 1998 - 2001 UA 807744A3 N.L.A. 938-8M0115141(15)
454 Mag Ski (MPI) (GenVI) 7.4L 454 CID V-8 1996 - 1997 UA start of roller lifters 807744A3 N.L.A. 938-8M0115141(15)
7.4L Bravo 7.4L 454 CID V-8 1988 - 1991 XW 18706A 1 N.L.A. N.L.A.
7.4L Bravo I & II (Gen V) 7.4L 454 CID V-8 1992 - 1996 XW 806351A 1 806351R50 938-883492R 1(16)
7.4L Bravo III (Gen V) 7.4L 454 CID V-8 1993 UW cast piston, GM Hi-rise intake 806359A 1 806351R50 938-883492R 1(16)
7.4L Bravo III (Gen V) 7.4L 454 CID V-8 1993 - 1994 UB forged piston 806359A 1 806351R50 938-883492R 1(16)
7.4L Bravo III (Gen V) 7.4L 454 CID V-8 1994 - 1996 XX new design cast pistons 806359A 1 806351R50 938-883492R 1(16)
7.4L Bravo (Gen VI) 7.4L 454 CID V-8 1996 - 1997 XW start of roller lifters 807739A 1 N.L.A. 938-883492R 1(16)
7.4L EFI MIE (Gen VI) (LH) 7.4L 454 CID V-8 1996 - 1997 UK start of roller lifters 807739A 1 N.L.A. 938-883492R 1(16)
MERCRUISER

7.4L MIE (LH) 7.4L 454 CID V-8 1988 - 1992 XY 87989A 1 N.L.A. N.L.A.
7.4L MIE (RH) 7.4L 454 CID V-8 1988 - 1992 XZ 87992A 1 N.L.A. N.L.A.
7.4L MIE (Gen V) 7.4L 454 CID V-8 1992 - 1996 XY 806351A 1 806351R50 938-883492R 1(16)
7.4L MIE (Gen VI) 7.4L 454 CID V-8 1996 - 1997 XZ 807739A 1 N.L.A. 938-883492R 1(16)
7.4L MPI (Gen VI) 7.4L 454 CID V-8 1998 - 2001 XW L29 block 861097A 2 883281R50 938-884742R(16)
7.4L MPI MIE (Gen V) 7.4L 454 CID V-8 1995 - 1996 UD 806351A 1 806351R50 938-883492R 1(16)
7.4L MIE MPI (Gen VI) 7.4L 454 CID V-8 1996 - 1997 UD start of roller lifters 807739A 1 N.L.A. 938-883492R 1(16)
7.4L MIE MPI (Gen VI) 7.4L 454 CID V-8 1998 - 2001 XY L29 block 861097A 2 883281R50 938-884742R(16)
7.4LX Bravo EFI (Gen VI) 7.4L 454 CID V-8 1996 - 1997 UJ start of roller lifters 807739A 1 N.L.A. 938-883492R 1(16)
7.4LX Bravo MPI (Gen V) 7.4L 454 CID V-8 1996 UC 807161A 1 806351R50 938-883492R 1(16)
7.4LX Bravo MPI (Gen V) 7.4L 454 CID V-8 1996 - 1997 UC start of roller lifters 807739A 1 N.L.A. 938-883492R 1(16)

496 Mag 8.1L 496 CID V-8 2001 - 2003 XW 865752A01 8M0137122 900-8M0091709(16)
496 Mag 8.1L 496 CID V-8 2004 WW 865752A01 8M0137122 900-8M0091709(16)
496 Mag 8.1L 496 CID V-8 2004 ZW start of floating piston 865752A01 8M0137122 900-8M0091709(16)
496 Mag 8.1L 496 CID V-8 2005 - 2009 XW 865752A01 8M0137122 900-8M0091709(16)
496 Mag 8.1L 496 CID V-8 2010 A6D 865752A01 8M0137122 900-8M0091709(16)
496 Mag HO 8.1L 496 CID V-8 2001 - 2003 XA steel crank N.L.A. 8M0137121 900-8M0091709(16)
496 Mag HO 8.1L 496 CID V-8 2004 WA cast crank N.L.A. 8M0137121 900-8M0091709(16)
496 Mag HO 8.1L 496 CID V-8 2004 ZA start of floating piston N.L.A. 8M0137121 900-8M0091709(16)
496 Mag HO 8.1L 496 CID V-8 2005 - 2009 XA N.L.A. 8M0137121 900-8M0091709(16)
496 Mag HO 8.1L 496 CID V-8 2010 A6B N.L.A. 8M0137121 900-8M0091709(16)
8.1S MIE 8.1L 496 CID V-8 2001 - 2003 XY 865752A01 8M0137122 900-8M0091709(16)
8.1S MIE 8.1L 496 CID V-8 2004 WY 865752A01 8M0137122 900-8M0091709(16)
8.1S MIE 8.1L 496 CID V-8 2004 ZY start of floating piston 865752A01 8M0137122 900-8M0091709(16)
8.1S MIE 8.1L 496 CID V-8 2005 - 2009 XY 865752A01 8M0137122 900-8M0091709(16)
8.1S MIE 8.1L 496 CID V-8 2010 A6F 865752A01 8M0137122 900-8M0091709(16)
8.1S HO MIE 8.1L 496 CID V-8 2001 - 2003 XF steel crank N.L.A. 8M0137121 900-8M0091709(16)
8.1S HO MIE 8.1L 496 CID V-8 2004 WF cast crank N.L.A. 8M0137121 900-8M0091709(16)
8.1S HO MIE 8.1L 496 CID V-8 2004 ZF start of floating piston N.L.A. 8M0137121 900-8M0091709(16)
8.1S HO MIE 8.1L 496 CID V-8 2005 - 2009 XF N.L.A. 8M0137121 900-8M0091709(16)
8.1S HO MIE 8.1L 496 CID V-8 2010 A6C N.L.A. 8M0137121 900-8M0091709(16)

500 8.2L 502 CID V-8 1992 - 1997 HJ 848170A 8 N.L.A. 938-8M0115143(15)
500 EFI 8.2L 502 CID V-8 1999 - 2001 HJ 844500A 8 N.L.A. 938-8M0115143(15)
500 EFI 8.2L 502 CID V-8 2002 - 2009 '- assembled completely by Racing 844500A 8 N.L.A. 938-8M0115143(15)

100 P/N 8M0163262


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range GM Block Code Notes New Longblock Reman Pro-Series P/N Cylinder Head
502 Mag Bravo 8.2L 502 CID V-8 1990 - 1992 FJ 816287A 1 N.L.A. N.L.A.
502 Mag Bravo (Gen V) 8.2L 502 CID V-8 1992 - 1993 FJ 807745A05 8M0062846 938-8M0115141(15)
502 Mag EFI (Gen V) 8.2L 502 CID V-8 1993 - 1995 HJ 807745A05 8M0062846 938-8M0115141(15)
502 Mag MPI (Gen VI) 8.2L 502 CID V-8 1996 - 2001 HJ start of roller lifters 807745A05 8M0062846 938-8M0115141(15)
525 EFI 8.2L 502 CID V-8 2003 - 2005 '- assembled completely by Racing 841178A 1 N.L.A. N/A
525 EFI 8.2L 502 CID V-8 2006 - 2020 '- assembled completely by Racing 841178A05 N.L.A. N/A
575 SCi 8.2L 502 CID V-8 2001 HJ 844575A7 N.L.A. N/A
575 SCi 8.2L 502 CID V-8 2002 - 2005 '- assembled completely by Racing 844575A7 N.L.A. N/A
600 SCi 8.2L 502 CID V-8 2005 - 2020 '- 844200A08 N.L.A. N/A
8.2L Mag EC 8.2L 502 CID V-8 2010 - 2020 '- assembled completely by Mecury 8M0157869 N/A 900-8M0046344(15)
8.2L MIE EC 8.2L 502 CID V-8 2010 - 2020 '- assembled completely by Mercury 8M0157869 N/A 900-8M0046344(15)
8.2L MIE 8.2L 502 CID V-8 1990 - 1992 FH 815875A 1 N/A N.L.A.
8.2L MIE (Gen V) 8.2L 502 CID V-8 1993 - 1996 FH 807745A05 8M0062846 938-8M0115141(15)
8.2L MIE (Gen V) 8.2L 502 CID V-8 1996 HH 807745A05 N.L.A. 938-8M0115141(15)
8.2L MIE MPI (Gen VI) (LH) 8.2L 502 CID V-8 1996 - 2001 HH start of roller lifters 807745A05 N.L.A. 938-8M0115141(15)
(1) 1 pc. Rear main seal
(2) 2 pc. Rear main seal
(5) Gen II w/o balance shaft

MERCRUISER
(6) Gen II w/balance shaft
(7) Flat Tappet & camshaft
(8) Roller Lifter & camshaft
(11) See MCM S.B. 86-22
(12) w/o crank position sensor
(13) See MerCruiser Service Bulletin 2007-11
(14) Order 805052R5
(15) Brand new fully assembled cylinder heads
(16) Reman fully assembled cylinder heads
(17) Will require replacing the original rocker arms with Rocer Arm & Ball kit p/n 824335T
(18) Brand new bare cylinder heads

Longblock Cross Reference


All longblocks include:
Engine block, crankshaft, connecting rods, pistons, rings, engine bearings, oil pump, marine gaskets, marine camshaft, lifters, timing components, brass core plugs, complete
head assemblies, timing cover, oil pan, valve covers, marine water pump and a one year Quicksilver limited warranty.
New longblocks also include flywheels and harmonic balancers. New longblocks may include intake manifolds. See reference chart below.
Remanufactured longblocks DO NOT include intake manifolds, flywheels, harmonic balancers or gasket sets required for assembly.

Model Cyl/CID/Litre Year Range Serial # Range New Part Number New P/N Status Reman Pro-Series P/N
110 2.5L 153 CID I/L 4 1963 - 1966 1537370 - 2044033 87956A 1 N.L.A. N.L.A.
120 2.5L 153 CID I/L 4 1964 - 1986 1666601 - 0B531853 87956A 1 N.L.A. N.L.A.
2.5L 2.5L 153 CID I/L 4 1987 - 1989 0B531854 - 0C853255 87956A 1 N.L.A. N.L.A.

140 3.0L 181 CID I/L 4 1968 - 1986 2508261 - 0B450800 87959A 1(2) N.L.A. N.L.A.(2)
3.0L 3.0L 181 CID I/L 4 1989 0B450801 - 0C856558 87959A 1(2) N.L.A. N.L.A.(2)
3.0L 3.0L 181 CID I/L 4 1990 - 1994 0C856451 - 0F603999 805047A 1 N.L.A. N.L.A.(14)
3.0L 3.0L 181 CID I/L 4 1998 - 2020 0L010042 and up 864626A01 Active N/A
3.0L MPI 3.0L 181 CID I/L 4 2008 - 2020 1A072812 and up 8M0128770 Active N.L.A.
3.0LX 3.0L 181 CID I/L 4 1990 - 1995 0C856559 - 0F603999 864626A01 Active 8M0062850
3.0LX 3.0L 181 CID I/L 4 1996 - 1997 0F604000 - 0K999999 864626A01 Active N/A

165 3.7L 224 CID I/L 4 1987 0B434941 - 0B774251 72775A16 N.L.A. N.L.A.
170 3.7L 224 CID I/L 4 1985 - 1986 6916779 - 0B434940 72775A16 N.L.A. N.L.A.
180 3.7L 224 CID I/L 4 1987 - 1986 0B436391 - 0B775248 72775A16 N.L.A. N.L.A.
190 3.7L 224 CID I/L 4 1985 - 1986 6916779 - 0B436390 72775A16 N.L.A. N.L.A.
3.7L 3.7L 224 CID I/L 4 1988 - 1989 0B774252 - 0C762299 72775A16 N.L.A. N.L.A.

2020 Repower Product Guide 101


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range Serial # Range New Part Number New P/N Status Reman Pro-Series P/N
3.7LX 3.7L 224 CID I/L 4 1988 - 1989 0B775249 - 0C762299 72775A16 N.L.A. N.L.A.
470 3.7L 224 CID I/L 4 1976 - 1984 4208730 - 6916778 72775A16 N.L.A. N.L.A.
485 3.7L 224 CID I/L 4 1980 - 1982 5685394 - 6218036 72775A16 N.L.A. N.L.A.
488 3.7L 224 CID I/L 4 1983 - 1984 6170297 - 6916778 72775A16 N.L.A. N.L.A.

185 (4 bbl.) 3.8L 229 CID V-6 1983 - 1984 6330183 - 6919655 9848 N.L.A. N.L.A.
175 4.3L 262 CID V-6 1987 0B527955 - 0B773242 14149A 1 N.L.A. 14149R50(1)
185 (2 bbl.) 4.3L 262 CID V-6 1985 - 1986 0A331455 - 0B527954 12178A 1 N.L.A. 14149R50(1)
205 4.3L 262 CID V-6 1985 - 1986 0A331455 - 0B527954 12179A 1 N.L.A. 14149R50(1)
205 4.3L 262 CID V-6 1987 0B527955 - 0B775129 14149A 1 N.L.A. 14149R50(1)
262 Mag EFI (Gen+) 4.3L 262 CID V-6 1996 - 1997 0F803800 - 0K99999 864256A 1(13) N.L.A. 807736R50
4.3L (2bbl.) 4.3L 262 CID V-6 1988 - 1992 0B773243 - 0D714106 14149A 1 N.L.A. 14149R50
4.3L (Gen II) (2 bbl.) 4.3L 262 CID V-6 1992 - 1993 0D714107 - 0F000877 805613A 1 N.L.A. N.L.A.(5)
4.3L (Gen II) (2 bbl.) 4.3L 262 CID V-6 1993 - 1996 0F000878 - 0F802999 806346A 1 N.L.A. 806347R50(6)
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 1998 - 1999 0L010044 - 0L603999 864256A 1(13) N.L.A. 807736R50
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2000 - 2001 0L604000 - 0M324697 864256A 1(13) N.L.A. 8M0063328
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2002 - 2007 0M324698 - 1A063239 8M0101211(13) Active 8M0063328
4.3L (Gen +) (2 bbl.) 4.3L 262 CID V-6 2007 - 2020 1A063240 and up 8M0101211 Active N/A
MERCRUISER

4.3L EFI (Gen+) (4 bbl.) 4.3L 262 CID V-6 1998 - 1999 0L012009 - 0L603999 864256A 1(13) N.L.A. 807736R50
4.3L EFI (Gen+) (4 bbl.) 4.3L 262 CID V-6 2000 - 2001 0L604000 - 0M299999 864256A 1(13) N.L.A. 8M0063328
4.3L MPI 4.3L 262 CID V-6 2002 0M300000 - 0M324697 864256A 2(13) N.L.A. 8M0063328
4.3L MPI 4.3L 262 CID V-6 2002 - 2007 0M324698 - 1A063239 8M0101211(13) Active 8M0063328
4.3L MPI 4.3L 262 CID V-6 2007 - 2020 1A063240 and up 8M0101211 Active N/A
4.3LH (Gen+) (4 bbl.) 4.3L 262 CID V-6 1998 - 1999 0L010044 - 0L603999 864256A 1(13) N.L.A. 807736R50
4.3LH (Gen+) (4 bbl.) 4.3L 262 CID V-6 2000 - 2002 0L604000 - 0M614999 864256A 1(13) N.L.A. 8M0063328
4.3LX (4 bbl.) 4.3L 262 CID V-6 1988 - 1992 0B775130 - 0D714106 14149A 1(1) N.L.A. 14149R50(1)
4.3LX (Gen II) (4 bbl.) 4.3L 262 CID V-6 1992 - 1993 0D714370 - 0F001219 805614A 1(5) N.L.A. N.L.A.(5)
4.3LX (Gen II) (4 bbl.) 4.3L 262 CID V-6 1993 - 1996 0F001220 - 0F802999 806347A 1(6) N.L.A. 806347R50(6)
4.3LX (Gen+) (2 bbl.) 4.3L 262 CID V-6 1996 - 1997 0F803000 - 0K999999 864256A 1(13) N.L.A. 807736R50
4.3LXH (Gen+) (4 bbl.) 4.3L 262 CID V-6 1996 - 1997 0F803114 - 0K999999 864256A 1(13) N.L.A. 807736R50

198 MIE (LH) 5.0L 305 CID V-8 1977 4776402 - 4931099 78787A 3 N.L.A. N.L.A.
198 MIE (RH) 5.0L 305 CID V-8 1977 4776402 - 4931099 78832A 3 N.L.A. N.L.A.
200 5.0L 305 CID V-8 1985 6899058 - 0A482026 87968A 1 (2) N.L.A. N.L.A.(2)
200 5.0L 305 CID V-8 1986 0A482027 - 0B525981 13412A 1 N.L.A. N.L.A.
200 5.0L 305 CID V-8 1987 0B525982 - 0B774444 805636A 1 (1) N.L.A. 805636R50(1)
228 5.0L 305 CID V-8 1977 - 1984 4765100 - 6899268 87968A 1 N.L.A. N.L.A.
228 MIE (LH) 5.0L 305 CID V-8 1977 - 1980 4765100 - 5907057 87977A 1 N.L.A. N.L.A.
228 MIE (RH) 5.0L 305 CID V-8 1977 - 1980 4765100 - 5907057 87980A 1 N.L.A. N.L.A.
230 MIE (LH) 5.0L 305 CID V-8 1981 - 1987 5907058 - 0B522505 87977A 1 N.L.A. N.L.A.
230 MIE (RH) 5.0L 305 CID V-8 1981 - 1987 5907058 - 0B522505 87980A 1 N.L.A. N.L.A.
230 MIE (LH) 5.0L 305 CID V-8 1987 0B522506 - 0B788151 14153A 1 N.L.A. 805636R50
230 MIE (RH) 5.0L 305 CID V-8 1987 0B522506 - 0B788151 14154A 1 N.L.A. N.L.A.
230 5.0L 305 CID V-8 1985 - 1986 6899268 - 0A482026 87968A 1 (2) N.L.A. N.L.A.(2)
230 5.0L 305 CID V-8 1986 0A482027 - 0B525981 13412A 1 N.L.A. N.L.A.
230 5.0L 305 CID V-8 1987 0B525982 - 0B773739 805636A 1(1) N.L.A. 805636R50(1)
5.0L 5.0L 305 CID V-8 1988 - 1995 0B774445 - 0F600999 805636A 1 N.L.A. 805636R50
5.0L (Gen+) 5.0L 305 CID V-8 1998 - 2020 0L015751 and up 8M0088396 Active N.L.A.
5.0L EFI (Gen+) 5.0L 305 CID V-8 1998 - 2001 0L012052 - 0M299999 8M0088396 Active N.L.A.
5.0L MIE (LH) 5.0L 305 CID V-8 1998 0B788152 - 0C396832 14153A 1 N.L.A. 805636R50
5.0L MIE (RH) 5.0L 305 CID V-8 1988 0B788152 - 0C396832 14154A 1 N.L.A. N/A
5.0L MPI 5.0L 305 CID V-8 2002 - 2020 0M300000 and up 8M0088396 Active N/A
5.0LX 5.0L 305 CID V-8 1988 - 1995 0B773740 - 0F600999 805636A 1 N.L.A. 805636R50
898 5.0L 305 CID V-8 1977 - 1984 4762210 - 6899057 87965A 1 N.L.A. N/A

102 P/N 8M0163262


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range Serial # Range New Part Number New P/N Status Reman Pro-Series P/N

250 5.7L 350 CID V-8 1977 4768000 - 4908849 87971A 1 N.L.A. N.L.A.
255 5.7L 350 CID V-8 1975 - 1976 4175500 - 4767999 87971A 1 N.L.A. N.L.A.
255 MIE (LH) 5.7L 350 CID V-8 1975 - 1980 4175500 - 5907057 87983A 3 N.L.A. N.L.A.
255 MIE (RH) 5.7L 350 CID V-8 1975 - 1980 4175000 - 5907057 87986A 1 N.L.A. N/A
260 5.7L 350 CID V-8 1978 - 1986 4908850 - 0A474502 87971A 1(2) N.L.A. N.L.A.(2)
260 5.7L 350 CID V-8 1986 0A474503 - 0B525981 13415A 1 N.L.A. N/A
260 5.7L 350 CID V-8 1987 0B525982 - 0B773304 14152A 1(1) N.L.A. 883944R50(1)
260 MIE (LH) 5.7L 350 CID V-8 1981 - 1987 5907058 - 0B522505 87983A 3 N.L.A. N.L.A.(2)
260 MIE (RH) 5.7L 350 CID V-8 1981 - 1987 5097058 - 0B522505 87986A 1 N.L.A. N/A
260 MIE (LH) 5.7L 350 CID V-8 1987 0B522506 - 0B788151 14155A 1 N.L.A. 883944R50(1)
260 MIE (RH) 5.7L 350 CID V-8 1987 0B522506 - 0B788151 14156A 1 N.L.A. N.L.A.(1)
350 Mag Alpha 5.7L 350 CID V-8 1986 - 1987 0A635178 - 0B525981 13415A 1 N.L.A. N/A
350 Mag Alpha 5.7L 350 CID V-8 1987 - 1992 0B525982 - 0D617327 14152A 1(7) N.L.A. 883944R50(1)
350 Mag Alpha 5.7L 350 CID V-8 1992 - 1995 0D617328 - 0F600999 821151A 1(8) N.L.A. 807447R50(8)
350 Mag Alpha 5.7L 350 CID V-8 1996 - 1997 0F601000 - 0K999999 807447A 1 N.L.A. 807447R50
350 Mag Alpha EFI (Gen+) 5.7L 350 CID V-8 1996 0F800300 - 0K001508 860186A 2 N.L.A. 860186R50
350 Mag Alpha EFI (Gen+) 5.7L 350 CID V-8 1997 0K001509 - 0K999999 8M0163301 Active 807449R50

MERCRUISER
350 Mag Bravo EFI 5.7L 350 CID V-8 1995 0F415189 - 0F600199 806801A 1 N.L.A. 807447R50
350 Mag Bravo MPI (Gen+) 5.7L 350 CID V-8 1996 0F602000 - 0K001500 860186A 2 N.L.A. 860186R50
350 Mag Bravo MPI (Gen+) 5.7L 350 CID V-8 1997 0K001501 - 0K999999 8M0163301 Active 807449R50
350 Mag EFI Ski 5.7L 350 CID V-8 1994 - 1996 0F215561 - 0F820706 821151A 1 N.L.A. 807447R50
350 Mag EFI Ski (Gen+) 5.7L 350 CID V-8 1996 - 1997 0F820707 - 0K999999 8M0163301 Active 807449R50
350 Mag MPI (Gen+) 5.7L 350 CID V-8 1998 - 2001 0L010019 - 0M299999 8M0163301 Active 807449R50
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2002 - 2004 0M300000 - 0W309999 8M0163301 Active N/A
350 Mag MPI (Gen+) 5.7L 350 CID V-8 2005 - 2020 0W310000 and up 8M0163302 Active N/A
350 Mag MPI Horizon (Gen+) 5.7L 350 CID V-8 2002 - 2004 0M300000 - 0W309999 8M0163301 Active N/A
350 Mag MPI Horizon (Gen+) 5.7L 350 CID V-8 2005 - 2007 0W310000 - 1A299999 8M0163302 Active N/A
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 1999 - 2001 0L304700 - 0M299999 8M0163301 Active 807449R50
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 2002 - 2004 0M300000 - 0W389999 8M0163301 Active N/A
350 Mag MPI Horizon MIE (Gen+) 5.7L 350 CID V-8 2005 - 2007 0W390000 - 1A089999 8M0163302 Active N/A
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 1998 - 2001 0L002008 - 0M299999 8M0163301 Active 807449R50
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 2002 - 2004 0M300000 - 0W389999 8M0163301 Active N/A
350 Mag MPI MIE (Gen+) 5.7L 350 CID V-8 2005 - 2007 0W390000 - 1A089999 8M0163302 Active N/A
350 Mag MPI Ski 5.7L 350 CID V-8 1995 - 1996 0F350583 - 0F799999 806801A 1 N.L.A. 807447R50
350 Mag MPI Ski (Gen+) 5.7L 350 CID V-8 1998 - 2001 0L002600 - 0M299999 8M0163301 Active 807449R50
350 Mag MPI Ski (Gen+) 5.7L 350 CID V-8 2002 - 2004 0M300000 - 0W309999 8M0163301 Active N/A
350 Mag Ski 5.7L 350 CID V-8 1991 - 1995 0D505450 - 0F621699 821151A 1 N.L.A. 807447R50
350 Mag Ski 5.7L 350 CID V-8 1996 - 1997 0F621700 - 0K999999 807447A 1 N.L.A. 807447R50
5.7L - Alpha 5.7L 350 CID V-8 1988 - 1996 0B773305 - 0K001526 14152A 1 N.L.A. 883944R50
5.7L - Alpha 5.7L 350 CID V-8 1997 0K001527 - 0K999999 860183A 1(8) N.L.A. 807447R50
5.7L - Bravo 5.7L 350 CID V-8 1989 - 1991 0C407810 - 0D617327 14152A 1(7) N.L.A. 883944R50(7)
5.7L - Bravo 5.7L 350 CID V-8 1992 - 1995 0D617328 - 0F600999 821151A 1(8) N.L.A. 807447R50(8)
5.7L - Bravo 5.7L 350 CID V-8 1996 0F601000 - 0K001526 807315A 1(7) N.L.A. 883944R50(7)
5.7L - Bravo 5.7L 350 CID V-8 1997 0K001527 - 0K999999 860183A 1(8) N.L.A. 807447R50(8)
5.7L (Gen+) 5.7L 350 CID V-8 1998 - 2020 0L010037 and up 8M0163301 Active 807449R50
5.7L EFI (TBI) 5.7L 350 CID V-8 1995 0F225560 - 0F752399 821151A 1(8) N.L.A. 807447R50(8)
5.7L EFI (TBI) 5.7L 350 CID V-8 1996 0F752400 - 0K001505 807315A 1(7) N.L.A. 883944R50(7)
5.7L EFI (TBI) 5.7L 350 CID V-8 1997 0K001506 - 0K999999 860183A 1(8) N.L.A. 807447R50(8)
5.7L EFI (Gen+) 5.7L 350 CID V-8 1998 - 2001 0L010035 - 0M299999 8M0163301 Active 807449R50
5.7L EFI MIE (Gen+) 5.7L 350 CID V-8 1997 0K040300 - 0K999999 8M0163301 Active N/A
5.7L MIE (LH) 5.7L 350 CID V-8 1988 - 1995 0B788152 - 0F622099 14155A 1 N.L.A. 883944R50
5.7L MIE (RH) 5.7L 350 CID V-8 1988 - 1995 0B788152 - 0F746099 14156A 1 N.L.A. N.L.A.
5.7L MIE (LH) 5.7L 350 CID V-8 1995 0F622151 - 0F746099 14155A 1(7) N.L.A. 883944R50(7)

2020 Repower Product Guide 103


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range Serial # Range New Part Number New P/N Status Reman Pro-Series P/N
5.7L MIE (LH) 5.7L 350 CID V-8 1996 0F622100 - 0F622150 807448A 1(8) N.L.A. 807447R50(8)
5.7L MIE (LH) 5.7L 350 CID V-8 1996 - 1997 0F746100 - 0K999999 807448A 1(8) N.L.A. 807447R50(8)
5.7L MIE (Gen+) 5.7L 350 CID V-8 1998 - 2020 0L002003 and up 8M0163301 Active 807449R50
5.7L MPI Horizon MIE 5.7L 350 CID V-8 2008 - 2020 1A090000 and up 8M0163302 Active N/A
5.7L MPI MIE 5.7L 350 CID V-8 2008 - 2020 1A090000 and up 8M0163302 Active N/A
5.7L MPI Ski 5.7L 350 CID V-8 2008 - 2020 1A090000 and up Active N/A
5.7L Ski (LH) 5.7L 350 CID V-8 1985 - 1987 0A338553 - 0B514626 13415A 1(11) N.L.A. N/A
5.7L Ski (RH) 5.7L 350 CID V-8 1985 - 1987 0A338553 - 0B514626 87986A 1(11) N.L.A. N/A
5.7L Ski (LH) 5.7L 350 CID V-8 1987 - 1995 0B514627 - 0F775199 14152A 1 N.L.A. 883944R50
5.7L Ski (RH) 5.7L 350 CID V-8 1987 - 1995 0B514627 - 0F775199 14156A 1 N.L.A. N.L.A.
5.7L Ski 5.7L 350 CID V-8 1996 - 1997 0F775200 - 0K040003 807315A 1(7) N.L.A. 883944R50(7)
5.7L Ski 5.7L 350 CID V-8 1997 0K040004 - 0K999999 860183A 1(8) N.L.A. 807447R50(8)
5.7L Ski (2 bbl) 5.7L 350 CID V-8 1998 - 2020 0L002005 and up 8M0163301 Active 807449R50
5.7L Ski (4 bbl) 5.7L 350 CID V-8 2007 - 2020 0W694844 and up 8M0163302 Active N/A
5.7LX 5.7L 350 CID V-8 1996 - 1997 0F601000 - 0K999999 807447A 1 N.L.A. 807447R50
5.7LX Bravo EFI (Gen+) 5.7L 350 CID V-8 1996 0F800300 - 0K001508 860186A 2 N.L.A. 860186R50
5.7LX Bravo EFI (Gen+) 5.7L 350 CID V-8 1997 0K001509 - 0K999999 8M0163301 Active 807449R50
5.7LX EFI (TBI) 5.7L 350 CID V-8 1996 - 1997 0F752400 - 0K999999 807447A 1 N.L.A. 807447R50
MERCRUISER

Black Scorpion Ski 5.7L 350 CID V-8 1996 - 2001 0F800000 - 0M136999 8M0163301 Active 807449R50
Black Scorpion Ski 5.7L 350 CID V-8 2003 - 2007 0M391600 - 0W698432 8M0163301 Active N/A
Scorpion 350 5.7L 350 CID V-8 2008 - 2020 0W698433 and up 8M0163301 Active N/A
Scorpion 350 EC 5.7L 350 CID V-8 2008 - 2020 0W698433 and up 800-866138A05 Active N/A

377 Mag 6.2L 377 CID V-8 2008 - 2009 1A300000 - 1A345479 865108A02 N.L.A. 8M0095941
377 Mag 6.2L 377 CID V-8 2009 1A345480 - 1A345492 8M0163303 Active N/A
377 Mag 6.2L 377 CID V-8 2009 1A345493 - 1A345765 865108A02 N.L.A. 8M0095941
377 Mag 6.2L 377 CID V-8 2009 1A345766 - 1A345767 8M0163303 Active N/A
377 Mag 6.2L 377 CID V-8 2009 1A345768 - 1A346789 865108A02 N.L.A. 8M0095941
377 Mag 6.2L 377 CID V-8 2009 - 2020 1A346790 and up 8M0163303 Active N/A
383 Mag Stroker 6.2L 377 CID V-8 1996 - 2020 All and up N/A 865108R01
MX 6.2L MPI 6.2L 377 CID V-8 2000 - 2001 0L680003 - 0M299999 865108A01 N.L.A. N.L.A.
MX 6.2L MPI 6.2L 377 CID V-8 2002 - 2007 0M300000 - 1A299999 865108A02 N.L.A. 8M0095941
MX 6.2L MPI Horizon 6.2L 377 CID V-8 2002 - 2007 0M300000 - 1A299999 865108A02 N.L.A. 8M0095941
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2002 - 2009 0M300000 - 1A091825 865108A02 N.L.A. 8M0095941
MX 6.2L MPI Horizon MIE 6.2L 377 CID V-8 2009 - 2020 1A091826 and up 8M0163303 Active N/A
MX 6.2L MPI MIE 6.2L 377 CID V-8 1999 - 2001 0L670000 - 0M299999 865108A01 N.L.A. N.L.A.
MX 6.2L MPI MIE 6.2L 377 CID V-8 2002 - 2020 0M300000 and up 865108A02 N.L.A. 8M0095941
MX 6.2L MPI Ski 6.2L 377 CID V-8 2002 - 2009 0M317000 - 1A091825 865108A02 N.L.A. 8M0095941
MX 6.2L MPI Ski 6.2L 377 CID V-8 2009 - 2020 1A091826 and up 8M0163303 Active N/A
MX 6.2L Black Scorpion Ski 6.2L 377 CID V-8 2001 0L670015 - 0L679130 865108A01 N.L.A. N.L.A.
MX 6.2L Black Scorpion Ski 6.2L 377 CID V-8 2001 - 2007 0L679131 - 0W698432 865108A02 N.L.A. 8M0095941
Scorpion 377 6.2L 377 CID V-8 2008 - 2009 0W698433 - 1A091825 865108A02 N.L.A. 8M0095941
Scorpion 377 6.2L 377 CID V-8 2009 - 2020 1A091826 and up 8M0163303 Active N/A
Scorpion 377 HO EC 6.2L 377 CID V-8 2009 - 2020 1A091488 - 1A092170 800-866138A06 Active N/A

330 7.4L 454 CID V-8 1977 - 1981 4623115 - 6083144 18706A 1 N.L.A. N/A
330 7.4L 454 CID V-8 1982 - 1987 6083145 - 0B816540 87989A 1 N.L.A. N/A
330 MIE (LH) 7.4L 454 CID V-8 1977 - 1980 4623100 - 5889913 87989A 1 N.L.A. N/A
330 MIE (RH) 7.4L 454 CID V-8 1977 - 1980 4623100 - 5889913 87992A 1 N.L.A. N/A
340 MIE (LH) 7.4L 454 CID V-8 1981 - 1987 5889914 - 0B788365 87989A 1 N.L.A. N/A
340 MIE (RH) 7.4L 454 CID V-8 1981 - 1987 5889914 - 0B788365 87992A 1 N.L.A. N/A
454 Mag Alpha 7.4L 454 CID V-8 1986 - 1988 0A631894 - 0B785148 18706A 1 N.L.A. N/A
454 Mag Bravo 7.4L 454 CID V-8 1988 - 1992 0B721206 - 0D805068 44575A 1 N.L.A. N.L.A.
454 Mag Bravo (Gen V) 7.4L 454 CID V-8 1992 - 1996 0D805069 - 0F801699 806352A 1 N.L.A. N.L.A.

104 P/N 8M0163262


LONGBLOCK CROSS REFERENCE CHARTS

Model Cyl/CID/Litre Year Range Serial # Range New Part Number New P/N Status Reman Pro-Series P/N
454 Mag Bravo (Gen VI) 7.4L 454 CID V-8 1996 - 1997 0F801700 - 0K999999 807744A3 N.L.A. N.L.A.
454 Mag EFI (Gen V) 7.4L 454 CID V-8 1994 - 1996 0F115700 - 0F802349 806352A 1 N.L.A. N.L.A.
454 Mag EFI Ski (Gen V) 7.4L 454 CID V-8 1995 - 1996 0F215800 - 0F820099 806352A 1 N.L.A. N.L.A.
454 Mag MPI (Gen VI) 7.4L 454 CID V-8 1996 - 2001 0F802350 - 0M024999 807744A3 N.L.A. N.L.A.
454 Mag MPI Horizon MIE 7.4L 454 CID V-8 1998 - 2001 0L002200 - 0L674000 807744A3 N.L.A. N.L.A.
454 Mag Ski (MPI) (GenVI) 7.4L 454 CID V-8 1996 - 1997 0F820100 - 0K999999 807744A3 N.L.A. N.L.A.
7.4L Bravo 7.4L 454 CID V-8 1988 - 1991 0B771113 - 0D603117 18706A 1 N.L.A. N/A
7.4L Bravo I & II (Gen V) 7.4L 454 CID V-8 1992 - 1996 0D603118 - 0F800699 806351A 1 N.L.A. 806351R50
7.4L Bravo III (Gen V) 7.4L 454 CID V-8 1993 - 1996 0D603118 - 0F800699 806359A 1 N.L.A. 806351R50
7.4L Bravo (Gen VI) 7.4L 454 CID V-8 1996 - 1997 0F800700 - 0K999999 807739A 1 N.L.A. N.L.A.
7.4L EFI MIE (Gen VI) (LH) 7.4L 454 CID V-8 1996 - 1997 0F874815 - 0K999999 807739A 1 N.L.A. N.L.A.
7.4L MIE (LH) 7.4L 454 CID V-8 1988 - 1992 0B788366 - 0D715493 87989A 1 N.L.A. N/A
7.4L MIE (RH) 7.4L 454 CID V-8 1988 - 1992 0B788366 - 0D715493 87992A 1 N.L.A. N/A
7.4L MIE (Gen V) 7.4L 454 CID V-8 1992 - 1996 0D715494 - 0F820141 806351A 1 N.L.A. 806351R50
7.4L MIE (Gen VI) 7.4L 454 CID V-8 1996 - 1997 0F820142 - 0K999999 807739A 1 N.L.A. N.L.A.
7.4L MPI (Gen VI) 7.4L 454 CID V-8 1998 - 2001 0L010033 - 0M024330 861097A 2 N.L.A. 883281R50
7.4L MPI MIE (Gen V) 7.4L 454 CID V-8 1995 - 1996 0F563052 - 0F802103 806351A 1 N.L.A. 806351R50
7.4L MIE MPI (Gen VI) 7.4L 454 CID V-8 1996 - 1997 0F802104 - 0K999999 807739A 1 N.L.A. N.L.A.

MERCRUISER
7.4L MIE MPI (Gen VI) 7.4L 454 CID V-8 1998 - 2001 0L002006 - 0M025999 861097A 2 N.L.A. 883281R50
7.4LX Bravo EFI (Gen VI) 7.4L 454 CID V-8 1996 - 1997 0F820000 - 0K999999 807739A 1 N.L.A. N.L.A.
7.4LX Bravo MPI (Gen V) 7.4L 454 CID V-8 1996 0F602101 - 0F801999 807161A 1 N.L.A. 806351R50
7.4LX Bravo MPI (Gen V) 7.4L 454 CID V-8 1996 - 1997 0F802000 - 0K999999 807739A 1 N.L.A. N.L.A.

496 Mag & 8.1S 8.1L 496 CID V-8 2001 - 2020 0M025000 and up 865752A01 N.L.A. 8M0137122
496 Mag HO & 8.1S HO 8.1L 496 CID V-8 2001 - 2020 0M025000 and up N.L.A. Active 8M0137121

500 8.2L 502 CID V-8 1992 - 1997 0F213293 - 0L001772 848170A 8 N.L.A. N/A
500 EFI 8.2L 502 CID V-8 1999 - 2005 0L001477 - 0M907127 844500A 8 Active N/A
502 Mag Bravo 8.2L 502 CID V-8 1990 - 1992 0C878221 - 0D824588 816287A 1 N.L.A. N.L.A.
502 Mag Bravo (Gen V) 8.2L 502 CID V-8 1992 - 1993 0D842589 - 0F114528 807745A05 N.L.A. 8M0062846
502 Mag EFI (Gen V) 8.2L 502 CID V-8 1993 - 1995 0D840650 - 0F802599 807745A05 N.L.A. 8M0062846
502 Mag MPI (Gen VI) 8.2L 502 CID V-8 1996 - 2001 0F802600 - 0M024999 807745A05 N.L.A. 8M0062846
525 EFI 8.2L 502 CID V-8 2003 - 2005 0M900146 - 0M953619 841178A 1 Active N/A
525 EFI 8.2L 502 CID V-8 2006 - 2020 0M953620 and up 841178A05 Active N/A
575 SCi 8.2L 502 CID V-8 2001 - 2005 0L306696 - 0M950526 844575A7 N.L.A. N/A
600 SCi 8.2L 502 CID V-8 2005 - 2020 0M952908 and up 844200A08 Actice N/A
8.2L Mag EC 8.2L 502 CID V-8 2010 - 2020 1A350340 and up 8M0157869 Active N/A
8.2L MIE EC 8.2L 502 CID V-8 2010 - 2020 1A350802 and up 8M0157869 Active N/A
8.2L MIE 8.2L 502 CID V-8 1990 - 1992 0C878221 - 0D857199 815875A 1 N.L.A. N/A
8.2L MIE (Gen V) 8.2L 502 CID V-8 1993 - 1996 0D857200 - 0F819619 807745A05 N.L.A. 8M0062846
8.2L MIE MPI (Gen VI) (LH) 8.2L 502 CID V-8 1996 - 2001 0F819620 - 0L674200 807745A05 N.L.A. 8M0062846
(1) 1 pc. Rear main seal
(2) 2 pc. Rear main seal
(5) Gen II w/o balance shaft
(6) Gen II w/balance shaft
(7) Flat Tappet & camshaft
(8) Roller Lifter & camshaft
(11) See MCM S.B. 86-22
(12) w/o crank position sensor
(13) See MerCruiser Service Bulletin 2007-11
(14) Order 8M0062850
(15) This longblock can be used to backfit 1992-1995 Gen-V engines, but will require replacing the harmonic balancer with a newer version harmonic balancer p/n 845625T2 or scribing the timing marks on the
original harmonic balancer.

2020 Repower Product Guide 105


LONGBLOCK CROSS REFERENCE CHARTS

Volvo/OMC Longblock Cross Reference

Model Model Notes Longblock Starter Exhaust Manifold Thermostat Gasket Intake Gasket Fuel Pump
Gasket Gasket
COBRA/JV, Volvo 1993
432APLJVB 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432APLJVN 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432APRJVB 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432APRJVN 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
434APLJVB 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
434APLJVN 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
434APRJVB 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
434APRJVN 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
COBRA/JV, Volvo 1994 MD
432ACMMDA 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432ACPMDA 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432AGMMDA 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
432AGPMDA 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
COBRA/JV, Volvo 1995 HU
43APHUB 806347R50 50-863007A 1 27- 99757 8M2021920 27-8M0149028
MERCRUISER

COBRA/JV, Volvo 1996 NC


432APNCA 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
432BPNCS 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
434APNCA 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
434BPNCS 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
43FAPNCA 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
43FBPNCS 806347R50(1) 50-863007A 1 27- 99757 8M2021920 27-8M0149028(2)
COBRA/JV, Volvo 1997 LK
432BPLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
434BPLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
43FBPLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
COBRA/JV, Volvo 1998 BY
432BPBYC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
434BPBYC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
43FBPBYC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
Volvo 3.0L, 1999 & newer
3.0GLM-A N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLM-B N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLM-C N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-A N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-B N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-C N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-D N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-E N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GLP-J N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSM-A N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSM-B N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSM-C N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSP-A N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSP-B N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
3.0GSP-C N.L.A. 50-863007A 1 27-815528 27-814680 1 27-815528 27- 34213
Volvo 4.3L, 1999 & newer
430A 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213
430B 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213
431A 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213
431B 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213
432A 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213

106 P/N 8M0163262


LONGBLOCK CROSS REFERENCE CHARTS

Model Model Notes Longblock Starter Exhaust Manifold Thermostat Gasket Intake Gasket Fuel Pump
Gasket Gasket
434A 14149R50 N.L.A. 27- 99757 8M2021920 27- 11977 27- 34213
4.3GIJWTR 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPBYCCE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPEFS 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPHUSCE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPLKDCE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPLKECE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPNCACA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPNCBCE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPWTC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GIPWTR 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GKOHUB 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-A N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-B N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-C N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-D N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-E N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-EF N/A 50-863007A 1 27- 99757 8M2021920 27-824326002

MERCRUISER
4.3GL-G N/A 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GL-J 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLMMDA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPBYC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPEFS 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPLKE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPMDA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPNCA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPNCB 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPNCS 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPWTC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GLPWTR 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSJBYA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSJLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSJWTR 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPBYC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPHUB 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPHUS 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPLKD 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPLKE 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPMDA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPNCA 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPNCB 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPNCM 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPNCS 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPWTC 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GSPWTR 807736R50 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-A 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-B 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-BF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-C 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-CF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-D 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-DF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-E 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-F 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002

2020 Repower Product Guide 107


LONGBLOCK CROSS REFERENCE CHARTS

Model Model Notes Longblock Starter Exhaust Manifold Thermostat Gasket Intake Gasket Fuel Pump
Gasket Gasket
4.3GXI-G 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3GXI-J 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGI-JF 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-E 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-EF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-F 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-FF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-G 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-GF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-J 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGSI-JF 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-E 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-EF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-F 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-FF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-G 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-GF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OGXI-J 8M0101211 50-863007A 1 27- 99757 8M2021920 27-824326002
MERCRUISER

4.3OSI-B 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002


4.3OSI-BF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OSI-C 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OSI-CF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OSI-D 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
4.3OSI-DF 8M0063328 50-863007A 1 27- 99757 8M2021920 27-824326002
Volvo 5.0L, 1999 & newer
5.0GL-A 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-B 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-C 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-D 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-E 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-F 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-FF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-H 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GL-HF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-A 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-B 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-BF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-C 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-CF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-D 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-DF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-E 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-EF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-F 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-FF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-G 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-GF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0GXI-J 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-B 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-BF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-C 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-CF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-D 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-DF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-E 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1

108 P/N 8M0163262


LONGBLOCK CROSS REFERENCE CHARTS

Model Model Notes Longblock Starter Exhaust Manifold Thermostat Gasket Intake Gasket Fuel Pump
Gasket Gasket
5.0OSI-EF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-F 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-FF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-G 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.0OSI-GF 8M0088396 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
Volvo 5.7L, 1999 & newer
5.7 OSI - A 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - AF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - B 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - BF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - C 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - CF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - D 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - DF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - E 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - EF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - G 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7 OSI - GF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1

MERCRUISER
5.7GI - A 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - B 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - BF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - C 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - CF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - D 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - DF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - E 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - EF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - F 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - FF 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - G 8M0163301 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI - GF 8M0163302 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GI-300-J 8M0163302 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - A 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - B 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - C 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - D 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - E 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - F 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GiI - G 8M0163301 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GL-A 807449R50 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GL-B 807449R50 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GL-C 807449R50 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GL-D 807449R50 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GL-E 807449R50 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7GSiI - ANY 8M0052529 N.L.A. 27- 33395 27- 53045 1 27-807473A 1
5.7GXi - ANY 8M0052529 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
5.7OXi - ANY 8M0052529 50-863007A 1 27- 33395 27- 53045 1 27-807473A 1
Volvo 8.1L, 1999 & newer
8.1G-BF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-A 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-B 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-C 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-CF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-D 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-DF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235

2020 Repower Product Guide 109


LONGBLOCK CROSS REFERENCE CHARTS

Model Model Notes Longblock Starter Exhaust Manifold Thermostat Gasket Intake Gasket Fuel Pump
Gasket Gasket
8.1GI-E 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-EF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-F 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-FF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-G 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-GF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-H 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GI-HF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GiI-A 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-B 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-C 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-D 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-E 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-F 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-G 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GiI-H 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GSI-A 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
8.1GSiI-A 8M0137122 N.L.A. 27- 46820 27-881620001 27-895235
MERCRUISER

8.1GXi-A 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235


8.1GXi-AF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-B 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-BF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-C 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-CF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-D 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-DF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-E 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-EF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-F 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-FF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-G 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXi-GF 8M0137121 50-863007A 1 27- 46820 27-881620001 27-895235
8.1GXiI-A 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-B 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-C 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-D 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-E 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-F 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1GXiI-G 8M0137121 N.L.A. 27- 46820 27-881620001 27-895235
8.1OSI-A 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-AF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-B 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-BF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-C 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-CF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-D 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
8.1OSI-DF 8M0137122 50-863007A 1 27- 46820 27-881620001 27-895235
(1) Inspect original engine in boat to verify ordering the correct replacement block. The 806347R50 listed is a non-Gen+ engine and can be identified by the 12 bolts securing the intake manifold. If the intake
manifold on the original engine is secured by 8 bolts, then order 807736R50 Gen+ longblock instead.
(2) Inspect original engine in boat to verify ordering the correct intake manifold gasket. The 27-824326 listed is for use on non-Gen+ engines which can be identified by the 12 bolts securing the intake
manifold. If the intake manifold on the original engine is secured by 8 bolts, then order 27-824326002 Gen+ intake manifold gasket instead.

110 P/N 8M0163262


INTAKE AND EXHAUST GASKET CROSS REFERENCE CHART

INTAKE AND EXHAUST GASKET CROSS REFERENCE CHART

Intake and Exhaust Gasket Cross Reference Engine Applications Description


MerCruiser 7.4 Liter Intake Gasket # Exhaust Gasket #
V-8
Engine Applications Description
N.L.A. GM V-8, 454 cid (Mark 27-8M0050224 27- 46820
IV) 1977-1992
MerCruiser 3.0 Liter 4 - Intake Gasket # Exhaust Gasket # 806351R50 GM V-8, 454 cid (Gen 27-8M0050225 27- 46820
Cylinder V) 1992-1996
N/A GM 4 cyl., 3.0L - 181 27- 96429 N/A N.L.A. GM V-8, 454 cid (Gen 27-8M0073380 27- 46820
cid 1990-1994 L-series V) MAG 1992-1996
8M0062850 GM 4 cyl., 3.0 L - 181 27-815528 N/A N.L.A. GM V-8, 454 cid (Gen 27-8M0050225 27- 46820
cid 1990-1995 LX- VI) 1996-1997
series
N.L.A. GM V-8, 454 cid (Gen 27-8M0073380 27- 46820
N/A GM 4 cyl., 3.0L - 181 27-815528 N/A VI) MAG 1996 and
cid 1996 & newer LX- newer
series
N.L.A. GM V-8, 454 cid (Mark 27-8M0050224 27- 46820
MerCruiser 3.7 Liter 4 - Intake Gasket # Exhaust Gasket # IV) (RH - Opp. Rot.)
Cylinder 1977-92
N.L.A. Mercury 4 cyl., 3.7L - 27- 70905 27- 68715 883281R50 GM V-8, 454 cid (L29) 27-803184 27- 46820
224 cid 1976-1989 1998 and newer
MerCruiser 4.3 Liter Intake Gasket # Exhaust Gasket # MerCruiser 8.1 Liter Intake Gasket # Exhaust Gasket #
V-6 V-8

MERCRUISER
14149R50 GM V-6, 4.3L - 262 cid 27- 11977 27- 99757 8M0137122 GM V-8, 8.1-L 496 cid 27-881633T01 27- 46820
1986-1992 2001and newer
806347R50 GM V-6, 4.3L - 262 cid 27-8M0149028 27- 99757 8M0137121 GM V-8, 8.1-L 496 cid 27-881633T01 27- 46820
1993-1996 H.O.(High-Output)
807736R50 GM V-6, 4.3L - 262 cid 27-824326002 27- 99757 2001-up
(Gen +) 1996-99 MerCruiser 8.2 Liter Intake Gasket # Exhaust Gasket #
N/A GM V-6, 4.3L - 262 cid 27-824326002 27- 99757 V-8
(Gen +) (w/o CPS) 8M0062846 GM V-8, 502 cid (Gen 27-8M0073380 27- 46820
2000-up V) carb 1992-1996
8M0063328 GM V-6, 4.3L - 262 cid 27-824326002 27- 99757 8M0062846 GM V-8, 502 cid (Gen 27-805403A 1 27- 46820
(Gen +) (with CPS) V) MPI 1992-1996
2002-up
8M0062846 GM V-8, 502 cid (Gen 27-805403A 1 27- 46820
MerCruiser 5.0 Liter Intake Gasket # Exhaust Gasket # VI) 1996 and newer
V-8
805636R50 GM V-8, 5.0L - 305 cid 27- 17145 27- 33395
1987-1995
N.L.A. GM V-8, 5.0L - 305 cid 27- 17145 27- 33395
(Gen +) 1998 & newer
N/A GM V-8, 5.0L - 305 cid 807473A 1 33395
(Gen +) 2002 & newer
MerCruiser 5.7 Liter Intake Gasket # Exhaust Gasket #
V-8
14156R50 GM V-8, 5.7L - 350 cid 27- 17145 27- 33395
(RH) 1987-1995
N.L.A. GM V-8, 5.7L - 350 cid 27- 17145 27- 33395
(LH) (2-pc RM seal)
1987-95
807447R50 GM V-8, 5.7L - 350 cid 27- 17145 27- 33395
1992-95
807449R50 GM V-8, 5.7-L 350 cid 27-807473A 1 27- 33395
(Gen +) (with CPS)
1996-up
N.L.A. GM V-8, 5.7-L 350 cid 27-807473A 1 27- 33395
(Gen +) 1996
N/A GM V-8, 5.7-L 350 cid 27-807473A 1 27- 33395
(Gen +) 2002-2004
883944R50 GM V-8, 5.7L - 350 cid 27- 17145 27- 33395
1987-95
MerCruiser 6.2 Liter Intake Gasket # Exhaust Gasket #
V-8
N.L.A. GM V-8, 6.2-L 377 cid 27-807473A 1 27- 33395
(Gen+) 2000-01 w/o
CPS
N/A GM V-8, 6.2-L 377 cid 27-807473A 1 27- 33395
(Gen+) 2002-up with
CPS

2020 Repower Product Guide 111


SERIAL TAG LOCATION

SERIAL TAG LOCATION


MERCRUISER

112 P/N 8M0163262


SERIAL TAG LOCATION

MERCRUISER

2020 Repower Product Guide 113


SERIAL TAG LOCATION
MERCRUISER

114 P/N 8M0163262


SERIAL TAG LOCATION

MERCRUISER

2020 Repower Product Guide 115


SERIAL TAG LOCATION
MERCRUISER

116 P/N 8M0163262


SERIAL TAG LOCATION

MERCRUISER

2020 Repower Product Guide 117


DARE TO COMPARE

DARE TO COMPARE

COMPARE
MERCRUISER

118 P/N 8M0163262


DARE TO COMPARE

PARTS

MERCRUISER

2020 Repower Product Guide 119


DARE TO COMPARE

NOTES AND PROCESS


MERCRUISER

120 P/N 8M0163262


DARE TO COMPARE

COMPONENTS AND ASSEMBLY

MERCRUISER

2020 Repower Product Guide 121


DARE TO COMPARE

TESTING
MERCRUISER

122 P/N 8M0163262


ENGINE IDENTIFICATION SHEET

ENGINE IDENTIFICATION SHEET

4.3L ENGINE IDENTIFICATION

MERCRUISER

2020 Repower Product Guide 123


ENGINE IDENTIFICATION SHEET

5.0 / 5.7L ENGINE IDENTIFICATION


MERCRUISER

124 P/N 8M0163262


ENGINE IDENTIFICATION SHEET

BIG BLOCK ENGINE IDENTIFICATION

MERCRUISER

2020 Repower Product Guide 125


OIL PRIMING INSTRUCTIONS

OIL PRIMING INSTRUCTIONS


MERCRUISER

126 P/N 8M0163262


ENGINE BREAK-IN PROCEDURES

ENGINE BREAK-IN PROCEDURES

MERCRUISER

2020 Repower Product Guide 127


CORROSION - LOOK AND COMPARE

CORROSION - LOOK AND COMPARE


MERCRUISER

128 P/N 8M0163262


STERNDRIVE AVAILABLE GEAR RATIOS

STERNDRIVE AVAILABLE GEAR RATIOS

MERCRUISER

2020 Repower Product Guide 129


STERNDRIVE AVAILABLE GEAR RATIOS
MERCRUISER

130 P/N 8M0163262


STERNDRIVE AVAILABLE GEAR RATIOS

MERCRUISER

2020 Repower Product Guide 131


QUICKSILVER TRANSOM AND DRIVES - NEW

QUICKSILVER TRANSOM AND DRIVES - NEW


MERCRUISER

132 P/N 8M0163262


QUICKSILVER TRANSOM AND DRIVES - NEW

QUICKSILVER TRANSOM AND DRIVES - NEW


Quicksilver now offers 100% new OEM‑quality replacement sterndrives and transoms for MerCruiser, Quicksilver and Mercury Remanufacturing
sterndrive engines without an engine mounted seawater pump. Value repower doesn’t mean compromise, as these systems are manufactured to
exacting standards that deliver durable, quiet, and reliable performance. A Quicksilver Repower Reference Manual that covers all aspects of proper
application and installation is included with each unit. Each unit comes with one year of P&A limited warranty. Quicksilver delivers performance,
protection, and peace of mind.

QUICKSILVER STERNDRIVES QUICKSILVER TRANSOM ASSEMBLY


Using proprietary forged gear sets, Quicksilver Alpha One Gen II Built to repower the most popular sterndrive engines in the world!
sterndrives provide years of durable and quiet operation for a safe and Quicksilver transoms are compatible with MerCruiser, Quicksilver and
sophisticated boating experience like none other. Compatible with Mercury Remanufacturing engines. A transom is one of the most
Flo‑Torque II hubs & engines using remote drive lube reservoirs to important components powering a sterndrive boat because of the many
protect your investment. Quicksilver sterndrives feature: perma‑lube critical systems that it manages:
U‑joints, corrosion resistant XK‑360 alloy, a tri‑paint protection system, • Steering actuation
stainless steel shafts, ultra‑pure aluminum anodes and a genuine • Trim control, sensing, and limit
Quicksilver water pump impeller. Choose Quicksilver original parts • Exhaust management
because everything is riding on it. Use of Quicksilver High Performance • Cooling water handling
Gear Lube is recommended to prevent corrosion and pitting. • Corrosion control
• The important function of keeping water out of the boat
ALPHA ONE GEN II With Quicksilver’s original parts you get what you pay for.

MERCRUISER
TRANSOM ASSEMBLY

5-51100007P
2.00:1 ratio
Standard Rotation (RH) 6-61000004P
Recommended for single installation 3.0L Alpha sterndrive engines up to 150 HP 1994‑2016 Alpha One Gen II
used in runabouts & pontoon boats. Not for use at high‑altitudes (5,000+ ft). For use with single or twin engine installations in boats up to 65 MPH using gas
engines up to 300 HP using the Alpha One Gen II sterndrive.
Quicksilver Branded

2020 Repower Product Guide 133


MERCRUISER STERNDRIVES - NEW

MERCRUISER STERNDRIVES - NEW


For more than 50 years the word "MerCruiser" has stood for sterndrive performance. Choose from more than 20 unique drive systems such as our
Alpha One, the most popular sterndrive in the world, or our brawny Bravo Series drives. MerCruiser has the perfect drive system for you and your boat.
ALPHA DRIVES
ALPHA ONE – The Most Popular Sterndrive in the World. Single or twin applications up to 65 mph for gas engines up to 300 hp, Gen I and Gen II are
available.
BRAVO DRIVES
BRAVO ONE – Great Performance Starts with Heart. Single, twin, triple applications over 100 mph for gas sterndrives up to 600 hp.
BRAVO TWO—Handle the Biggest Boats with Authority. Twin applications up to 55 mph for gas engines up to 450 hp.
BRAVO THREE‑Efficient. Maneuverable. Unbeatable. Single or twin applications up to 65 mph for engines up to 525 hp.

STERNDRIVES - ALPHA ONE STERNDRIVES - ALPHA ONE GEN II


NOTE: When using the Alpha One Sterndrive Assembly as a ALPHA ONE GEN II STERNDRIVE
replacement on earlier (pre 1983) 4 & 6 cylinder inline models, it will be
MERCRUISER

necessary to replace the standard yoke with a short U‑joint yoke. This
yoke is not included and must be removed from the old unit.

ALPHA ONE STERNDRIVE

5-5121200TP
Alpha One Gen II
1.47 ratio
Standard Rotation (RH)
5-5111200TP
5-5010130CP Alpha One Gen II
Alpha One 1.47 ratio
1.30 ratio Counter Rotation (LH)
Standard Rotation (RH) 5-5121300TP
5-5010147CP Alpha One Gen II
Alpha One 1.62 ratio
1.47 ratio Standard Rotation (RH)
Standard Rotation (RH) 5-5111300TP
5-5010162CP Alpha One Gen II
Alpha One 1.62 ratio
1.62 ratio Counter Rotation (LH)
Standard Rotation (RH) 5-5121400TP
5-5010181CP Alpha One Gen II
Alpha One 1.81 ratio
1.81 ratio Standard Rotation (RH),
Standard Rotation (RH) 5-5111400TP
5-5010194CP Alpha One Gen II
Alpha One 1.81 ratio
1.94 ratio Counter Rotation (LH)
Standard Rotation (RH) 5-5121600TP
Alpha One Gen II
2.00 ratio
Standard Rotation (RH)
5-5111600TP
Alpha One Gen II
2.00:1 Ratio
Counter Rotation (LH)
(s/n 0W535509 and below)
5-5121700TP
Alpha One Gen II
2.40 ratio
Standard Rotation (RH)

134 P/N 8M0163262


MERCRUISER STERNDRIVES - NEW

5-5E31800TP
STERNDRIVES - BRAVO ONE (CLASSIC) Bravo One XR
1.26 ratio with dual water pickup
Brand new and fresh from the factory, the classic Bravo sterndrive look (s/n 0W240000 and up)
is still available on selected p/n's. They feature all of the latest 5-5E31900UP
improvements to the cone clutch and machining improvements that
make Bravo sterndrives best in class for shift smoothness and durable Bravo One XR
1.35 ratio with dual water pickup
performance.
If the specific drive you are looking for is not listed, please refer to (s/n 0W240000 and up)
MerCruiser Service Bulletin 2005‑11 for alternate options. 5-5E31200UP
Bravo One XR
BRAVO ONE STERNDRIVE 1.50 ratio with dual water pickup
(s/n 0W240000 and up)

STERNDRIVES - BRAVO ONE (SEACORE)


BRAVO ONE STERNDRIVE

5-5231200NP

MERCRUISER
Bravo One
1.50 ratio
with dual water pickup
(s/n 0W249999 and below)
5-5J31200TP
STERNDRIVES - BRAVO ONE Bravo One ‑ SeaCore
1.50 ratio with dual water pickup
BRAVO ONE STERNDRIVE 5-5J31300TP
Bravo One ‑ SeaCore
1.65 ratio with dual water pickup
5-5J37200TP
Bravo One X ‑ SeaCore
1.50 ratio with dual water pickup
5-5J37300TP
Bravo One X ‑ SeaCore
1.65 ratio with dual water pickup
5-52100003P
Bravo One XR ‑ SeaCore
1.35 ratio with dual water pickup
5-5X32200TP
5-5231100TP
Bravo One XR ‑ SeaCore
Bravo One 1.50 ratio with dual water pickup
1.36 ratio with dual water pickup
(s/n 0W250000 & up)
5-5231200TP
Bravo One
1.50 ratio with dual water pickup
(s/n 0W250000 and up)
5-5231300TP
Bravo One
1.65 ratio with dual water pickup
(s/n 0W250000 and up)
5-5237100TP
Bravo One X
1.36 ratio with dual water pickup
(s/n 0W250000 and up)
5-5237200TP
Bravo One X
1.50 ratio with dual water pickup
(s/n 0W250000 and up)
5-5237300TP
Bravo One X
1.65 ratio with dual water pickup
(s/n 0W250000 and up)

2020 Repower Product Guide 135


MERCRUISER STERNDRIVES - NEW

5-5337400TP
STERNDRIVES - BRAVO TWO (CLASSIC) Bravo Two X
1.81 ratio
Brand new and fresh from the factory, the classic Bravo sterndrive look (s/n 0W250000 and up)
is still available on selected p/n's. They feature all of the latest 5-5337600TP
improvements to the cone clutch and machining improvements that
make Bravo sterndrives best in class for shift smoothness and durable Bravo Two X
2.00 ratio
performance.
If the specific drive you are looking for is not listed, please refer to (s/n 0W250000 and up)
MerCruiser Service Bulletin 2005‑11 for alternate options. 5-5337500TP
Bravo Two X
BRAVO TWO STERNDRIVE 2.20 ratio
(s/n 0W250000 and up)
5-5T32300TP
Bravo Two XR ‑ Diesel
1.65 ratio
(s/n 0W250000 and up)

STERNDRIVES - BRAVO TWO (SEACORE)


BRAVO TWO STERNDRIVE

5-5331600LP
MERCRUISER

Bravo Two
2.00 ratio
(s/n 0W249999 and below)

STERNDRIVES - BRAVO TWO


BRAVO TWO STERNDRIVE
5-5K31600TP
Bravo Two ‑ SeaCore
2.00 ratio
5-5K31500TP
Bravo Two ‑ SeaCore
2.20 ratio
5-5K32200TP
Bravo Two X ‑ SeaCore, Diesel
1.50 ratio
(s/n 0W250000 and up)
5-5K32300TP
5-5331200TP Bravo Two X ‑ SeaCore, Diesel
Bravo Two 1.65 ratio
1.50 ratio
5-5K37400TP
(s/n 0W250000 and up)
Bravo Two X ‑ SeaCore
5-5331400TP 1.81 ratio
Bravo Two 5-5K37600TP
1.81 ratio
Bravo Two X ‑ SeaCore
(s/n 0W250000 and up) 2.00 ratio
5-5331600TP 5-5K32500TP
Bravo Two Bravo Two X ‑ SeaCore, Diesel
2.00 ratio 2.20 ratio
(s/n 0W250000 and up)
5-5331500TP
Bravo Two
2.20 ratio
(s/n 0W250000 and up)
5-5332200TP
Bravo Two X ‑ Diesel
1.50 ratio
(s/n 0W250000 and up)
5-5332300TP
Bravo Two X ‑ Diesel
1.65 ratio
(s/n 0W250000 and up)

136 P/N 8M0163262


MERCRUISER STERNDRIVES - NEW

5-5441700TP
STERNDRIVES - BRAVO THREE (CLASSIC) Bravo Three
2.43 ratio
Brand new and fresh from the factory, the classic Bravo sterndrive look (s/n 0W250000 and up)
is still available on selected p/n's. They feature all of the latest 5-5442100TZ
improvements to the cone clutch and machining improvements that
make Bravo sterndrives best in class for shift smoothness and durable Bravo Three X ‑ Diesel, dual water pickup
1.36 ratio
performance.
If the specific drive you are looking for is not listed, please refer to (s/n 0W250000 and up)
MerCruiser Service Bulletin 2005‑11 for alternate options. 5-5442200TZ
Bravo Three X ‑ Diesel, dual water pickup
BRAVO THREE STERNDRIVE 1.50 ratio
(s/n 0W250000 and up)
5-5442300TZ
Bravo Three X ‑ Diesel, dual water pickup
1.65 ratio
(s/n 0W250000 and up)
5-5447400TZ
Bravo Three X, dual water pickup
1.81 ratio
(s/n 0W250000 and up)
5-5447600TZ
Bravo Three X, dual water pickup
2.00 ratio
5-5441400LP

MERCRUISER
(s/n 0W250000 and up)
Bravo Three 5-5447500TZ
1.81 ratio
Bravo Three X, dual water pickup
(s/n 0W249999 and below) 2.20 ratio
5-5441600LP (s/n 0W250000 and up)
Bravo Three
2.00 ratio BRAVO THREE + STERNDRIVE
(s/n 0W249999 and below) 5-5442700TZ
5-5441500LP Bravo Three X, dual water pickup
2.43 ratio
Bravo Three
2.20 ratio (s/n 0W250000 and up)
(s/n 0W249999 and below) BRAVO THREE STERNDRIVE
5-5H41300UP
STERNDRIVES - BRAVO THREE Bravo Three XR, dual water pickup
1.65 ratio
BRAVO THREE STERNDRIVE (s/n 0W240000 and up)
5-5H41400UP
Bravo Three XR, dual water pickup
1.81 ratio
(s/n 0W240000 and up)
5-5H41600TZ
Bravo Three XR, dual water pickup
2.00 ratio
(s/n 0W240000 and up)

STERNDRIVES - BRAVO THREE (SEACORE)


5-5441200TP BRAVO THREE STERNDRIVE
Bravo Three
1.50 ratio
(s/n 0W250000 and up)
5-5441400TP
Bravo Three
1.81 ratio
(s/n 0W250000 and up)
5-5441600TP
Bravo Three
2.00 ratio
(s/n 0W250000 and up)
5-5441500TP 5-5L41300TP
Bravo Three Bravo Three ‑ SeaCore
2.20 ratio 1.65 ratio
(s/n 0W250000 and up) 5-5L41400TP
Bravo Three ‑ SeaCore
1.81 ratio

2020 Repower Product Guide 137


MERCRUISER STERNDRIVES - NEW

5-5L41600TP 1547- 9412A22


Bravo Three ‑ SeaCore 1.84 ratio
2.00 ratio Fits MC‑I, R, MR & Alpha One
5-5L41500TP 1547- 9412A23
Bravo Three ‑ SeaCore 1.98 ratio
2.20 ratio
Fits MC‑I, R, MR & Alpha One
5-5L41700TP
Bravo Three ‑ SeaCore ALPHA ONE GEN II DRIVESHAFT HOUSING -
2.43 ratio COMPLETE
5-5L42100TP
Bravo Three X ‑ Diesel ‑ SeaCore
1.36 ratio
5-5L42200TP
Bravo Three X ‑ Diesel ‑ SeaCore
1.50 ratio
5-5L42300TP
Bravo Three X ‑ Diesel ‑ SeaCore
1.65 ratio
5-5L47400TP
Bravo Three X ‑ SeaCore
1.81 ratio
1547-861063A12
5-5L47600TP 1.47 ratio
Bravo Three X ‑ SeaCore Fits Alpha One Gen II
2.00 ratio
MERCRUISER

1547-861063A10
5-5L47500TP
1.62 & 2.00 ratios
Bravo Three X ‑ SeaCore
2.20 ratio Fits Alpha One Gen II
5-5M42300TP 1547-861063A 8
Bravo Three XR ‑ Diesel ‑ SeaCore 1.81 ratio
1.65 ratio Fits Alpha One Gen II
5-5M41400TP 1547-861063A 6
Bravo Three XR ‑ SeaCore 1.94 & 2.40 ratio
1.81 ratio Fits Alpha One Gen II
5-5M41600TP
Bravo Three XR ‑ SeaCore BRAVO DRIVESHAFT HOUSING - COMPLETE
2.00 ratio

DRIVESHAFT HOUSINGS - COMPLETE


NOTE: When using the Alpha One Driveshaft Housing Assembly as a
replacement on earlier (pre 1983) 4 & 6 cylinder inline models, it will be
necessary to replace the standard yoke with a short U‑joint yoke (p/n
39385A 1). This yoke is not included and must be removed from the old
unit or ordered separately.

ALPHA ONE DRIVESHAFT HOUSING - COMPLETE


1589-863836A50
Fits Bravo I & Perf. (1.36), II (1.50 & 1.81) & III (1.36 & 1.81) (s/n
0D469909‑0W249999)
1589-863836A51
Fits Bravo I & Perf. (1.50), II (1.65 & 2.00) & III (1.50, 1.65 & 2.00) (s/n
0D469920‑0W249999)
1589-863836A52
Fits Bravo I & Perf. (1.65), II (2.20) & III (2.20 & 2.43 ratio) (s/n 0W249999 &
below)
1589-863836A66
Fits Bravo I X & XZ (1.36), II X (1.50 & 1.81) & III X (1.36 & 1.81) (s/n
0M100001‑0W249999)
1547- 9412A19
1589-863836A67
1.32 ratio
Fits Bravo I X & XZ (1.50), II X (1.65 & 2.00) & III X (1.50, 1.65 & 2.00) (s/n
Fits MC‑I, R, MR & Alpha One 0M100001‑0W249999)
1547- 9412A20 1589-863836A56
1.50 ratio Fits Bravo I XR (s/n 0M100001‑0W239999)
Fits MC‑I, R, MR & Alpha One
1547- 9412A21
1.65 ratio
Fits MC‑I, R, MR & Alpha One

138 P/N 8M0163262


MERCRUISER STERNDRIVES - NEW

BRAVO DRIVESHAFT HOUSING - COMPLETE 1500-866459J02


SeaCore
Fits Bravo I X (1.50), II X (1.65 & 2.00) & III X (1.50, 1.65 & 2.00)
1500-866459J03
SeaCore
Fits Bravo I X (1.65), II X (2.20) & III X (2.20)
1500-866459J04
SeaCore
Fits Bravo III XR (2.00)

DRIVESHAFT HOUSINGS - BASIC


1589-865440H50
ALPHA ONE GEN II DRIVESHAFT HOUSING
Fits Bravo I (1.36), II (1.50) & III (1.36) (s/n 0W250000 and up)
1589-865440H51
Fits Bravo I (1.50), II (1.65 & 2.00) & III (1.65 & 2.00) (s/n 0W250000 and up)
1589-865440H52
Fits Bravo I (1.65), II (2.20) & III (2.20 & 2.43 ratio) (s/n 0W250000 and up)
1589-865440H01
Fits Bravo II (1.81) & III (1.81) (s/n 0W250000 and up)
1589-865440H02
Fits Bravo III (1.50) (s/n 0W250000 and up)

MERCRUISER
BRAVO SEACORE DRIVESHAFT HOUSING -
COMPLETE
1500-866458J01 1547-861063A 4
SeaCore Fits Alpha One Gen II (s/n 0L100040 and up)
Fits Bravo I (1.36), II (1.81) & III (1.36) BRAVO DRIVESHAFT HOUSING
1500-866458J02
SeaCore
Fits Bravo I (1.50), II (2.00) & III (1.65 & 2.00)
1500-866458J03
SeaCore
Fits Bravo I (1.65), II (2.20) & III (2.20 & 2.43 ratio)
1500-866458J04
SeaCore
Fits Bravo II (1.81) & III (1.81)
BRAVO X DRIVESHAFT HOUSING - COMPLETE
1589- 8868A15
Fits Bravo I (s/n 0B664190‑0D469908)
1589- 8868G21
Fits Bravo I (s/n 0D469909 ‑ 0L999999)
Fits Bravo II (s/n 0B664190 ‑ 0L999999)
Fits Bravo III (s/n 0D784124 ‑ 0L999999)
1589-864571A72
Fits Bravo I/II/III (s/n 0M100001‑0W249999)
1589-864571A70
Fits Bravo I/II/III X & XR/XZ (s/n 0M100001‑0W239999)

1589-865440H66 BRAVO DRIVESHAFT HOUSING


Fits Bravo I X (1.36), II X (1.50 & 1.81) & III X (1.36 & 1.81) (s/n 0W250000 and up)
1589-865440H67
Fits Bravo I X (1.50), II X (1.65 & 2.00) & III X (1.50, 1.65 & 2.00) (s/n 0W250000
and up)
1589-865440H68
Fits Bravo I X (1.65), II X (2.20) & III X (2.20 & 2.43) (s/n 0W250000 and up)
1589-865440H56
Fits Bravo I XR (s/n 0W240000 and up)
1589-865440H73
Fits Bravo I XR with integrated transom (s/n 0W240000 and up)
BRAVO X SEACORE DRIVESHAFT HOUSING - 1589-865440H72
COMPLETE Fits Bravo I/II/III (s/n 0W250000 and up)
1500-866459J01
1500-866458J00
SeaCore
SeaCore
Fits Bravo I X (1.36), II X (1.50 & 1.81) & III X (1.36 & 1.81)
Fits Bravo I/II/III

2020 Repower Product Guide 139


MERCRUISER STERNDRIVES - NEW

BRAVO DRIVESHAFT HOUSING BRAVO ONE GEAR HOUSING - COMPLETE

1589-865440H70 1656- 8866A63


Fits Bravo I/II/III X & XR (s/n 0W240000 and up) With dual water pickup
1500-866459J00 1.36, 1.50 & 1.65 ratio
SeaCore Fits Bravo I (s/n 0D649909 & up) & I X drives
Fits Bravo I/II/III X & XR 1656- 8866J01
SeaCore
With dual water pickup
GEAR HOUSINGS - COMPLETE 1.36, 1.50 & 1.65 ratio
Fits Bravo I & I X drives
ALPHA ONE GEAR HOUSING - COMPLETE 1656- 8866A83
With heavy duty propshaft and dual water pickup
MERCRUISER

Fits Bravo I XR (1.35)


1656- 8866A62
With heavy duty propshaft and dual water pickup
Fits Bravo I XR (1.50) & XZ (1.36 & 1.50)
BRAVO ONE GEAR HOUSING - COMPLETE

1623- 8951A43
Standard Rotation (RH)
Fits R, MR & Alpha One
1623- 8951A33
Counter Rotation (LH)
Fits MR & Alpha One
ALPHA ONE GEN II GEAR HOUSING - COMPLETE 1656- 8866A80
With heavy duty propshaft and low water pickup
Fits Bravo I XR (1.26)
BRAVO TWO GEAR HOUSING - COMPLETE

1623-815822A53
1.47, 1.62, 1.81 & 1.94 ratio
Standard Rotation (RH)
Fits Alpha One Gen II
1623-815822A47 1641- 8294A19
1.47, 1.62, 1.81 & 1.94 ratio 1.50 & 1.65 ratio
Counter Rotation (LH) Fits Bravo II (s/n 0D469920 & up) & II X
Fits Alpha One Gen II 1641- 8294A16
1623-815822A55 1.81, 2.00 & 2.20 ratio
2.00 & 2.40 ratio Fits Bravo II (s/n 0D469920 & up) & II X
Standard Rotation (RH) 1641- 8294J02
Fits Alpha One Gen II SeaCore
1623-815822A52 1.65 ratio
2.00 ratio Fits Bravo II X
Counter Rotation (LH)
Fits Alpha One Gen II

140 P/N 8M0163262


MERCRUISER STERNDRIVES - NEW

1641- 8294J01
SeaCore
GEAR HOUSINGS - BASIC
1.81, 2.00 & 2.20 ratio
Fits Bravo II & IIX MC-I/R GEAR HOUSING
BRAVO THREE GEAR HOUSING - COMPLETE

1623- 5356A 4
Fits MC‑I & R drives
1656-8M0046733
1.36 & 1.50 ratio, dual water pickup ALPHA ONE GEAR HOUSING
Fits Bravo III (s/n 0D784124 and up) & III X
1656-8M0046733
1.36 & 1.50 ratio, dual water pickup
Fits Bravo III (s/n 0D784124 and up) & III X

MERCRUISER
1656-8M0046735
1.65 ratio, dual water pickup
Fits Bravo III (s/n 0D784124 and up) & III X. Also fits Bravo III XR ‑ 1.65 ratio
(0W240000 & up)
1656-8M0046735
1.65 ratio, dual water pickup
Fits Bravo III (s/n 0D784124 and up) & III X. Also fits Bravo III XR ‑ 1.65 ratio
(0W240000 & up) 1623- 8951A37
1656-8M0046738 Standard Rotation (RH)
1.81, 2.00 & 2.20 ratio, dual water pickup Fits MR & Alpha One
Fits Bravo III X (s/n 0W240000 & up). Also fits Bravo III XR ‑ 2.00 ratio (0W240000 1623- 8951A39
& up) Counter Rotation (LH)
1656-8M0046682 Fits MR & Alpha One
2.43 ratio, dual water pickup
ALPHA ONE GEN II GEAR HOUSING
Fits Bravo III (s/n 0D784124 and up) & III X
1656-8M0046682
2.43 ratio, dual water pickup
Fits Bravo III (s/n 0D784124 and up) & III X
1656-8M0046831
1.81 ratio, dual water pickup
Fits Bravo III XR (s/n 0W240000 and up)
1656-8M0046831
1.81 ratio, dual water pickup
Fits Bravo III XR (s/n 0W240000 and up)
1656- 8866J08
SeaCore 1623-815822A30
1.36 & 1.50 ratio Standard Rotation (RH)
Fits Bravo III X Fits Alpha One Gen II (s/n 0D469859‑0F679999)
1656- 8866J24 1623-815822A28
SeaCore Counter Rotation (LH)
1.65 ratio
Fits Alpha One Gen II (s/n 0D469859‑0F679999)
Fits Bravo III & III X
1623-815822A36
1656- 8866J09
Standard or Counter Rotation
SeaCore
1.81, 2.00 & 2.20 ratio Fits Alpha One Gen II (s/n 0F680000 and up)
Fits Bravo III & III X. Also fits Bravo III XR ‑ 2.00 ratio
1656- 8866J07
SeaCore
1.81ratio
Fits Bravo III XR ‑ 1.81 ratio
1656- 8866J25
SeaCore
2.43 ratio
Fits Bravo III

2020 Repower Product Guide 141


MERCRUISER STERNDRIVES - NEW

BRAVO ONE GEAR HOUSING

1656- 8866A11
Fits Bravo I (s/n 0D469908 & below)
BRAVO ONE GEAR HOUSING
MERCRUISER

1656- 8866A64
With dual water pickup
Fits Bravo I (s/n 0D469909 & up) & X/XR/XZ
1656- 8866J00
SeaCore
With dual water pickup
Fits Bravo I & I X
BRAVO TWO GEAR HOUSING

1641- 8294A14
Fits Bravo II (s/n 0D469920 & up)
1641- 8294J00
SeaCore
Fits Bravo II & IIX
BRAVO THREE GEAR HOUSING

1656-8M0046683
Dual water pickup
Fits Bravo III (s/n 0D784124 and up)
1656- 8866J30
SeaCore
With dual water pickup
Fits Bravo III

142 P/N 8M0163262


MERCRUISER TRANSOMS - NEW

MERCRUISER TRANSOMS - NEW


The transom assembly is the least discussed component but inarguably, one of the most important. This holds true for every MerCruiser sterndrive
application. Most people’s repower focus is on the engine and sterndrive. However, the transom delivers the cooling water, manages the exhaust,
serves as the primary engine mount, controls the steering, manages the trim system, delivers MerCathode corrosion protection, and serves as the
conduit for speed and trim control. The transom also serves the important function of sealing seawater outside the boat.
When you consider the importance and value of this critical component, make sure to also consider the condition of your present transom assembly.
Taking care of a transom during a repower may save from lost time on the water later.

TRANSOM ASSEMBLY
TRANSOM ASSEMBLY - ALPHA
TRANSOM ASSEMBLY

MERCRUISER
6-6511002NZ
Bravo, Heavy Duty (w/o sender)
Used with Racing Products engines
6-6010000CP
6-620000091
1990 & older Alpha One
Bravo, Heavy Duty w/ digital sender
6-6010000DP
Used with Racing Products engines
1991‑1993 Alpha One Gen II
6-6111002LP
1994‑2016 Alpha One Gen II TRANSOM ASSEMBLY - BRAVO (SEACORE)
6-61000005P
TRANSOM ASSEMBLY
Includes complete power trim pump
1994‑2016 Alpha One Gen II
6-61000002P
Alpha One Gen II ‑ Digital.
Mercury 4.5L V6 Engine

TRANSOM ASSEMBLY - BRAVO


TRANSOM ASSEMBLY

6-6911002TP
Bravo, Magnum ‑ Seacore
Used with SeaCore 4.3L, 5.0L, 350, & 377 non‑DTS engines
6-62000012P
Bravo, Digital, SeaCore
Used with SeaCore 4.5L, 6.2L (2016 & newer), 8.2L, 8.2L H.O. & DTS engines
6-6A15002TP
Bravo, SmartCraft ‑ Seacore
Used with SeaCore 496 & 496 H.O. engines
6-6311002NZ
6-6A45002TP
Bravo, Magnum
Bravo, SmartCraft ‑ SeaCore Axius Gen I
Used with 4.3L, 5.0L 350, 357, 377, 383, 5.7L, 6.2L non‑DTS engines
6-62000010P
Bravo, Digital.
Used with 4.5, 6.2L (2016 and newer), 8.2L, 8.2L H.O. & DTS engines.
6-6315002TP
Bravo, SmartCraft
Used with 496 & 496 H.O.
6-6345002TP
Bravo, Magnum ‑ Axius Gen I
Used with 5.0L, 350 Mag, 377 Mag, 496 & HO MPI engines w/ Axius Gen I steering

2020 Repower Product Guide 143


INBOARD TRANSMISSIONS - NEW

INBOARD TRANSMISSIONS - NEW


A Quicksilver exclusive, 100% new mechanical transmission assemblies offer the best value on the market by delivering: INCLUDED rigging content
worth over $1500, mounting hardware, fluid filled and factory tested. This means everything is ready to go to install a complete inboard using a bobtail
Plus Series engine. The transmission assemblies include:
• Transmission mounting brackets, trunions and hardware
• Transmission mounts
• Heavy duty copper cooler
• Transmission fluid hoses
• Shift bracket and hardware
• Gear indicator switch
• High temperature switch
• Fresh coat of phantom black paint
The typical application is for MerCruiser, Quicksilver and Mercury Remanufacturing gasoline inboard engines. Engine couplers may need to be
changed based on the transmission and application. In general spring plate couplers are used for inline or co‑axial transmissions, and dual‑stage
couplers for V‑Drive and Downangle transmissions. If using on an existing engine, a new coupler is recommended when using a new transmission.
Also, please be sure to install and properly adjust new premium shift cables as the #1 clutch failure is from improperly adjusted shift cables that can
result in severe transmission damage. Propshaft couplers need to be sourced separately.
As a side note, ZF 63 series transmissions are in process of converting to ZF 68 series transmissions. Some SKU’s of ZF 63 series may need to
convert to ZF 68 series at the time of order. There is a price difference to consider. Quicksilver will offer the value offered by the ZF 63 series for as long
as they are available.
MERCRUISER

ZF/HURTH 45C DIRECT ACROSS ZF/HURTH 630 V-DRIVE TRANSMISSION


TRANSMISSION ASSEMBLY TRANSMISSION ASSEMBLY

8M0139548
896346707
Completely dressed. Brand new ZF 45C Coaxial inboard transmission. Includes oil
cooler, hoses, and mounting hardware. 4" output flange. Recommended for light Completely dressed, brand new V‑Drive Inboard Transmission. Includes oil cooler,
boat applications (<5000#) with engines up to 350 HP @ 5000 RPM. hoses and mounting harware.
Standard (right‑hand) Rotation
Replaces ZF 45C & Borg Warner 71C Series Direct Drive Transmission with 1.00
Gear Ratio on light boats using 5.7L, 6.2L, & 383 small block engines. Replaces ZF / Hurth HSW630V1 Transmission with 1.50:1 Gear Ratio.
896346708
Completely dressed, brand new V‑Drive Inboard Transmission. Includes oil cooler,
ZF/HURTH 630A DOWN ANGLE TRANSMISSION hoses and mounting harware.
Standard (right‑hand) Rotation
TRANSMISSION ASSEMBLY Replaces ZF / Hurth HSW630V1 Transmission with 2.00:1 Gear Ratio.
896346709
896346701 Completely dressed, brand new V‑Drive Inboard Transmission. Includes oil cooler,
hoses and mounting harware.
Completely dressed, brand new Down‑Angle Inboard Transmission. Includes oil Standard (right‑hand) Rotation
cooler, hoses and mounting harware. Replaces ZF / Hurth HSW630V1 Transmission with 2.50:1 Gear Ratio.
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630A 1 Transmission with 1.50:1 Gear Ratio.
896346702
Completely dressed, brand new Down‑Angle Inboard Transmission. Includes oil
cooler, hoses and mounting harware.
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630A 1 Transmission with 2.00:1 Gear Ratio.
896346703
Completely dressed, brand new Down‑Angle Inboard Transmission. Includes oil
cooler, hoses and mounting harware.
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630A 1 Transmission with 2.50:1 Gear Ratio.
8M6001849
Completely dressed, brand new Down‑Angle Inboard Transmission. Includes oil
cooler, hoses and mounting harware.
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630A 1 Transmission with 2.70:1 Gear Ratio.

144 P/N 8M0163262


INBOARD TRANSMISSIONS - NEW

BORG WARNER / VELVET DRIVE DOWN ANGLE


TRANSMISSION ASSEMBLY

896346736
Completely dressed, brand new Down‑Angle Inboard Transmission. Includes oil
cooler, hoses and mounting harware.
Replaces Borg Warner 5000A Series Transmission with 1.25:1 Gear Ratio.

BORG WARNER / VELVET DRIVE DIRECT-ACROSS


TRANSMISSION ASSEMBLY

MERCRUISER
896346729
Completely dressed. Brand new 71C Coaxial inboard transmission with 4 forward
gear clutches. Includes oil cooler, hoses, and mounting hardware. 4" output
flange. Recommended for light boat applications (<5000#) with engines up to 320
HP.
Replaces Borg Warner 71C Series Direct Drive Transmission with 1.00 Gear Ratio
on light boats using 5.7L & 6.2L small block engines.
8M0129098
Completely dressed. Brand new Quicksilver exclusive 6‑PAK Heavy Duty 71C
Coaxial inboard transmission machined for and assembled with 6 forward gear
heavy duty clutches and increased clutch pressure. Includes oil cooler, hoses, and
mounting hardware. 4" output flange. Recommended for heavy boat applications
(5000‑15,000#) with engines up to 450 HP @ 6000 RPM.
Replaces Borg Warner 71C Series Direct Drive Transmission with 1.00 Gear Ratio
where heavy boat loading is required using 5.7L, 6.2L, & 383 small block engines.

2020 Repower Product Guide 145


INBOARD TRANSMISSIONS - REMAN

INBOARD TRANSMISSIONS - REMAN


Mercury Remanufacturing provides a high‑quality selection of ZF/Hurth and Borg Warner Transmissions. Every Transmission is completely
disassembled, inspected, carefully cleaned and reassembled utilizing 100% OEM components. With a One‑Year Factory Limited Warranty, Inboard
Transmissions from Mercury Remanufacturing can be installed with complete confidence.

ZF / HURTH 630A DOWN ANGLE TRANSMISSIONS - BORG WARNER / VELVET DRIVE DOWN-ANGLE -
REMAN REMAN
TRANSMISSION ASSEMBLY REMANUFACTURED VELVET DRIVE TRANSMISSION
MERCRUISER

863744R02 805495R60
Remanufactured Down‑Angle Inboard Transmission Remanufactured Borg Warner
Standard (right‑hand) Rotation Down‑Angle Transmission
Replaces ZF / Hurth HSW630A 1 Transmission with 1.50:1 Gear Ratio. 5000A Series, 2.80:1 Gear Ratio
863744R03
Remanufactured Down‑Angle Inboard Transmission
Standard (right‑hand) Rotation
BORG WARNER / VELVET DRIVE DIRECT-ACROSS
Replaces ZF / Hurth HSW630A1 Transmissions with 2.00:1 Gear Ratio. -REMAN
863744R05
Remanufactured Down‑Angle Inboard Transmission REMANUFACTURED VELVET DRIVE TRANSMISSION
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630A1 with 2.70:1 Gear Ratio.

ZF / HURTH 630 V-DRIVE TRANSMISSIONS -REMAN


TRANSMISSION ASSEMBLY

47806R07
Remanufactured Borg Warner
Direct‑Across Transmission
71C Series Direct Drive Transmission. 1.50:1 ratio.
Inboard engines up to 310 Horsepower.

863745R02
Remanufactured V‑Drive Inboard Transmission
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630V1 Transmissions with 1.50:1 Gear Ratio.
863745R03
Remanufactured V‑Drive Inboards Transmission
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630V1 Transmissions with 2.00:1 Gear Ratio.
863745R04
Remanufactured V‑Drive Inboard Transmission
Standard (right‑hand) Rotation
Replaces ZF / Hurth HSW630V1 Transmissions with 2.50:1 Gear Ratio.

146 P/N 8M0163262


INBOARD TRANSMISSIONS - REMAN

BORG WARNER / VELVET DRIVE V-DRIVE


TRANSMISSIONS -REMAN
REMANUFACTURED VELVET DRIVE TRANSMISSION

807481R55
Remanufactured Borg Warner
V‑Drive Transmission
5000V Series, 1.50:1 Gear Ratio

MERCRUISER

2020 Repower Product Guide 147


CROSS REFERENCE CHARTS

CROSS REFERENCE CHARTS

ENGINE LONGBLOCK CROSS REFERENCE MerCruiser 5.0L / 305 Longblock


CHARTS
New Quicksilver P/N Reman Pro-Series
MerCruiser 3.0L / 181 Longblock 14153A 1 805636R50
805636A 1 805636R50
New Quicksilver P/N Reman Pro-Series
861447A 1 N.L.A.
87956A 1 N/A
862068A 1 N.L.A.
87959A 1 N/A
862758A 1 N.L.A.
805047A 1 N.L.A.
863660A 1 N.L.A.
815510A 1 8M0062850
863660A 2 N/A
805052A 1 8M0062850
864651A01 N.L.A.
855401A 1 N/A
861633A 1 N/A
862065A 1 N/A MerCruiser 5.7L / 350 Longblock
862755A 1 N/A
862755A 2 N/A New Quicksilver P/N Reman Pro-Series
MERCRUISER

863814A 1 N/A 70867A 4 N.L.A.


864626A01 N/A 73131A 3 N.L.A.
864626A02 N/A 76211A 4 N.L.A.
78757A 3 N.L.A.
MerCruiser 3.7L / 470 Longblock 85400A 1 N.L.A.

New Quicksilver P/N Reman Pro-Series 87971A 1 N.L.A.

72775A 3 N.L.A. 13415A 1 N.L.A.

72775A10 N.L.A. 14152A 1 883944R50

72775A14 N.L.A. 14155A 1 883944R50

72775A16 N.L.A. 14156A 1 N.L.A.


860186A 2 N.L.A.
MerCruiser 4.3L / 262 Longblock 864652A01 807449R50
821151A 1 807447R50
New Quicksilver P/N Reman Pro-Series
807447A 1 807447R50
9556 14149R50
806801A 1 807447R50
9690 14149R50
807449A 1 807449R50
12178A 1 14149R50
862070A 2 807449R50
12179A 1 14149R50
862760A 2 807449R50
13409A 1 14149R50
863661A 1 807449R50
13410A 1 14149R50
807315A 1 883944R50
14148A 1 14149R50
860183A 1 807447R50
14149A 1 14149R50
807448A 1 807447R50
807735A 1 807736R50
863661A 2 N/A
861730A 1 807736R50
864652A01 807449R50
862756A 1 807736R50
866138A03 N/A
862757A 1 N/A
866138A05 N/A
864256A 1 8M0063328
806346A 1 806347R50
806347A 1 806347R50 MerCruiser 6.2L / 377 Longblock
879150A31 N/A

New Quicksilver P/N Reman Pro-Series


862760A 5 N.L.A.
862760A 4 N.L.A.
865108A01 N.L.A.
863851A 3 N/A
865108A02 N/A
879288A06 N/A

148 P/N 8M0163262


CROSS REFERENCE CHARTS

MerCruiser 7.4L / 454 Longblock New Quicksilver P/N Reman Pro-Series


841178A05 N.L.A.
New Quicksilver P/N Reman Pro-Series 844200A08 N.L.A.
78764A 4 N.L.A. 844500A 8 N.L.A.
85403A 1 N.L.A. 844575A 7 N.L.A.
87974A 1 N.L.A. 848170R09 N.L.A.
15891A 1 N.L.A. 8M0045344 N/A
18706A 1 N.L.A.
76279A 3 N.L.A.
DRIVESHAFT HOUSING CROSS REFERENCE
78526A 3 N.L.A.
85420A 1 N.L.A.
CHARTS
87989A 1 N.L.A.
MerCruiser Driveshaft Housings
76280A 3 N.L.A.
78527A 3 N.L.A.
New P/N Reman P/N
85423A 1 N.L.A.
5523A 2 N.L.A.
87992A 1 N.L.A.
8265A15 N.L.A.
818243A 1 N.L.A.
9412A20 N.L.A.
806352A 1 N.L.A.
9412A22 N.L.A.
806360A 1 N.L.A.

MERCRUISER
861063A10 N.L.A.
807744A 1 N.L.A.
815930A15 N.L.A.
807744A 3 N.L.A.
815930A 5 N.L.A.
818242R 1 806351R50
861063A 8 N.L.A.
806351A 1 806351R50
815930A14 N.L.A.
807162A 1 N.L.A.
815930A 4 N.L.A.
807739A 1 N.L.A.
861063A 6 N.L.A.
861097A 1 883281R50
815930A13 N.L.A.
861097A 2 883281R50
815930A 3 N.L.A.
807161A 1 806351R50
863836A50 1589-863836R50
805540A 1 806351R50
8868G93 1589-863836R50
806359A 1 806351R50
8868G63 1589-863836R50

MerCruiser 8.1L / 496 Longblock 863836A51 1589-863836R51


8868G19 1589-863836R51
New Quicksilver P/N Reman Pro-Series 8868G11 1589-863836R51
862762A 1 8M0137122 863836A52 1589-863836R52
863815A 1 8M0137122 8868H88 1589-863836R52
863815A02 8M0137122 8868G17 1589-863836R52
865273A01 8M0137122 863836A67 1589-863836R67
865519A01 8M0137122 863836A54 1589-863836R67
865752A01 8M0137122 8868H82 1589-863836R67
862764A 1 8M0137121 863836A56 N.L.A.
863817A 1 8M0137121 8868H80 N.L.A.
863817A02 8M0137121
865275A01 8M0137121 MERCRUISER GEAR HOUSING CROSS
865521A01 8M0137121
REFERENCE CHART
865754A01 8M0137121

MerCruiser Gear Housing Assembly


MerCruiser 8.2L / 502 Longblock
New Quicksilver P/N Reman Pro-Series New P/N Reman P/N
805539A 1 8M0062846 4110A 4 N.L.A.
806353A 1 8M0062846 4110A 6 N.L.A.
806361A 1 8M0062846 815822A 5 N.L.A.
807745A 1 8M0062846 815822A 7 N.L.A.
807745A 3 8M0062846 815822A32 N.L.A.
807745A05 8M0062846 815822A33 N.L.A.
841178A 1 N.L.A. 815822A43 N.L.A.

2020 Repower Product Guide 149


CROSS REFERENCE CHARTS

New P/N Reman P/N New P/N Reman P/N


815822A47 N.L.A. 807481A 6 N.L.A.
815822A53 N.L.A. 807481A 7 N.L.A.
8294A16 1641- 8294R16
8866A15 1656- 8866R63
8866A20 1656- 8866R04
8866A35 1656- 8866R04
8866A63 1656- 8866R63
8866A67 1656- 8866R04
8866G04 1656- 8866R04
8951A23 N.L.A.
8951A26 N.L.A.
8951A33 N.L.A.
8951A43 N.L.A.

INBOARD TRANSMISSION CROSS REFERENCE


CHARTS
MerCruiser Inboard Transmissions
MERCRUISER

New P/N Reman P/N


ZF-Hurth Down Angle Transmissions
18900A 1 N.L.A.
18901A 1 863744R03
18902A 1 863744R04
862220A 1 863744R05
863744T 3 863744R04
863744T 4 863744R04
863744T 5 863744R05

ZF-Hurth V-Drive Transmissions


814437A 1 N.L.A.
814438A 1 863745R03
814439A 1 863745R04
863745T 2 N.L.A.
863745T 3 863745R03
863745T 4 863745R04

Borg-Velvet / Direct Across Transmission


47805 N.L.A.
47806 N.L.A.
47810 N.L.A.
47811 N.L.A.
47805A 7 N.L.A.
47806A 7 N.L.A.
47810A19 N.L.A.
47811A 7 N.L.A.

Borg-Velvet / Down Angle Transmission


805495A 4 N.L.A.
805495A 5 N.L.A.
805495A 6 N.L.A.
805495A 7 805495R60

Borg-Velvet / V-Drive Transmission


807481A 5 N.L.A.

150 P/N 8M0163262


APPLICATION INFORMATION CHARTS

APPLICATION INFORMATION CHARTS

ALPHA REPOWER

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 151


APPLICATION INFORMATION CHARTS

BRAVO REPOWER
REPOWER APPLICATION CHARTS

152 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 153


APPLICATION INFORMATION CHARTS

INBOARD ENGINES
REPOWER APPLICATION CHARTS

154 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 155


APPLICATION INFORMATION CHARTS

VOLVO ENGINES
REPOWER APPLICATION CHARTS

156 P/N 8M0163262


APPLICATION INFORMATION CHARTS

INBOARD TRANSMISSIONS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 157


APPLICATION INFORMATION CHARTS

QUICKSILVER GAS RIGGING ACCESSORIES


REPOWER APPLICATION CHARTS

158 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 159


APPLICATION INFORMATION CHARTS

NEW MERCRUISER DRIVES


REPOWER APPLICATION CHARTS

160 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 161


APPLICATION INFORMATION CHARTS

CLASSIC MERCRUISER DRIVES


REPOWER APPLICATION CHARTS

162 P/N 8M0163262


APPLICATION INFORMATION CHARTS

NEW AND REMANUFACTURED MERCRUISER GEARCASES AND DRIVESHAFT HOUSINGS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 163


APPLICATION INFORMATION CHARTS

MERCRUISER TRANSOMS
REPOWER APPLICATION CHARTS

164 P/N 8M0163262


APPLICATION INFORMATION CHARTS

OUTBOARD POWERHEADS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 165


APPLICATION INFORMATION CHARTS
REPOWER APPLICATION CHARTS

166 P/N 8M0163262


APPLICATION INFORMATION CHARTS

NEW 2-STROKE OUTBOARD GEARCASES

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 167


APPLICATION INFORMATION CHARTS

NEW 4-STROKE OUTBOARD GEARCASES


REPOWER APPLICATION CHARTS

168 P/N 8M0163262


APPLICATION INFORMATION CHARTS

QUICKSILVER CYLINDER HEADS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 169


APPLICATION INFORMATION CHARTS

DIESEL NON-DTS RIGGING ACCESSORIES


REPOWER APPLICATION CHARTS

170 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 171


APPLICATION INFORMATION CHARTS

DIESEL DTS RIGGING ACCESSORIES


REPOWER APPLICATION CHARTS

172 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 173


APPLICATION INFORMATION CHARTS

DIESEL TIER 3 SERVICE PARTS


REPOWER APPLICATION CHARTS

174 P/N 8M0163262


APPLICATION INFORMATION CHARTS

REPOWER APPLICATION CHARTS

2020 Repower Product Guide 175


APPLICATION INFORMATION CHARTS

ZEUS GEARCASE DIESEL SERVICE PARTS


REPOWER APPLICATION CHARTS

176 P/N 8M0163262


Part Number to Page Number Reference

27 - 11977 . . . . . . . . . . . . . . . . . . . . 106, 107, 111 5 -5441700TP . . . . . . . . . . . . . . . . . . . . . . . 137


14149R50 . . . . . . . . . 78, 95, 96, 102, 106, 107, 111, 148 5 -5442100TZ . . . . . . . . . . . . . . . . . . . . . . . 137
14156R50 . . . . . . . . . . . . . . . . . . . . . . . 111 5 -5442200TZ . . . . . . . . . . . . . . . . . . . . . . . 137
14801A 1 . . . . . . . . . . . . . . . . . . . . . . 50, 52 5 -5442300TZ . . . . . . . . . . . . . . . . . . . . . . . 137
14865A02 . . . . . . . . . . . . . . . . . . . . . . 50, 52 5 -5442700TZ . . . . . . . . . . . . . . . . . . . . . . . 137
27 - 17145 . . . . . . . . . . . . . . . . . . . . . . . . . 111 5 -5447400TZ . . . . . . . . . . . . . . . . . . . . . . . 137
17791R97 . . . . . . . . . . . . . . . . . . . . . . 7, 10 5 -5447500TZ . . . . . . . . . . . . . . . . . . . . . . . 137
27 - 33395 . . . . . . . . . . . . . . . . . . . . 108, 109, 111 5 -5447600TZ . . . . . . . . . . . . . . . . . . . . . . . 137
27 - 34213 . . . . . . . . . . . . . . . . . . . . . . 106, 107 5 -5E31200UP . . . . . . . . . . . . . . . . . . . . . . 135
44267A02 . . . . . . . . . . . . . . . . . . . . . . 51, 52 5 -5E31800TP . . . . . . . . . . . . . . . . . . . . . . . 135
44267A03 . . . . . . . . . . . . . . . . . . . . . . . . 51 5 -5E31900UP . . . . . . . . . . . . . . . . . . . . . . 135
27 - 46820 . . . . . . . . . . . . . . . . . . . . . . . 109–111 5 -5H41300UP . . . . . . . . . . . . . . . . . . . . . . 137
47806R07 . . . . . . . . . . . . . . . . . . . . . . . 146 5 -5H41400UP . . . . . . . . . . . . . . . . . . . . . . 137
5 -5010130CP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5H41600TZ . . . . . . . . . . . . . . . . . . . . . . . 137
5 -5010147CP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5J31200TP . . . . . . . . . . . . . . . . . . . . . . . 135
5 -5010162CP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5J31300TP . . . . . . . . . . . . . . . . . . . . . . . 135
5 -5010181CP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5J37200TP . . . . . . . . . . . . . . . . . . . . . . . 135
5 -5010194CP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5J37300TP . . . . . . . . . . . . . . . . . . . . . . . 135
5 -51100007P . . . . . . . . . . . . . . . . . . . . . . . 133 5 -5K31500TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5111200TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K31600TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5111300TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K32200TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5111400TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K32300TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5111600TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K32500TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5121200TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K37400TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5121300TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5K37600TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5121400TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5L41300TP . . . . . . . . . . . . . . . . . . . . . . . 137
5 -5121600TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5L41400TP . . . . . . . . . . . . . . . . . . . . . . . 137
5 -5121700TP . . . . . . . . . . . . . . . . . . . . . . . 134 5 -5L41500TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -52100003P . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L41600TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5231100TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L41700TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5231200NP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L42100TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5231200TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L42200TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5231300TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L42300TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5237100TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L47400TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5237200TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L47500TP . . . . . . . . . . . . . . . . . . . . . . . 138
5 -5237300TP . . . . . . . . . . . . . . . . . . . . . . . 135 5 -5L47600TP . . . . . . . . . . . . . . . . . . . . . . . 138
27 - 53045 1 . . . . . . . . . . . . . . . . . . . . . 108, 109 5 -5M41400TP . . . . . . . . . . . . . . . . . . . . . . 138
5 -5331200TP . . . . . . . . . . . . . . . . . . . . . . . 136 5 -5M41600TP . . . . . . . . . . . . . . . . . . . . . . 138
5 -5331400TP . . . . . . . . . . . . . . . . . . . . . . . 136 5 -5M42300TP . . . . . . . . . . . . . . . . . . . . . . 138
5 -5331500TP . . . . . . . . . . . . . . . . . . . . . . . 136 5 -5T32300TP . . . . . . . . . . . . . . . . . . . . . . . 136
5 -5331600LP . . . . . . . . . . . . . . . . . . . . . . . 136 5 -5X32200TP . . . . . . . . . . . . . . . . . . . . . . . 135
5 -5331600TP . . . . . . . . . . . . . . . . . . . . . . . 136 6 -6010000CP . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5332200TP . . . . . . . . . . . . . . . . . . . . . . . 136 6 -6010000DP . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5332300TP . . . . . . . . . . . . . . . . . . . . . . . 136 6 -61000002P . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5337400TP . . . . . . . . . . . . . . . . . . . . . . . 136 6 -61000004P . . . . . . . . . . . . . . . . . . . . . . . 133
5 -5337500TP . . . . . . . . . . . . . . . . . . . . . . . 136 6 -61000005P . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5337600TP . . . . . . . . . . . . . . . . . . . . . . . 136 61086A11 . . . . . . . . . . . . . . . . . . . . . . 53, 54
1623- 5356A 4 . . . . . . . . . . . . . . . . . . . . . . . 141 6 -6111002LP . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441200TP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -620000091 . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441400LP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -62000010P . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441400TP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -62000012P . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441500LP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -6311002NZ . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441500TP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -6315002TP . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441600LP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -6345002TP . . . . . . . . . . . . . . . . . . . . . . . 143
5 -5441600TP . . . . . . . . . . . . . . . . . . . . . . . 137 6 -6511002NZ . . . . . . . . . . . . . . . . . . . . . . . 143

2020 Repower Product Guide 177


Part Number to Page Number Reference

27 - 68715 . . . . . . . . . . . . . . . . . . . . . . . . . 111 823434R00 . . . . . . . . . . . . . . . . . . . . . . 8, 11


6 -6911002TP . . . . . . . . . . . . . . . . . . . . . . . 143 823434R97 . . . . . . . . . . . . . . . . . . . . . . 8, 11
6 -6A15002TP . . . . . . . . . . . . . . . . . . . . . . . 143 824317 1 . . . . . . . . . . . . . . . . . . . . . . . . 83
6 -6A45002TP . . . . . . . . . . . . . . . . . . . . . . . 143 27 -824326002 . . . . . . . . . . . . . . . . . . . 106–108, 111
27 - 70905 . . . . . . . . . . . . . . . . . . . . . . . . . 111 938 -827178R 1 . . . . . . . . . . . . . . . . . . . . 81, 95, 96
22 - 72932A 3 . . . . . . . . . . . . . . . . . . . . . . . . 53 827691A 1 . . . . . . . . . . . . . . . . . . . . . . . . 60
802555 . . . . . . . . . . . . . . . . . . . . . . . . . 83 1641- 8294A14 . . . . . . . . . . . . . . . . . . . . . . . 142
27 -803184 . . . . . . . . . . . . . . . . . . . . . . . . . 111 1641- 8294A16 . . . . . . . . . . . . . . . . . . . . . . . 140
27 -805403A 1 . . . . . . . . . . . . . . . . . . . . . . . 111 1641- 8294A19 . . . . . . . . . . . . . . . . . . . . . . . 140
805495R60 . . . . . . . . . . . . . . . . . . . . 146, 150 1641- 8294J00 . . . . . . . . . . . . . . . . . . . . . . . 142
805636R50 . . . . . . . . . . . . . . . 96, 97, 102, 111, 148 1641- 8294J01 . . . . . . . . . . . . . . . . . . . . . . . 141
32 -806178 3 . . . . . . . . . . . . . . . . . . . . . . . . 55 1641- 8294J02 . . . . . . . . . . . . . . . . . . . . . . . 140
32 -806178 4 . . . . . . . . . . . . . . . . . . . . . . . . 55 1641- 8294R16 . . . . . . . . . . . . . . . . . . . . . . . 150
32 -806261 3 . . . . . . . . . . . . . . . . . . . . . . . . 55 840130A 4 . . . . . . . . . . . . . . . . . . . . . . . . 56
806347R50 . . . . . . . . . . . 78, 95, 96, 102, 106, 111, 148 61 -840756A04 . . . . . . . . . . . . . . . . . . . . . . . 12
806351R50 . . . . . . . . . . . . . . . . 100, 105, 111, 149 61 -841017A52 . . . . . . . . . . . . . . . . . . . . . . . 12
22 -806836A 3 . . . . . . . . . . . . . . . . . . . . . . . . 53 61 -841017R51 . . . . . . . . . . . . . . . . . . . . . . 8, 12
22 -806837A 1 . . . . . . . . . . . . . . . . . . . . . . . . 53 841178A05 . . . . . . . . . . . . . . . . . . . . . 101, 105
46 -807151A 5 . . . . . . . . . . . . . . . . . . . . . . . . 54 841178A 1 . . . . . . . . . . . . . . . . . . . . . 101, 105
807447R03 . . . . . . . . . . . . . . . . . . . . . . . 95 61 -843034A07 . . . . . . . . . . . . . . . . . . . . . . . 12
807447R50 . . . . . . . . . . . 78, 97–99, 103, 104, 111, 148 61 -843034R07 . . . . . . . . . . . . . . . . . . . . . . 8, 12
807449R50 . . . . . . . . . 79, 97–99, 103, 104, 109, 111, 148 844200A08 . . . . . . . . . . . . . . . . . . . . 101, 105
807459A 3 . . . . . . . . . . . . . . . . . . . . . . . . 53 844500A 8 . . . . . . . . . . . . . . . . . . . . . 100, 105
27 -807473A 1 . . . . . . . . . . . . . . . . . . . 108, 109, 111 849391T . . . . . . . . . . . . . . . . . . . . . . . . 83
807481R55 . . . . . . . . . . . . . . . . . . . . . . . 147 31 -849396 . . . . . . . . . . . . . . . . . . . . . . . . . 83
807736R50 . . . . . . . . . 78, 95, 96, 102, 106, 107, 111, 148 854008R00 . . . . . . . . . . . . . . . . . . . . . . 10, 11
19 -807861 . . . . . . . . . . . . . . . . . . . . . . . . . 47 854198A07 . . . . . . . . . . . . . . . . . . . . . . . 11
807901A 5 . . . . . . . . . . . . . . . . . . . . . . . . 54 854198R01 . . . . . . . . . . . . . . . . . . . . . . 8, 11
809837R97 . . . . . . . . . . . . . . . . . . . . . . 7, 10 854198R04 . . . . . . . . . . . . . . . . . . . . . . 8, 11
809837T97 . . . . . . . . . . . . . . . . . . . . . . . 10 854198R99 . . . . . . . . . . . . . . . . . . . . . . . 11
809992 . . . . . . . . . . . . . . . . . . . . . . . . . 83 854199R00 . . . . . . . . . . . . . . . . . . . . . . 8, 12
84 -812475A20 . . . . . . . . . . . . . . . . . . . . . . . 56 23 - 85701 . . . . . . . . . . . . . . . . . . . . . . . . . 83
84 -812475A25 . . . . . . . . . . . . . . . . . . . . . . . 56 23 - 85726001 . . . . . . . . . . . . . . . . . . . . . . . . 83
84 -812475A 3 . . . . . . . . . . . . . . . . . . . . . . . . 56 884 -858257R21 . . . . . . . . . . . . . . . . . . . . . . . 14
812817R00 . . . . . . . . . . . . . . . . . . . . . . 8, 11 884 -858961A19 . . . . . . . . . . . . . . . . . . . . . . . 14
812817R97 . . . . . . . . . . . . . . . . . . . . . . 8, 11 884 -858961R19 . . . . . . . . . . . . . . . . . . . . . . . 14
813043R00 . . . . . . . . . . . . . . . . . . . . . . 8, 11 884 -858961R30 . . . . . . . . . . . . . . . . . . . . . . . 14
813043R97 . . . . . . . . . . . . . . . . . . . . . . 8, 11 884 -858961T30 . . . . . . . . . . . . . . . . . . . . . . . 14
27 -814680 1 . . . . . . . . . . . . . . . . . . . . . . . 106 859318T 1 . . . . . . . . . . . . . . . . . . . . . . . . 57
27 -815528 . . . . . . . . . . . . . . . . . . . . . . 106, 111 1623-859399T13 . . . . . . . . . . . . . . . . . . . . . . . 17
1623-815822A28 . . . . . . . . . . . . . . . . . . . . . . . 141 1623-859399T14 . . . . . . . . . . . . . . . . . . . . . . . 18
1623-815822A30 . . . . . . . . . . . . . . . . . . . . . . . 141 1623-859399T15 . . . . . . . . . . . . . . . . . . . . . . . 18
1623-815822A36 . . . . . . . . . . . . . . . . . . . . . . . 141 1623-859399T16 . . . . . . . . . . . . . . . . . . . . . . . 18
1623-815822A47 . . . . . . . . . . . . . . . . . . . . . . . 140 1623-859399T17 . . . . . . . . . . . . . . . . . . . . . . . 18
1623-815822A52 . . . . . . . . . . . . . . . . . . . . . . . 140 860186R 5 . . . . . . . . . . . . . . . . . . . . . . 79, 95
1623-815822A53 . . . . . . . . . . . . . . . . . . . . . . . 140 860186R50 . . . . . . . . . . . . . . . . . 97, 99, 103, 104
1623-815822A55 . . . . . . . . . . . . . . . . . . . . . . . 140 860427A 5 . . . . . . . . . . . . . . . . . . . . . . 53–55
90 -816463 . . . . . . . . . . . . . . . . . . . . . . . . . 46 1547-861063A10 . . . . . . . . . . . . . . . . . . . . . . . 138
816962 . . . . . . . . . . . . . . . . . . . . . . . . . 83 1547-861063A12 . . . . . . . . . . . . . . . . . . . . . . . 138
84 -817659T01 . . . . . . . . . . . . . . . . . . . . . . . 59 1547-861063A 4 . . . . . . . . . . . . . . . . . . . . . . . 139
800 -818154R48 . . . . . . . . . . . . . . . . . . . . . . . . 7 1547-861063A 6 . . . . . . . . . . . . . . . . . . . . . . . 138
23 -818465 . . . . . . . . . . . . . . . . . . . . . . . . . 83 1547-861063A 8 . . . . . . . . . . . . . . . . . . . . . . . 138
23 -818473001 . . . . . . . . . . . . . . . . . . . . . . . 83 90 -861327 1 . . . . . . . . . . . . . . . . . . . . . . . . 46
821024T . . . . . . . . . . . . . . . . . . . . . . . . 83 90 -861327T01 . . . . . . . . . . . . . . . . . . . . . . . 46
90 -823226 1 . . . . . . . . . . . . . . . . . . . . . . . . 46 90 -861329 1 . . . . . . . . . . . . . . . . . . . . . . . . 46

178 P/N 8M0163262


Part Number to Page Number Reference

861481A 2 . . . . . . . . . . . . . . . . . . . . . . . . 59 865380A25 . . . . . . . . . . . . . . . . . . . . . . . 59
862354A04 . . . . . . . . . . . . . . . . . . . . . . 50, 52 1589-865440H01 . . . . . . . . . . . . . . . . . . . . . . . 139
862974A05 . . . . . . . . . . . . . . . . . . . . . . 50, 52 1589-865440H02 . . . . . . . . . . . . . . . . . . . . . . . 139
50 -863007A 1 . . . . . . . . . . . . . . . . . . . . . 106–110 1589-865440H50 . . . . . . . . . . . . . . . . . . . . . . . 139
90 -863161T01 . . . . . . . . . . . . . . . . . . . . . . . 46 1589-865440H51 . . . . . . . . . . . . . . . . . . . . . . . 139
863611R11 . . . . . . . . . . . . . . . . . . . . . . . 45 1589-865440H52 . . . . . . . . . . . . . . . . . . . . . . . 139
863646 1 . . . . . . . . . . . . . . . . . . . . . . . . 55 1589-865440H56 . . . . . . . . . . . . . . . . . . . . . . . 139
84 -863737T . . . . . . . . . . . . . . . . . . . . . . . . 58 1589-865440H66 . . . . . . . . . . . . . . . . . . . . . . . 139
863744R02 . . . . . . . . . . . . . . . . . . . . . . . 146 1589-865440H67 . . . . . . . . . . . . . . . . . . . . . . . 139
863744R03 . . . . . . . . . . . . . . . . . . . . 146, 150 1589-865440H68 . . . . . . . . . . . . . . . . . . . . . . . 139
863744R04 . . . . . . . . . . . . . . . . . . . . . . . 150 1589-865440H70 . . . . . . . . . . . . . . . . . . . . . . . 140
863744R05 . . . . . . . . . . . . . . . . . . . . 146, 150 1589-865440H72 . . . . . . . . . . . . . . . . . . . . . . . 139
863745R02 . . . . . . . . . . . . . . . . . . . . . . . 146 1589-865440H73 . . . . . . . . . . . . . . . . . . . . . . . 139
863745R03 . . . . . . . . . . . . . . . . . . . . 146, 150 84 -865677T02 . . . . . . . . . . . . . . . . . . . . . . . 56
863745R04 . . . . . . . . . . . . . . . . . . . . 146, 150 84 -865772T01 . . . . . . . . . . . . . . . . . . . . . . . 59
90 -863757002 . . . . . . . . . . . . . . . . . . . . . . . 46 84 -865772T02 . . . . . . . . . . . . . . . . . . . . . . . 59
32 -863813 . . . . . . . . . . . . . . . . . . . . . . . . . 55 865839T03 . . . . . . . . . . . . . . . . . . . . . . . 54
1589-863836A50 . . . . . . . . . . . . . . . . . . . . . . . 138 865995A01 . . . . . . . . . . . . . . . . . . . . . . 49, 52
1589-863836A51 . . . . . . . . . . . . . . . . . . . . . . . 138 865996A01 . . . . . . . . . . . . . . . . . . . . . . . 52
1589-863836A52 . . . . . . . . . . . . . . . . . . . . . . . 138 866003A01 . . . . . . . . . . . . . . . . . . . . . . 51, 52
1589-863836A56 . . . . . . . . . . . . . . . . . . . . . . . 138 866004A01 . . . . . . . . . . . . . . . . . . . . . . 51, 52
1589-863836A66 . . . . . . . . . . . . . . . . . . . . . . . 138 866005A01 . . . . . . . . . . . . . . . . . . . . . . 51, 52
1589-863836A67 . . . . . . . . . . . . . . . . . . . . . . . 138 800 -866138A05 . . . . . . . . . . . . . . . . . . . 86, 99, 104
1589-863836R50 . . . . . . . . . . . . . . . . . . . . . . . 149 800 -866138A06 . . . . . . . . . . . . . . . . . . . . . 99, 104
1589-863836R51 . . . . . . . . . . . . . . . . . . . . . . . 149 90 -866202 . . . . . . . . . . . . . . . . . . . . . . . . . 46
1589-863836R52 . . . . . . . . . . . . . . . . . . . . . . . 149 866208A02 . . . . . . . . . . . . . . . . . . . . . . 49, 52
1589-863836R67 . . . . . . . . . . . . . . . . . . . . . . . 149 866208A03 . . . . . . . . . . . . . . . . . . . . . . . 52
84 -863931A 1 . . . . . . . . . . . . . . . . . . . . . . . . 58 866209A01 . . . . . . . . . . . . . . . . . . . . . . 51, 52
84 -864218 . . . . . . . . . . . . . . . . . . . . . . . . . 58 84 -866337T01 . . . . . . . . . . . . . . . . . . . . . . . 56
90 -864260T00 . . . . . . . . . . . . . . . . . . . . . . . 46 1500-866458J00 . . . . . . . . . . . . . . . . . . . . . . . 139
27 -864547A02 . . . . . . . . . . . . . . . . . . . . . . . 55 1500-866458J01 . . . . . . . . . . . . . . . . . . . . . . . 139
864558 2 . . . . . . . . . . . . . . . . . . . . . . . . 56 1500-866458J02 . . . . . . . . . . . . . . . . . . . . . . . 139
32 -864568 . . . . . . . . . . . . . . . . . . . . . . . . . 55 1500-866458J03 . . . . . . . . . . . . . . . . . . . . . . . 139
32 -864569 . . . . . . . . . . . . . . . . . . . . . . . . . 55 1500-866458J04 . . . . . . . . . . . . . . . . . . . . . . . 139
1589-864571A70 . . . . . . . . . . . . . . . . . . . . . . . 139 1500-866459J00 . . . . . . . . . . . . . . . . . . . . . . . 140
1589-864571A72 . . . . . . . . . . . . . . . . . . . . . . . 139 1500-866459J01 . . . . . . . . . . . . . . . . . . . . . . . 139
90 -864573001 . . . . . . . . . . . . . . . . . . . . . . . 46 1500-866459J02 . . . . . . . . . . . . . . . . . . . . . . . 139
864626A01 . . . . . . . . . . . . . . . . . . . . . 95, 101 1500-866459J03 . . . . . . . . . . . . . . . . . . . . . . . 139
32 -864705 . . . . . . . . . . . . . . . . . . . . . . . . . 55 1500-866459J04 . . . . . . . . . . . . . . . . . . . . . . . 139
27 -864850A02 . . . . . . . . . . . . . . . . . . . . . . . 55 877869A07 . . . . . . . . . . . . . . . . . . . . . . . 12
864908A 1 . . . . . . . . . . . . . . . . . . . . . . 50, 52 877869R00 . . . . . . . . . . . . . . . . . . . . . . 8, 12
864908A 2 . . . . . . . . . . . . . . . . . . . . . . . . 52 877869R01 . . . . . . . . . . . . . . . . . . . . . . 8, 12
864920A02 . . . . . . . . . . . . . . . . . . . . . . 54, 56 877869R04 . . . . . . . . . . . . . . . . . . . . . . 8, 12
864929A 3 . . . . . . . . . . . . . . . . . . . . . . 49, 52 878365R00 . . . . . . . . . . . . . . . . . . . . . . . 10
864929A 4 . . . . . . . . . . . . . . . . . . . . . . . . 52 878492K14 . . . . . . . . . . . . . . . . . . . . . . . 57
865008T04 . . . . . . . . . . . . . . . . . . . . . . . 54 879150102 . . . . . . . . . . . . . . . . . . . . . . . 94
32 -865055 . . . . . . . . . . . . . . . . . . . . . . . 55, 56 879150103 . . . . . . . . . . . . . . . . . . . . . . . 94
32 -865056 . . . . . . . . . . . . . . . . . . . . . . . 55, 56 879150153 . . . . . . . . . . . . . . . . . . . . . . . 94
865057T . . . . . . . . . . . . . . . . . . . . . . . 55, 56 879172001 . . . . . . . . . . . . . . . . . . . . . . . 94
865108R01 . . . . . . . . . . . . . . . . . . . . . 79, 104 879288019 . . . . . . . . . . . . . . . . . . . . . . . 48
865108R10 . . . . . . . . . . . . . . . . . . . . . . . 45 879288020 . . . . . . . . . . . . . . . . . . . . . . . 48
865108R80 . . . . . . . . . . . . . . . . . . . . . . . 45 879288036 . . . . . . . . . . . . . . . . . . . . . . . 94
865108R89 . . . . . . . . . . . . . . . . . . . . . . . 44 900 -879288A53 . . . . . . . . . . . . . . . . . . . . . . . 99
865188T01 . . . . . . . . . . . . . . . . . . . . . . . 54 879288T62 . . . . . . . . . . . . . . . . . . . . . . . 47
90 -865376 . . . . . . . . . . . . . . . . . . . . . . . . . 46 879808R01 . . . . . . . . . . . . . . . . . . . . 7, 10, 11

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879808T07 . . . . . . . . . . . . . . . . . . . . . . 10, 11 1656- 8866J09 . . . . . . . . . . . . . . . . . . . . . . . 141


879809R07 . . . . . . . . . . . . . . . . . . . . . . 8, 11 1656- 8866J24 . . . . . . . . . . . . . . . . . . . . . . . 141
879809T07 . . . . . . . . . . . . . . . . . . . . . . . 11 1656- 8866J25 . . . . . . . . . . . . . . . . . . . . . . . 141
879831 . . . . . . . . . . . . . . . . . . . . . . . . . 94 1656- 8866J30 . . . . . . . . . . . . . . . . . . . . . . . 142
84 -879982T20 . . . . . . . . . . . . . . . . . . . . . . . 57 1656- 8866R04 . . . . . . . . . . . . . . . . . . . . . . . 150
84 -879982T25 . . . . . . . . . . . . . . . . . . . . . . . 57 1656- 8866R63 . . . . . . . . . . . . . . . . . . . . . . . 150
84 -879982T30 . . . . . . . . . . . . . . . . . . . . . . . 57 1589- 8868A15 . . . . . . . . . . . . . . . . . . . . . . . 139
1600-880686A43 . . . . . . . . . . . . . . . . . . . . . . . 18 1589- 8868G21 . . . . . . . . . . . . . . . . . . . . . . . 139
1600-880686A44 . . . . . . . . . . . . . . . . . . . . . . . 18 1600-888845T01 . . . . . . . . . . . . . . . . . . . . . . . 18
1600-880686A51 . . . . . . . . . . . . . . . . . . . . . . . 18 1600-888845T02 . . . . . . . . . . . . . . . . . . . . . . . 18
1600-880686A52 . . . . . . . . . . . . . . . . . . . . . . . 18 1600-888845T03 . . . . . . . . . . . . . . . . . . . . . . . 19
1600-880686A53 . . . . . . . . . . . . . . . . . . . . . . . 18 885 -889437A 2 . . . . . . . . . . . . . . . . . . . . . . . . 14
1600-880686T13 . . . . . . . . . . . . . . . . . . . . . . . 19 885 -889437R02 . . . . . . . . . . . . . . . . . . . . . . . 14
1600-880686T14 . . . . . . . . . . . . . . . . . . . . . . . 19 891767A07 . . . . . . . . . . . . . . . . . . . . . . . 10
1600-880686T15 . . . . . . . . . . . . . . . . . . . . . . . 19 891767R04 . . . . . . . . . . . . . . . . . . . . . . 7, 10
1600-880686T16 . . . . . . . . . . . . . . . . . . . . . . . 19 891823A07 . . . . . . . . . . . . . . . . . . . . . . . 11
1600-880686T17 . . . . . . . . . . . . . . . . . . . . . . . 19 84 -892444T02 . . . . . . . . . . . . . . . . . . . . . . . 56
1600-880686T23 . . . . . . . . . . . . . . . . . . . . . . . 19 892486K08 . . . . . . . . . . . . . . . . . . . . . . . 58
1600-880686T24 . . . . . . . . . . . . . . . . . . . . . . . 19 12 -892619A01 . . . . . . . . . . . . . . . . . . . . . . . 48
1600-880686T25 . . . . . . . . . . . . . . . . . . . . . . . 19 84 -892990T01 . . . . . . . . . . . . . . . . . . . . . . . 57
1600-880686T54 . . . . . . . . . . . . . . . . . . . . . . . 19 84 -892990T10 . . . . . . . . . . . . . . . . . . . . . . . 57
1600-880686T55 . . . . . . . . . . . . . . . . . . . . . . . 19 84 -892990T15 . . . . . . . . . . . . . . . . . . . . . . . 57
1600-880686T56 . . . . . . . . . . . . . . . . . . . . . . . 20 1623- 8951A33 . . . . . . . . . . . . . . . . . . . . . . . 140
1600-880686T57 . . . . . . . . . . . . . . . . . . . . . . . 19 1623- 8951A37 . . . . . . . . . . . . . . . . . . . . . . . 141
1600-880686T58 . . . . . . . . . . . . . . . . . . . . . . . 19 1623- 8951A39 . . . . . . . . . . . . . . . . . . . . . . . 141
1600-880686T59 . . . . . . . . . . . . . . . . . . . . . . . 20 1623- 8951A43 . . . . . . . . . . . . . . . . . . . . . . . 140
84 -881125A 1 . . . . . . . . . . . . . . . . . . . . . . . . 59 895233A07 . . . . . . . . . . . . . . . . . . . . . . . 10
27 -881620001 . . . . . . . . . . . . . . . . . . . . . 109, 110 895233R05 . . . . . . . . . . . . . . . . . . . . . . 7, 10
27 -881633T01 . . . . . . . . . . . . . . . . . . . . . . . 111 27 -895235 . . . . . . . . . . . . . . . . . . . . . . 109, 110
881879A13 . . . . . . . . . . . . . . . . . . . . . . . 58 61 -895247A07 . . . . . . . . . . . . . . . . . . . . . . . 12
883281R50 . . . . . . . . . . . . . . . . 100, 105, 111, 149 61 -895247R06 . . . . . . . . . . . . . . . . . . . . . . . 12
938 -883296R 1 . . . . . . . . . . . . . . . . . . . . 81, 95, 96 61 -895247R07 . . . . . . . . . . . . . . . . . . . . . . 10, 12
938 -883490R 1 . . . . . . . . . . . . . . . . . . . . 81, 97–99 896332253 . . . . . . . . . . . . . . . . . . . . . . . 94
938 -883492R 1 . . . . . . . . . . . . . . . . . . . . . 81, 100 896346701 . . . . . . . . . . . . . . . . . . . . . . . 144
883511R04 . . . . . . . . . . . . . . . . . . . . . . 8, 11 896346702 . . . . . . . . . . . . . . . . . . . . . . . 144
883511T04 . . . . . . . . . . . . . . . . . . . . . . . . 11 896346703 . . . . . . . . . . . . . . . . . . . . . . . 144
883600R04 . . . . . . . . . . . . . . . . . . . . . . 8, 11 896346707 . . . . . . . . . . . . . . . . . . . . . . . 144
883600T04 . . . . . . . . . . . . . . . . . . . . . . . 11 896346708 . . . . . . . . . . . . . . . . . . . . . . . 144
883892A07 . . . . . . . . . . . . . . . . . . . . . . . 12 896346709 . . . . . . . . . . . . . . . . . . . . . . . 144
883892R04 . . . . . . . . . . . . . . . . . . . . . . 8, 12 896346729 . . . . . . . . . . . . . . . . . . . . . . . 145
883894A07 . . . . . . . . . . . . . . . . . . . . . . . 12 896346736 . . . . . . . . . . . . . . . . . . . . . . . 145
883894R04 . . . . . . . . . . . . . . . . . . . . . . . 12 61 -896499A07 . . . . . . . . . . . . . . . . . . . . . . . 11
883944R50 . . . . . . . . . . . 78, 97, 98, 103, 104, 111, 148 61 -896499A08 . . . . . . . . . . . . . . . . . . . . . . 11, 12
938 -884740R . . . . . . . . . . . . . . . . . . . . . . . 95, 96 84 -896537K02 . . . . . . . . . . . . . . . . . . . . . . . 57
938 -884742R . . . . . . . . . . . . . . . . . . . . . . 81, 100 84 -896537K20 . . . . . . . . . . . . . . . . . . . . . . . 57
1656- 8866A11 . . . . . . . . . . . . . . . . . . . . . . . 142 84 -896537K24 . . . . . . . . . . . . . . . . . . . . . . . 57
1656- 8866A62 . . . . . . . . . . . . . . . . . . . . . . . 140 61 -896966A07 . . . . . . . . . . . . . . . . . . . . . . . 12
1656- 8866A63 . . . . . . . . . . . . . . . . . . . . . . . 140 61 -897148A08 . . . . . . . . . . . . . . . . . . . . . . . 10
1656- 8866A64 . . . . . . . . . . . . . . . . . . . . . . . 142 61 -897148A09 . . . . . . . . . . . . . . . . . . . . . . . 10
1656- 8866A80 . . . . . . . . . . . . . . . . . . . . . . . 140 898096R03 . . . . . . . . . . . . . . . . . . . . . . . 15
1656- 8866A83 . . . . . . . . . . . . . . . . . . . . . . . 140 898235A01 . . . . . . . . . . . . . . . . . . . . . . . 55
1656- 8866J00 . . . . . . . . . . . . . . . . . . . . . . . 142 898235A02 . . . . . . . . . . . . . . . . . . . . . . . 55
1656- 8866J01 . . . . . . . . . . . . . . . . . . . . . . . 140 898272020 . . . . . . . . . . . . . . . . . . . . . . . 94
1656- 8866J07 . . . . . . . . . . . . . . . . . . . . . . . 141 22 -8M0045175 . . . . . . . . . . . . . . . . . . . . . . . 53
1656- 8866J08 . . . . . . . . . . . . . . . . . . . . . . . 141 900 -8M0046344 . . . . . . . . . . . . . . . . . . . . . 87, 101

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1656-8M0046682 . . . . . . . . . . . . . . . . . . . . . . . 141 8M0112307 . . . . . . . . . . . . . . . . . . . . . . . 94


1656-8M0046683 . . . . . . . . . . . . . . . . . . . . . . . 142 8M0112308 . . . . . . . . . . . . . . . . . . . . . . . 94
1656-8M0046733 . . . . . . . . . . . . . . . . . . . . . . . 141 8M0113304 . . . . . . . . . . . . . . . . . . . . . . . 29
1656-8M0046735 . . . . . . . . . . . . . . . . . . . . . . . 141 8M0114790 . . . . . . . . . . . . . . . . . . . . . . . 86
1656-8M0046738 . . . . . . . . . . . . . . . . . . . . . . . 141 8M0114814 . . . . . . . . . . . . . . . . . . . . . . . 86
1656-8M0046831 . . . . . . . . . . . . . . . . . . . . . . . 141 938 -8M0115134 . . . . . . . . . . . . . . . . . . . . 90, 93, 95
27 -8M0050224 . . . . . . . . . . . . . . . . . . . . . . . 111 938 -8M0115135 . . . . . . . . . . . . . . . . . . . . 90, 93, 95
27 -8M0050225 . . . . . . . . . . . . . . . . . . . . . . . 111 938 -8M0115136 . . . . . . . . . . . . . . . . . . 90, 93, 95, 96
8M0052529 . . . . . . . . . . . . . . . . . . . . . 79, 109 938 -8M0115137 . . . . . . . . . . . . . . . . . . 90, 93, 97–99
61 -8M0054062 . . . . . . . . . . . . . . . . . . . . . . 9, 10 938 -8M0115138 . . . . . . . . . . . . . . . . . . . . . 90, 93
61 -8M0054063 . . . . . . . . . . . . . . . . . . . . . . 9, 10 938 -8M0115139 . . . . . . . . . . . . . . . . . . . . . 90, 93
61 -8M0055433 . . . . . . . . . . . . . . . . . . . . . 10, 11 938 -8M0115140 . . . . . . . . . . . . . . . . . . . . . . . 91
61 -8M0055436 . . . . . . . . . . . . . . . . . . . . . 10–12 938 -8M0115141 . . . . . . . . . . . . . . . . . 91, 93, 100, 101
16 -8M0060592 . . . . . . . . . . . . . . . . . . . . . . . 92 938 -8M0115142 . . . . . . . . . . . . . . . . . . . . . . . 91
900 -8M0061735 . . . . . . . . . . . . . . . . . . . . . . . 99 938 -8M0115143 . . . . . . . . . . . . . . . . . . . . . 91, 100
8M0062846 . . . . . . . . . . . . . . . . 101, 105, 111, 149 884 -8M0115347 . . . . . . . . . . . . . . . . . . . . . . . 14
8M0062850 . . . . . . . . . . . . . . . 78, 95, 101, 111, 148 900 -8M0116266 . . . . . . . . . . . . . . . . . . . . . . . 87
8M0063328 . . . . . . . . . 78, 95, 96, 102, 107, 108, 111, 148 8M0116646 . . . . . . . . . . . . . . . . . . . . . . . 35
8M0063382 . . . . . . . . . . . . . . . . . . . . . . . 59 98 -8M0117124 . . . . . . . . . . . . . . . . . . . . . . . 51
8M0066850 . . . . . . . . . . . . . . . . . . . . . . . 94 98 -8M0117125 . . . . . . . . . . . . . . . . . . . . . . . 52
61 -8M0070524 . . . . . . . . . . . . . . . . . . . . . . 9, 11 22 -8M0119308 . . . . . . . . . . . . . . . . . . . . . . . 53
1689-8M0072952 . . . . . . . . . . . . . . . . . . . . . . . 18 8M0119614 . . . . . . . . . . . . . . . . . . . . . . . 47
1689-8M0072953 . . . . . . . . . . . . . . . . . . . . . . . 18 61 -8M0122427 . . . . . . . . . . . . . . . . . . . . . . . 10
27 -8M0073380 . . . . . . . . . . . . . . . . . . . . . . . 111 91 -8M0122811 . . . . . . . . . . . . . . . . . . . . . . . 11
8M0079198 . . . . . . . . . . . . . . . . . . . . . . . 47 23 -8M0123479 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0079530 . . . . . . . . . . . . . . . . . . . . . . . 28 23 -8M0123480 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0079531 . . . . . . . . . . . . . . . . . . . . . . . 28 23 -8M0123481 . . . . . . . . . . . . . . . . . . . . . . . 83
35 -8M0082290 . . . . . . . . . . . . . . . . . . . . . . . 55 23 -8M0123482 . . . . . . . . . . . . . . . . . . . . . . . 83
23 -8M0088395 . . . . . . . . . . . . . . . . . . . . . . . 47 23 -8M0123483 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0088396 . . . . . . . . . . . . . . . 96, 97, 102, 108, 109 23 -8M0123484 . . . . . . . . . . . . . . . . . . . . . . . 83
90 -8M0090434 . . . . . . . . . . . . . . . . . . . . . . . 46 23 -8M0123485 . . . . . . . . . . . . . . . . . . . . . . . 83
900 -8M0090760 . . . . . . . . . . . . . . . . . . . . . 91, 93 23 -8M0123486 . . . . . . . . . . . . . . . . . . . . . . . 83
61 -8M0090765 . . . . . . . . . . . . . . . . . . . . . . . 10 23 -8M0123487 . . . . . . . . . . . . . . . . . . . . . . . 83
900 -8M0091709 . . . . . . . . . . . . . . . . . . . 91, 93, 100 23 -8M0123488 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0092946 . . . . . . . . . . . . . . . . . . . . . . . 28 23 -8M0123489 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0093550 . . . . . . . . . . . . . . . . . . . . . . . 28 23 -8M0123490 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0095941 . . . . . . . . . . . . . . . . . . 79, 95, 99, 104 8M0123491 . . . . . . . . . . . . . . . . . . . . . . . 83
1600-8M0099218 . . . . . . . . . . . . . . . . . . . . . . . 19 8M0123492 . . . . . . . . . . . . . . . . . . . . . . . 83
1600-8M0099221 . . . . . . . . . . . . . . . . . . . . . . . 19 8M0123494 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0101211 . . . . . . . . . . . . . 86, 95, 96, 102, 107, 108 8M0123495 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0103982 . . . . . . . . . . . . . . . . . . . . . . . 47 8M0123498 . . . . . . . . . . . . . . . . . . . . . . . 83
900 -8M0107023 . . . . . . . . . . . . . . . . . . . . . . . 87 8M0123499 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0109404 . . . . . . . . . . . . . . . . . . . . . . . 45 8M0123500 . . . . . . . . . . . . . . . . . . . . . . . 83
8M0110642 . . . . . . . . . . . . . . . . . . . . . . . 58 8M0123501 . . . . . . . . . . . . . . . . . . . . . . . 83
700 -8M0111056 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0123503 . . . . . . . . . . . . . . . . . . . . . . . 83
700 -8M0111057 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0123505 . . . . . . . . . . . . . . . . . . . . . . . 83
700 -8M0111058 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0123506 . . . . . . . . . . . . . . . . . . . . . . . 83
700 -8M0111059 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0124033 . . . . . . . . . . . . . . . . . . . . . . . 79
700 -8M0111064 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0124034 . . . . . . . . . . . . . . . . . . . . . . . 27
700 -8M0111065 . . . . . . . . . . . . . . . . . . . . . . . 82 98 -8M0124068 . . . . . . . . . . . . . . . . . . . . . 50, 52
700 -8M0111066 . . . . . . . . . . . . . . . . . . . . . . . 82 98 -8M0124069 . . . . . . . . . . . . . . . . . . . . . 50, 52
700 -8M0111067 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0124238 . . . . . . . . . . . . . . . . . . . . . . . 79
700 -8M0111134 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0124363 . . . . . . . . . . . . . . . . . . . . . . . 15
700 -8M0111799 . . . . . . . . . . . . . . . . . . . . . . . 82 61 -8M0124365 . . . . . . . . . . . . . . . . . . . . . 10, 12
700 -8M0111800 . . . . . . . . . . . . . . . . . . . . . . . 82 8M0125139 . . . . . . . . . . . . . . . . . . . . . . . 86

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61 -8M0125790 . . . . . . . . . . . . . . . . . . . . . . . 2, 6 1667- 9011J39 . . . . . . . . . . . . . . . . . . . . . . . . 17


61 -8M0128367 . . . . . . . . . . . . . . . . . . . . . . . 2, 6 1667- 9011J 6 . . . . . . . . . . . . . . . . . . . . . . . . 17
61 -8M0128564 . . . . . . . . . . . . . . . . . . . . . . 9, 10 1667- 9011J 7 . . . . . . . . . . . . . . . . . . . . . . . . 17
61 -8M0128566 . . . . . . . . . . . . . . . . . . . . . . 9, 10 1647- 9148T81 . . . . . . . . . . . . . . . . . . . . . . . . 17
8M0128770 . . . . . . . . . . . . . . . . . . . 85, 95, 101 1647- 9148T82 . . . . . . . . . . . . . . . . . . . . . . . . 17
8M0129098 . . . . . . . . . . . . . . . . . . . . . . . 145 1647- 9148T84 . . . . . . . . . . . . . . . . . . . . . . . . 17
8M0136293 . . . . . . . . . . . . . . . . . . . . . . . 35 1647- 9148T85 . . . . . . . . . . . . . . . . . . . . . . . . 17
8M0136294 . . . . . . . . . . . . . . . . . . . . . . . 36 1647- 9148T86 . . . . . . . . . . . . . . . . . . . . . . . . 17
8M0136295 . . . . . . . . . . . . . . . . . . . . . . . 36 93320A13 . . . . . . . . . . . . . . . . . . . . . . 49, 52
8M0136919 . . . . . . . . . . . . . . . . . . . . . . . 83 93322A12 . . . . . . . . . . . . . . . . . . . . . . 49, 52
8M0136920 . . . . . . . . . . . . . . . . . . . . . . . 83 19 - 93654 . . . . . . . . . . . . . . . . . . . . . . . . . 48
8M0137121 . . . . . . . . . 80, 85, 95, 100, 105, 110, 111, 149 1547- 9412A19 . . . . . . . . . . . . . . . . . . . . . . . 138
8M0137122 . . . . . . . . . 80, 85, 95, 100, 105, 109–111, 149 1547- 9412A20 . . . . . . . . . . . . . . . . . . . . . . . 138
61 -8M0137238 . . . . . . . . . . . . . . . . . . . . . . . 2, 6 1547- 9412A21 . . . . . . . . . . . . . . . . . . . . . . . 138
8M0139548 . . . . . . . . . . . . . . . . . . . . . . . 144 1547- 9412A22 . . . . . . . . . . . . . . . . . . . . . . . 138
46 -8M0139983 . . . . . . . . . . . . . . . . . . . . . . . 54 1547- 9412A23 . . . . . . . . . . . . . . . . . . . . . . . 138
61 -8M0143995 . . . . . . . . . . . . . . . . . . . . . . . 2, 6 27 - 96429 . . . . . . . . . . . . . . . . . . . . . . . . . 111
8M0146074 . . . . . . . . . . . . . . . . . . . . . 91, 93 27 - 99757 . . . . . . . . . . . . . . . . . . . . 106–108, 111
8M0146075 . . . . . . . . . . . . . . . . . . . . . 91, 93 NA . . . . . . . . . . . . . . . . . . . . . . . . 52, 95–99
8M0146076 . . . . . . . . . . . . . . . . . . . . . 91, 93
8M0146077 . . . . . . . . . . . . . . . . . . . . . 91, 93
8M0146078 . . . . . . . . . . . . . . . . . . . . . 92, 93
8M0146079 . . . . . . . . . . . . . . . . . . . . . 92, 93
8M0146080 . . . . . . . . . . . . . . . . . . . . . 92, 93
16 -8M0146092 . . . . . . . . . . . . . . . . . . . . . . . 92
8M0146108 . . . . . . . . . . . . . . . . . . . . . 92, 93
27 -8M0149028 . . . . . . . . . . . . . . . . . . . . 106, 111
8M0149869 . . . . . . . . . . . . . . . . . . . . . . . 59
8M0150086 . . . . . . . . . . . . . . . . . . . . . . . 27
8M0150280 . . . . . . . . . . . . . . . . . . . . . . . 78
98 -8M0151748 . . . . . . . . . . . . . . . . . . . . . . . 58
84 -8M0153356 . . . . . . . . . . . . . . . . . . . . . . . 56
8M0157869 . . . . . . . . . . . . . . . . . . . 86, 101, 105
8M0158327 . . . . . . . . . . . . . . . . . . . . . . . 94
61 -8M0162888 . . . . . . . . . . . . . . . . . . . . . . . 4, 6
61 -8M0162891 . . . . . . . . . . . . . . . . . . . . . . . 4, 6
8M0163301 . . . . . . . . . . . . . 85, 97–99, 103, 104, 109
8M0163302 . . . . . . . . . . . . . 85, 97, 98, 103, 104, 109
8M0163303 . . . . . . . . . . . . . . . . . . . 85, 99, 104
8M0164159 . . . . . . . . . . . . . . . . . . . . . . . 48
8M0164160 . . . . . . . . . . . . . . . . . . . . . . . 48
8M0164161 . . . . . . . . . . . . . . . . . . . . . . . 48
8M0164162 . . . . . . . . . . . . . . . . . . . . . . . 49
61 -8M0166625 . . . . . . . . . . . . . . . . . . . . . . . . 9
8M0168484 . . . . . . . . . . . . . . . . . . . . . . . 44
8M2021920 . . . . . . . . . . . . . . . . . . . . 106–108
8M6001849 . . . . . . . . . . . . . . . . . . . . . . . 144
1667- 9011G90 . . . . . . . . . . . . . . . . . . . . . . . . 18
1667- 9011J15 . . . . . . . . . . . . . . . . . . . . . . . . 17
1667- 9011J16 . . . . . . . . . . . . . . . . . . . . . . . . 17
1667- 9011J 2 . . . . . . . . . . . . . . . . . . . . . . . . 18
1667- 9011J29 . . . . . . . . . . . . . . . . . . . . . . . . 19
1667- 9011J33 . . . . . . . . . . . . . . . . . . . . . . . . 17
1667- 9011J35 . . . . . . . . . . . . . . . . . . . . . . . . 17
1667- 9011J37 . . . . . . . . . . . . . . . . . . . . . . . . 17

182 P/N 8M0163262


Part Description Index

Driveshaft Bravo Housing . . . . . . . . . . . . . . . 138–140


#NUMERIC
E
3.0L TKS Crate Engine . . . . . . . . . . . . . . . . . . . 27
350 MPI Crate Engine . . . . . . . . . . . . . . . . . . . . 28 ECM Module . . . . . . . . . . . . . . . . . . . . . . . . . 54
383 Mag Stroker Inboard . . . . . . . . . . . . . . . . . . 45 Elbow/Riser Exhaust Kit . . . . . . . . . . . . . . . . . . . 50
540 Crate Engine . . . . . . . . . . . . . . . . . . . . . . . 29 Elbow Exhaust Kit . . . . . . . . . . . . . . . . . . . . . . 50
Elbow Intermediate Kit . . . . . . . . . . . . . . . . . . . . 51
A Elbow Kit Exhaust . . . . . . . . . . . . . . . . . . . . . . 50
Adapter Harness . . . . . . . . . . . . . . . . . . . . . . . 56 Elbow Kit Intermediate . . . . . . . . . . . . . . . . . . . . 51
Adapter Kit Transom . . . . . . . . . . . . . . . . . . . . . 60 Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . 47
Adapter Transom Kit . . . . . . . . . . . . . . . . . . . . . 60 Engine Flush Kit . . . . . . . . . . . . . . . . . . . . . . . 55
Analog Gauge Interface Kit . . . . . . . . . . . . . . . . . 58 Engine Plus Series . . . . . . . . . . . 27, 28, 35, 36, 44, 45
Exhaust Conversion Kit . . . . . . . . . . . . . . . . . 48, 49
B Exhaust Elbow/Riser Kit . . . . . . . . . . . . . . . . . . . 50
Exhaust Elbow Kit . . . . . . . . . . . . . . . . . . . . . . 50
Belt Kit Serpentine . . . . . . . . . . . . . . . . . . . . . . 54
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . 48
Belt Serpentine Kit . . . . . . . . . . . . . . . . . . . . . . 54
Exhaust Manifold & Elbow Conversion Kit . . . . . . . 48, 49
Block Assembly Long . . . . . . . . . . . . . . . . . . . . 78
Exhaust Pipe Kit . . . . . . . . . . . . . . . . . . . . . 51, 52
Bolt Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . 92
Bracket Front Lifting Eye . . . . . . . . . . . . . . . . . . . 54 F
Bravo Driveshaft Housing . . . . . . . . . . . . . . . 138–140
Bravo Gear Housing . . . . . . . . . . . . . . . . . . 140–142 Filter Remote Oil Kit . . . . . . . . . . . . . . . . . . . . . 53
Bravo Sterndrive . . . . . . . . . . . . . . . . . . . . 135–138 Fitting Hot Water Kit . . . . . . . . . . . . . . . . . . . . . 53
Fitting Kit Hot Water . . . . . . . . . . . . . . . . . . . . . 53
C Flame Arrestor . . . . . . . . . . . . . . . . . . . . . . . . 47
Flushing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Carburetor Kit Wedge . . . . . . . . . . . . . . . . . . . . 47
FourStroke Outboard Powerhead . . . . . . . . . . . . . 9, 10
Carburetor Wedge Kit . . . . . . . . . . . . . . . . . . . . 47
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Closed Cooling Kit . . . . . . . . . . . . . . . . . . . . 53, 54
Cooler Pump Kit . . . . . . . . . . . . . . . . . . . . . . . 59 G
Crankshaft Spacer . . . . . . . . . . . . . . . . . . . . . . 47
Crate Engine 30.L TKS . . . . . . . . . . . . . . . . . . . 27 Gateway Multi Engine . . . . . . . . . . . . . . . . . . . . 58
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . 59 Gearcase Assembly . . . . . . . . . . . . . . . . . . . 18, 19
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . 81 Gearcase Assembly Complete . . . . . . . . . . . . . 18–20
Cylinder Head Assembly . . . . . . . . . . . . . . . 87, 90, 91 Gear Housing Alpha . . . . . . . . . . . . . . . . . . 140, 141
Gear Housing Assembly Complete . . . . . . . . . . . . . 17
D Gear Housing Bravo . . . . . . . . . . . . . . . . . . 140–142
Gear Housing MC-I/R . . . . . . . . . . . . . . . . . . . . 141
Dressed Longblock . . . . . . . . . . . . . . . . . . . . . . 4
Gear Housing Outboard . . . . . . . . . . . . . . . . . 17, 18
Dressed Powerhead . . . . . . . . . . . . . . . . . . . . . . 4
Dressed Powerhead Outboard . . . . . . . . . . . . . . . . 2 H
Drive Bravo Housing Shaft . . . . . . . . . . . . . . 138–140
Drive Bravo Shaft Housing . . . . . . . . . . . . . . 138–140 Harness Adapter . . . . . . . . . . . . . . . . . . . . . . . 56
Driveshaft Alpha Housing . . . . . . . . . . . . . . . 138, 139 Harness Analog Gauge . . . . . . . . . . . . . . . . . . . 57

2020 Repower Product Guide 183


Part Description Index

Harness and Key Switch . . . . . . . . . . . . . . . . . . . 57 Powerhead Remanufactured . . . . . . . . . . . . . . . . . 9


Harness Power Trim Extension . . . . . . . . . . . . . . . 59 Powerhead Sport Jet . . . . . . . . . . . . . . . . . . . . . 14
Harness SC1000 . . . . . . . . . . . . . . . . . . . . . . . 57 Pump Assembly Trim . . . . . . . . . . . . . . . . . . . . 59
Harness Speedo Pitot . . . . . . . . . . . . . . . . . . . . 58 Pump Kit Cooler . . . . . . . . . . . . . . . . . . . . . . . 59
Harness Tank 3 Pin . . . . . . . . . . . . . . . . . . . . . 58 Pump Kit Seawater . . . . . . . . . . . . . . . . . . . . . . 54
Harness Transom . . . . . . . . . . . . . . . . . . . . . . 58 Pump Seawater Kit . . . . . . . . . . . . . . . . . . . . . . 54
Head Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 81
R
Hot Water Fitting Kit . . . . . . . . . . . . . . . . . . . . . 53
Remanufactured Powerhead. . . . . . . . . . . . . . . . . . 9
I
Remanufactured Supercharger . . . . . . . . . . . . . . . 15
Igniton Module Kit . . . . . . . . . . . . . . . . . . . . . . 56 Remanufactured Velvet Drive Transmission . . . . . 146, 147
Instrument Harness . . . . . . . . . . . . . . . . . . . . . 56 Remote Oil Filter Kit . . . . . . . . . . . . . . . . . . . . . 53
Interface Kit Analog Gauge . . . . . . . . . . . . . . . . . 58 Riser Installation Kit . . . . . . . . . . . . . . . . . . . 50, 51
Riser Kit . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50
J
Rocker Arm Bolt . . . . . . . . . . . . . . . . . . . . . . . 92
J-Box SmartCraft Terminator/Resistor . . . . . . . . . . . . 57
S
Junction Box SmartCraft . . . . . . . . . . . . . . . . . . . 57
Seawater Pump Kit . . . . . . . . . . . . . . . . . . . . . . 54
L
Sensor Kit Pitot Speed . . . . . . . . . . . . . . . . . . . . 58
Longblock . . . . . . . . . . . . . . . . . . . . 78–80, 85, 86 Serpentine Belt Kit . . . . . . . . . . . . . . . . . . . . . . 54
Longblock, Diesel . . . . . . . . . . . . . . . . . . . . . . 94 Shim Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Longblock Assembly . . . . . . . . . . . . . . . . . . . . . 78 SmartCraft J-Box Terminator/Resistor . . . . . . . . . . . . 57
Longblock Diesel . . . . . . . . . . . . . . . . . . . . . . . 94 SmartCraft Junction Box . . . . . . . . . . . . . . . . . . . 57
SmartCraft Terminator/Resistor J-Box . . . . . . . . . . . . 57
M Speedo Pitot Harness . . . . . . . . . . . . . . . . . . . . 58
MC-I/R Gear Housing . . . . . . . . . . . . . . . . . . . . 141 Sport Jet Powerhead . . . . . . . . . . . . . . . . . . . . . 14
Module ECM . . . . . . . . . . . . . . . . . . . . . . . . . 54 Sterndrive Alpha . . . . . . . . . . . . . . . . . . . . 133, 134
Module Igniton Kit . . . . . . . . . . . . . . . . . . . . . . 56 Sterndrive Bravo . . . . . . . . . . . . . . . . . . . . 135–138
Supercharger Remanufactured . . . . . . . . . . . . . . . 15
N
T
NMEA 2000 Starter Kit . . . . . . . . . . . . . . . . . . . . 58
Terminator/Resistor J-Box SmartCraft . . . . . . . . . . . . 57
O Transmission . . . . . . . . . . . . . . . . . . . . . 144, 146
Transmission, Remanufactured Velvet Drive . . . . . 146, 147
Oil Filter Remote Kit . . . . . . . . . . . . . . . . . . . . . 53
Transmission Assembly . . . . . . . . . . . . . . . . 144–146
Outboard Powerhead . . . . . . . . . . . . . . . . . . . 8–10
Transom Assembly . . . . . . . . . . . . . . . . . . 133, 143
P Transom Harness . . . . . . . . . . . . . . . . . . . . . . 56
Trim Pump Assembly . . . . . . . . . . . . . . . . . . . . 59
Pipe Kit Exhaust . . . . . . . . . . . . . . . . . . . . . 51, 52
Pitot Speed Sensor Kit . . . . . . . . . . . . . . . . . . . . 58 V
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48
Valve Exhaust . . . . . . . . . . . . . . . . . . . . . . 91, 92
Powerhead Outboard . . . . . . . . . . . . . . . . 2, 7, 8, 14
184 P/N 8M0163262
Part Description Index

Valve Intake . . . . . . . . . . . . . . . . . . . . . . . 91, 92


Verado 6 - Cylinder Supercharger . . . . . . . . . . . . . . 15

Water Separating Filter . . . . . . . . . . . . . . . . . . . . 55


Wedge Carburetor Kit . . . . . . . . . . . . . . . . . . . . 47
Wedge Kit Carburetor . . . . . . . . . . . . . . . . . . . . 47

2020 Repower Product Guide 185


Notes:

186 P/N 8M0163262


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