TGEPL - Corporate Presentation - 24-2-2024

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FY 2023 - 2024

Agenda
About Teknoflow

Teknoflow Competency

Overview of Industrial Segments and Products

Creating Values for Customer

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www.teknoflow.co | [email protected] Teknoflow Green Equipments Private Limited
Teknoflow was started in 1989 as a small and
medium fabrication company and has seen a rapid
expansion in terms of its portfolio and geographic
reach.

For more than 35 years, we have been working


together with our customers, suppliers, and
employees to build sustainable long-term
successful partnerships.
Our equipment and solutions help in
Teknoflow is the Preferred and Trusted
Manufacturing Partner in the Acoustic, Air, Water, • Protecting the Environment,
Oil & Gas, Energy, Recovery, and Mining, • Conserving and recovering energy,
Industries. • and Purification of Natural resources.

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Vision Mission Core Purpose
Teknoflow will be a Customer Teknoflow manufactures equipment and
To Enrich stakeholder’s
Centric organization with systems for Environmental and Industrial
experience, and Contribute
Focus on Employee Growth segments by meeting International as
to their success
and in turn become an INR well as Country Specific Quality and
200 Cr (USD 30 M) by 2025 Safety standards, and by delivering on
time across the globe, with an intent to
nurture long-term business relations
with our customers for mutual growth

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COMMITMENT TEAMWORK DEPENDABILITY
Extraordinary energy and Our ability to work together Our ability to make other
absolute will to keep towards our vision. It is the stakeholders depend on us,
pursuing our goals fuel that helps us attain be worthy of trust, and be
irrespective of the uncommon results. reliable.
adversities.
CREATIVITY ADAPTABILITY EMPATHY
Our ability to go beyond Our ability to adjust oneself Our psychological
traditional ideas, rules, readily to different conditions identification with the
patterns, and relationships and situations. feelings, thoughts, and
and to create meaningful attitudes of others.
new ideas, forms, methods,
and interpretations

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INFRASTRUCTURE TEAM CUSTOMER

FY 1989 : FY 1989 : FY 1989 :


5000 Sq. Ft. 12 Members 2 Domestic
FY 2022 - 23 : FY 2022 - 23 : FY 2022 - 23 :
1,20,000 Sq. Ft. (Built-up) 350 Members 6 Dom. / 14 Int.

GLOBAL REACH REVENUE

FY 1989 : FY 1989 - 90 :
Within India ₹ 1 CR. ($0.15M)
FY 2022 - 23 : FY 2022 - 23 :
25 Countries ₹88.5 CR. ($10.80M)

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Export to

On-going relationship with


customers for

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Through DURR
Acoustic

WATER
AIR

Marine
Oil & Gas

Other
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ISO 9001:2015 ISO 45001:2018 ISO 14001:2015 ISO 3834-2 AD2000
For QMS For OHS For EHS For fusion welding For Pressure vessel
Safety

IBR APPROVED
INDIAN BOILER
REGULATION
U Stamp R Stamp NB Stamp

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ARH Certification for Sonatrach Algeria ABS Certification for Marine projects

Brazilian Pressure Vessel & Safety Regulation


SONCAP Certification for Nigeria

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ISO 9001:2015 ISO 14001:2015 & ISO 45001:2018
DIN EN ISO 3834-2 AD 2000
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U Stamp R Stamp NB Stamp

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IBR
(Indian Boiler
Regulations Act)
APPROVED
MANUFACTURING
SHOP

19
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Total Area :
3,50,000 SQFT.

Built up
1,20,000 SQFT

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Our Manufacturing shops run on Solar Power

• Installed Capacity :350 KVA


• Solar panel Area: 2111 sqm
• Total Solar Panels: 826 nos.

• Estimated Generation :631700 units


• Estimated Co2 reduction potential: 442190 kgs

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- Mild Steel Shop
- Stainless Steel Shop

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AREA CRANES

Under shed: 50000 SQFT 25 Tons : 1 No. 5 Tons : 5 Nos.


15 Tons : 1 No. 3 Tons : 4 Nos.
Open : 35000 SQFT 10 Tons : 1 No.

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AREA

Under shed : 25000 SQFT

CRANES

10 Tons : 1 No.
5 Tons : 1 No.

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Shop for mass production of Pressure Vessels
Equipped with
ranging from 1 liter to 500 liters
2 Cranes of 5 Ton each

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Conveyor line for Blasting, Painting, and Oven
Robotic Welding Arm

Powder coating

Dedicated
Hydrostatic
Testing
Facility

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Recent Expansion with
2 New bays…. continues

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TRUMPF
TruLaser
3060
Max. Power 4000 W
Bed Size 2500 x 6000 mm

Max. Cutting Thickness


Mild Steel 25 mm
Stainless Steel 20 mm
Aluminium 20 mm
Brass 8 mm
Copper 8 mm

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E-Brake 300T, Ultra Dual Drive
Electronic Press brake

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Working Dimensions:
3mx3mx0.75 m

Drilling Depth: 250 mm


Max drilling: 50 mm

Milling , Threading, Tube sheet


drilling, Boring

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German make Conventional Lathe machine having Small Radial Drilling machine
Radial Drill Machine machining OD up to 1800mm with high accuracy

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Plate Rolling up to:
40mm Thickness

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Currently installed Capacity :
10000 Metric Ton / Annum

in terms of Tonnage Current Utilization :


4500 Metric Ton / Annum

Usage of Installed capacity :


12 hours basis

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WPS and PQR Qualified by
Lloyds, TUV, BV
Materials
SAW Machine
 Carbon Steel-SA516 Gr.60/70
• With Column and boom
• Portable  Corten Steel – SA 242
 Stainless Steel 304 / 316 L
Semi Automatic L Seam  Stainless Steel 904
And C Seam Welding  Stainless Steel 310 / 321
• TIG Welding  Duplex 2205
• CO2 Welding
 Cupronickel
 LAS - SA387 GR22
Laser welding

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Shot Blasting Section Pollution Control Painting Section
Board Approved Humidity and
Area Under Shed: 1500 ft2 (Dust collector, PPE, Air Assisted & Airless Spraying Temperature
Size : 7m X 7m X 16m human safety ) Size : 7m x 7m x 12m Controlled

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Other Facilities installed for Surface Preparation

Buffing, Pickling & Passivation


Metalizing Section
Powder Coating
Aluminum Metal spraying up to 300 microns Blasting and Painting on conveyor
Size : 7m X 7m X 4m Oven for Paint curing

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Software Software
(In-house) (In-house) (Out Sourced)
• Mechanical Design
• Detailing and Drafting • PV Elite • FEA
• Thermal Design • Solid Works • NozzlePro
• AutoCAD • Staad Pro
(Collaboration / Outsourced) • Ansys
• Process Design • HTRI
• Tekla

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Hydro Testing - pressure upto 500 bar / Pneumatic Test
upto 30 bar
Magnetic particle test kit

Liquid penetration test kit

Weld gauges

Blast surface Profile Kit

Gloss meter

Paint DFT meter

Vernier Caliper 2500 mm

Laser Thermometer, Hygrometer.

Bend Tester-180°(Mandrill dia-12.5 mm)

Al. Metalizing Pull off adhesion hydraulic tester. (350 bar)

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Pressure
Vessel
Coded (U Stamp) & Non-Coded
Coded Vessels Mfg Non-Coded Vessels Mfg
Year
(U-stamp) (Non U stamp)

2021 56 nos 181 nos.

2022 272 nos. 321 nos.

2023 354 nos. 400 nos.

2024 37 nos 23 nos.

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Coded & Non-Coded (U Stamp)

Small U Stamp Pressure Vessel Large Pressure Vessel


700 Ltr., Design Pressure 15 Bar 4120 mm dia x 13187 mm length
550 mm dia x 2194 mm length Weight 20 ton

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Ethanol Recovery Column

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Process
Burner

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Coded & Non-Coded (U Stamp)

N2 Nitrogen Storage Tank Oil Separator

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Coded & Non-Coded (U Stamp)

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Coded & Non-Coded (U Stamp)

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Heat
Exchanger
Shell & Tube type
Shell & Tube Type

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Shell & Tube Type

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Stack &
Structure
• Base diameter of 4090 mm to Topside diameter
1200 mm.
• The total Height of the Stack is 65045 mm, which is
made in 6 Segments of 11000 mm Height.
• The working temperature of the Stack is 222.5
degrees Celsius.

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SS Quencher Tank
Quench Tank Dia : 3050 mm
Quencher Dia. : 1524 mm
Total Length : 7985 mm

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Filter
House
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Acoustics

Exhaust and Intake system


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Stainless Steel Decanter
Length Range
3.75 M to 12 M

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Regenerative
Thermal Oxidizer

9525 mm length
3708 mm width
4267 mm height

Weight 27.7 ton

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Root cause analysis

Use of Jigs &Fixtures for error proofing

Initiatives to improve work environment and safety (EHS)

5S

Training and Qualification for critical processes

Lean Manufacturing Practice

Daily Small Improvements (Kaizen)

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Reduce Total Cost of Ownership Delivery across the World
Cost of new product development All INCO Terms
Cost in terms of penalties
Cost of optimization

Committed Deliveries Support in Design Optimization


Delivery as per committed schedules India Manufacturing
Making you Competitive

Quality meeting Global Standards Value - Speed


No Customer Claims RFQ
New Product Development
Lower Lead Time

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Teknoflow Green Equipments Private Limited
Survey No. 19/2, Ambe bahula, Nashik 422010, Maharashtra, India
+91 (253) 2336005 | www.teknoflow.co | [email protected]

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