Compair L45-L75 SR

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Intelligent Air Technology

L45SR L75SR
Compressed air solutions for every application Speed Regulated Rotary Screw Compressors

Compressors Complete Value Added Complete Service


0.1 - 43m3/min Accessories Services for Compressed
0.75 - 260kW Programme Air Technology
Air Audit
Lubricated Filters and Dryers Engineering of Complete
Performance Reporting Compressor Stations
Rotary Vane Cooling Systems
Utility Air
Local Service Centres
Single Stage Screw Heat Recovery
Performance Contracting
Condensate Guaranteed Parts
Speed Regulated Screw
Management Availability
Piston
Air Receivers
Portable
Multi-Set Controllers

Oil-Free Lubricants

Two Stage Screw

Water-Sealed Screw

Piston

Portable

Turbo

www.CompAir.com
Email [email protected]

CompAir policy is one of continuous improvement and


we therefore reserve the right to alter specifications
and prices without prior notice. All products are sold
subject to the Company’s conditions of sale.

Brochure re-order ref: 98700-355


8/2000
Intelligent Air Technology
B B

A A
B A A B
B A A B
A A

B B

Speed Regulated Rotary Screw Compressors


Saves Energy Costs
Reliable compressed air provided at maximum efficiency Regulates compressor speed to match output to system demand.
under all operating conditions with quick, economical Eliminates run-on time during periods of low system demand.
servicing as standard. Eliminates over pressurisation.

The CompAir LSR-Series of rotary screw air compressors


incorporates a variable speed switched reluctance drive system Improves Process or Product Quality
of outstanding efficiency, offering the ability to precisely match Constant pressure air supply.
power consumption with air demand.

Maximum efficiency at any level of demand


Unique Switched Reluctance Drive System
cuts energy costs and saves money Higher efficiency than alternative variable speed drives.
The ability to precisely match output to demand allows the
Simple motor and controller design.
compressors to consume exactly the right amount of energy to Established, proven and reliable.
do the job, and no more. This is achieved by varying the speed
of the drive motor with a level of efficiency which cannot be
matched by any other conventional variable speed drive system.
Reduces Electrical and Mechanical Loads
Soft starting with no current peaks.
In addition, precise pressure control and smooth acceleration
and deceleration of rotary components extends service life
improving payback on your investment.
Economical to Maintain
Grouped service components reduce down time and
Tried and tested switched reluctance simplify servicing.
drive systems in a new application concept
CompAir’s switched reluctance drive systems offer the most The LSR-Series of
significant technological advance in rotary drives since the compressors are designed to
inception of the induction motor over a century ago and, operate effectively as stand
combined with the latest features for control and monitoring, alone units or in conjunction
overcome many of the commonly accepted disadvantages of with other compressor
induction motors, still used in many applications today. packages to provide maximum
air efficiency at all times

LSR-Series compressors are able to accurately maintain a set


DRIVES
pressure while responding instantly to changes in air demand.
Easy to Install and Operate
Switched reluctance
drive technology from
SR Drives Limited
Maintaining air system pressure at an exact pre-set level Low noise level, free standing and simple operator controls.
eliminates the need to operate within pressure bands,
enhancing efficiency still further. The quality of your process or
product can also be improved with the guarantee of constant,
unchanging air system pressure.

B B

A A
B A A B
B A A B
A A

B B

Speed Regulated Rotary Screw Compressors


Saves Energy Costs
Reliable compressed air provided at maximum efficiency Regulates compressor speed to match output to system demand.
under all operating conditions with quick, economical Eliminates run-on time during periods of low system demand.
servicing as standard. Eliminates over pressurisation.

The CompAir LSR-Series of rotary screw air compressors


incorporates a variable speed switched reluctance drive system Improves Process or Product Quality
of outstanding efficiency, offering the ability to precisely match Constant pressure air supply.
power consumption with air demand.

Maximum efficiency at any level of demand


Unique Switched Reluctance Drive System
cuts energy costs and saves money Higher efficiency than alternative variable speed drives.
The ability to precisely match output to demand allows the
Simple motor and controller design.
compressors to consume exactly the right amount of energy to Established, proven and reliable.
do the job, and no more. This is achieved by varying the speed
of the drive motor with a level of efficiency which cannot be
matched by any other conventional variable speed drive system.
Reduces Electrical and Mechanical Loads
Soft starting with no current peaks.
In addition, precise pressure control and smooth acceleration
and deceleration of rotary components extends service life
improving payback on your investment.
Economical to Maintain
Grouped service components reduce down time and
Tried and tested switched reluctance simplify servicing.
drive systems in a new application concept
CompAir’s switched reluctance drive systems offer the most The LSR-Series of
significant technological advance in rotary drives since the compressors are designed to
inception of the induction motor over a century ago and, operate effectively as stand
combined with the latest features for control and monitoring, alone units or in conjunction
overcome many of the commonly accepted disadvantages of with other compressor
induction motors, still used in many applications today. packages to provide maximum
air efficiency at all times

LSR-Series compressors are able to accurately maintain a set


DRIVES
pressure while responding instantly to changes in air demand.
Easy to Install and Operate
Switched reluctance
drive technology from
SR Drives Limited
Maintaining air system pressure at an exact pre-set level Low noise level, free standing and simple operator controls.
eliminates the need to operate within pressure bands,
enhancing efficiency still further. The quality of your process or
product can also be improved with the guarantee of constant,
unchanging air system pressure.

B B

A A
B A A B
B A A B
A A

B B

Remarkable energy savings Enhanced reliability


Air compressors are designed to be capable of performing The CompAir Switched Reluctance drive systems are inherently
continuously at maximum output capacity and the CompAir soft starting, with smooth and controlled acceleration and
LSR-Series is no exception. deceleration, reducing stress on mechanical and electrical
components. Compared to conventional variable speed drives,
Surveys show, however, that maximum capacity is only
the electronically controlled regulation of the LSR-Series
required at limited, peak times with a majority of air
simplifies system construction resulting in a ‘less to go wrong’
compressors operating at an average 50% - 70% of full capacity. Power Consumption
Comparison enhanced reliability concept.
Below maximum capacity is where the true energy saving
potential of the LSR-Series can be realised. 100 %
Z
Quality you can rely on
With energy consumption in near perfect proportion to An ISO9001 certified design and manufacturing process,

POWER kW
demand, the energy wasted with conventional regulation ENERGY
SAVING continuously audited by our internal auditors and Lloyd’s
systems can be saved. Combine this energy saving concept Register ensures a high quality and reliable product. The LSR-Series compressor drives use
with the CompAir designed, developed and manufactured
compression element, giving high air output for minimum Z
tried and tested Switched Reluctance
20 %
power consumption, and you have a formidable duo with 20 % AIR DEMAND 100 % Drive Technology in a new
significant energy saving potential. Conventional Compressors
with Modulating Control application concept
Conventional Load/Unload
Regulation Compressors

Variable Speed Frequency


Inverter Compressors

CompAir LSR-Series Compressors

Easy to install
The compressors small installation footprint, lifting
slots and vertical air discharge simplify installation.

Easy starting
All conventional motor drive systems require a high starting peak
current. The LSR-Series’ compressor drive systems, however, are
able to start without any increase in power supply current above
normal running levels, reducing stress on the site power supply
system and eliminating peak current energy cost penalties.

Easy to operate
The compressor controller continuously protects your investment
by monitoring every vital operational parameter. Once installed
and commissioned, just tell any of the LSR-Series compressors
what pressure you require and press the start button.

B B

A A
B A A B
B A A B
A A

B B

Remarkable energy savings Enhanced reliability


Air compressors are designed to be capable of performing The CompAir Switched Reluctance drive systems are inherently
continuously at maximum output capacity and the CompAir soft starting, with smooth and controlled acceleration and
LSR-Series is no exception. deceleration, reducing stress on mechanical and electrical
components. Compared to conventional variable speed drives,
Surveys show, however, that maximum capacity is only
the electronically controlled regulation of the LSR-Series
required at limited, peak times with a majority of air
simplifies system construction resulting in a ‘less to go wrong’
compressors operating at an average 50% - 70% of full capacity. Power Consumption
Comparison enhanced reliability concept.
Below maximum capacity is where the true energy saving
potential of the LSR-Series can be realised. 100 %
Z
Quality you can rely on
With energy consumption in near perfect proportion to An ISO9001 certified design and manufacturing process,

POWER kW
demand, the energy wasted with conventional regulation ENERGY
SAVING continuously audited by our internal auditors and Lloyd’s
systems can be saved. Combine this energy saving concept Register ensures a high quality and reliable product. The LSR-Series compressor drives use
with the CompAir designed, developed and manufactured
compression element, giving high air output for minimum Z
tried and tested Switched Reluctance
20 %
power consumption, and you have a formidable duo with 20 % AIR DEMAND 100 % Drive Technology in a new
significant energy saving potential. Conventional Compressors
with Modulating Control application concept
Conventional Load/Unload
Regulation Compressors

Variable Speed Frequency


Inverter Compressors

CompAir LSR-Series Compressors

Easy to install
The compressors small installation footprint, lifting
slots and vertical air discharge simplify installation.

Easy starting
All conventional motor drive systems require a high starting peak
current. The LSR-Series’ compressor drive systems, however, are
able to start without any increase in power supply current above
normal running levels, reducing stress on the site power supply
system and eliminating peak current energy cost penalties.

Easy to operate
The compressor controller continuously protects your investment
by monitoring every vital operational parameter. Once installed
and commissioned, just tell any of the LSR-Series compressors
what pressure you require and press the start button.

B B

A A
B A A B
B A A B
A A

B B

Technical Specifications

Easy to maintain LSR-Series compressors L45SR L75SR


The compressor is designed to help reduce maintenance costs.
represent CompAir’s Supply 50Hz/60Hz - 3 Phase + Earth
It will provide you with advance indication of service
requirements allowing you to schedule maintenance at commitment to Motor
convenient times.
providing innovative Motor Type High efficiency variable speed switched
reluctance, through ventilated sealed system
Servicing is simple, quick and economical. All routine
and high technology
maintenance parts are conveniently grouped behind the Key to diagrams Maximum Output 50kW (67 hp) 75kW (100 hp)
hinged and removable service door, providing instant access solutions for complete
Motor Classification Class F with Class H insulation system
and reducing service times. 1 SR Motor Drive
compressed air systems
Compressor
Z
Z

A 2 SR Motor
Compressor Type High efficiency variable speed rotary screw
B
L75SR

Z
3 Air Intake Filter Drive Method Direct
Z

Cooling Air cooled, vertical air discharge


3
4 Non Return Valve
9
Ambient Temperature 0°C - 45°C 0°C - 43°C
5 12 5 Temperature Sensor Max. Working Pressure 13 bar g 13 bar g
4 8
2 10
6 Air Compression Element Min. Working Pressure 5 bar g 5 bar g
6 7
C
13 Max. Free Air Delivery (FAD) 7.93m3/min (280cfm) 12.23m3/min (431cfm)
14
7 Reclaimer Vessel @ 7 bar g
1 15
Dimensions 0.99m (A) x 1.42m (B) 2.05mx(A) x 1.20m (B)
8 Air/Oil Separator Element
x 1.70m (C) x 1.70m (C)
11
Air/Oil Flow Diagram

9 Minimum Pressure Dry Weight 939kg 1200kg


Non Return Valve 1 1
Air Outlet Connection G1/2 R2/2

10 Air/Oil Cooler Noise Level 77dB(A)* at full load


Z

Compressor Control Panel

L45SR 11 Oil Filters


* +/- 3dB(A) according to PNEUROP/CAGI test code

12 Pressure Sensor

Air/Oil Flow Diagram Performance Annual Cost of Ownership


13 Oil Stop Valve
8 L75SR
9 Maintenance

F R E E A I R D E L I V E R E D m 3/ m i n
A typical and Service
3 8%
C L45SR oil lubricated
14 Condensate Separator 10%
5 12.2 rotary screw Purchase Price
12 11.8
11.3 air compressor
4 10.7 82%
10.3 10.0 operating at
15 Condensate Drain Valve 9.5
Energy Cost
70% load.
2 7 7.93 7.62 7.31 6.99 6.65 6.31 5.97
6 Z

10 Z
Compressed Air Maintenance
A typical and Service
Z

5%
1 comparison of
Oil an LSR-series 12% Purchase Price
A
PRESSURE bar g compressor with
11
B Air a conventional 62% 21% SAVINGS
Free air delivered (FAD) performance figures are stated in accordance with air compressor.
the PNEUROP/CAGI PN2CPTC2 industry test codes. These codes provide
for equal comparison of different manufacturers’ performance figures.
Z Compressed Air/Oil
Z

Reference conditions: absolute inlet pressure 1 bar a (14.5 psi) - intake air
temperature 20°C (68°F). Energy Cost

B B

A A
B A A B
B A A B
A A

B B

Technical Specifications

Easy to maintain LSR-Series compressors L45SR L75SR


The compressor is designed to help reduce maintenance costs.
represent CompAir’s Supply 50Hz/60Hz - 3 Phase + Earth
It will provide you with advance indication of service
requirements allowing you to schedule maintenance at commitment to Motor
convenient times.
providing innovative Motor Type High efficiency variable speed switched
reluctance, through ventilated sealed system
Servicing is simple, quick and economical. All routine
and high technology
maintenance parts are conveniently grouped behind the Key to diagrams Maximum Output 50kW (67 hp) 75kW (100 hp)
hinged and removable service door, providing instant access solutions for complete
Motor Classification Class F with Class H insulation system
and reducing service times. 1 SR Motor Drive
compressed air systems
Compressor
Z
Z

A 2 SR Motor
Compressor Type High efficiency variable speed rotary screw
B
L75SR

Z
3 Air Intake Filter Drive Method Direct
Z

Cooling Air cooled, vertical air discharge


3
4 Non Return Valve
9
Ambient Temperature 0°C - 45°C 0°C - 43°C
5 12 5 Temperature Sensor Max. Working Pressure 13 bar g 13 bar g
4 8
2 10
6 Air Compression Element Min. Working Pressure 5 bar g 5 bar g
6 7
C
13 Max. Free Air Delivery (FAD) 7.93m3/min (280cfm) 12.23m3/min (431cfm)
14
7 Reclaimer Vessel @ 7 bar g
1 15
Dimensions 0.99m (A) x 1.42m (B) 2.05mx(A) x 1.20m (B)
8 Air/Oil Separator Element
x 1.70m (C) x 1.70m (C)
11
Air/Oil Flow Diagram

9 Minimum Pressure Dry Weight 939kg 1200kg


Non Return Valve 1 1
Air Outlet Connection G1/2 R2/2

10 Air/Oil Cooler Noise Level 77dB(A)* at full load


Z

Compressor Control Panel

L45SR 11 Oil Filters


* +/- 3dB(A) according to PNEUROP/CAGI test code

12 Pressure Sensor

Air/Oil Flow Diagram Performance Annual Cost of Ownership


13 Oil Stop Valve
8 L75SR
9 Maintenance

F R E E A I R D E L I V E R E D m 3/ m i n
A typical and Service
3 8%
C L45SR oil lubricated
14 Condensate Separator 10%
5 12.2 rotary screw Purchase Price
12 11.8
11.3 air compressor
4 10.7 82%
10.3 10.0 operating at
15 Condensate Drain Valve 9.5
Energy Cost
70% load.
2 7 7.93 7.62 7.31 6.99 6.65 6.31 5.97
6 Z

10 Z
Compressed Air Maintenance
A typical and Service
Z

5%
1 comparison of
Oil an LSR-series 12% Purchase Price
A
PRESSURE bar g compressor with
11
B Air a conventional 62% 21% SAVINGS
Free air delivered (FAD) performance figures are stated in accordance with air compressor.
the PNEUROP/CAGI PN2CPTC2 industry test codes. These codes provide
for equal comparison of different manufacturers’ performance figures.
Z Compressed Air/Oil
Z

Reference conditions: absolute inlet pressure 1 bar a (14.5 psi) - intake air
temperature 20°C (68°F). Energy Cost

B B

A A
B A A B
B A A B
A A

B B

Intelligent Air Technology

L45SR L75SR
Compressed air solutions for every application Speed Regulated Rotary Screw Compressors

Compressors Complete Value Added Complete Service


0.1 - 43m3/min Accessories Services for Compressed
0.75 - 260kW Programme Air Technology
Air Audit
Lubricated Filters and Dryers Engineering of Complete
Performance Reporting Compressor Stations
Rotary Vane Cooling Systems
Utility Air
Local Service Centres
Single Stage Screw Heat Recovery
Performance Contracting
Condensate Guaranteed Parts
Speed Regulated Screw
Management Availability
Piston
Air Receivers
Portable
Multi-Set Controllers

Oil-Free Lubricants

Two Stage Screw

Water-Sealed Screw

Piston

Portable

Turbo

www.CompAir.com
Email [email protected]

CompAir policy is one of continuous improvement and


we therefore reserve the right to alter specifications
and prices without prior notice. All products are sold
subject to the Company’s conditions of sale.

Brochure re-order ref: 98700-355


8/2000
Intelligent Air Technology
B B

A A
B A A B

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