CEOP4005
CEOP4005
CEOP4005
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CEOP4005
PREPARED BY:
AUT H O R IS E D B Y :
DO CU M E NT NU MB ER :
C EO P4 005 I S S U E 5
This plan is copyright. No part may be reproduced by any process without written permission, except as permitted under the copyright act. DISCLAIMER 1 Essential Energy may change the information in this document without notice. All changes take effect on the date made by Essential Energy. A print version is always an uncontrolled copy. Before using this document, please ensure that it is still current. This document may contain confidential information. Restrictions on the use and disclosure of confidential information by employees are set out in your contract of employment. Restrictions on the use and disclosure of confidential information by contractors are set out in your contract of engagement with Essential Energy. Sub-contractors are bound by the confidentiality provisions set out in their contract with the contractor engaged by Essential Energy.
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CONTENTS PAGE
1 2 3 4 INTRODUCTION ............................................................................................. 4 TOOLS AND EQUIPMENT ................................................................................. 4 TRAINING ..................................................................................................... 4
3.1 Training, Assessment and Authorisation ........................................................... 4
METHOD ....................................................................................................... 5
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 High Voltage Cable Tests ................................................................................ 5 Insulated Resistance Test Level 1.................................................................. 5 High Voltage Test Level 2 (Paper Lead Cables Only) ........................................ 6 Delayed Connection to Network ....................................................................... 6 Low Voltage Cable Test .................................................................................. 7 Continuity Test 1 ........................................................................................ 7 Serving Insulation Resistance Test 2 ............................................................. 8 Insulation Resistance Test 3 ......................................................................... 8 Method Streetlighting Cable Tests ................................................................. 8
5.9.1 Polarity Test ............................................................................................. 8
6 7 8 9
RECORDS ..................................................................................................... 9 KEY TERMS AND DEFINITIONS ........................................................................ 9 REFERENCES................................................................................................ 10 REVISIONS ..................................................................................................10
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INTRODUCTION
This document proves the high and low voltage cable integrity after installation or jointing work is completed and before connection or reconnection to the Essential Energys Network. Such testing and commissioning will be undertaken by people, who are both qualified and authorised, and the relevant test results will be duly entered into the relevant test report form (refer to CEOF6022 and CEOF6023). This document is intended for use by Essential Energys Accredited Service Providers and internal staff for testing of cables before being energised.
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3.1
TRAINING
Training, Assessment and Authorisation
Where there is exposure to risk from electrical apparatus a person undertaking work will be appropriately qualified, trained and assessed as competent and authorised to carry out the work.
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4.1
PRELIMINARY CHECKS
Visual Check
A visual check is carried out by the Authorised Person to ensure that the workmanship of both the installation of the cable and cable jointing work meets Essential Energys requirements before being connected to the Network.
4.2
Notification
The Quality Control Coordinator will be notified 3 working days prior to the commencement of the cable tests. The Accredited Service Provider will be responsible for ensuring that the completed work is tested and test reports are forwarded to the Quality Control Coordinator promptly. The Quality Control Coordinator may be present to witness the testing procedure.
4.3
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For HV and LV cable Insulation Resistance tests, a Test Access Permit is not mandatory if the Insulation Resistance test is performed at a 1000 volts DC or less and the cable is discharged to earth for a time duration equal to the test time. If an Access Permit for Testing is deemed necessary after a HIRAC evaluation it will be completed and issued in accordance with CEOP2045 Access Permits. If currently on a Work Access Permit, remove earths and cancel the Access Permit If the cable has previously been commissioned and connected to Essential Energys System call System Operations and inform them if you require a Test Access Permit to test a high voltage cable, and at all times give full details of location, open points etc Insulating gloves and ground matting to be utilised.
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5.1
METHOD
High Voltage Cable Tests
Authorised Persons will complete the prescribed tests as specified. All cables must be fully discharged for a time duration equal to the test time upon completion of each test by means of discharge function on test equipment or an independent earth. Test results will be recorded on the HV Underground Cable Test Report form, refer to CEOF6022.
5.2
Note: Insulation Resistance Tests will be applied for a period of 1 minute for cables less than 100 m in length and 3 minutes for cables greater than 100 m in length.
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UNCLASSIFIED 5.3 High Voltage Test Level 2 (Paper Lead Cables Only)
CEOP4005
If the insulation resistance results for Paper Lead (PLY) cables are below the prescribed minimum values, a high voltage DC test will be applied. See CEOF6022 HV Underground cable Test Report for the prescribed minimum values. If prescribed minimum values are required for higher voltage Paper Lead (PLY) cables, contact Quality Control Coordinator. It is performed by applying a DC voltage between phases and between phases and sheath. When making these tests, the voltage will be increased gradually to the full specified value and be maintained for 15 minutes. After 15 minutes, the leakage current should be steady or falling and less then 0.1mA with no transient spikes occurring. Higher readings may be acceptable provided they are steady. For further advice, contact Quality Control Coordinator Commissioning new cables a cable not previously energised will be tested by applying: 11kV cable 34kV DC between phases; and 25kV DC between phases and sheaths 22kV cable 68 kV DC between phases; and 50 kV DC between phases and sheath
The 3 phases can be bonded for the phase to sheath test and only 1 test made unless a failure occurs. If a failure occurs, each phase will be tested individually to determine the faulty phase. Recommissioning Existing Cables where a cable that has been in service, is to be tested prior to recommissioning, it will be tested at approximately 75% of the voltages for a new cable, i.e. 11kV cable 26kV DC between phases; and 15kV DC between phases and sheath 22kV cable 52kV DC between phases; and 30kV DC between phases and sheath
The phases can be bonded for the phase to sheath test, and only one test made unless a failure occurs.
5.4
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If an Insulation Integrity test is to be undertaken the live line gang must inform System Operations of the insulation integrity test before the live line work is carried out. Once the integrity of the insulation is proven, inform System Operations of the result (if the cable fails the test, commissioning of the cable will not proceed any further and Quality Control Coordinator will be contacted for further advice). Live Line work will be carried out as per switching sheet. The Standard Tests, Phase to Phase and Phase to earth: Measure insulation resistance at 1kV after one (1) minute. Acceptable values for existing cables may be used as cable will now be connected to switchgear etc. A Phase to B Phase B Phase to C Phase C Phase to A Phase A Phase to Screen and Earth B Phase to Screen and Earth C Phase to Screen and Earth Greater than 100 megohms Greater than 100 megohms Greater than 100 megohms Greater than 100 megohms Greater than 100 megohms Greater than 100 megohms.
All cables must be fully discharged for a time duration equal to the test time upon completion of each test by means of discharge function on test equipment or an independent earth. The purpose of this test is to prove that the integrity of the insulation has not been damaged since the original test date. The energising/de-energising of an underground cable which is to be directly connected to the overhead system and is isolated from the transformer must only be undertaken using a temporary EDO (cut-out tool) fitted with a 25 amp K class fuse element.
5.5
5.6
Continuity Test 1
The continuity test (DC resistance measurement) will be carried out on each low voltage circuit from the end of each branch or open point, to the origin of the circuit. Step 1 At the circuit origin, to be tested, (normally at the Padmount transformer), connect each of the phase conductors to the neutral of the cable circuit in turn, ensuring all MEN points are disconnected. Step 2 At the remote ends of the circuit, check for continuity between each phase and neutral. Results very close to a short circuit value should be obtained. Step 3 At the circuit origin (normally at the Padmount transformer) connect the phase conductors together, remaining separate from neutral conductor. Alternatively, if cable is to be energised immediately after testing, neutral polarity may be tested by lamping out conductors at each pit or pillar.
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Step 4 Proceed to each pit or pillar on the circuit and check neutral polarity with 500V megger. If any reading other than an open circuit is recorded between the connected phases and neutral, it will mean a phase has been connected to the neutral which will be located, rectified and retested before connection to Essential Energys Distribution System.
5.7
5.8
5.9
5.9.1
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If a cable or associated equipment fail a prescribed test, the Accredited Service Provider will be responsible for the location of the fault, repair or replacement of faulty cable and/or accessories, and any subsequent testing, as directed by Quality Control Coordinator. Prior to the application of any fault location methods which have the potential to affect the long-term insulation integrity of the installation, the Authorised Service Provider will submit to Essential Energy a proposed fault location methodology. No fault location work will proceed until Essential Energys Quality Control Coordinator has given approval.
RECORDS
The relevant test results will be duly entered on the relevant Test Report form, (See CEOF6022 and CEOF6023.) The Cable Test Report will be sighted by the person carrying out the commissioning who completes the clearance certification by signing, therefore accepting the new asset. The person carrying out the commissioning will quote the Cable Test Report No. to System Operations when requesting energisation of new asset. This will be System Operations record of compliance until paper copy is received. The Quality Control Coordinator is also responsible for correct distribution of Cable Test Report copies. 1 2 3 4 Quality Control Coordinator WHITE Project File BLUE System Operations YELLOW Book copy PINK.
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REFERENCES
CEOF6022 HV Underground Cable Test Report CEOF6023 LV Underground Cable Test Report CEOP2018 Polarity and Neutral Identification Testing CEOP2045 Access Permits CEOP8029 Network Management Plan CEOP8030 Electrical Safety Rules Olex Cables Technical Informative PT-I 316 24th May 2001 Electricity Supply (Safety and Network Management) Regulation 2002
REVISIONS
Section All Sections All Sections Clause 8.1.3 Details of Changes in this Revision Reduction in Meggering voltages to align with Manufacturers recommendations. Document changed to Plain English Second paragraph was.If live line techniques are to be utilised for cable connection it maybe prudent to undertake an insulation integrity test regardless of the elapsed time period. Accredited Service Provider was. refers to companies/sole traders who have gained accreditation through NSW Ministry of Energy and Utilities allowing them to perform contestable works. Step 1, Sentence 1 added, .. connect each of the phase conductors to the neutral of the cable circuit in turn Step 2 was Each phase and neutral, and Each phase Second paragraph was . The Cable Test Report will be signed by the Quality Control Coordinator.. Third paragraph, first sentence was.. The Quality Coordinator Update to rebrand to Essential Energy
Revision Number 2
3 Definitions
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