天津市科健防腐保温工程有限公司

Tianjin Kejian Anticorrosion And Insulation Engineering CO.,Ltd.

项目名称Project Name:
文件标题DOCUMENT TITLE
海泰3PP项目
HAITAI 3PP Project 检测计划INSPECTION AND TEST PLAN (3PP COATING)
项目规范PROJECT SPECIFICATION 文件编号DOCUMENT NO.
TJKJ -ITP-140424
DEP 31.40.30.31-Gen April 2003
DATE 20-Sep-12 SHEET 1 OF 4

编制Prep’d Tianzhenwei
审核Chk'd Lvbingyong
批准App’d Wangran

海泰3PP项目
HAITAI 3PP Project

检测计划
INSPECTION AND TEST PLAN (3PP COATING)

钢管生产商（Pipe Manufacturer）: Hebei litonglian seamless steel tube Co., Ltd.

涂敷商（Applicator）: Tianjin Kejian Anticorrosion And Insulation Engineerin Co., Ltd.

版本Rev. 日期Date 页数Page 描述Description 编制Prep’d 审核Chk’d 批准App’d

A 29- April -14 4 Issue for Comment Tianzhenwei Lvbingyong Wangyan
Tianjin Kejian Anticorrosion And Insulation Engineerin Co., Ltd.

项目名称 Project : 文件标题DOCUMENT TITLE

海泰3PP项目 C C 检测计划INSPECTION AND TEST PLAN (3PP COATING)

文件编号DOCUMENT NO.
HAITAI 3PP Project
项目规范 PROJECT SPECIFICATION TJKJ -ITP-140424
DEP 31.40.30.31-Gen April 2003 DATE 29-Sep-14 SHEET 2 OF 4

检测计划INSPECTION AND TEST PLAN (3PP COATING)

序号 生产步骤或设备类型 工艺、设备或仪器 检验的工序 /产品特性 1 2 参考的文件或标准 抽样规格、类型及频次 检验仪器或验收标准 不合格 检验方
No. Manufacturing Step or Manufacturing Process /Product Reference Document / Sampling Size, Inspection Instrument or 纠正措施 Parties
Type of Instrument System,Machinery Characteristic Standards Type and Acceptance Non-conformity CPFPC HAI SHELL
or Instrument Inspected Frequency Criteria Action TAI
1.0 光管接收 1.1交货时的外观检查 QC 4.1 CPFPC-MPS-02 每根管 运输过程中无损伤 提交不合格报告 H R R
Receipt of Bare Pipe Visual Inspection at Each pipe No damages during transportation Raise NCR
delivery stage

1.2光管储存（砂堤） QC 4.2 CPFPC-MPS-02 每根管 不与地面或地表水接触 提交不合格报告 H R R

Storage of bare pipes (berms) TALLY Each pipe Not in contact with ground or surface water Raise NCR

5.3 R R R
2.0 防腐材料接收 接收工序 2.1产品说明、检验证书 QC DEP 31.40.30.31-2003至少生产前2周 符合业主要求 提交不合格报告
Receipt of Coating Receiving Process 及合格证审核 At least 2 weeks before Conforms to Client's requirement Raise NCR
Material Review of data sheet and test start of coating
a 环氧粉末FBE certificates conformity certificates
b 胶粘剂Adhesive 2.2包装、装卸和储存 QC 5.2 CPFPC-MPS-02 每一批 包装适当，未开封标识完整清楚 提交不合格报告 M R R
c 聚丙烯/PP Package, handling & storage Every bacth Proper, unopened and properly labelled Raise NCR
3.0 防腐工艺资格预审试验 PQT 3.1该质量控制计划4.0-12.0所 QC DEP 31.40.30.31-2003 5根完整的钢管 符合业主要求，包括原材料，防腐工艺，涂层性能 提交不合格报告 H R R
Coating Procedure LAB 6.4 Five full length pipes Meets Client's requirements
述的涂覆工艺和实验 Approved coating 采取纠正措施
Qualification Coating process and tests as PR procedure 3根质量认证 including raw materials, coating process, coating properties Raise NCR make
indicated from 4.0 to 12.0 of this ITP 3 for applicator qualification corrective action
4.0 进管平台检验 管号检查 4.1可追溯性 QC 4.3.11 DEP 31.40.30.31-2003每一根 钢管标识清晰可辨（如管号） 提交不合格报告 M R R
Incoming Rack Pipe number check Traceability Each pipe Pipe identification (e.g. pipe number)legible 采取纠正措施
Inspection
QC H R R
钢管外表面状况 4.2表面污染情况 4.3.3 DEP 31.40.30.31-2003每一根 没有油、油脂及其他杂质 Raise NCR make
External pipe Surface contamination Each pipe No oil , grease and other contaminants corrective action
condition
5.0 管端封堵 5.1管帽 PR 4.2 DEP 31.40.30.31-2003每一根 两端用管帽保护 安装上 M R R
End Plugging Caps Each pipe Both ends covered with end caps Replug
6.0 抛丸除锈工艺和检验 外除锈装置 6.1钢管缺陷 QC 4.1 DEP 31.40.30.31-2003每一根 视觉检查，磨料打磨。接收标准：去除所有细微缺陷 提交不合格报告 H R RI
Abrasive Blasting External Blasting Steel defect Each pipe Visual inspection, abrasive grinding Raise NCR
Process & Equipment Acc. Criteria: All minor defects like burrs and spatters removed
Inspection
6.2除锈清洁度 QC 4.1 DEP 31.40.30.31-2003每一根 仪器：图示对比接收标准：Sa2.5 纠正合适 H R RI
Blast cleanliness Each pipe Instrument: Pictorial Correct as
Acc. Criteria: Grade Sa2.5 appropriate

QC 4.1 H R RI
6.3盐分检测 DEP 31.40.30.31-2003每100根管一根 仪器：盐分仪 (SCM 400)接收标准：＜20mg/m² 纠正合适
Salt contamination One of 100 pipes Instrument: Salt Contamination Meter (SCM 400) Correct as
Acc. Criteria: Less than 20mg/m² appropriate

QC H R RI
6.4锚纹 4.3.4 DEP 31.40.30.31-2003每20根一根 仪器：锚纹仪 接收标准：40µm -80µm Reblast
Anchor pattern One of 20 pipes Instrument: Electrometer / comparator 重新除锈
Acc. Criteria: 40µm -80µm
QC H R RI
6.5灰尘等级 4.1 DEP 31.40.30.31-2003每一根 仪器：图示对比接收标准：一级 纠正合适
Dust level Each pipe Instrument: Pictorial Correct as
Acc. Criteria: Class 1 appropriate

QC 4.1 H R RI
6.6相对湿度 DEP 31.40.30.31-2003每班一次 仪器：湿度计接收标准：相对湿度≤ 85% 纠正合适
Relative humidity Once per shift Instrument: Psychrometer Correct as
Acc. Criteria: RH≤85% appropriate

1) 执行部门Performed by: PR (生产Production), QC (质控Quality Control), LAB (实验室Lab Technician),记录员TALLY 编制Prepared by: 监理审批Approved by: 批准Approved by:
2) 参照的有关工艺规程、业主技术规范及标准 Reference to CPFPC's MPS, Client's Specification, Standards
3) 检验类型Inspection type:%Witness (W), Hold (H), Review (R ), Monitor (M) W2=W%(20% min) RI=Review/approval of inspection documents TJKJ 监理INSPECTOR 业主CLIENT
Tianjin Kejian Anticorrosion And Insulation Engineerin Co., Ltd.

项目名称 Project： 文件标题DOCUMENT TITLE

海泰3PP项目 C C 检测计划INSPECTION AND TEST PLAN (3PP COATING)
文件编号DOCUMENT NO.
HAITAI 3PP Project
项目规范PROJECT SPECIFICATION TJKJ-ITP-140424
DEP 31.40.30.31-Gen April 2003 DATE 29-Sep-14 SHEET 3 OF 4

检测计划INSPECTION AND TEST PLAN (3PP COATING)

序号 生产步骤或设备类型 工艺、设备或仪器 检验的工序 /产品特性 1 2 参考的文件或标准 抽样规格、类型及频次 检验仪器或验收标准 检验方

No. Manufacturing Step or Manufacturing Process /Product Reference Document /Sampling Size, Inspection Instrument or Parties
Type of Instrument System,Machinery oCharacteristic Standards Type and Acceptance CPFPC HAI SHELL
Instrument Inspected Frequency Criteria TAI
6.0 抛丸除锈工艺和检验 外除锈装置 6.7除锈前钢管表面温度 QC 4.1 DEP 31.40.30.31-2003 连续 仪器：红外测温枪 Reblast H R
Abrasive Blasting External Blasting Pipe surface temperature Continuous 接收标准：至少高于露点 3℃ 重新除锈
Process & Unit before blasting Instrument: IR temperature gun
Inspection Acc. Criteria: At least 3℃ above dew point

6.8间隔时间 QC 4.2 DEP 31.40.30.31-2003 每一根 无返锈，相对湿度≤85%，最大相隔4小时 Reblast M M M

Elapsed time between Each pipe No flash rusting. 80＜RH≤85%Max. 2hr 70＜RH≤80% Max. 3hr 重新除锈
blasting & coating RH≤70% Max. 4hrs
H M M
7.0 环氧粉末喷涂 中频炉 7.1涂敷前钢管表面温度 QC 4.1 DEP 31.40.30.31-2003 连续 仪器：测温笔 纠正合适
Epoxy Powder Primer 粉末喷涂系统 Pipe surface temperature Continuous 接收标准：厂商建议，但不超过 260℃，确保涂层完全固化 Correct as
Application Induction Oven prior to application Instrument: Temperature measuring pen appropriate
FBE Application Acc. Criteria: Manufacturer's recommendation but not exceeding 260℃
System Minimum temperature shall ensure full curing of coating.

7.2底层厚度 QC 4.1 DEP 31.40.30.31-2003 每个生产单元一次 仪器：磁性/电子测厚仪 接收标准：≥50μm H M

FBE thickness Once per unit of production Instrument: Magnetic / Electrical thickness Gauge Acc. Criteria: ≥ 50μm
8.0 胶粘剂/聚丙烯喷涂 胶粘剂挤出机 8.1挤出温度 仪器：红外测温仪 接收标准： 厂商建议 纠正合适 M R
Adhesive / Polyepropylene Adhesive Extruder Extrusion temperature QC 4.1 DEP 31.40.30.31-2003 连续 Instrument: Infra-red temperature indicator Correct as
Continuous Acc. Criteria: Manufacturer's recommendation. appropriate
Applications 聚丙烯挤出机
Polypropylene
Extruder 8.2胶粘剂厚度 QC 4.1 DEP 31.40.30.31-2003 每个生产单元一次 仪器：磁性/电子测厚仪 接收标准：≥150μm H M
9.0 Adhesive thickness once per unit of production Instrument: Magnetic / Electrical thickness Gauge Acc. Criteria: ≥ 150μm
最终检验 涂层外观 9.1视觉外观 外观、色泽均匀 提交不合格报告 H R W
QC 3.2.1 DEP 31.40.30.31-2003 每一根
Final Inspection Coating Visual appearance Uniform color and appearance Raise NCR
appearance Each pipe
R
9.2涂层厚度 QC 3.2.2 DEP 31.40.30.31-2003 每一根 仪器：电子测厚仪 接受标准：最小2.0mm 提交不合格报告 H W
Thickness thickness Each pipe Intrument: Electrical thickness gauge Raise NCR
Acc. Criteria: min 2.0mm

9.3漏点检测 QC 3.2.3 DEP 31.40.30.31-2003 每一根 仪器：电压设定为 10kv/mm 的检漏仪，最大25kv 提交不合格报告 H R W

Holiday check Each pipe Instrument: Holiday detector set at 10kv/mm， max.25kv Raise NCR

QC M R W
9.4预留端 4.2 DEP 31.40.30.31-2003 每一根 仪器：卷尺 接收标准：150mm±20mm 坡角≤30°管端刷清漆 提交不合格报告
Cutback Each pipe Instrument: Measuring tape Raise NCR
Acc. Criteria: 150mm±20mm Bevel angle≤30° Varnish applied
H R RI
10.0 离线/实验室检验 / 10.1剥离强度 LAB 3.2.4 DEP 31.40.30.31-2003 每100根管一根 仪器：附着力试验机 提交不合格报告
试验环 Adhesion test One out of 100 pipes 接收标准:60±2℃≥80N/cm；23±2℃≥150N/cm Raise NCR
Off-Line and Instrument: Adhesion test machine
Laboratory Acc. Criteria:60±2℃≥80N/cm；23±2℃≥150N/cm
Tests / Test Ring

1) 执行部门Performed by: PR (生产Production), QC (质控Quality Control), LAB (实验室Lab Technician),记录员TALLY 编制Prepared by: 监理审批Approved by: 批准Approved by:
2) 参照的有关工艺规程、业主技术规范及标准 Reference to CPFPC's MPS, Client's Specification, Standards
3) 检验类型Inspection type:%Witness (W), Hold (H), Review (R ), Monitor (M) W2=W%(20% min) RI=Review/approval of inspection documents TJKJ 监理INSPECTOR 业主CLIENT
项目名称 Project：

Tianjin Kejian Anticorrosion And Insulation Engineerin Co., Ltd.

文件标题DOCUMENT TITLE
海泰3PP项目
C C 检测计划INSPECTION AND TEST PLAN (3PP COATING)
文件编号DOCUMENT NO.
HAITAI 3PP Project
项目规范PROJECT SPECIFICATION TJKJ-ITP-140424
DEP 31.40.30.31-Gen April 2003 DATE 29-Sep-14 SHEET 4 OF 4

检测计划INSPECTION AND TEST PLAN (3PP COATING)

序号 生产步骤或设备类型 工艺、设备或仪器 检验的工序 /产品特性 1 2 参考的文件或标准 抽样规格、类型及频次 检验仪器或验收标准 检验方

No. Manufacturing Step or Manufacturing Process /Product Reference Document /Sampling Size, Inspection Instrument or Parties
Type of Instrument System,Machinery oCharacteristic Standards Type and Acceptance CPFPC HAI SHELL
Instrument Inspected Frequency Criteria TAI
10.0 离线/实验室检验 / 10.2冲击强度 LAB 3.2.5 DEP 31.40.30.31-2003 每100根管一根 仪器：冲击试验装置 可接收标准：0℃，最小8.5J；23℃，最小20J 提交不合格报告 H R R
试验环 Impact resistance test One out of 100 pipes Instrument: Impact test apparatus Raise NCR
Off-Line and Acc. Criteria: No holiday detected after impact
Laboratory impact resistance ≥8.5J at 0℃ and≥20J at 23℃
Tests / Test Ring
10.3压痕硬度 LAB 3.2.6 DEP 31.40.30.31-2003 每100根管一根 仪器：压痕仪 接收标准：60±2℃时≤0.2mm;23±2℃时≤0.1mm 提交不合格报告 H R R
Indentation resistance One out of 100 pipes Instrument: Indenter Raise NCR
Acc.Criteria: 60±2℃≤0.2mm；23±2℃≤0.1mm
H R R
10.4断裂伸长率 LAB 3.2.7 DEP 31.40.30.31-2003 每100根管一根 仪器：拉伸试验机 接收标准：环境温度下，≥300% 提交不合格报告
Elongation One out of 100 pipes Instrument:Intension tester Raise NCR
Acc.Criteria:≥300% at ambient temperature
LAB R R R
10.5涂层电阻率 3.2.8 DEP 31.40.30.31-2003 原材料厂商提供实验报告 接收标准：＞10 8Ω.m 2 提交不合格报告
8 2
Coating resistivity Raw materials suppliers Acc. Criteria:＞ 10Ω. Raise NCR
provide test reports

10.6热老化 LAB 3.2.9 DEP 31.40.30.31-2003 原材料厂商提供实验报告 接收标准：试验前后熔体流动速率变化不超过35% 提交不合格报告 R R R

Thermal ageing Raw materials suppliers Acc. Criteria: MFI shall vary by not more than 35 % of the initial value Raise NCR
provide test reports
LAB R R R
10.7光老化 3.2.10 DEP 31.40.30.31-2003 原材料厂商提供实验报告 接收标准：试验前后熔体流动速率变化不超过±35% 提交不合格报告
UV ageing Raw materials suppliers Acc. Criteria: MFI shall vary by not more than ±35 % of the initial valueRaise NCR
provide test reports

10.8阴极剥离 LAB 3.2.11 DEP 31.40.30.31-2003 每200根管一根 仪器：阴极剥离实验装置 接受标准：-1.5V,2天,65±2℃,≤7mm 提交不合格报告 H R R

Cathodic disbondment One of 200 pipes Instrument：Cathodic disbondment apparatus Raise NCR
Acc.Criteria:-1.5V,2-day,65±2℃,≤7mm
QC
11.0 涂层修补 允许修补范围 根据要求 单根管单个损伤面积不大于 40cm 至多两处修补 纠正合适 H R M
Coating Repair Allowable repairs As required Individual damaged area not more
2 than 40cm2 and max.2pinholes per
Correct as
13.0 CPFPC-MPS-02
joint. appropriate
R M
12.0 钢管装卸和堆放 管端保护 根据要求 纠正合适 M
14.0 CPFPC-MPS-02 装上管帽，堆放高度合乎要求，超过 12个月需要遮盖管垛 Correct as
Handling and Stacking 堆放超过12个月的保护措施 As required
Replace end caps , the stack height meets the requirement, covered for stack
of Pipe Cutback protector,sponge appropriate
period more than 12 months
stack period more than 12months

13.0 钢管标识 钢管外表面 钢管标识 PR 16.0 CPFPC-MPS-02 每一根 符合业主要求 纠正合适 M R W

Pipe Marking Pipe external Stencilling and identification Each pipe Meets client's requirements Correct as
surface appropriate
H H
14.0 文件 竣工文件 质控记录/报告编制/钢管记录 QC 9.0 DEP 31.40.30.31-2003 项目竣工 根据业主要求 纠正合适 RI
Documentation Finished Quality control record/reports Completion of project As per Client's requirements Correct as
doucuments items/pipe record appropriate

1) 执行部门Performed by: PR (生产Production), QC (质控Quality Control), LAB (实验室Lab Technician),记录员TALLY 编制Prepared by: 监理审批Approved by: 批准Approved by:
2) 参照的有关工艺规程、业主技术规范及标准 Reference to CPFPC's MPS, Client's Specification, Standards
3) 检验类型Inspection type:%Witness (W1), Hold (H), Review (R ), Monitor (M) W2=W%(20% min) RI=Review/approval of inspection documents TJKJ 监理INSPECTOR 业主CLIENT