TOEPC71061737
TOEPC71061737
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This Page Intentionally Blank
2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Explanation of Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exclusion of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Cybersecurity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
How to Read the Catalog Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rated Output Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7. Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Standard Connection Diagram for Three-Phase Drives . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Standard Connection Diagram for 6-Phase/12-Pulse Drives . . . . . . . . . . . . . . . . . . . . . . 31
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Motor and Main Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Main Circuit Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wire Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Main Circuit Terminal Block Wiring Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1 General Information
The products and specifications given in this manual and the manual contents can change without notice to make the
product and manual better.
Be sure to always use the latest version of this manual. Use this manual to correctly install, wire, set, and operate this
product.
Users can download additional manuals for this product from the Yaskawa documentation website printed on the back
cover.
◆ Glossary
Phrase Definition
AOLV/PM Advanced Open Loop Vector Control for Permanent Magnet Motors
HD Heavy Duty
ND Normal Duty
PM motor Permanent Magnet Synchronous motor (generic name for IPM motors and SPM motors)
2 Safety
Read all safety precautions before you install, wire, or operate the drive.
WARNING Sudden Movement Hazard. Remove all personnel and objects from the area around the drive, motor, and
machine and attach covers, couplings, shaft keys, and machine loads before you energize the drive. If personnel are too close or if
there are missing parts, it can cause serious injury or death.
WARNING Damage to Equipment. Do not apply incorrect voltage to the main circuit of the drive. Operate the drive in the
specified range of the input voltage on the drive nameplate. Voltages that are higher than the permitted nameplate tolerance can
cause damage to the drive.
WARNING Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not install the drive near
flammable or combustible materials. Attach the drive to metal or other noncombustible material. Flammable and combustible
materials can start a fire and cause serious injury or death.
WARNING Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too
tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire.
WARNING Fire Hazard. Tighten screws at an angle in the specified range shown in this manual. If you tighten the screws at
an angle not in the specified range, you can have loose connections that can cause damage to the terminal block or start a fire and
cause serious injury or death.
WARNING Crush Hazard. Use a crane or hoist to move large drives when necessary. If you try to move a large drive without
a crane or hoist, it can cause serious injury or death.
WARNING Electrical Shock Hazard. Do not cause a short circuit on the drive output circuit. A short circuit on the output can
cause serious injury or death.
WARNING Electrical Shock Hazard. When there is a DC component in the protective earthing conductor, the drive can cause
a residual current. When a residual current operated protective or monitoring device prevents direct or indirect contact, always use a
type B Ground Fault Circuit Interrupter (GFCI) as specified by IEC/EN 60755. If you do not use the correct GFCI, it can cause
serious injury or death.
WARNING Electrical Shock Hazard. Ground the neutral point on the power supply of drive models 2xxxB/C and 4xxxB/C to
comply with the EMC Directive before you turn on the EMC filter. If you turn ON the EMC filter, but you do not ground the neutral
point, it can cause serious injury or death.
WARNING Crush Hazard. Test the system to make sure that the drive operates safely after you wire the drive and set
parameters. If you do not test the system, it can cause damage to equipment or serious injury or death.
WARNING Electrical Shock Hazard. After the drive blows a fuse or trips a GFCI, do not immediately energize the drive or
operate peripheral devices. Wait for the time specified on the warning label at a minimum and make sure that all indicators are OFF.
Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem,
contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or
peripheral devices, it can cause serious injury or death.
WARNING Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive. If unapproved personnel
operate a crane or hoist, it can cause serious injury or death from falling equipment.
WARNING Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this
manual. The drive is suitable for circuits that supply not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V
Class), 480 Vac maximum (400 V Class). Incorrect branch circuit short circuit protection can cause serious injury or death.
CAUTION Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or
covers fall, it can cause moderate injury.
CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then
make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you.
NOTICE Damage to Equipment. When you touch the drive and circuit boards, make sure that you observe correct
electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.
NOTICE Do not break the electrical connection between the drive and the motor when the drive is outputting voltage.
Incorrect equipment sequencing can cause damage to the drive.
NOTICE Damage to Equipment. Do not do a withstand voltage test or use a megohmmeter or megger insulation tester on
the drive. These tests can cause damage to the drive.
NOTICE Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the
drive and connected equipment.
NOTICE Install branch circuit protection, for example fuses or ground fault circuit interrupters (GFCIs) as specified in the
drive instructions. If you do not install these components, it can cause damage to the drive and connected equipment.
NOTICE Damage to Equipment. Before you connect a dynamic braking option to the drive, make sure that qualified
personnel read and obey the Braking Unit and Braking Resistor Unit Installation Manual (TOBPC72060001). If you do not read and
obey the manual or if personnel are not qualified, it can cause damage to the drive and braking circuit.
NOTICE Make sure that all connections are correct after you install the drive and connect peripheral devices. Incorrect
connections can cause damage to the drive.
NOTICE Do not connect phase-advancing capacitors, LC/RC noise filters, or leakage breakers (GFCI) to the motor circuit.
If you connect these devices to the output circuits, it can cause damage to the drive and connected equipment.
NOTICE Use an inverter-duty motor or vector-duty motor with reinforced insulation and windings applicable for use with an
AC drive. If the motor does not have the correct insulation, it can cause a short circuit or ground fault from insulation deterioration.
Note:
Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Unshielded wire can cause electrical interference and unsatisfactory system performance.
◆ Exclusion of Liability
• This product is not designed and manufactured for use in life-support machines or systems.
• Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this
product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and
aerospace, nuclear power, electric power, or undersea relaying.
WARNING Injury to Personnel. When you use this product in applications where its failure could cause the loss of human life,
a serious accident, or physical injury, you must install applicable safety devices. If you do not correctly install safety devices, it can
cause serious injury or death.
3 Cybersecurity
This product is designed to connect and communicate information and data through a network interface. It is the sole
responsibility of the customer to provide and continuously guarantee a secure connection between the product and the
customer's network or if applicable, any other network. The customer must establish and maintain the appropriate
measures (such as, but not limited to, the installation of firewalls, the application of authentication measures, the
encryption of data, the installation of antivirus programs, etc.) to protect the product, the network, its system and the
interface against all types of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of
data or information. Yaskawa and its affiliates are not responsible for damages and/or losses related to such security
breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
4 Receiving
1. Inspect the product for damage and missing parts. Immediately contact the shipping company if the drive is
damaged. The Yaskawa warranty does not cover damage from shipping.
2. Check the catalog code in the "C/C" section of the drive nameplate to make sure that you received the correct
model.
3. If you did not receive the correct drive or if your drive does not operate correctly, contact your supplier.
4. Check drive and motor compatibility for systems with more than one drive.
NOTICE Damage to Equipment. Do not install or use damaged parts or damaged motors into the drive system.
1 GA800 Series
2 Region code
• U: Americas
No. Description
6 Protection design
A: IP00/UL Open Type
B: IP20/UL Open Type
F: IP20/UL Type 1
T: IP55/UL Type 12
W: IP55/UL Type 12 Heatsink External Mounting
7 Environmental specification
M: Resistant to dust/humidity
Frequency Accuracy Digital inputs: Within ±0.01% of the maximum output frequency (-10 °C to +40 °C (14 °F to 104 °F))
(Temperature Analog inputs: Within ±0.1% of the maximum output frequency (25 °C ±10 °C (77 °F ±18 °F))
Fluctuation)
Frequency Setting Main speed frequency reference: -10 Vdc to +10 Vdc (20 kΩ), 0 Vdc to 10 Vdc (20 kΩ), 4 mA to 20 mA (250 Ω), 0 mA to 20 mA (250 Ω)
Signal Main speed reference: Pulse train input (maximum 32 kHz)
Item Specification
• V/f: 150%/3 Hz
• CL-V/f: 150%/3 Hz
• OLV: 200%/0.3 Hz
• CLV: 200%/0 min-1 (r/min)
• AOLV: 200%/0.3 Hz
• OLV/PM: 100%/5% speed
• AOLV/PM: 200%/0 min-1 (r/min)
Starting Torque • CLV/PM: 200%/0 min-1 (r/min)
• EZOLV: 100%/1% speed
Note:
Correctly select the drive and motor capacity for this starting torque in these control methods:
• OLV
• CLV
• AOLV
• AOLV/PM
• CLV/PM
• V/f: 1:40
• CL-V/f: 1:40
• OLV: 1:200
• CLV: 1:1500
Speed Control Range • AOLV: 1:200
• OLV/PM: 1:20
• AOLV/PM: 1:100 (when high frequency injection is enabled)
• CLV/PM: 1:1500
• EZOLV: 1:100
Parameter settings allow different limits in four quadrants in these control methods:
• OLV
• CLV
Torque Limits • AOLV
• AOLV/PM
• CLV/PM
• EZOLV
0.0 s to 6000.0 s
Accel/Decel Time
The drive can set four pairs of different acceleration and deceleration times.
Approximately 20%
Approximately 125% with a dynamic braking option
• Short-time average deceleration torque
Motor output 0.4/0.75 kW: over 100%
Motor output 1.5 kW: over 50%
Motor output 2.2 kW and larger: over 20%, Overexcitation Braking/High Slip Braking allow for approximately 40%
• Continuous regenerative torque: Approximately 20%. Dynamic braking option allows for approximately 125%, 10%ED, 10 s
WARNING Set L3-04 = 0 [Stall Prevention during Decel = Disabled] when you operate the drive with:
• a regenerative converter
Braking Torque • regenerative unit
• braking unit
• braking resistor
• braking resistor unit.
If you set the parameter incorrectly, the drive can decelerate for too long and cause serious injury or death.
Note:
• Models 2004 to 2138 and 4002 to 4168 have a braking transistor.
• Short-time average deceleration torque refers to the torque needed to decelerate the motor (uncoupled from the load) from the rated speed to zero. Motor
characteristics can change the actual specifications.
• Motor characteristics change the continuous regenerative torque and short-time average deceleration torque for motors 2.2 kW and larger.
V/f Characteristics Select from 15 pre-defined V/f patterns, or a user-set V/f pattern.
Torque Control, Droop Control, Speed/Torque Control Switching, Feed Forward Control, Zero Servo Function, Restart After Momentary Power Loss, Speed
Search, Overtorque/Undertorque Detection, Torque Limit, 17 Step Speed (max.), Accel/Decel Switch, S-curve Acceleration/Deceleration, 3-wire Sequence,
Main Control Auto-Tuning (Rotational and Stationary), Dwell Function, Cooling Fan ON/OFF Switch, Slip Compensation, Torque Compensation, Frequency Jump, Upper/
Lower Limits for Frequency Reference, DC Injection Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PID Control (with Sleep
Functions Function), Energy Saving Control, MEMOBUS/Modbus Communication (RS-485 max, 115.2 kbps), Auto Restart, Application Presets, DriveWorksEZ
(customized functions), Removable Terminal Block, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High
Frequency Injection
Momentary Drive stops when the output current is more than 200% of the HD output current.
Overcurrent
Protection
Drive stops when the output current is more than these overload tolerances:
• HD: 150% of the rated output current for 60 seconds. The permitted frequency of overload is one time each 10 minutes.
• ND: 110% of the rated output current for 60 seconds. The permitted frequency of overload is one time each 10 minutes.
Overload Protection
Note:
• If output frequency < 6 Hz, the drive can trigger the overload protection function when the output current is in the overload tolerance range.
• Derating may be necessary for applications that start and stop frequently.
200 V class: Stops when the DC bus voltage is more than approximately 410 V
Overvoltage
Protection 400 V class: Stops when the DC bus voltage is more than approximately 820 V
600 V class: Stops when the DC bus voltage is more than approximately 1040 V
200 V class: Stops when the DC bus voltage decreases to less than approximately 190 V
Undervoltage
400 V class: Stops when the DC bus voltage decreases to less than approximately 380 V
Protection
600 V class: Stops when the DC bus voltage decreases to less than approximately 460 V
Braking Resistor Overheat detection for braking resistor (optional ERF-type, 3% ED)
Overheat Protection
Stall Prevention Stall prevention is available during acceleration, deceleration, and during run.
DC Link Choke Built-in to models 2110 to 2415, 4060 to 4720, and 5382 to 5472
200 V class:
• Three-phase AC power supply 200 V to 240 V at 50/60 Hz
Power Supply • DC power supply 270 V to 340 V
400 V class:
• Three-phase AC power supply 380 V to 480 V at 50/60 Hz
• DC power supply 513 V to 679 V
600 V class:
• Three-phase AC power supply 500 V to 600 V at 50/60 Hz
• DC power supply 675 V to 848 V
Item Specification
95% RH or less
Humidity
Do not let condensation form on the drive.
Storage Temperature -20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)
Installation Install the drive vertically for sufficient airflow to cool the drive.
Orientation
◆ Area of Use
Install this product in a location with Overvoltage Category III and pollution degree 2 or less as specified in UL 508C.
6 Mechanical Installation
This section gives information about the standard environment for correct installation.
Table 6.1 IP20/UL Open Type Exterior and Mounting Dimensions for Models 2004 to 2082
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.2 IP20/UL Open Type Exterior and Mounting Dimensions for Models 4002 to 4060
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.3 IP20/UL Open Type Exterior and Mounting Dimensions for Models 2110 to 2211
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.4 IP20/UL Open Type Exterior and Mounting Dimensions for Models 4075 to 4168
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.5 IP00/UL Open Type Exterior and Mounting Dimensions for Models T103 to T168
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.6 IP20/UL Open Type Exterior and Mounting Dimensions for Models 2257 to 2415
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.7 IP20/UL Open Type Exterior and Mounting Dimensions for Models 4208 to 4720
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Table 6.8 IP00/UL Open Type Exterior and Mounting Dimensions for Models T208 to T720
Dimensions mm (in)
Model
W H D W1 W2 H1 H2 d
Refer to Using the Hanging Brackets to Move the Drive on page 20 for information about how to use suspension
systems, wires, or hanging metal brackets to move the drive.
Figure 6.3 Installation Clearances for More than One Drive (Side-by-Side)
Note:
• For side-by-side installations, align the tops of drives that have different dimensions to make it easier to replace the cooling fans. You can
easily replace the cooling fan.
• Remove the top protective covers of all drives when you mount IP20/UL Type 1 drives side-by-side.
◆ Removing/Reattaching Covers
This section gives information about how to remove and reattach the front cover and terminal cover for wiring and
inspection.
Different drive models have different procedures to remove and reattach the covers. Refer to Table 6.9 for more
information.
Table 6.9 Procedures to Remove Covers by Drive Model
Model Procedure Reference
2004 - 2211
Procedure A 22
4002 - 4168, T103 - T168
2257 - 2415
Procedure B 23
4208 - 4720, T208 - T720
A - Keypad C - Holder
B - Keypad connector
Figure 6.9 Remove the Terminal Cover, Keypad, and Keypad Connector
2. Loosen the front cover screws.
A - Pull forward to remove the front cover. B - Unhook the tabs found on the sides of the front
cover.
Figure 6.11 Pull Forward to Remove the Front Cover
4. Remove the front cover from the drive.
A - Hooks
7 Electrical Installation
DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,
disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor
stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50
Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If
you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.
WARNING Electrical Shock Hazard. De-energize the drive and wait 5 minutes minimum until the Charge LED turns off.
Remove the front cover and terminal cover to do work on wiring, circuit boards, and other parts. Use terminals for their correct
function only. Incorrect wiring, incorrect ground connections, and incorrect repair of protective covers can cause death or serious
injury.
WARNING Electrical Shock Hazard. Correctly ground the drive before you turn on the EMC filter switch. If you touch electrical
equipment that is not grounded, it can cause serious injury or death.
WARNING Electrical Shock Hazard. Use the terminals for the drive only for their intended purpose. Refer to the technical
manual for more information about the I/O terminals. Wiring and grounding incorrectly or modifying the cover may damage the
equipment or cause injury.
WARNING Sudden Movement Hazard. Correctly wire the start/stop and safety circuits before you energize the drive. If you
momentarily close a digital input terminal, it can start a drive that is programmed for 3-Wire control and cause serious injury or death
from moving equipment.
WARNING Sudden Movement Hazard. When you use a 3-Wire sequence, set A1-03 = 3330 [Initialize Parameters = 3-Wire
Initialization] and make sure that b1-17 = 0 [Run Command at Power Up = Disregard Existing RUN Command] (default). If you do
not correctly set the drive parameters for 3-Wire operation before you energize the drive, the motor can suddenly rotate when you
energize the drive.
WARNING Sudden Movement Hazard. Check the I/O signals and the external sequences for the drive before you set the
Application Preset function. When you set the Application Preset function (A1-06 ≠ 0), it changes the I/O terminal functions for the
drive and it can cause equipment to operate unusually. This can cause serious injury or death.
WARNING Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this
manual. The drive is suitable for circuits that supply not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V
Class), 480 Vac maximum (400 V Class). Incorrect branch circuit short circuit protection can cause serious injury or death.
NOTICE When the input voltage is 440 V or higher or the wiring distance is longer than 100 m (328 ft), make sure that the
motor insulation voltage is sufficient or use an inverter-duty motor or vector-duty motor with reinforced insulation. Motor winding and
insulation failure can occur.
Note:
Do not connect the AC control circuit ground to the drive enclosure. Incorrect ground wiring can cause the control circuit to operate
incorrectly.
*1 Set the wiring sequence to de-energize the drive with the fault relay output. If the drive outputs a fault during fault restart when you use
the fault restart function, set L5-02 = 1 [Fault Contact at Restart Select = Always Active] to de-energize the drive. Be careful when you
use a cut-off sequence. The default setting for L5-02 is 0 [Active Only when Not Restarting].
*2 When you install a DC link choke, you must remove the jumper between terminals +1 and +2.
*3 Models 2110 to 2415 and 4060 to 4720 have a DC link choke.
*4 When you use a regenerative converter, regenerative unit, or braking unit, set L8-55 = 0 [Internal DB TransistorProtection = Disable]. If
L8-55 = 1 [Protection Enabled], the drive will detect rF [Braking Resistor Fault].
*5 When you use a regenerative converter, regenerative unit, braking unit, braking resistor, or braking resistor unit, set L3-04 = 0 [Stall
Prevention during Decel = Disabled] If L3-04 = 1 [General Purpose], the drive could possibly not stop in the specified deceleration
time.
*6 When you use an ERF-type braking resistor, set L8-01 = 1 [3% ERF DB Resistor Protection = Enabled] and set a wiring sequence to de-
energize the drive with the fault relay output.
*7 When you connect a braking unit (CDBR series) or a braking resistor unit (LKEB series) to drive models 2110, 2138, and 4103, make
sure that you use wires that are in the range of the applicable gauges for the drive. A junction terminal is necessary to connect wires that
are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection
and installation of the junction terminal.
*8 Cooling fan wiring is not necessary for self-cooling motors.
*9 The number of terminals is different for different models.
• R/L1, S/L2, T/L3, U/T1, V/T2, W/T3: There are 2 screws for each terminal on models 4477 - 4720.
• +3: Models 2169 - 2415 and 4208 - 4720 only. There are 2 screws for this terminal on models 4477 - 4720.
• +2: Models 2004 - 2082 and 4002 - 4044 only.
• +1, -: There are 2 screws for each terminal on models 2169, 2211, 4140, 4168, and 4477 - 4720.
• B1, B2: Models 2004 - 2138 and 4002 - 4168 only.
*10 Connect peripheral options to terminals -, +1, +2, B1, and B2.
WARNING Fire Hazard. Only connect factory-recommended devices or circuits to drive terminals B1, B2, -, +1, +2, and
+3. Do not connect an AC power supply lines to these terminals. Incorrect wiring can cause damage to the drive and serious
injury or death from fire.
*11 Encoder circuit wiring (wiring to PG-B3 option) is not necessary for applications that do not use motor speed feedback.
*12 Connect a 24 V power supply to terminals PS-AC to operate the control circuit while the main circuit power supply is OFF.
*13 To set the MFDI power supply (Sinking/Sourcing Mode or internal/external power supply), install or remove a jumper between terminals
SC-SP or SC-SN depending on the application.
NOTICE Damage to Equipment. Do not close the circuit between terminals SP-SN. If you close the circuits between
terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• Sinking Mode, Internal power supply: Install the jumper to close the circuit between terminals SC-SP.
NOTICE Damage to Equipment. Do not close the circuit between terminals SC-SN. If you close the circuits
between terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• Sourcing Mode, Internal power supply: Install the jumper to close the circuit between terminals SC-SN.
NOTICE Damage to Equipment. Do not close the circuit between terminals SC-SP. If you close the circuits between
terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• External power supply: Remove the jumper from the MFDI terminals. It is not necessary to close the circuit between terminals SC-SP
and terminals SC-SN.
*14 The maximum output current capacity for terminals +V and -V on the control circuit is 20 mA.
NOTICE Do not install a jumper between terminals +V, -V, and AC. A closed circuit between these terminals will
cause damage to the drive.
*15 DIP switches S1-1 to S1-3 set terminals A1 to A3 for voltage or current input. The default setting for S1-1 and S1-3 is voltage input (“V”
side). The default setting for S1-2 is current input (“I” side).
*16 DIP switch S4 sets terminal A3 for analog or PTC input. Set DIP switch S1-3 to the “V” side, and set H3-05 = 0 [Terminal A3 Signal
Level Select = 0 to 10V (Lower Limit at 0)] to set terminal A3 for PTC input with DIP switch S4.
*17 Do not ground the control circuit terminals AC or connect them to the drive.
NOTICE Do not ground the AC control circuit terminals and only connect the AC terminals according to the product
instructions. If you connect the AC terminals incorrectly, it can cause damage to the drive.
*18 Connect the positive lead from an external 24 Vdc power supply to terminal PS and the negative lead to terminal AC.
NOTICE Connect terminals PS and AC correctly for the 24 V power supply. If you connect the wires to the incorrect
terminals, it will cause damage to the drive.
*19 Use multi-function analog monitor outputs with analog frequency meters, ammeters, voltmeters, and wattmeters. Do not use monitor
outputs with feedback-type signal devices.
*20 Jumper switch S5 sets terminal FM and AM for voltage or current output. The default setting for S5 is voltage output (“V” side).
*21 Set DIP switch S2 to “ON” to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
*22 Use only SOURCE Mode for Safe Disable input.
*23 Disconnect the jumper between H1 and HC and H2 and HC to use the Safe Disable input.
*1 Set the wiring sequence to de-energize the drive with the fault relay output. If the drive outputs a fault during fault restart when you use
the fault restart function, set L5-02 = 1 [Fault Contact at Restart Select = Always Active] to de-energize the drive. Be careful when you
use a cut-off sequence. The default setting for L5-02 is 0 [Active Only when Not Restarting].
*2 When you use a braking unit, set L8-55 = 0 [Internal DB TransistorProtection = Disable]. If L8-55 = 1 [Protection Enabled], the drive
will detect rF [Braking Resistor Fault].
*3 When you use a braking unit, set L3-04 = 0 [Stall Prevention during Decel = Disabled]. If L3-04 = 1 [General Purpose], the drive could
possibly not stop in the specified deceleration time.
*4 When you connect a braking unit (CDBR series) to drive models T140 and T168, make sure that you use wires that are in the range of the
applicable gauges for the drive. A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive.
Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.
*5 Cooling fan wiring is not necessary for self-cooling motors.
*6 The number of terminals is different for different models.
• U/T1, V/T2, W/T3: There are 2 screws for each terminal on models T477 - T720.
• +3 and -: There are 2 screws for this terminal on models T477 - T720.
*7 Connect peripheral options to terminals - and +3.
WARNING Fire Hazard. Only connect factory-recommended devices or circuits to drive terminals - and +3. Do not
connect AC power supply lines to these terminals. Incorrect wiring can cause damage to the drive and serious injury or death
from fire.
*8 Encoder circuit wiring (wiring to PG-B3 option) is not necessary for applications that do not use motor speed feedback.
*9 Connect a 24 V power supply to terminals PS-AC to operate the control circuit while the main circuit power supply is OFF.
*10 To set the MFDI power supply (Sinking/Sourcing Mode or internal/external power supply), install or remove a jumper between terminals
SC-SP or SC-SN depending on the application.
NOTICE Damage to Equipment. Do not close the circuit between terminals SP-SN. If you close the circuits between
terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• Sinking Mode, Internal power supply: Install the jumper to close the circuit between terminals SC-SP.
NOTICE Damage to Equipment. Do not close the circuit between terminals SC-SN. If you close the circuits
between terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• Sourcing Mode, Internal power supply: Install the jumper to close the circuit between terminals SC-SN.
NOTICE Damage to Equipment. Do not close the circuit between terminals SC-SP. If you close the circuits between
terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive.
• External power supply: Remove the jumper from the MFDI terminals. It is not necessary to close the circuit between terminals SC-SP
and terminals SC-SN.
*11 The maximum output current capacity for terminals +V and -V on the control circuit is 20 mA.
NOTICE Do not install a jumper between terminals +V, -V, and AC. A closed circuit between these terminals will
cause damage to the drive.
*12 DIP switches S1-1 to S1-3 set terminals A1 to A3 for voltage or current input. The default setting for S1-1 and S1-3 is voltage input (“V”
side). The default setting for S1-2 is current input (“I” side).
*13 DIP switch S4 sets terminal A3 for analog or PTC input. Set DIP switch S1-3 to the “V” side, and set H3-05 = 0 [Terminal A3 Signal
Level Select = 0 to 10V (Lower Limit at 0)] to set terminal A3 for PTC input with DIP switch S4.
*14 Do not ground the control circuit terminals AC or connect them to the drive.
NOTICE Do not ground the AC control circuit terminals and only connect the AC terminals according to the product
instructions. If you connect the AC terminals incorrectly, it can cause damage to the drive.
*15 Connect the positive lead from an external 24 Vdc power supply to terminal PS and the negative lead to terminal AC.
NOTICE Connect terminals PS and AC correctly for the 24 V power supply. If you connect the wires to the incorrect
terminals, it will cause damage to the drive.
*16 Use multi-function analog monitor outputs with analog frequency meters, ammeters, voltmeters, and wattmeters. Do not use monitor
outputs with feedback-type signal devices.
*17 Jumper switch S5 sets terminal FM and AM for voltage or current output. The default setting for S5 is voltage output (“V” side).
*18 Set DIP switch S2 to “ON” to enable the termination resistor in the last drive in a MEMOBUS/Modbus network.
*19 Use only SOURCE Mode for Safe Disable input.
*20 Disconnect the jumper between H1 and HC and H2 and HC to use the Safe Disable input.
R/L1
T/L3 To connect a
commercial power
R1/L11 supply.
Main circuit power
S1/L21 -
supply input
T1/L31
U/T1
W/T3
B1 To connect a braking
Braking resistor connection - resistor or braking
B2 resistor unit.
Note:
Use terminals - and B1 to connect a CDBR-type control unit to drive models 2004 to 2138 and 4002 to 4168 that have built-in braking
transistors.
Note:
The location of terminals are different for different drive models.
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2004 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2006 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2008 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 12 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2010 -, +1, +2 12 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 12 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2012 -, +1, +2 10 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2018 -, +1, +2 8 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 8 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2021 -, +1, +2 8 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
12 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 6 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 8 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2030 -, +1, +2 6 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 12 10 M4
(14 - 10) (13.5 - 15)
10 - 8 2.0 - 2.5
8 - M5
(-) (17.7 - 22.1)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 6 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 6 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
2042 -, +1, +2 3 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 10 10 M4
(14 - 10) (13.5 - 15)
10 - 8 2.0 - 2.5
8 - M5
(-) (17.7 - 22.1)
14 - 3 2.3 - 2.5
R/L1, S/L2, T/L3 3 18 M5
(8 - 3) (19.8 - 22) *3
14 - 4 2.3 - 2.5
U/T1, V/T2, W/T3 4 18 M5
(10 - 4) (19.8 - 22) *3
14 - 1 5 - 5.5
2056 -, +1, +2 1 20 M6
(8 - 1) (45 - 49)
14 - 8 1.5 - 1.7
B1, B2 8 10 M4
(14 - 8) (13.5 - 15)
14 - 1 5 - 5.5
R/L1, S/L2, T/L3 1 20 M6
(6 - 1) (45 - 49)
14 - 3 5 - 5.5
U/T1, V/T2, W/T3 3 20 M6
(6 - 3) (45 - 49)
14 - 1/0 5 - 5.5
2070 -, +1, +2 1/0 20 M6
(4 - 1/0) (45 - 49)
14 - 8 1.5 - 1.7
B1, B2 8 10 M4
(14 - 8) (13.5 - 15)
14 - 1/0 5 - 5.5
R/L1, S/L2, T/L3 1/0 20 M6
(6 - 1/0) (45 - 49)
14 - 2 5 - 5.5
U/T1, V/T2, W/T3 2 20 M6
(6 - 2) (45 - 49)
14 - 2/0 5 - 5.5
2082 -, +1, +2 2/0 20 M6
(4 - 2/0) (45 - 49)
14 - 6 1.5 - 1.7
B1, B2 6 10 M4
(14 - 6) (13.5 - 15)
6 - 1/0 8-9
R/L1, S/L2, T/L3 1/0 27 M6
(6 - 1/0) (71 - 80)
6 - 1/0 8-9
U/T1, V/T2, W/T3 1/0 27 M6
(6 - 1/0) (71 - 80)
2 - 2/0 10 - 12
2110 -, +1 2/0 27 M8
(2 - 2/0) (89 - 107)
14 - 4 3 - 3.5
B1, B2 4 21 M6
(10 - 4) (27 - 31)
6 - 2/0 8-9
R/L1, S/L2, T/L3 2/0 27 M6
(2 - 2/0) (71 - 80)
6 - 2/0 8-9
U/T1, V/T2, W/T3 2/0 27 M6
(2 - 2/0) (71 - 80)
2 - 4/0 10 - 12
2138 -, +1 4/0 27 M8
(2 - 4/0) (89 - 107)
14 - 3 3 - 3.5
B1, B2 3 21 M6
(10 - 3) (27 - 31)
4 5.4 - 6.0
4 - M6
(-) (47.8 - 53.1)
2 - 250 12 - 14
R/L1, S/L2, T/L3 4/0 37 M10
(2/0 - 250) (107 - 124)
2 - 300 12 - 14
U/T1, V/T2, W/T3 4/0 37 M10
(3/0 - 300) (107 - 124)
6 - 2/0 8-9
2169 -, -, +1, +1 *4 *5 1 28 M6
(1/0 - 2/0) (71 - 80)
4 - 2/0 8-9
+3 *5 1/0 28 M8
(1 - 2/0) (71 - 80)
4 - 1/0 9.0 - 11
4 - M8
(-) (79.7 - 97.4)
2 - 250 12 - 14
R/L1, S/L2, T/L3 250 37 M10
(2/0 - 250) (107 - 124)
2 - 300 12 - 14
U/T1, V/T2, W/T3 300 37 M10
(3/0 - 300) (107 - 124)
6 - 2/0 8-9
2211 -, -, +1, +1 *4 *5 2/0 28 M6
(1/0 - 2/0) (71 - 80)
4 - 2/0 8-9
+3 *5 2/0 28 M8
(1 - 2/0) (71 - 80)
4 - 1/0 9.0 - 11
4 - M8
(-) (79.7 - 97.4)
3 - 4/0 × 2P 20
R/L1, S/L2, T/L3 2/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
3 - 4/0 × 2P 20
U/T1, V/T2, W/T3 2/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
2 - 250 × 2P 20
2257 -, +1 4/0 × 2P - M10
(4/0 - 250 × 2P) (177)
4 - 1/0 × 2P 20
+3 1/0 × 2P - M10
(1/0 × 2P) (177)
3 - 350 18 - 23
3 - M10
(-) (159 - 204)
3 - 4/0 × 2P 20
R/L1, S/L2, T/L3 4/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
3 - 4/0 × 2P 20
U/T1, V/T2, W/T3 3/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
2 - 250 × 2P 20
2313 -, +1 250 × 2P - M10
(4/0 - 250 × 2P) (177)
4 - 1/0 × 2P 20
+3 1/0 × 2P - M10
(1/0 × 2P) (177)
2 - 350 18 - 23
2 - M10
(-) (159 - 204)
2/0 - 300 × 2P 35
R/L1, S/L2, T/L3 250 × 2P - M12
(250 - 300 × 2P) (310)
2/0 - 300 × 2P 35
U/T1, V/T2, W/T3 250 × 2P - M12
(250 - 300 × 2P) (310)
4/0 - 400 × 2P 35
2360 -, +1 350 × 2P - M12
(300 - 400 × 2P) (310)
1/0 - 4/0 × 2P 35
+3 3/0 × 2P - M12
(-) (310)
1 - 350 32 - 40
1 - M12
(-) (283 - 354)
2/0 - 300 × 2P 35
R/L1, S/L2, T/L3 250 × 2P - M12
(250 - 300 × 2P) (310)
2/0 - 300 × 2P 35
U/T1, V/T2, W/T3 300 × 2P - M12
(250 - 300 × 2P) (310)
4/0 - 400 × 2P 35
2415 -, +1 350 × 2P - M12
(300 - 400 × 2P) (310)
1/0 - 4/0 × 2P 35
+3 3/0 × 2P - M12
(-) (310)
1 - 350 32 - 40
1 - M12
(-) (283 - 354)
*1 For IP20 protection, use wires that are in the range of applicable gauges.
*2 Remove insulation from the ends of wires to expose the length of wire shown.
*3 For wire gauges more than AWG 8, tighten to a tightening torque of 4.1 N∙m to 4.5 N∙m (36 in∙lb to 40 in∙lb).
*4 Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal.
*5 A junction terminal is necessary to connect a braking unit (CDBR-series) to terminals - and +3.
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4002 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
12 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4004 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
12 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4005 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4007 -, +1, +2 14 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4009 -, +1, +2 12 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 12 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 14 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4012 -, +1, +2 10 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 1.2 - 1.5
10 - M4
(-) (10.6 - 13.3)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4018 -, +1, +2 8 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 14 10 M4
(14 - 10) (13.5 - 15)
14 - 8 2.0 - 2.5
10 - M5
(-) (17.7 - 22.1)
14 - 6 1.5 - 1.7
R/L1, S/L2, T/L3 8 10 M4
(14 - 6) (13.5 - 15)
14 - 6 1.5 - 1.7
U/T1, V/T2, W/T3 10 10 M4
(14 - 6) (13.5 - 15)
14 - 3 2.3 - 2.5
4023 -, +1, +2 8 18 M5
(14 - 3) (19.8 - 22) *3
14 - 10 1.5 - 1.7
B1, B2 12 10 M4
(14 - 10) (13.5 - 15)
12 - 8 2.0 - 2.5
10 - M5
(-) (17.7 - 22.1)
14 - 3 2.3 - 2.5
R/L1, S/L2, T/L3 6 18 M5
(8 - 3) (19.8 - 22) *3
14 - 4 2.3 - 2.5
U/T1, V/T2, W/T3 8 18 M5
(10 - 4) (19.8 - 22) *3
14 - 1 5 - 5.5
4031 -, +1, +2 6 20 M6
(8 - 1) (45 - 49)
14 - 8 1.5 - 1.7
B1, B2 10 10 M4
(14 - 8) (13.5 - 15)
10 - 6 5.4 - 6.0
8 - M6
(-) (47.8 - 53.1)
14 - 3 2.3 - 2.5
R/L1, S/L2, T/L3 6 18 M5
(8 - 3) (19.8 - 22) *3
14 - 4 2.3 - 2.5
U/T1, V/T2, W/T3 8 18 M5
(10 - 4) (19.8 - 22) *3
14 - 1 5 - 5.5
4038 -, +1, +2 4 20 M6
(8 - 1) (45 - 49)
14 - 8 1.5 - 1.7
B1, B2 10 10 M4
(14 - 8) (13.5 - 15)
10 - 6 5.4 - 6.0
6 - M6
(-) (47.8 - 53.1)
14 - 4 2.3 - 2.5
R/L1, S/L2, T/L3 4 18 M5
(10 - 4) (19.8 - 22) *3
14 - 6 2.3 - 2.5
U/T1, V/T2, W/T3 6 18 M5
(10 - 6) (19.8 - 22) *3
14 - 3 2.3 - 2.5
4044 -, +1, +2 3 18 M5
(10 - 3) (19.8 - 22) *3
14 - 8 1.5 - 1.7
B1, B2 8 10 M4
(14 - 8) (13.5 - 15)
14 - 4 2.3 - 2.5
R/L1, S/L2, T/L3 4 18 M5
(10 - 4) (19.8 - 22) *3
14 - 4 2.3 - 2.5
U/T1, V/T2, W/T3 4 18 M5
(10 - 4) (19.8 - 22) *3
14 - 3 2.3 - 2.5
4060 -, +1 3 18 M5
(10 - 3) (19.8 - 22) *3
14 - 8 1.5 - 1.7
B1, B2 8 10 M4
(14 - 8) (13.5 - 15)
14 - 3 2.3 - 2.5
R/L1, S/L2, T/L3 3 18 M5
(12 - 3) (19.8 - 22) *3
14 - 3 2.3 - 2.5
U/T1, V/T2, W/T3 3 18 M5
(12 - 3) (19.8 - 22) *3
14 - 2 2.3 - 2.5
4075 -, +1 2 18 M5
(10 - 2) (19.8 - 22) *3
14 - 6 1.5 - 1.7
B1, B2 6 10 M4
(14 - 6) (13.5 - 15)
14 - 2 2.3 - 2.5
R/L1, S/L2, T/L3 2 18 M5
(10 - 2) (19.8 - 22) *3
14 - 2 2.3 - 2.5
U/T1, V/T2, W/T3 2 18 M5
(10 - 2) (19.8 - 22) *3
14 - 1/0 5 - 5.5
4089 -, +1 1/0 20 M6
(6 - 1/0) (45 - 49)
14 - 6 2.3 - 2.5
B1, B2 6 18 M5
(14 - 6) (19.8 - 22) *3
6 - 2/0 8-9
R/L1, S/L2, T/L3 1/0 27 M6
(2 - 2/0) (71 - 80)
6 - 2/0 8-9
U/T1, V/T2, W/T3 1 27 M6
(2 - 2/0) (71 - 80)
2 - 4/0 10 - 12
4103 -, +1 2/0 27 M8
(2 - 4/0) (89 - 107)
14 - 3 3 - 3.5
B1, B2 3 21 M6
(10 - 3) (27 - 31)
2 - 250 12 - 14
R/L1, S/L2, T/L3 3/0 37 M10
(2/0 - 250) (107 - 124)
2 - 300 12 - 14
U/T1, V/T2, W/T3 2/0 37 M10
(3/0 - 300) (107 - 124)
6 - 2/0 8-9
4140 -, -, +1, +1 *4 2 28 M6
(1/0 - 2/0) (71 - 80)
4 - 2/0 8-9
B1, B2 *5 1 28 M8
(1 - 2/0) (71 - 80)
4 - 1/0 9.0 - 11
4 - M8
(-) (79.7 - 97.4)
2 - 250 12 - 14
R/L1, S/L2, T/L3 4/0 37 M10
(2/0 - 250) (107 - 124)
2 - 300 12 - 14
U/T1, V/T2, W/T3 4/0 37 M10
(3/0 - 300) (107 - 124)
6 - 2/0 8-9
4168 -, -, +1, +1 *4 1/0 28 M6
(1/0 - 2/0) (71 - 80)
4 - 2/0 8-9
B1, B2 *5 1/0 28 M8
(1 - 2/0) (71 - 80)
4 - 1/0 9.0 - 11
4 - M8
(-) (79.7 - 97.4)
3 - 4/0 × 2P 20
R/L1, S/L2, T/L3 1/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
3 - 4/0 × 2P 20
U/T1, V/T2, W/T3 1/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
2 - 250 × 2P 20
4208 -, +1 3/0 × 2P - M10
(4/0 - 250 × 2P) (177)
4 - 1/0 × 2P 20
+3 1/0 × 2P - M10
(1/0 × 2P) (177)
4 - 350 18 - 23
4 - M10
(-) (159 - 204)
3 - 4/0 × 2P 20
R/L1, S/L2, T/L3 2/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
3 - 4/0 × 2P 20
U/T1, V/T2, W/T3 2/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
2 - 250 × 2P 20
4250 -, +1 3/0 × 2P - M10
(4/0 - 250 × 2P) (177)
4 - 1/0 × 2P 20
+3 1/0 × 2P - M10
(1/0 × 2P) (177)
2 - 350 18 - 23
2 - M10
(-) (159 - 204)
3 - 4/0 × 2P 20
R/L1, S/L2, T/L3 3/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
3 - 4/0 × 2P 20
U/T1, V/T2, W/T3 3/0 × 2P - M10
(2/0 - 4/0 × 2P) (177)
2 - 250 × 2P 20
4302 -, +1 4/0 × 2P - M10
(4/0 - 250 × 2P) (177)
4 - 1/0 × 2P 20
+3 1/0 × 2P - M10
(1/0 × 2P) (177)
2 - 350 18 - 23
2 - M10
(-) (159 - 204)
2/0 - 300 × 2P 35
R/L1, S/L2, T/L3 250 × 2P - M12
(250 - 300 × 2P) (310)
2/0 - 300 × 2P 35
U/T1, V/T2, W/T3 250 × 2P - M12
(250 - 300 × 2P) (310)
4/0 - 400 × 2P 35
4371 -, +1 350 × 2P - M12
(300 - 400 × 2P) (310)
1 - 4/0 × 2P 35
+3 3/0 × 2P - M12
(-) (310)
1 - 350 32 - 40
1 - M12
(-) (283 - 354)
2/0 - 300 × 2P 35
R/L1, S/L2, T/L3 300 × 2P - M12
(250 - 300 × 2P) (310)
2/0 - 300 × 2P 35
U/T1, V/T2, W/T3 300 × 2P - M12
(250 - 300 × 2P) (310)
4/0 - 400 × 2P 35
4414 -, +1 400 × 2P - M12
(300 - 400 × 2P) (310)
1 - 4/0 × 2P 35
+3 4/0 × 2P - M12
(-) (310)
1 - 350 32 - 40
1 - M12
(-) (283 - 354)
2/0 - 300 × 4P 35
R/L1, S/L2, T/L3 250 × 4P - M12
(250 - 300 × 4P) (310)
2/0 - 300 × 4P 35
U/T1, V/T2, W/T3 4/0 × 4P - M12
(250 - 300 × 4P) (310)
3/0 - 400 × 4P 35
4477 -, +1 4/0 × 4P - M12
(300 - 400 × 4P) (310)
2 - 4/0 35
+3 3/0 × 4P - M12
(4/0 × 4P) (310)
1/0 - 300 32 - 40
1/0 - M12
(-) (283 - 354)
2/0 - 300 × 4P 35
R/L1, S/L2, T/L3 250 × 4P - M12
(250 - 300 × 4P) (310)
2/0 - 300 × 4P 35
U/T1, V/T2, W/T3 4/0 × 4P - M12
(250 - 300 × 4P) (310)
3/0 - 400 × 4P 35
4568 -, +1 300 × 4P - M12
(300 - 400 × 4P) (310)
2 - 4/0 × 4P 35
+3 3/0 × 4P - M12
(4/0 × 4P) (310)
2/0 - 300 32 - 40
2/0 - M12
(-) (283 - 354)
2/0 - 300 × 4P 35
R/L1, S/L2, T/L3 300 × 4P - M12
(250 - 300 × 4P) (310)
2/0 - 300 × 4P 35
U/T1, V/T2, W/T3 300 × 4P - M12
(250 - 300 × 4P) (310)
3/0 - 400 × 4P 35
4605 -, +1 400 × 4P - M12
(300 - 400 × 4P) (310)
2 - 4/0 × 4P 35
+3 4/0 × 4P - M12
(4/0 × 4P) (310)
2/0 - 300 32 - 40
2/0 - M12
(-) (283 - 354)
2/0 - 300 × 4P 35
R/L1, S/L2, T/L3 300 × 4P - M12
(250 - 300 × 4P) (310)
2/0 - 300 × 4P 35
U/T1, V/T2, W/T3 300 × 4P - M12
(250 - 300 × 4P) (310)
3/0 - 400 × 4P 35
4720 -, +1 400 × 4P - M12
(300 - 400 × 4P) (310)
2 - 4/0 × 4P 35
+3 4/0 × 4P - M12
(4/0 × 4P) (310)
2/0 - 300 32 - 40
2/0 - M12
(-) (283 - 354)
*1 For IP20 protection, use wires that are in the range of applicable gauges.
*2 Remove insulation from the ends of wires to expose the length of wire shown.
*3 For wire gauges more than AWG 8, tighten to a tightening torque of 4.1 N∙m to 4.5 N∙m (36 in∙lb to 40 in∙lb).
*4 Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal.
*5 A junction terminal is necessary to connect a braking resistor unit (LKEB-series) to terminals B1 and B2.
6-Phase/12-Pulse 400 V Class
Recomm. Gauge Applicable Gauge Wire Stripping Terminal Screw Tightening Torque
Model Terminal Length *1
AWG, kcmil AWG, kcmil mm Size and Shape N∙m (in∙lb)
15.3
U/T1, V/T2, W/T3 1 3 - 3/0 24 M8 (135)
T103
3.1 - 3.8
-, +3 3 14 - 1/0 18 M6 (28 - 33)
5.4 - 6
4 6-4 - M6 (47.8 - 53.1)
20
U/T1, V/T2, W/T3 2/0 1 - 4/0 33 M8 (175)
T140
15.3
-, +3 *2 1 6 - 3/0 24 M8 (135)
9 - 11
4 4 - 1/0 - M8 (79.7 - 97.4)
20
U/T1, V/T2, W/T3 4/0 2/0 - 4/0 33 M8 (175)
T168
15.3
-, +3 *2 1/0 6 - 3/0 24 M8 (135)
9 - 11
4 4 - 1/0 - M8 (79.7 - 97.4)
20
U/T1, V/T2, W/T3 1/0 × 2 3 - 4/0 - M10 (177)
T208
20
-, +3 1/0 × 2 4 - 2/0 - M10 (177)
18 - 23
4 4 - 350 - M10 (159 - 204)
Recomm. Gauge Applicable Gauge Wire Stripping Terminal Screw Tightening Torque
Model Terminal Length *1
AWG, kcmil AWG, kcmil mm Size and Shape N∙m (in∙lb)
20
U/T1, V/T2, W/T3 2/0 × 2 2 - 4/0 - M10 (177)
T250
20
-, +3 1/0 × 2 4 - 2/0 - M10 (177)
18 - 23
2 2 - 350 - M10 (159 - 204)
20
R/L1, S/L2, T/L3 4/0 × 1 × 2 2/0 - 4/0 - M10 (177)
18 - 23
2 2 - 350 - M10 (159 - 204)
35
U/T1, V/T2, W/T3 250 × 2 3/0 - 300 - M12 (310)
T371
35
-, +3 3/0 × 2 1 - 300 - M12 (310)
32 - 40
1 1 - 350 - M12 (283 - 354)
35
U/T1, V/T2, W/T3 300 × 2 4/0 - 300 - M12 (310)
T414
35
-, +3 4/0 × 2 1 - 300 - M12 (310)
32 - 40
1 1 - 350 - M12 (283 - 354)
35
U/T1, V/T2, W/T3 4/0 × 4 2/0 - 300 - M12 (310)
T477
35
-, +3 3/0 × 4 2 - 250 - M12 (310)
32 - 40
1/0 1/0 - 300 - M12 (283 - 354)
35
U/T1, V/T2, W/T3 4/0 × 4 3/0 - 300 - M12 (310)
T568
35
-, +3 3/0 × 4 2 - 250 - M12 (310)
32 - 40
2/0 2/0 - 300 - M12 (283 - 354)
Recomm. Gauge Applicable Gauge Wire Stripping Terminal Screw Tightening Torque
Model Terminal Length *1
AWG, kcmil AWG, kcmil mm Size and Shape N∙m (in∙lb)
35
U/T1, V/T2, W/T3 300 × 4 250 - 300 - M12 (310)
T605
35
-, +3 4/0 × 4 2 - 250 - M12 (310)
32 - 40
2/0 2/0 - 300 - M12 (283 - 354)
35
U/T1, V/T2, W/T3 300 × 4 250 - 300 - M12 (310)
T720
35
-, +3 4/0 × 4 2 - 250 - M12 (310)
32 - 40
2/0 2/0 - 300 - M12 (283 - 354)
*1 Remove insulation from the ends of wires to expose the length of wire shown.
*2 A junction terminal is necessary to connect a braking unit (CDBR-series) to terminals - and +3.
2004 - 2211
Procedure A 47
4002 - 4168, T103 - T168
2257 - 2415
Procedure B 51
4208 - 4720, T208 - T720
• Use a torque driver, torque ratchet, or torque wrench for the screws. A slotted driver or a hex tool will be necessary
to wire the screw clamp terminal. Use applicable tools as specified by the recommended conditions in the product
manual.
• If you use power tools to tighten the terminal screws, use a low speed setting (300 to 400 r/min). Failure to obey can
cause damage to the terminal screws.
• Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more
information.
• Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives. Contact
Yaskawa or your nearest sales representative for more information about the connection procedures.
• Do not tighten the terminal screws at an angle of 5 degrees or more. Failure to obey can cause damage to the
terminal screws.
• If you damage a terminal screw, contact Yaskawa or your nearest sales representative.
A - Cable clamp
TSD-M 3NM
M4 Bit SF-BIT-SL 1,0X4,0-70 PHOENIX CONTACT (1.2 - 3 N∙m -
(10.6 - 26.6 in∙lb))
Wire Gauge ≤
25 mm 2 Wire Gauge ≤
(AWG 10):
TSD-M 3NM 25 mm 2
(AWG 10): -
(1.2 - 3 N∙m
M5 *1 Bit F-BIT-SL 1,2X6,5-70 PHOENIX CONTACT (10.6 - 26.6 in∙lb))
Wire Gauge ≥
Wire Gauge ≥ 30 mm 2
30 mm 2 (AWG 8):
(AWG 8): - 4.1 - 4.5 N∙m
(36.3 - 39.8 in∙lb) *2 *3
5 - 9 N∙m
Bit SF-BIT-HEX 5-50 PHOENIX CONTACT -
(44.3 - 79.9 in∙lb) *2 *3
M6
Bit SF-BIT-SL 1,2X6,5-70 PHOENIX CONTACT - 3 - 3.5 N∙m
(26.6 - 31.0 in∙lb) *2 *3
8 - 12 N∙m
M8 Bit SF-BIT-HEX 6-50 PHOENIX CONTACT - (70.8 - 106.2 in∙lb) *2
*3
12 - 14 N∙m
M10 Bit SF-BIT-HEX 8-50 PHOENIX CONTACT - (106.2 - 123.9 in∙lb) *2
*3
*1 When wiring drive models 2056, 4089, and smaller, select the correct tools for the wire gauge.
*2 Use 6.35 mm (0.25 in) bit socket holder.
*3 Use a torque wrench that can apply this torque measurement range.
Main Circuit Terminal Block Wiring Procedure
Remove the keypad and front cover before wiring the main circuit terminal block.
1. Pull the wiring cover away from the drive to remove it.
Note:
6-Phase/12-pulse drives (models: Txxx) do not have the wiring covers.
A - Wiring cover
A - Nut
3. Wire the closed-loop crimp terminal to the main circuit terminal block.
6. Attach the wiring cover and terminal block cover to their initial positions and tighten the screws on the terminal
block cover.
Note:
6-Phase/12-pulse drives (models: Txxx) do not have the wiring covers.
• The user pushed on the keypad while the drive is operating in REMOTE Mode.
• The drive is energized with an active Run command and b1-17 = 0 [Run Command at Power Up = Disregard Existing RUN Command].
C microSD Card Insertion Slot The insertion point for a microSD card.
Function Keys The menu shown on the keypad sets the functions for function keys.
D (F1, F2, F3) The name of each function is in the lower half of the display window.
Switches drive control for the Run command and frequency reference between the keypad (LOCAL) and an external source (REMOTE).
Note:
LO/RE Selection Key • Stop operation to enable the LO/RE Selection Key when in Drive Mode. Set o2-01 = 0 [LO/RE Key Function Selection = Disabled] to
F
disable when switching from REMOTE to LOCAL will have a negative effect on system performance.
• The drive will not switch between LOCAL and REMOTE when it is receiving a Run command from an external source.
external Run command source. Set o2-02 = 0 [STOP Key Function Selection = Disabled] to disable the priority in .
Up Arrow Key/Down Arrow • Scrolls up or down to display the next item or the previous item.
Key • Selects parameter numbers, and increments or decrements setting values.
/
H
• Moves the cursor to the right.
Right Arrow Key (RESET)
• Continues to the next screen.
• Clears drive faults.
Push on the keypad to set the drive to LOCAL Mode before using the keypad to operate the motor.
J USB Terminal For factory use.
K RJ-45 Connector Connects to the drive using an RJ-45 8-pin straight through UTP CAT5e extension cable or keypad connector.
An insulating sheet is attached to the keypad battery to prevent battery drain. Remove the insulation sheet before you use the keypad for the
M Insulation Sheet
first time.
Shows the model, lot number, and FLASH number of the keypad.
Note:
N Nameplate
Make sure that you use a keypad with FLASH number 1004 or later. Keypads with FLASH numbers 1003 and earlier will not show
characters correctly.
WARNING Sudden Movement Hazard. If you change the control source when b1-07 = 1 [LOCAL/REMOTE Run Selection =
Accept Existing RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the
area around the drive, motor, and load. Sudden starts can cause serious injury or death.
Note:
• Energize the drive with factory defaults to show the Initial Setup screen. Push [Home] to show the HOME screen.
–Select [No] from the [Show Initial Setup Screen] setting to not display the Initial Setup screen.
• Push from the Home screen to show drive monitors.
• Push to set d1-01 [Reference 1] when the Home screen shows U1-01 [Frequency Reference] in LOCAL Mode.
• The keypad will show [Rdy] when the drive is in Drive Mode. The drive is prepared to accept a Run command.
• Set b1-08 [Run Command Select in PRG Mode] to accept or reject a Run command from an external source while in Programming Mode.
–Set b1-08 = 0 [Disregard RUN while Programming] to reject the Run command from an external source while in Programming Mode
(default).
–Set b1-08 = 1 [Accept RUN while Programming] to accept the Run command from an external source while in Programming Mode.
–Set b1-08 = 2 [Allow Programming Only at Stop] to prevent changes from Drive Mode to Programming Mode while the drive is
operating.
Table 8.2 Drive Mode Screens and Functions
Mode Keypad Screen Function
Programming Mode Modified Parameters/Fault Log Shows modified parameters and fault history.
A - ALM/ERR C - RUN
B - Ready
The voltage of the main circuit power supply dropped, and only the external 24 V power supply provides the power to the
Flashing Quickly *1
drive.
B Ready
• The drive detects a fault.
• There is no fault and the drive received a Run command, but the drive cannot operate. For example, in Programming
OFF
• The drive received a Run command from the MFDI terminals and is switching to REMOTE Mode while the drive is in
LOCAL Mode.
• The drive received a Run command from the MFDI terminals when the drive is not in Drive Mode.
C RUN • The drive received a Fast Stop command.
• The safety function shuts off the drive output.
Flashing Quickly *1
• The user pushed on the keypad while the drive is operating in REMOTE Mode.
• The drive is energized with an active Run command and b1-17 = 0 [Run Command at Power Up = Disregard Existing
RUN Command].
• The drive is set to coast-to-stop with timer (b1-03 = 3 [Stopping Method Selection = Coast to Stop with Timer]), and the
Run command is disabled then enabled during the Run wait time.
*1 Refer to Figure 9.1 for the difference between “flashing” and “flashing quickly”.
10 Drive Start-Up
1. Install and wire the drive.
2. Energize the drive.
3. Run the Setup Wizard to automatically set these functions:
• Control Method Selection
• HD/ND selection
• Motor data
• Frequency Reference
• Run command source
• Acceleration and Deceleration Times
4. Use A1-06 [Application Preset] to initialize the drive for a special application if necessary.
5. Run the motor without a load.
6. Make sure that the drive is operating correctly and make sure that the host controller is sending commands to the
drive.
7. Connect the load.
8. Run the motor.
9. Make sure that the drive is operating correctly.
10. Fine-tune and set application parameters, such as PID.
11. Do a final operation check and make sure that parameter settings are correct.
The drive is prepared to run the operation.
◆ Setup Wizard
Refer to the motor nameplate and record the information in this table before you energize the drive.
Item Value
Item Value
The drive setup wizard prepares the drive for operation. Use the information from the table to do Auto-Tuning and
test runs.
1. Energize the drive to show the initial setup screen.
Note:
If the keypad does not show the Initial Setup screen, push (Menu) to show the Menu screen then push to select
[Initial Setup].
2. Select [Set Date/Time] to set the date and time.
Note:
Open the clock battery cover and put in a battery to use the clock functions. Use a Hitachi Maxell CR2016 manganese dioxide
lithium battery or an equivalent battery with these properties:
• Nominal voltage: 3 V
• Operating temperature range: -20°C to +85°C (-4°F to +185°F)
• Nominal battery life: 2 years (20°C (68°F) ambient temperature)
3. Select [Setup Wizard] and follow the instructions shown on the keypad.
When you finish Setup Wizard, the drive and motor are ready for operation.
Note:
Refer to Disable the Initial Setup Screen on page 62 if you do not want to show the initial setup screen when you energize the drive.
7. Push or to select the specified digit, then push or to select the correct number.
9. Continue to change parameters, then push [Back], [Home] to go back to the home screen after
you change all the applicable parameters.
• [No]: The keypad will not show the Initial Setup Screen when the drive is energized.
• [Yes]: The keypad will show the Initial Setup Screen when the drive is energized.
■ Input Terminals
Refer to Table 10.1 for a list of input terminals and functions.
Table 10.1 Multi-function Input Terminals
Type Terminal Name (Default) Function (Signal Level)
MFDI selection 1
S1
(ON: Forward run OFF: Stop) • Photocoupler
• 24 V, 6 mA
MFDI selection 2
S2 Note:
(ON: Reverse run OFF: Stop)
Install the wire jumpers between terminals SC-SP and SC-SN to set the MFDI power supply
MFDI selection 3 (sinking/sourcing mode or internal/external power supply).
S3 • Sinking Mode: Install a jumper between terminals SC and SP.
(External fault (N.O.))
SC MFDI selection common NOTICE Damage to Equipment. Do not close the circuit
between terminals SP-SN. If you close the circuits between terminals
SP MFDI power supply +24 Vdc SC-SP and terminals SC-SN at the same time, it will cause damage to
the drive.
H1 Safe Disable input 1 Remove the jumper between terminals H1-HC and H2-HC to use the Safe Disable input.
• 24 V, 6 mA
• ON: Normal operation
H2 Safe Disable input 2 • OFF: Coasting motor
Safe Disable • Internal impedance 4.7 kΩ
Input • OFF Minimum OFF time of 2 ms.
■ Output Terminals
Refer to Table 10.2 and Table 10.3 for a list of Output terminals and functions.
Table 10.2 Control Circuit Output Terminals
Type Terminal Name (Default) Function (Signal Level)
N.O. output
MA
(Fault) • Relay output
Fault Relay • 30 Vdc, 10 mA to 1 A
N.C. output
Output MB • 250 Vac, 10 mA to 1 A
(Fault)
• Minimum load: 5 V, 10 mA (Reference value)
MC Digital output common
M1 MFDO
• Relay output
M2 (During Run)
• 30 Vdc, 10 mA to 1 A
• 250 Vac, 10 mA to 1 A
M3 MFDO
MFDO • Minimum load: 5 V, 10 mA (Reference value)
M4 (Zero Speed) Note:
Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will
M5 MFDO decrease the performance life of the relay contacts. Yaskawa estimates switching life at
200,000 times (assumes 1 A, resistive load).
M6 (Speed Agree 1)
AC Monitor common 0V
Supplies backup power to the drive control circuit, keypad, and option board.
PS External 24 V power supply input
External Power Supply Input 21.6 VDC to 26.4 VDC, 700 mA
Terminals
AC External 24 V power supply ground 0V
AC Shield ground 0V
Figure 10.2 Tightening Torque Display Location (Reverse side of Front Cover)
Figure 10.3 Tightening Torque Display Location (Lower Front Side of Front Cover)
Crimp Ferrules
Attach an insulated sleeve when you use crimp ferrules. Refer to Table 10.7 for the recommended external
dimensions and model numbers of crimp ferrules.
Use the CRIMPFOX 6, a crimping tool made by PHOENIX CONTACT.
AI 0.5-8WH,
0.5 (20) 14 8 1.1 2.5
AI 0.5-8OG
A - Loosen the screws and put the wire into the D - When you do not use crimp ferrules, remove
opening on the terminal block. approximately 5.5 mm (0.21 in) of the covering at
B - Wire with a crimp ferrule attached, or unsoldered the end of the wire.
wire with the core wires lightly twisted E - Blade width of 2.5 mm (0.1 in) or less
C - Pull back the shielding and lightly twist the end F - Blade thickness of 0.4 mm (0.01 in) or less
with your fingers to keep the ends from fraying.
A - Connect the shield to terminal E (G) of the drive. C - Insulate with electrical tape or shrink tubing.
B - Sheath
Figure 10.9 Prepare the Ends of Shielded Wire
3. Put the cable through the clearance in the wiring cover.
DIP switch S1-1 A1 Sets the input signal type (voltage/current). V (voltage input)
C DIP switch S1-2 A2 Sets the input signal type (voltage/current). I (current input)
DIP switch S1-3 A3 Sets the input signal type (voltage/current). V (voltage input)
10 kΩ or more 10 V or more
Note:
Use the formula in Figure 10.12 to calculate the necessary load resistance (kΩ) to increase output voltage VMP(V).
A - Load Impedance
Figure 10.12 Wiring to Use Pulse Train Output in Sourcing Mode
• Use in sinking mode
The external power supply changes the voltage level of the pulse train output signal. Keep the voltage from an
external source between 10.8 Vdc to 16.5 Vdc. Adjust the load impedance to keep the current at 16 mA or lower.
External Power Supply (V) Load Impedance (kΩ) Sinking current (mA)
Sourcing Mode
(PNP)
Note:
• Set H3-02, H3-10 = 0 [Terminal A1 Function Selection, Terminal A2 Function Selection = Frequency Reference] to set A1 and A2 to
frequency reference. The drive will add the analog input values together to make the frequency reference.
• Use tweezers or a jig with a tip width of approximately 0.8 mm (0.03 in) to set DIP switches.
• Set DIP switch S4 to “AI” to use terminal A3 as an analog input (voltage/current) terminal. The default setting for DIP switch S4 is “AI”.
Parameter
Terminal Types of Output Signals Jumper Switch S5
No. Signal Level
Voltage output 0: 0 V to 10 V
(Default) 1: -10 V to +10 V
FM H4-07
Current output 2: 4 mA to 20 mA
Voltage output 0: 0 V to 10 V
(Default) 1: -10 V to +10 V
AM H4-08
Current output 2: 4 mA to 20 mA
• Use for main variable-speed applications, especially when you operate more than one motor with one drive.
V/f 0
• Use also when you do not have sufficient data to set the motor parameters.
• Fan
110% of the rated output current for
Normal Duty Rating • Pump 60 seconds The permitted frequency
1 2 kHz Swing-PWM
(ND) • Blower of overload is one time each 10
minutes.
• Variable speed control
◆ Auto-Tuning
WARNING Injury to Personnel. Rotational Auto-Tuning rotates the motor at 50% or more of the motor rated frequency. Make
sure that there are no issues related to safety in the area around the drive and motor. Increased motor frequency can cause serious
injury or death.
WARNING Sudden Movement Hazard. Before you do Rotational Auto-Tuning, disconnect the load from the motor. The load
can move suddenly and cause serious injury or death.
Auto-Tuning automatically sets parameters on the drive connected to the motor. You must input some parameters
individually during Auto-Tuning.
1. Select [Auto-Tuning] from the main menu to select the Auto-Tuning Mode.
2. Use the information in Table 11.2 and Table 11.3 to set T1-01 [Auto-Tuning Mode Selection] and T4-01 [EZ
Tuning Mode Selection].
3. Push to start Auto-Tuning.
Refer to the Technical Manual for more information about Auto-Tuning.
Recommended tuning mode for the most accurate results. Select this tuning mode when:
Rotational Auto-Tuning 0 • You can decouple the motor from the load. - Yes
• You cannot decouple the motor from the load, but the motor load is less than 30%.
Automatically calculates motor parameters for vector control. Select this tuning mode when:
Stationary Auto-Tuning
1 • You cannot decouple the motor from the load. - Yes
1
• The motor test report data is not available.
Line-to-Line Resistance 1 Select this tuning mode after you replace the drive, motor, and motor cables. Yes
◆ Drive Parameters
Icon Description
V/f The parameter is available when operating the drive with V/f Control.
CL-V/f The parameter is available when operating the drive with Closed Loop V/f Control.
OLV The parameter is available when operating the drive with Open Loop Vector Control.
CLV The parameter is available when operating the drive with Closed Loop Vector Control.
AOLV The parameter is available when operating the drive with Advanced Open Loop Vector Control.
OLV/PM The parameter is available when operating the drive with Open Loop Vector Control for PM.
AOLV/PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM.
CLV/PM The parameter is available when operating the drive with Closed Loop Vector Control for PM.
EZOLV The parameter is available when operating the drive with EZ Open Loop Vector Control.
RUN You can change the parameter setting during drive operation.
Note:
Gray icons identify parameters that are not available in the specified control method.
This section shows the most common parameters for applications. Refer to this table when you set parameters.
No.
Name Description
(Hex.)
A1-00 Language Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
A1-02 Control Method Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0102) Sets the control method for the drive application and the motor.
0 : V/f Control
1 : V/f Control with Encoder
2 : Open Loop Vector
3 : Closed Loop Vector
4 : Advanced Open Loop Vector
5 : PM Open Loop Vector
6 : PM Advanced Open Loop Vector
7 : PM Closed Loop Vector
8 : EZ Vector Control
A1-03 Initialize Parameters V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
b1-01 Frequency Reference Selection 1 V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
b1-02 Run Command Selection 1 V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
b1-03 Stopping Method Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0182) Sets the method to stop the motor after removing a Run command or entering a Stop command.
0 : Ramp to Stop
1 : Coast to Stop
2 : DC Injection Braking to Stop
3 : Coast to Stop with Timer
b1-04 Reverse Operation Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0183) Sets the reverse operation function. Disable reverse operation in fan or pump applications where reverse rotation is
dangerous.
0 : Reverse Enabled
1 : Reverse Disabled
C1-01 Acceleration Time 1 V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0200) Sets the length of time to accelerate from zero to maximum output frequency.
RUN
C1-02 Deceleration Time 1 V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0201) Sets the length of time to decelerate from maximum output frequency to zero.
RUN
No.
Name Description
(Hex.)
C2-01 S-Curve Time @ Start of Accel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
C2-02 S-Curve Time @ End of Accel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
C2-03 S-Curve Time @ Start of Decel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
C2-04 S-Curve Time @ End of Decel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
C6-01 Normal / Heavy Duty Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
C6-02 Carrier Frequency Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0224) Sets the carrier frequency for the transistors in the drive.
1 : 2.0 kHz
2 : 5.0 kHz (4.0 kHz for AOLV/PM)
3 : 8.0 kHz
4 : 10.0 kHz
5 : 12.5 kHz
6 : 15.0 kHz
7 : Swing PWM4 (Audible Sound 1)
8 : Swing PWM4 (Audible Sound 2)
9 : Swing PWM4 (Audible Sound 3)
A : Swing PWM4 (Audible Sound 4)
F : User Defined (C6-03 to C6-05)
d1-01 - d1-16 Reference 1 to 16 V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0280 - 0291) Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection.
RUN
d1-17 Jog Reference V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0292) Sets the Jog frequency reference in the units from o1-03 [Frequency Display Unit Selection]. Set H1-xx = 6 [MFDI
RUN Function Select = Jog Reference Selection] to use the Jog frequency reference.
d2-01 Frequency Reference Upper Limit V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0289) Sets maximum limit for all frequency references. The maximum output frequency is 100%.
d2-02 Frequency Reference Lower Limit V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(028A) Sets minimum limit for all frequency references. The maximum output frequency is 100%.
E1-01 Input AC Supply Voltage V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
E1-04 Maximum Output Frequency V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0303) Sets the maximum output frequency for the V/f pattern.
E1-05 Maximum Output Voltage V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0304) Sets the maximum output voltage for the V/f pattern.
E1-06 Base Frequency V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
E1-09 Minimum Output Frequency V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0308) Sets the minimum output frequency for the V/f pattern.
E2-01 Motor Rated Current (FLA) V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
E2-11 Motor Rated Power V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0318) Sets the motor rated output in the units from o1-58 [Motor Power Unit Selection].
H1-01 - H1-08 Term S1 to S8 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0438, 0439, 0400 - Sets the functions for MFDI terminals S1 to S8.
0405)
H2-01 Term M1-M2 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H2-02 Term M3-M4 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
No.
Name Description
(Hex.)
H2-03 Term M5-M6 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H3-01 Terminal A1 Signal Level Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0410) Sets the input signal level for MFAI terminal A1.
0 : 0-10V (Lower Limit at 0)
1 : -10 to +10V (Bipolar Reference)
2 : 4 to 20 mA
3 : 0 to 20 mA
H3-02 Terminal A1 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H3-03 Terminal A1 Gain Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0411) Sets the gain of the analog signal input to MFAI terminal A1.
RUN
H3-04 Terminal A1 Bias Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0412) Sets the bias of the analog signal input to MFAI terminal A1.
RUN
H3-05 Terminal A3 Signal Level Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0413) Sets the input signal level for MFAI terminal A3.
0 : 0-10V (Lower Limit at 0)
1 : -10 to +10V (Bipolar Reference)
2 : 4 to 20 mA
3 : 0 to 20 mA
H3-06 Terminal A3 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H3-07 Terminal A3 Gain Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0415) Sets the gain of the analog signal input to MFAI terminal A3.
RUN
H3-08 Terminal A3 Bias Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0416) Sets the bias of the analog signal input to MFAI terminal A3.
RUN
H3-09 Terminal A2 Signal Level Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0417) Sets the input signal level for MFAI terminal A2.
0 : 0-10V (Lower Limit at 0)
1 : -10 to +10V (Bipolar Reference)
2 : 4 to 20 mA
3 : 0 to 20 mA
H3-10 Terminal A2 Function Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H3-11 Terminal A2 Gain Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0419) Sets the gain of the analog signal input to MFAI terminal A2.
RUN
H3-12 Terminal A2 Bias Setting V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041A) Sets the bias of the analog signal input to MFAI terminal A2.
RUN
H3-13 Analog Input FilterTime Constant V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041B) Sets the time constant to apply a primary delay filter to the MFAI terminal.
H3-14 Analog Input Terminal Enable Sel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041C) Sets the enabled terminal or terminals when H1-xx = C [MFDI Function Select = Analog Terminal Enable Selection] is
ON.
1 : Terminal A1 only
2 : Terminal A2 only
3 : Terminals A1 and A2
4 : Terminal A3 only
5 : Terminals A1 and A3
6 : Terminals A2 and A3
7 : Terminals A1, A2, and A3
H4-01 Terminal FM Analog Output Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041D) Sets the monitor number to send from MFAO terminal FM.
No.
Name Description
(Hex.)
H4-02 Terminal FM Analog Output Gain V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041E) Sets the gain of the monitor signal that is sent from MFAO terminal FM.
RUN
H4-03 Terminal FM Analog Output Bias V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(041F) Sets the bias of the monitor signal that is sent from MFAO terminal FM.
RUN
H4-04 Terminal AM Analog Output V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0420) Select Sets the monitoring number to be output from the MFAO terminal AM.
H4-05 Terminal AM Analog Output Gain V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0421) Sets the gain of the monitor signal that is sent from MFAO terminal AM.
RUN
H4-06 Terminal AM Analog Output Bias V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0422) Sets the bias of the monitor signal that is sent from MFAO terminal AM.
RUN
H4-07 Terminal FM Signal Level Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
H4-08 Terminal AM Signal Level Select V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
L1-01 Motor Overload (oL1) Protection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0480) Sets the motor overload protection with electronic thermal protectors.
0 : Disable
1 : Variable Torque
2 : Constant Torque 10:1 Speed Range
3 : Constant Torque 100:1 SpeedRange
4 : PM Variable Torque
5 : PM Constant Torque
6 : Variable Torque (50Hz)
L1-02 Motor Overload Protection Time V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0481) Sets the operation time for the electronic thermal protector of the drive to prevent damage to the motor. Usually it is not
necessary to change this setting.
L3-04 Stall Prevention during Decel V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(0492) Sets the method that the drive will use to prevent overvoltage faults when decelerating.
0 : Disable
1 : General Purpose
2 : Intelligent (Ignore Accel Ramp)
3 : General Purpose w/ DB resistor
4 : Overexcitation/High Flux 1
5 : Overexcitation/High Flux 2
o1-58 Motor Power Unit Selection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV
(3125) Sets the setting unit for parameters that set the motor rated power.
0 : kW
1 : HP
12 UL Standards
The UL/cUL Mark indicates that this product satisfies stringent safety standards. This mark appears on products in the
United States and Canada. It shows UL approval, indicating that it has been determined that the product complies
with safety standards after undergoing strict inspection and assessment. UL Listed or UL Recognized parts must be
used for all major components that are built into electrical appliances that obtain UL approval.
This product has been tested in accordance with UL standard UL 508C, and has been verified to be in compliance
with UL standards.
Machines and devices integrated with this product must satisfy the following conditions for compliance with UL
standards.
◆ Area of Use
Install this product in a location with Overvoltage Category III and pollution degree 2 or less as specified in UL 508C.
Table 12.1 Closed-Loop Crimp Terminals: 200 V Class (Manufacturer: PANDUIT Corp.)
Recommended Gauge (AWG, kcmil)
Crimp Terminal Part
Model R/L1 U/T1 Number
S/L2 V/T2 -, +1 +3 *1
T/L3 W/T3
P8-10R-Q
2030, 2042 - - - - 8
S8-10R-Q
P6-14R-E
2056 - - - - 6
S6-10R-E
P6-14R-E
2070 - 2110 - - - - 6
S6-10R-E
P4-14R-E
2138 - - - - 4
S4-56R-E
P4-56R-E
2169, 2211 - - - - 4
S4-56R-E
- - - - 3 S2-38R-X
- - - 1/0 × 2P - S1/0-38R-X
2257
2/0 × 2P 2/0 × 2P - - - S2/0-38R-X
- - 4/0 × 2P - - S4/0-38R-5
- - - - 2 S2-38R-X
- - - 1/0 × 2P - S1/0-38R-X
4/0 × 2P - - - - S4/0-38R-5
- - 250 × 2P - - S250-38R-5
- - - - 1 S2-12R-X
- - - 3/0 × 2P - S3/0-12R-5
2360 250 × 2P 250 × 2P - - - S250-12R-5
LCA350-12-X
- - 350 × 2P - -
LCAX350-12-6
- - - - 1 S2-12R-X
- - - 3/0 × 2P - S3/0-12R-5
250 × 2P - S250-12R-5
2415 - - - LCA300-12-X
- 300 × 2P
LCAX300-12-6
LCA350-12-X
- - 350 × 2P - -
LCAX350-12-6
*1 For use with PANDUIT Corp. heat-shrinkable tubing HSTT series or an equivalent UL recognized heat-shrinkable tubing rated 600 V
minimum.
Table 12.2 Closed-Loop Crimp Terminals: 400 V Class (Manufacturer: PANDUIT Corp.)
Recommended Gauge (AWG, kcmil)
Crimp Terminal Part
Model R/L1 U/T1 Number
S/L2 V/T2 -, +1 +3 *1
T/L3 W/T3
P8-14R-Q
4031 - - - - 8
S8-14R-Q
P6-14R-E
4038 - - - - 6
S6-14R-E
P6-14R-E
4044, 4060 - - - - 6
S6-14R-E
P6-14R-E
4075 - - - - 6
S6-14R-E
P4-14R-E
4089, 4103 - - - - 4
S4-14R-E
P4-56R-E
4140, 4168 - - - - 4
S4-56R-E
P4-38R-E
- - - - 4
S4-38R-E
4208
1/0 × 2P 1/0 × 2P - 1/0 × 2P - S1/0-38R-X
- - 3/0 × 2P - - S3/0-38R-5
P2-38R-X
- - - - 2
S2-38R-X
P2-38R-X
- - - - 2
S2-38R-X
- - 4/0 × 2P - - S4/0-38R-5
- - - - 1 S2-12R-X
- - - 3/0 × 2P - S3/0-12R-5
4371 250 × 2P 250 × 2P - - - S250-12R-5
LCA350-12-X
- - 350 × 2P - -
LCAX350-12-6
- - - - 1 S2-12R-X
- - - 4/0 × 2P - S4/0-12R-5
4414 LCA300-12-X
300 × 2P 300 × 2P - - -
LCAX300-12-6
- - 400 × 2P - - LCA400-12-6
- - - - 1/0 S1/0-12R-X
- - - 3/0 × 4P - S3/0-12R-5
4477
- 4/0 × 4P 4/0 × 4P - - S4/0-12R-5
250 × 4P - - - - S250-12R-5
- 2/0 S2/0-12R-X
- - -
3/0 × 4P - S3/0-12R-5
- 4/0 × 4P - - - S4/0-12R-5
4568
250 × 4P - S250-12R-5
- - - LCA300-12-X
- 300 × 4P
LCAX300-12-6
- - - - 2/0 S2/0-12R-X
- - - 4/0 × 4P - S4/0-12R-5
4605 LCA300-12-X
300 × 4P 300 × 4P - - -
LCAX300-12-6
- - 400 × 4P - - LCA400-12-6
- - - - 2/0 S2/0-12R-X
- - - 4/0 × 4P - S4/0-12R-5
4720 LCA300-12-X
300 × 4P 300 × 4P - - -
LCAX300-12-6
- - 400 × 4P - - LCA400-12-6
*1 For use with PANDUIT Corp. heat-shrinkable tubing HSTT series or an equivalent UL recognized heat-shrinkable tubing rated 600 V
minimum.
Table 12.3 Closed-Loop Crimp Terminals: 400 V Class, 6-Phase/12-Pulse Drives (Manufacturer: PANDUIT Corp.)
Recommended Gauge (AWG, kcmil)
Crimp Terminal Part
Model R/L1, R1/L11 U/T1 Number
S/L2, S1/L21 V/T2 - +3 *1
T/L3, T1/L31 W/T3
P4-14R-E
T103 - - - - 4
S4-14R-E
P4-56R-E
T140, T168 - - - - 4
S4-56R-E
P4-38R-E
- - - - 4
S4-38R-E
T208
1/0 × 2P 1/0 × 2P 1/0 × 2P 1/0 × 2P - S1/0-38R-X
- - - - - S3/0-38R-5
P2-38R-X
- - - - 2
S2-38R-X
P2-38R-X
- - - - 2
S2-38R-X
- 3/0 × 2P - - - S3/0-38R-5
4/0 × 2P - - - - S4/0-38R-5
- - - - 1 S2-12R-X
LCA350-12-X
- - - - -
LCAX350-12-6
- - - - 1 S2-12R-X
- - - - - LCA400-12-6
- - - - 1/0 S1/0-12R-X
2/0 × 4P - - - - S250-12R-5
- 2/0 S2/0-12R-X
- - 3/0 × 4P
3/0 × 4P - S3/0-12R-5
- 4/0 × 4P - - - S4/0-12R-5
T568
3/0 × 4P - S250-12R-5
- - - LCA300-12-X
- -
LCAX300-12-6
- - - - 2/0 S2/0-12R-X
- - - - - LCA400-12-6
- - - - 2/0 S2/0-12R-X
- - - - - LCA400-12-6
*1 For use with PANDUIT Corp. heat-shrinkable tubing HSTT series or an equivalent UL recognized heat-shrinkable tubing rated 600 V
minimum.
■ UL Compliance
Install one of the types of short circuit protection devices in this section to comply with UL 508C. Semiconductor
protective type fuses are recommended, but the tables also show alternative short circuit protection devices.
Molded Case Circuit Breaker (MCCB) Ratings
• Maximum MCCB rating is 200% of the Normal-Duty drive full load output amp (FLA) rating.
• When you use MCCBs you must mount the drive in a ventilated enclosure according to the minimum enclosure
volume specified in this document.
Note:
When you use MCCBs, current limiting type are recommended, but not required.
Semiconductor Fuse Ratings
• When you use semiconductor fuses as UL listed drive protection, the drives and fuses must be in the same
enclosure.
• Where multiple semiconductor fuse ratings are listed for a single drive, Yaskawa recommends the larger fuse for
cyclical load applications that frequently approach 150% overload. Smaller semiconductor fuses (than what is
listed) of the same manufacturer and series are permitted; however, this can cause fuses to clear prematurely.
FWH-50B
2012 20 20 20 4195
or FWH-80B
FWH-80B
2018 30 35 30 4195
or FWH-100B
FWH-80B
2021 35 40 35 4195
or FWH-100B
FWH-100B
2030 50 60 50 4195
or FWH-125B
FWH-200B
2070 110 125 110 4195
or FWH-225A
FWH-225A
2082 125 150 125 4195
or FWH-250A
FWH-225A
2110 175 200 175 10121
or FWH-250A
FWH-275A
2138 225 250 225 10121
or FWH-300A
FWH-275A
2169 250 300 250 10121
or FWH-350A
FWH-325A
2211 350 400 350 10121
or FWH-450A
FWH-700A
2313 500 600 500 14657
or FWH-800A
FWH-800A
2360 600 700 600 52800
or FWH-1000A
Table 12.5 Required Short Circuit Protection for GA800 AC Drives (400 V Class)
Protected Enclosure Not Required Ventilated Protected Enclosure Required
FWH-40B
4002 3.5 15 3.5 4195
or FWH-50B
FWH-125B
4031 50 60 50 4195
or FWH-150B
FWH-250A
4089 150 175 150 10121
or FWH-275A
FWH-250A
4103 175 200 175 10121
or FWH-275A
FWH-325A
4168 250 300 250 10121
or FWH-400A
FWH-800A
4414 700 800 n/a 52800
or FWH-1000A
FWH-1000A
4477 800 900 n/a 52800
or FWH-1200A
Ventilated Protected
FWH-1000A Enclosure Required
4568 900 1000 n/a 52800
or FWH-1200A
FWH-1200A
4605 1000 1200 n/a 52800
or FWH-1400A
FWH-1200A
4720 1200 1400 n/a 52800
or FWH-1400A
Table 12.6 Factory-Recommended Branch Circuit Protection for GA800 AC Drives (6-Phase/12-Pulse 400 V Class)
Drive Catalog Code Semiconductor Protection Fuse Drive Catalog Code Semiconductor Protection Fuse
GA80U Manufacturer: EATON/Bussmann GA80U Manufacturer: EATON/Bussmann
Model Quantity
2004
2006
FWH-45B 2
2008
2010
2018
FWH-80B, or FWH-100B *1 2
2021
2030 FWH-125B 2
2042 FWH-150B 2
2056 FWH-200B 2
2070 FWH-225A 2
2082
FWH-250A 2
2110
2138 FWH-300A 2
2169 FWH-350A 2
2211 FWH-450A 2
2257 FWH-600A 2
2313 FWH-800A 2
2360
FWH-1000A 2
2415
*1 Yaskawa recommends a fuse with a larger rated current for cyclic load applications that frequently approach 150% overload.
Table 12.8 Recommended DC Input Fuse (Three-Phase 400 V Class)
Fuse
Drive Model Manufacturer: Bussmann
Model Quantity
4002
4004 FWP-50B 2
4005
4007
4009 FWP-60B 2
4012
4018 FWP-80B 2
4023 FWP-90B 2
4031 FWP-150A 2
4038
FWP-200A 2
4044
4060 FWP-225A 2
4075 FWP-250A 2
4089
FWP-300A 2
4103
4140 FWP-350A 2
Fuse
Drive Model Manufacturer: Bussmann
Model Quantity
4168 FWP-450A 2
4208 FWP-600A 2
4250 FWP-700A 2
4302 FWP-800A 2
4371
4414
4477
Not applicable
4568
4605
4720
Analog output FM, AM, AC Uses the LVLC power supply in the drive.
24 V external power supply PS, AC Use the UL Listed class 2 power supply.
E2-01 Motor Rated Current (FLA) V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV Determined by o2-04, C6-01
(030E) Sets the motor rated current in amps. (10% to 200% of the drive
rated current)
Note:
• If E2-01 < E2-03 [Motor No-Load Current], the drive will detect oPE02 [Parameter Range Setting Error].
• When the drive model changes, the display units for this parameter also change.
–0.01 A: models 2004 - 2042, 4002 - 4023
–0.1 A: models 2056 - 2415, 4031 - 4720
The value set for E2-01 becomes the reference value for motor protection, the torque limit, and torque control. Enter
the motor rated current written on the motor nameplate. Auto-Tuning the drive will automatically set E2-01 to the
value input for “Motor Rated Current”.
E5-03 Motor Rated Current (FLA) V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV Determined by E5-01
(032B) Sets the PM motor rated current (FLA). (10% to 200% of the drive
rated current)
Note:
The display units are different for different models:
• 0.01 A: models 2004 - 2042, 4002 - 4023
• 0.1 A: models 2056 - 2415, 4031 - 4720
The drive automatically sets E5-03 to the value input for “PM Motor Rated Current” after you do these types of Auto-
Tuning:
• Manual Entry w/ Motor Data Sheet
• PM Stationary Auto-Tuning
• Stationary (R Only)
• Rotational (Ld, Lq, R, Back-EMF)
E9-06 Motor Rated Current (FLA) V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV Determined by E9-01 and
(11E9) Sets the motor rated current in amps. o2-04
(10% to 200% of the drive
rated current)
Note:
The display units are different for different models:
• 0.01 A: models 2004 - 2042, 4002 - 4023
• 0.1 A: models 2056 - 2415, 4031 - 4720
The setting value of E9-06 is the reference value for motor protection. Enter the motor rated current written on the
motor nameplate. Auto-Tuning the drive will automatically set E9-06 to the value input for “Motor Rated Current”.
L1-01 Motor Overload (oL1) V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV Determined by A1-02
(0480) Protection Sets the motor overload protection with electronic thermal protectors. (0 - 6)
This parameter enables and disables the motor overload protection with electronic thermal protectors.
The cooling capability of the motor changes when the speed control range of the motor changes. Use an electronic
thermal protector that aligns with the permitted load characteristics of the motor to select motor protection.
The electronic thermal protector of the drive uses these items to calculate motor overload tolerance and supply
overload protection for the motor:
• Output current
• Output frequency
• Motor thermal characteristics
• Time characteristics
If the drive detects motor overload, the drive will trigger an oL1 [Motor Overload] and stop the drive output.
Set H2-01 = 1F [Term M1-M2 Function Selection = Motor Overload Alarm (oL1)] to set a motor overload alarm. If
the motor overload level is more than 90% of the oL1 detection level, the output terminal activates and triggers an
overload alarm.
0 : Disable
Disable motor protection when motor overload protection is not necessary or when the drive is operating more than
one motor.
Refer to Figure 12.3 for an example of the circuit configuration to connect more than one motor to one drive.
Figure 12.3 Protection Circuit Configuration to Connect More than One Motor to One Drive
NOTICE When you connect more than one motor to one drive or when the motor amp rating is higher than the drive amp
rating, set L1-01 =0 [Motor Overload (oL1) Protection = Disabled] and install thermal overload relays for each motor. The electronic
thermal protection of the drive will not function and it can cause damage to the motor.
1 : Variable Torque
Use this setting for general-purpose motors with a 60 Hz base frequency.
The overload tolerance decreases as motor speed decreases because the cooling fan speed decreases and the ability of
the motor to cool decreases in the low speed range.
The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector. This
provides motor overheat protection from low speed to high speed across the full speed range.
Overload Characteristics
Load Tolerance Cooling Capability
(at 100% motor load)
This motor is designed to operate with commercial line If the motor operates at frequencies less than 60 Hz, the
power. Operate at a 60 Hz base frequency to maximize the drive will detect oL1. The drive triggers a fault relay output
motor cooling ability. and the motor coasts to stop.
This motor is designed to withstand increased temperatures The motor operates continuously at 10% to 100% base
during continuous operation in the low speed range (10% frequency. Operating slower than 10% speed at 100% load
base frequency). will cause motor overload.
This motor is designed to withstand increased temperatures The motor operates continuously at 1% to 100% base
during continuous operation in the low speed range (1% frequency. Operating slower than 1% speed at 100% load
base frequency). will cause motor overload.
4 : PM Variable Torque
Use this setting for PM motors with derated torque characteristics.
The overload tolerance decreases as motor speed decreases because the cooling fan speed decreases and the ability of
the motor to cool decreases in the low speed range.
The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector. This
provides motor overheat protection from low speed to high speed across the full speed range.
Overload Characteristics
Load Tolerance Cooling Capability
(at 100% motor load)
This motor is designed to withstand increased temperatures If the motor operates continuously at lower speed than rated
during continuous operation at rated speed and rated torque. rotation speed at more than 100% torque, the drive will
detect oL1. The drive triggers a fault relay output and the
motor coasts to stop.
5 : PM Constant Torque
Use this setting with a PM motor for constant torque that has a speed range for constant torque of 1:500.
The speed control for this motor is 0.2% to 100% when at 100% load. Operating slower than 0.2% speed at 100%
load will cause motor overload.
Overload Characteristics
Load Tolerance Cooling Capability
(at 100% motor load)
This motor is designed to withstand increased temperatures The motor operates continuously at 0.2% to 100% rated
during continuous operation in the low speed range (0.2% speed. Operating slower than 0.2% speed at 100% load will
base frequency). cause motor overload.
This motor is designed to operate with commercial line If the motor operates at frequencies less than commercial
power. Operate at a 50 Hz base frequency to maximize the line power, the drive will detect oL1. The drive triggers a
motor cooling ability. fault relay output and the motor coasts to stop.
L1-02 Motor Overload Protection V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV 1.0 min
(0481) Time Sets the operation time for the electronic thermal protector of the drive to prevent damage to the (0.1 - 5.0 min)
motor. Usually it is not necessary to change this setting.
Set the overload tolerance time to the length of time that the motor can operate at 150% load from continuous
operation at 100% load.
When the motor operates at 150% load continuously for 1 minute after continuous operation at 100% load (hot start),
the default setting triggers the electronic thermal protector.
Figure 12.4 shows an example of the electronic thermal protector operation time. Motor overload protection operates
in the range between a cold start and a hot start.
This example shows a general-purpose motor operating at the base frequency with L1-02 set to 1.0 min.
• Cold start
Shows the motor protection operation time characteristics when the overload occurs immediately after starting
operation from a complete stop.
• Hot start
Shows the motor protection operation time characteristics when overload occurs from continuous operation below
the motor rated current.
Figure 12.4 Protection Operation Time for a General-purpose Motor at Rated Output Frequency
L1-03 Motor Thermistor oH Alarm V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV 3
(0482) Select Sets drive operation when the PTC input signal entered into the drive is at the oH3 [Motor Overheat (0 - 3)
Alarm] detection level.
0 : Ramp to Stop
The drive ramps the motor to stop in the deceleration time. Fault relay output terminal MA-MC turns ON, and MB-
MC turns OFF.
1 : Coast to Stop
The output turns off and the motor coasts to stop. Fault relay output terminal MA-MC turns ON, and MB-MC turns
OFF.
2 : Fast Stop (Use C1-09)
The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. Fault relay output terminal MA-MC
turns ON, and MB-MC turns OFF.
3 : Alarm Only
The keypad shows oH3 and the drive continues operation. The output terminal set for Alarm [H2-01 to H2-03 = 10]
activates.
L1-04 Motor Thermistor oH Fault V/f CL-V/f OLV CLV AOLV OLV/PM AOLV/PM CLV/PM EZOLV 1
(0483) Select Sets the drive operation when the PTC input signal to the drive is at the oH4 [Motor Overheat Fault (0 - 2)
(PTC Input)] detection level.
0 : Ramp to Stop
The drive ramps the motor to stop in the deceleration time. Fault relay output terminal MA-MC turns ON, and MB-
MC turns OFF.
1 : Coast to Stop
The output turns OFF and the motor coasts to stop. Fault relay output terminal MA-MC turns ON, and MB-MC turns
OFF.
2 : Fast Stop (Use C1-09)
The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. Fault relay output terminal MA-MC
turns ON, and MB-MC turns OFF.
13 European Standards
EMC Directive
EN 61800-3: 2004+A1:2012
2014/30/EU
The customer must display the CE Mark on the final device containing this product. Customers must verify that the
final device complies with EU standards.
◆ EU Declaration of Conformity
Go to www.yaskawa.com and search for “EU Declaration of Conformity” to get an original copy of the EU
Declaration of Conformity.
Yaskawa declares that this product complies with the following directives and standards at our sole responsibility.
■ Area of Use
Install this product in a location with Overvoltage Category III and pollution degree 2 or less as specified in IEC/CE
60664.
■ Electrical Installation
Refer to Figure 13.2 for an example of a drive that is wired to comply with the CE Low Voltage Directive.
*4 Reinforced insulation separates the output terminals from other circuits. Users can also connect circuits that are not Safety Extra-Low
Voltage circuits if the drive output is 250 Vac 1 A maximum or 30 Vdc 1 A maximum.
4 - 10 1.2 - 1.5
6 *4 - M4 Phillips/slotted combo
(-) (10.6 - 13.3)
6 - 10 2.0 - 2.5
10 - M5 Phillips/slotted combo
(-) (17.7 - 22.1)
6 - 10 2.0 - 2.5
10 - M5 Phillips/slotted combo
(-) (17.7 - 22.1)
10 - 16 5.4 - 6.0
16 - M6 Phillips/slotted combo
(-) (47.8 - 53.1)
16 - 25 5.4 - 6.0
16 - M6 Phillips/slotted combo
(-) (47.8 - 53.1)
16 - 25 5.4 - 6.0
16 - M6 Phillips/slotted combo
(-) (47.8 - 53.1)
6 - 25 3 - 3.5
B1, B2 25 21 M6 Slotted (-)
(6 - 25) (27 - 31)
16 - 25 5.4 - 6.0
16 - M6 Hex bolt (+)
(-) (47.8 - 53.1)
6 - 35 3 - 3.5
B1, B2 35 21 M6 Slotted (-)
(6 - 35) (27 - 31)
25 5.4 - 6.0
25 - M6 Hex bolt (+)
(-) (47.8 - 53.1)
25 - 50 9.0 - 11
35 - M8 Hex bolt (slotted)
(-) (79.7 - 97.4)
25 - 50 9.0 - 11
50 - M8 Hex bolt (slotted)
(-) (79.7 - 97.4)
25 - 95 × 2P 20
R/L1, S/L2, T/L3 50 × 2P - M10 Hex self-locking nut
(70 - 95 × 2P) (177)
25 - 95 × 2P 20
U/T1, V/T2, W/T3 50 × 2P - M10 Hex self-locking nut
(70 - 95 × 2P) (177)
35 - 120 × 2P 20
2257 -, +1 70 × 2P - M10 Hex self-locking nut
(120 × 2P) (177)
25 - 70 × 2P 20
+3 35 × 2P - M10 Hex self-locking nut
(70 × 2P) (177)
95 - 240 18 - 23
95 - M10 Hex bolt (slotted)
(-) (159 - 204)
25 - 95 × 2P 20
R/L1, S/L2, T/L3 70 × 2P - M10 Hex self-locking nut
(70 - 95 × 2P) (177)
25 - 95 × 2P 20
U/T1, V/T2, W/T3 70 × 2P - M10 Hex self-locking nut
(70 - 95 × 2P) (177)
35 - 120 × 2P 20
2313 -, +1 95 × 2P - M10 Hex self-locking nut
(120 × 2P) (177)
25 - 70 × 2P 20
+3 50 × 2P - M10 Hex self-locking nut
(70 × 2P) (177)
95 - 240 18 - 23
95 - M10 Hex bolt (slotted)
(-) (159 - 204)
70 - 150 × 2P 35
R/L1, S/L2, T/L3 120 × 2P - M12 Hex self-locking nut
(150 × 2P) (310)
70 - 150 × 2P 35
U/T1, V/T2, W/T3 120 × 2P - M12 Hex self-locking nut
(150 × 2P) (310)
95 - 185 × 2P 35
2360 -, +1 120 × 2P - M12 Hex self-locking nut
(185 × 2P) (310)
50 - 95 × 2P 35
+3 70 × 2P - M12 Hex self-locking nut
(-) (310)
120 - 240 32 - 40
120 - M12 Hex bolt (slotted)
(-) (283 - 354)
70 - 150 × 2P 35
R/L1, S/L2, T/L3 120 × 2P - M12 Hex self-locking nut
(150 × 2P) (310)
70 - 150 × 2P 35
U/T1, V/T2, W/T3 120 × 2P - M12 Hex self-locking nut
(150 × 2P) (310)
95 - 185 × 2P 35
2415 -, +1 120 × 2P - M12 Hex self-locking nut
(185 × 2P) (310)
50 - 95 × 2P 35
+3 70 × 2P - M12 Hex self-locking nut
(-) (310)
120 - 240 32 - 40
120 - M12 Hex bolt (slotted)
(-) (283 - 354)
*1 For IP20 protection, use wires that are in the range of applicable gauges.
*2 Remove insulation from the ends of wires to expose the length of wire shown.
*3 For wire gauges more than 30 mm2, tighten to a tightening torque of 4.1 N∙m to 4.5 N∙m (36 in∙lb to 40 in∙lb).
*4 Install a GFCI with this wire gauge to maintain compliance with IEC/EN 61800-5-1:2007.
*5 Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal.
*6 A junction terminal is necessary to connect a braking unit (CDBR series) to terminals - and +3.
Three-Phase 400 V Class
4 - 10 2.0 - 2.5
6 *4 - M5
(-) (17.7 - 22.1)
2.5 - 35 5 - 5.5
4031 -, +1, +2 10 20 M6
(10 - 35) (45 - 49)
6 - 16 5.4 - 6.0
10 - M6
(-) (47.8 - 53.1)
2.5 - 35 5 - 5.5
4038 -, +1, +2 16 20 M6
(10 - 35) (45 - 49)
6 - 16 5.4 - 6.0
10 - M6
(-) (47.8 - 53.1)
10 - 25 5.4 - 6.0
16 - M6
(-) (47.8 - 53.1)
10 - 25 5.4 - 6.0
16 - M6
(-) (47.8 - 53.1)
16 - 25 5.4 - 6.0
16 - M6
(-) (47.8 - 53.1)
2.5 - 35 5 - 5.5
4089 -, +1 35 20 M6
(16 - 35) (45 - 49)
16 - 25 5.4 - 6.0
16 - M6
(-) (47.8 - 53.1)
16 - 50 8-9
R/L1, S/L2, T/L3 35 27 M6
(50) (71 - 80)
16 - 50 8-9
U/T1, V/T2, W/T3 35 27 M6
(50) (71 - 80)
25 - 70 10 - 12
4103 -, +1 50 27 M8
(50 - 70) (89 - 107)
6 - 35 3 - 3.5
B1, B2 25 21 M6
(6 - 35) (27 - 31)
16 - 25 5.4 - 6.0
16 - M6
(-) (47.8 - 53.1)
50 - 95 12 - 14
R/L1, S/L2, T/L3 50 37 M10
(95) (107 - 124)
50 - 95 12 - 14
U/T1, V/T2, W/T3 50 37 M10
(95) (107 - 124)
16 - 50 8-9
4140 -, -, +1, +1 *5 25 28 M6
(50) (71 - 80)
25 - 70 8-9
B1, B2 *6 50 28 M8
(50 - 70) (71 - 80)
25 - 50 9.0 - 11
25 - M8
(-) (79.7 - 97.4)
50 - 95 12 - 14
R/L1, S/L2, T/L3 70 37 M10
(95) (107 - 124)
50 - 95 12 - 14
U/T1, V/T2, W/T3 70 37 M10
(95) (107 - 124)
16 - 50 8-9
4168 -, -, +1, +1 *5 35 28 M6
(50) (71 - 80)
25 - 70 8-9
B1, B2 *6 50 28 M8
(50 - 70) (71 - 80)
25 - 50 9.0 - 11
35 - M8
(-) (79.7 - 97.4)
25 - 95 × 2P 20
R/L1, S/L2, T/L3 50 × 2P - M10
(70 - 95 × 2P) (177)
25 - 95 × 2P 20
U/T1, V/T2, W/T3 50 × 2P - M10
(70 - 95 × 2P) (177)
35 - 120 × 2P 20
4208 -, +1 70 × 2P - M10
(120 × 2P) (177)
25 - 70 × 2P 20
+3 35 × 2P - M10
(70 × 2P) (177)
50 - 240 18 - 23
50 - M10
(-) (159 - 204)
25 - 95 × 2P 20
R/L1, S/L2, T/L3 50 × 2P - M10
(70 - 95 × 2P) (177)
25 - 95 × 2P 20
U/T1, V/T2, W/T3 50 × 2P - M10
(70 - 95 × 2P) (177)
35 - 120 × 2P 20
4250 -, +1 70 × 2P - M10
(120 × 2P) (177)
25 - 70 × 2P 20
+3 50 × 2P - M10
(70 × 2P) (177)
70 - 240 18 - 23
70 - M10
(-) (159 - 204)
25 - 95 × 2P 20
R/L1, S/L2, T/L3 70 × 2P - M10
(70 - 95 × 2P) (177)
25 - 95 × 2P 20
U/T1, V/T2, W/T3 70 × 2P - M10
(70 - 95 × 2P) (177)
35 - 120 × 2P 20
4302 -, +1 95 × 2P - M10
(120 × 2P) (177)
25 - 70 × 2P 20
+3 70 × 2P - M10
(70 × 2P) (177)
95 - 240 18 - 23
95 - M10
(-) (159 - 204)
70 - 150 × 2P 35
R/L1, S/L2, T/L3 120 × 2P - M12
(150 × 2P) (310)
70 - 150 × 2P 35
U/T1, V/T2, W/T3 120 × 2P - M12
(150 × 2P) (310)
95 - 185 × 2P 35
4371 -, +1 120 × 2P - M12
(185 × 2P) (310)
50 - 95 × 2P 35
+3 70 × 2P - M12
(-) (310)
120 - 240 32 - 40
120 - M12
(-) (283 - 354)
70 - 150 × 2P 35
R/L1, S/L2, T/L3 120 × 2P - M12
(150 × 2P) (310)
70 - 150 × 2P 35
U/T1, V/T2, W/T3 120 × 2P - M12
(150 × 2P) (310)
95 - 185 × 2P 35
4414 -, +1 120 × 2P - M12
(185 × 2P) (310)
50 - 95 × 2P 35
+3 95 × 2P - M12
(-) (310)
35 - 240 32 - 40
95 - M12
(-) (283 - 354)
70 - 150 × 4P 35
R/L1, S/L2, T/L3 120 × 4P - M12
(150 × 4P) (310)
70 - 150 × 4P 35
U/T1, V/T2, W/T3 95 × 4P - M12
(120 - 150 × 4P) (310)
95 - 185 × 4P 35
4477 -, +1 95 × 4P - M12
(185 × 4P) (310)
35 - 95 × 4P 35
+3 70 × 4P - M12
(95 × 4P) (310)
50 - 150 32 - 40
150 - M12
(-) (283 - 354)
70 - 150 × 4P 35
R/L1, S/L2, T/L3 120 × 4P - M12
(150 × 4P) (310)
70 - 150 × 4P 35
U/T1, V/T2, W/T3 95 × 4P - M12
(120 - 150 × 4P) (310)
95 - 185 × 4P 35
4568 -, +1 95 × 4P - M12
(185 × 4P) (310)
35 - 95 × 4P 35
+3 70 × 4P - M12
(95 × 4P) (310)
60 - 150 32 - 40
95 × 2P - M12
(-) (283 - 354)
70 - 150 × 4P 35
R/L1, S/L2, T/L3 120 × 4P - M12
(150 × 4P) (310)
70 - 150 × 4P 35
U/T1, V/T2, W/T3 95 × 4P - M12
(120 - 150 × 4P) (310)
95 - 185 × 4P 35
4605 -, +1 95 × 4P - M12
(185 × 4P) (310)
35 - 95 × 4P 35
+3 70 × 4P - M12
(95 × 4P) (310)
60 - 150 32 - 40
95 × 2P - M12
(-) (283 - 354)
70 - 150 × 4P 35
R/L1, S/L2, T/L3 120 × 4P - M12
(150 × 4P) (310)
70 - 150 × 4P 35
U/T1, V/T2, W/T3 95 × 4P - M12
(120 - 150 × 4P) (310)
95 - 185 × 4P 35
4720 -, +1 95 × 4P - M12
(185 × 4P) (310)
35 - 95 × 4P 35
+3 70 × 4P - M12
(95 × 4P) (310)
60 - 150 32 - 40
95 × 2P - M12
(-) (283 - 354)
*1 For IP20 protection, use wires that are in the range of applicable gauges.
*2 Remove insulation from the ends of wires to expose the length of wire shown.
*3 For wire gauges more than 30 mm2, tighten to a tightening torque of 4.1 N∙m to 4.5 N∙m (36 in∙lb to 40 in∙lb).
*4 Install a GFCI with this wire gauge to maintain compliance with IEC/EN 61800-5-1:2007.
*5 Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal.
*6 A junction terminal is necessary to connect a braking resistor unit (LKEB-series) to terminals B1 and B2.
5.4 - 6
16 16 - 25 - M6 Hex bolt (+)
(47.8 - 53.1)
9 - 11
25 25 - 50 - M8 Hex bolt (slotted)
(79.7 - 97.4)
9 - 11
35 25 - 50 - M8 Hex bolt (slotted)
(79.7 - 97.4)
20
U/T1, V/T2, W/T3 50 × 2 70 - 95 - M10 Hex self-locking nut
(177)
T208
20
-, +3 35 × 2 22 - 70 - M10 Hex self-locking nut
(177)
18 - 23
50 50 - 240 - M10 Hex bolt (slotted)
(159 - 204)
20
U/T1, V/T2, W/T3 50 × 2 25 - 95 - M10 Hex self-locking nut
(177)
T250
20
-, +3 50 × 2 22 - 70 - M10 Hex self-locking nut
(177)
18 - 23
70 70 - 240 - M10 Hex bolt (slotted)
(159 - 204)
20
U/T1, V/T2, W/T3 70 × 2 50 - 95 - M10 Hex self-locking nut
(177)
T302
20
-, +3 70 × 2 35 - 70 - M10 Hex self-locking nut
(177)
18 - 23
95 95 - 240 - M10 Hex bolt (slotted)
(159 - 204)
Recomm. Gauge Applicable Gauge Wire Stripping Terminal Screw Tightening Torque
Model Terminal Length *1
mm2 mm2 mm Size Shape N∙m (in∙lb)
35
U/T1, V/T2, W/T3 120 × 2 70 - 150 - M12 Hex self-locking nut
(310)
T371
35
-, +3 70 × 2 35 - 150 - M12 Hex self-locking nut
(310)
32 - 40
120 120 - 240 - M12 Hex bolt (slotted)
(283 - 354)
35
U/T1, V/T2, W/T3 120 × 2 95 - 150 - M12 Hex self-locking nut
(310)
T414
35
-, +3 95 × 2 35 - 150 - M12 Hex self-locking nut
(310)
32 - 40
120 35 - 240 - M12 Hex bolt (slotted)
(283 - 354)
35
U/T1, V/T2, W/T3 95 × 4 35 - 150 - M12 Hex self-locking nut
(310)
T477
35
-, +3 70 × 4 35 - 125 - M12 Hex self-locking nut
(310)
32 - 40
150 50 - 150 - M12 Hex bolt (slotted)
(283 - 354)
35
U/T1, V/T2, W/T3 95 × 4 50 - 150 - M12 Hex self-locking nut
(310)
T568
35
-, +3 70 × 4 35 - 125 - M12 Hex self-locking nut
(310)
32 - 40
95 × 2 60 - 150 - M12 Hex bolt (slotted)
(283 - 354)
35
U/T1, V/T2, W/T3 95 × 4 70 - 150 - M12 Hex self-locking nut
(310)
T605
35
-, +3 70 × 4 35 - 125 - M12 Hex self-locking nut
(310)
32 - 40
95 × 2 60 - 150 - M12 Hex bolt (slotted)
(283 - 354)
35
U/T1, V/T2, W/T3 95 × 4 70 - 150 - M12 Hex self-locking nut
(310)
T720
35
-, +3 70 × 4 35 - 125 - M12 Hex self-locking nut
(310)
32 - 40
95 × 2 60 - 150 - M12 Hex bolt (slotted)
(283 - 354)
*1 Remove insulation from the ends of wires to expose the length of wire shown.
*2 A junction terminal is necessary to connect a braking unit (CDBR-series) to terminals - and +3.
2415 FWH-1000A
*1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads.
*1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads.
Table 13.4 Factory-Recommended Branch Circuit Protection (400 V Class, 6-Phase/12-Pulse Drives)
Semiconductor Protection Fuse Semiconductor Protection Fuse
Drive Model Rated Current Drive Model Rated Current
Manufacturer: EATON/Bussmann Manufacturer: EATON/Bussmann
FWH-450A
2018 FWH-80B 2 2211 2
FWH-600A *1
2021 FWH-80B 2
FWH-600A
2257 2
2030 FWH-125B 2 FWH-700A *1
*1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads.
FWH-300A
4140 2
FWH-325A *1
*1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads.
15
Figure 14.1 China RoHS Mark
The China RoHS mark is displayed on products containing six specified hazardous substances that are in excess of
regulatory limits, based on the “Administrative Measures for the Restriction of the Use of Hazardous Substances in
Electrical and Electronic Products” and “Marking for the Restricted Use of Hazardous Substances in Electronic and
Electrical Products” (SJ/T 11364-2014), which were promulgated on January 26, 2016. The number displayed in the
center of the mark indicates the environment-friendly use period (number of years) in which electrical and electronic
products that are being produced, sold, or imported to China can be used. The date of manufacture of the electrical
and electronic product is the starting date of the environment-friendly use period for the product. The six specified
hazardous substances contained in the product will not leak outside of the product during normal use within this
period and will have no serious impact on the environment, the human body, or property.
The environment-friendly use period for this product is 15 years. This period is not the product warranty period.
Circuit Board × ○ ○ ○ ○ ○
Electronic Parts × ○ ○ ○ ○ ○
Brass Screw × ○ ○ ○ ○ ○
Aluminum Die
× ○ ○ ○ ○ ○
Casting
This table has been prepared in accordance with the provisions outlined in SJ/T 11364.
○: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below or equal to the limit requirement of GB/T 26572.
×: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T 26572.
Note:
This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained.
15 对应中国RoHS指令
15
图 15.1 中国RoHS标志
中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办法》,以及《电子电气产品有害物
质限制使用标识要求》(SJ/T 11364-2014)作成。电子电气产品中特定6种有害物质的含量超过规定值时,应标识此标
志。中间的数字为在中国生产销售以及进口的电子电气产品的环保使用期限(年限)。电子电气产品的环保使用期限从
生产日期算起。在期限内,正常使用产品的过程中,不会有特定的6种有害物质外泄进而对环境、人和财产造成深刻影
响。
本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期限。
◆ 本产品中含有有害物质的信息
本产品中所含有害物质的详细信息如表 15.1所示。
表 15.1 本产品中有害物质的名称及含量
有害物质
部件名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)
实装基板 × ○ ○ ○ ○ ○
电子元件 × ○ ○ ○ ○ ○
黄铜螺钉 × ○ ○ ○ ○ ○
铝压铸 × ○ ○ ○ ○ ○
本表格依据SJ/T 11364的规定编制。
○:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572规定的限量要求以下。
×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。
(注) 本产品符合欧盟RoHS指令。上表中的“×”表示含有欧盟RoHS指令豁免的有害物质。
IEC/EN61800-5-2:2016 (SIL3)
Note:
SIL = Safety Integrity Level.
• Input: 2
Safe Disable input (H1, H2)
Signal ON level: 18 Vdc to 28 Vdc
Input/Output Signal OFF level: -4 Vdc to +4 Vdc
• Output: 1
MFDO safety monitor output for external device monitor (EDM)
Response time from when the input opens to when the drive output stops 3 ms or less
Response time from when the H1 and H2 terminal inputs open to when the EDM
20 ms or less
signal operates
Performance level The Safe Disable input complies with the performance level requirements of EN ISO 13849-1.
Note:
EDM = External Device Monitoring
PFD = Probability of Failure on Demand
PFH = Probability of Dangerous Failure per Hour
◆ Notes
DANGER Sudden Movement Hazard. When you use the Safe Disable function in the safety system of a machine, do a full
risk assessment for the system to make sure that all parts of the system comply with applicable safety standards. Incorrect
application of the Safe Disable function can cause serious injury or death.
DANGER Sudden Movement Hazard. If the output circuit of the drive is damaged and the Safe Disable function turns OFF
the drive output to a permanent magnet (PM) motor, the motor can rotate 180 electrical degrees. Prevent damage to equipment and
injury to personnel during this condition. Sudden motor movement can cause serious injury or death. It is possible for current to flow
through the motor winding in these conditions.
DANGER Electrical Shock Hazard. You cannot depend on the Safe Disable function to prevent electrical shock. Disconnect
all power to the drive and wait for the time specified on the warning label before you remove covers. Check the drive for dangerous
voltages before servicing or repair work. If you do work on the drive when it is energized and there is no cover over the electronic
circuits, it can cause serious injury or death.
WARNING Sudden Movement Hazard. Although the Safe Disable function is in operation, gravity or other external forces in
the vertical axis can move the motor. Incorrect application of the Safe Disable function can cause serious injury or death.
WARNING Sudden Movement Hazard. Do not use the drive output signals to control external holding brakes or dynamic
brakes for functional safety. Use a system that conforms to the functional safety requirements. Incorrect application of the Safe
Disable function can cause serious injury or death. Systems that use drive output signals (including EDM) for safety are not safe
because drive output signals are not safety components.
WARNING Sudden Movement Hazard. Connect the Safe Disable inputs to the devices as specified by the safety
requirements. If you connect the Safe Disable inputs incorrectly, it can cause serious injury or death.
WARNING Sudden Movement Hazard. To use the Safe Disable inputs, remove the jumpers between terminals H1-HC and
H2-HC. If the Safe Disable circuit does not work correctly, it can cause serious injury or death.
WARNING Sudden Movement Hazard. When you clear the Safe Disable input, make sure that the Safe Disable Monitor
output operates correctly as the specification for Safe Disable function. If the Safe Disable circuit does not operate correctly, it can
cause serious injury or death.
WARNING Sudden Movement Hazard. Regularly examine the Safe Disable input and all other safety features. A system that
does not operate correctly can cause serious injury or death.
WARNING Sudden Movement Hazard. Only let approved personnel who know about the drive, instruction manual, and safety
standards wire, examine, and maintain the Safe Disable input. If personnel are not approved, it can cause serious injury or death.
WARNING Sudden Movement Hazard. Only use the Safe Disable Monitor (multi-function output terminal set to the EDM
function) to monitor the Safe Disable status or to find a malfunction in the Safe Disable inputs. The monitor output is not a safety
output. If you use the Safe Disable Monitor incorrectly, it can cause death or serious injury.
Note:
• Drives that have a built-in safety function must be replaced 10 years after first use.
• A maximum of 3 ms will elapse from when terminals H1 or H2 shut off until the drive switches to the “Safe Torque Off” status. Set the OFF
status for terminals H1 and H2 to hold for at least 3 ms. The drive may not be able to switch to the “Safe Torque Off” status if terminals H1
and H2 are only open for less than 2 ms.
MFDO Terminal
OFF OFF OFF ON
MFDO Terminal (H2-xx = 21)
(H2-xx = 21) MFDO Terminal
ON ON ON OFF
(H2-xx = 121)
Drive Output Status Baseblock (Drive ready) Safety status (STo) Safety status (STo) Safety status (STo)
Keypad Display Normally displayed SToF (Flashing) SToF (Flashing) STo (Flashing)
LED Status Ring Ready: Illuminated ALM/ERR: Flashing ALM/ERR: Flashing Ready: Flashing
will help verify the condition of the safety circuit. Refer to the manual for the safety device for more information
about the Safety function.
You can use the MFDO function settings to switch the polarity of the Safety monitor output signal. Refer to Table
16.3 for setting instructions.
Keypad Display
If the two input channels are OFF (Open), the keypad will flash STo [Safe Torque OFF].
If there is damage to the Safe disable circuit or the drive, the keypad will flash SToF [Safe Torque OFF Hardware]
when one input channel is OFF (Open) and the other is ON (Close the circuit). When you use the Safe disable circuit
correctly, the keypad will not show SToF.
If there is damage to the drive, the keypad will show SCF [Safety Circuit Fault] when the drive detects a fault in the
Safe disable circuit. Refer to the chapter on Troubleshooting for more information.
17 Disposal Instructions
Correctly discard the drive, packing material, battery, and microSD card as specified by regional, local, and municipal
laws and regulations for this product.
Note:
• Remove the battery and microSD card from the keypad before you discard the drive.
• You cannot recycle the battery. Discard used batteries as specified by the battery manufacturer.
• Customers are responsible for microSD card data protection.
PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that
customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card.
◆ WEEE Directive
The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of
its product life.
You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not
discard the product with usual waste.
18 Maintenance
Refer to the Maintenance & Troubleshooting Manual (TOEPYAIGA5001) for more information.
Only let authorized persons do maintenance, examine, or replace components on the drive.
Read this manual carefully and know all the precautions and safety information before installing, wiring, repairing, or
examining the drive or replacing components.
Examine and maintain the drive and peripheral devices regularly to extend the life of the drive and decrease
performance deterioration, decrease early wear, and decrease drive failures.
Regular examinations and maintenance will also decrease system downtime.
Refer to the Technical Reference (SIEPC71061737) for more information about maintenance and examinations.
Examine the drive one time each year at a minimum.
The operating conditions, environmental conditions, and use conditions will have an effect on the examination
frequency for connected equipment.
Examine the drive more frequently if you use the drive in bad conditions or in these conditions:
• High ambient temperatures
• Frequent starting and stopping
• Changes in the AC power supply or load
• Too much vibration or shock loading
• Dust, metal dust, salt, sulfuric acid, or chlorine atmospheres
• Unsatisfactory storage conditions.
The drive has Maintenance Monitors that keep track of component wear and warn maintenance period when the
estimated performance life is approaching. This Maintenance Monitor eliminates the need to shut down the entire
system for unexpected problems.
Users can set alarm notifications to inform the maintenance periods for a specific drive component.
19 Troubleshooting
Refer to the Maintenance & Troubleshooting Manual (TOEPYAIGA8001) for more information.
If the drive or motor do not operate correctly, look at the drive keypad for fault and alarm information.
• For drive faults:
– The keypad shows the fault code.
◆ Fault Reset
1. Remove the cause of the fault or alarm.
2. While the keypad is showing the fault or alarm code, push (RESET) or on the keypad.
◆ Fault
This section gives information about some of the causes and possible solutions of faults. You must use the Fault Reset
operation to remove the fault before you can operate the drive. Use the information in this table to remove the cause
of the fault.
Code Name Causes Possible Solutions
bAT Keypad Battery Low Voltage The keypad battery voltage is low. Replace the keypad battery.
bCE Bluetooth Communication Fault The smartphone or tablet with DriveWizard Mobile Use the smartphone or tablet 10 m (32.8 ft) or nearer to the keypad.
installed is too far from the keypad. Note:
bCE can occur when the smartphone or tablet is 10 m or nearer
to the keypad depending on the specifications of the smartphone
or tablet.
Radio waves from a different device are causing Make sure that no device around the keypad uses the same radio
interference with communications between the bandwidth (2400 MHz to 2480 MHz), and prevent radio
smartphone or tablet and keypad. interference.
boL BrakingTransistor Overload Fault The duty cycle of the braking transistor is high (the • Install a braking unit (CDBR-series).
regeneration power or repetition frequency is high). • Install a regenerative converter.
• Increase the deceleration time.
bUS Option Communication Error The drive did not receive a signal from the controller. Correct wiring errors.
CE Modbus Communication Error The communications cable wiring is incorrect. Correct wiring errors.
There is a short circuit in the communications cable • Repair short circuits and connect cables.
or the communications cable is not connected. • Replace the defective communications cable.
Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and ground
error. wiring, and decrease the effects of electrical interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
• Use only the recommended cables or other shielded line. Ground
the shield on the controller side or the drive input power side.
• Separate the communication wiring from drive power lines, and
install a noise filter to the input side of the power supply for
communication.
• Decrease the effects of electrical interference from the controller.
CF Control Fault Motor parameters are set incorrectly Correctly set the motor parameters and do Auto-Tuning again.
CoF Current Offset Fault The drive starts operation while the induced voltage • Make a sequence that does not restart operation when induced
stays in the motor (during coasting to a stop or after voltage stays in the motor.
fast deceleration). • Set b3-01 = 1 [Speed Search at Start Selection = Enabled].
• Use Speed Search from Fmax or Fref [H1-xx = 61, 62] to do a
speed search through one of the external terminals.
Note:
When controlling the PM motor, External Speed Search
commands 1 and 2 operate the same.
CP1 Comparator 1 Limit Fault The monitor value set in H2-20 [Comparator 1 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was in the range of H2-21
[Comparator 1 Lower Limit] and H2-22
[Comparator 1 Upper Limit].
CP2 Comparator 2 Limit Fault The monitor value set in H2-26 [Comparator 2 Examine the monitor value and remove the cause of the fault.
Monitor Selection] was outside the range of H2-27
[Comparator 2 Lower Limit] and H2-28
[Comparator 2 Upper Limit].
CPF00 to Control Circuit Error A drive hardware problem occurred. • Re-energize the drive.
CPF03, CPF07 • If the fault stays, replace the control board or the drive. For
to CPF08, information about replacing the control board, contact Yaskawa
CPF11 to or your nearest sales representative.
CPF14, CPF16
to CPF24, and
CPF26 to
CPF39
CPF06 Control Circuit Error (EEPROM The drive power supply was de-energized while a Set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire
memory Data Error) communication option entered a parameter Write Initialization, 3-Wire Initialization] and initialize the drive.
command.
CPF25 Terminal Board not Connected The terminal board is not correctly connected to the 1. De-energize the drive.
drive. 2. Correctly connect the terminal board to the drive.
3. Re-energize the drive.
dEv Speed Deviation The load is too heavy. Decrease the load.
dv1 Z Pulse Fault The encoder option card or the encoder on the motor 1. Repair wiring errors and connect disconnected wires. Correctly
side is damaged. ground the shielded wire of the encoder cable.
2. Re-energize the drive
3. If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact Yaskawa
or your nearest sales representative.
dv2 Z Pulse Noise Fault Detection Noise interference along the encoder cable. Isolate the encoder cable from the drive output line or a different
source of electrical interference.
dv3 Inversion Detection E5-11 [Encoder Z-Pulse Offset] is set incorrectly. Correctly set the value for Δθ to E5-11 as specified by the values on
the motor nameplate.
dv4 Inversion Prevention Detection An external force on the load side rotated the motor. • Make sure that the motor is rotating in the correct direction.
• Find and repair problems on the load side that cause the motor to
rotate from the load side.
• Disable detection of this fault for applications that rotate the
motor from the load side in the opposite direction of the speed
reference. The drive will not detect this fault if F1-19 = 0
[Deviation 4 Detection Selection = Disabled].
E5-11 [Encoder Z-Pulse Offset] is set incorrectly. Correctly set the value for Δθ to E5-11 as specified by the values on
the motor nameplate.
There is a new encoder or the motor rotation direction Do Z Pulse Offset Tuning.
changed.
Noise interference along the encoder cable. Correctly ground the shielded wire of the encoder cable.
The encoder cable is disconnected or wired Examine for wiring errors or disconnected wires in the encoder
incorrectly. cable, and repair problems.
The drive incorrectly detected the motor magnetic If the value for U6-57 [PolePolarityDeterVal] is lower than 819,
pole position. increase the value set in n8-84 [Polarity Detection Current].
Consult the motor manufacturer for information about maximum
setting values.
The setting of n8-84 [Polarity Detection Current] is Increase the n8-84 setting from the default. Consult the motor
too low. manufacturer for information about maximum setting values.
Pole Position Detection failed. If you are using an IPM motor, do High Frequency Injection Auto-
Tuning.
The PG option card or the encoder on the motor side Repair the wiring and re-energize the drive, then replace the PG
is damaged. option card or the PG if the problem continues.
dv7 Polarity Judge Timeout There is a disconnection in the motor coil winding. Measure the motor line-to-line resistance and replace the motor if a
coil is disconnected.
dWF1 EEPROM Memory DWEZ Data There is an error in the EEPROM peripheral circuit. • Re-energize the drive.
Error • If the fault stays, replace the control board or the drive. For
information about replacing the control board, contact Yaskawa
or your nearest sales representative.
dWFL DriveWorksEZ Fault There was a fault in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
fault. This is not a drive fault.
E5 MECHATROLINK Watchdog Timer The drive detected a watchdog circuit exception while Examine the MECHATROLINK cable connection. If this error
Err it received data from the controller. occurs frequently, examine the wiring and decrease the effects of
electrical interference as specified by these manuals:
• MECHATROLINK-II Installation Guide (MECHATROLINK
Members Association, manual number MMATDEP011)
• MECHATROLINK-III Installation Manual (MECHATROLINK
Members Association, publication number MMATDEP018)
EF0 Option Card External Fault The communication option received an external fault 1. Find the device that caused the external fault and remove the
from the controller. cause.
2. Clear the external fault input from the controller.
EF1 External Fault (Terminal S1) MFDI terminal S1 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF2 External Fault (Terminal S2) MFDI terminal S2 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF3 External Fault (Terminal S3) MFDI terminal S3 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF4 External Fault (Terminal S4) MFDI terminal S4 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF5 External Fault (Terminal S5) MFDI terminal S5 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF6 External Fault (Terminal S6) MFDI terminal S6 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF7 External Fault (Terminal S7) MFDI terminal S7 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
EF8 External Fault (Terminal S8) MFDI terminal S8 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
Err EEPROM Write Error There was a problem with the EEPROM hardware. • Re-energize the drive.
• If the fault stays, replace the control board or the drive. Contact
Yaskawa or your nearest sales representative to replace the
board.
FAn1 Drive Cooling Fan Fault The cooling fan stopped operating correctly. • Examine cooling fan operation.
• Re-energize the drive.
• Examine U4-03 [Cooling Fan Ope Time] and U4-04 [Cool Fan
Maintenance]. If the performance life of the cooling fan is
expired or if there is damage to the fan, replace the fan.
FbH Excessive PID Feedback The FbH detection level is set incorrectly. Adjust b5-36 [PID High Feedback Detection Lvl] and b5-37 [PID
High Feedback Detection Time].
FbL PID Feedback Loss The FbL detection level is set incorrectly. Adjust b5-13 [PID Feedback Loss Detection Lvl] and b5-14 [PID
Feedback Loss Detection Time].
GF Ground Fault Overheating caused damage to the motor or the motor Measure the motor insulation resistance, and replace the motor if
insulation is not satisfactory. there is electrical conduction or unserviceable insulation.
The motor main circuit cable is contacting ground to • Examine the motor main circuit cable for damage, and repair
make a short circuit. short circuits.
• Measure the resistance between the motor main circuit cable and
the ground terminal. If there is electrical conduction, replace the
cable.
An increase in the stray capacitance of the cable and • If the wiring length of the cable is more than 100 m, decrease the
the ground terminal caused an increase in the leakage carrier frequency.
current. • Decrease the stray capacitance.
There was a problem with the drive hardware. Replace the control board or the drive. For information about
replacing the control board, contact Yaskawa or your nearest sales
representative.
LF Output Phase Loss The motor main circuit cable is disconnected. Connect motor main circuit cable wiring. Correct wiring errors in
the main circuit drive input power.
LF2 Output Current Imbalance Phase loss occurred in the wiring on the output side Examine for wiring errors or disconnected wires on the output side
of the drive. of the drive, and repair problems.
LSo Low Speed Motor Step-Out The motor code set incorrectly. • Set E5-01 [PM Motor Code Selection] correctly as specified by
the motor.
• For specialized motors, refer to the motor test report and set E5-
xx correctly.
An external force on the load side caused the motor to Find and repair problems on the load side that cause the motor to
move at start. rotate from the load side.
The drive incorrectly detected the motor magnetic • Set b3-01 = 1 [Speed Search at Start Selection = Enabled].
pole position. • If the value for U6-57 [PolePolarityDeterVal] is lower than 819,
increase the value set in n8-84 [Polarity Detection Current].
Consult the motor manufacturer for information about maximum
setting values.
The setting of n8-84 [Polarity Detection Current] is Increase the n8-84 setting from the default. Consult the motor
too low. manufacturer for information about maximum setting values.
Incorrect values set in L8-93 [Low Speed Pull-out Increase the values set in L8-93 to L8-95.
DetectionTime], L8-94 [Low Speed Pull-out Detect
Level], and L8-95 [Low Speed Pull-out Amount].
The drive incorrectly detected the motor magnetic If you are using an IPM motor, do High Frequency Injection Auto-
pole position. Tuning.
nSE Node Setup Error The H1-xx = 47 [Node Setup (CANopen)] terminal Stop the drive when the Node Setup function is in use.
was activated during run.
oC Overcurrent The load is too heavy. • Measure the current flowing into the motor.
• Replace the drive with a larger capacity model if the current
value is more than the drive rated current.
• Decrease the load or replace with a larger drive to prevent
sudden changes in the current level.
Overheating caused damage to the motor or the motor Measure the motor insulation resistance, and replace the motor if
insulation is not satisfactory. there is electrical conduction or unserviceable insulation.
The motor main circuit cable is contacting ground to • Examine the motor main circuit cable for damage, and repair
make a short circuit. short circuits.
• Measure the resistance between the motor main circuit cable and
the ground terminal. If there is electrical conduction, replace the
cable.
A short circuit or ground fault on the drive output • Make sure that there is not a short circuit in terminal B1 and
side caused damage to the output transistor of the terminals U/T1, V/T2, and W/T3. Make sure that there is not a
drive. short circuit in terminals - and terminals U/T1, V/T2, and W/T3.
• If there is a short circuit, contact Yaskawa or your nearest sales
representative.
The acceleration time is too short. • Calculate the torque necessary during acceleration related to the
load inertia and the specified acceleration time.
• Increase the values set in C1-01, C1-03, C1-05, or C1-07
[Acceleration Times] to get the necessary torque.
• Increase the values set in C2-01 to C2-04 [S-Curve
Characteristics] to get the necessary torque.
• Replace the drive with a larger capacity model.
The drive is trying to operate a specialized motor or a • Examine the motor nameplate, the motor, and the drive to make
motor that is larger than the maximum applicable sure that the drive rated current is larger than the motor rated
motor output of the drive. current.
• Replace the drive with a larger capacity model.
A magnetic contactor was switched at the output. Set the operation sequence to not turn ON or OFF the magnetic
contactor while the drive is outputting voltage.
The V/f pattern settings are incorrect. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10.
The torque compensation gain is too large. Decrease the value set in C4-01 [Torque Compensation Gain] to
make sure that the motor does not stall.
Electrical interference caused a problem. Examine the control circuit lines, main circuit lines, and ground
wiring, and decrease the effects of electrical interference.
The gain during overexcitation operation is too large. • Find the time when the fault occurs.
• If the fault occurs at the same time as overexcitation operation,
decrease the value set in n3-13 [OverexcitationBraking (OEB)
Gain] and consider the motor flux saturation.
The drive received a Run command while the motor • Examine the sequence and input the Run command after the
was coasting. motor fully stops.
• Set b3-01 = 1 [Speed Search at Start Selection = Enabled] or set
H1-xx = 61, 62 [Speed Search from Fmax or Fref] to input speed
search commands from the MFDI terminals.
In PM Control Methods, the setting of the motor code • Enter the correct motor code to E5-01 [PM Motor Code
is incorrect. Selection] as specified by the PM motor.
• For specialized motors, refer to the motor test report and set E5-
xx [PM Motor Settings] correctly.
If the drive detects the fault at start or in the low • Set E5-xx [PM Motor Parameters] correctly or do Rotational
speed range (10% or less) and n8-57 = 1 [HFI Auto-Tuning.
Overlap Selection = Enabled] for PM Control • Decrease the value of n8-41 [HFI P Gain] in 0.5 unit increments.
methods, the high frequency injection gain is too
high. Note:
Set n8-41 > 0.0 for an ordinary IPM motor.
The current flowing in the motor is more than the Correct the value set in L8-27.
value set in L8-27 [Overcurrent Detection Gain] for
PM Control Methods.
The control method is set incorrectly for the motor. Set A1-02 [Control Method Selection] correctly.
The motor main circuit cable is too long. Replace the drive with a larger capacity model.
Speed search does not complete at start when you set When E9-01 = 0 [Motor Type Selection = Induction (IM)], set b3-
A1-02 = 8 [EZ Vector Control] and use an induction 24 = 2 [Speed Search Method Selection = Current Detection Speed
motor. Search].
An overcurrent occurred during overexcitation • Decrease the value set in n3-13 [OverexcitationBraking (OEB)
deceleration. Gain].
• Decrease the value set in n3-21 [HSB Current Suppression
Level].
oFA00 Option Not Compatible with Port The option connected to connector CN5-A is not Connect the option to the correct connector.
compatible. Note:
Encoder options are not compatible with connector CN5-A.
oFA01 Option Fault/Connection Error The option card connected to connector CN5-A is not 1. De-energize the drive.
compatible. 2. Refer to the option card manual and correctly connect the
option card to the connector on the drive.
oFA02 Duplicate Options The same option cards or the same type of option Connect the option card to the correct connector.
cards are connected to connectors CN5-A, B, and C. Note:
Use connectors CN5-C and CN5-B to connect two encoder
option cards.
oFA03 to Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
oFA06 Option Port CN5-A 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFA10, oFA11 Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
Option Port CN5-A 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFA12 to Option Card Connection Error (CN5- A fault occurred in the option card. 1. De-energize the drive.
oFA17 A) 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFA30 to Communication Option Card A fault occurred in the option card. 1. De-energize the drive.
oFA43 Connection Error (CN5-A) 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFb00 Option Not Compatible with Port The option connected to connector CN5-B is not Connect the option to the correct connector.
compatible. Note:
DO-A3, AO-A3, PG-B3, and PG-X3 options can connect to
connector CN5-B. To connect only one PG option card, use the
CN5-C connector.
oFb01 Option Fault/Connection Error The option card connected to connector CN5-B was 1. De-energize the drive.
changed during operation. 2. Refer to the option card manual and correctly connect the
option card to the connector on the drive.
oFb02 Duplicate Options The same option cards or the same type of option Connect the option card to the correct connector.
cards are connected to connectors CN5-A, B, and C.
oFb03 to oFb11 Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
Option Port CN5-B 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFb12 to oFb17 Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
Option Port CN5-B 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFC00 Option Not Compatible with Port The option connected to connector CN5-C is not Connect the option to the correct connector.
compatible. Note:
AI-A3, DI-A3, and communication options cannot be connected
to the CN5-C connector.
oFC01 Option Fault/Connection Error The option card connected to connector CN5-C was 1. De-energize the drive.
changed during operation. 2. Refer to the option card manual and correctly connect the
option card to the connector on the drive.
oFC02 Duplicate Options The same option cards or the same type of option Connect the option card to the correct connector.
cards are connected to connectors CN5-A, B, and C.
oFC03 to Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
oFC11 Option Port CN5-C 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFC12 to Option Card Error Occurred at A fault occurred in the option card. 1. De-energize the drive.
oFC17 Option Port CN5-C 2. Make sure that the option card is correctly connected to the
connector.
3. If the problem continues, replace the option card.
oFC50 to Option Card Error Occurred at A fault occurred in the option card. Refer to the manual for the PG-RT3 or PG-F3 option card.
oFC55 Option Port CN5-C
oH Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature of the drive is more than the value set in • Increase the airflow in the control panel.
L8-02 [Overheat Alarm Level].
• Install a cooling device (cooling fan or air conditioner) to lower
the ambient temperature.
• Remove objects near the drive that are producing too much heat.
oH1 Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature of the drive is more than the oH1 • Increase the airflow in the control panel.
detection level.
• Install a cooling device (cooling fan or air conditioner) to lower
the ambient temperature.
• Remove objects near the drive that are producing too much heat.
oH3 Motor Overheat (PTC Input) The thermistor wiring that detects motor temperature Correct wiring errors.
is defective.
oH4 Motor Overheat Fault (PTC Input) The motor has overheated. • Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
• Decrease the load.
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
• Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
• Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:
If E1-08 and E1-10 are set too low, the overload tolerance will
decrease at low speeds.
oL1 Motor Overload The load is too heavy. Decrease the load.
Note:
Reset oL1 when U4-16 [Motor oL1 Level] < 100.
The acceleration/deceleration times or cycle times are • Examine the acceleration/deceleration times and the motor start/
too short. stop frequencies (cycle times).
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
Overload occurred while running at low speed. • Decrease the load when running at low speed.
• Increase the motor speed.
• If the motor is run frequently at low speeds, replace the motor
with a larger motor or use a drive-dedicated motor.
Note:
For general-purpose motors, overload can occur while running
at low speed when operating at below the rated current.
L1-01 [Motor Overload (oL1) Protection] is set Set L1-01 in as specified by the motor qualities for a drive-dedicated
incorrectly. motor.
The V/f pattern does not fit the motor qualities. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
E1-06 [Base Frequency] is set incorrectly. Set E1-06 to the rated frequency shown on the motor nameplate.
One drive is operating more than one motor. Set L1-01 = 0 [Motor Overload (oL1) Protection = Disabled],
connect thermal overload relay to each motor to prevent damage to
the motor.
The electronic thermal protector qualities and the • Examine the motor qualities and set L1-01 [Motor Overload
motor overload properties do not align. (oL1) Protection] correctly.
• Connect a thermal overload relay to the motor.
The electronic thermal protector is operating at an Set E2-01 [Motor Rated Current (FLA)] correctly to the value
incorrect level. specified by the motor nameplate.
There is increased motor loss from overexcitation • Lower the value set in n3-13 [OverexcitationBraking (OEB)
operation. Gain].
• Set L3-04 ≠ 4 [Stall Prevention during Decel ≠ Overexcitation/
High Flux].
• Set n3-23 = 0 [Overexcitation Braking Operation = Disabled].
The speed search-related parameters are set • Examine the settings for all speed search related parameters.
incorrectly. • Adjust b3-03 [Speed Search Deceleration Time].
• Set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation] after Auto-Tuning.
Phase loss in the input power supply is causing the Make sure that there is no phase loss, and repair problems.
output current to change.
Overload occurred during overexcitation deceleration. • Decrease the value set in n3-13 [OverexcitationBraking (OEB)
Gain].
• Decrease the value set in n3-21 [HSB Current Suppression
Level].
oL2 Drive Overload The load is too large. Decrease the load.
The acceleration/deceleration times or cycle times are • Examine the acceleration/deceleration times and the motor start/
too short. stop frequencies (cycle times).
• Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
The V/f pattern does not fit the motor qualities. • Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters]. Decrease the
values set in E1-08 [Mid Point A Voltage] and E1-10 [Minimum
Output Voltage]. For motor 2, adjust E3-04 to E3-10.
Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
The drive capacity is too small. Replace the drive with a larger capacity model.
Overload occurred while running at low speed. • Decrease the load when running at low speed.
• Replace the drive with a larger capacity model.
• Decrease the value set in C6-02 [Carrier Frequency Selection].
The torque compensation gain is too large. Decrease the value set in C4-01 [Torque Compensation Gain] to
make sure that the motor does not stall.
The speed search-related parameters are set • Examine the settings for all speed search-related parameters.
incorrectly. • Adjust b3-03 [Speed Search Deceleration Time].
• Set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation] after Auto-Tuning.
Phase loss in the input power supply is causing the • Correct errors with the wiring for main circuit drive input power.
output current to change. • Make sure that there is no phase loss, and repair problems.
Overload occurred during overexcitation deceleration. • Decrease the value set in n3-13 [OverexcitationBraking (OEB)
Gain].
• Decrease the value set in n3-21 [HSB Current Suppression
Level].
oL3 Overtorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: The machine is locked.
oL4 Overtorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: The machine is locked.
oL5 Mechanical Weakening Detection 1 The drive detected overtorque as specified by the Do a deterioration diagnostic test on the machine side.
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select].
oL7 High Slip Braking Overload The load inertia is too large. • Decrease deceleration times in C1-02, C1-04, C1-06, and C1-08
[Deceleration Times] for applications that do not use High Slip
Braking.
• Use a braking resistor to decrease the deceleration time.
oPr Keypad Connection Fault The keypad is not securely connected to the Examine the connection between the keypad and the drive.
connector on the drive.
oS Overspeed There is overshoot. • Decrease C5-01 [ASR Proportional Gain 1] and increase C5-02
[ASR Integral Time 1].
• Adjust the pulse train gain with H6-02 to H6-05 [Pulse Train
Input Setting Parameters].
There is an incorrect number of PG pulses set in the Set H6-02 [Terminal RP Frequency Scaling] to the pulse train
drive. frequency during 100% reference (maximum motor rotation speed).
The oS detection level is set incorrectly. Adjust F1-08 [Overspeed Detection Level] and F1-09 [Overspeed
Detection Delay Time].
If the drive detects the fault at start or in the low • Set E5-xx [PM Motor Parameters] correctly or do Rotational
speed range (10% or less) and n8-57 = 1 [HFI Auto-Tuning.
Overlap Selection = Enabled] for PM Control • Decrease the value of n8-41 [HFI P Gain] in 0.5 unit increments.
methods, the high frequency injection gain is too
high. Note:
Set n8-41 > 0.0 for IPM motors.
ov Overvoltage The deceleration time is too short and too much • Set L3-04 = 1 [Stall Prevention during Decel = General
regenerative energy is flowing back into the drive. Purpose].
• Increase the values set in C1-02, C1-04, C1-06, or C1-08
[Deceleration Times].
• Connect a dynamic braking option to the drive.
• Perform Deceleration Rate Tuning.
The acceleration time is too short. • Make sure that sudden drive acceleration does not cause the
fault.
• Increase the values set in C1-01, C1-03, C1-05, or C1-07
[Acceleration Times].
• Increase the value set in C2-02 [S-Curve Time @ End of Accel].
• Set L3-11 = 1 [Overvoltage Suppression Select = Enabled].
The braking load is too large. Connect a dynamic braking option to the drive.
There are surge voltages in the input power supply. Connect a DC link choke to the drive.
Note:
If you turn the phase advancing capacitors ON and OFF and use
thyristor converters in the same power supply system, there can
be surge voltages that irregularly increase the input voltage.
The drive output cable or motor is shorted to ground 1. Examine the motor main circuit cable, terminals, and motor
(the current short to ground is charging the main terminal box, and then remove ground faults.
circuit capacitor of the drive through the power 2. Re-energize the drive.
supply).
The speed search-related parameters are set • Examine the settings for all speed search related parameters.
incorrectly (this fault also occurs during recovery • Set b3-19 ≠ 0 [Speed Search Restart Attempts ≠ 0 times].
from momentary power loss and after Auto Restarts).
• Adjust b3-03 [Speed Search Deceleration Time].
• Do Stationary Auto-Tuning for Line-to-Line Resistance and set
b3-24 = 1 [Speed Search Method Selection = Speed Estimation].
The power supply voltage is too high. Decrease the power supply voltage to match the drive rated voltage.
The braking resistor or braking resistor unit wiring is Correct wiring errors in the connection to the braking resistor or
incorrect. braking resistor unit.
The encoder cable is disconnected or wired Examine for wiring errors or disconnected wires in the encoder
incorrectly. cable, and repair problems.
Noise interference along the encoder cable. Isolate the encoder cable from the drive output line or a different
source of electrical interference.
Electrical interference caused a drive malfunction. • Examine the control circuit lines, main circuit lines, and ground
wiring, and decrease the effects of electrical interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
The load inertia is set incorrectly. • Examine the load inertia settings with KEB, overvoltage
suppression, or stall prevention during deceleration.
• Adjust L3-25 [Load Inertia Ratio] to match the qualities of the
machine.
The Short Circuit Braking function used in OLV/PM Connect a braking resistor to the drive.
control method.
Speed Search at Start does not complete correctly Set b3-24 = 2 [Speed Search Method Selection = Current Detection
when: 2].
• A1-02 = 8 [Control Method Selection = EZOLV]
• E9-01 = 0 [Motor Type Selection = Induction
(IM)]
PE1, PE2 PLC Faults The communication option detected a fault. Refer to the manual for the communication option card.
PF Input Phase Loss There is a phase loss in the drive input power. Correct errors with the wiring for main circuit drive input power.
There is loose wiring in the drive input power Tighten the terminal screws to the correct tightening torque.
terminals.
The drive input power voltage is changing too much. • Examine the input power for problems.
• Make the drive input power stable.
• If the input power supply is good, examine the magnetic
contactor on the main circuit side for problems.
There is unsatisfactory balance between voltage • Examine the input power for problems.
phases. • Make the drive input power stable.
• Set L8-05 = 0 [Input Phase Loss Protection Sel = Disabled].
The main circuit capacitors have become • Examine the capacitor maintenance time in monitor U4-05
unserviceable. [CapacitorMaintenance]. If U4-05 is more than 90%, replace the
control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales
representative.
• If drive input power is correct and the fault stays, replace the
control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales
representative.
PGo Encoder (PG) Feedback Loss The encoder cable is disconnected or wired Examine for wiring errors or disconnected wires in the encoder
incorrectly. cable, and repair problems.
PGoH Encoder (PG) Hardware Fault The encoder cable is disconnected. Connect any disconnected wires in the encoder cable.
rF Braking Resistor Fault The resistance of the dynamic braking option that is Use a dynamic braking option that fits the model and duty rating of
connected to the drive is too low. the drive.
rH Braking Resistor Overheat The deceleration time is too short and excessive • Check the load level, deceleration time, and speed.
regenerative energy is flowing back into the drive. • Decrease the load.
• Increase the values set in C1-02, C1-04, C1-06, or C1-08
[Deceleration Times].
• Use a dynamic braking option that lets you use more power.
The braking load is too heavy. • Calculate the braking load and braking power again, and
decrease the braking load.
• Use a braking resistor that improves braking power.
The braking resistor is not sufficient. Use the braking resistor specifications to select a sufficient braking
resistor.
rr Dynamic Braking Transistor Fault The drive control circuit is damaged. • Re-energize the drive.
• If the fault stays, replace the control board or the drive. For
There is a malfunction in the internal braking information about replacing the control board, contact Yaskawa
transistor of the drive. or your nearest sales representative.
SC Short Circuit/IGBT Failure Overheating caused damage to the motor or the motor Measure the motor insulation resistance, and replace the motor if
insulation is not satisfactory. there is electrical conduction or unserviceable insulation.
SCF Safety Circuit Fault The safety circuit is broken. Replace the control board or the drive. For information about
replacing the control board, contact Yaskawa or your nearest sales
representative.
SEr Speed Search Retries Exceeded The speed search-related parameters are set • Decrease b3-10 [Speed Estimation Detection Gain].
incorrectly. • Increase b3-17 [Speed Est Retry Current Level].
• Increase b3-18 [Speed Est Retry Detection Time].
• Do Auto-Tuning again.
STPo Motor Step-Out Detected The motor code is set incorrectly for PM Control • Set E5-01 [PM Motor Code Selection] correctly as specified by
Methods. the motor.
• For specialized motors, refer to the motor test report and set E5-
xx correctly.
SvE Zero Servo Fault The value set in the torque limit is too small. Adjust torque limit-related parameters L7-01 to L7-04.
TiM Keypad Time Not Set There is a battery in the keypad, but the date and time Use the keypad to set the date and time.
are not set.
UL3 Undertorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.
UL4 Undertorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.
UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by the Examine the machine for deterioration.
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select].
Uv1 DC Bus Undervoltage There is a phase loss in the drive input power. Correct errors with the wiring for main circuit drive input power.
Uv2 Control Power Undervoltage The value set in L2-02 [Power Loss Ride Through Connect the momentary power loss recovery unit to the drive.
Time] increased and the momentary power loss
recovery unit is not connected to the drive.
Uv3 Soft Charge Answerback Fault The relay or contactor on the soft-charge bypass relay • Re-energize the drive.
is damaged. • If the fault stays, replace the control board or the drive.
• Check monitor U4-06 [PreChargeRelayMainte] shows the
performance life of the soft-charge bypass relay. If U4-06 is
more than 90%, replace the board or the drive. For information
about replacing the control board, contact Yaskawa or your
nearest sales representative.
◆ Minor Faults/Alarms
This section gives information about the causes and possible solutions when a minor fault or alarm occurs. Use the
information in this table to remove the cause of the minor fault or alarm.
Code Name Causes Possible Solutions
AEr Station Address Setting Error The node address for the communication option is not • For CC-Link communication, set F6-10 [CC-Link Node Address]
in the permitted setting range. correctly.
• For MECHATROLINK communication, set F6-20
[MECHATROLINK Station Address] correctly.
• For CANopen communication, set F6-35 [CANopen Node ID
Selection] correctly.
bAT Keypad Battery Low Voltage The keypad battery voltage is low. Replace the keypad battery.
bb Baseblock An external baseblock command was entered through Examine the external sequence and timing of the baseblock
one of the MFDI terminals Sx, and the drive output command input.
stopped as shown by an external baseblock command.
bCE Bluetooth Communication Error The smartphone or tablet with DriveWizard Mobile Use the smartphone or tablet 10 m (32.8 ft.) or nearer to the keypad.
installed is too far from the keypad. Note:
bCE can occur when the smartphone or tablet is 10 m (32.8 ft)
or nearer to the keypad depending on the specifications of the
smartphone or tablet.
Radio waves from a different device are causing Make sure that no device around the keypad uses the same radio
interference with communications between the bandwidth (2400 MHz to 2480 MHz), and prevent radio
smartphone or tablet and keypad. interference.
boL Braking Transistor Overload The duty cycle of the braking transistor is high (the • Install a braking unit (CDBR series).
regeneration power or repetition frequency is high). • Install a regenerative converter.
• Increase the deceleration time.
bUS Option Communication Error The communications cable wiring is incorrect. Correct wiring errors.
CALL Serial Comm Transmission Error The communications cable wiring is incorrect. Correct wiring errors.
There is a short circuit in the communications cable • Repair the short-circuited or disconnected portion of the cable.
or the communications cable is not connected. • Replace the defective communications cable.
A programming error occurred on the controller side. Examine communications at start-up and correct programming
errors.
The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP switch
Modbus communications is incorrect. S2 to the ON position to enable the termination resistor.
CE Modbus Communication Error The communications cable wiring is incorrect. Correct wiring errors.
There is a short circuit in the communications cable • Repair short circuits and connect cables.
or the communications cable is not connected. • Replace the defective communications cable.
Electrical interference caused a communication data • Examine the control circuit lines, main circuit lines, and ground
error. wiring, and decrease the effects of electrical interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
• Use only the recommended cables or other shielded line. Ground
the shield on the controller side or the drive input power side.
• Separate the communication wiring from drive power lines, and
install a noise filter to the input side of the power supply for
communication.
• Decrease the effects of electrical interference from the controller.
The communication protocol is not compatible. • Examine the values set in H5-xx.
• Examine the settings on the controller side and correct the
difference in communication conditions.
The value set in H5-09 [CE Detection Time] is too • Change the controller software settings.
small for the communications cycle. • Increase the value set in H5-09.
The controller software or hardware is causing a Examine the controller and remove the cause of the problem.
communication problem.
CP1 Comparator 1 Limit Error The monitor value set in H2-20 [Comparator 1 Examine the monitor value and remove the cause of the error.
Monitor Selection] was in the range of H2-21
[Comparator 1 Lower Limit] and H2-22
[Comparator 1 Upper Limit].
CP2 Comparator 2 Limit Error The monitor value set in H2-26 [Comparator 2 Examine the monitor value and remove the cause of the error.
Monitor Selection] was outside the range of H2-27
[Comparator 2 Lower Limit] and H2-28
[Comparator 2 Upper Limit].
CrST Cannot Reset The drive received a fault reset command when a Run Turn off the Run command then de-energize and re-energize the
command was active. drive.
CyC MECHATROLINK The communications cycle setting of the controller is Set the communications cycle of the controller in the permitted
CommCycleSettingErr not in the permitted range of the MECHATROLINK range of the MECHATROLINK interface option.
interface option.
dEv Speed Deviation The load is too heavy Decrease the load.
dnE Drive Disabled A terminal set for H1-xx = 6A [Drive Enable] turned Examine the operation sequence.
OFF.
dWAL DriveWorksEZ Alarm There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
error. This is not a drive fault.
dWA2 DriveWorksEZ Alarm 2 There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
error. This is not a drive fault.
dWA3 DriveWorksEZ Alarm 3 There was an error in the DriveWorksEZ program. Examine the DriveWorksEZ program and remove the cause of the
error. This is not a drive fault.
E5 MECHATROLINK Watchdog Timer The drive detected a watchdog circuit exception while Examine the MECHATROLINK cable connection. If this error
Err it received data from the controller. occurs frequently, examine the wiring and decrease the effects of
electrical interference as specified by these manuals:
• MECHATROLINK-II Installation Guide (MECHATROLINK
Members Association, manual number MMATDEP011)
• MECHATROLINK-III Installation Manual (MECHATROLINK
Members Association, publication number MMATDEP018)
EF FWD/REV Run Command Input A forward command and a reverse command were Examine the forward and reverse command sequence and correct
Error input at the same time for longer than 0.5 s. the problem.
EF0 Option Card External Fault The communication option card received an external 1. Find the device that caused the external fault and remove the
fault from the controller. cause.
2. Clear the external fault input from the controller.
EF1 External Fault (Terminal S1) MFDI terminal S1 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S1.
External Fault [H1-01 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S1, but the terminal is not in use.
EF2 External Fault (Terminal S2) MFDI terminal S2 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S2.
External Fault [H1-02 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S2, but the terminal is not in use.
EF3 External Fault (Terminal S3) MFDI terminal S3 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S3.
External Fault [H1-03 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S3, but the terminal is not in use.
EF4 External Fault (Terminal S4) MFDI terminal S4 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S4.
External Fault [H1-04 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S4, but the terminal is not in use.
EF5 External Fault (Terminal S5) MFDI terminal S5 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S5.
External Fault [H1-05 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S5, but the terminal is not in use.
EF6 External Fault (Terminal S6) MFDI terminal S6 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S6.
External Fault [H1-06 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S6, but the terminal is not in use.
EF7 External Fault (Terminal S7) MFDI terminal S7 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S7.
External Fault [H1-07 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S7, but the terminal is not in use.
EF8 External Fault (Terminal S8) MFDI terminal S8 caused an external fault through an 1. Find the device that caused the external fault and remove the
external device. cause.
2. Clear the external fault input in the MFDI.
The wiring is incorrect. Correctly connect the signal line to MFDI terminal S8.
External Fault [H1-08 = 2C to 2F] is set to MFDI Correctly set the MFDI.
terminal S8, but the terminal is not in use.
EP24v External Power 24V Supply The voltage of the main circuit power supply • Examine the main circuit power supply.
decreased, and the 24 V power supply is supplying • Turn ON the main circuit power supply to run the drive.
power to the drive.
FbH Excessive PID Feedback The FbH detection level is set incorrectly. Adjust b5-36 [PID High Feedback Detection Lvl] and b5-37 [PID
High Feedback Detection Time].
There is a problem with the PID feedback wiring. Correct errors with the PID control wiring.
The feedback sensor is not operating correctly. Examine the sensors on the control device side.
A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about
drive. replacing the control board, contact Yaskawa or your nearest sales
representative.
FbL PID Feedback Loss The FbL detection level is set incorrectly. Adjust b5-13 [PID Feedback Loss Detection Lvl] and b5-14 [PID
Feedback Loss Detection Time].
HCA High Current Alarm The load is too heavy. • Decrease the load for applications with repetitive starts and
stops.
• Replace the drive with a larger capacity model.
L24v Loss of External Power 24 Supply The voltage of the backup 24 V power supply has • Examine the external 24 V power supply for disconnected wires
decreased. The main circuit power supply is operating and wiring errors and repair the problems.
correctly. • Examine the external 24 V power supply for problems.
LoG Com Error / Abnormal SD card There is not a micro SD in the keypad. Put a micro SD card in the keypad.
• The drive is connected to USB. Set o5-01 = 0 [Log Start/Stop Selection = OFF].
• The number of log communication files is more
than 1000.
• The micro SD card does not have available
memory space.
• The line number data in a log communication file
is not correct.
• A communication error between the keypad and
drive occurred during a log communication.
LT-1 Cooling Fan Maintenance Time The cooling fan is at 90% of its expected performance 1. Replace the cooling fan.
life. 2. Set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the
cooling fan operation time.
LT-2 Capacitor Maintenance Time The capacitors for the main circuit and control circuit Replace the control board or the drive. For information about
are at 90% of expected performance life. replacing the control board, contact Yaskawa or your nearest sales
representative.
LT-3 SoftChargeBypassRelay MainteTime The soft charge bypass relay is at 90% of its expected Replace the control board or the drive. For information about
performance life. replacing the control board, contact Yaskawa or your nearest sales
representative.
LT-4 IGBT Maintenance Time (50%) The IGBT is at 50% of its expected performance life. Check the load, carrier frequency, and output frequency.
oH Heatsink Overheat The ambient temperature is high and the heatsink • Measure the ambient temperature.
temperature is more than the L8-02 [Overheat Alarm • Increase the airflow around the drive.
Level].
• Install a cooling device (cooling fan or air conditioner) to lower
the ambient temperature.
• Remove objects near the drive that are producing too much heat.
oH2 External Overheat (H1-XX=B) An external device sent an oH2. 1. Find the external device that output the overheat alarm.
2. Remove the cause of the problem.
3. Clear the Overheat Alarm (oH2) [H1-xx = B] that was set to
MFDI terminals S1 to S8.
oH3 Motor Overheat (PTC Input) The thermistor wiring that detects motor temperature Correct wiring errors.
is defective.
oL3 Overtorque 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: The machine is locked.
oL4 Overtorque 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: The machine is locked.
oL5 Mechanical Weakening Detection 1 The drive detected overtorque as specified by the Do a deterioration diagnostic test on the machine side.
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select].
oS Overspeed There is overshoot. • Decrease C5-01 [ASR Proportional Gain 1] and increase C5-02
[ASR Integral Time 1].
• Use H6-02 to H6-05 [Pulse Train Input Setting Parameters] to
adjust the pulse train gain.
ov Overvoltage There are surge voltages in the input power supply. Connect a DC link choke to the drive.
Note:
If you turn the phase advancing capacitors ON and OFF and use
thyristor converters in the same power supply system, there can
be surge voltages that irregularly increase the input voltage.
The drive output cable or motor is shorted to ground. 1. Examine the motor main circuit cable, terminals, and motor
(The current short to ground is charging the main terminal box, and then remove ground faults.
circuit capacitor of the drive through the power 2. Re-energize the drive.
supply.)
The power supply voltage is too high. Decrease the power supply voltage to match the drive rated voltage.
Electrical interference caused a drive malfunction. • Examine the control circuit lines, main circuit lines, and ground
wiring, and decrease the effects of electrical interference.
• Make sure that a magnetic contactor is not the source of the
electrical interference, then use a Surge Protective Device if
necessary.
• Set L5-01 ≠ 0 [Number of Auto-Restart Attempts ≠ 0 times].
The drive detects ov [Overvoltage] when: • Increase the value set in n2-03 [Automatic Freq Regulator Time
• The acceleration completes 2] in 50 ms increments.
• The deceleration starts Note:
• The load changes suddenly Make sure that you set n2-02 ≤ n2-03. When you adjust n2-03,
you must also increase the C4-06 [Motor 2 Torque Comp Delay
Time] value by same ratio.
• Increase C4-06 in 10 ms increments.
Note:
Make sure that you set C4-02 ≤ C4-06. When you adjust C4-06,
you must also increase the n2-03 value by same ratio.
PASS Modbus Communication Test The MEMOBUS/Modbus communications test is The PASS display will turn off after communications test mode is
complete. cleared.
PF Input Phase Loss There is a phase loss in the drive input power. Correct all wiring errors with the main circuit power supply.
Loose wiring in the input power terminals. Tighten the screws to the correct tightening torque.
The drive input power voltage is changing too much. • Examine the supply voltage for problems.
• Make the drive input power stable.
Unsatisfactory balance between voltage phases. • Examine the supply voltage for problems.
• Make the drive input power stable.
• If the supply voltage is good, examine the magnetic contactor on
the main circuit side for problems.
The main circuit capacitors have become • Examine the capacitor maintenance time in monitor U4-05
unserviceable. [CapacitorMaintenance].
• If U4-05 is more than 90%, replace the capacitor. Contact
Yaskawa or your nearest sales representative for more
information.
PGo Encoder (PG) Feedback Loss The encoder cable is disconnected or wired Examine for wiring errors or disconnected wires in the encoder
incorrectly. cable, and repair problems.
PGoH Encoder (PG) Hardware Fault The encoder cable is disconnected. Correct any disconnected wires in the encoder cable.
rUn Motor Switch during Run The drive received a Motor 2 Selection [H1-xx = 16] Make sure that the drive receives the Motor 2 Selection while the
during run. drive is stopped.
SE Modbus Test Mode Error MEMOBUS/Modbus communications self- Stop the drive and do MEMOBUS/Modbus communications self-
diagnostics [H1-xx = 67] was done while the drive diagnostics.
was running.
STo Safe Torque OFF Safe Disable inputs H1-HC and H2-HC are open. • Make sure that the Safe Disable signal is input from an external
source to terminal H1-HC and H2-HC.
• When the Safe Disable function is not in use, use a jumper to
connect terminals H1-HC and H2-HC.
There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest
channels. sales representative to replace the board.
SToF Safe Torque OFF Hardware One of the two terminals H1-HC or H2-HC received • Make sure that the Safe Disable signal is input from an external
the Safe Disable input signal. source to terminals H1-HC or H2-HC.
• When the Safe Disable function is not in use, use a jumper to
The Safe Disable input signal is wired incorrectly. connect terminals H1-HC and H2-HC.
There is internal damage to one Safe Disable channel. Replace the board or the drive. Contact Yaskawa or your nearest
sales representative to replace the board.
TiM Keypad Time Not Set You put a battery in the keypad, but you have not set Set the date and time with the keypad.
the date and time.
TrPC IGBT Maintenance Time (90%) The IGBT is at 90% of its expected performance life. Replace the IGBT or the drive. Contact Yaskawa or your nearest
sales representative for more information.
UL3 Undertorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.
UL4 Undertorque Detection 2 A fault occurred on the machine. Examine the machine and remove the cause of the fault.
Example: There is a broken pulley belt.
UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by the Examine the machine for deterioration.
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select].
Uv Undervoltage The drive input power voltage is changing too much. • Examine the input power for problems.
• Make the drive input power stable.
• If the input power supply is good, examine the magnetic
contactor on the main circuit side for problems.
oPE01 Drive Capacity Setting Error The value set in o2-04 [Drive Model (KVA) Selection] Set o2-04 to the correct value.
does not agree with the drive model.
oPE02 Parameter Range Setting Error Parameter settings are not in the applicable setting
range. 1. Push to show U1-18 [oPE Fault Parameter], and find
parameters that are not in the applicable setting range.
2. Correct the parameter settings.
Note:
• If more than one error occurs at the same time, other oPExx
errors have priority over oPE02.
• If you copy the parameter settings from a drive with software
versions PRG: 1021 or earlier, and restore the parameter
settings to a drive with PRG: 1022 or later, the drive can detect
oPE02. If U1-18 [oPE Fault Parameter] shows n8-36 [HFI
Frequency Level for L Tuning], set n8-36 to the default setting
and do High Frequency Injection Tuning.
The “PRG” column on the nameplate on the right side of the
drive identifies the software version. You can also use U1-25
[Software Number] to identify the software version.
oPE03 Multi-Function Input Setting Err The settings for these parameters do not agree: Correct the parameter settings.
• F3-10 to F3-25 [Terminal D1 to DF Function
Selection]
• H1-01 to H1-08 [Terminals S1 to S8 Function
Selection]
• H7-01 to H7-04 [Virtual Multi-Function Inputs 1
to 4]
oPE05 Run Cmd/Freq Ref Source Sel Err The setting to assign the Run command or frequency Correct the parameter settings.
reference to an option card or the pulse train input is
incorrect.
oPE06 Control Method Selection Error A1-02 = 1, 3, or 7 [Control Method Selection = CL- • Connect an encoder option card to the drive.
V/f, CLV, CLV/PM] is set, but there is no encoder • Set A1-02 correctly.
option card connected to the drive.
oPE07 Analog Input Selection Error The settings for H3-02, H3-06, and H3-10 [MFAI Set H3-02, H3-06, H3-10, and H7-30 correctly to prevent overlap.
Function Select] and H7-30 [Virtual Analog Input Note:
Selection] overlap.
It is possible to set these functions to multiple analog input
terminals at the same time:
• Setting value 0 [Frequency Reference]
• Setting values F and 1F [Not Used]
oPE08 Parameter Selection Error You set a function that is not compatible with the
control method set in A1-02 [Control Method 1. Push to show U1-18 [oPE Fault Parameter], and find
Selection]. parameters that are not in the applicable setting range.
2. Correct the parameter settings.
Note:
If more than one error occurs at the same time, other oPExx
errors have priority over oPE02.
When A1-02 = 2 [Control Method Selection = OLV], • Set n2-02 < n2-03.
you used these parameter settings: • Set C4-02 < C4-06.
• n2-02 > n2-03 [Automatic Freq Regulator Time 1
> Automatic Freq Regulator Time 2]
• C4-02 > C4-06 [Torque Compensation Delay
Time > Motor 2 Torque Comp Delay Time]
When A1-02 = 0 [Control Method Selection = V/f], Correct the parameter settings.
you used these parameter settings: Note:
• H6-01 = 3 [Terminal RP Pulse Train Function = You cannot use Speed Feedback (V/F Control) with the Motor
Speed Feedback (V/F Control)] Switch function.
• H1-xx = 16 [MFDI Function Select = Motor 2
Selection]
When A1-02 = 5 [PM Open Loop Vector], you set • Set E5-01 [PM Motor Code Selection] correctly as specified by
E5-02 to E5-07 [PM Motor Parameters] = 0. the motor.
• For specialized motors, refer to the motor test report and set E5-
xx correctly.
When A1-02 = 5 to 7 [Control Methods for PM Set E5-09 or E5-24 to the correct value.
Motors], you used these parameter settings:
• E5-09 = 0.0 [PM Back-EMF Vpeak (mV/(rad/s))
= 0.0 mV/(rad/s)]
• E5-24 = 0.0 [PM Back-EMF L-L Vrms (mV/rpm)
= 0.0 mV/min-1]
When A1-02 = 5 to 7, you set E5-09 ≠ 0 and E5-24 ≠ Set E5-09 = 0 or E5-24 = 0.
0.
When A1-02 = 6 [PM Advanced Open Loop Vector], Correct the parameter settings.
you used these parameter settings:
• n8-57 = 0 [HFI Overlap Selection = Disabled]
• You set E1-09 [Minimum Output Frequency] < the
5% value of E1-06.
When A1-02 = 6, you set these parameters: Correct the parameter settings.
• n8-35 = 0 [Initial Pole Detection Method = Pull-
in]
• n8-57 = 1 [Enabled]
When A1-02 = 8 [EZOLV], you used these parameter When E9-01 = 1 or 2, set b3-24 = 1 [Speed Estimation].
settings:
• E9-01 = 1, 2 [Motor Type Selection = Permanent
Magnet (PM), Synchronous Reluctance (SynRM)]
• b3-24 = 2 [Speed Search Method Selection =
Current Detection 2]
oPE09 PID Control Selection Fault These parameters are set at the same time: • Set b5-15 ≠ 0.0.
• b5-15 ≠ 0.0 [PID Sleep Function Start Level ≠ 0.0 • Set b1-03 = 0, 1 [Ramp to Stop, Coast to Stop].
Hz]
• b1-03 = 2, 3 [Stopping Method Selection = DC
Injection Braking to Stop, Coast to Stop with
Timer]
These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 1, 2 [Enabled (Standard), Enabled (D =
Feedforward)]
• d2-02 ≠ 0.0 [Frequency Reference Lower Limit ≠
0.0%]
These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 1, 2 [Enabled (Standard), Enabled (D =
Feedforward)]
• b5-11 = 1 [PID Output Reverse Selection =
Negative Output Accepted]
These parameters are set at the same time: Correct the parameter settings.
• b5-01 = 3, 4 [Trim (Fref+PID Out, D = Fdbk),
Trim (Fref+PID Out, D = FeedFwd)]
• d2-02 ≠ 0.0 has been set.
oPE10 V/f Data Setting Error The parameters that set the V/f pattern do not satisfy Set the parameters correctly to satisfy the conditions.
these conditions:
• For motor 1: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤
E1-04 [Minimum Output Frequency ≤ Mid Point A
Frequency < Base Frequency ≤ Mid Point B
Frequency ≤ Maximum Output Frequency]
• For motor 2: E3-09 ≤ E3-07 < E3-06 ≤ E3-11 ≤
E3-04 [Minimum Output Frequency ≤ Mid Point A
Frequency < Base Frequency ≤ Mid Point B
Frequency ≤ Maximum Output Frequency]
oPE11 Carrier Frequency Setting Error These parameters are set at the same time: Set C6-02 to C6-05 correctly.
• C6-05 > 6 [Carrier Freq Proportional Gain > 6]
• C6-04 > C6-03 [Carrier Frequency Lower Limit
> Carrier Frequency Upper Limit]
Note:
When C6-05 < 7, C6-04 becomes disabled. The
drive sets the carrier frequency to the value set to
C6-03.
C6-02 to C6-05 settings are not in the applicable
setting range.
oPE13 Pulse Monitor Selection Error H6-06 = 101, 102, 105, or 116 [Terminal MP Set H6-06 correctly.
Monitor Selection = Frequency Reference, Output
Frequency, Motor Speed, Output Frequency after Soft
Starter] has not been set when H6-07 = 0 [Terminal
MP Frequency Scaling = 0 Hz].
oPE15 Torque Control Setting Error More than one parameter is selecting torque control at Correct the parameter settings.
the same time.
• d5-01 = 1 [Torque Control Selection = Torque
Control]
• H1-xx = 71 [MFDI Function Select = Torque
Control]
oPE16 Energy Saving Constants Error The Energy Saving parameters are not set in the Make sure that E5-xx is set correctly as specified by the motor
applicable setting range. nameplate data.
oPE18 Online Tuning Param Setting Err The parameters that control online tuning are set Set E2-02, E2-03, and E2-06 correctly.
incorrectly. In OLV control, one of these parameters
was set when n6-01 = 2 [Online Tuning Selection =
Voltage Correction Tuning]:
• E2-02 [Motor Rated Slip] is set to 30% of the
default setting or lower.
• E2-06 [Motor Leakage Inductance] is set to 50%
of the default setting or lower.
• E2-03 = 0 [Motor No-Load Current = 0 A] has
been set.
oPE20 PG-F3 Setting Error The value set in F1-01 [Encoder 1 Pulse Count • Examine the F1-01 value and the number of encoder pulses.
(PPR)] does not agree with the number of encoder • Set F1-01 correctly.
pulses.
oPE33 Digital Output Selection Error These two parameters are set at the same time: Clear the H2-01 to H2-03 = 1xx [Inverse output of xx] settings.
• H2-60 ≠ F [Term M1-M2 Secondary Function ≠ Note:
Not Used] It is not possible to set H2-01 to H2-03 = 1xx [Inverse output of
• H2-01 = 1xx [Term M1-M2 Function Selection = xx] when using output functions for logic operations (H2-60,
Inverse output of xx] H2-63, H2-66 ≠ F).
These parameter pairs are set incorrectly: • Set parameters H2-21 ≤ H2-22.
• H2-21 [Comparator 1 Lower Limit] > H2-22 • Set parameters H2-27 ≤ H2-28.
[Comparator 1 Upper Limit]
• H2-27 [Comparator 2 Lower Limit] > H2-28
[Comparator 2 Upper Limit]
◆ Auto-Tuning Errors
This table gives information about errors detected during Auto-Tuning. If the drive detects an Auto-Tuning error, the
keypad will show the error and the motor will coast to stop. The drive will not send notification signals for faults and
alarms when Auto-Tuning errors occur.
Two types of Auto-Tuning errors are: Endx and Erx. Endx identifies that Auto-Tuning has successfully completed
with calculation errors. Find and repair the cause of the error and do Auto-Tuning again, or set the motor parameters
manually. You can use the drive in the application if you cannot find the cause of the Endx error.
Erx identifies that Auto-Tuning was not successful. Find and repair the cause of the error and do Auto-Tuning again.
Code Name Causes Possible Solutions
End1 Excessive Rated Voltage Setting The torque reference was more than 20% during • Make sure that the input motor nameplate data is correct.
Auto-Tuning or the no-load current that was • Do Auto-Tuning again and correctly set the motor nameplate
measured after Auto-Tuning is more than 80%. data.
• If you can uncouple the motor and load, remove the motor from
the machine and do Rotational Auto-Tuning again.
• If you cannot uncouple the motor and load, use the results from
Auto-Tuning.
End2 Iron Core Saturation Coefficient The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.
End3 Rated Current Setting Alarm The rated current value is incorrect. Do Auto-Tuning again and set the correct rated current shown on the
motor nameplate.
End4 Adjusted Slip Calculation Error The Auto-Tuning results were not in the applicable • Make sure the input motor nameplate data is correct.
parameter setting range. • Do Rotational Auto-Tuning again and correctly set the motor
nameplate data.
• If you cannot uncouple the motor and load, do Stationary Auto-
Tuning 2.
End5 Resistance Tuning Error The Auto-Tuning results of the Line-to-Line • Make sure that the input motor nameplate data is correct.
Resistance were not in the applicable range. • Examine and repair damaged motor wiring.
End6 Leakage Inductance Alarm The Auto-Tuning results were not in the applicable Make sure that the input motor nameplate data is correct, and do
parameter setting range. Auto-Tuning again.
End7 No-Load Current Alarm The Auto-Tuning results of the motor no-load current Examine and repair damaged motor wiring.
value were not in the applicable range.
End8 HFI Alarm • Inductance saliency ratio (E5-07/E5-06) is too • Set the correct value on the motor nameplate E5-xx [PM motor
small. parameters] or do Stationary/Rotational Auto-Tuning, and then
• The drive cannot find the n8-36 [HFI Frequency do High Frequency Injection Tuning again.
Level for L Tuning] value. • When it is necessary to set n8-35 = 1 [Initial Pole Detection
Method = High Frequency Injection] or n8-57 = 1 [HFI Overlap
Selection = Enabled], make sure that there is no unusual noise in
the low speed range (10% or less) and that the motor does not
rotate in reverse at start.
If there is unusual noise in the low speed range (10% or less),
increase n8-41 in increments of 0.5. Set n8-41 > 0.0 for IPM
motors.
Note:
If the drive detects End8, it will automatically set n8-35 =0
[Pull-in] and n8-57 = 0 [Disabled]. Do not change the settings
unless necessary.
End9 Initial Pole Detection Alarm The drive cannot calculate the correct value for n8-84 • Set the correct value on the motor nameplate E5-xx [PM motor
[Polarity Detection Current] during High Frequency parameters] or do Stationary/Rotational Auto-Tuning, and then
Injection Tuning. do High Frequency Injection Tuning again.
• When n8-35 = 1 [Initial Pole Detection Method = High
Frequency Injection] or n8-57 = 1 [HFI Overlap Selection =
Enabled], make sure that the motor does not rotate in reverse at
start.
If there is unusual noise in the low speed range (10% or less),
increase n8-41 in increments of 0.5. Set n8-41 > 0.0 for IPM
motors.
Note:
If the drive detects End9, it will automatically set n8-35 =0
[Pull-in] and n8-57 = 0 [Disabled]. Do not change the settings
unless necessary.
Er-01 Motor Data Error The motor nameplate data entered during Auto- • Make sure that the motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-02 Drive in an Alarm State The motor nameplate data entered during Auto- • Make sure that the motor nameplate data entered in Auto-Tuning
Tuning is incorrect. is correct.
• Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-03 STOP Button was Pressed Auto-Tuning did not complete correctly. Do Auto-Tuning again.
During Auto-Tuning, was pushed.
Er-04 Line-to-Line Resistance Error The Auto-Tuning results were not in the applicable • Examine and repair motor wiring.
parameter setting range. • Disconnect the machine from the motor and do Rotational Auto-
Tuning again.
Er-05 No-Load Current Error The Auto-Tuning results were not in the applicable • Examine and repair motor wiring.
parameter setting range. • Disconnect the machine from the motor and do Rotational Auto-
Tuning again.
Er-08 Rated Slip Error The motor nameplate data entered during Auto- • Make sure that the input motor nameplate data is correct.
Tuning is incorrect. • Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-09 Acceleration Error The motor did not accelerate for the specified 1. Increase the value set in C1-01 [Acceleration Time 1].
acceleration time. 2. Disconnect the machine from the motor and do Rotational
Auto-Tuning again.
Er-10 Motor Direction Error There is defective drive and motor wiring. Examine and repair motor wiring.
Er-11 Motor Speed Error The torque reference during acceleration is too high • Increase the value set in C1-01 [Acceleration Time 1].
(100%). • Disconnect the machine from the motor and do Rotational Auto-
Tuning again.
Er-12 Current Detection Error There is a phase loss in the drive input power. (U/T1, Examine and repair motor wiring.
V/T2, W/T3)
Er-13 Leakage Inductance Alarm The motor rated current value is incorrect. Correctly set the rated current indicated on the motor nameplate and
perform Auto-Tuning again.
The drive could not complete tuning for leakage Examine and repair motor wiring.
inductance in fewer than 300 seconds.
Er-14 Motor Speed Error 2 The motor speed was more than two times the Decrease the value set in C5-01 [ASR Proportional Gain 1].
amplitude of speed reference during Inertia Tuning.
Er-15 Torque Saturation Error During Inertia Tuning, the output torque was more • Increase the value set in L7-01 to L7-04 [Torque Limit] as much
than the value set in L7-01 to L7-04 [Torque Limit]. as possible.
• Decrease the values set for the frequency and amplitude of the
test signals used when doing inertia tuning. First, decrease the
test signal amplitude, and then do Inertia Tuning. If the error
continues, decrease the test signal frequency and do Inertia
Tuning again.
Er-16 Inertia ID Error The inertia found by the drive was too small or too • Decrease the values set for the frequency and amplitude of the
large during Inertia Tuning (10% or less, or 50000% test signals used when doing inertia tuning. First, decrease the
or more). test signal amplitude, and then do Inertia Tuning. If the error
continues, decrease the test signal frequency and do Inertia
Tuning again
• Correctly set the motor inertia as specified by the motor, and do
Inertia Tuning again.
Er-17 Reverse Prohibited Error b1-04 = 1 [Reverse Operation Selection = Reverse 1. Enable reverse in the target machine.
disabled] has been set. 2. Set b1-04 = 0 [Reverse enabled].
Note: 3. Do Inertia Tuning again.
You cannot do Inertia Tuning if the drive cannot
rotate the motor in reverse.
Er-18 Back EMF Error The result of the induced voltage tuning was not in 1. Make sure that the input motor nameplate data is correct.
the applicable range. 2. Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-19 PM Inductance Error The Auto-Tuning results of the PM motor inductance 1. Make sure that the input motor nameplate data is correct.
were not in the applicable range. 2. Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-20 Stator Resistance Error The Auto-Tuning results of the PM Motor Stator 1. Make sure that the input motor nameplate data is correct.
Resistance were not in the applicable range. 2. Do Auto-Tuning again and correctly set the motor nameplate
data.
Er-21 Z Pulse Correction Error The motor is wired incorrectly. 1. Repair motor and encoder wiring errors.
2. Do Z Pulse Offset Tuning again.
The encoder is wired incorrectly.
You did Auto-Tuning on a coasting motor. 1. Wait for the motor to fully stop.
2. Do Z Pulse Offset Tuning again.
The setting for the direction of the encoder motor 1. Set the direction of motor rotation of the encoder in F1-05
rotation is incorrect. [Encoder 1 Rotation Selection] correctly.
2. Do Z Pulse Offset Tuning again.
The number of encoder pulses is incorrect. 1. Set the number of encoder pulses in F1-01 [Encoder 1 Pulse
Count (PPR)] correctly.
2. Do Z Pulse Offset Tuning again.
The motor Inertia is too large. Increase the value set in n8-02 [Pole Alignment Current Level].
Parameter b1-04 = 1 [Reverse Operation Selection = • If the machine prevents reverse rotation, disconnect the motor
Reverse Disabled] and you did Z Pulse Offset from the machinery, set b1-04 = 0 [Reverse Enabled], then do Z
Tuning. Pulse Offset Tuning. When tuning is complete, set b1-04 = 1
[Reverse Disabled].
• If the machine does not prevent reverse rotation, set b1-04 = 0
and do Z Pulse Offset Tuning.
The motor vibrates during tuning. • Increase the values set in n8-03 [Pole Position Detection Time]
and n8-04 [Pole Alignment Time].
• Decrease the value set in n8-02 [Pole Alignment Current Level].
The encoder is damaged. • Examine the signal output from the encoder.
• Replace the encoder.
Er-25 HighFreq Inject Param Tuning Err The motor data is incorrect. Do Stationary Auto-Tuning again.
Note:
If the drive detects Er-25 after doing Stationary Auto-Tuning,
the motor may not be able to use high frequency injection
control. Contact Yaskawa or your nearest sales representative
for more information.
Drive and Keypad mismatch. Detection of inconsistency between the Normally displayed The drive detected the connection of a
Should the parameters be drive and keypad keypad from a different drive. Select [Yes]
to copy parameters backed up in the keypad
restored? to the connected drive.
Restore Restore from keypad Restoring parameters Flashing The parameters stored in the keypad have
been restored to the drive.
End Backup/restore/verify operation ended Normally displayed The parameter backup, restore, or verify
normally operation ended normally.
Backup Backup from Drive Backing up parameters Flashing The parameters stored in the drive are being
backed up to the keypad.
Verify Keypad & Drive Verifying parameters Flashing The parameter settings stored in the keypad
and the parameter settings in the drive match
or are being compared.
CPEr Control Mode Mismatch The keypad setting and drive setting for A1-02 1. Set A1-02 on the drive to the same value that is on the keypad.
[Control Method Selection] do not agree. 2. Restore the parameters.
CPyE Error Writing Data Parameter restore did not end correctly. Restore the parameters.
CSEr Control Mode Mismatch The keypad is broken. Replace the keypad.
dFPS Drive Model Mismatch You tried to restore parameters to a different drive 1. Examine the drive model that you used to back up the
model than the one that you backed up. parameters.
2. Restore the parameters.
iFEr Keypad Communication Error There was a communications error between the Examine the connector or cable connection.
keypad and the drive.
ndAT Error Received Data The parameter settings for model and specifications 1. Make sure that drive model and the value set in o2-04 [Drive
(power supply voltage and capacity) are different Model (KVA) Selection] agree.
between the keypad and the drive. 2. Restore the parameters.
The parameters are not stored in the keypad. 1. Connect a keypad that has the correct parameters.
2. Restore the parameters.
PWEr DWEZ Password Mismatch The password set in the backup operation with qx-xx Set the DWEZ PC software password supplied by Yaskawa for the
[DriveWorksEZ Parameters] and rx-xx DWEZ program user ID downloaded to the drive.
[DriveWorksEZ Connections] is incorrect.
rdEr Error Reading Data You tried to back up the data when o3-02 = 0 [Copy Set o3-02 = 1 [Enabled] and back up again.
Allowed Selection = Disabled].
vAEr Voltage Class, Capacity Mismatch The power supply specifications or drive capacity 1. Make sure that drive model and the value set in o2-04 [Drive
parameter settings are different between the keypad Model (KVA) Selection] agree.
and the drive. 2. Restore the parameters.
vFyE Parameters do not Match The parameters that are backed up in the keypad and 1. Restore or backup the parameter again.
the parameters in the drive are not the same. 2. Verify the parameters.
August 2021 <2>-1 12 Revision: Short Circuit Protection Requirements for UL Listing.
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the
manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations
and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
Original instructions.
© 2018 YASKAWA Electric Corporation
TOEPC71061737
Revision: C <2>-1
August 2021
Published in U.S.A.
*TOEPC71061737* 20-2-22_YAI