100% found this document useful (1 vote)
341 views

DV0 067 85 0 00

Uploaded by

Vũ Tưởng
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
341 views

DV0 067 85 0 00

Uploaded by

Vũ Tưởng
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 144

ILLUSTRATED SPARE PART LIST

FOR

DV10 ENGINE
FOR POWER GENERATION
A/C – EXPORT

APPLICATION CODE NO.


DV0.6031

KIRLOSKAR OIL ENGINES LIMITED


A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

APRIL– 2018 PUBLICATION NO. DV0.067.85.0.00

1
GROUP INDEX
APPLICATION CODE DV0.6031
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INTAKE SYSTEM DV0.08PM.11 1 5 TO 8
2 AIR VENT ASSY 4H.760.8 4 9
3 ANTI VIBRATION MOUNTS FOR DV SERIES DV0.061.8 1 10
ASSEMBLY OF BASEPLATE & FUELTANK
4 DV0.808.7 1 11, 12
FOR DV10 500 KVA OPEN SET
BATTERY CABLE FOR 70SQ.MM AND
5 DV0.907.40.0.PR 1 13
750MM LENGTH
6 BRACKET FOR BREATHER PIPE DV0.032.78.0.00 1 14
7 BREATHER AND MOUNTING DV0.046 1 15
8 BREATHER ARRANGEMENT DV0.13PM.22 1 16
C.T. WIRING HARNESS FOR EXPORT
9 DV8.918 1 17
PROJECT (WITH STAMFORD ALT.)
10 CAC PIPES FOR DV12 LOOSE ITEM DV2.033.2..MFG2 18
11 CAC PIPES FOR DV12 UPFITMENT DV2.033.2..MFG1 19
12 CAC PIPING DV0.033 1 20, 21
13 CAMSHAFT DV0.004 1 22, 23
14 CETRIFUGAL FITER AD ASSLY. DV0.041 1 24, 25
15 CONNECTING ROD DV0.005 10 26
16 CONTROL PANEL STAND & ACCESSORIES DV0.760.3 1 27
17 COOLANT OVEFLOW ARRANGEMENT DV0.153 1 28
18 COOLING SYSTEM DV0.10PM.14 1 29 TO 31
19 CRANK CASE DV0.001 1 32 TO 35
20 CRANK SHAFT (WITH 3 GROOVE PULLEY) DV0.003.1 1 36, 37
21 CYLINDER HEAD DV0.007 10 38 TO 43
22 CYLINDER LINER DV0.002.1 10 44
23 DELIVERY TUBE DV0.042 1 45, 46
24 ENGINE FOOT DV0.034 1 47
ENGINE WIRING HARNESS ASSEMBLY
25 DV0.913.4 1 48
FOR DV10 EXPORT
26 EXHAUST MANIFOLD DV0.024 1 49 TO 51
27 EXHAUST PIPING FOR DV8 SILENT SET DV8.806.33 1 52
28 EXHAUST SILENCER DV8.806.91.0.PR 2 53
29 EXHAUST SYSTEM ASSEMBLY DV0.064.12..MFG2 1 54
30 EXHAUST SYSTEM LOOSE ITEM DV0.064.12..MFG1 1 55
31 FAN AND SPACER ASSEMBLY DV0.03PM.04 1 56
FAN DRIVE ARRANGEMENT
32 DV0.029.36 1 57, 58
(WITH 3 GROOVE PULLEY)
33 FILTER ELEMENTS DV0.065 1 59
FLOAT TYPE LEVEL SENSOR,
DV0.901.25.0.00
34 THREADING: 1" BSP, EFFECTIVE LENGTH 1 60
115 MM
35 FLYWHEEL DV0.026 1 61
36 FUEL FILTER DV0.020 1 62
37 FUEL PIPE WITH PRE FILTER MTG DV8.15PM.06 1 63
38 FUEL LEVEL SENSOR DV8.22PM.03 1 64

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
39 FUEL PUMP DV0.040 1 65 TO 72
40 FUEL PUMP CAP DV0.019 1 73
41 GEAR CASING CUM FLYWHEEL HSG DV0.025.12 1 74, 75
42 GEMS LOP TRANSMITTER 4-20 mA DV0.812.1 1 76
43 HEAT SHIELD DV0.051.1 1 77, 78
44 HIGH PRESSURE PIPE (INTEGRAL SLEEVE) DV0.021.2 1 79, 80
45 HOOD ASSEMBLY F6.986.06.0.00 1 81
46 INJECTORS DV0.008 10 82
47 INLET MANIFOLD DV0.023 2 83, 84
ITERMEDIATE DOUBLE GEARS (CRANK
48 DV0.010 1 85, 86
GEAR AND CAM GEAR)
ITERMEDIATE GEAR ASSLY
49 DV0.011 1 87, 88
(CAM & FUEL PUMP GEAR)
50 K LUB OIL DV0.559.1 50 89
51 LEAK OFF CLAMPING ARRANGEMENT DV0.045 1 90
LOOSE MATERIAL WITH DV10 EXPORT
52 DV0.806.86 1 91, 92
GENSET
53 LUB OIL COOLER, HEADER AND FILTER DV0.014 1 93 TO 96
54 LUB OIL DRAIN ARRANGEMENT DV8.806.25 1 97
55 LUB OIL PUMP DV0.013 1 98 TO 100
56 LUB OIL SUMP AND DIPSTICK DV0.017 1 101
57 LUBE OIL DRAIN ARRANGEMENT DV2.056.01 1 102
58 MICO ALTERNATOR,27V 45 AMP F6.639.8 1 103
59 MICO ALTERNATOR MOUNTING DV0.062.2 1 104
105 TO
60 OIL & FUEL PIPINGS DV0.069.4 1
107
61 OILSEAL (PULLEY END) DV0.012.3 1 108
62 PISTON DV0.006.1 10 109
63 POWER CABLE ASSEMBLY FOR 500 KVA DV0.917.1 1 110
64 PROTECTION CAPS DV0.075 1 111
65 RECOVERY BOTTEL STICKER 2H.075.41.0.00 1 112
66 ROCKER COVER DV0.009 10 113
67 ROCKER COVER (WITH BREATHER) DV2.009.2 1 114
SMF BATTERY 12V DC,210AH,MODEL
68 02.731.60.0.00 2 115
:SMF N200,SEBANG GLOBAL BATTERY
STAMFORD ALTERNATOR , 500KVA, S T
69 DV0.090.16 1 116
FRAME HCI544D,SAE-2/11.5,380V,50HZ
STAMFORD ALTERNATOR 500 KVA, 415V,
70 DV0.090.2 1 117
3 PH., 50HZ, HCI54D FRAME, SAE1/14"
STAMFORD ALTERNATOR, 500KVA, S T
71 DV0.090.6 1 118
FRAME HCI54D,SAE-2/11.5,400V,50HZ
72 STARTER MOUNTING ASSEMBLY DV8.06PM.01 1 119
STD CONTROL PANEL 500 KVA -380-415V 120 TO
73 DV0.867.1 1
50 HZ- WITH DSE 7320 MK-II UNIT 130
74 STICKER FOR "KG500W" 02.710.76.0.00 1 131
75 STICKER FOR GENSET. 4H.147.12 1 132
76 SUCTION TUBE DV0.043 1 133

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
SUPRABHA BAG DIMN LxWxH
77 2H.450.65.0.00 1 134
(3750 x 1850 x 2360)
78 TAPPET AND PUSH ROD TUBE DV0.018 20 135
79 THERMOSTAT HOUSING DV0.015 1 136, 137
TORSIONAL VIBRATION DAMPER+
80 DV0.030.1 1 138
CRANK PULLEY
139 TO
81 TURBOCHARGER AD MOUTIG DV0.032.5 1 142
82 WATER PUMP DV0.016 1 143
WIRING HARNESS TIE,200MM LENGTH,
83 02.1216.01.0.00 2 144
IN BLACK COLOUR

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR INTAKE SYSTEM GROUP: - DV0.08PM.11

16
9
8
6 16
7
15
17
32 25 6 3 13
12
24 32 5 4 14
22
23 31
22 33 35 39 11
36 34
20 19 40 37
35
21 41

29
28
30 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.09PM.10.0.00 AIR CLEANER KIT 1 OFSR.NO.
2,18,34 TO 37
CONSISTING
AIR CLEANER ASSEMBLY
*2 DV0.506.30.0.00 1 OFSR.NO.
( L.H SIDE ) 3 TO 10
3 F6.986.09.0.00 VACUUM INDICATOR(25") 1
4 DV0.505.02.0.00 HOSE CLAMP T BOLT 1
5 DV0.035.08.0.00 HOSE REDUCER ELBOW 1
6 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
PIPE ASSEMBLY (L.H) POWDER
7 DV0.506.05.0.00 1
COATED
8 F6.404.36.0.00 HOSE REDUCER 1
PIPE ASSEMBLY POWDER
9 DV0.506.03.0.00 1
COATED
CONSISTING
*10 F6.404.25.0.00 AIR CLEANER ASSLY 1 OFSR.NO.
11 TO 14
11 F6.404.26.0.00 EJECTOR VALVE 1

5
TITLE: - AIR INTAKE SYSTEM GROUP: - DV0.08PM.11

16
9
8
6 16
7
15
17
32 25 6 3 13
12
24 32 5 4 14
22
23 31
22 33 35 39 11
36 34
20 19 40 37
35
21 41

29
28
30 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12 F6.404.27.0.00 AIR FILTER PRIMARY 1
13 F6.404.28.0.00 AIR FILTER SAFETY 1
14 F6.404.37.0.00 MOUNTING BRACKET 2
15 DV0.506.01.0.00 RUBBER SLEEVE 1
HOSE CLAMP , T BOLT
16 DV2.506.03.0.00 ( FLEETGUARD , INDIA : PART NO 2
- 5002854 )
17 DV0.506.04.0.00 CAP THREADED 1
CONSISTING
AIR CLEANER ASSEMBLY OFSR.NO.
*18 DV0.506.40.0.00 1
( R.H SIDE ) 19 TO 26,
31 TO 33
19 F6.986.09.0.00 VACUUM INDICATOR(25") 1
20 DV0.505.02.0.00 HOSE CLAMP T BOLT 1
21 DV0.035.08.0.00 HOSE REDUCER ELBOW 1
22 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
PIPE ASSEMBLY ( R.H) POWDER
23 DV0.506.06.0.00 1
COATED
24 F6.404.36.0.00 HOSE REDUCER 1

6
TITLE: - AIR INTAKE SYSTEM GROUP: - DV0.08PM.11

16
9
8
6 16
7
15
17
32 25 6 3 13
12
24 32 5 4 14
22
23 31
22 33 35 39 11
36 34
20 19 40 37
35
21 41

29
28
30 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PIPE ASSEMBLY POWDER
25 DV0.506.03.0.00 1
COATED
CONSISTING
*26 F6.404.25.0.00 AIR CLEANER ASSLY 1 OFSR.NO.
27 TO 30
27 F6.404.26.0.00 EJECTOR VALVE 1
28 F6.404.27.0.00 AIR FILTER PRIMARY 1
29 F6.404.28.0.00 AIR FILTER SAFETY 1
30 F6.404.37.0.00 MOUNTING BRACKET 2
31 DV0.506.01.0.00 RUBBER SLEEVE 1
HOSE CLAMP , T BOLT
32 DV2.506.03.0.00 ( FLEETGUARD , INDIA : PART NO 2
- 5002854 )
33 DV0.506.04.0.00 CAP THREADED 1
34 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 8
35 50.548.10.000. SPECIAL PLAIN WASHER - M10 16
36 50.006.10.000. NUT - M10X1.5 - GR.8 8
37 50.505.10.000. SPRING WASHER - M10 8

7
TITLE: - AIR INTAKE SYSTEM GROUP: - DV0.08PM.11

16
9
8
6 16
7
15
17
32 25 6 3 13
12
24 32 5 4 14
22
23 31
22 33 35 39 11
36 34
20 19 40 37
35
21 41

29
28
30 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
AIR CLEANER MTG.
*38 DV0.08PM.90.0.00 1 OFSR.NO.
ARRANGEMENT 39 TO 41
39 DV8.505.25.0.00 AIR CLEANER BRACKET 1
40 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 8
41 50.548.12.000. SPL. PLAIN WASHER - M12 8

8
TITLE: - AIR VENT ASSY GROUP: - 4H.760.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PIPE FOR FUEL TANK BREATHER
1 2H.316.08.0.00 1
WITH M14 x 1.5 UNION
ADAPTOR FOR FUEL TANK
2 4H.1285.04.0.00 BREATHER WITH M12 x 1.5 BOTH 1
SIDE
3 50.508.10.000. COPPER WASHER (12X18) 1

9
TITLE: -ANTI VIBRATION MOUNTS FOR
GROUP: - DV0.061.8
DV SERIES

2 1
2
1
4
4 5
3
5
1 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTI VIBRATION MOUNTS FOR
1 DV0.061.01.0.00 4
DV SERIES
ANTI VIBRATION MOUNTING -
2 DV0.061.17.0.00 2
CORI MAKE 655A-ORANGE
3 50.506.12.000. PLAIN MACHINED WASHER - M12 12
4 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 12
5 50.505.12.000. SPRING WASHER - M12 12

10
TITLE: - ASSEMBLY OF BASEPLATE &
FUELTANK FOR DV10 500 KVA OPEN GROUP: - DV0.808.7
SET

7 14
13 16
4 15
8
9

12
11

3
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSEMBLY OF BASEPLATE & CONSISTING
*1 DV0.808.30.0.00 FUELTANK FOR DV10 500 KVA 1 OF SR.NO.-
OPEN SET 2 TO 9
BASEPLATE FOR DV10 500 KVA
2 DV0.808.35.0.PR 1
OPEN SET
3 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
4 50.548.08.000. SPL.PLAIN M/CED WASHER 4
5 50.006.10.000. NUT - M10X1.5 - GR.8 4
6 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
7 50.003.08.022. SET SCREW - M8X1.25X22 - 8.8 2
8 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
FUELTANK FOR DV10 500KVA
9 DV0.808.40.0.PR 1
OPEN SET
CONSISTING
*10 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR.NO.-
11, 12
11 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
12 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1

11
TITLE: - ASSEMBLY OF BASEPLATE &
FUELTANK FOR DV10 500 KVA OPEN GROUP: - DV0.808.7
SET

7 14
13 16
4 15
8
9

12
11

3
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 3H.283.05.0.00 SPOUT FOR FUEL FILLING 1
14 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 18
15 50.548.08.000. SPL.PLAIN M/CED WASHER 18
COVER PLATE FOR FUEL TANK
16 KV2.515.02.0.00 2
(S/F BREATHER)

12
TITLE: - BATTERY CABLE FOR 70SQ.MM
GROUP: - DV0.907.40.0.PR
AND 750MM LENGTH

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BATTERY CABLE FOR 70SQ.MM
1 DV0.907.40.0.PR 1
AND 750MM LENGTH

13
TITLE: - BRACKET FOR BREATHER PIPE GROUP: - DV0.032.78.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.032.78.0.00 BRACKET FOR BREATHER PIPE 1

14
TITLE: - BREATHER AND MOUNTING GROUP: - DV0.046

12

14

13
8 6
5
7
3

4
9

11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.046.20.0.00 BREATHER ASM 1 OF SR. NO. 2,
9 & 11
CONSISTING
*2 DV0.046.10.0.00 BREATHER PLATE ASM 1 OF SR. NO.
3 TO 8
3 DV0.046.01.0.00 BREATHER PLATE 1
4 50.010.08.040. STUD - M8X1.25X40 - 8.8 2
JOINT (BET. BREATER PLATE &
5 DV0.046.04.0.00 1
ADAPTER)
6 DV0.046.02.0.00 BREATHER ADAPTOR 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.080.08.000. NUT (SS) - M8x1.25 2
9 DV0.046.03.0.00 O RING FOR BREATHER PLATE 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
11 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
CRANKCASE BREATHER (DV
12 DV0.046.07.0.00 1
ENGINE)
13 50.907.07.000. WORM DRIVE HOSE CLIP (41 MM) 1
14 DV0.046.09.0.00 `O' RING 1

15
TITLE: - BREATHER ARRANGEMENT GROUP: - DV0.13PM.22

7
2
7 7
6 15
3 7

7 11
13
12
7 5
9
8 12
10
1 14
7 4
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.032.91.0.PR BREATHER HOSE 2
2 DV8.050.05.0.00 BREATHER HOSE 1
3 DV0.031.21.0.00 CLIP ( FOR BREATHER PIPE ) 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 4
5 50.006.08.000. NUT- M8X1.25 - GR.8 2
6 DV0.032.74.0.PR BREATHER PIPE 1
7 50.907.07.000. WORM DRIVE HOSE CLIP (41 MM) 8
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 4
10 50.003.06.020. SET SCREW - M6X1X20 - 8.8 4
11 50.006.06.000. NUT - M6X1 - GR.8 4
12 50.506.06.000. PLAIN MACHINED WASHER - M6 8
13 DV2.054.99.0.PR CLIP ( FOR BREATHER PIPE ) 2
14 DV2.055.11.0.PR BREATHER PIPE 1
15 F6.013.22.0.00 RUBBER HOSE 1

16
TITLE: - C.T. WIRING HARNESS FOR EXPORT
GROUP: - DV8.918
PROJECT (WITH STAMFORD ALT.)

D1 RUBBER CAP
PANEL SIDE

CONDUIT

RUBBER CAP

D2
ALTERNATOR SIDE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


C.T. WIRING HARNESS ASSEMBLY
1 DV8.918.10.0.00 FOR EXPORT PROJECT 1
(WITH STAMFORD ALT.)

17
TITLE: -CAC PIPES FOR DV12 LOOSE ITEM GROUP: - DV2.033.2..MFG2

1 2

4
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV2.033.06.0.00 CAC IN PIPE FOR 600 KVA GENSET 1
CAC OUT PIPE FOR 600 KVA
2 DV2.033.07.0.00 1
GENSET
3 DV0.031.03.0.00 HOSE, CAC 2
HOSE T BOLT CLAMP FOR OD
4 KV0.505.14.0.00 137MM JUPITOR JT6 A20 137DN OR 4
EQUIVALENT

18
TITLE: -CAC PIPES FOR DV12 UPFITMENT GROUP: - DV2.033.2..MFG1

1
2

4
5
1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.10.000. PLAIN MACHINED WASHER - M10 8
2 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8
JOINT (BETWEEN MAIN AIR PIPE
3 DV0.033.11.0.00 1
HORIZONTAL & VERTICAL)
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
JOINT (BET.MAIN AIR PIPE
5 DV0.033.13.0.00 1
HOR+VER)

19
TITLE: - CAC PIPING GROUP: - DV0.033

5 2
14 7
3
6
1
4
12
13 20 15
4
8
11
10
19
9
10 17
18
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MAIN AIR PIPE ( HORIZONTAL
1 DV0.033.75.0.00 1
CAC OUT)
CORE PLUG HEXAGONAL SOCKET
2 50.610.22.000. 1
HEAD(M22x1.5)
3 50.508.24.000. COPPER WASHER (22X29) 1
4 50.506.10.000. PLAIN MACHINED WASHER - M10 42
5 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 4
6 DV0.033.45.0.00 JOINING PLATE (FOR AIR PIPE) 1
7 50.548.08.000. SPL.PLAIN M/CED WASHER 4
8 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 8
TURBO COMPRESSOR OUT PIPE
9 DV0.033.34.0.00 1
( LH VIEW FROM FWE)
10 DV0.033.14.0.00 JOINT (BET.BEND TO AIR PIPE) 4
11 DV0.033.03.0.00 AIR PIPE 2
12 50.002.10.045. SET BOLT - M10X1.5X45 - 8.8 16
13 50.006.10.000. NUT - M10X1.5 - GR.8 26
MAIN AIR PIPE ( HORIZONTAL
14 DV0.033.61.0.00 1
CAC INLET) LM 25

20
TITLE: - CAC PIPING GROUP: - DV0.033

5 2
14 7
3
6
1
4
12
13 20 15
4
8
11
10
19
9
10 17
18
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8
TURBO COMPRESSOR OUT PIPE
16 DV0.033.35.0.00 1
( RH VIEW FROM FWE)
O RING (FOR COMPRESSOR OUT
17 DV0.033.38.0.00 2
PIPE)
18 DV0.033.79.0.PR V BAND CLAMP 2
NYLOCK NUT FOR JCB LOGING
19 4H.781.11.0.00 8
(M8X1.25)
20 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 8

21
TITLE: - CAMSHAFT GROUP: - DV0.004

10
9

8
4
7
5
6
3 2

15
11
12
13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
1 DV0.004.01.0.00 CAMSHAFT (MACHINING) 1
LOOSE
NOT SUPPLIED
2 DV8.004.02.0.00 CAM GEAR 1
LOOSE
NOT SUPPLIED
3 DV0.004.03.0.00 THRUST PLATE FOR CAM SHAFT 1 LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
4 DV0.004.07.0.00 1
(WIDHT 17.9) LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
5 DV0.004.08.0.00 1
(WIDHT 18.1) LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
6 DV0.004.09.0.00 1
(WIDHT 18.2) LOOSE
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
9 DV0.004.06.0.00 SPECIAL BOLT (FOR CAM SHAFT) 4
10 50.401.08.025. DOWEL PIN 8X25 1
THRUST PLATE FOR CAMSHAFT NOT SUPPLIED
11 DV0.004.11.0.00 1
(18.7 mm. THICK) LOOSE

22
TITLE: - CAMSHAFT GROUP: - DV0.004

10
9

8
4
7
5
6
3 2

15
11
12
13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


THRUST PLATE FOR CAMSHAFT NOT SUPPLIED
12 DV0.004.12.0.00 1
(18.3 mm. THICK) LOOSE
THRUST PLATE FOR CAMSHAFT NOT SUPPLIED
13 DV0.004.13.0.00 1
(17.5 mm THICK) LOOSE
THRUST PLATE FOR CAMSHAFT NOT SUPPLIED
14 DV0.004.14.0.00 1
(17.3 mm THICK) LOOSE
15 50.506.12.000. PLAIN MACHINED WASHER - M12 4

23
TITLE: - CETRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

4 15
16
18
17

11
12

8
3

10 6
9 13
7 7
5 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.041.20.0.00 CENTRIFUGE MTG. ASSLY 1 OF SR.NO.
2,11 TO 18
CONSISTING
*2 DV0.041.10.0.00 CENTRIFUGE MTG. SUB ASSLY 1 OF SR.NO.
3 TO 10
3 DV0.041.16.0.00 OIL FILLING PIPE 1
CENTRIFUGAL OIL CLEANER
4 DV0.041.25.0.00 1
(BAND DESIGN)
5 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
6 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 8
7 50.506.08.000. PLAIN MACHINED WASHER - M8 8
8 DV0.041.17.0.00 `O' RING FOR OIL FILLING PIPE 2
GASKET (JOINT BETWEEN
9 DV0.041.04.0.00 CENTRIFUGAL ADAPTOR AND 2
FILTER)
10 DV0.041.42.0.00 CENTRIFUGE ADAPTOR 1
11 P2.039.07.0.00 CAP ASSLY. (LOCKABLE) 1
12 34.036.50.0.00 PERFORATED DISC. 1

24
TITLE: - CETRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

4 15
16
18
17

11
12

8
3

10 6
9 13
7 7
5 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.506.08.000. PLAIN MACHINED WASHER - M8 4
14 50.008.08.000. LOCK NUT - M8X1.25 - GR.8 4
15 50.508.14.000. COPPER WASHER (16X22) 1
ADAPTOR FOR CENTRIFUGE
16 DV0.041.15.0.00 1
FILTER
17 50.003.06.030. SET SCREW - M6X1X30 - 8.8 1
18 50.006.06.000. NUT - M6X1 - GR.8 1

25
TITLE: - CONNECTING ROD GROUP: - DV0.005

6
4

5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CON ROD ASSEMBLY WITH
*1 DV0.005.30.0.00 1 OF SR. NO.
BEARING 2&7
CONNECTING ROD ASSLY.WITH CONSISTING
OF SR. NO. 3
*2 DV0.005.20.0.00 SMALL END BUSH WITH LARGE 1
NOT SUPPLIED
END BEARING LOOSE
CONNECTING ROD ASSLY.WITH CONSISTING
*3 DV0.005.10.0.00 1
SMALL END BUSH OF SR. NO. 4,6
CONSISTING
4 DV0.005.01.0.00 CONNECTING ROD (M/C) 1 OF SR. NO.5
5 DV0.005.02.0.00 CONNECTING ROD BOLT 2
6 DV0.005.07.0.00 SMALL END BUSH 1
NOT SUPPLIED
7 DV0.005.06.0.00 BIG END BEARING (STD) 2
LOOSE

26
TITLE: - CONTROL PANEL STAND &
GROUP: - DV0.760.3
ACCESSORIES

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONTROL PANEL STAND FOR
1 DV0.806.75.0.PR 1
500KVA
2 50.548.12.000 SPL. PLAIN WASHER - M12 4
3 50.003.12.035 SET SCREW - M12X1.75X35 - 8.8 4

27
TITLE: - COOLANT OVEFLOW
GROUP: - DV0.153
ARRANGEMENT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.153.01.0.PR RADIATOR DRAIN PIPE FOR DV 1
CLIP FOR FLEXIBLE PIPE WITH
2 34.151.03.0.00 2
SLEEVE
SPRING BAND CLIP ( KLIPCO/
3 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )

28
TITLE: - COOLING SYSTEM GROUP: -DV0.10PM.14

21
16 13 2
21

15
28 29

10 3
18 25
21 9
14 24 27
21
19 11
23 10
27 7
22 9
26 8
4 6
20 5
17
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.10PM.105.0.00 RADIATOR MTG. ACCESSORIES 1 OF SR.NO.-
2 TO 11
RADIATOR WITH TURRET TYPE
2 DV0.031.45.0.PR 1
GUARD FOR 500KVA GENSET
3 47.050.04.0.00 SPACER FOR ADJ LEVER 8
4 50.006.14.000. NUT - M14X2 - GR.8.8 4
5 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
6 50.006.10.000. NUT - M10X1.5 - GR.8 4
7 50.003.14.045. SET SCREW - M14X2X45 - 8.8 4
8 50.548.14.000. SPL. PLAIN WASHER - M14 8
9 50.548.10.000. SPECIAL PLAIN WASHER - M10 12
10 DV2.049.01.0.PR RADIATOR SUPPORT LHS 2
11 50.002.10.040. SET BOLT - M10X1.5X40 - 8.8 4
CONSISTING
*12 DV0.10PM.25.0.00 WATER CONNECTION 1 OF SR.NO.-
13 TO 29
HOSE(RADIATOR TO SUCTION
13 DV2.014.24.0.00 1
PIPE)

29
TITLE: - COOLING SYSTEM GROUP: -DV0.10PM.14

21
16 13 2
21

15
28 29

10 3
18 25
21 9
14 24 27
21
19 11
23 10
27 7
22 9
26 8
4 6
20 5
17
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE BETWEEN PIPE &
14 DV0.014.33.0.00 1
THERMOSTAT
PIPE THERMOSTAT TO RADIATOR
15 DV0.014.62.0.PR 1
IN
HOSE (RADIATOR TO SUCTION
16 DV0.014.24.0.00 1
PIPE)
SUCTION PIPE ENGINE TO
17 DV0.032.73.0.PR 1
RADIATOR
CLAMP ASSEMBLY (FOR WATER
18 DV0.031.80.0.00 1
OUTLET PIPE)
19 DV0.014.18.0.00 JOINT FOR SUCTION PIPE ASSLY 1
JUPITER T -BOLT CLAMP S/F 83MM
20 F6.377.16.0.00 1
O.D
21 06.713.03.0.00 T- BOLT CLAMP ( 90 MM) 5
22 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
23 50.506.08.000. PLAIN MACHINED WASHER - M8 4
24 DV0.071.01.0.00 VENT PIPE 1
ADAPTOR FOR FUEL INLET
25 4H.486.01.0.00 2
(BOTH END M14X1.5)

30
TITLE: - COOLING SYSTEM GROUP: -DV0.10PM.14

21
16 13 2
21

15
28 29

10 3
18 25
21 9
14 24 27
21
19 11
23 10
27 7
22 9
26 8
4 6
20 5
17
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ELBOW CONNECTION
26 DV0.071.02.0.00 1
SUBASSEMBLY
27 50.508.12.000. COPPER WASHER (14X20) 2
28 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
29 50.548.08.000. SPL.PLAIN M/CED WASHER 2

31
TITLE: - CRANK CASE GROUP: - DV0.001

50 49 4 47 21 27
5
51 45
52
17
18 31 46
15 29
16 25
13
38
42
24 22
19 12 23
14 39
35
32 33 40 43
36 20 34 41
28
10 44
6 53 11
8 30
7
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING OF
*1 DV0.001.30.0.00 CRANK CASE ASSEMBLY 1 SR. NO. 2, 26 TO
37 & 44 TO 47
CONSISTING OF
*2 DV0.001.20.0.00 CRANK CASE SUB-ASSEMBLY 1 SR. NO. 3 & 15
TO 25
CONSISTING OF
*3 DV0.001.10.0.00 CRANK CASE SUB-ASSEMBLY 1 SR. NO.
4 TO 14
NOT SUPPLIED
4 DV0.001.01.0.00 CRANKCASE (MACHINED) 1 LOOSE
5 DV0.001.27.0.00 PLUG ( CRANKCASE OIL HOLE) 1
6 DV0.001.26.0.00 WASHER FOR CRANKCASE PLUG 2
MAIN BEARING CAP NOT SUPPLIED
7 DV0.001.07.0.00 5 LOOSE
INTERMEDIATE
NOT SUPPLIED
8 DV0.001.02.0.00 MAIN BEARING CAP(FWE) 1 LOOSE
9 DV0.001.03.0.00 BOLT (BEARING CAP) 12
HOLLOW DOWEL(FOR BEARING
10 DV0.001.04.0.00 7
CAP BOLT)

32
TITLE: - CRANK CASE GROUP: - DV0.001

50 49 4 47 21 27
5
51 45
52
17
18 31 46
15 29
16 25
13
38
42
24 22
19 12 23
14 39
35
32 33 40 43
36 20 34 41
28
10 44
6 53 11
8 30
7
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 DV0.001.42.0.00 M.B. CROSS BOLT (LONG) 1
12 DV0.001.43.0.00 M.B. CROSS BOLT (SHORT) 11
13 DV0.001.15.0.00 CAM BUSH 6
14 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 17
15 50.508.27.000. COPPER WASHER (24X29) 2
16 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 2
17 50.508.12.000. COPPER WASHER (14X20) 2
CORE PLUG-HEXAGONAL SOCKET
18 50.610.14.000. 2
HEAD(DIN-908)
NOT SUPPLIED
19 DV0.001.11.0.00 MAIN BEARING TOP (STD) 6 LOOSE
NOT SUPPLIED
20 DV0.001.12.0.00 MAIN BEARING BOTTOM (STD) 6 LOOSE
21 DV0.001.25.0.00 DISH PLUG (80DIA) 1
22 50.508.19.000. COPPER WASHER (20X26) 2
CORE PLUG HEXAGONAL SOCKET
23 50.610.20.000. 2
HEAD(DIN 908)
24 34.001.23.0.00 DOWEL FOR GEAR CASING 2
25 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2

33
TITLE: - CRANK CASE GROUP: - DV0.001

50 49 4 47 21 27
5
51 45
52
17
18 31 46
15 29
16 25
13
38
42
24 22
19 12 23
14 39
35
32 33 40 43
36 20 34 41
28
10 44
6 53 11
8 30
7
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


26 DV0.001.60.0.00 CRANKCASE WITH CAM BUSH 1
27 DV0.001.22.0.00 GROMMET FOR 22DIA FERRULE 20
GROMMET SUPPORT WASHER FOR
28 DV0.001.82.0.00 20
DIA 31.5
29 DV0.001.21.0.00 GROMMET FOR 12 DIA FERRULE 30
30 DV0.001.81.0.00 GROMMET SUPPORT WASHET 20.2 30
31 DV0.001.23.0.00 FERRULE (12DIA) 30
32 50.401.07.012. DOWEL PIN 10
33 50.401.06.012. DOWEL 20
NOZZLE BODY (FOR OIL SPARY
34 DV0.001.05.0.00 10
NOZZLE)
35 DV0.001.13.0.00 THRUST WASHER (TOP) 2
36 DV0.001.14.0.00 THRUST WASHER (BOTTOM) 2
CONSISTING OF
*37 DV0.001.50.0.00 RELIEF VALVE ASSLY. 1 SR. NO.38 TO 43
NOT SUPPLIED
38 DV0.001.34.0.00 RELIEF VALVE BODY 1 LOOSE
NOT SUPPLIED
39 DV0.001.32.0.00 PLUNGER (FOR RELIEF VALVE) 1 LOOSE

34
TITLE: - CRANK CASE GROUP: - DV0.001

50 49 4 47 21 27
5
51 45
52
17
18 31 46
15 29
16 25
13
38
42
24 22
19 12 23
14 39
35
32 33 40 43
36 20 34 41
28
10 44
6 53 11
8 30
7
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
40 DV0.001.31.0.00 SPRING 1 LOOSE
SETTING SCREW (FOR RELIEF
41 DV0.001.33.0.00 1
VALVE)
42 50.508.35.000. COPPER WASHER (30X38) 2
43 DV0.001.18.0.00 CORE PLUG HEX. SOCKET M30X1.5 1
SPECIAL BANJO BOLT(FOR OIL
44 DV0.001.06.0.00 10
SPAY NOZZLE)
45 DV0.001.24.0.00 FERRULE (22DIA) 20
46 DV0.001.08.0.00 LIFTING HOOK 4
47 DV0.001.17.0.00 CORE PLUG HEX. SOCKET M33X3.5 1
CONSISTING OF
*48 DV0.001.70.0.00 FUEL PUMP CAP ASSLY 1 SR. NO.49 TO 52

49 DV0.019.06.9.00 FUEL PUMP CAP (SEMIFINISH) 1


50 50.003.08.070. SET SCREW 4
51 50.506.08.000. PLAIN MACHINED WASHER - M8 4
52 50.401.08.012. DOWEL 2
SEALING CAP SHORT (FOR MB NOT SUPPLIED
53 DV0.001.47.0.00 10 LOOSE
CAP SIDE BOLT)

35
TITLE: - CRANK SHAFT
GROUP: - DV0.003.1
(WITH 3 GROOVE PULLEY)

7
3
9 4
6
5

2
13
14
9
10
8
12 11
15

4 5

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.003.10.0.00 CRANKSHAFT SUB ASSLY. 1 OF SR. NO.
2 TO 7
NOT SUPPLIED
2 DV0.003.01.0.00 CRANKSHAFT 1 LOOSE
NOT SUPPLIED
3 DV0.003.03.0.00 BALANCE WEIGHT 2
LOOSE
NOT SUPPLIED
4 DV8.003.06.0.00 BALANCE WEIGHT FOR WEB 2&7 2 LOOSE
BALANCE WEIGHT NOT SUPPLIED
5 DV0.003.05.0.00 4
(FOR WEBS 3,4,7,8) LOOSE
6 DV0.003.04.0.00 DOWEL 16
7 50.076.16.090 ALLEN SCREW 16
NOT SUPPLIED
8 DV8.003.12.0.00 CRANK SHAFT GEAR 1
LOOSE
9 50.401.10.030 DOWEL PIN 3
10 DV0.003.12.0.00 CRANK PULLEY 1
CRANK PULLEY
11 DV2.003.13.0.00 1
(200 PCD & SPB PROFILE)
12 DV0.003.14.0.00 CRANK PULLEY BOLT 8

36
TITLE: - CRANK SHAFT
GROUP: - DV0.003.1
(WITH 3 GROOVE PULLEY)

7
3
9 4
6
5

2
13
14
9
10
8
12 11
15

4 5

3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.002.14.060 SET BOLT - M14X2X60 - 8.8 1
14 50.506.14.000 PLAIN MACHINED WASHER - M14 1
SOCKET HEAD SCREW -
15 50.011.08.035 8
M8X1.25X35 - 8.8

37
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.007.90.0.00 CYLINDER HEAD ASSEMBLY 1 OF SR. NO.
2 & 51 TO 57
CONSISTING
CYLINDER HEAD ASSLY
*2 DV0.007.80.0.00 1 OF SR. NO.
(WITH ROCKER LEVER ASSLY) 3,23 & 48 TO 50
CONSISTING
CYL HEAD SUB ASSEMBLY
*3 DV0.007.70.0.00 1 OF SR. NO.
(WITH SPRING & VALVE) 4 & 15 TO 22
SUB ASSLY OF CYLINDER HEAD CONSISTING
*4 DV0.007.20.0.00 (WITH VALVE SEAT & VALVE 1 OF SR. NO.
GUIDE) 5 TO 14
NOT SUPPLIED
5 DV0.007.25.0.00 CYLINDER HEAD (SAROJ IRON) 1 LOOSE
INLET VALVE SEAT
6 DV0.007.06.9.00 2
INSERT (SEMIFINISH)
EXHAUST VAVE SEAT INSERT
7 DV0.007.39.9.00 2
(SEMIFINISH)
8 DV0.007.82.9.00 VALVE GUIDE - SEMIFINISH 4
9 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2

38
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


10 DV0.007.71.0.00 SEALING CAP (FOR DIA 25) 1
11 DV0.007.03.0.00 CORE PLUG (20 MM DIA) 2
12 DV0.007.09.0.00 CORE PLUG (DIA 32 MM) 1
13 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 1
14 50.508.27.000. COPPER WASHER (24X29) 1
CONSISTING
INLET & EXHAUST VALVE PAIR
*15 DV0.007.45.0.00 1 OF SR. NO. -
FOR DV SERIES 16, 17
16 DV0.007.04.0.00 INLET VALVE 2
17 DV0.007.05.0.00 EXHAUST VALVE 2
18 34.013.13.0.00 CUP FOR VALVE SPRING. 4
19 02.022.13.0.00 VALVE SPRING 4
20 02.022.28.0.00 VALVE COLLET(3-GROOVE) 8
21 02.022.11.0.00 VALVE CUP 4
22 06.631.02.0.00 VALVE SEAL 4
CONSISTING
OF SR. NO. 24
*23 DV0.007.60.0.00 ASSLY. ROCKER LEVER 1 TO 26, 34 TO 36
& 44 TO 47

39
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
24 DV0.007.49.0.00 ROCKER SHAFT 1
LOOSE
NOT SUPPLIED
25 DV0.007.24.0.00 ROCKER SUPPORT 2
LOOSE
CONSISTING
*26 DV0.007.40.0.00 INLET LEVER (SUB ASSLY.) 1 OF SR. NO. 27,
28 & 31 TO 33
ROCKER LEVER INLET NOT SUPPLIED
27 DV0.007.13.0.00 1
(MACHINING) LOOSE
CONSISTING
ROCKER LEVER ADJ.
*28 DV0.007.30.0.00 1 OF SR. NO.
SCREW ASSLY. 29, 30
29 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
30 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
NOT SUPPLIED
31 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
LOOSE
NUT (FOR ROCKER
32 DV0.007.18.0.00 1
COVER ADJ. SCREW)
NOT SUPPLIED
33 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
LOOSE

40
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


34 F6.007.12.0.00 WASHER. 4
NOT SUPPLIED
35 DV0.007.19.0.00 SPACER BETWEEN LEVER 1 LOOSE
CONSISTING
*36 DV0.007.50.0.00 EXHAUST LEVER (SUB ASSLY.) 1 OF SR. NO. 37,
38 & 41 TO 43
ROCKER LEVER NOT SUPPLIED
37 DV0.007.14.0.00 1
EXHAUST (MACHING) LOOSE
CONSISTING
ROCKER LEVER ADJ.
*38 DV0.007.30.0.00 1 OF SR. NO.
SCREW ASSLY. 39, 40
39 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
40 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
NOT SUPPLIED
41 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
LOOSE
NUT (FOR ROCKER
42 DV0.007.18.0.00 1
COVER ADJ. SCREW)
NOT SUPPLIED
43 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
LOOSE
44 50.506.10.000. PLAIN MACHINED WASHER - M10 4

41
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


45 50.002.10.080. SET BOLT - M10X1.5X80 - 8.8 4
SLOTTED HEAD GRUB SCREW-4*5
46 50.021.04.005. 2
(COARSE PITCHES)
PLUG FOR ROCKER
47 DV0.007.37.0.00 2
SHAFT (2 PER SHAFT)
48 DV0.007.26.0.00 BRIDGE (FOR ROCKER LEVER) 2
49 DV0.007.34.0.00 BUTTON (FOR NOZZLE CLAMP) 1
OIL METERING PLUG
50 DV0.007.36.0.00 1
(FOR ROCKER SUPPORT)
51 DV0.007.33.0.00 NOZZLE CLAMP 1
CUP WASHER (FOR
52 DV0.007.35.0.00 1
NOZZLE CLAMP)
CYLINDERHEAD GASKET
53 DV0.007.11.0.00 1
(1.2 THICK)
54 DV0.007.42.0.00 CYLINDER HEAD GASKET (1 THK) 1
55 DV0.007.41.0.00 CYLINDER HEAD GASKET (0.85THK) 1
56 DV0.007.02.0.00 CYLINDER HEAD BOLT 6
SOCKET HEAD SCREW -
57 50.011.10.040. 1
M10X1.5X40 - 8.8

42
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 57 32
44 47 24 52 34 29
42 25 35 49 30
37 56 46
10
41
50 11
43
5 12
39 53
40 9
7
58
22 6
54
20
16 55
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CYLINDER HEAD
58 DV0.007.43.0.00 1
GASKET (1.15 THK)

43
TITLE: - CYLINDER LINER GROUP: - DV0.002.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.002.30.0.00 CYLINDER LINER ASSEMBLY 1 OF SR.NO.
2 TO 3
CYLINDER LINER (AS PER HONING
2 DV0.002.08.0.00 1
STD 40004 )
3 DV0.002.02.0.00 O RING (FOR CY LINER) 3

44
TITLE: - DELIVERY TUBE GROUP: - DV0.042

13
12
3
2

11
6
15
10 9 16

8
5

7
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.042.10.0.00 DELIVERY TUBE (SUB ASSLY) 1
OF SR. NO. 2,3
2 DV0.042.01.0.00 DELIVERY TUBE 1
3 DV0.042.02.0.00 FLANGE(FOR DELIVERY TUBE) 1
CONSISTING
*4 DV0.042.30.0.00 DELIVERY TUBE CLAMP ASM 1 OF SR. NO.
5 TO 10
5 DV0.042.07.0.00 CLAMP (FOR OIL DELIVERY TUBE) 1
RUBBER BUSH(FOR OIL DELIVERY
6 DV0.042.09.0.00 2
TUBE)
7 DV0.042.08.0.00 STRAP (FOR OIL DELIVERY TUBE) 1
8 50.506.08.000. PLAIN MACHINED WASHER - M8 5
9 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
10 50.006.08.000. NUT- M8X1.25 - GR.8 2
JOINT (FOR DELIVERY TUBE
11 DV0.042.03.0.00 1
FLANGE)
12 50.506.08.000. PLAIN MACHINED WASHER - M8 2
13 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
O RING ( DIA. 36) FOR LUB.OIL
14 DV0.042.05.0.00 1
DELIVERY TUBE

45
TITLE: - DELIVERY TUBE GROUP: - DV0.042

13
12
3
2

11
6
15
10 9 16

8
5

7
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


15 34.001.23.0.00 DOWEL FOR GEAR CASING 2
16 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 2

46
TITLE: - ENGINE FOOT GROUP: - DV0.034

8 7
6
4
3 7
2 9
8
3
4 9
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ENGINE MTG FOOT ASM (ON
*1 DV0.034.20.0.00 2 OF SR. NO.
FLYWHEEL HSG) 2 TO 4
ENGINE MTG. FOOT (ON GEAR
2 DV0.034.02.0.00 1
CASING CUM BELL HSG)
3 50.506.16.000. PLAIN MACHINED WASHER - M16 8
SOCKET HEAD CAP SCREW-
4 50.076.16.035. 8
M16X35-12.9
CONSISTING
ENGINE MTG FOOT ASM (PULLEY
*5 DV0.034.30.0.00 2 OF SR. NO.
END SIDE) 6 TO 8
6 DV0.034.13.0.00 ENGINE MTG. FOOT(PULLEY END) 1
7 50.506.16.000. PLAIN MACHINED WASHER - M16 8
SOCKET HEAD SCREW (DIN912
8 50.076.16.050. 8
M16X50 -12.5)
FOOT MOUNTING WASHER (FOR
9 DV0.034.04.0.00 4
DISPATCH)

47
TITLE: - ENGINE WIRING HARNESS
GROUP: - DV0.913.4
ASSEMBLY FOR DV10

D9
D1 FUEL LEVEL
CONTROL PANEL
SIDE

1 D10
AIR SHUT OFF
VALVE
4 D11
MICRO SW. D8
COOLENT LEVEL
SENSOR

D6
9 12
D7
MPU ACTUATOR
7
D2
11 STARTER

10 8 13 D4
D5
W.T.
LOP

14 D3
6 2 ALTERNATOR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE WIRING HARNESS WITH
1 DV0.913.40.0.PR DSE 7320 MKII UNIT FOR DV10 1
WITH AIR SHUTOFF VALVE.
2 3H.905.15.0.00 RUBBER SLEEVE 16 DIA 3
3 3H.905.16.0.00 RUBBER SLEEVE 27 DIA 2
CLIP FOR FLEXIBLE PIPE WITH
4 34.151.06.0.00 2
SLEEVE
RUBBER SLEEVE FOR
5 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
6 3H.905.02.0.00 CLIP 25 DIA FOR FLEXIBLE PIPE 5
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
8 50.548.08.000. SPL.PLAIN M/CED WASHER 1
9 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 1
10 50.006.12.000. NUT - M12X1.75 - GR.8 2
11 50.548.12.000. SPL. PLAIN WASHER - M12 2
12 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
13 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
14 50.506.12.000. PLAIN MACHINED WASHER - M12 1

48
TITLE: - EXHAUST MANIFOLD GROUP: - DV0.024

5
12 2
4 14
28
6

3 9
7 28
8 11
10 26 19
16
3 18 21
20
13
9
11 27
23 17 22
10 25
24

13
22 27
24
25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
EXHUAST MANIFOLD ASSLY
*1 DV0.024.10.0.00 1 OF SR. NO.
(L.H.S) 2 TO 14
EXHAUST MANIFOLD
2 DV0.024.24.0.00 1
(L.H. 3 PORT)
JOINT (BET.EXH. MANI. AND
3 DV0.024.08.0.00 2
EXPA.BELLOW)
EXPANSION BELLOWS (FOR EXH.
4 DV0.024.05.0.00 1
MANIFOLD)
5 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
SET SCREW M8X1.25X025
6 F6.381.05.0.00 4
(COPPER COATED)
EXHAUST MANIFOLD (L.H. 2
7 DV0.024.25.0.00 1
PORT)
JOINT (BET.EXH.MANI. AND
8 DV0.024.06.0.00 1
ADAPTOR)
9 50.506.10.000. PLAIN MACHINED WASHER - M10 10

49
TITLE: - EXHAUST MANIFOLD GROUP: - DV0.024

5
12 2
4 14
28
6

3 9
7 28
8 11
10 26 19
16
3 18 21
20
13
9
11 27
23 17 22
10 25
24

13
22 27
24
25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SPECIAL NUT FOR EXHAUST
10 DV0.024.18.0.00 10
MANIFOLD
11 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 10
12 50.080.08.000. NUT (SS) - M8x1.25 8
13 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
14 50.506.08.000. PLAIN MACHINED WASHER - M8 8
CONSISTING
*15 DV0.024.20.0.00 EXHAUST MANIFOLD (R.H.S) 1 OF SR. NO.
16 TO 27
EXHAUST MANIFOLD (R.H. 3
16 DV0.024.26.0.PR 1
PORT)
EXHAUST MANIFOLD (R.H. 2
17 DV0.024.27.0.00 1
PORT)
EXPANSIONS BELLOW
18 DV0.024.05.0.00 1
(FOR EXH. MANIFOLD)
19 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
SET SCREW M8X1.25X025
20 F6.381.05.0.00 4
(COPPER COATED)

50
TITLE: - EXHAUST MANIFOLD GROUP: - DV0.024

5
12 2
4 14
28
6

3 9
7 28
8 11
10 26 19
16
3 18 21
20
13
9
11 27
23 17 22
10 25
24

13
22 27
24
25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


21 50.506.08.000. PLAIN MACHINED WASHER - M8 8
22 50.506.10.000. PLAIN MACHINED WASHER - M10 10
JOINT (BET.EXH.MANI. AND
23 DV0.024.06.0.00 1
ADAPTOR)
SPECIAL NUT FOR EXHAUST
24 DV0.024.18.0.00 10
MANIFOLD
25 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 10
26 50.080.08.000. NUT (SS) - M8x1.25 8
JOINT (BET.EXH. MANI. AND
27 DV0.024.08.0.00 2
EXPA.BELLOW)
JOINT BETWEEN EXHAUST
28 DV0.024.22.0.00 10
MANIFOLD & CYLINDER HEAD

51
TITLE: -EXHAUST PIPING FOR DV8
GROUP: - DV8.806.33
SILENT SET

1
2
11
3
1
3
4
1
9
10
7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.503.02.0.00 S.S.JOINT(4") 6
2 50.003.14.040. SET SCREW - M14X2X40 - 8.8 24
3 50.506.14.000. PLAIN MACHINED WASHER - M14 48
4 50.006.14.000. NUT - M14X2 - GR.8.8 24
5 N11.016.02.0.00 HARD WASHER 8
6 50.003.16.045. SET SCREW - M16X2X45 - 8.8 8
7 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 16
8 50.506.20.000. PLAIN MACHINED WASHER - M20 16
9 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 2
FLANGE (5" I.D. & 241 MM PCD) AT
10 6H.1126.08.0.00 2
SILENCER SIDE
11 DV8.188.04.0.00 FLANGE 165 PCD 2

52
TITLE: - EXHAUST SILENCER GROUP: - DV8.806.91.0.PR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV8.806.91.0.PR EXHAUST SILENCER 2

53
TITLE: - EXHAUST SYSTEM ASSEMBLY GROUP:- DV2.064.12..MFG2

6
1
4
2
5

1
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.10.000. PLAIN MACHINED WASHER - M10 12
EXHAUST ELBOW
2 DV0.033.17.0.00 1
(LH SIDE FROM FWE)
EXHAUST ELBOW
3 DV0.033.18.0.00 1
(RH SIDE FROM F.W.E.)
4 DV0.064.01.0.00 JOINT FOR DV10 TURBO 2
5 T4.122.33.0.00 STUD (M10 X 30) 12
6 T4.122.41.0.00 NUT - M10X1.5 - GRADE 10 12

54
TITLE: -EXHAUST SYSTEM LOOSE ITEM GROUP:- DV2.064.12..MFG1

4
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.14.040. SET BOLT - M14X2X40 - 8.8 8
2 50.006.14.000. NUT - M14X2 - GR.8.8 8
3 F6.503.02.0.00 S.S.JOINT(4") 2
EXPANSION BELLOW 4"
4 F6.550.01.0.00 2
(WITH 4 MTG. HOLE)
5 50.506.14.000. PLAIN MACHINED WASHER - M14 16

55
TITLE: - FAN AND SPACER ASSEMBLY GROUP: - DV0.03PM.04

4
3

1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD SCREW -
1 50.011.08.075 4
M8X1.25X75 - 8.8
2 DV0.029.17.0.PR FAN SPACER 80 MM 1
3 DV2.031.56.0.00 44" MULTIWING FAN FOR DV12 1
SOCKET HEAD SCREW -
4 50.011.08.025 8
M8X1.25X25 - 8.8
5 50.506.08.000 PLAIN MACHINED WASHER - M8 8

56
TITLE: - FAN DRIVE ARRANGEMENT
GROUP: - DV0.029.36
(WITH 3 GROOVE PULLEY)

20
4
21 2
13 18
11
10
6
12
19
8
9 15
3 14
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FAN DRIVE ASM (3 GROOVE
*1 DV0.029.145.0.00 1 OF SR.NO.-
PULLEY) 2 TO 5, 20, 21
BRACKET (FOR FAN DRIVE
2 DV0.029.03.0.00 1
MOUNTING)
SOCKET HEAD CAP SCREW-
3 50.076.10.025 4
M10X25-12.9
4 50.006.12.000. NUT - M12X1.75 - GR.8 2
BEARING HOUSING ASM (3 CONSISTING
*5 DV0.029.155.0.00 GROOVE PULLEY & SPACER 1 OF SR.NO.-6, 7,
FITMENT) 11 TO 19
BEARING HOUSING FOR FAN
6 DV0.029.32.0.00 1
DRIVE
*7 DV0.029.10.0.00 FAN DRIVE SHAFT ASM 1
CONSISTING
8 DV0.029.04.0.00 SHAFT (FOR RADIATOR FAN) 1 OF SR.NO.-
8 TO 10
BALL BEARING ( 80 X 35 X 21 ) FAG
9 F6.192.07.0.00 1
6307-2RSR
10 50.501.35.000. CIRCLIP EXTERNAL - 35 MM 1

57
TITLE: - FAN DRIVE ARRANGEMENT
GROUP: - DV0.029.36
(WITH 3 GROOVE PULLEY)

20
4
21 2
13 18
11
10
6
12
19
8
9 15
3 14
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BALL BEARING ( 80 X 35 X 21 )
11 F6.192.07.0.00 1
FAG 6307-2RSR
12 03.001.25.0.00 WASHER(FOR FUEL PUMP MTG) 4
13 50.502.80.000 CIRCLIP INTERNAL - 80 MM 1
WASHER
14 DV0.029.06.0.00 1
(FOR FAN DRIVE PULLEY)
FAN PULLEY
15 DV2.029.01.0.00 1
(185 PCD & SPB PROFILE)
V’ WRAPPED BELT, SPB AR 1170
16 DV2.016.01.0.00 1
(3 NOS. SET)
17 F6.015.07.0.00 HEX.BOLT FOR CRANK-PULLEY 1
18 50.506.06.000 PLAIN MACHINED WASHER - M6 5
19 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 4
20 DV0.029.07.0.00 SPECIAL STUD 1
21 50.506.12.000. PLAIN MACHINED WASHER - M12 1

58
TITLE: - FILTER ELEMENTS GROUP: - DV0.065

1 2 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.014.11.0.00 LUB OIL FILTER 1
2 DV0.020.03.0.00 FUEL FILTER CARTRIDGE 2
LUB OIL FILTER - WITH
3 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL

59
TITLE:- FLOAT TYPE LEVEL SENSOR MAKE:
RICO THREADING: 1" BSP, GROUP: - DV0.901.25.0.00
EFFECTIVE LENGTH 115 MM

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLOAT TYPE LEVEL SENSOR
1 DV0.901.25.0.00 MAKE: RICO THREADING: 1" BSP, 1
EFFECTIVE LENGTH 115 MM

60
TITLE: - FLYWHEEL GROUP: - DV0.026

3 2

5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SUB ASSLY. OF FLYWHEEL AND
*1 DV0.026.10.0.00 1 OF SR. NO.
STARTER RING) 2&3
NOT SUPPLIED
2 DV0.026.09.0.00 FLYWHEEL 1 LOOSE
STARTER RING (T/C NO
3 F6.537.02.0.00 1
68F6362360)
4 DV0.026.02.0.00 BOLT (FOR FLYWHEEL) 10
5 DV0.026.04.0.00 WASHER (FOR FLYWHEEL BOLT) 10

61
TITLE: - FUEL FILTER GROUP: - DV0.020

5
6

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.020.10.0.00 FUEL FILTER ASM 1 OF SR. NO.
2&3
FUEL FILTER FOR DV10 CONSISTING
2 DV0.020.01.0.00 1
(F 002 H22 027) OF SR.NO.-3
3 DV0.020.03.0.00 FUEL FILTER CARTRIDGE 1
4 DV0.033.63.0.00 FUEL FILTER MOUTING BRACKET 1
5 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
6 50.506.08.000. PLAIN MACHINED WASHER - M8 4

62
TITLE: - FUEL PIPE WITH PRE FILTER MTG GROUP: -DV8.15PM.06

3
10 9
2 7

12
5 4
6
8

11 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE
1 DV0.507.82.0.PR 1
(FROM TANK TO PRE FILTER)
2 DV0.507.81.0.PR FUEL PIPE RETURN 2
FUEL PIPE
3 DV0.507.15.0.00 1
( FROM PRE FILTER TO F.I.P )
ADAPTOR (FOR MARINE-
4 DV2.082.48.0.00 1
M16XM22 )
5 50.508.14.000. COPPER WASHER (16X22) 3
6 50.504.05.000. BANJO BOLT - M16X1.5 1
7 50.003.12.065. SET BOLT - M12X1.75X65 – 8.8 2
FUEL FILTER & WATER
8 DV8.040.23.0.00 1
SEPERATOR-PARKER RACOR
9 50.548.12.000. SPL. PLAIN WASHER - M12 4
10 50.006.12.000. NUT - M12X1.75 - GR.8 2
11 DV0.022.86.0.00 CLAMP (2 PIPE) 2
12 DV0.507.77.0.00 BRACKET FOR FUEL FILTER 1

63
TITLE: - FUEL LEVEL SENSOR GROUP: - DV8.22PM.03

4
1
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL LEVEL SENSOR HEIGHT 220
1 D16.057.06.0.PR MM WITH HIGH & LOW PRESSURE 1
SWITCH
INLET AND OUTLET CONNECTION
2 DV0.507.25.0.00 3
FOR DV10
3 50.508.17.000. COPPER WASHER (18X24) 3
4 50.077.05.016. S.S.HEX BOLT M5x16 6
5 50.506.05.000. PLAIN MACHINED WASHER - M5 6

64
TITLE: - FUEL PUMP GROUP: - DV0.040

49 48 70 72
43 47
54 7 81
11
46
49 12
38 53
36 67 71
33 52 73
35 31
32
37 45
57 6 69 77
9
68
56 8 87
41
50
51 59
76 42
61
14 100
10
13 99 62
15 29 83 60 58
98

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.040.10.0.00 FUEL PUMP (CAM BOX TYPE) 1 OF SR. NO.2 &
82 TO 90
CONSISTING
*2 DV0.040.90.0.00 GOVERNOR AND CAMBOX ASSY 1 OF SR. NO.3 &
68 TO 79
CONSISTING
RACK & INDV PUMP ASSY OF SR. NO. 4,
*3 DV0.040.80.0.00 1 30,34, 41 TO 55
(WITH CAMBOX SUB ASSY)
& 58 TO 67
FUEL PUMP CAMSHAFT CONSISTING
*4 DV0.040.70.0.00 ASSY (WITH BOTTOM 1 OF SR. NO. 5,
SIDE CORE PLUGS) 16,21 TO 24, 29
CAMBOX SUB ASSY CONSISTING OF
*5 DV0.040.50.0.00 1 SR. NO. 6 TO 15
(WITH STUD & PLUGS)
CAMBOX HOUSING FOR FUEL
6 DV0.040.114.0.00 1
PUMP ( MACHINED )
7 DV0.040.53.0.00 STUD FOR PUMP MOUNTING 20
WASHER FOR OIL GALLERY
8 DV0.040.52.0.00 9
CROSS HOLE PLUG

65
TITLE: - FUEL PUMP GROUP: - DV0.040

49 48 70 72
43 47
54 7 81
11
46
49 12
38 53
36 67 71
33 52 73
35 31
32
37 45
57 6 69 77
9
68
56 8 87
41
50
51 59
76 42
61
14 100
10
13 99 62
15 29 83 60 58
98

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PLUGS FOR OIL GALLERY CROSS
9 DV0.040.44.0.00 9
HOLES
10 DV0.040.51.0.00 WASHER FOR OILGALLERY PLUG 2
11 50.602.14.000. PLUG (M14X1.5) 1
12 50.508.11.000. COPPER WASHER (14X18) 3
AUXILLARY OIL GALLERY END
13 DV0.040.43.0.00 2
PLUGS
14 50.508.12.000. COPPER WASHER (14X20) 2
CORE PLUG-HEXAGONAL SOCKET
15 50.610.14.000. 2
HEAD(DIN-908)
CAMSHAFT ASSY (WITH CONSISTING
*16 DV0.040.40.0.00 INTERMEDIATE & GOVERNOR 1 OF SR. NO.
END BRG.) 17 TO 20
17 DV0.040.117.0.00 CAM SHAFT 1
INTERMEDIATE SUPPORT
18 DV0.040.06.0.00 4
BEARING FOR CAM SHAFT
GOVERNOR END BEARING ( SKF
19 DV0.040.05.0.00 1
NO. 21306 CC )

66
TITLE: - FUEL PUMP GROUP: - DV0.040

86
20
89 19
84

17
101
21
25
27
18
78
22
28
26 23
96
92
95 90
93
97
85 94
82

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


20 50.501.30.000. CIRCLIP EXTERNAL - 30 MM 1
DRIVE END BEARING (SKF No.
21 DV0.040.04.0.00 1
NU2207 ECP)
22 50.508.05.000. COPPER WASHER (8X12) 8
SOCKET HEAD SCREW - M6X1X16 -
23 50.011.06.016. 8
8.8
CONSISTING OF
*24 DV0.040.45.0.00 OIL SEAL HOUSING ASSY 1 SR. NO.25 TO 28
25 DV0.040.08.0.00 OIL SEAL HOUSING 1
26 DV0.040.07.0.00 OIL SEAL FOR DRIVE END 1
27 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
28 DV0.040.09.0.00 O RING FOR OIL SEAL HOUSING 1
CORE PLUG FOR FUEL PUMP
29 DV0.040.48.0.00 10
(BOTTOM SIDE)
CONSISTING OF
*30 DV0.040.30.0.00 ROLLER TAPPET ASSLY. 10 SR. NO.31 TO 33
31 DV0.040.31.0.00 TAPPET 1
32 DV0.040.32.0.00 ROLLER PIN 1
33 DV0.040.33.0.00 ROLLER 1

67
TITLE: - FUEL PUMP GROUP: - DV0.040

49 48 70 72
43 47
54 7 81
11
46
49 12
38 53
36 67 71
33 52 73
35 31
32
37 45
57 6 69 77
9
68
56 8 87
41
50
51 59
76 42
61
14 100
10
13 99 62
15 29 83 60 58
98

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INTERMEDIATE SUPPORT FOR CONSISTING OF
*34 DV0.040.20.0.00 1 SR. NO.35 TO 40
RACK (ASSLY)
35 DV0.040.23.0.00 RACK SUPPORT ADJ. SCREW 2
36 50.508.07.000. COPPER WASHER (10X14) 2
37 50.009.10.000. NUT 2
38 DV0.040.24.0.00 DOME NUT FOR RACK SUPPORT 2
NOT
*39 DV0.040.84.0.00 NAME PLATE FOR FIP 1
ILLUSTRATED
NOT
*40 50.522.04.005. RIVET (ROUND HEAD) 2
ILLUSTRATED
41 DV0.040.21.0.00 END SUPPORT BUSH FOR RACK 2
42 DV0.040.19.0.00 CONTROL ROD/CONTROL RACK 1
43 DV0.040.25.0.00 LOCKING SCREW FOR RACK 1
DOME NUT FOR RACK LOCKING
44 DV0.040.71.0.00 1
SCREW
45 DV0.040.61.0.00 LOCK FOR END SUPPORT BUSH 1
46 DV0.040.27.0.00 PF33 INDEVIDUAL PUMP 10
47 DV0.040.36.0.00 PF 33 PUMP MOUNTING FLANGE 10
48 50.506.08.000. PLAIN MACHINED WASHER - M8 24

68
TITLE: - FUEL PUMP GROUP: - DV0.040

49 48 70 72
43 47
54 7 81
11
46
49 12
38 53
36 67 71
33 52 73
35 31
32
37 45
57 6 69 77
9
68
56 8 87
41
50
51 59
76 42
61
14 100
10
13 99 62
15 29 83 60 58
98

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


49 T4.122.39.0.00 NUT - M8X1.25 - GRADE 10 21
50 DV0.040.82.0.00 WASHER FOR CAP NUT 1
51 DV0.040.49.0.00 CAP NUT FOR RACK DRIVING SIDE 1
52 DV0.040.57.0.00 CORE PLUG FOR FUEL GALLERY 1
53 50.508.16.000. COPPER WASHER (18X22) 2
54 50.508.05.000. COPPER WASHER (8X12) 6
CONSISTING OF
*55 DV0.040.60.0.00 BREATHER SCREW ASSEMBLY 1 SRNO. 56, 57
56 DV0.040.59.0.00 VENT FOR BREATHER SCREW 1
57 DV0.040.58.0.00 BREATHER SCREW 1
58 50.010.06.020. STUD - M6X1X20 - 8.8 6
59 08.021.02.0.00 JOINT FOR FEED PUMP 2
60 DV0.040.01.0.00 FEED PUMP 2
61 50.506.06.000. PLAIN MACHINED WASHER - M6 6
62 50.006.06.000. NUT - M6X1 - GR.8 6
SHIM FOR ROLLER TAPET (2.5MM NOT
*63 DV0.040.66.0.00 10
THICK) ILLUSTRATED
SHIM FOR ROLLER TAPPET NOT
*64 DV0.040.67.0.00 10
(2.6MM) ILLUSTRATED

69
TITLE: - FUEL PUMP GROUP: - DV0.040

49 48 70 72
43 47
54 7 81
11
46
49 12
38 53
36 67 71
33 52 73
35 31
32
37 45
57 6 69 77
9
68
56 8 87
41
50
51 59
76 42
61
14 100
10
13 99 62
15 29 83 60 58
98

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SHIM FOR ROLLER TAPPET (2.7MM NOT
*65 DV0.040.68.0.00 10
THICK ILLUSTRATED
SHIM FOR ROLLER TAPPET (2.8MM NOT
*66 DV0.040.74.0.00 10
THICK) ILLUSTRATED
SHIM FOR ROLLER TAPPET (2.9MM
67 DV0.040.75.0.00 10
THICK)
JOINT FOR GOVERNOR
68 DV0.040.98.0.00 1
MOUNTING PLATE
69 DV0.040.14.0.00 GOVERNOR MTG. PLATE 1
70 50.508.04.000. COPPER WASHER (6X10) 9
71 50.508.05.000. COPPER WASHER (8X12) 4
72 50.011.06.030. SOCKET HEAD SCREW M6X1X30 2
SOCKET HEAD SCREW -
73 50.011.08.035. 1
M8X1.25X35 - 8.8
SHIM FOR CAMSHAFT END PLAY NOT
*74 DV0.040.65.0.00 1 ILLUSTRATED
(0.5MM THICK)
SHIM FOR CAMSHAFT ENDPLAY NOT
*75 DV0.040.69.0.00 1 ILLUSTRATED
(1.00MM THICK)

70
TITLE: - FUEL PUMP GROUP: - DV0.040

86
20
89 19
84

17
101
21
25
27
18
78
22
28
26 23
96
92
95 90
93
97
85 94
82

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


76 50.504.01.000. BANJO BOLT - M8X1.25 1
77 34.032.60.0.00 O F VALVE ASSLY 1
78 50.405.13.000. WOODRUFF KEY 1
DV ELECTRONIC GOVERNOR
CONSISTING
WITH OVER - SPEED PROTECTION
*79 DV0.041.60.0.00 1 OF SR. NO.
( ACTUATOR ADD175SA-24 V + 80 & 81
SPEED CONTROL UNIT ESD5550 )
NOT
*80 DV0.040.92.0.00 SPEED CONTROL UNIT ESD5550 1
ILLUSTRATED
81 DV0.040.93.0.00 ACTUATOR ADD175SA-24 V 1
LOCKING NUT FOR GEAR
82 DV0.040.11.0.00 1
MTG.FLANGE
83 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 2
84 50.010.10.110. STUD 1
85 50.505.24.000. SPRING WASHER - M24 1
86 50.006.10.000. NUT - M10X1.5 - GR.8 2
87 50.508.14.000. COPPER WASHER (16X22) 2
NOT
*88 DV0.040.91.0.00 HELICOIL (M14X1.5X14 mm LONG) 5
ILLUSTRATED

71
TITLE: - FUEL PUMP GROUP: - DV0.040

86
20
89 19
84

17
101
21
25
27
18
78
22
28
26 23
96
92
95 90
93
97
85 94
82

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INTERMEDIATE SUPPORT BEARING
89 DV0.040.06.0.00 1
FOR CAM SHAFT
90 DV0.040.85.0.00 LINKAGE ASSLY FOR GOVERNOR 1
NOT
*91 DV0.040.91.0.00 HELICOIL (M14X1.5X14 mm LONG) 7
ILLUSTRATED
INTERMEDIATE SUPPORT BEARING
92 DV0.040.06.0.00 1
FOR CAM SHAFT
93 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 4
94 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
95 DV0.040.115.0.00 GEAR MOUNTING FLANGE (HUB) 1
FLAT SEAL FOR OIL SEAL
96 DV0.040.116.0.00 1
HOUSING
97 DV8.019.02.0.00 FUEL PUMP GEAR 1
98 DV0.040.63.0.00 WASHER FOR FIP MOUNTING 6
SPHERICAL WASHER FOR FIP
99 DV0.040.64.0.00 6
MOUNTING
100 50.002.10.110. SET BOLT - M10X1.5X110 - 8.8 5
101 10.027.02.0.00 LEAD SEAL (5945010300) 1

72
TITLE: - FUEL PUMP CAP GROUP: - DV0.019

4 2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.019.20.0.00 FUEL PUMP CAP ASSLY 1 OF SR.NO.
2 TO 4
2 DV0.019.11.0.00 FUEL PUMP CAP 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 4

73
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025.12

9 18 14
12

9
11
20
21

10
8 6
7 19
4 1
15 5
22
23
17
3

13 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.025.17.0.00 DEFLECTOR 1
CONSISTING
FLYWHEEL HSG CUM GEAR
*2 DV0.025.30.0.00 1 OF SR.NO.-
CASING ASSLY 3 TO 13
3 DV0.025.14.0.00 GEAR COVER CUM BELL HOUSING 1
4 DV0.025.18.0.PR OIL SEAL FLYWHEEL END 1
5 F6.016.12.0.00 RUBBER CAP. 1
6 DV0.025.03.0.00 JOINT FOR GEAR CASING 1
7 50.002.12.150. SET BOLT - M12X1.75X150 - 8.8 9
8 50.002.12.100. SET BOLT - M12X1.75X100 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 4
10 50.506.12.000. PLAIN MACHINED WASHER - M12 11
11 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 2
12 50.002.10.100. SET BOLT - M10X1.5X100 - 8.8 2
13 DV0.025.05.0.00 SOCKET HEAD SCREW (M12 X 165) 2
MAGNETIC PICK UP 16X1.5 THREA
14 F6.741.16.0.00 DING (UNITCH MAKE) FOR 250 1
KVA WITH 110 SERIES MSSL CON.
15 50.508.34.000. COPPER WASHER (30X36) 2

74
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025.12

9 18 14
12

9
11
20
21

10
8 6
7 19
4 1
15 5
22
23
17
3

13 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CORE PLUG-HEXAGONAL SOCKET
16 50.610.14.000. 2
HEAD(DIN-908)
17 50.508.12.000. COPPER WASHER (14X20) 3
18 50.602.14.000. PLUG (M14X1.5) 1
19 DV0.025.21.0.PR MUD SLINGER_FWE 1
20 50.003.06.014. SET SCREW - M6X1X14 - 8.8 3
21 50.506.06.000. PLAIN MACHINED WASHER - M6 3
22 DV0.032.46.0.00 ADAPTOR- M30X1.5 X BOTH SIDES 2
23 DV0.025.19.0.PR DEFLECTOR FOR FLYWHEEL END 1

75
TITLE: - GEMS LOP TRANSMITTER 4-20 mA GROUP: - DV0.812.1

2
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


4-20 mA LUBE OIL PRESSURE
1 DV0.812.11.0.00 1
SENSOR GEMS MAKE 3100 SERIES
2 DV2.903.06.0.00 ADAPTOR FOR GEMS LOP SENSOR 1
3 50.504.02.000. BANJO BOLT - M10X1.5 1
4 50.508.08.000. COPPER WASHER (10X16) 3

76
TITLE: -HEAT SHIELD GROUP: - DV0.051.1

15
15
16
16 6
14
11 7
12
5
13
3

17 4
6
18 7

2
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
HEAT SHIELD SUB ASSEMBLY (RH
*1 DV0.051.40.0.PR 1 OF SR.NO.-
SIDE) (FROM PULLEY END) 2 TO 9
2 DV0.051.16.0.00 HEAT SHIELD (R.H) 1
CETER BRACKET (FOR HEAT
3 DV8.051.06.0.00 1
SHIELD (R.H) )
BRACKET (FOR HEAT SHIELD
4 DV8.051.05.0.00 1
PULLEY END (R.H) )
BRACKET (FOR HEAT SHIELD G.E.
5 DV8.051.04.0.PR 1
(R.H) )
6 50.003.10.020 SET SCREW - M10X1.5X20 - 8.8 10
7 50.548.10.000 SPECIAL PLAIN WASHER - M10 10
SOCKET HEAD CAP SCREW-
8 50.076.08.020 2
M8X20-12.9
9 50.548.08.000 SPL.PLAIN M/CED WASHER 2
CONSISTING
HEAT SUB ASSEMBLY (LH SIDE)
*10 DV0.051.50.0.PR 1 OF SR.NO.-
(FROM PULLEY END) 11 TO 18
11 DV0.051.17.0.00 HEAT SHIELD (L.H) 1

77
TITLE: -HEAT SHIELD GROUP: - DV0.051.1

15
15
16
16 6
14
11 7
12
5
13
3

17 4
6
18 7

2
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CETER BRACKET (FOR HEAT
12 DV8.051.06.0.00 1
SHIELD (R.H) )
BRACKET (FOR HEAT SHIELD
13 DV8.051.12.0.00 1
PULLEY END (L.H) )
BRACKET (FOR HEAT SHIELD G.E.
14 DV8.051.11.0.00 1
(L.H) )
15 50.003.10.020 SET SCREW - M10X1.5X20 - 8.8 10
16 50.548.10.000 SPECIAL PLAIN WASHER - M10 10
SOCKET HEAD CAP SCREW-
17 50.076.08.020 2
M8X20-12.9
18 50.548.08.0.00 SPL.PLAIN M/CED WASHER M8 2

78
TITLE: - HIGH PRESSURE PIPE
GROUP: - DV0.021.2
(INTEGRAL SLEEVE)

11
8
9
10

15
12 17

4
16 3
14
18
5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSEMBLY OF H.P.PIPE CONSISTING
*1 DV0.021.130.0.00 (INTEGRAL SLEEVE, COMPLETE 1 OF SR. NO.
SET) 2,7 & 13
CONSISTING
*2 DV0.021.120.0.00 H.P.PIPE ASSEMBLY (6.35 X 1.8) 10 OF SR. NO.
3 TO 6
3 DV0.021.102.0.00 HIGH PRESSURE PIPE (6.35 X 1.8) 1
UNION NUT M14 X 1.5
4 3H.101.12.0.00 1
(INJECTOR SIDE)
5 3H.101.13.0.00 SLEEVE (10 X 15) 2
6 DV0.021.03.0.00 UNION NUT (M14X1.5) 1
CONSISTING
HIGH PRESSURE PIPE CLAMP
*7 DV0.021.100.0.00 12 OF SR. NO.
ASSEMBLY (FOR 2 GROOVES) 8 TO 12
RUBBER MOULDED METAL STRIP
8 DV0.021.101.0.00 2
(FOR 2 GROOVES)
9 50.506.05.000 PLAIN MACHINED WASHER - M5 1
10 50.505.05.000 SPRING WASHER - M5 1
11 50.003.05.020 SET SCREW - M5X0.8X20 - 8.8 1
12 50.006.05.000 NUT - M5X0.8 - GR.8.8 1

79
TITLE: - HIGH PRESSURE PIPE
GROUP: - DV0.021.2
(INTEGRAL SLEEVE)

11
8
9
10

15
12 17

4
16 3
14
18
5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
HIGH PRESSURE PIPE CLAMP
*13 DV0.021.110.0.00 4 OF SR. NO.
ASSEMBLY (FOR 3 GROOVES) 14 TO 18
RUBBER MOULDED METAL STRIP
14 DV0.021.111.0.00 2
(FOR 3 GROOVES)
15 50.506.05.000 PLAIN MACHINED WASHER - M5 2
16 50.505.05.000 SPRING WASHER - M5 2
17 50.003.05.020 SET SCREW - M5X0.8X20 - 8.8 2
18 50.006.05.000 NUT - M5X0.8 - GR.8.8 2

80
TITLE: - HOOD ASSEMBLY GROUP: -F6.986.06.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.986.06.0.00 HOOD ASSEMBLY 2

81
TITLE: - INJECTORS GROUP: - DV0.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR ASSLY. (NOZZE CONSISTING
*1 DV0.008.10.0.00 1
HOLDER ASSY.) OF SR. NO. 2
INJECTOR ED80 1106 00
2 DV0.008.13.0.00 1
7X146X1000 HTF)

82
TITLE: - INLET MANIFOLD GROUP: - DV0.023

17
18
8
3
9
10 19
10
2

14 14
5 16
10
15

4
13
6 10 12

7 11

17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.023.10.0.00 INLET MANIFOLD RH/LH ASM 1 OF SR. NO.
2 TO 19
2 DV0.023.08.0.00 INLET MANIFOLD (RH / LH) 2 PORT 1
3 DV0.023.09.0.00 INLET MANIFOLD (RH / LH) 3 PORT 1
JOINT (BET.INLET MANIFOLD AND
4 DV0.023.03.0.00 5
CYL.HEAD)
COVER PLATE (FOR INLET
5 DV0.023.06.0.00 1
MANIFOLD)
6 50.506.10.000. PLAIN MACHINED WASHER - M10 88
7 50.002.10.065. SET BOLT - M10X1.5X65 - 8.8 20
8 50.006.10.000. NUT - M10X1.5 - GR.8 12
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
JOINT (MAIN AIR PIPE TO INLET
10 DV0.023.02.0.00 4
MANIFOLD)
11 DV0.023.12.0.00 AIR PIPE CLAMP (BOTTOM) 2
12 DV0.023.13.0.00 AIR PIPE CLAMP (TOP) 2
13 DV0.023.14.0.00 RUBBER BUSH 8
14 50.010.08.040. STUD - M8X1.25X40 - 8.8 8
15 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 8

83
TITLE: - INLET MANIFOLD GROUP: - DV0.023

17
18
8
3
9
10 19
10
2

14 14
5 16
10
15

4
13
6 10 12

7 11

17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


16 50.548.08.000. SPL.PLAIN M/CED WASHER 8
17 50.006.08.000. NUT- M8X1.25 - GR.8 8
18 50.506.08.000. PLAIN MACHINED WASHER - M8 16
EXPANSION BELLOW FOR INLET
19 DV0.023.11.0.00 1
MANIFOLD

84
TITLE: - ITERMEDIATE DOUBLE GEARS
GROUP: - DV0.010
(CRANK GEAR AND CAM GEAR)

12
11
5
4
3 7
6
4
8

10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
DOUBLE GEAR ASSLY (CRANK
*1 DV0.010.20.0.00 1 OF SR. NO. 2 &
GEAR AND CAM GEAR) 5 TO 12
SUB ASSLY.OF DOUBE GEAR AND CONSISTING OF
*2 DV0.010.10.0.00 1 SR. NO. 3 & 4
BUSH (INTERMIDATE)
NOT SUPPLIED
3 DV8.010.01.0.00 DOUBLE GEAR 1 LOOSE
NOT SUPPLIED
4 F6.001.40.0.00 BUSH 2 LOOSE
5 2H.038.02.0.00 THRUST WASHER 1
THRUST WASHER (FOR
6 DV0.010.04.0.00 1
INTERMEDIATE GEAR SUPPORT)
7 DV0.010.02.0.00 DOUBLE GEAR SUPPORT 1
RETAINER PATE (FOR GEAR
8 DV0.010.03.0.00 1
SUPPORT)
9 50.002.08.115 SET BOLT - M8X1.25X115 - 8.8 3
10 50.506.08.000 PLAIN MACHINED WASHER - M8 3
THRUST WASHER (FOR
11 DV0.010.06.0.00 INTERMEDIATE GEAR SUPPORT) 1
4.2 mm THICK

85
TITLE: - ITERMEDIATE DOUBLE GEARS
GROUP: - DV0.010
(CRANK GEAR AND CAM GEAR)

12
11
5
4
3 7
6
4
8

10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12 DV0.011.04.0.00 THRUST WASHER (3.9MM THICK) 1

86
TITLE: - ITERMEDIATE GEAR ASSLY
GROUP: - DV0.011
(CAM & FUEL PUMP GEAR)

5
12
3

9 4

11

8
10 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
INTERMEDIATE GEAR ASSLY
*1 DV0.011.20.0.00 1 OF SR. NO.
(CAM & FUEL PUMP GEAR) 2 TO 10
SUB ASSLY. OF INTERMIDIATE CONSISTING
*2 DV0.011.10.0.00 1
GEAR AND BUSH OF SR. NO. 3,4
NOT SUPLIED
3 DV8.011.01.0.00 INT. GEAR ( CAM & FIP ) 1 LOOSE
BUSH FOR INTERMEDIATE NOT SUPLIED
4 2H.004.02.9.00 1
GEAR(S/F) LOOSE
5 2H.038.02.0.00 THRUST WASHER 1
6 DV0.011.04.0.00 THRUST WASHER (3.9MM THICK) 1
THRUST WASHER (FOR
7 DV0.010.06.0.00 INTERMEDIATE GEAR SUPPORT) 1
4.2 mm THICK
THRUST WASHER (FOR
8 DV0.010.04.0.00 1
INTERMEDIATE GEAR SUPPORT)
RETAINER PATE (FOR GEAR
9 DV0.010.03.0.00 1
SUPPORT)
10 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
11 50.506.08.000. PLAIN MACHINED WASHER - M8 3

87
TITLE: - ITERMEDIATE GEAR ASSLY
GROUP: - DV0.011
(CAM & FUEL PUMP GEAR)

5
12
3

9 4

11

8
10 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INTERMEDIATE GEAR SUPPORT
12 DV0.011.03.0.00 (BETWEEN CAM AND FUE PUMP 1
GEAR)

88
TITLE: - K LUB OIL GROUP: - DV0.559.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

89
TITLE: - LEAK OFF CLAMPING
GROUP: -DV0.045
ARRANGEMENT

8 3

2
7
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CLAMP ASSLY FOR LEAK OFF PIPE
*1 DV0.045.30.0.00 10 OF SR. NO.
& H.P.PIPE 2 TO 7
CLAMP FOR LEAK OFF PIPE &
2 DV0.045.04.0.00 2
H.P.PIPE
3 4H.031.07.0.00 RUBBER SLEEVE 1
4 50.003.06.016. SET SCREW - M6X1X16 - 8.8 1
5 50.506.06.000. PLAIN MACHINED WASHER - M6 1
6 50.006.06.000. NUT - M6X1 - GR.8 1
7 04.574.07.0.00 CLIP FOR LUB OIL INLET PIPE 1
8 4H.031.07.0.00 RUBBER SLEEVE 1

90
TITLE: - LOOSE MATERIAL WITH DV10
GROUP: - DV0.806.86
EXPORT GENSET

8
9
7

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 4H.1370.03.0.00 GENSET TEST CERTIFICATE 1
ILLUSTRATED
INSTALLATION SERVICE &
MAINTENANCE MAUAL FOR AC NOT
*2 4H.821.02.0.00 1 ILLUSTRATED
GENERATOR OF STAMFORD
MAKE WITH TEST CERFICATE
GENSET MANUAL FOR DV SERIES NOT
*3 DV0.066.60.0.00 1
GENSET ILLUSTRATED
APPLICATION BULLETINE(NO NOT
*4 4H.1370.04.0.00 1
LOSS SYSTEM FOR RADIATOR) ILLUSTRATED
BELT V SECTION (BX 58- PITCH
5 DV0.016.08.0.00 1
LENGTH 1520)
V’ WRAPPED BELT, SPB AR 1170
6 DV2.016.01.0.00 1
(3 NOS. SET)
7 F6.404.27.0.00 AIR FILTER PRIMARY 2
8 F6.404.28.0.00 AIR FILTER SAFETY 2
ADAPTOR FOR FUEL TANK DRAIN
9 DV0.507.28.0.00 1
PLUG 500KVA SILENT SET

91
TITLE: - LOOSE MATERIAL WITH DV10
GROUP: - DV0.806.86
EXPORT GENSET

8
9
7

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


TEST CERTIFICATE FOR NOT
*10 2H.111.11.0.00 1
INDUSTRIAL ENGINES ILLUSTRATED

92
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

33 40
42
9 41

30 32
39
35 49
11
37
50 6
7 12
36 8
3
23
31 13
26
17 14
24
18
22
5 19 15
16

24 48 20
25 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR.NO.-2, 9,
*1 DV0.014.50.0.00 LUB OIL COOLER HEADER ASSLY 1 10, 13 TO 28,
39 TO 50
CONSISTING
LUB OIL COOLER HEADER SUB-
*2 DV0.014.40.0.00 1 OF SR.NO.-
ASSLY 3 TO 8
3 DV0.014.04.0.00 LUB OIL COOLER HEADER 1
4 50.508.32.000. COPPER WASHER (28X33) 2
CORE PLUG(M27X2)-HEXAGONAL
5 50.610.27.000. 1
SOCKET HEAD(DIN 908)
6 DV0.014.13.0.00 O RING (58 DIA) FOR L.O. HEADER 2
7 DV0.014.14.0.00 O RING (67 DIA) FOR L.O. HEADER 2
8 DV0.014.12.0.00 O RING (38 DIA)FOR L.O. HEADER 3
LUB OIL COOLER COVER
9 DV0.014.39.0.00 1
(MACHINING)
CONSISTING
LUB OIL COOLER ASSLY
*10 DV0.014.60.0.00 1 OF SR.NO.-
(17 PLATES) 11, 12
11 DV0.014.01.0.00 LUB OIL COOLER (17 PLATES) 1

93
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

33 40
42
9 41

30 32
39
35 49
11
37
50 6
7 12
36 8
3
23
31 13
26
17 14
24
18
22
5 19 15
16

24 48 20
25 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


O RING (DIA.29) FOR ELEMENT
12 DV0.014.23.0.00 4
OIL COOLER
JOINT (FOR WATER PUMP
13 DV0.014.16.0.00 1
SUCTION)
SUCTION TUBE (WITH FLANGED
14 DV0.014.08.0.00 1
ENDS)
15 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
16 50.506.08.000. PLAIN MACHINED WASHER - M8 18
17 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 1
18 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 1
19 50.002.10.130. SET BOLT - M10X1.5X130 - 8.8 8
20 DV0.044.11.0.00 STUD FOR ALTERNATOR 1
21 50.006.10.000. NUT - M10X1.5 - GR.8 1
22 50.002.10.140. SET BOLT - M10X1.5X140 - 8.8 1
23 50.002.10.170. SET BOLT - M10X1.5X170 - 8.8 2
24 50.002.10.190. SET BOLT - M10X1.5X190 - 8.8 1
25 50.002.10.180. SET BOLT - M10X1.5X180 - 8.8 1
SET SCREW M10X1.5X200 LONG
26 50.002.10.200. 3
(8.8 GR)

94
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

33 40
42
9 41

30 32
39
35 49
11
37
50 6
7 12
36 8
3
23
31 13
26
17 14
24
18
22
5 19 15
16

24 48 20
25 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


27 50.506.10.000. PLAIN MACHINED WASHER - M10 20
CONSISTING
*28 DV0.014.20.0.00 FILTER HEADER SUB-ASSLY 1 OF SR.NO.-29,
33 TO 38
CONSISTING
LUB OIL FILTER HEADER ASSLY
*29 DV0.014.10.0.00 1 OF SR.NO.-
(WITH ADAPTOR & CORE PLUG) 30 TO 32
30 DV0.014.05.0.00 FILTER HEADER 1
THREADED ADAPTOR FOR
31 DV0.014.07.0.00 2
HEADER
32 50.508.32.000. COPPER WASHER (28X33) 1
33 DV0.014.11.0.00 LUB OIL FILTER 1
LUB OIL FILTER - WITH
34 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL
35 50.506.10.000. PLAIN MACHINED WASHER - M10 4
36 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 4
37 DV0.014.17.0.00 GASKET (LUB. OIL HEADER) 1
38 DV0.507.19.0.00 ADAPTOR (M8 X1.25 - M27 X 1.5) 1
39 50.076.08.040. ALLEN SCREW 14

95
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

33 40
42
9 41

30 32
39
35 49
11
37
50 6
7 12
36 8
3
23
31 13
26
17 14
24
18
22
5 19 15
16

24 48 20
25 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


40 DV0.014.43.0.00 DOME NUT FOR LUB OIL COOLER 2
O RING (DIA.29) FOR ELEMENT
41 DV0.014.23.0.00 2
OIL COOLER
JOINT FOR COOLER COVER
42 DV0.014.51.0.00 1
(MODIFIED)
43 50.602.14.000. PLUG (M14X1.5) 2
44 50.508.12.000. COPPER WASHER (14X20) 3
45 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 5
46 50.401.10.030. DOWEL PIN 2
47 50.508.34.000. COPPER WASHER (30X36) 2
CORE PLUG-HEXAGONAL SOCKET
48 50.610.30.000. 2
HEAD(DIN-908)
PRECOATED PLUG (FOR OIL
49 34.001.35.0.00 3
GALLERY)
50 50.508.07.000. COPPER WASHER (10X14) 4

96
TITLE: - LUB OIL DRAIN ARRANGEMENT GROUP: - DV8.806.25

1 10 9
2

6
8 7

8 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL DRAIN HOSE FROM
1 4H.1713.07.0.00 ELBOW TO BASE PLATE OUTLET 1
(ELBOW MOUNTED ON C'CASE)
2 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
3 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
4 50.006.06.000. NUT - M6X1 - GR.8 2
CONSISTING
*5 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR.NO. 6,7
6 2H.035.02.0.00 DRAIN PLUG ASSEMBLY. 1
7 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
CLIP FOR FLEXIBLE PIPE
8 34.151.05.0.00 2
(DIA - 25 MM)
9 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
10 50.506.08.000. PLAIN MACHINED WASHER - M8 2

97
TITLE: - LUB OIL PUMP GROUP: - DV0.013

6
5 4 20
19
3 23 22
21

12

16
7 10 13
14
9

25 10 13
24 15

17
18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.013.40.0.00 LUB OIL PUMP ASSEMBLY 1 OFSR.NO.
2,24,25
CONSISTING
*2 DV0.013.30.0.00 LUB OIL PUMP SUB-ASSEMBLY 1 OFSR.NO.3 TO
8,11,14 TO 23
INT.GEAR SUPPORT (FOR LUB OIL
3 DV0.013.08.0.00 1
PUMP GEAR)
NOT SUPPLIED
4 DV8.013.07.0.00 INT. GEAR LOP 1
LOOSE
NOT SUPPLIED
5 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 1
LOOSE
6 DV0.013.12.0.00 WASHER (LUB OIL PUMP GEAR) 1
7 50.052.14.075. SET BOLT-M14X75-10.9 1
CONSISTING
LUB OIL PUMP BODY COVER SUB
*8 DV2.013.10.0.00 1 OFSR.NO.
ASSLY 9,10
COVER PLATE FOR LUB OIL PUMP
9 DV2.013.02.0.00 1
BODY
10 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 2

98
TITLE: - LUB OIL PUMP GROUP: - DV0.013

6
5 4 20
19
3 23 22
21

12

16
7 10 13
14
9

25 10 13
24 15

17
18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OFSR.NO.12,13
*11 DV0.013.20.0.00 LUB OIL PUMP BODY ASSEMBLY 1 NOT SUPPLIED
LOOSE
12 DV0.013.01.0.00 LUB OIL PUMP BODY 1
13 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 2
NOT SUPPLIED
14 DV8.013.16.0.00 PUMPING GEAR (DRIVING) 1 LOOSE
NOT SUPPLIED
15 DV8.013.17.0.00 PUMPING GEAR (DRIVEN) 1
LOOSE
16 50.401.08.016. DOWEL PIN 2
17 50.506.08.000. PLAIN MACHINED WASHER - M8 8
18 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 8
RELIEF VALVE NOT SUPPLIED
19 DV0.013.09.0.00 1 LOOSE
(FOR LUB OIL PUMP)
NOT SUPPLIED
20 DV0.013.11.0.00 SPRING (FOR RELIEF VALVE) 1
LOOSE
21 50.001.05.056. SPLIT COTTER PIN - 4X56 1
NOT SUPPLIED
22 DV0.013.15.0.00 VALVE CUP (FOR LUB OIL PUMP) 1
LOOSE

99
TITLE: - LUB OIL PUMP GROUP: - DV0.013

6
5 4 20
19
3 23 22
21

12

16
7 10 13
14
9

25 10 13
24 15

17
18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
23 DV8.013.06.0.00 DRIVING GEAR ( LOP ) 1
LOOSE
24 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
25 50.506.10.000. PLAIN MACHINED WASHER - M10 4

100
TITLE: - LUB OIL SUMP AND DIPSTICK GROUP: - DV0.017

9
10

12
3

4
3

5
13
2
6
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.017.10.0.00 LUB OIL SUMP WITH DIPSTICK 1 OF SR. NO. 2
TO 7, 10 TO 13
2 DV0.017.03.0.00 LUB OIL SUMP 1
3 50.506.08.000 PLAIN MACHINED WASHER - M8 34
4 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 32
5 50.002.08.105 SET BOLT - M8X1.25X105 - 8.8 6
6 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 2
CONSISTING
*7 DV0.017.50.0.00 DIPSTICK WITH O RING 1
OF SR. NO. 8, 9
8 DV0.017.80.0.00 DIPSTICK ASSLY 1
9 DV0.017.07.0.00 O RING FOR DIPSTICK PLUG 2
GASKET BETWEEN OIL SUMP AND
10 DV0.041.07.0.00 1
CENTRIFUGE ADAPTOR
O RING ( DIA. 36) FOR LUB.OIL
11 DV0.042.05.0.00 1
DELIVERY TUBE
12 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 4
13 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

101
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - DV2.056.01

7
11 8
10
3

1
5 9
4

7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB. OIL DRAIN HAND PUMP
1 3H.345.10.0.00 ASSEMBLY (SAM INTEGRATION 1
PVT. LTD, PUNE)
BKT FOR LUBE OIL DRAIN PUMP
2 F6.064.49.0.00 1
MOUNTED ON CRANKCASE
ADAPTOR FOR OIL SUMP (MALE
3 3H.147.03.0.00 1
BOTH SIDE TYPE)
4 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 2
5 50.506.12.000. PLAIN MACHINED WASHER - M12 2
6 DV2.486.12.0.PR LUB OIL DRAIN PIPE 1
WORM DRIVE HOSE CLIP (JUPITOR
7 2H.064.03.0.00 2
JW7B9, 20 - 25 DIA )
8 50.508.17.000. COPPER WASHER (18X24) 1
ADAPTOR FOR LUB OIL SUMP
9 3H.147.07.0.00 1
DRAIN 1/2" BSP AND M18X1.5
10 3H.153.11.0.00 DRAIN COCK 1
DRAIN PIPE FROM SUMP TO HAND
11 4H.1713.04.0.00 1
PUMP

102
TITLE: - MICO ALTERNATOR, 27V 45 AMP GROUP: - F6.639.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ALTERNATOR,24V ( MICO- 45 AMP
- W/O BLOCKING DIOD) 27V
1 F6.639.05.0.PR 1
REGULATOR WITH BATTERY
SENSING

103
TITLE: - MICO ALTERNATOR MOUNTING GROUP: - DV0.062.2

14 15 12
13
13

12
16
1
4
10 2
9 3

11 8 7

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.044.14.0.00 CHARGING ALTERNATOR BRACKET 1
2 50.002.16.040. SET BOLT - M16X2X40 - 8.8 2
3 50.506.16.000. PLAIN MACHINED WASHER - M16 2
DOWEL BOLT FOR MICO
4 DV0.044.15.0.00 1
ALTERNATOR
5 50.506.10.000. PLAIN MACHINED WASHER - M10 1
6 50.006.10.000. NUT - M10X1.5 - GR.8 1
7 DV0.044.11.0.00 STUD FOR ALTERNATOR 1
8 DV0.044.13.0.00 EYE BOLT (FOR ALTERNATOR) 1
9 50.506.14.000. PLAIN MACHINED WASHER - M14 2
10 50.006.14.000. NUT - M14X2 - GR.8.8 4
11 50.002.12.070. SET BOLT - M12X1.75X70 - 8.8 1
12 50.506.12.000. PLAIN MACHINED WASHER - M12 6
13 50.006.12.000. NUT - M12X1.75 - GR.8 4
14 DV0.044.08.0.00 ALTERNATOR PULLEY 1
DOWEL BUSH (FOR ALT.MTG.
15 DV0.044.04.0.00 1
BRACKET)
16 DV0.044.12.0.00 SWIVEL PIECE 1

104
TITLE: - OIL & FUEL PIPINGS GROUP: - DV0.069.4

4 5

25

30 33
29
32

21
1 35 2
31 27
34

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DRAIN PIPE SUB-ASSLY.
1 DV0.022.100.0.PR 1
(FOR DIESEL DRAIN)
OIL DRAIN PIPE (FROM FIP TO
2 DV0.069.65.0.00 1
CRANK CASE)
OIL SUPPLY PIPE (CRANKCASE TO
3 DV2.022.126.0.00 1
FUEL PUMP IN)
OIL SUPPLY PIPE R.H. (FROM
4 DV0.032.38.0.00 1
CRANKACSE TO TURBOCHARGER)
OIL SUPPLY PIPE L.H. (FROM
5 DV0.032.39.0.00 1
CRANKACSE TO TURBOCHARGER)
CONSISTING
*6 DV0.022.110.0.00 FUEL PIPE ASSEMBLY (FLEXIBLE) 1 OF SR.NO.-
7 TO 14, 19
FUEL PIPE FOR FILTER TO PUMP
7 DV0.022.71.0.00 1
(FLEXIBLE)
FUEL PIPE FOR FEED PUMP TO
8 DV0.022.72.0.00 1
FILTER (FLEXIBLE)
FEED PUMP FUEL IN PIPE
9 DV0.022.73.0.00 1
(FLEXIBLE)

105
TITLE: - OIL & FUEL PIPINGS GROUP: - DV0.069.4

15 19

18 11
16
17
24
10
20
9
8 22

12 13

23

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE FOR PUMP LEAK OFF
10 DV0.022.74.0.00 1
(FLEXIBLE)
FUEL PIPE FOR NOZZLE LEAK OFF
11 DV0.022.76.0.00 1
(FLEXIBLE)
12 50.508.12.000. COPPER WASHER (14X20) 29
13 50.504.04.000. BANJO BOLT - M14X1.5 9
CONSISTING
CLAMP ASSEMBLY FOR LOW
*14 DV0.022.120.0.00 1 OF SR.NO.-
PRESSURE 3 PIPE 15 TO 18
RUBBER SLEEVE FOR LOW
15 DV0.022.78.0.00 3
PRESSURE 3 PIPE CLAMP
CLAMP FOR LOW PRESSURE
16 DV0.022.77.0.00 2
(3 PIPE)
17 50.010.08.040. STUD - M8X1.25X40 - 8.8 1
18 50.006.08.000. NUT- M8X1.25 - GR.8 1
19 DV0.022.86.0.00 CLAMP (2 PIPE) 8
20 DV0.069.47.0.00 ADAPTOR 2
21 50.519.04.000. WORM DRIVE HOSE CLIP (25 MM) 2
22 50.508.13.000. COPPER WASHER (16X20) 2

106
TITLE: - OIL & FUEL PIPINGS GROUP: - DV0.069.4

4 5

25

30 33
29
32

21
1 35 2
31 27
34

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


OIL INLET PIPE (FROM CRANK-
23 DV0.041.46.0.00 1
CASE TO CENTRIFUGE FILTER)
24 DV0.069.85.0.00 LEAK OFF PIPE ( UNIFLEX) 1
25 DV0.069.04.0.00 ADAPTOR ( FOR FUEL PIPE) 7
CONSISTING
CLAMP ASSEMBLY
*26 4H.031.30.0.00 1 OF SR.NO.- 27,
(WITHOUT RUBBER SLEEVE) 28 & 31, 32
27 4H.031.06.0.00 CLAMP 1
CONSISTING
*28 4H.031.10.0.00 CLAMP SUB ASSLY 1 OF SR.NO.-
29, 30
29 4H.031.06.0.00 CLAMP 1
30 50.006.06.000. NUT - M6X1 - GR.8 1
31 50.003.06.025. SET SCREW - M6X1X25 - 8.8 1
32 50.506.06.000. PLAIN MACHINED WASHER - M6 1
33 4H.031.07.0.00 RUBBER SLEEVE 2
34 DV0.022.06.0.00 ELBOW CONNECTION (M16X1.5) 2
35 DV2.069.07.0.00 CONICAL COPPER WASHER 10

107
TITLE: - OILSEAL (PULLEY END) GROUP: - DV0.012.3

5
7

5
8

3 2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.012.11.0.00 OIL SEAL HOUSING (SUB ASSY) 1 OF SR.NO.
2 TO 8
2 DV0.012.01.0.00 OIL SEAL HOUSING 1
3 DV0.012.22.0.PR OIL SEAL PULLEY END 1
4 DV0.012.03.0.00 JOINT (FOR OIL SEAL HOUSING) 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 11
6 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 1
7 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 8
8 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
9 DV0.012.08.0.PR DEFLECTOR FOR PULLEY END 1

108
TITLE: - PISTON GROUP: - DV0.006.1

2
3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.006.50.0.00 PISTON ASSEMBLY 1 OF SR. NO.
2 TO 7
2 DV0.006.01.0.00 PISTON (130 DIA) 1
3 DV0.006.02.0.00 PISTON PIN 1
4 DV0.006.03.0.00 TOP RING 1
5 DV0.006.04.0.00 SECOND RING 1
COIL SPRING LOADED BEVEL-
6 DV0.006.09.0.00 1
EDGED OIL RING
7 DV0.006.06.0.00 CIRCLIP(FOR PISTON) 2

109
TITLE: -POWER CABLE ASSEMBLY
GROUP: - DV0.917.1
FOR 500 KVA

R
2 R
R
3 POLYAMIDE GLAND CPS TNC-48

Y CPS CONDUIT CPS-48


4 Y
Y
5
B
B
R
B
1 R
N
R
N
Y
Y
ALTERNATOR SIDE Y

1 B
B
POLYAMIDE GLAND CPS TNC-48
B CONTROLPANEL SIDE
N
CPS CONDUIT CPS-48
N

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


POWER CABLE ASSEMBLY FOR
1 DV0.917.10.0.PR 1
500 KVA 415V 3PH 940 MM LENGTH
2 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 7
3 50.548.12.000. SPL. PLAIN WASHER - M12 14
4 50.006.12.000. NUT - M12X1.75 - GR.8 7
5 50.505.12.000. SPRING WASHER - M12 7

110
TITLE: - PROTECTION CAPS GROUP: - DV0.075

7
9 3
1

2
4

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.075.01.0.00 PLASTIC CAP (WATER INLET) 1
PLASTIC CAP ( TURBOCHARGER
2 DV0.075.02.0.00 2
EXHAUST )
PLASTIC CAP (TURBOCHARGER
3 DV0.075.03.0.00 2
AIR INLET)
PLASTIC CAP (THERMOSAT
4 DV0.075.04.0.00 1
OUTLET)
5 DV0.075.06.0.00 PLASTIC CAP (CAC OUTLET) 1
6 DV0.075.07.0.00 PLASTIC CAP (CAP INLET) 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
8 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 8
9 22.078.04.0.00 PLUG FOR BREATHER TUBE 1

111
TITLE: - RECOVERY BOTTEL STICKER GROUP: -2H.075.41.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.075.41.0.00 RECOVERY BOTTEL STICKER 1

112
TITLE: - ROCKER COVER GROUP: - DV0.009

6 6

1
4 5
6

5
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.009.07.0.00 ROCKER COVER 1
JOINT FOR ROCKER COVER
2 DV0.009.05.0.00 1
(METALLIC GASKET)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 1
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 6
6 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 4

113
TITLE: - ROCKER COVER (WITH BREATHER) GROUP: - DV2.009.2

6
5

11 3

4
9

8
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ROCKER COVER ASSLY WITH
*1 DV2.009.20.0.00 1 OF SR. NO.
BREATHER-625 KVA 2 TO 5
ROCKER COVER-625 KVA( WITH
2 DV2.009.02.0.00 BREATHER HOLE ON REGULAR 1
COVER)
SLEEVE FOR ROCKER COVER (
3 DV0.046.31.0.00 1
BREATHER )
4 DV0.046.08.0.00 BREATHER SLEEVE 1
5 DV0.046.09.0.00 `O' RING 1
CRANKCASE BREATHER (DV
6 DV0.046.07.0.00 1
ENGINE)
JOINT FOR ROCKER COVER
7 DV0.009.05.0.00 1
(METALLIC GASKET)
8 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 1
9 50.002.08.055 SET BOLT - M8X1.25X55 - 8.8 1
10 50.506.08.000 PLAIN MACHINED WASHER - M8 6
11 50.002.08.100 SET BOLT - M8X1.25X100 - 8.8 4

114
TITLE: - 12V DC, 210AH, SMF
BATTERY, MODEL: SMF N200, GROUP: - 02.731.60.0.00
SEBANG GLOBAL BATTERY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12V DC,210AH,SMF
1 02.731.60.0.00 BATTERY,MODEL :SMF 2
N200,SEBANG GLOBAL BATTERY

115
TITLE: -STAMFORD ALTERNATOR, 500KVA, S T
GROUP: - DV0.090.16
FRAME HCI544D, SAE-2/11.5, 380V, 50HZ

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.090.21.0.PR TERMINAL BOX 1
SPECIAL WASHER FOR
2 KV8.501.02.0.00 ALTERNATOR MOUNTING ID 18 / 4
OD 45 / 8 MM THICK
STAMFORD ALTERNATOR ,
3 DV0.561.21.0.PR 500KVA, S T FRAME HCI544D,SAE- 1
1/14,380V,50HZ

116
TITLE: -STAMFORD ALTERNATOR 500 KVA,
GROUP: - DV0.090.2
415V, 3 PH., 50HZ, HCI54D FRAME, SAE1/14"

5
3
12
11 1
10

13
8
9
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


STAMFORD ALTERNATOR, 500KVA, S
1 DV0.090.01.0.00 T FRAME HCI544D1,SAE-2/11.5,380- 1
400-415V,50HZ
SPECIAL WASHER FOR ALTERNATOR
2 KV8.501.02.0.00 MOUNTING ID 18 / OD 45 / 8 MM 4
THICK
3 DV0.090.21.0.PR TERMINAL BOX 1
4 50.003.06.020. SET SCREW - M6X1X20 - 8.8 10
5 50.548.06.000. WASHER 10
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
7 50.548.08.000. SPL.PLAIN M/CED WASHER 10
8 50.505.12.000. SPRING WASHER - M12 8
9 F6.508.03.0.00 HARD WASHER(12 ID) 8
10 50.506.10.000. PLAIN MACHINED WASHER - M10 12
11 50.505.10.000. SPRING WASHER - M10 12
12 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 12
13 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 8

117
TITLE: -STAMFORD ALTERNATOR, 500KVA, S T
GROUP: - DV0.090.6
FRAME HCI54D, SAE-2/11.5, 400V, 50HZ

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.090.21.0.PR TERMINAL BOX 1
STAMFORD ALTERNATOR,
2 DV0.090.26.0.PR 500KVA, S T FRAME HCI544D,SAE- 1
1/14,400V,50HZ
SPECIAL WASHER FOR
3 KV8.501.02.0.00 ALTERNATOR MOUNTING ID 18 / 4
OD 45 / 8 MM THICK

118
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - DV8.06PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.027.11.0.00 STARTER (DELCO REMY 50MT) 1
2 DV0.027.03.0.00 SPECIAL STUD (FOR STARTER) 3
NYLOCK NUT FOR JCB LOGING
3 4H.781.13.0.00 3
(M14X 2)

119
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
500 KVA STD CONTROL PANEL-
OF SR.NO.- 2
*1 DV0.867.10.0.PR 380-415V 50 HZ-ASSEMBLY WITH 1 TO 4, 22, 42,
DSE 7320 MK-II UNIT 48, 54
ENGINE CONTROL DIA WITH DSE
NOT
*2 DV8.873.22.0.PR 7320 MKII UNIT FOR SILENT SET 1
ILLUSTRATED
WITH AIR SHUTOFF VALVE
CONTROL PANEL FAB DWG FOR
3 DV0.865.01.0.PR 400 & 500 KVA 415 V 3PH S/F DSE 1
7320 MKII
ELECTRICAL COMPONANT
CONSISTING
ASSEMBLY (DSE 6120 MK II) (MCB,
*4 DV8.873.40.0.00 1 OF SR.NO.-
PB, SELECTOR SW, CONNECTORS.) 5 TO 21
FOR STD. PANEL
MCB 32A SP
5 3H.864.04.0.00 MERLINGERIN/SCHNEIDER 1
MAKE(C60H1P32AC)

120
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ON/FF SELECTOR SW.(WITH NO
6 6H.880.32.0.00 ELEMENT )TEKINC MAKE 1
METALLIC SERIES 2AS2-2P.
EMERGENCY STOP PUSH BUTTON
7 4H.851.11.0.00 TUNR TO RELESE (NC 1
ELMENT)TECKNIC MAKE
10 PIN, 13 AMP, MALE CONNECTOR ,
8 2H.875.14.0.00 NO- MS3102R-18-1P+ EMI EMC SQG, 1
MAKE-ALLIED/AMPHENOL
MCB 4A SP MERLINGERIN MAKE
9 3H.864.03.0.00 2
(C60H1P4AC)
MCB SINGLE POLE 2 AMP, MAKE -
10 06.931.12.0.00 SIEMENS / SCHNEIDER, C60, PART 3
NO. A9N1P02C
CONTROL TERMINAL 6
11 4H.865.22.0.00 SQ.MM,600V,50A,TYPE-CTS6U, 3
CONNECTWELL MAKE
CONNECTWELL MAKE END
12 KV8.853.07.0.00 1
CLAMP (AS REQUIRED)

121
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONNECTWELL MAKE END
13 2H.892.12.0.00 PLATES FOR 4 SQ.MM TERMINAL 1
STRIPS
23-PIN CONNECTOR ALLIED MAKE
14 6H.902.25.0.00 MS-3102-R-32-6-P (MALE TYPE 1
PINS)+C&C+SQG
5 PIN CONNECTOR
15 4H.383.05.0.00 ALLIDE/AMFINOL MAKE (3102R 1
14S--5S +SQG+C&C)-
24 V DC RELAY BOARD 2CH. OEN
MAKE RELAY(70 AMP.) 1C/O.
16 KV8.853.05.0.00 1
BATTERY -VE SIGNAL,DIN
MOUNTED UL MAKE
RELAY BOARD UL MAKE 24 VDC
17 DV0.854.09.0.00 2CH. 2C/O (RELAY- OMRAN MAKE 1
5AMP.)
18 F6.860.11.0.00 RELAY 24VDC,100A BAGLA MAKE 1

122
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MSSL MAKE CONNECTOR 250
SERIES 2PIN FEMALE CONNECTOR
NOT
*19 02.834.03.0.00 (HOUSING 60702481-2) WITH 1
ILLUSTRATED
FEMALE PINS(TERMINALS
82404140) (FOR PANEL)
MCB SINGLE POLE 6AMP
20 3H.864.09.0.00 SCHINDER MAKE - PTRA101PC6 1
C1S2
EXHOUST FAN,, 6', Rexnord Make
21 DV0.856.08.0.00 2
With Filter
MISCELLANEOUS PARTS CONSISTING
*22 F6.327.60.0.00 ASSEMBLY FOR STD.CONTROL 1 OF SR.NO.-
PANEL 23 TO 41
PVC CHNNEL SALZER MAKE 25 X
23 2H.892.13.0.00 1
25 MM(LENGTH AS REQUIRED)
DIN RAIL WITH GREEN
NOT
*24 4H.971.14.0.00 PASSIVATION(LENGTH AS 0.5
ILLUSTRATED
REQUIRED)

123
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*25 4H.865.19.0.00 SPIRAL FOR WIRE BUNCH 1
ILLUSTRATED
TIE WRAP 100 MM LENGTH (QTY.
26 3H.905.06.0.00 50
AS REQUIRED)
CONTROL PANEL FRONT DOOR
STICKER (40 x 10 ) & LETTER NOT
*27 2H.892.07.0.00 1
HIGHT 4 MMANODIZED WHITE ILLUSTRATED
BACKGROUND BLACK LETTER )
LEGENDS FOR CONTROL PANEL
INSIDE PARTS( 20 X 8 ) LETTER NOT
*28 2H.892.06.0.00 1
HIGHT 3MM,Polycarbonate,sign ILLUSTRATED
written)
CONTROL PANEL SERIAL NAME
29 2H.892.08.0.00 1
PLATE
PRINTED FERRULE WHITE SLIVE
NOT
*30 2H.892.14.0.00 BLACK LETTER 1 SETFOR 1 ILLUSTRATED
CONTROL PANEL
ANODIZED/LAMINATED CONTROL NOT
*31 F6.327.15.0.00 1
DWG. PLATE 280 X150(24 V DC) ILLUSTRATED

124
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PIN TYPE LUGS 1.5SQ.MM. DOWEL NOT
*32 F6.900.38.0.00 10
MAKE ILLUSTRATED
PIN TYPE LUGS 1SQ.MM. DOWEL NOT
*33 F6.900.39.0.00 50
MAKE ILLUSTRATED
DOWELL MAKE PIN TYPE LUG 4 NOT
*34 2H.892.19.0.00 10
SQ.MM(AS REQUIRED) ILLUSTRATED
U TYPE LUGS 1SQ.MM. DOWEL NOT
*35 F6.900.37.0.00 5
MAKE ILLUSTRATED
O TYPE LUG. 4.0 SQ.MM ID-5 NOT
*36 F6.900.25.0.00 6
DOWELL MAKE ILLUSTRATED
RUBBER GASKET(SELF ADESIVE
NOT
*37 4H.971.09.0.00 20X5 MM ) FOR CONTROL PANEL 4
ILLUSTRATED
DOOR & GLAND PLATE
NOT
*38 4H.971.12.0.00 RUBBER GROMET 25 MM DIA 1
ILLUSTRATED
RUBBUR GROMET FOR 40 MM NOT
*39 2H.892.16.0.00 3
HOLE ILLUSTRATED
NOT
*40 4H.971.13.0.00 FEVI QUICK 20
ILLUSTRATED

125
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PVC CHANNEL SALZER MAKE
NOT
*41 02.974.41.0.00 25X40 MM , MAKE: SALZER(Length 1
ILLUSTRATED
As Required)
CONSISTING
*42 2H.892.70.0.00 EARTHING ASSEMBLY 1 OF SR.NO.-
43 TO 47
SET BOLT M8 ( ROLLED BRASS)
43 4H.971.18.0.00 1
FOR PANEL EARTHING
M8 NUT ROLLED BRASS FOR
44 4H.971.19.0.00 PANEL EARTHING SHANTI 4
PROJECT
M8 BRASS WASHER FOR PANEL
45 4H.971.23.0.00 4
EARTHING
CLIP FOR FLEXIBLE PIPE WITH
46 34.151.03.0.00 2
SLEEVE
47 50.003.08.012. SET SCREW - M8X1.25X12 - 8.8 2
MCCB,C.T. , INSHULATOR , BUS CONSISTING
*48 DV0.867.50.0.PR BAR ASSEMBLY FOR 500KVA 1 OF SR.NO.-
415V 3PH. 50HZ 49 TO 53

126
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SCHNIEDER MAKE MCCB 3 P 800
49 DV0.850.11.0.00 1
AMP.TYPE-LV580300
CURRENT TRANSFARMOR 400/5, 5
50 F6.888.05.0.00 1
VA (NEWTEK MAKE)
NOT
*51 F6.864.05.0.00 BUSBAR SUPPORT 40 MM LENGTH 3 ILLUSTRATED
BUS BAR SUPPORT INSULATOR 30 NOT
*52 F6.864.13.0.00 2
MM LENGTH ILLUSTRATED
COPPER (ZINC PLATED)BUS BAR NOT
*53 F6.340.05.0.00 1
50X10 WITH INSHULATED SLEEVE ILLUSTRATED
ASSEMBLY FOR 6-PIN MALE CONSISTING
*54 DV8.903.71.0.00 CONNECTOR WITH MALE PINS 1 OF SR.NO.-
(MOLEX M 55, 56
6-PIN MALE CONNECTOR,
NOT
*55 DV8.903.73.0.00 HOUSING-50-84-1060 (MOLEX 1
ILLUSTRATED
MAKE)
6-PIN MALE CONNECTOR,
NOT
*56 DV8.903.74.0.00 TERMINAL-02-08-2003 (MOLEX 6
ILLUSTRATED
MAKE)

127
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GENSET CONTROLLER DSE MAKE
57 DV0.858.05.0.PR 1
TYPE-DSE 7320 MK II
58 50.506.08.000. PLAIN MACHINED WASHER - M8 4
59 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
60 02.710.93.0.00 STICKER FOR 'KG 745' 1
CONSISTING
*61 4H.971.9.. FASTENERS FOR EARTHING 1 OF SR.NO.-
62 TO 64
SET BOLT M8 ( ROLLED BRASS)
62 4H.971.18.0.00 3
FOR PANEL EARTHING
M8 BRASS WASHER FOR PANEL
63 4H.971.23.0.00 6
EARTHING
M8 NUT ROLLED BRASS FOR
64 4H.971.19.0.00 PANEL EARTHING SHANTI 3
PROJECT
EARTHING CABLE, 25/3, 850 MM
65 KV2.901.04.0.PR LENGTH, 50 SQMM FOR ALT. TO 1
PANEL
66 50.003.14.025. SET SCREW - M14X2X25 - 8.8 4

128
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


67 50.548.14.000. SPL. PLAIN WASHER - M14 4
EARTHING CABLE, 19/3, 400 MM
68 F6.872.15.0.00 LENGTH, 10 ID, 35 SQMM LUGS AT 1
BOTH SIDE
CONSISTING
*69 DV8.807.65.0.PR C.T PLATE ASSEMBLY 1 OF SR.NO.-
70 TO 72
CT MOUNTING PLATE ASSEMBLY NOT
*70 DV8.806.85.0.PR 1
FOR 500 KVA ILLUSTRATED
CURRENT TRANSFARMOR 800/5, 5
71 KV8.855.05.0.00 3
VA (NEWTEK MAKE)
ASSEMBLY FOR 6-PIN MALE CONSISTING
*72 DV8.903.71.0.00 CONNECTOR WITH MALE PINS 1 OF SR.NO.-
(MOLEX M 73, 74
6-PIN MALE CONNECTOR,
NOT
*73 DV8.903.73.0.00 HOUSING-50-84-1060 (MOLEX 1 ILLUSTRATED
MAKE)

129
TITLE: -500 KVA STD CONTROL PANEL -380-
GROUP: - DV0.867.1
415V 50 HZ-WITH DSE 7320 MK-II UNIT

20 49 9
10
3 23 17
21 26
29 16
18 12
6 11 13
57 21
7
14
5 66
8 67
15
59
43 58
45
44 50
65 71 68
47
43 62
45 63 64
63
60 44 62
64 46

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


6-PIN MALE CONNECTOR,
NOT
*74 DV8.903.74.0.00 TERMINAL-02-08-2003 (MOLEX 6
ILLUSTRATED
MAKE)
5 PIN CONNECTOR FOR SHORT NOT
*75 4H.383.06.0.PR 1
LINK ILLUSTRATED

130
TITLE: - STICKER FOR "KG500W" GROUP: - 02.710.76.0.00

KIRLOSKAR KG500W
GREEN
POWER IDEAS

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.710.76.0.00 STICKER FOR "KG500W" 1

131
TITLE: - STICKER FOR GENSET GROUP: - 4H.147.12

1 5
4
2 3

6 7 8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ATTENTION STICKER FOR R1040 &
1 02.402.09.0.00 1
SL90.
2 38.065.11.0.00 STICKER FOR "START" 1
3 38.065.07.0.00 STICKER FOR "STOP'' 1
4 02.402.03.0.00 DANGER HIGH VOLTAGE STICKER 1
5 02.402.04.0.00 CAUTION STICKER 1
6 02.402.05.0.00 ENERGY STICKER 1
7 02.402.07.0.00 DO NOT TOUCH STICKER 2
8 38.065.71.0.00 WARNING STICKER 1
9 2H.075.41.0.00 RECOVERY BOTTEL STICKER 1

132
TITLE: - SUCTION TUBE GROUP: - DV0.043

5
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.043.20.0.00 SUCTION TUBE ASM 1 OF SR. NO.
2 TO 5
2 DV0.043.10.0.00 SUCTION TUBE (SUB ASSLY) 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 3
4 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
JOINT (FOR SUCTION TUBE
5 DV0.043.05.0.00 1
FLANGE)

133
TITLE: - SUPRABHA BAG DIMN LxWxH
GROUP: - 2H.450.65.0.00
(3750 x 1850 x 2360)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
SUPRABHA BAG DIMN LxWxH ILLUSTRATED
*1 2H.450.65.0.00 1
(3750 x 1850 x 2360) NOT SUPPLID
LOOSE

134
TITLE: - TAPPET AND PUSH ROD TUBE GROUP: - DV0.018

9
11
13

6
10

8 7
12
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.018.30.0.00 PUSH ROD TUBE & ROD 1 OF SR.NO.
2,5, 9
CONSISTING
*2 DV0.018.20.0.00 ASSLY PUSH ROD COVER TUBE 1 OF SR.NO.
3,4
3 DV0.018.05.0.00 PUSH ROD COVER TUBE 1
4 34.011.03.0.00 COLLAR 2
CONSISTING
*5 DV0.018.10.0.00 PUSH ROD ASSEMBLY 1 OF SR.NO.
6 TO 8
6 DV0.018.02.0.00 PUSH ROD 1
7 DV0.018.03.0.00 PUSH ROD SOCKET 1
8 DV0.018.04.0.00 PUSH ROD TOE 1
9 02.024.04.0.00 SPRING 1
10 DV0.018.01.0.00 TAPPET 1
11 34.011.02.0.00 CUP FOR P R TUBE 1
12 34.011.06.0.00 RUBBER BUSH (TOP) 1
13 DV0.018.23.0.00 RUBBER BUSH (BOTTOM) 1

135
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11
10 9
12 8

8
14

15 4

7 13
3

6 17

5
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.015.10.0.00 THERMOSTAT HOUSING ASSLY 1 OF SR. NO.
2 TO 17
2 DV0.015.01.0.00 THERMOSTAT ELEMENT 3
3 DV0.015.02.0.00 THERMOSTAT HOUSING 1
4 DV0.015.03.0.00 THERMOSTAT HOUSING COVER 1
JOINT (FOR THERMOSTAT
5 DV0.015.05.0.00 1
HOUSING)
GASKET (FOR THERMOSTAT
6 DV0.015.06.0.00 1
COVER)
WASHER (FOR THERMOSTAT
7 DV0.015.07.0.00 1
HOUSING ASSLY)
8 50.506.08.000 PLAIN MACHINED WASHER - M8 10
9 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 1
10 50.002.08.125 SET BOLT - M8X1.25X125 - 8.8 1
11 50.002.08.105 SET BOLT - M8X1.25X105 - 8.8 2
HEXAGONAL HEADED BOLT - M8
12 50.002.08.130 3
X 130L
13 50.508.07.000. COPPER WASHER (10X14) 1

136
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11
10 9
12 8

8
14

15 4

7 13
3

6 17

5
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRECOATED PLUG (FOR OIL
14 34.001.35.0.00 1
GALLERY)
15 50.002.08.040 SET BOLT - M8X1.25X40 - 8.8 3
16 50.602.14.000 PLUG (M14X1.5) 1
17 50.508.12.000 COPPER WASHER (14X20) 1

137
TITLE: - TORSIONAL VIBRATION DAMPER+
GROUP: - DV0.030.1
CRANK PULLEY

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
TORSIONAL VIBRATION DAMPER
1 DV0.030.30.0.00 1 OF SR.NO.-
ASM 2 TO 4
DAMPER (VISCOUS) HODEK MAKE
2 DV0.030.03.0.00 S/F LONG COUPLED GENSET WITH 1
LSC ALTERNATOR
3 50.506.12.000. PLAIN MACHINED WASHER - M12 8
4 50.052.12.045. SET BOLT-M12X45-10.9 8

138
TITLE: - TURBOCHARGER AD MOUNTING GROUP: - DV0.032.5

16
2 34
26
28
24
13 19
30
9 30
33 18
37 5 29
14 30
35 9 4 36
8 29
10
27
31
21
20 23 22

25 6
32 11
12
17 7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.032.120.0.00 TURBOCHARGER ASM (LEFT) 1 OF SR.NO.-
2 TO 14
LEFT BANK TURBOCHARGER
2 DV0.032.97.0.00 (VIEWED FROM FLYWHEEL) FOR 1
DV10 ENGINE
3 50.080.08.000. NUT (SS) - M8x1.25 6
JOINT (BET.ADAPTOR AND
4 DV0.032.04.0.00 1
TURBO)
STUD M10X1.5X025 (COPPER
5 F6.377.12.0.00 10
COATED)
6 F6.377.11.0.00 STUD M8 (COPPER COATED) 6
7 DV0.032.12.0.00 CLAMPING SPACER 8
8 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 4
9 50.506.10.000. PLAIN MACHINED WASHER - M10 8
SPACER SLEEVE
10 F6.177.13.0.00 4
( COPPER COATED)
TURBO ADAPTOR L.H.
11 DV0.032.19.0.00 1
(FROM F.W. END)

139
TITLE: -TURBOCHARGER AD MOUNTING GROUP: - DV0.032.5

16
2 34
26
28
24
13 19
30
9 30
33 18
37 5 29
14 30
35 9 4 36
8 29
10
27
31
21
20 23 22

25 6
32 11
12
17 7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 6
STAINLESS STEEL NUT M10-AISI-
13 50.080.10.000. 8
304
SPECIAL NUT FOR EXHAUST
14 DV0.024.18.0.00 4
MANIFOLD
CONSISTING
*15 DV0.032.100.0.00 TURBOCHARGER ASM (RIGHT) 1 OF SR.NO.-
13 TO 27
RIGHT BANK TURBOCHARGER
16 DV0.032.98.0.00 (VIEWED FROM FLYWHEEL) FOR 1
DV10 ENGINE
17 50.080.08.000. NUT (SS) - M8x1.25 6
18 DV0.032.04.0.00 JOINT (BET.ADAPTOR & TURBO) 1
STUD M10X1.5X025 (COPPER
19 F6.377.12.0.00 10
COATED)
20 F6.377.11.0.00 STUD M8 (COPPER COATED) 6
TURBO ADAPTOR (R.H.) (FROM
21 DV0.032.18.0.00 1
F.W. END)
22 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 4

140
TITLE: - TURBOCHARGER AD MOUNTING GROUP: - DV0.032.5

16
2 34
26
28
24
13 19
30
9 30
33 18
37 5 29
14 30
35 9 4 36
8 29
10
27
31
21
20 23 22

25 6
32 11
12
17 7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


23 F6.177.13.0.00 SPACER SLEEVE( COPPER COATED) 4
24 50.506.10.000. PLAIN MACHINED WASHER - M10 8
25 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 6
STAINLESS STEEL NUT M10-AISI-
26 50.080.10.000. 8
304
SPECIAL NUT FOR EXHAUST
27 DV0.024.18.0.00 4
MANIFOLD
JOINT (FOR FLANGE) FOR T/C LUB
28 DV0.032.06.0.00 2
OIL OUTLET PIPE
29 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
30 50.506.08.000. PLAIN MACHINED WASHER - M8 4
31 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 4
32 DV0.032.33.0.00 JOINT 1
SOCKET HEAD SCREW -
33 50.011.08.025. 8
M8X1.25X25 - 8.8
JOINT FOR ADAPTOR (TURBO
34 4H.132.27.0.00 2
SIDE)
TURBO DRAIN PIPE (RH) (FROM
35 DV2.032.37.0.00 1
FLYWHEEL END)

141
TITLE: - TURBOCHARGER AD MOUNTING GROUP: - DV0.032.5

16
2 34
26
28
24
13 19
30
9 30
33 18
37 5 29
14 30
35 9 4 36
8 29
10
27
31
21
20 23 22

25 6
32 11
12
17 7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


TURBO DRAIN PIPE (LH) (FROM
36 DV2.032.38.0.00 1
FLYWHEEL END)
37 50.508.34.000. COPPER WASHER (30X36) 2

142
TITLE: - WATER PUMP GROUP: -DV0.016

4
5 9
3
6

2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
WATER PUMP ASSEMBLY WITH
*1 DV0.016.20.0.00 1 OF SR.NO.-
PULLEY 2 TO 7
2 DV0.016.60.0.PR WATER PUMP ASSEMBLY 1
3 50.506.08.000 PLAIN MACHINED WASHER - M8 4
4 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
5 50.003.10.025 SET SCREW - M10X1.5X25 - 8.8 6
6 50.506.10.000 PLAIN MACHINED WASHER - M10 7
JOINT - BETWEEN WATER PUMP
7 DV0.016.09.0.00 1
HSG AND HEADER.
BELT V SECTION
8 DV0.016.08.0.00 1
(BX 58- PITCH LENGTH 1520)
9 DV0.016.21.0.00 WATER PUMP PULLEY (115 PCD) 1

143
TITLE: - WIRING HARNESS TIE, 200MM
GROUP: -02.1216.01.0.00
LENGTH, IN BLACK COLOUR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WIRING HARNESS TIE,200MM
1 02.1216.01.0.00 2
LENGTH, IN BLACK COLOUR

144

You might also like