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Group 2 Electrical Circuit: Dashboard Part Frame / Engine Part

The document describes an electrical circuit diagram with various components labeled. It includes labels for dashboard parts, frame/engine parts, and components like turn signals, brake functions, gauges, and lighting.

Uploaded by

André Targino
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© © All Rights Reserved
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0% found this document useful (0 votes)
33 views7 pages

Group 2 Electrical Circuit: Dashboard Part Frame / Engine Part

The document describes an electrical circuit diagram with various components labeled. It includes labels for dashboard parts, frame/engine parts, and components like turn signals, brake functions, gauges, and lighting.

Uploaded by

André Targino
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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GROUP 2 ELECTRICAL CIRCUIT

DASHBOARD PART FRAME / ENGINE PART


CN-17 F/COMBI H/LAMP
200 RH RH
1
290 290
2

120

180
170
340 340 CLUSTER
3

L T

B E
WC

WATER SEPARATOR
G1

W
4

BRAKE OIL LEVEL

E/G TEMP GAUGE


TURN SIGNAL RH

TURN SIGNAL LH
PARKING BRAKE
FOR CABIN 1 2 3 4 5 6 7 8 9 10 11 12

EARTH(GAUGE)
ENGINE CHECK
GLOW LAMP(+)

CHARGE LAMP

ANTI-RESTART
GLOW LAMP(-)

ILLUMINATION

10A
10A

15A

WORK/BEACON LAMP 10A


15A
5A
5A

5A

5A

5A
T/M OIL TEMP

-A
-A
FUEL GAUGE
FUEL EMPTY
ENG. OIL PS
HEAD LAMP

AIR FILTER

HORN/STOP LAMP
OPS LAMP
CR-11
310 310

ILL/HEAD LAMP
L 1

EARTH

START RELAY
G

FUEL SENDER
210 210

TURN LAMP
B 2

A/CLEANER

S/W TM TEMP
FOR CABIN

FUSE BOX

CD-29
G1 G1

B+

CLUSTER

CLUSTER
IG

Pa
E 3

TRAVEL
-

SWITCH
CN-57

OPSS

CD-10
CN-56

CN-36
FLASHER UNIT

CN-5

CD-2
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8

2
1
2
4

1
3

-
-
CR-5
3 4 220 220
4

334

328
430

314
330
312
446
448

450
452

340

270

456
212
458

200
210
212
220
230
240

270
280
290
205

446

458

450
G2

G2

G3

G3
314
340

330
G1
G1
3
320 320
2
350 350
1 2 1
RELAY NEUTRAL CS-2 START KEY CS-73
170 460 460
4 1
120 G3
CR-13 3 2

H0 I
3 4 330 330 180
4 2 SWITCH SEAT
G1

0,
3 1

I
4 BR
230 230 - ACC
2 1 R1 CN-131
360 360 B3 336 336 CUTOFF SOL1
1 2 1 4 BR 2

446
458
450
460
336
- ACC G3 (TILT/LIFT)
RELAY HEADLAMP 1

G1
4 BR

334

328
430

314
330
312
446
448

450
452

340

456

458

200
210

220
230
240

280
290
205

120

170
G2
- ACC
2 R2 336 DO-2
- ST 2
CR-50 G3
420 420 1
86 30 87a CN-1
322 322
85 1 1 CN-132
336 CUTOFF SOL2
87 2 2 2
205 205 446 G3 (LIFT DOWN)
86 3 CLUSTER 3 1

290
210

200
220
230
330
280

312
314

340
205
328

240
334

446
458
456
452
450
170
448
120
430
G1
G2
85 87 87a 326
30 4 4 336
458 2 DO-3
RY TRAVEL CUT 5 CLUSTER 5 G3
450 446 1
6 CLUSTER 6
460 458
CR-51 7 OPS UNIT 7
87a 336 336 450
86 30 8 8 CN-122
324 324 336 460 352 352
85 9 RY CUTOFF 9 2 F/SOL
352 336 420 420
87 10 GEAR SELECTOR 10 1
205 420 352
86 11 RY TRAVEL CUT 11 2
85 87 87a 205 120 120 352 352 420 DO-4
30 12 RY POWER 12 1
120 SP2 420 420
RY ATTACH CUT 13 RY POWER 13
120 120 120 420
14 RY POWER 14 2 DO-1
CN-113 354 354 422
15 15 1
332 332 290 456
1 16 CLUSTER 16
200 200 210 452
2 17 CLUSTER 17 CN-123
448 354 354
18 CLUSTER 18 2
OPSS BUZZER 170 422 R/SOL
19 KEY START 19 1
CS-5 430 G3 354
20 CLUSTER 20 2
G1
21 RY NEUTRAL 21
320 422 DO-5
CN-1 1
380 380 200
1 1 22 22
220 170
SWITCH HORN 2 2 23 23 CN-65
230 446 354 456 G3 G3 1
3 3 S/W A/CLEANER 24 GEAR SELECTOR 24
330 G2 452 354 2
CS-17 4 4 25 CLUSTER 25
NO NC Br 328 328 280 458 448 BACK-UP BUZZER
NC 3 5 5 FUEL SENDER 26 26
W 326 450 372 CN-74
NO 2 6 6 S/W T/M TEMP 27 S/W CUTOFF 27
B G1 312 460 374 430 TO:JEHIN HAR
COM COM 1 7 7 SEAT SWITCH 28 S/W CUTOFF 28 1 L
314 320 U
SWITCH PARKING 8 8 29 29 2 DUMMY
336 ~
9 9 CUTOFF SOL1 30 30
340 352 3 G
CS-21 10 10 F-SOL 31 31 B+
G1 205 420 G2
9 10 10 11 11 TRAVEL SOL 32 32 ALTERNATOR
370 328 G2 120 120 G1
9 12 12 ALT B+ 33 33
370 SP1 120 CN-45
8 13 13 ALT B+ 34 34
8 G1 G1 120 372 TO:JEHIN HAR
6 7 14 14 ALT B+ 35 35 M
2
6
446
15 15 36 EARTH 36
G1 374 M
7 280 280 320 458 456
5 5 16 16 F/KIT INTERFACE
1 420 456 452 120
4 17 17 F/KIT INTERFACE B+
336 452 448
3 18 18 F/KIT INTERFACE START MOTOR
450 170
2 19 19 F/KIT INTERFACE
370 370 380 170 430 OPTION
1 20 20 F/KIT INTERFACE CN-6
350 448 320 170
SWITCH REAR WORK 21 21 F/KIT INTERFACE VSW 1
360 120 456 38SQ(R) 38SQ(B) 38SQ(B)
22 22 E/G TEMP SENSOR 2
322 430 452
CS-41 23 23 E/G OIL PS 3

FUEL SYSTEM INTERFACE


G1 324 354 448
9 10 10 24 24 R-SOL/BZ/LAMP CHARGE 4 BATTERY
340 332 320 G2 12V MASTER SW
9 25 25 MAIN EARTH - 5
310 420 430
8 26 26 ENGINE CHECK 6
8 336 372 320
6 7 27 27 F/KIT INTERFACE STARTER COMMAND 7
2 310 374
6 28 28 F/KIT INTERFACE FUEL SELECTOR 8
7 310 354 372
5 5 29 29 LPG CUTOFF1 9
1 374
4 30 30 LPG CUTOFF2 10
352 G4
3 31 31 5V RTN 11
314 314 460 344
2 32 32 FPP1 12
312 312 372 342
1 33 33 VREF(5V) 13
374 346
SWITCH HAZARD 34 34 IVS 14
362
35 35 MAST S/W INPUT 15
G1
CL-15 CN-4 36 36 MAIN EARTH 16
390 390 390
RW ST 1 1
340 340 340
RB CL 2 2 CN-124
312 312 312 G3
R TN 3 3 2 3 G 6
354 354 354
LW BK 4 4 - 5

SENSOR
P.D 1 346
5 5 AMP IVS 4
G1 G1 G1 SW 342
B GN 6 6 PS Vdc 3
314 314 344
R/COMBI LH 7 SIG 2
330 330 6 4 G4
8 G(sig) 1

G1
G2
G3
370 370
CL-16 9 ACCEL PEDAL
390 280 280
RW ST 1 10
340 CS-76
RB CL 2 11
314 362
R TN 3 12 Pa 1
354 G3
LW BK 4 2
5 MAST P/S S/W MAIN EARTH
G1
B GN 6
R/COMBI RH
380
350
360
322
324
332
310
200
390
230

312
314

340
205
328
354

240
334

352
460
372
374
G1

CL-3
B G1
W 330

H/LAMP LH

CL-17
E
B G1
W 340
C
L 312
T
350

240
352
354

312
314
380

230
340
360
360
310
G1

200
380

T/LAMP LH
205
460
354
352
322
324

334
332

200
328

200
390

376

374
205
372

376
G1

G1
CS-11

CS-12
1
2
3
4
5

1
2
3
4
5
6
7
8
9

HORN

CS-68
BRAKE S/W
OPSS UNIT

REAR WORK
CN-25
CD-4
CN-55

10
11
12
13
14

CL-23
10 10

LAMP
8

5
4

1
6

2
2
1
1
2
3
4
5
6
7
8
9

6 7

3
2-TRH

G1
1-TLH

4-HO
4-FWD
5-REV

8-Hi
7-Lo
6-ILL

5
Pa

370
2-N
GEAR SELECTOR

COMBI.SWITCH

GND
OPS-LAMP
FWD S/W

RELAY2

RELAY3
TRAVEL CUT

BRAKE S/W
REV S/W
IGN
SEAT S/W

PARK'G S/W
BATT(+)
BUZZER(-)

>
BEACON LAMP CL-7
9

7
8
2

G1
3-HO

M 280 3-C
SWITCH LPG CUTOFF
5-C 9-C

STEERING COLUMN SWITCH


15LC7EL01

7-2
FUEL SYSTEM CIRCUIT(TIER 3, LPG)

20L7EL07

7-3
MEMORANDUM

7-4
1. POWER CIRCUIT
The negative terminal of the battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal.
1) OPERATING FLOW
Battery(+) Start motor[CN-45(B+)] I/conn[CN-1(12,13,14)]
Start switch[CS-2(3)]
Fuse box[CN-36] (No.1) Cab[CN-17(1)]
OPSS buzzer[CN-113(2)]
OPSS unit[CN-55(12)]
Horn[CN-25(2)]
Brake switch[CD-4]
(No.2) Flasher unit[CR-11(2)]
(No.3) Cluster[CN-57(4)]

2) CHECK POINT

Engine Key switch Check point Voltage

Η - GND (Battery(+))
OFF OFF Θ - GND (Fuse No.1) 10 ~ 13V
Ι - GND (Start key)

7-5
POWER CIRCUIT

2 3 CS-2 CL-16
CN-36 390
1 ST RW
200 HORN/STOP LAMP 10A 120 4
3 2 CL RB

H0 I
210 TURN LAMP 10A
2

2
3 TN R

0,
212 CLUSTER 5A
1

I
START RELAY 5A 4 BR 4 BK LW
- ACC

4
1 R1
ILL/HEAD LAMP 15A B3 5
4 BR G1

5
TRAVEL 5A - ACC
4 BR 6 B GN

6
BI-FUEL SELECT -A - ACC
2 R2
R/COMBI RH

7
- -A - ST

8
CLUSTER 5A START KEY

9 10 11 12
CN-17 WORK/BEACON LAMP 10A CL-15
200 FOR CABIN 15A 390
1 1 ST RW
OPSS 5A
2 2 CL RB
3 CD-4 3 TN R
4 FUSE BOX 200
Pa CN-4 4 BK LW
(CABIN) 390
1
390 5
G1
CN-57 BRAKE SW 2 6 B GN
1 IG
2 -
3 R/COMBI LH
CN-113 4
3 E/G TEMP GAUGE
332 212
1 4 B+ 5
200 5 FUEL GAUGE
2 6
6 -
OPSS BUZZER 7 ANTI-RESTART 7
8 EARTH(GAUGE) 8
CR-11 CLUSTER 9
L 1 10
G 210
B 2 11
E 3
12
FLASHER UNIT
CN-55 CN-1
IGN 1 1
SEAT S/W 2 2
REV S/W 3 3
FWD S/W 4 4
TRAVEL CUT 5 5
RELAY2 6
6
GND 7
OPS-LAMP 8
7
BUZZER(-) 9 8
BRAKE S/W 10 9
RELAY3 11 10
200
BATT(+) 12 11
PARK'G S/W 13 120 120 120
12
14 SP1 120 120 SP2
13
OPSS UNIT 120 120 CN-74
14 TO JEHIN
HARNESS
15 1 L
U
16 2 DUMMY
CN-25
380 17 ~
1 3 G
200 18 B+
2
HORN ALTERNATOR

TO JEHIN CN-45
HARNESS
M
M
120
B+
380
G1

START MOTOR
CS-11

CS-12
5

2
3

5
6
7
8
9
4
1

1
3
4
2

38SQ(R)
4-FWD

2-TRH
1-TLH
5-REV

4-HO
8-Hi
6-ILL

7-Lo

OPTION

38SQ(B) 38SQ(B)
>

BATTERY
3-HO

3-C 9-C 12V MASTER SW


5-C 1
GEAR SELECTOR COMBI SWITCH
15LC7EL03

7-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Start motor[CN-45(B+)] I/conn[CN-1(12,13,14)] Start switch[CS-2(3)]
öT
The engine can be started only when the gearshift is in neutral position.
(1) When start key switch is in ON position
Start switch ON [CS-2(4)] Fuse box[No. 5]
I/conn[CN-1(19)] Fuel system interface[CN-6(1)]

(2) When start key switch is START position


Start switch START[CS-2(2)] Fuse box[CN-36(4)] Neutral relay[CR-5(4Ą2)]
I/conn[CN-1(21)] Fuel system interface[CN-6(7)]

2) CHECK POINT

Engine Key switch Check point Voltage

Η - GND (Battery B+)


Θ - GND (Fuse box No.5)
Running ON 10 ~ 14.5V
Ι - GND (Start key)
Κ - GND (Neutral relay)

7-7
STARTING CIRCUIT

2 CS-2
CN-36 170
HORN/STOP LAMP 10A 4
120
3

H0 I
TURN LAMP 10A 180
2

0,
CLUSTER 5A
CR-5 1

I
4 BR
220 220 START RELAY 5A - ACC
3 4 4

4
1 R1
ILL/HEAD LAMP 15A B3
3 4 BR

5
320 TRAVEL 5A - ACC
2
3 4 BR

6
- -A - ACC
1 2 1 2 R2

7
- ST
RELAY NEUTRAL - -A

8
CLUSTER 5A START KEY
4

9 10 11 12
WORK/BEACON LAMP 10A
FOR CABIN 15A
OPSS 5A

FUSE BOX

CN-1
1
2
3
4
5
6
7
8
9
10
11
120 120 120
12
SP1 120 120 SP2
13
120 120
14
15
16
17
CN-6 18
170 170
VSW 1 19
E/G TEMP SENSOR 2 20
E/G OIL PS 3 320
21
CHARGE 4
22
- 5
23
ENGINE CHECK 6
320 24
STARTER COMMAND 7
FUEL SELECTOR 8 25
LPG CUTOFF1 9 26
LPG CUTOFF2 10 27
5V RTN 11 28
FPP1 12 TO JEHIN CN-45
VREF(5V) 13 HARNESS
M
IVS
MAST S/W INPUT
14
15
M
16
120
FUEL SYSTEM INTERFACE B+
START MOTOR

38SQ(R)
OPTION

38SQ(B) 38SQ(B)

BATTERY
12V MASTER SW
1

15LC7EL04

7-8

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