NEW RELEASE Form 160.

76-PA1 (818)

REMOTE E-M MOTOR STARTER

SPECIFICATIONS (R-1132)
YK (STYLE H) CENTRIFUGAL CHILLER
PRODUCT DRAWING WITH OPTIVIEWTM CONTROL CENTER

CONTRACTOR ________________________ PURCHASER _____________________________________________

ORDER NO. __________________________ JOB NAME _______________________________________________

YORK CONTRACT NO. __________________ LOCATION ______________________________________________

YORK ORDER NO. _____________________ ENGINEER _______________________________________________

REFERENCE DATE _________ APPROVAL DATE_________ CONSTRUCTION DATE _________

Job Data to be filled in by Johnson Controls Sales Representative

Motor Starters for use with YORK Centrifugal Liquid Chilling Units must be furnished in accordance with the requirements
of YORK Engineering Standard R-1132, as described by this document, to ensure proper functioning of unit and its
associated controls.
The Starter(s) to be furnished by ________________________
A. Quantity: ______________________________ B. Manufacturer: ______________________________
C. Size and/or Model Number of Starter: ____________________________________________________
D. Starter Type:
 Across-The-Line
 Wye-Delta, Open Transition  Wye-Delta, Closed Transition
 Auto-Transformer, Closed Transition ______ % Tap
 Primary Reactor ______ % Tap
 Primary Resistor ______ % Tap
E. Type Enclosure – NEMA: ____________________________ (NEMA-1 Unless Otherwise Specified)
F. Type Mounting:  Floor  Wall
G. YORK Unit Model No. YK: ________________________________________________________________
H. Control Power Transformer – 2.0 KVA _______________________________________________
I Power Supply, Volts, Phase, Hertz __________________________________________________
J Rating Data: FLA, LRA, max. inrush amps ____________________________________________
K Motor Service Factor (if greater than 1.05) ____________________________________________
L Power Factor Correction Capacitors (when required)
Full Load PF: ______ Uncorrected ______ Corrected ______ or KVAR @ ______ Volts
M Required Accessories and Modifications (detail) (include customer specifications, as required)
N Code Approval Required: UL - ____ YES ____ NO
CSA - ____ YES ____ NO
NOTE: A UL Listed or CSA Certified starter must be supplied with a UL/cUL Listed chiller.
O Manual Reset Overload Relays-required (high voltage only) for UL or cUL approval.
P Job Name, and JCI Sales Order Number
Q ESG Part Number, when applicable for shipment into ASO plants
R ESG Standard R-1132
S “Main contactors will drop out within 4 cycles of removal of 115 volt “Run” signal”.
This note to appear on the starter wiring diagram.
T Three-Phase, Oil Pump Power Supply (when required) Fuse block (30 amp) _______ or Circuit Breaker _______;
Oil Pump Voltage _______ (specify only for medium/high voltage starters)
NOTE: Refer to 6. PURCHASING on page 7 for more information.
JOHNSON CONTROLS 1
 FORM 160.76-PA1

ISSUE DATE: 8/31/2018

This standard, defining the requirements of materials to be furnished or services to be performed, is not subject to interpretation

1. SCOPE All motor starting for 5001v-15kv must be spe-

cifically coordinated with the motor supplier and
1.1 This standard covers the special purchasing require-
JCI Applications Engineering. For 2300-5000v
ments of remote Electro-Mechanical (E-M) motor
applications, surge arrestors are to be supplied
starters for use with Model YK Style H YORK Cen-
on the input side of the motor starter. For >5000v
trifugal Liquid Chilling Units as follows:
auto-transformer start applications, RC snubbers
a. YORK Single Stage Refrigerant R-134a and are recommended to protect the transformer and
R-513A Models YK with Optiview control panel motor from transient over-voltage. In lieu of RC
and with open motors per ESG standard C-143. snubbers, surge arresters may be applied.

b. Medium (2300-5000) voltage starters shall be

2. RELATED STANDARDS NEMA Class E2 which include an integral discon-
a. ANSI/IEEE Standard C57.13, Requirements for nect means, high interrupting capacity current-
Instrument Tranformers. limiting fuses and either an air break, drawout con-
tactor or a slide-out vacuum contactor as standard,
b. National Electrical Code (NEC), ANSI/NFPA-70. although not shown on Figure 2 on page 4.
c. Underwriters Laboratories Standard UL 508. c. Starters for high (5001-15,000) voltage motors
d. Canadian Standards Association (CSA) Std. C22.2 shall use metal clad switchgear and vacuum circuit
No. 14-91. breakers. Circuit breakers shall be provided with
capacitor type tripping device to facilitate opening
e. NEMA Standards, Industrial Controls and Sys- on loss of control power. Control power shall be
tems, Pub. No. ICS. nominal 115 VAC. DC control circuits shall be
f. NEMA Standards, Motors and Generators, Pub. avoided, unless specifically required by the end
No. MG1. user and approved by JCI Application Engineering.
Switchgear utilizing motor-driven springs to charge
g. ESG Standard C-143 D-flange Open Motors.
the disconnecting mechanism are not acceptable
under any circumstances.
3. REQUIREMENTS
Circuit breakers if thermal/magnetic, must be
3.1 Starters supplied under this standard must comply compensated to maintain accuracy at the highest
with the requirements of the NEC, ANSI/IEE C57.13, operating temperature within the motor starter
and any additional codes or standards referenced on enclosure. This includes circuit breakers in
the Purchase Order. non-ventilated enclosures.
3.2 On points of difference with the above referenced d. Medium voltage YORK Current-Guard branded
standards and codes, the requirements of this stan- solid state starters, which communicate data to
dard shall prevail. The starter circuit must be approved the chiller panel via electronic Modbus address
by ESG Engineering. map, are covered by JCI standards R-1148 and
Type of Starter - The basic type of starter (across-
3.3  R-1157. Alternative non-YORK branded medium
the-line, auto-transformer, wye-delta, etc.) covered by (2300-5000) and high (5001-15000) voltage solid
this standard shall be as specified on the Purchase state starters may be applied to the YK chiller
Order. motor, but will not have the same level of data
exchange. These are then treated as E-M starters
a. For auto-transformer, primary resistor and primary for control interface, and shall comply with this
reactor starters, the design output voltage during specification and Figure 2 on page 4. Details
starting shall not be less than 57.7% of the unit of the solid state starter construction and motor
nameplate voltage for 200-600V and 65% of unit starting characteristics must be reviewed and
nameplate voltage for 2300-5000V. Starter ca- approved by JCI Applications Engineering.
pacity shall be “Medium Duty”, able to withstand
inrush current for minimum 30 seconds, per NEMA Enclosure - Enclosure for the starter must be NEMA
3.4 
standards. Refer special cases to York, PA ESG Type 1, General Purpose, unless otherwise specified
Application Engineering Dept. on the Purchase Order.

2 JOHNSON CONTROLS
FORM 160.76-PA1

ISSUE DATE: 8/31/2018

LD27418

NOTES:
1. Connect the contacts of any voltage sensitive device(s) in circuits 13-1 rather than circuit 53-13. Any safety device(s) in the starter that may
drop out due to loss of power must reset automatically when power is restored.
2. Each 115V inductive load: i.e., motor starter coil, relay coil, etc., shall have a transient suppressor wired in parallel with its coil, physically lo-
cated at the coil. Transient suppressor shall be a series RC device, 0.1µf, 100 ohms, 250 VAC, UL approved - Rifa P/N PMR210ME6100M100
or Electrocube P/N RG-1782-6 or equal.
3. The jumper between terminals 53 & 15 in the chiller control panel must be removed when electromechanical starter overloads and/or safety
devices are used.

Figure 1 - TYPICAL ACROSS-THE-LINE STARTER 200 THRU 600 VAC

Circuit Control Wiring - Control circuit wiring and

3.5  3.8 Starter Control Circuit -
terminal blocks shall be as shown in Figure 1 on page a. Start-stop signal - The starter control circuit is
3 for 200 to 600 VAC motor starters and shall be actuated by a 115V ± 10%, single phase, 50 or 60
as shown in Figure 2 on page 4 for 2300 to 5000 Hertz “Run” signal (1 amp full load, 10 amp inrush
VAC motor starters. maximum) applied across terminals “24” & “2” from
Power Terminal Marking - Starter line and load ter-
3.6  the York Control Center. If either the starter control
minals must be identified by suitable markers. voltage or current exceeds this rating, a separate
additional control relay of proper rating shall be
Nameplate Marking - Nameplate shall be marked
3.7 
furnished within the starter. The “Stop” function is
as follows:
accomplished by terminating the “Run” signal.
“Volts, phase, Hertz, FLA, LRA, for refrigeration b. All ungrounded conductors of the starter control
and air conditioning duty only per ESG Standard circuit shall be protected by an overcurrent device
R-1132”, also UL or cUL Listed under File No. rated not more than 300% of the current rating of
________________” or “CSA Certified under File No. the conductors or control relay contacts.
__________________” when specified on Purchase
c. The control circuit must be designed to open
Order. NOTE: A UL Listed or CSA Certified starter
the main contactors within (4) cycles (66.7 milli-
must be supplied with a UL/cUL Listed chiller.
seconds) after removal of the 115V “Run” signal
(including the dropout time of any control relay
added per Section 3.8(a)).

JOHNSON CONTROLS 3
 FORM 160.76-PA1

ISSUE DATE: 8/31/2018

LD27419
NOTES:
1. Connect the contacts of any voltage sensitive safety device(s) in circuit 13-1 rather than circuit 53-15. Any safety device(s) in the starter that
may drop out due to loss of power must reset automatically when power is restored.
2. Switchgear with automatically operated circuit breaker(s) may be used in lieu of contactors on medium voltage units (above 600V), and shall
be used above 5000 volts.
3. Each 115V inductive load: i.e., motor starter coil, relay coil, etc., shall have a transient suppressor wired in parallel with its coil, physically lo-
cated at the coil. Transient suppressor shall be a series RC device, 0.1µf, 100 ohms, 250 VAC, UL approved - Rifa P/N PMR210ME6100M100
or Electrocube P/N RG-1782-6 or equal.
4. OL shown above will generally involve separate current transformers and an electronic relay. See 3.10.

Figure 2 - TYPICAL ACROSS-THE LINE STARTER - 2300 THRU 5000 VAC AND TYPICAL ACROSS-THE-
LINE SWITCHGEAR – 5001 THRU 15000 VAC

3.9 Solid State Motor Overload protection is provided in d. OL’s may sense motor current directly (within the
the York Control Center. current and voltage limitations of the OL coils),
or they may be fed through two or three current
3.10 For 2300 to 5000 VAC motor starters, and 5001-15kv
transformers (CT’s). Refer to Paragraph 3.10(h).
switchgear, additional UL approved Manual Reset
Overload Relays (OL’s) are required as follows when e. The OL’s shall be factory set by the starter man-
the Purchase Order specifies UL or cUL approved ufacturer for ultimate trip point corresponding to:
units.
1. For Model YK units with open motors per ESG
a. Three (3) (OL’s) shall be supplied. Standard C-143 D-flange open motors: 105%
of motor full load current (FLA).
b. OL’s shall be UL approved manual reset, ambient
compensated, adjustable type, either thermal or f. If OL’s sense the motor phase current of del-
magnetic or a JCI approved solid state device such ta-connected low voltage motors, the ultimate trip
as the Eaton MP-3000, GE Multilin or equivalent. point shall correspond to the values as shown in
Paragraph 3.10(e) divided by 1.73.
c. OL’s may sense either line or phase current.

4 JOHNSON CONTROLS
FORM 160.76-PA1

ISSUE DATE: 8/31/2018

1. For units with power factor correction capac- 3.12 Sequencing of Steps - Sequencing of multiple step
itors on the load side of the OL relays, the starters shall be a function of time or current
OL ultimate trip point must be decreased as
a. When control by current is provided, transition shall
follows:
be programmed to occur at 1X motor FLA, with
OL ultimate trip setting = OL setting without PF X PF before correction an incomplete sequence shutdown and opening
with PF correction correction PF after correction
of circuit #53 taking place if transition does not
occur within 30 seconds.
g. OL’s shall be adjusted for locked rotor trip time
b. When control by current is not provided, the starter
(seconds) as shown in Table 1 on page 5.
manufacturer shall furnish timer(s) with an adjust-
OL’s shall be temperature compensated to operate
able range of sixty (60) seconds, factory set by
within the specified locked rotor trip time limits over
the starter manufacturer for a 30 second final step
an ambient temperature range of 40°F to 110°F.
transition. An incomplete sequence shutdown and
Table 1 - STARTER TYPE opening of circuit #53 shall take place if transition
Percent Percent LRA Overload Relay
does not occur within 35 seconds of start initiation.
Type of Starting
Voltage Line Load Trip time (Sec.)
c. Reduced voltage starters shall be designed such
Across the Line 100 100 100 8-10 that the starter cannot return to any intermediate
Wye Start-Delta Run** 100+ 33 33 20-30 starting step from the “Run” mode. The starter
80 64 80 10-22
can only transition from “Run” to “Stop”. This shall
include operation during abnormal power events.
65 42.3 65 18-30
Auto-Tranformer
57.7** 33 57.7 20-30 3.13 Run Interlock - All starters must be furnished with a
50* 25 50 *
normally open interlock which closes when full voltage
is applied to the motor. The run interlock contacts shall
80 80 80 10-22
be pilot duty type, 125 VA at 115 volts. The interlock
65 65 65 18-30
Primary Resistor (terminals 3-4) must be suitable for reliable switching
Primary Reactor 57.7** 57.7 57.5 20-30 of 12 to 30 VA at 24 volts AC.
50* 50 50 *
3.14 Control Power Transformer - A control power trans-
+ For Wye Start, line voltage is 100%, motor phase voltage is 57.7%. former shall be standard, complying with the following
* Refer all cases for 50% tap to York, PA JCI Applications Dept. for approval.
Standard YK motors will not start with this tap ratio.
requirements:
** Wye-Delta and 57.7% tap available only for 200-600 volts.
a. Capacity of the control transformer shall be 2.0
h. When used, current transformers must comply Net KVA.
with ANSI/IEEE Requirements for Instrument b. Primary shall be connected to power supply
Transformers, C57.13. The turns ratio shall appear terminals through dual-element fuses in both
in a readily visible location. conductors that are sized for no more than 250%
1. Current transformers feeding overloads must of the primary current.
be sized to meet the accuracy and burden c. Secondary voltage output shall be 115 volts
requirements of the overload relays. ± 10%, single phase, 50 or 60 Hertz as specified
2. The same current transformers may be used by the Purchase Order. The secondary windings
to feed overload relays and a three-phase am- shall be wired to control terminals “L” (line) and
meter circuit provided the accuracy and burden “2” (ground). A 20 amp dual element fuse shall be
requirements of both functions are satisfied. provided in the “L” (line) circuit.
See Paragraph 3.11. d. Circuit 2 (grounded circuit) shall be bonded to
3.11 Current Transformers Supplying Current Signal the starter enclosure for grounding. A No. 10-32
to Optional Ammeter - The turns ratio shall appear wire binding screw shall be provided adjacent to
in a readily visible location. Current transformer shall terminal 2. Circuit 2 shall be grounded at this point.
be sized to provide 2.4 to 4 amperes at motor full load e. Regulation must be such that the output voltage
current and have an accuracy class of 0.6 and burden is 100-130V with load variations of 25-100% of
rating of B-0.1 with continuous thermal current rating rated load.
factor of 1.0 at 30°C. See Paragraph 3.15.

JOHNSON CONTROLS 5
 FORM 160.76-PA1

ISSUE DATE: 8/31/2018

3.15 Ammeters - When specified by the Purchase Order, 3.16 Space Requirements for Stress Cones - The fol-
an ammeter shall be furnished to measure motor lowing minimum distance between point of entry of
line current. The ammeter shall have a 5 ampere conduits and line and load connections shall be pro-
movement and a direct reading scale which indicates vided when the use of stress cones for field wiring is
actual motor current. Two (2) different arrangements indicated.
are recommended as follows:
Voltage Minimum Distance
a. Single-phase ammeter circuit - The ammeter is 2-5 KV 14 inches
installed in series with the current transformer and
5.1-15 KV 19 inches
a shorting switch is connected across the ammeter
as shown in Figure 3 on page 6. 3.17 Power Factor Correction Capacitors - When PF
correction capacitors are specified on the Purchase
Order they shall be connected to the load side of each
starter in all cases except for open-transition auto-
transformer or Wye-Delta starting where they shall
be connected to the line side per NEMA Std. MG-1,
Part 20. See paragraph 3.10(f) and 3.15(c) for other
considerations.
3.18 Three Phase Oil Pump Power Supply - Optional
when specified

LD27420
3.18.1 ( 200-600V only) - When specified on the Purchase
Order, a protected branch circuit, as shown in Fig-
Figure 3 - SINGLE PHASE AMMETER CIRCUIT ure 1 on page 3, shall be provided to supply
three-phase power to the oil pump motor controller
mounted on the YORK YK chiller. The circuit shall
b. Three-phase ammeter circuit - Where indication comply with the following:
of all three phase currents is specified on the Pur-
a. It shall be fed through either a 3-pole, 30 amp fuse
chase Order, a 4-position selector switch shall be
block or a 3-pole circuit breaker as specified on
provided with a common ammeter. This is wired
the Purchase Order.
in conjunction with two CT’s as shown in Figure 4
on page 6. b. Cartridge-type fuse holders, rated 30 amperes and
of the proper voltage rating, shall be provided. For
OFF
maximum dual element fuse size and oil pump
motor FLA, see Table 2 on page 7.
3.18.2 ( Above 600 volts) - When specified on the order,
a 3-phase Oil Pump power transformer with
transformer disconnect and both primary and
secondary transformer fusing shall be provided.

(a) Capacity of the Oil Pump power transformer shall

be 3.0 kVA.

(b) Primary shall be connected to the transformer

X-DENOTES CLOSED CONTACT terminals through fuses in the line conductors that
LD27421 are sized for no more than 250% of the primary
current.
Figure 4 - 3-PHASE AMMETER CIRCUIT

c. If both an ammeter and power factor correction

capacitors are specified, the ammeter shall be
located in the circuit to indicate motor current.

6 JOHNSON CONTROLS
FORM 160.76-PA1

ISSUE DATE: 8/31/2018

(c) S
 econdary voltage output shall be as specified 4. CERTIFICATION
by the Purchase Order. Secondary cartridge-type
4.1 The starter manufacturer must provide three (3) sets
fuse holders rated 30 amperes and of the proper
(or more as specified on the Purchase Order) of
voltage rating shall be provided. For maximum
certified drawings, identified with job name and ESG
dual element fuse size and Variable Speed Oil
Sales Order Number and showing dimensions and
Pump Panel FLA, see Table 2 on page 7.
wiring diagram, as follows:
The secondary fuses shall be wired to control
terminals 67, 68 and 69 (corresponding to phases a. T
 wo (2) sets (or more as specified) to source of
L1, L2 & L3). Purchase Order.
Table 2 - OIL PUMP FUSE SIZES b. One (1) set, for record purposes only, to Product
Oil Pump Fuse Size Technical Support W3, Johnson Controls Inc.,
Freq.(Hz) Oil Pump FLA
Voltage (Amps) 5000 Renaissance Drive, New Freedom, PA
60 200/208 7.2 10 17349.
60 220/230/240 7.2 10
60 380/416 4.3 8
5. PACKAGING AND MARKING
60 440/460*/480 3.6 7
60 575 2.9 5 5.1 The container used in shipment of the starter must be
50 220 7.2 10 identified with the JCI Purchase Order, Job Name and
50 346 6.6 10 JCI Sales Order Number, and any special markings
50 380/400*/415 4.3 8 specified.
50 440 3.6 7

*Preferred voltages when oil pump transformer is furnished. 6. PURCHASING

(d) Transformer load regulation must be such that the Example: Contract Special
output voltage remains within the range as shown One (1) Model ABC, Auto-Transformer, Closed Transition
in Table 3 on page 7. 65% Tap Starter, NEMA 1 enclosure, floor mount-
3.19 Voltage Limits - Low voltage starters must operate ed, for use with York Model YKCDCPQ4-EHG
properly within the voltage limits listed below: Chiller at 460 volts -3-60 with 225 FLA, 1380 LRA
and 583 amps maximum inrush, per ESG Standard
Table 3 - VOLTAGE
R-1132, 2 KVA (20 amp) control power transformer,
Continuous Operation door mounted ammeter and three (3) phase am-
Rated Distribution Dip Voltage
Hz
Voltage Voltage (60 sec. Min.) meter selector switch, 3-phase power supply with
Min Vtg Max Vtg
30 amp fuse block for oil pump, customer XYZ,
60 200V 200-208V 170V 180V 220V
JCI Sales Order Number 00-000000.
60 230V 220-240V 196V 207V 254V
60 460V 440-480V 391V 414V 508V
60 575V 550-600V 489V 518V 635V
60 380V 380V 323V 342V 402V
50 400V 400V 340V 360V 423V
50 415V 415V 353V 374V 440V

Starters rated at voltages not listed above must op-

erate continuously with voltage variation ±10% from
nameplate. A drop to 15% below nameplate voltage
is permitted during start up, but for no longer than 60
seconds.

JOHNSON CONTROLS 7
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2018 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.76-PA1 (818)
Issue Date: August 31, 2018
New Release