Bucket Elevator Catalog
Bucket Elevator Catalog
Bucket Elevator Catalog
WARNING AND SAFETY REMINDERS FOR SCREW , DRAG , AND BUCKET ELEVATOR CONVEYORS
APPROVED FOR DISTRIBUTION BY THE SCREW CONVEYOR SECTION OF THE CONVEYOR EQUIPMENT MANUFACTURERS ASSOCIATION (CEMA) It is the responsibility of the contractor, installer, owner and user to install, maintain and operate the conveyor, components and, conveyor assemblies in such a manner as to comply with the Williams-Steiger Occupational Safety and Health Act and with all state and local laws and ordinances and the American National Standards Institute (ANSI) B20.1 Safety Code. In order to avoid an unsafe or hazardous condition, the assemblies or parts must be installed and operated in accordance with the following minimum provisions. 1. Conveyors shall not be operated unless all covers and/or guards for the conveyor and drive unit are in place. If the conveyor is to be opened for inspection cleaning, maintenance or observation, the electric power to the motor driving the conveyor must be LOCKED OUT in such a manner that the conveyor cannot be restarted by anyone; however remote from the area, until conveyor cover or guards and drive guards have been properly replaced. 2. If the conveyor must have an open housing as a condition of its use and application, the entire conveyor is then to be guarded by a railing or fence in accordance with ANSI standard B20.1.(Request current edition and addenda) 3. Feed openings for shovel, front loaders or other manual or mechanical equipment shall be constructed in such a way that the conveyor opening is covered by a grating. If the nature of the material is such that a grating cannot be used, then the exposed section of the conveyor is to be guarded by a railing or fence and there shall be a warning sign posted. 4. Do not attempt any maintenance or repairs of the conveyor until power has been LOCKED OUT. 5. Always operate conveyor in accordance with these instructions and those contained on the caution labels affixed to the equipment. 6. Do not place hands, feet, or any part of your body, in the conveyor. 7. Never walk on conveyor covers, grating or guards. 8. Do not use conveyor for any purpose other than that for which it was intended. 9. Do not poke or prod material into the conveyor with a bar or stick inserted through the openings. 10. Keep area around conveyor drive and control station free of debris and obstacles. 11. Eliminate all sources of stored energy (materials or devices that could cause conveyor components to move without power applied) before opening the conveyor no information regarding plant wiring, plant environment, the interlocking of the screw conveyor with other equipment, extent of plant automation, etc. Other devices should not be used as a substitute for locking out the power prior to removing guards or covers. We caution that use of the secondary devices may cause employees to develop a false sense of security and fail to lock out power before removing covers or guards. This could result in a serious injury should the secondary device fail or malfunction. There are many kinds of electrical devices for interlocking of conveyors and conveyor systems such that if one conveyor in a system or process is stopped other equipment feeding it, or following it can also be automatically stopped. Electrical controls, machinery guards, railings, walkways, arrangement of installation, training of personnel, etc., are necessary ingredients for a safe working place. It is the responsibility of the contractor, installer, owner and user to supplement the materials and services furnished with these necessary items to make the conveyor installation comply with the law and accepted standards. Conveyor inlet and discharge openings are designed to connect to other equipment or machinery so that the flow of material into and out of the conveyor is completely enclosed. One or more warning labels should be visible on conveyor housings, conveyor covers and elevator housings. If the labels attached to the equipment become illegible, please order replacement warning labels from the OEM or CEMA. The Conveyor Equipment Manufacturers Association (CEMA) has produced an audio-visual presentation entitled Safe Operation of Screw Conveyors, Drag Conveyors, and Bucket Elevators. CEMA encourages acquisition and use of this source of safety information to supplement your safety program. SEE OTHER SIDE FOR SAFETY LABELS
12. Do not attempt to clear a jammed conveyor until power has been LOCKED OUT. 13. Do not attempt field modification of conveyor or components. 14. Conveyors are not normally manufactured or designed to handle materials that are hazardous to personnel. These materials which are hazardous include those that are explosive, flammable, toxic or otherwise dangerous to personnel. Conveyors may be designed to handle these materials. Conveyors are not manufactured or designed to comply with local, state or federal codes for unfired pressure vessels. If hazardous materials are to be conveyed or if the conveyor is to be subjected to internal or external pressure, manufacturer should be consulted prior to any modifications. CEMA insists that disconnecting and locking out the power to the motor driving the unit provides the only real protection against injury. Secondary safety devices are available; however, the decision as to their need and the type required must be made by the owner-assembler as we have
NOTICE: This document is provided by CEMA as a service to the industry in the interest of promoting safety. It is advisory only and it is not a substitute for a thorough safety program. Users should consult with qualified engineers and other safety professionals. CEMA makes no representations or warranties, either expressed or implied, and the users of this document assume full responsibility for the safe design and operation of equipment.
Exposed moving parts can cause severe injury LOCK OUT POWER before removing guard
CHR930001
Walking or standing on conveyor covers or gratings can cause severe injury STAY OFF
CHS991026
CVS930010
CVS930012
Exposed conveyors and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing
Exposed buckets and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing
WARNING
Exposed screw and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing
CHR930011
CVS930011
Exposed screw and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing
CONTENTS
Introduction ................................................................. Selection How to Select ........................................................ Material Classifications ........................................ Centrifugal Discharge Series 1000 ............................................................. Series 2000 ............................................................. Series 7000 ............................................................. Continuous Buckets Series 3000 ............................................................. Series 4000 ............................................................. Series 5000 ............................................................. Series 6000 ............................................................. Components Industrial Duty Elevator Buckets ......................... Industrial Welded Metal Elevator Buckets .......... Bucket Punching For Belts ................................. Bucket Punching For Chains .............................. Service Platforms & Ladders .............................. Data Requirements .................................................... ORTHMAN CONVEYING INDUSTRIAL BUCKET ELEVATORS
Series 1000 Centrifugal Discharge Using Chain Series 2000 Centrifugal Discharge Using Belt Series 3000 Continuous Buckets Using Chain Series 4000 Continuous Buckets Using Belt Series 5000 Continuous Buckets Using Dual Chain High Capacity Series 6000 Continuous Buckets Using Dual Chain Maximum Capacity Series 7000 Centrifugal Discharge Using Chain High Capacity
Page 1
Material.loose coke (crushed 50% minus 1) Weight/ft.3.23-35 lbs. per cu. ft. Capacity required30 tons per hour Elevator height.400 floor to discharge Loose coke is shown in the Material chart and classified as a D47QNT material, see page 4. The recommended type of elevator model is a Series 2010, which designates centrifugal discharge style buckets mounted on belting. For size selection, first convert the required capacity to the equivalent capacity of a 100-lb. Material. (Use the highest figure in the weight range.) 30X100 = 130.43 or 131 TPH 23 Referring to the Series 2000 elevator, page B-10, the smallest elevator that can be used is the 2010, which has a rated capacity of 132 TPH. The allowable lump size in this size elevator bucket (16 X 8) is 1 , see page 10. This minus 1 material can therefore be handled in this size bucket. The next step is to convert the height requirement into shaft centers for computation of
Horsepower. If shaft centers are known, proceed to next step. Discharge height plus dimension H, see page 11, will give approximate shaft centers.
400 + 33 = 429 (use 43 centers) To determine horsepower requirements, multiply shaft centers by horsepower per foot and add terminal horsepower, see page 12. Therefore, horsepower for this example is 43x.060 + 1.10 which equals 3.68. This calculation is based on handling a 100-lb. material. The correction to a 25-35 lb. Material is: 3.68 X 35 = 1.29 HP 100 (Use the heaviest figure in the weight range.) The total calculated horsepower must be further corrected for power transmission and drive loss. Drive efficiency is usually 85%. Therefore, the minimum required operating horsepower is 1.29 divided by .85 = 1.52 HP. A 2-HP motor is the smallest that can be recommended that will give continued trouble free operation. This calculated horsepower is also dependent on a continuous even flow of material, not exceeding under any conditions, flow rate used in the calculation.
CODE
A B C D E 1 Very free flowing 2 Free flowing 3 Average Flowing 4 Sluggish Non-abrasive 5 Abrasive 6 Very abrasive 7 K Becomes plastic or tends to soften L Very dusty M Aerates and develops fluid characteristics N Contains explosive dust P Contaminable, affecting use or salability Q Degradable, affecting use or salability R Gives off harmful fumes or dust S Highly corrosive T Mildly corrosive U Hygroscopic (SOMETIMES MORE THAN ONE APPLY) V Interlocks or mats W Oils or chemical present which affect rubber prod. X Packs under pressure Y Very light and fluffy may be wind swept Z Elevated temperature EXAMPLE: A very fine material that is free-flowing abrasive and contains explosive dust would be designated: Code A26N.
SIZE
Very fine 100 mesh and under Fine 1/8 inch and under Granular Under inch Lumpy Containing lumps over inch Irregular Stringy, interlocking, mats together
FLOW-ABILITY
ABRASIVENESS
MISCELLANEOUS CHARACTERISTICS
Page 3
Matl. Codes
B46Y C36 D36Q D35U B35U E46V A17M C46T C35 B25 A35 B25H D37 C25W C25 D46 B36 A25Y B36 B26T B35NY C35 C45T B25N D27 C46 A26M D37 D26 A26MXY D46Q C37 D35TY D36LNXY C35QVST C35Q C35Q B45DQU D47QVT D37Y C47Y D35 D35 B35W B26 B45MY C35W C25 B35W B35 B35 B35W C35W C45W D35W B45Y B45Y B35W D37 C36 C35 B36 A46
Series of Elevators
3 1,3 3 1,3 1,3 3 3 1 1,3 3 3 2 1,3 1,3 1,3 1,3 1,3 3 1 1 1 1 1 2 4 1 3 1,3 1,3,7 1,3,5,6,7 1,3 3 3 1,3 2 1,3,7 3 3,5,6,7 1,3 1,3 1,3 2 2 2,7 1,3 1,3 1,3 1,3 3 3 2 1 1 1 1 2 2 1 3 1 1 2 1,3,5,6,7 1,3 1,3 3
Material
M a t l . Series of C o d e s Elevators
B25NW D35W B35W C46 D36 B37WX D37Z B45U C35U E35 B25NY D36 C36 D36 A46 E45 E45T D15 D37 D35T B45X B36MX D45 C25HU B36 D36 2 1 1,3 1,3 2 2 2 1 1 1 3,5,6 3 1,3,5,6,7 1,3,5,6,7 1,3,5,6,7 1,3,7 1 1 1,3 1,3,5,6,7 1,3 1,3,5,6,7 3,5,6 1,3,4,6,7 3,5,6,7 1,3,5,6,7 3,5,6,7
Flaxseed 43-45 Flaxseed cake 48-50 Flaxseed meal 25-45 Fluorspar, fine 80-100 Fullers Earth raw 30-40 Fullers Earth spent 60-65 Glass Batch 80-100 1 Glue, ground /8 or < 40 Glue, pearl 40 Grains, distillery 30 Granite, broken 95-100 Grass seed 10-12 Gravel, under 1 90-100 Gypsum, calcined 55-60 Gypsum, crushed 1 or < 70-100 Gypsum, powder 60-80 Hops, spent, dry 35 Hops, spent, wet 50-55 Ice, Crushed 35-45 Iimenite ore 140-160 Lignite, air dry 45-55 1 Lime, ground /8 or < 60-65 Lime, hydrated 40 Lime, pebble 53-56 Lime, over 53 1 Limestone, Agric. /8 or < 68 Limestone, crushed 85-90 Linseed (see Flaxseed) Linseed meal (see Flaxseed meal) Marble, crushed over 80-95 Milk, malted 27-30 Muriate of potash 70 Oxalic acid crystal 60 Phosphate, acid fertilizer 60 Phosphate, rock 75-85 Phosphate, sand 90-100 1 Pumice, ground /8 or < 42-48 Rice, hulled 45-49 Rice, rough 32-36 Rice, bran 20 Rice, grits 42-45 Roofing granules* Rubber, ground 23-50 Rye 42-48 Salt, dry, fine 70-80 Salt, dry, coarse 45-60 Salt, cake coarse 85 Sand, damp bank 110-130 Sand, dry bank 90-110 Sand, foundry prep. 90-100 Sand, foundry shake-out 90-100 Shale, crushed 85-90 Slag, furnace granular 60-65 Slate, crushed or < 80-90 1 Slate, ground /8 or < 82-85 Soda ash, light 20-35 Soda ash, heavy 55-65 Soybeans, cracked 30-40 Soybeans, whole 45-50 Soybean cake, or > 40-43 Soybean flakes, raw 18-26 Soybean flour 27-30 Soybean Meal 40 Steel chips, crushed 100-150 Sugar beet, dry pulp 12-15 Tanbark, ground 55-65 Timothy Seed 36 Wood chips 10-30
C37 A45PX B37 B45U B25T B36 B37 B47 B25 B35N B35NY B35 C45 B15N B36TU C36TU B36TU B47 B37 D37Z D37Z C36 C37 C36 A36Y B36 C36NW C26NW D35W C35Y A35MN B35 D47WXZ C26 B35PX B35NY E45VY
3,5,6,7 1 1,3 2 1 3,5,6 2,3 3 2 2 1 1 1,3,7 1,3 2 1,3,7 1,3,7 1,3 2,7 2,7 2 2 2,7,8 3,5,6 2,3,5,6 2 3 1,3 1 2 1 1 2 1 3 3 1 3 2
Page 4
Page 5
Maximum lump Size, inches Percentage of lumps Cubic Feet Per hour 280 543 614 931 970 1718 1752 1858 2122 2552 3137
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 TABLE 2
Size Inches 6x4 8x5 8x5 10x6 10x6 12x7 12x7 14x7 14x7 16x8 16x8
Spacing Inches 13 16 16 16 18 16 18 18 18 18 18
100 1 1 1 1 1 1 1 1
10 2 3 3 3 3 4 4 4 4 4 4
Capacity Tons per hour Material weight, Pounds per cubic foot 35 50 75 100 14 5 7 11 27 10 14 20 31 11 15 23 47 16 23 35 48 17 24 36 86 30 43 64 87 31 44 66 93 33 46 70 106 37 53 80 128 45 64 96 157 55 78 110
Chain Number 6188M-K-2 6102BM-K-2 6102BM-K-2 6102BM-K-2 6110MB-K-2 6102BM-K-2 6110BM-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011
Hood 12 12 12 12 12 12 12 12 12 12 12
/16 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16
Discharge Spout 10 10 10 10 10 10 10 10 10 10 10
Approximate Weights Pounds Casings, Buckets & Chain per ft. Terminals centers 686 58 801 74 906 82 891 88 1035 91 1062 100 1352 105 1329 102 1525 107 1454 120 1734 120
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with discharge spouts, Specify elevator
number, discharge height or shaft centers. Ball and roller bearing pillow blocks and takeups, internal or external gravity takeups, buckets, drives, feed hoppers, backstops, service platforms and ladders can be furnished. Style AA malleable iron buckets. Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and chain speed. Free-flowing material cannot be carried as high in the buckets as heavier or less fluffy materials. Lightweight, fluffy or pulverized materials required 15% to 20% lower chain speeds than those shown for proper discharge. Terminal weight based on average size head shaft. Weight adjustment necessary if gauge of casing is other than listed above. Terminal weight includes discharge spout but not feed hopper.
Page 6
TABLE 3
Horsepower at head shaft
1
Elevator Number
Material weight, pounds per cubic foot 35 Per Foot Centers .007 .013 .015 .022 .023 .040 .041 .044 .050 .060 .074 50 Per Foot Centers .010 .019 .021 .032 .033 .057 .059 .063 .072 .086 .106 75 Per Foot Centers .014 .028 .031 .047 .049 .085 .089 .094 .107 .128 .158 100 Per Foot Centers .019 .037 .041 .063 .065 .113 .118 .125 .143 .171 .211
Terminals .12 .20 .30 .40 .55 .82 1.11 .88 1.35 1.10 1.81
Terminals .16 .27 .43 .57 .79 1.18 1.81 1.25 1.92 1.57 2.62
Terminals .24 .41 .64 .85 1.18 1.77 2.72 2.00 2.88 2.35 3.93
Terminals .32 .56 .86 1.13 1.58 2.36 3.62 2.50 3.84 3.14 5.24
Speed RPM 43 43 41 43 41 41 38 41 38 41 38
Shaft Size 1 /16 7 1 /16 15 1 /16 15 1 /16 15 1 /16 15 1 /16 3 2 /16 3 2 /16 3 2 /16 3 2 /16 3 2 /16
7
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011
TABLE 4
Elevator Number
Maximum elevator centers in feet for various size head shafts Material weight, pounds per cubic foot 35 1 /16 60 60 60 60 60 40 ... ... ... ...
15
50 2 /16 80 80 80 80
15
100 2 /16 80 80 80 60 50
15
2 /16 60 80 70 65
1 /16 60 60 60 55 60 35 ...
15
2 /16 60 60 70 65 55
3 /16 80 75
1 /16 60 60 60 50 50 25
15
2 /16 60 60 60 55 50 40
3 /16 60
1 /16 60 60 60 40 40 20
15
2 /16 60 60 50 45 40 30
2 /16 80 80 70 45 40
15
3 /16
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011
45
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with discharge spouts. Specify elevator number, discharge height or shaft centers. Ball and roller bearing pillow blocks and takeups, internal or external gravity take-ups, welded steel buckets, drives, feed hoppers, backstops, service platforms and ladders can be furnished.
1
Based on buckets filled to 100% of theoretical capacity. Horsepower directly proportional to volume and weight of material carried in buckets and chain speed. Head shaft for Series 1000 elevator provided with pillow block spherical roller bearings.
Page 7
D
1 1 2 2 2 2 2 2 2 2 2
E
17 19 21 21 24 24 27 24 27 24 27
H J INCHES
27 29 30 30 33 33 35 33 35 33 35 10 10 13 13 15 15 17 15 17 15 17
K
2 3 3 3 3 3 4 3 4 3 4
L
24 24 28 28 31 31 35 33 36 33 36
M
6 7 7 8 8 9 9 10 10 11 11
N
6 6 8 8 8 8 10 10 10 10 10
P
14 16 18 18 21 21 24 21 24 21 24
Q
9 11 11 13 13 15 15 17 17 19 19
R
120 120 120 120 120 120 120 120 120 120 120
30 32 36 36 40 /8 40 /8 45 40 /8 45 40 /8 45
5 5 5
27 31 27 31
Page 8
Page 9
Maximum lump Size, inches Percentage of lumps 100 1 1 1 1 1 1 1 1 10 2 3 3 3 3 4 4 4 4 4 4 Cubic Feet Per hour 280 543 614 931 970 1718 1752 1858 2122 2552 3137
Capacity Tons per hour Material weight, Pounds per cubic foot 35 50 75 100 5 7 11 14 10 14 20 27 11 15 23 31 16 23 35 47 17 24 36 48 30 43 64 86 31 44 66 87 33 46 70 93 37 53 80 106 45 64 96 128 55 78 110 157
Elevator Number 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Size Inches 6x4 8x5 8x5 10x6 10x6 12x7 12x7 14x7 14x7 16x8 16x8
Spacing Inches 13 16 16 16 18 16 18 18 18 18 18
TABLE 2
Gauge of Steel Casing Approximate Weights Pounds Casings, Buckets & Belt per ft. centers Terminals 926 72 1096 91 1223 102 1203 110 1397 113 1434 125 1959 130 1794 127 2058 133 1963 150 2341 150
Elevator Number
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Hood 12 12 12 12 12 12 12 12 12 12 12
Boot Section (Inches) 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16
Discharge Spout 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16 3 /16
Elevators regularly include head shaft machinery, boot shaft machinery, belt, buckets, and casings with discharge spouts, Specify elevator
number, discharge height or shaft centers. Ball and roller bearing pillow blocks and internal or external gravity takeups, buckets, feed hoppers, backstops, service platforms and ladders can be furnished.
Style AA malleable iron buckets. Style C malleable iron buckets recommended for wet or sticky material. Capacity and horsepower using Style C buckets directly proportional to volume and weight of material carried in buckets.
Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and
belt speed. Free-flowing material cannot be carried as high in the buckets as heavier or less fluffy materials.
Lightweight, fluffy or pulverized materials required 15% to 20% lower chain speeds than those shown for proper discharge.
Terminal weight is based on average size head shaft. Weight adjustment necessary if gauge of casing is other than listed above. Terminal weight
includes discharge spout but not feed hopper.
Page 10
TABLE 3
Horsepower at head shaft Elevator Number
1
Head Shaft
Boot Shaft
Material weight, pounds per cubic foot 35 Per Foot Centers .007 .013 .015 .022 .023 .040 .041 .044 .050 .060 .074 50 Per Foot Centers .010 .019 .021 .032 .033 .057 .059 .063 .072 .086 .106 75 Per Foot Centers .014 .028 .031 .047 .049 .085 .089 .094 .107 .128 .158 100 Per Foot Centers .019 .037 .041 .063 .065 .113 .118 .125 .143 .171 .211 Diameter Of Pulley, Inches 20 20 24 20 24 24 30 24 30 24 30 Diameter Of Pulley, Inches 16 16 20 16 20 20 24 20 24 20 24 Shaft Size Inches 1 /16 7 1 /16 13 1 /14 15 1 /16 15 1 /16 15 1 /16 3 2 /16 3 2 /16 3 2 /16 3 2 /16 3 2 /16
7
Terminals 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 .12 .20 .30 .40 .55 .82 1.11 .88 1.35 1.10 1.81
Terminals .16 .27 .43 .57 .79 1.18 1.81 1.25 1.92 1.57 2.62
Terminals .24 .41 .64 .85 1.18 1.77 2.72 2.00 2.88 2.35 3.93
Terminals .32 .56 .86 1.13 1.58 2.36 3.62 2.50 3.84 3.14 5.24
Speed RPM 43 43 41 43 41 41 38 41 38 41 38
TABLE 4
Maximum elevator centers in feet for various size head shafts Elevator Number Material weight, pounds per cubic foot 35 1 /16 60 60 60 60 60 40 ... ... ... ...
15
50 2 /16
15
100 2 /16 80 80 80 60 50
15
2 /16 60 80 70 65
1 /16 60 60 60 55 60 35 ...
15
2 /16 60 60 70 65 55
3 /16 80 75
1 /16 60 60 60 50 50 25
15
2 /16 60 60 60 55 50 40
3 /16 60
1 /16 60 60 60 40 40 20
15
2 /16 60 60 50 45 40 30
2 /16 80 80 70 45 40
15
3 /16
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
80 80 80 80
45
Elevators regularly include head shaft machinery, boot shaft machinery, belt, buckets, and casings with discharge spouts. Specify elevator number, discharge height or shaft centers. Ball and roller bearing pillow blocks and takeups, internal or external gravity take-ups, buckets, drives, feed hoppers, backstops, service platforms and ladders can be furnished.
1
Based on buckets filled to 100% of theoretical capacity. Horsepower directly proportional to volume and weight of material carried in buckets and belt speed. Head shaft for Series 2000 elevator provided with pillow block spherical roller bearings.
Page 11
D
1 1 2 2 2 2 2 2 2 2 2
E
17 19 21 21 24 24 27 24 27 24 27
G
19 21 24 24 27 27 31 27 31 27 31
H J INCHES
27 29 30 30 33 33 35 33 35 33 35 10 10 13 13 15 15 17 15 17 15 17
K
3 3 3 3 3 3
L
24 24 28 28 31 31 35 31 36 33 36
M
6 7 7 8 8 9 9 10 10 11 11
N
6 6 8 8 8 8 10 10 10 10 10
P
14 16 18 18 21 21 24 21 24 21 24
Q
9 11 11 13 13 15 15 17 17 19 19
R
120 120 120 120 120 120 120 120 120 120 120
Page 12
Maximum lump Size, inches Percentage of Lumps 100 1 1 1 1 1 1 10 2 2 3 3 3 4 4 4 Cubic Feet Per Hour 675 843 1080 1293 1518 1816 2081 2334
Capacity Tons per hour Material weight, Pounds per cubic foot 35 50 75 100 12 17 25 34 15 21 32 42 19 27 41 54 23 32 48 65 27 38 57 76 32 45 68 91 36 52 78 104 41 58 88 117
Elevator Number 3001 3002 3003 3004 3005 3006 3007 3008
Gauge Of Steel 12 12 12 10 10 10 10 10
Spacing Inches 8 8 12 12 12 12 12 12
TABLE 2
Gauge of Steel Casing Casing size, Inside, Inches 11 X 39 13 X 39 13 X 48 15 X 48 17 X 48 17 X 48 19 X 48 21 X 48 Approximate Weights Pounds Casings, Buckets & Chain per ft. Terminals centers 1172 104 1118 117 1528 124 1609 142 1702 148 1891 150 2253 177 2295 185
Elevator Number 3001 3002 3003 3004 3005 3006 3007 3008
Chain Number 6102BM-K-2 6102BM-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2 6110MB-K-2
Hood 12 12 12 12 12 12 12 12
Discharge Spout
3 3
/16 3 /16
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with discharge spouts, Specify elevator
number, discharge height or shaft centers. Ball and roller bearing pillow blocks and take-ups, drives, feed hoppers, backstops, service platforms and ladders can be furnished.
To provide greater capacity when handling lightweight, fluffy or pulverized materials, chain speeds may be increased to 160 to 175 FPM
according to the fluffy nature of the material.
Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and chain speed. Free-flowing materials cannot be carried as high in the buckets as heavier or less fluffy materials.
Terminal weight is based on average size head shaft. Weight adjustment necessary if casing thickness is other than listed above. Terminal
weight includes discharge spout and loading leg but not feed hopper.
Page 14
TABLE 3
Horsepower at head shaft Elevator Number
1
Material weight, pounds per cubic foot 35 Per Foot Centers .014 .018 .024 .029 .034 .043 .049 .055 50 Per Foot Centers .020 .026 .034 .041 .048 .062 .070 .078 75 Per Foot Centers .030 .038 .051 .062 .072 .093 .1055 .1180 100 Per Foot Centers .040 .051 .068 .083 .096 .1231 .1406 .1570 Shaft Size, Inches 1 /16 7 1 /16 15 1 /16 15 1 /16 15 1 /16 3 2 /16 3 2 /16 3 2 /16
7
Terminals
Speed RPM 23.4 23.4 19.1 19.1 19.1 19.1 19.1 19.1
TABLE 4
Maximum elevator centers in feet for various size head shafts Elevator Number Material weight, pounds per cubic foot 35 50 Head shaft diameter, inches 75
115/16
45 35 35 25 20 ... ...
27/16
60 60 60 45 40 35 25 20
215/16
37/16
315/16
115/16
45 35 30 20 20 ...
27/16
60 60 55 40 35 30 20 20
215/16
60 60 55 45 35 30
37/16
55 50
315/16
60 60
115/16
40 30 25 20
27/16
60 60 50 35 30 25 20
215/16
60 60 45 40 30 30
37/16
50 45
315/16
60 60
60 60 55 40 35
60 55
60
Maximum elevator centers in feet for various size head shafts Material weight, pounds per cubic foot 100 Head shaft diameter, inches
115/16
35 30 20 35
27/16
60 55 40 30 25 20 60
215/16
60 60 45 40 30 30 25
37/16
315/16
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with discharge spouts. Specify elevator number, discharge height or shaft centers. Ball and roller bearing pillow blocks, internal or external gravity take-ups, drives, feed hoppers, backstops, service platforms and ladders can be furnished. 1 Based on buckets filled to 100% of theoretical capacity. Horsepower directly proportional to volume and weight of material carried in buckets and chain speed. 2 Head shaft for Series 3000 elevator provided with pillow block spherical roller bearings.
Elevator Number
45 40
55 50
Page 15
B
39 39 48 48 48 48 48 48
C
15 /8 17 1/8 18 1/8 20 1/8 22 1/8 22 1/8 24 1/8 26 1/8
1
D
1 1 2 2 2 2 2 2
E
19 19 24 24 24 24 24 24
H
INCHES 29 29 33 33 33 33 33 33
J
10 10 15 15 15 15 15 15
K
3 3 3 3 3 3 3 3
L
37 37 49 49 49 49 51 51
M
7 8 8 9 10 10 11 12
N
6 8 8 10 12 12 14 16
P
16 16 21 21 21 21 21 21
Q
12 12 15 15 15 15 15 15
R
120 120 120 120 120 120 120 120
11 13 13 15 17 17 19 21
Page 16
Page 17
Maximum lump Size, inches Percentage of Lumps 100 1 1 1 1 1 1 10 2 2 3 3 3 4 4 4 Cubic Feet Per Hour 675 843 1080 1293 1518 1816 2081 2334
Capacity Tons per hour Material weight, Pounds per cubic foot 35 50 75 100 12 17 25 34 15 21 32 42 19 27 41 54 23 32 48 65 27 38 57 76 32 45 68 91 36 52 78 104 41 58 88 117
Elevator Number 4001 4002 4003 4004 4005 4006 4007 4008
Gauge Of Steel 12 12 12 10 10 10 10 10
Spacing Inches 8 8 12 12 12 12 12 12
TABLE 2
Gauge of Steel Casing Casing size, Inside, Inches 11 X 39 13 X 39 13 X 48 15 X 48 17 X 48 17 X 48 19 X 48 21 X 48 Approximate Weights Pounds Casings, Buckets & Chain per ft. Terminals centers 1172 104 1118 117 1528 124 1609 142 1702 148 1891 150 2253 177 2295 185
Elevator Number 4001 4002 4003 4004 4005 4006 4007 4008
Hood 12 12 12 12 12 12 12 12
Discharge Spout
3 3
/16 3 /16
Elevators regularly include head shaft machinery, boot shaft machinery, belt, buckets, and casings with discharge spouts, Specify elevator
number, discharge height or shaft centers. Ball and roller bearing pillow blocks and take-ups, drives, feed hoppers, backstops, service platforms and ladders can be furnished.
To provide greater capacity when handling lightweight, fluffy or pulverized materials, chain speeds may be increased to 160 to 175 FPM
according to the fluffy nature of the material.
Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and belt speed. Free-flowing materials cannot be carried as high in the buckets as heavier or less fluffy materials.
Terminal weight is based on average size head shaft. Weight adjustment necessary if casing thickness is other than listed above. Terminal
weight includes discharge spout and loading leg but not feed hopper.
Page 18
TABLE 3
Horsepower at head shaft Elevator Number
1
Head Shaft
Boot Shaft
Material weight, pounds per cubic foot 35 Per Foot Centers .014 .018 .024 .029 .034 .043 .049 .055 50 Per Foot Centers .020 .026 .034 .041 .048 .062 .070 .078 75 Per Foot Centers .030 .038 .051 .062 .072 .093 .1055 .1180 100 Per Foot Centers .040 .051 .068 .083 .096 .1231 .1406 .1570 Diameter Of Pulley (Inches) 20 20 24 24 24 24 24 24 Speed RPM 24 24 20 20 20 20 20 20 Diameter Of Pulley (Inches) 16 16 20 20 20 20 20 20 Shaft Size Dia. Inches 1 /16 7 1 /16 15 1 /16 15 1 /16 15 1 /16 3 2 /16 3 2 /16 3 2 /16
7
Terminals 4001 4002 4003 4004 4005 4006 4007 4008 .226 .269 .384 .469 .529 .609 .749 .821
TABLE 4
Maximum elevator centers in feet for various size head shafts Elevator Number Material weight, pounds per cubic foot 35 50 Head shaft diameter, inches 75 100
1 /16
2 /16
3 /16
1 /16
2 /16
3 /16
1 /16
2 /16
3 /16
1 /16
2 /16
2 /16
3 /16
2 /16
3 /16
2 /16
3 /16
2 /16
3 /16
45 35 35 25 20 ... ...
60 60 60 45 40 35 25 20
60 60 55 40 35
60 55
60
45 35 30 20 20 ...
60 60 55 40 35 30 20 20
60 60 55 45 35 30
55 50
60 60
40 30 25 20
60 60 50 35 30 25 20
60 60 45 40 30 30
50 45
60 60
35 30 20
60 55 40 30 25 20
60 60 45 40 30 30 25
45 40
55 50
Elevators regularly include head shaft machinery, boot shaft machinery, belt, buckets, and casings with discharge spouts. Specify elevator number, discharge height or shaft centers. Ball and roller bearing pillow blocks, internal or external gravity take-ups, drives, feed hoppers, backstops, service platforms and ladders can be furnished.
1
Based on buckets filled to 100% of theoretical capacity. Horsepower directly proportional to volume and weight of material carried in buckets and belt speed. Head shaft for Series 4000 elevator provided with pillow block spherical roller bearings.
Page 19
3 /16
15
15
15
15
15
15
15
15
15
15
15
15
B
39 39 48 48 48 48 48 48
C
15 /8 17 1/8 18 1/8 20 1/8 22 1/8 22 1/8 24 1/8 26 1/8
1
D
1 1 2 2 2 2 2 2
E
19 19 24 24 24 24 24 24
H
INCHES 29 29 33 33 33 33 33 33
J
10 10 15 15 15 15 15 15
K
3 3 3 3 3 3 3 3
L
37 37 49 49 49 49 51 51
M
7 8 8 9 10 10 11 12
N
6 8 8 10 12 12 14 16
P
16 16 21 21 21 21 21 21
Q
12 12 15 15 15 15 15 15
R
120 120 120 120 120 120 120 120
Page 20
Page 21
Elevator Number 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010
Size Inches 12 x 8 x 11 5/8 14 x 8 x 11 5/8 16 x 8 x 11 5/8 18 x 8 x 11 5/8 20 x 8 x 11 5/8 16 x 12 5/8 x 17 5/8 20 x 12 5/8 x 17 5/8 24 x 12 5/8 x 17 5/8 30 x 12 5/8 x 17 5/8 36 x 12 5/8 x 17 5/8
Thickness Of Steel 12 12 12 10 10
3 3
Spacing Inches 12 12 12 12 12 18 18 18 18 18
Chain Speed FPM 100 100 100 100 100 120 120 120 120 120
Cubic Feet Per Hour 2400 2800 3200 3600 4000 5600 6800 8400 10000 12400
TABLE 2
Boot Shaft Pitch Dia. Of Sprocket Inches Casing Size Inside (in.) Gauge of Steel Casing Approximate Weights Lbs. Casings Buckets & Chain per foot centers
2
Elevator Number
Dia, Inches
Chain Number
Hood
Boot Section
3
Discharge Spout
3
Terminal
5001 5002 5003 5004 5005 5006 5007 5008 5009 5010
31.36 31.36 31.36 31.36 31.36 29.12 29.12 29.12 29.12 29.12
2 7/16 2 7/16 2 7/16 2 7/16 2 7/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16
RS122P RS122P RS122P RS122P RS122P RS933P RS933P RS933P RS933P RS933P
26x54 28x54 30x54 32x54 34x54 31x60 35x60 39x60 45x60 51x60
12 12 12 12 12 12 12 12 12 12
10 10 10 10 10 10 10 10 10 10
2874 2922 2982 3038 3039 3179 3316 3443 3637 3826
250 254 260 265 271 289 301 311 330 346
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with loading legs, guide angles, and discharge spouts. Specify elevator number and shaft centers. Ball and roller bearing pillow blocks and take-ups, gravity take-ups, drives, feed hoppers, service platforms and ladders can be furnished. Super capacity continuous steel buckets. Based on handling mildly abrasive materials. Recommended speed 10% higher for nonabrasive materials and 10% lower for very abrasive materials. Maximum size lumps not to exceed 10% of the total volume and at least 75% of the total volume to be less than one-half of the maximum lump size. For handling materials containing higher percentages of lumps and for sharp, wedge-shaped and shale-like materials, inclined boots are recommended.
Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and
chain speed. Free-flowing materials cannot be carried as high in the buckets as heavier or less fluffy materials.
1 2
In handling extremely abrasive or corrosive materials, consult ORTHMAN CONVEYING for chain recommendations. Terminal weight based on average size head shaft. Weight adjustments necessary if thickness of casing is other than listed above. Terminal weight includes loading leg, discharge spout and backstop, but not feed hopper.
Page 22
TABLE 3
Elevator Number Horsepower at head shaft Material weight, pounds per cubic foot 75 100
Per Foot Centers Terminals Per Foot Centers Terminals Per Foot Centers
50
Terminals
Terminals
Speed RPM
5001 5002 5003 5004 5005 5006 5007 5008 5009 5010
2.04 2.23 2.46 2.65 2.87 4.00 4.83 5.30 6.38 7.30
.08 .09 .11 .12 .13 .19 .23 .28 .34 .42
2.65 2.96 3.28 3.61 3.92 5.30 6.22 7.45 8.67 10.39
.12 .14 .16 .18 .20 .28 .34 .42 .51 .63
3.27 3.69 4.14 4.55 5.03 6.75 7.91 9.59 11.20 13.61
.16 .19 .22 .24 .27 .38 .46 .57 .67 .83
3.91 4.46 4.98 5.51 6.07 8.14 9.65 11.74 13.78 16.75
.20 .24 .27 .30 .34 .47 .57 .71 .84 1.05
31.36 31.36 31.36 31.36 31.36 29.12 29.12 29.12 29.12 29.12
12.5 12.5 12.5 12.5 12.5 16.0 16.0 16.0 16.0 16.0
TABLE 4
Elevator Number Maximum elevator centers in feet for various size head shafts Material weight, pounds per cubic foot 50 75 100 125 Head shaft diameter, inches
2 /16
15
3 /16
3 /16
15
4 /16
2 /16
15
3 /16
3 /16
15
4 /16
3 /16
3 /16
15
4 /16
3 /16
3 /16
15
4 /16
5001 5002 5003 5004 5005 5006 5007 5008 5009 5010
25 25 20 20 20
40 35 35 30 30 25 20 20
55 55 50 45 45 40 35 30 25 20
80 75 70 65 60 55 45 40 35 30
20 20
35 30 30 25 25 20
50 45 40 40 35 30 25 25 20
70 60 60 55 50 45 35 30 25 25
30 25 25 20 20
45 40 35 30 30 25 20 20 20
60 55 50 45 40 35 30 25 20
25 20 20 20
35 35 30 25 25 20 20
50 45 45 40 35 30 25 20 20
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, casings with loading legs, guide angles, and discharge spouts. Specify elevator number, and shaft centers. Ball and roller bearing pillow blocks and take-ups, gravity take-ups, drives, feed hoppers, service platforms and ladders can be furnished. Based on buckets filled to 100% of theoretical capacity. Horsepower directly propor-tional to volume and weight of material carried in buckets and chain speed. Head shaft for Series 5000 elevator provided with pillow block spherical roller bearings.
Page 23
L
57 57 57 57 57 78 78 78 78 78
M
14 7/8 15 7/8 16 7/8 17 7/8 18 7/8 17 3/8 19 3/8 21 3/8 24 3/8 27 3/8
N
9 9 9 9 9 12 12 12 12 12
P
24 24 24 24 24 27 27 27 27 27
Q
18 18 18 18 18 18 18 18 18 18
R
120 120 120 120 120 120 120 120 120 120
S
96 96 96 96 96 114 114 114 114 114
Page 24
Page 25
Size Inches 16 x 12 5/8 x 17 5/8 20 x 12 5/8 x 17 5/8 24 x 12 5/8 x 17 5/8 30 x 12 5/8 x 17 5/8 36 x 12 5/8 x 17 5/8 16 x 12 5/8 x 17 5/8 20 x 12 5/8 x 17 5/8 24 x 12 5/8 x 17 5/8 30 x 12 5/8 x 17 5/8 36 x 12 5/8 x 17 5/8
Thickness Of Steel
3 3
Spacing Inches 18 18 18 18 18 18 18 18 18 18
Chain Speed FPM 120 120 120 120 120 120 120 120 120 120
TABLE 2
Boot Shaft Pitch Dia. Of Sprocket Inches Casing Size Inside (in.) Gauge of Steel Casing Approximate Weights Lbs. Casings Buckets & Chain per foot centers
2
Elevator Number
Dia, Inches
Chain Number
Hood
Boot Section
3 3
Discharge Spout
Terminal
6001 6002 6003 6004 6005 6006 6007 6008 6009 6010
29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12
2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16
RS122P RS122P RS122P RS122P RS122P S4004 S4004 S4004 S4004 S4004
12 12 12 12 12 12 12 12 12 12
10 10 10 10 10 10 10 10 10 10
3602 3735 3875 4075 4271 4194 4392 4478 4618 4784
289 301 311 330 346 346 356 366 386 407
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, and casings with loading legs, guide angles, and discharge spouts. Specify elevator number and shaft centers. Ball and roller bearing pillow blocks and take-ups, gravity take-ups, drives, feed hoppers, service platforms and ladders can be furnished. Super capacity continuous steel buckets. Based on handling mildly abrasive materials. Recommended speed 10% higher for nonabrasive materials and 10% lower for very abrasive materials. Maximum size lumps not to exceed 10% of the total volume and at least 75% of the total volume to be less than one-half of the maximum lump size. Based on buckets filled to 75% of theoretical capacity. Capacity directly proportional to volume and weight of material carried in buckets and chain speed. Free-flowing materials cannot be carried as high in the buckets as heavier or less fluffy materials. In handling extremely abrasive or corrosive materials, consult ORTHMAN CONVEYING for chain recommendations. Terminal weight based on average size head shaft. Weight adjustments necessary if thickness of casing is other than listed above. Terminal weight includes loading leg, discharge spout and backstop, but not feed hopper.
1 2
Page 26
TABLE 3
Horsepower at head shaft Elevator Number Material weight, pounds per cubic foot 50
Terminals Per Foot Centers
75
Terminals Per Foot Centers
100
Terminals
6001 6002 6003 6004 6005 6006 6007 6008 6009 6010
4.54 5.36 6.22 7.04 8.17 4.91 5.74 6.77 7.88 8.95
.19 .23 .28 .34 .42 .19 .23 .28 .34 .42
6.18 6.98 8.18 9.50 11.18 6.57 7.79 9.04 10.26 11.92
.28 .34 .42 .51 .63 .28 .34 .42 .51 .63
7.50 8.64 10.27 11.91 14.20 8.22 9.43 11.01 12.71 14.99
.38 .46 .57 .67 .83 .38 .46 .57 .67 .83
8.85 10.32 12.31 14.27 17.35 9.59 11.12 14.99 15.14 18.04
.47 .57 .71 .84 1.05 .47 .57 .71 .84 1.05
Pitch Diameter Of Sprocket (Inches) 29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12 29.12
Speed RPM 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0
TABLE 4
Maximum elevator centers in feet for various size head shafts Material weight, pounds per cubic foot 75 100 Head shaft diameter, inches 4 /16 5 /16 55 70 45 60 40 55 35 50 30 40 45 60 40 55 35 50 30 45 30 40
15 7 15 7 15 15 7 15 15 7
Elevator Number
50
15
125
15
5 /16
6001 6002 6003 6004 6005 6006 6007 6008 6009 6010
90 90 75 65 55 80 70 65 55 50
45 40 35 30 25 40 35 30 25 25
60 50 45 40 35 55 45 40 35 30
80 70 60 50 45 70 60 55 45 40
40 35 30 25 20 35 30 25 20 20
50 45 40 30 30 45 40 35 30 25
70 60 50 45 35 60 50 45 40 35
35 30 25 20 20 30 25 20 20 ...
45 40 30 30 25 40 35 30 25 20
60 50 40 35 30 55 45 40 35 30
Elevators regularly include head shaft machinery, boot shaft machinery, chain, buckets, casings with loading legs, guide angles, and discharge spouts. Specify elevator number, and shaft centers. Ball and roller bearing pillow blocks and take-ups, gravity take-ups, drives, feed hoppers, service platforms and ladders can be furnished. Based on buckets filled to 100% of theoretical capacity. Horsepower directly proportional to volume and weight of material carried in buckets and chain speed. Head shaft for Series 5000 elevator provided with pillow block spherical roller bearings.
Page 27
L
78 78 78 78 78 78 78 78 78 78
M
17 3/8 19 3/8 21 3/8 24 3/8 27 3/8 18 1/8 20 1/8 221/8 25 1/8 28 1/8
N
12 12 12 12 12 12 12 12 12 14
P
27 27 27 27 27 27 27 27 27 27
Q
18 18 18 18 18 18 18 18 18 18
R
120 120 120 120 120 120 120 120 120 120
S
114 114 114 114 114 114 114 114 114 114
Page 28
Page 29
Elevator Number 7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011
Dimensions Inches 12 X 8 16 X 8 16 X 8 18 X 10 18 X 10 18 X 10 18 X 10 24 X 10 24 X 10 27 X 12 27 X 12
Spacing Inches 19 18 12 18 18 12 12 18 12 21 14
Chain Speed FPM 255 255 255 250 250 250 250 250 250 250 250
75 75 105 157 172 172 258 258 238 356 319 477
100 100 140 210 230 230 345 345 317 475 425 635
125 125 175 262 287 287 430 430 397 594 532 795
TABLE 2
Boot Shaft
Sprocket Traction wheel Casing, Buckets & Chain per ft. centers, feet
156 188 217 230 278 292 329 315 380 318 382
Elevator No.
Boot, Inches
P. D. Inches
P.D. Inches
Number of Teeth
7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011
2 7/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16 2 15/16
16 13 13 13 13 13 13 13 13 11 11
24.4 25.07 25.07 25.07 25.07 25.07 25.07 25.07 25.07 24.76 24.76
22 22 22 22 22 22 22 22 22 22 22
23.5 23.75 23.75 23.75 24.38 23.75 24.38 24.38 24.38 24.38 24.38
12 12 12 12 12 12 12 12 12 12 12
10 10 10 10 10 10 10 10 10 10 10
3015 3325 3390 4065 4255 4455 4630 4880 5105 5340 5875
Elevators regularly include head shaft machinery with sprocket, boot shaft machinery with traction wheel, gravity take-up, chain, buckets, and casing with discharge spout. Specify elevator number, discharge height or shaft centers. Drives, feed hoppers, backstops, service platforms and ladders can be furnished. Capacity based on buckets filled to 75% of theoretical capacity. Horsepower based on buckets filled to 100% of theoretical capacity. Capacity and horsepower directly proportional to volume and weight of material carried in buckets and chain speed.
Terminal weight based on an average size head shaft. Weight adjustment necessary if thickness of casing is other than listed above. Terminal weight includes loading leg, discharge spout and backstop, but not feed hopper.
Page 30
Terminals
Diameter, Inches
Hood
TABLE 3
Horsepower at Head Shaft Material weight, pounds per cubic foot 75 100 125
Elevator Number
50
P.D., Inches
P.D., Inches 27.50 27.75 27.75 27.75 28.38 27.75 28.38 28.38 28.38 28.38 28.38
45 50 50 40 35 35 25 25 20
# of Teeth
Terminal
Terminal
Terminal
Terminal
RPM
7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011
2.07 3.04 4.45 4.69 4.92 7.02 7.18 6.56 9.68 8.85 13.10
.068 .098 .147 .157 .157 .235 .235 .215 .322 .306 .459
2.95 4.32 6.38 6.76 6.97 10.13 10.30 9.40 13.93 12.83 19.05
.103 .147 .220 .235 .235 .352 .352 .322 .483 .458 .687
3.82 5.61 8.32 8.83 9.05 13.25 13.40 12.23 18.20 16.65 25.00
.137 .196 .294 .313 .313 .469 .469 .430 .644 .610 .918
4.69 6.91 10.23 10.90 11.12 16.13 16.30 15.03 22.40 20.75 31.00
.171 .245 .367 .392 .392 .579 .579 .536 .805 .765 1.148
18 14 14 15 15 15 15 15 15 13 13
27.41 26.96 26.96 28.86 28.86 28.86 28.86 28.86 28.86 29.16 29.16
36 36 36 34 34 34 34 34 34 33 33
26 26 26 26 26 26 26 26 26 26 26
36 35 35 35 34 35 34 34 34 34 34
TABLE 4
Maximum elevator centers in feet for various size head shafts Material weight, pounds per cubic foot
Elevator Number
50
75
100
2 7/16 2 15/16 3 7/16 3 15/16 4 7/16 2 7/16 2 15/16 3 7/16 3 15/16 4 7/16 2 7/16 2 15/16 3 7/16 3 15/16 4 7/16 2 7/16 2 15/16 3 7/16 3 15/16 4 7/16
35 55 45 35 35 60 80 60 55 45 40 30 35 25 80 65 60 55 40 40 35 80 60 40 70 80 70 55 65 45 80 60 80 70 80 60 80 75 70 30 50 40 30 30 55 70 55 50 40 40 30 35 25 70 60 55 50 35 45 30 80 50 35 80 70 65 50 55 40 75 55 80 80 60 70 50 80 70 65 80 55 25 45 35 30 25 45 60 50 45 40 35 25 30 65 50 50 45 30 40 25 75 50 35 80 60 60 45 50 35 80 70 50 75 75 55 60 35 80 60 80 70 45 25 45 35 30 25 70 45 30 60 45 45 45 30 35 25 70 50 55 40 40 30 . 65 45 80 65 70 45 50 35 80 55 65 75 50 60
7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011
315/16 47/16 415/16 57/16 515/16 6 315/16 47/16 415/16 57/16 515/16 6 315/16 47/16 415/16 57/16 515/16 6 315/16 47/16 415/16 57/16 515/16 6
Elevators regularly include head shaft machinery with sprockets, boot shaft machinery with traction wheel. Gravity take-up, chain, buckets and casing with discharge spout. Specify elevator number, discharge height or shaft centers. Drive, feed hoppers, backstops, service platforms and ladders can be furnished. Capacity based on buckets filled to 75% of theoretical capacity. Horsepower based on buckets filled to 100% of theoretical capacity. Capacity and horsepower directly proportional to volume and weight of material carried in buckets and chain speed.
/2
Chains have been selected on basis of minimum composite service factor of: = 2 and = 1.5.
RPM 125
Page 31
K
1 1 1 2 2 2 2 2 2 2 2
L
53 53 53 60 60 60 60 60 60 60 60
M
11 1/8 13 1/8 13 1/8 14 3/8 14 3/8 14 3/8 14 3/8 177/8 17 7/8 19 3/8 19 3/8
N
12 12 12 12 12 12 12 12 12 14 14
P
27 27 27 27 27 27 27 27 27 27 27
Q
18 18 18 18 18 18 18 18 18 18 18
R
120 120 120 120 120 120 120 120 120 120 120
S
114 114 114 114 114 114 114 114 114 114 114
36 36 36 40 40 40 40 40 40 41 41
Page 32
L
12 14 16 16 18 20 20 24 30 36
P
8 8 8 12 8 8 12 12 12 12
D
11 5/8 11 5/8 11 5/8 17 5/8 11 5/8 11 5/8 17 5/8 17 5/8 17 5/8 17 5/8
A
4 9/16 4 9/16 4 9/16 6 4 9/16 4 9/16 6 6 6 6
22 23 25 43 27 29 49 55 65 73
29 31 34 58 36 39 67 75 88 99
MF WELDED STEEL
Steel /16 Steel
L
12 14 16 16 18 20 20 24 30 36
P
8 8 8 12 8 8 12 12 12 12
D
11 5/8 11 5/8 11 5/8 17 5/8 11 5/8 11 5/8 17 5/8 17 5/8 17 5/8 17 5/8
A
4 9/16 4 9/16 4 9/16 6 4 9/16 4 9/16 6 6 6 6
Continuous discharge for gentler handling Mounted on chain or belt Suitable for fluffy and free-flowing materials or materials requiring gentler handling Options: carbon, plated, stainless steel, AR plate, wear lips, hardened surfaces and hard bead weld
Depth
Lengt h
Proj.
22 23 25 43 27 29 49 55 65 73
29 31 34 58 36 39 67 75 88 99
Page 33
INDUSTRIAL WELDED METAL ELEVATOR BUCKETS FOR 1000 AND 2000 ELEVATORS
Bucket Size, (In) 12 Ga. Steel Weight, LBS 10 Ga. Steel Cap. Cu. Feet Filled to Line X-X .006 .013 .020 .034 .047 .076 .084 .091 .124 .145 .202 .155 .165 .231 .260 .336 .289 .347 Filled to Line X-Y .009 .022 .032 .051 .072 .120 .133 .145 .199 .232 .316 .248 .265 .362 .407 .632 .452 .543
AA WELDED STEEL
Thick reinforced lip for superior abrasion resistance. Resistant to distortion from scooping heavy or packed materials Typical in sand, glass or gravel. Mounted on chain or belt. Options: carbon, plated, stainless steel, AR plate, wear lips, hardened surfaces and hard bead weld. Style A also available (w/o reinforced lip)
3/16 Steel
Length
Depth
L 4 5 6 7 8 10 11 12 12 14 14 15 16 16 18 18 20 24
P 2 3 4 4 5 6 6 6 7 7 8 7 7 8 8 10 8 8
Proj.
D 3 3 4 5 5 6 6 6 7 7 8 7 7 8 8 10 8 8
1.48 2.33 3.02 4.08 5.33 7.37 7.93 8.49 10.42 11.72 13.90 12.37 13.03 15.41 16.92 21.48 18.42 21.43
1.95 3.15 3.96 5.35 7.06 9.79 10.46 11.29 13.93 15.70 18.64 16.58 17.47 20.67 22.70 28.88 24.74 28.91
5.27 7.12 9.39 13.02 13.91 15.02 18.53 20.88 24.80 22.05 23.24 27.49 30.19 38.41 32.90 38.32
AC WELDED STEEL
High front for greater capacity Hooded back for closer spacing Typical in cement, gypsum, powder or other powdery materials Venting available for clean filling and discharge Mounted on chain or belt Options: carbon, plated, stainless steel, AR plate, wear lips, hardened surfaces and hard bead weld.
Weights do not include bolt reinforcing plates. Bolt reinforcing plates are recommended if less than 8 bolts are used.
Cap. Cu. Feet Filled to line X-X Filled to Line X-Y .303 .356 .408 .691 .768 .921 1.474
Proj.
L 12 14 16 18 20 24 27
P 8 8 8 10 10 10 12
D 8 8 8 10 10 10 12
Steel
Page 34
Steel
FEATURES:
Mill duty, thick walls and reinforced corners. Wear and high impact resistant Uniform wall thickness Application up to 600 degrees Available in heat treated for more durability Vent holes in bottom of bucket releases trapped air for better filling and discharging (on request) Designed to handle sand, glass cullet, stone, shot blast, rock, concrete, and other abrasive products
BENEFITS: Long wearing digging edge Stronger than steel of the same gauge Smooth surface to ensure proper filling Strong impact and abrasion resistance for
long life.
M-L ITEM # 4 X 3 AA 6 X 4 AA 8 X 5 AA 10 X 6 AA 12 X 7 AA 12 X 8 AC 14 X 7 AA 14 X 8 AA 16 X 8 AA 16 X 8 AC 18 X 8 AA 18 X 8 AC
L LENGTH
P PROJ.
D DEPTH
WALL
THICK.
M AX I M U M L U M P S I Z E (INCHES DIAMETER) WHEN % OF LUMP IS: UNDER 10% 10% 75% 75% & OVER
4 6 8 10 12 12 14 14 16 16 18 18 18
2 4 5 6 7 8 7 8 8 8 8 10 10
3 4 5 6 7 8 7 8 8 8 8 10 10
/64 /32 3 /32 7 /64 9 /64 7 /16 9 /64 11 /64 11 /64 7 /16 3 /16 13 /64
3
2 3 6 10 13 28 18 23 25 34 30 52 39
.006 .018 .042 .072 .114 .210 .138 .180 .204 .280 .234 .490 .366
.01 .03 .07 .12 .19 .28 .23 .30 .34 .38 .39 .62 .61
1 2 3 3 4 4 4 4 4 5
1 2 2 3 3 3 4 4 4 4
1 2 1 1 1 1 2 2 2 2
Page 35
P1
P2
P3
P4
P5
P7
P8
P9
TYPES HFO & MLF CONTINUOUS ELEVATOR BUCKETS BELT WIDTH (INCHES) PUNCHING BUCKET SIZE, IN. LENGTH PROJ. DEPTH INCHES
TYPES AA, & AA-RB DISCHARGE ELEVATOR BUCKETS BELT WIDTH, INCHES PUNCHING
B D E L P D 8 5 7 P7 9-10 3 1 8 5 8 P7 9-10 3 1 9 6 9 P7 10 3 1 10 5 7 P7 11-12 3 1 5/16 10 5 8 P7 11-12 3 1 5/16 10 6 9 P7 11-12 3 1 5/16 10 6 10 P7 11-12 3 1 5/16 5 10 7 11 /8 P7 11-12 3 1 5/16 10 7 12 P7 11-12 3 1 5/16 5 10 8 11 /8 P7 11-12 3 1 5/16 11 6 9 P7 12 4 1 5/16 12 5 7 P7 13-14 4 1 5/16 12 6 9 P7 13-14 4 1 5/16 12 6 10 P7 13-14 4 1 5/16 5 12 7 11 /8 P7 13-14 4 1 5/16 12 7 11 P7 13-14 4 1 5/16 12 7 12 P7 13-14 4 1 5/16 5 12 8 11 /8 P7 13-14 4 1 5/16 12 8 12 P7 13-14 4 1 5/16 5 4 1 5/16 14 7 11 /8 P8 15-16 4 1 5/16 14 7 12 P8 15-16 5 4 1 5/16 14 8 11 /8 P8 15-16 4 1 5/16 14 8 11 P8 15-16 4 1 5/16 14 8 12 P8 15-16 16 7 11 P8 18 4 1 5/16 5 16 8 11 /8 P8 18 4 1 5/16 16 8 12 P8 18 4 1 5/16 5 16 12 17 /8 P8 18 4 1 5/16 5 16 12 18 /8 P8 18 4 1 5/16 5 18 8 11 /8 P8 20 5 1 5/16 18 10 15 P9 20 5 1 5/16 5 20 8 11 /8 P9 22 4 1 5/16 5 20 12 17 /8 P9 22 4 1 5/16 5 20 12 18 /8 P9 22 4 1 5/16 5 24 10 11 /8 P9 26 5 1 5/16 5 24 12 17 /8 P9 26 5 1 5/16 5 24 12 18 /8 P9 26 5 1 5/16 Have dimensions certified for installation purposes.
F
3 3/8 3 4 1/8 3 3/8 3 4 1/8 4 5 5/16 4 1/8 5 5/16 4 1/8 3 3/8 4 1/8 4 5 5/16 5 3/8 5 5 5/16 5 5 5/16 5 5 5/16 5 3/8 5 5 3/8 5 5/16 5 8 5/16 8 13/16 5 5/16 7 5 5/16 8 5/16 8 13/16 5 5/16 8 5/16 5 13/16
NOMINAL BUCKET LENGTH, B D E F INCHES 3 P1 4 1 3/8 4 P1 5 2 5/16 5 P1 6 3 3/16 1 6 P1 7-8 4 3/8 1 7 P2 8 2 1 7 8 P7 9-10 3 1 /8 7 9 P7 10 3 1 /8 5 7 10 P7 11-12 3 1 /16 /8 5 7 11 P7 12 4 1 /16 /8 5 7 12 P7 13-14 4 1 /16 /8 5 7 13 P8 14 3 1 /16 /8 5 7 14 P8 15-16 4 1 /16 /8 5 7 15 P8 16 4 1 /16 /8 5 7 16 P8 18 4 1 /16 /8 5 7 17 P8 18 4 1 /16 /8 5 7 18 P8 20 5 1 /16 /8 5 7 19 P9 20 4 1 /16 /8 5 7 20 P9 22 4 1 /16 /8 5 7 21 P9 22 4 1 /16 /8 5 7 22 P9 24 4 1 /16 /8 5 7 23 P9 24 5 1 /16 /8 5 7 24 P9 26 5 1 /16 /8 Have dimensions certified for installation purposes.
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NOMINAL BUCKET SIZE, INCHES TYPES AA, TYPE AC TYPE SC AA-RB MIN. MAX. MIN. MAX. MIN MAX
6x4 6x4 6x4 6x4 6x4 6x4 8x5 7x4 8x5 8x5 8x5 8x5 9x6 10 x 6 12 x 6 6x4 6x4 6x4 8x5 10 x 6 10 x 6 10 x 6 10 x 6 10 x 6 12 x 6 12 x 6 16 x 7 16 x 7 16 x 7 16 x 7 16 x 8 16 x 8 18 x 8 18 x 8 20 x 8 12 x 6 14 x 7 12 x 6 14 x 7 18 x 10 18 x 10 18 x 10 24 x 10 24 x 10 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 8x6 10 x 8 10 x 8 12 x 8 8x6 8x6 8x6 10 x 8 10 x 8 10 x 8 10 x 8 10 x 8 12 x 8 12 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 16 x 8 12 x 8 14 x 8 12 x 8 14 x 8 16 x 8
B PUNCHING
P1 P10 P1 P1 P1 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P1 P10 P1 P10 P10 P10 P13 3 3 3 3 /8 4 4 5 5 /16 5 5 /16 5 5 /16 5 5 /16 5 5 /16 5 5 /16 6 6 7 3 3 4 /16 3 3 4 /16 5 6 /16 7 12
3
D INCHES
/16 1 1 /8 1 1 1 1 1 1 5 2 /16 5 2 /16 2 1 1 2 2 3
13
3 /8 3 /8 3 /8 3 /8 3 /8 3 /8 3 /8 3 /8 3 /16 3 /8 5 /16 3 /8
1 1 1 1 5 /8 7 /8 1 1 1 1 5 3 1 /8
CONTINUOUS ELEVATOR BUCKETS ON K ATTACHMENTS CHAIN ATTACH # PUNCHING B D E G 5 3 C102B K2 P10 5 /16 1 /8 1 7/8 5 3 SS 102B K2 P10 5 /16 1 /8 1 7/8 C 102 K2 P10 5 5/16 1 1 7/8 SS 102 K2 P10 5 5/16 1 1 7/8 5 3 C 110 K2 P10 5 /16 1 /8 3 3/8 3 SS 110 K2 P10 5 5/16 1 /8 3 3/8 C 111 K2 P10 6 2 5/16 2 3/32 5 SS 111 K2 P10 6 2 /16 2 3/32 C 132 K2 P10 7 2 2 7/8 SS 150PLUS K2 P10 7 2 2 7/8 5 3 SS 856 K2 P10 6 /16 2 /8 3 1/8 Page 37
Standard service platforms with ladders and safety cages are available for all of the bucket elevators in this book. Platforms provide ready access to drives and head terminals for inspection, lubrication and servicing. Each platform is made to suit your installation. It is supported by the elevator casing and extends around three sides of the elevator. Flooring for the platform may be either steel grating, safety steel plate, or wood. Safety cages are recommended for all ladders. Ladders and cages are made to conform to local safety codes. Note: Ladder opening can be located opposite to that shown.
B C INCHES
76 76 76 76 78 78 80 82 82 82 84 84 86 86 86 88 88 89 90 94 96 98 100 104 35 35 39 42 39 42 48 42 48 54 48 54 48 54 30 48 30 54 30 42 42 42 42 42
D
38 38 38 38 39 39 40 41 41 41 42 42 43 43 43 44 44 44 45 47 48 49 50 52
NOTES: Platforms for other than listed sizes can be furnished. Have dimensions certified for installation purposes. Platforms are regularly furnished with steel frames and handrails. Flooring, toe plates, ladders and safety cages can be furnished.
3
/8 /8 /8
3 5
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DATA REQUIREMENTS:
Date _______________________________ Name _______________________________ Address _____________________________ Destination ___________________________ ELEVATOR REQUIREMENTS: Material Handled_______________________ Wt. Lbs. Per Cu. Ft. ____________________ Temperature Degrees F. ________________ Max. Lump Size, In. ____________________ Ave. Capacity or Feed Rate TPH __________ Surge Capacity or Feed Rate TPH _________ Material Characteristics (Sticky, Free-flowing, Etc.) _________________________________ How Will Elevator Be Fed? _______________ Operating Conditions (8, 12, 24 Hr., Etc.) ____ ELEVATOR SPECIFICATIONS: Elevator Number _______________________ Chain or Belt __________________________ Location of Take-up Style of Discharge Head Type 1 Boot Type 2
Motor Frame Number ____________________ V-Belt Size ____________________________ Roller Chain & Sprocket Size ______________ Guard or Casing Casing Type ___________________________ Service (8, 12, 24 Hr.) ____________________ R. H. or L.H. Drive Assembly Looking At Discharge Motor By Customer or _______________ Hold-Back If Req.: Integral External OPTIONAL EQUIPMENT
Dust-Tight Galvanized Galvanized Standard or Weather-Tight Casing Stainless Steel Casing Stainless Steel or Special Type_____
Buckets, Type:
Service Platform
or Checkered Plate
Ladder Length, Ft. & In,: ____________________ (Ladder should extend 3 Ft. above platform) Safety Cage Ft. & In. ________________________ (Safety cage starts 7 Ft. above ladder base.) Internal Gravity Take-up Boot with Access Door in
or Intermediate Section
Ft. and In. Above Bottom _____________________ External Gravity Take-Up Additional Inspection Doors # Req. ___________
Lift Ft. and In. __________________________ Shaft Center Distance in Ft. and In. _________ Head Shaft Diameter ____________________ Type of Bearings _______________________ Inspection Door: Drive Support : Near Side or Yes No Far Side
Specific Location ___________________________ Curved Boot Plate as Standard Extra Heavy Gauge: Specify: __________________ Head Traction Wheel Segmental Rim Wheel Hopper Head Foot Clean Up Head Take-Up Furnished
ELEVATOR DRIVE (Motor data not req. if furnished by: __________________________ Gear Motor Size Gear Motor O-Shaft Mount Reducer or Shaft Mount Reducer
Air Vents Drilled in Buckets Slat Wing Pulley Other Type Buckets : Specify type ____________
__________________________________________
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