PCS 7-Integration-Power - PPT - Shortcut
PCS 7-Integration-Power - PPT - Shortcut
PCS 7-Integration-Power - PPT - Shortcut
Automation
PD PA AE
PD PA portfolio optimizes lifecycle complexity and cost
PD PA Process Automation
Automation and Engineering Process Instrumentation (PI) Analytical Products Industrial Communication and Power Supply Products (PP)
(AE) § Flow and Solutions (AP) Identification (CI) § SITOP Switched Mode Power
§ Distributed Control System § Level § Gas Chromatography § Industrial Ethernet Network Supplies
§ Safety Systems, SCADA § Pressure § Gas Analytics and Security § Uninterruptible Power
§ COMOS Engineering-Software § Temperature § Laser Analytics § PROFIBUS, PROFINET Supplies
§ XHQ Operational Intelligence § Positioner § Emission Monitoring § Industrial WLAN § Expansion Modules
SW § Weighing § System Integration § Industrial Identification § Power Supply System
§ Vertical Sub-Segments
Application/Industry
Oil&Gas, Chemical, Pharma, F&B, Oil&Gas, Chemical, F&B, Pharma, Oil&Gas, Chemical/Petrochemical, Cross-Automation, e.g. Machinery, Plant Engineering,
Glass & Solar, Water/Wastewater Environmental, Power Generation, Power Generation, Mining/Cement Automotive, Chem., O&G, adjacent Automotive, Water / Waste Water,
Mining/Cement industries like Energy Wind, Building Automation
Factory Automation
Process Automation
Customers
Saudi Aramco, Shell, Statoil, OMV, Shell, Evonik, ThyssenKrupp, Shell, Exxon, BP, BASF, BMW, Daimler, BASF, Festo, BMW, VW, Krones,
ExxonMobil, E.ON Ruhrgas, Sabic Holcim, Sanofi, SAB Miller, Linde, Dow, SDL Krones, ABB Franke, KuKa, Goldwind
BASF, ConocoPhillips, Linde Vattenfall, Veolia, GdF, GP IE
© Siemens AG 2017
Page 2 PD PA S AE SD O&G Siemens Process Automation & Engineering
Automation Platform based on PCS7
© Siemens AG 2017
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SIMATIC PCS 7
Continues Innovation
© Siemens AG 2017
Page 5 PD PA S AE SD O&G Siemens Process Automation & Engineering
OS & AS Specification
© Siemens AG 2017
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Position within SIMATIC PCS 7
© Siemens AG 2017
Automation Platform based on PCS7
typical configurations (Integrated)
MES /MIS:
Management Information
§ XHQ
§ Simatic IT
Third Party like OSI PI
S7-
300
Siprotec or S7- S7-
3rd party 400 400
Device
© Siemens AG 2017
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Automation Platform based on PCS7
typical configurations (Large)
MES /MIS:
Management Information
§ XHQ
§ Simatic IT
Third Party like OSI PI
S7-
300
Siprotec or S7- S7-
3rd party Device 400 400
© Siemens AG 2017
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Integration of PCS 7 Plants different island
© Siemens AG 2017
Automation Platform based on PCS7
Flat system configuration
Customer Benefits
§ PCS 7 OS for customers preferring Single Station based solution
§ High availability for important functions
§ Flexible plant design
© Siemens AG 2017
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SIMATIC PCS 7 - Automation Systems as DCS/ICSS-Controller
High-availability automation systems for rugged environments
ADD ONE SLIDE OF 410-5H CONTROLLER
GIVING ALL THE UNIQUE FEATURES
SIMATIC - Worldwide automation standard
§ Innovative product
§ High grade of investment protection
§ Proven in all industry branches
§ Safety certified by TUEV
© Siemens AG 2017
Page 12 PD PA S AE SD O&G Siemens Process Automation & Engineering
Requirement 3: Continuous Operation and safety
High-available automation system SIMATIC S7-400H
Redundant periphery
Controller
CPU 41x-5H
PROFIBUS oder PROPFINET
PROFIBUS
PROFIBUS PROFINET
Periphery
ET 200M
High
Low
© Siemens AG 2017 Availability
Page 13 PD PA S AE SD O&G Siemens Process Automation & Engineering
Automation Platform based on PCS7
Cost reduction through less installation effort and space
Classical Configuration Remote I/O Configuration The advantages of the solution are in
with System and Marshalling with RiO Cabinets for case of:
Cabinet Zone 2 and 1
Commissioning
§ Signal Check could be done completely without
Automation Systems
§ No additional test are required ate side because of
Plug and Play Installations
Diagnostic
§ Faster diagnostic due to the fact there will not be any
ET 200 iSP for Zone 1
marshalling and multicore cable and we just need to
check from IO in Junction Bus(field cable)
© Siemens AG 2017
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Requirement 3: Continuous Operation and safety
Safety products for all SIL levels
Failsafe
controller
Failsafe I/O
Modules Failsfe Transmitter
Failsafe
Risk
Failsafe Motion
Control Failsafe I/O
Modules
© Siemens AG 2017
Page 15 PD PA S AE SD O&G Siemens Process Automation & Engineering
Requirement 4: Reduction of Capex
Standard Automation and safety within one certified system
Interfaced
§ connectable to every DCS
§ open for every System
B+B B+B
Redundant IE/PB
system with Link
SIMATIC S7-
400FH SIMATIC S7-300F
SIMATIC ET 200M
DO
DO
AI
AI
DI
DO
AO
Redundant Profibus PA
AI
DI
AI
DO
DO
DI
AI
AI
DI
AI
2oo3
1oo2D
AI
1oo3 3oo3
© Siemens AG 2017
Automation Platform based on PCS7
SOE implementation large projects with Safety Matrix
© Siemens AG 2017
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Automation Platform based on PCS7
OTS and Simulation
HMI: HMI:
PCS 7 OS Server/WinCC PCS 7 OS Server/WinCC
Simulation of
Actuators/Sensors
Drives/Signals
© Siemens AG 2017
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SIMATIC Plant Asset Management
Customer benefit
► Status change notification
► Display
of Plant
diagnostic information (PDM) Components
Automation
► Creation
of Components,
DCS, Network, …
maintenance requests
Single
devices
► Tracking of maintenance low Effort and Complexity high
activities
►Benefits
Functions:
§ New operator interface / dialogs in APL style
guide
§ New functions:
§ Integrated Internet links
§ Direct calling of maintenance tools
§ Message group displays
§ Redesigned views:
§ Maintenance
§ Message
§ Diagnostics
§ Visualization of active notes in the
faceplate and block icon
§ Faceplates for PROFINET devices
Customer benefits
§ New, modern operator interface
§ More user-friendly
© Siemens AG 2017
Intuitive Plant Operations Operator
Ergonomie
Interaction between service and operation
Customer Benefits
§ Interaction between Maintenance Crew and
Operator
§ Shorter downtimes
§ Reduction of coordination
© Siemens AG 2017
Integrated
SIMATIC PCS 7 PDM V9.0 Asset
Central server Management
§ Zero-installation web-clients
connected to central PDM server
PDM
Client 2 ... PDM
Client 19
... PDM
PDM Server
PDM
Client 1 Client 30
PDM
IE/PB
S7 – 15xx*
§ Field device configuration in place S7- 3xx*
S7- 4xx* S7- 4xxH*
S7- 41x*
Field Devices
© Siemens AG 2017
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Automation Platform based on PCS7
Fieldbus integration (ring architecture)
Integrated Power
FF-H1 Link Master
conditioner
SIMATIC NET
FF-H1 type A cable
(yellow and blue)
Field Devices
© Siemens AG 2017
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SIMATIC PCS 7 Condition Monitoring Library
Summary
Advantages:
§ Early detection of wear
è Basis for preventive maintenance è Reduced maintenance
costs
§ Detection of "unhealthy" operation and energy consumption
è Basis for reduced maintenance costs / energy costs
§ Avoid unnecessary plant standstill !!
© Siemens AG 2017
Economic integration of important mechanical assets in PCS 7 to increase efficiency & availability
SIMATIC PCS 7 Operator System
Enhanced functions
§ Acknowledgement of messages right in the
graphics themselves
§ Multi-screen technology (1-4 monitors)
Faceplates
§ Remember/call up monitor composition
§ Process display and measuring-point
selection via name
Wide Range of Display Options
§ Choice of 16:10 and 16:9 resolutions.
§ Support for PC and TV technology
© Siemens AG 2017
SIMATIC PCS 7 Engineering System
Advanced Process Library
Features:
► Ease of use
► Ergonomic symbols and task-oriented faceplates
► Uniform representation of state information
► Unified operation modes (auto, on, manual, local, out-of-service)
► Variable operation philosophies 2 … 4 clicks
► Flexible interlocking (cascading)
► Note view
Adaptable & scalable functionality
► Feature parameter
► Modular functionality
Integrated maintenance functions and simulation
Signal flow with structured variables (PV, QC, Unit,
Scale)
APC integrated
© Siemens AG 2017
SIMATIC PCS 7 Engineering System
Advanced Process Library Interlocking
Reset all
bypasses
Input value First signal that Jump to
engaged the interlock faceplate
© Siemens AG 2017
SIMATIC PCS 7 V8.2 Operator
Ergonomics
Measuring point browser
2. Intern / Extern
Possible Filter Criteria's are defined by PCS 7 APL
3. Signal Status
§ Overview about all active status information in the plant 6. Active Note
© Siemens AG 2017
R
SIMATIC PCS 7 V8.2 à APL Operator
Ergonomics
APL Curve Control
A
§ One click trend configuration - clicking on the >
value is adding the value to the trend (A) ñ < |
Customer Benefits
§ Ease of use working with trends
© Siemens AG 2017
SIMATIC PCS 7 V8.2 à APG Operator
Ergonomics
Group View
A
§ Online configuration via block icon (A) >
ñ < |
§ Save and restore of groups
Ctrl ÿ
§ All kind of points are supported
§ Direct control possible (B)
§ Open Faceplate for detailed view possible (C)
§ “Loop In Tag” via tag name jumps to the process
D
picture and is highlighting the point (D)
C
§ All messages of points in the group are shown in
the message view
Customer Benefits B
§ Load removal of operators
§ Faster operator reaction
© Siemens AG 2017
SIMATIC PCS 7 V8.2 Operator
Ergonomics
Logic Matrix Viewer
Customer Benefits
§ Fast recognition of the plant state for the operator
§ Comfortable and intuitive operation
© Siemens AG 2017
Introduction
SIMATIC PCS 7 Advanced Process Graphics
Spider diagram for KPI Horizontal and vertical bar Trend Display with bar Profil demonstration and
display display graphics and gradient pattern detection
© Siemens AG 2017
SIMATIC PCS 7 Advanced Process Control
APC Methods
► Evolution
in the Standard Add-On
APC Method ► Version 8.2
► Version 8.1
Embedded
in PCS 7 MPC ► Version 8
© Siemens AG 2017
SIMATIC PCS 7 Advanced Process Control
Embedded APC Tools
Engineering
• Fully integrated into SIMATIC PCS 7
Station ES (same look & feel in engineering & operation)
OS-LAN Ethernet
•
OS-Server Set of APC functions implemented in PCS 7
(redundant)
(free of charge)
Industrial Ethernet / Fast Ethernet
© Siemens AG 2017
Efficient Plant Operation with
Industrial Security Certification
© Siemens AG 2017
SIMATIC PCS 7 V9.0
Industrial Security TÜV Certification
Features
• Siemens (DF and PD) is the first manufacturer achieving
TÜV certification of product life cycle process based on
IEC 62443-4-1
• PD PA AE is the first manufacturer achieving TÜV
certification based on IEC 62443-3-3 for SIMATIC PCS 7
Key Benefits
• Product development is compliant with current IACS
Security Standards
• SIMATIC PCS 7 is compliant with current IACS Security
Standards
© Siemens AG 2017
Thank you for your attention!
© Siemens AG 2017
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