Siemens Process

Automation
PD PA AE
 PD PA portfolio optimizes lifecycle complexity and cost

Portfolio, applications and customers per segment

PD PA Process Automation
Automation and Engineering Process Instrumentation (PI) Analytical Products Industrial Communication and Power Supply Products (PP)
(AE) § Flow and Solutions (AP) Identification (CI) § SITOP Switched Mode Power
§ Distributed Control System § Level § Gas Chromatography § Industrial Ethernet Network Supplies
§ Safety Systems, SCADA § Pressure § Gas Analytics and Security § Uninterruptible Power
§ COMOS Engineering-Software § Temperature § Laser Analytics § PROFIBUS, PROFINET Supplies
§ XHQ Operational Intelligence § Positioner § Emission Monitoring § Industrial WLAN § Expansion Modules
SW § Weighing § System Integration § Industrial Identification § Power Supply System
§ Vertical Sub-Segments

Application/Industry

Oil&Gas, Chemical, Pharma, F&B, Oil&Gas, Chemical, F&B, Pharma, Oil&Gas, Chemical/Petrochemical, Cross-Automation, e.g. Machinery, Plant Engineering,
Glass & Solar, Water/Wastewater Environmental, Power Generation, Power Generation, Mining/Cement Automotive, Chem., O&G, adjacent Automotive, Water / Waste Water,
Mining/Cement industries like Energy Wind, Building Automation

Factory Automation
Process Automation
Customers
Saudi Aramco, Shell, Statoil, OMV, Shell, Evonik, ThyssenKrupp, Shell, Exxon, BP, BASF, BMW, Daimler, BASF, Festo, BMW, VW, Krones,
ExxonMobil, E.ON Ruhrgas, Sabic Holcim, Sanofi, SAB Miller, Linde, Dow, SDL Krones, ABB Franke, KuKa, Goldwind
BASF, ConocoPhillips, Linde Vattenfall, Veolia, GdF, GP IE

© Siemens AG 2017
Page 2 PD PA S AE SD O&G Siemens Process Automation & Engineering
Automation Platform based on PCS7

© Siemens AG 2017
Page 3 12.05.2017 PD PA AE
SIMATIC PCS 7
Continues Innovation

Proven in use for over

V8.2
20 years §
§
Logic Matrix
SFC Calculations
§ Windows 10
V8.1 § Windows Server
§ Selective Download 2012
§ Type Change § Customization of
Online OS
V8.0 § Support of different § Management
library versions Console
§ SIMATIC PCS 7 § SIMIT Simulation § WinCC WebUX
CPU 410 Framework § Measuring point
V7 § Digital Plant @
PCS 7
§ Advanced Process
Graphics §
browser
Trend configuration
§ Multiuser
Engineering § Improved § ConMon Function § Tags Group View
Engineering Blocks § Configuration dialog
§ Advanced Process
V6
§ Flexible
Library
§
Efficiency
PROFINET
§ Model Predictive
Control 10x10 §
for Web Publishing
Load Management
§ Alarm Management
Redundancy § Integration of § SEC Online § TeleControl /
§ Safety Matrix § Advanced Process Switchgear Upgrade RTU3030
Control
§ Batch § Scalable Archiving § SIMATIC ET 200SP § PowerControl
§ Web OS § PA / FF and Reporting § Increased quantity improvements
§ RouteControl Redundancy § Windows 7 / Server structure § Library
§ Plant Asset § Open PCS 7 2008 § Integration of improvements
Management § TeleControl § PowerControl Comfort Panels § SIMATIC PDM V9.0

2003 2007 2011 2014 2017

© Siemens AG 2017
Page 4 12.05.2017 PD PA AE
SIMATIC PCS 7 – Performance you trust
System Components of SIMATIC PCS 7, Siemens’ ICSS solution

Engineering System (ES) Operator System (OS)

§ central Engineering system § Secure operator guidance

§ Multi-User Engineering § Powerful achieving system
§ Process-Object Engineering § Effective trend displays
§ autom. generation of OS functions § Intelligent alarm management
Graphic
Engineering System
OS
Clients Management Console § Openness: Web-OS, Data-Monitor
One system for the Engineering Terminalbus
redundante
of all components of the DCS/ICSS OS-Server
redundanter Plant bus
Secure execution of the process
AS 412FH
especially in critical situations
AS 414 AS 412H / 414H AS 410
AS 416 AS 414FH
AS 416H / 417H AS 416FH
AS 417 AS 417FH
ET 200M
ET 200pro MTA
ET 200S ~ ET 200M
Automation System (AS) Y-Link
Gas
Analysis
ET 200iSP
Process periphery
PA/FF
PAC3200 Y-Link
linkAFD
SENTRON
§ wide range of controller 3WL AFDiS § Standard, failsafe & redundant I/O
§ scalable in performance & function (ET 200M)
§ flexible configurable hardware § intrinsically safe I/O (ET 200iSP)
§ Standard, redundant und Failsafe § protection class IP65 (ET 200pro)
§ online expand / change § uniform fieldbus solution: PA, FF

High Performance Automation for Tailored Process Peripherals for

the Process Industry each requirement

© Siemens AG 2017
Page 5 PD PA S AE SD O&G Siemens Process Automation & Engineering
OS & AS Specification

© Siemens AG 2017
Page 6 PD PA AE
Position within SIMATIC PCS 7

© Siemens AG 2017
Automation Platform based on PCS7
typical configurations (Integrated)

MES /MIS:
Management Information
§ XHQ
§ Simatic IT
Third Party like OSI PI

E-SCADA ICSS SCADA

OS Client OS Client OS Client OS Client
Separate
Engineering Safety network
AMS if required
Server
Historian ICSS Server

IEC 61850, central TCP/IP

AS Modbus etc. SINAUT à
TIM serial
DCS AS ESD AS F&G AS Mode Mod
m em
widely WAN
distributed
TeleControl
PAC 3200 remote
stations
WAN

S7-
300
Siprotec or S7- S7-
3rd party 400 400
Device

© Siemens AG 2017
Page 8 12.05.2017 PD PA AE
Automation Platform based on PCS7
typical configurations (Large)

MES /MIS:
Management Information
§ XHQ
§ Simatic IT
Third Party like OSI PI

ENCS ICSS SCADA

OS Client OS Client OS Client OS Client OS Client OS Client OS Client OS Client
Engineering

ENCS Server Common PH ICSS Server SCADA Server

IEC 61850, central TCP/IP

AS Modbus etc. DCS AS ESD AS F&G AS SINAUT à
TIM serial
Mod Mod
em em
widely WAN
distributed
TeleControl
PAC 3200 remote
stations
WAN

S7-
300
Siprotec or S7- S7-
3rd party Device 400 400

© Siemens AG 2017
Page 9 12.05.2017 PD PA AE
Integration of PCS 7 Plants different island

© Siemens AG 2017
Automation Platform based on PCS7
Flat system configuration

Operator Operator Operator

Station 1 Station … Station 8
Quantity framework expansion to 8.500 Objects

(PO) Process of a PCS 7 OS Single Station

Process Historian PCS 7 AS

Customer Benefits
§ PCS 7 OS for customers preferring Single Station based solution
§ High availability for important functions
§ Flexible plant design

© Siemens AG 2017
Page 11 12.05.2017 PD PA AE
SIMATIC PCS 7 - Automation Systems as DCS/ICSS-Controller
High-availability automation systems for rugged environments
ADD ONE SLIDE OF 410-5H CONTROLLER
GIVING ALL THE UNIQUE FEATURES
SIMATIC - Worldwide automation standard
§ Innovative product
§ High grade of investment protection
§ Proven in all industry branches
§ Safety certified by TUEV

Scalable performance and functionality

§ More than 7000 I/Os per Controller
§ Redundancy and process safety
§ Scalability

SIMATIC PCS 7 AS 41x – powerful, robust, flexibel

© Siemens AG 2017
Page 12 PD PA S AE SD O&G Siemens Process Automation & Engineering
Requirement 3: Continuous Operation and safety
High-available automation system SIMATIC S7-400H
Redundant periphery

Redundant periphery for maximum of availability

In addition to a fault of a CPU or a PROFIBUS line or the PROFINET ring, an additional fault of a signal module will be
accepted.
H-CPU in Single Mode, Redundant H-CPUs, Redundant H-CPUs, system Redundant H-CPUs,
single sided I/Q-connection single sided I/Q-connection redundant I/Q-connection switched I/Q-connection

Controller
CPU 41x-5H
PROFIBUS oder PROPFINET

PROFIBUS
PROFIBUS PROFINET

Periphery
ET 200M

High

Low
© Siemens AG 2017 Availability
Page 13 PD PA S AE SD O&G Siemens Process Automation & Engineering
 Automation Platform based on PCS7
Cost reduction through less installation effort and space

Classical Configuration Remote I/O Configuration The advantages of the solution are in
with System and Marshalling with RiO Cabinets for case of:
Cabinet Zone 2 and 1

ET 200 for Zone 2

Installation
§ Reduction of the size of cable Trays
§ No Trunk Cables required
§ No Marshalling Cabinets required
§ Reduction or E-House size
§ Reduction of weight in case of decentralized
§ architecture
§ Reduction of Costs ca 50 – 60%

Commissioning
§ Signal Check could be done completely without
Automation Systems
§ No additional test are required ate side because of
Plug and Play Installations

Diagnostic
§ Faster diagnostic due to the fact there will not be any
ET 200 iSP for Zone 1
marshalling and multicore cable and we just need to
check from IO in Junction Bus(field cable)
© Siemens AG 2017
Page 14 12.05.2017 PD PA AE
Requirement 3: Continuous Operation and safety
Safety products for all SIL levels

What Is SIL? – Safety Integrity Level Failsafe control

system

Failsafe
controller

Failsafe I/O
Modules Failsfe Transmitter
Failsafe
Risk

Acutator Failsafe Acutator

Failsafe Motion
Control Failsafe I/O
Modules

© Siemens AG 2017
Page 15 PD PA S AE SD O&G Siemens Process Automation & Engineering
Requirement 4: Reduction of Capex
Standard Automation and safety within one certified system

Interfaced
§ connectable to every DCS
§ open for every System

Common Operator Interface Benefits

§ Single Window
§ Consolidated Alarms, SOE § Reduced Total Cost of
§ Integrated Asset Management Ownership
§ Common Diagnostics § Improved Operator
Performance
Common Engineering
§ Reduced training § Easier Maintenance
§ Single Engineering Workstation § Faster Engineering
§ Safety Lifecycle Tools
§ Reduced Training
Common Hardware § Improved Plant Availability
§ Controller, Racks, Supplies
§ Network Hardware § Reduced Spares Holding
§ Standard and Safety IO in same § Reduced Hardware Cost
Rack
§ Reduced Project Risk
Standard & Safety Comms
Separate, Integrated or Common Architecture § on the same networks
§ as required § … or separate if required
© Siemens AG 2017
Page 16 8/24/2017 PD PA S AE SD O&G Siemens Process Automation & Engineering
Safety Integrated Communication

B+B B+B

Redundant IE/PB
system with Link
SIMATIC S7-
400FH SIMATIC S7-300F

SIMATIC ET 200M

DO

DO
AI

AI

DI

First Process Safety Fieldbus

DO

AO
Redundant Profibus PA
AI

DI
AI

© Siemens AG 2017 PROFIsafe PA Devices

Flexible Modular Redundancy

Ultimate flexibility to choose the redundancy levels to

fit each Safety Instrumented Function (SIF)

Mix and Match to meet the goals of the application

DO

DO
DI
AI

AI

2oo2D (Dual 1oo1D)

DO 1oo1D
DO
AI

DI
AI

2oo3
1oo2D
AI

1oo3 3oo3
© Siemens AG 2017
Automation Platform based on PCS7
SOE implementation large projects with Safety Matrix

Engineering and Design

§ Easy Use due Cause & Effect matrix
§ Automatic generation of the safety CFC program
for the controller

Operation and Maintenance

§ Online View, integrated into PCS 7
§ Support Operation functions like Bypass,
Reset and Override
§ Sequence of Event Recording
§ First Alarm Display
§ Eventlog buffered in AS and readable with
Engineering Laptop

Safety Lifecycle Management Tool

§ Integrated Version Tracking
§ Integrated Documentation of Operator
Manipulations
§ Integrated Documentation of Changes

© Siemens AG 2017
Page 19 12.05.2017 PD PA AE
Automation Platform based on PCS7
OTS and Simulation

Real World Virtual World

HMI: HMI:
PCS 7 OS Server/WinCC PCS 7 OS Server/WinCC

SIMATIC S7 Software-in-the-loop SIMIT VC – Hardware-in-the-loop SIMATIC S7

PLCSIM Virtual Controller Real AS
Automation System (AS) Emulation of AS Profibus or
Profinet via
Simulation Unit

SIMIT SF – Simulation Framework

Simulation
Remote IO/devices
of Signals

Simulation of
Actuators/Sensors
Drives/Signals

SIMIT SIMIT-Connector to domain specific simulators

Simulation of
Plant/Machine technological
behavior Process behavior w/o High fidelity O&G 3D or discrete
O&G reactions process simulators event driven simulators

© Siemens AG 2017
Page 20 12.05.2017 PD PA AE
SIMATIC Plant Asset Management

►Online, Real-time Functions Plant Asset Management

Performance Monitor.
► Condition
Monitoring of all high
components Process

Customer benefit
► Status change notification
► Display
of Plant
diagnostic information (PDM) Components
Automation
► Creation
of Components,
DCS, Network, …
maintenance requests
Single
devices
► Tracking of maintenance low Effort and Complexity high

activities

►Benefits

► Homogenous integration into SIMATIC PCS 7

► Automatic generation of all Plant Asset Management diagnostic pictures
► Maintenance Station integrated into Operator Station or as dedicated station
► Common visualization (symbols, faceplates) of all assets (unified assets) SIMATIC PCS 7 PAMS increases plant
► Implementation of NAMUR recommendations NA 64 & NE 91 availability
© Siemens AG 2017
SIMATIC PCS 7
Plant Asset Management

Functions:
§ New operator interface / dialogs in APL style
guide
§ New functions:
§ Integrated Internet links
§ Direct calling of maintenance tools
§ Message group displays
§ Redesigned views:
§ Maintenance
§ Message
§ Diagnostics
§ Visualization of active notes in the
faceplate and block icon
§ Faceplates for PROFINET devices

Customer benefits
§ New, modern operator interface
§ More user-friendly
© Siemens AG 2017
 Intuitive Plant Operations Operator
Ergonomie
Interaction between service and operation

Maintenance & Service Monitoring & Control

§ Closed circuit between service operation and
technological operation
11. Maintenance Request „Release for
Service“
22. Release for Service 1
2
33. Switch to „In Service“
3
§ Request for maintenance release can be
configured as operator request with logging in
the message protocol.
§ Indication of related tags.

Customer Benefits
§ Interaction between Maintenance Crew and
Operator
§ Shorter downtimes
§ Reduction of coordination
© Siemens AG 2017
 Integrated
SIMATIC PCS 7 PDM V9.0 Asset
Central server Management

§ Zero-installation web-clients
connected to central PDM server
PDM
Client 2 ... PDM
Client 19
... PDM
PDM Server
PDM
Client 1 Client 30
PDM

IE/PB

Customer Benefits ... ... redundant ... PNIO Link

S7 – 15xx*
§ Field device configuration in place S7- 3xx*
S7- 4xx* S7- 4xxH*
S7- 41x*

from any web-enabled mobile

device
§ Device configuration is always
consistent with engineering
system because device
parameters are centrally managed
© Siemens AG 2017
Automation Platform based on PCS7
Fieldbus integration (Star architecture)

FF-H1 Link Master Integrated Power conditioner

Redundant configuration incl.

AFS
SIMATIC FF Link
SIMATIC NET
FF-H1 type A cable
(yellow and blue)

FOUNDATION Active Field Distributor

Fieldbus - H1 (junction box with automatic
bus termination)

Field Devices

© Siemens AG 2017
Page 25 PD PA AE
Automation Platform based on PCS7
Fieldbus integration (ring architecture)

Integrated Power
FF-H1 Link Master
conditioner

Redundant configuration with

Redundant network
SIMATIC FF Link

SIMATIC NET
FF-H1 type A cable
(yellow and blue)

FOUNDATION Active Field Distributor

Fieldbus - H1 (junction box with automatic
bus termination)

Field Devices

© Siemens AG 2017
Page 26 12.05.2017 PD PA AE
SIMATIC PCS 7 Condition Monitoring Library
Summary

Advantages:
§ Early detection of wear
è Basis for preventive maintenance è Reduced maintenance
costs
§ Detection of "unhealthy" operation and energy consumption
è Basis for reduced maintenance costs / energy costs
§ Avoid unnecessary plant standstill !!

© Siemens AG 2017
Economic integration of important mechanical assets in PCS 7 to increase efficiency & availability
SIMATIC PCS 7 Operator System

Pre-configured pictorial representations

Graphics Symbols
§ Graphic displays, curve display,
alarm list,...
§ Symbols, Faceplates
§ Information based color schema

Enhanced functions
§ Acknowledgement of messages right in the
graphics themselves
§ Multi-screen technology (1-4 monitors)
Faceplates
§ Remember/call up monitor composition
§ Process display and measuring-point
selection via name
Wide Range of Display Options
§ Choice of 16:10 and 16:9 resolutions.
§ Support for PC and TV technology

© Siemens AG 2017
SIMATIC PCS 7 Engineering System
Advanced Process Library

Features:
► Ease of use
► Ergonomic symbols and task-oriented faceplates
► Uniform representation of state information
► Unified operation modes (auto, on, manual, local, out-of-service)
► Variable operation philosophies 2 … 4 clicks
► Flexible interlocking (cascading)
► Note view
Adaptable & scalable functionality
► Feature parameter
► Modular functionality
Integrated maintenance functions and simulation
Signal flow with structured variables (PV, QC, Unit,
Scale)
APC integrated

© Siemens AG 2017
SIMATIC PCS 7 Engineering System
Advanced Process Library Interlocking

► APL Interlocking features:

§ Indication of state at block icon
(locked, unlocked, bypassed, simulated, not in use)
§ Cascaded protection structure Jump to
faceplate
§ Jump to input value faceplate
§ Bypass Auxiliary Value
§ First Out indication
Interlock
State
Set/Reset
bypass

Reset all
bypasses
Input value First signal that Jump to
engaged the interlock faceplate

Faster to the source of an interlock with guided

access

© Siemens AG 2017
 SIMATIC PCS 7 V8.2 Operator
Ergonomics
Measuring point browser

Operator function to browse the status information of

the measuring points 5
1. Single or multiple areas can be selected, 4
depending on the user right
1
2. “Loop In” function 2
3
3. Sorting and filter options
4. Print or save the results
5. Icons with multi language tooltip Text
1. Manual / Automatic / Program / Local / OOS

2. Intern / Extern
Possible Filter Criteria's are defined by PCS 7 APL
3. Signal Status

4. Active Bypass / Forcing / Tracking

Customer Benefits 5. Lock Information / Active Reset

§ Overview about all active status information in the plant 6. Active Note

© Siemens AG 2017
R
 SIMATIC PCS 7 V8.2 à APL Operator
Ergonomics
APL Curve Control
A
§ One click trend configuration - clicking on the >
value is adding the value to the trend (A) ñ < |

§ Save or close without saving the trend (B) Ctrl ÿ

§ Unit and ranges taken from the tag

§ Enabling and disabling of values for better B
overview (C) C
§ Pre defined time ranges for x-axis or user defined
time range setting
E D
§ Display of messages related to the trend (D)
§ Easy selection of time range (E)

Customer Benefits
§ Ease of use working with trends

© Siemens AG 2017
 SIMATIC PCS 7 V8.2 à APG Operator
Ergonomics
Group View
A
§ Online configuration via block icon (A) >
ñ < |
§ Save and restore of groups
Ctrl ÿ
§ All kind of points are supported
§ Direct control possible (B)
§ Open Faceplate for detailed view possible (C)
§ “Loop In Tag” via tag name jumps to the process
D
picture and is highlighting the point (D)
C
§ All messages of points in the group are shown in
the message view
Customer Benefits B
§ Load removal of operators
§ Faster operator reaction

© Siemens AG 2017
SIMATIC PCS 7 V8.2 Operator
Ergonomics
Logic Matrix Viewer

§ Visualization combines APL & Safety Matrix style

§ Full integration of M&C functions of Logic Matrix in PCS 7 OS
§ Web Client support
§ PCS 7 conformal alarming
§ Advantages in comparison to „standard“ interlocks:
§ intrinsic alarming triggered by cause and effect status
changes
§ support of analog inputs
§ bypassing of causes and effects

Customer Benefits
§ Fast recognition of the plant state for the operator
§ Comfortable and intuitive operation

© Siemens AG 2017
Introduction
SIMATIC PCS 7 Advanced Process Graphics

Visualization objects for overview screen

§ Task related design
§ Compact demonstration on overview screen
§ Intuitive demonstration of current plant situation
§ Short reaction times
§ Active operation of the plant in working ranges in
contrast to reactive operation after alarms

Spider diagram for KPI Horizontal and vertical bar Trend Display with bar Profil demonstration and
display display graphics and gradient pattern detection
© Siemens AG 2017
SIMATIC PCS 7 Advanced Process Control
APC Methods

► Evolution
in the Standard Add-On
APC Method ► Version 8.2
► Version 8.1
Embedded
in PCS 7 MPC ► Version 8

lean large ► Version 7.1

► Version 7
Soft Sensor ► Version 6
Smith Fuzzy
Predictor Control
Lead-Lag
Feed-Forward Control Operator
Control Performance Training
Monitoring Simulator
Override
Control PID
Tuning
Gain Interfaced
Scheduling
3rd party tools
low APC Complexity high

© Siemens AG 2017
SIMATIC PCS 7 Advanced Process Control
Embedded APC Tools

APC Engineering Tool APC OS Faceplates

è Modeling & Test è Operation & Control

Benefits of embedded APC:

OS Clients

Engineering
• Fully integrated into SIMATIC PCS 7
Station ES (same look & feel in engineering & operation)
OS-LAN Ethernet

•
OS-Server Set of APC functions implemented in PCS 7
(redundant)
(free of charge)
Industrial Ethernet / Fast Ethernet

Automation • High availability for APC as well

System
(using redundant controller)

APC Runtime Function Blocks

è Runtime Calculations

© Siemens AG 2017
Efficient Plant Operation with
Industrial Security Certification

§ Achilles Practices Certification: benchmark for

vendors and integrators of process control
systems, control applications, automation and
network components
§ Siemens
§ The first automation supplier with Achilles
Level 2 Certification for communication
robustness
§ Achieved APC Bronze Level Certification for
SIMATIC PCS 7
Added Value
§ Up to date IT security
§ Less effort during the execution of security
measures

© Siemens AG 2017
SIMATIC PCS 7 V9.0
Industrial Security TÜV Certification

Features
• Siemens (DF and PD) is the first manufacturer achieving
TÜV certification of product life cycle process based on
IEC 62443-4-1
• PD PA AE is the first manufacturer achieving TÜV
certification based on IEC 62443-3-3 for SIMATIC PCS 7

Key Benefits
• Product development is compliant with current IACS
Security Standards
• SIMATIC PCS 7 is compliant with current IACS Security
Standards

© Siemens AG 2017
Thank you for your attention!

C: \ data \ folien \ new_ICSS \ FieldProd_ICSS_07042017.pptx

siemens.com/answers

© Siemens AG 2017
Page 41 12.05.2017 PD PA AE