Icp274 Br1en

Instructions manual
ICP274-BR1EN3.pdf
Operating & Maintenance
Rubber wheel roller

CP274
Diesel engine
Cummins QSB 4.5
Serial number
10000502x0B001380-
Translation of original instructions.
Reservation for changes

Printed in Sweden
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Slopes ......................................................................................................... 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter (Optional) ................................................................................. 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 11
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Technical specifications - Dimensions ................................................................................... 17
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Dimensions ............................................................................................... 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 19
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
Wheel bolts ............................................................................................... 21
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Locations - Control panel and controls...................................................... 29
Function descriptions............................................................................................... 30
Display explanations ................................................................................. 32
Machine alarm........................................................................................... 34
H1-AC alarm ............................................................................................. 36
LIMITED mode............................................................................ 36
SAFE mode ................................................................................ 36
"MAIN MENU" ........................................................................................... 37
"USER SETTINGS" .................................................................... 38
Operator help when starting...................................................................... 39
Operator help Workmode.......................................................................... 39
.................................................................................................................. 39
Instruments and controls, cab ................................................................... 40
Function description of instruments and controls in the cab ..................... 41
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Using the cab controls............................................................................... 42
Defroster ..................................................................................... 42
Heat ............................................................................................ 42
AC/ACC ...................................................................................... 42
Electrical system...................................................................................................... 43
Fuses ........................................................................................................ 45
Fuses in cab.............................................................................................. 45
Operation ............................................................................................................................... 47
Before starting ......................................................................................................... 47
Master switch - Switching on..................................................................... 47
Control panel, adjustments ....................................................................... 47
Driver seat - Adjustment............................................................................ 48
Operator's seat, comfort (Optional) - Adjustments .................................... 48
Display - Control........................................................................................ 49
View .......................................................................................................... 49
Operator position....................................................................................... 50
Interlock..................................................................................................... 51
Starting .................................................................................................................... 52
Starting the engine .................................................................................... 52
Parking brake - Check............................................................................... 52
Throttle control and brake pedal. .............................................................. 53
Display when activating choice via the button set..................................... 54
Alarm descriptions..................................................................................... 54
Operating the roller ................................................................................... 55
Operating on a slope................................................................................. 56
Checking the treads on the tires ............................................................... 56
Edge cutting (Optional) ............................................................................. 56
Variable tire pressure (air-on-the-run) (Option)......................................... 57
Coconut mats (Option) .............................................................................. 57
Ballast box................................................................................................. 58
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Driving (Ground Pressure) ........................................................................ 59
Ground pressure ....................................................................................... 59
Low tire pressure - 240 kPa (34.8 psi). ..................................................... 60
Normal tire pressure - 480 kPa (69.6 psi) ................................................. 61
High tire pressure - 830 kPa (120.4 psi). .................................................. 61
Interlock/Emergency stop/Parking brake - Check ..................................... 62
Normal braking.......................................................................................... 62
Emergency braking ................................................................................... 63
Switching off.............................................................................................. 63
Chocking the wheels ................................................................................. 63
Master switch ............................................................................................ 64
Long-term parking.................................................................................................................. 65
Engine ....................................................................................................... 65
Battery....................................................................................................... 65
Air cleaner, exhaust pipe........................................................................... 65
Watering system ....................................................................................... 65
Fuel tank ................................................................................................... 65
Hydraulic reservoir .................................................................................... 65
Tires .......................................................................................................... 66
Steering cylinder, hinges, etc. ................................................................... 66
Hoods, tarpaulin ........................................................................................ 66
Miscellaneous ........................................................................................................................ 67
Lifting ....................................................................................................................... 67
Lifting the roller.......................................................................................... 67
Lifting the roller with jack:.......................................................................... 67
Roller prepared for transport ..................................................................... 68
Towing/Recovering.................................................................................................. 68
Short distance towing with the engine running.......................................... 69
Short distance towing when the engine is inoperative. ............................. 70
Towing the roller........................................................................................ 72
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Trailer eye (Option) ................................................................................... 72
Operating instructions - Summary ......................................................................................... 73
Preventive maintenance ........................................................................................................ 75
Acceptance and delivery inspection.......................................................... 75
Warranty.................................................................................................... 75
Maintenance - Lubricants and symbols ................................................................................. 77
Maintenance symbols ............................................................................... 78
Maintenance - Maintenance schedule ................................................................................... 79
Service and maintenance points ............................................................... 79
General ..................................................................................................... 80
Every 10 hours of operation (Daily)........................................................... 80
After the FIRST 50 hours of operation ...................................................... 80
Every 50 hours of operation (Weekly)....................................................... 81
Every 250 hours of operation (Monthly) .................................................... 81
Every 500 hours of operation (Every three months) ................................. 82
Every 1000 hours of operation (Every six months) ................................... 82
Every 2000 hours of operation (Yearly) .................................................... 83
Maintenance, 10h .................................................................................................................. 85
Diesel engine - Check oil level .................................................................. 85
Coolant level - Check ................................................................................ 86
Brake fluid level - Check ........................................................................... 86
Fuel tank - Refueling ................................................................................. 87
Hydraulic reservoir - Check fluid level....................................................... 87
Water tank, Std - Filling............................................................................. 88
Cleaning the coarse filter .......................................................................... 88
Sprinkler system
Cleaning of sprinkler nozzle ...................................................................... 89
Sprinkler system - Check .......................................................................... 89
Sprinkler system - Freeze risk................................................................... 90
Draining the system. ................................................................................. 90
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Freeze protection ...................................................................................... 90
Wheel scrapers
Control....................................................................................................... 91
Removing the scapers ................................................................ 91
Maintenance - 50h ................................................................................................................. 93
Air cleaner
Checking - Change the main air filter........................................................ 93
Backup filter - Change............................................................................... 94
Air cleaner
- Cleaning.................................................................................................. 94
Fuel filter - Draining................................................................................... 95
Air conditioning (Optional)
- Inspection................................................................................................ 96
- Cleaning.................................................................................................. 96
Tires - Tire pressure.................................................................................. 97
Upper/Lower Pivot bearing - Lubrication................................................... 98
Wheel gear - Oil change ........................................................................... 98
Maintenance - 250h ............................................................................................................... 99
Hydraulic fluid cooler
Checking - Cleaning.................................................................................. 99
- Inspection.............................................................................................. 100
Battery
- Check condition .................................................................................... 100
Edge cutter (Optional)
- Lubrication ............................................................................................ 101
Upper/Lower Pivot bearing - Lubrication................................................. 101
Maintenance - 500h ............................................................................................................. 103
Diesel engine
Oil change ............................................................................................... 103
Engine
Replacing oil filter.................................................................................... 104
The engine fuel filter - replacement/cleaning .......................................... 105
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Seat bearing - Lubrication ....................................................................... 106
Hydraulic reservoir cap - Check .............................................................. 106
Pivot bearing - Lubrication ...................................................................... 107
Maintenance - 1000h ........................................................................................................... 109
Air filter - Changing ................................................................................. 109
Backup filter - Change............................................................................. 109
Hydraulic filter
Change.................................................................................................... 110
Cab
Fresh air filter - Replacing ....................................................................... 111
Wheel gear - Oil change ......................................................................... 112
Wheel gear - Replenishing the oil ........................................................... 112
Wheel gear - Checking the oil level......................................................... 113
Maintenance - 2000h ........................................................................................................... 115
Hydraulic reservoir
Fluid change............................................................................................ 115
Fuel tank
- Cleaning............................................................................................... 116
Watering system
- Draining................................................................................................ 116
Water tank - Cleaning ............................................................................. 117
- Overhaul ............................................................................................... 117
Drying filter - Inspection .......................................................................... 118
Engine
Replacing the coolant.............................................................................. 118
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Introduction
Introduction
The machine
Dynapac CP274 is a heavy rubber wheel roller in the
27 tonnes class, with a working width of 2300 mm.
It has five guide wheels at the front, and four drive
wheels at the back. The hydrostatic drives, flexible
ballast solution, and a wide range of optional
equipment mean that the machine is available in many
different configurations.
Intended use
CP274 is mainly used together with other asphalt
rollers for surface sealing. Thanks to its weight, it is
also suitable for soil compaction.
Warning symbols
WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in

handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine

must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the

safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
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Introduction
Read the entire manual before starting the

machine and before carrying out any
maintenance.
Replace immediately the instruction manuals if

lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.
Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
The operator may allow a person to remain in
the danger area, but should then observe
caution and operate the machine only when the
person is visible or has given clear indications
of where he or she is.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Introduction
THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic

maintenance normally carried out by the operator.
Additional instructions for the engine can be

found in the manufactuer's engine manual.
CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other directives applicable for this
machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable directives and
supplements, as well as the harmonized standards
and other regulations that are applied.
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Introduction
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Safety - General instructions

(Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.

Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges or holes, make sure that at least 2/3 of the
wheels are on previously compacted material.
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
11. Drive particularly carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
14. Safety measures before refueling:

- Shut off the engine
- Do not smoke
- No naked flame in the vicinity of the machine
- Ground the filling device nozzle to the tank to avoid sparks
15. Before repairs or service:

- Chock the wheels.
16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
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17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. Refer to the operating instruction in the STOP section.
19. For your own protection always wear:

- helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
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Safety - when operating
Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
The operator may allow a person to remain in
the danger area, but should then observe
caution and operate the machine only when the
person is visible or has given clear indications
of where he or she is.
Slopes
This angle has been measured on a hard, flat surface

with the machine stationary.
The steering angle is zero, the tires have normal air
pressure and all the tanks are full.
Always take into consideration that loose ground, the
steering of the machine, different tire pressures, the
operating speed and that an increase in the center of
gravity can all cause the machine to topple even on
slopes with lesser gradients than those specified here.
To exit the cab in an emergency, release the

Max 20° hammer on the rear right post and break the right
or 36% opening side-windows.
Fig. Operating on slopes

It is recommended that ROPS (Roll Over Protective
Structure) or a ROPS approved cab, is always
used when driving on slopes or unsafe ground.
Where possible, avoid driving across a slope.
Always use the lowest gear when operating on

slopes.
Where possible, avoid driving across slopes.

Drive instead straight up and down sloping
ground.
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Driving near edges

When driving close to edges or holes, make sure that
at least 1/4 of the outer tires are on the previously
compacted material.
At least 1/4
Fig. Position of wheels when driving

near an edge
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Safety (Optional)
Safety (Optional)
Air conditioning
The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the
atmosphere.
Work on the refrigerant circuit is only to be carried

out by authorized companies.
The cooling system is pressurized. Incorrect

handling can result in serious personal injury. Do
not disconnect or undo the hose couplings.
Fig. Air conditioning (ACC)
The system must be re-filled with an approved

refrigerant by authorized personnel when
necessary. See decal on or in the vicinity of the
installation.

The operator must make sure that nobody is in the
area of operation while the machine is in use.
The edge cutter consists of rotating components

and there is a risk of being crushed.
1 The tool must be returned to the transport

2 position (raised position) (1) every time it has
been used.
Fig. Edge cutter
1. Transport position
2. Operationing position
If the edge cutter and its parts are dismantled,
make sure that it is set in a relieved position and
resting on the ground.
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Safety (Optional)
Working lights - Xenon
Warning, high voltage!
The working lights of the Xenon type have a

secondary high-voltage source.
Work on the lighting should only be conducted by an
authorized electrician and with the primary voltage
disconnected.
Contact a Dynapac dealer!
Figure. Xenon lighting on cab
Warning, environmentally hazardous waste!
Working lights of the Xenon type include a discharge

lamp that contains mercury (Hg).
A defective lamp is to be considered as hazardous
waste and shall be disposed off as per local directives.
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Special instructions
Standard lubricants and other recommended

oils and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
Higher ambient temperatures, above +40°C

(104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine can be run at this temperature using
normal oil. However, the following fluids must be used
for other components:
Hydraulic system - mineral oil Shell Tellus T100 or
similar.
Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained
of water (sprinkler, hoses, tank/s) or that anti-freeze
has been added, to prevent the system freezing.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
High pressure cleaning

Do not spray water directly onto electrical components
or the instrument panels.
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
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Roll Over Protective Structure (ROPS), ROPS

approved cab
If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in
the structure or cab.
Never attempt to repair a damaged ROPS

structure or cab. These must be replaced with
new ROPS structure or cabs.
Battery handling
When removing batteries, always disconnect the

negative cable first.
When fitting batteries, always connect the

positive cable first.
Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the

battery. This may shorten battery life.
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Jump starting (24V)
Do not connect the negative cable to the

negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting

has the same voltage as the dead battery.
2 Turn the ignition and all power consuming equipment

1 off. Switch off the engine on the machine which is
providing jump start power.
24V Jump leads must have 24V.
12V
12V
First connect the plus terminal (1) on the auxiliary
battery to the plus terminal (2) on the flat battery, then
connect the minus terminal (3) to a suitable earth point
3 (4) on the machine.
Start the engine on the power providing machine. Let it
4 run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
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Technical specifications
Vibrations - Operator station

(ISO 2631)
Vibration levels have been measured according to the operational cycle described in the
EU directive 2000/14/EC on machines equipped for the EU market with operator seat in
transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
Sound levels have been measured according to the operational cycle described
in the EU directive 2000/14/EC on machines equipped for the EU market with
operator seat in transport position.
Guaranteed sound power level, LwA 103 dB (A)
Sound pressure level at the operator's ear (platform), LpA 85 ±3 dB (A)
Sound pressure level at the driver's ear (cab), LpA 80 ±3 dB (A)
During operation the above values may differ because of the actual operational
conditions.
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
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Technical specifications - Dimensions
Dimensions
Dimensions mm in
A 4300 169
B 2360 93
H1 3344 132
H2 2990 118
K 270 10.5
L 5480 216
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Weights and volumes
Weights
Service weight, standard 10800 kg 23,815 lbs
equipped roller incl. ROPS,
EN500
Weight without ballast 10380 kg 22,890 lbs
Weight with ballast, wet 17000 kg 37,485 lbs
sand
Weight with max ballast 27000 kg 59,535 lbs
Fluid volumes
Hydraulic reservoir 113 liters 119.4 qts
Lubrication oil, diesel 11,9 liters 12.6 qts
engine
Coolant, diesel engine 18,5 liters 19.5 qts
Fuel tank 210 liters 55.4 gal
T-gears 2 x 8 liters 2 x 8.5 qts
Water tank 415 liters 109.6 gal
Ballast box volume 3 m3 106 cu. feet
Mixed ballast - max 16,2 tonnes 18.1 tons
The machine can use 4 steel blocks as ballast in the

lower part of the frame. Each steel block (P/N
170271) weighs 2 tonnes (4,400 lbs) and they are
used in pairs (P/N 170269). Either all 4, 2 at the front,
or 2 at the back.
The machine can also use 2 steel blocks as ballast in
the higher part of the frame. Each steel block (P/N
170270) weighs 650 kg (1,400 lbs) and they are used
in pairs (P/N 170135).
Use a suitable combination to achieve max ballast.
The roller's service weight consists of the weight of the
roller plus the weight of the ballast.
Thicker layers require a heavier roller for compaction,
while thinner layers do not need such a heavy roller.
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Working capacity
Compaction data
Tire pressure:
- Without ballast 1200 kg 2,645 lbs
- With wet sand ballast 1900 kg 4,190 lbs
- With max ballast 3000 kg 6.615 lbs
General
Engine
Manufacturer/Model Cummins QSB 4.5 T3
Power (SAE J1995) 82/93 kW 110/125 hp
Engine speed 2200 rpm
Electrical system
Battery 24V (2x12V 74Ah)
Alternator 24V 45A
Fuses See the Electrical system section - fuses
Bulbs (if mounted) Watt Socket

Drive lights, front 75/70 P43t (H4)
Direction lights, front 21 BA15s
Side lights 5 SV8,5
Brake-Position lights 21/5 BAY15d
Direction lights, rear 21 BA15s
License plate light 5 SV8,5
Working lights 70 PK22s (H3)
35 Xenon
Cab lights 10 SV8,5
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Tightening torque
Tightening torque in Nm (lbf.ft) for oiled or dry bolts
tightened with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
Metric coarse thread, zinc-treated

(Dacromet/GEOMET):
STRENGTH CLASS:
M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
M6 12,0 15,0 14,6 18,3
M8 28 36 34 43
M10 56 70 68 86
M12 98 124 117 147
M14 156 196 187 234
M16 240 304 290 360
M20 470 585 560 698
M22 626 786 752 944
M24 800 1010 960 1215
M30 1580 1990 1900 2360
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Wheel bolts
Bolt dimensions : M20 (PN 4700792683)
Strength class : 10.9
Tightening torque : Oiled: 494 Nm

Dry: 620 Nm
Hydraulic system
Opening pressure MPa

Drive system 33,0
Supply system 2,0
Control systems 16,0
Brake release 1,9
Automatic Climate Control (ACC) (Optional)

The system described in this manual is an AC/ACC
type (Automatic Climate Control), i.e. a system that
maintains the set temperature in the cab, provided
windows and doors are kept closed.
Coolant designation: HFC-R134:A
Coolant weight when full: 1350 gram (2.98 lbs)
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Machine description
Machine description
Identification
Product identification number on the frame

1 The machine's PIN (product identification number) is
punched on the right edge of the frame (1). This
number is the same number as the machine plate's
PIN (serial number).
Fig. Front frame

1. PIN
Machine plate
The machine plate (1) is fixed on the top step, on the
left side of the operator platform.
The plate specifies the manufacturer's name and
address, the type of machine, the PIN number (serial
number), service weight, engine power and year of
manufacture. (On machines supplied outside the EU,
1 there are no CE markings and in some cases no year
of manufacture.)
Fig. Operator platform

1. Machine plate
2. Engine plate
Please state the machine's PIN when ordering

spares.
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Machine description
Explanation of 17PIN serial number

100 00123 V 0 A 123456 A= Manufacturer
A B C D E F B= Family/Model
C= Check letter
D= No coding
E= Production unit
F= Serial number
Engine plates
The engine's type plate (1) is located on the cylinder
1 head cover and is accessible when the hood is
opened.
The type plate is also placed under the machine plate
on the top step to the operator platform.
The plate specifies the type of engine, its serial
number and the engine specification. Please specify
the engine serial number when ordering spares. Refer
also to the engine manual.
Fig. Engine
1. Type plate
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Machine description
Location - decals
21 25
10, 23
18 11 20 8
13
9 2, 3
6
19
14 19
13
7 7
1 16 4 17 14
14
21 18
24 10,
23
9
2, 3
14
6
14
7
7
22 20 1
14 14
1. Warning, crush zone 4700903422 15. Warning, brake release 4700904895
2. Warning, rotating engine 4700903423 16. Sound power level 4700791273
components
3. Warning, burning hot surfaces 4700903424 17. Battery voltage 4700393959
4. Warning, instruction manual 4700903459 18. Water tank 4700991657
6. Hoisting plate 4700904870 19. Warning, high pressure fluid 4700397286
7. Tire pressure 4700374765 20. Warning, starting gas 4700791642
8. Diesel fuel 4700991658 21. Emergency exit (cab only) 4700903590
9. Fixing point 4700357587 22. Warning, Edge cutter (optional) 4700904083
10. Hydraulic fluid 4700272372 23. Biological hydraulic fluid 4700792772
(optional)
11. Handbook compartment 4700903425 24. Coolant 4700388449
13. Battery disconnector 4700904835 25. Warning, toxic gas 4700904165
14. Fixing point 4700382751
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Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, wheel.
Maintain a safe distance from the crush zone.
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700904895
Warning - Brake disengagement
Study the towing chapter before disengaging the
brakes.
Danger of being crushed.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700791642
Warning - Starting gas
Starting gas is not to be used.
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Machine description
4700904083
Warning - Edge cutter (option)
Warning of rotating parts.
Maintain a safe distance from the crush zone.
4700904165
Warning - Toxic gas (option, ACC)
Read the instruction manual.
4700397286
Warning - High pressure fluid
Make sure to drain the pressure in the
accumulators before opening the hydraulic system.
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Machine description
Noise power level Diesel fuel Lifting point
Hoisting plate Handbook compartment Master switch
Hydraulic fluid Tire pressure Securing point
Battery voltage Emergency exit (cab only)
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Machine description
Locations - Control panel and controls
22
23
24 2
25 3
6
5
9 16
4
26
7
19 20
17 27
8 14
18
10 1
21
12 13 15
11
Fig. Control panel
1 Ignition switch 10 * Manual sprinkler (MAN) 17 * Edge cutter, up

2 Forward/Reverse lever 11 * Automatic sprinkler (AWC) 18 * Edge cutter, down
3 Button set 12 * Increase in watering/sprinkler 19 * Edge cutter, sprinkling
interval (timer) (+)
4 Warning indicator 13 * Reduction of watering/sprinkler 20 * Hazard warning lights
interval (timer) (-)
5 * Direction indicators 14 * Working lights 21 * Rotating beacon
6 * High beam indicator 15 Horn 22 Display
7 * Increase in tire pressure (+) 16 Emergency stop 23 Function buttons (5 pcs.)
8 * Decrease in tire pressure (-) 24 Brake pedal
9 Low/High speed 25 Throttle control
26 Brake test
* Optional 27 Parking brake
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Machine description
Functions
1. Direction indicators
2. Driving lights
3. Full/Dipped beam
4. Parking lights
5. Horn
Figure. Steering column switch

(optional)
Function descriptions
No Designation Symbol Function

1 Ignition key The electric circuit is broken.
All instruments and electric controls are supplied with

power (Sytem control).
Starter motor activation.
2 Forward/Reverse lever To start the machine the lever must be in neutral

position, in the middle.
Move the lever forward and press the accelerator to
drive forwards; move the lever back and press the
accelerator to drive backwards.
3 Button set
4 Central warning indication General fault indicating. See the display (22) for
description of the fault.
5 Direction indicators Shows direction indicators activated (Activated via the
steering column switch).
6 High beam indicator Shows that main beam is activated. (Activated via the
steering column switch.)
7 Increase in tire pressure (+) At activation, the tire pressure increases.
8 Decrease in tire pressure (-) At activation, the tire pressure decreases.
9 High/Low speed The roller always starts in High speed mode.

Lowspeed mode is obtained when activated.
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Machine description

10 Manual sprinkler Gives continuous sprinkling of the wheels with water.
11 Automatic sprinkler (AWC) When activated sprinkling is automatically switched

On/Off when the forward/Reverse lever is moved out of
neutral.
12 Increase in watering/sprinkler The sprinkling frequency increases each time you

interval (timer) (+) press, i.e. the volume of water for the tires.
13 Reduction of watering/sprinkler Each time you press this decreases the sprinkling, i.e.
interval (timer) (-) reduces the volume of water for the tires.
14 Working lights By activating the working lights will turn ON.
15 Horn Press to sound the horn.
16 Emergency stop Brakes the roller and turns OFF the Diesel engine. All
power supply will be turned OFF.
17 Edge cutter, up When the machine is in Low speed mode the edge
cutter can be run up or down. When the machine is in
High speed mode the edge cutter can only be run up.
When activated the edge cutter moves up.
18 Edge cutter, down When activated the edge cutter goes down.
19 Edge cutter, sprinkling Activate edge cutter sprinkling by depressing the switch.
20 Hazard warning lights Activate the hazard warning light by depressing the
button.
21 Rotating beacon Activate the rotating beacon by depressing the button.
26 Brake test Tests the brakes when activated.
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Machine description

27 Parking brake When pressed the parking brake is activated.
To release the brakes, slide the red part backwards
(towards you) and change the position of the lever.
The parking brake must be activated to start the
machine!
Display explanations
When the ignition key is activated to position I, a start

screen is visible in display. This is shown for a few
seconds and then switches over to the status screen.
Fig. Start screen A status screen provides information on the fuel level,
water level in the sprinkler tank, machine hours and
voltage level. Fuel and water levels are specified in
per cent (%).
This screen is active until the Diesel engine is started
or an active screen choice is made via the function
buttons below the display.
Fig. Status screen

If the engine is started before any active screen choice
is made the display will switch over to main screen.
This screen gives an overview and is kept during work:
- The speed is shown in the middle of the screen.
- High/Low speed mode is shown with a symbol in the
middle of the display.
- The engine speed, asphalt temperature (Option) and
tire pressure (Option) are shown in the corners.
Fig. Main screen/Working screen
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Machine description
A menu field is shown by pressing one of the menu

select buttons. The field is visible for a short while, if
no selection is made the field fades out. Menu field will
appear again upon pressing either one of the selection
buttons (1).
Fig. Main screen/Working screen with

menu selection buttons (1)
Example of menu field. Scroll/Selection buttons to choose

between available functions.
Alarm log button to display engine and
machine alarms.
Settings/Button select menu, which opens
the main menu. Settings can be changed
in the main menu.
Exit/Return button returns 1 step at once.
Pressing the button (approx. 2 sec.)
displays the main menu again.
The temperature screen shows the temperature of the

engine (top of display) and hydraulic fluid (bottom of
display). The values are shown in Celsius or
Fahrenheit, depending on the choice of unit system.
Fig. Temperature screen
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Machine description
A menu for the asphalt temperature (Option)can also

be shown when an accessory asphalt temperature
gauge is installed on the machine. Set the upper and
lower temperature limits with the function keys.
If the actual temperature of the asphalt is outside the
temperature limits, the temperature value at the top
right in the working display will flash. The temperature
value will be illuminated continuously as long as you
stay within the required interval.
Fig. Asphalt temperature screen
When an engine alarm is activated, the alarm is shown

on the display.
The engine alarm is sent out from the engine ECM,
which handles the monitoring of the engine functions.
The message, which consists of an SPN and FMI
code, can be interpreted via the engine supplier error
code list.
The alarm message shown is acknowledged by
pressing the "OK" button on the display.
When a machine alarm is activated the alarm is shown

on the display, plus a warning text that describes the
alarm.
The alarm message shown is acknowledged by
pressing the "OK" button on the display.
Machine alarm
Symbol Designation Function

Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at
full speed, the hydraulic fluid filter must be changed.
Warning symbol, air filter If the symbol is shown when the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning symbol, battery charging If the symbol is shown when the engine is running, then
the alternator is not charging.
Stop the engine and locate the fault.
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Machine description

Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning symbol, hydraulic fluid This symbol is shown when the hydraulic fluid is too hot.
temperature Do not drive the roller; allow the fluid to cool by running the
engine on idle, and then locate the fault.
Warning symbol, low fuel level This symbol is shown when the fuel level is 10%.
Warning symbol, low sprinkler water This symbol is shown when the sprinkler water level is
level 10% in the main tank.
Warning symbol, low braking This symbol is shown when the oil level for the brakes is
capacity low and/or if there is low brake pressure.
If this alarm is shown and remains after starting the
machine, or is shown during operation, stop and switch off
the machine immediately and contact Service.
Warning symbol. Error: [xx] This symbol is shown when there is an alarm from the
H1-AC unit. Error codes as per table H1-AC Alarm.
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Machine description
H1-AC alarm
Error Description Machine Action

code
11 SAFE MODE: <9V or >36V SAFE mode / LIMITED
LIMITED MODE: <18V or >32V mode
13 Internal Reference Voltage SAFE mode
14 Analog Injection Channel SAFE mode
15 Watchdog SAFE mode
16 Sensor Voltage Error SAFE mode
21 Pump Forward Control Valve Error / Feedback Error LIMITED mode
22 Pump Reverse Control Valve Error / Feedback Error LIMITED mode
25 Digital Outputs A1 / A2 SAFE mode
26 Digital Outputs B1 / B2 SAFE mode
28 Motor Control Valve Error / Feedback Error LIMITED mode
30 Motor Brake Pressure Defeat Valve / Feedback Error LIMITED mode
31 Pump / Engine Speed RPM LIMITED mode
35 FNR Error SAFE mode
39 Inch Sensor Error LIMITED mode
40 Inch Sensor not calibrated Start Protection ON
43 Driving Sensor Error LIMITED mode
47 Mode Switch-B Error LIMITED mode
58 Motor RPM Error LIMITED mode
59 Motor Direction Error LIMITED mode
70 CAN Hardware Error LIMITED mode
72 CAN RX Message timeout LIMITED mode
98 CAN Shared Engine Control SAFE mode
LIMITED mode
Limits the speed to 50% of max. speed.
This mode continues during the duration of the fault.
SAFE mode
The machine stops and cannot be operated before the
fault has been corrected.
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Machine description
Alarms received are saved/logged and can be seen by

selecting Display alarms.
Selection of Display alarms.
"ENGINE ALARM"
Saved/Logged engine alarms.
"MACHINE ALARM"
Saved/Logged machine alarms. These alarms come
from the other systems on the machine.
"MAIN MENU"
In the main menu it is also possible to change some
user and machine settings, access the service menu
for calibration purposes (special service personnel
only, requires pin code), and to see the version of
installed software.
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Machine description
"USER SETTINGS"
Users can change the light settings, choose between
the Metric or Imperial system, and set warning sounds
On/Off.
Adjustment of the light and contrast settings on the

display, including brightness of the panel light.
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Machine description
Operator help when starting

When trying to start the machine without having set
one, two or three of the conditions required to start
machine, the missing conditions are shown in the
display.
The missing conditions must be set before it is
possible to start the machine.
Conditions that must be set:

- Activated P-brake
- Selector lever in neutral
- Speed selector for diesel engine in low (Low = idling)
(not all models)
Operator help Workmode

When attempting to activate
- Edge cutter (Option)
with the machine in High speed mode the display will
show "Low speed mode" for a few seconds.
To activate the above function it is necessary to make

sure that the machine's Low speed mode is activated.
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Machine description
Instruments and controls, cab

Radio/CD (Option)
14
4
1 2 3
7
Fig. Cab roof, front
5 6
15
Fig. Rear right cab post
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Machine description
Function description of instruments and

controls in the cab

1 Heater control Turn to the right to increase heating.
Turn to the left to reduce heating.
2 Ventilation fan, switch In the left position, the fan is off.
Turning the knob to the right increases the
volume of air entering the cab.
3 Air conditioning, switch Starts and stops the air conditioning.
4 Cab air recirculation, switch Pressing the top opens the air damper so that
fresh air comes into the cab.
Pressing the bottom closes the damper so that
the air recirculates inside the cab.
5 Front wiper, switch Press to operate the front screen wiper.
6 Front and rear window screen Press the upper edge to activate the front screen
washers, switch washers.
Press the lower edge to activate the rear screen
washers.
7 Rear wiper, switch Press to operate the rear screen wiper.
8 Fuse box Contains fuses for the electrical system in the

cab.
14 Defroster nozzle Turn the nozzle to direct the flow of air.
15 Hammer for emergency exit To escape from the cab in an emergency,
release the hammer and break the opening
windows on the right-hand side.
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Machine description
Using the cab controls.

Defroster
To quickly remove ice or mist, make sure that only the
front and rear air nozzles are open.
Turn the heater and fan dial (1 and 2) to max.
Adjust the nozzle so that it blows on the window to be
de-iced, or to remove mist.
Heat
If the cab is cold, open the lower nozzle on the front
columns and the middle nozzles just over the controls
for the heater and fan.
Turn to max heat and max fan speed.
When the required temperature has been reached,
open the other nozzles and if necessary turn down the
heat and fan speed.
1 2 3 4
AC/ACC
NOTE: When using AC/ACC all the windows must be
closed for the system to work efficiently.
To quickly reduce the temperature in the cab, adjust

the following settings on the control panel.
Turn on AC/ACC (3) and set the fresh air (4) in the
lower position to switch off the fresh air valve.
Set the heater control (1) to minimum and turn up the
fan speed (2). Keep only the front middle nozzles in
the ceiling open.
When the temperature has dropped to a comfortable
level, adjust the required temperature on the heater
control (1) and reduce the fan speed (2).
Now open the remaining nozzles in the roof to achieve
a comfortable temperature in the cab.
Reset the fresh air button (4) to the upper position for
fresh air.
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Machine description
Electrical system
The machine's main switchbox (1) is located on the
rear of the operator platform. There is a plastic cover
over the switchbox and fuses.
On the plastic cover there is a 24V socket.
3 1
2
Fig. Main switchbox
1. Control unit (ECU)
2. Fuses
3. Main relay
The fuses in the engine compartment are located

alongside the master switch.
2
The roller is equipped with 24 V electrical system and

an AC alternator.
1
Connect the correct polarities (ground) to the

battery. The cable between the battery and the
Fig. Battery bay alternator must not be disconnected when the
1. Master switch engine is running.
2. Main fuse panel
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Machine description
The main fuse panel is placed behind the battery

7 disconnector, on the left side under the hood.
4
F13 Engine ECU (30A)
2 3
F10 Main fuse (50A)
5 1 F11 Cab (50A)
F20 Preheater unit (125A)
F5 Cab / CD / Radio (10A)
6
Fig. Main fuse panel

1. Battery disconnector
2. Preheating relay (120A)
3. Fuse (F20)
4. Starter relay (50A)
5.Fuses (F13, F10, F11)
6. Fuse (F5)
7. 24V socket
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Machine description
Fuses
F1 F2
The figure shows the position of the fuses.

The table below gives fuse amperage and function. All
fuses are flat pin fuses.
Fig. Fuse boxes.
Fuse box F1
1. Starter key, Main relay 5A 5. Master ECU PWR 3 20A
2. Master ECU, I/O Unit, Display unit 5A 6. Master ECU PWR 4 20A
3. Master ECU PWR 1 10A 7. Power outlet, 24 VDC 10A
4. Master ECU PWR 2, options 10A 8. Power train, ECU 10A
Fuse box F2
1. Air on the run 5A 5. Reserve
2. DCA, asphalt 10A 6. Reserve
3. Reserve 7. Driving lights 7.5A
4. Reserve 8. Driving lights 20A
Fuses in cab
The figure shows the position of the fuses.
The table below gives fuse amperage and function. All
fuses are flat pin fuses.
Fig. Cab roof fuse box
Fuse box F7
1. Interior lighting 10A 4. Heater fan 15A
2. CD/Radio 10A 5. Windscreen wiper/washers, front/rear 10A
3. AC Condensor unit 15A 6. Windscreen wiper/Washer, right side 10A
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Machine description
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Operation
Operation
Before starting
Master switch - Switching on

Remember to carry out daily maintenance. Refer to
the maintenance instructions.
1
The battery disconector is located in the left, rear part
of engine compartment. Turn the key (1) to the On
position. The roller is now supplied with power.
If the main battery/master switch is covered, the
engine hood must be unlocked during operation,
to be able to reach the switch in an emergency.
Fig. 10 Engine compartment

Control panel, adjustments

The control unit has three adjustment options,
transverse travel, rotation and steering column angle.
3
For transverse travel, raise the inner lever (1), which
2 releases the catch.
For rotation, pull up the outer lever (2).
Make sure the control unit locks in position before
1
operating the machine.
Release locking lever (3) to adjust the steering
column. Lock in the new position.
Fig. Operator position
1. Locking lever - transverse travel To adjust the operator's seat, see the section for
2. Locking lever - rotation basic/comfort seat.
3. Locking lever - steering column
angle
Adjust all settings when the machine is stationary.
Always ensure that the seat is in locked position

before operating the roller.
Never release the lock for side travel if the
machine is standing sideways on a slope.
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Operation
Driver seat - Adjustment

Adjust the operator’s seat so that the position is
comfortable and so that the controls are within easy
reach.
2
1
The seat can be adjusted as follows.
4
- Length adjustment (1)
3
- Weight adjustment (2)
Fig. Driver seat - Back support angle (3)
1. Locking lever - Length adjustment
2. Weight adjustment
3. Backrest angle
4. Seat belt Always make sure that the seat is secure before
beginning operation.
Do not forget to use the seatbelt (4).
Operator's seat, comfort (Optional) -

Adjustments
6
Adjust the operator's seat so that the position is
comfortable and so that the controls are within easy
7 reach.
3 The seat can be adjusted as follows:
- Length adjustment (1)
- Height adjustment (2)
2 5 - Seat-cushion inclination (3)
- Backrest inclination (4)
- Armrest inclination (5)
4 - Lumbar support adjustment (6)
1
Fig. Operator’s seat Always ensure that the seat is locked in position
1. Lever - length adjustment before operating the roller.
2. Wheel - height adjustment
3. Wheel - seat cushion inclination Remember to use the seat belt (7).
4. Wheel - backrest inclination
5. Wheel - armrest inclination
6. Wheel - lumbar support
adjustment
7. Seat belt
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Operation
Display - Control
2 Sit down for all operations.
Turn the ignition key (1) to position I, the start screen
will be shown in display.
Fig. Control panel

1. Ignition key
2. Status screen
3 4 Check that the voltmeter (6) shows at least 24 volts

and the levels for fuel (3) and water (4) indicates a
percentage value.
The hourmeter (5) registers and shows the total
number of hours the engine has run.
5 6
Fig. Status screen

3. Fuel level
4. Water level
5. Hour meter
6. Voltmeter
View
Before starting, make sure that the view ahead, to the
rear, and to the sides is unobstructed.
All cab windows should be clean and the rear view
mirrors should be correctly adjusted.
Fig. View
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Operation
Operator position
If a ROPS (Roll Over Protective Structure) or a cab is
fitted to the roller, always wear the seat belt (1)
provided and wear a protective helmet.
2 2
3
Replace the seat belt (1) if it shows signs of
wear or has been subjected to high levels of
3 force.
1
The safety railings (2) around the operator station
5 are adjustable, and can be set in the inner and
the outer positions. Retract the railings when
Fig. Driver seat driving close to walls or other obstacles.
1. Seat belt
2. Safety rails
3. Locking knob
4. Anti-slip
Release the locking knob (3), set the the railings in the
required position and relock in position.
Make sure that the anti-slip (4) on the platform is in

good condition. Replace if the friction is poor.
If the machine is fitted with a cab, make sure that

the door is closed when in motion.
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Operation
Interlock
The roller is equipped with Interlock.
The diesel engine switches off after 4 seconds if the
operator rises from the seat when going
forwards/backwards.
If the Forward/reverse lever is in neutral when the
operator stands up a buzzer will be activated until the
Forward/Reverse lever is moved to the parking
position.
The engine does not stop if the parking brake is
activated.
The engine will switch off immediately if for any reason
the Forward/Reverse lever is moved out of neutral
when the operator is not sitting down in the seat.
Sit down for all operations!
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Operation
Starting
Starting the engine

Make sure that the emergency stop is not activated
(upper position), and that the Forward/Reverse lever is
1 in the neutral position.
Also make sure that the parking brake is activated.
The diesel engine cannot be started in any other
position of the control.
2 Sit down in the driver seat and turn the ignition key (3)
3 to the right to the first position (allow the start image to
change to the status image) and then to the start
position. Release as soon as the engine starts.
Fig. Control panel
1. Forward/Reverse lever
2. Ignition lock
3. Ignition key Do not run the starter motor for too long (max. 30
seconds). If the engine will not start, wait a
minute before trying again.
Let the engine idle for a few minutes to warm up,

longer if the ambient temperature is below +10°C
(50°F).
Ensure that there is good ventilation (air
extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.
Parking brake - Check
The parking brake must be activated to start the

1 machine!
3
With the engine idling and the parking brake activated,
move the Forward/Reverse lever forward to position F.
2 Press the brake test button and keep it pressed while
increasing the engine speed with the accelerator. The
machine should not move.
Driving with an activated parking brake only takes
place when the brake test button is pressed. The
Fig. Control panel
1. Forward/Reverse lever brake test can also be done in reverse R.
2. Parking brake
3. Brake test
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Operation
Check during warming up of the engine that fuel and

water levels are shown correctly and that the voltage
is at least 24V.
When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
The machine always starts in the High speed

Figure. Display - Status image position.
Throttle control and brake pedal.

Position the seat so that the throttle control (1) and
brake pedal (2) can easily be reached, and so that the
driving position is comfortable.
The direction of travel is selected, either fowards or
backwards, with the Forward/Reverse lever. The
speed positions High and Low produce different
maximum speeds and different starting and stopping
ramps. Softer start/stop in Low speed position and
1 harder start/stop in High speed position. Increase or
2 decrease the roller speed within the area with the
Fig. Pedals accelerator (1).
1. Throttle control
2. Brake pedal
Check the main brake. It is very important to make

sure that the brakes are working properly. Run the
machine slowly forward, and press the brake pedal
to confirm the function.
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Operation
Display when activating choice via the button

set.
The parking symbol is shown when the parking brake is

activated.
= Low speed
= Automatic Water Control (AWC), sprinkling

is activated when the F/R lever is outside
neutral.
= Tire pressure (+)
= Sprinkler, activation of sprinkler

for edge cutter.
= High/Low speed mode
= Display of alarm, see table for information.
Alarm descriptions

Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full
speed, the hydraulic filter must be changed.
Warning lamp, air filter If the lamp comes on while the engine is running at full
speed, the air filter must be cleaned or replaced.
Warning lamp, battery charging If the lamp comes on while the engine is running, the
alternator is not charging.
Stop the engine and locate the fault.
Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the
engine immediately and locate the fault.
Refer also to the engine manual.
Warning lamp, hydraulic fluid If the lamp comes on, the hydraulic fluid is too hot.
temperature Do not drive the roller. Cool the fluid by allowing the engine
to idle and locate the fault.
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Operation
Operating the roller

Under no circumstances is the machine to be
operated from the ground. The operator must be
seated inside the machine during all operation.
Activate the operating speed with the accelerator,

1 placed on the right side of the steering column.
Check that the steering is working correctly by turning
2 the steering wheel once to the right and once to the
left while the roller is stationary.
When compacting asphalt, remember to turn on the
sprinkler system (1) or (2).
Make sure that the area in front of and behind the

roller is clear.
Fig. Control panel
1. Manual sprinkling
2. Automatic sprinkling
Release the parking brake button (1) by sliding the

red lock on the button backwards and changing
the postion of the lever. Remember that the roller
can start rolling, if it is on a slope.
3
1 Activate the button for low speed (3).
Move the Forward/Reverse lever (1) forwards or
backwards, depending on which direction of travel is
required.
Increase or decrease the roller speed by using the
2 throttle control.
Fig. Control panel Check the function of the parking brake by

1. Forward/Reverse lever activating the parking brake and mowing the
2. Parking brake control
3. Low speed Forward/Reverse lever to position F or R. Keep the
brake test button pressed in. When you press the
throttle control the machine should not move.
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Operation
Operating on a slope
Under no circumstances is the machine to be
operated from the ground. The operator must be
seated inside the machine during all operation.
When transporting on steep ground (downward slope

> 5%) make sure not to exceed the maximum speed
for the roller.
Take your foot off the accelerator and brake with the
engine. Use the main brake as well if the speed
continues to increase.
Selecting low speed increases the efficiency of the
engine brake and prolongs the brake life.
Low speed should always be selected when working
and transporting on steep slopes (>15%).
The driving and braking rear wheels should also
always be pointing down the slope, i.e. the roller is
driven forwards up the slope and reversed down the
slope.
Make sure that the area in front of and behind the

roller is clear.
Checking the treads on the tires
Inspect the tire treads from time to time to

ensure no asphalt has stuck to the tires. This
can occur before the tires are sufficiently warm.
Mixing 2-4% cutting fluid to the tire sprinkler
water can prevent this problem.
Edge cutting (Optional)

The machine must be in the Low speed position to
active the edge cutter.
3 With the machine in the Low speed position , and if
the button (1) on the panel is pressed, this will lower
the edge cutter to the surface of the asphalt by means
1 of a hydraulic cylinder. To reset the edge cutter in its
original position, press the button (2) on the panel to
2 lift the edge cutter.
The tool can also be lifted if the machine is in transport
position.
Fig. Switch
1. Edge cutter, Up A bypass valve prevents the hydraulic system being
2. Edge cutter, Down overloaded.
3. Sprinkler, edge cutter
There is a separate sprinkler system which the
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Operation
operator should use to avoid asphalt sticking to the

edge cutter. The system is operated with a switch (3).
The water is drawn from the main water tank, which is
also used for the normal sprinkler system.
1
Variable tire pressure (air-on-the-run) (Option)
2 The operator can vary the pressure while work is in
3 progress with the air pressure control on the roller.
The pressure can be variably adjusted with the keys
(2) and (3) on the keypad within the interval 240 kPa
to 830 kPa (35 to 120 psi). The tire pressure is
increased with the (2) key, and reduced with the (3)
key. The pressure level in the tires is shown in the
bottom left corner on the display.
Fig. Keypad
1. Display
2. Tire pressure (+)
3. Tire pressure (-)
When the tire pressure is at maximum level

(830 kPa), or minimum level (240 kPa), it is not
possible to increase/lower the pressure.
Coconut mats (Option)

To apply cocunut mats on the wheels:
- Grip the handle in the middle of the scraper holder
(2), and lift.
- Make sure that the lock pin (4) releases properly
from the locking hook (3) and allow the scraper to rest
against the tires in the working position.
2 1 4 3
To release the coconut mats:

Fig. Coconut mats - Grip the handle in the middle of the scraper holder
1. Coconut mat (2), and lift.
2. Scraper holder
3. Locking hook - Make sure that the lock pin (4) hooks secure in the
4. Lock pin
locking hook (3).
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Operation
Ballast box
4 1
1
5 2
2
Fig. Ballast box cover

3
1. Top cover
2. Side cover
3. Plug (water draining)
4. Cover for ballast water
5. Side panel for steel ballast weights
Fill the box from above.

Remove the top cover (1), or fill with ballast water via
the screw on the cover (4).
Leave the side cover (2) on, so that sand and water
does not run out.
Do not remove the plug (3) because the water will run
out when the ballast is supplemented with water.
Top up the ballast box when necessary with gravel,
sand and steel.
Water can be added when filling with sand, which
spreads out the sand and fills out the spaces between
the ballast.
When using the roller with mixed ballast, start

with the available steel objects and then add the
requisite amount of sand and water.
Distribute the ballast evenly.
When sand is filled in the ballast section it should be

moistened with water. This causes the sand to be
spread evenly.
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Operation
Driving (Ground Pressure)
Ground pressure
The contact surface of the tire can be changed by
means of tire pressure.
High tire pressure gives a smaller contact surface (1).
Low tire pressure gives a larger contact surface (2).
The total service weight divided by the number of tires
give the pressure per wheel. See Table.
1 2 The ground contact surface of the tire is relevant for

the compaction result.
Fig. Ground contact surface
1. Contact surface at high tire pressure
2. Contact surface at low tire pressure
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Operation
Ground pressure
Wheel Tire
pressure, pressure,
kg kPa
240 350 480 620 720 830
GROUND
PRESSURE,
kPa
1125 200 240 270 300 330 340
1375 220 260 300 330 350 380
1825 240 280 340 380 400 430
2250 250 310 360 410 440 480
2750 260 320 390 440 480 520
3000 270 330 410 460 490 540
Wheel Tire
pressure, pressure,
kg psi
35 50 70 90 105 120
GROUND
PRESSURE,
psi
2500 29 35 39 44 47 49
3000 31 38 44 48 51 55
4000 35 41 49 55 58 62
5000 37 45 52 60 64 69
6000 38 47 57 64 70 75
6500 39 48 59 66 71 78
Low tire pressure - 240 kPa (34.8 psi).

The lower the tire pressure, the lower the pressure on
the contact surface due to larger contact surface.
Is used on lots of loose material.
Fig. Low ground pressure, larger area
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Operation
Normal tire pressure - 480 kPa (69.6 psi)

Used for degradation session.
Fig. Normal ground pressure
High tire pressure - 830 kPa (120.4 psi).

The higher the tire pressure, the greater the pressure
on the contact surface due to smaller contact surface.
Used for thick layers and finishing sessions.
Fig. High ground pressure, smaller area
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Operation
Interlock/Emergency stop/Parking brake -

Check
The interlock, emergency stop and parking brake must

be checked daily before operating. A function check of
the interlock and emergency stop requires a restart.
The interlock function is checked by the operator

standing up from the seat when the roller is moving
very slowly forwards/backwards. (Check in both
directions). Hold the steering wheel firmly and brace
yourself for a sudden stop. A buzzer goes on and after
4 seconds the engine switches off and the brakes are
activated.
Check the function of the emergency stop by pressing

the emergency stop button when the roller is moving
slowly forwards/backwards. (Check in both
directions). Hold the steering wheel firmly and brace
yourself for a sudden stop. The engine switches off
and the brakes are activated.
Check the function of the parking brake by activating

the parking brake when the roller is moving very
slowly forwards/backwards. (Check in both
directions). Hold the steering wheel and brace yourself
for a sudden stop when the brakes are activated. The
engine does not switch off.
Normal braking
Release the throttle control (1) and press the brake
pedal (2).
1
2
Fig. Control panel
1. Throttle control
2. Brake pedal
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Operation
Emergency braking
The brake pedal is normally used to brake.
For emergency braking, press the emergency stop
(3), hold the steering wheel firmly and be prepared
3 for a sudden stop. The engine stops.
The Diesel engine will stop and must be restarted.

Fig. Control panel When starting after emergency braking, the
3. Emergency stop Forward/Reverse lever must be in the "N" position,
and the parking brake has to be activated.
Switching off
Allow the engine to low idle for a few minutes to cool
1 down.
Check the display to see if any faults are indicated.
Switch off all lights and other electrical functions.
Push in the parking brake switch.
Turn the ignition switch (1) to the left to the shut off
2 position.
Fit the instrument cover on the display and top of the
control box (on rollers without cab), and lock it.
Fig. Control panel
1. Display
2. Ignition key
Chocking the wheels
Never leave the roller when the engine is running,

unless the parking brake is activated.
Make sure that the roller is parked in a safe area,

free from traffic. Chock the wheels if the roller is
parked on sloping ground.
1
Fig. Chocking the wheels Keep in mind that there is a risk of freezing during
1. Chocks the winter. Drain the water tanks and water lines.
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Operation
Master switch
Before leaving the roller for the day, switch the master
switch (1) to the disconnected position and remove the
handle.
1
This will prevent battery discharging and will also
make it difficult for unauthorized persons to start and
operate the machine. Lock the service doors/covers.
Fig. 10 Engine compartment
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Long-term parking
Long-term parking
The following instructions should be followed

when long term parking (more than one month).
These measures apply when parking for a period of up

to 6 months.
Before re-commissioning the roller, the points marked
with an asterisk * must be returned to the pre-storage
state.
Wash the machine and touch up the paint finish to

Fig. Roller weather protection avoid rusting.
Treat exposed parts with anti-rust agent, lubricate the
machine thoroughly and apply grease to unpainted
surfaces.
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery/battteries from the machine,
clean the outside and trickle charge once a month.
Air cleaner, exhaust pipe

* Cover the air cleaner (see under the heading 'Every
50 hours of operation' or 'Every 1000 hours of
operation') or its opening with plastic or tape. Also
cover the exhaust pipe opening. This is to avoid
moisture entering the engine.
Watering system
* Empty the water tank and all hoses of water. Empty
the filter housing and the water pump. Undo all
sprinkler nozzles.
See maintenance sections for "Watering system -
draining".
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Long-term parking
Tires
Make sure that tire pressures are at least 200 kPa (29
psi).
Steering cylinder, hinges, etc.

Grease the steering cylinder piston with conservation
grease.
Grease the hinges on the doors to the engine
compartment and the cab.
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
Weight: refer to the hoisting plate on the roller
Lifting the roller
Ensure that the front wheels are parallel with the frame
before the roller is lifted.
Place the lifting chains in the lifting eyes and make
1 1 sure that no parts are damaged by the chains when
lifting.
The machine’s gross weight is specified on the

hoisting plate (1). Refer also to the Technical
specifications.
Fig. Roller prepared for lifting
1. Hoisting plate
Lifting equipment such as chains, steel wires,
straps and lifting hooks must be dimensioned in
accordance with the relevant safety regulations
for the lifting equipment.
Stand well clear of the hoisted machine! Make sure

that the lifting hooks are properly secured.
Weight: refer to the hoisting plate on the

roller
Lifting the roller with jack:
1 The machine’s gross weight is specified on the
hoisting plate (1). Refer also to the Technical
specifications.
The lifting device such as a jack (2), or

equivalent, must be dimensioned according to the
safety regulations for lifting devices.
Do not go under a lifted load! Make sure that the

lifting device is secure in its position, and on a
level and stable suface.
2
Figure. Roller lifted with jack
1. Lifting plate
2. Jack The machine must only be lifted with a jack, or the
like, positioned as per the markings. The frame is
reinforced at these points to withstand the tension.
Lifting at any other place can result in damage to the
machine or personal injury.
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Miscellaneous
Roller prepared for transport

Activate the parking brake.
Make sure that the machine is in a neutral position, i.e.
that the front tires are pointing forwards.
Chock the tiers (1) and secure the chocks to the
transport vehicle. The chock should have an angle of
37° and minimum height of 25 cm (9.9 inches). The
tiers should be chocked both forwards and backwards.
Block under the frame (2) to ensure tensioned chains
if the air goes out of the tires. Block up the machine as
1 2 1 shown in figure
3 3 3 2 3
Secure the roller with chains in all four corners. The
attachment points are shown on the decals. Place the
chains in symmetrical pairs crossing each other.
Fig. Positioning
1. Chocks
2. Blocks
3. Straps Make sure that the chains, blocks and
attachments in the transport vehicle are approved
and have the requisite breaking strain. Check at
regular intervals that the chains are not slack.
Towing/Recovering
The roller can be moved up to 300 meters (1,000 ft)
using the instructions below.
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Miscellaneous
Short distance towing with the engine running

Activate the parking brake, and temporarily stop
the engine. Chock the wheels to prevent the roller
from moving.
Open the hood and make sure that the propulsion

pump is accessible.
On the pump there are two by-pass valves (1) (hex
screws), which should be turned three turns
anticlockwise to put the system in by-pass mode.
1
By-pass mode means that A and B sides on the pump
are freely connected to the pressure side.
Fig. Propulsion pump This function enables a machine to be moved without
1. By-pass valves the drive shaft rotating.
Start the engine and allow it to idle.
Place the Forward/Reverse lever in the forward or
reverse position. If the lever is in neutral, the brakes in
the hydraulic motors are activated.
The roller can now be towed and can also be steered
if the steering system is otherwise functioning.
To disengage the by-pass mode, turn back the
by-pass valves (1) three turns clockwise.
The machine must not be moved at a

speed higher than 5 km/h, and no more
than 300 meters. Otherwise there is a risk
of damaging the drives. Make sure to reset
the towing valves (by turning them three
turns clockwise) after towing.
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Miscellaneous
Short distance towing when the engine is

inoperative.
Chock the wheels to prevent the roller from

moving when the brakes are hydraulically
disengaged.
1
2
Fig. Brake release valve
1. Valve
2. Pump arm
Open the hood and make sure that the propulsion

pump is accessible.
2
On the pump there are two by-pass valves (1) (hex
screws), which should be turned three turns
anticlockwise to put the system in by-pass mode.
By-pass mode means that A and B sides on the pump
are freely connected to the pressure side.
This function enables a machine to be moved without
the drive shaft rotating.
The release pump for the brakes is located on the left
side in the engine compartment.
3 Pump with the arm (2) until the brakes are released.
Fig. Valve block
2. Pump arm
3. Towing valve
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Miscellaneous
To quickly drain the brake release pressure, start or

run the engine for a few seconds with the starter.
To drain quickly when the starter is not working, screw
the towing valve (3) four turns anticlockwise.
It is important to reset the towing valve with four turns
clockwise.
To disengage the by-pass mode, turn back the hex
1 screws (1) three turns clockwise.
The roller can now be towed.
Fig. Propulsion pump
1. By-pass valve
The machine must not be moved at a speed
higher than 5 km/h, and no more than 300
meters. Otherwise there is a risk of damaging
the drives. Make sure to reset the towing valves
(by turning them three turns clockwise) after
towing.
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Miscellaneous
Towing the roller

When towing/recovering, the roller must be braked
by the towing vehicle. A towing bar must be used
as the roller has no brakes.
The roller must be towed slowly, max. 5 km/h (3

mph) and only towed a short distance, max. 300
m (1,000 ft).
When towing/retrieving a machine, the towing device

must be connected to both lifting holes in the diagram.
Pulling forces should act parallel to the machine's
longitudinal axis, as illustrated. See table below for
maximum permitted pulling force for machine model.
Fig. Towing
Model kN lbf
CP274 412 92,700
Reverse the towing preparations made to the

hydraulic pump and/or the motor.
Trailer eye (Option)

The roller can be fitted with a trailer eye.
The trailer eye is not designed to be used for
towing/recovery. It is only designed for towing objects
weighing no more than 4,000 kg.
Fig. Trailer eye
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Operating instructions - Summary
1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.
2. Make sure that all instructions in the MAINTENANCE section are followed.
3. Turn the master switch to the ON position.
4. Move the forward/reverse lever to position "P".
5. Set the Emergency stop in the pulled-out position. The machine always starts in
Highspeed mode.
6. Start the engine and allow it to warm up.
7. Move the forward/reverse lever to the NEUTRAL position.
8. Operate the roller. The Forward/Reverse lever gives the required direction of
travel. Use the accelerator carefully.
9. Test the brakes. Remember that the braking distance will be longer if the
hydraulic fluid is cold.
10. Check that the tires are thoroughly sprinkled when this is necessary.
11. IN AN EMERGENCY:
- Press the EMERGENCY STOP.
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop.
12. When parking:

- Move the forward/reverse lever to position "P".
- Stop the engine and chock the wheels.
13. When lifting: - Refer to the relevant section in the Instruction Manual.
14. When towing: - Refer to the relevant section in the Instruction Manual.
15. When transporting: - Refer to the relevant section in the Instruction Manual.
16. When recovering - Refer to the relevant section in the Instruction Manual.
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Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Acceptance and delivery inspection

The machine is tested and adjusted before it leaves
the factory.
On arrival, before delivery to the customer, delivery
inspection must be conducted as per the check list in
the warranty document.
Any transport damage must be immediately reported
to the transport company.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Maintenance - Lubricants and symbols
Always use high-quality lubricants and the

amounts recommended. Too much grease or
oil can cause overheating, resulting in rapid
wear.
DYNAPAC
ENGINE OIL Air temperature -15°C - +50°C Shell Rimula R4 L
(5°F-122°F) 15W-40, API CH-4 or
equivalent.
HYDRAULIC FLUID Air temperature -15°C - +50°C Shell Tellus S2 V68 or
(5°F-122°F) equivalent.
Air temperature over +50°C Shell Tellus S2 V100 or

(122°F) equivalent.
BIOLOGICAL When it leaves the factory, the PANOLIN HLP Synth 46
HYDRAULIC FLUID, machine may be filled with (www.panolin.com)
PANOLIN biologically degradable fluid.
The same type of fluid must be
used when changing or topping
up.
GREASE Shell Retinax LX2 or Dynapac Roller Grease
equivalent. (0.4kg),
P/N 4812030096
FUEL See engine manual. - -
COOLANT Anti-freeze protection down to GlycoShell/Carcoolant

about -37°C (-34.6°F) 774C or equivalent,
(mixed 50/50 with water)
Other fuel and lubricants are required when

operating in areas with extremely high or
extremely low ambient temperatures. See the
‘Special instructions’ chapter, or consult
Dynapac.
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Maintenance symbols
Engine, oil level Air filter
Engine, oil filter Battery
Hydraulic fluid tank, level Sprinkler
Hydraulic fluid, filter Sprinkler water
Lubricating oil Recycling
Coolant level Fuel filter
Air pressure Transmission, oil level
Sprinkler
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Maintenance - Maintenance schedule
Service and maintenance points

9
18
2 17
13
14
21
14
12
12
20
23 19 15 22
18 8 5, 6, 7
17 1
13 14
3
14
14
21
12
12
22 16
20 15 11 23
Fig. Service and maintenance points
1. Engine oil 8. Hydraulic fluid cooler 15. Seat bearing

2. Oil filter 9. Coolant 16. Battery
3. Fuel filter 10. Air cleaner 17. Cab, air filter
4. Hydraulic filter 11. Refueling 18. Cab, AC
5. Hydraulic fluid level 12. Scrapers 19. Edge cutter
6. Hydraulic fluid, filling 13. Water tank, filling 20. Lower pivot bearing
7. Hydraulic tank cap 14. Sprinkling system 21. Upper pivot bearing
22. Pivot bearing
23. Wheel gear
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General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
Remove all dirt before filling, when checking

oils and fuel and when lubricating using oil or
grease.
The manufacturer’s instructions found in the

engine manual also apply.
Every 10 hours of operation (Daily)

Refer to the contents to find the page number of the
sections referred to !
Pos. Action Comment

in fig
Before starting up for the first time on that day
2 Check the engine oil level Refer to the engine manual
9 Check the engine coolant level
6 Check the hydraulic reservoir level
11 Refuel
13 Fill the water tanks
14 Check the sprinkler system
12 Check the scraper setting
After the FIRST 50 hours of operation

Pos. Action Comment

in fig
1, 2 Change the engine oil and oil filter Refer to the engine manual
3 Change the fuel filter Refer to the engine manual
4 Change the hydraulic fluid filter Refer to 1000h.
20 Lubricate lower pivot bearing
21 Lubricate upper pivot bearing
23 Change the oil in the wheel gear
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Every 50 hours of operation (Weekly)

Pos. Action Comment

in fig
Check the air intake system
Check the tire pressure
Retighten the wheel nuts
Inspect/clean the filter element in the air cleaner Replace as required
Draining the fuel prefilter
Inspect the air conditioning Optional
Inspect/lubricate the edge cutter Optional
Every 250 hours of operation (Monthly)

Pos. Action Comment

in fig
8 Clean the hydraulic fluid cooler/water cooler Or when required
Check the AC Optional
Check the batteries condition.
Grease the pilot bearings and link bearings
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Every 500 hours of operation (Every three

months)
Pos. Action Comment

in fig
1,2 Change the diesel engine oil and oil filter Refer to the engine manual
3 Change the engine fuel filter Refer to the engine manual
3 Change the engine pre-filter
Check bolted joints
7 Check the hydraulic reservoir cover/breather
15 Grease the chair bearing
Every 1000 hours of operation (Every six

months)
Pos. Action Comment

in fig
Check engine valve clearances Refer to the engine manual
Check the engine belt drive system Refer to the engine manual
10 Replace the air cleaner's main filter and backup filter.
4 Change the hydraulic fluid filter
17 Replace the air cleaner filter in the cab
23 Change the oil in the wheel gear
23 Check the oil level in the wheel gear
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Every 2000 hours of operation (Yearly)

Pos. Action Comment

in fig
6 Change the hydraulic fluid
11 Drain and clean the fuel tank
13 Drain and clean the water tank
Check the condition of the pilot bearings
Overhaul the air conditioning Optional
Changing the coolant Refer to the engine manual
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Maintenance, 10h
Maintenance, 10h
Park the roller on a level surface.

When checking and making adjustments to the
roller, switch the engine off and make sure the
Forward/Reverse lever is in the "P" position.
Ensue that there is good ventilation (air

Diesel engine - Check oil level
2 The dip stick is accessible under the hood.

Take care not to touch any hot parts of the engine
or the radiator when removing the dipstick. Risk of
burns.
1 The dipstick is located down on the left side of the

engine.
Pull out the dipstick (1) and check that the oil level is
between the upper and lower marks.
For further details, refer to the engine's instruction
Fig. Engine compartment manual.
1. Dipstick
2. Oil filler cap
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Maintenance, 10h
Coolant level - Check
4 1 The expansion tank is placed in the middle, between

the operator platform and the engine compartment.
3 Refilling takes place from over the black cover
between the operator platform and the hood.
2
To access the expansion tank you have to remove the
protective plate (3) via two bolts (4).
Check that the coolant level is between the max. and
min. marks (2).
Fig. Expansion tank Observe great caution if the cap has to be opened
1. Filler cap
2. Level marking while the engine is hot. Wear protective gloves and
3. Protective plate goggles.
4. Bolt
Fill with a mixture of 50% water and 50% anti freeze.

See the lubrication specification in these instructions
and the engine manual.
Flush the system every other year and change

the coolant. Also check that the air has
unobstructed passage through the reservoir.
Brake fluid level - Check
Check every day that the fluid level is between the

max/min marks.
Open the container, which is placed under a plastic
cover on the right side of the steering column.
Top up with hydraulic oil to the max mark on the
container if the level is below the min mark.
1 2
Fig. Brake fluid container
1. Brake fluid container
2. Filler cap
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Maintenance, 10h
Fuel tank - Refueling
Never refuel while the engine is running. Do not

smoke and avoid spilling fuel.
The filler pipe and tank cap are behind the operator
2 platfrom on the left side of the frame.
Refuel the tank every day before starting work, or fill
Fig. Fuel tank the tank at end of work. Unscrew the lockable tank cap
1. Tank cap (1) and fill fuel up to the lower edge of the filler pipe.
2. Filler pipe
The tank holds 210 liters (55.4 gal) of fuel. Refer to the
engine manual for information on diesel grade.
Hydraulic reservoir - Check fluid level
The filler pipe and sight glass are on the left side of the
fan cover in the engine compartment.
2 Place the roller on a level surface and check that the

oil level in the sight glass (1) is between the max and
min markings. Top up with the type of hydraulic fluid
1 specified in the lubricant specification, if the level is too
low.
Figure. Hydraulic reservoir

1. Oil sight glass
2. Filler cap
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Maintenance, 10h
Water tank, Std - Filling
There are two filler caps on the top of the tank.

1 Unscrew the tank cap (1) and fill with clean
water. Do not remove the strainer.
Fill the water tank; it holds 900 liters (238 gal).

Only additive: A small amount of
environment-friendly antifreeze.
Fig. Water tank

1. Tank cap
Cleaning the coarse filter

To clean the coarse filter (1) open the drain cock (3)
on the filter and allow any dirt to run out.
1
If necessary close the cock (2) and clean the filter and
2 filter housing. Check that the rubber gasket in the filter
housing is intact.
After inspecting and cleaning, reset and start the
system to check that it works.
4 3 A drain cock (5) is placed under the water tank on the
left side of the front part of the frame. This can be
used to drain the tank and the pump system.
5 An extra pump (6) can be installed in case the

standard water pump stops working. See section for
Fig. Pump system, front frame right emergency watering.
side
1. Coarse filter To drain the complete sprinkler system, see section for
2. Stop cock Watering system - Draining, 2,000 h.
3. Drain cock, filter
4. Water pump
5. Drain cock
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Maintenance, 10h
Sprinkler system
Cleaning of sprinkler nozzle
1 Dismantle the blocked nozzle by hand.
Blow the nozzle and fine filter (1) clean using
2 compressed air. Alternatively, fit replacement parts
and clean the blocked parts later on.
Nozzle Colour Ø (mm) l/min gal/min
(2.0 bar) (40 psi)
Figure. Nozzle Standard yellow 0.8 0.63 0.20
1. Sleeve, nozzle, filter
2. Packing Option blue 1.0 1.00 0.31
Option red 1.2 1.25 0.39
Option brown 1.3 1.63 0.50
After inspecting and carrying out any necessary

cleaning, start the system and check that it works.
Wear protective goggles when working with
compressed air.
Sprinkler system - Check

1 Fill the tank with emulsion fluid, e.g. water mixed with
2% cutting fluid. Check that the sprinkler nozzles (2)
are not blocked, and if necessary clean them and the
filter. See under Sprinkler system, Check - Cleaning,
for detailed instructions.
Inspect the tire treads from time to time to ensure
that no asphalt has stuck to the tires. This can
2 happen before the tires have warmed up.
Fluids that are flammable or detrimental to the

environment must not be used in the emulsion
tank.
Fig. Wheel rack

1. Water tank
2. Sprinkler nozzle
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Maintenance, 10h
Sprinkler system - Freeze risk

Preventive measures when there is a risk of freezing.
1
Draining the system.
• Close the valve (1)
2
• Separate the hose (2)
3
• Open the coarse filter (3)
• Loosen the intake to the pump by moving the plastic
4 clamp to the left and pulling the white plastic adapter from
the pump housing.
• Open the valves in the ends (4) of the sprinkler pipes.
Fig. Sprinkler pump
1. Valve
2. Hose
3. Coarse filter
4. Valve • Allow the fluid to run out and run the sprinkler pump for
about 10 seconds.
Freeze protection
Freeze protection can also be achieved by connecting
a separate container, after dividing the hose, with
water mixed with glycol and running approx. 2 liters in
the system.
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Maintenance, 10h
Wheel scrapers
Control
Check that the tires and scrapers are worn evenly.
If there is uneven wear on the scraper, release the
adjusting screw (3) on the back of the scraper
2 attachment.
Pull down the scraper blade (1) so that it is flush with
the tire.
1
Tighten the screws (3) again after adjusting.
3
Fig. Tire scrapers 1-2 mm
1. Scraper blades
2. Locking hook
3. Adjusting screw
The scrapers must hang free from the tires during

transportation.
Lift up the scraper blades (1) and make sure that they
are locked in raised position by the looking hooks (2).
To lower down the scrapers, lift the scraper slightly
2 while pressing in the locking hook.
Fig. Tire scrapers

1. Scraper blades
2. Locking hook
Removing the scapers

1
The scrapers can easily be removed for cleaning and
2 inspection.
First secure the scraper in the locking hook (3), placed
on the scraper attachment(4), to prevent the scraper
dropping onto the ground.
3 4
Release the pin (1) on the hook-up axle by removing
the hairpins (2) on each side of the pin. Grip the
Fig. Scrapers up-hook axle and pull it straight out.
1. Pin
2. Hairpin
3. Locking hook
4. Scraper attachment When refitting after inspection etc., the scraper must
first be hooked in the locking hook before the hook-up
axle is put in position.
Refit the pin (1) and make sure that it is well secured
by the hairpins (2).
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h


Air cleaner
Checking - Change the main air filter
Change the air cleaner main filter when the
warning lamp on the control panel comes on
when the engine is running at maximum speed.
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
1 4 5 When replacing the main filter (3), insert a new filter

6 and refit the air cleaner in the reverse order.
Fig. Air cleaner Check the condition of the dust valve (6); replace if
1. Clips
2. Cover necessary.
3. Main filter
4. Backup filter When refitting the cover, make sure that the dust valve
5. Filter housing is positioned downwards.
6. Dust valve
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Maintenance - 50h
Backup filter - Change
1 Change the backup filter with a new filter after every

third replacement of the main filter.
To change the backup filter (1), pull the old filter out of
its holder, insert a new filter and reassemble the air
cleaner in the reverse order.
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
Fig. Air filter

1. Backup filter
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
Wipe clean on both sides of the outlet

pipe. Wipe also both surfaces for the outlet pipe; see
adjacent figure.
Check that the hose clamps between the filter
housing and the suction hose are tight and that
the hoses are intact. Inspect the entire hose
system, all the way to the engine.
Inner edge of Outer edge of outlet

outlet pipe. pipe.
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Maintenance - 50h
Fuel filter - Draining
Unscrew the drain plug (1) at the bottom of the fuel

filter.
With the aid of the secondary hand-operated pump,
make certain that all sediment comes out. See
Cummins service manual.
2 Tighten the drain plug as soon as uncontaminated fuel
1 runs out.
Place in a suitable container and hand in to

environment-friendly waste disposal station.
Figure. Fuel filter
1. Drain plug
2. Hand pump
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Maintenance - 50h

- Inspection
Park the roller on a level surface, chock the wheels
and set the Forward/Reverse lever in the "P"
position.
With the unit in operation, check using the sight glass

(1) that bubbles are not visible on the drying filter.
Make sure the Forward/Reverse lever is always in
the "P" position.
The filter is located on the top of the rear part of the

cab roof. If bubbles are visible through the sight glass,
this is a sign that the refrigerant level is too low. Stop
1 the unit to avoid risking damage. Fill up with refrigerant.
2
Fig. Drying filter

1. Sight glass
2. Filter holder

- Cleaning
If there is a signifcant loss of cooling capacity, clean

the condensor element (1) on the rear edge of the cab
1 roof.
Fig. Cab
1. Condensor element
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Maintenance - 50h
Tires - Tire pressure
Check the tire pressure with a pressure gauge.

Make sure that the tires have the same pressure.
Recommended pressure: See Technical
Specifications.
The figure shows the position of the air valve on the
outer tires.
Fig. Outer wheels

1. Air valve
The figure shows the position of the air valve on the

inner tires.
Check the Safety Manual that accompanies the
roller before filling the tires with air.
Fig. Inner wheels

1. Air valve
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Maintenance - 50h
Upper/Lower Pivot bearing - Lubrication
1 Lubricate nipple (1) on upper pivot bearing and nipples

(2) on lower pivot bearing with five pump stokes from
hand-operated grease gun.
Use grease as specified in the lubricant specification.
2
Fig. Pivot bearing
1. Lubrication nipple x1,
upper pivot bearing
2. Lubrication nipples x2,
lower pivot bearing
Wheel gear - Oil change
Take great care when draining the fluid. Wear

protective gloves and goggles.
Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
under the drain plug.
1 Unscrew the drain plug (1) and filler plug (2) to
Fig. Wheel gear
1. Drain plug evacuate air. Allow all the oil to drain out and refit the
2. Filler plug plug.
Deliver the drain oil to environmentally correct
handling.
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Maintenance - 250h
Maintenance - 250h


Hydraulic fluid cooler

Checking - Cleaning
The water and hydraulic fluid coolers are accessible

when the cooler grill (4) is removed.
Make sure that the air flow through the cooler is
unobstructed. Dirty coolers are blown clean with
compressed air or washed clean using a
high-pressure water cleaner.
Take care when using a high-pressure water jet.

Do not hold the nozzle too near the cooler.
2 4 3
1
Figure. Cooler
1. Charge air cooler Wear protective goggles when working with
2. Water cooler compressed air or high-pressure water jets.
3. Hydraulic fluid cooler
4. Cooler grill
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Maintenance - 250h

- Inspection
1 2 Inspect refrigerant hoses and connections and make
sure that there are no signs of an oil film that can
indicate a refrigerant leakage.
Fig. Air conditioning

1. Refrigerant hoses
2. Condensor element
Battery
- Check condition
The batteries are sealed and maintenance-free.
Make sure there is no open flame in the vicinity

when checking the electrolyte level. Explosive gas
is formed when the alternator charges the battery.
Figure. Batteries
When disconnecting the battery, always

disconnect the negative cable first. When
connecting the battery, always connect the
positive cable first.
The cable shoes should be clean and tightened.

Corroded cable shoes should be cleaned and greased
with acid-proof Vaseline.
Wipe the top of the battery.
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Maintenance - 250h

- Lubrication
2 Refer to the operation section for information on

how to operate the edge cutter.
1 Grease the two points as shown in the figure.

Grease should always be used for lubrication, see the
lubricant specifications.
Grease all bearing points with five strokes of a
Figure. Two grease points for hand-operated grease gun.
lubricating the edge cutter

2
Fig. Pivot bearing
upper pivot bearing
lower pivot bearing
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Maintenance - 250h
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Maintenance - 500h
Maintenance - 500h


Diesel engine
Oil change
The engine's oil drain plug is located at the back on
the right side of the machine. The drain plug can be
accessed by opening the panel in front of the exhaust
pipe.
Drain the oil when the engine is warm. Place a
receptacle that holds at least 14 liters (15 qts) under
the drain plugs.
3 Take great care when draining engine oil. Wear

2 protective gloves and goggles.
1
4 Release the hex nut (1) as shown (2).
Fig. Drain plugs
1. Hex nut Pull out the hose (3) and release the oil drain plug (4).
2. Bulkhead elbow Allow all the oil to run out into a container.
3. Hose
4. Drain plug To refit, secure the plug (4) as shown and push in the
hose.
Secure as shown and then tighten the hex nut (1).
Deliver the drain oil for environmentally correct
handling.
Fill with fresh engine oil, see Lubricant specification or

the engine manual for the correct grade of oil.
Fill with the requisite volume of engine oil. See
technical specifications before starting the machine.
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Maintenance - 500h
Allow the engine to idle for a few minutes, and then

switch off the engine.
Check the dipstick to ensure that the engine oil level is
correct. Refer to the engine manual for details. Top up
with oil if necessary to the max mark on the dipstick.
Engine
Replacing oil filter
The oil filter (1) is located on the right side in the

engine compartment.
See the engine manual for information about replacing

the filter.
1
Fig. Engine compartment

1. Oil filter
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Maintenance - 500h
The engine fuel filter - replacement/cleaning
The fuel filter is located in front of the accumulators on

the left side in the engine compartment.
Unscrew the bottom and drain off any water, and then
replace the filter unit.

1. Prefilter
Replace the fuel filter, located on the left side in the

engine compartment.
Start the engine and check that the filter is well sealed.
1
Figure. Engine compartment, right
side.
1. Fuel filter
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Maintenance - 500h
Seat bearing - Lubrication
5 Keep in mind that the chain is a vital part of the

steering mechanism.
6
Remove the cover (5) to access the lubrication nipple

(1). Lubricate the operator seat slew bearing with three
2 strokes of a hand-operated grease gun.
Clean and grease the chain (3) between the seat and
3 the steering column.
4
1 Also grease the seat slide rails (6).
7 If the chain is slack on the sprocket (2), loosen the
Figure. Seat bearing screws (4) and move the steering column forward.
1. Grease nipple Tighten the screws and check chain tension.
2. Gearwheel
3. Steering chain No not tension the chain too tightly. It should be
4. Adjusting screw possible to move the chain about 10 mm (0.4 in) to the
5. Cover
6. Slide rails side with a forefinger/thumb at the marking (7) in seat
7. Marking frame. Fit the chain lock at the bottom.
If the seat starts to be stiff when adjusting, it
should be lubricated more often than specified
here.
Hydraulic reservoir cap - Check
Unscrew and make sure that the reservoir cap is not

clogged. Air must have unobstructed passage through
the cap in both directions.
If passage in either direction is blocked, clean the filter

with a little diesel oil and blow through with
compressed air until the block is removed, or replace
1 the cap with a new one.
Fig. Left side of frame
1. Tank cap
Wear protective goggles when working with
compressed air.
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Maintenance - 500h
Pivot bearing - Lubrication
Lubricate each nipple (1) with five strokes of a

1
Fig. Pivot bearing
1. Lubrication nipples x 4

2
Fig. Pivot bearing
upper pivot bearing
lower pivot bearing
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h


Air filter - Changing
1
Replace the air cleaner main filter (1) even if it has not
been cleaned five times See under the heading 'Every
50 hours of operation' for information on changing the
filter.
If a blocked filter is not replaced, the exhaust

Fig. Air cleaner fumes will be black and the engine will loose
1. Main filter power. There is also a risk of severe damage to
the engine.
Backup filter - Change
1 Change the backup filter with a new filter after every

fifth replacement or cleaning of the main filter.
The safety filter must not be cleaned.
To change the backup filter (1), pull the old filter out of
its holder, insert a new filter and reassemble the air
cleaner in the reverse order.
Fig. Air filter

1. Backup filter
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Maintenance - 1000h
Hydraulic filter
Change
The hydraulic filters are located on the left side in the
engine compartment, behind the battery disconnector.
Remove the filter (1) and hand in to waste

disposal station. This is a disposable filter and
cannot be cleaned.
Thoroughly clean the filter holder sealing surface.

Apply a thin coat of fresh hydraulic fluid to the rubber
gasket on the new filter.
Screw the filter on by hand, firstly until the filter gasket
makes contact with the filter base. Then rotate a
further ½ turn.

1. Hydraulic fluid filter
Check the hydraulic fluid level in the sight glass (3)

and top off as required. See under the heading 'Every
10 hours of operation' for more information.
Start the engine and check that the filter does not leak.
2
3
Figure. Hydraulic tank

2. Tank cap
3. Sight glass
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Maintenance - 1000h
Cab
Fresh air filter - Replacing
There is one fresh air filter (1), placed on the front of

the cab.
Remove the protective cover.
Undo the screws (2) and remove the complete holder.
Remove the filter insert and replace with a new filter.
2 The filter may need to be changed more often if the
machine is operated in a dusty environment.
2 1
Figure. Cab, front
1. Fresh air filter (x1)
2. Screw (x2)

2
Fig. Pivot bearing
upper pivot bearing
lower pivot bearing
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Maintenance - 1000h
Wheel gear - Oil change
Take great care when draining the fluid. Wear

Set the roller so that the drain plug (1), the large plug,
is at the lowest position in its rotation.
Place a receptacle that holds at least 20 liters (5.3 gal)
under the drain plug.
1 Unscrew the drain plug (1) and filler plug (2) to
Fig. Wheel gear
1. Drain plug evacuate air. Allow all the oil to drain out and refit the
2. Filler plug plug.
Deliver the drain oil to environmentally correct
handling.
Wheel gear - Replenishing the oil

Move the machine so that the filler hole is correctly
2 positioned. The hole should be just over the horizontal
position to simplify filling.
Unscrew the filler plug (2). Unscrew the level plug (3)
as well to evacuate air. Oil is only filled from the
outside of the gears.
2
Fig. Wheel gear

1
Fig. Replenishing oil - wheel gear
2. Filler plug
3. Level plug
Fill up with approx. 8 l (8.5 qts) or new oil. Use

transmission oil, see lubricant specifications.
Move the machine so that the level plug (3) is in
horizontal position.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
Clean and refit the plugs.
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Maintenance - 1000h
Wheel gear - Checking the oil level
Move the machine so that the level plug (3) is in

horizontal position.
2
Wipe clean the area around the level plug (3) and then
undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
Replenish the oil to the right level if the level is low.
Use transmission oil, see lubricant specifications.
3 Clean and refit the plugs.
Fig. Level check - wheel gear
2. Filler plug
3. Level plug
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Maintenance - 1000h
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Maintenance - 2000h
Maintenance - 2000h


Hydraulic reservoir
Fluid change
Take care when draining the hydraulic fluid. Wear
1
Open the battery cover located in front of the rear
wheels on the left side. There is a drain cock (1) and
plug (2) on the right side inside the cover.
2 Place a receptacle that holds at least 50 liters (13.2

gal) under the engine compartment.
Fig. Battery cover
1. Drain cock Remove the hose attached to the drain cock (1).
2. Plug Remove the plug (2) on the end of the hose and open
the drain cock (1).
Allow all the oil to run out. Reset by refitting the plug
(2) and close the drain cock (1).
Deliver the drained fluid to environmentally

correct handling.
Fill with fresh hydraulic fluid. Refer to the lubricants

specification for grade information.
Replace the hydraulic filter. See section "Maintenance
- 1000 hours".
Start the engine and operate the hydraulic functions.
Check the level in the reservoir and top off as required.
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Maintenance - 2000h
Fuel tank
- Cleaning
It is easiest to clean the tank when it is almost empty.
Pump out any bottom sediment using a suitable pump,
such as an oil drain pump.
1 Place in a suitable container and hand in to
Keep in mind fire risk when handling fuel.
Fig. Fuel tank

1. Oil drain pump
Watering system
- Draining
Remember that there is a risk of freezing during
the winter. Empty the tank, pump, filter and lines,
or mix antifreeze in the water.
There is a drain cock in the area for the pump system

on the water tank. This can be used to drain both the
tank and parts of the pump system.
2 The water hoses are connected to the pump with quick
couplings (3) to simplify draining and where
1 appropriate replacement to a reserve pump (option).
3
Fig. Pump system

1. Filter housing
2. Stop cock
3. Quick couplings
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Maintenance - 2000h
Water tank - Cleaning
Clean the tank with water and a suitable detergent for

plastic surfaces.
Close the drain cock (1), fill with water and check for
leaks.
1
The water tank is made of plastic (polyethylene)

and can be recycled.
Fig. Water tank

1. Drain cock

- Overhaul
Regular inspection and maintenance is necessary to

ensure satisfactory long-term operation.
Clean all dust from the condenser element (1) using
compressed air. Blow from above downwards.
The air jet can damage the element flanges if it is

too powerful.
2 1
Figure. Cab Wear protective goggles when working with
1. Condensor element compressed air.
2. Drying filter
Inspect the condenser element attachment.

Check the system hoses for chafing. Make sure that
drainage from the cooling unit is unobstructed so that
condensation does not accumulate inside the unit.
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Maintenance - 2000h

Drying filter - Inspection
With the unit in operation, check using the sight glass
(1) that bubbles are not visible on the drying filter.
Park the roller on a level surface, chock the wheels

2 1 and set the Forward/Reverse lever in the "P"
position.
Figure. Drying filter

1. Sight glass The filter is placed at the top of the rear part of the cab
2. Filter holder roof.
If bubbles are visible through the sight glass, this
indicates that the refrigerant level is too low. Stop the
unit to avoid risking damage. Fill up with refrigerant.
The refrigerant circuit is only to be worked on by
authorized companies.
Engine
Replacing the coolant
The drain plug for the coolant is located at the back on
the right side of the machine. The drain plug can be
accessed by opening the panel in front of the exhaust
pipe.
Drain the coolant when the engine is warm. Place a
container that holds at least 14 liters (15 qts) under the
drain plugs.
Observe caution when draining the coolant. Wear

3
1
2
4 Release the hex nut (1) as shown (2).
Fig. Drain plugs
1. Hex nut Pull out the hose (3) and release the drain plug (4) for
2. Bulkhead elbow the coolant. Allow all the coolant to run out into a
3. Hose container.
4. Drain plug
To refit, secure the plug (4) as shown and push in the
hose.
Secure as shown and then tighten the hex nut (1).
Hand in the drained coolant to an
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Maintenance - 2000h
Fill up with new coolant, refer to engine manual.

Fill with the requisite volume of coolant. See technical
specifications before starting the machine. Allow the
engine to idle for a few minutes, and then switch off
the engine.
Check the dipstick to ensure that the engine oil level is
correct. Refer to the engine manual for details. Top up
with oil if necessary to the max mark on the dipstick.

2
Fig. Pivot bearing
upper pivot bearing
lower pivot bearing
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119
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden

Icp274 Br1en

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Instructions manual

Rubber wheel roller

Translation of original instructions.

Reservation for changes

WARNING ! Marks a danger or a hazardous

CAUTION ! Marks a danger or hazardous

It is recommended to at least train operators in

The safety manual supplied with the machine

We recommend that the operator reads the

Read the entire manual before starting the

Replace immediately the instruction manuals if

Ensure good ventilation (extraction of air by fan)

Prevent persons from entering or remaining in

THINK ENVIRONMENT ! Do not release oil,

This manual contains instructions for periodic

Additional instructions for the engine can be

CE marking and Declaration of conformity

Safety - General instructions

2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller.

4. Never use the roller if it is in need of adjustment or repair.

7. Drive slowly in sharp bends.

11. Drive particularly carefully on uneven ground.

14. Safety measures before refueling:

15. Before repairs or service:

19. For your own protection always wear:

Safety - when operating

Prevent persons from entering or remaining in

This angle has been measured on a hard, flat surface

To exit the cab in an emergency, release the

Fig. Operating on slopes

Where possible, avoid driving across a slope.

Always use the lowest gear when operating on

Where possible, avoid driving across slopes.

Driving near edges

Fig. Position of wheels when driving

The system contains pressurized refrigerant. It is

Work on the refrigerant circuit is only to be carried

The cooling system is pressurized. Incorrect

Fig. Air conditioning (ACC)

The system must be re-filled with an approved

Edge cutter (Optional)

The edge cutter consists of rotating components

1 The tool must be returned to the transport

Working lights - Xenon

Warning, high voltage!

The working lights of the Xenon type have a

Figure. Xenon lighting on cab

Warning, environmentally hazardous waste!

Working lights of the Xenon type include a discharge

Standard lubricants and other recommended

Higher ambient temperatures, above +40°C

Lower ambient temperature - Freeze risk

High pressure cleaning

Roll Over Protective Structure (ROPS), ROPS

If the machine is fitted with a Roll Over

Never attempt to repair a damaged ROPS

When removing batteries, always disconnect the

When fitting batteries, always connect the