3516C Caterpillar Schematic

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INTERACTIVE SCHEMATIC

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KENR9038-01
November 2011

NOT COMPLETED

3516C Genset Engine


Electrical System
SCJ1-UP
SCK1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

G-C1 EG-C2 EG-C1 E-C39


2242735 1607690 1607690 2242735
R-C1 RB-C3
2853987 2853959
1 POWER INTERFACE 1
150-E172 RD-14
150-E334 RD-14
2 2 150-E64 RD-12 ENGINE ECM
104-R46 RD-8 3 104-RB1 RD-8 229-RB2 BK-8 115-G65 PK-12 115-G66 PK-14 150-G5 RD-18 3 150-EG13 RD-18 150-EG13 RD-18 3 150-E46 RD-18 150-E9 RD-18 E-C2
229-R24 BK-8 4 229-RB2 BK-8 229-FP3 BK-12 115-G67 PK-14 150-G73 RD-14 4 150-EG1 RD-14 150-EG1 RD-14 4 150-E334 RD-14 150-E175 RD-14 2645732 J2 303-2381
PRELUBE OUTPUT 229-G43 BK-8 150-G74 RD-14 5 150-EG2 RD-14 150-EG2 RD-14 5 150-E172 RD-14 150-E177 RD-14 1
GND 2 229-G19 BK-8 101-FP5 RD-14 116-G68 BR-12 116-G92 BR-14 229-G25 BK-14 6 229-EG3 BK-14 229-EG3 BK-14 6 229-E181 BK-14 150-E137 RD-14 150-E168 RD-14 2

J J
229-G4 BK-8 116-G93 BR-14 229-G26 BK-14 7 229-EG4 BK-14 229-EG4 BK-14 7 229-E335 BK-14 150-E173 RD-14 3
101-G2 RD- 8 229-G29 BK-18 8 229-EG14 BK-18 229-EG14 BK-18 8 229-E11 BK-18 150-E278 RD-14 4
229-G18 BK-4 229-G4 BK-8 118-G12 GY-12 118-G58 GY-14 9 9 5
GND STUD BULKHEAD 101-RS1 RD-12 118-G59 GY-14 10 10 229-E181 BK-14 6
324-7659 GND 1 229-G82 BK-8 11 11 229-E335 BK-14 7
229-PW2 BK-4 229-G18 BK-4 229-G22 BK-8 101-G1 RD- 8 119-RS2 PK-12 119-RS3 PK-14 12 12 229-E62 BK-12 8
229-PN2 BK-4 119-RS4 PK-14 13 13 229-E10 BK-18 9
PWR STUD BULKHEAD 140-2909 101-PA1 RD- 8 14 14 229-E291 BK-18 10
187-8674 120-G41 RD-14 15 15 229-E187 BK-14 Y957-E263 GN-18 11 CAN DATA LINK LOCAL -
(Dimensions: 56 inches x 35 inches)

101-PW1 RD-4 101-G3 RD-4 108-G14 RD-12 120-G45 RD-12 120-G42 RD-14 16 16 229-E63 BK-12 Y956-E262 YL-18 12 CAN DATA LINK LOCAL +
101-G3 RD-4 101-FP5 RD-14 17 17 229-E183 BK-14 13
101-PW1 RD-4 BUSSBAR 101-G2 RD-8 115-G65 PK-12 150-G5 RD-18 18 18 229-E185 BK-14 T791-E4 BR-18 14 DOUT RETURN
229-PW2 BK-4 345-2201 POWER 2 101-RS1 RD-12 116-G68 BR-12 150-G74 RD-14 19 19 229-E189 BK-14 R778-E19 PK-18 15 TURBO OUTLET PRESSURE SENSOR

ALT BREAKER
101-G30 RD-8 118-G12 GY-12 150-G73 RD-14 20 20 229-E280 BK-14 Y954-E419 YL-18 16 UNFILTERED FUEL PRESSURE SENSOR

171-2210
THERMOCOUPLE JUMPER
119-RS2 PK-12 P875-G84 BU-18 21 P875-EG5 BU-18 P875-EG5 BU-18 21 P875-E305 BU-18 J843-E231 BK-16 17 +5V SUPPLY RETURN (ANALOG REF)

Y968-EL109 WH-16
Y970-EL107 RD-16
Y969-EL108 BK-16

80A
C306-EL30 GN-18
T799-EL31 BR-18

R800-EL13 OR-18
J842-EL46 BK-18

R800-EL42 OR-18
J842-EL45 BK-18

Y961-EL11 SH-19
N749-EL28 GY-18
109-PN1 RD-4 101-RE1 RD-8 101-G30 RD-8 120-G45 RD-12 229-G19 BK-8 T791-G21 BR-18 22 T791-EG6 BR-18 T791-EG6 BR-18 22 T791-E12 BR-18 X892-E50 BK-16 18 INJECTOR 9 LS

Y959-EL3 YL-18
Y960-EL4 GN-18
229-EL10 BK-18
X880-EL72 RD-16
E964-EL32 WH-18

T922-EL74 RD-16
T927-EL17 BK-16

T917-EL73 RD-16
T924-EL16 BK-16

X879-EL71 RD-16
X879-EL23 RD-16
X886-EL26 BK-16
J843-EL88 BK-18
F701-EL62 BR-18
Y775-EL43 PU-18

X880-EL15 RD-16
X883-EL25 BK-16

T917-EL76 RD-16
T928-EL20 BK-16

T922-EL75 RD-16
T925-EL19 BK-16
J843-EL22 BK-18
E418-EL59 BU-18

150-EL1 RD-18
X882-EL7 BK-16
X885-EL8 BK-16
R997-EL2 OR-18

R997-EL5 OR-18
229-PN2 BK-4 101-G1 RD-8 122-FP4 BU-14 229-G89 BK-12 23 N757-EG22 RD-18 N757-EG22 RD-18 23 115-E220 PK-14 19
POWER 1 229-G90 BK-12 C818-FP6 BU-18 24 C818-EG19 BU-18 C818-EG19 BU-18 24 C818-E13 BU-18 115-E338 PK-14 20
BUSSBAR 101-PA1 RD-8 150-G5 RD-18 25 106-EG7 RD-14 106-EG7 RD-14 25 116-E83 BR-14 21
KENR9038-01

345-2201 150-G73 RD-14 229-G90 BK-12 229-G38 BK-14 26 106-EG8 RD-14 106-EG8 RD-14 26 116-E84 BR-14 X895-E52 BK-16 22 INJECTOR 11 LS
140-2909 150-G74 RD-14 229-G39 BK-14 229-G38 BK-14 27 229-EG9 BK-14 229-EG9 BK-14 27 118-E94 GY-14 Y958-E264 SH-19 23 CAN DATA LINK LOCAL SHIELD
109-PN1 RD-4 150-G75 RD-12 229-G39 BK-14 28 229-EG10 BK-14 229-EG10 BK-14 28 118-E95 GY-14 24

2305009

1762942

1552269

1552269
1552269

1552269
1552269
229-G89 BK-12 229-G80 BK-14 C306-EG12 GN-18 C306-EG12 GN-18 C306-E98 YL-18 119-E111 PK-14

1552269
101-FP5 RD-14 C306-G91 GN-18

1552269
1552269
29 29 25

2304013

2818803
LH COMPRESSOR JUMPER
ALTERNATOR + BULKHEAD

1552264
EL-C35
3E3370
EL-C17

EL-C22

EL-C16

EL-C14

EL-C10
EL-C12
EL-C13

EL-C23
187-8674 229-G69 BK-18 229-G81 BK-14 T799-G6 BR-18 30 T799-EG11 BR-18 T799-EG11 BR-18 30 T799-E109 BR-18 119-E112 PK-14 26

EL-C4

EL-C2
EL-C8

EL-C6
EL-C9
101-G7 RD-12 229-G19 BK-8 120-E102 RD-14 Y953-E416 YL-18

CRANKCASE PRESSURE SENSOR


31 31 27 FILTERED FUEL PRESSURE SENSOR

2304011
EL-C21
101-G86 RD-12 101-G1 RD-8 229-G22 BK-8 229-G22 BK-8 229-G51 BK-12 32 32 120-E103 RD-14 994-E425 GY-18 28 FILTERED OIL PRESSURE SENSOR

SENSOR
PX-C1 PF-C1 101-G11 RD-12 229-G43 BK-8 229-G50 BK-12 33 33 150-E46 RD-18 R800-E29 OR-18 29 +8V DIGITAL SENSOR SUPPLY
2853987 2853959 229-G82 BK-8 229-G51 BK-12 34 34 229-E11 BK-18 J843-E429 BK-18 30 +5V SUPPLY RETURN (ANALOG REF)

UNTERMINATED
BK-18 1
BK-18 2
1
2
3
4

A
B
C

1
2
1
2
1
2

1
2
1
2

1
2

1
2
1
2
127-PX1 RD-8 127-PF1 RD-8 101-G10 RD-12 101-G2 RD-8 35 35 323-E3 WH-14 X894-E48 BK-16 31 INJECTOR 7 LS

1
2
3

+5V 1
GROUND 2
SIGNAL 3
3

1
2
3
4
5
6
7
8
2305008

H-C21
3E3388
SECONDARY SPEED/TIMING SENSOR
MAGNETIC PICKUP SENSOR
128-PX2 RD-8 4 128-PF2 RD-8 101-G37 RD-12 229-FP3 BK-12 229-G51 BK-12 229-G27 BK-14 36 36 229-E15 BK-14 32

3E3361
3E3361
3E3361

3E3361
3E3361

3E3361

3E3361
3E3361
SHIELD

320-3063
CN-C1

+8V YL-18
GROUND BK-18
SIGNAL BR-18
229-FP1 BK-14 229-G28 BK-14 229-E85 BK-14 E418-E74 BU-18

LH TURBINE INLET TEMPERATURE


37 37 33 CRANKCASE PRESSURE SENSOR

OR-18
BK-18
WH-18

P-C1
P-C1
P-C1

P-C1
P-C1

P-C1

P-C1
P-C1
STARTER OUTPUT

OR-18
BK-18
BR-18
PU-18
101-PA1 RD-8 229-FP2 BK-18 38 38 229-E87 BK-14 34
104-RB1 RD-8 229-G50 BK-12 229-G25 BK-14 119-RS3 PK-14 39 119-EG39 PK-14 119-EG39 PK-14 39 119-E111 PK-14 229-E96 BK-14 E908-E121 BR-18 35 PRIMARY SPEED/TIMING SENSOR

RD-16 KYNAR
BK-16 KYNAR

A229-H103 BK-16
RD-16 KYNAR
BK-16 KYNAR

M756-H105 YL-19
M755-H106 GN-19
M757-H107 CU-19
RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR
101-G7 RD-12 101-RS1 RD-12 229-G26 BK-14 119-RS4 PK-14 40 119-EG40 PK-14 119-EG40 PK-14 40 119-E112 PK-14 229-E97 BK-14 36

155-H104 RD-16
C306-G95 GN-18 C306-G91 GN-18

116-6680
229-G80 BK-14 41 229-EG41 BK-14 229-EG41 BK-14 41 229-E113 BK-14 229-E104 BK-14 37

345-9731
R997-CN1
J843-CN2
F701-CN3
Y775-CN4
101-G11 RD-12 101-G7 RD-12 108-G14 RD-12 C306-G96 GN-18 229-G44 BK-12 229-G52 BK-14 229-G81 BK-14 42 229-EG42 BK-14 229-EG42 BK-14 42 229-E114 BK-14 229-E105 BK-14 38
20A

+8V
GROUND
SIGNAL
265-9033
229-G63 BK-14 120-G41 RD-14 43 120-EG35 RD-14 120-EG35 RD-14 43 120-E102 RD-14 229-E113 BK-14 39
101-G86 RD-12 ECM BREAKER 120-G42 RD-14 44 120-EG36 RD-14 120-EG36 RD-14 44 120-E103 RD-14 229-E114 BK-14 40
200-8124 T799-G97 BR-18 T799-G6 BR-18 229-G31 BK-14 229-G72 BK-14 45 229-EG37 BK-14 229-EG37 BK-14 45 229-E104 BK-14 229-E221 BK-14 41
101-G37 RD-12 T799-G98 BR-18 229-G57 BK-12 229-G32 BK-14 229-G71 BK-14 46 229-EG38 BK-14 229-EG38 BK-14 46 229-E105 BK-14 229-E339 BK-14 42

7E6513
7E6513
7E6513

7E6513
7E6513

7E6513

7E6513
7E6513
101-G11 RD-12 20A 115-G65 PK-12 115-G67 PK-14 47 115-EG15 PK-14 115-EG15 PK-14 47 115-E220 PK-14 J906-E68 BR-16 T799-E101 BR-18 43 STARTER ENABLE RELAY LH -

P-C2
P-C2
P-C2

P-C2
P-C2

P-C2

P-C2
P-C2
101-G10 RD-12 229-G57 BK-12 115-G66 PK-14 48 115-EG16 PK-14 115-EG16 PK-14 48 115-E338 PK-14 44
EIC AUX 1 BREAKER ECM RELAY 229-G44 BK-12 118-G59 GY-14 49 118-EG28 GY-14 118-EG28 GY-14 49 118-E95 GY-14 45
200-8124

1
2
2
1
1
2

1
2
2
1

1
2

1
2
1
2
101-FP5 RD-14 3E-5239 229-G43 BK-8 229-G32 BK-14 50 229-EG18 BK-14 229-EG18 BK-14 50 229-E221 BK-14 E964-E128 WH-18 46 SECONDARY SPEED/TIMING SENSOR
I 101-RE1 RD- 8 101-G86 RD-12 20A 118-G12 GY-12 30
86
1
5
108-G14 RD-12
J906-G78 BR-18
229-G29 BK-18
229-G71 BK-14
229-G31 BK-14
118-G58 GY-14
229-G52 BK-14
51
52
53
229-EG17 BK-14
118-EG27 GY-14
229-EG34 BK-14
229-EG17 BK-14
118-EG27 GY-14
229-EG34 BK-14
51
52
53
229-E339 BK-14
118-E94 GY-14
229-E96 BK-14 115-E220 PK-14
47
48
49
I
INJECTOR 16 INJECTOR 14 INJECTOR 12 INJECTOR 10 INJECTOR 8 INJECTOR 6 INJECTOR 4 INJECTOR 2 150-EL1 RD-18 101-PA1 RD- 8 EIC AUX 2 BREAKER 2 229-G69 BK-18 229-G82 BK-8 229-G72 BK-14 229-G63 BK-14 54 229-EG33 BK-14 229-EG33 BK-14 54 229-E97 BK-14 115-E338 PK-14 X891-E47 BK-16 50 INJECTOR 5 LS
229-EL10 BK-18 200-8124 85 4 116-G93 BR-14 116-EG25 BR-14 116-EG25 BR-14 116-E83 BR-14 116-E83 BR-14 C306-E99 YL-18

J843-CN2 BK-18
87 55 55 51 STARTER ENABLE RELAY LH +
C306-EL30 GN-18 101-RS1 RD-12 3 150-G75 RD-12 229-FP1 BK-14 116-G92 BR-14 56 116-EG26 BR-14 116-EG26 BR-14 56 116-E84 BR-14 116-E84 BR-14 52
E418-EL59 BU-18 101-G37 RD-12 120-G45 RD-12 87a 323-FP7 WH-14 229-G27 BK-14 57 229-EG29 BK-14 229-EG29 BK-14 57 229-E85 BK-14 119-E111 PK-14 X881-E71 RD-16 53
20A G-C6
E964-EL32 WH-18 229-FP3 BK-12 3E5519 C306-G91 GN-18 229-G28 BK-14 58 229-EG30 BK-14 229-EG30 BK-14 58 229-E87 BK-14 119-E112 PK-14 J843-E20 BK-18 54 +5V SUPPLY RETURN (ANALOG REF)
F701-EL62 BR-18 EIC AUX 3 BREAKER C818-FP6 BU-18 323-FP7 WH-14 59 323-EG20 WH-14 323-EG20 WH-14 59 323-E3 WH-14 118-E94 GY-14 55
200-8124 J906-G76 BR-16 229-FP1 BK-14 60 229-EG23 BK-14 229-EG23 BK-14 60 229-E15 BK-14 118-E95 GY-14 56
J842-EL49 BK-18 J906-G76 BR-16 61 J906-EG21 BR-16 J906-EG21 BR-16 61 J906-E68 BR-16 120-E102 RD-14 57
101-G10 RD-12 116-G68 BR-12 P875-G84 BU-18 62 62 120-E103 RD-14 58
F701-CN3 BR-18

R997-CN1 OR-18
Y775-CN4 PU-18
20A FUEL PRIMING PUMP RELAY
J842-EL45 BK-18 3E-5239 T791-G21 BR-18 63 63 150-E46 RD-18 G767-E304 PU-18 59 STARTER ENABLE RELAY RH +
J842-EL46 BK-18 SCR BREAKER T799-G6 BR-18 64 64 229-E11 BK-18 G766-E16 BR-18 60 STARTER ENABLE RELAY RH -
200-8124 30 1 122-FP4 BU-14 65 65 229-E15 BK-14 X880-E35 RD-16 61 INJECTOR 4,14 HS
CN-S2

J843-EL44 BK-18 86 5 C818-FP6 BU-18 66 66 229-E85 BK-14 62


101-FP5 RD-14 122-FP4 BU-14 2 229-FP2 BK-18 TB1 - EIC INPUT 67 67 229-E87 BK-14 63
J843-EL22 BK-18 10A 85 68 68 229-E96 BK-14 64
FUEL PRIMING BREAKER 4 323-FP7 WH-14
J843-EL88 BK-18 87 3 J906-G76 BR-16 ELEC ASO 69 69 229-E97 BK-14 N748-E73 GY-18 65 RH TURBINE INLET TEMPERATURE SENSOR
125-9962 87a 70 70 229-E104 BK-14 N747-E422 YL-18 66 UNFILTERED OIL PRESSURE SENSOR
FP-C1
N749-EL28 GY-18 J906-G78 BR-18 HYD ASO 229-E105 BK-14 X889-E49 RD-16 67 INJECTOR 7,9 HS
J843-CN7 BK-18
J843-CN9 BK-18

3E5519
101-RE1 RD-8 103-RC1 RD-8 229-E113 BK-14 X888-E45 RD-16 68 INJECTOR 5,11 HS
R800-EL12 OR-18 40A
PRELUBE BREAKER
ENGINE INTERFACE 229-E114 BK-14
229-E221 BK-14
69
70
R800-EL13 OR-18 144-0462 EIC 229-E339 BK-14 71
42 Page,

R800-EL42 OR-18 CONNECTOR 323-E3 WH-14 R997-E191 OR-18 72 +5V ANALOG SENSOR SUPPLY
P875-G84 BU-18 E-C5 J906-E68 BR-16 N749-E65 GY-18 73 LH TURBINE INLET TEMPERATURE SENSOR
R997-EL2 OR-18 101-PA1 RD-8 129-PC1 RD-8 T791-G21 BR-18 2839494 74
R997-EL5 OR-18 40A 1 T927-E31 BK-16 75 INJECTOR 8 LS

1552269
E START BREAKER 2 76
R997-EL96 OR-18 144-0462 3 X879-E18 RD-16 77 INJECTOR 2,16 HS

G-C10
4 R747-E57 GY-18 78 ATMOSPHERIC PRESSURE SENSOR
T799-EL31 BR-18 101-RS1 RD-12 119-RS2 PK-12 ECM DIGITAL REFERENCE 5 J842-E227 BK-18 329-E1 YL-18 79
20A 6 361-E89 OR-18 R997-E238 OR-18 80 +5V ANALOG SENSOR SUPPLY
SCR HEATER BREAKER 7 362-E161 PU-18 R997-E430 OR-18 81 +5V ANALOG SENSOR SUPPLY

1
2
T917-EL9 RD-16 200-8124 ECM CAT DATA LINK+ 8 944-E51 OR-18 363-E179 WH-18 R997-E401 OR-18 82 +5V ANALOG SENSOR SUPPLY
T917-EL73 RD-16 ECM CAT DATA LINK- 9 945-E43 BR-18 J843-E402 BK-18 83 +5V SUPPLY RETURN (ANALOG REF)
T917-EL76 RD-16 229-FP3 BK-12 390-E362 YL-18 390-E77 YL-18 R753-E21 BR-18

BK-18
BK-18
10 84 ENGINE COOLANT TEMPERATURE SENSOR
11 390-E88 YL-18 85
T922-EL18 RD-16 AUX 3 BATT + 12 120-E102 RD-14 86
T922-EL74 RD-16 13 944-E51 OR-18 944-E282 OR-18 T925-E33 BK-16 87 INJECTOR 10 LS
T922-EL75 RD-16 C306-G96 GN-18 PRELUBE REQUEST 14 F767-E82 WH-18 944-E80 OR-18 944-E283 OR-18 T924-E30 BK-16 88 INJECTOR 6 LS
Y775-CN4 PU-18
J843-CN9 BK-18
J843-CN7 BK-18
R997-CN1 OR-18
F701-CN3 BR-18

T924-EL16 BK-16 T799-G98 BR-18 103-RC1 RD-8 104-RB1 RD-8 15 89


T925-EL19 BK-16 129-PE1 RD-8 16 945-E43 BR-18 945-E284 BR-18 90
H H

1552269
COMPRESSOR INLET AIR TEMPERATURE SENSOR

T927-EL17 BK-16 C306-G95 GN-18 PRELUBE RELAY FREQUENCY SELECT 17 Y723-E5 BR-18 945-E79 BR-18 945-E285 BR-18 91

G-C11
T928-EL20 BK-16 T799-G97 BR-18 148-0757 18 J842-E92 BK-18 92 +8V SUPPLY RETURN (DIGITAL REF)
ENGINE DIAG LAMP 19 F429-E440 BU-18 A346-E431 BU-16 J843-E14 BK-18 93 +5V SUPPLY RETURN (ANALOG REF)

1552269
X879-EL6 RD-16 20 94

G-C12
104-RB1 RD-8 21 C306-E98 YL-18 C306-E99 YL-18 R740-E42 YL-18 95 INTAKE MANIFOLD AIR TEMPERATURE SENSOR
LH TURBO INLET PRESSURE SENSOR

2818803

2304011

X879-EL23 RD-16 SOFT EMERGENCY STOP 1 22 363-E179 WH-18 C306-E100 YL-18 96

1
2
CN-C2

SOFT EMERGENCY STOP 2


CN-C4

X879-EL71 RD-16 23 362-E161 PU-18 97


24 C818-E13 BU-18 T928-E34 BK-16 98 INJECTOR 12 LS

BK-18
BK-18
GENERAL ALARM 25 E798-E149 PK-18 115-E220 PK-14 E418-E74 BU-18 X872-E56 RD-16 99

1
2
X880-EL41 RD-16 26 115-E338 PK-14 E798-E149 PK-18 X884-E81 BK-16 100
PRELUBE
256-6453

X880-EL15 RD-16 FUEL PRIMING PUMP REQUEST 27 329-E1 YL-18 118-E94 GY-14 E908-E121 BR-18 X885-E26 BK-16 101 INJECTOR 4 LS
1
2
+5V 1
GROUND 2
SIGNAL 3

X880-EL72 RD-16 118-E95 GY-14 E964-E128 WH-18 X887-E86 BK-16

BK-18
BK-18
28 102
320-3063

29 120-E102 RD-14 F429-E440 BU-18 X883-E37 BK-16 103 INJECTOR 14 LS


X882-EL7 BK-16 127-PF1 RD-8 AUX 3 BATT + 30 120-E103 RD-14 120-E103 RD-14 F701-E27 BR-18 X870-E39 RD-16 104 INJECTOR 1,15 HS

X883-EL25 BK-16 31 229-E96 BK-14 F767-E82 WH-18 X875-E59 BK-16 105


X885-EL8 BK-16 STARTER 1 RELAY 32 229-E97 BK-14 G767-E304 PU-18 X876-E44 BK-16 106 INJECTOR 3 LS
X886-EL26 BK-16 148-0757 129-PC1 RD-8 33 229-E104 BK-14 G766-E16 BR-18 X878-E60 BK-16 107
129-PE1 RD-8 J1939 - 34 Y960-E394 GN-18 229-E105 BK-14 G807-E186 BU-18 X874-E54 BK-16 108 INJECTOR 13 LS
Y775-EL43 PU-18 STARTER 2 RELAY 35 229-E221 BK-14 G846-E58 YL-18 T917-E28 RD-16 109 INJECTOR 6,12 HS
Y959-EL3 YL-18 AUX 3 BATT - 36 229-E105 BK-14 229-E339 BK-14 110
Y960-EL4 GN-18 148-0757 37 329-E1 YL-18 T799-E109 BR-18 T799-E101 BR-18 X882-E22 BK-16 111 INJECTOR 2 LS
Y961-EL11 SH-19 MAG PICKUP + 38 Y969-E287 BK-16 361-E89 OR-18 T799-E108 BR-18 112
Y968-EL109 WH-16 128-PF2 RD-8 MAG PICKUP - 39 Y970-E286 RD-16 362-E161 PU-18 X886-E38 BK-16 113 INJECTOR 16 LS
Y969-EL108 BK-16 AUX 3 BATT - 40 229-E104 BK-14 363-E179 WH-18 J842-E227 BK-18 J842-E92 BK-18 114
Y970-EL107 RD-16 MAG PICKUP SHLD 41 Y968-E288 WH-16 390-E362 YL-18 J842-E441 BK-18 X871-E53 RD-16 115 INJECTOR 3, 13 HS
J1939 SHIELD 42 Y961-E395 SH-19 944-E51 OR-18 X873-E41 BK-16 116 INJECTOR 1 LS
ELECTRIC START ENG PROT OVERRIDE 43 N917-E2 OR-18 945-E43 BR-18 J842-E228 BK-18 117
44 A346-E431 BU-16 J842-E229 BK-18 X877-E55 BK-16 118 INJECTOR 15 LS
RAPID START/SHUTDOWN REQUEST 45 361-E89 OR-18 E798-E149 PK-18 J843-E231 BK-16 119
START/RUN/STOP 1 46 R775-E143 OR-18 F429-E440 BU-18 J843-E232 BK-18 T922-E32 RD-16 120 INJECTOR 8,10 HS
START/RUN/STOP 2 47 R776-E90 PK-18 F767-E82 WH-18 L972-E17 BU-16
101-XX1 RD-0000-HP AUX 1 BATT + 48 115-E220 PK-14 G807-E186 BU-18 N748-E73 GY-18
CRANKING MOTOR SELECT
STD POWER DISTRIBUTION PANEL J1939 +
49
50
A346-E431 BU-16
Y959-E393 YL-18
J842-E227 BK-18
J906-E68 BR-16
N749-E65 GY-18
N917-E2 OR-18 E-C1
1607689 J1
128-PX2 RD-8 51 L972-E17 BU-16 P875-E305 BU-18
G S AUX 1 BATT + 52 115-E338 PK-14 N917-E2 OR-18 P877-E7 PU-18 1
PULL-IN 50A AUX 2 BATT + 53 118-E94 GY-14 R775-E143 OR-18 R997-E239 OR-18 2 +5V ANALOG SENSOR SUPPLY
HOLD-IN 7A MTR BAT HARD E-STOP 1 54 J906-E68 BR-16 R776-E90 PK-18 J843-E232 BK-18 3 +5V SUPPLY RETURN (ANALOG REF)
STARTER 1 AUX 2 BATT + 55 118-E95 GY-14 Y723-E5 BR-18 R747-E57 GY-18 4
MOTOR 101-EE5 RD-0000-HP 56 Y959-E393 YL-18 J842-E228 BK-18 5 +8V SUPPLY RETURN (DIGITAL REF)
6V-0927 57 Y960-E394 GN-18 R775-E143 OR-18 Y723-E5 BR-18 6 FREQUENCY SELECT
LOW IDLE SPEED SWITCH 58 L972-E17 BU-16 Y961-E395 SH-19 R776-E90 PK-18 7
59 Y968-E288 WH-16 944-E282 OR-18 8 CAT DATALINK+ (LOCAL)
G 229-FF4 BK-0000-HP
AUX 1 BATT -
60
61
62
229-E339 BK-14
Y969-E287 BK-16
Y970-E286 RD-16 R778-E19 PK-18
945-E284 BR-18
C818-E13 BU-18
9
10
11
CAT DATALINK- (LOCAL)
FUEL PRIMING PUMP RELAY G
AUX 1 BATT - 63 229-E221 BK-14 R779-E40 YL-18 P875-E305 BU-18 12 PRELUBE RELAY
127-PX1 RD-8 64 13
S0816-H55 YL-18
S0816-H56 RD-18

S0814-H57 YL-18
S0814-H58 RD-18

S0812-H59 YL-18
S0812-H60 RD-18

S0810-H61 YL-18
S0810-H62 RD-18

S0808-H63 YL-18
S0808-H64 RD-18

S0806-H65 YL-18
S0806-H66 RD-18

S0804-H67 YL-18
S0804-H68 RD-18

S0802-H69 YL-18
S0802-H70 RD-18
G S AUX 2 BATT - 65 229-E96 BK-14 R800-E233 OR-18 329-E1 YL-18 14 FUEL PRIMING PUMP REQUEST
PULL-IN 50A THROTTLE PWM INPUT 1 (DROOP) 66 G807-E186 BU-18 R800-E234 OR-18 R800-E29 OR-18 F701-E27 BR-18 15 LH TURBO INLET PRESSURE SENSOR
HOLD-IN 7A MTR BAT AUX 2 BATT - 67 229-E97 BK-14 R800-E443 OR-18 16
STARTER 2 101-PW1 RD-4 68 Y775-E91 PU-18 17 COMPRESSOR INLET AIR TEMPERATURE SENSOR
69 R915-E107 YL-18 J842-E229 BK-18 18 +8V SUPPLY RETURN (DIGITAL REF)
DISCONNECT SW 6V-0927 MOTOR ECM KEYSWITCH 390-E362 YL-18 R915-E106 YL-18 R915-E110 YL-18
70 19 AIR SHUTOFF RELAY
161-7082 P877-E7 PU-18 20 ETHER RELAY
R997-E238 OR-18 21
R997-E239 OR-18 22
POS NEG
206-WW2 BK-0000-HP 229-JJ3 BK-0000-HP 229-PW2 BK-4
SCR INTERFACE T791-E12 BR-18
363-E179 WH-18 23 E-STOP

1552269
24
1552269

1552269

1552269
1552269

1552269
1552269

1552269
T791-E6 BR-18 25

H-C14
H-C16

E-C401

H-C10
H-C12
SCR T791-E8 BR-18 T791-E4 BR-18 G846-E58 YL-18 26 ENGINE OIL TEMPERATURE SENSOR

H-C6

H-C2
H-C8

H-C4
BATTERY CONNECTOR 9X7145 R779-E40 YL-18 27 RH TURBO INLET PRESSURE SENSOR
1 T917-E28 RD-16 E798-E149 PK-18 28
THERMOCOUPLE 16

THERMOCOUPLE 14

THERMOCOUPLE 12

THERMOCOUPLE 10
GENERAL ALARM RELAY

THERMOCOUPLE 8

THERMOCOUPLE 6

THERMOCOUPLE 4

THERMOCOUPLE 2
CAT DATA LINK - 2 945-E79 BR-18 116-E83 BR-14 T922-E32 RD-16 29
ELECTRIC START CAT DATA LINK + 3 944-E80 OR-18 116-E84 BR-14 T924-E30 BK-16 F429-E440 BU-18 30
YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2
DIAGNOSTIC ACTIVE LAMP
GLOBAL CAN - 4 Y960-E405 GN-18 119-E111 PK-14 T925-E33 BK-16 31
GLOBAL CAN + 5 Y959-E404 YL-18 119-E112 PK-14 T927-E31 BK-16 32
243-5752

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752
GLOBAL CAN SHIELD 6 Y961-E406 SH-19 229-E85 BK-14 T928-E34 BK-16 33
7 229-E87 BK-14 X870-E39 RD-16 Y960-E388 GN-18 34 CAN DATA LINK GLOBAL -
8 229-E113 BK-14 X871-E53 RD-16 A346-E431 BU-16 35 CRANKING MOTOR SELECT
LOCAL CAN - 9 Y957-E67 GN-18 229-E114 BK-14 X873-E41 BK-16 36
LOCAL CAN + 10 Y956-E61 YL-18 944-E80 OR-18 X874-E54 BK-16 37
LH RAIL CONNECTOR 150-E46 RD-18 LOCAL CAN SHIELD 11 Y958-E75 SH-19 945-E79 BR-18 X876-E44 BK-16 38
ALTERNATOR 1 229-E11 BK-18 12 390-E88 YL-18 X877-E55 BK-16 39
200-2232 CYLINDER 16 CYLINDER 14 CYLINDER 12 CYLINDER 10 CYLINDER 8 CYLINDER 6 CYLINDER 4 CYLINDER 2 EL-C1 E-C3 C306-E100 YL-18 13 Y956-E61 YL-18 X879-E18 RD-16 R775-E143 OR-18 40 RUN/STOP
3246267 3246266 E418-E74 BU-18 14 Y957-E67 GN-18 X880-E35 RD-16 R915-E110 YL-18 41 AIR SHUTOFF POSITION FEEDBACK
ALT X879-EL6 RD-16 1 X879-E18 RD-16 E964-E128 WH-18 15 Y958-E75 SH-19 X882-E22 BK-16 Y961-E392 SH-19 42 CAN DATA LINK GLOBAL SHIELD
109-PN1 RD-4 + R X882-EL7 BK-16 2 X882-E22 BK-16 F701-E27 BR-18 SCR BAT + 16 116-E83 BR-14 Y959-E404 YL-18 X883-E37 BK-16 43
GND X886-EL26 BK-16 3 X886-E38 BK-16 J842-E228 BK-18 SCR BAT - 17 229-E87 BK-14 Y960-E405 GN-18 X885-E26 BK-16 E452-E444 WH-18 44 COOLANT LEVEL SENSOR
229-PN2 BK-4 X880-EL41 RD-16 4 X880-E35 RD-16 J843-E232 BK-18 SCR BAT + 18 116-E84 BR-14 Y961-E406 SH-19 X886-E38 BK-16 N917-E2 OR-18 45 MONITORING SYSTEM OVERRIDE
X885-EL8 BK-16 5 X885-E26 BK-16 N749-E65 GY-18 SCR BAT - 19 229-E85 BK-14 X888-E45 RD-16 361-E89 OR-18 46 RAPID START/SHUTDOWN REQUEST
ALTERNATOR X883-EL25 BK-16 6 X883-E37 BK-16 P877-E7 PU-18 SCR HEAT + 20 119-E111 PK-14 X889-E49 RD-16 L972-E17 BU-16 47 LOW IDLE SPEED SWITCH
T917-EL9 RD-16 7 T917-E28 RD-16 R800-E233 OR-18 SCR HEAT - 21 229-E113 BK-14 X891-E47 BK-16 150-E168 RD-14 48 +BATTERY
T924-EL16 BK-16 8 T924-E30 BK-16 R915-E107 YL-18 SCR HEAT + 22 119-E112 PK-14 X892-E50 BK-16 49
T928-EL20 BK-16 9 T928-E34 BK-16 R997-E239 OR-18 SCR HEAT - 23 229-E114 BK-14 X894-E48 BK-16 Y959-E389 YL-18 50 CAN DATA LINK GLOBAL +
T922-EL18 RD-16 10 T922-E32 RD-16 T791-E6 BR-18 KEYSWITCH 24 390-E88 YL-18 X895-E52 BK-16 51
T927-EL17 BK-16 11 T927-E31 BK-16 T799-E108 BR-18 Y775-E91 PU-18 150-E278 RD-14 52 +BATTERY
F 104-R46 RD-8
T925-EL19 BK-16 12
13
T925-E33 BK-16
X881-E71 RD-16
X884-E81 BK-16
T917-E28 RD-16
T922-E32 RD-16
T924-E30 BK-16
Y959-E270 YL-18
Y959-E404 YL-18
150-E173
R776-E90
150-E175
RD-14
PK-18
RD-14
53
54
+BATTERY
RUN/STOP 2 F
14 55 +BATTERY
PRELUBE 15 X887-E86 BK-16 T925-E33 BK-16 Y959-E78 YL-18 362-E161 PU-18 56 E-STOP 2 / MOMENTARY STOP
MOTOR 3T-3735 16 T927-E31 BK-16 150-E177 RD-14 57 +BATTERY
150-EL1 RD-18 17 150-E46 RD-18 T928-E34 BK-16 Y959-E389 YL-18 58
229-R24 BK-8 Y959-EL3 YL-18 18 Y959-E270 YL-18 X879-E18 RD-16 Y959-E76 YL-18 59
Y960-EL4 GN-18 19 Y960-E273 GN-18 X880-E35 RD-16 F767-E82 WH-18 60 PRELUBE MANUAL REQUEST
229-EL10 BK-18 20 229-E11 BK-18 X881-E71 RD-16 Y959-E202 YL-18 229-E280 BK-14 61 -BATTERY
Y961-EL11 SH-19 21 Y961-E276 SH-19 X882-E22 BK-16 Y959-E393 YL-18 62
PRELUBE 22 P877-E7 PU-18 X883-E37 BK-16 229-E183 BK-14 63 -BATTERY
23 X884-E81 BK-16 Y960-E273 GN-18 64
24 X885-E26 BK-16 150-E46 RD-18 Y960-E405 GN-18 229-E185 BK-14 65 -BATTERY
25 R915-E107 YL-18 X886-E38 BK-16 229-E11 BK-18 Y960-E72 GN-18 G807-E186 BU-18 66 THROTTLE 1 (DIRECT RACK/FUELING)
Y775-EL43 PU-18 26 Y775-E91 PU-18 X887-E86 BK-16 229-E15 BK-14 229-E187 BK-14 67 -BATTERY
F701-EL62 BR-18 27 F701-E27 BR-18 Y775-E91 PU-18 323-E3 WH-14 Y960-E388 GN-18 68
E418-EL59 BU-18 28 E418-E74 BU-18 Y959-E270 YL-18 C306-E100 YL-18 Y960-E70 GN-18 229-E189 BK-14 69 -BATTERY
Y970-EL107 RD-16 29 Y970-E286 RD-16 Y960-E273 GN-18 E418-E74 BU-18 390-E77 YL-18 70 KEYSWITCH
Y969-EL108 BK-16 30 Y969-E287 BK-16 Y961-E276 SH-19 E908-E121 BR-18 Y960-E204 GN-18
Y968-EL109 WH-16 31 Y968-E288 WH-16 Y968-E288 WH-16 E964-E128 WH-18 Y960-E394 GN-18
N749-EL28 GY-18 32 N749-E65 GY-18 Y969-E287 BK-16 F701-E27 BR-18
E964-EL32 WH-18 33 E964-E128 WH-18 Y970-E286 RD-16 G766-E16 BR-18 Y961-E276 SH-19 E-C12
C306-EL30 GN-18 34 C306-E100 YL-18 G767-E304 PU-18 Y961-E406 SH-19 1552267
T799-EL31 BR-18 35 T799-E108 BR-18 G846-E58 YL-18 Y961-E69 SH-19 Y961-E432 BK-18 R800-E443 OR-18 1 +8V COOLANT LEVEL SENSOR
R800-EL12 OR-18 36 R800-E233 OR-18 J842-E228 BK-18 J842-E441 BK-18 2 GROUND 204-2518
37 T791-E6 BR-18 J842-E229 BK-18 Y961-E392 SH-19 E452-E444 WH-18 3 SIGNAL
R997-EL96 OR-18 38 R997-E239 OR-18 J843-E231 BK-16 Y961-E66 SH-19
J843-EL44 BK-18 39 J843-E232 BK-18 J843-E232 BK-18
J842-EL49 BK-18 40 J842-E228 BK-18 N748-E73 GY-18 E-C6
N749-E65 GY-18 Y961-E395 SH-19 Y961-E207 SH-19 1330973
THERMOCOUPLE (OPTIONAL) P877-E7 PU-18
R779-E40 YL-18 Y956-E262 YL-18
Y956-E410 YL-18
Y957-E411 GN-18
A
B
TERM LOCAL RESISTOR
R800-E233 OR-18 Y956-E61 YL-18 Y956-E410 YL-18 Y958-E412 SH-19 174-3016
C
R800-E234 OR-18
R915-E106 YL-18 Y957-E263 GN-18 E-C36
R915-E107 YL-18 Y957-E67 GN-18 Y957-E411 GN-18 8T8736
R997-E238 OR-18 150-E9 RD-18 A
R997-E239 OR-18 Y958-E264 SH-19 229-E10 BK-18 B
T791-E6 BR-18 Y958-E75 SH-19 Y958-E369 BK-18 Y961-E207 SH-19 C
T791-E8 BR-18 Y958-E412 SH-19 944-E283 OR-18 D
T799-E108 BR-18 945-E285 BR-18 E SERVICE TOOL
T917-E28 RD-16 Y968-E288 WH-16 Y960-E204 GN-18 F
T922-E32 RD-16 Y959-E202 YL-18 G

E E
T924-E30 BK-16 H
T925-E33 BK-16 Y969-E287 BK-16 J
T927-E31 BK-16
T928-E34 BK-16
X870-E39 RD-16 Y970-E286 RD-16 E-C14
X871-E53 RD-16 E-C13
X872-E56 RD-16 2370228 2370227
X873-E41 BK-16 X872-E56 RD-16 Y958-E369 BK-18 A 229-E162 BK-18
X874-E54 BK-16 X875-E59 BK-16 Y961-E432 BK-18 B 229-E163 BK-18
X875-E59 BK-16 X878-E60 BK-16 229-E291 BK-18 C 229-E164 BK-18
X876-E44 BK-16 X881-E71 RD-16
X877-E55 BK-16 X884-E81 BK-16
X878-E60 BK-16 X887-E86 BK-16
X879-E18 RD-16 Y723-E5 BR-18
X880-E35 RD-16 E-C7
X881-E71 RD-16 2818803
N748-ER55 GY-18

X870-ER73 RD-16
J843-ER50 BK-18
R779-ER10 YL-18

X874-ER23 BK-16

X871-ER74 RD-16
E908-ER11 BR-18

X889-ER77 RD-16
X892-ER18 BK-16

X888-ER75 RD-16
X870-ER22 RD-16
X877-ER24 BK-16

X895-ER19 BK-16

X889-ER76 RD-16
X894-ER16 BK-16
X871-ER20 RD-16

X888-ER78 RD-16
G846-ER21 YL-18
J843-ER25 BK-18

G766-ER37 BR-18

R800-ER45 OR-18
J842-ER48 BK-18

R800-ER44 OR-18
J842-ER47 BK-18
G767-ER30 PU-18

X882-E22 BK-16 R997-E401 OR-18


X873-ER6 BK-16

1 +5V
R997-ER3 OR-18

323-ER12 WH-14
229-ER13 BK-14

X876-ER7 BK-16
X891-ER9 BK-16

X883-E37 BK-16 ATMOSPHERIC PRESSURE SENSOR


RH RAIL CONNECTOR J843-E402 BK-18 2 GROUND 320-3063
X884-E81 BK-16 R747-E57 GY-18 3 SIGNAL
ER-C2 E-C4 X885-E26 BK-16
3246269 3246268 X886-E38 BK-16
ENGINE OIL TEMPERATURE SENSOR

X870-ER5 RD-16 1 X870-E39 RD-16 X887-E86 BK-16


X873-ER6 BK-16 2 X873-E41 BK-16 X888-E45 RD-16 E-C11
RH COMPRESSOR JUMPER

2304011

1552269

JC-C4 E-C8
1552269
1552269

1552269
1552269
1552269

1552269

1552269
1552269
2305009

X877-ER24 BK-16 X877-E55 BK-16 X889-E49 RD-16 2818804


2304013

3
ER-C15

ER-C13

ER-C11
ER-C21

ER-C35
3E3370

ER-C20

2305008 2305009
ER-C4

X871-ER38 RD-16 X871-E53 RD-16 X891-E47 BK-16


ER-C1
ER-C7
ER-C8

ER-C3
2304011

ER-C5

4
ER-C9

R997-E191 OR-18 1 +5V TURBO OUTLET PRESSURE SENSOR


ER-C26

229-ER13 BK-14 X876-ER7 BK-16 5 X876-E44 BK-16 X892-E50 BK-16 J843-JC2 BK-18 1 J843-E14 BK-18 J843-E20 BK-18 2 GROUND
323-ER12 WH-14 X874-ER23 BK-16 6 X874-E54 BK-16 X894-E48 BK-16 R753-JC3 BR-18 2 R753-E21 BR-18 320-3061
R778-E19 PK-18 3 SIGNAL
RH TURBINE INLET TEMPERATURE SENSOR

E908-ER11 BR-18 X888-ER8 RD-16 7 X888-E45 RD-16 X895-E52 BK-16 R740-JC4 YL-18 3 R740-E42 YL-18
256-6453

G766-ER37 BR-18 X891-ER9 BK-16 8 X891-E47 BK-16 Y775-E91 PU-18 4


1
2
3
4

1
2

1
2
OR-18 A
BK-18 B
WH-18 C

1
2
1
2
1
2

1
2
1
2

1
2

G767-ER30 PU-18 X895-ER19 BK-16 Y959-E270 YL-18


1
2

X895-E52 BK-16
1
2
+8V YL-18 1
GROUND BK-18 2
SIGNAL BR-18 3

9
2305008

G846-ER21 YL-18 X889-ER17 RD-16 10 X889-E49 RD-16 Y960-E273 GN-18 LEFT/FRONT HARNESS
P-C1
3E3361

P-C1
3E3361

P-C1
3E3361

P-C1
3E3361

P-C1
3E3361

P-C1
3E3361

P-C1
3E3361

P-C1
3E3361
PRIMARY SPEED/TIMING SENSOR
AP-C1

MOTOR J842-ER46 BK-18 X894-ER16 BK-16 11 X894-E48 BK-16 Y961-E276 SH-19


X892-ER18 BK-16 X892-E50 BK-16 Y968-E288 WH-16 FT-C6 E-C400

12
J842-ER48 BK-18 13 X872-E56 RD-16 Y969-E287 BK-16 2312295 2312300
J843-AP2 BK-18
R997-AP1 OR-18
R779-AP3 YL-18

FUEL PRIMING PUMP


RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR

RD-16 KYNAR
BK-16 KYNAR
RD-16 KYNAR
BK-16 KYNAR

J843-JC2 BK-18
J842-ER47 BK-18 14 X875-E59 BK-16 Y970-E286 RD-16 R997-FT12 OR-18 1 R997-E430 OR-18
190-8970 15 X878-E60 BK-16 J843-FT16 BK-18 J843-E429 BK-18
2
345-9731

J843-ER34 BK-16 16 994-FT4 GY-18 3 994-E425 GY-18


+8V
GROUND
SIGNAL
265-9033

17 N747-FT5 YL-18 4 N747-E422 YL-18


J843-ER25 BK-18 18 5
J843-ER50 BK-18 19 Y954-FT2 YL-18 6 Y954-E419 YL-18
20 Y953-FT11 YL-18 7 Y953-E416 YL-18
7E6513
7E6513
7E6513

7E6513
7E6513

7E6513

7E6513
7E6513

N748-ER55 GY-18 21
RH TURBO INLET PRESSURE SENSOR

8
2818803

P-C2
P-C2
P-C2

P-C2
P-C2

P-C2

P-C2
P-C2

R779-ER10 YL-18 22
OIL/FUEL HARNESS
AP-C2

23
D D
2
1
1
2
1
2

1
2
1
2

1
2

1
2
1
2

R800-ER43 OR-18 24
25 R915-E106 YL-18

J843-FT16 BK-18
R997-FT12 OR-18
R800-ER45 OR-18 R779-ER10 YL-18 26 R779-E40 YL-18
R800-ER44 OR-18 G846-ER21 YL-18 G846-E58 YL-18
+5V 1
GROUND 2
SIGNAL 3

27
INJECTOR 15 INJECTOR 13 INJECTOR 11 INJECTOR 9 INJECTOR 7 INJECTOR 5 INJECTOR 3 INJECTOR 1 N748-ER55 GY-18 28 N748-E73 GY-18 229-E15 BK-14
320-3063

R753-JC3 BR-18
R740-JC4 YL-18
J843-JC7 BK-18
J843-JC8 BK-18
R997-ER3 OR-18 E908-ER11 BR-18 29 E908-E121 BR-18 323-E3 WH-14
30 E908-E121 BR-18

Y953-FT11 YL-18
323-ER12 WH-14 31 323-E3 WH-14 G766-E16 BR-18

N747-FT5 YL-18
Y954-FT2 YL-18
994-FT4 GY-18
X870-ER5 RD-16 229-ER13 BK-14 32 229-E15 BK-14 G767-E304 PU-18
X870-ER22 RD-16 33 G846-E58 YL-18
X870-ER73 RD-16 G767-ER30 PU-18 34 G767-E304 PU-18 J842-E229 BK-18
G766-ER37 BR-18 35 G766-E16 BR-18 J843-E231 BK-16
R800-ER43 OR-18 36 R800-E234 OR-18 N748-E73 GY-18
X871-ER38 RD-16 37 T791-E8 BR-18 R779-E40 YL-18
X871-ER20 RD-16 R997-ER3 OR-18 38 R997-E238 OR-18 R800-E234 OR-18
X871-ER74 RD-16 J843-ER34 BK-16 39 J843-E231 BK-16 R915-E106 YL-18
J842-ER46 BK-18 40 J842-E229 BK-18 R997-E238 OR-18
X874-ER23 BK-16 T791-E8 BR-18

J843-FT13 BK-18
J843-FT14 BK-18
J843-FT15 BK-18
X873-ER6 BK-16 X870-E39 RD-16

OR-18

J843-FT9 BK-18
OR-18
OR-18
OR-18
X876-ER7 BK-16 X871-E53 RD-16
X877-ER24 BK-16 X872-E56 RD-16

R753-JC3 BR-18
J843-JC8 BK-18

R740-JC4 YL-18
J843-JC7 BK-18
X873-E41 BK-16

INTAKE MANIFOLD AIR TEMPERATURE SENSOR


X874-E54 BK-16

R997-FT3
R997-FT6
R997-FT7
R997-FT8
X888-ER8 RD-16 X875-E59 BK-16

ENGINE COOLANT TEMPERATURE SENSOR


X888-ER75 RD-16 X876-E44 BK-16
X888-ER78 RD-16 X877-E55 BK-16
X878-E60 BK-16

2304011

2304011
X888-E45 RD-16

JC-C1

JC-C2
X889-ER17 RD-16 X889-E49 RD-16
X889-ER77 RD-16 X891-E47 BK-16
X889-ER76 RD-16 X892-E50 BK-16
X894-E48 BK-16

256-6453

256-6453
X891-ER9 BK-16 X895-E52 BK-16

1
2
X892-ER18 BK-16

J843-FT13 BK-18

J843-FT14 BK-18

J843-FT15 BK-18
Y953-FT11 YL-18
1
2

J843-FT9 BK-18

N747-FT5 YL-18
R997-FT3 OR-18

R997-FT6 OR-18
Y954-FT2 YL-18

R997-FT7 OR-18

R997-FT8 OR-18
X894-ER16 BK-16

994-FT4 GY-18
X895-ER19 BK-16

UNFILTERED FUEL PRESSURE SENSOR


2818804

2818804

2818804

2818804
UNFILTERED OIL PRESSURE SENSOR
FILTERED FUEL PRESSURE SENSOR

FILTERED OIL PRESSURE SENSOR


FT-C1

FT-C2

FT-C3

FT-C4
C C

+5V 1
GROUND 2
SIGNAL 3

+5V 1
GROUND 2
SIGNAL 3

+5V 1
GROUND 2
SIGNAL 3

+5V 1
GROUND 2
SIGNAL 3
320-3060

320-3060

320-3060

320-3060
CABLE ASSEMBLIES
IDENT PART NUMBER CHANGE DESCRIPTION
EE 4L-6155 04 ELEC STARTER POS. CABLE
FF 7L-5887 03 ELEC STARTER NEG. CABLE
JJ 352-2412 00 DISCONNECT SWITCH CABLE
WW N/A N/A BATTERY NEG. CABLE
H-C20 PYROMETER XX N/A N/A BATTERY POS. CABLE
1607689 251-9430
S0801-H1 YL-18 1 +TC 1
S0801-H2 RD-18 2 -TC 1 HARNESS ASSEMBLIES
S0802-H69 YL-18 3 +TC 2 IDENT PART NUMBER CHANGE DESCRIPTION
S0802-H70 RD-18 4 -TC 2
M757-H107 CU-19 5 J1939 CAN SHIELD AP 346-6121 02 RH COMPRESSOR HARNESS
155-H104 RD-16 6 POWER +
A229-H103 BK-16 7 POWER - CN 346-6122 03 LH COMPRESSOR HARNESS
M756-H105 YL-19 8 J1939 CAN + E 361-6613 01 CROSSOVER HARNESS
S0802-H69 YL-18 M755-H106 GN-19 9 J1939 CAN -
S0804-H67 YL-18 S0813-H13 YL-18 10 +TC 13 EG 341-4049 02 POWER INTERFACE HARNESS
S0806-H65 YL-18 S0813-H14 RD-18 11 -TC 13 EL 361-6627 01 LH RAIL HARNESS
S0808-H63 YL-18 S0814-H57 YL-18 12 +TC 14
S0810-H61 YL-18 S0814-H58 RD-18 13 -TC 14 ER 361-6626 01 RH RAIL HARNESS
S0812-H59 YL-18 S0803-H3 YL-18 14 +TC 3 FP 361-6606 00 FUEL PRIMING PD HARNESS
S0814-H57 YL-18 S0803-H4 RD-18 15 -TC 3
S0815-H15 YL-18
S0815-H16 RD-18

S0813-H13 YL-18
S0813-H14 RD-18

S0811-H11 YL-18
S0811-H12 RD-18

S0809-H10 YL-18

S0816-H55 YL-18 S0804-H67 YL-18 16 +TC 4 FT 346-6119 02 FRONT OIL / FUEL SENSOR HARNESS
S0809-H9 RD-18

S0807-H7 YL-18
S0807-H8 RD-18

S0805-H5 YL-18
S0805-H6 RD-18

S0803-H3 YL-18
S0803-H4 RD-18

S0801-H1 YL-18
S0801-H2 RD-18

S0802-H70 RD-18 S0804-H68 RD-18 17 -TC 4


S0804-H68 RD-18 18 NC G 361-6602 00 POWER DISTRIBUTION STANDARD HARNESS

B S0806-H66
S0808-H64
S0810-H62
RD-18
RD-18
RD-18
S0815-H15 YL-18
S0815-H16 RD-18
19
20
21
NC
+TC 15
-TC 15
H
JC
292-8603
346-6120
05
03
THERMOCOUPLE HARNESS
FRONT TEMPERATURE SENSOR HARNESS
B
S0812-H60 RD-18 S0816-H55 YL-18 22 +TC 16 SYMBOL DESCRIPTION
PF 344-7820 01 ELEC START PD OUTPUT HARNESS
S0814-H58 RD-18 S0816-H56 RD-18 23 -TC 16
S0816-H56 RD-18 S0805-H5 YL-18 24 +TC 5 CIRCUIT CONNECTED PN 352-2408 01 ALTERNATOR HARNESS
S0805-H6 RD-18 25 -TC 5 PW 352-2406 01 POWER DISTRIBUTION PWR FEED HARNESS
S0806-H65 YL-18 26 +TC 6
S0806-H66 RD-18 27 -TC 6 CIRCUIT NOT CONNECTED PX 352-2410 01 ELEC STARTER HARNESS
1552269

1552269

1552269

1552269

1552269
1552269

1552269

1552269

A229-H103 BK-16 S0800-H24 WH-16 28 +TC 17


155-H104 RD-16 S0800-H24 WH-16 29 -TC 17 R 352-2414 01 PRELUBE HARNESS
H-C15

H-C13

H-C11

ELECTRICAL CONNECTION TO
H-C7

H-C1
H-C9

H-C5

H-C3

M756-H105 YL-19 S0800-H25 WH-16 30 +TC 18 MACHINE STRUCTURE RB 344-7808 00 PRELUBE PD OUTPUT HARNESS
M755-H106 GN-19 S0800-H25 WH-16 31 -TC 18
M757-H107 CU-19 S0807-H7 YL-18 32 +TC 7 INTERNAL ELECTRICAL CONNECTION
THERMOCOUPLE 15

THERMOCOUPLE 13

THERMOCOUPLE 11

S0807-H8 RD-18 33 -TC 7


THERMOCOUPLE 9

THERMOCOUPLE 7

THERMOCOUPLE 5

THERMOCOUPLE 3

THERMOCOUPLE 1

TO SURFACE OF COMPONENT
S0808-H63 YL-18 34 +TC 8 WIRE ASSEMBLIES
YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2
YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

YL-22 1
RD-22 2

S0808-H64 RD-18 35 -TC 8 CONNECTOR IDENT PART NUMBER CHANGE DESCRIPTION


S0800-H20 WH-16 36 +TC 19
S0800-H20 WH-16 37 -TC 19 PA 344-7817 00 ELEC START BRKR PWR FEED WIRE
11509609

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752

S0801-H1 YL-18 S0800-H21 WH-16 38 +TC 20 H# CIRCUIT GROUPING DESIGNATION


S0803-H3 YL-18 S0800-H21 WH-16 39 -TC 20 PC 344-7818 01 ELEC START MAGNETIC SWITCH WIRE
S0805-H5 YL-18 S0809-H10 YL-18 40 +TC 9 PE 344-7819 00 ELEC START SWITCH JUMPER WIRE
S0807-H7 YL-18 S0809-H9 RD-18 41 -TC 9 ATCH WIRE, CABLE, COMPONENT
S0809-H10 YL-18 S0810-H61 YL-18 42 +TC 10 RC 344-7809 01 PRELUBE MAGNETIC SWITCH WIRE
S0811-H11 YL-18 S0810-H62 RD-18 43 -TC 10 RE 344-7810 01 PRELUBE BRKR PWR FEED WIRE
CYLINDER 15 CYLINDER 13 CYLINDER 11 CYLINDER 9 CYLINDER 7 CYLINDER 5 CYLINDER 3 CYLINDER 1 S0813-H13 YL-18 S0800-H22 WH-16 44 +TC 21 SPLICE
S0815-H15 YL-18 S0800-H22 WH-16 45 -TC 21 RS 351-9023 00 SCR BRKR PWR FEED WIRE
S0801-H2 RD-18 S0800-H123 WH-16 46 +TC 22 BLADE, SPADE, RING OR SCREW
S0803-H4 RD-18 S0800-H123 WH-16 47 -TC 22 TERMINAL
S0805-H6 RD-18 S0811-H11 YL-18 48 +TC 11
S0807-H8 RD-18 S0811-H12 RD-18 49 -TC 11
S0809-H9 RD-18
S0811-H12 RD-18
S0813-H14 RD-18
S0812-H59 YL-18
S0812-H60 RD-18
50
51
52
+TC 12
-TC 12
NC
COLOR LEGEND CIRCUITS Y959, Y960, AND Y961 ARE TO BE USED IN J1939
SHIELDED DATA CABLE.
S0815-H16 RD-18 53 NC ABBREV COLOR
S0800-H23 WH-16 54 +TC 23 (+) BATTERY CIRCUITS Y956, Y957, AND Y958 ARE TO BE USED IN J1939
S0800-H24 WH-16 S0800-H23 WH-16 55 -TC 23 SHIELDED DATA CABLE.
S0800-H122 WH-16 56 +TC 24 RD RED
S0800-H25 WH-16 S0800-H122 WH-16 57 -TC 24 STARTING CIRCUIT
58 OUT 2 COM (-) WH WHITE CIRCUITS Y968, Y969, AND Y970 ARE TO BE USED IN A SHIELDED
S0800-H20 WH-16 59 OUT 2 (+) (-) BATTERY / SENSOR RETURN MULTICONDUCTOR CABLE.
60 OUT 1 (+) OR ORANGE
S0800-H21 WH-16 61 OUT 1 COM (-)
62 ROTATION SENSOR SENSOR / ACTUATOR SUPPLY THE FOLLOWING WIRE PAIRS MUST BE TWISTED AT LEAST
A S0800-H22 WH-16 63
64
65
SPARE INPUT
NOT CONNECTED
PROGRAM FLOW
SIGNAL TO ECM
YL
PK
YELLOW
PINK
1 TURN/25 MILLIMETERS: (944-OR, 945-BR).
A
S0800-H123 WH-16
66 SHIELD, RS485 CONTROL (POSITIVE) FROM ECM
S0800-H23 WH-16 67 PROGRAM CONTROL (RETURN) FROM ECM BK BLACK
68 PROGRAM
S0800-H122 WH-16 69 DATA + (RS485A) CAT DATA LINK GY GRAY
70 DATA - (RS485B)
J1939 DATA LINK PU PURPLE THIS SCHEMATIC IS FOR THE 3516C GENSET ENGINE ELECTRICAL SYSTEM
HIGHWAYS BR BROWN
GN GREEN MEDIA NUMBER: KENR9038-01
BU BLUE SCHEMATIC PART NUMBER: 344-1776, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable engine, in a non-powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

INJECTOR #2 INJECTOR #16

HARNESS “FT”

ECM MODULE

HARNESS “E”

DISCONNECT SWITCH

CONNECTOR “E-C3” CABLE AS. “JJ”


CONNECTS TO “EL-C1”

CONNECTOR “E-C39”
CONNECTS TO “EG-C1”

CONNECTOR “E-C5”
ENGINE INTERFACE CONNECTOR
CONNECTOR “EG-C1” POWER DISTRIBUTION PANEL
CONNECTOR “E-C401” CONNECTS CONNECTOR “EL-C1” HARNESS “EG” HARNESS “EL”
TO DOSING CABINET CONNECTS TO “E-C39” CONNECTS TO “E-C3”
LEFT SIDE HARNESSES
GO TO LEFT SIDE VIEW VIEW ALL CALLOUTS

COMPRESSOR INLET AIR


TEMPERATURE SENSOR

LH TURBO INLET
PRESSURE SENSOR

LH TURBO INLET
TEMPERATURE SENSOR

INJECTOR #2 INJECTOR #16

HARNESS “CN”

CONNECTOR “EL-C23”
CONNECTS TO “H-C21” HARNESS “EL”
MAGNETIC PICKUP
SENSOR
CRANKCASE PRESSURE
SENSOR
CONNECTOR “EL-C1”
CONNECTS TO “E-C3”

SECONDARY SPEED/TIMING
SENSOR

HARNESSES “EL” AND “CN”


RIGHT SIDE VIEW
VIEW ALL CALLOUTS

INJECTOR #1
INJECTOR #15

HARNESS “PN”

HARNESS “ER”

ALTERNATOR

CONNECTOR “ER-C2” CONNECTOR “E-C4”


CONNECTS TO “E-C4” CONNECTS TO “ER-C2”
RIGHT SIDE HARNESSES
GO TO RIGHT SIDE VIEW VIEW ALL CALLOUTS

RH TURBO INLET
PRESSURE SENSOR

RH TURBO INLET
TEMPERATURE SENSOR

INJECTOR #15 INJECTOR #1


ENGINE OIL
TEMPERATURE SENSOR

HARNESS “AP”

HARNESS “ER” CONNECTOR “ER-C2”


CONNECTS TO “E-C4”

CONNECTOR “ER-C8”
CONNECTS TO FUEL PRIMING PUMP

PRIMARY SPEED/TIMING
SENSOR

HARNESSES “ER” AND “AP”


FRONT VIEW
VIEW ALL CALLOUTS

HARNESS “FT”

ECM MODULE

ALTERNATOR

CONNECTOR “J2”

CONNECTOR “J1”
HARNESS “E”
STARTER #2

STARTER #1
FRONT HARNESSES
GO TO FRONT VIEW VIEW ALL CALLOUTS

UNFILTERED FUEL
FILTERED FUEL PRESSURE SENSOR
PRESSURE SENSOR

HARNESSES “E”,“FT”,AND “JC”


FILTERED OIL
PRESSURE SENSOR HARNESS “FT”

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR

HARNESS “JC”
ENGINE COOLANT
TEMPERATURE SENSOR
UNFILTERED OIL
PRESSURE SENSOR

TURBO OUTLET
PRESSURE SENSOR

CONNECTOR “E-C4” ATMOSPHERIC


CONNECTS TO “ER-C2” PRESSURE SENSOR

CONNECTOR “E-C3”
CONNECTS TO “EL-C1”

HARNESS “E”

ECM MODULE

CONNECTOR “E-C39”
CONNECTS TO “EG-C1”
CONNECTOR “J2”
CONNECTS TO
COOLANT LEVEL SENSOR
CONNECTOR “E-C5” CONNECTOR “J1”
ENGINE INTERFACE CONNECTOR

CONNECTOR “E-C401” CONNECTS


TO DOSING CABINET
JUMPER “E-C13”
TERMINATION SERVICE TOOL
TO “E-C14”
LOCAL RESISTOR CONNECTOR
ELECTRIC STARTERS
VIEW ALL CALLOUTS

HARNESS “PN”

HARNESS “PW”

HARNESS “EG”

STARTER #2

STARTER #1

CONNECTOR “PX-C1”
CONNECTS TO “PF-C1”
HARNESS “PX”

CABLE ASSEMBLY “FF” CABLE ASSEMBLY “EE”


POWER DISTRIBUTION PANEL
VIEW ALL CALLOUTS

HARNESS “G”
GROUND TERMINAL BLOCK
ECM BREAKER
POWER TERMINAL BLOCK WIRE AS. “PA”

EIC AUX. #1 BREAKER

GROUND STUD BULKHEAD

EIC AUX. #2 BREAKER

CONNECTOR “G-C10”
POWER STUD BULKHEAD CONNECTS TO PRELUBE RELAY

ALTERNATOR BREAKER

EIC AUX. #3 BREAKER

SCR BREAKER

ALTERNATOR BULKHEAD

STARTER #1 RELAY
CONNECTOR “G-C1”
CONNECTS TO “EG-C2”

STARTER #2 RELAY

TB1 “EIC INPUT” ECM RELAY


HARNESS “PF”
ELECTRIC START BREAKER

CONNECTOR “PF-C1”
CONNECTS TO “PX-C1”

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