Atlas Copco Technical Specification

Power supply systems for rock drilling

Direct controlled hydraulic system twinned with power pack and
COP rock drills for probe hole, grout hole or bolt hole drilling on TBM’s,
shaft sinking rigs, continuous miners, roadheaders or other applications.

Rock drilling equipment

Control panel Power pack

Main features
• Power packs are customer built to supply the
hydraulic pressures and flows needed to power
up one or two rock drills
• Well-proven standard components
• Simple to maintain and trouble-shoot
• Proportional control valves for smooth collaring
and drilling
• Rotation pressure controlled feed force
• Big hole reaming kit
COP 1032 Suitable feeds:
Hole diameters 35-43 mm BMH 1110, 1112
BMH 2125, 2131, 2137, 2140, 2143

Weight, kg 113
Length, mm 878
Width, mm 261 Hose dimension
Height, mm 229
Impact rate, Hz 40-58 Oil to rotation 2 x 12,5 mm
Impact power, max, kW 7.5 Oil to impact 12,5 mm
Hydraulic pressure, max, bar 200 Oil from impact 19 mm
Flushing water pressure, bar 4-10 Oil for feed 2 x 12,5 mm
Flushing water consump., l/s 0.6
Lubricating air consump., at 2 bar, l/s 5

COP 1238 Suitable feeds:

Hole diameters 38-115 mm BMHT 1310, 1312
BMH 2325, 2331, 2337, 2340, 2343, 2349
BMHT 2331/19, 2337/22, 2337/25, 2343/25
BMH 6312, 6314, 6316, 6318, 6320
BMHT 6314/08, 6316/10, 6318/10, 6320/12

Weight, kg 151
Length, mm 1002
Width, mm 248
Height, mm 221
Impact rate, Hz 40-60 Hose dimension
Impact power, max, kW 15 Oil to rotation 2 x 12,5 mm
Hydraulic pressure, max, bar 250 Oil to impact 12,5 mm
Flushing water pressure, bar 5.5-20 Oil from impact 19 mm
Flushing water consump., l/s 0.8 Oil for feed 2 x 12,5 mm
Lubricating air consump., at 2 bar, l/s 5

COP 1432 Suitable feeds:

Hole diameters 33-64 mm BMH 2625, 2631, 2637, 2640, 2643, 2649
BMHT 2631/19, 2637/22, 2643/25
BMHE 2625, 2631, 2637, 2640, 2643
BMHS 2625, 2631, 2637, 2640, 2643
BMH 6612, 6614, 6616, 6618, 6620
BMHT 6614/08, 6616/10, 6620/12
Weight, kg 170
Length, mm 850
Width, mm 282
Height, mm 233
Impact rate, Hz 60 Hose dimension
Impact power, max, kW 14 Oil to rotation 2 x 19 mm
Hydraulic pressure, max, bar 230 Oil to impact 19 mm
Flushing water pressure, bar 8-20 Oil from impact 19 mm
Flushing water consump., l/s 0.8 Oil to damping 10 mm
Lubricating air consump., at 2 bar, l/s 5 Oil from damping 12,5 mm
Oil for feed 2 x 12,5 mm

COP 1838 Suitable feeds:

Hole diameters 35-127 mm BMH 2825, 2831, 2837, 2840, 2843, 2849
BMHT 2831/19, 2837/22, 2837/25, 2843/25
BMH 6812, 6814, 6816, 6818, 6820
BMHT 6814/08, 6816/10, 6818/10

Weight, kg 174
Length, mm 1008/1296
Width, mm 252
Height, mm 223/257 Hose dimension
Impact rate, Hz 60/50 Oil to rotation 2 x 19 mm
Impact power, max, kW 20 Oil to impact 19 mm
Hydraulic pressure, max, bar 230 Oil from impact 19 mm
Flushing water pressure, bar 8-25 Oil to damping 10 mm
Flushing water consump., l/s 1.1 Oil from damping 12,5 mm
Lubricating air consump., at 2 bar, l/s 5 Oil for feed 2 x 12,5 mm

Note: For more detailed information about Atlas Copco rock drills and hydraulic feeds please see separate leaflets.

2
 Electrical System
Number of rock drills 1 2
Electrical cabinet A1 A2
Voltage (50/60 Hz) 380V, 440V

Note:
If you have dissidented voltage conditions
please contact your Atlas Copco contact

Power Unit for DCS 12 COP 1032

Installed power 45 kW

High pressure hydraulic pumps for COP 1238

percussion and feed Installed power 45 kW
Axial piston hydraulic pump
Constant flow gear pump

Power Control Panel

Control system for complete drilling cycle
One panel for each rock drill

DCS 12 - Part no. 9106 1551 04

DCS 18 - Part no. 9106 1552 13

Power Unit for DCS 18 COP 1432

Installed power 55 kW

High pressure hydraulic pumps for COP 1838

percussion and feed Installed power 55 kW
Axial piston hydraulic pump
Constant flow gear pump

3
 Number of rock drills 1 2
Water booster pump (50 Hz) CR4-80 CR4-160
Water booster pump (60 Hz) CR4-60 CR4-100
Installed power, kW (50 Hz) 1.5 3.0
Installed power, kW (60 Hz) 2.2 4.0
Capacity, l/min at boosted 50 100
Pressure, bar 7 9
Hydraulic Oil Tank
Number of rock drills: 1 2 COP 1032
Hydraulic oil tank, l: 120 205
Filtration area, cm2: 2x4500 4x4500 Hose dimension
Flushing water: 19 mm

COP 1238
Hose dimension
Flushing water: 19 mm

Number of rock drills 1 2

Water booster pump (50 Hz) CR4-80 CR4-160
Water booster pump (60 Hz) CR4-60 CR4-100
Installed power, kW (50 Hz) 1.5 3.0
Installed power, kW (60 Hz) 2.2 4.0
Capacity, l/min at boosted 50 100
Pressure, bar 7 9

Flushing System
With water booster
pump type CR4 Number of rock rrills 1 2
Water booster pump (50 Hz) CR4-160 CR8-160
Water booster pump (60 Hz) CR4-100 CR8-100
Installed power, kW (50 Hz) 3.0 5.5
Installed power, kW (60 Hz) 4.0 7.5
Capacity, l/min at boosted 100 150
Pressure, bar 9 13.5

COP 1432
Hose dimension
Flushing water: 19 mm

COP 1838
Hose dimension
Flushing water: 19 mm

Number of rock drills 1 2

Water booster pump (50 Hz) CR4-160 CR8-160
Water booster pump (60 Hz) CR4-100 CR8-100
Installed power, kW (50 Hz) 3.0 5.5
Installed power, kW (60 Hz) 4.0 7.5
Capacity, l/min at boosted 100 150
Pressure, bar 9 13.5

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 Number of rock drills 1 2
Lubrication compressor LE 22 LE 55
Capacity, l/min 382 960
Pressure, bar 3 3

ECL Lubrication system

COP 1032
Hose dimension
Lubrication air: 19 mm
With oil tank, pump Lubrication oil: 6.3 mm
and LE compressor

COP 1238
Hose dimension
Lubrication air: 19 mm
Lubrication oil: 10 mm

Number of rock drills 1 2

Lubrication compressor LE 22 LE 55
Capacity, l/min 382 960
Pressure, bar 3 3

Number of rock drills 1 2

Lubrication compressor LE 22 LE 55
Capacity, l/min 382 960
Pressure, bar 3 3

COP 1432
Hose dimension
Lubrication air: 19 mm
Lubrication oil: 10 mm

COP 1838
Hose dimension
Lubrication air: 19 mm
Lubrication oil: 10 mm

Number of rock drills 1 2

Lubrication compressor LE 22 LE 55
Capacity, l/min 382 960
Pressure, bar 3 3

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 Ordering Numbers for Standard Power Packs

Standard Power Pack DCS 12

Rock Drill Direct Control System Voltage Frequency
50 Hz 60 Hz
COP 1032 DCS 12-45-1 for 380V 9106 1551 15 9106 1551 19
COP 1238 1 rock drill 440 V 9106 1551 18 9106 1551 20
DCS 12-45-2 for 380V 9106 1551 24 9106 1551 25
2 rock drills 440 V 9106 1551 26 9106 1551 27
Control panel (for one rock drill) 9106 1551 04

Note: If you have divergent voltage conditions please contact Atlas Copco

Standard Power Pack DCS 18

Rock Drill Direct Control System Voltage Frequency
50 Hz 60 Hz
COP 1432 DCS 18-55-1 for 380V 9106 1551 21 9106 1551 22
COP 1838 1 rock drill 440 V 9106 1551 23 9106 1551 17
DCS 18-55-2 for 380V 9106 1551 28 9106 1551 29
2 rock drills 440 V 9106 1551 30 9106 1551 31
Control panel (for one rock drill) 9106 1552 13

Note: If you have divergent voltage conditions please contact Atlas Copco

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 Component descriptions – Features / Benefits
Electrical system, cabinet DCS Power controll system
Features: Features: Benefits:
• ”Clean” design • Proportional control for smooth • Energy reaming function
• Few components collaring and drilling • Low drill steel consumption
• Well-proven standard compo- • RPCF, rotation pressure feed force • Low risk for stuck drill steel
nents control
• Straight holes
• Galvanized cover • Anti jamming function standard
• Accurate collaring
Benefits: • Standard well-proven components
• High availability
• High availability • Pressure indications
• Easy to trouble-shoot
• Easy trouble shooting • Easy logical 3 lever control
• No corrosion problems • Few components

ECL Lubrication system

Electric cable (reel) Features:
Compressor • Direct mounted motor on
Electric cabinet
compressor
• Well-proven standard compres-
Control panel
sor
• Exact and precise dosation of
lubricant
• Large oil reservoir
Hydraulic oil tank Benefits:
Return filter • Ensured lubrication of rock drill
Lubrication system means long service intervals
Oil cooler
and long life
• Direct mounted motor/com-
COP rock drill pressor means no drive belt
Hydraulic pump/ service
electric motor unit

Pressure switch
Safety valve COP rock drills (for more details see
Shut-off valve
Hydraulic feed separate leaflets)
Water booster pump Hydraulic feeds (for more details
Water filter see separate leaflets)

Power Unit Hydraulic oil tank, cooler and filters Flushing system
Features: Features: Features:
• Variable pumps for high
pressure circuits • Filter built into the tank • High pressure on flushing water
• Constant flow pump for low • Large filter area • Water strainer before booster
pressure rotation circuit • Large tank Benefits:
• Standard well-proven compo- • Filtration 25 micrometer absolute • Sufficent flushing even with
nents • Efficient oil cooler low incoming water
Benefits: Benefits:
• Long service intervals for • Clean oil means: trouble free opera-
pumps tions and long service intervals
• Energy conserving system • ”Air” free oil means: no cavitation
• Cool oil means: low internal leakage
and low powerless

Options
DCS Power control system Flushing system
• Drilling reaming function • Air blowing kit
• Extension drilling kit • Water mist flushing
• Pump start unloading • Flow guard
• Dual control for reels

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 Dimensions

Frame dimensions
for 1 rock drill unit

Frame dimensions
for 2 rock drills unit

2000.08
The manufacturer reserves the right to make
modifications without prior notice.
Control panel
dimensions
9851 2138 01